Tag Archives: Bowl – refinishing

Breathing Life into a Weary But Graceful Butz-Choquin Maitre Pipier De Luxe


Blog by Steve Laug

The next pipe on the worktable is a gracefully shaped pipe made by Butz-Choquin. It is a vulcanite tapered stem with a BC logo on the left side of the taper. The finish is smooth with some nice grain around the bowl. The bowl has straight and flame grain on the sides with mixed grain on the rim top and heel of the bowl. The curves of the shank and bowl give the bowl a sense of grace. The stem carries out the theme. The pipe is stained with black and various hues of brown. It truly is a beautiful finish. The pipe is stamped Butz-Choquin over Maitre Pipier over De Luxe on the left side of the shank. On the right side it is stamped Fait Main (Hand Made) over St. Claude France. The finish was very dirty and tired looking with a lot of grime and oils ground into the sides of the bowl. The finish is peeling and bubbling on the rim top and on the back of the bowl. It appears that the pipe had a varnish or shellac coat that is damaged. There was a thick cake in the bowl and some darkening on the inner edge of the rim top. The tapered vulcanite stem is heavily oxidized and had calcification over much carries on the twist of the shank. The stem looked good. It is dirty with light tooth marks and chatter on both sides near the button. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the bubbling and peeling finish on the rim top. There is cake in the bowl and some darkening around the rim edges and some tars on the rim edge as well. Jeff took some photos of the sides and heel of the bowl to give an idea of the smooth finish and the grain shining through the grime. I cannot wait to see what it looks like once it is cleaned and polished.He took several photos of the stamping on the sides of the shank to capture it for me. It is clear and readable. It reads as noted above. He also included a photo of the acrylic encased BC inlay on the left side of the stem.The vulcanite stem is a bit of a mess! It is oxidized and there is calcification and a rust coloured build up all over the stem from the button forward. There are also light tooth marks and chatter on both sides of the stem. The button appears to be in good condition. The photos below show the condition of the stem. Before I started working on my part of the restoration I decided to do some research on the Maitre Pipier line to see what I could learn. I turned first to PipePhil’s site to get a quick overview of the brand (http://www.pipephil.eu/logos/en/logo-butzchoquin.html). There found the following information. I am also including a screen capture of the pertinent section from the site.

Pipes of the “Maitre Pipier” series were crafted by Paul Lanier until he retired and after him by Alain Albuisson. The model illustrated is remarkable for its “swan neck” shank.

The one pictured in the screen capture is an Extra but the shape is very similar to the one I have that is stamped De Luxe. The same swan neck shank is a part of its beauty.I turned then to Pipedia and did not find anything pertinent to this series of pipes. If you would like to learn more about the brand here is the link (https://pipedia.org/wiki/Butz-Choquin).

Now I had a pretty good idea the carvers of the Maitre Pipier Series. I am not sure of the date this pipe was made but I did know who made it. With that information I moved forward to do my part of the restoration work on the pipe itself and see what I had to do with it. The bowl looked unbelievably good in light of where it started. All of the flaking and peeling finish was gone. What remained was some very nicely grained briar. The stem looked much better with just a few tooth marks on each side of the stem just ahead of the button. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is very unique. I took some photos of the rim top and stem. The rim top and bowl looked very good. He was able to clean up the on the top and back side as well as the cake in the bowl. The bowl, rim top and inner edges of the bowl look very good at this point. The close up photos of the stem shows that is it very clean.I took pictures of the stamping on the shank. It is very clear and readable. Jeff’s clean up work left it unfazed and if anything more readable now that the peeling varnish coat was gone.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe. It is interesting to note the black metal tube in the end of the tenon. When the stem is in place it extends to the bend in the shank. It is removable but I will leave it in place.I started my restoration work on the pipe by addressing two sand pits or nicks in the finish that were like white spots on the briar. One was on the left side mid bowl and the other was on the right side lower near the shank/bowl junction. I filled them in with a spot of clear CA glue. Once the glue cured I sanded them smooth with a corner of 220 grit sandpaper and 1500 grit micromesh. I did not want to damage the finish but just smooth out the glue. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The grain really began to stand out and the finish took on a shine by the last sanding pad. The photos tell the story!I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I laid the bowl aside and turned to deal with the stem. I sanded the tooth marks and chatter on the stem with a folded piece of 220 grit sandpaper to blend them into the surface of the stem and started polishing with 400 grit wet dry sandpaper.   I polished the stem with some Denicare Mouthpiece polish – a red gritty paste that feels a lot like the texture of red Tripoli. It works well to polish out some of the scratches. I find that it does a great job preparing the stem for polishing with micromesh sanding pads.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I wiped the stem down with a coat of Briarville’s No Oxy Oil to protect the rubber and slow down oxidation.

Putting this pipe back together was very rewarding. The change in condition and appearance was remarkable. The removal of the shiny, peeling coat brought the briar back to life. I love seeing the grain just pop at this point. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite beautiful and is a graceful, swan-necked French pipe. The finish on the bowl combines various stains to give it depth. It is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. Butz-Choquin seems to have a lot of creatively shaped designs that leave me respecting the creativity. This interesting pipe is no exception and it is a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

 

Restoring a Well Worn Dan Shape-Reformed 28 261 Sandblast Canted Chimney


Blog by Steve Laug

The next pipe on the worktable is an interestingly shaped pipe made by Pipe-Dan. It is a backward canted stack, tall and thin shank with a short lumberman style round vulcanite stem. The finish is an interesting mix of sandblast and rusticated. The bowl sides are horizontally rusticated and then sandblast over the top of the rustication. It gives the pipe a very unique finish. The rim top of the bowl bears the same combination of sandblast and rustication. The pipe is stained with black and various hues of brown. It truly is a beautiful finish. The pipe is stamped with a 28 on the heel of the bowl followed by 261. Next to that it is stamped DAN followed by Shape-Reformed. At the shank end it is stamped Pipe-Dan Copenhagen. The finish was very dirty and worn looking with a lot of grime and oils ground into the valleys and crevices of the blast. There was a thick cake in the bowl overflowing in lava filling in the rim top. The tapered vulcanite stem is heavily oxidized and had calcification over much carries on the twist of the shank. The stem looked very good. It is dirty with light tooth chatter on both sides near the button. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the thick cake in the bowl. The cake and lava are so thick that it is not clear what the inner edge of the bowl looks like at this point. The lava also fills in the grooves and crevices in the finish of the rim top making it almost smooth. Jeff took some photos of the sides and heel of the bowl to give an idea of the unique finish that mixes sandblast and rustication giving the tall bowl a very tactile finish. You can also see the debris in the rustication around the bowl and rim. I cannot wait to see what it looks like once it is cleaned and polished. He took several photos of the stamping on the underside of the shank to capture it for me. It is clear and readable. It runs from the heel to the stem. It is 28 261 Dan Reformed-Shape followed by Pipe Dan Copenhagen. The vulcanite stem is a mess! It is heavily oxidized and there is calcification all over the stem from the button forward. There are also tooth marks and chatter on the stem on both sides. The button appears to be in good condition. The photos below show the condition of the stem.Before I started working on my part of the restoration I decided to do some research on the brand to see what I could learn. I turned first to PipePhil’s site to get a quick overview of the brand (http://www.pipephil.eu/logos/en/logo-p3.html). There found the following information. I am also including a screen capture of the pertinent section from the site.

Brand created in 1943. The shop (Danish name: Pibe-Dan) which closed in 1991 was run by H. Dan Christensen. He sometimes designed pipes but he is merely renowned for having helped young artisans like Tom Eltang, Preben Holm, Jes Phillip Vigen, Hans Hartmann…

Pipe-Dan let the pipe maker stamp his own name on a pipe along with the shop’s name.

There was one line on the page that stood out to me because it applied specifically to the pipe on the table today. I quote:

The line name “Shape-Reformed” means that a traditional shape had been redesigned.I turned then to Pipedia to get more history and background to the brand and potentially more information on the pipe (https://pipedia.org/wiki/Pibe-Dan). I quote the article in full as well I have included a photo from the site showing the storefront.

The House of Pibe-Dan was founded in Copenhagen in May, 1943, and was named for H. Dan-Christensen, nicknamed Pibe-Dan. Pibe-Dan (Pipe-Dan) unfortunately closed in 1991, but during the 48 years it was in business it was the ultimate place to find pipes by Danish masters.

Pibe-Dan would often let the pipemaker stamp his own name along with the company name… Pibe-Dan published its first catalog in the late 1950’s and, as was the case with W.O. Larsen, published it in English given their international customer base. While they sold pipes by Stanwell, Kriswill, Brakner and others, the classic pipe sold from Pibe-Dan was the Dan Shape-Reformed Pipe, which had a very tall vertical bowl, and were hand made of Corsican briar. Pibe-Dan claimed that the design was longer, drier, cooler and more even smoking. The Shape-Reformed was available in various lines including the Danois, Standard, Champion, Half Chimney and others.

At the same time, Pibe-Dan had a long history of also including pipes by Danish artisans in their catalog. Sixten Ivarsson’s Peewit, Oliphant, Ukulele and other shapes first appeared in Pibe-Dan’s catalog, and other artists who either began with or sold through Pibe-Dan include, among many others, Hans Hartmann, Gert Holbek, Sven Knudsen, Tom Eltang, Arne Nygaard, P. Holtorp, Poul Hansen, and Ph. Vigen, among others. The legendary Preben Holm sold pipes to the Pibe-Dan shop before his sixteenth birthday in 1963, and soon after was selling twenty to thirty pipes a week to the company, with Pibe-Dan setting the prices. This relationship continued until 1968.

From that information I learned that the line name “Shape-Reformed” means that a traditional shape had been redesigned. This shape was the classic pipe sold by the company. They described the pipe as having a very tall vertical bowl and hand made from Corsica briar. They claimed that the design was longer, drier, cooler and more even smoking. The Shape-Reformed was available in various lines.

Now I had a pretty good idea of how the pipe was stamped and made. With that information I moved forward to work on the pipe itself and see what I had to do with it. The bowl looked unbelievably good in light of where it started. The stem looked much better with just a few tooth marks on each side of the stem just ahead of the button. He had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is very unique.

Just a word of explanation… I was excited to get started on this one so I did a repair on the tooth marks on the stem. I put a spot of superglue on both sides to fill the damaged areas. Then I recalled I did not take any  before photos. I went back and took the ones that follow! I took some photos of the rim top and stem. The rim top and bowl looked very good. He was able to clean up the thick lava as well as the cake in the bowl. The bowl and rim top look very good at this point. The close up photos of the stem shows that is it very clean. Remember my disclaimer above that I already filled in the deep tooth marks on the stem surface.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I had taken photos of the stem earlier when I had filled in the deep nicks/tooth marks on the top and underside in my rush to get started. Here are some close up photos to show the repaired areas.   When the repairs had cured I sanded the stem with a folded piece of 220 grit sandpaper to blend them into the surface of the stem and started polishing with 400 grit wet dry sandpaper. I polished the stem with some Denicare Mouthpiece polish – a red gritty paste that feels a lot like Tripoli. It works well to polish out some of the scratches. I find that it does a great job preparing the stem for polishing with micromesh sanding pads.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I wiped the stem down with a coat of Briarville’s No Oxy Oil to protect the rubber and slow down oxidation. Putting this pipe back together was rewarding. The change in condition and appearance was remarkable. I put the stem back on the bowl and buffed the pipe lightly with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite beautiful and is a uniquely shaped Danish pipe. The finish on the bowl combines various methods and stains to give it a living and tactile nature. It is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. This interesting Dan Shape-Reformed Stack is a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

 

 

Continuing My Practice on Tenon Replacement… Working on a Connoisseur, NYC Pipe


Blog by Paresh Deshpande

Any learning consists of three phases; first is being taught, second is practice and the third phase is mastering!! Continuing on my learning curve, I wanted to practice replacing broken tenons on pipes to make them smoke worthy again.

