Tag Archives: pipe restemming

Renewing and restemming a La Strada Staccato Bent Pot


Blog by Steve Laug

This tired old La Strada came to me for repairs. It was in rough shape. The stem had been gnawed, broken and gnawed again. The finish was shot and covered in oils and grease to the point that it was hard to see the rope rustication around the bowl. The bowl had a thick crumbling cake and smelled heavily or aromatics. The lava from the bowl had flowed over the top of the rim and darkened the finish there. The outer edge of the rim was heavily damaged on the front left side and looked as if the bowl had been dropped. There were dents on the underside of the bowl as well from a similar event. The shank was so dirty that the stem would not fit into the mortise. I was able to get it in but the fit was not tight against the shank. The shank is slightly off round so the stem was slightly different.la1 la2The next photo is out of focus but the road rash on the bowl bottom is visible.la3I took a series of close up photos of the bowl and rim and the stem to show the condition of the pipe when I started. In the first photo you can see the thick crumbly cake and the damage to the rim surface and edges. It was hard to tell if the inner edge of the bowl was damaged and only after reaming would I be able to know for certain. The stem was a write off as the damage was too extensive to repair. The fit against the shank also warranted a new stem.la4 la5I reamed the bowl with a PipNet reamer and went through the various cutting heads. I cleaned up the remaining cake in the bowl bottom with the Savinelli Pipe Knife. I took the cake completely out of the bowl and reamed it back to bare briar.la6I wiped down the surface of the bowl with acetone on cotton pads to remove the finish. It came off with a bit of scrubbing but there were places where it did not come off with the acetone. It would take some sanding to remove the totality of the finish.la7 la8The damage to the bowl top and outer edges required that I top the bowl. I gently topped it on the topping board so as not to remove too much and remove the smooth portion above the rope rustication on the top edge.la9I sanded the bowl and rim top with a medium and a fine grit sanding sponge and took the following photos.la10 la11I cleaned out the internals of the shank and the replacement stem that I fit to the shank with alcohol, pipe cleaners and cotton swabs. It took a lot of scrubbing to get the mortise and the airway clean in the shank. The stem was in decent shape so it did not take too much work on it.la12I took some photos of the pipe at this point to get a feel for the look with the new stem in place.la13 la14I wrapped some sandpaper around a dowel and sanded the walls and bottom of the bowl. There was a ring at the bowl bottom that was grooved and needed to be smoothed out. It did not take a lot of sanding before the inside walls were smooth.la15I restained the bowl with a dark brown aniline stain mixed 50/50 with isopropyl alcohol to approximate the original colour of the pipe and to highlight the grain on the pipe. I flamed the stain and repeated the process until the coverage was even around the bowl and rim.la16I buffed the bowl with White Diamond on the buffing wheel to even out the new finish and give it a bit of a shine. I took photos of the bowl at this point to give a clear picture of the new look.la17 la18Now all that remained was to finish the fit and polishing of the stem. I sanded it with 220 grit sandpaper until it fit the shank well. It took some adjusting of the diameter of the stem to match the slightly out of round shank. In the end it fit well. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads to give it a deep shine.la19 la20 la21I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish the minute scratches on the vulcanite and on the briar. I buffed them both until the stem and briar glowed. I gave the bowl and stem multiple coats of carnauba wax. I buffed the bowl and stem with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is ready to go back to the pipe man who sent it to me for restemming and refurbishing. I think he will enjoy it and it will deliver a life time of good smokes to him. la22 la23 la24 la25 la26 la27 la28 la29 la30

Restoring Another Unique Windy Perpetual Drysmoker


Blog by Steve Laug

Today I have been working on the second Windy Perpetual Dry Smoker that has come across my work table. The first was a gift from Troy who writes here on rebornpipes. I have written the description of the restoration on a previous blog. You can read about the cleanup and restoration on that blog: https://rebornpipes.com/tag/windy-perpetual-drysmoker-pipe/ . In that blog I did some research on the brand, as prior to the first pipe I was gifted I had never heard of or seen one of these pipes. I decided to repeat a portion of that first blog here to give some background on the brand.

Here is the link to one of my favourite informational sites on metal and unique system style wooden pipes. The link will take you to the article as a whole and some photos that show the pipe quite well: http://www.smokingmetal.co.uk/pipe.php?page=508

“WINDY PERPETUAL DRYSMOKER by Stan Wolcott”

“In my travels I recently came across this intriguing pipe on which very little information appears online by Google search. The left side (?) is stamped “Windy Perpetual Drysmoker” and on the right side (?) “Imported Briar/Italy”. The stem has a small round gold medallion on the left side bearing an “R”. Although several similar pipes are pictured online here in the USA and UK, no explanatory information is included with those images. Floyd Norwood of Tennessee, who restored the pipe for me, also had no idea how the pipe was to be smoked. Tony Pringle of the UK, who has one pictured on his website, believes there may be other pieces which are missing from the four present in the images—flat cap, rounded cap with five vent holes (presumably the wind cap) and the pipe bowl and stem. As can be seen from the images, the flat cap has female threads and screws into the bottom (?) onto male threads on the bowl. The wind cap has male threads and screws into the top (?) of the bowl. I have placed the question marks in parentheses following the terms top, bottom, right and left, since I’m not even sure whether the flat cap is intended to be the bottom. Can someone out there enlighten me and the NASPC readership about this “mystery pipe”, its manufacturer and the proper way of smoking it?”

“The “Perpetual” part of the name seems to come from the ability to actually load more tobacco from the bottom of the pipe whilst still alight and of course the dottle etc. gets burnt as the smoking progresses. Rather ingenious. There are at least two possible for makers from the logo, REGIS and EMPIRE STATE and nothing seems to be known of these either.

Tony Pringle of smokingmetal then includes the following photos of the pipe. There is no doubt that it is the same pipe that I have. There are a few variations between the two but the overall design is the same. He shows photos of the pipe as a whole, taken apart and of the stamping.dry1I have only included the first photos as the pipe I have is virtually identical to this one. Mine also has the gold circle R on the logo on the side of the stem. The only difference is that mine is has a brass spacer on the stem that forms a thin band between the shank and stem. Mine is also in better condition than the one in the photos with no cracks or breaks in the bowl, caps or threads. I believe along with Tony from smokingmetal that the pipe was crafted in the late 1940s. Many things about the briar quality, the rubber that is used in the stem etc. point to manufacture of the pipe occurring during or after the conclusion of World War II.

The stamping on the one above and the one I have is simply WINDY over PERPETUAL over DRYSMOKER in caps on what is the left side of the shank. On the right side of shank it is stamped Imported Briar over Italy. The pipe is meant to be smoked with the perforated, rounded cape pointing downward. That is why the stamping is the way it is. If the pipe is held otherwise the stamping is upside down. If the pipe is inverted it can be set upright on a desk or table on the flat top cap and act as a sitter pipe. The pipe is 5 ¼ inches from the front of the bowl to end of bit. The diameter of the outer bowl is 1 3/8 inches. The chamber diameter is just over 5/8 inch and depth is over 1 ¼ inches with both the top and bottom cap removed. The pipe is lit from the bottom and the wind cap cover is screwed in place. I think that more tobacco can be fed in from the top of the bowl with the flat cap removed thus making the pipe a PERPETUAL DRYSMOKER.

