Tag Archives: buffing

Dave’s Four Dot Sasieni


Blog by Andrew Selking

I’ve been out of touch for the past few months, between moving, home renovation, and finding a new job my free time has been limited. Dave is sneaky though, he sent a picture of a pipe he bought and asked me if I thought I could fix it. Of course I said yes. Here is the pipe as it looked upon arrival. There is an obvious chunk missing from the button, but there is also a small crack on the other side of the stem. That was uglier than it looks.Dave1

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Dave9 I did my normal procedure of cleaning the inside of the pipe first. Dave was kind of worried about how the alcohol might affect the finish, so I used new alcohol and only left the bowl in for about 45 minutes. I soaked the stem in an Oxyclean bath.Dave10

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Dave12 The tar on the rim came right off after removal from the alcohol bath. Next I reamed the pipe using my Castleford reamer, used a brush on the inside of the shank, followed by a retort of the bowl. As I suspected the pipe was pretty clean.Dave13

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Dave17 Before dumping out the Oxyclean, I ran a pipe cleaner through the stem. It was not too dirty. I followed that by a retort and more pipe cleaners. That was the easy part, the fun was about to begin.Dave18

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Dave21 As you can see the missing chunk is a problem. The crack on the other side looked like it could keep going, so I drilled a hole to stop it. You might notice a slight micro crack to left of the main crack. Turns out there was a chunk of vulcanite hanging on like a loose tooth. Of course it came out very easily, leaving a stem that was missing most of the button on both sides.Dave22

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Dave28 The first thing I do when building a new stem is fit some rolled up wax paper inside the stem. I’ve found that the CA glue does not stick to it and it helps give shape to the inside of the stem. I use ground charcoal (which I purchased at the pet store and ran through a coffee grinder and sifter) and CA glue. I started by filling in the hole that I drilled to stop the crack. Once I had that filled in and sanded smooth, I started building up the stem below the button. I forgot to mention that I use CA accelerator throughout the process. I find that you can work the glue within 2 to 3 minutes instead of having to wait overnight.Dave35

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Dave45 Once the stem was repaired, I put layers of clear tape on the stem under the button to serve as a form for the glue. Once the tape was even with the button, I started adding CA glue and charcoal. I put a small amount of charcoal on the bottom of a plastic cup, add a drop or two of CA glue and mix it with a push pin. I use the push pin to add the material to the stem, followed by a few drops of accelerator. Once the material is built up, I start to sand and file it into shape. I use needle files and 400 grit sand paper. This gets me to the final step, which is addressing the micro pits.Dave46

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Dave58 I filled the micro pits with a mixture of CA and charcoal, but used much less charcoal than before. I used 400 grit sandpaper and needle files to get the final shape. I then used 1500-2400 grit micro mesh with water to smooth it all out. Since the bowl was in nice condition and I wanted to preserve the finish, I started polishing with 3200 grit micro mesh. I used a progression of 3200-12,000 grit micro mesh on both the bowl and the stem. Here is what it looked like once it was ready for the buffer.Dave59

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Dave62 I polished the stem using my rotary tool with a felt pad and white diamond, followed by carnauba wax. My rotary tool has variable speed and I use the lowest setting. I used white diamond and carnauba wax on the bowl with the buffing wheel. Here is what the pipe looked like when I finished. This is my second repair of this type. My ultimate goal is to do repairs that look like the original. Thanks for looking.Dave63

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Revamping a Bavarian Folk Wine Pipe Made in Italy


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“Voters in the southern German state of Bavaria [April 7, 2010] voted for Germany’s strongest smoking ban, meaning lighting up in bars, restaurants and beer tents at Munich’s famous Oktoberfest will be ‘verboten.’”
― David Levitz, journalist, Agence France-Presse

INTRODUCTION
Who would have dreamed that those crazy, fun-loving Bavarians who have been hosting the annual Oktoberfest since October 12, 1810, the day Crown Prince Ludwig (later King Ludwig I) married Princess Therese von Sachsen-Hildburghausen; the culinary health scoffers who gave to the world such artery-hardening treats as Weisswurst, Schweinshaxe, schnitzel and spaetzle, and for snacks and dessert, laugen pretzels, apfelstrudel, Baverische crème and zvetchgenkuchen – would ban smoking in all public buildings just months before the bicentennial of the world’s biggest excuse to get betrunken?

Bavarians are even so fond of beer and schnapps that they have a great little saying: Saufen bis zum Verlust der Muttersprache, or drink until you forget your mother tongue. And if you’ve ever seen many German tourists, how many of them didn’t look like triple bypass candidates? Of course, everyone knows smoking kills more people than drinking and/or diet-related maladies…right?

One 31-year-old Garden Grove, California woman who lost her job and started a blog, and has written a book but is still searching for a publisher, has a particularly active gift of gab. She blogged, “Bavaria’s cuisine is a monster truck. It crumples the delicate-by-comparison culinary offerings of Spain, Italy, and France like tiny little Fiats and Peugots in its path… It is rich and doughy and filling and is the only thing on the planet that can soak up German beer. Every other fare will simply hide in the corner of your stomach, petrified at the sheer awesomeness of the brew that resides in there with it, and it will never get digested.” Perhaps the most succinct line from this particular blog is, “Germans do it with bigger sausages.” [http://www.everywhereist.com/7-badass-bavarian-foods-you-must-try/] I, for one, can’t wait until the book comes out.

If the world is going mad as far as singling out tobacco as the great evil, then Bavaria may now be the capitol for the insanity. Maybe all that ice bockbier and apfelstrudel have saturated their bodies and have nowhere left to go but the brains.

At any rate, there remains for those of us who still appreciate the virtues of pipes and their tobaccos the glorious contributions of German craftsmanship in general and Bavarian in particular.Rob1 And more along the lines of the subject of this blog:Rob2

Rob3 When I emailed Steve a few photos of my new acquisition from eBay, for less than $11, I was happy as usual to receive a response but, I must admit, a little disheartened to hear of the 20 hours he spent restoring the 1810 Meerschaum Bowl masterpiece above. Then I considered the facts that his folk pipe was part meerschaum, and of course suspected he had, as his masterful skills and (if I may be so bold) somewhat obsessive creative bent allow, more than just restored it. He had in fact, of course, re-worked parts of it, as I learned when I read with pleasure his July 7 account. I mentioned the conjecture that Steve is a born pipe maker to my mentor, Chuck Richards, who with not an inkling of surprise to me that Steve has made a few pipes in his time. I therefore hereby suggest a blog by our host on these endeavors, which I am certain I am not alone in my curiosity to hear about and see.

Alas, as shall be seen, my Bavarian Three-Piece Folk Wine Pipe – not counting the screw-in bit – pales in comparison, although it did present problems I had not before encountered. Starting with the bit, the eBay photos revealed one gash that appeared to be so deep that it must have pierced the air hole. As Lady Luck provided, however, such was not the case. On the other hand, there turned out to be three bad divots in the bit, not counting the severe wounds just below the lip, top and bottom, from grinding teeth. Then there were the countless scratches on every piece; the well-caked chamber; scorching of what I believe is the ornate but aluminum wind cap; a serious cleft in the alternative wood shank, the variety of which I have not yet determined, and a hole in the bottom piece, where the wine is placed, too deep for any fix other than wood putty.

All of these complications, I knew, would be nothing compared to the task of cleaning and sanitizing a pipe with a form that defied retorting. Noting this anticipated cleaning conundrum with a quip, “That’s entirely rhetorical,” in fact, was the reason for Steve’s second reply to my email where he mentioned the time he spent on his folk pipe.

By the way, I owe a final nod to Steve, as well as the owner of my local tobacconist who confirmed his assessment, for identifying my Bavarian folk pipe (which turns out to be a no-name Italian version) as being designed to add wine.

