Tag Archives: vulcanite

Recommissioning a Monarch Pat. 1989069 – 1074H Bent Ball

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Blog by Dal Stanton

This nice-looking Monarch Bent Ball shape came to me along with 65 pipes in an eBay acquisition which I’ve called the Lot of 66.  The Bowl shape has a very nice feel in the palm with the dimensions an adequate: Length: 6 1/4 inches, Height: 1 1/4 inches, Bowl width: 1 3/4 inches, Bowl depth: 1 3/8 inches, Chamber width: 15/16 inches.  This pipe got Andy’s attention in the special section on my blog site called “For ‘Pipe Dreamers’ Only!” where pipe men and women (and their significant others looking for special gifts!) can commission pipes.  Andy is from the state of Maryland in the US and he and his wife attend church where I used to be the pastor – in a former life many, many years ago!  Andy reached out to me via Facebook Messenger:

I really enjoy your posts with the restored pipes, and I’m wondering what might be available now and what the costs are. I really like the Oom Paul’s (and some of the other Peretti’s), and the Savinelli from May 29. Many years ago, I had a small collection which included a Comoy, and, if I recall correctly, a Peretti and a Savinelli. Sadly, they were lost somewhere along the way. Thanks for reigniting my interest (no pun intended). I looked at your website and found the answers I needed. What can you tell me about the Monarch Pat. 1989069 – 1074H Bent Ball shape on the Pipedreamer’s page? It looks very similar to one I had many years ago, and I might be interested in commissioning it if it’s still available. Thanks!

It’s amazing how pipes become so much a part of memories and associations in our lives!  Andy and I dialogued, and he commissioned the Monarch and will have the first opportunity to acquire the Bent Ball when it is restored and placed in The Pipe Steward Store, benefiting the Daughters of Bulgaria.  Here are the pictures that caught Andy’s attention. The stampings on the pipe are distinctive: on the left side of the shank is stamped ‘Monarch’ in cursive script with swirly tail, over ‘PAT. 1989069’.  The right side of the shank has ‘1074H’ stamped which I assume is a shape number.  The stem has a dot marked on the top which I notice actually appears to be a vent – the black center of the dot is not solid but a hole.  Interesting. A quick trip to Pipedia in search of ‘Monarch’ turns up useful information.

Monarch Pipe Co. was established in Hartford Con, most likely in the late 1930 by Fred Warnke, who obtained a patent on the system pipe on January 22 1935. The company moved to Tulsa Oklahoma at some point in the 1950s, after which Monarch Pipe Co was moved to Bristow, Oklahoma. The Monarch Pipe Co. also makes E.A.Carey Magic Inch and Duncan Hill Aerosphere Pipes.

So, the question in my mind was, are pipes still being produced by the Monarch Pipe Co. in Bristow, Oklahoma?  After searching the internet, I found an interesting newspaper article from the The Oklahoman, published January 15, 1995, entitled, ‘Bristow Manufacturer Lives on Pipe Dreams Pipe Fitting As Fragile as a Smoke Ring, The Art Still Burns in Bristow’ (LINK).   Excerpts from the article are enlightening and interesting:

Monarch has manufactured pipes in Bristow for 32 years. Once it employed 12 workers and produced 5,000 pipes a month; now the workforce is four, including Austin (a manager mentioned earlier).

Monarch was founded in 1929 in Connecticut. In 1962, a Tulsa businessman who ordered his pipes from Monarch discovered his source might close down, so he bought it. He and his partners moved it to Bristow…. Some 15 years ago, Carey bought the little enterprise.

This excerpt mentions Monarch’s parent company was the E.A. Carey of Ohio, company most well known for the ‘Carey Magic Inch’ pipes which boasts of a system that produces a drier, cooler smoke.  Still wondering if Monarch currently was producing pipes, I search again, “Monarch Pipe Co.” and found an old business link from Buzzfile.com that gave information and a ,mailing address – no email or website.  I plugged the Bristow, OK, mailing address in Google Maps and found this picture of the Monarch Pipe Co.  The date of the photograph from Google is July 2012 – now six years ago. Still desiring to know if Monarch pipes were being manufactured, I decided to try one more angle.  The 1995 Oklahoman Newspaper article above said that E. A. Carey bought out the small Monarch enterprise 15 years earlier, in 1980.  I searched for the Magic Inch E. A. Carey of Ohio name and found a website: http://www.eacarey.com.  As I’ve successfully done many times in the past, I went to the sites ‘Contact Us’ page and used the email provided to see if anyone there knew anything about the Monarch Pipe Company?  I received a reply from Danielle: 

Thank you for the email.  We are sorry, but the Monarch pipe company closed a few years ago.  The woman who ran it has retired.  We do still sell magic inch pipes, they can all be found on our website: www.eacarey.com   Any pipes she made for us, we no longer have.

In reply, I went out on a limb asking if they had a Monarch Shapes Chart…. We’ll see what happens! (Addendum: Danielle responded in a few days to say that they had no information on Monarch pipes.  Oh well!)

The closing lines in the 1995 Oklahoman article proved to be prophetic.  The former manager of Monarch Pipe Co., Francis Austin was quoted:

Still, he said, Carey “realizes the stability of the smoking industry” is as fragile as a smoke ring, and is diversifying into such areas as children’s safety toys and goose down products.

Someday, concedes Austin, who’s 60, his artful pipes will be collectors’ items.

This Monarch Bent Ball is now a collectible!  The other interesting aspect of the Monarch nomenclature is the patent number given: ‘PAT. 1989069’ which is for the system evident in the fittings of the Monarch ‘System’ pipe.  I took the patent number to the United States Patent and Trademark Office site searched the patent number.  I found that the patent was approved January 22, 1935 and a diagram that is also referenced by Pipedia, showing a cutout of a pipe with the system that remains in the Monarch on my worktable. I was also intrigued by reading the full patent document submitted by Fred L. Warnke in 1931.  I clipped the header from that document and placed it below.  The first several paragraphs describes how the system would provide the holy grail of pipe technology – a cooler and dryer smoke! One last interesting item to note which I referenced earlier.  The dot on the top of the stem is a hole or a vent air regulator which is labeled #25 in the Fig. 1 1931 patent diagram.  I found this caption that I clipped from the patent document interesting as it describes the purpose of the vent and how it contributes to a ‘dryer and cooler’ smoking experience as it regulates the introduction of fresh air to the to the smoke.  I really wish I could try out some of the pipes I restore to experience these inventions in practice!As I take a close look at the Monarch Bent Ball, the chamber has light cake buildup with some lava flow on the rim, but light.  The stummel looks to be in good shape. I see no fills and only the normal grime that builds on the surface.  I’m not quite sure how the internals of this system pipe work, I’ll have to experiment to see how to clean it.  The stem has mild oxidation and some tooth chatter.  So, with a better understanding of the provenance of this Monarch Bent Ball and the technology of the patent, I begin the restoration by cleaning the internal airway and air chamber of the stem with pipe cleaners and cotton buds then I add the Monarch stem to Before & After Deoxidizer along with five other pipes’ stems to address the oxidation.After some hours, I fish the stem out of the Deoxidizer and wipe off the Deoxidizer and oxidation with a cotton pad and light paraffin oil (mineral oil).  I also clear the airway of Deoxidizer using a pipe cleaner dipped in isopropyl 95%.  The Before & After Deoxidizer did a good job – the stem’s oxidation is removed.Turning to the stummel, I begin to clear the light cake using the Pipnet Reaming Kit.  I take a picture to mark the start and spread paper towel to minimize cleaning. I jump over the smallest blade head with this large chamber and use the next blade to the largest blade head.  I then use the Savinelli Fitsall Pipe Tool to fine tune the reaming by scraping the chamber walls where the blade heads missed.  To get down to fresher briar, I then sand the chamber by wrapping a piece of 240 grade paper around a Sharpie Pen.  Finally, to clean the chamber removing the carbon dust, I wet a cotton pad and wipe the chamber.  Looking at the chamber wall – I see no problems.  The pictures chronicle the progress. Turning to the external surface, I use undiluted Murphy’s Oil Soap to scrub with cotton pads and I also utilize a brass brush on the rim.  After cleaning I rinse the bowl under tap water.  The rim came out well with most of the lava removed.

I decide to explore the internals of the Monarch’s mortise.  I first clean the nickel mortise airway tube with pipe cleaners and shank brushes.  The tube was easily cleaned.  After looking at the patent diagram again, mainly at figure five which shows the mortise fitting, I decide to see if it will come out.  The base appears to be threaded.  Carefully, I clamp down on the flat sided flange shown as #26, and gently rotate the stummel holding the mortise fitting stationary.  It starts a bit sticky but then gradually loosens up until it is removed.  What I’m looking at looks close to the 1935 patent diagram.  I find that #15 is loose and comes off of the main threaded insert.  I read in the patent document that this hardware was designed to enable an exact adjustment to position the stem with the stummel.  We’ll see after I clean everything and reassemble how this works.  I wanted to see if there was a crud trap at the end of the tubing near the draft hole.  I am pleased to see that there wasn’t after plunging a few cotton buds down through the opened mortise.  After cleaning and reassembling the mortise insert, it did take a bit to figure out how to work the adjustment mechanism. It was a combination of rotating the threaded insert (#14) so that the flange (#15) was loosened and could rotate a degree or so and tightened to change the alignment of the stem that would then be screwed on….  After a few tightenings and loosenings, I was able to align the stem as it should be!  The new steward will have to figure this out!  I take a picture to show the alignment. To address the stem’s tooth chatter, I first use the heating method to expand the vulcanite, thus reducing the severity of the indentations.  I use a Bic lighter and paint both the upper and lower bit.  I follow that by using a flat needle file to re-shape the button lips, both upper and lower, then I sand using 240 grit paper to erase the file scratches and to sand out the tooth chatter.  Following the 240 grit paper, I use 600 grit paper to erase the scratches of the 240.  Then, over the entire stem, I sand/buff using 0000 grade steel wool.  The tooth chatter is removed, and the button’s new lines look good. The stem is ready for the micromesh process.  Using micromesh pads 1500 to 2400, I wet sand the stem.  Following this, I dry sand using pads 3200 to 4000 and 6000 to 12000.  After each set of 3 pads, I apply a coat of Obsidian Oil to rejuvenate the vulcanite.  The stem looks good – the glossy pop is what we aim for! The stem is waiting in the wings and I now look to the stummel.  To begin, I decide to do a very light topping using 600 grade paper on the chopping board to refresh the rim lines and to remove the remaining lava traces. Inverting the stummel onto the board I only go a few rotations and I’m satisfied with the results. To remove the minor cuts and nicks on the stummel from normal wear, I use micromesh pads 1500 to 2400 and wet sand the stummel.  Following this, I dry sand using pads 3200 to 4000 then 6000 to 12000.  Well, at the beginning of the second set of micromesh pads while sanding, I spied a blemish in the briar that I hadn’t seen before (second picture below).  It was a bit too large for me to be happy with the finished restoration, so I take a little detour.  I apply a drop of clear CA glue on the spot.  I spray it with an accelerator to instantly cure the patch.  I keep the drop as small as possible so not to impact the surrounding briar.  Surgically, I file and sand the patch down with a flat needle file, then use 240 and 600 grade papers and then play catchup with the spot with the first 3 micromesh pads.  Finally, I then complete the micromesh process with the final six pads.  The grain is looking good on this Monarch Bent Ball! At this point I decide to add a stain to darken the stummel, but to give it a nudge in a reddish direction. I decide to use Fiebing’s Saddle Tan Pro Dye to do this.  For the staining process, I remove the Monarch System insert in the mortise.  I then wipe the stummel with a cotton pad and alcohol to clean the surface.  Using a hot air gun, I warm the bowl causing the briar to expand.  This helps the grain be more receptive to the dye.  After the bowl is heated, I use a folded pipe cleaner to apply the Saddle Tan dye to the briar.  After I coat the stummel thoroughly, I flame the stain with a lit candle.  This causes the alcohol in the dye to combust and to set the pigment in the briar.  After a few minutes, I repeat the process of applying dye and flaming.  I set the stummel aside to rest through the night.  It’s a good idea, and I turn out the lights. The next morning has arrived and I’m anxious to ‘unwrap’ the flamed Saddle Tan crust encasing the stummel.  I mount a felt buffing wheel on the Dremel and set the speed at the slowest and I use Tripoli compound to remove the layer.  The felt wheel, coupled with the Tripoli, a coarser compound, removes the leftover stain as well as finely buffs the briar surface.  I work the Tripoli compound methodically ‘sweeping’ the briar surface revealing the grain beneath.  With my wife’s help, I include a picture of the process.  At the end of the application of Tripoli compound, I give the stummel a light wipe with a cotton cloth wetted with isopropyl 95% to blend the new stain. Next, I rejoin stem and stummel and I mount a cotton cloth buffing wheel on the Dremel, turn up the speed to about 40% and apply Blue Diamond compound, a less abrasive compound.  Completing this, I use a felt cloth and wipe the pipe removing the compound dust in preparation for applying wax.  I mount another cotton cloth wheel to the Dremel, maintain the 40% speed and apply a few applications of carnauba wax to both stem and stummel.  I complete the waxing with a rigorous hand buffing using a microfiber cloth.

