Monthly Archives: August 2025

What a Great Looking Bari Matador hand made in Denmark Freehand

by Steve Laug

The next pipe on the work table is a pipe that came to us from Long Island, New York, USA on 04/16/2024. It is stamped on the underside of the shank and read Bari [arched over] Matador. Underneath it read Handmade [over] In Denmark. The finish on the pipe was a classic Matador style finish combining smooth and sandblast. The bowl is smooth and the shank is sandblast. There is a smooth band on the underside of the shank that has the stamping on it. The plateau rim top and shank end was dirty with grime and also lava overflowing from the thick cake in the bowl. It was an intriguing pipe with a combination of sandblast and smooth finishes. The fancy saddle stem was vulcanite and had light tooth marks and chatter on both sides ahead of the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava in the grooves of the plateau. The edges have a lava overflow but underneath it appears to be in good condition. The fancy turned vulcanite stem is dirty and has calcification on both sides at the button. There is also some light tooth chatter and some tooth marks. Past the turning the stem is a tapered flair. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the underside of the shank. The stamping is clear and readable as noted above.I have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and tooth marks ahead of the button.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. Be careful in your work to preserve this critical part of restoration! I took the stem off and took a photo of the pipe. The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with this Viggo Nielsen Made Bari Matador Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.94 ounces/55 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Gorgeous Well Worn Viggo Nielsen Hand Finished

Leave a reply

by Steve Laug

The next pipe I have chosen is aa classic Danish style freehand with a smooth rim and a plateau shank end. The pipe has a mixed finish of sandblast and smooth finishes. The bowl has a sandblast patch on the left side of the bowl and the rest is smooth other than the shank end. We purchased it from the seller on 06/05/2021 in Chicago, Illinois, USA. The contrast of the brown stains on this pipe makes the smooth grain and depths of the sandblast stand out. The dark stained sandblast on the sides of the bowl worked well with the stain on smooth portions. The pipe is stamped around Viggo [arched over] Nielsen high on the left side of the shank. Under that toward the bottom left side is stamped Hand [over] Finished. On the right side of the shank it is stamped Made in Denmark. The bowl had been reamed recently but there was light lava on the rim top and chipping damage on the inner edge. The plateau on the shank end was dusty and soiled. The black vulcanite saddle stem was heavily oxidized, calcified and had tooth chatter and marks on both sides of the stem ahead of the button edge. There was no stamping on the top or sides of the stem. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The bowl walls are clean in the photo showing that they have been reamed recently. The lava on the rim top and on the edges and the damage to the inner edge are visible. The next photos show the stem surface. There is oxidation, calcification and tooth marks and chatter on both sides near the button and wear on the button surface and edges. He also took a photo of the bottom of the bowl and shank to show the beautiful grain around the bowl and shank sides and the sandblast patch on the left side. It is very dirty but this is another beautiful pipe. He took photos of the stamping on the sides of the shank. It is clear and readable as noted above. I turned to Pipedia to learn about Viggo Nielsen. I had memory about him being somehow connected to Kai Nielsen but I was not sure of the relationship of the two. In Pipedia I learned that Viggo, now deceased, was born in 1927. I believe that during World War II he worked for Stanwell making pipes out of birch due to a shortage of briar. In 1948 he opened the Bari pipe factory and in 1951 began to make briar pipes. He carved both classic and freehand pipes.

In 1978 Bari was sold to a company in Germany and he and his two sons, Jorgen and Kai started making Faaborg pipes. Now I knew the connection between the two names that I remembered. https://pipedia.org/wiki/Nielsen,_Viggo