The pipe my brother Jeff picked up is shown in the next photos that he took of it before cleaning it and sending it to me in Vancouver. You can see some darkening in the finish around the flat cap on the bowl and some general wear and tear to the finish as a whole. The bowl has quite a few fills in the shank, the left and right front sides and the crowned perforated bottom cap. The stem was oxidized quite heavily and the diameter of the shank and the diameter of the stem did not match.dry2Jeff took some great photos of the bowl taken apart. Contrary to what Tony and Stan mention in the quote article from the website all the parts are present with the pipe. There are no additional pieces needed to make the pipe functional. The first two photos show the rounded bottom cap and the flat top cap removed from the bowl. You can see the wooden threads on the inside of the bowl in the first photo where the bottom cap screwed into it. The second photo shows the threads on the outside of the bowl where the flat top cap screwed onto it. The completed pipe resembled a salt or pepper shaker to my mind – a unique and interesting smoking device. Both caps were darkened by smoking but appeared to be clean. There was a small crack in the rounded bottom cap but it did no effect the fit in the bowl.dry3He also took some photos with the parts laid out together to give an overall idea of what the pipe looked like.dry4My brother also included some close up photos of the sides of the bowl to show the condition of the finish and what would need to be done to clean it up. He included a photo of the flat top cap to show the remarkable grain underneath the staining and grime.dry5 dry6The next two photos show the stamping on both sides of the shank. The third photo shows the brass circle R logo on the stem and also the brass spacer in between the stem and the shank.dry7 dry8The final two photos Jeff included showed me the condition of the stem. It looked really good other than the oxidation. There was no tooth chatter or tooth marks in the surface. The only issue I would need to address was the mismatched diameter of the shank and the stem.dry9My brother did a really thorough job cleaning up this old pipe. When it arrived in Canada the inside of the bowl and both caps was really clean. He had scraped out the light cake in the bowl and cleaned out the mortise and airway in the stem and shank with alcohol, cotton swabs and pipe cleaners. He cleaned off the exterior of the bowl and was able to remove much of the grime on the surface. The brass space was oxidized but would clean up easily when I worked on the diameter of the stem. I took the next four photos to show the condition I found the pipe in when I unpacked it here in Vancouver.dry10 dry11I took the pipe apart and took photos of the parts of the bowl – the centre core, the rounded bottom cap and the flat top cap. In the photos the core is flat side up in the first one and rounded side up in the second one. The bowl and caps were very clean and you could see raw briar inside all of the parts which led me to think that the pipe had not been smoked often.dry12I took some close up photos of the stem to record its condition as well.dry13The fit of the crowned bottom cap to the edge of the core part of the pipe had some damage to it that did not allow the cap to seat tightly against the edge of the core. I topped it with 220 grit sandpaper on the topping board until the cap fit snugly.dry14I put the cap back in place and wiped the bowl down with acetone on cotton pads to remove the finish. The fills on the bowl were dimpled so they would need to be repaired with briar dust and super glue.dry15 dry16With the finish removed I could better assess the darkened areas around the sides and bottom of the flat cap. I could also see areas that needed to be sanded around the edges of the rounded bottom cap also. I sanded the entire pipe with 220 grit sandpaper to remove the damaged areas and smooth out the transitions between the core and the caps. I also smoothed out the edges of the fills to prepare them for repair later in the process.dry17 dry18With that part finished I needed to rework the shank/stem diameter. The right side of the shank was narrower than the right side of the stem. With the stem removed it was easy to see why. That side of the briar shank was thinner in terms of the thickness of the walls of the shank than the left side. The red circle shows the side that needed to be taken down.dry19I used the Dremel with a sanding drum to take down the excess vulcanite and brass of the spacer.dry20I cleaned out the areas around the fills and removed any of the loose debris around them. I rebuilt the areas around the fills with a mixture of clear super glue and briar dust. I overfilled the repairs to allow for shrinkage. I sanded the repairs smooth to match the surface of the bowl.dry21I sanded the repairs smooth and then polished the areas with micromesh sanding pads. I wet sanded the repaired areas with 1500-2400 grit sanding pads and dry sanded them with 3200-12000 grit pads. I wiped the bowl down with a damp cloth. I stained the bowl and the caps with dark brown aniline stain and flamed it to set it. I repeated the process until the coverage was even.dry22 dry23I buffed the bowl with Blue Diamond polish on the buffing pen. I gave it several coats of carnauba wax and buffed it to a shine.dry24 dry25I sanded the stem with 220 grit sandpaper to smooth out the scratch marks on the vulcanite. I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final coat of oil I set it aside to dry.dry26 dry27 dry28I buffed the pipe with Blue Diamond once more and then gave the bowl and stem multiple coats of carnauba wax. I buffed it with a clean buffing pad to polish it and then by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. Some of the character marks of the pipe that came to me still show and I am sure could tell a story if they were able to speak. I like the finished look – the marks and all give the pipe a sense of history and time. It is not a bad looking old pipe considering that it has traveled from the 1940s into 2016 and who knows how much longer. Thanks for looking.dry29 dry30 dry31 dry32 dry33 dry34 dry35 dry36

Replacing a Stem on a Stanwell Antique 156 Bulldog


Blog by Steve Laug

The next pipe I brought to my work table is another Stanwell Antique. This one is stamped on the underside of the shank with the words Stanwell over the script Antique and over the top of them both is the number 156 which is the shape number. This one came in the same lot as the two victims of Jaws that I have already written about on the blog – the Estella and the GBD Midnight (https://rebornpipes.com/2016/12/06/jaws-and-an-estella-non-pareil-%c2%bc-bent-9606-stack-by-savinelli/ and https://rebornpipes.com/2016/12/09/another-jaws-victim-a-gbd-midnight-788-oval-shank-apple/). This Stanwell Antique Bulldog had a poorly fit replacement stem – a diamond shaped stem from a classic bulldog shape. The stem had many deep tooth marks on both the top and the underside of the stem. anti1The finish on the bowl was in decent shape though the rim had some tarry buildup and there was a thick cake in the bowl. The first photo shows the mixture of sandblast and smooth on this pipe was a nice contrast. The front of the pipe was smooth and joined the smooth rim. The second photo shows that the front outer edge had nicks and dents in it as did the surface of the rim. The close up photo of the rim shows the condition of the pipe when my brother received it.anti2The Lucite shank extension is amber coloured. The thickness of the extension makes it hard for the light to shine through it. The mortise had been damaged – it is my thought that whoever put the new stem in place redrilled the mortise and damaged the inner edge and the bottom of the mortise. anti3The stamping on the underside of the shank is better than the stamping on the previous Antique I just finished. The shape number is very clear and sharp. The Stanwell logo is lighter on the left side and the Antique stamping is also very clear and sharp.anti4The next photo shows the transition from the smooth front of the bowl to the sandblast on the rest of the bowl. You can see some of the grit in the grooves and crevices of the blast and the grime on the smooth portion.anti5The last photo that my brother sent me shows the bite marks on the diamond stem. They are identical in pattern to the ones on the previous two “Jaws” pipes.anti6My brother cleaned up the pipe with his usual thoroughness. When the pipe arrived in Vancouver the finish was clean and the grooves and crevices clean. The rim was better though it show the damage to the front edge and the dents to the top of the rim. He had reamed and cleaned the mortise and the airway in the replacement stem so the pipe was very clean and ready for me to work on.