RESTORATION Rob4 This, as it happens, is how I decided to approach the restoration: piece by piece.Rob5

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Rob10 Without thinking – you might say a bit compulsively on my own part – I already cleaned and polished the wind cap before snapping the last shot above.Rob11

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Rob13 Other than the almost unconscious cleaning and shining of the wind cap, inside and out, with Everclear-soaked cotton cloths, super fine steel wool and mostly 500-grit paper except for a few tough spots requiring 320, I saw no reason not to dive in with the bit. After all, filling the crevasses – and I can only imagine the drunken stumbling about that caused them – would take several days of layering with black Super Glue and drying time in between. The remainder of the restore was finished in a day and a half of intense work. I gave the bit a good soak in an OxiClean solution to start and cleaned out the mess inside with about six bristly cleaners dipped in Everclear before they came out clean.Rob14

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Rob16 With that process begun and the pipe disassembled, I returned to the main tobacco chamber (remember, this three-parter has a second chamber at the bottom for wine) and used my Senior Reamer to take out most of the fairly even though excess cake. After that I swabbed it out with some alcohol-soaked cotton gun cleaner squares and finished the removal of char and smoothing with 200-, 320- and 500-grit paper.Rob17 The yellowing of the cap’s inside area is the fault of my photography, not lack of attention. I know nothing of body work on cars, which is the kind of detail work the metal rim requires, and despite my restoration of this pipe for my own enjoyment, any tips on eliminating dings in metal, preferably without removing the entire rim piece, will be appreciated. Since the pipe is staying in my own collection, after all, I have a long time to work out that part.

I turned my attention to the outer bowl, first scrubbing out the draught hole with bristly cleaners soaked in alcohol – quite a few, in fact. Then I used 320-grit paper to remove both the old finish and the scratches, starting with the rough, un-sanded opening of the draught hole showing before and after below.Rob18

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Rob20 From 1500-4000 micromesh, I prepped the bowl for buffing. I liked the natural, lighter shade of the briar and chose not to re-stain it, proceeding straight to the buffer wheels. I used white Tripoli, White Diamond and carnauba.Rob21

Rob22 The shank was what I expected would take most of the work, and I was right. I sanded the wood with 200 and 320 paper, deciding the cleft in the unknown wood gave it a certain character. Besides, it wasn’t going anywhere without the kind of serious reshaping Steve is into.Rob23 I sanded it again with 500-grit paper and micro-meshed all the way.Rob24 The ferrule was dull and scratched.Rob25 I used micromesh on it and then Lincoln black boot stain, which I flamed, let cool and wiped clean with 4000 micromesh.Rob26 Finally, I used Lincoln brown stain on the shank’s wood and used 4000 micromesh to take off the ash.Rob27 I buffed it with white Tripoli, White Diamond and carnauba, and used red and white Tripoli on the ferrule.Rob28 Onto the final stage – the bottom chamber where the wine is added. Here it is after sanding with 320-grit paper.Rob29

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Rob32 By the time I cleaned it out with bristly cleaners and Everclear, when added to those used for the other parts, I had a pile about as high as Steve’s from his meerschaum bowl folk pipe, only much grimier except for the last that came out clean.

Now take a closer look at the right side, first with the small hole that could neither be sanded away nor ignored, then filled with a dab of wood putty. I let it sit and harden until the next day, when I colored the putty with an indelible brown marker and squeezed a drop of Super Glue over the mark.Rob33

Rob34 Late that night, I sanded off the roughness of the dried Super Glue and smoothed the whole piece with micromesh. And here is the finished, waxed result, without re-staining.Rob35 At last, I was ready to assemble the separately restored parts and wipe it all down with a soft cotton rag.Rob36

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Rob42 The only nomenclature, just under the bottom ring in the last photo, reads Imported Briar over Made in Italy.

CONCLUSION
This restoration involved two firsts for me: filling a hole with wood putty, as basic as that is, and more significantly, the importance of considering each independent part of the whole. Never before had I encountered a pipe with more than a bit connected to a shank that in turn attached to the bowl. The simple addition of a second chamber for wine with two openings – one for the shank and the other for the regular tobacco chamber – forced me to approach the project from an angle that was novel to me. The ultimate restoration was a unique pleasure for me, and I am happy to report that the finished folk pipe smokes quite well, even without wine. I look forward to seeing how it works with Martinelli’s Sparkling Cider.

Now I have just a few final words on the Bavarian tobacco ban. It seems they tried the same thing in 2008, but the result was a scoff law that the authorities didn’t even try to enforce. Let’s hope that all of the pipe smokers in the southern German state of Bavaria unite to overcome the 61% of voters who decided to deny them the right to run their own lives.

Rejuvenating and Repairing a Whitehall Dublin


Blog by Steve Laug

This old Whitehall pipe came to me from the antique shop in Victor, Idaho, a small town on the way to Jackson Hole, Wyoming. On a recent trip to Idaho my brother and his family and my daughters and I visited Jackson Hole. On the way home, we stopped in Victor to stretch our legs and wander a bit. I went into the antique shop and struck up a conversation with the owner. Eventually a tin of five pipes and some parts came out from under the counter. I bought all of them. They traveled back to Vancouver with me and will one day all be refurbished.

This Dublin shaped pipe is stamped Whitehall on the left side of the shank – though the stamping is faint. On the right side it is stamped Imported Briar (also faint). It has a flat bottom and sits well on that. The finish was very worn but was a rich oxblood colour under the grime. The bowl sides have some great cross grain. There were some small fills near the top of the bowl on the left side. The rim was damaged on the outer edge and very caked from the bowl over the rim top. The inner edge of the rim was still round and did not show signs of damage under the thick cake. The stem appeared to be a poor fit but as I looked at it I realized that it was upside down. The flattened bottom of the bowl had not been continued on the stem so it sat wrong.Dublin1

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Dublin4 I took some close-up photos of the rim and sides of the bowl. The rim photo shows the tarry buildup and the side photos show the stamping.Dublin5

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Dublin7 I generally ream the bowl when I start a clean up to remove the cake so I can examine the pipe thoroughly to check for inside wall damage and potential issues. I reamed it with a PipNet reamer and took the cake back to bare briar.Dublin8 While I was at it I scrubbed the rim with alcohol and cotton pads to remove some of the tars. I had to use a sharp blade to gently scrape away the thick coat of tars while I was scrubbing. The photo below shows the initial cleanup of the rim and newly reamed bowl.Dublin9 I sanded the rim with 220 grit sandpaper to further remove the tars and to minimize the outer edge damage. There was a burn mark on the front left of the rim that I was able to reduce but not remove altogether.Dublin10 I scrubbed out the shank and the bowl with alcohol, cotton swabs and pipe cleaners.Dublin11 I wiped down the exterior with alcohol and cotton pads to remove the finish and to clean it up. In doing so I found that there was a small shallow crack/flaw toward the bottom of the bowl on the left side. In the photo below the dental pick is at the close end of the crack and the dark spot is the far end.Dublin12 I picked out the crack with the dental pick, drilled two small holes – one on each end of the crack to stop it from going further. Interestingly this crack followed the pattern of the grain on the side of the bowl. Once I had it cleaned out I wiped it down with alcohol a final time. I pressed briar dust into the crack, dripped super glue into it and then pressed more briar dust on top of the glue. The photo below shows the repaired crack. Fortunately the crack was not deep and did not affect the interior of the bowl. It did not go all the way through and appeared to be more of a flaw in the briar than damage.Dublin13 I sanded the repair with 220 grit sandpaper to remove the excess patch and blend it into the surface of the briar. I sanded it with a medium and a fine grit sanding sponge to remove the scratches in the briar and feather out the surface. I sanded the entire bowl and rim with the same sanding sponges and sandpapers.Dublin14 I aligned the stem and sanded it with 220 grit sandpaper to smooth out the rough surface and then flatten the bottom to match the bottom of the shank.Dublin15

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Dublin18 I wiped down the bowl with alcohol and then stained it with an oxblood alcohol based stain. I put the stain on heavy around the sanded areas on the shank and the bowl repair. I also darkened those areas with a dark brown stain pen following the pattern of the grain. I lightly buffed the pipe by hand and took the pictures below to show how the newly stained pipe looked at this point.Dublin19

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Dublin22 I darkened the rim with the stain pen and gave it another top coat of the oxblood stain. I flamed it and buffed it lightly.Dublin23 With the bowl finished I worked on the stem. I wet sanded it 1500-2400 grit micromesh sanding pads. I rubbed it down with Obsidian Oil. I continued by dry sanding it with 3200-4000 grit pads, rubbed it down again with oil and then finished by dry sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.Dublin24

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Dublin26 I buffed the bowl and stem with Blue Diamond on the buffing wheel, gave it multiple coats of carnauba wax and then buffed it with a clean flannel buff. I brought it back to the work table and then hand buffed it with a microfibre cloth. The finished pipe is shown below. It looks better than it did when I started, in my opinion. The rich oxblood colour helps to hide the repair and the burn mark on the rim. It should be a great smoking pipe if the amount of cake buildup that was there when I started is any indication. It should continue to provide great service to whoever ends up with it in their pipe rotation. Thanks for looking.Dublin27

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A Dr. Grabow Sportsman #72


Blog by Troy Wilburn

This is a pipe I got from Joe’s lot. From looking at Grabow charts I believe this is a shape # 72 Sportsman. Joe mudded and coated inside bowl for me before he mailed it off ……Thanks Joe :).