I turned to address the pipe itself. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. There was still damage on the inner edge of the rim and some burn marks. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the inside of the bowl and lava overflow that was shown in the rim and inner edge of the bowl in the photos above. He was also able to get rid of the grime and grit in the surface of the briar. The rim top and edges looked better but there was still some damage. The stem also looked better. The oxidation and calcification was gone and the tooth marks were obvious on both sides.I took photos to try and capture the stamping on the shank sided. It was clear and readable as noted above. I removed the stem and took a photo of the pipe sans stem to show the proportions of this unique beauty. I decided to start with addressing the damage on the top and inner edge of the rim. I used a folded piece of 220 grit sandpaper to begin. I followed that up with a half sphere and a piece of 220 sandpaper to clean up the damage on both and round out the bowl edge and remove the damage. I sanded the smooth portions of the briar with 320-3500 grit 2 x 2 inch sanding pads. I wiped it down with a damp cloth after each sanding pad. It began to look very good. I polished the smooth briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it into the smooth part of the finish with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sandblast part of the finish. After it sat for a little while I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on the stem at this point in the process. The deep tooth marks on both sides were too deep for heat to work on. I filled them in with some Black rubberized CA glue. Once it cured I used the file to flatten the repair and sanded it with a piece of 220 grit sandpaper. I sanded the stem further with 320-3500 grit 2 x 2 inch sanding pads. I wiped the stem down after each pad with some Obsidian Oil. It began to take on a rich look. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite even after the micromesh regimen. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Viggo Nielsen Hand Finished Freehand and took the pipe to the buffer. I carefully buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a unique Viggo Nielsen Hand Finished Freehand – the turned saddle stem gives the pipe a great look. The polished and repaired black vulcanite stem looks really good with the reds and browns of the finish. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches w x 1 ¾ inches l, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/49 grams. This is another pipe that I will be putting it on the rebornpipes online store in the Danish Pipe Makers Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Restoring an Unusual GBD Virgin 347 Apple

2 Replies

by Kenneth Lieblich

I was intrigued about this pipe as soon as I saw it. The pipe is a beautiful GBD Virgin 347 apple, with an aluminum shank extension and a tapered, Perspex stem. I hadn’t seen one quite like this and I asked Steve about it. His exact words were, “Never seen anything like it”. Hmm. We wondered if this could be someone’s aftermarket experiment, but I’m not so sure. The extension fits perfectly and seems to have been precisely designed for the stummel. Regardless, it’s a very attractive pipe, with gorgeous grain. It also has wonderful drilling and feels great in the hand. Let’s look at the marks. The left side of the shank reads, GBD [over] Virgin. The right side of the shank reads London England [over] 347. Virgin is one of the higher-end lines from GBD and the 347 is designated as a straight apple shape (no bend), with a round taper stem. Well, that’s what we’ve got here!Please take a moment to read Pipedia’s article on GBD – it’s quite thorough and provides lots of useful information. You can find that link here. Meanwhile, here are some examples of 347s from some old GBD catalogues. Let’s investigate the condition of the pipe. The stem has some serious bite marks (i.e. dents) in it, but otherwise it’s in good shape. The shank extension has only the merest hint of wear, but is a bit dirty. The stummel has some wear. It’s quite dirty, has some cake on the rim (and some minor burn marks), and has a groove in the wood. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.As the stem was now clean and dry, I set about fixing the marks and dents in the Perspex. This was done by filling those divots with clear cyanoacrylate adhesive. I left this to cure.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Perspex. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Perspex, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear shine to the stem when I was done. I also polished up the shank extension with some micromesh pads. This turned out beautifully. I deliberately didn’t sand the shank extension’s tenon, as it fit snuggly in the shank’s mortise.I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a pipe knife and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. There actually wasn’t much in there.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Having completed that, I was able to address the notable groove on the bowl. I dug out my iron and a damp cotton flannel cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can cause the wood to swell slightly and return to shape. There was considerable improvement, as you can see in the before-and-after photos. The mark still remained to some extent, but was much better. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I also took a solid wooden sphere, wrapped a piece of 400-grit sandpaper around it, and sanded the inner edge of the rim. This achieved two things: first, it removed some of the burn marks; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This GBD Virgin 347 Apple looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 1¾ in. (44 mm); bowl diameter 1½ in. (37 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¾ oz. (52 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Badly Damaged Stem on a Danish Made Stanwell 608 Bent Apple

3 Replies

by Steve Laug

The next pipe I have chosen is a Classic Stanwell Vario style pipe. The pipe has a mixed finish of sandblast and smooth finishes. There is a shank extension that is faux horn and golden. We purchased it from the seller on 09/04/2020 in Gonzales, Louisiana, USA. The contrast of the brown stains on this pipe makes the smooth grain and depths of the sandblast stand out. The sandblast rim top matches the sandblast on the sides of the bowl and worked well with the stain on the sides. The pipe is stamped underside of the shank and reads Stanwell [over] Made in Denmark followed by the shape number 608. The bowl was heavily caked and there was lava on the sandblast rim top and inner edge. The condition of the rim and top looks good. The acrylic shank extension is chipped and has a small hairline crack on the end and topside. The black vulcanite saddle stem was in poor condition and had straightened out. It had deep tooth marks on the top and underside ahead of the button. There is a slight bite through in the underside of the button and a crack in the button edge. There was a faint Stanwell Crown S logo on the topside of the stem. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The heavy cake in the bowl and the lava on the edges and the sandblast rim top are visible. The next photos show the stem surface. There is oxidation, calcification and light tooth marks and chatter on both sides near the button and wear on the button surface and edges. There is also some damage to the button on the underside (it was cracked and chipped) and there were deep tooth marks on both sides. The mark on the underside had a pin hole all the way through the surface. You can also see the crack in the acrylic faux horn shank extension. Upon closer examination it would also have chips on the shank end. He also took a photo of the bottom of the bowl and shank to show the beautiful grain on the front and the nice sandblast around the rest of the bowl and shank. It is very dirty but this is another beautiful pipe. He took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I can find no information on the shape number or the configuration of the pipe and shank extension. It is similar to a Buffalo but not quite the same. This one shall remain a mystery.