I cleaned up the shank extension end and used clear super glue to rebuild the damage portion of the Lucite. I sanded it with 180 grit sandpaper and also with 220 grit sandpaper to smooth out the repairs. I cleaned out the shank with a cotton swab and warm water to remove the debris in the shank. I took photos of the bowl after I cleaned it up and scrubbed it with Murphy’s Oil Soap.anti7 anti8The rim shows some damage to the top and the back edge in the photo below.anti9The stem was an obvious replacement so I put it in my can of stems and looked for a stem that would be a good candidate for a replacement. I had one in a lot of stems that my brother sent me. It was a Danish looking freehand stem that had a long tenon and a step up toward the ring in the middle. I forgot to take a photo of the stem before I worked on it but I had another example of one that was similarly shaped that is shown in the next photo.anti10I sanded the stem with a Dremel and sanding drum to shorten and remove the step down area. I wanted to have a smooth transition from the tenon end to the mid ring. I also wanted to make the slope to the ring more abrupt that it was in the one above. The stem was in pretty rough shape. There was deep tooth mark on the topside of the stem from the damaged button forward. There was also some tooth damage on the underside of the stem in the middle and on one side. The button was also damaged on the underside. There was a missing chunk of vulcanite on the button edge. I filled in the damaged areas with black superglue to build them up. I let the glue dry and once it was dry I sanded it smooth to match the surface of the rest of the stem. I filled in the damaged button and built up the edge on the top and bottom sides. I sanded the button as well once it had cured and reshaped it.anti11I sanded the diameter of the tenon area on the new stem until the fit in the mortise was correct. The stem still looked a little long but I would take care of that shortly. I put it in the mortise and took photos of the pipe with the new stem.anti12 anti13I sanded the stem with 180 grit and 220 grit sandpaper to smooth out the repairs and reshape the stem to match the rest of the stem.anti14I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and rubbed it down with Obsidian Oil and dry sanding with 3200-12000 grit sanding pads and rubbing it down with the oil after each set of three pads. After the final set I gave it a final coat of the oil and set the stem aside to dry.anti15 anti16 anti17To remove the damage to the front edge and the top of the rim I topped the bowl with 220 grit sandpaper on the topping board. I sanded it with 1500-6000 grit micromesh sanding pads to sand out the scratches in the rim surface. I restained the rim to match the front of the bowl using a dark brown stain pen. I buffed it lightly with a microfibre cloth.anti18I sanded the smooth portions of the bowl face and the rim with 1500-6000 grit micromesh sanding pads to polish them.anti19 anti20I buffed the rim and smooth part of the bowl and the stem with Blue Diamond polish on the wheel. I gave the stem multiple coats of carnauba wax and gave the bowl several coats of Conservator’s Wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The repairs on the stem show under the bright lights of the flash but in person they are pretty well blended into the surface of the stem. Thanks for walking through the restoration with me.anti21 anti22 anti23 anti24 anti25 anti26 anti27 anti28

A Stanwell Antique 127 with an Amber Shank Extension


Blog by Steve Laug

The next pipe on the work table is a beautiful little Stanwell Acorn. The finish on the pipe was in excellent condition. There were some tars and oil that had overflowed the bowl onto the rim but it was pretty clean. The cake was not too thick. The inner and outer edge of the rim was in excellent shape. The amber Lucite shank extension was in excellent shape and the mortise hole was in perfect condition. The underside of the shank is stamped with the Stanwell logo over the word Antique in script. To the right of it was stamped 127 which is the shape number. The stem was clean with some tooth chatter and quite a bit of oxidation on the top and the underside. The white Stanwell Crowned S logo was stamped on the left side of the stem.

The next series of photos were taken by my brother before he cleaned up the pipe. He did his usual thorough job of cleaning the inside and the outside of the pipe. He reamed the bowl and cleaned out the airways in the shank and stem with alcohol, cotton swabs and pipe cleaners.antique1The next two photos show the two sides of the bowl. The left side of the bowl is a beautiful tight sandblast finish. The rim is also sandblasted as is the entire shank. The right side of the bowl is a smooth medium brown patch of briar that is on all of the Antique line of Stanwell pipes that I have seen.antique2The photo of the rim shows the condition and the thin cake in the bowl. The pipe was well cared for and did not need to have a lot of work done to bring it back.antique3The next photo shows the underside of the shank and the stamping. You can read the Stanwell stamping even though it is a bit faint on the left side. The Antique stamping is also light but the shape number is clear and deep.antique4The last two photos show the condition of the stem and the light oxidation and tooth chatter on the top side near the button. The Crown S stamping on the stem is in perfect condition.antique5The next four photos show the condition of the pipe when it arrived in Vancouver. I took the photos to show what the pipe looked like before I began the cleanup.antique6 antique7I took a close-up photo of the rim and the shank extension to show the contrast in colours and the condition of the rim at the point I received the pipe.antique8I also took some close up photos of the stem to show the oxidation and the light tooth chatter on both sides of the stem.antique9I gave the bowl and shank several coats of Conservator’s Wax and hand buffed the pipe with a shoe brush and then a microfibre cloth to raise and deepen the shine on the briar. I ran a pipe cleaner through the airway and the mortise and it came out clean.antique10 antique11The stem was lightly oxidized so I decided to only use micromesh sanding pads to clean it up. I wet sanded it with 1500-2400 grit sanding pads and gave it a coat of Obsidian Oil. I dry sanded it with 3200-12000 grit pads and gave it a rub down with Obsidian Oil after each set of three pads. I set it aside after the final set of pads to dry.antique12 antique13 antique14I buffed the pipe with Blue Diamond on the buffing wheel to polish it. I gave the bowl several coats of Conservator’s Wax and buffed it with a clean buffing pad. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The complexity of the contrast of dark and medium browns as well as a hint of black gives a dimensionality to this pipe that is quite stunning. It did not take a lot of work to bring it back but it was a pleasure to work on it. Thanks for walking with me through the process.antique15 antique16 antique17 antique18 antique19 antique20 antique21 antique22 antique23