The pipe that I chose to practice on is a free hand that boasts of straight / flame grains all around the stummel with bird’s eyes on the heel of the bowl with a plateau rim top. It is stamped on the left of the shank as “CONNOISSEUR” over “N.Y.C.”. These stampings are crisp and easily readable. There is no other stamping seen on either the stummel or the stem. This is the first time that I am working on a Connoisseur and am keen to know more about this pipe brand, carver and also dating this pipe. As is my habit, the first site that I visit is rebornpipes where, over the years, it seems like Steve has chronicled almost all the pipes that were and are in existence. True enough, Steve has restored and researched a pipe from this maker. Here is the link for a detailed information on this pipe; https://rebornpipes.com/2015/05/23/restoring-an-ed-burak-connoisseur-tall-stack/

Further down the write up, he also gives out the dating methodology adopted by Ed Burak and the same is reproduced for immediate reference.

I also learned on Pipephil’s website (http://www.pipephil.eu/logos/en/about-en.html) that the stamping did indeed give some information that helped in identifying the period that a particular pipe was made. There I found that one may generally separate Connoisseur pipes’ date of manufacture into three periods.

From late 1960’s until 1974: no stampings
From 1974 until 1981: CONNOISSEUR over N.Y.C.
From 1981 on: CONNOISSEUR over N.Y.C. and Ed Burak’s signature.

Thus from the above information, it’s evident that this beautiful Connoisseur pipe in my hand is from the period 1974 to 1981!

INITIAL VISUAL INSPECTION
The first and foremost issue that I noticed and was aware of from the description given by the seller is that of the broken tenon. When I saw the pictures of this pipe for the first time, I had observed, apart from the most obvious broken tenon a number of other issues which presented a challenge of their own. The briar was natural and unstained. It had darkened slightly with age. This was how the pipe had reached me…discerning readers will easily make out other major issues that need to be addressed on this pipe. The chamber has a thick uneven layer of dry and hard cake with the inner rim edge showing darkening in 6 o’clock direction (marked in yellow). The condition of the inner walls of the chamber can be checked and ascertained only after the cake has been taken down to the bare briar. However, I do not envision any damage to the chamber walls. There is heavy lava overflow and debris embedded in the plateau of the rim top surface. The condition of the inner rim edge will be commented upon once the lava overflow has been removed. There are very strong and all pervading smells of old tobacco emanating from the chamber. Hopefully this issue should be addressed once the cake has been removed and the mortise is thoroughly cleaned. The stummel boasts of beautiful straight/flame grain all around and extend over the shank surface too!! The surface is covered in lava overflow, dirt and grime. The stummel briar is without a single fill and through all the dirt and grime, exudes a very high quality briar and craftsmanship. The foot of the stummel shows beautiful bird’s eye grains and is sans any damage. The slightly tapered end of the shank has the broken end of the tenon still embedded within. A prominent crack is visible over the shank on the right side. This pipe, in all probability, has suffered this catastrophic damage as a result of having fallen in stem down position. The mortise has the broken tenon stuck inside. I did try to wriggle it out with a screw driver, but the broken tenon wouldn’t budge. This will require more invasive technique. The heavy build up of cake in the chamber, dirty plateau rim top and the sorry condition of the stem all point towards a clogged mortise. This will be ascertained once the broken piece is removed from the shank end.The fancy stem has blobs of sticky oils and tars on both the surfaces as well as in between the nooks and crannies at the tenon end. There are significant tooth indentations on both the upper and lower buttons, to the extent that they would need to be rebuild completely. The slot just does not appear correct. It appears to be a orifice, but it is not a perfect round and  there are horizontal extensions on either side. Even this opening is clogged with old oils and tars. The broken tenon end of the stem is jagged and sharp at the place where the tenon has snapped. In my opinion, there is something which is not right about this stem. The quality of the stem is not something which is to be expected on a Connoisseur pipe. THE PROCESS
I began the process of refurbishing this pipe with cleaning the internals of the stem using pipe cleaners with isopropyl alcohol (99.9% pure) and dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and this pipe is marked in pastel blue arrow. I generally allow the stems to soak in this solution overnight for it to work its magic.With the stem soaking in the deoxidizer solution, I decided to remove the broken portion of the tenon from the shank. I select a drill bit that was slightly bigger than the tenon airway opening and mount it on my hand held drill. Very gently holding the drill absolutely straight, I give the drill machine a few forward turns. Once the drill bit is firmly embedded in to the broken tenon, I turn the drill machine in reverse. The reverse turns pull the broken end of the tenon out from the mortise. I breathe a sigh of relief as this is a very delicate step and a lot of things can go wrong if not executed with precision and patience. I further work the stummel, reaming the chamber with my PipNet reamer using head sizes 1 to 3. Using my fabricated knife, I further ream out the cake from places where the PipNet reamer could not reach and follow it with sanding the chamber walls with a 220 grit sand paper. I wipe the chamber with isopropyl alcohol and a cotton swab to remove all the carbon dust. This final cleaning of the chamber reveals a minor indentation in the wall opposite the draught hole, a result of over enthusiastic use of pipe cleaners to clean the mortise (marked in yellow semi- circle)!! Though not a major issue now, one will have to be careful with using pipe cleaners in future. Next, I clean the mortise with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. I scrub the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush and dry it using paper towels and soft cotton cloth. I carefully clean the plateau rim top with a soft brass wire brush to remove the accumulated dirt and debris from the surface. Thereafter, I clean the mortise, plateau rim top and stummel surface with anti-oil dish washing soap on a shank brush and a tooth brush. The entire stummel, including the plateau rim top, cleans up nicely. I set the stummel aside to dry out naturally. The smells from the pipe, though reduced, are still very strong. Close observation of the stummel reveals the culprit to be the now moistened accumulated gunk in the mortise. Using my dental tools, I assiduously pick out and clean the mortise of all the gunk. I also clean the mortise with q-tips and alcohol. The amount of old grime that is scraped out from the mortise itself tells the story. The mortise is now clean and smells fresh.Moving ahead, I now address the crack that is seen on the right side of the shank, extending from the shank end to nearly half distance towards the stummel. Firstly, I clean off all the debris that is lodged in the crack using dental floss. The thin floss cleans the crack of all the dirt without widening it.I follow up this cleaning of the crack by marking the end points and turning points of the crack with a sharp dental pick. These marks help to guide the drill bit when drilling the counter hole. I take care that the drill is just sufficiently deep enough to arrest the further spread of the crack and not a through hole.I fill this crack with a mix of CA superglue and briar dust. To ensure a tight fill I clamp it down with pliers till the mix had cured, which by the way, is instantaneous!! Once the repair has cured for couple of hours, I sand it down with a flat needle file to achieve a rough match with the rest of the stummel surface. I fine tune the match with  220, 400 and 600 grit sand paper.To further stabilize the crack and prevent it from splitting again, I decide to place a band over the shank end. I select a band that is a tad bit smaller than the shank end diameter. When I place this band over the shank end, I realize that the last two letters of the stamping are being masked. I decide on grinding away the excess material from the band with my sanding drum mounted on a hand held rotary tool to a size which while being appropriate to stabilize the crack will not mask the stampings. The process is long and fraught with mistakes… The band has flown out of my hands a few times, since it can not withstand the stress of the sanding drum and is deformed , not to mention the time factor involved. However, through all these difficulties, I have prevailed to shape a band for the shank end. This is the pictorial depiction of the process and the result. Once I am satisfied with the fit, I heat the band with a heat gun in order to expand it and fix it over the shank end. I have avoided gluing it securely in place just in case I may have to revisit the entire process and go for a fresh band. Here is how the band fits over the shank end. Truth be told, I am not very confident that the band would be a success given the fitting of the band over the shank end. I set the stummel aside and decide to replace the tenon on the stem. I have explained in great detail the procedure that I have learnt and followed while replacing the tenon on a Preben Holm # 7 FH pipe. To avoid repetition of the process, I would request all to refer to the write up and other literature on the subject that is available on rebornpipes.

