Tag Archives: stem work

Restoring a Republic Era Shamrock 999 Rhodesian

Blog by Steve Laug

When I saw this pipe on Ebay I immediately threw in a low bid. The seller included two photos the clear side view of the pipe shown below and the second photo below – an out of focus picture of the stem end. It was obvious there was damage to the stem and that it would take some work but it was still interesting to me. I was the only bidder so the pipe became mine.

It was stamped Shamrock on the left side of the shank in capital letters (once it arrived I saw that on the right side of the shank it bore the stamping “A Peterson Product” over Made in the Republic of Ireland with 999 stamped next to that). While the seller never revealed the data stamped on the right side of the shank or the shape number it was clearly a Peterson 999 – one of my favourite shapes. I am particularly fond of the thick shanked older versions of the shape but this one looked workable. While I waited for it I did some research on the brand. I have several Shamrock pipes and fortunately all of them are very nicely grained briar.

I wrote to a favourite source of all things Peterson, Mark Irwin, to inquire about the mark. He responded with the following helpful information. “There were two Shamrock lines—the Rogers Import U.S.-only line with the nickel band, and the Peterson unmounted line with a white “S” stamped on the mouthpiece. This line—which is what your pipe is from—debuted in the 1945 catalog in the 30 classic shapes then being offered, in both smooth and sandblast, always with a fishtail mouthpiece, and continued with the same finish and “S” stamp until the 1975 catalog. It was a “Product” line, so look carefully for fills, as Peterson always strives to get the most mileage out of their briar. If it does indeed lack fills, someone messed up in the workshop, as it would normally have been released in a much higher line. The name was subsequently used on newer “Shamrock” lines with various finishes and stains until very recently, but always as an entry-grade line.”

I also was a bit more information on the stamping on the other side of the shank so I read more on dating Peterson Pipes in an article here on the blog by Mike Leverette. In it I found that pipes that bore the Republic of Ireland stamping came from the Republic Era which extended from 1949 until the present. “The Republic of Ireland was formed on 17 April 1949. From 1949 to present the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.”

Mike also addressed a further question on the stamping “A Peterson Product”. He wrote: “Also, we must address the stamp “A Peterson Product.” During the last few years of the Pre-Republic era and throughout the Republic era, Peterson began stamping their other lines, such as Shamrocks and Killarneys, with “A Peterson Product” over the COM stamp. So a pipe stamped thusly will have been made say from 1948 to the present with the COM stamp identifying it as a pre-Republic or a Republic pipe.”

That was helpful information. With Mark’s and Mike’s information I had learned a lot about my pipe even before it arrived. It came from the earlier Shamrock line which debuted in 1945 and continued until 1975. It certainly fit in the description of a classic shape and an unmounted line with a white S on the stem. It was a Republic Era pipe which put it after 1949 and bore the Peterson Product stamp which put it in the same time frame. That is as specific as I can get in dating this pipe.

When the pipe arrived I opened the box and took it out of the bubble wrap. The stem was frozen in the shank and did not fit against the shank. The grain was beautiful and the natural finish was dirty. The bowl had a thick cake and still had a half bowl of unsmoked tobacco. The rim had a build up of tar on it that was thick. The inner and outer edge of the rim was undamaged and the bowl was still round. The stem was oxidized and the button end had significant damage as can be seen in the third photo below.

I put the pipe in the freezer and left it overnight so that the temperature change would do its magic and loosen the stem in the shank. In the morning I took it out and was able to remove the stem with no problems. The photo below shows the damage to the button very clearly. There is also a sand pit visible in the side of the bowl. It is unfilled and from what I could see of the rest of the bowl there were not any fills. I left the tobacco in the bowl while I worked on the rim. I scrubbed it with saliva and cotton pads until I was able to remove all of the tarry build up. I also scrubbed down the rest of the exterior of the bowl and shank. I removed the tobacco with a dental pick and then reamed the pipe with a PipNet reamer and took the cake back to bare wood. I used the dental pick to also clean out the twin rings around the bowl. These were packed with dust and wax from previous buffing.I set up my retort and put the tube on the broken stem. I loosely stuff a cotton ball in the bowl and heated the alcohol over a tea light candle. I ran the alcohol through until it came out a rich brown. I emptied the test tube and refilled it with alcohol and repeated the process. The second time the alcohol came out clean. I removed the retort and cleaned out the shank and bowl with cotton swabs and pipe cleaners.

I debated for a long time what to do with the damaged stem. I could try a stem splice or replace the stem. I could also cut off the stem and reshape the button. In looking over the stem I decided there was enough length and material to allow me to cut if off and reshape it. I used a Dremel with a sanding drum to remove the broken part of the stem. I squared it off on the topping board and I was ready to recut the button.

I use needle files to cut the lines of the new button. They give me a good square edge and let me cut the basic shape of the button.

Once the line is cut I use a variety of tools to trim back the taper from the line back toward the shank. I used an emery board to work on the shape of the stem. Often this is all I need but in this case it was not enough.

I used a knife blade shaped needle file to shave the stem back to the button. With this blade I removed a lot of the excess material and the button began to take shape. I also used the file to begin to shape the oval of the button and to open up the slot in the end of the button. I continued to work on the taper of the stem and smoothed out the flow o the stem to the button using 220 grit sandpaper.

Once I had the shape and the taper of the stem correct I put a washer on the tenon and inserted it in the shank so that I could work on the stem. I sanded the stem with 220 grit sandpaper to remove the oxidation and then sanded it with a medium and a fine grit sanding sponge. I carefully avoided damaging the logo stamp on the stem. I also rubbed the bowl down with a little olive oil on a cotton pad. It really enlivened the grain on the pipe. I buffed it lightly with White Diamond and then gave it several coats of carnauba wax.

Once the oxidation was taken care of I used some liquid paper to re-whiten the S on the stem. The photos below show the shape of the button and the stem at this point in the process. The new button works well and the shortening of the stem did not too seriously damage the appearance of the pipe.

I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three grits of micromesh sanding pads.

I rubbed it down with a final coat of Obsidian Oil and once it had been absorbed into the vulcanite I hand buffed it with a soft cloth and took the next two photos to show the finished look of the stem.