Restemming a Savinelli Capri Root Briar 320 and giving it a new look


Blog by Steve Laug

I have always liked the looks of the Savinelli 320 shape. I have one of them here and it is a 320EX so it is quite large. When my brother Jeff sent me photos of one that he was looking at I was interested. He bid on it and won. It is stamped on the underside of the shank on a smooth spot with the words Savinelli Capri over Root Briar. Next to the stamping was the Savinelli shield and to the right of that it reads 320 over Italy. The finish on the bowl looked really good. I really like the Capri rustication and the roughness of the feel in the hand.sav1My brother sent me the photos above as well as these close up photos. The rim was actually in very good shape, surprisingly. The there was a thick rough ca,e in the bowl and some of the lava had overflowed on to the rim top grooves.sav2The underside of the shank was in excellent shape though there were some scratches on the smooth area. The pebble cut rustication was in excellent condition. The contrast stain on the pebble finish other than being dirty was undamaged.sav3The real issue with the pipe lay with the stem. The stem had been gnawed to the point that there was almost an inch or more of the stem missing. It was missing a large portion of the vulcanite on the top and the underside of the stem. It is ironic that the stem logo was the only thing about the stem that was left undamaged.sav4 sav5My brother is getting really good at his cleanup process and this pipe was no exception. I am getting spoiled when I get a pipe that I have to ream and clean. When he sends them they have been reamed, scrubbed with Murphy’s Oil Soap on the exterior and cleaned thoroughly with alcohol, cotton swabs and pipe cleaners on the inside. I took some photos of the pipe to show the condition it was in when it arrived in Vancouver. You can see that the finish is clean and you can see the horrible damage to the stem.sav6 sav7I took a close up photo of the rim and the bowl. He had reamed back the cake to bare briar and also scrubbed the rustication on the rim and removed all of the tars and oils that had filled in portions of it on the back side of the bowl.sav8The original stem was a lost cause at this point. To shorten and reshape a new button I would have had to cut off almost another ½ inch. To my mind that would have made the pipe too short for my liking. I went through my can of stems and found a stem that had potential. The diameter of the stem at the tenon end was slightly larger than the Savinelli stem but it had room for adjustments. It had some file marks on the top and the tenon was a little large in diameter for the shank of the 320 but with a little work it would work. It had some paint on the top of the saddle and was deeply oxidized. There was not any tooth chatter or tooth marks on it. It would certainly work for the 320 but it would change the appearance. Once I had finished the fit I would take some pictures and make a decision.sav9I scraped out the mortise with a dental spatula to remove the hard tarry build up that had accumulated there. Once I had scraped it clean I scoured out the inside of mortise and airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs.sav10I sanded the tenon with a Dremel and a sanding drum to fine tune the fit in the shank. I also adjusted the diameter of the saddle with the Dremel and sanding drum until it was a close fit to the diameter of the shank. I fine-tuned the fit with 220 grit sandpaper until the saddle portion was free of the sanding marks left behind by the Dremel. I sanded the tenon with 220 grit sandpaper to adjust the fit in the mortise. I finished by sanding the remainder of the stem as well to break up the oxidation.sav11Once the fit in the mortise and to the shank was correct I pushed the stem in place and took photos of the new look of the pipe. Part of this was to mark the progress but it was also an opportunity for me to see it from the eye of the camera and assess whether I would keep working on the stem or just wait until I came across another Savinelli tapered stem. As I studied the photos I was pleased with the look. There was something catching about the new slim stem flowing from the saddle. I liked the looks of it.sav12 sav13I sanded the stem with the 220 grit sandpaper until I had removed the oxidation and then rubbed the bowl down with a light coat of olive oil to rejuvenate the briar. I rubbed the stem down with Obsidian Oil and took the next set of pictures. The pipe was beginning to look really good.sav15 sav16I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave the stem a final coat of Obsidian Oil after the last micromesh pad and set it aside to dry.sav17 sav18 sav19I buffed the stem with Blue Diamond polish on the buffing wheel to polish it further. I gave the stem multiple coats of carnauba wax and gave the bowl several coats of Conservator’s Wax. I buffed the bowl and stem with a clean buffing pad to raise the shine. I finished the pipe by buffing it by hand with a microfibre cloth. The finished pipe is shown in the photos below. It took some work to fit the new stem to the shank but the new look of the saddle stem gives this pipe a fresh appearance to me that works well with the pebble rustication of the Capri Root Briar finish.sav20 sav21 sav22 sav23 sav24 sav25 sav26 sav27

 

Restoring the third Classic Find – a Charatan’s Make 0120 Canadian


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). I wrote of how he had stopped at an antique shop and four found prestigious finds. These included a Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Root Briar Canadian EC 4R, a Charatan’s Make Canadian Sandblast 0121 and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni and the Dunhill earlier in two other blogs: (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/) (https://rebornpipes.com/2016/11/06/restoring-another-classic-find-a-dunhill-4r-root-briar-canadian-ec/). The third pipe that I have chosen to restore is the sandblast Charatan’s Make 0120 Canadian.

The Charatan pipe also had a replacement stem as there was no sign of a CP logo stamp on the top side. The stamping was on the smooth underside of the shank and it read Charatan’s Make and underneath it read London, England. At the end of the brand stamping was the number 0120 which is the shape number of a Canadian. I did some searching online and read the Charatan’s entry in Pipedia (https://pipedia.org/wiki/Dating_of_Charatans). I quote from there: “Pipes that belong to eras till the 1960 have the engraving ‘CHARATAN’S MAKE LONDON, ENGLAND’ in two lines, the shape code is composed by numbers only. The X and the DC appear only on pipes after 1960.

My brother had found another good one. The stamping gave me information about the time frame it was made. I knew that it was made prior to 1960 by the style of the stamping. It came from what the article identified as the Reuben era of Charatans that went from 1910-1960.  Like the Dunhill the only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had a nice sandblast that deep and craggy on the bowl and shank. From mid shank back to the stem it appeared that the pipe had been rusticated to match the blast pattern. He took some photos of the pipe to give a feel for the overall look of it when he received it. These photos show the pipe before he cleaned and reamed it.char1He took some close up photos of the bowl and sandblast on the bottom of the bowl. The bowl had a thick cake that had flowed over the top of the rim in hard tarry lava. It was thick but it appeared that the outer rim was undamaged and with any luck the inner one would be as well. The blast is interesting in that it also has a rustication pattern on the bowl bottom and also on the shank. It follows the pattern of the grain on the bowl.char2The next photo shows the clear and sharp stamping on smooth underside of the shank. It reads as noted above – Charatan’s Make over London England with the shape number 0120 on the stem end of the shank.char3The stem had a lot of tooth chatter and some shallow tooth dents. There was oxidation and also calcification.char4My brother did his normal thorough job of cleaning the pipe. He scrubbed it with a tooth brush and Murphy’s Oil Soap. He cleaned out all of the dust and debris in the grooves and crevices of the “blastication”. The stem does not fit tightly against the shank at this point. The next photos below show the pipe as it looked when I brought it to my work table.char5 char6I took some close up photos of the rim to show how well it cleaned up. My brother was able to get the lava out of the grooves on the rim and also on the underside of the shank. The stamping was still very clear.char7He cleaned out a lot of the gunk in the shank but the stem still did fit tightly against the shank end. He did get the calcification and some of the oxidation off the stem. You can clearly see the tooth chatter and the tooth dents now that the stem was clean.char8I scraped out the inside of the mortise with a dental pick with a flattened blade end. I scraped the stepped down area of the mortise as it entered the airway in the shank. I took a lot of tar and gunk out the shank area.char9I scrubbed the mortise, the airway in the shank and the stem with cotton swabs, pipe cleaners and alcohol. Once it was clean the stem fit more closely against the end of the shank.char10I scrubbed down the bowl and shank with acetone on cotton pads to remove the finish that remained on the pipe.char11 char12I restained the pipe with a dark brown aniline stain thinned 50/50 with isopropyl alcohol. I flamed the stain and repeated the process until the coverage was even.char13I put the stem in the shank and took the pipe to the buffer. I buffed it to polish the stain. When I was just about finished I could not believe what happened. It is that moment when you are buffing a pipe where you get a sick feeling. The wheel grabbed the pipe out of my hand, off my finger and threw it against the table top under the buffer. It was not far – a mere 2 inches but I heard the snap as the tenon broke. I was sick to my stomach. I was almost finished with the pipe and then this had to happen. I took a photo of the broken tenon once I had pulled it from the shank. It was almost a clean break at the end of the stem. Oh the frustration.

