Tag Archives: restaining

Restoring and Restemming a BBB Own Make Thorneycroft Sand blast Canadian 506

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by Steve Laug

The next pipe I decided to work on is one from a Dan in South Carolina. He contacted me several weeks ago now about a pipe that he had come across in his things that was on that his mom had picked up for him. Now 16 or 17 years later he decided it is time to work on it. He wrote me the email below regarding this pipe and how he came upon. It piqued my interest because to be honest with you I love all things BBB.

Hello,
I recently stumbled on an old billiard pipe that my mom had bought me at an antique store while I packing up for a move. I was 16 or 17 at the time so I couldn’t use it and basically forgot about it until now, at 33, I’m starting to get into pipe tobacco more and more. The pipe has the “BBB” inside a diamond with “OWN MAKE” underneath that on the top of the shank, and “THORNEYCROFT Made In ENGLAND” with “506” just below it on the underside of the shank.

The problem is it has no stem, and the end of the shank where the stem would fit into, has many marks that I can’t tell whether they are chew marks or if they are just a part of the grain etc. To my very untrained eye the pipe seems to be in OK condition otherwise.

Being very new to this hobby and not knowing many resources yet or really what to do, and seeing your restorative work, I’d like to ask if you restore pipes for people or if you might be able to point me in the right direction on how I should go about making this pipe smokeable once again, or if it might not be worth it except for sentimentality sake. I’m able to provide pictures of the pipe if needed as well.

Thank you,
Dan

I wrote Dan back and asked him to send me some photos of the pipe so that I could see what I was dealing with in this pipe. He sent some amazing photos of various angles of the pipe and I was hooked. I asked him to send it up and I would restore and restem it for him. Here are the photos that he included for me. The first four photos are overall views of the pipe as a whole. The craggy sandblast, the typical rustication on the shank end that I have seen on most of these Thorneycroft pipes, and the delicate but classic look of a Canadian are all well captured. Dan sent photos of the bowl and rim top as well as photos of the sides of the bowl. I appreciate the detail in these photos. The bowl shot shows the tar and cake on the sides and heel of the bowl and the lava build up in the sandblast of the rim top. It should clean up fairly easy. He also notes with a red circle what appears to be a chip on the left side of the bowl on the outer edge of the rim. The more I examine it the more I think it is probably a part of the blast. But I will know more once I have it in hand. His close up photos of the shank show the rustication and the washed out stain on the shank end. I think it is the typical BBB rustication that I have seen on the shank end of the Canadians and long shank pipes in the Thorneycroft line. Dan did a great job capturing the stamping on the shank top and underside. It reads as he noted in his opening email.He took close up photos of the rustication as well. It is rugged and I have to say that I like it. Once it is restained it will look quite nice. The photo of the shank end shows that there are no crack in the shank. There is a nick on the lower right side that is probably a flaw in the briar.I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-bbb.html) and looked for the specific Thorneycroft line. The second pipe in the list is stamped the same way as the one that I am working on and the stamping on the stem is the same. The Made in England stamp is identical to the second one. I looked on Pipedia and found several references to the BBB Own Make Thorneycroft pipe but nothing specific (https://pipedia.org/wiki/BBB). I also found an advertisement courtesy of Doug Valitchka from 1957 that had a great description of the Thorneycroft that I include below. It reads as follows:

Beautifully balanced, superbly lightweight and mellow smoking… these qualities have made the BBB Own Make Thorneycroft famous. First tough, age-old Algerian briar is carefully selected and cured then the bowls are carefully hand-turned. Now comes the special process of sand- erosion. The soft parts of the briar are literally blasted away leaving a hard bowl of unusual beauty, durability and sweetness. A mouthpiece of finest English Ebionite, inlaid with the famed metal emblem, and a specia dry smoking condenser tube complete the picture. Available in all 24 BBB shapes…I took some photos of the bowl as it was when I unpacked it. It was stamped as Dan noted above and was clear and readable. The rough shank end of the pipe was not damaged but had lost the stain that had originally coloured it. The little nick in the shank end does not damage the airway in the shank. The nicks that were noted on the edge of left side of the bowl appeared to me to be part of the blast and should be left as is. The bowl had a light cake on the walls and there was a light lava coat on the rim top where it had filled in some of the blast. The inner edge of the rim was in excellent condition with no damage. The outer edge had no damage either but there was some roughness to it due to the sand blast finish on the edge. It looked very good however. I took photos of the bowl to show the condition when I received it from Dan. I have included them below. I was hoping I had a BBB stem for the Canadian but I did not have one with the brass insert. I did have one that was a pretty decent fit. It would need to be adjusted in terms of the top, bottom and sides of the stem to fit the shank dimensions but it was the right length and shape for the pipe. It had a great shape on the slot that would give a good spread to the smoke.Now it was time to clean up the bowl. Since the cake was thin I used a Savinelli Fitsall Pipe Knife to scrape out the cake that was in the bowl. I took it back to bare briar and then sanded the walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl walls were in very good condition with no checking or burn damage.I wiped off the bowl with a damp cloth and was amazed at how little dust came off the finish. Dan had obviously wiped it down before he sent it. I also wiped down the rim top and it was quite clean as well. I used a black and a walnut stain pen to stain the shank end rustication to match the rest of the briar. It looked very good. Once it was buffed and polished it would be a perfect match. I used a brass bristle wire brush to knock off the remaining debris in the sandblast on the rim top. It looks very good with some deep blast sections on the top right and left. Beautiful blast in all ways.I cleaned out the internals of the shank, mortise and the airway in both the shank and the new stem with alcohol, cotton swabs and pipe cleaners. The pipe smells fresh and ready to smoke again.Now that it was clean it was time to do a few minor surface repairs. The first of these was a small repair to a flaw on the shank end on the inner edge of the mortise on the lower left side. I used a tooth pick to put a drop of CA glue in the flaw and smooth it out on the surface. I did the same to the pit on the outer edge of the rim on the right side toward the back. Both were cosmetic rather than structural but it improved the look of the bowl in those spots. I smoothed out the repair on the shank end with a folded piece of sandpaper and touched the paper to the repair on the rim edge as well. I stained both with a Walnut stain pen and blended them into the surface. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The depths of the blast in the briar really comes alive with the balm. I worked on the fit of the stem to the shank with a folded piece of 220 grit sandpaper. I needed to reduce the diameter of the stem from top to bottom and from right to left. I worked on it for quite a bit of time sanding, sanding and more sanding until the fit to the shank was good and the transition between the shank and stem was smooth.I polished the stem once it fit with 320-3500 grit sanding pads. I wiped it down after each pad with a cloth impregnated with Obsidian Oil. By the end the stem took on a good shine and the fit was very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photos below show the polished stem. I am pretty happy with the restoration and restemming of this BBB Own Make Thorneycroft Sandblast Canadian. There is a sandblast finish to the bowl that is rugged and rich looking. The newly fit stem is clean and smooth and looks good on the shank. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Thorneycroft Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 30grams/1.02ounces. I will be sending it back to Dan shortly. I look forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It is a privilege to be a part of the restoration and preservation of these old timers with a back story!

The worst of Five Peterson’s in for restoration that are in rough condition – a burned out bowl and damaged stem

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling soon and he chose at least two of them that he wanted to take with him on his trip so those would be first. I have finished four of the five pipes and he picked them up and was pleased with them. The fifth of these was in the worst condition. I left it until last and now it was time to work on it – a Peterson’s of Dublin Kinsale XL16. I was not sure I would finish but he would love to take it on his travels.
I took photos of the Peterson’s of Dublin XL16 before I started working on it. This was Sergey’s favourite pipe and his concern was that it had a hole in the bottom toward the front. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. In the heal of the bowl there was a hole about the size of pencil lead and the bowl was quite a bit deeper than the entrance of the airway from the shank. The vulcanite stem is also very dirty. There was oxidation, calcification and the P-lip had been cut off on the end. There was no button edge and he would like to have that added on the bottom of the stem surface. There oxidation, calcification and also some light tooth damage on both sides ahead of the remaining button. The P stamp on the left side of the stem is a gold P that is damaged. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be damaged under the lava coat but the cleanup will reveal the facts. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I took a photo of the burnout in the heel of the bowl. It was about the size of pencil lead on the outside but the inside of the bowl was more extensively damaged. This one would take some extra work to bring it back to life.I started my work on the pipe by reaming the thick cake in the bowl. I could not even assess fully the burnout damage until it was reamed and cleaned. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was significantly below the entrance of the airway. It was quite thin and the hole on outside was only the beginning of the issues. I would need to repair the burn through and then build up the bottom of the bowl to the entrance of the airway. It would be further protection for the repaired bottom of the bowl and help it from further burning out. The issues with the rim top and inner edge would also need to be addressed. I decided to open up the burned-out area and see how extensive it was and how deep it was into the briar surrounding pin hole. I started with a sharp blade and cleaned up the opening and took out the brittle pieces of briar around the hole. I opened the hole further with a large drill bit and smoothed out the edges of the hole to the point it was solid briar.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I cut a piece of briar and shaped it with my Dremel and sanding drum to fit the hole. I gave the inner edge a bevel to fit the edges of the hole. I rounded the inside of the plug with the Dremel to follow the flow of the bowl bottom. It would help build up the bottom significantly. I fit the plug in place on the bowl bottom and took some photos to give a sense of the look. Once it is glued in place and cured I will rusticate the patch to match the rest of the bowl.I mixed up a batch of two part JB Weld and coated the inner edge of the drilled out hole in the bowl bottom. I inserted the plug in the hole and used a tooth pick to fill in the gaps around the plug on the exterior of the bowl. I used a dental spatula to fill in the edges around the inside of the bowl and pressed it in place with a folded pipe cleaner. I built up the bowl bottom to the bottom of the airway entrance. I set it aside for the night to harden and cure. In the morning when I got up I shaped the plug with my Dremel and sanding drum to follow the flow of the bowl bottom. I clean up the edges of the  plug and the surrounding briar with a folded piece of 220 grit sandpaper. It was looking pretty good at this point. I used a piece of dowel with 220 grit sandpaper wrapped around it to smooth out the bowl walls. I used some clear CA glue and some briar dust to fill in low spots around the front of the plug. I cleaned it up once it dried with a brass bristle wire brush to clean up the repair area. I sanded the edges of area with a folded piece of 220 grit sandpaper. It was a solid, smooth finish. All that remained was for me to rusticated it to match the surrounding briar.

