Tag Archives: Stem repairs

The First of Six Pipes from Salmon Arm for Restoration –A Vauen Bent Ball Filter Pipe

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Blog by Steve Laug

A few weeks ago, I received an email from a friend in Salmon Arm, BC. We have worked together on pipes over the past few years either ones that I have sold to him or those he has picked up on auctions or sales that I have restored. He wrote that he had some pipes that needed restoration.

I also have some of those old estates I still need to send to you for restoration. Hopefully I will be able to pack them up and get them off to you this week. Thank you again, Steve! – Sonny

He followed that up with another email regarding what he wanted done on the various pipes. I have included it below.

 I would like the Vauen bent ball shape to have no band on it. It looks like it may have had a band there at one time and I’m not sure why. And if any of them needs to be stained again, I would like them to be black, especially the Peterson 309 and that ball Vauen. Let me know what you think.

I took a photo of the box of six pipes once I unwrapped them. There were 6 interesting pipes – a Vauen Luxus Bent Ball, a Vauen Dr. Perl Billiard, a Sand Blast Vauen Dr. Perl Pot, a Parade News Briar Shop Oom Paul, a Bari Pearl Bamboo shank Ball and Peterson’s System Premier 309 Bent Billiard. All were in need of various degrees of restoration.The first pipe I chose to work on was the Vauen Bent Ball. It is stamped on the left side and reads Vauen [over] Luxus. On the underside is the shape number 3083. The pipe was dirty and the shank appeared to have had band on it at one time. There were no cracks or damages on the shank end or sides so it was cosmetic. Where the band had been there was some dried glue and debris on the shank. The finish was very dirty with lots of grime ground into the surface of the briar. The bowl had a thick cake in it and there was some lava on the rim top. The stem was a 9mm filter stem and it was very dirty in the tenon and the airway in the stem was plugged. The airway in the shank was heavily tarred and there were light tooth marks and chatter on both sides ahead of the button. I took these photos before I started my work on the pipe. I took a photo of the rim top and bowl to show the condition of both of them. You can also see the debris where the shank band had been. The photos of the stem show the oxidation and tooth marks/chatter on both sides ahead of the button.I took photos of the stamping on the left side and underside of the shank. The stamping was clear and readable as noted above.As usual I do some background reading to remind myself of the background on the Vauen brand before I started my work on the pipe. It is an important part of the restoration to me as it adds colour to the pipe I am working on. I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-v1.html). I did a screen capture of the information on the site. There was a great sidebar that gave some history of the brand. I include both of them below.In 1848, Karl Ellenberger and his partner Carl August Ziener establish a pipe factory in Nuremberg. In 1901 they merge with Gebhard Ott an other factory in town and they create a firm named Vereinigten Pfeifenfabriken Nürnberg (abbreviated : VPFN*). Shortly after Ernst Eckert, a member of the Ott family became manager of the society. During the 20th century Adolf, Ernst (jr) and Alexander Eckert (CEO in 2012) followed one another at Vauen’s head.* VPFN : “V” is said VAU in German (pronounce faou) and “N” becomes EN. Hence VAUEN.

Dal Stanton (Pipesteward.com) wrote a great piece on the history of the brand on a Vauen pipe that he worked on. I reread that and quote a section from the blog below that gives a great sense of the history of the German brand and some photos from the website (https://rebornpipes.com/2021/04/27/breathing-new-life-into-a-german-vauen-6294-p-lip-saddle-billiard-for-a-special-young-lady/).

… I turn to the question of the history of the VAUEN name? I look to the History section of the VAUEN website and again, I am impressed with the presentation. Whenever I work on a pipe, and especially when a pipe name is new to me, I enjoy looking at its history to appreciate the pipe more fully now on my worktable. From VAUEN’s website:Quality and a wealth of ideas have a long tradition at VAUEN. 160 years of VAUEN: that means 160 years of skilled workmanship and modern technology and 160 years of experience in fulfilling the individual wishes of today’s pipe lovers, and those of tomorrow.

In Nuremberg in 1848, Karl Ellenberger and his partner Carl August Ziener turned an idea into reality: Germany’s first pipe manufacturer produced tobacco pipes for connoisseurs around the world using a selection of the best wood. In an amalgamation with the Gebhard Ott pipe factory, which was founded in 1866 in Nuremberg, the Vereinigten Pfeifenfabriken Nuremberg (United Pipe Factories Nuremberg, or VPFN) was born in 1901.  Under the management of Ernst Eckert, a descendent of the founding Ott family, a company was born whose products and services would shape the tobacco and smoking culture in Europe and overseas for the next 160 years and counting.

The question about the name, VAUEN, not being a name of a person and why it is capitalized throughout is explained:

In his search for a name that would be easily remembered by all pipe lovers, Ernst Eckert’s son, Adolf Eckert, coined a new name for the company in 1909: VAUEN – a composition of the first letters V (pronounced vow) of Vereinigte Pfeifenfabriken and N (pronounced en) of Nuremberg. A brand for the future was born.

Armed with that information I turned my attention to the pipe itself. To clean up the hardened glue and debris on the shank end I washed it off with acetone on a cotton pad. I was able to remove the debris and glue as well the shiny varnish coat on the bowl. It looked much better than when I started. I reamed the bowl with a PipNet reamer to remove the cake. I cleaned up what remained with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl to remove any remnants of cake with 220 grit sandpaper wrapped around a piece of dowel. Once finished the inside of the bowl was smooth. Once the pipe was reamed and clean I took the opportunity to work on the internals – the mortise and airway in the shank and stem. I cleaned out the airway to the bowl, the mortise and the airway in the stem with pipe cleaners, cotton swabs and alcohol.I sanded the bowl with 2 inch sanding pads using grits 320-3500 to remove the lava on the rim top and the remaining finish on the bowl. All of it was done to prepare the bowl for a restaining. Sonny had asked that once the pipe was cleaned up if I would stain it black for him. He also did not want the and in place on it. I stained it with a black aniline stain – Feibing’s Black Shoe Dye. I applied it with a dauber and flamed it with a Bic lighter to set the stain in the briar. I set it aside to dry.I set the bowl aside to let the stain cure. I turned my attention to the stem. I worked it over with cotton pads and Soft Scrub cleanser. I was able to remove the oxidation and the stem began to look very good at this point.I sanded the stem with 320-3500 grit sanding pads to break up the remaining oxidation. I wiped it down after each sanding pad with a soft cloth. It began to look good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of Obsidian Oil and set it aside to dry. Once I finished the stem, I fit it with a clean 9mm filter. I have a small box of Vauen Dr. Perl Junior filters that I have here and they fit the stem perfectly.From there I moved to polishing the briar with micromesh sanding pads. Before I sanded the bowl, I wiped it down with isopropyl alcohol on a cotton pad to make the stain a bit more transparent. Then it was ready for sanding. I sanded the newly stained bowl to allow the grain to stand out clearly. I dry sanded the briar rather than wet sand it. Again, it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down with a damp cloth after each pad to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads. I include the many photos of various angles of the bowl so you can see the change. Pay attention to the changes in the briar in these photos as you work through them. When I get the bowl to this point in the process I use Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I work it into the briar with my finger tips to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. Once the time has passed I wiped it off with a soft cloth then buff it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. You see the shine that the briar has taken on and the way the grain just pops. It is a gorgeous pipe. I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and stem I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the polished black stains on this Vauen Luxus 3083 Filter Ball and the polished stem is a great addition. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.20 ounces/34 grams. It is a beautiful pipe that I will be sending to a friend of mine who is collecting older Vauen pipes. I look forward to hearing what he thinks of it. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Finishing a Restoration on a Recently Purchased House of Robertson Chunky Apple

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By Steve Laug

The next pipe on the work table is a bit of a break for me after working on the last four heavily damaged pipes. That lot of pipes was a lot of work and I still have one hard one to work on. Sometimes I need to take a deep breath and work on something else for a bit. If you have followed rebornpipes for a while you will recognize that we love old House of Robertson pipes. They were made in Boise, Idaho by Thayne Robertson and something about them always intrigues me. Perhaps it is because I spent a lot of my early youth in Idaho and the thought of a pipe made in Idaho catches my attention. I am not sure why but I know that when we see them for sale we always look and often we pick them up.

The Robertson that one I have chosen to work on is a beautiful chunky rusticated Apple with a saddle stem. We purchase it on 05/20/24 from a seller in Austin, Texas, USA. The name House of Robertson is roughly hand-etched on the left side of the shank with an engraving tool. This pipe is a huge, thick shank Apple with a saddle stem. The bowl has an interesting bark like rustication on the sides of the bowl and shank. There is a smooth panel for the brand mark on the left side and a band around the shank end. The seller had done a lot of clean up work on the pipe before he sold it. This often makes me leery of purchasing it as it generally inflates the price and rarely meets our standard. The bowl had been reamed but there was still too much cake in it for my liking as I want to know what is underneath. It is important for me to see the bowl walls and check for heat and burn damage. The rim top and edges of the rim were in good condition. The pipe was quite clean and it appears to be in excellent condition. It is definitely an interesting pipe that caught my interest. The fit of the stem to the shank left a gap. The saddle stem had been modified by the seller. The original button had been cut off and a new one imposed on the stem end. It was rough but workable and would take some time to clean and smooth out. I took photos of the pipe while I visited Jeff. Before I started my work on it I have included them below for you to see. I took photos show the condition of the bowl and the stem. The photos of the bowl and rim show the moderated cake remaining in the bowl but the rim top was in excellent condition. The rustication on the top of the bowl and the inner and outer edge of the rim looks really good. The finish was well cleaned. The saddle stem had been recut and a new button formed. It was rough at best and needed a bit of work to make it work for me. The button edge was sharp which was good but there was a trough ahead of it to give it definition. The taper of the stem dropped off at the trough. I would need to redefine the taper of the stem to get rid of the trough and make the flow more seamless between the new button and the slope of the stem. I would also need to shape the button to be more of an ellipse curving to a point on each end of the outer edges and clean up the slot and make it extend across the button surface and taper into the airway like a “Y”. You can also see that the stem does not sit tight against the shank end.The next photo shows the etched name on the left side of shank on the shank. It reads House of Robertson.I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read (https://pipedia.org/wiki/Robertson).