My goodness!  The grain on this Monarch Bent Ball just stands up and shouts!  As one traces the patterns around the Ball’s bowl, there’s flame grain, some bird’s eye and a rippled stream of grain that reminds me tiger fur – a landscape of grain pleasing to the eye.  The Monarch Ball shape fits naturally in the palm.  Andy from Maryland commissioned this Monarch Bent Ball and he will have first dibs on it when it’s placed in The Pipe Steward Store.  This pipe benefits the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Discovering the History of a Pipe Pub Brigade Made in London, England, Canadian Lumberman

2 Replies

Blog by Dal Stanton

This Canadian Lumberman came to me in the Lot of 66 that I’ve mentioned several times having restored several pipes coming from that one eBay acquisition.  He has a hefty presence.  He has a length of 6 3/8 inches, bowl height of 2 inches, bowl width of 1 5/16 inches, and a depth of 1 ¾ inches – plenty of room for one’s favorite blend.  I do not have an active Canadian shape in my rotation and I had considered adding this Pipe Pub Brigade to my collection, but I decided to put him on The Pipe Steward site in the “For ‘Pipe Dreamers’ Only!” section to benefit the Daughters of Bulgaria – women and girls we seek to help who have been trafficked and sexually exploited.  Towner, a long-time friend living in Pennsylvania, saw the Pipe Pub Brigade online and sent me a note desiring to commission this Canadian.  I recalled talking to Towner last year when my wife and I were visiting Towner’s church and talking about our work in Bulgaria – he said that he wanted to add a Canadian to his collection and that he would wait for me to get back to Bulgaria.  He waited and now his commissioned Canadian Lumberman is on my worktable.  Here are the pictures that got Towner’s attention as he was ‘Pipe Dreaming’! According to Bill Burney’s Pipedia Pipe Shapes Chart, this Canadian is a Lumberman.  Here is his helpful information for those of us seeking to understand the nuances of the Canadian pipe family. The Lumberman stands out among the Canadians with the oval shank coupled with the saddle stem.  The combination of both unique characteristics translates into a classy looking pipe.

The nomenclature of this Canadian Lumberman proved to be a bit more difficult.  Mid-way on the top of the long shank is stamped, PIPE PUB over Brigade, in a ‘old world’ looking script.  On the opposite side of the shank is stamped, MADE IN over LONDON, ENGLAND.  Stamped on the top of the oval saddle stem is ‘PP’ in a cursive script, which I’m assuming stands for Pipe Pub. To learn more about the provenance of the Pipe Pub name I started my search in my regular go to sites – Pipedia.com and Pipephil.eu and came up with absolutely nothing.  I broadened my search on the internet by simply searching ‘Pipe Pub’ and ‘Pipe Pub Brigade’.  My initial findings had more to do with bagpipers, bagpipe brigades, Irish pubs and pipes…, all of these go well together!  Yet, I wasn’t finding anything that helped me with the Canadian looking back at me on my worktable.  I looked in my copy of Wilczak and Colwell’s ‘Who Made that Pipe?’ and found nothing giving me a direction.  Usually, when I face the brick wall my response is to send Steve an email.  With all his vast Rebornpipes experience, surely, he’ll know something.  Steve’s response was quick and helpful:

Hi Dal

I have heard of it. Here is a link to one on Smoking pipes.com

https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=200834

I would try to ferret out the shape number. For instance on the one from Smoking pipes it is a 124… which interestingly is a GBD shape number for a Billiard. I wonder if the brand was not made by special order for pipe shops and stores.

SteveI looked at the link and saw my first example another Pipe Pub pipe – a very nice classic Billiard.  I immediately looked again to see if I missed a shape number on the Canadian – I still saw no number.  But the other piece of information that Steve gave was helpful – the brand was perhaps a special order for pipe shops and stores.  I went back to Google not looking for pipes but for places named ‘Pipe Pub.’  I hit pay dirt and the dirt was surprising!  With the COM of the Canadian stamped indicating London, England, I had been expecting to find something that was UK based but instead, I found a reference for Pipe Pub that was based in the great US state of Texas – who would have thought?  Through several iterations of search parameters, I came across a Google Group chat stream that started in 1998 entitled, “Pipe Pub?” .  The question posed was about a Pipe Pub “almost Canadian” pipe that had the same nomenclature and stem ‘PP’ as mine, but the COM was stamped, ‘Italy’.  The questioner in the stream proposed a correlation with the Italian Savinelli name wondering if Pipe Pub might be a second of that well-known Italian pipe house?

The next response to Bro. R from Larry introduced the Texas connection:

Bro. R,

Back in the 70’s the mall tobacconists here in Austin, TX, were named Pipe Pub; they became Pipe World a little later.  I don’t know if, then or now, these businesses were strictly local or part of a larger chain.  I’m pretty sure they sold a store brand with their name on the pipes.  Today, Pipe World’s store brand pipes *are* made by Savinelli.

Larry

With these two entries, I knew that we were talking about the same pipe name – the ‘PP’ on the stem was the clincher.  Pipe Pub is a local Texas tobacconist which had pipes manufactured with the Pipe Pub name.  But there was more information that perhaps should be submitted to Pipedia!   The next entry I’m including in its entirely because it brings in much of the historical context with much color and the source of the information is a Jon Carter, who is described by Don Schram as a manager of Pipe Pub in the 80s.

Here’s the skinny on Pipe Pub, as related to me by Jon Carter, former manager of Pipe Pub from 1983 to 1987, who isn’t online as of yet. (Messages will be relayed to him through me at: dsc…@bigfoot.com ,however.)

Pipe Pub was started in the Houston area of Texas in the early 70’s with a single downtown store.  It was joined a short time later by a store located in the Austin, TX, area, which was owned and operated by a brother-in-law of the original founders (whose name escapes Jon for the moment).  While Pipe Pub wasn’t nationwide, they owned approx. 14 stores throughout Texas, primarily in the Houston area, and were much in competition with Tinderbox. (Comparable to Churchill’s in the S.E. Michigan area.)

The Pipe Pub pipe in question was confirmed by Jon to be a pipe from this chain.  The letters ‘PP’ in script on the stem indicate that the bit is original, and you are correct in that it stands for Pipe Pub.  As far as the age, there is no definite method of dating this pipe, however; Pipe Pub only carried their own line of ‘Private Label’ pipes between the early 70’s and 1983 when they were phased out in favor of higher grade (and higher priced) pipes, to coincide with the Texas oil boom of the 80’s.  Jon was not able to confirm positively that the pipe is indeed of Savinelli make (second or otherwise), however, he did point out that Pipe Pub did have an excellent relationship with the Savinelli company, as they were allowed to carry and sell the rare Savinelli 0000 (Quadruple-ought) Autograph, of which only 3 have been produced in the last century.  Jon also pointed out that he and another manager sold it to a gentleman who worked for the telephone company to complete a collection of Savinelli Autographs.  (He went to the bank and took out a $5000 loan for it.  The bank, initially thought he was purchasing ‘oil drilling pipe’, but gave him a personal loan for the tobacco pipe anyways.  He kept it in a lock box for a while, then finally broke it out and smoked it for the first time during the 1986 or 1987 Superbowl.)

To round out the history of Pipe Pub, the chain was bought out, save one store, in 1985 by a family, by name of Kowalski, who turned the tobacco chain into a chain of mall knick-knack stores.  (Sound all-too familiar Churchill’s customers?)  The one store, Pipe Pub in Austin, run by the brother-in-law, was not included in the deal, but it was agreed that he would change the name of the store.  Jon commented that the lone store may have changed its name to Pipe World, but wasn’t really privy to such information, as it was, more or less, operated as a renegade store.  The Kowalski’s opened one additional store in Louisiana, their home state, and promptly ran the chain right into the ground after one Christmas season, due to poor ownership and product focus.  Jon pointed out, “They carried vibrating pillows, for God’s sake!”  Forcing the company into bankruptcy, the Kowalski’s sold the chain back to the original owners, whom to his
knowledge, still own it today.

For more information, Jon recommends calling down to Houston and asking information for their main office, which was on Mitchelldale.  [A search of Yahoo Yellow Pages came up empty, however there is a Carol’s Pipe Pub in Bacliff, TX, a suburb of Houston.  Phone (281) 488-7300.  It’s unknown if they’re related.]

DS (Don Schram.)
This information-filled post is dated, 1998.  On a hunch, I google the name of the offshoot store characterized as the ‘renegade’ store that wasn’t part of the reported 1985 Pipe Pub acquisition described in stream above.  As part of the legal agreement this store was required to change the name without further association with the Pipe Pub name.  Pipe World, based in Austin, and run by a “brother-in-law” family member came into existence – or, more accurately, carried on the original legacy of Pipe Pub under a different name because it seems that the new owners of Pipe World ran the company off the rails.  I found http://pipeworld.com/ with different locations in Texas and wondered if this was the same ‘Pipe World’ referenced above.

As I’ve done in the past with surprising success, I go directly to the front door and knock.  I went to the ‘Contact Us’ section on the Pipe World site and sent an email asking if anyone had been around long enough to know something about the history of the former, Pipe Pub Tobacconist out of which Pipe World came.  You never know what will happen! I received a reply to my email the same day from Pipe World – from Kyle who asked me to call directly if I had any questions.  Thankfully, I have an internet phone from Bulgaria and I called Kyle in Texas.  Kyle answered the phone and was extremely helpful.  His grasp of the history was amazing – he had been there during the whole transition.  I was totally taken off guard when I discovered through our conversation, that he was the owner of Pipe World.  His name is Kyle Haas.  He was the ‘brother-in-law’ referenced above who opened the new Pipe World and held firm to the values that had been true historically of Pipe Pub.

I enjoyed talking with Kyle, his recall of the events and his grasp of all the many moving parts of the tobacco industry fascinated me.  He was able to answer the primary question I had about the origin of the Pipe Pub pipes.  Definitively according to Kyle, during the 70s and early 80s, GBD/Comoy’s was producing the English line of pipes with the Pipe Pub name out of the London factory.  Pipe Pub pipes marked ITALY were all produced by the well-known Italian house of Savinelli.  He said that he doubted that Savinelli continued to do sub-contract work because they sell enough of their own pipes today to make it worthwhile.  He said that they had to order a lot of each shape as part of the requirements – I believe he said that they introduced a new shape each year.  He mentioned that the pipes that were produced in England and Italy with the Pipe Pub label were done with higher quality in mind.  I said that I could attest to this as I looked at the GBD/Comoy’s factory made Pipe Pub Canadian on my worktable.

After talking about the current climate in the tobacco industry, some of the current issues with Dunhill and the like, I shared with him our work with the Daughters of Bulgaria (he was surprised to hear I was calling from Bulgaria!) and my love for restoring classic pipes which benefit our Daughters of Bulgaria Foundation.  We ended our conversation with words of friendship and for me, a desire to stop off at Pipe World and visit Kyle at their shops in Round Rock and Austin, Texas.  I appreciated the time Kyle gave me on the telephone to discover a bit more pipe history.