The finished pipe is shown below. The two profile photos show the look of the new button and the revised taper of the stem. It feels great in the hand and in the mouth. The bend matches my other 999 pipes and the overall length actually is the same as the chunkier stemmed early 999s that I have in my collection. I buffed the pipe and stem with White Diamond and gave it several coats of carnauba wax. I buffed it with a soft flannel buff to raise the shine on the pipe. It looks and smells fresh and clean. It is ready to load with a bowl of Virginia and give an inaugural smoke. In closing look at the grain on this old Shamrock – for the life of me I can find no fills in the briar. It is clean – two or three smalls sandpits but they in no way effect the overall look of the pipe. Amazing, I think that it did indeed slip through during production. No problem for me, I will enjoy it.

A Unique Town and Country Squat Round Bottom Rhodesian – Robert M. Boughton

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Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

The pipe with solemn interposing puff,
Makes half a sentence at a time enough;
The dozing sages drop the drowsy strain,
Then, pause and puff – and speak, and pause again. — William Cowper (1731-1800), English poet, in “Conversation,” 1782

INTRODUCTION
When this odd little pipe arrived in the mail a couple of months ago, as part of an estate lot, it stood out, to be sure. Amongst a beautiful Kaywoodie Standard mixed Sandblast/Smooth Grain Billiard, an elegant LHS Park Lane DeLuxe Dublin, a vintage WDC Full Bent Billiard with 14K ring, an Ehrlich Rusticated Billiard and two others – yes, it stood out. I will leave it to the reader to determine the nature of the deviation.

Still, it did force me to reconsider the true form and figure of a Rhodesian, and to imagine the turmoil I could incite if I threw this pipe as an example into the ongoing brouhaha that is the Bulldog versus Rhodesian debate. I do have a touch of Old Nick in me that way (and I don’t mean St. Nick).

Yet how else can I describe this weird pipe, at its basest, but as a Rhodesian, despite the squatness of its stature and the roundness of the bottom of the bowl? The fact is that this Town and Country (made by the Bradberry Briar Pipe Corp. of New York) has a rounded bowl with two slits carved into its upper end below the rim and a round shank.

RESTORATION
Part of me did not want to mess with the original stain, but some impulse screamed at me, “Drown this thing in Everclear and see what lies beneath!” And so, that I did. As it turned out, the voice was right. All kinds of scratches and other flaws became apparent where they were obscured before.

Beginning the process of removing the various blemishes with a thorough sanding (except for the nomenclature)using 220-grit paper, I was careful to make smooth, even runs in the directions of the grain. After some time at this task, rubbing the fine briar dust away with a rag as I progressed, I was at last satisfied with the results.

To prep the wood for staining, I brushed the surface with super fine steel wool, which returned the natural color of the briar and created a light sheen. Then I commenced a thorough de-wrinkling treatment with micromesh pads, starting with 1500, then 1800, 2400, 3200 and 4000. Again, I rubbed the wood clear of any residue between each micromesh pad.

The obvious next step seemed to be a full cleaning of the pipe’s interior. Expecting to find the usual massive buildup of crud associated with the shanks of most estate pipes, I was in fact shocked to see the wire-handled, heavy-duty bristly cleaner, dipped in Everclear, emerge from the exercise almost un-befouled the first time and spotless the second.

Still wary, I sanded the pinky-sized circumference of the chamber with a Lilliputian-sized scrap of 220-grit paper and succeeded in removing a fair amount of carbon. Then I inserted an alcohol-soaked square of gun cleaning cotton cloth and twirled it with the aforementioned pinky until most of the carbon residue was cleared from the chamber.

Despite the failure of the wire cleaner to dig up more than trace elements of old tobacco, and determined to assure the shank was truly ready to pass anyone’s test, I employed my newly acquired proficiency in retorting. To my utter dismay, despite my certainty that I had performed the retort without error, the remainder of the boiling alcohol – which had surged all the way into the chamber and left the cotton there somewhat dirtier than it started – returned to the Pyrex test tube clear enough to drink, if I were so inclined. Disbelieving the unheard of result, I re-boiled the alcohol in a second and sent it packing again whence it had returned once empty-handed, so to speak. The second try came back as clean as the first.

At last, my mind exploded in dizzying exultation, a clean shank at the outset!

I turned to the stem, which, other than being a uniform military green, was all but devoid of scratches or chatter. There was one small ding, but given the usual mauling of stems I encounter, this one was a gift from Heaven. As I have yet to come up with a formula for a solution in which to treat stems, I was compelled to do it the old fashioned way: by hand, using 320-grit paper to restore the stem from green to black. This step required several passes, more and more localized each time.

Next I turned to micromesh and gave the stem the same care I provided the wood: 1500, 1800, 2400, 3200 and 4000. I tend to enjoy re-staining the wood of a pipe when necessary, and my biggest question so far had been what shade of brown to use if not marine (burgundy) red. This pipe I wanted to do as a two-tone, with the beautiful natural color and grain of the rounded rim left unchanged and the rest of the bowl and shank dark enough to show the difference. And so the only question was whether to use medium brown, which is darker than it sounds, or marine? I admit to having a fluttery, nervous feeling in my stomach when I opted for the marine. Although the result was better than okay, I won’t be showing it here for reasons that will soon be apparent.

Having stained the majority of the wood marine and left the round rim plain, I flamed out the alcohol from the boot stain, buffed the greater part of the wood with its resulting ash using 3200 micromesh and then waxed the wood and stem – from which I had removed the superfluous metal tenon extension by heating it with my Bic and yanking it out – and achieved a definite high contrast. The grain still showed through the stain, but I knew it wasn’t right.

Therefore, wishing to have a little fun and test my mentor, Chuck Richards, I took the “almost finished” product to him for his opinion. True to form, Chuck scrutinized every angle of the pipe through his glasses and handed it back to me. His critique was like the ultimate New Yorker bad book review: no comment. He still has no idea how good that made me feel!

Pleased with myself, I later returned home with the dark red body of the pipe topped by a blond head and with care again applied the super fine steel wool to remove the wax and stain on all of the wood but the rim. Ready for the correct approach, I re-stained most of the wood medium brown, went through all of the steps as before to prepare it for waxing on my two buffer machines, and applied white and red Tripoli, White Diamond and carnauba. The result was much more satisfying, and I felt no need to run it by Chuck again before submitting this blog, as I had already messed with him enough, albeit unbeknownst to my good friend.

CONCLUSION
All fun and pranks with my big-hearted but not coddling mentor aside, I ended this restoration with more work than was necessary. I should have learned by now not to disregard the advice of that little fluttery feeling of unease I had in my stomach when I chose marine over medium brown. In the end, the stomach almost always wins in all matters over the mind.