I used a Dremel to flatten the broken edge of the tenon against the face of the shank. It took a few moments to smooth out the broken part. I used the topping board with 220 grit sandpaper to face the end of the stem. I went through my box of threaded tenons and actually had one left in the box that was not a Jobey Link system tenon. It was the same diameter as the broken tenon.char14I chucked a drill bit in the cordless drill that was just a little larger than the air way in the stem. I turned the stem onto the drill bit the length of the threaded portion of the replacement tenon. I put two more drill bits in the drill and turned the stem onto the bits. Once it was the same diameter as the threaded portion I shortened the threaded end slightly so that it would fit tight against the stem. I roughed up the threads with the Dremel and a sanding drum. I left the threads in place so that I could turn it into the stem.char15I screwed it into the stem as far as it would go by hand and then used a pair of pliers to finish turning it tight against the stem face.char16I put the stem in place in the shank and the fit was tight against the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each set of three pads. After the final set I rubbed it down with a last coat of oil. I set the stem aside to dry. (In the photos below of the shank and stem I did not push the stem in against the shank so it shows a small gap at that point. You will notice in the final photos that I pushed it back in place.)char17 char18 char19With fear and trepidation I took the pipe back to the buffer. I did not want to repeat the broken tenon so I was very careful. I worked the pipe against the buffing wheel that had been charged with Blue Diamond polish. I buffed it until the stem shone. I lightly buffed the bowl with the polish as well – being careful to not let it build up in the grooves. I polished the stem with carnauba wax and put Conservator’s Wax on the sandblast finish of the bowl and shank. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The fit of the stem against the shank was better than when I started. Thanks for walking through the restoration with me and also through the frustrating need to replace the tenon.char20 char21 char22 char23 char24 char25 char26 char27

Cleaning and Restoring a Stanwell Antique 56 Canadian


Blob by Steve Laug

One of the first pipes I chose to restore from the estate lot my brother and I purchased in Idaho from an older pipeman, Gene was this Stanwell Canadian. It was a nice looking contrast stained pipe that was sandblasted over most of the surface area – the shank and ¾ of the bowl. The underside of the shank and the front of the bowl were smooth and stained a medium brown. The rim top was also smooth and had a matching stain. The stem was a replacement and while it fit the mortise well it did not fit against the shank. It was well chewed by what Gene called a beaver. The tooth marks were deep and many. Fortunately the stem did not match the shank of the pipe so it would not be a loss. I would need to look for a stem in my can of stems and see if I could find one that matched the stem. Maybe I would even find one that bore the Stanwell logo and worked with the pipe. My brother Jeff took some photos of the pipe before he cleaned it up. The next photos show the pipe when he received it.stanwell1Jeff took close up photos – the first shows the cake in the bowl and the overflow of tars and lava over the top of the rim. The outer and inner rims were in great shape. The bowl was still in round and the outer edge is smooth where the smooth portion is and rougher where the sandblast portion of the bowl was. The underside of the shank was stamped Antique in script over Made in Denmark. Next to that it was stamped Stanwell. Next to the shank/stem junction it bore the shape number 56 which is the shape number for a long Canadian.stanwell2 stanwell3He also took some photos of the stem top and bottom. I have included them as they show the chewed surface of the stem on the top and the bottom side. It was a mess and the button was chewed down as well.stanwell4When the pipe arrived in Vancouver I took a photo of the pipe with the stem that came with it. I went through my can of stems and found a stem that bore the silver Stanwell logo on the top side of the saddle. It fit the shank well and with a little cleanup it would work very well. It was oxidized and had some light tooth chatter on both sides. It was almost straight from the shank to the edge of the button.stanwell5I removed the stem and took photos of the bowl without a stem to give you an idea of the condition of the bowl and shank of the pipe. You can see from the photos that my brother had cleaned up the exterior of the pipe with Murphy’s Oil Soap and a tooth brush and removed the grime that was in the grooves and crevices of the sandblast finish. There was also a small fill on the front of the bowl on the smooth portion of the bowl front. He was also able to remove much of the tars and lava on the rim top.stanwell6 stanwell7I took a close up photo of the stem – both top and bottom sides in order to show the general condition. You can see the crown S on the top of the saddle portion of the stem.stanwell8The tenon was the perfect size to fit the mortise on the Canadian. The width of the stem was the same as the shank. The height was slightly larger than the height of the shank. It would need to be sanded lightly to bring about a match. The photos show what the pipe looked like with the new stem.stanwell9 stanwell10I took a close up photo of the bowl rim and the underside of the shank. It was in great shape. The stamping on the shank underside was clear and readable.stanwell11 stanwell12I also took a close up photo of the stem top and underside with it in place in the shank. You can see from the photos that the stem fit nicely in the shank and looked like it belonged on the pipe.stanwell13I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the tarnishing to the crown S logo. I worked on the height of the stem so that it was more in line with the thickness of the shank.stanwell14Once I had the stem fit better I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit sanding pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the last set of three pads and set it aside to dry.stanwell15 stanwell16 stanwell17I rubbed the bowl down with a light coat of olive oil and hand buffed it with a shoe brush. I gave it several coats of Conservator’s Wax and buffed it with the shoe brush. I buffed the smooth portions on the bowl and rim with Blue Diamond and buffed the stem as well to polish it. I gave the stem and smooth portions of the bowl with carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The shine and the contrast finish and stains make the pipe a unique looking pipe. The new stem looks right with the pipe. Together they combine to make a good looking pipe. Thanks for walking through the restoration with me.stanwell18 stanwell19 stanwell20 stanwell21 stanwell22 stanwell23 stanwell24 stanwell25 stanwell26