With a better understanding now of the origins of this Pipe Pub Made in London, England, Canadian Lumberman thanks to Kyle, I look to recommissioning it for yet another lifetime.  I take a few close-ups to take a better look.  The chamber has light carbon cake which will not be difficult to remove getting down to fresh briar for a fresh start.  There is some darkening on the rim and nicks, cuts and bruises over the entire briar surface.  I identify an odd-looking fill at the shank/stummel transition.  It looks like dark CA glue, but it doesn’t blend at all.  I also identify about mid-way on the side of the shank a divot of sorts in the briar.  The finish is old, worn, and tired, though the briar grain hiding beneath shows very good potential.  The stem also has some dents and button damage.  To start, after cleaning the internal of the stem with pipe cleaners dipped in isopropyl 95%, I add the short saddle stem to a soak with Before & After Deoxidizer along with 5 other pipe stems in queue for restoration.  After soaking for a few hours, I fish out the saddle stem and wipe off the Deoxidizer and raised oxidation with cotton pads and light paraffin oil.  I also run some pipe cleaners through the airway dipped with alcohol to clear the Deoxidizer.  The Before & After Deoxidizer did a good job on the oxidation. I decide to first work on the stem by using the heating method to minimize the tooth chatter and dents.  Heating the vulcanite causes it to expand and return to some degree to the original condition of the vulcanite.  I paint the problem areas with a flame from a Bic lighter – both upper and lower bit. I take starting point pictures to compare both uppers and then lowers.  The heating technique made a difference by minimizing the damage and raising the compressions. With the dents and chatter less extreme, I’m able to sand out the remaining problems.  Using 240 grade paper I sand both upper and lower bit and I also redefine the button lips using a flat needle file.  I’m very careful to avoid the Pipe Pub “PP” stamping – the second “P” is thin and I don’t want to add to its challenges!To erase the 240 scratches, I follow by sanding with grade 600 paper then with 0000 steel wool to smooth further and buff up the vulcanite.  I like the results.With the stem progress at this point, I turn to the Pipe Pub Canadian Lumberman stummel.   To deal with the very light carbon cake buildup in the chamber, I utilize the Pipnet Reaming Kit and jump to the 3rd largest blade head – the bowl is large!  I remove a good bit of the cake and then I transition to the Savinelli Fitsall Tool to fine tune – getting to the lower part of the chamber and removing more carbon.  To get down to the fresh briar, I then wrap a piece of 240 grit paper around a Sharpie Pen and sand the chamber wall – the pen gives me leverage.  Finally, to remove the carbon dust I wet a cotton pad with isopropyl 95% and wipe out the chamber.  I inspect the chamber walls and I see no cracks or heat fissures – all looks great!  The pictures chronicle the steps. Turning to the external briar surface, using undiluted Murphy’s Oil Soap, I scrub using cotton pads and utilize a brass brush on the rim.  I also use a pen knife carefully to scrape the rim.  The stummel and rim cleaned up nicely.Before proceeding with the external surface, I clean the internals of the stummel – the long Canadian mortise and airway.  Using isopropyl 95%, I employ many cotton buds, utilize a dental shovel to scrape the mortise walls, and pipe cleaners and shank brushes to reach into the long Canadian airway.  There was a lot of lodged tars and oils but it finally started giving way.  I plan to clean further utilizing a kosher salt and alcohol soak at the end of my work day. I take a picture of the weapons and carnage!As I look over the stummel and shank, I see two problem areas, both on the shank.  As the shank merges with the bowl, there is an old fill that is shiny black and stands out like a sore thumb.  It appears to be solid CA glue but an eyesore.  The other problem is mid-way on the right side of the shank.  It appears to be a gouge or puncture in the grain.  I take pictures of both as I consider what to do.I address first the shiny black fill.  I want to remove the fill but not impact the surrounding briar with sanding.  To do this I will try to dissolve the CA fill by applying a small amount of acetone directly to the fill and hopefully it will soften and allow me to dig it out with a dental probe.  It works like a champ.  Since acetone evaporates quickly, I repeatedly dob a bit of acetone on the fill using a cotton bud.  While the acetone rested on the fill as a droplet, I would carefully scrape and probe the fill with a sharp dental probe.  Gradually the CA began to soften, allowing the dental probe to undermine the integrity of the fill.  After repeating the dob, scrape, probe several times, the fill disintegrated, and the briar blemish can be refilled and hopefully blended better.  The pictures show the process.  For the gouge on the other side, I gently clean out the wound with the sharp dental probe to remove any old fill and debris that had collected.  I then wipe both repair areas with alcohol to clean the areas in preparation for a new fill.I mix together thick CA glue and briar dust to form a putty.  I place some briar dust on an index card and put a few drops of the CA glue next to the briar dust.  Using a toothpick, I add briar dust to the CA glue until I reach a viscosity of about molasses.  I then apply the Briar putty to the two areas on the shank – a mound of putty over the areas in anticipation of sanding them down after the putty cures.  I put the stummel aside for several hours.   With the patches curing, I turn to the stem and using micromesh pads 1500 to 2400, I wet sand the stem.  I follow by dry sanding with pads 3200 to 4000 and then 6000 to 12000.  After each set of three I apply a coat of Obsidian Oil to rejuvenate the vulcanite stem.  Throughout all the sanding I take care to avoid the Pipe Pub ‘PP’ stamping on the top of the stem.  The first ‘P’ is strong but the second ‘P’ is faded.  Later I will add paint to the stamping with hope that there’s enough tread left in the second ‘P’ to hold the paint. I like the progress – the vulcanite stem has a glossy pop!  The patches on the shank are ready for filing, sanding and blending.  I use a flat needle file to bring the patch mounds down near to the briar surface.  Then I follow with 240 grit paper rolled up tightly, then 600 grit – each removing the scratches of the former.  Finally, I run 0000 steel wool over each patch.  I take pictures to show the progress. Moving on to the micromesh phase.  To address the tired finish and the myriad of small scratches over the stummel from normal wear, I wet sand using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000 and pads 6000 to 12000.  I love watching the gradual unveiling of the briar grain during the micromesh cycle. I never grow tired of the beautiful matrix of grains – no pipe is the same, each a new showcase of God’s creation.  The pictures show the progress. I’m at a decision point.  The question before me is whether to apply a darker stain to the stummel or leave it at the natural grain hue?  The current state is very attractive except for the fact that the briar patch I applied closest to the bowl, as seen in the pictures above, stands out more than I like because it is surrounded by lighter wood. I wonder if I would have applied simply a drop of clear, regular CA glue the patch would have been lighter?  Hmm.  Something to consider in the future.  While I’m considering the question of staining, I decide to give the stummel a kosher salt and alcohol soak to further freshen the internals of the Canadian for the new steward.

First, I form a wick to insert as far down the long shank’s airway as possible to draw out tars and oils.  I use a cotton ball and by stretching it out and twisting it I form the wick.  I use a straight wire to help force it down to airway.  I then fill the bowl with kosher salt, which leaves no aftertaste.  After setting the stummel in an egg carton for stability, using a large eyedropper, I fill the bowl with isopropyl 95% until it surfaces over the salt.  I wait a few minutes and top off the alcohol again.  I set the stummel aside to soak for several hours.While the stummel is soaking, I take another closeup of the ‘PP’ stamping on the stem.  To add a nice touch to the recommissioning of this Pipe Pub Canadian, I want to add white acrylic paint to the lettering.  I have no pictures of Pipe Pub pipes that give this detail to compare, but I’m assuming that when this Pipe Pub Canadian rolled off factory line in London, the ‘PP’ stamping was colored.  I’m hoping too, that the second ‘P’ can hold the paint.  Using white acrylic paint, I apply a very small amount over the ‘PP’ stamping spreading it with a toothpick and then using a cotton pad I dob off some of the paint – to thin it so that it will dry more evenly.  I take a picture at this point.  I let it set for a few hours.  Using the mid-part of a toothpick to rub lightly the dried paint, I’m able to achieve a good look with the first ‘P’.  I apply more paint over the second ‘P’ and let it cure.  Well, after some time I’m somewhat satisfied with the results – it’s the best I can do with the worn, thin second ‘P’.   The stummel has been in a kosher salt and alcohol soak for several hours.  The salt has discolored and the wick as well.  Its done its job. I shake the salt in the waste and clean the bowl of salt with paper towel.  I also blow through the mortise to dislodge in salt crystals.  The bowl is fresher now and the new steward will appreciate this!After some thought, I decide to darken the hue on the stummel to mask more effectively the fills on the shank and to capture a more classic darker English style considering the London, England origins of this Canadian.  I use Fiebing’s Dark Brown Leather Dye and I cut it with isopropyl 95% by about 50%.  I want a darker stain but not too dark.  As an aniline dye, if I elect, I can lighten it further by wiping the stained stummel with alcohol.  I first mix the stain with alcohol in a shot glass, and then I clean the stummel by wiping it down with a cotton pad wetted with alcohol.  I fit the stummel with a cork in the shank to act as a handle.  I then heat the stummel using a hot air gun to expand the briar making the grain more receptive to the dye.  After heated, I apply the dye liberally to the stummel and long Canadian shank with a folded over pipe cleaner.  After thoroughly covering the stummel with dye, I flame the stummel by igniting the aniline stain and the alcohol in the dye combusts leaving behind the dye set into the grain.  After a few minutes, I repeat the application of applying dye and flaming.  I set the stained stummel aside to rest through the night.  I turn off the lights and do the same! The next morning arrives, the stummel has rested through the night allowing the stain to set well. I enjoy ‘unwrapping’ the stummel of the flamed dye crust to reveal the grain below.  To do this, I mount a dedicated felt buffing wheel on the Dremel – the felt wheel creates more torque and friction on the surface.  With the felt wheel I apply the coarser Tripoli compound with the Dremel set at the slowest speed.  I purge the wheel with the metal edge of the Dremel’s adjustment wrench which removes old compound and softens the wheel.  I then methodically work the wheel over the surface with the compound to reveal the newly stained briar and buffing with the compound.  I purge the wheel often as old compound collects quickly.  I pause and take a picture to show the border of progress.  It takes close to an hour to complete the use of the felt wheel.  With the felt wheel I was unable to reach into the crook where shank and bowl meet, so I change a cotton cloth wheel and increase the speed of the Dremel to about 40% and apply Tripoli to the crook to remove the flamed stain.  When complete, I give the stummel a very light wipe with alcohol using a cotton wipe not really to lighten but to blend the new stain.  Pictures show the progress. After the Tripoli, I apply the finer Blue Diamond compound to both reunited stem and stummel.  I mount a cotton cloth wheel dedicated to Blue Diamond onto the Dremel, keep the speed at 40% and apply the compound methodically over the entire pipe. After completing the Blue Diamond compound, I wipe the pipe with a felt cloth to remove the compound dust in preparation for the wax.  I mount another cotton cloth wheel on the Dremel with the speed at about 40% and apply a few coats of carnauba wax to stem and stummel.  I finish the restoration by giving the pipe a rigorous hand buffing with a microfiber cloth.

Wow!  I’m pleased with the results of this Pipe Pub Canadian Lumberman.  I appreciate more the history of the Pipe Pub name and the provenance of this pipe manufactured in London, England.  What stands out in this Classic Canadian shape is the briar grain.  Oh, my…the pop of the grain is beautiful, and I know that a new steward will enjoy this pipe.  Towner commissioned the Pipe Pub Canadian Lumberman from the “For ‘Pipe Dreamers’ Only” area of  The Pipe Steward site and he will have first dibs at it in The Pipe Steward Store.  As usual with other restorations, this pipe will benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

Restoring a Beautiful K&P Dublin Bent Billiard

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Blog by Steve Laug

This is another pipe from the fellow here in Vancouver that he dropped off for me to work on. There were 8 pipes in the lot – I have finished six and this is the seventh. It is a bent billiard shaped bowl that is stamped on the left side of the shank and reads K&P over DUBLIN. On the right side of the shank is the COM stamp Made in Ireland in a circle with the “in” in the centre of the circle. Next to that is the shape number 217. The silver band is marked K&P over Sterling Silver. The stem was the original and was in fair condition. It was another one of his pipe finds on a recent pipe hunt in Vancouver. There was some really nice grain showing through the dirt and debris of the tired pipe. The rim top was damaged with a burn mark on the front right and the back outer edge was rounded over. The finish was very dirty and there was a thick cake in the bowl. The stem was oxidized and had tooth marks on the top side near the P-lip and on the underside near the shelf. I took close up photos of the rim top and the stem to show the condition they were in when I received the pipe. The first photo shows the damage to the rim top – there is a nick out of the front inner edge of the bowl and a few other nicks and chips that make it appear to be out of round. The back outer edge on the shank end is worn down at an angle but it is not rough. The inside of the bowl has some uneven cake around the bowl and some tar and oil on the top of the rim. The sterling silver band – with K&P  and Sterling Silver stamped on it is oxidized and tarnished but otherwise in good condition. The photos of the stem show the tooth damage on the top and underside of near the P-lip button. There is a deep tooth mark on the top side ahead of the button and some wearing down of the button edge on the left and right. The underside of the stem also has tooth chatter and some wear on the sharp ledge. The airway on the top of the stem is still in good condition. I took a photo of the pipe with the stem removed to give an idea of the style of the tenon on the stem and the look of the pipe sans stem.I took a photo of the stamping on the both the right and left side of the shank. It is very clear and readable. The stamping left reads K&P over Dublin and the stamping on the right reads shape number 217 and the COM stamp as mentioned above – Made in Ireland in a circle.I started my clean up on the bowl with reaming and then cleaning out the airway to the bowl and the inside of the mortise as well as the airway in the stem. I reamed the bowl with a Savinelli Fitsall Pipe Knife to remove the cake on the walls. I used a dowel wrapped with sandpaper to sand down the walls on the bowl. I cleaned out the airway in both the bowl and stem with alcohol (99% isopropyl), pipe cleaners and cotton swabs until they were clean on the inside. To remove the damage from the rim top I lightly topped the bowl with 220 grit sandpaper on the topping board. I checked it repeatedly as I did the topping to make sure I had removed just enough to suffice to remove the damage. The second photo shows the topped bowl. You will note that I left a little of the damage on the rear outer edge so as not to top too much of the briar.I wiped the rim top down with alcohol on a cotton pad to remove the dust then stained it with an Oak coloured stain pen. I buffed it lightly with a soft cloth to even out the stain.I wiped down the bowl alcohol on a cotton pad to remove the dust and grime on the surface of the bowl. I polished the briar finish with micromesh sanding pads – wet sanding with 1500-2400 grit micromesh pads and dry sanding with 3200-12000 grit pads. I wiped it down after each pad with a damp cloth. The grain began to shine through with both flame and birdseye showing up on the sides of the bowl. I rubbed down the briar with Before & After Restoration Balm. I worked it into the finish with my fingertips and finished working it in with a shoe brush. The balm worked to clean, preserve and enliven the surface of the finish on the small bowl. The briar was coming alive so I took some photos of the pipe at this point. I polished the silver band with Hagerty’s Silver Polish to remove the tarnish. It is a soft scrub that is put on the band and buffed off with a cloth afterwards. I used a cotton pad to remove the tarnish. I polished it further with a jeweler’s cloth to protect and give it a shine. I set the bowl aside and began to work on the dents in the stem surface. I “painted” the vulcanite with a Bic lighter flame to try to raise the dents. I was able to get those on the underside completely removed. The deep one on the top surface of the stem and sides of the button needed to be addressed differently. I cleaned the areas around the button and filled in the dents with black super glue. When the repair cured I sanded the repairs and the oxidation with 220 grit sandpaper. I folded the paper and worked in the edges of the button. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil between each sanding pad. I put the stem back on the bowl and buffed the pipe with Blue Diamond polish on the buffing wheel. I carefully avoided the stamping on the both sides of the shank. I gave both the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. I have one more pipe to finish for him – it is the last of the pipes he found while pipe hunting. This has been a fun bunch of pipes to work on. I look forward to moving through the rest of them. Thanks for looking. 

