Tag Archives: pipe refurbishing

Restemmed Petersons 69 – Second Try was a Charm

I had this old Peterson 69 bowl in my refurb bin for quite awhile. It is stamped also on the other side K&P Dublin, Made in the Republic of Ireland. I cleaned and reamed the bowl and cleaned out the mortise area with cotton swabs. I wiped the bowl down with acetone to remove the surface grime. I topped the bowl as it had major dents and roughening on the top from abuse. It needed a stem so I researched the kind of stem it needed and called a Peterson repair person in the states to have one sent to me.

Here is where the story gets a bit dicey. All I really wanted was to have the stem sent and I would fit it to the pipe but I let myself be talked into sending it south. It came back with the wrong stem on it and also had some serious cut marks on the tenon end. It also was a stem for a p-lip system pipe and the 69 is not a system pipe as far as I can tell. I was a bit frustrated to say the least so I set it aside for a week or two before calling the repairman and letting him know what I was feeling. I have to say that it is frustrating to expect one thing and get another. It is also frustrating to know that I could have done the work myself in less time if only I had a stem blank that I could have used.

I sent it back to him for a redo and included this internet photo of the pipe with the stem.

When it finally came back it was better – see the photos below. It was much better so I decided I was done with sending it back. Two times is enough. Once it was back I finished working on the rim and the rest of the bowl. I stained it with a medium brown aniline stain. It took the stain well and came out a reddish brown colour. I buffed it with Tripoli and White Diamond to polish the stem so the grain would show through. I finished it with several coats of carnauba wax and buffed with a soft flannel buff. The silver ferrule was polished with silver polish. It is a good smoker and is comfortable in the mouth.

Refurbishing a GBD Penthouse with a Chairleg Stem

While scanning EBay for interesting old pipes to work on I came across a pipe for sale with the stamping Penthouse. There was little other information on the advert regarding the pipe but it looked interesting to me. The chairleg type stem made me think of the series of pipes that Al (upshalfan) has restored so I put a bid in for the pipe. I contacted Al and he sent me the following picture from a Tinderbox catalogue showing that indeed the pipe was a GBD line. (NOTE: The GBD catalog page came courtesy of Jerry Hannah. Jerry created the GBD Shapes/Model page that I frequently use for reference. I’m not sure if he reads this blog, but if so, thanks!) The headline on the page says that GBD breaks with tradition and forges bold new designs. Pipes marked J, K, and L in the picture below are all Penthouse pipes. I have no idea where they took the name but let imaginations rest, the pipes are stunning and the stems are uniquely beautiful.

The Penthouse pipe that I bid on and subsequently won is an apple shape. The first six photos below are the seller’s pictures. It was these pictures that tempted me to place my initial bid on this pipe. As it turned out I was the sole bidder. The stem was badly oxidized and had some tooth chatter at the button. The stamping showed up but was not as deep as it appears in the photos. The rim appears to be darkened but not charred in the photos and the finish appeared to be dirty but not dented or scratched deeply. It was stamped on the left side- Penthouse in script over Made in England in block letters. On the right side it was stamped London England over 347. Now the wait began.

When the pipe arrived it was much as the pictures had shown. I am never sure what to expect when I bid on these old pipes as I have been utterly surprised both ways – they have shown up in much worse shape than the photos showed or in much better shape. The next four photos show it as it appeared when I removed it from the box.

The finish was actually quite dirty. Many of the dark areas of the finish were actually grime and grit and not the understain on the pipe. I wiped the pipe down with acetone to remove the grime. I also used a battery terminal brush to clean out the remaining cake remnants in the bowl. Then I dropped the bowl in the alcohol bath and the stem in a bath of Oxyclean. The bowl sat for about an hour in the alcohol bath and the stem sat in the bath overnight. When I removed them I cleaned out the shank and the inside of the stem until the pipe cleaners and cotton swabs came out clean. I wiped the entirety with a soft cotton pad and acetone to remove any remaining grime and the next series of four photos show the state of the pipe at this point in the process. The alcohol bath and acetone had successfully removed the remaining finish and the grime on the surface of the pipe. The Oxyclean had done a great job on the oxidation. You will notice the shiny areas on the top of the stem – I had run my fingernail across the surface to show how the oxidation had softened. It was ready for the next step in the process of cleaning the stem.