Restoring a KB&B Doc Watson – Andrew Selking

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Blog by Andrew Selking

My wife and I enjoy browsing antique shops and last weekend checked out a new shop. They didn’t have many pipes, most were worn out drug store pipes, but this one little pipe stood out. The first thing I notices was the fantail stem and interesting inlay on the stem. I picked it up and discovered that it was a rusticated panel billiard shape, unlike anything I’ve ever seen. I pulled the stem from the shank and saw a very unusual stinger/tube apparatus. The stem looked like it was hand cut, very thin and the button had nice clean angles. From what I found out about KB&B pipes, the clover leaf without the ampersand was from the 1930s. The best part was the price, $4.95! Here is what the pipe looked like, thick cake, but otherwise not too bad.

I missed some of the documentation process, but I cleaned the bowl with undiluted Murphy’s Oil Soap and a toothbrush. I decided to remove the stinger, which I accomplished with a heat gun, but still save it for the historical value. I then soaked the stem in Oxyclean. It had a lot of tar build up as you can see from this picture. Next I turned my attention to the bowl. This is a very small bowl, my smallest reamer didn’t fit, so I ended up using a pen knife to carefully remove the cake.

With the bowl clean and the stem started, it was time for the retort. Normally when I put cotton balls in the bowl I can fit three or four, this bowl only fits one. Although the stinger allowed for a lot of tar build up, it kept the shank much cleaner than most. After a few q-tips it was clean. The stem was just as dirty as the shank, but the retort made the job of removing tar a breeze. You can see from what boiled out just how much tar the stem had. The first couple of fuzzy sticks dipped in rubbing alcohol came out very dirty, but it was mostly tar and it didn’t take long before they came out clean.

Since the outside of the bowl was already clean, I used a progression of micro mesh pads, starting at 6000 and worked up to 12,000 to polish the bottom of the shank and the high spots on the bowl. I used 400 grit wet/dry with water to remove the oxidation from the stem then switched to micro mesh pads (1500-2200) with water. I finished the stem with the full progression of micro mesh pads through 12,000 grit to get a nice polished finish to the stem. I tried something different this time. Rather than use the buffing wheel I just used the Halcyon II wax and a soft cloth. We’ll see how that holds up. Here’s what the finished pipe looks like.

Restoring a Patent-era Dunhill 137 – Andrew Selking

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Blog by Andrew Selking

I stumbled across this Dunhill while browsing eBay. A little bit of research indicated this was a desirable patent-era pipe from the collector’s range, which used a better of briar. The pictures indicated a lot of tar build-up (I actually don’t mind tar, it seems to protect the rim from some of the abuse of knocking out the pipe) and some dark spots that might hide scorch marks or burn through. The stem looked decent, free of significant chatter or bite through, so I decided to take a chance.

Here’s what the pipe looked like when it arrived.

The first order of business was to loosen the tar and heave cake, so I dropped the bowl in the alcohol bath. Next I turned my attention to the stem with the Oxyclean bath (yes it is taking a bath with another Dunhill stem, which I will write about later). After a good long soak, I broke out my Castleford reamer and removed the cake back to the wood. After cleaning the inside of the bowl, I used some 0000 grade steel wool in an attempt to remove the tar. Usually that works, but there was some rim damage that necessitated topping. I use a piece of glass that I found to ensure an even surface when topping. I also use a relatively fine grit (400 grit) paper when doing something like this. I find that it makes the final sanding easier and I don’t inadvertently remove more than I wanted to. Here is what the bowl looked like after topping. Next I tackled the inside of the shank using the retort. There is nothing like boiling alcohol to loosen up built up tar and tobacco. This is what the brush looked like after the first pass. In case you’re wondering what I do to clean the brush in between passes, I swish it in the jar I use for soaking the bowls. The sediment settles to the bottom and since soaking in alcohol is only one step in the process, I don’t worry too much about it.

Once the brush no longer captured a bunch of gunk, I moved on to q-tips dipped in rubbing alcohol. In my opinion, rubbing alcohol works fine for general cleaning, but it does not work well for mixing with stain or for doing the retort. As you can see, it took a good amount of q-tips before the shank came clean. Next I used the retort on the stem. As always, I made sure to plug the end to ensure the dirty alcohol didn’t boil over and shoot out the end (that’s always hard to explain to your significant other). The stem was pretty nasty, as you can see from the residual alcohol in the test tube. After using a pile of fuzzy sticks (I get them in the craft section at Wal Mart, they’re cheaper than pipe cleaners and longer), the inside of the stem was finally clean. Starting with the stem, I used 400 grit wet/dry sandpaper with water to remove the oxidation. I then moved on to 1500-2400 grit micro-mesh pads with water. I find that the wet sandpaper does a good job getting into the little crease on the underside of the button. It’s also helpful to occasionally dry the stem off and see if there’s still any oxidation left, it’s easy to overlook when the stem is wet. I use the same progression of micromesh on both the bowl and the stem, although I don’t use water with the bowl. Here is the pipe after going through the entire progression 15000 through 12,000. I stained the bowl with Pimo Pipe Supply’s mahogany stain, diluted with denatured alcohol and flamed to set.

Next I took the bowl and stem to the buffing wheel, where I used some white diamond and a couple of coats of carnauba wax. Here is the finished result.

A Wally Frank Sandblast Unique Sitter Reborn

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Blog by Steve Laug

Every once in a while I get the urge to just sit and work my way through the estate pipes on the various Ebay sites. I rarely if ever pick anything up anymore unless it is something that is unique and just grabs me. The last time I did the scan of the various sales I came across this old Wally Frank sitter. It combined the look of a Rhodesian with a diamond shank like a Bulldog and a sitter base. It had a very English made pipe look in my opinion. The sandblast on the bowl and front portion of the shank appeared to be deep and craggy. The rustication of the last third of the shank, a feature that I find often on sandblasted Wally Frank pipes, looked good and the stamping was clear and readable. The bowl appeared to be in decent shape and finish looked good in the photos. The stem was oxidized and the seller noted that it sat off centre slightly or did not line up with the shank. I figured if it had a metal tenon that was fixable and if it was a push tenon it was a non-issue. I was hooked. I bid on it and won, only to find out that the shipper never shipped out of the US. We corresponded and he decided to send it on to me. For that I thank him. The next series of six photos were included by the seller in the Ebay write-up.