 

Refurbishing a Lane Era Charatan’s Make “Special” # 260 DC

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Blog by Paresh Deshpande

The next pipe that caught my attention was a CHARATAN’S which was in the box of pipes which I had received from my Uncle. This Dublin has beautiful birdseye on the sides and beautiful densely packed cross grains on the front and back of the bowl and also along the shank. The bowl delicately flares up towards the rim top and together with a subtle bend to the double step saddle stem, lends this pipe a lovely Dublin shape with a charm and grace that can be seen on a well crafted pipe from this quality brand!!!The pipe is stamped “CHARATAN’S MAKE” over “LONDON ENGLAND” over “SPECIAL” in block capital letters on the left side of the shank. Further towards the bowl on the same side, it is stamped with the letter “L” inside a circle in cursive letter. The right side of the shank is stamped as “260DC”. The left side of the stem is stamped on the saddle with “CP” logo, with the lower half of the “C” embedded within the letter “P”. The right side on the saddle is stamped with “REGD NO” over “203573”.  I searched Pipedia for more information about the brand and also to try to accurately date this pipe. I have reproduced the details which I could glean from this website:

“In 1863 Frederick Charatan, a Russian / Jewish immigrant, opened a shop in Mansell Street, located in the borough of Tower Hamlets, London E1, where he began to carve Meerschaum pipes.

Charatan was the first brand to make entirely hand-made briars from the rough block to the finished pipe including the stems. The nomenclature “Charatan’s make” refers to this method of production and was meant to differ Charatan from other brands who “assembled” pipes from pre-drilled bowls and delivered mouthpieces.

On the retirement of his father in 1910 Reuben Charatan took over the family business.

In 1950 Herman G. Lane, striving to expand his business in Great Britain, made contacts with the Charatan family. Apparently Lane got a certain influence soon, but it was not until 1955 that Lane Ltd. became the sole distributor for Charatan’s in the United States superseding Wally Frank. This can be documented in a “biography” written for Herman G. Lane titled “Leaves from a Tobaccoman’s Log”.

Thanks to Herman G. Lane’s dedicated labor Charatan became hugely popular in the States. As reported by Ken Barnes in an interview with Rick Newcombe, Reuben Charatan passed away in 1962, and his widow sold the firm to Herman Lane 1 or 2 years after his death [1]. In the early 1960’s Charatan pipes were the first to overstep the $100 Dollar line in US pipe sales. In 1978 Lane’s heirs sold the Charatan company to Dunhill. The Prescot Street factory was closed in March 1982. Thereafter the fame and quality of the make declined.

The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950. Charatan records indicate the DC (Double Comfort) bit was introduced in the 50’s, but some report seeing them in earlier production. Still others indicate they were introduced by Lane in 1960. Regardless, the DC bit is not an accurate way to date a pipe because many Charatan’s were made with regular and saddle type bits throughout the “Lane Era”.

 An excellent article, Dating of Charatans has been translated for Pipedia by Mathias Acciai. This study by Fabio Ferrara of Monterubbiano – Italy is based on more than 2000 old Charatan pipes he studied from the “Basciano stock” purchased by Mario Lubinski – Fermo. This fantastic addition to the Charatan knowledge base is now in English here on Pipedia.

The first step on dating a Charatan is to carefully look to some details:

  1. a) Shape of the mouthpiece
  2. b) marking on the mouthpiece
  3. c) engraving on the shank
  4. d)shape and position of shank engraving/writing

This is because you can make the following conclusions:

a) From 1863 to 1960 the mouthpieces have a normal shape, saddle or tapered. From 1961 they use the ‘Double Comfort’ style still used today. By the way there are some saddle bits (without the double comfort) used in pipes that date after 1960 but these models are always characterized by a X (in the place of the DC) engraved after the shape number on the shank. This means that if a pipe has a tapered mouthpiece instead of a double comfort one, it is definitely a pre-Lane pipe before 1960. While if a pipe has a normal saddle bit stem, it could belong to every era. Nevertheless the pipe is pre 1961 if the shape code does not include an X, and is a pipe from after 1960 if the X is engraved.
Finally any pipe with the double comfort stem is definitely after 1960.

b) The CP logo on the stem is stamped in a different shape according the era it was used. Some differences are less obvious than others, however the glaring differences are detectable in 4 phases. The CP till the 1960 is very fine, the C penetrates the P.
From 1961 to 1977 the CP logo is more pronounced and the C penetrates the P.
From 1980 (approx.) the C does not penetrate the P any more, even though the two letters are joined.
The CP of Dunhill era has a different shape than the one of the French Russell era.

c) Pipes that belong to eras till the 1960 have the engraving ‘CHARATAN’S MAKE LONDON ENGLAND’ in two lines, the shape code is composed by numbers only. The X and the DC appear only on pipes after 1960.

The engraving ‘MADE BY HAND (in caps) -IN-City of London’ in three lines identifies pipes made between 1965 and 1966. The engraving in script font ‘Made by Hand -In-City of London’ on three lines identifies pipes made between 1966 and 1979. The circled £ (Lane) characterizes pipes produced from 1955 to 1980 (approx.)

d) engravings are different in both size and shape, depending on eras.

Identification of a third era pipe (First Lane era, 1961-1965)

Pipes of this period are quite common.

1) The mouthpiece is frequently double comfort, rarely saddle without the double comfort, never tapered. If the stem is not a double comfort but a saddle one, it is characterized by the letter X on the right of the shape code (e.g. 2502X), naturally in this case the letters DC are not displayed.

2) In the CP logo, the C enters the P

3) Presence of £ on the shank (note that from 1955 all the pipe imported in the USA by Lane has it, however that stamping is not synonymous of the Lane era)

4) Presence of the letter DC just after the shape number (e.g. 2502 DC) or of the letter X only if the stem is not a double comfort one

5) Presence in some models of the stamp “MADE BY HAND” on the shank (introduced for the first time in 1958)

6) Presence of the writing “CHARATAN’S MAKE LONDON ENGLAND” in 2 lines

7) The CP logo is thicker than in previous eras. 

From the above information, it can be safely assumed that this particular piece dates from somewhere from 1960 to 1965, that is the first Lane Era, which coincides with the period of the other pipes that belonged to my grandfather. With this information in mind, I moved ahead to the next process in the restoration.

INITIAL VISUAL INSPECTION
I always follow the advice of Mr. Steve given out in his blog on restoration process for novices like me and carry out initial visual inspection of the pipe. This helps a lot in formulating your POA for the restoration.

The bowl is heavily caked with an equally heavy overflow of lava on to the rim top. The outer edge of the rim appears to be intact save for the light charring on the left side in 9 ‘O’ clock direction. However, the inner edge of the rim is a totally different story!!!! Deep extensive charring can be seen on the inner edge in 1 ‘O’ clock direction on the right side and in 8 ‘O’ clock direction on the left side. The internal condition of the bowl and the exact extent of the char can only be ascertained after the process of reaming is completed. The stummel and the shank are covered in grime and dust of these years of use and subsequent storage, giving it a dull and lackluster appearance. This will need to be addressed. Air does not flow easily through the pipe and requires some lung power to do so. The airway in the stem and/ or in the shank is restricted and needs to be cleaned out. The stem is a Double Comfort stem which is correct for the period. Heavy calcification can be seen on the lower half of the DC stem with a few deep bite marks and lot of tooth chatter on both the lower and upper surface. The lip/ button is deformed and will need to be worked upon. All said and done, the major cause of concern which will require maximum attention and work is the rim top, rim inner edge and the extensive charring seen on the right and left inner edge!!!!

THE PROCESS
As usual, Abha, my wife took upon herself the task of reaming the bowl to get rid of all the grime, tars and oils accumulated in the chamber. Using a Kleen Reem pipe tool made short work of reaming and she was able to get rid of the thick cake. She gently removed all the remaining cake crust till she reached the briar using my fabricated knife set and thereafter sanding the chamber with a 220 grit sand paper. Thereafter, using the fabricated knife, I gently scraped and removed all the overflow of lava, tars and oil from the rim top. With hope in my heart and prayer on my lips, I gently scraped the charred wood from the inner edge on both sides till I reached solid briar. The picture below will tell the story of its condition!!!The char marks to the inner edge of the rim on the right side in 1 o’clock direction is the widest followed by the one on left side in 8 o’clock direction. The char on the outer left edge at 8 o’clock direction is not very severe. I decided to top the bowl and create a bevel on the inner edge to address these issues. I Facetimed with Mr. Steve and he too concurred with my POA.

I started by topping the bowl with a 220 grit sand paper till the charred surface on the inner as well as outer edge of the rim was reduced. Using a folded piece of 180 grit sand paper, I gave a slight bevel to the inner edge. However, I was not very pleased to see the results. The charred surfaces stood out like sore thumbs on either sides of the rim.To further mask the charred inner edges, Abha suggested creating a deeper bevel and attempt to conceal the damaged inner edge within this bevel. After viewing the pictures, Mr. Steve also approved of this plan. Thus, I created a deep bevel making sure that the charred surfaces are within this bevel. The inner edge is looking much better and presentable as can be seen in the pictures below. It took me considerable time to complete this stage since I had to frequently check the progress so that I did not end up losing too much surface off the rim top. I, thereafter, cleaned the exteriors of the stummel, rim top and shank with undiluted Murphy’s Oil soap and a toothbrush, taking care that water does not enter into the chamber and the shank. I wiped it down with a soft cotton cloth and kept it aside to dry out. Turning my attention to the stem, I started by masking the “CP” logo and the Regd No. with whitener (pics…..). I painted both the surfaces of the stem with a Bic lighter to raise the tooth chatter and bite marks to the surface. Sanding the stem with 220 grit sand paper, I evened out the surface of the stem. The deeper tooth marks were spot filled with clear CA super glue and set aside to cure overnight. Back to the stummel, I dry sanded the exteriors of the bowl, rim top and the shank with 1500 to 2400 grit micromesh pads and wet sanding with 3200 to 12000 grit micromesh pads. The beautiful birdseye and the cross grains really popped out at this stage!!!!!(PICTUREs…..). Though the darkened areas of the inner edge caused due to charring were very much visible in pictures, in reality it does not look as bad. There is an option to further cover up the darkened areas by staining the complete bowl with a dark stain, I decided not to do so for two reasons, firstly, the pipe looked beautiful in this lighter hues with lovely grains in plain sight and secondly, I DO NOT HAVE THE MATERIAL AND EQUIPMENT FOR THE SAME and also have never tried this technique (this aspect WILL be my agenda during next leave!!!). With that decision made, I rubbed a small quantity of “BEFORE AND AFTER RESTORATION” balm into the briar surface and let it rest for 2-3 minutes for the balm to work its magic. I really feel that this is one product which every pipe smoker should have for routine maintenance of his/ her pipe. This balm infuses fresh breath of life into the briar while forming a protective layer over the briar surface. Using a soft cotton cloth and undiluted (LOL!!!) muscle power, I buffed it to a nice shine. Have a look at the bowl for yourself. With the stummel completed, save for a final polish with PARAGON WAX, I turned back towards working on the stem again. Using a flat head needle file, I sanded the fills to match the stem’s surface. I also worked on the button edge and created a crisp edge. Once I was satisfied, using micromesh sanding pads, I dry sanded the stem with 1500 to 2400 grit pads and wet sanding with 3200 to 12000 grit pads. I wiped the stem with moist cotton swab after every pad and rubbed in Extra Virgin Olive oil after ever three pads (Pictures….). Although I tried to take all care and precautions to preserve the stampings on the stem, I HAVE MANAGED TO OBLITERATE IT!!!!  Can anyone suggest an easy method to restore it???? Indentations are visible though, which is a saving grace!!!!Once I was finished with the stem, I cleaned out the internals of the stem and shank using Isopropyl alcohol, cue-tips, shank brush, regular and bristle pipe cleaners till air flow was open and free. Thereafter, I gave a final polish to the bowl with Paragon wax, rubbing and buffing it with a soft cloth and muscle power till cows came home!!!!!!!! The finished pipe can be seen in the pictures below. Thank you for walking with me on this journey of learning and resurrection of fond memories of my Old Man!!!!!