Restemming and Restoring a GBD Speciale Billiard


Blog by Steve Laug

I decided to take a break from working on restoring the estate lot that I was given and turned my attention to one of the pipes I found on my recent trip to Southern Alberta. I have written about that pipe hunt previously. You can read about it at this link: https://rebornpipes.com/2016/10/07/a-great-day-pipe-hunting-in-southern-alberta/. The pipe was an older GBD billiard with a sterling silver band bearing hallmarks. They were hard to read through the oxidation. I found this pipe in a small antique shop in Nanton, Alberta. The clerk/owner lifted a cased pipe from a shelf – a nice black leather case with a dark blue lining. She opened the case and on the inside of the case top there was a GBD in an oval logo over Speciale stamped in gold. The bowl in the case also bore the same stamping. The stem was missing and the clerk told us the sad story of how someone had stolen the stem and left the pipe behind. The pipe was marked at $35 but since the stem was missing I asked her what her best price was for the pipe. She let it go for $25 and said to have fun fitting a new stem on the bowl. I added my second pipe to my hunt kit. It is shown circled in red in the photo below – the first pipe on the left side of the photo.gbdspeciale1When I started working on it I took some photos of the pipe when I started the cleanup. The finish was actually very good. The rim had a thick coat of tars and oil built up flowing out of the bowl and onto the top. The bowl had a thin cake in it. The left side of the shank was stamped GBD in an oval with Speciale below. It matched the stamping on the inside lid of the case. The silver band was oxidized but I could see the GBD logo in and oval over Speciale. The band was original. There were also some hallmarks that would have to be read once I removed the oxidation. There was no other stamping on the pipe or band. The inside of the case was undamaged but had a lot of dust and specks of debris in it.gbdspeciale2I took the bowl from the case and took photos of it before I cleaned it up.gbdspeciale3 gbdspeciale4I had a yellow Bakelite stem that would work with the pipe both in terms of age and also in terms diameter matching the shank. I would need to replace the tenon in the stem as it was too small in diameter to fit in the shank. I had a Delrin tenon that would work once I had removed the metal tenon from the stem. I used a drill bit to clean up the inside of the shank. I twisted the shank onto the drill bit by hand and cleaned it out.gbdspeciale5I heated the metal threaded tenon with a lighter and was able to unscrew it from the stem. I drilled out the mortise in the stem to fit the threaded end of the Delrin tenon. Once I had it drilled out I used a tap to thread the inside of the mortise in the stem. I painted the stem with slow drying super glue and twisted it into the stem. The stem was in decent shape other than tooth marks in the surface at the button and the edge of the button was worn.gbdspeciale6 gbdspeciale7I filled in the tooth dents with some amber super glue that I recently purchased from Stewart MacDonald. Once it had dried I used a needle file to redefine the sharp edge of the button and sanded the surface of the stem with 220 grit sandpaper.gbdspeciale8 gbdspeciale9I sanded the stem until the surface matched the surrounding stem area. The repairs show in the photos as slightly darker than the yellow of the stem.gbdspeciale10I scrubbed the rim with cotton pads and saliva to soften the tars and oils. I scraped it with a pen knife to remove the buildup and scrubbed it again. I was able to remove all of the rim build up without damaging the finish on the rim top.gbdspeciale11To clean off the band I scrubbed it with a tarnish remover and polish on cotton pads. I was able to clean off all of the tarnish and bring the hallmarks to light on the band. Using a small penlight and a lens I was able to clearly read them. They read as follows GBD in an oval over Speciale over the following hallmarks in shields: [anchor] [lion] [l], AO (assay office Birmingham). The AO on the front of the stamp was the Assay Office; the Anchor identifies the city as Birmingham, England; the lion passant is the symbol for 925 Sterling Silver and the “l” giving the date of the pipe. The silver shone brightly and distinctively on the shank end.gbdspeciale12 gbdspeciale13I looked on-line for the hallmarks and found a great chart. It showed the hallmarks for silver work made from 1883-1949. The date hallmark “l” on the pipe I had matched the one in the chart below for 1910. I have circled it in red. I now knew that the pipe I had was made in 1910.gbdspeciale14After the glue dried on the new tenon on the stem I pushed it in place in the shank and took the following photos. I liked the look of the pipe. The only thing that would have made it better would be to have an amber stem to use. This will do while I keep an eye out for an amber one that fits well.gbdspeciale15 gbdspeciale16I cleaned out the mortise and the airway in the shank and stem with cotton swabs, pipe cleaners and alcohol until it was clean. The pipe cleaners and alcohol cleaned out a lot of the black darkening in the airway in the stem.gbdspeciale17I sanded the stem repairs with 220 grit sandpaper to further define the button and try to blend the repairs. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil and set it aside to dry.gbdspeciale18 gbdspeciale19 gbdspeciale20 gbdspeciale21I used a black Sharpie pen to touch up the scuff marks on the surface of the case. The clasp on the side of the case is a brass GBD logo that when pressed allows access to the inside of the case.gbdspeciale22I cleaned out the inside of the case with a damp cloth and was able to remove all of the debris from the inside of the case. I buffed the bowl and stem with Blue Diamond polish on the buffing wheel taking care to not overheat the Bakelite stem as that would cause it to melt and be disfigured. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is one that will stay with me while I look for an amber stem that fits the pipe. Thanks for looking.gbdspeciale23 gbdspeciale24 gbdspeciale25 gbdspeciale26 gbdspeciale27 gbdspeciale28 gbdspeciale29 gbdspeciale30 gbdspeciale31 gbdspeciale32 gbdspeciale33 gbdspeciale34

 

 

Bewitched, Bothered and Bewildered by a Mastersen


Robert M. Boughton
Member, International Society of Codgers
Member, North American Society of Pipe Collectors
Member, Facebook Gentlemen’s Pipe Smoking Society
http://www.roadrunnerpipes21.biz (under construction)
http://about.me/boughtonrobert
Photos © the Author except as noted

I’m wild again, beguiled again
a simpering, whimpering child again
bewitched, bothered and bewildered am I.
I couldn’t sleep and wouldn’t sleep
when love came and told me, I shouldn’t sleep
bewitched, bothered and bewildered am I.
— “Bewitched (Bothered and Bewildered,” 1940), lyrics by Lorenz Hart (1895-1943), music by Richard Rodgers (1902-1979), a great American musical team

INTRODUCTION
Since the song “Bewitched” was introduced by Vivienne Segal in the 1940 Broadway musical “Pal Joey,” there have been many covers. Written for a woman, quite a few have made it “their” song, from Ella Fitzgerald to Lady Gaga. Men have taken their shots, also, from Frank Sinatra to Rod Stewart. But when I was a teenager, I had the enduring privilege of seeing Lena Horne at the Mark Taper Forum in Los Angeles, and she did it, as the Chairman of the Board would say, her way. She sang some parts like a choir mistress in Heaven and spoke others in the husky asides of a barfly, keeping the audience enthralled and on the befuddling edge of tears and laughter. And so to hear the song in my mind is to relive the gruff silkiness of the lady’s inimitable voice.

My mother has always been a devotee of Freudian psychology. Being more agnostic regarding the Austrian neurologist who pioneered psychotherapy, my father tended toward dismissing all of the man’s work despite the lasting innovations. Therefore, in general, I began to take my mother’s view of the matter, until I was older and found a balance between my parents that they, alas, did not.

Now, bear with me, there’s a point coming. My dad told me one day that the songs people whistle or hum, without even thinking about it, reveal their subconscious moods. He was in the frequent habit of popping out such tidbits of knowledge, and for that I am forever grateful. I realized I had stopped listening to anything else he said maybe a half-hour earlier, having dissociated deep into myself, as far away from my dad as I could get. In fact, at least on a conscious level, I forgot my dad was there until he made the casual comment, and I stopped humming. I had to stop everything, including the gardening and general cleanup work we were doing on the patio, to figure out what was the tune, and I still remember now: “Cat’s in the Cradle,” by the late great Harry Chapin.

That’s right, I was humming about a father and son who never take the time to sit down together and have serious talks. I was not aware I even knew the story of the lyrics that well, but liked the tune. My dad and I had both heard it countless times, no doubt, as the spring afternoon I’m describing was in 1978, when I was 16, and the song came out in 1974 and won the Grammy for Best Male Pop Performance. Snatches of the words came to me: “I’m gonna be like you, Dad, you know I’m gonna be like you,” and “But we’ll get together then, you know we’ll have a good time then,” and “He’d grown up just like me, my boy was just like me.” The smirk on my dad’s face, with its annoying and condescending twist of the lips, said everything. He knew he had figured me out at last, although not his own contribution, and he was right, so I grinned, my own expression of false pride I learned from my father. I could see it stung my dad, and I’m now sad to say I was happy.

Thinking back on that encounter with my dad, as I began to find my own twisted path in the world, I consider it odd that he so berated basic Freudian theory of deep subconscious conflicts influencing our conscious actions. After all, humming a Harry Chapin tune that summed up my subconscious feelings at the time seems to me nothing less than proof of a simple variation on what we still refer to as a Freudian slip. Had my conscious mind picked the song, it would have been “”Don’t Think Twice, It’s Alright,” by Bob Dylan.