When the pipe arrived, I opened the box and removed the pipe. The blast was even better than the photos had shown. The stem oxidation was pretty much as shown above. The misaligned stem was no issue as the stem had a push tenon and was only a matter of turning the stem slightly. The airway was open but dirty with tars and grime. The bowl had a light cake that thickened toward the bottom of the bowl. The edges of the shank and the stem were sharp and clean showing that it had not been buffed much in its history. There were a couple of spots on the edge of the rim and shank at the union next to the stem where the stain was worn or missing. The rim itself was dirty with tars. The stem was clean though oxidized with no tooth marks or chatter. The button was crisp and sharp and the slot was an open oval that flared into the stem opening up into the airway like a funnel. I took a few photos of the pipe when I took it out of the box.

The photo below shows the situation with the cake in the bowl. It was not centered or evenly built up around the bowl so it would need to be cleaned up and adjusted. I reamed the bowl with a PipNet reamer and took the uneven cake back to bare wood. I used the smallest cutting head to begin with and worked my way up to the second cutting head. With these two I was able to clean out the cake. The bowl shape is kind of combination of a V and U shape. The sides are U-shaped to about a half-inch from the bottom of the bowl where it shifts to a V shape. I scrubbed the rim surface with a soft bristle brass tire brush to clean off the tars and oils built up there.

I scrubbed the bowl and rim with Murphy’s Oil Soap and a tooth brush. Once I had scoured it with the soap I put a thumb over the bowl and rinsed off the soap with running water. The photos below show the pipe after I had scrubbed, rinsed it and dried it off with a soft cloth.

After cleaning the briar I gave it a coat of Conservators Wax which is a microcrystalline wax cleaner. I buffed it with a shoe brush to bring a shine to the bowl. I put the stem in a jar of Oxyclean to soak and raise the oxidation to the surface. I let it sit overnight to soak. I then returned to the inside of the bowl. (NOTE: The reason I give the bowl a coat of wax before cleaning the inside of the shank and bowl is because I want to protect the finish when I am cleaning out the inside).

I cleaned out the shank with isopropyl alcohol and cotton swabs and the airway with pipe cleaners. I cleaned it until the cleaners came out with no grime on them. In the morning I took the stem out of the oxyclean and dried it off with a paper towel. The roughness of the paper towel removes the oxidation that has been raised to the surface of the stem. Once it was dry I slipped a plastic washer on the tenon and reinserted it into the shank of the pipe. The washer allows me to sand all the way to the edges of the stem without rounding the edges at the shank junction. I started with a medium grit sanding sponge and worked through a fine grit sponge and fine grit sanding block. I then wet sanded with 1500-2400 grit micromesh pads and dry sanded with 3200-12,000 grit pads. I rubbed down the stem between each group of three pads with Obsidian Oil and then moved onto the next set of three. When I finished I buffed the stem with White Diamond and gave it a final coat of Obsidian Oil and let it sit until it had dried.

(NB In the photo below I left the plastic washer in place on the stem while in the two above I removed it for the photo) I put the stem back on the bowl and gave it a final buff with a blue polishing bar on the buffer. This polishing compound is a plastic polishing compound (Blue Diamond maybe, can’t remember the name). I finished by giving the bowl a buff of carnauba wax (light touch so as not to gum up the blast finish) and then multiple coats of the wax on the stem. I buffed the whole pipe with a soft flannel buff for the finished shine on the stem and the bowl shown in the photos below. The pipe is ready to be christened with its inaugural smoke this afternoon while I go for a walk in the neighbourhood. I have chosen a Virginia Perique blend called Pilgrim’s Muse that I purchased from the Country Squire Tobacconist. It is a great smoking tobacco with a good flavour.

The Resurrection of an old KBB Yello-Bole Premier Panel

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Blog by Steve Laug

In a recent trade with Andrew Selking I received an older KBB Yello Bole Paneled billiard. When I removed it from the box there was something about the older KBB Panel that grabbed my attention. It was stamped on the left side of the shank with the familiar KBB logo and the Yello-Bole next to it. Underneath that it bore the stamp Reg. US Pat. Off. Directly below that was stamped Premier over Cured with Real Honey. The pipe had been repaired at some time in its ragged existence with what appeared to be a homemade repair job. The tenon had broken somewhere along the line and a previous owner had drilled out the stem and used a piece of stainless steel tubing to make a new tenon. The metal tenon was stuck in the shank of the pipe and the stem just sat loosely on it. The fit of the stem to the shank was off with the stem sitting high and to the right. The previous owner had tried to compensate for the off centered stem by sanding flat spots on the stem sides and bottom that broke the smooth lines of the square shank and stem. There were two small hairline cracks on the shank – top right and bottom left that would need to be repaired once the tenon was removed. The bowl was out of round with damage to the inner edge of the rim and a tarry build-up on the surface. The outer edge rim crown of the bowl was also compromised and would need some work. The stem was not too badly oxidized but it had tooth marks on the top and bottom near the button.

Background Information
I wrote about the history of the KBB stamped Yello-Bole Pipes. The following link will give you the details: https://rebornpipes.com/2014/07/21/renewing-an-old-kbb-yello-bole-honey-cured-briar-billiard/
Yello-Bole pipes are one of my favorite older US brands doing the research would be enjoyable. As with other early brands made in the states I have found that older is better. A KBB in a cloverleaf stamp will date them back to the ’30’s. I have found through my reading that the 4 digit shape numbers are older than 2 digit ones. The pipes with the logo on top of the stem are older than ones that have them on the side. That is just some of the information that I found with a cursory read through the forums and a variety of websites.

The SM Frank website http://www.smfrankcoinc.com/home/?page_id=2 gives a wealth of historical information on Kaywoodies, Yello-Boles and the merger between KBB and SM Frank and later Demuth. It was a great read and I would encourage others to give the website a read. I also wanted to find some help in dating my old Yello-Bole Pipes and I came across this link to the Kaywoodie Forum: http://kaywoodie.myfreeforum.org/archive/dating-yello-bole-pipes__o_t__t_86.html . I am including some of the information I found there as it gives the only information that I found in my hunt to this point.
“…there isn’t a lot of dating information for Yello-Bole pipes but here is what I have learned so far.

– If it has the KBB stamped in the clover leaf it was made 1955 or earlier as they stopped the stamping after being acquired by S.M. Frank.
– From 1933-1936 they were stamped Honey Cured Briar.
– Pipes stems stamped with the propeller logo they were made in the 30s or 40s no propellers were used after the 40s.
– Yello-Bole also used a 4 digit code stamped on the pipe in the 30s.
– If the pipe had the Yello-Bole circle stamped on the shank it was made in the 30s this stopped after 1939.
– If the pipe was stamped BRUYERE rather than briar it was made in the 30s.”
Given the above information I discovered that the pipe I was working on was made sometime between 1930 and 1940. Thus it was an early Yello-Bole from the 1930s or 40s.