Restoring & Restemming a Zettervig Handmade 351 Freehand

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Blog by Steve Laug

This is another pipe from the fellow here in Vancouver that he dropped off for me to work on. There were 8 pipes in the lot – I have finished five and this is the sixth. It is a Brandy shaped freehand bowl stamped on the underside of the shank and reads Zettervig over Copenhagen over Handmade over the shape number 351 over Denmark. The pipe came with a stem that was obviously not the original. It was another one of his pipe finds on a recent pipe hunt in Vancouver. The smooth finish had a burnt orange colour over a black undercoat. The plateau on the rim top and shank end were also black. The briar had been covered with a lacquer that had gone cloudy. The finish was very dirty and there was a thick cake in the bowl. The pipe needed to be cleaned thoroughly and a new stem fit to the shank that was more of a freehand style stem. I took close up photos of the rim top and the shank end. I believe that the plateau “style” top of the rim was carved rather than natural. The shank end has a combination of carved finish and genuine plateau. The inside of the bowl has a thick cake around the bowl and some tar and oil on the top of the rim filling in the finish. Some of the original black finish was also worn off.I took photos of the pipe with the stem it had on the bowl when it had been found. It is a saddle stem made to fit flush against a rounded shank. It was not made for plateau style freehand shank ends. I took a photo of the stamping on the underside of the shank. It is very clear and readable. The stamping is clearer than the photo shows.I decided that I would look up some information on the Zettervig brand before I started the clean up on the pipe. I looked up information on two of my favourite sites. The first was Pipedia. Here is the link: https://pipedia.org/wiki/Zettervig. I quote in full:

In the 1960’s and into the early 1970’s Ole Zettervig had a shop in Copenhagen, Denmark where he was carving high quality pipes equal to Stanwell, Larsen, Anne Julie, Thurmann, Bang and others. These early pipes were marked “Copenhagen” and are very collectible. He sold his shop at some point in the 70’s and moved to Kolding and continued to produce pipes as a hobby, but the quality of briar and workmanship is said to not equal the early production. The later pipes he now marked as Kobenhaven rather than Copenhagen, and these were sold by Ole at flea markets throughout Europe.

http://www.pipephil.eu/logos/en/logo-z.html

I started my clean up on the bowl with reaming and then cleaning out the airway to the bowl and the inside of the mortise. I reamed the bowl with a Savinelli Fitsall Pipe Knife to remove the cake on the walls. I used a dowel wrapped with sandpaper to sand down the walls on the bowl. I cleaned out the airway with alcohol (99% isopropyl), pipe cleaners and cotton swabs until they were clean on the inside. I tried to wipe down the bowl with acetone to remove the shiny coat. It did not even begin to permeate the surface. I scrubbed the surface hard to try to break through the finish. It did not work. I sanded the finish with micromesh sanding pads to break the topcoat on the finish down. I wet sanded with 1500-2400 grit micromesh pads. I dry sanded it with 3200-12000 grit pads. I wiped it down after each pad with a cotton pad and acetone. That combination of sanding pads and acetone worked to break down the finish. I used a black Sharpie Pen to restain the rim top and the shank end. It was originally black and I have found over the years that the black pen matches the colour of the original stain.I rubbed down the briar with Before & After Restoration Balm. I worked it into the finish and the plateau style rim and shank end with my fingertips and finished working it in with a shoe brush. The balm worked to clean, preserve and enliven the surface of the finish on the small bowl. The briar was coming alive so I took some photos of the pipe at this point. I buffed the plateau style rim top and shank end with a horsehair shoe brush to give it a shine. I went through my can of stems and found one that would work well on the freehand style Zettervig bowl. I had one was from a freehand pipe. I turned the end of the tenon down with the PIMO tenon turning tool. I did not need to remove too much material from the tenon so it did not take too long. Once I had turned it I sanded it smooth with a piece of sandpaper then tried it in the pipe for the fit and the look. It looked good but needed to be bent a little to follow the low of the bowl. I heated it with a Bic lighter until the vulcanite softened then bent it slightly to match the flow of the bowl.The stem had two dents in the top surface. There was also some heavy oxidation in the vulcanite. I cleaned the areas around the button and filled in the dents with clear super glue. When the repair cured I sanded the repairs and the oxidation with 220 grit sandpaper. I folded the paper and worked in the grooves turned areas of the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil between each sanding pad. I put the stem back on the bowl and buffed the pipe with Blue Diamond polish on the buffing wheel. I lightly buffed the bowl so as not to fill in the sandblast finish. I also carefully avoided the stamping on the underside of the shank. I gave both the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. I have two more pipes to finish for him – both of them that are finds he made while pipe hunting. This is a fun bunch of pipes to work on. I look forward to moving through the rest of them. Thanks for looking. 

Creating a Churchwarden from a Billiard Bowl stamped LIGHT

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Blog by Steve Laug

I finished up some pipes for a guy here in Vancouver and when he came to pick them up he brought more for me to work on. I have finished four of the pipes this is the fifth one. It is a small Billiard bowl that is stamped on the underside of the shank LIGHT. The pipe came without a stem and was one of his pipe finds on a recent pipe hunt in Vancouver.  It is a small billiard with a light sandblast finish. The colour is a mix of dark and medium brown stains. The finish was very dirty and there was a thick bake in the bowl. There was some damage on the inside edge of the rim toward the back of the bowl on the left side. Together we decided to make a churchwarden out of it. I thought he had a great idea so I ordered some stems from JH Lowe online. They arrived last week so I decided to fit a stem to the bowl today. I reamed the bowl with a PipNet pipe reamer with the smallest cutting head and took the cake back to bare walls. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife. I used a dowel wrapped with sandpaper to sand down the walls on the bowl. I cleaned up the inside rim edge with a folded piece of sandpaper and gave the rim a slight bevel. I took a photo of the inside of the bowl once it was cleaned. I touched up the stain on the bowl sides and rim with a Cherry Stain pen. I buffed it with a shoe brush.I rubbed down the briar with Before & After Restoration Balm. I worked it into the sandblast finish with my fingertips and finished working it in with a shoe brush. The balm worked to clean, preserve and enliven the surface of the finish on the small bowl. The briar was coming alive so I took some photos of the pipe at this point. I cleaned out the airway from the shank to the bowl and the mortise area with pipe cleaners, cotton swabs and alcohol. I use 99% isopropyl because it evaporates quickly and cleans the briar very well.I gave the bowl several coats of Conservator’s Wax and buffed it with a soft cloth. I would buff it later on the buffing wheel but I wanted to get a feel for the look at this point in the process. The stems I ordered arrived. They are approximately 9 inches long. The tenon was unturned and the casting excess was along both sides of the stem and the slot end. I used a drill bit to open the airway in the tenon end of the stem. It needed to be the same size as the guide pin on the PIMO tenon turning tool. I measured the diameter of the shank and adjusted the tenon turning tool to cut the new tenon. I used it on a cordless drill and turned the tenon on the stem. I turned it until it was a close fit and sanded it down until it fit snugly in the shank.I heated the stem over the flame of a candle until the vulcanite was soft. I bent it slightly over a small bottle.I sanded out the casting marks on the sides of the stem and the button end with 220 grit sandpaper. I sanded the rest of the stem smooth to remove all of the sanding marks on the diameter near the shank stem junction.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil between each sanding pad. I put the stem back on the bowl and buffed the pipe with Blue Diamond polish on the buffing wheel. I lightly buffed the bowl so as not to fill in the sandblast finish. I also carefully avoided the stamping on the underside of the shank. I gave both the bowl several coats of Conservator’s Wax and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. I have three more pipes to finish for him – all of them that are finds he made while pipe hunting. This is a fun bunch of pipes to work on. I look forward to moving through the rest of them. Thanks for looking. 

 

Restoring a Cased Set of Pipes – 2 JBV and 1 M&T Bent Military Mount Billiards – Part 3

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Blog by Steve Laug

I have already introduced this set of pipes for you in Part 1 of this blog. It is an old cased set of three pipes. Two of them were stamped JBV in an oval and one was stamped M&T Best Briar & Bands. The set was missing the third JBV pipe which I would bet was a smooth meerschaum bent billiard bowl and a second stem. The second stem in the case was for the M&T pipe and was smaller in diameter than the stem for the JBV pipes. As I mentioned in Part 1 the silver was dirty and the bowls caked on all of the pipes but there was something about them that really attracted me. Here is the link to the first part of the blog – the restoration of the most damaged of the JBV pipes: https://rebornpipes.com/2018/07/22/restoring-a-cased-set-of-pipes-2-jbv-and-1-mt-bent-military-mount-billiards-part-1/.

I am including a photo of the opened case showing the pipes and the stamping on the inside of the lid. It reads J.B. Vinche over “Au Nabab” over Bruxelles as far as I can interpret the blurred stamping on the felt lining. You can also see that the case has spots for what looks like a tamper tool and possibly a cigarette holder that are also missing.The next pipe that I chose to work on is the one on center of the case in the photo above. It is stamped M&T on the right side of the shank and Best Briar & Bands on the left side of the shank. The silver ferrule is also stamped BBB in three vertical boxes and the M&T is in an oval with pointed ends over three hallmarks that are hard to read. The pipe is in rough shape, but I am not sure I want to call it that after my experience with the first JBV splitting when I cleaned it. The finish on this one is also shot; there is silver polish on the shank ahead of the ferrule. The rim top is in the best condition of the three pipes and there are no deep nicks on the shank top or underside. There is a thick cake in the bowl and the rim top has some light dents. The inner edge is slightly out of round and there is a crack in the back of the bowl extending from the rim halfway down the bowl side. Like the rest of the pipes in this set the pipe is very dirty.   Throughout the process of  the restoration of the three pipes I have been hunting for information on the brand. I looked and found nothing searching for the M&T brand assuming that the pipe was also Belgian made. Today however I looked more broadly for M&T pipes and found one on Ebay that being sold. It tied the M&T stamping to a company called Müllenbach & Thewald.

Armed with this new information I looked on Pipedia and found a writeup on Müllenbach & Thewald (M&T). Here is the link: https://pipedia.org/wiki/M%C3%BCllenbach_%26_Thewald

I quote from that article in full. The company Müllenbach & Thewald was established in 1830 by Jakob Müllenbach (* 19/10/1800, † 29/03/1876) and Wilhelm Thewald (* 31/05/1807, † 11/06/1888) in Höhr (later named Höhr-Grenzhausen) in the Westerwald area. Having married two sisters, Maria Magdalena and Catharina Friesehahn, the brothers in law joined forces to start a business dedicated to manufacture and trade clay pipes and other pottery goods the Westerwald has been famous for throughout centuries.

After 1848 M&T, as the pipes were stamped later, began manufacturing pipes from different Germany homed woods and as early as 1860 the fabrication of briar pipes started. Previously completely turned by hand, machine fabrication was taken up in 1864. Shortly after the turn of the century a workshop in nearby Vallendar specialising in briar pipes was opened. M&T didn’t make it to the top ranks in German pipe industry but was acknowledgded as a well reputated brand even though.

On 05/01/1945 Höhr was vastly destroyed by a bombing raid including the buildings of the company’s administration and the pipe workshop among other things. But as soon as 01/05/1945 the re-construction began and on 15/01/1947 the pipe factory re-started it’s production. The new and bigger facilities in Höhr-Grenzhausen led to the closure of the older briar workshop in Vallendar. At the end of 1949 47 persons were busy in Müller & Thewald’s pipe production department, where still pipes from other woods than briar were made. As old pictures from the middle of the 1950’s show the share of women workers amounted to more than 35%.

Around 1970 M&T got into serious trouble. Especially M&T’s mainstay, the budget pipe segment, was swamped with pipes from Italy and France, who could produce cheap pipes even cheaper than German brands for they possessed the desired raw material briar in their own countries and in addition wages were substantially lower there. As well the bulk of M&T’s models was fairly old-fashioned and therefore even the better lines of the fabrication couldn’t compete with those of Oldenkott and VAUEN anymore on the most important German market.

So Müllenbach & Thewald ceased pipe production after more than 140 years in 1972. Norbert Gerharz, the last foreman of the workshop, continued as a pipemaker on his own. Müllenbach & Thewald company today is one of Germany’s biggest firms in clay mining.

Given the new information on the brand I was able to decipher the hallmarks on the silver band. The first mark on the left appears to be a crown, the middle one is 933 and the one on the right has a year letter – perhaps a J. From what I can find online using a German Hallmarks Website to try to read the hallmarks (http://www.925-1000.com/Fgerman_marks_a1884_7.html) and a Dutch Museum Catalogue (http://pipemuseum.nl/index.php?hm=4&dbm=1&dc1=1&datering_start=1875&datering_eind=1925&q=1&wmod=lijst&sortby=datering_kruis&startnum=240&id=23843) it appears the pipe was made between 1900-1920.