The next two photos show the stem after I had scrubbed it with a Magic Eraser. The stem was wet and shiny and you can see the oxidation on the Magic Eraser under the stem. I continued to scrub the stem with the Magic Eraser until it came out clean.

The oxidation was greatly decreased at this point but there was more work to be done on the stem. The hard points on the stem were obviously around the chairleg section. The grooves were difficult to get to with the Magic Eraser. I decided to use some Meguiar’s Scractch X 2.0 which is a scratch and blemish remover for auto paint finishes. I used soft cotton pads (makeup removal pads) with a spot of the Scratch X 2.0 on them to scrub the grooves and the area around the button as well. The next series of three photos show the stem after the scrubbing with X 2.0. The oxidation is further removed but still evident.

At this point I continued to scrub with the X 2.0 until the stem was once again black. I buffed the stems with White Diamond on my buffer once that was finished. The next two photos (please forgive the blurry focus) show the stem after the application of Obsidian Oil to the clean stem. I left the Obsidian Oil on the stem until it was absorbed and then coated the stem with an initial coating of carnauba wax to protect it while I went to work on the bowl.

I coated the bowl with an oxblood aniline stain. The next two photos show the coated bowl before I flamed the stain to set it in the grain. The stem appears to be brown again but I had coated it with wax and left it to dry while I worked on the bowl.

I buffed off the stain with a soft flannel cloth that is pictured below. I wanted to highlight the variety of grain in the pipe so that is why I chose the stain I did. It also shows that the black understain that appeared in the original photos still remained and makes the grain very visible in the pictures below.

Once the stain was dry I put the pipe back together and took it to my buffer. I buffed the stem and bowl with White Diamond until is shone. Then I moved on to a soft flannel buff with carnauba wax and a final polishing buff with a clean soft flannel buff. The finished pipe is pictured below. All that remains is to fire it up and enjoy a bowl in the “new” Penthouse pipe. The stamping on the stem is still present and not harmed by the work but it is light and will not hold any whitening product.

Refurbished Sir Wilkens Danish Made

Resurrecting a Barling “Fossil” – Gan Barber

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When I put this Barling away in my ‘Lazarus’ box, I thought that it might be from the Early Transition period, and therefore made from the last of that century old Algerian briar that Barling’s were famous for. I had not looked carefully at the nomenclature obscured beneath the grime. Noting that it was a Barling’s, I stored it away, looking forward to the opportunity to smoke from a piece of classic wood.

When I pulled it out and inspected the markings I was disappointed to find it had all the earmarks of a post transition period pipe. The Barling was in script, the model number had four digits, and T.V.F was stamped on the shank. Further, the bowl was not particularly well carved and there were several major fills – something you would never find on a Pre-transition family era pipe. Oh well. I decided to proceed with the refurb anyways.

I pulled a beautifully grained twin bore saddle bit Canadian from a drawer of miscellaneous pipes that I randomly smoke. It has no maker’s name, and is simply marked “France” 255. What a great smoker. Dry and sweet, it sang with the sample of Rincon De LA Pipe No. 1 sent to me compliments of 4noggins Tobacco. So, what’s in a name? You just never know…..

The pipe was in poor condition, having been snapped at the bowl junction where the shank was very thin.

The airway was also drilled off center, which may have contributed to the break.

Dirt and grime aside, the bowl chamber was not scorched or heavily caked. The stem had some tooth marks, but was more dirty than oxidized.

The bowl and shank were placed in my trusty container of 91% Isopropyl alcohol (99% is hard to fine in my neck of the woods) and left to soak for several hours. Meanwhile, the stem went into a bath of Oxy-Clean for 30 minutes, mostly to loosen any residual tars in the airway. Once soaked, pulling several bristle cleaners through the airway was all that was needed to clean out the gunk. After wet scrubbing the exterior with synthetic 0000 wool and Oxy-Clean, the stem was set aside to dry.

Once the bowl was done soaking, I cleaned the small amount of cake from the bowl with my Senior reamer, dipping the bowl in the bath to rinse out the bits and pieces that came free. Next, the exterior surfaces were scrubbed with the synthetic 0000 wool, working wet with clean alcohol.