Restoration Process
I took the stem off the bowl and tried to remove the inserted metal tenon. It was firmly stuck in place and I could not move it even with pliers. I put the bowl in the freezer overnight hoping that the cold would contract the metal and briar differently (as is the case with the varied material and density). In the morning I took it out of the freezer and was able to turn the tenon out of the shank with pliers. Once it was removed it was clear to see that it had not been glued in the shank but merely stuck with the tars and oils of the tobacco in the shank. I found a threaded Delrin tenon in my box of tenon parts and it was a workable replacement for the metal tenon. I tapped the drilled out hole in the stem and screwed the threaded tenon into the hole. It was a perfect fit. I removed it once again and put some glue on the threads and screwed it into place and let the glue set. The diameter of the tenon would need to be adjusted as it was too big for the mortise. This was actually ideal in that I would be able to adjust the fit against the shank on the sides and the top. The bottom of the shank would take work to make a smooth transition.

I sanded the tenon with a Dremel and sanding drum to remove the excess Delrin. I hand sanded it with 180 grit and 220 grit sandpaper to smooth out and fine tune the fit. I spread the hairline cracks with a dental pick and dripped superglue along the cracks and pressed them together until the glue set. The stem fit in the shank nicely. The photos below show the damage that had been done to the stem in the previous repair. It is especially visible in the photos of the pipe from the side and the bottom. The stem had been modified to the misfit of the previous tenon so work would need to be done to realign the fit against the end of the shank.

I sanded the bottom, top and right side of the shank until the transition between the briar and the vulcanite was smooth. The left side was touchier in that I did not want to damage the stamping. I sanded this area while covering the stamping. The trick was to smooth out the transition without making a drastic dip in the briar – it just needed to be re-tapered until it flowed naturally into the stem. Sanding the top of the stem also took care as it had the insert of the white propeller. Too much sanding on the top would damage and compromise the insert. The photos below show the newly sanded and tapered shank/stem. I sanded with 220 grit sandpaper, medium and fine grit sanding sponges and a fine grit sanding block. I sanded the rim and curves of the rim with the same sandpapers. I folded a piece of 220 grit sandpaper and worked on the out of round bowl to clean it up as much as possible.

I wiped the bowl and shank down with acetone on a cotton pad to remove the finish from the bowl.

I cleaned out the bowl and shank with isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned out the stem as well at the same time. I sanded the bite marks on the top and bottom of the stem with 220 grit sandpaper to minimize the damage and remove the tooth chatter. There were still some tooth marks that needed to be repaired.

I scrubbed the areas around the bite marks with alcohol to clean the sanding dust and grit from around them. I then used black superglue to fill the bite marks and sprayed it with and activator/accelerator to harden it.

When it dried I sanded the filled areas with 220 grit sandpaper to level them out with the surface of the stem. I sanded the stem with a medium and fine grit sanding sponge and a fine grit sanding block to further blend the patches into the stem surface. In the next two photos the patches are blended into the stem but the blackness of the super glue and the blackness of the unpolished stem do not match so they show up as spots on the stem.

I stained the bowl and shank with a medium brown aniline stain thinned 50/50 with isopropyl alcohol. I wanted a medium brown wash to highlight the grain and show contrast in the finish. The wash provided just what I was looking for.

I sanded the stem further with fine grit sanding blocks and also sanded the flat areas on the transition between the shank and stem to work towards a more seamless look. The next photos show the smooth transition and the smooth stem. The patches are fading more into the vulcanite of the stem as well at this point in the process.

I moved on to sand the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed down the stem between each set of three pads with Obsidian Oil and then continued sanding. I have found that sanding the stem while the oil is freshly applied allows the grit on the pads to cut into the finish and raise a shine.

The next two photos show the finished stem. After the final sanding I rubbed it down with Obsidian Oil and let it soak in before polishing it with the buffer. I gave it several coats of carnauba wax. The patches on the stem by this point are fully blended into the vulcanite and cannot be identified.

The next photo shows the reworked inner edge of the rim to show my repairs on the out of round bowl. I sanded until it was as close to round as I could get it by hand. I bevelled the inner edge of the bowl with the sandpaper to make the transition smooth. The finished pipe is shown below. Thanks to Andrew for sending me this challenge. I really enjoyed bringing this old timer back to life. It will occupy a special spot in my older American pipe maker collection and join my other KBB Yello-Boles as favourites that I enjoy smoking. I buffed it with White Diamond and gave it multiple coats of carnauba wax and finished by buffing it with a soft flannel buffing pad to raise the shine. All that remains is to sit back and enjoy a bowl of an aged Virginia tobacco and read a good story!

In Retort to Claims of Unclean Restored Pipes – Robert M. Boughton

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Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“A thick skin is a gift from God.” —Konrad Adenauer (1876-1967), first Chancellor of West Germany

INTRODUCTION
During the course of my serious restorations, and by that I mean the short period of time since I created an online store with the primary goal of selling estate pipes I repair, direct feedback from my local customers has been 100% positive. That, of course, is always gratifying, and I did appreciate it.But those who have read my previous blogs know I am not in the business to be gratified by elliptical, kind words of others. The real motivation is my love of all things tobacco-related and in particular returning a well-used or even battered pipe to its original beauty, or as close as I can come.But being somewhat more thick-skinned than most folks (if everyone grew up in my dysfunctional household, the whole world would have my hide), I always prefer the truth, the whole truth and nothing but the truth. So help me God. That last phrase might better be read, God help me.

In the last couple of months, you see, word has reached me of an alleged problem with the cleanliness of pipes I sold. Now, don’t get me wrong. I only use the word alleged because, having as thick of a head as my dermis and consequent confidence in my work with pipes or on any other subject for that matter, until proven wrong, my impulse was to resist the claim. The problem was that I was not hearing any complaints from customers. Such forthright criticisms might have been disappointing, but being constructive would have been treated as any direct reports: with the professionalism I apply to the daily conduct of my business.

The most unpleasant part of this experience, which as I mentioned went on (and on and on) for a couple of months, was that the feedback I kept getting was not from any friends or fellow pipe club members to whom I sold pipes, but instead from my good friend and mentor, Chuck Richards, who, to my great surprise and initial sadness, was the only person my customers, without exception, seemed to trust with such vital information.