I rusticated the repaired area with a Dremel and a series of burrs to match the rustication to the surrounding briar. I failed to take a photo of the bowl before I stained it. However, I used an Oak and a Mahogany stain pen to approximate the colour of the briar surrounding the repair. I took a photo of the various burrs I used with the Dremel to achieve the rustication patter that matches the rest of the bowl. I used a 3500 grit sanding pad to knock off the colour on the high points and give it a sense of depth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I mixed a bowl coating of sour cream and charcoal powder and painted the walls and bottom of the bowl to protect it during the break in period. I applied it to the walls and heel of the bowl with a folded pipe cleaner. I set it aside to let it cure. It would take about 24 hours for it to cure. I set the bowl aside and turned my attention to the stem. The stem was in as much of a mess as the bowl. The P-lip had been cut off and the underside of the stem was flat at an angle toward the opening of the airway in the end. The top of the P was missing other a thin ridge to approximate a button. It was roughly done and did not leave much to work with. I looked through my Peterson stems for a replacement but the tenon was odd sized and it was made for a 5MM filter so I had nothing. That left me with a decision. I decided to shape the stem end and build a fishtail button on the end. I would have to build up the button edges on both sides and I would need to try to cut a slot instead of just an odd shaped hole. With that in mind I had my hands full on this stem.

I rebuilt the button end on the top and bottom with rubberized black CA glue. I layered it in place after each layer cured. It took time to build up the layers and reshape it with files and sandpaper, but I like the new look much better. Once the button was solidly in place and the shaping was finished on it I still needed to clean up the shape and smooth it out and give it more of a sense of flow. I sharpened the edge on the top and underside of the button. I used several needle files to smooth out the edge and top. I smoothed out the top surface of the button on each side and on the end with a piece of 220 grit sandpaper. I used a series of round and oval needle files to shape the slot in the stem end. I took it for an out of round airway exit to an oval. I also used a slot cutting tool to continue to reshape the slot. I used a folded piece of 220 grit sandpaper to smooth out the inside of the slot. Once finished the slot looked much better. I polished the stem and the button with 320-3500 grit sanding pads. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad to protect and polish the stem surface.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Rusticated Peterson’s of Dublin Kinsale XL16 Bent Billiard with a Taper Stem has a beautiful rusticated finish that has a new lease on life. I repaired the burnout in the heel of the bowl by fitting it with a briar plug and then rusticating it to match the rest of the bowl. The medium brown/black/mahogany finish gives depth to the rustication around the bowl and shank. It has a classic look of a Peterson’s pipe. The rebuilt and polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL16 Rusticated Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.68 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Sergey picked up the other four pipes on Monday. He pressed to pick this one up on Friday evening. I did not promise but I know it is his favourite pipe so it is ready for him.

Fourth of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The fourth of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Filter 68. I took photos of the Peterson’s of Dublin Filter 68 before I started working on it. This was Sergey’s first pipe and his concern was that it smoked hot. The finish is very dirty with oils and dirt ground into the briar. There is some spotty varnish on the finish that may well have contributed to the pipe smoking hot to the touch. The briar actually looks very good with great grain. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be ok under the lava coat as seen in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I wiped down the bowl with acetone (fingernail polish remover) to remove the spotty varnish coat on the briar. The varnish may be contributing to the pipe smoking hot. At this point the briar began to look good. At this point I decided to address the rim top and edge damage. There burn damage to the inner edge and onto the rim top. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The other pipes I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. I used 220 grit sandpaper and a wooden sphere to give the inner edge a bevel. I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I touched up the rim top once more with a Walnut Stain Pen. The colour matched surrounding stain on the briar. Polishing it would blend it very well.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. This Peterson’s of Dublin Filter 68 Bent Billiard with a Taper Stem has a beautiful smooth finish that was slightly worn. The medium brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Filter 68 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/59 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have one more pipe to finish but these four are ready to pick up and Sergey can take them on his travels. The last one I will give back when he returns. Thanks for your time.

