Daily Archives: October 14, 2020

Restoring a MALAGA Second  Octagonal Panel, Square Shank Billiard


Blog by Steve Laug

The next pipe on the table is a “Malaga” Second pipe that Jeff picked up from an online auction early in 2019 from Columbus, Michigan, USA. It is an interesting looking octagonal Panel Billiard with a square shank.  It has the classic Malaga oil cured finish and some great looking grain around the bowl and shank. The pipe is stamped on underside of the shank and reads MALAGA. Second. From what I can see the large flaw on the underside of the shank near the stamping is the only thing that made it a second. The carver did a great job of carving the pipe to capture the grain around the bowl and shank. The bowl had a heavy cake with an overflow of lava on the rim top with heavier overflow on the back side of the rim top. The sides of the bowl and shank are very dirty with grime and oils ground into the finish from prolonged use. The vulcanite stem was heavily oxidized and calcified. It had tooth dents and chatter on the top and the underside of the stem. Jeff took photos of the pipe before he started the cleanup work. With some work it will be a real beauty. I looked forward to seeing it in person.    Jeff took a close up photo of the bowl and rim to capture the condition of the pipe before he started the cleanup work. The bowl has a thick cake and the uneven overflow of lava on the rim top is quite thick all the way around but slightly heavier toward the back. The inside edge of the rim could be damaged but it quite hidden under the lava coat. The stem is deeply oxidized, calcified and dirty and there is tooth chatter and marks on both sides of the stem ahead of the button.  He took a photo of the stamping on the underside of the shank. It read as noted above. You can also see the large flaw in the shank under the stamp.Jeff took photos of the sides and heel of the bowl to give a picture of what the briar looked like. There is some nice grain around the sides. You can also see the damage to the rim edges and the heel of the bowl in the photos below.    I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.    The rim top cleaned up really well. The rim top and outer edge of the bowl show some darkening over most of the surface. There is damage to the inner edge of the bowl and bowl is out of round.  The stem surface looked very good with tooth marks and chatter on the top side and the underside near the button. The stamping on the underside of the shank is clear and readable. It reads as noted above. You can also see the flaw in the briar on the underside of the shank.  I removed the saddle stem and took a photo of the pipe to give a sense of the whole.  I started my work on the pipe by cleaning the inner edge of the bowl with a folded piece of 220 grit sandpaper. Once I had it cleaned up I topped the bowl on a topping board to remove the damage to the rim top. It also helped to minimize some of the damage to the inner edge.   I filled in the flaw on the underside of the shank with briar dust and clear super glue. Once the repair cured I carefully sanded it smooth with 220 grit sandpaper and blended it into the surrounding briar. I used a Walnut Stain Pen to touch up the sanded area of the repair on the underside of the shank.   I combined a Cherry and a Walnut stain pen to blend the topped rim to match the rest of the bowl and shank.  I took a photo of the shank end to show the relative thinness of the right side of the shank. I wonder if this was not also a reason the pipe was a second.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth.     I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 10-15 minutes and then buffed with a cotton cloth to raise the shine. The grain came alive and the finish looked rich.   I set aside the bowl and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter to lift them as much as possible. I filled in the remaining tooth dents and marks with Clear Super Glue and set it aside for the repairs to cure. Once they cured I flattened them with a file. I cleaned up the repaired areas with 220 sandpaper to blend the repairs into the surface of the stem. I started polishing it with 400 grit wet dry sandpaper.  I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.     This Malaga Second Octagonal Panel Square Shank Billiard with a vulcanite saddle stem turned out to be a real beauty. The carver really maximized the grain with the shape of the pipe. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the finish just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The pipe took on life with the buffing. The rich oil cured colour works well with the polished black vulcanite stem. The finished Malaga Second has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 27g/.95oz. I will be putting it on the rebornpipes store shortly. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!    