I turned to address the pipe itself. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration.I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. He was also able to get rid of the grime and grit in the surface of the briar. The rim top and edges looked very good. The acrylic shank extension was chipped and had a small hairline crack. The stem was a real problem/ There were several deep tooth marks on the topside. The underside had a small bite through and there was a crack in the top of the button into the slot. There were also a few deep tooth marks as well cleaning cleanser in the crack.I took a photo to try and capture the stamping on the underside of the shank side. It was faint in spots but very readable. I removed the stem and took a photo of the pipe sans stem to show the proportions of this unique beauty. I decided to start with examining the shank extension and seeing the nature of the chips and hairline crack. It was not as bad as I was expecting. There were chips on the top right side of the end of the extension and a very thin crack from the chips on the top that did not extend far into the extension. I rebuilt the chipped end of the extension and the thin cracks with CA glue carefully applied with a tooth pick. When it cured I flattened it with a small flat file to smooth it out. I followed that by sanding with 220 grit sandpaper. I sanded the repaired extension with 320-3500 grit 2 x 2 inch sanding pads. I wiped it down with a damp cloth after each sanding pad. It began to look very good. I polished the shank extension with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out. I used 1500-12000 grit micromesh sanding pads to dry sand the smooth front of the bowl. Each progressive sanding pad brought a richer shine. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding grime. It began to look very good. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it into the smooth part of the finish with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sandblast part of the finish. After it sat for a little while I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on the stem at this point in the process. The deep tooth marks on both sides were too deep for heat to work on. The underside of the stem had a small bite through and the button had a crack that went through to the slot. I cleaned the areas around both damaged areas and slipped a Vaseline greased pipe cleaner in the airway to keep the glue from going in to the airway. I filled them in with some clear Black rubberized CA glue. Once it cured I used the file to flatten the repair and sanded it with a piece of 220 grit sandpaper. I sanded the stem further with 320-3500 grit 2 x 2 inch sanding pads. I wiped the stem down after each pad with some Obsidian Oil. It began to take on a rich look. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite even after the micromesh regimen. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell 608 Bent Apple and took the pipe to the buffer. I carefully buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a unique Stanwell 608 Bent Apple – the turned saddle stem gives the pipe a great look. The polished and repaired black vulcanite stem looks really good with the reds and browns of the finish. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/42 grams. This is another pipe that I will be putting it on the rebornpipes online store in the Danish Pipe Makers Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Restoring a Beautiful Nording F Danmark Freehand

Leave a reply

by Steve Laug

The next pipe I have chosen is a medium sized Freehand. The pipe has a fancy, turned vulcanite saddle stem. We purchased it from the seller on 04/1/2020 in Columbus, Missouri, USA. The contrast of the brown stains on this pipe makes the grain stand out. The plateau briar on the rim top is natural and worked well with the stain on the sides. The pipe is stamped underside of the shank and reads F [over] Nording [over] Danmark. The bowl was heavily caked and there was lava on the plateau rim top and inner edge. The condition of the rim and top looks good. The black vulcanite saddle stem was in good condition other than being dirty and having light tooth marks and chatter on both sides of the stem ahead of the button. There were no stampings or logo on the stem itself though it is certainly the original. It was well fit but never bore any identifying marks on the surface. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The moderate/heavy cake in the bowl and the lava on the edges and plateau rim top are visible. The next photos show the stem surface. There is oxidation, calcification and light tooth marks and chatter on both sides near the button and wear on the button surface and edges. He also took a photo of the bottom of the bowl and shank to show the beautiful grain around the bowl and the ruggedness of the plateau edges. It is very dirty but this is another beautiful pipe. He took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. It appears there is a flaw on the shank end ending between the N and M of Danmark. I will need to check it out further.Before I started my work on the pipe I wanted to learn more about where this pipe fit into the Nording lines so I turned to the first of two sites that I always check to gather information on a brand. I turned first to Pipedia (https://pipedia.org/wiki/N%C3%B8rding). Nording’s were exclusively freehand shapes, graded from A, B, C, D, up to its highest grade, extra. Later an “F” grade was added—less expensive than the “A.”