Given below are a series of sequential pictures explaining the procedure. Here I would also like to note that as I had mentioned earlier, the quality of the stem appeared circumspect and this was corroborated while drilling the stem air way to accommodate the new tenon. The plastic or some such low quality of the stem did pose a lot of resistance during the drilling and a straight drill was very difficult. However, my persistence has paid off and I am happy with the replaced tenon. Once the tenon is replaced, I try the fit of the stem in to the mortise. The fit though snug, reveals gaps and the seating of the stem in to the mortise is not flush. No amount of tweaking and minor adjustment by sanding of the tenon can ensure a flush seating. I feel that I have botched up the banding of the shank end and that is what has caused this issue. Here is how the seating appears after all the adjustments and tweaking. At this point in restoration, I shared pictures of this issue and then later in the day had a FaceTime chat with my Guru, Steve. Steve, with his vast experience and having worked on and researched a Connoisseur pipe before, immediately commented that the stem is not the right style for Connoisseur pipes and could be a replacement stem. I have another Connoisseur pipe (which awaits restoration) with a saddle stem in my collection and when the stem of this freehand was compared, it was no where near the quality that was seen on the other saddle stem. The pictures below show the difference in quality of the stem material and finish between the two pipes. Thereafter we discussed the shank band and he suggested to reband the shank end while going in for a completely new stem. Thereafter, we went through my can of spare stems and selected one that would be the best match for this pipe. Here are the pictures of the shortlisted stem. The slightly bent stem with all the calcification is the one that would replace the one that the pipe came with. The shortlisted stem, I am afraid, is not in the best of condition. The tapered slightly bent vulcanite stem is nearly the same length as the replaced one while being very thick at the tenon end. The quality of the re-replacement stem is very good. The stem is heavily oxidized with significant calcium deposition and deep tooth indentations in the bite zone on either surfaces of the stem. A couple of deep chips are seen along the seam on either sides as well as on the lower and upper surfaces of the stem. The button surfaces on either side has bite marks and the edges are equally damaged and deformed. The tenon and the horizontal slot shows heavy accumulation of oils, tars and gunk. All in all, the refurbishing and shaping of this stem presents a ton of effort and time.I begin the refurbishing and reshaping of the stem by first cleaning the stem, both internally and externally. With my fabricated knife and a paper cutter, I remove the entire calcium sediments from the bite zone. Using a dental tool, I dislodge all the dried oils and tars from the tenon and slot end. I clean the stem internals with pipe cleaners and shank brush dipped in isopropyl alcohol. I sand the entire stem surface with a folded piece of 150 grit sand paper to remove some oxidation as well as to even out some tooth chatter from the bite zone. Once the initial cleaning is done, I move ahead for shaping/sizing the stem. The tenon is too thick for the mortise and that is my start point. I mount a sanding drum on to my hand held rotary tool and sand the tenon till I achieve a rough fit in to the mortise. During the entire process, I frequently check the progress being made as I do not want to sand too much material from the tenon, making for a loose fit.I fine tune the fit of the tenon in to the mortise by hand sanding with flat head needle file and 180 grit followed by a 220 grit sand paper. The tenon attachment with the stem is shaped with a triangular needle file. I check the seating of the stem in to the mortise after I remove the shank band. The stem fit is nice and snug. Before I move to the final fit and shaping of the stem, I decide to reband the shank end. This time I select a band that was a snug fit as against a size smaller as I have done earlier. To reduce the thickness of the band, this time I manually sand it over a 150 grit sand paper instead of using my rotary tool and a sanding drum. It does take a long time, but the end result is much better. The last letter “R” has been masked, but I shall deal with it later (will I…?). I still have not glued the band in place, just to be on the safer side!!Now with the band in place, I move ahead with shaping and aligning the stem. The first thing that I proceed to do is to shave of the excess meat from the shoulders at the tenon end. Readers, when I say excess, please be aware that the word excess does not convey the quantum of excess… It  was hell of a lot of material to shave off!! I mount a 150 grit sanding drum on to the rotary tool and go to town sanding off the material from the shoulders of the stem. Once I have achieved a rough match, I use a flat head needle file to further match the fit. I progress to manual sanding with a 180 grit sand paper to fine tune the match. This is how the stem profile matches with the shank end of the stummel…not quite there but getting close. I feel that the mid region of the stem needs to be trimmed a bit and do so with a flat head needle file and a 180 grit sand paper. Here is where I have reached at this stage. Truth be told, eye balling the shape is not the easiest way to achieve the exact shape since I am always seeing it, shaping it and matching it. It’s something akin to optical illusion that I am experiencing. There is a bit of overhang at the shoulders of the stem and I need to shave off some more material from the area above it. Also a slight gap is seen at the lower end and on the left side of the stem that needs to be addressed. I decide to take a break from all the sanding of the stem and move on to shaping the stem to match the profile of the stummel. I insert a pipe cleaner through the stem’s air way to prevent it from collapsing once the stem is heated. I first straightened the stem by heating it with a heat gun. To impart the requisite bend, I try to adopt the technique that my friend, Dal Stanton of PipeSteward fame, uses and that is to draw a diagram marked with the plane of the stummel rim top, a parallel plane that is required, the present profile of the stem and thereafter, the exact place and shape of the bend that is needed. Well, it is an attempt that I made, but ended up eye balling the exact bend to be imparted. I heat the stem with my heat gun till the vulcanite becomes pliable and gives it the necessary bend. I hold it in place till the stem had cooled down a bit and thereafter, hold the stem under cold water for the bend to set. The next issue that is addressed is of the stem repairs. I insert a triangle shaped index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mix superglue and activated charcoal powder and generously apply it over the bite zone, including over the button. I also fill the couple of deep chips along the seam on either sides as well as on the lower and upper surfaces of the stem with the charcoal mix and set it aside to cure. Once the mix has cured, I remove the index card from the slot. While the stem fill is set aside to cure, I polish the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. This time around, I do not repeat the mistake of polishing the plateau rim top as I had done with the PH # 3 earlier! I wipe the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful straight grains popping over the stummel surface. I rub a small quantity of “Before and After Restoration Balm” in to the briar. I rub this balm deep in to the nooks and crannies of the plateau rim top surface with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark brown hues of the grain contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. The appearance of the stummel at this stage motivates me further to complete this project at the earliest. I set the stummel aside and all that remains was to shape, align and polish the stem! Now motivated with the appearance of the stummel, I turn my attention to the stem repair. The fills have cured nicely and I move ahead and began the process of filing and shaping the button end with a flat head needle file. At this stage, I get in touch with Steve on Face Time and discuss the progress on the stem. He suggests that a slightly sharper bend to the stem from near the bite zone would accentuate the shape and flow of the shank with that of the stem. He also suggests that the profile of the stem near the shoulder and mid region needs to be more slender. So, it is back to heating the end of the stem with the heat gun and giving it the desired bend, of course, eyeballing it to the desired shape!As discussed with Steve, with a flat needle file, I shave off some more vulcanite from the shoulder and the mid region of the stem. I further sand the stem with 220, 320, 400, 600, 800 grit sand papers and finally with 0000 grade steel wool. I wipe the stem with a cotton pad dipped in alcohol to remove the resultant dust and rub some extra virgin olive oil onto the stem and set it aside to be absorbed.I polish the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rub a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I complete the polishing regime of the stem by rubbing a small quantity of Extra Fine Stem polish developed by my friend Mark Hoover, and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.To apply the finishing touches, I first mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. Boy, am I glad to finally have reached the home run stretch to complete this project!! I shared these images with Steve for his comment. He suggested that the shoulder overhang needs to be reduced and under belly to be straightened out more.Well, here I was back with a flat needle file and 220 grit sand papers as against carnauba wax and rotary tool!! I again diligently worked on these issues, frequently checking for progress being made. Once I am satisfied that the shoulder overhangs and under belly issues have been resolved, I check the seating of the stem in to the mortise. The seating is canted backwards. I address this issue by heating the tenon and slightly pushing it upwards (that is, in the opposite direction). I check the seating and am quite pleased by the overall appearance of the stem and its seating. Thereafter, I go through the entire regime of sanding and polishing as explained above. At the end of the micromesh pads, I complete the polishing regime of the stem by rubbing a small quantity of Extra Fine Stem polish developed by my friend Mark Hoover, and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continue to work on it till the complete coat of wax is polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finish the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. P.S. – This project was more tedious than I had anticipated, mostly because of my own faults and errors in judgement.  But then, isn’t this the fun part of being of the learning curve? I shall be avoiding the following in my future restorations:

(a) Using a band that is a tad smaller then the shank end diameter. I would rather use a band that has a snug and perfect fit over the shank end.

(b) Using a rotary tool with a sanding drum to get the band to the desired size. It’s better, safer and precise to manually sand the band on a sand paper.

(c) Clamping the shank end after filling a crack. I am not sure, but I think that the clamping down may have caused a slight deformation that had caused me such grief with the seating of the stem.

(d) Less reliance on “eye balling” for sizing and shaping…need to get on with hunting for a “PIMO TENON TURNING TOOL” and a set of “VERNIER CALIPERS”.

I am really fortunate to be in the process of learning the nuances of pipe restoration and cannot thank Steve enough for his support and guidance.

Thanks for your patience and looking forward to input about the write up. Cheers…

A Gift for My Good Friend in India – An Italian Savinelli Punto Oro 413KS Woodstock


Blog by Dal Stanton

As I begin this restoration, my mind is replaying the plethora of experiences that were shaped and riveted into my memory of my visit last year to India.  Not many ‘good’ experiences in life can be described as ‘life changing’.  These kinds of changes are usually reserved for the difficult times – like now, as the world is navigating a pandemic that creates confusion and uncertainty about life and the future.  Yet, Paresh’s invitation to me, along with the rebornpipes’ trust, Steve and Jeff Laug, to visit his home and family was an experience that was life changing for me.  It wasn’t just the sights and sounds of a different cultural context or the different foods the pallet experienced tasting Indian cuisine.  What was so profoundly and wonderfully life changing was the depth of loving hospitality Paresh and his wife, Abha, provided to us during the visit.  Meeting and enjoying his family, along with their two daughters, Mudra and Pavni, was truly an experience that will walk with me in the life I continue to enjoy by God’s grace.  Of course, I cannot fail to mention the ‘reason’ for our travels where West met East!  Paresh asked that we collaborate in the restoration of one of his heirloom pipes, an unbelievably fun and enriching experience that produced this story, perhaps my favorite:  West Meets East in India to Restore a Grandson’s Treasure – an 1846 BBBHow does an Italian Savinelli Punto Oro heading to India enter this story?  It has to do with an Italian American L. J. Peretti pipe that I noticed in India – basking nonchalantly among the historic pipes of Paresh’s unbelievable heirloom collection he received from his grandfather.  The Peretti that got my attention was not from his grandfather’s collection, but a pipe that Paresh had acquired himself.  Since doing my first restoration of a L. J. Peretti, I have become somewhat of a collector of these blue collar ‘shop pipes’ from the second oldest tobacconist shop located in downtown Boston.  I had never seen a Peretti Cutty shape before and hence, the Savinelli Punto Oro makes his debut on the stage.One of the great things about ‘Pipedom’s’ smaller subset, pipe restorers, is that it is special and an honor to have pipes in your personal collection that have come from other restorers who you’ve learned from and appreciated.  I have pipes in my rotation from Steve, who introduced me to the world of pipe restoration and is a good friend who has visited me here in Sofia and I’ve had the privilege of visiting his home terrain, Vancouver.  When I enjoy fellowship with one of his pipes with my favorite blend stoked in the bowl, the relationship is always the focus of the reflection during those paused moments.  I managed to secure one very special pipe for my collection from Charles Lemon of Dad’sPipes, who I’ve also learned much from in his restorations and appreciated that his health has allowed him to come back from hiatus.

When Paresh became aware of my attraction to his L. J. Peretti Cutty, the accord we ratified between us was to do a reciprocal gifting from our personal collections.  Paresh gifted me his Peretti Cutty which I brought home to Bulgaria from India.  After getting back to Bulgaria, I chose a pipe from my personal collection for him.  The special pipe I chose for Paresh was a Savinelli Punto Oro that was in my personal restoration queue – for a LONG time.  The problem of restoring pipes primarily for others is that sometimes it’s difficult to work on your own trove of treasures!  When I saw the Punto Oro on German eBay located in Bühl, I was drawn by the elegant lines of this Savinelli offering. The shape is unique with the Dublin-esque bowl, but not quite.  In my initially assessment of the pipe, I was calling it an oval shank, slightly Bent Billiard – but not quite. The shank was not actually a true oval but a compressed oval – an American football or rugby ball shape.  The unique shape created a lined definition running down the sides of the shank transitioning into and through the stem – flow and balance!  With so much attention on focused the shape, the fact of the striking fire grain showcased throughout the pipe – was reminiscent for me of a tiger’s fur, flowing even through the shank composition.  This only added frosting on this Savinelli Punto Oro cake!  Very nice! Unfortunately, it has taken me a few years to get to this beautiful pipe, but it was waiting.  It was patiently waiting in the ‘Help Me!’ basket and when it came to mind as a comparable reciprocal gift for Paresh, his debut on the worktable became a reality.  Here are more pictures of a very nice Savinelli Punto Oro yet having some daunting issues. The nomenclature is on the upper shank and it reads, SAVINELLI [over] PUNTO ORO, (Gold Point).  ‘Gold Point’ may also be referencing the single gold point brass dot embedded on the upper stem panel.The lower panel section is stamped with the encased ‘S’ in Savinelli’s well known and recognized symbol.  The Savinelli symbol is to the left of the shape number, 413KS [over] the COM, ITALY.  The shape is found in the Savinelli shapes chart found in the Pipedia article on Savinelli,  but the chart offers no names for the shapes, only numbers.  This 413 is designated as a ‘King Size’ by the KS.   Whatever the shape is, I like it!Not satisfied with my lack of definition on what to call this shape, I sent a note off to Steve asking for his opinion – Calabash, Dublin, fancy Billiard?  Steve’s response settled the question directing me to Savinelli’s website – my first thought, why didn’t I think of that?  In the Savinelli line up of shapes or models, the 413KS is described as a Woodstock (pictured below).  Nice!  Bill Burney’s description of the Woodstock in his Pipedia shapes discussion is helpful and includes all the variations I was contemplating!