Here is what it looked like when I received it.G1

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G4 I had to top the bowl and I found a nick or inclusion that was pretty deep I took it down as far as I thought I should go. You can still see it in rim but I got it pretty small and will let it be. Unfortunately the rim lacked much if any grain at all. I canted bowl slightly to give it a “Devil Anse” type of look. Then just basically sanitized, sanded, oiled, waxed and buffed.

Rough sanding done on topping of bowl.G5 Sanded, cleaned ready for oil wax and buff.G6 Very cloudy here today so pics not the greatest, but a lovely little pipe I think and will be in my collection a very long time.

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Breathing new life into a White Flame Saddle Billiard 353


Blog by Steve Laug

This was another of the pipes I picked up on a recent trip to Idaho Falls. I found it and several nice older pipes in a local antique mall. This one is stamped White Flame over Natural Briar on the left side of the shank and 353 on the right side. On the underside of the stem there was a lightly stamped FRANCE on the saddle. I had never seen a pipe with the White Flame stamping. I looked on the pipephil site and there was nothing there either. I did find a reference to the brand in Who Made That Pipe. There it was listed as a brand made by both Imperial and Civic. The book said the make was English and American. From my experience though, both the Imperial brand and the Civic brand were English made pipes. I know that Yello Bole made an Imperial and I am wondering if that is not what WMTP is referring to. This one however, just says British Briar in the shape, the stamping and everything else. I searched on the web to find a shape chart for either Imperial or Civic and so far have found nothing that lists the shapes of the two brands.Flame1

Flame2 The pipe had a natural, virgin finish that had picked up a slight patina over the years. There was a hint of red in the briar under the grime. The stem was badly oxidized. The bowl had a thick cake and the rim was nicked on the back right side outer edge and the top was blackened with a coat of tars and carbon that had run over from the bowl. Other than that the pipe was in decent shape. The bowl was still round. There were a few slight nicks and dings in the sides but it still was decent enough that a restoration would not be too difficult.Flame3 I have included a close-up of the rim to show the thickness of the cake in the bowl and the damage to the outer edge of the rim. The tarry lava overflow on the top of the rim is also very visible.Flame4

Flame5 I have also included some photos of the stamping to see if any of you reading this have any ideas of the maker.Flame6

Flame7 I reamed the bowl with a PipNet reamer starting with the smallest head on the T handle and working up to the third head. I took the cake back to the briar walls of the pipe.Flame8

Flame9 Because of the rim damage and the thick build-up I decided to top the bowl and remove the damage. I would not be able to remove all of it without changing the profile of the bowl but I could minimize its visibility. I topped it on the topping board with 220 grit sandpaper.Flame10 I finished topping it by sanding it with a medium and a fine grit sanding block to smooth out the scratches left from the sandpaper. The topped bowl is shown below.Flame11 The oxidation was bad enough that I decided to drop it in a mixture of Oxyclean and let it soak for an hour to let the Oxy do its magic. As soon as it hit the warm mixture the water turned amber as the oxidation bubbled away.Flame12 While it soaked I scrubbed the bowl with acetone on cotton pads to remove the grime and the wax from the briar.Flame13

Flame14 I cleaned out the shank and mortise with alcohol, cotton swabs and pipe cleaners.Flame15 The patina of the bowl was darker than the newly topped rim so I used a light coloured stain pen to match the colour of the briar. It would need some more work to blend it but the colour was very close.Flame16 I gave the bowl and rim a light coat of olive oil to give back some life to the grain and work to match the bowl and rim even more. After oiling it I hand buffed it with a microfibre cloth to remove the excess and to get a clear picture of the match of the rim to the bowl. The match was perfect as can be seen from the photos below.Flame17

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Flame20 After the stem had soaked for an hour I took it out of the bath and dried it off with a coarse cotton cloth. I was able to rub off the majority of the remaining oxidation. The stem is shown in the photo below after the rub down.Flame21 I sanded the stem with a medium and a fine grit sanding sponge to remove the remaining oxidation. I then worked on the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and then rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, rubbed it down with oil again and then finished by dry sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and then buffed it with Blue Diamond on the wheel.Flame22

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Flame24 I finished the restoration by buffing the pipe with Blue Diamond and then I gave the stem and bowl multiple coats of carnauba wax. I buffed it with a clean flannel buff and then took it back to the work table and hand buffed it with the microfibre cloth. The finished pipe is shown in the photos below. We are in the midst of a much needed rain storm but I love the look of the pipes in the fronds of the palm tree in my back yard. On these photos you will see some raindrops on the stem and bowl in several of the photos. I am pleased with the finished look of the pipe. The natural light brings out the reds in the briar. It is a beautiful pipe. Thanks for looking.Flame25

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Cleaning up an LHS Sterncrest Lovat with a Bakelite Stem


Blog by Steve Laug

The next pipe on my work table is a little 4 ¾ inch Lovat with a rusticated finish and a two tone stain. The rustication looks like craters and swirls. Even the top of the bowl is rusticated.LHS14 The stem looked to be oxidized but once I worked on it I was in for a surprise. The band was stamped Sterling Silver arched over the LHS in a Diamond logo and under that was stamped Rhodium. The underside of the shank was flat and smooth and was stamped with the LHS in a Diamond logo with the word Sterncrest arched under the diamond. Toward the stem end of the shank it was stamped Imported Briar.LHS13

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LHS10 As I looked at the stem more closely I could see swirls of red running through it and the material was a reddish brown colour. It had a similar appearance to Cumberland but was harder and heavier. The patterns in the swirls was not uniform at all and made me think of other things that I have around made of a similar looking material. This would become more clear when I cleaned up the stem.LHS11

LHS12 I took two close-up photos of the stem and the extension that was in the end of the tenon and extended into the bowl. It was an integral part of the stem and I was not able to remove it.LHS15

LHS16 Once I got this far in the process I wanted to know a bit more of the history of the brand. I was trying to find out when the pipe potentially was made. The stem had me fascinated. The extension tube in the tenon was different from any other LHS Sterncrest pipe that I had seen. All of the patent information I could find from the early 1900s through 1936 showed a more typical ball and point stinger apparatus. There was nothing to date this in the patent information. That combined with the unique stem material seen clearly in the photo above made me very curious about the pipe.

I looked on the PipePhil site which is a go to site for me when digging out information and I found some helpful material. Here is the link – http://www.pipephil.eu/logos/en/logo-lhs.html. The first item below is a copy of the photo from his site which gives some simple information. The Strencrest stem that I had did not have the inset silver diamond in the side on the top of the saddle. The stamping on the pipe was different as well. Mine was stamped LHS in a Diamond (like the one on the briar inset below) but STERNCREST was underneath the Diamond. Imported Briar was on the opposite end of the shank. The inset of the band is identical in terms of what is shown. The band on mine has one additional feature below the LHS diamond and that is the word RHODIUM.LHS1 I followed the links on the site and found the following grading guide from 1944 there as well. It lists the Sterncrest Sterling as the third highest grade of pipe. The issue for me is whether the pipe I have is a Sterling. It only bears the Sterncrest stamp and that does not appear on the chart below.LHS2 I read some more on the site and found that the L&H Stern Inc. was established by Ludwig Stern (1877-1942) in 1911. His brother Hugo (1872-?) acted as vice-president & secretary. The firm moved to 56 Pearl St. Brooklyn in 1920. It closed down in the 1960s. LHS was one of the main pipe suppliers for US soldiers during WWII. That was the short version of the information. With that I knew that my pipe was made between 1911 when the company opened and before the 1960’s when it closed.

I googled for more information to see if I could find company advertising that showed the pipe I was working on and gave more definitive information on the brand. I found the following quote that helped to fit the Sterncrest into the scheme of things. “LHS is L & H Stern Pipe Making Co. that was based out of Brooklyn N.Y. Their most common lines seem to have been their Sterncrest pipe models. The company made pipes from 1900-the 1950’s.”