At this point, with the cleaning finished, the Barling was beginning to come back to life. I set the pipe aside for the evening to let everything dry thoroughly before moving on to the bonding phase.

I used my favorite epoxy, JB Kwik to bond the shank back to the bowl. I set the two parts on a clean work surface, aligned as closely as possible, before mixing the epoxy. I applied a thin layer to both surfaces. I pressed the shank and bowl together, taking care to align the fracture, and let as much excess as possible squeeze out to minimize the joint. Hand pressure for three minutes is all that is needed for the initial bond. I then set the bowl down and let it rest for another 7 minutes (approximate). Under ideal temperature, humidity and proportioning, JB Kwik reaches a rubbery stage after 10 minutes. At this point, I removed the excess epoxy that squeezed from the joint with the tip of a utility knife blade. It peels off like a rubber gasket if you catch it at the right point as it cures. I then used the bit from my Senor reamer to carefully remove any excess epoxy that may have gotten into the airway. Care must be taken to work slowly and with very little pressure, as any leverage against the shank my cause the newly bonded joint to fail. Once the excess epoxy has been removed, I let the stummel cure for at least 6 hours.

With the pipe joined and epoxy cured, it was time to take the bowl and stem to the buffer for an initial polishing with red rouge. After cleaning any residual compound off with alcohol, the bowl was ready for stain. The stem needed some sanding to clean up the faint scouring from the synthetic 0000 wool. The Barling Cross logo was a faint memory, so conserving it was not a concern. 2×2 flex micro-mesh pads, 1500 through 4000, did the trick.

After two wash coats of Feibing’s Medium Brown aniline dye, and spot staining the two rather large fills (sorry, the photos were not usable), I wiped the bowl down vigorously with a micro-fiber cloth and set the stain with a table-top lighter. The micro-fiber cloth works wonders in evening out the coats of dye. Uneven coating or overlap marks blend beautifully when wiped down just after the dye dulls completely.

With the stain applied, the fills touched up, and the stem sanded, all that was left was a gentle once-over with white diamond, followed by three coats of carnauba wax on the bowl. The stem received a white diamond buff, followed by two coats of Briar Works Stem Wax and Sealer. I prefer to protect the stem this way, as my saliva tends to react with straight carnauba, leaving an unsightly white stain.

I’ll save the repair of the tooth dents on the stem for a future essay…..

It may be inferior, when compared to the legendary family era Barlings, but it was still fun to resurrect a pipe that could be half a century old. Sandblasted or rusticated pipes are much easier to repair in this manner, as the rough texture tends to hide the repair. The fracture is only evident on the smooth portion of the stem where the nomenclature resides.

Thanks for looking.

-Gan

A Unique Piece of Pipe History – A Royden Meer-Tone

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Blog by Steve Laug

I picked this old Royden Meer-Tone up in a sale on EBay where a friend wanted the tobacco pouch that came with it. I won the bid and the result was he got the pouch and I got to keep this unique little pipe. It is different than any I have seen. I have done some research trying to find information on it and cannot find much at all. I have seen several on EBay that are unsmoked, some on Etsy that are also unsmoked, one even in a box. But there is not any information on the manufacturer that I can find. Anyone know anything about this brand and maker? Let us know.

The stem is a yellow nylon, the bowl is a white plastic (maybe Bakelite) and the lining of the bowl is a meerschaum cup inserted into the bowl and drilled on the side like a regular pipe. The meer cup is fit tight to the bottom of the bowl with no airspace between it and the bottom of the bowl. When it arrived the meer was dirty – possibly smoked just a few times as the bottom of the bowl was still clean. The top half of the bowl and the rim were darkened. The shank had a fine crack in it.

I used 1500 grit micromesh to clean up the rim of the insert and the outer edge of the bowl. I also used the micromesh to polish the plastic bowl that the insert sat in. There were rub marks and some scratches that the micromesh took care of. The nylon stem was dirty on the inside and stained with tobacco oils. I cleaned that with some alcohol on pipe cleaners and a shank brush until it was clean. The inside of the shank was also dirty and I cleaned it as well. I repaired the crack in the shank with a little superglue and then banded the shank with a pressure fit nickel band. The stem had tooth marks (fortunately not deep). I am not sure about heating a nylon stem to raise the marks so in this case I sanded them with 240 grit sandpaper until they were gone. I used 400 and 600 grit wet dry (you probably have gotten the pattern by this point in my stem refurbishing) and then used micromesh pads 1500-12,000 grit. I find that the 8000 and the 12,000 add a noticeable shine to the stem.