Thus I received the first “word” that I needed to be more careful cleaning my pipes. I can tell you, my pipes almost cleaned themselves when that was all Chuck could say before he was distracted and had to tend to something, giving me just enough time to become more than a tad miffed. Being familiar with Chuck’s occasional terseness, I knew he was only passing on the information and had my interests at heart. Still, my breath grew short, and the heat rose under my collar. Soon enough, I got more details, including the first name of the customer, which I didn’t recognize, and then a description of the pipe – a Londoner black rusticated bent bulldog – that I connected right away to a different first name because I had bent a rule by accepting his check. I realized he went by his second name. Yes, I recalled the pipe and its delighted new owner, when he bought it, with clarity. The nice, rough little black bulldog was one of the few I took from my private collection, having enjoyed it for a while and then allowed it to fall back into a corner, unused and not of particular interest to my personal tastes. Could I have forgotten to clean it? The possibility existed, and although I wanted to remember following my usual routine of cleaning and sanitizing the pipe, I had no blog on which to fall back and check since it was in good condition when I decided to sell it for my growing business and dwindling selection.

Therefore, I explained this scenario to Chuck, and, having the address of the nice older gentleman who had purchased it, went to my bank for a cashier’s cheque in full refund and put it in the mail with a letter of sincere apology. I wrote that I also wished for him to keep the pipe and offered a 20% discount on his next purchase should he choose to give me a second chance. I even asked Chuck, who lived in the same neighborhood and was friends with the man, to tell him not to return the refund, as I knew where he banked and would only deposit it myself.

And so I thought the issue settled – but no. Word of my well-restored pipes with unclean shanks kept coming in, via Chuck. I think it is understandable that my mood simmered until, in time, the situation boiled over. When at last, one afternoon at the tobacconist’s, I grew so heated that I broke out in a sweat, I regret to admit I snapped at Chuck, the only person with the nerve to tell me to my face that a problem indeed appeared to exist. Of course, Chuck was only going by the words of others, but enough instances of the same complaint from a sufficient number of witnesses would convince almost anyone.

“I’m just telling you what I’ve been hearing, and not from one or two people but a good number now,” he said, and the grin, which had never left his face during my account of how many bristly cleaners soaked in Everclear I average per pipe until they come out clean, broke into his full gale force smile. I have always been, was then and suspect I ever will be defenseless against that wonderful expression of delighted amusement. It was, indeed, the best retort to my argument he could have made.
And that is how Chuck came to explain to me the relative inefficacy of bristles versus the boiled alcohol retort method that he had demonstrated to our pipe group a couple of years ago before I would have even thought of taking notes.

But enough of all that. This blog also concerns the restoration of a Kaywoodie Signet Bent Billiard, including a validation of the retort method by Chuck on the pipe I had thought was finished. I will describe and illustrate that process when the time arrives.

RESTORATION
I started this restoration under the impression that it would be just a typical exercise on a better than average estate pipe I bought, with the rim and chamber seeming to be the greatest challenges, except that the other problems (some minor scratches that disappeared with 1500-grade micromesh and deeper blemishes I fixed with high-grit sandpaper) were far fewer than usual.

I bought a new Castleford five-piece reamer set (with a T-handle and four attachable reamers ranging from 17-23mm) to see if it might be up to filling the boots of my old Senior Reamer, which fell in action during a restoration I blogged not long ago. Choosing the 17mm reamer, I went to work at a slower than usual pace to test the tool that was new to me, and seeing it worked quite well, I finished its part on the chamber.

Then I switched to 220-grit paper and sanded the inner wood to a smoothness relative to the mess it was in when I began, tamped out most of the remaining carbon, blew through the shank to clear some of the rest and rubbed a couple of small cotton squares soaked in Everclear around the chamber to pick up all but particles of the remainder. To the touch of a finger that I ran around the walls, the surface was still rough but could be finished later.

The rim burn came off with super fine steel wool, and scratches and pits uncovered from beneath the blackness were easy to deal with using 400-grit paper followed by 600, then micro-meshing using new 1500, 2400 and 3200 pads. After finishing the chamber with 500-grit paper, dumping most of the carbon as I went, I blew through the shank to clear more and soaked a couple of thin squares of cotton cloth in Everclear to scrub the chamber. Only a small amount of residue remained, and to the touch of my finger the sides of the chamber felt silky and polished.

That was when I commenced what was my old way of cleaning the pipe. One after another, I dipped first one end of a bristly cleaner in Everclear and ran it through the shank, then the other end. After more than a dozen cleaners lay filthy in a pile and two more came out white, I repeated the process with the stem, except that it only seemed to require two or three cleaners.

To mix things up, compared to my usual routine, I followed my impulse to finish the stem and be done with it. I started with 600-grade micromesh on both sides just below the bit, and switched to 800, 1000, 1800, 2400 and 3200 micromesh. I buffed it on the wheel with red Tripoli and White Diamond. I sanded small areas of the bowl with 400-grit paper to remove the deeper scratches, dings and pits.

To remove the marks of sanding from the wood, I used super fine steel wool followed by my normal progression from 1500-3200 micromesh. I followed the same micromesh procedure on the entire bowl and shank.

Finishing the wood with a buff of white and red Tripoli, White Diamond and carnauba, here is what I handed over to Chuck.

The time, at last, has arrived for Chuck’s brilliant demonstration and invaluable contribution to the restoration of this Kaywoodie Signet Bent Billiard, and my further education in pipe restoring, shown step-by-step in the following nine photos: 1) Chuck has prepared the pipe by filling the chamber with a piece of a paper towel, having no cotton available. He has also connected the retort’s Pyrex test tube, almost filled with 190-proof Everclear, and plugged with a stopper. The stopper leads to a copper tube which in turn attaches to a rubber passage that is connected to the pipe’s stem. 2)Chuck begins to heat the alcohol in the test tube at the base. 3) The alcohol begins to boil. 4) As the alcohol soon reaches full boil, Chuck tilts the test tube slightly to allow the hot liquid to bubble through the retort apparatus and into the pipe stem, and from there all the way to the chamber. The paper towel begins its rapid transformation from white to nasty brown. 5) When the test tube is empty, Chuck tilts the pipe back enough for the remaining, filthy alcohol to drain back into the test tube. 6) The lighter product of a second run with fresh Everclear. 7) After wiping dry the chamber, this is the residue. 8) Chuck snakes the other end of the piece of paper towel into the shank and twists it.
9) The residue from that.

And I take a close look inside the chamber of the Kaywoodie that is clean all the way to the bottom. CONCLUSION
Although my skin is tough, like a fault on the mail of a dragon of legend, my weak spot was pierced. The wound was neither superficial nor deep but still stings a bit, being inflicted as it was by so many of my friends’ and associates’ lack of trust to confide in me. Had my experiences selling restored estate pipes until now been a scientific experiment, an analysis of the data would support the conclusion that friends are unwilling to express their findings of any serious flaws to the one person who could prevent the same mistakes from being repeated.