Now I knew what I was working on. Quite a journey from thinking was a BBB originally to recognizing that was wrong and thinking it was Belgian Made like the JB Vinche brand to finally identifying it as a German made pipe. It also helped to potentially identify a time period for the JBV pipes in the case as well. The make, shape and case all fit the time period.

I had reamed the bowl on the M&T pipe when I did the other pipes in this case. I wrote about it in Part 1 of this blog. I used a PipNet pipe reamer, starting with the first cutting head and working my way up to the second. I took the cake back to bare briar to check out the interior of the bowl. I followed up by cleaning it up with a Savinelli Fitsall Pipe knife and finally sanding the bowl with 180 grit sandpaper wrapped around a piece of dowel. I took the pipe out of the case and took photos of its condition before I started working on it. I put the original stem in the shank to give an idea of the overall look of things. I really like the shape of all three of the pipes in this case. The M&T pipe was more delicate than the JBV pipe with a smaller diameter mortise and stem. It was a nice piece of briar other than the crack in the back side of the bowl. The flow and bend of the briar and the layout of the grain is nicely done. I took a close up photo of the rim top to show the extent of the damage. The rim top is dented and nicked and there is damage on the inner and outer edge of the rim. There is a small crack on the bowl rim on the back right side extending half way down the side of the bowl. I also took photos of the stem to show its condition. It was dirty and oxidized. There was some chatter on the top and underside near the button but there was no serious damage. I took a photo of the back of the bowl to show the crack that was there that would need to be addressed.I also took close up photos of the stamping on both sides of the shank and ferrule. It is clear but not clear enough to read the hallmarks on the silver.I started the process of refurbishing this old German made pipe by lightly topping the rim to remove the damage to the inner and outer edge.Once I had the bowl topped I drilled small microdrill holes along the ends of the crack as under light it went all the way down to the shank bowl junction. I wiped the bowl down with alcohol and filled in the crack and the pilot holes with super glue and briar dust. When the repair had cured I sanded the repair on the rim top, down inside the bowl for about a ¼ inch and down the back side of the bowl with a folded piece of 220 grit sandpaper. I blended the surface of the repair into the rest of the rim top and bowl. I sanded the outer edge of the bowl and the surface of the bowl itself with 220 grit sandpaper. There were many nicks and scratches in the finish as well as the areas that I had repaired. The bowl is beginning to look good at this point. I sanded the rest of the bowl with 220 grit sandpaper and wiped the bowl down with a damp cloth. When sanding, I carefully avoided the stamping on the shank so as not to damage that area. I took some photos of the bowl at this point in the process. Things were looking very good. I rubbed the bowl down with a light coat of olive oil and worked it into the briar. I find that a little oil at this point makes the nicks and scratches stand out clearly on the finish and show me what still needs to be sanded. I cleaned out the inside of the mortise and shank as well as the airway into the bowl and stem with alcohol, pipe cleaners and cotton swabs. The airway was open on this one so pipe cleaners worked to quickly clean it up. The mortise on this pipe did not have a Peterson’s style sump but was still quite dirty. It took a lot of work to clean it out. The stem on the other hand was quite clean on the inside.I polished the ferrule with Hagerty’s Silver Polish to remove the tarnish on the silver. I rubbed it on with a cotton pad and polished it with the same pad.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth after each sanding pad to remove the dust.  The grain was really beginning to stand out nicely. I decided to leave this one with the original stain and not darken or change it. I rubbed the bowl down with Before & After Restoration Balm. It cleans, enlivens and protects the briar. In this case I also found that it blended the stain well on the surface of the briar.   I reapplied the gold to the stamping on both sides of the shank using Rub’n Buff Antique Gold. I applied it in the stamping using the tip of a sanding stick. I let the stamping sit for a few minutes then buffed off the excess product with a cotton pad. When I buffed the bowl the excess gold would be removed around the stamping. Once it cured it would come off easily. I set the bowl aside and turned my attention to the stem. This was the original JBV stem and was made out vulcanite. I sanded out the tooth chatter on both sides of the stem near the button with 220 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to wipe away the sanding dust and bring some life to the vulcanite. With the stem and bowl completed, the third and final installment of this blog – Part 3, is also complete. It is time to reconnect things and take some final photos. I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe multiple coats of carnauba wax to protect. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The repaired crack on the back side of the bowl and the rim top looked pretty good. The repairs blend in nicely with the original colour of the briar. The repairs are visible up close but they look natural. Thanks for walking with me as I continue on the threesome. With this one the three pipes that came in the case are finished. They presented some interesting challenges in terms of the repairs on each of them. They were interesting to work on and all are in smoking condition. Thanks for reading.

Restoring a Cased Set of Pipes – 2 JBV and 1 M&T Bent Military Mount Billiards – Part 2

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Blog by Steve Laug

I have already introduced this set of pipes for you in Part 1 of this blog. It is an old cased set of three pipes. Two of them were stamped JBV in an oval and one was stamped M&T Best Briar & Bands. The set was missing the third JBV pipe which I would bet was a smooth meerschaum bent billiard bowl and a second stem. The second stem in the case was for the M&T pipe and was smaller in diameter than the shank of the JBV pipes. As I mentioned in Part 1 the silver was dirty and the bowls caked on all of the pipes but there was something about them that really attracted me. Here is the link to the first part of the blog – the restoration of the most damaged of the JBV pipes: https://rebornpipes.com/2018/07/22/restoring-a-cased-set-of-pipes-2-jbv-and-1-mt-bent-military-mount-billiards-part-1/.

I am including a photo of the opened case showing the pipes and the stamping on the inside of the lid. It reads J.B. Vinche over “Au Nabab” over Bruxelles as far as I can interpret the blurred stamping on the felt lining. You can also see that the case has spots for what looks like a tamper tool and possibly a cigarette holder that are also missing.The next pipe that I chose to work on is the one on the right side of the case in the photo above. It is stamped JBV in an oval on the left side of the shank. The silver ferrule is also stamped JBV in an oval over BRUX over three hallmarks that are hard to read. The first appears to be a flower, the second a person and the third is ARG over 900. The pipe is in rough shape, but I am not sure I want to call it that after my experience with the first JBV splitting when I cleaned it. The finish on this one is shot; there is silver polish on the shank ahead of the ferrule. There are some gouges in the top and underside of the shank. There is a thick cake in the bowl and the rim top is beat up. There are big chunks of briar missing around the outer edge of the rim. The rim top is chipped and damaged and the inner edge is in rough condition. The JBV Oval was originally gold leaf. There looked like there could be a crack in the bowl down the left side. Like the rest of the pipes in this set the pipe is very dirty. I have included that research in Part 1 of this blog. I also included an old catalogue and some information from Pipephil’s site and Pipedia (https://rebornpipes.com/2018/07/22/restoring-a-cased-set-of-pipes-2-jbv-and-1-mt-bent-military-mount-billiards-part-1/).

I had reamed the bowl on the second JBV pipe and wrote about it in Part 1. I used a PipNet pipe reamer starting with the first cutting head and working my way up to the second and lightly working on it with the third one. I took the cake back to bare briar to check out the interior of the bowl. I followed up by reaming it with a Savinelli Fitsall Pipe knife and finally sanding the bowl with 180 grit sandpaper wrapped around a piece of dowel. I took the pipe out of the case and took photos of its condition before I started working on it. I put the original stem in the shank to give an idea of the overall look of things. I really like the shape of the JBV pipes in this case. The flow and bend of the briar and the layout of the grain is nicely done. It is a shame that the previous owner beat them to death. But one thing I know for certain is that the pipes must be great smokers to have been smoked to the condition they are in when I received them here. I took a close up photo of the rim top to show the extent of the damage. It affects the top and the inner and outer edge of the rim. There are huge chunks of briar missing from the surface and the edges of the bowl. The damage to the outer edge extends down the sides of the bowl. There is also a small crack on the bowl rim on the back right side. I also took photos of the stem to show its condition. It was dirty and had some chatter on the top and underside near the button but there was no serious damage. It is interesting to work on pipes with bowls in this horrible condition and have stems that are not gnawed to the point of no return.I also took a close up photo of the stamping on the shank and ferrule. It is clear but the hallmarks are too worn to read.I started the process of repairing the rim by topping the bowl. I want to even out the high spots on the back and left side of the bowl. Topping part of the bowl is a precarious operation because if you are not careful you can give the bowl a slant. My idea was that those areas had less damage than the rest of the rim and could provide a stable base to work from to address the damage that was on the front and the right side.Once I had the bowl topped I was ready to begin the rebuilding process on the damaged areas on the front and right side. I built those areas up with briar dust and clear super glue. I filled in the large chipped areas on the side and front of the bowl. I repaired the small crack on the right back side of the bowl rim.When the repair had cured I sanded the top by hand with a folded piece of 180 grit sandpaper to flatten the high spots in the repairs. I check the bowl against a hard surface to make sure that it sat firmly in place and did not rock. Once it sat well I topped the entire bowl on the topping board with 220 grit sandpaper to smooth out the repairs and make the top of the bowl flat.I sanded the outer edge of the bowl and the surface of the bowl itself with 220 grit sandpaper. There were many nicks and scratches in the finish as well as the areas that I had repaired. The bowl is beginning to look good at this point. I sanded the rest of the bowl with 220 grit sandpaper and wiped the bowl down with a damp cloth. When sanding, I carefully avoided the stamping on the shank so as not to damage that area. I took some photos of the bowl at this point in the process. Things were looking very good. I steamed out the dents on the underside of the bowl with a hot iron and a wet towel. The heat from the iron created steam and the heat and moisture lifted the dents in the briar until they were smooth.I rubbed the bowl down with a light coat of olive oil and worked it into the briar. I find that a little oil at this point makes the nicks and scratches stand out clearly on the finish and show me what still needs to be sanded.I took a few photos with my computer at work while I was on my lunch hour. The pipe is beginning to look very good. The dents on the underside of the shank and bottom of the bowl are no longer visible. I cleaned out the inside of the mortise and shank as well as the airway into the bowl and stem with alcohol, pipe cleaners and cotton swabs. The airway was clogged so I pushed a pipe cleaner through into the bowl. The mortise was like a Peterson’s sump and it was filthy. It took a lot of work to clean it out. The stem was quite clean on the inside.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth after each sanding pad to remove the dust.  (You can see a small dark spot on the right side toward the front.) I stained the bowl with a Tan aniline stain. I had found that the stain was probably mislabeled as it had a definite red cast to it. I applied it with the dauber and flamed it with a lighter to set the stain in the finish.Once the stain cured I rubbed the bowl down with Before & After Restoration Balm. It cleans, enlivens and protects the briar. In this case I also found that it blended the stain well on the surface of the briar. I polished the silver with a jeweler’s cloth to polish and remove the tarnish. I reapplied the gold to the stamping on the shank using Rub’n Buff Antique Gold. I applied it in the stamping using the tip of a sanding stick. I let the stamping sit for a few minutes then buffed off the excess product with a cotton pad.I set the bowl aside and turned my attention to the stem. This was the original JBV stem and was made out vulcanite. I sanded out the tooth chatter on both sides of the stem near the button with 220 grit sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to wipe away the sanding dust and bring some life to the vulcanite. With the stem and bowl completed, the second installment of this blog – Part 2, is also complete. It is time to reconnect things and take some final photos. I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe multiple coats of carnauba wax to protect. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The badly damaged rim on the pipe came together really well. The repairs blend in nicely with the stain colour. The repairs are visible up close but they look natural. Thanks for walking with me as I continue on the threesome. Part 3 will address the third pipe in the cased set. With this one both of the original JBV pipes are finished. Thanks for reading.

Recommissioning a GBD International Carved Rim Bent Bulldog London Made

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Blog by Dal Stanton

This Bulldog is simply cool.  It was one of those wonderful surprises one hopes for when you buy many pipes in one fell swoop on eBay.  In many of my restoration blogs I’ve mentioned the Lot of 66 which I landed last year while back in the US.  What can I say – God knew that I was restoring pipes to benefit the Daughters of Bulgaria and this Lot of 66 has been a gift that keeps on giving.  It isn’t possible to see all the pipes in the landscape pictures provided and one hopes in the percentages – there has to be some good pipes in the Lot!  Here is the Lot of 66 that I saw then and have pictured several times before.  I’m not positive, but the GBD Rustified Rim Bulldog is on the extreme lower right below – only his bowl showing.Many of my restorations for the Daughters come from people seeing a pipe in my “For ‘Pipe Dreamers’ Only” section on The Pipe Steward blog.  I came up with the idea of this ‘before restoration offerings’ when I found that when people visited us here in Bulgaria, they would know about our work with the Daughters of Bulgaria and that I restored pipes that benefited that cause.  Almost always they wanted to see what pipes I had in the “Help Me! Basket” and they would choose one to be restored.  The interesting thing I discovered was that people live in hope for what something can become.  Estate pipes can be pretty nasty, but people know the amazing wonders of what the restorative processes can produce and so they see the potential and trust me to realize that hope as I bring a pipe to The Pipe Steward worktable on the 10th floor of a former Communist apartment block in Sofia, Bulgaria!  What a story!  I’m living the dream 😊.