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999.

Since then I have worked on a lot of House of Robertson pipes and have been able to track down more information. I am including a link to a Catalogue that I picked up on eBay. Click on the link and have a look at this interesting book of information on the brand and the pipe maker himself (https://rebornpipes.com/2022/12/11/a-house-of-robertson-catalogue-filled-with-great-examples-of-thayne-robertsons-work/). I am including a page below that helps with understanding the shape and finish on this particular pipe. It is clear that it is what he calls a Knarled Bark pipe. The catalogue describes it as follows:

Handcut like knarled bark on rustic old trees. Very individual, appealing. Dark finish. Medium $30.00. Medium-large $40.00. Large $50.00. Secret-cured…I am also including a biography of Thayne Robertson that I found on Facebook from a fellow in Boise, Idaho. It is an interesting glimpse into the mind and life of the pipe maker. Make sure to take time to read it (https://rebornpipes.com/2021/10/31/house-of-robertson-pipes-boise-pipe-carver-thayne-robertson/).

Now it was time to work on the pipe itself. Because the seller had done a fairly good job in his clean up it would not take much on the bowl and shank. I decided to take the cake back to bare briar so I could check out the condition of the walls. I cleaned up the remaining cake in the bowl with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I wiped down the inside with a damp cloth and checked for damage to the walls. There was no heat or burn damage on the walls which is always a relief for me.I did a quick clean up of the shank and the stem. Both were very clean and by and large I just removed dust and some debris in the shank from the reaming. The stem photo shows the stem after my rework of the button and slope so inevitably debris on the pipe cleaners came from that. It was nicely cleaned up by the seller.I decided to use the least intrusive method of getting the stem to seat well in the shank first. I used a knife to give the inner edge of the shank a bevel and sanded it smooth. I wanted to see if that would help. Unfortunately, it did not seem to make a difference. The fit still wans not snug. (By the way you can see the button shape in the first photo below. It shows the trough and the new button quite clearly.)I looked through the various bands and ferrules I have in a bag here and found an interesting thin brass ferrule that file well and did not cover the signature on the shank. The hole in the center was not quite big enough for the tenon to slip in. I used a cordless drill and drill the hole to fit. I found that doing it on the shank held it firmly in place and kept me from drilling off centre. Oh if I had a drill press it certainly would have been much easier but I have to use what is available to me at the moment. I tried the fit of the stem to the shank and it was perfect. I glued the ferrule in place with all-purpose glue. Once the glue set I gave the edges of the drilled hole a slight inward bevel and started polishing it out. I would need to take it through the regimen of the micromesh pads but it was looking pretty good. I took photos of the newly capped shank end to show the look of the pipe at this point. Once I finished the reshaping of the stem and the button I would put them together and take photos. I put the stem on the shank and looked it over and was happy with what I saw at this point. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I rubbed it in with my fingers and a shoe brush. I worked it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth and buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The rustication on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I set the bowl aside and turned my attention to reshaping the stem and the button. I started the process by filling in the notches on each side of the button and stem surface with black CA glue. I also filled in some of the deeper pits in the button surface at the same time that had been left behind when the button had been shaped. This was merely the first step so it is hard to know what it looks like yet. Once the repairs cured I used a rasp to flatten out the stem surface ahead of the trough that had been carved. I want to change the flow of the pipe to a smoother transition from the stem to the button. The trough was ragged and did not work for me.I used a folded piece of 220 grit sandpaper to continue to shape the stem and the button. I wanted to smooth out the transition of the trough and the angle of the stem from the saddle to the button. There was still a ways to go but it was definitely looking better. I started polishing the stem flow and shape of the button with sanding pads – dry sanding with 320-3500 grit pads. I wiped down the stem after each pad with an Obsidian Oil cloth and the stem began to really show the shape of the button and the flow from the saddle to the button.With the stem ready for the final polishing I decided to pause and reshape the slot in the button. The first photo shows where I started. It was basically a rectangular cut. I wanted to make it follow the width and curve of the elliptical button shape. I used some small needle files to accomplish what I was looking for. I used a triangular shaped blade to start the process of taking the cut to the edges of the button. I followed that with an oval and a round needle file to get an elliptical shape. I cleaned up the top and bottom edge of the slot with a round needle file. I think it looks much better and the slot is shaped like a Y thus spreading the smoke into the smoker’s mouth. I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the House of Robertson Chunk Bark Finish Apple and reshaped saddle stem back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad on the wheel to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the House of Robertson Chunky Apple is shown in the photos below. The dark brown stains on the Bark finish of the chunky apple bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 6 inches, Height: 2 inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 73 grams/2.54 ounces. This is an interesting piece of briar with a rugged old tree bark rustication is unique and looks great. I hope to enjoy this pipe tomorrow afternoon on the front porch with a great bowl of good Virginia. Thanks for walking with me through the restoration process.

Restoring the third of 5 pipes for an old pipeman – a Large Ed Burak Connoisseur Bent Bulldog

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Blog by Steve Laug

Earlier in June I received an email regarding restoring some pipes for her husband. Here is here email.

I have one Calich and one Dunhill pipe which my husband destroyed using a torch lighter on. I am wondering if it is possible to get them restored somehow. If you want to have a look I can send pics.

I wrote and asked for photos of the pipes. She wrote that there were actually 5 pipes not two and included photos of all five. I asked her if she was wanting to sell them or just repair them. Here is her response.

No… I don’t want to sell (yet) he’s 86 and has taken up smoking his pipes again. He was using a torch lighter until I discovered and replaced with proper pipe lighters. For now, I’m wondering if it’s possible or even wise to restore them. – Kathleen.

I replied to Kathleen and invited her to send the pipes to me in Vancouver. They arrived just before I left for my visit with my Dad in Idaho. Here is what I found when they arrived. There were three Caliches, a Dunhill, and an Ed Burak Connoisseur. The Calich Pipes included a rusticated straight Opera, a bent Rhodesian with an octagonal rim cap and an acrylic stem. The Dunhill was a sandblast Billiard with a repair band on the shank. The Ed Burak Connoisseur was a bent Bulldog. All had rim top damage from being lit with a torch lighter. Some were in worse condition than others. The worst were the Calich Opera and the Dunhill Billiard which had torch damage on the left side of the rim and down the bowl side. The others had varying degrees of burn damage. I set them aside until I returned home from my visit. Here are the photos that Kathleen sent me of the third pipe – a large Bent Bulldog. I took the pipes out of the box and laid the group out on my worktable. I took some photos of the group to show their condition. The photo of the left side of the shank shows the damage I mentioned in the earlier paragraphs. The right-side photo looks very good. The photos from the rim top show a lot of damage and the overall condition of the pipes very clear. After looking through the remaining group of three pipes I decided to work next on the Burak Connoisseur. This one is a smooth Bent Bulldog with a single ring below the rim cap. It is stamped Connoisseur on the left side of the shank. On the right side it is stamped with the signature of Ed Burak in script. The smooth finish Bulldog had a very thick cake in the bowl and there was a lava overflow on the top. There was heavy burn damage under the lava like the other two pipes I have worked on. There was one on the front edge of the bowl toward the front right as well as much heavier burn damage on the left back edge. The bowl was out of round. The finish had a lot of oils and tars built up on the sides and the cap. It was oily and sticky to the touch while I held it. The shank had a thick coat of tars and oils and the stem had a thick tar build up as well so its fit in the shank was very sticky and dirty. The stem is a vulcanite saddle without any stamping on it at all. It was oxidized, calcified and had tooth marks on the stem ahead of the button. There were overflowing tars on the smooth shank end around the fit of the tenon in the mortise. A lot would be revealed once I had cleaned it. I took photos of the pipe before I started my cleanup work. I took a close-up photo of the bowl and rim top to show its condition. The inside of the bowl was heavily caked with a wet oily tobacco. The rim top had damage on the front right in the photo below as well as on the back left. The back left side is the worst as it is quite thin and the bowl is out of round. It left a mess for me to clean up. The stem was also is a mess. There was some tooth marks and dents on the top and underside ahead of the button. There was a thick coat of calcification and oxidation on the stem.I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe showing the shape and flow of the pipe. It is a nice looking pipe that shows a lot of damage from burning. I decided to have a look at the history of the brand. Over the years I have had a few Connoisseur pipes but none of them were stamped like this one with the Ed Burak signature on the left side. I wondered about the stamping. It was my guess that it somehow helped with dating the pipe to a particular time in Ed Burak’s pipe making career but I did not know for sure. I decided that before working on this particular pipe I would do a little research on the brand and the maker on Google. I always check Pipedia to see what they might have on a maker. In this case I was not disappointed. There as a great article on the site. The link to that is: http://pipedia.org/wiki/Burak.