The pictures below give you a good idea of what the pipe looks like. It is a small pipe – roughly 5 inches in length.

Resurrecting a Petersen Pre-Republic Billiard – Gan Barber

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Blog by Gan Barber

It is a privilege to be able to post this blog entry from a friend and co-laborer in the refurbishing hobby. I have learned much from Gan, including the use of the alcohol bath for soaking bowls and preparing them. In fact as I read this report I am amazed at all the things we do similarly. I appreciate his taking the time to write this up to share here at rebornpipes. I look forward to more articles from Gan, as I am sure you will also after reading this one. Thanks Gan!

Well, the work is done, so it’s time to sit back, light up a bowl of Perreti 9575, and record this adventure….

I am not an expert on dating Petersen Pipes, but from the little I know, this one appears to be a Pre-Republic era vintage. There are no markings on the briar or stem. The hallmark on the band indicates nickel, not silver, and provides no dating information. The K&P, Peterson, Dublin stamping is the only indication that the pipe dates from the Pre-Republic era.

It came to me in a sorry state of repair, and, after some preliminary cleaning, sat in my ‘Lazarus’ box for many years. The shank had been snapped from the bowl, the rim was dented, and the P-Lip modified. It was never going to be a collector piece. Still, it held some promise……

Before I begin the cleaning phase of any project, I like to remove any excess cake. I’m not looking to do anything more than scrape away thick accumulations from the bowl in order to find possible charring or burn-out. In this case, the break was clean, and exhibited no signs of burning that may have contributed to the damage. There was a small dent on the upper left rim of the bowl, leading me to believe that the previous owner liked to tap out the dottle, and had done so once too often.

Satisfied that the bowl was structurally sound, I placed it into a 91% Isopropyl alcohol bath. Once I removed the band, the broken shank followed.

I have had favorable results using this method to strip and clean a stummel. Using the highest percentage Isopropyl alcohol I can find (91%), means that only 9% of the solution is water. The low percentage of water allows the briar to dry rapidly once removed from the bath with very little residual moisture. I have soaked stummels for days without ill effects, though the extended time provides little in the way of additional cleaning. It can help with reducing strong ghosts, though. The alcohol will soften even the most stubborn cake, and sweeten the bowl as well as any other method.

Once the bowl had soaked long enough so loosen the dirt and soften the cake, I removed it from the bath and immediately reamed the bowl, removing as much cake as possible without quite getting down to bare briar. My tool of choice here is a Senior Adjustable Reamer. Not that it’s the only tool that will work; it just happens to be what I have and works quite well for this task.

With the reaming completed, the stummel went back into the bath for another wash. I prefer to do the preliminary cleaning wet, so the stummel will see the bath frequently. The advantages of working wet are two-fold: The alcohol lubricates the mechanical action of the steelwool, mitigating scratching, and the wetting reveals any missed areas requiring additional attention. I worked the wet stummel with 0000 steel wool until most of the dirt, grime and tar were gone.

While the bowl soaked in the alcohol bath, the vulcanite stem soaked in a solution of Oxy-Clean (1/4 scoop to 16 ounces of clean, warm water). Depending on the level of oxidation, I will let the stem soak anywhere from 30 minutes to overnight. Again, I’ve left stems soaking for days without detriment. Generally, I like to soak the stem for two to three hours. The oxidation will turn to a yellow-white slime, and the majority of it will come off quite easily with 0000 steel wool. There was no logo present, so I used the 0000 liberally to achieve a thorough cleaning. Another advantage of the Oxi-Clean soak is its ability to loosen any gunk that has accumulated in the smoke passage. Several bristle pipe cleaners are all that are needed to literally pull the residue from the passage. Another pass with a regular pipe cleaner and some alcohol will remove any traces of tar.

Below are the bowl, shank, and stem after soaking in their respective baths and an initial wet scrub with the 0000 steel wool. Later on in the refurb, I will continue to clean them, but by dipping the steel wool into the alcohol for the wood and the Oxi-clean for the stem, rather than re-immersing them.