Third of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The third of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Kinsale XL14.I took photos of the Peterson’s of Dublin Kinsale XL14 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. There are some nicks and flaws around the bowl sides and at least one fill. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. It had some burn damage on the front outer edge of the bowl and the bowl was very out of round on the inner edge. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. It also has some damage on the surface around the P. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The damage to the rim top and edges is very clear in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. At this point I decided to address the rim top and edge damage. There was serious damage to the inner edge. The front of the rim top had been burned and had a slight dip in it. The outer edge in front of the burned rim top was also damaged. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The Kinsales that I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. It would also clean up the out of round bowl a bit more.I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better.I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I filled in the two deeper marks on the underside of the stem that remained with black rubberized CA glue and set it aside to cure. Once it had hardened I sanded the with 220 grit sandpaper and smoothed them out. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. I sanded the stem with 320-3500 grit sanding pads to take out the scratching and remaining oxidation. I wiped it down after each pad with some Obsidian Oil. It is looking much better now.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X14 Rhodesian with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL14 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.36 ounces/67 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have two more pipes to finish but these three are ready to pick up and Sergey can take them on his travels. The last two I will give back when he returns. Thanks for your time.

Fixing the Unfixable

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by Kenneth Lieblich

Strap yourself in – this is going to be a wild ride! My cousin-in-law likes to send me pipe projects that are a little off the beaten track. They also usually end up being quite tricky and this one is no exception. He sent me two meerschaum-lined pipes that have been badly damaged and require repair. One pipe is a Kiko, from Tanganyika in eastern Africa, and the other is from Ropp, the venerable pipe-maker of St Claude, France. Although the briar exteriors are fine, the meerschaum interiors of the bowls are a complete disaster. The Kiko looks as though it’s probably been dropped at some point. Meerschaum is quite fragile, so no wonder it cracked so badly. The Ropp is equally bad, but I think that’s because it was badly reamed rather than dropped. Who knows and, quite frankly, the answer is of academic interest. They both suffered from having a cake which is not a good idea for meerschaum. I subjected these pipes to my usual cleaning procedures – for both stem and stummel – but I’m going to gloss over those details today. To be clear, both stems were deoxidized, repaired, sanded, and polished. In addition, the briar parts of the stummels were thoroughly cleaned, sanded, and polished too. I also did a thorough, but exceptionally careful, cleaning of the insides. I needed to remove as much filth as possible, but liquids like water, alcohol, etc., don’t do well with meer. As an aside, the Ropp had a substantial crack in the briar and this only added to the complexity of the repairs.In this blog post, I’m skipping writing about the usual stuff in order to focus on the major issue with these pipes – the busted meerschaum lining and how to fix it. In consulting with Steve, he mentioned a post on a blog from a few years ago that talked about repairing this very thing. The blog is called ‘Baccy Pipes’ and the fellow’s name is Troy W. I want to give him full credit for starting me on my research for this job. Here’s the link to his repair: https://baccypipes.wordpress.com/2017/06/10/old-time-meer-lining-repair-method-on-a-1930s-kaywoodie-shellcraft-5651/. The curious thing about this repair was that Troy used a mixture of egg white and chalk to mend the broken meerschaum. As he writes:

I had read and heard from other pipe restores that a old late 19th-early 20th century druggist recipe for fixing broken meerschaum was egg whites and finely ground chalk, so that was what I was going to try and fix the meer lined rim with. It is said to have about the same porous properties of meerschaum and imparts no taste to the tobacco.I was immediately intrigued and my brain began to ruminate on this. In the past, Steve and I have both used plaster of Paris when repairing meer-lined bowls. What about egg and chalk? Putting together the ingredients would be no problem: chalk, that is to say, calcium carbonate is easy to acquire. And then a thought struck me – I wonder if I could do an experiment on the properties of both calcium carbonate and a product that’s much closer to meerschaum in composition. Meerschaum is a type of magnesium silicate – and so is talc. They are not identical substances, but surely closer than chalk. If I could buy some pure, unadulterated talc, that might prove to be a good option. Well, it turns out that getting pure talc with absolutely nothing else in it was not as easy as I thought. I did eventually find a small package for sale on Amazon and it ended up being shipped from Germany (no idea why) to my home on the west coast of Canada. Let’s have a quick look at the insides of the two bowls, because they have different problems and very different sized apertures. The Ropp had the much larger bowl, and its insides were more damaged at the bottom. There was a surprising amount of meerschaum missing at the bottom and it is difficult to convey this in photos. However, the photos do clearly show the large chuck missing from the rim. I suspected that, although the width of the bowl meant it would be easier to access, it would require the most work and be the most difficult to repair satisfactorily. The Kiko had its own set of problems. There were also missing chunks on the rim, but the cracks inside were devastating. The width of the bowl meant that I could get nothing larger than my pinky finger inside. A small piece of broken meerschaum fell out from one of the cracks while I was inspecting it. That didn’t bode well. Now let’s start cracking some egg! Obviously, I took two dishes and mixed up a batch of chalk and egg white in one and talc and egg white in the other. Both materials were powdered, so I had no concerns about overly large particles in either mixture. During mixing, the talc seemed grittier than the chalk, but it was difficult to assess this properly and difficult to know how much to mix into the egg white. I put the two blobs on a piece of cardboard for a couple of days and let them set. Once dry, I conducted my own absurdly unscientific compressive strength test on both materials as a way of determining straight away if one material was clearly superior to the other. There wasn’t any obvious difference – and any differences I may have detected could easily have been a figment of my imagination. Both materials seemed about equal. I opted to try the talc first – for no other reason than it was chemically closer to meerschaum.I took both stummels and wrapped all of the wood in painter’s tape. I had nightmarish visions of what could happen to these pipes if I got the eggy goo on them. Better safe than sorry. I started applying the egg/talc mixture to the Kiko first. I wanted to make sure than the cavernous cracks were completely filled with the stuff. I needed a good bond and I added more than I needed – assuming there would be some shrinkage in the drying process. Similarly, I smooshed the mix on the Ropp too, hoping for the best. There’s no way to sugarcoat this: the whole process was a mess. Really a mess. Once the pipes had dried overnight, I took a look and I wasn’t particularly impressed with my work. But a more detailed examination was needed, so I put on a sanding mask and set about removing the excess material. I used sandpapers of various grits on dowels, sandpapers on my fingers, and sandpapers on my topping board. Hmm. The results were ok, but no better than that – and ‘ok’ just isn’t good enough for me.I hadn’t put enough material inside the Ropp – there were still areas that needed to be built up. I also felt that the material on the rims of both pipes was just too brittle – especially on the Kiko. Perhaps I was wrong to try talc.Round two. This time I repeated the entire process with egg white and chalk. Old boys in days of yore used it, so why not me? I won’t bore you by rewriting the same slathering and sanding process as above, but, the chalk mixture yielded no better results than the talc. The extra layer of goo was good insofar as it added more protection to the walls – but the results may have been the same if I’d added more talc. Sadly, the chalk did not seem to improve the frangibility of the rim.Round three. More slathering and sanding. I added a bit more egg/chalk mixture to bulk up areas that needed it and I hoped that perhaps the rim would somehow magically be improved.Round four – yes round four. This time – a slight change. I opted to return to the material that Steve and I have both used successfully in the past – plaster of Paris. This was not a complete redo, as before, but merely touch ups (in some cases aided by a drop of glue). At this point, I was placated by the plaster and felt that the results were acceptable – not perfect, but acceptable. Once the sanding was done, I could remove the painter’s tape and finish the pipes off. The Kiko needed some colour added to the rim after all the topping. I used my furniture pens to match the colour and it came out very well.Both pipes went on the buffing wheel and they look great. This was a very timing-consuming and enormously frustrating process. In the end, I learned quite a few things about the repair of meerschaum. Just like everything else, there isn’t a one-size-fits-all solution. I think egg/talc or egg/chalk is fine for small repairs, where the cracks are small and not structural. But larger repairs require something different: either grafting on a spare piece of meerschaum (which I have done successfully in the past) or using a more reliably solid goo like plaster of Paris.The Kiko and Ropp are much improved and I hope my cousin will like them. I hope you enjoyed reading the story of these pipes as much I as I did restoring them. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Castello Old Antiquari KKKK Swan Neck Bent Billiard

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By Steve Laug

A week or so ago I traded some pipes for the two Castello Pipes below. The fellow I traded them with and I both felt we got a great trade. I chose to work on the bottom pipe in the photos below next. It is a sandblast finished Castello that is quite stunning. It is stamped on a smooth panel on the underside of the shank and reads US [followed by] Castello [over] Old Antiquari [followed by] Made in Cantu [over] Italy. That is followed by Kino in script in an oval. The bowl had a light cake and smelled primarily of Virgina tobaccos. There was some light lava on the smooth rim top but the inner and outer edge looked very good. The sandblast finish was dusty but the sandblast grain was beautiful. The acrylic stem has a white Castello bar on the topside of the taper. On the underside it is stamped Hand Made [over] Castello. There was a Softee Bit protector on the stem that had bite marks in it so I was a bit worried what might be underneath. When I removed it there was some light build up along the inner edge of the rubber bit guard but the acrylic was free of any bite marks or chatter. When the pipe arrived, it was in the Castello original box with the rich wood colour. The box is hinged on the back of the box and has no damage on the box but a tear on the back right corner of the lid. The hinge was in good condition. The top of the box has the Castello Castle logo with Trade on the left side and Mark to the right of the mark. Underneath that it is printed Castello [over] Artigianato Della Pipa – Cantu. On the end of the box it is stamped with the Castle logo followed a box with CASTELLO [over] a box for a shape or pipe shape/line designation. Underneath it is stamped Made in Italy.I opened the box and took a photo of the pipe inside. The inside of the cover it is stamped with the logo over PIPA CASTELLO [over] Made in Italy. The box had a cream coloured yellowish suede leather material with the same logo and stamp. The stem had a Softee Bit in place that I removed before I took the photo below.I took photos of the pipe itself to give a sense of what was needed in the cleanup of the bowl and shank. I would need to ream and clean the internals of the bowl and shank. The stem had grime on it where the edge of the Softee Bit was on the stem. There was no tooth damage or chatter on the acrylic surface. I took a photo of the bowl and the rim top. You can see the light lava on the rim top, slightly heavier toward the backside. You can also see the cake in the bowl. It is light to moderate in terms of thickness. The stem surface is undamaged on both sides ahead of the button. Other than the grime left behind by the Softee Bit the stem looks very good.I took a photo of the stamping on the underside and stem. It is clear and readable as noted above. I removed the stem from the shank and tried to capture a bit of the beauty of the birdseye grain on this lovely piece of briar. The grain is the same on both sides with cross grain on the front of the bowl, the back of the bowl and the underside of the shank at the end.I checked on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-castello.html) and found a section on the Old Antiquari. It also had some information on the family line of the Scottis. I included that information below the screen capture of one of the pipes.Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