This reluctance, of course, is created by the risk of hurting the feelings of the friend whose sensibilities the paying customers would rather spare. Such a reaction by the person on the receiving end of the message is indeed real but necessary for a demonstration of true friendship. An unfortunate fact is that too few people understand how criticism is a two-sided razor, one cutting for the positive and the other for the negative. My mind has always been open to constructive, helpful criticism while it shuts like a steel trap against anything senseless and cruel.

Now, thanks to the good but misguided intentions of some of my friends, I am compelled by dual senses of honor and good business to contact everyone who has purchased a pipe from me, in person or online, with a carefully written explanation of the error and an offer of a free correction, postage included. But also thanks to these friends, and in particular my good friend and mentor, Chuck, I now have a backlog of “completed” restores on which I can practice retorting.

So far, they’re coming along well, with some new restores thrown in.

Reviving a Peterson Dunmore 79 with my Son in Law

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Blog by Steve Laug

This past weekend my son in law came over with the Peterson Dunmore pipe that he had purchased on a recent pipe hunt in the US. He picked it up for $15USD so it was a good purchase. We finally got around to working on it. In a previous post on the Dunmore line I had found that the line from Peterson really is a stripped down pipe. The one that we worked on this weekend was in essence a system pipe. The lack of a ferrule is made up for by a stylized carving around the shank end. The stem sits snugly against the end of the shank but is not flush with the diameter of the shank. The saddle on the stem has a slightly different flair than a regular Peterson pipe. It had a Plip stem. It bore the stamping Peterson’s over “Dunmore” on the left side of the shank and Made in the Republic of Ireland and the number 79 on the right side of the shank.

The pipe was in pretty decent shape under the grime and tars on the bowl and rim. It had some beautiful birdseye grain under the grime that would really stand out with a bit of work. The rim was damaged along the back outer edge with small nicks. The build up on the rim was hard and uneven. The bowl itself was out of round and would need to be adjusted. The stem was oxidized but under the oxidation on the saddle it bore the stylized P stamp. The top of the stem near the button had a few small bite marks and some tooth chatter. The underside of the stem near the button had a pin hole in it that would need to be patched.

While my son in law, Lance worked on the bowl scrubbing and cleaning it I worked on the stem. I sanded it with 220 grit sandpaper to clean up the tooth marks. I wiped it down with alcohol to clean the areas around the hole. I daubed Vaseline on a pipe cleaner and inserted it from the tenon end of the stem and then used black superglue to repair the hole. I gave it several coats of glue to build up the repair, sprayed it with accelerator and let it dry between applications. Once I had the patch solidly in place I set it aside and let it cure. After curing for about 30 minutes I sanded the patch with 220 grit sandpaper to blend it into the surface of the stem. I sanded it with a medium and a fine grit sanding sponge to remove the scratches and further blend it.

Lance worked on the bowl while this was going on. He washed down the bowl with acetone on cotton pads to remove the grime and the remaining finish on the pipe. He softened the buildup on the rim surface and then lightly topped the bowl to remove the damage and the buildup. Once it was smooth, he sanded it with a fine grit sanding sponge and then wiped the bowl down with another wash of acetone. We gave the bowl a coat of medium walnut stain mixed with Danish Oil and rubbed it onto the bowl and off again with a soft cotton pad. The bowl looked good when I had finished wiping it down and buffing it with a shoe brush. The grain is quite stunning.

I buffed the stem with red Tripoli and White Diamond to remove more of the oxidation. I rubbed it down with some Obsidian Oil and set it aside for the pictures below. At this point in the refurbishing the stem is looking quite good. I still need to sand with micromesh pads and then reapply the gold in the P stamp on the left side of the stem.

I wet sanded the stem with 1500-2400 grit micromesh pads and then dry sanded with 3200-12,000 grit pads. In between each set of three pads I wiped the stem down with Obsidian Oil. I finished by buffing the stem with White Diamond and then gave it multiple coats of carnauba wax and buffed it with a soft flannel buffing pad.

After sanding it with 3200-4000 grit pads I used a gold paint and applied it to the P logo on the stem and then sanded it again with the same three grits of pad.

I put the stem back in the shank and buffed the entire pipe with carnauba wax and with a soft flannel buffing pad. The finished pipe is shown below. The first four photos give a close up look at the bowl so that you can appreciate the beautiful grain on the pipe. The last four photos show the pipe in its entirety. It is truly a stunning piece of briar with no fills or pits. It is ready for its inaugural smoke by my son in law. It looks as good as new and the stunning birdseye grain gives the pipe a rich look. I look forward to hearing what he thinks of his restored pipe and even more what he thinks once he has smoked it.

Re-stemming a Hardcastle Pot – Andrew Selking

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Blog by Andrew Selking

I picked up this nice looking Hardcastle pot, but when it arrived I realized that it did not have the proper stem.

Fortunately Steve bailed me out and sent a couple of likely replacements. The stem that I settled on had a slightly smaller tenon diameter and the outside diameter was noticeably bigger. This was going to be a fun challenge. I covered the shank with painter’s tape and started reshaping the stem with 100 grit sand-paper. Here is a shot after getting to about 80% completion. Next, I took the painter’s tape off and replaced it with Scotch tape (since it is thinner) at the end of the shank. At this point I was using 400 grit wet/dry without water. Once I completed that step, I took a rubber washer and placed it on the tenon to protect the end of the stem and shank. I used 400 grit to finish the last little bit, frequently taking the washer out to check the fit. This is what the pipe looked like once I had the stem sanded to fit.

Next I turned my attention to the bowl. I used the largest reamer to get almost to the bottom and finished it with the next smaller one. I used OOOO grade steel wool to remove the tar from the rim. Once the bowl was clean, I used my retort to clean the shank. This is why I am a firm believer in the retort, pipe cleaners dipped in alcohol came clean, but all this gunk was still inside. I used the retort on the stem. Although this picture does not show it, always plug the end of the stem to prevent the retort from boiling over and spitting nasty tobacco juice everywhere (ask me how I know this). After the stem was cleaned, I worked on polishing it. I started with 400 grit, then moved to 1500 through 2400 grit micro mesh with water. I used the 1500 grit through 2400 grit without water on the bowl, then finished both with a progression through 12,000 grit. Now the pipe was ready for stain. This time I used an aniline dye (light walnut) from Pimo Pipe Supply. I diluted the dye by 50% with denatured alcohol, applied it with a cotton ball, flamed it with a lighter, and repeated until I had the coverage I wanted.