Once I was satisfied with the initial cleaning, it was time to move on to the most challenging aspect of this project – mating the shank to the bowl.

There are a number of factors to consider when choosing the proper bonding agent to use in repairing a broken or cracked stummel. Heat, moisture, clamping time and compatibility with wood are paramount. Traditional outdoor rated aliphatic glues (Tite-Bond, Elmers, etc.) are resistant to moisture, but I don’t trust them to withstand moist heat. Polyurethane adhesives are stronger and more resistant to both heat and moisture, but have high expansion rates and excessive foaming. Both require extended clamping periods, which is extremely challenging due to the irregular shape of a stummel.

My adhesive of choice is a a fast set epoxy – JB Kwik. It is extremely strong (though not as strong as regular Weld Bond), heat resistant to 500+ degrees F, impervious to moisture, and has a clamping time of only 3 minutes. Mixed from two parts (epoxy/catalyst), it has a reasonable working time, and the two pieces of the pipe stummel can be held together with strong hand pressure for three minutes and then released.

To rejoin the shank to the bowl, I carefully aligned the two pieces so that I could easily find the correct registration before mixing a small amount of the epoxy. I applied it to both surfaces with a toothpick, then pressed the shank and bowl together, squeezing as much epoxy out of the joint as hand pressure would allow. I held them this way for three minutes. I did not worry about any squeeze-out getting into the air passage – yet.

After hand clamping for three minutes, I gently set the stummel down and let it rest for another 7 minutes. If properly mixed, Weld Bond Quick will be set to a rubbery stage after ten minutes (at 70 degrees F). At this point, I took a utility knife and carefully lifted the squeeze out off of the briar. It should peel like a rubber gasket if you catch it at the right time, leaving only a dark oily residue where it contacted the briar. Next, I took the drill bit from the Senior Reamer, and gently worked it through the airway. Care must be taken to use as little pressure as possible to twist and push out any epoxy the made its way into the passage. Although Weld Bond is non-toxic when cured, if cleaned out properly, little if any will be present in the airway.

I allowed the epoxy to cure for 6 hours, and then set to work gently sanding the joint with 400 grit emery to fare the seam as smooth as possible without altering the shape of the pipe. The only caveat to using this epoxy – it is rather viscous and will leave a faintly visible line at the joint no matter how well the parts are mated. I’ve found that after sanding, staining and buffing, this line will all but disappear.

The stummel after roughing in with the 400 grit emery. The graining did little to hide the seam on the left side…..

…while on the right, the grain pattern was more favorable and the seam blended in nicely.

With the shank and bowl rejoined and fared, I finished cleaning the briar with 0000 steel wool wetted with alcohol. Working wet with alcohol eases the scuffing of the steel wool and reveals the grain and any remaining flaws that may need attention. It also removes any oils or dirt introduced from handling the raw wood. The JB Kwik is impervious to the alcohol.

The next stage consisted of wet sanding with 600 grit. I used alcohol as a lubricant. When finished with the 600, I took the bowl to the buffer for a gentle once over with red rouge. This serves to deepen the color of the briar and reveal any scratches or imperfections that the finer grits will have difficulty removing. Satisfied with the results, I continued to wet sand with 1500 grit emery. The final sanding stages were done dry with 3600 and 6000 micro-mesh. At this point in the process, I was simply polishing the briar to prepare it for staining.

I chose Feibings Light Brown dye and gave the stummel a wash coat, undiluted, using a cotton Q-Tip. I set the stain with my Perdomo table-top lighter, and then gave it a thorough rub down with a microfiber cloth. The microfiber works to even out any imperfections in the finish, and noticeably polishes the dye to a nice luster. The bowl is now ready for the buffer.

The stem received an additional scrub with 0000 steel wool wetted with Oxi-Clean to remove any remaining oxidation. I then wet sanded, with water now, using 400 and then 600 grit emery. A quick and gentle buff with red rouge to find any remaining scratches from the steel wool and sandpaper was followed by a wet sand with 1500 emery. I then polished the vulcanite with 3600 and 6000 micro-mesh to prepare it for the buffer.