Zulu/Woodstock – The Zulu shape combines the canted bowl of the Dublin with an 1/8 bent stem.  The shape is sometimes referred to as a Woodstock, Yacht or Yachtsman.  The gentle bend makes the pipe more comfortable to hold in the teeth than a straight pipe.  This popular style is made by most pipemakers and is widely available on the estate market.My first restoration with the Italian name of Savinelli stamped on the pipe was a Tortuga, which was a very sharp looking pipe.  During that initial exposure to the name Savinelli, I learned that before and after WW II, when Italian pipe production was known more for volume than for quality, and not considered by many in the same league with other European pipe makers, Achille Savinelli Jr.’s ambition took shape to make Savinelli one of the premier names in pipe making today.  This clip from the Pipedia Savinelli article summarizes this well:

Savinelli Pipes began production in 1948 and, although the pipes were of a superior quality and unique in their aesthetic, the brand wasn’t an immediate success. Few new brands are. It takes time for the public to catch on. Retailers were skeptical of placing Italian pipes alongside their best sellers from England or France, and customers, in turn, were hesitant to purchase a Savinelli over pipes by already established, foreign brands. Achille Jr. stood by his product, however; he knew it was only a matter of time before the world realized that these pipes were of a far superior quality, capable of competing with even the most well-established pipe manufacturers in the world. As it turns out, he was right. In less than a year, Savinelli pipes gained prestige in markets all across the world—heralded for their delicate balance of innovation and tradition, of form and function. Savinelli pipes were placed alongside the likes of Dunhill and Comoy’s in tobacconists from the United States to Europe, and, in time, this exposure modified Italy’s reputation; it was not only the premier exporter of briar, but now a premium source of fine briar pipes.

The Punto Oro line is considered a top shelf Savinelli offering.  When I first acquired this pipe, wishing to know more especially about the Punto Oro line, I emailed rebornpipes contributor, Al Jones, for his input.  His response was helpful.

Dal:

I’m sorry to say that I have very little expertise in the Savinelli world, save the Guibileo d’Oro or Autograph lines (and only cursory in those).

Here’s an interesting thread about that line on the Pipesmagazine.com forums (I’m a moderator there) http://pipesmagazine.com/forums/topic/opinions-sought-savinelli-punto-oro.  Older ones, like yours appears to be, were a pretty high grade, from what I can gather. 

If your stem is vulcanite and non-filter, it should have been made before 1981 (looks that way to me).   In ’81, they switched to filter pipes.

I’ll look forward to your restoration!

Al

The thread from PipesMagazine.com Forum was helpful.  The general impression from the thread was that the older Punto Oro pipes were on the upper shelves of Savinelli offerings, just under the Guibileo D’Oro and older Autographs.  The Punto Oro catalog ad on Pipedia describes the quality of this Savinelli line and the processes involved in the producing the quality finish.  I found interesting that the ad describes the two finishes available with the Punto Oro line – “Rich Mahogany and genuine Sandblast”.  With the smooth surfaces, the hue is mahogany – the pipe on my table fits this described hue with flare!

I like this pipe – a Woodstock (!) a lot and I think it will be a good addition Paresh’s collection although a lesser, humbler cousin in that collection to be sure!  Looking at the state of the Punto Oro’s condition, the briar landscape is beautiful – no issues that I can see.  The chamber has very light cake – the appropriate dime-width that is recommended.  I’ll remove it for the briar to have a fresh start and to inspect the chamber condition.  The rim reveals the lighting practices of the former steward – over the aft rim surface where it’s darkened and caked with crusted lava flow.  The picture below looks at the chamber and rim.The major issues with the restoration of this Punto Oro are with the stem.  The upper bit has tooth compressions on the bit and button.The lower bit is where all the fun is hiding!  The lower button has broken off and the break migrates down the stem – it will be no small button rebuild to address this moon crater!  There is also tooth chatter evident on the lower bit.  To restore the usefulness of this original Savinelli ‘Gold Point’ stem, which to me is critical, requires a button rebuild.  Rebuilds are never as strong as the original stem, of course, but I’m hopeful of building in some strength as I do this rebuild. I begin the restoration of this gift for Paresh by cleaning the Savinelli stem airway with a pipe cleaner wetted in isopropyl 95%.  It takes one cleaner to do the job.The oxidation on the stem is deep.  I use grade 000 steel wool with CIT, a product like SoftScrub, to work on the oxidation before putting it into the soak of Before & After Deoxidizer.  I like this product but when the oxidation is deep I’ve found that the soak alone is not sufficient to remove the oxidation.  The steel wool gives a head start for the Deoxidizer to break up the oxidation.The stem is then added to the soak of Before & After Deoxidizer along with several other pipes in the queue and their stems.  I let the stem soak for a few hours.When I fish out the stem after a few hours, I let the Deoxidizer fluid drain off the stem and I also squeegee the stem with my fingers.  Using a pipe cleaner wetted with isoproypl 95%, the airway is cleaned of the Deoxidizer.  I also wipe off raised oxidation from the stem with a cotton pad wetted with alcohol.  To help to rejuvenate the vulcanite stem, I also apply paraffin oil and set the stem aside to soak in the oil.Turning now to the stummel, I use the Pipnet Reaming Kit to begin the removal of carbon cake from the chamber.  After taking a picture showing the starting point, I use 3 of the 4 blade heads available in the kit. The chamber narrows at the bottom, consistent with a conical shape of the Woodstock crafted stummel.  I use the Kleen Reem Tool that more easily reaches to the floor of the tapered chamber.  The Savinelli Fitsall tool continues the scraping and finally the chamber is sanded with 240 grade paper wrapped around a Sharpie Pen.  After wiping the chamber with a cotton pad wetted with alcohol to clear the carbon dust, an inspection reveals heat veins in the chamber briar.  These are fissures that form from overheating the stummel.  The veins are not substantial enough to repair, but I will complete the restoration by applying a coating of yogurt and activated charcoal mixture to the chamber that will protect the chamber wall and encourage the formation of a protective cake. Switching now to the external briar surface, undiluted Murphy’s Oil soap is used with a cotton pad to scrub the stummel.  The thick, crusted area on the aft of the rim is stubborn.  With the solvent working, I also carefully scrape with my thumb nail, with the edge of my Winchester pocketknife, and with a brass wired brush.  After working on the scrubbing of the external briar surface, I then transfer the stummel to the kitchen sink and using warm water, I scrub the internal mortise and airway with shank brushes and anti-oil liquid dish soap.  After a thorough rinsing, I take a picture back on the worktable.  The stummel cleaned nicely, but the darkened area remains on the stummel’s rim.  I’ll continue to work on that with minor sanding later.I turn now to focus on the internal cleaning.  With only one cotton bud and one pipe cleaner wetted with isopropyl 95%, the fact of the internal cleaned condition is established.  Nice!With the stummel cleaning completed, I turn now to the stem.  The daunting aspect of the restoration is the button rebuild.  Before starting on this, I first focus on the tooth chatter and compressions on upper and lower bit.  I go in this order because the approach in rebuilding the button introduces the CA glue and activated charcoal patch which has a different composition from the vulcanite stem. Since I’m beginning with the heating method to erase as much as possible the chatter and compressions, this involves the heating and expanding of the vulcanite.  This is better done before the patch is applied in the button rebuild.  Using a Bic lighter, I paint the upper and lower bit to heat the vulcanite and through heating the rubber compound expands to reclaim its original disposition – or closer to it.  After going through the painting procedure and comparing the before and after pictures, the heating method did not help a great deal with the composition of this vulcanite stem. It helped some, but not a great deal it seems to me.With pictures showing the starting point for the upper and lower bit, it’s interesting to me to see where the tooth chatter is on the lower bit.  It extends about a quarter of the way down the stem!  I think what this indicates is that a frustrated steward, after he crunched the button, refused to put one of his favorite pipes aside!  Just like in American baseball, he ‘choked up’ on the stem, to keep using his pipe even though the button had endured catastrophic failure.  Now I turn my attention to the button rebuilding procedure.  First, I fashion a cone that inserts into the airway having a pipe cleaner running through the cone into the airway.  The cone is covered with scotch tape and then petroleum jelly is put on the tape.  This helps the cone not to get stuck after the patch material is applied. The patch material is a mixture of activated charcoal that is in capsule form and CA glue.After placing the charcoal in a small pile from the capsule, the glue is placed in a small puddle next to it.  The toothpick is used to mix the charcoal and glue by gradually pulling charcoal into the CA glue while mixing.  As the charcoal is mixed in, the patch material thickens.  After it reaches the consistency like molasses, I apply the charcoal putty to the button using the toothpick as a trowel. I intentionally use a mixture that is a bit thinner at the beginning so that is will seep down around the cone filling in the open spaces.  This is important to create as much strength as possible in the rebuild.  I apply more than is needed to build a mound that will later be filed and sanded to shape the new button. After enough patch material has been applied, I put the stem aside overnight allowing the button build to cure.  The lights go out!Well, the next morning held some surprises!  When I examine the button rebuild, looking forward to starting the process of filing and shaping, I discover that the new CA glue that I used did not cure to a solid state!  The patch was reminiscent of a bite guard – pliable rubber.  With some tugging and peeling, the repair came off in two pieces….  Interestingly, nowhere that I can find on the labeling that this glue does not harden, unless the “Extra Durable and Versatile” on the front label implies this?The good news is that the cone was removed without trouble and is ready to go again for button rebuild patch attempt number two!  I’ll spare the reader of all the pictures to record this second process but will jump forward.  What I did do differently after examining the large area of the patch, was to better engineer and strengthen the resulting rebuild.  I carefully applied rounded and flat needle files to the edge of the break.  I filed to taper downwardly the edge toward the break. My thinking is that this small innovation perhaps will strengthen the patch by providing more of a shelf or footing upon which the patch material can rest.  It seems that this engineering would inherently provide better buttressing than a straight vertical edge drop.  I’m thinking also that this will help in the sanding and blending of the patch. The sketching below illustrates my thinking.  I also file and clean out the entire button cavity and clean it with a cotton pad wetted with isopropyl 95% in preparation for the new patch.  Before starting on the button patch, I decide to do a quick fill of the upper bit and button lip where there were compressions.  I use medium-thick black CA glue to do the filling.  To quicken the curing and to hold the patch in place I use an accelerator.The next pictures show the second finished button rebuild patch with the engineering changes beginning the curing process.After the second button rebuild patch is cured, using the flat needle file, the patch on the upper bit and button lip are filed down flush with the vulcanite stem surface.Switching to the underside, filing and shaping begin on the button rebuild.  I start with the slot facing to flatten it by removing the excess patch material.  Then, cutting the line shaping the button lip is next.Filing continues with the main bit patch and button shaping.  I’m careful to allow a rounded patch and not filing straight across horizontally.  This would weaken the patch – thinking of the difference between an arched bridge’s symmetry rather than that of a flat bridge’s.  Maintaining the patch thickness is critical to its strength.With the filing phase completed I transition to using 240 grade paper starting first on the upper bit and button lip fills.The 240 grade sanding fine tunes the button rebuild further. I’m careful not to sand too much on the patch and continue to round it to maintain thickness.  A slightly thicker lower button lip purchases some strength as well. I focus on sanding the seams of the patch so that they are flush with the vulcanite surface.  The patch is still rough but making progress!I use the flat needle file to shape and smooth the slot as well.  It’s almost a given that air pockets will emerge as the sanding continues to shape the button.A careful examination of this cross-section view of the slot facing shows the added buttressing effect of the earlier tapered filing.  Arrows help to show this.With the 240 grade sanding paper still in play, I sand the entire stem to remove any residual oxidation.  Deep oxidation always seems to appear during the fine sanding and polishing phases.  Sanding the stem with 240 now will hopefully address this as well as the remnants of tooth chatter remaining on the bit.  I use a plastic disk that I fabricated to be able to sand the stem facing without shouldering the edges.Next, I sand the entire stem by wet sanding with 600 grade paper and following this, 000 grade steel wool is applied.The upper bit and button repairs are looking great – the sanding is erasing the contours of the patch and blending nicely.Work on the lower stem side is a bit more of a challenge with the huge button rebuild patch material.  The stem is looking great, but the challenge is to blend the large patch area.Air pockets are the most common side effects of patching.  Air bubbles are trapped in the CA glue and activated charcoal as it is mixed and these air bubbles become visible as sanding dissects and reveal the pockets.The many microscopic air pockets are not easy to remove.  I use a clear acrylic nail polish to try to fill and erase the pockets.  CA glue can be used to do the same. I use the brush provided by the nail polish and I paint over the pockets almost covering the entire patch.  I let it dry and repeat the process for a second coating.After the acrylic polish cures, I apply 000 steel wool to the patch and the picture below shows the results.  The nail polish does an amazing job but there remain some pockets.  These are very small and I’m doubtful that more coating will erase them.  I’m satisfied now with leaving them and moving on!  They remain as a testament to the catastrophic button failure and this noble attempt to recommission this beautiful Savinelli Punto Oro Woodstock!  Moving on!I move on to applying the full regimen of micromesh pads to the Woodstock stem.  I begin with wet sanding using pads 1500 to 2400 and follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to condition the stem and to protect it from oxidizing.  The stem is looking great. With the stem sanding completed, looking now to the stummel, I focus first in cleaning up the rim.  There remains darkened briar from the lava flow earlier cleaned on the aft quadrant of the rim.  The inner rim edge is also darkened at places with the normal nicks from wear and tear.  The outer edge of the rim is also with some normal nicks and dents – all very small. To clean the rim, I first start by using 240 sanding paper and doing a very light inner and outer rim bevel – just enough to clean the edge of the rim.  After this, I also use the 240 paper to lightly ‘feather sand’ the aft part of the rim to clean the darkened surface.  I run the sandpaper lightly around the full rim plane surface to clean the briar, not to remove it.I follow the same procedure with the rim edges and the rim plane with 600 grade sanding paper.  The rim is shaping up very nicely.Next, I use micromesh pads to do fine sanding on the Savinelli Gold Point stummel.  I begin by wet sanding with pads 1500 to 2400 and then dry sanding with pads 3200 to 4000 and 6000 to 120000.  The fine sanding brings out the grain and restores the mahogany finish for which the Punto Oro line is known.  Very nice indeed! To deepen the natural hues of the briar, Mark Hoover’s Before & After Restoration Balm (www.ibepen.com) does a great job.  I put some of the Balm on my finger and work it into the briar surface.  The Balm begins with a cream consistency and then thickens into a waxy consistency as it is worked into the stummel.  After working the Balm thoroughly into the surface, I put the stummel aside for about 20 to 30 minutes as the Balm is absorbed into the briar.  The picture below was during this period.  Afterwards, I wipe off the Balm with a cloth dedicated to this, and then the stummel is buffed up using a microfiber cloth.  The stem also is a beneficiary of Before & After Fine Polish and Extra Fine Polish.  The polish helps further to condition the vulcanite and to rid the stem of oxidation.  Starting with the B&A Fine Polish, I work the black oily liquid into the stem – the liquid has a gritty texture.  Afterwards, I let the stem absorb the polish for 15 minutes and then wipe the excess off with a paper towel.  I follow by applying the Extra Fine Polish in the same manner.  Again after 15 or so minutes, the excess is wiped off and the stem is buffed with a microfiber cloth.Now, the homestretch.  After reuniting stem and stummel and mounting a cloth buffing wheel to the Dremel setting it at about 40% full power, Blue Diamond compound, a fine abrasive, is applied to the pipe.  After this, the pipe is wiped down with a felt cloth to clean it of compound dust before application of the wax.  Next, after mounting another cotton cloth buffing wheel onto the Dremel at the same speed, carnauba wax is applied to the pipe.  Following the wax application, the pipe is given a vigorous hand buffing to further raise the shine.