After an uneventful trip to the buffer, where I used white diamond and carnauba wax on both the stem and bowl, this is the result. I am really happy how this turned out. Thanks again to Steve for his generosity in providing the donor stem.

Radical Surgery, Amputation Extend Ben Wade’s Life

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Patient in Operating Room for 14 Days
by ROBERT M. BOUGHTON
RP Blogger

(Albuquerque, NM, USA) Two weeks after entering a restorer’s shop for a routine checkup, a tall billiard was released following emergency surgery to amputate more than half of its upper bowl and perform cosmetic adjustments, the restorer announced Wednesday.

Claiming the likely sole previous owner of the victim, a Ben Wade Standard, was suspected of chronic abuse of the English-born pipe for an unspecified number of years, the restorer, who wished to remain anonymous, said the identity of the perpetrator remained unknown.

“This is the worst, most depraved example of tobacco pipe abuse I have ever encountered,” the restorer said. “The briar pipe presented with first-degree burns on the rim and a chamber stuffed with carbon cake as well as acute scratches, pits, gouges and grime covering the outside of its body, and other mayhem of the stem.”

New Mexico law defines mayhem as the “malicious intent to maim or disfigure” any part of a body by means including cutting, mutilating or otherwise disabling.

Further examination revealed an almost fatal crack through the chamber to the outside of the bowl extending almost an inch downward from the right side of the rim, the restorer said, and added that was the wound requiring amputation of about half of the victim’s main body.

“Never before have I seen such a horrific case of compound commutated fracture,” the restorer said, showing photographs taken at the time of the initial examination.

“After the first look, the prognosis for this unfortunate former billiard was terminal,” the restorer said.“However, upon consulting some of my colleagues, we agreed that a combination of amputation, which was unavoidable if the pipe’s vital functions were to continue at all, and radical reconstructive surgery was the only viable course of action.”

Calling the complex work involved “a Hail Mary toss,” the restorer described the plan to remove half of the bowl and reshape the stump into a “squat pot.” Preliminary measures to determine the pipe’s structural ability to survive this highly invasive operation – including a thorough cleansing, soaking the chamber and shank with 190-proof alcohol and the beginning of a rigorous course of sanding the outside and the “mangled guts” – began immediately.

According to the restorer, the possibility that the pipe would reject the amputation and reconstruction was serious.

“Imagine if one day you awoke to find your head flattened to less than half its original size, but the rest of your body proportional to the way you had been,” the restorer said.“The shock of it could be devastating, dare I say catastrophic, not to mention the way you would stand out in public and the resulting open pointing, name-calling and general ridicule.”

The restorer said the ultimate decision to proceed with the surgery was his alone and based on a desire to save the pipe’s life if possible.

“Before I soaked the chamber and shank with alcohol, I drew incision lines downward at intervals around the rim, to the highest point of the bowl possible and yet still clear of the long scar of the crack, to guide me,” the restorer said. Choosing a hacksaw for the amputation phase, the restorer said no anæsthesia was used as the pipe was unconscious.

“Lopping off the dome of that tall, proud billiard was the most extreme measure I hope I ever have to take in the name of restoration,” the restorer said. “But the removal was clean, and the deed done, it was easy to see the problems I still faced to reshape the resulting bowl, from something that could not even be called a short billiard, into at least a passable pot.”

The restorer added that sanding down the shank until it was proportionate to the bowl was possible only by erasing Ben Wade’s identity, and therefore was never seriously considered.

“No, our friend Ben Wade will just have to learn to adjust to his new body,” the restorer, who was drenched in sweat and appeared haggard, said. “I have done everything possible, although there were complications.”

Using an electric Dremel for the first time, with a smooth sander bit and set at the lowest speed, the restorer began the process of increasing the curve of the bowl. He said he applied the least pressure possible to the wood but still noticed the tendency of the tool to remove uneven layers of briar.

When the restorer had made his first full circle of the bowl and observed the jagged beginning of the reshaping into what would become a very short pot due to the amount of wood on which he could work, he said he switched to a rasp for a fast initial leveling of the bowl’s underside to make it a “sitter.”

To finish the basic reshaping, the restorer said, he returned to the Dremel for a “touch-up of the rougher spots” before taking the rasp and using it with smooth, upward strokes from the bottom of the bowl to the top to make the shape still more curved.

“At the end of this phase, I was left with a very rough surface that I knew could be smoothed with sandpaper and micromesh pads,” the restorer said. “But the rim was uneven and required careful leveling. The hardest aspect of this part of the cosmetic work was moving the rasp in the correct direction to make the thickness of the rim uniform all around.”

The chamber was still coated with what the restorer called “never-ending cake.” He said he took a chance with the Dremel again and used it to loosen some of the carbon buildup.

“This was successful, but also revealed the beginning of another crack that in time was certain to work its way all the way through the bowl,” the restorer said and sighed. “This was when I knew the best I could do was to extend the life of the once whole and healthy pipe. Only God can say how long that life will be.” The restorer then sanded the remaining scratches from the bowl and made the chamber as smooth and free of the old cake as he could before starting what he thought would be the finishing touches: buffing the outer pipe with several grades of micromesh, re-staining the wood a dark red color and polishing the pipe with four kinds of wax.

“It’s funny how sometimes going all the way through the regular steps of restoration will reveal new problems,” the restorer said. “In this case, two blemishes in the forms of gashes showed up.”

The restorer explained how he used a black marker over the damaged areas to simulate the grain color and then applied small amounts of Super Glue, which he let dry. Once the glue dried and hardened, the restorer added, he rubbed it away with three grades of micromesh. The tenon of the replacement stem that was on the pipe when it arrived, despite the restorer’s attempts to fix it with Black Super Glue, no longer fit the shank.

“It was way too small, and I hated the idea of using beeswax to force it to fit,” the restorer said. “It is my belief that the previous owner, instead of cleaning the pipe regularly if ever, let the crud in the shank accrete until the stem became stuck and then sanded down the tenon to fit the goop. I guess it takes all kinds.” Finding a good Lucite replacement stem that fit the shank as if it were made for it, the restorer said he only needed to remove some minor scratches with high-grade micromesh and buff it with some waxes before re-finishing the bowl and shank.

“I decided to adopt the Ben Wade and care for it however long it has to live,” the restorer said with a hopeful smile. “But of course I wouldn’t dream of having its name legally changed to mine.”

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