As I began work on this ornery, perplexing pipe 16 days ago, and continuing through to its completion, I found that I was humming the refrain from “Bewitched.” Sometimes I even broke out into the repetition of words that came back to me. And so I understood I was making a musical Freudian slip of sorts. The Mastersen freehand had many flaws to overcome, and I was indeed bewitched, bothered and bewildered at the challenge of removing them. I had also come to love the pipe without ever having tried it and, like the story of “Bewitched,” despite its presenting difficulties.mas1 mas2 mas3 mas4So blackened and grungy was its bowl, so almost thorough the filling of the chamber with cake, so worn and grimy the shank, and so ruined the once typical Danish freehand plateau style rim as well as the reparable-but-not-worth-the-work bit, I did not even know what brand of pipe I had.

That is, until a happy coincidence that occurred at the monthly Moose Lodge meeting of my pipe club on the third Thursday of last month, August 18. One of my fellow pipers, Daryl (for whom I cleaned up an antique KB&B Redmanol socket pipe not long ago), showed me a beautiful Mastersen of which I snapped a photo with my Nikon. Due to the increasing instability of that camera, which is cheaper to replace than repair, the photo is nowhere to be found. At any rate, I handed my dingy and as yet unknown pipe to Daryl, who said, “Ah, another Mastersen!”

That was how I learned what I had. I ask you, what are the odds? Bestowed with a vision of the potential for a real beauty if restored with the necessary attention and care, I experienced a sudden sense of urgency to fast-track my Mastersen. I still did not even know how it was spelled, thinking it was the same as Bat Masterson, the famous TV dandy, gambler and lawman played by Gene Barry, who preferred his wits and cane to his gun for four seasons from 1958-1961. The same error by other pipe collectors and sellers accounts for the reason more examples can be found online using the spelling of Bat’s last name.

I did, however, pick up a few pieces of information along the way about Mastersen pipes. According to pipephil.com, and suggesting the brand is still in production, “Mastersen is [emphasis added] a brand of the former Shalom Pipe Co. [of Israel] which was later bought by Mastercraft.” Mastercraft, in turn, was taken over by Lane Ltd. A contributor to the Dr. Grabow Collector’s Forum (DGCF) noted the Shalom connection but added that Mastersen pipes were manufactured from the late 1960s to the mid-1970s as redemptions for Brown and Williamson’s Sir Walter Raleigh tobaccos. In this case, I suspect Pipephil was correct but meant to make clear that Mastersen was made by Shalom only, and the DGCF man had it right about the time period and redemption points.

Here are two shots of Mastersens I found online, the first with nice vertical grain, and the second showing the plateau rim type natural to the brand’s freehand pipes. Neither is anywhere near the quality of the specimen Daryl is so lucky to own, with its exquisite, perfect, vertical grain and strawberry blonde shade.mas5RESTORATION
Daryl’s beautiful example of what a Mastersen freehand could look like served as a wondrous counter-spell to the initial bewitchment that froze my thoughts of starting the job. Still, I was bothered by the apparent lack of any plateau remaining on the rim and the resulting need to do something about that dilemma. And of course the stem bewildered me more than a bit. (Ha-ha.)

Setting the bit aside for the time being, I began my assault on the stummel by soaking it in Everclear and then giving the still-caked chamber a 40-minute preliminary reaming, as that single good, long one proved insufficient to mend the old ways of the small space. The next pictures show before, during and after. mas6 mas7 mas8I continued the corrective measures with both my Senior Reamer and a new “one size fits all” type I found online. The little thing was so inexpensive I couldn’t help getting one to see if it worked. I have to say it has its uses, which are limited, but this chamber of horrors was one of them. I suppose the best way to describe the only function I’ve found for the less powerful reamer is by comparison to micro meshing after sanding. The small reamer has a certain precision that smooths away some of the rough edges left by its Senior counterpart. Maybe for those of you who have seen real combat on the battlefield, it would be like sending in the Army Corps of Engineers to clean up the devastating work of Marines.

The reaming complete, I turned to sandpaper, first on the rim and chamber with 150-grit, then working up the fine line to 180, 220 and 320.mas9I used the same progression of paper, minus the 150-grit, on the bowl and shank. That was enough for the first night.mas10 mas11 mas12The next day, Saturday, I slept late, meaning 9 or so in the morning, for the only time my cerebral RAM can access. I arose in an excellent mood made better by starting my first giant mug of strong, rich French Market coffee mellowed with chicory. Since I was in such a clear, positive frame of mind, I savored the moment more by turning to the bit that was wrecked by the havoc of some poor soul who must have suffered from a sort of waking temporomandibular joint disorder, even though there is no such malady since the real thing occurs while one sleeps. It’s called everyday teeth grinding when one is cognizant, and if a pipe smoker is that angry he ought to give up the best known form of relief from stress altogether. I ran a couple of cleaners through the air hole, first a dry run and then soaked with Everclear, and used the last of my supply of OxiClean to give the bit a bath. And now I’m gonna show you some 8×10 color glossies of that ordeal. You see, I was still of the mind that I might take the time to salvage the heinous wound to the mouthpiece of this bit.mas13 mas14 mas15 mas16By this time I already knew I was going to find a replacement somewhere, but once I start something I have to see it through. Therefore, I used more of the fine steel wool and then micro meshed from 1500-12000, just for the sake of it. Be all you can be (for now), mighty bit!mas17 mas18I did find a replacement in a bag from my recent move to better digs that I’ll show you later, because I’m sick of the entire idea of bits for now and it’s out of order, and I did keep the original for some unknown pipe I will restore for my own use rather than to sell to a trusting and hapless buyer.

Grabbing the steel wool again, I put it to better use on the stummel, with gentle rubbing.mas19 mas20 mas21Lo! How a simple micro mesh progression from 1500-12000 will change the hue of briar!mas22 mas23 mas24Three days almost to the hour after I began this project, there was no more putting off the inevitable: doing something to make the rim rough rather than the usual desired velvety smooth. Part of me that had no trouble adapting to the rule “If it isn’t broken, don’t fix it,” one of my dad’s many maxims, hated the notion of touching a rim that was “perfect” the way it was.

In the end, I knew that a smooth rim on a Danish freehand style pipe was anything but perfect, and I considered my options, which seemed to me to number three. 1) I could rusticate the circular top, but the Mastersen freehand is not a rustic pipe. 2) I could reshape the top and try to roughen it up, but I’ve never done that before, to be honest. 3) I could leave it flat but give it some sort of texture.

The last choice seemed the best way to go, and that’s what I did. Starting out with a couple of level but tentative strokes of a wood file, I succeeded in making the following beginning, which I later gave more depth. mas25I came across a surprising number of other Mastersen freehand restorations, and two of them recounted the same obliteration of the rim and chamber stuffed with carbon char. The common rim problem suggests to me a straight, shallow plateau that lends itself to being burned away by the average pipe enjoyer. I don’t know what to make of the mystery of the overflowing chambers. The two reviews of these pipes’ level of smoking quality are very high, one coming from a regular participant in an online pipe forum and the other from my friend Daryl. Given my run on inexplicable coincidences, maybe both Mastersens were smoked close to death by the same perp.