I did find a great collage of photos of Erik Nording.I turned to the second information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-n2.html) did not find any more helpful information on the Nording Danmark stamp.

Armed with the information on the F stamp being added at a later time I knew a bit about the pipe at hand though there were no solid dates. I turned to address the pipe itself. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. He was also able to get rid of the grime and grit in the surface of the briar. The inner edge of the bowl was in very good condition and was smooth to the touch. The rim top and edges looked very good. The stem looked very good and was much cleaner. There were light tooth marks and chatter on both sides near the button.I took a photo to try and capture the stamping on the shank side. It was faint but readable. I also removed the stem and took a photo of the pipe sans stem to show the proportions of this unique beauty. There also appears to be a small flaw/crack just below the NM of Danmark. I will need to check that out.I decided to start with examining the pipe for any issues in the briar. I found a small flaw in the shank come from the plateau end up to the N and M in Danmark. I filled it in with CA glue carefully applied with a tooth pick I sanded it smooth with 220 grit sandpaper and then with 1500-2400 grit micromesh. I restained the area with a Cherry stain pen to match the surrounding area. It looked much better.I polished the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the plateau top. After it sat for a little while I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on the stem at this point in the process. The tooth chatter had a couple of deeper marks on the underside that would not lift with heat. I cleaned the areas and filled in the spots with some clear CA glue. Once it cured I used the file to flatten the repair and sanded it with a piece of 220 grit sandpaper. I sanded the stem further with 320-3500 grit 2 x 2 inch sanding pads. I wiped the stem down after each pad with some Obsidian Oil. It began to take on a rich look. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite even after the micromesh regimen. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Nording F Danmark Freehand and took the pipe to the buffer. I carefully buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a unique Nording F Freehand – the turned saddle stem gives the pipe a great look. The polished black vulcanite stem looks really good with the reds and blacks standing out in the grain. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/55 grams. This is another pipe that I will be putting it on the rebornpipes online store in the Danish Pipe Makers Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Restoring a nice looking “Malaga” Saddle Stem Billiard Sitter

Leave a reply

by Steve Laug

The next pipe I have chosen is a medium sized Billiard. The pipe has a vulcanite saddle stem. We purchased it from and eBay seller on 08/18/2024 in Royal Oak, Michigan, USA. The contrast of the brown stains on this oil cured pipe makes the grain stand out. It was stamped left side of the shank and read “Malaga”. On the right side it is stamped Imported Briar. The pipe was lightly smoked. The bowl was heavily caked and there was a coat of lava on the rim top and inner edge. The condition of the rim and top looks good. The black vulcanite saddle stem was in good condition other than being dirty and having light tooth marks and chatter on both sides of the stem ahead of the button. There were no stampings or logo on the stem itself though it is certainly the original. It was well fit but never bore any identifying marks on the surface. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The moderate cake in the bowl and the light lava on the edges and rim top are visible. The next photos show the stem surface. There is light oxidation and light tooth marks and chatter on both sides near the button and wear on the button surface and edges. He also took a photo of the bottom of the bowl and shank to show the beautiful grain around the bowl. The photo is a little out of focus but it does show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe. He took photos of the stamping on the sides of the shank. They are clear and readable on both sides of the shank.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand, the pipemaker, George Khoubesser and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. The information ther is a great read to garner understanding on Malaga pipes. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the links to get a feel for the brand and the pipemaker.