A great history of the brand is available on Pipedia (https://pipedia.org/wiki/Castello). It is worth a read.

I did a google search on the Castello Old Antiquari Swan Neck Billiard and found a link to an apple shaped Castello Old Antiquari pipe with a very similar profile along the underside of the shank (https://www.smokingpipes.com/pipes/new/castello/moreinfo.cfm?product_id=345891). Chuck Stanion has a brilliant description of the pipe that easily applies to the pipe that I have in hand here. I quote:

The heel of this Castello Apple is quite long, adding to the goose-neck quality of the shape’s silhouette, but it has not been flattened for sitting, so you’ll need a pipe stand. The smooth rim matches the highlights of the sandblast perfectly, and is brightly contrasted by the pure-white mouthpiece. The blast is craggy and deep, offering substantial hand comfort for long smoking sessions. – Chuck Stanion

Now it was time to work on the pipe. I started my work by reaming the pipe. I scraped out the light cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls. I scraped the smooth rim top with the Fitsall Knife edge. I was able to get the thick grime off. I scrubbed it down with a damp paper towel and it looked much better.I cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I polished the rim top with micromesh sanding pads. I dry sanded with 1500-12000 grit sanding pads. I wiped the rim top down after each pad with a damp cloth to remove the debris. I touched up the rim top with a Cherry stain pen to match the smooth patch on the bottom of the shank. I scrubbed the externals of the bowl with undiluted Murphy’s Oil Soap and rinsed it off with warm water to remove the soap and the grime. I dried it off with a soft cotton towel. It looked much better at this point and the grain really stood out on the bowl sides. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The stem was in such good condition that I polished the acrylic stem with the higher grit micromesh sanding pads – 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. This beautiful Castello Old Antiquari Sandblast KKKK Swan Neck Bent Billiard with a taper acrylic stem looks amazing after the work on it. The briar is clean and the blast really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The finish really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Old Antiquari Swan Neck Billiard really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/1.62 ounces. I will soon be putting this pipe on the rebornpipes store in the Italian Pipe Makers section. It should make a great smoker that the next steward will enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Piece of Danish Pipe History – a Suhr Kobenhavn Bruyere Extra Dublin

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By Steve Laug

The next pipe on the table is an interesting short stemmed, sandblast Dublin that I found in a display cabinet. We purchased it from an Antique Mall in Lincoln City, Oregon, USA on 08/24/2024. The pipe is stamped on the underside of the shank Suhr [over] Kobenhavn. That is followed by Bruyere [over] EXTRA. The band covers some of the next portion of the stamp but it looks like it reads By Hand [over] a shape number beginning with 9. The band is stamped Birmingham Sterling Silver and has a T date stamp. The shank is cracked and I assume that someone put an English band on it that in no way reflects the country of origin. The bowl had a thick cake and lava overflowing on the rim top and inner edge. The sandblast finish was dirty with grime in the sandblast. The stem is worn and has been cut off and a button shaped at the end. There was no bother taken on the slot and it is uneven and rough. It leaves a short snorter of a pipe that does not quite look right.  I took photos of the pipe before I started my clean up work. I have included them below. I took a photo of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The bowl is out of round toward the front of the bowl. There was a thick lava coat on the rim edges or top filling in the sandblast. The stem is heavily oxidized, calcified and dirty. It has also been cut off a bit crooked and the button is not clean. The Sterling Silver shank band is dented, scratched and oxidized. It has also been cut at an angle.I took photos of the stamping on the sides of the shank. It is clear and readable and read as noted above. I took a photo of the pipe with the stem removed. It is definitely dirty and very oxidized on the shank extension and the stem.While I was looking at the pipe in the Antique Mall I looked up the Suhr brand on Pipephil’s helpful site where he has some great resources on stamping (http://pipephil.eu/logos/en/logo-s13.html). I had a fleeting memory of the name but I could not give it any data. I read about the brand and looked at the shape of the pipe shown on the site which was very similar to the pipe I was looking at. I was pretty convinced that the pipe at the shop was made by the same Suhr as shown on Pipephil’s site. The photos included also gave a clear picture of what the original stem may have looked like on the pipe when it left the maker. I bought it based on that information and added it to the purchase.