I also found some advertising which I have posted copies of here. Three of the magazine advertisements are shown below. All three show a similar pipe to the one that I have in hand. The rustication on mine is more crater like than tree bark like but the patterns are similar.LHS7 I have also included a page from a Sterncrest Catalogue from 1946 that shows the line and the second pipe from the right, the lovat is identical in shape to the one that I have. The rustication pattern in the picture is similar but also more tree bark like and the stamping is on the side of the shank rather than the underside.LHS8 Now I knew that the pipe I was working on came from a more narrow time period – 1910 to sometime in the 1940s. That was all the information I could readily find on the pipe. I was still left with a bit of a mystery that would become somewhat clearer as I cleaned up the pipe and stem.

The pipe was lightly smoked and I was able to wipe out the dust and debris from the bowl quickly. The shank was dirty but what came out of the shank was not tobacco debris or tars but rather a red stain. The inside of the shank had some stain left in it. The bowl must have been dip stained when in the factory and the pipe had not been smoked enough to burn off the stain that was there. Obviously the previous owner never ran a pipe cleaner into the shank to find what I found in my clean up with alcohol, cotton swabs and pipe cleaners.LHS16a I also cleaned out the airway in the stem and tenon extension. I was careful as I did not want to chip or damage the extension. The more I worked with the stem the more I was beginning to get an idea of what the stem material was.LHS17 I worked on the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and then rubbed it down with Obsidian Oil. I was uncertain whether the oil would be absorbed or not but either way it would give some teeth to the micromesh pads as I worked with them. I took photos of both sides of the stem to show the pattern that started to show up as I polished it.LHS19

LHS20 I dry sanded with 3200-4000 grit micromesh sanding pads to further polish the stem. I rubbed it down with Obsidian Oil once again.LHS22

LHS23 The more I polished the stem the more clear it became what the material I was working with was. I dry sanded with the final three grits of micromesh and then buffed the stem with Blue Diamond polish before giving it a final coat of oil. Once the oil dried I buffed it with some carnauba wax and then with a clean flannel buff before giving it a final hand buff with a microfibre cloth.LHS24 Once I finished polishing the stem I knew without a shadow of a doubt that the stem was made of Bakelite. It was exactly like several of the Bakelite tobacciana items that I have collected. The mottled brown and red look of the polished stem proved it to me.

I decided to do a bit of research on Bakelite to both make certain I was working with that and to see if I could narrow the date for this pipe down even further. I am including some of the information that I found in my search.

From the New World Encyclopedia online I got some basic information on the material. Here is the link if you want to see the original source. http://www.newworldencyclopedia.org/entry/Bakelite

I found that Bakelite is a material based on a thermosetting phenol formaldehyde resin developed in 1907–1909, by the Belgian-American chemist Leo Baekeland. It was the first plastic made from synthetic components. It was used for its electrically nonconductive and heat-resistant properties in radio and telephone casings and electrical insulators, and was also used in such diverse products as kitchenware, jewelry, pipe stems, and children’s toys…

Bakelite is a phenol formaldehyde resin with the chemical name polyoxybenzyl methylene glycol anhydride. It was formed by the reaction under heat and pressure of phenol, a toxic, colorless crystalline solid, and formaldehyde, a simple organic compound, generally with wood flour filler. The combination of the mixture with the wood flour makes the material hard and dense.

The company, The Bakelite Corporations was formed, in 1922, from the consolidation of three companies: the General Bakelite Co., the Condensite Corp. and the Redmanol Chemical Products Company, an early plastics manufacturer formed in 1913, by chemist L.H. Baekeland. The American Catalin Corporation acquired the Bakelite formulas, in 1927, and currently manufactures Bakelite cast resins.

Bakelite Limited was formed, in 1926, from the amalgamation of three suppliers of phenol formaldehyde materials: The Damard Lacquer Company Limited of Birmingham, Mouldensite Limited of Darley Dale, and Redmanol Chemical Products Company of London. Around 1928, a new factory opened in Tyseley, Birmingham, England. (The building was demolished in 1998.) The company was acquired by the Union Carbide and Carbon Corporation in 1939.

From the Wikipedia I found out more information. Here is the link for the source should you want to read more. I have included a few clips from that source. https://en.wikipedia.org/wiki/Bakelite

Bakelite is not extensively used for general consumer products any more, due to the cost and complexity of production and its brittle nature. However, it was used in the past in myriad applications, such as saxophone mouthpieces, cameras, solid-body electric guitars, rotary-dial telephones, early machine guns, and appliance casings. It was at one point considered for the manufacture of coins, due to a shortage of traditional manufacturing material.

An exception to the overall decline is the use in small, precision-shaped components where their specific properties are required, such as molded disc brake cylinders, saucepan handles, electrical plugs and switches, and electrical iron parts. Today, Bakelite-type materials are manufactured and produced in the form of sheets, rods and tubes for many industrial applications in the electronics, power generation, and aerospace industries, and under a variety of commercial brand names.

Many companies stopped using Bakelite in the early 1940s as the need for World War II related products took hold. By the end of the War, new technologies in the world of plastics had made Bakelite obsolete.

A final source of information I found was on jewelry specifically but the dates coincide with the information above and help narrow the dates for my pipe stem.

The source is as follows: http://www.teeda.com/history-of-bakelite-jewelry.html

The height of Bakelite jewelry was the late 1930s, up until the end of the Art Deco period. The designs were quite popular in mass merchandise stores such as Sears and Roebuck. However there were also some famous names working with the material and creating Bakelite jewelry including Chanel and Van Cleef and Arpel. Oddly enough Bakeland allowed the patent to expire and the Catalin Corporation bought it. They began creating their own Bakelite jewelry marketed as Bakelite-Catalin. The pieces were sold in both expensive stores like Saks Fifth Avenue and smaller stores such as Woolworth’s.

Bakelite jewelry was available in a variety of colors, but brown, green, red, and white were the most popular color choices. Over time though, exposure to the light and particles in the air have caused many of these colors to change. A good example is a bracelet that was once white, but now looks pale brown in color.

Given the information on Bakelite I think I can safely narrow down the date on the stem to between 1930-1949 when the war ended. That may be as close as I can get to pinning down a date on the pipe unless someone who knows a bit more of the history of LH Stern can be more specific regarding the apparatus at the end of the tenon.

I returned to finishing up my work on the pipe. With the stem completed, I polished the stem with a silver polishing cloth and was able to remove all of the oxidation and give the silver band a sheen that looked like new.LHS18 I rubbed down the bowl and shank with Halcyon II wax and then buffed it with a shoe brush and then with the microfibre cloth to raise the shine. The finished pipe is shown in the photos below. It is ready to load up and smoke a bowl. It will probably be the first bowl that has been run through the pipe since the end of the war. I am looking forward to reintroducing the pipe to a nice bowl of Virginia or Virginia Perique. It is so light weight that it should be a great smoking pipe.LHS25

LHS26

LHS27

LHS28

LHS29

LHS30 Thanks for looking.

NEPAL PROJECT PIPE SALE 15 – From Ugly Toad to Handsome Prince. Converting an Ehrlich Special Grain Stack into a Beautiful Billiard


Blog by Steve Laug

This is the fifteenth pipe that I have cleaned up and restored. It is a new addition to the box of pipes that I was gifted by a good friend of mine. He brought several more by the house last week with the same instructed purpose. I was to clean them up and sell them with all of the proceeds going to the aid of earthquake victims in Nepal. So far we have raised over $300 dollars for the Nepal project. All the funds that continue to be raised from the sale of these pipes will go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The Nepalese are hard at work restoring their country and there is much to do. The SA Foundation Project there was able to find new housing for the women and help the staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is an Ehrlich Special Grain. I think that when it was originally made it was a tall billiard or a stack. Whoever had it before it came to my friend really did a job messing up the rim and the top ¼ inch to ½ inch of the top of the bowl and rounding it. This would not have been bad if it was done evenly but it was done with what looked like a carving knife. It left the briar hacked and damaged. It was almost as if the owner had tried to round the top edges of the bowl to take care of damage to the rim. The pipe is stamped EHRLICH on the left side of the shank. On the right side it reads IMPORTED BRIAR. Just above that almost on the top of the shank it is stamped SPECIAL GRAIN. The stem was oxidized and also had some file marks in the surface on the top and bottom sides. The slot in the end of the stem was very narrow and hard to get a pipe cleaner through from that end. I had to clean the stem from the tenon end. That would need to be taken care of. The E in the circle that is the Ehrlich logo was in decent shape on the stem.Ehrlich1 The top of the rim was very rough. The inner edge was no longer round. The flat top was cut and damaged with the carving knife that had been used on the outer edge of the rim to round it out. The underside of the shank was in good shape but the bowl sides and bottom had some dings and dents in it from knocking it about.Ehrlich2 I took a series of close up photos of the rim and the sides of the bowl to show the knife damage that had been done. You can see from the first photo how the inner edge had been beveled with a knife and was quite uneven. The top of the rim was scratched and had deep grooves from where the knife had slipped. The second and third photo shows the sides of the bowl and how the outer edge of the rim had been rounded haphazardly with a knife. The front and back side also was rounded and hacked. It was very poorly done and left the pipe a mess. The finish was worn and had been covered with a coat of varnish that was bubbling.Ehrlich3