I am also including a flyer “The Pipe of True Smoking Enjoyment” that Malaga sent with each pipe they made. The language of the brochure is well written and gives a clear picture of how Malaga sees the process of breaking in their pipes. Take time to read it as it is very much written in the language of the times.Now it is time to work on the pipe itself. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and undiluted Murphy’s Oil Soap to remove the oils, tars and lava on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim looked very good. The inner edge of the rim looked very good. The outer edge looked very good. He soaked the stem in Before & After Deoxidizer and rinsed it with hot water. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the rim top and the stem surface. I wanted to show how well it had cleaned up. The rim top and edges looked very good. I took photos of the stem to show the condition it was in. There were light tooth marks on both sides ahead of the button.I took photos of the stamping on the sides of the shank. You can see that it is stamped as noted above. It is clear and readable on the left side but the stamping on the right is faint on the left side of the stamp. I took the pipe apart and took a photo of the pipe. It is a good looking pipe with great grain. I started my work on the pipe by addressing the inner edge of the bowl and rim top with 220 grit sandpaper. I smoothed out the edge and the top damage until it looked much better.I sanded the rim top, edges and sides of the bowl with 320-3500 grit 2 x 2 inch sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. It began to take on a rich shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. By the end of the process the pipe bowl looked very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the vulcanite stem. I sanded the stem with 320-3500 grit sanding pads to remove the tooth marks and chatter against the button edge. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.

I put the stem back on the “Malaga” Imported Briar Saddle Stem Billiard and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Saddle Stem Billiard with a smooth finish and the vulcanite saddle stem has a great look. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/33 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

This Suave Jandrew Calabash Grew on Me

2 Replies

by Kenneth Lieblich

Hiding amongst the bric-à-brac, in the bottom of a box of pipes I recently acquired, was this relatively inconspicuous pipe. This pipe is a Jandrew partially-rusticated calabash with a vulcanite shank extension. It also has a thin, military-mount, vulcanite stem. I asked Steve about the brand and he mentioned its provenance. I must say, this pipe didn’t immediately catch my attention. It seemed fine, but nothing of note. But as I worked on it, it grew on me. I thought about it more and more, and I liked it more and more. The markings were brief – but very clear and readable. On the underside of the shank, were the words, Jandrew [over] 6 ∙ 99. This indicates that the pipe was made by J. Andrew Kovacs in (what I assume to be) June 1999. It also displays a handsome brass dot in the shank extension.Little information is to be had about Jandrew pipes. Using the scant information I could trawl together from Pipedia, MBSD Pipes, BlueRoomBriars, and Smoking Pipes, I have collated the following:

Jandrew pipes were made by J. Andrew Kovacs, an American artisan. He lived in both Jerome and Cottonwood, Arizona and is said to have later moved to Milwaukee, Wisconsin. He was part of a group of Arizona-based hobbyists that started carving pipes in the 1960s and 70s. Working through the late 20th century, Kovacs was part of the great American freehand scene and preferred acrylic stems. He favored the wild Danish Fancy style of shaping, and his work was once commonly found in pipe shops of the southwestern United States (especially in the Phoenix area). Horace DeJarnett (of DeJarnett Pipes) studied pipemaking for about year (on and off) in 2000 at Kovacs’ workshop in northern Arizona.

Let’s get working. As you can see, this pipe was in great shape already – not too much work needed. The stummel was a bit dirty inside, but not too bad. The stem was also in good condition – just a few, minor tooth marks. This must be an unusual Jandrew pipe insofar as the stem (and shank extension) is vulcanite – not the usual acrylic. On the whole, the pipe looked tired, worn, but in decent shape – kind of like me. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on to sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. Overall, it wasn’t too bad.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar.The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used some of my micromesh pads to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Jandrew 06-99 calabash pipe is a beauty and will go into my collection (at least for now). It was a pleasure to work on. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 1⅞ in. (48 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1½ oz. (44 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Fresh Life for a Republic Era Peterson’s System Standard 302 Bent Apple with a 9mm Filter Stem