On that site I found not only some history on Ed Burak and the brand. I also found some great information on the site regarding Ed Burak. I quote from that article below. If you should wish to read it in its entirety click on the link noted above. The article is entitled, The Art of Edward F. Burak, Dean of American Pipe Designers.

“Ed Burak is the dean of American pipe designers whose work has had a worldwide influence on the thinking and the work of contemporary pipe makers.”

“…he met and subsequently began working with Meerschaum master Paul Fisher, with whom he stayed 5 years. During that time he produced a small number of Meerschaum pipes, a few of which are still extant in collections. He also worked for Wally Frank as a pipe designer. In 1968 he bought the Connoisseur Pipe Shop, where he was able to concentrate on his own designs. Burak’s pipes have been carved by a number of well-regarded pipe makers, among them Joe Corteggione and Tony Passante. Several of his freehands are in the Museum of Modern Art in New York and have been part of a traveling exhibit of the American Craft Museum.”

“Burak’s work is best known as pipe design as fine art. He admires pays tribute to the classic English designs of the old Barlings and Comoy’s and offers a line of “Classics” which begin with these traditional values yet reflect his own interpretations.”

“Because these pipes are different, so carefully crafted, they not only please the eye, but educate it. Most pipe makers will start with an idea and work the wood toward that goal, but will change their original design to accommodate the briar. Burak does not allow the medium to modify the intent. Minor surface flaws are left on the pipes. No staining is permitted; all Connoisseurs have a natural finish, with only carnauba was added.”

“As a significant footnote, the reader should note that Ed Burak’s pipes are NOT made by Paul Perri, nor Weber, nor Jobey, as erroneously stated in Lopes’s book “Pipes: Artisans and Trademarks.” Burak prefers not to disclose the name of his current pipe carver.”

I also learned on Pipephil’s website, http://www.pipephil.eu/logos/en/about-en.html that the stamping did indeed give some information that helped in identifying the period that a particular pipe was made. There I found that one may generally separate Connoisseur pipes date of manufacture into three periods.

From late 1960’s until 1974: no stampings
From 1974 until 1981: CONNOISSEUR over N.Y.C.
From 1981 on: CONNOISSEUR over N.Y.C. and Ed Burak’s signature

The pipe I was working on was stamped like the photo below. It had the Connoisseur stamp on the left side and Ed Burak’s signature on the right side. That dated the pipe to the time period from 1981 to the time that the Connoisseur Pipe Shop in Manhattan closed in 2009 on Ed’s retirement.

I did some further searching and foun that on the Puff.com Pipe Forums was a thread on Connoisseur pipes that confirmed how the pipes were finished when they were originally made. http://www.puff.com/forums/vb/general-pipe-forum/299824-ed-burak-pipes-man.html. There in the latter part of a post by a member identified as Mr. Rogers was the information that I was seeking confirmation about.

“His premium pipes were like nothing I had seen before. He finished all of his pieces with only wax, no stain. He incorporated blemishes into his designs and made no attempt to hide these flaws with fillers. I frequented the CPS (Connoisseur Pipe Shop) as a high school, college, then grad school student, never really having the funds to purchase his premium pieces. As luck would have it, once I became established in my work/field, the CPS was long gone…”

Now that I had a pretty good idea of when the pipe was made and what the stamping meant, it was time to go to work cleaning up this beauty. I knew that the pipe in hand was made between 1981- 2009. I reamed the bowl with a PipNet Pipe reamer using the first cutting head. I took the cake back to bare briar so that I could check out the inside walls. I used a Savinelli Fitsall Pipe Knife to scrape back the remaining cake. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel. I scraped off the lava buildup on the rim top with the edge of a Savinelli Fitsall Pipe Knife. I was able to remove the majority of the build up leaving the burn damage very clear.I worked on the internals next. I cleaned out the airway to the bowl, the mortise and the airway in the stem with pipe cleaners, cotton swabs and alcohol. When I finished the pipe smelled very clean.I scrubbed the briar with undiluted Murphy’s Oil Soap and a tooth brush and rinsed it off with warm running water. I scrubbed the rim top with a tooth brush and warm running water at the same time. I dried the bowl off with a soft microfiber cloth and gave it a light buffing. I also cleaned out the shank, mortise and airway in the stem and shank with Murphy’s Oil Soap and shank brushes to clean out the oils and tars on the inside. You can see the darkening or burn damage on the top of the rim and the outer edge of the rim cap. I am hoping it is removable. Once it was clean I turned my attention to the rim top. To smooth out the damage on the cap I topped the bowl with 220 grit sandpaper to smooth out the top. I took a photo of the rim top at this point. The burn damage on the back left is very visible and will need to be rebuilt.I rebuilt the back left inner edge up to match the rest with briar dust and clear CA glue. I put a drop of glue on the briar and pressed some briar dust onto the edge with a dental spatula. I carefully topped the repaired rim top with 220 grit sandpaper and took a photo of the rim at this point in the process.I worked over the inner edge of the bowl with a wooden ball/sphere and 200 grit sandpaper to give the inner edge a slight bevel that would help blend in the repair that I had made to the top and inner edge. It began to look much better at this point. I touched up the rim top with a Cherry Stain Pen to match the colour on the bowl. It looked pretty good considering where it started.I sanded the bowl and cap with 320-3500 grit sanding pads to smooth it out and blend in the restained cap. I wiped the bowl down between each pad with a damp cloth. When I finished it wiped it down with a cotton pad and alcohol. I polished the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down with a damp alcohol cotton makeup pad after each sanding pad. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for ten minutes then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. The stem had tooth marks and chatter on both sides ahead of the button. Before I could work on them I needed to remove the oxidation and the calcification on the surface. I scrubbed the stem with Soft Scrub on cotton pads to remove them both.Once it was clean, I painted the tooth marks and chatter with the flame of a lighter to try to lift the marks. Many of them were lifted thanks to the memory of vulcanite. I filled in the remaining marks with black super glue and set it aside to dry.Once the repairs cured I used two small files to flatten them and started process of blending them into the surface. I sanded the repairs with a folded piece of 220 grit sandpaper and they were removed. The surface was smooth. I sanded the stem with 320-3500 grit sanding pads to smooth out the remaining marks and begin polishing the stem. I wiped it down after each sanding pad with a soft cloth. It began to look good. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. This is the third of five pipes from Kathleen that I am working on. It is a beautifully shaped Ed Burak Connoisseur Bent Bulldog. It has the kind of beauty I have come to expect from other pipes of Ed’s I have worked on. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The smooth finish is well done and the reshaped rim cap look really good with the variegated acrylic stem. This Burak Connoisseur Bent Bulldog was a fun pipe to bring back to life. It is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 61 grams/2.12 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. Once I finish the other three pipes in the lot I will be sending them back to Kathleen for her husband to enjoy once again.

Another Danish Beauty Designed by Sixten Ivarsson

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by Kenneth Lieblich

This wonderful pipe is a Danish Sovereign 64 Freehand with a smooth finish, a plateau rim and a stylized saddle stem. The more I look at this pipe, the more I like it. It is a short and stocky pipe (like an MMA fighter) and it feels strong and rugged (also like an MMA fighter). It feels wonderful in the hand and was clearly a much-loved pipe. It came from the same collection of pipes, here in Vancouver, that my recently restored freehand canted egg came from. Let’s look at the pipe’s markings. On the left side of the shank are the words Danish [over] Sovereign. On the right side of the shank is the number 64 – that’ll be the shape number. On the underside of the shank are the words Made in Denmark. On the left side of the stem are three letters: XXX. These are used to designate Danish Sovereign, specifically. I’m not sure why – there doesn’t appear to be anything smutty about these pipes. Sorry – dad joke. From previous restorations, I learned that ‘Danish Sovereign’ is a sub-brand of the esteemed Danish pipemaker, Stanwell. Pipephil lists Danish Sovereign as such, and also mentions that this brand was marketed specifically for North America.Pipedia equivocates a bit about Danish Sovereign. They list the company under its own name and that the pipes “appear to be Stanwell seconds”. However, the Stanwell page lists it clearly as one of their brands. Pipedia has a good amount of information on the Stanwell brand and its history. I certainly recommend looking it over: https://pipedia.org/wiki/Stanwell.