Ehrlich4 I decided to top the bowl first. It would need to be topped quite a bit to take out the rounded and cut sides of the bowl. The damage was significant and I would need to bring the top down at least a ¼ inch to repair it. I used the topping board and 220 grit sandpaper to remove the damaged wood. It took probably 30 minutes of continuous sanding to bring it down. I had to press the rim against the sandpaper to keep the rim flat and horizontal.Ehrlich5

Ehrlich6 Once the top was flat and most of the damaged outer edge removed I used a folded piece of 220 grit sandpaper to smooth out the taper from the bowl side up to the outer edge of the rim. It took a bit of time to smooth out the transition and remove all of the nicks and dents in the briar.Ehrlich7

Ehrlich8

Ehrlich9

Ehrlich10

Ehrlich11 I wiped down the bowl with acetone on cotton pads to remove the finish and sanded the bowl sides until the transition to the rim was smooth.Ehrlich12

Ehrlich13

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Ehrlich16 When the transition was smooth and the sides of the bowl flowed evenly to the top I wiped the bowl down with isopropyl alcohol to clean off the remaining finish and the sanding dust. I sanded the bowl with a medium and a fine grit sanding sponge and then took the following four photos to show the new look of the bowl.Ehrlich17

Ehrlich18

Ehrlich19

Ehrlich20 I sanded the bowl and rim with 1500-2400 grit micromesh sanding pads and then prepped it to be stained. I put a cork in the bowl so that I could stand it in the candle holder that I used for drying my stained bowls. I stained the bowl with a 50-50 mixture of alcohol and dark brown aniline stain. I flamed it, repeated the stain and the flame and set it aside to dry.Ehrlich21

Ehrlich22 Once it dried enough to pick up I wiped it down with acetone on cotton pads to thin the dark coat and make the grain stand out better.Ehrlich23

Ehrlich24

Ehrlich25

Ehrlich26 I cleaned out the shank and stem with alcohol, cotton swabs and pipe cleaners. I lightly reamed the bowl with a pen knife to remove the debris from the sides of the bowl.Ehrlich27 I sanded the stem with medium and fine grit sanding sponges. I followed that by sanding it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and then rubbing it down with Obsidian Oil.Ehrlich28 After the wet sanding I decided to open up the slot to make it easier to clean out the stem and shank with a pipe cleaner. I used a flat oval needle file to start the work and finished it with a thicker oval file. Once I had it opened I used a folded piece of sandpaper to smooth out the opening.Ehrlich29

Ehrlich30 I dry sanded the stem and the end of the button with 3200-4000 and rubbed it down with oil a second time. I finished with the micromesh pads by sanding with the 6000-12000 grit pads, rubbed it down with Obsidian Oil. Once it dried I buffed it with Blue Diamond on the buffer.Ehrlich31

Ehrlich32 The reborn Ehrlich Billard is shown in the photos below. I was able to clean up the mess of the bowl and rim and open the stem for a better draw. The bumbled job on the rim and bowl had disappeared and a sharp billiard took its place. The slightly darker colour of the stain adds richness to the billiard that I really like. It is now ready to be sold into the hands of its next owner.Ehrlich33

Ehrlich34

Ehrlich35

Ehrlich36 The next three photos give a clear picture of the rim top and sides of the bowl to show the grain.Ehrlich37

Ehrlich38

Ehrlich39 The last two photos show the tenon and slot on the stem.Ehrlich40

Ehrlich41 This Ehrlich billiard is a chubby shank larger sized pipe, probably the same size as a Group 4 in Dunhill terms. The grain is quite nice and the thinned dark brown stain allows the grain to show through to its advantage. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

Take a Sad Pipe and Make It Better


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“Only when you eat a lemon do you appreciate what sugar is.”
― Ukrainian proverb]

INTRODUCTION
The Beatles sang the idea more perfectly, to take the same liberty with the English language as Thomas Jefferson when beginning to pen the U.S. Constitution, and I’m not looking to start a revolution or create an international incident or any other uproar by saying that all Ukrainian pipes are lemons. My personal experiences have both been with the Veresk Company in Kiev, now the capitol city of the Republic of Ukraine. Before the fall of the former Soviet Union, the Veresk Cooperative factory was the only official outlet for tobacco pipes throughout the USSR. On the other hand, the following work of briar art was created by Ukrainian pipe crafter Konstantin Shekita, who made his start at Veresk.rob1 The Cooperative made all of its pipes during the Soviet days from fruit woods including cherry, pear, peach and apricot. After the collapse of the entire Soviet empire, brought about as an unforeseen consequence of Mikhail Gorbachev’s attempt to ease economic hardship for the common Russian with perestroika (rebuilding, reorganization) and to remove the iron-clad clamp on discussion of economic and political realities employing glasnost (openness), Veresk became a company and started to use briar imported from Tuscany, Italy. Although the fruit woods are still sometimes substituted, briar is now the preferred wood. This Golden Gate billiard, which with help from my mentor, Chuck, was determined to be pear wood, was probably made before the end of the Cold War.

On occasion, I find myself having to track down information on a given odd pipe every way I can: Internet engines using multiple query terms, emailing or calling friends, posting threads on various forums – even some Deep Web methods. Having a background as a newspaper reporter, I then try to verify the first source as well as I can. By and large, however, the first place I check is Pipephil, at http://www.pipephil.eu/logos/en/index-en.html. If that site has nothing on a pipe I have bought and/or restored, then I know I’m in for some real work. The contributions of Pipephil as a database trove of information on pipe brands, history, dating and other useful details is, for the most part, invaluable and irrefutable.

For example, about a week ago I saw a Kaywoodie Super Grain Lovat advertised as pre-1930s. Checking Pipephil, I learned that although that dating was not quite accurate, the placing of the Super Grain stamp above Kaywoodie and a four-digit shape number – in this case 5190 – dated the pipe to between 1931 and 1938. The inclusion of Imported Briar, introduced in 1935, narrowed the pipe’s manufacture to within three years during the latter part of the Great Depression. Lucky that no one else seemed to see these details, I won the very old but pristine Lovat for $32.50 with S&H.rob2

rob3 At about the same time, seeing the Golden Gate advertised on eBay as “Wooden Smoking Estate Pipe,” I was able to make my decision to buy it based on the GG I spotted on the bit, which Pipephil, with its amazing logo-finding resources, identified with certainty as a Ukrainian brand with the unlikely name Golden Gate. I was also warned that I was liable to receive a pipe made with very alternative wood, meaning something from a fruit tree. For $10 Buy Now with no S&H, I didn’t care. P.A.D., I embrace thee! There are so many worse things on which to spend one’s money.

However, in its entry on the Golden Gate brand, Pipephil gives the translation of Veresk as briar. I have been unable to determine from which language this assertion is drawn. The Russian word for briar, шиповник, transliterates to shipovnik (ship-ŌV-nee-yik), and the Ukrainian шипшина is shypshnya (SHIP-shnee-uh). The best references to Veresk in regard to Russian I can find are a sub machine gun known to players as the SR 2M Veresk, used in a computer role playing game (RPG) called Alliance of Valiant Arms [https://www.youtube.com/watch?v=R9BFocl97_Y], and a surname most common in Russia [http://forebears.io/surnames/veresk]. Hence I suspect Pipephil has this tidbit wrong, and Veresk is in fact derived from the last name of some Party-loyal old Comrade. I emailed Pipephil the details above and asked if perhaps Veresk is briar in another language or dialect. I’m hoping for a response.