Both the stem and bowl were given a soft buffing with white diamond on the buffer and then wiped down with microfiber to remove any trace compound. I then swapped out the white diamond wheel for the wax one, and applied three coats of caranauba wax to the bowl. I like to use a moderate amount of pressure when applying wax as the caranauba is extremely hard and requires the heat generated to go on properly.

After the stem received a coat of Walker Briar Works sealer/wax and the nickel band was polished with Never Dull wadding, everything went back together and was ready to be enjoyed once again. It’s far from perfect, but then, it’s all about the journey, isn’t it?

Thanks to Steve for inviting me to contribute.

Best Regards,

Gan Barber

This little Dr. Plumb Bulldog is a beauty

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Blog by Steve Laug

This little pipe came to me via a friend in Germany. I finished cleaning up what has turned out to be a very nice squat straight bulldog that is stamped Dr. Plumb Extra on one side and 13 D.R.G.M. on the other. I have been familiar with Dr. Plumb pipes for quite a while and love the fact that they were a GBD seconds line. In fact they often share the same numbering system for shapes. This little guy had some serious issues when I took it under my wing. It needed a bit of work. The bowl was scorched along the front outer edge of the rim as it looked to have been lit with a torch lighter. The finish was shot and not only faded and washed out but also pitted and darkened along the bowl sides. The stem was oxidized and a bit chewed on the end. The stinger apparatus was dark and filled with tars and hardened tobacco oils.

My friend had started removing the burn mark and the bowl angles were slightly out or line. I finished removing the scorched briar and reworked the angles on all the outer edges of the bowl to keep the perspective and rim correct. I gave a ream and clean to remove any of the remaining cake and the sanding dust that had become embedded in the cracks in the cake. I put the bowl in the alcohol bath and then worked on the stem.

The pipe had the strangest stinger contraption I have ever seen that extends into the bottom of the bowl. It almost looks like a motorcycle exhaust pipe. I have inserted a few pictures of the stinger and fit in the bowl. I removed the stinger and placed in a small bowl of alcohol to soak. The stem was badly oxidized – not the brown oxidation that sat on the surface but a deep oxidation that left the stem a deep brown under the surface. I had been soaking the stem in Oxyclean while I worked on the burn on the rim of the bowl so that when I removed it from the water the oxidation had been brought to the surface. I used my buffer to remove the surface oxidation that had softened. I use Tripoli at this stage and work the stem carefully on the buffer to avoid rounding the shoulders on the stem. Then I sanded it with 240 grit sandpaper until it was matte black and clean. I then sanded it with 400 and 600 grit wet dry sandpaper and water to remove the scratches. I finished the stem by sanding with the micromesh pads 1500-6000 grit until the stem had a sheen to it.

I then took the bowl out of the alcohol bath and dried it off. I sanded it with the 1800-2400 grit micromesh pads until the surface was free of scratches and grooves and was smooth. Then I refinished it with an oxblood aniline stain to bring out the red highlights in the briar. I put the stem back on the pipe and took it to the buffer to buff with White Diamond. Once finished I gave the whole pipe several coats of carnauba wax.

Restoring an old cob on a lark

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This morning before I finished my coffee I was going through my box of pipes that have come in for refurbishing and came across this old cob. Now usually I don’t rework cobs. If they are in bad shape then I just pitch them in the bin. There is no need to repair them. The stems usually are junk, the shank is not reusable and the bowls are generally not worth cleaning. But this one had an interesting look to it and I kind of thought, what the heck let’s see what I can do with it just for fun.

I topped the bowl to take care of the piece that was missing out of the edge and also to clean off the burn. I sanded the outside of the bowl and buffed it with White Diamond to smooth the surface and give it a shine. I cleaned out the tobacco in the bowl and scraped it clean with a dental pick. I worked over the shank and the inside of the stem with many pipe cleaners, cotton swabs and then a dental pick on the slot. I used isopropyl to clean the stem. I then sanded the tooth marks and tooth chatter off the stem. I polished it with a very light touch on the buffer as it is plastic and a good push will melt it! I then polished the stem with micromesh pads. Now I have a serviceable cob for my afternoon smoke! Not bad for about a 30 minute makeover!