Leave a reply

by Steve Laug

The next pipe I have chosen is a sandblast dark finished Peterson’s System – this time a System Standard shape 302. It came to us from our source in Copenhagen, Denmark on 04/11/2023. It had a P-lip System style stem. The finish was sandblast with some nice grain showing through the blast around the sides and shank. It was stamped on the underside of the shank and reads Peterson’s [arched over] System [over] Standard. Following that it was stamped Made in the Republic of Ireland (three lines) over the shape number 302. It was dirty with grime ground into the finish around the bowl and shank. There was a thick cake in the bowl and lava spots in the sandblast the rim top. The nickel ferrule was in good shape but stained with oils and tars leaving it yellow. It would need to be polished to bring it back to its silver colouring. It is stamped as well and reads K & P [over] Peterson on the left side. The vulcanite P-lip stem was unstamped and there was some oxidation, calcification and light chatter near the button that would polish out. It was also a stem with a tenon drilled to receive a 9mm filter. Jeff took photos of the pipe before he started his work. He took photos of the rim top and stem to show the general condition of the pipe. The bowl is moderately caked and the rim top and edges have a spotty lava overflow. The stem looks good but it has light tooth marks on the top and underside near the button. He took photos of the sides and heel of the bowl to show the sandblast grain that was very visible around the bowl and shank. He took photos of the stamping on the shank sides and the ferrule. It read as noted above and was clear and readable. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the sytems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equalled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture ﬂows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the ﬂow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Late Republic Era between 1950 and the present day. Personally, I think this is probably a 60s-70s pipe. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. Somewhere along the way as it sat here it picked up some stickiness on the top of the stem that looks a lot like what is left behind by a gummed label. I took photos of the pipe 3 years later when I finally got around to working on it. As you can see it is another beautiful looking pipe. I took photos of the rim top and bowl as well as the stem to give a sense of the condition of both. The rim top and the inner edge had some darkening and burn damage on the inner edge on the back of the bowl. The stem was clean but had light tooth marks and chatter on the top and underside ahead of the button.I took photos of the stamping on the underside of the shank. It is clear and readable as noted above. I took the stem out of the shank and took a photo of the overall look of the pipe. It is another beauty. The bowl was very clean so I started my work by rubbing the bowl down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I polished the nickel ferrule with a jeweller’s cloth to protect and polish the metal. It really adds a sparkle to the metal ferrule. I set the bowl aside and turned to work on the stem. I “painted” the surface with the flame of a lighter to lift the tooth marks. I was able to lift them significantly. Those that remained I filled in with black rubberized CA glue. When it cured I flattened the repairs with a flat file to start blending it into the surface of the surrounding vulcanite. I further flattened it by sanding it with 220 grit sandpaper. I was looking significantly better. I sanded it further with 320-3500 grit 2×2 inch sanding pads, I wiped it down with a damp cloth to remove the grit and debris on the stem surface. I gave it a coat of Obsidian Oil to protect the surface at this point.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and set it aside to dry. I fitted the stem with a new 9mm filter. The fit in the stem was perfect. With it in place it fit the shank of the pipe very well.This Republic Era Peterson’s System Standard 302 Sandblast Bent Apple with a vulcanite, P-lip saddle stem is a great looking pipe now that it has been restored. The beautiful grain that shines through the polished sandblast finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s Sandblast System Standard 302 fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 64 grams/2.26 ounces. This pipe will soon be available on the rebornpipes store in the Irish Pipe Makers Section. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life for beautiful JHW Oval Bowl Plateau Freehand with Saddle Stem

Leave a reply

by Steve Laug

I am excited to be working on another uniquely beautiful pipe stamped JHW. But maybe you don’t know why I am excited about a pipe stamped with these three initials, Well I have to tell you right up front that JHW is Jack H. Weinberger. Who is that? That does not help either? Jack H. Weinberger was a pipe maker in West Caldwell, New Jersey. Still not helping? He hired young lads from the local high school to help him out as he carved 10-12 hours a day. Two of these were none other than Curt Rollar and Mark Tinsky who went on to become the American Pipe Company. There was a long list of pipe carving luminaries who came through Jack’s shop and JHW pipes but these two you probably have heard of. So JHW or Jack H. Weinberger was an important part of the American Pipemaking scene and gave many carvers a start and they have continued to this day. Now maybe you understand my excitement – being able to work on another of Jack’s pipes and bring it back to its former glory.

This pipe I chose to work on was another unusual one. It came to us from a seller in Santa Cruz, California, USA on 05/28/2024. It is a great piece of briar with great straight grain all the way around the bowl and shank and a plateau rim top on the bowl. It is a beautiful piece of briar! He made a carved, fan shaped Freehand pipe. The front, back and sides of the bowl have some nice straight grain. Very unique but something just calls out to you. When the pipe came to us it was dirty with grime ground into the finish. There was a thick cake in the bowl and heavy lava in the valleys of the plateau rim top and inner edge. There was grime and oils darkening the sides of the bowl. It was dirty but that did not hide the beauty of the grain on this briar. The stem is a saddle made out of vulcanite. There were tooth marks and light chatter on both sides just ahead of the button. Jeff took photos of the pipe as a whole before he started his cleanup work. I include them below. Jeff took some close up shots of the rim top to show the bowl and cake. You can see the cake in the bowl and the thick lava on the rim top and the inner edge. The stem photos also show the condition it was in when we received it. Lots of promise with the pipe but some work too! Jeff took some photos of the sides – left and right sides and the heel of the bowl to give a sense of the lay of the pipe on the block of briar. It is certainly beautiful. Here are some photos of the stamping on the left side of the shank. I think this must be an older stamp of JHW as the J is a part of the uppercase HW. It is the only one I have that has this stamping. Otherwise the J is a stylized pipe followed by the HW.Take some time to read the great writeup on Pipedia and JHW pipes and influence the carver had on the American pipe making scene. It is a well written and enjoyable read. Here is the link: (https://pipedia.org/wiki/JHW_Pipes).

Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The rim top cleaned up really well. The rim top and inner edge of the bowl look good. The plateau rim top looks very good. There is a slight darkening on the inner edge of the bowl. The bowl itself was very clean and the pipe smelled fresh. The stem surface had light tooth chatter on both sides near the button.The stamping on the left side of the shank is faint but still readable. It is stamped as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.I wiped the bowl down with some acetone to see if I could lighten the darkening around the bowl sides. It worked quite well. I sanded the sides of the bowl and shank with 320-3500 grit sanding pads. There were also some scratches in the briar on the sides, but nothing too deep so this process would take care of the issues. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. i worked it into the plateau on the rim top with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem to raise the tooth marks on the vulcanite. I filled in what remained in the surface with black CA glue and set it aside to cure. Once the repair cured I used a flat needle file to smooth out the repairs on the stem surface. I followed that up with a folded piece of 220 grit sandpaper to blend them into the surface of the stem. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil soaked cloth. The process helped remove the lingering oxidation.I polished the stem with micromesh sanding pads – 1500-12000 grit pads to remove them. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Jack H. Weinberger (JHW) Fan Shape Oval Freehand with a vulcanite saddle stem is a great looking pipe with some beautiful grain around the front and sides of the bowl. The grain around the bowl is quite stunning and works well with both the shape and the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Jack H. Weinberger (JHW) Fan Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 3 inches, Outside diameter of the bowl: 2 ½ inches long x 1 ½ inches wide, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.26 ounces/64 grams. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

This Dunhill Tanshell 0543 Oval Shank Billiard Turned Out to Be A Lot Of Work

Leave a reply

by Steve Laug

This pipe came to us from a seller in Memphis, Tennessee, USA on 08/27/2024. It was a Dunhill sandblast Billiard with and oval shank. The pipe was stamped with the shape number 0543 on the heel of the bowl [followed by] Dunhill Tanshell [over] Made in England16. It was quite clear and readable but there was not any size stamp or circle T as would be expected as it may have been buffed off. There was a thick cake in the bowl and a heavy coat of lava overflow on the rim top. It looked like it may have some burn damage on the inner edge and rim top. The sandblast finish was dirty and dusty looking. The oval taper stem is vulcanite and is oxidized. There are tooth marks and chatter on both sides of the stem ahead of the button. Once I received the pipe I would find a lot more issues with the pipe but what is mentioned above is a good summary. Jeff took some photos of the pipe when he received it to show the general condition. Here is a close up of the bowl and rim top. You can see the heavy cake and the heavy, thick lava coat. The inner edge of the rim appears to have damage from burns on the front and back edge. It really looks to be in bad condition with some heavy damage but once it is cleaned I will know for certain. The photos of the stem show the oxidation, tooth marks and chatter in the stem on both sides ahead of the button. Jeff took photos of the sides of the bowl to show the interesting grain in the sandblast. The swirls and depths of the sandblast are intricate and quite beautiful. The stamping on the underside of the shank is shown in the photo below. It looks very good and readable. There are a few faint spots but overall it looks very good. It reads as noted and explained above. One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephil helpful site (http://pipephil.eu/logos/en/dunhill/tanshell1.html). The stamping is interpreted as follows: The number 0543 is the shape number for a Billiard. The Tanshell stamp refers to the finish. The 16 following the D of England gives the date the pipe.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a 16 following the D in England. It is the same size as the D so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made posterior to 1954. I followed the link following the “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column (suffix 11…39) led me to the section with a 16 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix which gives the pipe a date of 1976. I then turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell

The first lot was distributed in 1952 (usually made using Sardinian briar). The prototype was called “Root Shell “, produced in 1951. The Tanshell is a light tan sandblast. Sardinian briar was used for this sandblast. There is a distinct contrast in the sandblasts using Sardinian as opposed to Algerian briar. The Sardinian is much denser and much harder. The resulting pattern, when blasted, is far more even and regular both in terms of the surface texture and the finish.