With the number 64 on the shank, I went to check the list of Stanwell shapes, here on Rebornpipes, and I found a match. Shape 64(a) is listed as “Freehand, Plateau top, saddle mouthpiece, by Sixten Ivarsson”. To further confirm this, here is a page from an old 80s Stanwell catalogue which clearly shows the same shape of pipe with the matching shape number.Anyway, this really is a good-looking pipe. Just a few issues to resolve. The stem was oxidized and calcified, and had some small bite marks. The plateau rim on the stummel was a bit encrusted with lava, but not too bad. The insides were fairly dirty and would need some work to clean out. The main issue with the stummel, however, is a strange mottling of the stain. The last of this series of photos shows an example of the ruined finish. The stem was first on my list. I wiped down the outside of the stem with oil soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. Unfortunately, this didn’t really work, but I have ways of sorting this out. Then, I cleaned out the insides of the stem with pipe cleaners and 99% isopropyl alcohol.Once this process was done, I used some cleanser and cotton pads to wipe down the stem before throwing it in the pipe stem oxidation remover overnight. The following day, I cleaned all of the de-oxidizing mess and again scrubbed with the cleanser on some cotton pads to remove the leftover oxidation. This worked well.I used some nail polish to restore the letters XXX on the stem. I painted the area carefully and let it fully set before proceeding.Before I moved on to the Micromesh pads, I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure (forgot to photograph this). I sanded the adhesive down with my needle files to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing, from 3,600 on.On to the stummel, and the usual cleaning procedures were in order for this pipe. I used both the KleenReem and some 220-grit sandpaper taped to a dowel to remove the built-up cake and take the bowl down to bare briar. I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none.I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and 99% isopropyl alcohol. There was some filth inside this stummel, but it wasn’t too bad. I followed that up by cleaning the insides with some dish soap and tube brushes.I then moved on to cleaning the outside of the stummel with oil soap, some cotton pads, a toothbrush, and a wire brush. That removed any latent dirt. However, it didn’t remove the odd, mottled stain. That needed to be sorted out straight away.In order to remove the existing mess, I opted to begin with my grey sanding pads. Those greys start out with more aggression than my Micromesh pads. That aggression was necessary to strip the wood down. I gave the wood a thorough going-over before shifting to the usual Micromesh pads. I was satisfied, as the wood came out smooth, clean, and pale. Now what? Here’s the plan. The grain in this briar was so attractive, that I wanted to make a special effort to emphasize it. I took some black leather dye and coated the stummel with it (excluding the plateau). After applying the dye, flaming it, and letting it set, I wiped those areas down with isopropyl alcohol to remove most of the dye. The goal here was to accentuate the grain with only residual amounts of black dye.The next step was to bring back the lovely rich colour that was always supposed to be there. In similar fashion, I coated everything – bar the plateau – with some light brown dye. Again, after flaming and setting, I wiped everything down with isopropyl alcohol on cotton rounds. I was so pleased with the results – the pipe looks absolutely fantastic.Naturally, I then applied the Before & After Restoration Balm to the stummel and let it sit for 20 minutes or so. There is some beautiful wood on this Danish pipe and I mimed a chef’s kiss in approval. Then it was off for a trip to the bench polisher. I buffed with gusto by applying the finishing touches of white diamond compound and carnauba wax. I had to be especially careful with the bench polisher, since the plateau edge had a tendency to catch on the buffing wheels.

This Danish Sovereign 64 Freehand was a delight from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Stanwell are as follows: length 4⅞ in. (124 mm); height 2 in. (50 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing a Dunhill Tanshell 59 Billiard Back to Its Best

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By Kenneth Lieblich

Dunhill is a name that inspires awe and warms the cockles of the hearts of many pipe smokers worldwide. Today, I am pleased to show the restoration of a wonderful tanshell briar. I acquired it in an auction last year. Other than that, I don’t know much of its provenance. Its colour and cragginess are very handsome, and I have no doubt that it was a much-loved pipe. I instinctively have a certain reverence for Dunhill pipes, and I am especially keen to restore this one so that the next pipe smoker can enjoy it. As I mentioned, this is a Dunhill Tanshell and the markings confirm this. It is a beautiful, classic billiard shape. Pleasingly, those markings are very clear and well-cut on the bottom of the shank. On the left-hand side is the model number, 59. Immediately to the right of this is Dunhill [over] Tanshell. Then, to the right of that, is Made in [over] England12. To the right of that is an encircled 4, followed by a T. Finally, the stem, of course, has the iconic white spot of Alfred Dunhill’s company. Here is a photo of Alfred, followed by the markings. Let’s have a closer look at what all of these markings mean. The model number 59 is one of the classic Dunhill shapes – that number first appeared all the way back in 1928. The page on Pipedia about Dunhill shapes says this:

The original skus/model numbers from the 1920’s until the early 1970’s stood for very specific shapes and bowls. For example, the codes 31, 34, 59, 111, 113, 117, 196, LB, LBS… were all different types of Billiard shaped pipes and there were about 50(!), such codes for the Billiard shape alone.Let’s have a closer look at what all of these markings mean. The model number 59 is one of the classic Dunhill shapes – that number first appeared all the way back in 1928. The page on Pipedia about Dunhill shapes says this:

The original skus/model numbers from the 1920’s until the early 1970’s stood for very specific shapes and bowls. For example, the codes 31, 34, 59, 111, 113, 117, 196, LB, LBS… were all different types of Billiard shaped pipes and there were about 50(!), such codes for the Billiard shape alone.Furthermore, John Loring’s fine book, The Dunhill Briar Pipe: The Patent Years and After, says this about the Tanshell:

The TanShell was Dunhill’s fourth finish and its first major post-war line addition. Introduced in 1951/1952 the TanShell was a naturally stained sandblasted pipe made exclusively from Sardinian briar through the 1960s. The TanShell apparently was not simply a light stained Shell but rather was also the product of “certain processes [unrevealed] not previously employed.” Initially, it appears that the pipe was to be named the Root Shell and a stamp to that effect was ordered and received by Dunhill in May 1951. Ultimately, however, the name TanShell was settled upon but the stamp for the TanShell name was not received by Dunhill until the beginning of December. Thus while the Tanshell was in production in 1951 it appears that most if not all TanShells made in that year did not enter into retail distribution until 1952 and were given a 1952 date code.The markings Made in [over] England12 give us an indication of when this pipe was manufactured. The number is the date suffix and provides us the information we need to figure out the date. I already knew the answer, but allow me to walk you through the process. I went to Pipephil’s Dunhill Dating Key (which you can find here) and I have reproduced (below) the two charts they use to date Dunhills. In the first image below, we are asked if our pipe has a date suffix. It does, so we follow the arrow and the chart asks if our pipe has a patent number. It does not, so we proceed. Then we are asked if our pipe reads Dunhill [over] London – again, it does not. As a result, we know that our pipe dates from after 1954.On to the second chart – and it is much more straightforward. The chart asks for the digits in our date suffix. In our case, it is 1 and an offset 2, so we know that the date of our pipe is the result of simple addition: 1960 + 1 = 1961 and the 2 identifies the date of sale for the Dunhill guarantee. Now we know that the year of manufacture is 1961! (thanks for the help Al). Is this your birth year? If so, have I got a pipe for you!Next, the encircled 4 and the capital T. This tells us about the size and finish of the pipe. Pipedia says:

The encircled group number indicates the size of the bowl (1, for example, is the smaller bowl). It is usually followed by a letter corresponding to the pipe finish. This number/letter code has been introduced about 1950 and was discontinued about 1976 replaced by a 4 or 5 digits code. They were reintroduced in March 2012, but only for commemorative versions.

In this case, the 4 indicates a medium/large size bowl and the T naturally refers to Tanshell.Finally, the white spot. Have you ever wondered about it? Well, very briefly, here is the origin of the famous white spot (from Pipedia):

In 1912, the famous white spot was introduced for very practical concerns. With straight pipes, customers had trouble knowing which way to insert the handmade vulcanite mouthpieces. So Alfred Dunhill ordered white spots to be placed on the upper side of the stem. This very practical solution would become a definitive trademark of Dunhill pipes. The “white spot” soon became known as a symbol of quality.

Now let’s get on with restoring this beautiful pipe!

This pipe was in generally good condition – nothing outstanding and no significant damage. As you can see, the stem had the usual wear-and-tear – some scratches, tooth dents, etc. There was some calcification, but not much oxidation. Meanwhile, the stummel was in lovely condition, but a bit dirty. The shank was dark and the bowl had lots of cake and lava. The sandblast looked rich and beautiful. I began by making an attempt at lifting some of those tooth marks. I “painted” the stem with the flame of a lighter – this can sometimes raise the vulcanite back into place. There was definitely progress, but I would need to repair the more significant dents.I wiped the stem with oil soap on some cotton pads. There was calcification there and I needed to remove it. Meanwhile, the stem was pretty dirty inside. I cleaned out the inside with various pipe cleaners and 99% isopropyl alcohol. There was quite a pile afterwards. I then wiped down the stem with cleanser to remove some surface oxidation. Once this process was done, the stem went for an overnight soak in the oxidation remover. As the name suggests, this liquid removes oxidation, but, more than anything, it helps draw oxidation to the surface of the vulcanite. This allows me to clean the oxidation off in a couple of ways: both by applying a mild abrasive cleaner to the surface, then by sanding the stem. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with the cleanser again on some cotton pads to remove the leftover oxidation.Next step was to address the remaining tooth marks. I filled those dents with some black cyanoacrylate adhesive that is infused with carbon and rubber. This makes a better repair than regular CA glue, as it more closely mimics the original material. When the adhesive was cured, I used my needle files to remove the excess and bring it down to the level of the vulcanite.Then I used a set of nine Micromesh pads (1,500 through 12,000 grit) which gradually erased the ravages of time and brought out the stem’s lovely black lustre. For the last five pads, I also lightly coated the stem with Obsidian Pipe Stem Oil in between each scrubbing. At last, I set the finished stem aside. Off to work on the stummel! The outside looked very well cared-for. No notable damage and the blast maintained its great appeal. Alas, the rim had plenty of lava, but first things first. The bowl needed a thorough reaming, so I used the KleenReem to scrape off the built-up cake and I followed that with 220-grit sandpaper taped to a dowel to eliminate as much as possible. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar in the bowl, under the cake. I was pleased to see that the walls were sound.Next up, I needed to clean the shank and bowl thoroughly. I proceeded to use Q-tips, pipe cleaners, and 99% isopropyl alcohol. Holy moly – this was a dirtier pipe than I had initially anticipated. There was quite a pile of Q-tips and pipe cleaners left behind.Then, to further clean the inside of the pipe, I opted to “de-ghost” the pipe. I put some cotton balls in the bowl and in the shank, and then saturated them with 99% isopropyl alcohol. I let that sit overnight to exorcize any evil spirits (i.e. bad smells and oils) from the old pipe.Time to deal with that rim. I gently scraped as much debris as I could with a piece of machine metal. However, given the craggy blast, that only worked so well. I moved on to cotton rounds and some oil soap to clean the outside of the stummel and a toothbrush with oil soap for the lava on the rim of the pipe. This worked a treat. I followed that up by cleaning the insides with some Castile soap and tube brushes. At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 15 minutes or so. I brushed it with a horsehair brush and buffed it with a microfibre cloth. The balm does wonderful things to the wood, and I really like the sheen on the sandblast. Then it was off for a trip to the bench polisher. A few coats of conservator’s wax (from Lee Valley) were just what this pipe needed. Boy – that wax really makes this pipe pop! The lovely shine made the wood look absolutely beautiful. The sandblast looks fantastic and is ready to be enjoyed again by the next owner.