RESTORATIONrob4 I snapped this first photo to add to my private collection, as I do all of my new and unused pipes that need no restoration, before I realized the peculiar stain probably hid something, such as a fruit wood that Pipephil identified as the most common type used by Veresk, whatever the company’s name means. Here is the Golden Gate after I stripped the old stain with an Everclear soak and then used super fine steel wool to begin the process of smoothing the assaulted pear wood’s skin, so to say.rob5

rob6

rob7 I’m no expert on woods, but this does most resemble pear to me, after comparing all of the possibilities. Any knowledgeable wood-workers who might read this, please feel free to correct me

I tried a couple of fills of favorite tobacco blends before beginning the restoration, and enjoyed them, and after the Everclear soak, I was sure the pipe needed no retort. In hindsight, it occurs to me that I should have taken a close-up of the chamber before soaking the wood in alcohol and then using my reamer and sandpaper to remove the unusual coating that came in it as the billiard arrived in the mail.

Researching that general subtopic of pipe knowledge after my instincts already led me to eradicate the harsh-feeling stuff, I was horrified and reached the conclusion that the somewhat sharp and definitely alien material used to coat the chambers of both Veresk pipes I have purchased was the so-called “waterglass.” This attractive sounding term is a euphemism for sodium metasilicate (Na2O3Si), a highly toxic chemical compound that is “[i}rritating & caustic to skin, mucous membranes. If swallowed causes vomiting & diarrhea.” Then there are the serious consequences of absorbing or ingesting this diabolical method of coating the chamber of a pipe that, when lit, cannot help delivering its sickening and potentially deadly payload directly into the hapless pipe smoker’s body, causing “[u]pper airway irritation, fever/hyperthermia [and] leukocytosis.” [http://pubchem.ncbi.nlm.nih.gov/compound/Sodium_metasilicate#section=Top. Also see its use in tobacco pipes at http://pipesmagazine.com/blog/out-of-the-ashes/bowl-coatings-the-good-the-bad-and-the-ugly-part-ii/.%5D

On a brighter note, I observed an unevenness of the rim.rob8 With the gentlest wood file I have, I corrected that minor problem and re-sanded and micro-meshed again until it was smooth.

I proceeded to sand the wood with 320-grit paper and used micromesh from 1500-4000.rob9

rob10

rob11 Although I liked the grain on most of the Golden Gate and considered buffing without stain, I recognized the need for something darker to lessen the flaws on the front and back of the bowl. I chose Lincoln Brown boot stain and flamed it after I applied a couple of coats.rob12 This time I took off the char with 4000-grade micromesh and some extra pressure on the pad instead of going down to 3600 and risking removal of the new color in spots.rob13

rob14

rob15 You can see in the first photo above that the small metal band came off from the alcohol soak, and so I used a few dabs of Super Glue to reattach it. Seeing the surface of the wood could use some slight further attention to prepare it for buffing, I took a small piece of super fine steel wool and only ran it over the surface of the wood with the gentlest touch, as though wiping dust or hand smears from the wood.rob16 With the pear wood ready to buff, I did so with white Tripoli, White Diamond and carnauba. The stem I left as it was.rob17

rob18

rob19 CONCLUSION
Altogether I think I took this sad billiard and, with a little help from a friend, as the Beatles also sang, made it better. At the very least I am now willing to offer it for sale, knowing it won’t send anyone to the hospital or perhaps even kill him.

NEPAL PROJECT PIPE SALE 14 – Reworking Someone’s Repair on an Ehrlich Billiard


Blog by Steve Laug

This is the fourteenth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is an Ehrlich billiard stamped Enrlich over Imported Briar on the left side of the shank. The stem still bears the E in a circle stamping and on the underside reads ITALY. There is no shape number on the sides or underside of the shank. It may well have had one prior to the previous repair that had been done but I could see no sign of it.

Over the years I have had to rework many of the first pipes that I repaired and restored. Some of them were simple fixes that came with time and experience. Some of them were unfixable without some major reshaping. This time around the pipe that I am working on came with lots of issues that were not my own making. They were the issues that someone else made in fixing this pipe. It had a cracked shank and a restoration band. The previous repairer had glued the shank and then proceeded to sand down the shank to fit the band rather than using a band to fit the shank. The band was slightly small in diameter and did not match the shank above it. It had the characteristic “bulge over the belt” look that came to me in middle age. The sanding down of the shank also went too far in that with the band in place there was a large gap between the shank and the band all the way around the pipe. The edge against the part of the shank that remained was crooked and rough. It showed above the band when it was in place and also held the band at an angle. The band would not stay in place and was being held there by the stem.

The rim had been topped but not enough and there were still gouges on the outer edges of the bowl. The bowl was reamed but not all the way to the bottom of the bowl and the airway was very constricted where it entered the bowl. The finish was spotty at best and had a coat of varnish over the stain. There were some obvious fills in the bowl that really showed up through the spotty stain. Overall the bowl looked worn and uninviting. It certainly would not be a pipe that called to me from my rack. The stem was oxidized and dirty as well as been covered with deep scratches over the length from the band to the button. The tenon had also been taken down slightly so its fit in the shank was loose.Ehrlich1

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Ehrlich4 When I removed the stem the band fell free and I was able to examine the repair to the cracked shank that had made banding necessary to the previous repairer. You can see the angles of the cut against the shank that had been done by sanding that kept the band from seating on the shank straight.Ehrlich6

Ehrlich7 I cleaned up the edge of the cut on the shank to make the band sit straight and then heated the band with a lighter to expand it to sit straight on the shank. When it was heated I pressed it against a hard surface and felt it slip into place. There was no need to glue it at this point as the gap between the shank and band was too big to connect the too.Ehrlich8

Ehrlich9

Ehrlich10 I removed the stem and filled the gap between the band and the shank with briar dust. I packed the dust in with a dental pick and then put super glue on top of the dust to form a bond and fill the gap. I used a knife to bevel the inside edge of the mortise to accommodate the fit of the stem. I sanded the inner edge and the repair to the shank. The photo below shows the fill and the repair. It still needed to be sanded but the stem fit very well.Ehrlich11 The next photo shows the topping job that had been done on the rim top. You can see the scratches and the rough spots on the outer edge of the rim.Ehrlich12 I re-topped the bowl on the topping board using 220 grit sandpaper to clean it up.Ehrlich13 The next photo shows the re-topped bowl. The edges are all clean and smooth. The spot that looks rough on the back side is a fill that was along the edge.Ehrlich14 I sanded the bottom of the shank to take out some of the bulge against the band. I started with 220 grit sandpaper and then used medium and fine grit sanding sponges to smooth out the scratches.Ehrlich15 With the cleanup on the shank and rim finished I moved on to clean up the interior. I scraped out the bowl with a sharp knife to remove the remaining cake and clean up the bottom of the bowl. I used the drill bit from the KleenReem reamer to open the airway and remove all of the tars that had clogged the airway into the bowl.Ehrlich16 I scrubbed the mortise, airway and inside of the stem with pipe cleaners, cotton swabs and alcohol until it was clean.Ehrlich17 In the photo of the stem shown below you can see the scratches that were left in the stem from the previous cleanup.Ehrlich18 I sanded the stem with 220 grit sandpaper and then medium and fine grit sanding sponges to remove the scratches and some of the surface oxidation.Ehrlich19 With the scratches minimized I put the stem in a jar of Oxyclean solution to soak. I let it soak for about an hour and a half and then rinsed it off and dried it with a cloth. I rubbed the stem down with a Mr. Clean Magic Eraser and was able to remove the majority of the oxidation.Ehrlich20 I gave the stem a light sanding with the fine grit sanding sponge and then moved on to the micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and then rubbed it down with Obsidian Oil.Ehrlich21 I put the stem back in place and restained the bowl with a medium brown aniline stain. I flamed the stain and set the bowl aside to dry on the cork and candle stand and called it a night. The pipe was beginning to look better.Ehrlich22 I worked some more on polishing the stem. I dry sanded with 3200-4000 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I continued to dry sand with 6000-12000 grit micromesh pads and then buffed the stem with Blue Diamond on the wheel.Ehrlich23

Ehrlich24 I used Dave Gossett’s additional step in buffing the final pipe. I gave it multiple coats of carnauba wax and then a clean buff on a soft flannel wheel. I gave it a final hand buff with a microfibre cloth before I took the photos below. The pipe is finished and ready for the pipeman who will make it his/her own.Ehrlich25

Ehrlich26

Ehrlich27

Ehrlich28

Ehrlich29 This Ehrlich billiard is a medium sized pipe, basically a Group 4 in Dunhill terms. The grain is quite nice and with the stain the fills blend into the finish quite well. The stain is a medium brown that allows the grain to show through to its advantage. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

The B(ew)itchin‘ Pipe – A Lost Episode of ‘The Twilight Zone’


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“Every writer is a frustrated actor who recites his lines in the hidden auditorium of his skull.”
― Rodman Edward “Rod” Serling (1924-1975), U.S. TV/film writer, narrator, anti-war and –racism activist, in “Vogue” magazine [April 1957]

INTRODUCTION
Good evening. Imagine, if you will, a rather large college town in the heart of the American Southwest, population estimated at a little more than half a million. This sprawling urban area does not appear on any globe of the Earth, nor do its lights draw the attention of a satellite passing far overhead at night in the vacuum of outer space. Nevertheless, due to the proximity of two of the country’s three top nuclear weapons developers to this liberal college and arts metropolis, it is likely the target of hundreds if not thousands of such warheads from other, potentially hostile nations or terrorists, foreign and domestic.