I have added the information, photos and a screen capture of the section below for the purpose of putting the information together with the restoration. Suhr’s Pibemageri (pipe workshop) was owned by Teophil Suhr. Poul Rasmussen († 1967), Svend Axel Celius or Sven Knudsen used to produce the pipes proposed in the shop.

It is not established the red-white dot is Suhr’s original logo. it may be the symbol used by Poul Rasmussen himself. See also: Anne Julie (widow of Poul Rasmussen)

When I got home and before I began working on the pipe I reread PipePhil’s info included above and turned to Pipedia for more (https://pipedia.org/wiki/Suhr%27s_Pibemageri). I quote from that site below.

Suhr’s Pibemageri was a pipemaking workshop started by Teofil Suhr in Copenhagen central to the birth of the modern Danish pipe. When Sixten Ivarsson, then a debt collector newly moved to Copenhagen, broke his pipe, it was to Suhr’s he went for a repair, only to find a broken lathe and no pipemaker. Soon after, he was working as the foreman at Suhr’s, where, among others, Peter Micklson got his start and Sven Axel Celius learned pipemaking from Poul Rasmussen and his then foreman Sven Knudsen. Pipes from Suhr’s were stamped with the workshop name Suhr, and on occasion carried the same red and white dot used by Anne Julie to this day.

While it is said to be a disagreement with Suhr’s that led Ivarsson to leave for Stanwell, and all of these names went on to greater fame in later years, it would be impossible to overstate the importance of Suhr’s to the evolution of the modern smoking pipe.

I googled Suhr to find more information. I found some on the Smokingpipes.com web site (https://www.smokingpipes.com/pipes/new/suhr/). I quote the information on the brand there.

Suhr is a venerable name, tracing back to the 1940s in Copenhagen, where it was primarily a pipe repair shop before picking up pipe manufacturing. Sixten Ivarsson served as foreman there in the 1940s before moving on to Stanwell. When he left, Poul Rasmussen became foreman and made Suhr pipes until his death in 1967. His widow, Anne Julie, started making pipes at that time, and eventually trained other carvers, including Tom Eltang.

The grandson of famous pipe makers Poul Rasmussen and Anne Julie, Johannes Rasmussen trained with Tom Eltang for years before carrying on the Suhr name.

When Johannes decided to pursue pipe making, he went full circle in his family history and contacted Tom Eltang for an apprenticeship. While at the Eltang workshop, he learned the basics and began exploring his own creative voice, expanding his artistic reach until confident about breaking out on his own.

It was natural to resurrect the Suhr name for his pipes. Johannes credits his grandparents and Tom Eltang for his inspiration, and they were all part of Suhr history. He maintains a keen understanding of his place in the historical legacy of pipe making, in which he stands on the shoulders of giants.

I also turned to another site listed by google called Worthpoint. The site also showed a Suhr pipe and the description is very similar to mine (https://www.worthpoint.com/worthopedia/bruyere-extra-suhr-kobenhavn-hand-1864270360). I quote the site’s description below.

No cracks or rim chips. Reads “2085 BRUYERE EXTRA SUHR KOBENHAVN BY HAND ” on the shank.

The shape number 2085 is the only difference in the stamp. The order of the stamp is slightly different but the data is the same. From that it helped me interpret what is partially hidden under the silver band. I now knew that it read By Hand and the shape number starting 9.