Breathing Life into a BBB Natural Grain 01 Zulu


Blog by Steve Laug

The next pipe on the work table came to us from a pipe hunt that Jeff and his wife recently did in Utah, USA.  The pipe is a classic Zulu shape pipe. The pipe was an absolute mess which probably accounted for how it ended up where it was at a fair price. On the top of the shank it is stamped with the BBB Diamond Logo [over] Silver Grain. On the right side of the shank it is stamped with the shape number 01. The stain is a mix of browns that makes me wonder about the Natural Grain stamping on the pipe. The finish was very dirty making it hard to see beyond that to the grain that pokes through underneath. There was a thick cake in the bowl and a thick overflow of lava onto the rim top and edges. It was hard to know at this point the condition of the rim edges. The stem was oxidized and there were deep tooth marks and chatter on both sides just ahead of the button and on the button surface itself. The stem had a stamped BBB Diamond logo on the topside of the taper. Jeff took photos of the pipe before he started working on it. I include those below.   Jeff took photos of the bowl and rim top to show the cake in the bowl and the condition of both. It was thick and hard cake with an unbelievably thick lava overflow on the rim top and edges. Hopefully it had protected the rim and edges from damage. He took photos of the top and underside of the stem showing the scratching, oxidation and tooth marks on the stem surface and button. The tooth marks are quite deep on both sides of the stem.     Jeff took a photo of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and bottom of the bowl. The finish so dirty it is hard to see the grain but it is present nonetheless.  Jeff took photos of the stamping on the top and right side of the shank. It is very clear and readable as noted above.    This pipe was a real mess like many of the pipes we work on. I was curious to see what it would look like when I unpacked it. I was surprised at how good it looked. Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked much better but had some darkening that I would need to deal with. The inner edge showed some significant damage and outer edges looked good. He soaked the stem in Before & After Deoxidizer bath to remove the oxidation. The stem looked better other than some light oxidation and the tooth marks and chatter in the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked much better than when he found it. I took photos of the pipe before I started my work on it.  I took photos of the condition of the rim top and stem before I started working. The rim top looks better than before and the damage is very obvious to the rim top and the inner edge. The bowl is spotless. The stem has some deep tooth marks on both sides and the button itself. I took photos of the stamping on the sides of the shank. It is clear and readable as noted above.  I took the bowl and stem apart and took a photo of the pipe to show the look of the pipe. I was surprised to see a rather large stinger. I would be removing that and not putting it back. If the new owner wants it I will include it in the package with the pipe.I started my work on the pipe by cleaning the inner edge of the bowl with a folded piece of 220 grit sandpaper. Once I had it cleaned up I topped the bowl on a topping board to remove the damage to the rim top. It also helped to minimize some of the damage to the inner edge. I polished the briar with micromesh sanding pads. I dry sanded the bowl and rim top with 1500-12000 grit pads and wiped the bowl down with a damp cloth after each pad. The briar really took on a shine by the final pads.   I touched up the rim top with a Maple stain pen to match the rest of the briar around the bowl. Buffing and polishing would blend it in further.I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the separate finishes really made the grain stand out. I let the balm sit for 10-15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set it aside and worked on the stem. I set aside the bowl and turned my attention to the stem. I started by heating the stinger with a lighter and carefully turning it out of the tenon. It was pressure fit so the heat loosened the tars that held it fast and I was able to remove it. I “painted” the surface of the stem with the flame of a Bic lighter to lift them as much as possible. I filled in the remaining tooth dents and marks with Black Super Glue and set it aside for the repairs to cure. Once they cured I flattened them with a file. I cleaned up the repaired areas with 220 sandpaper to blend the repairs into the surface of the stem. I started polishing it with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.   I used some Rub’n Buff Antique Gold to touch up the brass/gold colour in the BBB Diamond logo on the topside of the stem. I rubbed it in and rubbed it off leaving the gold behind in the stamp.   Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and lightly buffed the bowl with Blue Diamond. I buffed the stem with a heavier touch with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the smooth finish and the black vulcanite stem. This richly stained BBB Natural Grain 01 Zulu must have been a fine smoking pipe judging from the condition it was when we received it. Have a look at it in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 25grams/.88oz. This is one that will go on the British Pipemakers section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.