The Tanshell was Dunhill’s fourth finish and its first major post-war line addition. Introduced in 1951/1952 the Tanshell was a naturally stained sandblasted pipe made exclusively from Sardinian briar through the 1960s. The Tanshell apparently was not simply a light stained Shell but rather was also the product of “certain processes [unrevealed] not previously employed.” Initially, it appears that the pipe was to be named the Root Shell and a stamp to that effect was ordered and received by Dunhill in May 1951. Ultimately, however, the name Tanshell was settled upon but the stamp for the Tanshell name was not received by Dunhill until the beginning of December. Thus while the Tanshell was in production in 1951 it appears that most if not all Tanshells made in that year did not enter into retail distribution until 1952 and were given a 1952 date code. Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. At first glance the pipe looked good when I received it. I took a photo of the rim top to show the damage to top and inner edge. It is burned on the front inner edge and back inner edge of the bowl and the rim top. The top is not flat but there is a dip on the front and back in the burn. There also appears to be some cracks on the surface of the rim extending down the back side of the bowl. I will need to examine it further. I ran a finger on the inside of the bowl and the wall was damaged exactly under the cracks on the exterior. There was some significant damage that would need to be addressed. The stem looks quite clean with some light marks on both sides.I took a photo try to capture the stamping on the heel of the bowl and shank. It is clear in spots but also shows some fading. I took a photo with the stem off the shank to give a sense of what the pipe looks like.Now it was time to tackle all the damage on the rim top and edges and then the cracks in the bowl and the burn damage happening on the inside behind the cracks. It really was a mess that I was not expecting when I pulled the pipe out of the box to work on. I used a brass bristle brush to knock off the damage and clean off the remaining charred briar on the rim top. I needed to clean it so I could see the cracks. It was better but the cracks are not visible in the photo below. The first is in the middle of the rim top at the back in the photo below. The second one is not far from it on the right side. I have drawn arrows to point them out in the photo below. To further prepare the top for the repairs to the cracks across the rim and down the back of the bowl I decided to further remove the damage on the surface and inner edge. I used a wooden half sphere and some 220 grit sandpaper to flatten the top and clean up the inner edge. I then topped the bowl with 220 grit sandpaper on a topping board to take care of the dips in the rim top that made it uneven. I wiped the bowl and rim down with a damp cloth to remove the sanding dust and then used some clear CA glue to fill in the crack. I used a dental pick to trace it through the cracks on the bowl side and the rim top. I pressed some briar dust into the repaired areas to fill in the opening of the hairline crack. I pressed it into the glue with a dental spatula. I used a wire brush to knock of the high spots of the repair. I then used my Dremel and a burr to follow the patterns of the surrounding sandblast to blend the repairs on the surface into the surrounding briar. I used the same burr to clean up the repairs on the rim top and to approximate a sandblast style finish that I had removed to do the repairs. It came out looking quite good. I used a Maple and a Cherry Stain Pen to match the colour on the surrounding briar on the back side of the bowl and the rim top. The colour matched very well.With the external cracks repaired, I mixed up a batch of JB Weld to address the damaged area on the inside of the bowl behind the exterior cracks. I spread it over the damaged area with a dental spatula until the area was covered and the wall repair was smooth with no dips or divots in the surface. I set the bowl aside to let the repair cure. Once it cured I sanded the bowl walls smooth with 220 grit sandpaper wrapped around a piece of dowel. Once the repair on the inside had hardened to touch I gave the bowl a coat of Before & After Restoration Balm. I worked it into the surface of the briar with my finger tips and a shoe brush to get it into the depths of the sandblast. I let it sit on the briar for 20 minutes then buffed it off with a soft cloth. It looked quite amazing. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the marks. I was able to lift some of them a lot and the those that remained I filled in with some rubberized Black CA glue. I set it aside to cure. Once it had cured I used a small file to flatten it into the surface. I sanded the repaired areas with a folded piece of 220 grit sandpaper. It looked much better. I further sanded it with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each sanding pad with a damp cloth. It began to look much better at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1976 Dunhill Tanshell 0543 Oval Shank Billiard with a taper fishtail stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The repairs to the rim top and back of the bowl look very good. The inside is once smooth again. The reddish-brown finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Tanshell 0543 Oval Shank Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/34 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. If you are interested in adding it to your collection I will be adding it to the British Pipe Makers Section of the rebornpipes store. Thanks for your time.