In today’s episode, we are about to meet a 53-year-old man named Robert Boughton, who as a matter of record resides in this sprawling burg. Mr. Boughton knows the twin peaks that are, atop the one, success and hope, and the other, defeat and futility. At the moment, he is at the very zenith of the heap of that more and more common social malaise that people glibly call the harried man. He is finding his way through one of the more interesting times of his life, in the sense of the ancient Chinese curse. Honest, hard-working and trustworthy, he has had more jobs than he could ever recall to put down on a government security clearance application, from maintenance man to assistant manager in hotels; neighborhood delivery boy to photojournalist for newspapers, and, most recently, both caregiver and pipe restorer – tobacco pipes, he always adds to prospective new customers he doesn’t know as he offers them his card.

During the past seven years, Mr. Boughton has postponed his lifelong pursuit of a literary career to dedicate almost every waking hour as caregiver to a mentally unstable roommate with a slightly shorter list of physical disorders, one of them fatal; a shrewish man a few years over the hill who carries his misfortunes the way some brag about drug abuse or petty thievery, but in his case molded into the very form and execution of his tragic worldview by the madness of living day-to-day knowing he is deteriorating from the core of marrow of his brittle bones to the disappearing sheath around every nerve fiber and the corresponding loss of sight and voluntary movement, and finally to the thin skin of his failing frame.

Mr. Boughton’s roommate has no idea how close he has come to being granted his repeated if insincere request to be put out of his misery; to a drive far out onto a back road of the desert for a very long stay. He has pushed Mr. Boughton to the limits of his self-control – to the end of his wits and the edge of his sanity. But the downward spiral is about to change, as you will soon understand. For not long ago, Mr. Boughton caught sight of a pinhole of light in the abyss; a hobby that helped him survive the slings and arrows that another writer once called outrageous fortune.

And now all of Mr. Boughton’s troubles are about to change for the better from the simple purchase of an estate lot of seven tobacco pipes in time to write off as an expense on last year’s business income taxes. All of them would have been finds for more than the $25 he paid for the lot – but at a glance, the real gem, in the eye of the restorer at any rate, first went unnoticed. See if you can spot it in the following picture from our gallery, which we call “Lot #7: Tobacco Pipes.” Robert1 If you correctly identified the L&H Stern Straight Billiard, on the right in the middle, as the object of Mr. Boughton’s growing obsession, shall we say, then you either have what is commonly referred to as the Sixth Sense or you are an astute collector of fine pipes.

The Park Lane, an invention of the company’s primary founder, is stamped with U.S. Patent № 1908630, issued May 9, 1933. Mr. Boughton has always appreciated the elegant – in expressions of poetry, law, logic and art, to name a few – and as for Patents, he considers this one, being only two pages including the obligatory illustration of parts, to be as brief and comprehensive as they come.Robert2

Robert3 L&H Stern Inc. was officially organized in 1911 by one Ludwig Stern (the L in the initials, which in the early days were fashioned L. & H. S.), with his older brother, Hugo (the H). Ludwig emigrated from Germany as a young man, after his brother, who was five years older.

(And now, if the audience will permit a brief side-bar, a point of interest: Ludwig worked for the largest supplier of tobacco products to the entire state of New York – somehow providing an estimated 90% of cigarettes, cigars, pipe tobacco and other related items to manufacturers and retailers in the area – as early as 1899, the year the behemoth tobacco supplier was spawned. Called the Metropolitan Tobacco Company, a corporation born of a cartel of others in the same business known to everyone who was anyone within the industry as the “Tobacco Trust,” became the object of a drawn-out restraint of trade civil complaint. The original trial and both appeals of said cause were decided, not surprisingly, in favor of the tobacco industry defendants. The small shops, banded together as plaintiffs, now collectively relegated to historical obscurity by a single last name and “et al.,” were forced to close. I submit for your consideration one question: could the wheels of justice have been greased in this case by the main product of the second of the Seven Deadly Sins? This is offered as food for thought – only available at your local diner in the Twilight Zone.) [See Link 2.)

The brothers moved the re-formed business in 1920 to Brooklyn. The new location, in a seven-story building, was – for the then-ubiquitous craft – in a convenient part of town now known by its acronym, D.U.M.B.O. (Down under the Manhattan Bridge Overpass). It remained there until closing in the mid-1960s. [See Link 3.] LHS was already so well respected in the business at the time that the company reorganization and move were news in those bygone days. [See Link 4.]

The LHS Park Lane Billiard included a brown and orange swirled Cumberland bit, handmade from Ebonite and fashioned in this case to look like wood. Mr. Boughton considered the task of restoring this pipe to be distinctly good fortune and a pleasure of restoring, in particular because of a certain aspect of the repair that was new to him. The line was made only in the 1930s. [See Link 5.]

At the present moment, Mr. Boughton is busy at work attempting to restore the WDC Park Lane to its original state. As noble as the endeavor may be, the only problem, with this peculiar specimen, is the invisible transformation the pipe has undergone during years of smoking by a single prior owner who had the good grace to love it. As Mr. William Shakespeare so aptly put it in “A Midsummer Night’s Dream”: “Love looks not with the eyes, but with the mind,/And therefore is wingèd Cupid painted blind.” Now, meet Mr. Boughton in his favorite activity – restoring tobacco pipes with every ounce of his love.

RESTORATION
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Robert7 The last shot of the Park Lane prior to restoration, above, makes the most serious problem I encountered apparent. The bit was off by about an eighth of a turn, which may seem negligible to one who has never enjoyed the ruminating quality of a fine pipe, but is in fact a microcosmic chasm along the lines of the Grand Canyon to the general viewer.

The flaw was masked by the seller of these estate pipes, who, with no small amount of duplicity, placed a piece of paper around the metal tenon screw built into the opening of the shank.Robert8

Robert9 The wily culpability of this particular ilk of seller is obvious from the freshness of the paper. Hence the conspicuous starting point for my restoration.

At this point of experience restoring pipes, I consider myself a journeyman in the craft. Although familiar with various ways to tighten Vulcanite, Ebonite, Lucite and other tenon materials, I was unable to locate any useful information on the Internet – the modern day Library of Alexandria, which was dedicated to the Muses, or nine gods and goddesses of the Arts – concerning the re-alignment of metal tenons fixed either to the bit or shank.

Nevertheless, finding myself without a clue how to proceed, I sent an email to Steve Laug, who soon replied with the suggestion that I read his recent online blog on the restoration of an LHS Purex Bulldog. This amused me, as the many notices of comments on the blog in question were forwarded to me, I wondered what all the hoopla was about and had intended to check it out.