The stem was stuck and I was able to work it free of the stem just before I snapped this picture and decided to blog on it! When I got it out I found that the tenon on it was not wide open and thin – set up for a filter. This one was slotted and opened in the shape of a little oval. I have not seen one that is not wide open to receive a Medico Filter so I am figuring that this must be an old timer of a cob. The shank also has not been drilled to receive a filter – it is only drilled far enough to receive the tenon and then it reduces to the size of the airway in a regular briar. The bowl has a faded tag on the bottom that is unreadable. There was even a bit of unsmoked tobacco in it. Anyway the long and short of it was I decided to have a bit of mercy on this old cob and give it a once over!

Reworking an Imperial Treble Zulu – Stainless Steel Tenon

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I picked up this older Imperial Tobacco Co pipe – a Zulu shape number 354. The shape number makes me wonder if the pipe was made by Comoy’s. Maybe someone here knows for sure. The number is missing on the Comoy’s shape number chart on Pipedia. The pipe is interesting to me for several reasons. It is the third in a group of three pipes by Imperial that came to me in an EBay lot. The first two were Two-Points and this one a Treble. I had not heard or seen this line before these came my way. The other reason is that several pipes in this lot had stainless steel tenons! The Treble has one and at first I thought it was original – the stem did not fit well as the tenon was stuck in the bowl and the stem would not seat all the way to the shank. The bowl was in pretty nasty shape. With lots of darkening and the grain virtually obscured under dirt. The rim was caked and tarred. The bowl was full of broken cake and cobwebs. The stem was gnawed with deep bite marks, the button destroyed and the tenon stuck in the shank.

I was able to remove the tenon from shank with a big pair of channel locks and some serious twisting and turning. I filed the end of the tenon and cut grooves in it so that the epoxy would have something to bite into when I pushed it into the stem. I then slid a pipe cleaner into the stem and threaded the tenon on the cleaner. When I got down to the stem I mixed some epoxy (two part mix) and painted it on the tenon. I let it set for a few moments and then pushed it into the stem. I wiped off the excess around the stem and tenon junction. I set it aside and worked on the bowl.

I reamed the bowl and cleaned both it and the shank. Then I used a fine grit sanding pad that I have here to work on the lava on the top of the bowl. Once that was done I wiped down the bowl with isopropyl alcohol to remove the grime and the finish. The next photos show the bowl after the initial cleanup. From there I put it in the alcohol bath and went back to work on the stem.

The next series of two photos show the bite marks on the stem and the state of the button. The bite marks were very deep and some were actually cuts in the stem material rather than just dents. I used my heat gun to raise the dents as much as possible but honestly they did not come up very much at all. This one would be a bit of a challenge. I used sanded the stem around the button and the dents with 240 grit sandpaper to get the oxidation off that area. I was going to use the superglue to repair these bite marks and needed a clean surface to work with. Once I had sanded the area clean I used a dental pick to pick away the brown left in the dents. I wanted to clean out the dents as much as possible and roughen the surface in the dent for a good bond with the glue. The first picture shows the top of the stem, the second shows the bottom.

Once they were clean and ready I washed the area down with some isopropyl alcohol to remove any remaining sanding dust. Then I put drops of superglue in the holes on the underside of the stem first. Once they were dry I did the same with the dents on the top side of the stem. The three photos below show the glue in place – they appear as shiny black spots in the photos.

I set the pipe stem aside to thoroughly dry and took the bowl out of the alcohol bath. I dried it off and then sanded the top of the bowl with the fine grit sanding pads that I have. The top is showing some nice grain and the tars are coming off nicely.

I wiped down the bowl and rim with acetone (fingernail polish remover) to remove the remaining finish and grime. The white cotton pads in the background of the next three photos show what still remained on the bowl after the alcohol wash. I wanted to get the bowl down to bare briar so that I could refinish it and then give it a new coat of stain. My goal was to highlight the beautiful grain on this one.

I guess I must get a bit bored doing the same thing or something, because I went back to the stem to sand the patches that I had made. I used emery cloth to get the patches even with the surface of the stem. The next series of three photos show the progress on cleaning up the stem and evening out the stem surface. The patches are beginning to fade and blend into the stem.

After sanding the stem I cleaned out the stem and the shank. It was a dirty process. The first picture below shows just a few of the many pipe cleaners and cotton swabs. I dip them in the cap filled with isopropyl that is pictured in the photos and swab out the stem and shank with them.