I thoroughly enjoyed bringing this Dunhill Tanshell 59 Billiard back to life and I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “British” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Dunhill are as follows: length 5⅜ in. (137 mm); height 1⅞ in. (46 mm); bowl diameter 1¼ in. (33 mm); chamber diameter ⅔ in. (18 mm). The weight of the pipe is 1¼ oz. (36 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Gorgeous Danish Freehand Canted Egg

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by Kenneth Lieblich

Wow – this is one breathtaking pipe. I acquired this beauty from a kind lady in the Vancouver area who sold me her late husband’s pipes. He had good and modest taste, and I immediately took a liking to this pipe. The combination of smooth and sandblasted briar is very attractive and the blast itself is really craggy and wonderful. The restoration was good fun too. This is a Royal Guard 535M freehand canted egg – or, at least, that’s what I’m going to call it. I learned from previous research that “Royal Guard” is a Stanwell sub-brand (in this case). I believe there was also a full Stanwell line called Royal Guard too, but that’s a topic for another time. It’s all a bit confusing, but this pipe is definitely of the sub-brand variety. As is typical of Stanwell sub-brands, the quality is immaculate and it’s not at all obvious why this wasn’t a full-blown Stanwell. This canted egg is a very attractive shape and it really makes an impression. It has beautiful, partially-sandblasted briar from the bowl and down the shank to the vulcanite shank extension. It also has a lovely flared push stem. The underside of the shank reads 535M [over] Royal Guard [over] Made in Denmark and, on the stem, the letters RG, indicating the Royal Guard make. Both Pipedia and Pipephil list Royal Guard as being a Stanwell sub-brand or second (and not much else), as per the photo below.I did some searching for that “535M” shape number, but came up empty. Stanwell does not have a 535 shape number. Sometimes a digit can be added to a shape number, but the Stanwell 35 shape does not correspond to this pipe at all. I learned that some of the Stanwell sub-brands used the Stanwell shape numbers and some used their own. Apparently, Royal Guard uses their own. Meanwhile, Pipedia has a good amount of information on the Stanwell brand and its history. I certainly recommend looking it over: https://pipedia.org/wiki/Stanwell.

Anyway, this really is a good-looking pipe. No major issues to resolve – just a few minor ones. The stem was a bit dirty, and had some small dents. There was also some oxidation on the vulcanite. The rim on the stummel was a bit blackened, but not seriously. The insides were dirty and would need some work to clean out. The stem was first on my list. I wiped down the outside of the stem with oil soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. This worked reasonably well, but I would still need to sort out the dents. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Once this process was done, I used some cleanser and cotton pads to wipe down the stem before throwing it in the oxidation remover overnight. The following day, I cleaned all of the de-oxidizing mess and again scrubbed with the cleanser on some cotton pads to remove the leftover oxidation. This worked well. I used some nail polish to restore the letters “RG” on the stem. I painted the area carefully and let it fully set before proceeding.Before I moved on to the Micromesh pads, I built up the dents on the stem with black, carbon-and-rubber-infused cyanoacrylate adhesive and let them fully cure.I sanded the adhesive down with my needle files to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used pipe stem oil in between each pad scrubbing (from 3600 on up). I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was some filth inside this stummel, but it wasn’t too bad. I followed that up by cleaning the insides with some dish soap and tube brushes.I decided to de-ghost the pipe, so I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.At this point, I turned my attention to the vulcanite shank extension. This, like the stem, needed to be cleaned and deoxidized. However, I did not want to soak the whole shank in the deox fluid. Similarly, I couldn’t risk getting any of the powerful cleanser on the beautiful briar. So, I took some clear hockey tape and carefully, precisely masked the briar with it, as protection. I then proceeded to clean the vulcanite safely with the cleanser. I’m glad I did – boy, was it dirty!I then moved on to cleaning the outside of the stummel with oil soap, some cotton pads, and a toothbrush. That removed any latent dirt hidden in the lovely recesses of the sandblast.As I mentioned earlier, there were some very minor burn marks on the rim of the stummel that also needed to be addressed. Fortunately, I was able to resolve this by gently sanding the interior rim edge to remove any remnants that remained. This worked perfectly and didn’t affect the pipe at all. Since this was a partial sandblast, I only needed to use the Micromesh pads on the smooth sections near the rim and shank. Of course, I also sanded the vulcanite shank extension and, like the stem, I used pipe stem oil on it. A light application of Before & After Restoration Balm brought out the best in the stummel. The balm does wonderful things to the wood and really emphasizes how beautiful this pipe is. I’m going to be sorry to see it go.


I took the pipe to my bench polisher and gave it a thorough going-over with my buffing compound and carnauba wax. This pipe was a delight from the start and its beauty only increased through the restoration process. This Royal Guard 535M freehand canted egg is elegant, light, and incredibly comfortable to hold. Finally, I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5½ in. (142 mm); height 2⅛ in. (54 mm); bowl diameter 1½ in. (39 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅜ oz. (41 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning up another Bellingham Pipe Hunt Find, a Sasieni Mayfair 52N Apple

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By Steve Laug

We met up at a local eatery and had a great breakfast together with our aunt. We took her to her residence afterwards and visited with her for most of the morning. Together we headed to Old Town Bellingham to begin our pipe hunt. We visited three of my favourite antique malls and worked out way through the aisles of wares for sale. Jeff and I tend to divide and conquer, each walking through the aisles of the shop looking for pipes. The rest of the family moves through looking for their own treasures. In the first shop there was a rack and in it were two pipes. The first was a Sasieni Royal Stuart Billiard and the second was a Sasieni Mayfair Apple. Both were great and were added to the hunt bag. Here is the link to the blog on the hunt and a photo of the pipes we added (https://rebornpipes.com/tag/bellingham-pipe-hunt/). Both were dirty but both contained the Sasieni Magic – classic shapes and nice briar. The next pipe on the work table is the second Sasieni a Mayfair Apple which is the upper pipe in the photo below. It is stamped on the left side of the shank and has a rugby ball stamp Made in England next to the shank/bowl junction. That is followed by Sasieni [over] Mayfair. On the right side it has the shape number 52N next to the bowl/shank junction followed by London Made stamped mid shank. The stem has an M logo on the topside. The bowl had a thick cake and a thick lava overflow on the rim. It was hard to estimate the condition of the rim top with the cake and lava coat but I was hoping it had been protected from damage. It appeared that the outer edge was in decent condition. The finish was a classic Sasieni smooth. The finish was dusty and tired but had some nice grain under the grime and the finish appeared to be in good condition. There were a few nicks in the surface on the left side of the bowl. A lot would be revealed once I had cleaned it. The stem was dirty, oxidized, calcified and had tooth chatter and tooth marks near the button on both sides. I took photos of the pipe before I stated my cleanup work. I took a close-up photo of the bowl and rim top to show its condition. The bowl had a thick cake in it and an overflow of lava on the top of the rim. The previous pipeman had left a mess for me to clean up. The stem was also is a mess. There was some tooth marks and dents on the top and underside ahead of the button. There was a thick coat of calcification and oxidation on the stem. M logo stamp on top of the stem was clear and readable.I took photos of the stamping on the right and left side of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the parts. It is a beautiful pipe. The stinger apparatus is missing and the airway in the tenon is the same as the Royal Stuart that I worked on (https://rebornpipes.com/2024/06/16/cleaning-up-another-bellingham-pipe-hunt-find-a-sasieni-royal-stuart-55-billiard/). As is my usual practice I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-sasieni2.html) to look for any information on the Mayfair line. It was not listed in the original Sasieni list but it did come up in the Sasieni Seconds list. It was listed there and I did a screen capture of the section and have included it below. The logo on the pipe stem I was working on is stamped like the third one below. The shank stamp was like the one in the third photo below. From that information I knew that I was dealing with a Family Era Sasieni with the white M logo that was used on these older ones. That placed the date before 1979 when the company was sold.