After the buffing, one project came to mind that I had almost forgotten.  Earlier, after inspecting the chamber and finding some heating veins, I had decided to apply a coating of natural yogurt and activated charcoal powder mixture to the chamber wall.  This mixture, after applied to the chamber, hardens into a protective layer to help protect the briar as well as encourage the formation of a protective cake.  I mix some charcoal powder with a small amount of natural yogurt.After the yogurt and charcoal are mixed and is somewhat thickened – not running but with the consistency of mud, and after inserting a pipe cleaner to keep the draft hole cleared, I use the pipe nail and spread the ‘mud’ over the chamber wall.  After it is covered, since it is late, I put the pipe aside to allow the mud to dry through the night and the lights go out!The next morning, after applying the pipe mud mixture to the chamber, I give the pipe one more rigorous hand buffing to raise the shine and my gift to Paresh is complete.

The button rebuild was, without doubt, the most technically demanding part of the restoration of this striking Savinelli Punto Oro Woodstock.  The grain is beautiful, and I am especially drawn to the Woodstock shape with the lines guiding the eyes down the sides of the pipe, taking in the movement of grain and shape.  I’m thankful for my L. J. Peretti Cutty that I received from Paresh when I was in India.  I have yet to put the Cutty into service here in Bulgaria – it has been waiting for my gift to Paresh to make it to India.  It still needs to be refreshed and a little polishing work, and my plan and hope is that Paresh and I will share our first bowls together with our gifted pipes to each other, perhaps not in person, but via video conferencing, today’s miracle bringing people together throughout our ever shrinking world.  After the pandemic issues are behind us, I’ll be mailing the Savinelli Punto Oro Woodstock to India.  Thank you for the Peretti Cutty, my friend!

Cleaning up a lightly smoked Italian Made Zeppelin Style Cigar Pipe


Blog by Steve Laug

Jeff and I pick up a lot of pipes from a variety of places. The last time I visited him in Idaho I went through out boxes of pipes to be restored and picked out some unsmoked pipe that I could quickly spruce up and turn around on the rebornpipes store. This is another one of those pipes. It is called a Sparkless, Zeppelin or Cigar pipe. It unscrews in the centre of the pipe and the tobacco is stuffed in the cone side and then the pipe is screwed back together. I have yet to read a definitive description of how to light it. Some light it before putting it back together and others light it through the cone end. It remains a mystery to me! It has a vulcanite saddle stem. It is stamped Made In Italy around the thin band between the briar and the vulcanite stem. The pipe was lightly smoked and dusty from sitting around for a long time before coming to us. I say lightly smoked where actually I am not sure if a full bowl was ever smoked in it. It is impeccably clean on the inside with slight darkening in the bowl portion. The finish was a mix of smooth and rusticated in twists and turns around the bowl. It dirty but you can see the finish was okay. The nickel plated cone is oxidized but was not dented. The stem looked good but had some small nicks and scratches in the surface. Otherwise it was a great looking little pipe. It is a unique pipe for sure and well made. I took some photos of the pipe before I cleaned and polished it. I took a close-up photo of the nose cone of the pipe and of both sides of the stem. You can see the dust and debris in the rustication on the nose cone photo. That is how the rustication looks all around the bowl. The stem is scratched and dirty. It looks like it might have had a price tag sticker on it that left behind some stickiness. The smooth portions also seemed to have a light shellac or varnish coat on them that was flaking.I took the pipe apart and took some photos to show what I was trying to explain in the opening paragraph. You can see the front half is threaded in the briar. The mouthpiece end has metal threads over the briar. I removed the bit/stem from the other end and took a photo. It had a metal cone shaped stinger apparatus that is built into the tenon. It looks like it is pressure fit in place. I took a photo of the Made in Italy stamp on the shank end of the cone – just above the stem/shank junction. It is stamped on the smooth portion of the briar.I started my clean-up of the briar with a wire brush. I worked it over the rustications to remove the grime and grit and over the smooth areas to remove the loose varnish or shellac coat. I followed that with a quick application of a 1500 grit micromesh pad on the smooth parts of the pipe. When I was finished it looked dull but clean.I wanted give a little life to the bowl finish so I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get it into the grooves of the rustication. The product works to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the nickel nose cone with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each pad with a damp cotton pad. The cone took on a rich shine. I set the bowl aside and turned my attention to the stem. The nicks were prevalent on the surface of the stem so I sanded them out with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper.I rubbed the stem down with Denicare Mouthpiece Polish – a red Tripoli like gritty pasted that seems to work really well to smooth out the scratches and remove light oxidation. I don’t think the product is made anymore but it is a great one to use while I still have a bit of it around. I wiped it off with a cotton pad to polish the vulcanite.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Briarville’s No Oxy Oil to preserve and protect it. I put the pipe back together and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is actually a nice looking unique. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 1/8 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: 5/8 of an inch. This unique Zeppelin style Cigar Pipe is a well-made little pipe in great condition. Thanks for walking through the sprucing up process with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for your time.

 

 

Restoring Jennifer’s Dad’s Savinelli Capri 313KS Root Briar Prince


Blog by Steve Laug

I decided to work on another of Jennifer’s Dad’s pipes. For the next pipe from the estate of George Rex Leghorn I have chosen a Savinelli Prince shaped pipe. You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than I am about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The pipe on the table is stamped on the underside of the bowl and shank on a smooth panel. On the heel of the bowl it is stamped Savinelli Capri over Root Briar. That is followed by The Savinelli “S” shield and Italy and the shape number that looks like 313KS but it hard to read as it is stamped in the rustication. The pipe has a Sea Rock or coral style rustication that I really like. The finish was very dirty, making it hard to see beyond that to the nice grain underneath that. There was a thick cake in the bowl and it had overflowed with lava onto the rim top. It was hard to know at this point the condition of the rim edges. The pipe was a dirty and tired looking old pipe. The stem was badly oxidized and there were George’s usual tooth marks and chatter on both sides just ahead of the button. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included the photos of this pipe below. When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. This pipe was another real mess but since it bore a coral finish which I like I could see some promise under all of the grime of the years. The shape was a Prince with the normal slightly bent stem. The briar appeared to be in good condition underneath the grime. The pipe really was covered with the grime and oils on the bowl sides from George’s hands. It left the finish looking mottled and dark on the high points. The bowl had a thick cake that had hardened with time. The lava overflow on the rim top filled in the rustication on the rim top. It was very thick but it could very well have protected the edges of the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was oxidized and there were deep tooth marks on both sides just ahead of the button. Jeff took photos of the pipe before he started working on it. I include those below.  Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the rim top and dust and grime on the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. Judging from the condition of George’s pipe I think it can be assumed that he was rarely without a pipe and that he seriously enjoyed smoking them. This was no exception. Jeff took a photo of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and bottom of the bowl. The rustication is deep and dirty but it is interesting. This is a very tactile finish and one that I enjoy. Jeff took two photos of the stamping on the underside of the shank to capture all of it. It is very clear and readable other than the shape number 313KS which is in the rustication itself.    Jeff took photos of the top and underside of the stem showing the scratching, oxidation and tooth marks on the stem surface and button. The tooth marks are quite deep on both sides of the stem. Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name…