I reinserted the stem in the shank and wiped the entirety down with an alcohol soaked cotton pad. I wanted to see where I was at with the stem and the bowl. You will notice the addition of a band in the photos below. Once I refit the stem I could see that the stainless tenon was indeed a replacement and that it was misdrilled – it was set in the stem too high making the match at the tenon impossible. I decided to work on the shank rather than pull the tenon, redrill the hole in the stem and reinsert a bigger tenon. I could still do that should I desire. I sanded the shank a little to reduce the gap between the stem and shank. Then I pressure fit a band on it to guide the stem to the proper fit. It worked well actually and the stem lines up nicely now.

I took the next two photos to show the state of the stem patches at this point in the repair process. You can see that they are virtually invisible on the top of the stem and just slightly visible on the underside. At this point I continued to sand the stem and work at the area around the button to redefine it and to blend in the patches. I used a fine grit sanding pad and an extra fine grit pad to remove the scratches and to make the button area more defined. I then worked over the stem with the usual list of micromesh pads from 1500-6000 grit.

I restained the bowl with an oxblood stain and buffed the entirety with White Diamond and then gave the pipe several coats of carnauba wax and buffed with a soft flannel buff to bring out the shine to the pipe. You can see from the profile shots that the button is more clearly defined and the flow of the stem looks correct from the bowl to the button. The patches on the stem have blended quite well and though still visible if you look closely are smooth and black.

A WDC Milano Hesson Guard Reworked

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I just worked over this old timer – A WDC Milano Hesson Guard. In order to know more about the pipe I was working on I searched for information regarding the patent number stamped on the pipe and went to the US Patent site where I found documentation. The patent was filed for it in 1932. It is an early example of the pipe. It is in the acorn shape. It has the patent number stamped on it as well as the other WDC labels. The triangle on the stem is silver or steel inlay. For me this is a part of the mystery of unpacking the history and life of the brand and mark. I always like to know as much of the back story as I can find on any of the pipes I refurbish. Patent numbers stamped on the pipe provide a means of ferretting out information on the design and the particular part of the pipe that is patented. I have included the patent site information on the pipe for your reading pleasure. At least to me this part is fascinating information.

The pipe was caked with a crumbly thick cake that pretty much filled the bowl when I picked it up. I reamed it out to field dress the pipe. I generally do this with most of the pipes I bring home for renewal. It keeps the mess of the carbon from the cake outside and away from my work desk. In the photos below you can see that the finish was pretty dirty with a lot of hand oils and grease ground into the bowl surface. The rim was caked and tarred and it looked like it was damaged. The finish was worn and the stain faded in many places on the bowl sides. The stem was oxidized and had some bubbles in the surface along the button – the bubbles are visible near the button in the second photo below.

I scrubbed the exterior of the pipe with Murphy’s Oil soap, undiluted. I wipe it on with a cotton cloth and immediately wipe it off. Others have said that it removes the stain if left to long and it does indeed do that. But I have found it unsurpassed in quickly removing grime and grease if rubbed on and rubbed off quickly. I worked on the rim as well with a soft bristle tooth brush and the oil soap to remove the buildup. Once that was done I put it in the alcohol bath and removed the finish that was on it. It seemed to have had some built up waxes and also some kind of varnish coat over the stain. It came off with a bit of elbow grease after soaking. I decided to not stain this pipe as the briar looked great as it was. I just sanded it with the micromesh pads to polish it and remove the surface scratches. Then I took it to the buffer to give it a buff with White Diamond.

I worked on the stem while the bowl soaked in the bath. I soaked it in the Oxyclean mixture for a while to soften the oxidation. I dried it and buffed it with Tripoli to remove the surface oxidation. I sanded it with 240 grit sandpaper to get the deeper oxidation. I also had to lift a few tooth marks from the underside of the stem near the button. I used the heat gun to do that. The bubble on the top of the stem also was heated to try to smooth it out. It was evidently not a blister but a bump from teeth. It went back in place with the heat. I sanded the remaining signs of bite with 240 grit sandpaper and then 400 and 600 grit wet dry and water. I finished it with the normal regimen of 1500-6000 grit micromesh pads to polish. I put it back on the bowl and then gave the entirety a buff with White Diamond to polish it and finished the restoration with several coats of carnauba wax.

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