From there I turned to Pipedia and read through the history of the brand. It confirmed the date of manufacture as pre-1979. At the bottom of the Pipedia article there was a 1965 catalogue. I have included the link to the catalogue (https://pipedia.org/images/1/1b/Sasieni_1965.pdf). Page six of the catalogue had a listing of the Sasieni lines and on the top right column the Mayfair was shown.

Page seven below gives a great description of the Mayfair line. It reads: Mayfair – these handsome pipes are remarkable for their good looks and sweet smoking qualities. Men who know and enjoy good pipes appreciate their tailored appearance and the superior craftsmanship in these “Mayfair” bruyeres. Smooth Tawny Natural finish only. Excellent value for the smoker seeking a medium priced pipe. Now I knew that is was not a second at all at this point in time. It was rather a well made pipe selected for its tailored appearance and superior craftsmanship on a medium priced pipe. That also pushed the date back to at 1965. The catalogue also had a shape photo that matched the numbers on the pipe I am working on. The shape 52 was known as a Hurlingham and was used in quite a few of the Sasieni lines for that large Apple. I have included a screen capture of the shape photo in the catalogue.There was also a shape chart on Pipedia and I have saved the page that included the shape of the 52N (Hurlingham) (https://pipedia.org/wiki/File:Sasnieni_Shapes.jpg).Now I knew what I was working on. It was a pre-1965 Apple in the Hurlingham shape in an early version of the Mayfair and in Smooth Tawny Natural finish that had taken on some colour through smoking. Now it was time to start my work on it. I reamed the pipe with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished the bowl internals by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no checking or cracking to the walls. I scraped the heavy lava on the rim top with the edge of the Savinelli Fitsall Pipe Knife. I was able to remove the majority of the build up. The rest would come up after I scrubbed the bowl.I decided to scrub the bowl with Mark Hoover’s Before & After Briar Cleaner. He had sent me a sample to try out so this was the first pipe to try it out on. I shook the jar to make sure it was well mixed. I applied it to the surface of the briar bowl and the filthy rim top with my finger tips. I scrubbed it with a tooth brush and wiped it off with a cotton pad to remove the grime and the residual product left on the briar.  It looked much better once I had cleaned it. I rinsed it off with warm water and dried the briar with a cotton cloth. There were still some flecks of paint and debris on the briar and the rim top still had some lava that I needed to remove. I wiped the bowl with a cotton pad and acetone and cleaned off the remainder of the debris and the briar looked very good. With the externals cleaned it was now time to work on the internals of the mortise, shank and airway in the stem. I scraped the walls of the shank with a dental spatula and took a lot of tars and oils out with the spatula. From there I cleaned up the debris with pipe cleaners, cotton swabs and isopropyl alcohol until it was clean and the smell was gone. I cleaned the airway in the stem with alcohol, cotton swabs and pipe cleaners. I used both bristle and fluffy pipe cleaners to clean out the oils and tars. I scoured out the open tenon with a cotton swab. It came out looking much better. I set the stem aside and went back to working on the bowl. I sanded the briar with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad with a damp cloth to remove the debris that was left behind. By the time I finished the last pad the briar was very smooth and clean to the touch. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. The bowl began to really shine with the polishing. I worked some Before & After Restoration Balm into the finish of the briar with my finger tips. The product works well to clean, enliven and protect the briar and really brings it back to life. I have been using it for quite a few years now and really like the way it makes the briar come alive and makes the grain pop. I set aside the bowl and turned my attention to the stem. I “painted” the tooth marks on the surface of the stem and was able to lift them all. I blended the remaining marks into the surface with a folded piece of 220 grit sandpaper. I worked on the oxidation on the stem with Soft Scrub and cotton pads. I find that the product really cut through the deep oxidation and removes it well. I worked on both side of the stem and was pleased that it did no harm the “M” stamp on the topside of the stem.I sanded the stem with 320-3500 grit sanding pads to blend in the scratch marks from the 220 grit sandpaper and to remove the residual oxidation that still remained. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the stem had a more normal shine and the oxidation, tooth marks and chatter were gone.I decided to touch up the M stamp on the top of the stem at this point. I used an acrylic white fingernail polish and it dries hard and matches very well. I applied it with the brush in the cap and worked it into the stamp with a tooth pick. Once it was cured I lightly sanded it off with a 1500 grit micromesh sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Sasieni Mayfair 52N Apple with a vulcanite taper stem has a beautiful, unique Natural Sasieni finish that has some great grain standing out. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Made in England Sasieni Mayfair 52N Apple is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/50 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

Cleaning up another Bellingham Pipe Hunt Find – a Sasieni Royal Stuart 55 Billiard

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By Steve Laug

We met up at a local eatery and had a great breakfast together with our aunt. We took her to her residence afterwards and visited with her for most of the morning. Together we headed to Old Town Bellingham to begin our pipe hunt. We visited three of my favourite antique malls and worked out way through the aisles of wares for sale. Jeff and I tend to divide and conquer, each walking through the aisles of the shop looking for pipes. The rest of the family moves through looking for their own treasures. In the first shop there was a rack and in it were two pipes. The first was a Sasieni Royal Stuart Billiard and the second was a Sasieni Mayfair Apple. Both were great and were added to the hunt bag. Here is the link to the blog on the hunt and a photo of the pipes we added (https://rebornpipes.com/tag/bellingham-pipe-hunt/). Both were dirty but both contained the Sasieni Magic – classic shapes and nice briar. The next pipe on the work table is the Sasieni Royal Stuart which is the lower pipe in the photo below. It is stamped on the left side of the shank and has a rugby ball stamp Made in England next to the shank/bowl junction. That is followed by Sasieni [over] Royal Stuart. On the right side it has the shape number 55 next to the bowl/shank junction followed by London Made stamped mid shank. The stem has an RS logo on the topside. The bowl had a thick cake and almost a half bowl of tobacco filling it. There was a thick lava overflow on the rim. It was hard to estimate the condition of the rim top with the cake and lava coat but I was hoping it had been protected from damage. It appeared that the outer edge was in decent condition. The finish was a classic Sasieni smooth. The finish was dusty and tired but had some nice grain under the grime and the finish appeared to be in good condition. A lot would be revealed once I had cleaned it. The stem was dirty, oxidized, calcified and had tooth chatter and tooth marks near the button on both sides. I took photos of the pipe before I started my cleanup work. I took a close-up photo of the bowl and rim top to show its condition. The bowl is over half full with burned tobacco and debris. It is unburned just below the surface of the ash. I always wonder when I find a bowl filled like this what happened to the pipeman who had the pipe before. Was he suddenly called out during a smoke? Did something happen to him after he laid the bowl down that kept him from coming back and finishing his smoke. I guess know one will ever know. It left a mess for me to clean up. The stem was also is a mess. There was some tooth marks and dents on the top and underside ahead of the button. There was a thick coat of calcification and oxidation on the stem. RS logo stamp on top of the stem was clear and readable.I took photos of the stamping on the right and left side of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the parts. It is a beautiful pipe. The stinger apparatus was filthy and clogged with tar and oils in the spear end and all the spirals. It is aluminum but you would never know that from looking at it.As is my usual practice I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-sasieni2.html) to look for any information on the Royal Stuart line. It was not listed in the original Sasieni list but it did come up in the Sasieni Seconds list. It was listed there and I did a screen capture of the section and have included it below. The logo on the pipe stem I was working on is stamped like the second one below. The shank stamp was like the one in the third photo below. While this was helpful it did not get me any closer to establishing a date for the pipe. I turned to Google and did a quick search there. It came up with a Worthpoint article that I have included along with the photos below (https://www.worthpoint.com/worthopedia/sasieni-family-era-royal-stuart-139465999).This COLLECTIBLE BRIAR PIPE is an OLD “FAMILY-ERA” SASIENI in the CLASSIC CANADIAN Shape!!! It is a Dunhill Group 4 Size. Although like most non-dotted Sasieni’s it does not have a “Town Name” (which Sasieni used in lieu of Shape Numbers), Sasieni connoisseurs will recognize this as the ever-popular “Amesbury” Shape (#44 on the Sasieni Shape Charts)! It comes from one of Sasieni’s oldest and most popular lines – – – the “ROYAL STUART”!!! It is one of the OLDEST ROYAL STUART’s because it has the ORIGINAL “RS” OVERSTAMPED LOGO (with the “R” Stamped over the “S” or vice versa)! For those who have not experienced the quality of Sasieni Pipes, this is an outstanding opportunity that does not require the commitment of a substantial investment as do many higher graded Sasieni’s! In the early Sasieni History after the short reign of the One Dot, Sasieni Eight Dots, the Four Dots became the top-of-the-line throughout most of the “Family Era” (or the time during which the Sasieni Family continued in ownership and operated the company including the quality control). Pipes that were not quite good enough to receive a higher grade became Two Dots or “Claret” One Dots. At the same time and throughout the history of the Company, Sasieni also offered a wide variety of non-dotted pipes beginning with their earliest catalogs. Many of those early lines like “His Royal Highness,” “The Henley Club” and “The Friar” disappeared into the rich lore of Sasieni History. But the “ROYAL STUART” survived the test of time and continued throughout the Family Era. During the “FAMILY ERA,” the finish often became the distinguishing characteristic between lines of “non-dotted” Sasieni’s. Mayfair’s were “Smooth Tawny Natural finish,” and Old England’s started as rusticated pipes while Royal Stuart’s were natural smooth or “deep plum” colored . Their great popularity quickly caused Sasieni to expand the Royal Stuart line to include “carved rusticated finish” pipes, too! And, the Royal Stuart became one of the longest-running “workhorses” among all Sasieni lines! Royal Stuart’s were advertised as an “outstanding quality and rare value” pipe but it was the bowl selection process that separated this line from others. Sasieni explained: “These bowls are selected for their fine grain conformation.” And this Canadian is a good example! Much of the Bowl has BIRDSEYE on the sides with DIAGONAL CROSS GRAIN which is actually more like STRANDS OF FLAME GRAIN on the front and back!!! The FLAME GRAIN continues on both sides of the Shank where it becomes PERPENDICULAR, PARALLEL STRAIGHT GRAIN!!! The NATURAL SMOOTH Finish has mellowed into a LIGHT WALNUT BROWN PATINA and there are NO dents, chips or scratches which detract from the beauty of the finish! A few small sandpits or sandspots keep the Pipe from perfection (and undoubtedly kept it from becoming a “dotted” Sasieni)! NO varnish, lacquer or shellac has been added to improve the finish for the pictures and temporarily conceal scratches and toothmarks! And, NO coating has been applied to the inside of the bowl to hide cracks, heat fissures and even burn-outs! The Pipe shines as it did when it came from the factory! This Canadian is 6″ LONG with a Bowl just OVER 1 3/4″ TALL!!! The nomenclature is crisp and clear: “Sasieni [in script], ROYAL STUART, LONDON MADE, MADE IN ENGLAND [in the classic Sasieni “football” shape], 44N”. The very oldest White Sasieni “RS” Overstamped Logo used on Royal Stuart’s remains mostly visible on the original bit! This is an unusual and collectible old Sasieni that is in PRISTINE CONDITION!!! It is an excellent entry-level Sasieni collectible! If the CONDITION of your eBay purchase is of importance to you, you will not find a better Sasieni Royal Stuart on eBay. Particularly because of its condition, this Royal Stuart is a bargain priced collectible! This Sasieni Canadian has been refurbished and is ready to smoke. There are no toothmarks on the mouthpiece and no carbon build-up on the Rim of the bowl.