This pipe was a real mess just like the other ones in the collection. I was curious to see what it would look like when I unpack it. I was surprised at how good it looked. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked much better and the inner and outer edges were looking good. Jeff had cleaned the internals and scrubbed the exterior of the stem and soaked them in Before & After Deoxidizer bath to remove the oxidation. The stem looked very good other than the deep tooth marks and chatter in the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took several photos of the pipe from the side and then got called away and did not finish taking photos. Here is what I have.   I forgot to take photos of the condition of the rim top and stem and when I came back to work on the pipe I just jumped in to do the restoration. I decided to clean up the darkening and smoothing of the rim top first. I used a brass bristle brush to work over the surface of the briar. When I was finished it looked better.     I worked some Before & After Restoration Balm into the finish of the bowl and the rim top and shank with my fingertips and a horsehair shoebrush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the separate finishes really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned to the stem. I filled in the deep tooth marks with black super glue. I built up the edge of the button at the same time. I set it aside to dry. Once the repairs had cured I used a needle file to re-cut a sharp edge on the button on both sides and to flatten the repaired areas.  I sanded the stem to remove the oxidation that was on the surface and to smooth out the repaired areas. I used a folded piece of 220 grit sandpaper and a piece of 400 grit wet dry sandpaper. At this point the stem is looking better and the tooth marks are gone.  I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine. Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and lightly buffed the bowl with Blue Diamond. I buffed the stem with a heavier touch with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the combination of rustication and smooth finishes. The black vulcanite stem stands out as a shiny black contrast to the colours of the bowl. This little Capri Prince must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Rex Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Restoring Jennifer’s Dad’s Jobey Asti 245 Pot


Blog by Steve Laug

I decided to change things up a bit and work on another of Jennifer’s Dad’s pipes. For the next pipe from the estate of George Rex Leghorn I have chosen a Pot shaped pipe. You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than my 64+ (65 now – sheesh, I forget how old I am) years about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The pipe on the table is stamped on the left side of the shank Jobey over Asti. On the right side is the shape number 245. The tapered stem bears an inlaid brass Jobey oval. The pipe has an interesting mixed finish – smooth lower bowl and shank with a band of rustication and a smooth inwardly beveled rim top. The finish was very dirty, making it hard to see beyond that to the nice grain underneath that. There was a thick cake in the bowl and it had overflowed with lava onto the rim top. It was hard to know at this point the condition of the rim edges. The pipe was a dirty and tired looking old pipe. The stem was badly oxidized and there were George’s usual tooth marks and chatter on both sides just ahead of the button. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included the photos of this pipe below. When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. This pipe was a real mess but showed some promise under all of the grime of the years. The shape was a pot with the mixed finish as noted above and visible in the photo below. The briar appeared to be in good condition underneath the grime. The finish was spotty and seemed to be peeling which indicated to me that there was some sort of varnish or shellac coat on top of the finish. The pipe really was covered with the grime and oils on the bowl sides from George’s hands. The bowl had a thick cake that had hardened with time. The lava overflow on the rim top filled in much of the beveled rim top. It was very thick but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was oxidized and there were deep tooth marks on both sides just ahead of the button. Jeff took photos of the pipe before he started working on it. I include those below.  Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the rim top and dust and grime on the bowl. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. George must have enjoyed this old timer a lot judging from the condition of the pipe.   Jeff took a photo of the side and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and bottom of the bowl. The rustication around the midbowl is deep and dirty but it is interesting.  The peeling varnish/shellac coat is also visible in the photos. Jeff took a photo of the stamping on the left and right sides of the shank. It is very clear and readable. On the left it reads Jobey Asti and on the right it reads 245. The top of the tapered stem has a brass inlaid Jobey oval logo.Jeff took photos of the top and underside of the stem showing the scratching, oxidation and tooth marks on the stem surface and button. The tooth marks are quite deep on both sides of the stem. I turned to Pipephil’s site for a quick review of the brand (http://www.pipephil.eu/logos/en/logo-j3.html). I quote a section of the post on the Jobey brand: These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk).

I turned then to Pipedia to gather further information regarding the brand and quote the first part of the article (https://pipedia.org/wiki/Jobey).

English – American – Danish – French… Sadly, solid information about Jobey is scant…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as is known the following companies have been involved with the brand:

George Yale Pipes & Tobacco, New York (1942)

Norwalk Pipe Co., New York (1949)

Arlington Briar Pipes Corp., Brooklyn (when?)

Hollco International, New York (1969).

Weber Pipe Co., Jersey City, NJ (1970’s)

The Tinder Box, (1970’s – 80’s).

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name…

This pipe was a real mess just like the other ones in the collection. I was curious to see what it would look like when I unpack it. I was surprised at how good it looked. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked much better and the inner and outer edges were looking good. Jeff had cleaned the internals and scrubbed the exterior of the stem and soaked them in Before & After Deoxidizer bath to remove the oxidation. The stem looked very good other than the deep tooth marks and chatter in the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos of the pipe before I started my part of the restoration. I took photos of the bowl and rim top to show how well it had cleaned up. The edges and top were very clean and in excellent condition. There was some darkening on the inner edge but it was still round. The rim top had some light nicks and dents. The stem had some deep tooth marks just ahead of the button.The stem was held in the shank with the Jobey link connector. I is pressed into the stem and threads into the shank. It makes it easily replaceable and also easy to align.I decided to clean up the darkening on the inner edge of the rim top and the dents and nicks on the top itself. I used a folded piece of 220 grit sandpaper to remove the damage and 400 grit wet dry sandpaper to smooth out the sanding. I was happy with the overall look. The finish will show as I polish the pipe with micromesh pad shortly.  I polished the briar with micromesh sanding pads – wetsanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. It looked better after each pad and the top blended into the colour of the rest of the bowl without staining. I worked some Before & After Restoration Balm into the finish of the bowl and the rim top and shank with my fingertips and a horsehair shoebrush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the separate finishes really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point.   I set the bowl aside and turned to the stem. I filled in the deep tooth marks with clear super glue. I built up the edge of the button at the same time. I set it aside to dry. Once the repairs had cured I used a needle file to cut a sharp edge on the button on both sides and to flatten the repaired areas. I sanded the stem to remove the oxidation that was on the surface and to smooth out the repaired areas. I used a folded piece of 220 grit sandpaper and a piece of 400 grit wet dry sandpaper. At this point the stem is looking better and the tooth marks are gone.  I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine. Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the combination of rustication and smooth finishes. The black vulcanite stem stands out as a shiny black contrast to the colours of the bowl. While this is not one of my favourite finishes as it seems busy to me, it came out looking good. It is a light weight pipe that could be clenched and smoked while doing other things. It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. Have a look at it with the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Rex Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

 

Restoration of an Irwin’s 2007 London Made Bulldog


Blog by Steve Laug

Even with the COVID-19 warnings rolling in incessantly I am still working on pipes! It keeps my mind busy and focused. There is no reason to not enjoy the time alone at the work table bringing these old-timers back to life. After brief foray restoring pipes from several other estates I am back to Bob Kerr’s estate (his photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in over 65 restorations to date I thought that I would leave it out this time. Be sure to check out some of the recent Dunhill restoration blog (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

The next pipe I have chosen from his estate is a classic Bulldog. Irwin’s London England 2007 Bulldog. The stamping on the shank is faint. On the left side of the shank it is stamped Irwin’s over London, England. On the right side of the shank it is stamped 2007 – which I am unclear of whether that was a date or shape number! Irwin’s was a seconds line of GBD. The finish is worn and dirty. Underneath the grime the finish looks to be good. There also did not appear to be any fills in the bowl or shank. There is a thick cake and lava overflow on the rim top.  There is damage on the top and edges of the rim and the bowl is out of round. The stem is oxidized with a faint IR logo on the left. There are tooth marks and chatter near the button, some calcification with damage to the button.  Jeff took photos of the pipe to show its general condition before he did his cleanup work.some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the thick cake in the bowl with the lava overflowing on to the rim top. The inner edge of the bowl is beveled inward and thickly lava coated. It is not clear if there is damage to the bowl but it does appear to be slightly out of round.Jeff took some photos of the sides and heel of the bowl to give an idea of the grain on this particular piece of briar. It is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took photos of the stamping on both sides of the shank to capture it for me. The first photo shows the left side of the shank and the stamping as noted above. The second shows the right side of the shank with the 2007 stamp. The final photo of the set shows the faint LR in a circle stamping on the left side of the diamond taper stem. This pipe has a diamond tapered stem that is heavily oxidizes and has some calcification on the button end. There seems to be some tooth marks and chatter on the top and underside.I turned to Pipephil’s site to get a quick overview of Irwin’s pipes. I remembered that they were a seconds of GBD pipes and this confirmed that (http://www.pipephil.eu/logos/en/logo-i.html). I have included a screen capture of the pertinent section from the site.I clicked on the link on the site to the section on GBD (http://www.pipephil.eu/logos/en/logo-gbd.html). There was a brief history as well as a list of GBD seconds. You will note that the Irwin’s brand is listed there. I turned to Pipedia and reread the history of the brand there. I also turned to the link on the shape numbers to see if I could clear up the question whether 2007 was a date or shape number. (https://pipedia.org/wiki/GBD_Shapes/Numbers). I found the section listing the 2007 as a straight bulldog with a diamond shank. I did a screen capture of that section and included it below: So now I knew with certainty that I was working on a GBD made Bulldog – straight, diamond stem. The 2007 was the shape number. The one thing I am not clear about is what mad this pipe a second and not a GBD regular. That information would not be forthcoming. I moved forward to work on the pipe itself and see what I had to do with it. It had come back looking far better than I expected. Even the stem looked remarkably good with most of the tooth chatter gone. I was impressed. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. Just look at the grain on this pipe. Stunning! I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and lava overflow were gone. Jeff had been able to get rid of the darkening and lava and tars. The rim top had nicks and marks and the inner edge of the bowl was damaged and out of round. The close up photos of the stem shows that it is a much cleaner and better looking stem. The light tooth chatter was gone and the stem looked really good.I took some photos of the stamping on the shank sides to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in it clarity. Jeff does a great job in leaving the stamping looking very good.I started my restoration work on this pipe by addressing the out of round inner edge of the bowl and the damage to the rim top. I used a folded piece of 220 grit sandpaper to clean up the edge and clean up the bevel. The next series of photos tell the story of the work on the rim. The first photo shows the rim as it was when I started. The second shows the folded sandpaper when I worked it over. I smoothed out the sanding with a 1500 grit micromesh sanding pad (photo 3). The final photo in the series shows the rim top after the work. With the rim in order I started my polishing regimen on the bowl. I used nine worn micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it was smooth.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I used some liquid paper to touch up the LR stamp on the left topside of the diamond stem. Once it dried I scraped the excess off with a tooth pick to show the renewed stamp on the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Briarville’s No Oxy Oil to preserve and protect the stem. I don’t know how many times I have said this but I have to say it again with this pipe. I love it when I come to the end of a restoration and all of the parts come together and the pipe looks better than when we started the cleanup process. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a great looking British Bulldog made by GBD and sold as second – an Irwin’s 2007 shaped Bulldog. Once again the grain and the way the shape follows the grain is amazing. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This GBD made Irwin’s Bulldog is a great addition to someone’s rack that price will be very reasonable. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be will be going on the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for your time.