However, awaiting Steve’s reply did not hinder me from proceeding with certain steps I knew, such as the fact that the stinger extension of the tenon should come off. Thinking of that, I tried heating the entire aluminum tenon with the flame of a Bic, careful not to touch the shank opening beyond the part of the tenon Ludwig Stern referred to as the flange [see p. 1, Fig. 2, part 10 of the Patent]. Unfortunately, the tenon still would not budge. Even the stinger [illustrated as a whole as part 9, with parts 13, 14 and 15 forming its length and pushing into part 8] seemed to form a single piece. I was aware this would be odd, if not unprecedented, but after four attempts, I swear it would not come off.Robert10 One lesson I did manage to learn from my dad in his countless frustrated endeavors to teach me about mechanics was that if a part of a mechanism or machine would not come free using reasonable pressure, don’t force it. But, always believing that not all of his maxims were absolute, I suspected he meant it as a guideline that was not immutable under controlled conditions I might someday, by some miracle, learn to recognize. Therefore, I found a small wash rag and a pump plier that I feared might be overkill, but it was all I owned that had not been stolen by previous apartment owners. I also possess a wicked sense of adventure at moments like these. Adjusting the rivet to match the job, I then wrapped the small towel around the base of the tenon/stinger by the flange and loosely clamped the end of the plier over the tenon. As I applied pressure, I could feel the two sides of the mouth turn and clamp firmly down on the rag-covered metal. Gripping the bit in one hand, I turned the plier with my other and immediately felt it begin to move. Slowly, it came free and undamaged.Robert11 In the meantime, Steve replied with the suggestion that I read his recent online blog on the restoration of an LHS Purex Bulldog. This amused me, in a good way. As the many notices of comments on the blog in question were forwarded to me, I wondered what all the hoopla was about and had intended to check it out.

Reading through to the first mention of the difficulty encountered by Steve, my heartbeat quickened. Confident I was on the verge of making the discovery that would enlighten me, I continued, on the edge of my seat on the couch in my living room, as though I were reading a real page-turner of a book or watching an Alfred Hitchcock thriller or perhaps “The Twilight Zone.” Indeed, in my mind I envisioned the Canadian master at work in his studio, so vivid were the words and photographs flashing across his computer screen.

Nearing the expected moment of revelation, I was consumed with anticipation – only to come to a single photograph of Steve’s LHS shank that dashed my hopes in a nanosecond, as is the popular if peculiarly à propos phrase these days; for the illustration revealed the exact reverse of my predicament, one that could not be repaired in the same fashion.

Delayed but not daunted, I set out to do that which I knew I should have attempted in the first place: taking the Park Lane to my own friend and mentor, Chuck Richards, I humbly sought his advice.

Before doing that, I continued where I had left off, cleaning the tenon and stinger inside and out, including the corroded threads that screwed into the bit, using a small square piece of cotton cloth soaked with Everclear and bristly cleaners that passed through the airways. To be done with it, I also ran a pipe cleaner with alcohol through the air hole of the bit, and when it came out filthy, recalled Steve’s words in his blog that this sort of pipe often needs considerable cleaning of the shank and bit. Quite a few cleaners later, I had the mess under control for the time. Known to my dad for having “a mind like a steel trap” and to my friends as being on the stubborn – or, as I prefer to think, confident side – I was by whatever label loathe to surrender to any challenge.Robert12

Robert13 When I arrived at the pipe shop and we exchanged pleasantries, I presented my distressed pipe. Chuck, pipe of the day in mouth, put on his eyeglasses and examined the LHS closely. Within a blurring handful of seconds, my older, more experienced mentor made his diagnosis, telling me with his typical certitude to heat the tenon before tightening it into the bit. A man who prefers to let people learn as much as they can on their own, Chuck then offered the rare treat of extra advice: “It will be counter-intuitive.”

Intrigued, I took a seat in the pipe shop and, starting a fresh bowl full of tobacco in a new pipe, mulled over the problem in my mind. In a flash, I thought of a comparison, and unfortunately blurted it to the complete perplexity of all of the cigar smokers present.

“Like turning into the skid on ice!”

Chuck, caught unawares by the outburst and not at first grasping the metaphor, at last smiled and said, “Yes, something like that.”

At home later, the first chance I had, I sat down with my movable feast of standard implements of construction, including quite a few that were improvised, to make my first attempt at the genuine repair of a loose bit.Robert14 Following Chuck’s advice, and keeping the counter-intuitive dog treat in mind, I was set to apply heat to the tenon stinger when the idea struck me to try removing the stinger again. Of course, then it came out with a simple turn of my fingers, apparently loosened by the work I did earlier and the passage of time.

And so I flicked my Bic and held it under the small tenon with even more care not to burn the precious Cumberland bit. (A Cumberland, by the way, is made from a special sort of Ebonite that can be colored with limits, which in turn is a particular variation of Vulcanite. This subject, I understand from research, is a matter of some hot debate.) With the tenon blackened, I quickly tossed a small rag over it and grabbed my pump pliers, clamping them firmly and remembering not to turn the small metal insert opposite from the direction the bit was off but toward it – as one would, if one hoped to avoid losing control of a vehicle and crashing or rolling, turn into the skid on black ice. Thus one particularly memorable experience on a bridge late one night in Colorado Springs, when my training and reflexes saved me, proved useful in this new endeavor. Each of several increasingly difficult rounds of this process brought the bit closer until it was aligned snugly.

Reaming the chamber and sanding it with 150-grit paper before 200 and then 320 was an easy task, as was using super fine 0000 steel wool to remove the rim char and excess dark stain that was popular when the pipe was made somewhere around three-quarters of a century ago. The rim and bowl then only needed a progression of micromesh from 1500-4000.

At this late stage of the restore, I retorted the pipe, again, unfortunately, with the tenon in place. I at least left the stinger aside for that process, which required about five Pyrex tubes of Everclear boiled through the pipe’s innards to clear out decades of crud and juices soaked into the briar from considerable use by someone who loved this pipe.

I stained the briar with Lincoln Brown boot stain, as opposed to Medium Brown which appears lighter, and flamed it before removing the thin layer of char with gentle rubbing using 3600 micromesh.Robert15

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Robert17 At last I am at the end of this rather strange, I admit, blog. I buffed the stem with white and red Tripoli and White Diamond, using a soft cotton cloth and a clean wheel between each. Then I used white Tripoli, White Diamond and carnauba on the wood, with the same steps between each.Robert18

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Robert21 CONCLUSION
Mr. Boughton had intended to offer this fine LHS pipe for sale at his online store. But following an odd impulse he could neither resist nor explain, he found himself loading a bowl of one of his best tobacco blends and, before he knew it, striking a match and placing the flame to the firm top layer.

The magical qualities of the pipe immediately became apparent. Where he had been tense to the point of explosive results, he was consumed with a sense that all was right in the world. Continuing to puff the mysterious pipe that had somehow found its way to him, he pondered the possible reasons behind the overwhelming sense of attraction to the diminutive pipe. Nothing he could imagine provided a satisfactory explanation, and Mr. Boughton also found he no longer cared.

Mr. Shakespeare also wrote, on the same subject and in the same play: “And yet, to say the truth, reason and love keep little company together nowadays.” Truer words may never have been written.

For at that very moment, although Mr. Boughton thought he was sitting on his sofa in his suddenly less dreary little apartment in the heart of the American Southwest, he was, in fact, still on the outskirts of the Twilight Zone.

SOURCES
1. “The Twilight Zone,” Introduction, Season 2, with thanks. http://www.imdb.com/title/tt0052520/quotes

2. Locker et al. v. American Tobacco Co. et al, NY Sup. Ct. (1907), pp. 115-124. https://books.google.com/books?id=34g7AAAAIAAJ&pg=PA117&lpg=PA117&dq=metropolitan+tobacco+company+brooklyn&source=bl&ots=hQ6aVa_tY8&sig=1uaY2AesgKT4mCKepaOyan9gB9I&hl=en&sa=X&ei=MIiQVZGuHYizoQSxsouAAg&ved=0CCgQ6AEwAg#v=onepage&q=metropolitan%20tobacco%20company%20brooklyn&f=false

3. L&H Stern background, including D.U.M.B.O.
Featured Fade – L & H Stern – Smoking Pipes & Holders – DUMBO – Fred King

4. Magazine story on L&H Stern 1920 move.
https://books.google.com/books?id=rpc7AQAAMAAJ&pg=RA1-PA22&lpg=RA1-PA22&dq=l%26h+stern+inc&source=bl&ots=cDWCX4gIom&sig=eLu9PUkd8JzfNPCZDb7df71R4Ic&hl=en&sa=X&ei=M5-MVbi1FM7IogThw5ToDg&ved=0CCsQ6AEwAg#v=onepage&q=l%26h%20stern%20inc&f=false

5. LHS Park Lane dating confirmation.
http://www.smokingpipes.com/pipes/estate/united-states/moreinfo.cfm? Product_ID=100458