From that information I knew that I was dealing with a Family Era Sasieni with the white overstamped RS logo that was used on these older ones. That placed the date before 1979 when the company was sold.

From there I turned to Pipedia and read through the history of the brand. It confirmed the date of manufacture as pre-1979. At the bottom of the Pipedia article there was a 1965 catalogue. I have included the link to the catalogue (https://pipedia.org/images/1/1b/Sasieni_1965.pdf). Page six of the catalogue had a listing of the Sasieni lines and on the top left column the Royal Stuart was shown.

Page seven below gives a great description of the Royal Stuart line. It reads: Royal Stuart a sweet smoking pipe of fine smoking quality bruyere. Finished to a satin smoothness in both light natural and deep plum. These bowls are selected for their fine grain conformation.Now I knew that is was not a second at all at this point in time. It was rather a well made pipe selected for its fine grain conformation. That also pushed the date back to at 1965. The catalogue also had a shape photo that matched the numbers on the pipe I am working on. The shape 55 was known as a Buckingham and was used in quite a few of the Sasieni lines for that large Billiard. I have included a screen capture of the shape photo in the catalogue.There was also a shape chart on Pipedia and I have saved the page that included the shape of the 55 (Buckingham) (https://pipedia.org/wiki/File:Sasnieni_Shapes.jpg).Now I knew what I was working on. It was a pre-1965 Billiard in the Buckingham shape in an early version of the Royal Stuart and in the light Natural finish that had taken on some colour through smoking. Now it was time to start my work on it. I used a dental spatula to remove the dried tobacco in the bottom half of the bowl. It was too dry and to compromised to determine the type of tobacco but I could tell that it was not an aromatic as there was no smell in the tars and oils in the shank and on the stinger.I reamed the pipe with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished the bowl internals by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no checking or cracking to the walls. I scraped the heavy lava on the rim top with the edge of the Savinelli Fitsall Pipe Knife. I was able to remove the majority of the build up. The rest would come up after I scrubbed the bowl.I decided to scrub the bowl with Mark Hoover’s Before & After Briar Cleaner. He had sent me a sample to try out so this was the first pipe to try it out on. I shook the jar to make sure it was well mixed. I applied it to the surface of the briar bowl and the filthy rim top with my finger tips. I scrubbed it with a tooth brush and wiped it off with a cotton pad to remove the grime and the residual product left on the briar.  It looked much better once I had cleaned it. I rinsed it off with warm water and dried the briar with a cotton cloth. There were still some flecks of paint and debris on the briar and the rim top still had some lava that I needed to remove. I wiped the bowl with a cotton pad and acetone and cleaned off the remainder of the debris and the briar looked very good. With the externals cleaned it was now time to work on the internals of the mortise, shank and airway in the stem. I scraped the walls of the shank with a dental spatula and took a lot of tars and oils out with the spatula. From there I cleaned up the debris with pipe cleaners, cotton swabs and isopropyl alcohol until it was clean and the smell was gone. In order to clean out the shank I needed to remove the stinger apparatus from the tenon. I heated the stinger with a lighter and the goo softened enough to be able to remove the singer. I then cleaned the airway in the stem with alcohol, cotton swabs and pipe cleaners. I used both bristle and fluffy pipe cleaners to clean out the oils and tars. I used a tooth brush and a brass bristle wire brush to clean off the stinger at the same time. I scoured out the open tenon with a cotton swab. It came out looking much better. I set the stem aside and went back to working on the bowl. I sanded the briar with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad with a damp cloth to remove the debris that was left behind. By the time I finished the last pad the briar was very smooth and clean to the touch. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. The bowl began to really shine with the polishing. I worked some Before & After Restoration Balm into the finish of the briar with my finger tips. The product works well to clean, enliven and protect the briar and really brings it back to life. I have been using it for quite a few years now and really like the way it makes the briar come alive and makes the grain pop. I set aside the bowl and turned my attention to the stem. I “painted” the tooth marks on the surface of the stem and was able to lift them partially. I cleaned out the tooth marks with alcohol and q-tip then filled in the ones that remained with some rubberized, black CA glue. Once the glue cured I flattened out the repairs and recut the button edge with small files to start the process of blending them into the surface of the vulcanite. I further blended then with a folded piece of 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads to remove the varnish coat that covered it. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the stem had a more normal shine and the varnish, tooth marks and chatter were gone. Once I finished with the sanding pads I reinserted the stinger apparatus in the tenon. I used a small blade to spread the gap in the end of the insertion part and pressed into the tenon. It is really a strange looking piece of aluminum. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Sasieni Royal Stuart 55 Billiard with a vulcanite taper stem has a beautiful, unique Natural Sasieni Royal Stuart finish that has some great grain standing out. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Made in England Sasieni Royal Stuart 55 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.73 ounces/49 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