Restoration of a Made in Ireland Peterson’s Deluxe 69 Bent Billiard


Blog by Steve Laug

In the last box of pipes Jeff sent me there was one final pipe that was left to restore. This one is a Peterson’s 69 Bent Billiard. It is stamped on the left side of the shank Peterson’s Deluxe and on the right side it bears the 69 shape number near the bowl shank junction and Made in Ireland. It was a dirty pipe when we received it. There was a thick coat of lava on the rim top and some damage on the inner edge of the rim. The rim top had some nicks and dents in it that were quite deep. There was a thick cake in the bowl that had remnants of tobacco stuck in it. The finish was dirty and there were spots of grime and oils. The stem was oxidized and there were tooth marks on the top and underside ahead of the button. There was tooth chatter on both sides of the stem. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the tars on the inner edge of damaged rim top. The cake in the bowl is quite thick and there is tobacco debris on the walls of the bowl. The finish on the bowl is dull but still very stunning. Jeff took some photos of the sides and heel of the bowl to give an idea of the grain on this particular piece of briar. It is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took photos of the stamping on both sides of the shank to capture it for me. The first photo shows the left side of the shank and the stamping as noted above. The second shows the right side of the shank with the Made in Ireland stamp and shape number 69.This pipe has a classic Peterson’s P-lip stem that has some oxidation on the surface of the vulcanite that is quite deep. There seems to be some tooth marks and chatter on the top and underside.He removed the stem from the shank and took photos of the bone chimney screwed into the end of the tenon.I turned to Pipephil’s site to get a quick overview of the Peterson’s Made in Ireland pipes. (http://www.pipephil.eu/logos/en/logo-peterson.html).  I have included a screen capture of the pertinent section from the site. The summary to the right of the photos is always succinct and quite pointed. In this case it says that the Made in Ireland stamp refers to a Pipe of the Pre-Republic era (Before 1949). Notice the Country of Manufacture stamp in two lines and block letters.I turned to Pipedia and reread the history of the Peterson’s brand and focused on the Pre Republic Era (1915-1949). I quote from that article below:

…Around 1916, Peterson began stamping their pipes “Made in Ireland” in what is referred to as a block format…

Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938

Peterson initially graded their mass -produced System pipes, i.e., regular catalogue pipes (in descending order) “Deluxe,” “First Quality,” “0” grade, “2nd grade,” and “3rd grade.”

I moved forward to work on the pipe itself and see what I had to do with it. It had come back looking amazingly clean. Even the stem looked like new, with most of the tooth chatter gone. I was impressed. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. Just look at the grain on this delicate pipe. Stunning! I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and lava overflow were gone and the inward beveled rim was very clean. Jeff had been able to get rid of the darkening and lava and tars. The rim top had nicks and marks and the inner edge of the bowl was damaged and out of round. The close up photos of the stem shows that it is a much cleaner and better looking stem. The light tooth chatter was gone and the stem looked really good.I took some photos of the stamping on the shank sides to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in it clarity. Jeff does a great job in leaving the stamping looking very good.I removed the stem from the shank and took a photo of the pipe at this point. Like other Peterson’s Deluxe pipes that I have worked on this stem had a bone chimney threaded into the tenon to extend into the lower part of the mortise and provides a funnel for drawing the smoke into the mouth of the smoker.I took photos of the bone extension and did some research into the design and purpose. I googled and found the following information:

I turned to the blog Peterson Pipe Notes (http://petersonpipenotes.org/tag/peterson-chimney/). There I came on an article on the chimney. I quote a part of that below and you can read more by going to the site.

I’ve seen a lot of old De Luxe Systems from Peterson, spanning most of the 20th century. I’ve seen a lot fewer Standard Systems. I understand from the book that the Standard Systems never had the bone (later aluminum) chimney. Were those System Standard stems just tapered all the way down? The current version has that little stepped tenon, and for the life of me, I can’t understand what that really achieves. If it’s just about increasing the length of the stem, wouldn’t a natural taper all the way down look better? I’m just wondering if you know when Standard Systems developed that tenon thing.

I then continued to read through the links that were shown. The next one was a discussion on the Pipesmagaizine about the bone tenon extension or chimney. It was a fascinating discussion and I am including pertinent portions here (https://pipesmagazine.com/forums/threads/need-help-bone-extension-on-a-pre-republic-peterson-straight-dublin-120f-delux.68650/).

…The extension was detailed in the patent application in 1894 (US519135A), although it doesn’t detail the material used or the fixture type. I read somewhere (unverified I’m afraid) that the chimney changed from bone to aluminum late 60s but, as with most things ‘Pete’, I don’t think this change happened overnight since I had a 1971 Deluxe with a bone chimney (it may have been scavenged from a different pipe, I guess). As others have said, trying to remove it if it is stuck will almost certainly break it. If you’re desperate, you can put a micro-screwdriver through two of the holes in the side and gently turn, but personally, I wouldn’t risk it…

…The third thing I want to call your attention to is the tenon extension. Traditionally (if not during the Dublin Era), tenons and mouthpieces have been of great importance to Peterson. This one, while molded and not a bone screw-in, features the extended “chimney” so crucial to correct tenon-mortise airflow for the P-Lip mouthpiece. The graduated bore of the P-Lip as well as this extension makes the pipe a “sub-System” (as we call it in the book), which means that it will perform considerably better than a traditional fishtail. This type of molded extension goes all the way back to the original molded-stem Patent mouthpieces, incidentally, and doesn’t seem to have disappeared (alas!) from the Peterson workshop until the 1950s. This may have been due in part to the fashion of implanting stingers, and not merely to brand amnesia, but whatever the reason, it is unfortunate…

…Here’s what the patent app says: (extension 10 is chimney, pocket 5 is sump) the stem and mouth-piece may be made round, oval or of any other desired shape. It will be seen that the tubular extension 10 extending into the pocket 5, not only serves to deflect the nicotine and other obstructions into the said pocket as well as to conduct the saliva into the latter, but that it will also serve effectually to prevent any obnoxious matter from the said pocket to return into the stem, even if the pipe be inverted; the annular space around said flange serving to receive the contents of the pocket in case the pipe should be tilted.

I found this a fascinating read. The chimney was an integral part of the airflow of a P-lip system.I started my restoration work on this pipe by addressing the out of round inner edge of the bowl and the damage to the rim top. I used a folded piece of 220 grit sandpaper to clean up the edge and give it a slight bevel and worked over the rough areas on the rim top with the same sandpaper. The finish rim top looked very good. All that remained was to polish it with micromesh.I started my polishing regimen on the bowl. I used nine worn micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it was smooth.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Briarville’s No Oxy Oil to preserve and protect the stem. I don’t know how many times I have said this but I love it when I come to the end of a restoration and all of the parts come together and the pipe looks better than when we started the cleanup process. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a real stunning example of an Irish Made Pre-Republic Deluxe 69. Once again the grain and the way the shape follows the grain is amazing. Give the finish pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This Made In Ireland Pre-Republic shape 69 Peterson’s Deluxe is a great piece of pipe history that is in exceptional condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be staying in my collection for now while I think about what to do with it. Thanks for your time.

 

Fashioning a Churchwarden from a Blasted French Dr. Geo Deposée Bowl


Blog by Dal Stanton

This is the second commissioning project for the pipe man, clam man, Jon, from South Florida.  His first commissioning (see: A Striking Savinelli Fiammata 2 Briar Calabash for a Clam Man Pipe Man) turned out to be a diamond in the rough!  He had commissioned this pipe not from the usual perusal of my online ‘Help Me!’ baskets in the For “Pipe Dreamers” Only! collection, but he had visited us here in Sofia, Bulgaria, along with a team of folks from his church.  During this visit, Jon went through the boxes and baskets of the inventory and found the Savinelli Fiammata and pulled him aside to commission.  During this visit, Jon also saw my personal collection of Churchwardens and offered to give one of them a new home!  In the end, Jon also commissioned a CW project which also benefits the Daughters of Bulgaria, our work here in Bulgaria working among women and girls who have been trafficked and sexually exploited.  This was also important to Jon, who as a father, had brought his daughter with him to Bulgaria.  My goal in fashioning Churchwardens from bowls that were either orphaned or in their current states had little hope of being put in service again.  I liken it to Santa’s mythical island of misfit toys.  Repurposed bowls mounted on CW stems can rise from ash heap, as it were, to live and serve again.  I sent Jon a picture of different bowls to see which would speak to him as his new Churchwarden.  He had told me he preferred a bent shank – here were the candidates with differing characteristics.Our emailing back and forth between South Florida and Bulgaria to identify the bowl speaking Jon’s name, resulted in the French Blasted Dr. Geo Deposée, the second pipe pictured above.  I acquired the Dr. Geo during one of our summer vacations on a pipe picking expedition to the Bulgarian coastal city of Burgas on the Black Sea.  I found the ‘Burgas Lot of 9’, at a secondhand shop on the main walking street.  The Dr. Geo is at the end of the line of 7 pipes pictured below which were part of the haul – 2 others were added to these that were eventually posted in the For “Pipe Dreamers” Only! collection from which pipe men and women can choose and commission.The Dr. Geo I acquired I called a Prince shape.  I knew nothing about a Dr. Geo line, but what attracted me to the pipe was the blasted bowl – it was tired and dull, but had potential, though the pipe itself was unimpressive and attracted no attention when it had its time in the Dreamers collection.With the bowl now on my worktable to transform into a Churchwarden, I found some information online about the origins of Dr. Geo Deposée.  Pipephil.eu’s panel gave some information confirming that it was of French origins from the Gichard & Cie Company.Pipedia adds some additional information in its list of French made brands.  It lists that Dr. Geo was produced in the 1940s from Guichard & Cie, and later sold by M. Marmet Regge, with Ebonite stems.  Interesting to me is that my guess is that The Dr. Geo I’m looking at was from the later, M. Marment Regge ownership with the specific reference to the use of Ebonite stems.  I have another Dr. Geo in my Dreamers inventory from another Lot I purchased from France, it has a horn stem, which most likely places it in the earlier dating when rubber was in short supply during WW2.  The listing for Marmet in Pipedia, called M. Marmet-Regge, also sold the Dr. Geo brand which were produced in Saint-Claude. The meaning of the French, “Deposée”, attached to Dr. Geo is a bit cryptic, at least to one who is relegated to Google Translate to make sense of the meaning.  The direct primary English translation provided is “deposited” which is a past tense rendering.  Looking at other definitions provided by Google Translate, the possible meaning could be tied to the idea that “Dr. Geo” attests to or is behind the goodness of this pipe brand like Dr. Grabow!  It seemed like I was grasping at straws until I see the ‘info link’ on the Dr. Geo panel provided by the Pipephil.  The link goes to a French site called  ‘Ces pipes pas comme les autres’ (These pipes like no other) to a May 2006 listing selling ‘Two Doctors’ pipes with information about each.  A ‘Dr. Geo’ is described as one of the doctors with the possible clue pointing to a rational for the sub-name of ‘Deposée’:

Many pipe brands have earned the doctoral title. This makes smokers smile during these times of heightened hunting.

During the post-war years this title was more a guarantee of seriousness or of a search for perfection rather than the sign of a healthy practice. We did not allow ourselves to be disturbed by medical considerations. Everyone knew that smoking was not very healthy and took responsibility. But that has changed a lot today with the new globalized MacCarthyism.

José Manuel Lopes (1) counts seventeen brands of pipes that bear the famous title! I would like to introduce you to an 18th: Dr Arthur recognizable by his “A” circled on the pipe. No further information on this doctor there Maybe you thought I was going to present you with a leather-wrapped pipe, stamped with the most famous of these doctors? It would be bad to know me. But fear not: in this section you will not escape the famous Franco-English doctor whom I have already mentioned in the section of Cavalier pipes.