Chris, a dedicated pipe man and regular contributor on the Facebook group, ‘The Gentlemen’s Pipe Smoking Society’ was ‘Pipe Dreaming’ while tooling around looking at the offerings and saw the GBD International Bulldog.  What attracted him to the Bulldog was the unique rustified rim with hearty agreement from me.  It adds a flair that you don’t often see on a London Made Bulldog.  The bent stem is cool, too, adding a bit more flare.  Here are some of the pictures Chris saw in the “For ‘Pipe Dreamers’ Only” page: Chris commissioned the GBD Bulldog, which put it in the queue for restoration.  After the restoration is completed and published, I then place a value on the pipe resulting from my research.  The commissioner has the first opportunity to claim the pipe from The Pipe Steward Store.  Chris will have first dibs on this Bulldog when completed.

GBD (Pipedia’s article on GBD), was the handshake enterprise started by three French ‘Master Pipemakers’, Ganneval, Bondier and Donninger in Paris in 1850 to manufacture Meerschaum pipes, which was the primary material used in manufacturing pipes along with clay.  This was true until the discovery of briar in Saint Claude, France, a discovery that changed the pipe manufacturing world.  In 1902 Marechal and Ruchon sold GBD to A. Oppenheimer & Co. in London, which began the shift of GBD to being primarily a British enterprise, even though GBD pipes continued to be produced in Paris and Saint Claude, until 1981, with the closing of the French operation when the name, GBD, was merged with the Cadogan Group.  I enjoy rehearsing the historical developments of pipe names and companies because they add to the enjoyment and appreciation of restoring pipes.

I take some additional pictures of the GBD International Bulldog on my worktable. The nomenclature has on the left side of the shank, a GBD circled with an oval over INTERNATIONAL over LONDON MADE.  The right side has LONDON ENGLAND over 546, the shape number.  The shape number lines up as a Bulldog, ¼ bent, Diamond shank according to Jerry Hanna’s GBD shapes chart listings in Pipedia.  The dating of the pipe is pre-1980s.  The stem’s brass rondel along with the “London, England” stamp indicates a pre-Cadogan era GBD.  The merger was 1981.  This information is clear.

There’s some information that is proving to be a bit more difficult to mine in my research.  I’ve contacted Al Jones (Upshallfan), a regular contributor to rebornpipes, on a few GBDs I’ve restored in the past.  Al is a gold mine of information about GBDs and I appreciate his help.  Previously, he had sent me a PDF he had gleaned from now defunct www.perardua.net/ entitled ‘GBD Model Information’.  From that PDF I found this reference regarding the ‘International’ line of GBD.  I clipped it:I was excited to get a lead on what appears to be a GBD pipe line of “carved top rims” that were stained black.  The reference in the second line is to a 1976 catalog where I could hopefully find more about the International line.  Hopeful of finding this catalog, I went to the internet.  Unfortunately, I could find nothing.  Also disheartening, the usual go to page for catalogs, Chris’ Pipe Pages, I discovered some time ago, now seems to be defunct.  Sad.  So, again I sent Al a note with some questions.  His reply came very quickly with this picture of at least one ‘GBD International’ from the 1977 Tinderbox catalog.  The writing is not easy to make out but the “M.” example of the International line is a nice looking oval shank Volcano shape which I can make out has a carved rim like the Bulldog.  With this information, my thinking is that the GBD Bulldog I have is dated from 1976 but earlier than 1981.  Again, much thanks to Al Jones!Looking at the GBD International Bulldog itself, it is in decent condition.  There is some cake build up in the chamber and the carved rim shows some expected grime but not too much.  The twin dome grooves are full of debris and need to be cleaned.  The bowl itself looks very good – it has some expected grime, but the briar looks exceptional underneath.  It will look good when cleaned up.  The stem has some deep oxidation and the bit shows some dents and tooth chatter that will need correcting.

I begin the restoration of this GBD International Bulldog by adding the stem to a soak using Before & After Deoxidizer.  After running pipe cleaners dipped in isopropyl 95% through the internals of the stem, it joins 5 other pipe stems in queue for restoration.  I leave the stem in the soak for a few hours then fishing the GBD stem out, I wipe it off with a cotton pad wetted with light paraffin oil.  I also put a pipe cleaner through the stem to push the fluid out and follow with a pipe cleaner dipped in isopropyl 95% to assure that the airway is clear. After cleaning the stem of the Deoxidizer, I can still detect oxidation in the vulcanite.  I take another picture of the stem with the aperture open more to show what I’m seeing.I decide to give the stem another soak in an OxiClean solution.  After covering the rondel with petroleum jelly, I put it in the soak. I’m not sure if the brass rondel will react or not to the OxiClean, but I take no chances.While the stem is in the OxiClean cooker, I turn to the stummel.  First, I use the Pipnet Reaming Kit to remove the carbon cake from the Bulldog’s chamber.  It takes 2 of the 4 blade heads available in the kit.  I follow this using the Savinelli Fitsall Tool to fine tune more by scraping the chamber walls removing more carbon.  To get down to fresh briar, I then wrap a 240 grit piece of sanding paper around a Sharpie Pen and sand the chamber.  To clean up, I wipe out the carbon dust with a cotton pad wetted with isopropyl 95%.  The pictures show the progress. Moving along with the stummel, I use undiluted Murphy’s Oil Soap with a cotton pad to scrub the surface of the briar.  To clean the rim, I use a bristled tooth brush with Murphy’s to clean the carved angles and valleys.  I then rinse the bowl with cool tap water.  The last thing I do is take a sharp dental probe and run it through the twin dome grooves to remove the small debris that had lodged in the grooves.  With my wife’s help, I record a picture of this surgery.Since I like working on clean pipes and I know new stewards like smoking with clean pipes, I turn to the internals of the stummel.  Using cotton buds and pipe cleaners with isopropyl 95%, I go to work.  I’m thankful to discover that there is little resistance.  Later, at the end of the day, I’ll clean the internals further by using a kosher salt and alcohol soak.With the internals clean, I turn again to the briar surface.  To enliven the tired finish and to remove the small nicks and cuts that come from wear, I wet sand with micromesh pads 1500 to 2400, then dry sand with pads 3200 to 4000 and 6000 to 12000.  With each cycle, I enjoyed watching the grain emerge.  This GBD International Bulldog has nice grain – nice vertical flames rising to the carved plateau.  I’m liking this. I also want to freshen the carved black plateau – rim.  I use a black furniture dye stick to apply to the rim.  Later, when I apply compound, I’ll blend the black more, so it has more textured matte depth. Now, back to the stem.  The GBD stem has been soaking in OxiClean as a second salvo against the oxidation in the vulcanite.  After taking it out of the OxiClean bath, I use 600 grade paper and I wet sand the stem.  I work on the areas that show the deeper oxidation.  I then use 0000 steel wool and work over the entire stem, paying close attention to the area around the rondel.  I’m not 100% satisfied, but I may do more after I work on the bit. I take a picture of the upper bit and the lower bit to show the tooth dents.  The upper is not bad but the lower has two significant clinch bites and some damage to the button lip.To lessen the severity of the dents I heat the vulcanite using a Bic lighter by painting the dented areas with a flame.  As the vulcanite heats, it naturally expands and retakes some of the original ‘foot print’ of the dent.  I heat both upper and lower.  The upper will easily sand out but the lower still has work to do.To fill the dents and rebuild a little of the button, I use Starbond Black Medium CA glue.  I spot drop the black CA glue on the dents and then I use an accelerator to quicken the curing time.I then use a flat needle file and 240 grade sanding paper to sand down the patches.  I use the file to freshen the button – to reestablish crisp button edges.The following two pictures show the lower bit/button work – first in progress then completed with filing and 240 paper.I continue the smoothing and erasing of the 240 scratches by using 600 grade paper and then finishing with 0000 grade steel wool.  The patches look good, oxidation seems to be abated and the button shaping will be greatly appreciated by a new steward!I now turn to micromesh pads by first wet sanding with pads 1500 to 2400, then dry sanding with pads 3200 to 4000 then 6000 to 12000.  After each set of three I apply Obsidian Oil to revitalize the vulcanite.  The stem looks good. Turning now to the stummel, to enrich the briar grain I apply Before & After Restoration Balm.  I put a little on my finger and work it into the briar surface.  As I work it in, the liquid thickens into a wax-like substance.  After some minutes, I wipe off the Balm using a clean cloth.  As the Balm comes off, the surface buffs up nicely.With my day ending, I continue cleaning the internals of the stummel.  I use a kosher salt and alcohol soak.  I fashion a wick by stretching and twisting a cotton ball. I insert the ‘wick’ down the mortise into the airway.  I then fill the chamber with Kosher salt which, unlike iodized salt, leaves no aftertaste.  I then situate the stummel in an egg crate giving it stability and then add isopropyl 95% with a large eye dropper until it surfaces over the salt.  After a few minutes I top the alcohol once again and then turn out the lights.The next morning the soak had produced results with soiled salt and the wick absorbed more oils and tars.  I remove the expended salt to the waste and wipe the chamber with paper towel.  I also blow through the mortise to remove any remaining salt particles.  I then expend a few more pipe cleaners and cotton buds to clean up left overs from the soak.  The internals are as fresh as I can make them.I reunite stem and stummel and mount a cotton cloth buffing wheel to the Dremel, setting the speed at the slowest.  I then apply Blue Diamond compound to the entire pipe.  I also work on blending the black matte plateaued rim.  What I discover regarding the rim is that when I simply buff it with the Blue Diamond compound, is shines it up!  The exact opposite than dulling it down to a matte, charcoal look.  Then I came up with the idea of simply wetting a cotton pad with alcohol and dabbing it over the rim to dull the finish.  It worked like I was hoping.  I take a picture of before and after.  It’s difficult to see different shades of black in a photo!  But it does look good – the effect is striking. After completing the compound application and blending the rim, I wipe the pipe with a felt cloth to remove residue compound dust in preparation for the wax.  I then switch to another cotton cloth wheel on the Dremel, increase the speed to about 40% full power and apply a few coats of carnauba wax to both stummel and stem.  After application of the carnauba, I give the pipe a rigorous hand buffing to raise the shine.

Oh my.  The grain on this GBD International London Made shouts for attention!  I’m pleased with the results.  The flame grain emerges from the heel of the bowl – out of densely populated bird’s eye and swirls to reach toward the dome of the stummel, culminating in the craggy plateau of the rim.  There’s a lot going on with this bent Bulldog. It is headed to The Pipe Steward Store and since Chris saw the potential of this GBD International, he will have first dibs on bringing the Bulldog home.  The sale of this pipe benefits the Daughters of Bulgaria – helping women and girls (and their children) who have been trafficked and sexually exploited.  Thank you for joining me!  I can’t resist starting off with a before and after picture lest we forget!

Transforming a Stately Peterson’s System Standard Republic of Ireland 312

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Blog by Dal Stanton

This Peterson’s System Standard Republic 312 came to me in the Lot of 66 that I secured last year on the eBay auction block.  This eclectic collection of pipes has been good to me and beneficial for the Daughters of Bulgaria as I’ve recommissioned many pipes of this Lot and they are now in the hands of new stewards.  This Pete can be found in the picture below just cattycorner to the lower left of the Sculpted Gourd Calabash that was already recommissioned and with a new steward in Washington State, USA – a US Airforce pipe man serving his country. The Pete now on my worktable was commissioned by a long-time friend and colleague who worked with us while we lived in Ukraine several years ago – before we lived here in Bulgaria.  Debbie contacted me from her present home in the US state of Montana about acquiring a special pipe for her husband’s birthday.  Unfortunately, James’ birthday was coming on a faster timetable than I could accommodate, so we settled on a special Christmas gift.  She looked through the offerings on the www.ThePipeSteward.com section called, For ‘Pipe Dreamers’ Only and after getting input from James’ best friend, settled on the Pete.  When I asked her why the Pete, the response was that it was a manly looking pipe as well as its origins – the Republic of Ireland.  James’ rich heritage finds Irish roots, and Debbie felt that this Pete’s disposition would suit James well.  What a great wife!  So, in the queue the Pete 312 went and now he’s on my worktable.