But on with the restore I must go. The beautiful briar needed a light stain, and I didn’t want to overdo that part of the task. The only problem was that I wanted the bowl to be a tad darker than the shank, and the darker stain I had was very dark, Lincoln Marine Cordovan (deep maroon) alcohol-based leather conditioner. Taking a wild chance, I used that on the bowl and rim and Fiebing’s Brown on the shank. I was surer than the first people to test the A-Bomb were with the risk they took that I could remove enough of the excess darkness from the bowl without scratching it. The scheme still must sound plain crazy. Anyway, after flaming out the alcohol with a Bic, I set it aside for 10 minutes. mas26 mas27The father of my best friend in high school used to wake up or snap out of a reverie, stretch, yawn and say, “Well, hell!” Those are the words that came to my very conscious mind as I chose 500-grit paper to begin eliminating the ash-like residue and over-darkness from the stain. mas29I applied Halcyon II wax and let it sit for 20 minutes before rubbing the stummel with the same soft cotton cloth shown above.mas30The next photos don’t quite show the subtle difference, but it is there, as I think the final shots will reveal. I was almost done, I thought. All that was left with the stummel was to make the color still lighter. Using the finest third of my micro mesh pads, I gave it a strong buff with 4000, 8000 and 12000, and even then resorted once more to the super fine steel wool. My rim work is clear here.mas31 mas32The stummel finished, I looked for the bit and remembered I had not yet built up the tenon that was too narrow to fit the Mastersen shank. With other more pressing business to tend, I did not begin that stage for another two days. When the other matters were caught up for the time being, I considered the discolored replacement bit and gave it an OxiClean bath with a scoopful from a new tub of the powdered detergent and bleach and removed the resulting crud that was leeched out of the Vulcanite/Ebonite with 320- and 220-grit paper. I also buffed with the full range of micro mesh. As a point of interest, did you know if you Google Ebonite, almost all of the links are to bowling balls? It seems that is now the primary material for the balls used by serious participants in that sport, as it can be given color. mas33 mas34I started the process of building up the tenon with Black Super Glue. This part took several more days. After the first layer, I added fine scrapings of Vulcanite from an old bit thrashed beyond hope of repair.mas35 mas36 mas37 mas38At last the two pieces of the puzzle fit together, and I connected them.mas39 mas40 mas41 mas42 mas43 mas44 mas45 mas46CONCLUSION
Although the grain does not have the same uniform, vertical tightness and the color is not as light as I hoped to achieve, I can say without hesitation the task was worth every bit of bewitchment, bother and bewilderment I encountered. But this seems like the perfect way to celebrate Labor Day, although this was a labor of love, not work.

But in all honesty I should add that Daryl’s recent fine acquisitions are beginning to get on my nerves.

SOURCES
http://articles.latimes.com/1991-04-17/news/vw-125_1_head-music
http://drgrabows.myfreeforum.org/archive/mastersen__o_t__t_502.html
http://www.pipephil.eu/logos/en/logo-m3.html
http://drgrabows.myfreeforum.org/viewtopic.php?t=502&start=0
http://piperestorer.com/home/318-masterson-freehand-made-in-israel.html
http://pipesmagazine.com/forums/topic/by-request-the-restoration-of-my-masterson-freehand
https://www.bowling.com/shopping/ebonite/bowling-balls?gclid=Cj0KEQjwr7S-BRD96_uw9JK8uNABEiQAujbffJTXbPGJnkV_ebKRiCbi6AG7xKzy_Nd0Q5G2OeTLs3gaAoV-8P8HAQ#all

Restemming and Restoring a Made in Denmark Apple


Blog by Steve Laug

I got an email from a fellow in Dawson Creek, British Columbia asking if I would be willing to work on a pipe that he had that was one of his favourites. It was an apple that he really liked and he liked the patina on it as well. This is what he wrote to me: Sir, I have a pipe in need of your skills. I was visiting City Cigar on a trip to Vancouver and William recommended you. I’ve inherited a pipe from my dad that needs to be refurbished. I wish to add a new curved stem. The old stem’s very loose. I will mail, or ship the pipe to you, as I live in Dawson Creek, BC. Once we discuss price & details. After leaving City Cigar, I was left with the impression that you’re “the guy” for the job.” 

I asked him to send some photos of the pipe and give me a look at the pipe. The next two photos are the ones that he sent to me. The saddle stem looked like a replacement to me. I had him send the pipe to me for a closer look.apple1When it arrived I could see that my assumption about a replacement stem was correct. Whoever had added the new stem had sanded the shank and removed half of the stamping on the shank. I could read that it said Made in Denmark and that there were no other stampings. The shank was significantly lighter in colour than the bowl. The rim was dirty and had a chip out of it and its top was damaged. There was some concrete rash on the back side below the chip where the bowl had been knocked on concrete.apple2 apple3I took a close up photo of the bowl top to show the extent of the damage and the uneven cake on the bowl sides. I also took photos of the stem and shank junction to show how the shank had been sanded to meet the stem diameter.apple4

I also took a photo of the back side of the bowl showing the horizontal line across the bowl. That line was a large fill that bulged and stuck out the surface of the bowl.apple5The bowl was covered with a thick grime and sticky material. I wiped it down with a cotton pad and alcohol to remove the grime and get back to the finish. The grain really began to shine through once I had removed the gummy buildup. The left and right sides of the bowl showed some nice birdseye. The front and back showed cross grain that ran along the top and bottom of the shank. The birdseye ran along both sides of the shank.apple6I topped the bowl on a piece of 220 grit sandpaper to remove the damaged portions of the rim.apple7I sanded the backside of the bowl to smooth out the bulging fill that ran across the bowl.apple8I sanded down the outer edge of the rim to remove the rim damage and also the burn and darkening on the edges. I scrubbed the bowl down with acetone and cotton pads to remove the finish so that once it was clean I could blend in the lighter portions with the rest of the bowl.apple9 apple10The owner wanted a new stem for the pipe so I went through my can of stems until I found one that would fit. He wanted a taper stem and the one I found would suit the bill. He also wanted it to have a slight bend in the end. This sharply tapered stem would make that an easy fit and fix. The stem was slightly larger in diameter than the shank so I would need to reduce it to match.apple11I took off the excess vulcanite with a Dremel and sanding drum. I worked on it until it match the shank diameter.apple12 apple13I took it back to the work table to hand sand it. I used 180 grit sandpaper and took back the excess stem material.apple14I sanded the stem further with 220 grit sandpaper until the transition between the stem and shank was smooth to the touch. I heated water in the microwave until it was boiling and put the stem in the water to soften it enough to put the bend in it. I bent it just enough to give it a jaunty look.apple15 apple16I used the medium and the dark stain pen to touch up the shank. The combination of colours matches the rest of the bowl colour.apple17 apple18I wet sanded the stem with 1500-2400 grit micromesh sanding pads to begin polishing it and to begin to remove the scratches. I rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside to dry.apple19 apple20 apple21I buffed the bowl and stem with Blue Diamond on the buffing wheel and polished the briar and the stem. The polishing took out the last of the scratches in the vulcanite stem. The fill on the back of the bowl blends in perfectly now and it is smooth to the touch. The transition from the stem to the shank is also smooth. The slight bend in the stem works well with the pipe. It is finished and ready to go back to Dawson Creek. Hopefully the owner will enjoy the new stem and the virtually “new pipe”. It still carries with it the memories of his dad giving it to him. It still as some of the marks of its story but the look and the feel of the pipe are better than when we began the journey. Thanks for looking.apple22 apple23 apple24 apple25 apple26 apple27 apple28 apple29