The pipes of Dr Géo – French brand of Gichard & Cie which is no longer produced – do not have an exceptional notoriety but sufficient to be cited here and there.

(1) José Manuel Lopes (President of Pipe Club of Portugal), Pipes, Artisans and Trademarks. Quimera Editores, 2005

The listing shows a picture of each Doctor cited with dimensions and a pricing.  I find interesting the dismissive gesture for the listing for the Dr. Geo: “…no longer produced – do not have an exceptional notoriety but sufficient to be cited here and there”.  My hope is to change the demeanor of the Dr. Geo Blasted Prince bowl on my worktable transforming him into a Churchwarden. Churchwardens as a classic pipe shape are unique among pipes.  Bill Burney’s description of Churchwardens on his great Pipedia shapes page, describes why they are unique among pipes:Working on my Man Cave 10th floor balcony, I take a few more pictures to get a closer look at the Doctor Geo Prince bowl, which is essentially an Apple shape without the Prince stem – hmmm, an exception to the CW stem principle? The blasted finish is nice – the smooth 3-D picture of the bowl’s grain structure is nice. The finish on the stummel appears to be a very dark brown.  There are minuscule red flecks visible through the cloudiness of the old finish.  At this point, my thinking is to refresh the finish seeking to apply the ‘Dunhill’ finish that I learned from fellow-restorer and rebornpipes contributor, Paresh.  First, after applying all the paces in cleaning the stummel, I’ll assess the condition of the stummel and how to proceed.  Following this, fashioning the CW stem will come.  To start, the Dr. Geo chamber is moderately caked. To address this, I employ the Pipnet Reaming Kit using only the smallest of the 4 blade heads available in the kit.  I follow by scraping the chamber walls with the Savinelli Fitsall Tool and complete the carbon cake removal by sanding the chamber walls with 240 grade paper wrapped around a Sharpie Pen. After wiping the chamber with a cotton pad to remove the carbon dust, an inspection reveals a healthy chamber.Transitioning to cleaning the exterior surface, using undiluted Murphy’s Oil Soap, I go to work using a cotton pad and a bristled toothbrush. The brass bristled brush also works on the rim.Next, I take the bowl to the kitchen sink to continue the cleaning with shank brushes and anti-oil liquid dishwashing soap to clean the internal mortise and airway.  After giving the bowl a thorough rinsing with warm water, I transfer it back to the worktable.Through the cleaning, the finish has started to come off.  This is an indicator that a fresh start is needed. The finish is old and unstable.I decide to remove the old finish to get to the fresh briar beneath.  Isopropyl 95% is the first agent I try scrubbing the blasted finish with a cotton pad.  It is not effective.Transition next to using acetone is much more effect.  The cotton pad is evidence of the old stain which appears black and purple.  I decide to put the entire stummel into an acetone soak to fully remove the finish.  I leave it in the soak for a few hours. After a couple hours the jar containing the stummel soaking in acetone is clouded with leeched finish.  After taking the stummel out, I use a cotton pad to continue rubbing the finish off as well as employing a little steel wool. The light spots that appeared first are areas that were filled, at least partially, with wood putty which have weakened due to the cleaning.  I use a sharp dental probe to test the fills and they are solid. With the rough texture of the blasted surface, these areas will not be visible after applying new dye to the stummel. Before doing more work on the stummel, I switch the focus to fashioning the CW stem.  The first thing I do is to bring out the electronic caliper and measure the diameter of the mortise which gives me the target size of the tenon that needs to be shaped. This measurement is 7.81mm.  I add about 40mm to this to form my ‘fat target’ – the size I’ll cut the tenon and then follow by sanding to form a customized fit to the mortise.  The fat target is about 8.20mm. Next, with the drill bit provided by the PIMO Tenon Turning Tool, I predrill the airway to accommodate the guide pin of the TTT. Next, after mounting the PIMO tool on the hand drill, I do a test cut on the raw tenon of the precast CW stem and measure it – 8.01mm on the button. Whoops – that is 20mm less than I was aiming for as the ‘fat target’ but I decide to cut the tenon at this size and then sand.  This gives less margin of error, but I’m not too concerned. Keeping the same adjustment of the PIMO tool, I continue the test cutting to form a I have made several Churchwardens and one of the mistakes I have learned is to cut the tenon all the way through the precast uneven molding to create a true stem facing.  Not to do this will leave what appears to be shouldering over the edge of the stem facing.  The picture below shows a sharp 45-degree angle which is the goal.Next, using 240 sanding paper, I sand the newly cut tenon to bring it closer to the target mortise size – 7.81mm.  The rough end of the precast tenon is flattened and smoothed using the flat needle file.After a short time of sanding and fitting, the tenon seats into the mortise.Looking closer, there is a small gapping on the right side which I can close during the fine-tuning sanding.What is also the case is that there is a small overhang of the shank over the seated stem.  This will need to be sanded so that the transition between stummel and stem is smooth.I use masking tape to protect the nomenclature as well as to give a sanding boundary around the shank.I start the sanding on the shank/stem transition.  What is helpful shown in the picture below is that it shows what the ‘low-spot’ is in the pre-cast stem in the darker area passed over by the sanding indicating where sanding continues to be needed. As often is the case with the pre-cast CW stems I purchase, the shank facing along the casting seam has a dimple.  This is a pain because these dimples simply mean more sanding required at those points.Progression with the dimple – I don’t want to take off more than needed.  Note, the darkened area has disappeared on the stem indicating that the sanding paper is making seamless contact between shank and stem.With the shank/stem transition sanding completed, I move to sanding the entire pre-cast CW stem.  To start, I use a coarse 120 grade paper to do the initial sanding.  The casting seams along both sides of the stem need to be erased.  The following picture again shows the differences in the surface of the pre-cast stem.  The pre-cast stem has ripples – unevenness, even though it is new.  The dark stretch below shows a ‘valley’ in the rippling that means I sand more there to bring the edges of the valley flush with the valley floor.  The following pictures show the progression in the 120 sanding.With the CW stem smoothed after the 120 grade sanding, I switch to fine-tuning the button.  As with the stem, the button is rough. The bit needs filing to flatten it and to bring more definition to the button edges.  The slot facing on these CW stems is curved and the upper button extends out a bit more than the lower. This helps in identifying the up/down orientation of the stem.  The pictures show the progression with upper and lower bit.  Upper first:Lower :After the main filing is completed, 240 grade paper is employed to fine-tune the bit and button as well as to sand the entire stem after the 120 sanding.  Upper and lower first: Next, to continue the smoothing, 600 grade paper is used to wet sand the entire stem.  This is followed by applying 000 grade steel wool.A closeup of the button area shows the nice progression!Next, the full regimen of 9 micromesh pads is applied from 1500 to 12000. Between each set of 3 pads, Obsidian Oil is applied to condition and protect the vulcanite from future oxidation.  I only show one orbital view and a couple closeups of the finished process focusing on the upper and lower bit. With the CW stem’s sanding completed, its time to bend the stem.  The general principle I follow in stem bending is that the mouthpiece at the end of the stem, should be generally on the same horizontal plane as the rim.  It’s helpful for me to draw templates to visualize the finished stem.Where the original stem template starts with and estimation of where the bend should take place.I use the hot air gun to focus the heat on the lower side of the stem first – the thicker part.  I want it to become supple before heating the upper, thinner area of the stem which heats faster and wants to be the first place the bend begins.  I want the bend to start in the thicker part of the stem then followed by the thinner.As the stem warms over the hot air gun, I gently coax the bend as the stem softens.  After bending to a point that looks good, I bring the stem to the template holding it there for some minutes for the orientation to take hold.  I then take the stem to the kitchen sink and run cool water over it to solidify the bend.  The first try works well.  I like the look and feel of the pipe in my hand.With the stem sanding and bending completed, focus is again transitioned to the Dr. Geo blasted bowl.  Before moving to the staining process, the stummel needs some preparatory work.  One of the things I really like about working with a combination of blasted and smooth briar surfaces is the contrast that this produces.  I love to see both presentations of the grain – the smooth 2-D viewpoint as well as the rough, blasted 3-D viewpoint of the grain.  This bowl provides an opportunity for the striking contrasting. The rim is angled in a beveled slope from the external rim’s edge downward toward the chamber to the internal rim’s edge.  This rim, I believe, will look great after it is sanded to bring out the smooth briar contrast.The other sanding will bring out smooth grain over the nomenclature panel on the left shank flank as well as the newly sanded area transitioning to the stem.  To begin, 240 grade paper is used on these smooth briar patches followed by dry sanding with 600 grade paper. The full regimen of 9 micromesh pads, from 1500 to 12000, is applied to the smooth briar patches next.I’m loving what I’m seeing!  That grain contrast is great.  In the second picture, the rough area from the old fill is still visible and looks shaky, but it should disappear as it blends with the surrounding briar after the staining process.The staining process is next.  I assemble my desktop staining module with all the component parts.  I recently used the method I learned from my fellow restorer from India, Paresh, of creating the rich Dunhill look.  With this bowl being originally darker, I thought that this approach would be good.  It starts with an undercoat of Fiebing’s Dark Brown Leather Dye that is followed with the washing with red dye. After wiping the bowl with a cotton pad wetted with alcohol to clean it, I warm it with the hot air gun to open the briar helping it to be more receptive to the dye which is applied using a folded over pipe cleaner.  Using the pipe cleaner, I paint sections of the bowl with the Dark Brown Dye and then immediately ‘flame’ it with a lit candle.  This combusts the aniline dye burning away the alcohol leaving the dye pigment embedded in the briar.  After applying the dye, the stummel is set aside for several hours – through the night, for the dye to ‘rest’ and settle in.  This helps the dye to take hold in the briar.The next morning, it’s time to ‘unwrap’ the flamed stummel.  To do this, a felt cloth buffing pad is mounted onto the Dremel set at the slowest speed, and Tripoli compound is applied to help remove the crusted shell exposing the dyed briar beneath.After the Tripoli compound removes the flamed crust, I wipe the bowl to rid it of the compound dust.  When this is completed, I apply a wash of red overcoat to the briar surface and lightly wipe it with a cotton cloth.  I apply and wipe until I’m satisfied with the hue.  I like what I see.  The rich red tones give a depth to the blasted finish.Next, since it’s easier to handle the stem and stummel separately, after mounting a cotton cloth buffing wheel to the Dremel set at about 40% full power, Blue Diamond compound is applied to the long Churchwarden stem and Dr. Geo bowl.  One more step to guard against dye leeching.  Often, bowls that have been newly stained, dye will come off on the steward’s hand the first times the bowl is heated up and put into service. To emulate this, I heat the bowl with the hot air gun and then wipe it with a cotton cloth to pick up leeched dye.  Hopefully, this will keep the bowl from leeching later!I complete the fashioning of the Dr. Geo Churchwarden by giving the reunited stem and bowl a vigorous hand buffing bringing out the shine.  I’m very pleased with the results of the ‘Dunhill’ approach to finishing the bowl that I learned from Paresh.  The Dr. Geo Prince bowl serves well mounted on a long, flowing Churchwarden stem. The contrasting with the smooth and blasted briar surfaces also work very nicely. This was Jon’s second commissioned pipe and he will have the first opportunity to claim this French Dr. Geo Churchwarden from The Pipe Steward Store benefitting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!