Not long ago, I enjoyed restoring my first Peterson’s – a System Standard 313 which allowed me the opportunity to look more closely at the history of this well-known Irish pipe name.  What I found interesting and helpful was the description of the classic Peterson System Pipe.  When this design hit the market in the late 1800s it was innovative then and continues to be popular today. Two design innovations were the focus: a trap (or sump) that collected the moisture in the mortise and the well-known ‘P-Lip’ stem, which stands for ‘Peterson’.  This design was supposed to be superior by directing the smoke to the upper part of the mouth rather than burning the tongue.  It is also engineered to compress the air as it moves toward the button with an internal narrowing of the airway.  I found this helpful cut-out of the System Pipe at Pipedia’s article about Peterson.The System 313, I last restored, was quite a bit smaller than this larger System Standard 312.  I found a very helpful Peterson’s System Standard shapes chart at the ‘Amazingmisterp’  blog site – link.  It helpfully situated the 313 and 312 next to each other for an easy comparison – circled below.  I enjoy looking at the nuanced shapes that Peterson has produced through the years.  I can understand why they continue to be a very collectable pipe name and why it would be a great challenge to add to your collection the entire roster!  As a ‘Made in the Republic of Ireland’ stamped Peterson, it is considered to be Republic Era which spans anywhere from 1949 until the present (from the Pipedia article:  A Peterson Dating Guide; A Rule of Thumb, by Mike Leverette).The Peterson history is captured in a short article found in Pipedia which included a bit here:

History pertinent to our purposes began in the year 1865; the year Charles Peterson opened a small tobacco shop in Dublin. Later in 1875, Charles Peterson approached the Kapp brothers, Friedrich and Heinrich, with a new pipe design and with this, a very long-lived partnership was formed, Kapp & Peterson. This new pipe design is the now famous Peterson Patented System Smoking Pipe. By 1890, Kapp & Peterson was the most respected pipe and tobacco manufacturer in Ireland and rapidly gaining followers in England and America. In 1898 another of Peterson’s remarkable inventions became available, the Peterson-Lip (P-Lip) mouthpiece, also known as the Steck mouthpiece. So, for the purpose of this dating guide, we will study Irish history, relevant to our pipe dating needs, from 1870s until now.

With the Peterson’s System Standard 312 now on my worktable, I take some pictures to get a closer look and assess his condition. The nomenclature is clear.  On the left side of the shank is stamped in arched fashion, ‘PETERSON’S’ over ‘SYSTEM’ over ‘STANDARD’ in straight letters.  Above this stamp, on the nickel ferule is ‘K&P PETERSONS’.  The right side of the shank bears the ‘MADE IN THE REPUBLIC OF IRELAND’ placing it in the Republic Era – from 1949 until the present (from the Pipedia article:  A Peterson Dating Guide; A Rule of Thumb, by Mike Leverette) The shape number, 312, is below it.

Assessing the condition of this larger, stately Pete, there’s cake in the chamber that needs to be cleared to allow fresh start.  The rim has some lava caked on it and some burn damage from lighting the tobacco.  The left front of the stummel is darkened from the briar over-heating in the same area that appears to be the lighting point over the rim.  I see very nice briar under the dull finish.  The heel of the stummel appears to have two larger fills that I’ll need to take a closer look at.  The heel is also skinned up.  The P-Lip stem has heavy and deep oxidation as well as calcification on the button and some tooth chatter.  I also detect two deep gashes on the upper and on the lower stem – almost like something sharp was clenching the stem.   That will need repair.

With the assessment completed, I start the restoration of James’ Christmas Pete by placing the heavily oxidized P-Lip stem in a bath of Before & After Deoxidizer along with five other pipes’ stems that are in queue for restoration.  The Pete is on the far left – first in line of this batch.While the stem is soaking for several hours in the Deoxidizer, I turn to the Peterson stummel.  I start my using the Pipnet Reaming Kit.  Starting with the smallest blade head, I go to work.  I use two of the four blades available to do the heavy lifting on cake removal.  I then fine tune the reaming by utilizing the Savinelli Fitsall Tool by scaping the chamber wall.  Then, after wrapping 240 grade paper around a Sharpie Pen, I sand the chamber revealing fresh briar.  Finally, I clean the chamber using cotton pads wetted with isopropyl 95% to remove the residual carbon dust.  With the carbon cake removed, I inspect the chamber and it looks great.  No problems with crack or heat fissures.  The pictures show the progress. Now I turn to cleaning the external bowl using undiluted Murphy’s Oil Soap and cotton pads. I also utilize a brass wire brush on the rim.  After scrubbing, I rinse the bowl in cool tap water.  The rim is not in good shape and will have to be topped to clean it up.  The two fills I saw on the heel of the stummel are not solid and are not flush with the surface.  I use a sharp dental probe to dig out the old filler.  I will patch these later. With my day ending, I decide to move forward on the heel fill patches to allow them time to cure through the night.  I do additional excavation of the old fill material with a sharp dental probe to remove what I can.  I then wipe the area with a cotton pad wetted with isopropyl 95% to assure that it is clean.  I mix a small batch of CA glue and briar dust to create a putty.  Using a toothpick, I gradually mix the CA glue with the briar dust until it reaches the viscosity of molasses and then apply the briar dust putty to the old fills using a dental spatula.  I apply more than needed to create a mound to be sanded down and blended after cured.  I set the stummel aside and turn off the lights. Morning has come and first order of business before heading out for the workday is to pluck the P-Lip military style stem out of the Before and After Deoxidizer bath.  I allow the stem to drain for a few minutes then I use cotton pads with light paraffin oil to wipe the raised oxidation off the stem.  I also use alcohol to clean the surface as well as with pipe cleaners to make sure the airway is cleared.  The Deoxidizer has done a good job, but I still detect oxidation that will require sanding the vulcanite.  The button also is rough with a combination of tooth dents and calcification ridges that linger.  Of course, the twin ‘pincer’ gashes remain at the mid-stem.  The Before & After Deoxidizer bath is the first salvo.I decide that the second more aggressive salvo to attack the deep oxidation, gashes and tooth dents is to use 240 grade sanding paper over the entire surface of the P-Lip stem – of course, care is given to safe-guard the ‘P’ embedded on the stem.  After completing sanding with 240 grade paper, I wet sand the stem using 600 grade paper.  Then, using 0000 grade steel wool, I sand/buff up the stem.  The sanding process removed the major difficulties with the dents and gashes.  I’m hopeful as well, that the oxidation was also dispatched.While my focus is still on the stem, I apply Before & After Fine Polish, working the polish in with my fingers.  After letting it set a few minutes I wipe the polish off with a cotton pad then in the same way, apply Before & After Extra Fine Polish and let it absorb for a few minutes.  I then wipe it down again with a cotton pad.  These polishes not only help to revitalize the vulcanite but also to continue removing the oxidation.Moving forward, using micromesh pads 1500 to 2400, I wet sand the stem.  Following this, I dry sand using pads 3200 to 4000 then 6000 to 12000.  After each set of 3 I apply Obsidian Oil to continue refreshing the vulcanite P-Stem.  I love the glossy pop of the vulcanite after the micromesh process.  I take pictures to show the progress and I put the stem aside to dry. Turning to the Peterson stummel, the briar dust and CA glue patches have cured and time to file and sand the mounds down.  First, using a flat needle file I file down the excess putty mounds almost to the briar surface.  I take a picture of the starting point, then the filing process.  Then, switching to 240 grit paper I continue the sanding process to the briar surface.  The picture below shows how after the excess is sanded away, the briar dust putty is left providing a new, stronger fill in the briar blemishes.  I then switch to 600 grade paper to finish the sanding to this point. Flipping the stummel over, I tackle the significant rim damage.  I take a picture to get a closer look.  The rim is darkened from scorching but also it has developed dips in the surface plane from burn damage.  To repair the rim and establish a clean, new plane surface, I top the bowl.  Using a kitchen chopping board, I place 240 grit paper on it and gently rotate the inverted stummel in circles – checking often to make sure I’m not leaning into a soft area. After a few rotations I take a picture of the rim.  The picture below shows the degree of damage to the rim by revealing where the board is not making contact with briar – the dips in the rim. The next picture shows where I stop topping with the 240 grit paper.  I don’t want to take more briar off the top.  I kept my eye on the nickel shank ferule which was very close to the rim plane as I was topping.  I did not want to scratch it up!  After the 240 grit, I replaced it with a sheet of 600 grit paper to erase the scratching created by the 240 grit paper.The darkened areas on the rim (picture above) are residual effects of scorching.  To minimize this, I will cut an internal rim bevel to remove the damage as well as adding a touch of class to this already classy Peterson’s System Standard.  I start with a coarse 120 grit paper to do the initial beveling. I pinch the rolled piece with my thumb and rotate it around the internal rim circumference creating the even bevel.  I follow the 120 paper with a rolled piece of 240 grade paper then 600.  I repeat the same process for the external rim circumference.  The bevel looks good.  The pictures show the progression. I just realize that I became so involved in the technical aspects of this restoration that I forgot to clean the internals of the stummel!  Back to the dirty work.  I use pipe cleaners and cotton buds dipped in isopropyl 95% and go to work.  I also use dental spatulas and probes to scrape the mortise walls.  I also utilize a shank brush to scrub the airway and the mortise walls. I read how challenging Petersons are in the clean-up and this one is no exception.  I expend a lot of cotton buds, alcohol and time and I seem to be making no dent in the gunk carnage.  I finally halt this approach and decide to let it cook overnight in a kosher salt and alcohol bath.  Using a cotton ball, I fashion a wick which I insert down the airway and into the sump area of the mortise. I fill the bowl with kosher salt, which, unlike iodized salt, does not leave an aftertaste. I then fill the bowl with alcohol and let it sit overnight.  Time to turn out the lights. The next morning the kosher salt/alcohol bath did the job through the night. The salt is discolored and the cotton ‘wick’ has drawn tars and oils out of the internals.  After removing the expended salt into the waste and wiping the old salt out of the chamber with paper towel, I blow through the mortise to clear out salt from the internals.  I then follow by using pipe cleaners and cotton buds to make sure things are clean.  Oh my….  The grunge continues unabated!  This is one of the nastiest pipes I’ve tackled!  I’ve read that Petersons are notoriously difficult to clean…. Since I’m running out of time – I need to go to work, I decide to do another kosher salt soak through the day while I’m working.  Off I go…hopeful that the second time is the charm.Several hours later, home from work, and again, the salt is discolored, and the wick shows evidence of gunk extraction.  Again, I clear the salt from the chamber and use additional cotton buds and pipe cleaners – I’m pleasantly surprised to find that the internals are indeed clean!  I use only one cotton bud and pipe cleaner.  I can almost guarantee, this Peterson is the cleanest it’s been since it came from the factory in Ireland!Turning to the stummel surface, to remove the old tired surface finish and nicks and cuts from normal wear, I wet sand the stummel using micromesh pads 1500 to 2400.  I follow by dry sanding using pads 3200 to 4000 and 6000 to 12000.  I take pictures recording each step of the micromesh process.  I enjoy watching the grain emerge – this is one of my favorite parts of restoration. To enrich and deepen the briar grain, I then apply Before & After Restoration Balm to the stummel surface.  I apply some to my finger and work the Balm into the briar.  It starts with having a light oil texture and then thickens as it’s worked into the surface – taking on a wax-like texture.  I take a picture of the Balm on the stummel surface and set it aside to allow the Balm to absorb.After about 45 minutes, I use a cloth and wipe the Before & After Restoration off the stummel.  As I wipe and rub it begins to start buffing up.  I like how the Balm works – it is a subtle enhancement to the briar grain hue that deepens the color. I now mount the Dremel with a cotton cloth buffing wheel, set the speed to the slowest, and apply Blue Diamond compound to both stem and stummel.  I apply the compound methodically around the briar surface using the table lamp to see the movement of the compound on the surface as I move the buffing wheel.  As a fine abrasive, the compound removes the very fine blemishes on the stem and stummel surface – buffing the surface to it natural sheen.  I change to another cotton cloth wheel and use the Blue Diamond to clean/buff the Peterson’s classic nickel ferule. When I finish applying the compound, I wipe the stummel and stem with a felt cloth to remove the compound dust in preparation for the carnauba wax application.Before I move on to applying the wax, I have one more project.  The Peterson ‘P’ stamp on the stem needs some touching up.  I use white acrylic paint to do the enhancement.  I lightly apply a coat of the paint over the ‘P’ stamping and while still wet, I dab it very lightly with a cotton pad leaving a film – in the second picture below.  It doesn’t take long to dry, leaving the ‘P’ filled with paint.  I then lightly scrape the dried paint off the surface using the middle, flat section of a toothpick.  The toothpick slides over the top of the ‘P’ leaving the freshened stamping.  It looks great! I now mount another cotton cloth wheel to the Dremel, increase the speed to about 40% of full power, and apply carnauba wax to both stummel and stem. I follow this by giving the stummel and P-Lip stem a hand buffing with a microfiber cloth to raise the shine.

My oh my, did this Peterson come out nicely – he is stately.  The stem reach gives a long flowing impression.  The briar grain is rich with bird’s eye and swirls – pleasing to the eye.  The 312 is a larger System pipe and feels full in the palm.  I’m sure James will appreciate the gift that his wife has provided him under the tree this year and I’m thankful their support of the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thank you, James and Debbie!  Debbie found this Peterson’s System Standard Republic 312 in the “For ‘Pipe Dreamers’ Only” section of The Pipe Steward website where many pipes are available to be commissioned – all benefitting the Daughters of Bulgaria – a great cause helping women who are/were enslaved.  Thank you for joining me!  I start with a ‘Before & After’ picture lest we forget – an amazing transformation!