Fresh Life for a 1976 Dunhill Shell Briar 126 3S Billiard

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By Steve Laug

The next pipe on the work table is a lovely Dunhill small sandblast Billiard shaped briar pipe. We purchased it from our contact in Copenhagen, Denmark on 01/22/2024. It is a classic Dunhill Sandblast Billiard shaped bowl. It has a sandblast, rich brown stained bowl that really highlights the grain in the briar. The bowl is dirty with grime in the finish. There also appears to be a shiny varnish coat over the grime in the sandblast. There appears to be a varnish coat on the stem as well. The bowl has a moderated cake and a light lava overflow on the sandblast rim top and edges. The stamping on the pipe is clear and readable and on the under side it reads 126 the shape number [followed by] Dunhill [over Shell Briar. That is followed by Made in England the superscript date number 16 is stamped after the D in England. There is a circle 3S following the date stamp that identifies the pipe as a group 3 sized pipe in a Shell finish. The stem had a white spot that is damaged and shrunken on the top side of the taper. It is lightly oxidized and has tooth chatter and deep tooth marks on both sides ahead of the button. The sad thing is that once again the stem is covered with a varnish coat. Jeff took photos of the pipe before he started his cleanup. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. You can see the shiny coat on top of the finish and the grime in the photos. He also took photos of the stem to capture the tooth marks on the top and underside near the button. He took photos of the sides and the heel of the bowl to give a sense of the sandblast finish on this one. Even under the grime and shiny varnish coat in the grooves the blast is quite beautiful. Jeff took photos of the stamping on the underside of the shank. It is clear and readable though it is faint in some spots. I wanted to unpack the Dunhill stamping on the shank and work to understand each element of the stamp. I generally use the Pipephil site to gather as much initial information as possible (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The number 126 is the shape number for a taper stem Billiard. The Shell Briar stamp refers to the finish. The underlined, superscript number 16 following the D of England would give the date the pipe. The circle 3S tells me that the pipe is a group 3 sized pipe and the S is for the Shell finish. The photo below is of the stamping on a Don shape but the stamping is similar on this one.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has 16 following the D in England. There was no patent number so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made “posterior to 1954”.I followed the link under “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column – suffic [1…4] or [11…39] led me to the next section. Since the 16 after the D in England the date of the pipe spelled as 1960 + 16 making the date 1976.I then turned to Pipedia’s section on Dunhill Shell Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. His scrubbing removed the varnish on the bowl with just a few spots remaining. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The soak did not penetrate the varnish on the stem at all but it certainly looked better. Other than the shiny spots in the finish where the varnish remained, the pipe looked very good when I received it. You can also see the sunken state of the white spot on the stem surface. I took a photo of the rim top to show the condition. It looks good with the tars and oils removed from the rim top. The inner edge of the bowl was in excellent condition. The bowl itself was very clean. The stem came out clean but the varnish coat remained and discoloured the white spot. The photos clearly pick up the shrunken white spot on the stem top. The varnish coat gave the whole stem an artificial shine that hid the tooth marks and chatter underneath.I took a photo of the underside of the shank to show the stamping. The photo shows the stamping and it is very readable other than the date stamp which is visible in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. I think once the varnish is removed the pipe will be a nicer looking piece.The briar was actually very clean and the varnish coat had been eliminated on the bowl so I had a bit of an easier job than on the previous 126 that had a heavy varnish coat. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes (it varies how long I leave it not for any specific reason but because I get preoccupied with other things). Once it has done its magic I buff it with a cotton cloth to deepen the shine. The pipe really comes alive with the balm. I sanded the stem with 320-3500 grit sanding pads to remove the varnish coat that covered it. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the stem had a more normal shine and the varnish, tooth marks and chatter were gone. With that done I was ready to address the shrunken and discoloured white spot.Once I hard removed the varnish coat I cleaned up the sunken white spot with a cotton swab and isopropyl alcohol. I was able to remove the staining on the spot and the grime that had built up in the hole. It was now ready for the patch. Mark Hoover has some small white acrylic dots that can be used to fill in the hole in the stem top.  I followed Mark’s direction and put one acrylic dot into a small amount of acetone for a couple of seconds. I then pushed it into the hole with some tweezers. Mark had said that if the drilled hole goes a bit deeper and is not to the level with the surface of the stem then wait a minute or two and put another on top. I let it harden and then I sanded it smooth with 220 grit sandpaper. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1976 Dunhill Shell Briar 126 Billiard with a vulcanite taper stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The Shell Briar mixed brown finish highlights some great grain around the bowl and shank. It has a unique sandblast that Dunhill specialized in making. The removal of the varnish gave a clearness to the stem surface. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 126 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

Repairing a Broken Tenon and Restoring A Ben Wade Golden Matt Handmade Freehand

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Blog by Steve Laug

To me there is something almost electric about handling and working on a pipe designed and carved by Preben Holm. I can’t describe adequately the feeling I have when I turn the bowl and stem over in my hands even before I start working on one of these his pipes. All I know is that there is an energy and fluidity that flows through the pipe because of the way he carved and shaped the briar. He is a master of chasing the grain in the briar. Every time I get a chance to work on one I am excited about the possibility. So, a few weeks ago when I got an email from a reader of the blog about his Ben Wade, Preben Holm pipe it was with no hesitation that I accepted working on it. I have included that email below along with a photo I asked him to send me to see the pipe.

I wondering if you can find me a replacement pipe stem for my Ben Wade pipe. Dropped my pipe and broke it. — TomThis Ben Wade Golden Matt was no exception to my experience with Ben Wade pipes. Tom sent it to me and today it arrived. I was excited to be able to work on it. This one has incredible grain around the bowl sides and shank. The bowl had a very thick cake on the walls. The plateau on the rim top is filled with tars and lava but it is a large top. The shank end also has a plateau finish. It is very unique pipe. The combination of dark and medium stains highlights grain that runs like flames across both sides of the bowl culminating at the flat heel of the bowl. The rim top is plateau and it looks quite unique – with the valleys and hills in the top and also something that looked like it had been wire brush. The variegated copper, brown and gold acrylic stem is beautiful and the turning of acrylic give it an amazing look. The tenon is broken off and fortunately the piece has been pulled from the shank. It is a smooth break which makes things easier. There were tooth marks on the top and underside of the stem ahead of the button. I took photos of the pipe to try and capture what it looked like before I started working on it. It really is a beauty in spite of the grime in the finish. I took some time to really examine the condition of the pipe. I made some notes of what I saw. It is clear to me that this is one of Tom’s favourite pipes as you can see from the thick cake in the bowl and the lava on the rim top. It is hard to know the condition of the inner edge of the bowl due to the lava on the edges. The outside of the bowl and plateau portions are dirty and dusty but the grain pops through. The fancy acrylic turned stem still had a faint BW Cross and Crown logo on the top just past the fancy turnings. The stem as a whole was dirty and dusty with tooth marks and chatter on the both sides ahead of the button. I took a photo of the stamping on the underside of the shank to capture all of the stamping. It was clear and read Ben Wade in script at the top [over] Golden Matt [over] Hand Made [over] in [over] Denmark. Though the photo is a bit blurry the stamping is much clearer in person.I wanted to get a sense of the background of the pipe. I always enjoy the background as a part of my work on a pipe. I am including the history that I included in a previous blog. It includes the idea that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement. The pipe labelled D in the advertisement is a Ben Wade Golden Matt Freehand.

Ben Wade Ad in a Tinder Box catalogue, courtesy Doug Valitchka

I quote the portion of the article that summarizes the history of the brand.

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So, the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So, on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

This pipe was another Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Armed with that information I moved forward to work on the pipe itself and see what I had to do with it. I reamed the pipe with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished the bowl internals by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no checking or cracking to the walls. I worked over the rim top with a brass bristle wire brush to knock off the loose debris on the rim top. I worked it over to clean out the grooves and valleys of both the plateau top and the wire marks across the surface of the rim. It really is a beautiful pipe and a unique looking rim top finish. It cleaned up quite well.With the internals of the bowl cleaned I worked on the airway in the shank, mortise and the stem. I cleaned it with pipe cleaners – both regular and bristle, cotton swabs and 99% isopropyl alcohol. I was able to remove a lot of the debris and oils in the pipe. It smells much better. Now that the reaming and scrubbing of the interior was finished, I moved on to the exterior of the pipe. I scrubbed the plateau rim top and shank end along with the smooth bowl with undiluted Murphy’s Oil Soap and a tooth brush. The grime and oils just rinsed off under the warm water that I ran over the finish. I dried it off with a soft cloth and I was please with how clean it was and how the grain stood out. I sanded the briar with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad with a damp cloth to remove the debris that was left behind. By the time I finished the last pad the briar was very smooth and clean to the touch. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. The bowl began to really shine with the polishing. I worked some Before & After Restoration Balm into the finish of the smooth briar with my finger tips. I worked it into the plateau on the rim top and shank end with a horse hair shoebrush. The product works well to clean, enliven and protect the briar and really brings it back to life. I have been using it for quite a few years now and really like the way it makes the briar come alive and makes the grain pop. The bowl is finished and really looks amazing. All that remains is that I have to polish it on the buffer. I set it aside and turned my attention to the broken tenon. I went through my collection of tenons and found a couple that would work. The difference was in the diameter of the portion of the tenon that went into the stem.I chose the top one in the photo above as the tenon insertion point was smaller in diameter and would fit better in the stem. I used a Dremel and sanding drum and 220 grit sandpaper and a topping board to flatten the broken end on the snapped tenon. I wanted a flat surface to be able to drill the airway for the new tenon.Once it was flattened I used progressively larger drill bits to open the airway.  By the third drill bit the opening was perfect for the diameter of the tenon insert end. I smoothed out the junction of the tenon and the stem using a flat file and the transition was very smooth. I flattened the threads of the insert end with the file at the same to make the fit snug. I knew that once I glue it in place it would be secure and strong.I painted the end of the threaded portion of the tenon with rubberized black CA glue. I inserted a pipe cleaner in the stem and threaded the new tenon onto the pipe cleaner. Once everything was aligned I pressed the tenon in place in the stem end. It aligned perfectly with the pipe cleaner as a guide.Once the glue had set and the tenon was firmly in place I sanded it with 220 grit sandpaper to achieve a snug fit in the shank.I touched up the Cross & Crown stamp on the top of the stem with Rub’n Buff Antique Gold and buffed it off with a cotton pad. It was faint but it was readable. I sanded the tooth marks and chatter on both sides with the 220 grit sandpaper to smooth out the marks and minimise them. It looked better.I polished the stem with micromesh sanding pads. I used 1500-12000 grit sanding pads. I wiped it down with a damp cloth to remove the sanding debris on the surface of the stem. I polished the new tenon at the same time and both took on a rich shine and looked better. I finished by polishing the stem and tenon with Before & After Pipe Stem Polish and gave it a final wipe with Obsidian Oil. This is a beautiful Hand Made Preben Holm made Ben Wade Golden Matt Freehand with a fancy, turned, variegated acrylic stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine andwith a microfiber cloth to deepen the shine. The rich combination of browns and black in the smooth finishes and the black plateau areas took on life with the buffing. The rich colour of the briar works well with the polished stem. I like the grain and finished look of this Preben Holm Ben Wade Golden Matt Freehand. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 2 wide x 2 ¼ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 74 grams/2.61 ounces. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. It will be heading back to Tom shortly and he will once again have his favourite pipe to enjoy. Thanks for your time.