Now it was time to work on the pipe. I started my work by reaming the cake and debris in the bowl. I reamed it with a PipNet pipe reamer using the 1st and 2nd cutting heads to remove the cake. I took it back to bare briar. I followed that by scraping out what remained on the bowl walls with a Savinelli Fitsall Pipe Knife. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls. I scraped the rim to with the Fitsall knife to remove the thick lava coat. I went over it with a brass bristle brush to clean out the grooves in the sandblast rim and it was starting to look better.I cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I hard started shaping the new stem (an older worn Stanwell saddle stem seemed a fitting one to use). I paused to clean it at this point.I scrubbed the dirty bowl with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water and dried it with a cotton cloth. It did a great job removing the oils and tars and overall the bowl looked much better. I touched up the outer edge where it was worn and the top of the rim with a Maple Stain Pen. The colour was a perfect match. The only frustration was the burn damage on the front of the inner edge now really is visible. I think I will need to go back and work on that area. I worked over the inner edge again with a folded piece of 220 grit sandpaper to give it a bevel and try to minimize the damage. Once finished I restained it with the Maple Stain Pen.I rubbed the briar down with Before & After Restoration Balm. I worked it into the sandblast finish with my fingertips and a shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The blog is slightly out chronological order as I worked on the stem fit before I worked on the bowl but I decided to write it this way. Using your imagination walk with me through the stem fitting process. I had to search for a stem in my collection of stems that would work with this pipe. I wanted a saddle stem that had some more length on it and would require a minimum of shaping and contouring. I had a tired older Stanwell saddle stem that I think looked very similar to the Suhr in the photos on PipePhil. I think it is quite appropriate to use a Stanwell stem on this Danish piece of history. I would need to reshape the saddle portion and clean up the tenon but the stem would do the trick. Before I cleaned up the pipe I ft the stem to the shank to get a sense of what it looked like. It would take a lot of shaping and sanding to get the fit right but I liked the look. Whoever had banded the pipe in the past had put the band on crooked so the shank end was no longer straight It was off to the left side and the stem would not face against the shank well. Since I was going to make a mess with the stem I decided to do the fitting work before I cleaned up the pipe. I used a Dremel and a Sanding drum to shape the saddle portion to fit the follow of the shank. It took a bit of work but I was able to get a rough fit. I heated the band with my heat gun to loosen the band. It was tightly in place. I used some acetone to try and it to failed. It seemed that the band had been glued in place on the shank with epoxy during the repair. It refused to move! So, the Danish Pipe would be permanently joined with a British Sterling band from Birmingham made in either 1943 or 1968. The stamping on the band was not altogether clear though it was a T. The only I am sure of is that it was added after market as a repair using a band that was handy. Left with that unmovable nature I had to work with what I had. I used a topping board with 220 grit sandpaper and hand sanding to flatten the shank end and square it up for a better stem fit. The stem fit better against the shank. Now I needed to sand the sides to shape them to match the shank curves. I worked over the stem with 220 grit sandpaper while I sat on my front porch. I shaped it in place on the shank just to make sure the fit was right. The shape of the shank appears to be oval but it is flat on the bottom and domed on the top. It took a lot of sanding and shaping to get the fit right but the photos show where it is after much sanding. Chronologically it was at this point in the process that I removed the stem and went back and scrubbed the bowl to clean up the mess. I cleaned it and used the Balm on it. While it sat doing its magic I started the polishing process on the stem. I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with an Obsidian Oil impregnated cloth. It really began to take on a finished look.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and let it dry. This beautiful Suhr Kobenhvn Bruyere Extra Zulu with a newly fit saddle looks amazing. The briar is clean and the finish really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Suhr Kobenhvn Zule really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 28 grams/.95 ounces. This beautiful pipe will reside in my collection at least for a while as I enjoy this piece of Danish Pipe History. If the condition of the pipe when it was found is any indicator, the pipe should be a great smoker. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Danish Looking Dunhill Bruyere 54792 Unique Billiard Sitter

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By Steve Laug

The next pipe on the table is a beautiful Dunhill Bruyere Sitter that was sitting next to the Ferndown Bark in a display cabinet. We purchased it from an Antique Mall in Lincoln City, Oregon, USA on 08/24/2024. The pipe is stamped left side of the shank and reads 54792 [over] Dunhill [over] Bruyere. On the right side of the shank it is stamped Made in [over] England22. The bowl had been reamed and was just dusty. The rim top and inner edge looked great. The finish was dull and there was also some fading on the right side of the bowl toward the front running down from the rim edge to about midbowl. It was faded as if by sun or being exposed to florescent lights. The pipe was someone’s obvious favourite and was well care. The unique thing about this pipe was the vulcanite shank extension and military bit. I have seen bits like this before but have never seen a vulcanite shank extension that looks almost Danish. The extension and the stem are heavily oxidized. There is an inset white spot logo on the top side of the bit. There appears to be some light tooth chatter on the top and underside of the stem ahead of the button. I took photos of the pipe earlier this morning before I started my clean up work. I have included them below. I took a photo of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl were quite clean with light debris in the bottom of the bowl. There was no lava on the rim edges or top. The stem and shank extension are heavily oxidized, calcified and dirty. There are light tooth marks on both sides ahead of the button.I took photos of the stamping on the sides of the shank. It is clear and readable and read as noted above.I took some photos of the fading on the front and sides of the bowl extending half way down the surface. It shows some signs of fading from the sun.I took a photo of the pipe with the stem removed. It is definitely dirty and very oxidized on the shank extension and the stem.One of the first things I like to do when working on a pipe is to unpack the stamping and understand each element in it. I turned to Pipephil’s helpful site where he has some great resources on stamping (http://pipephil.eu/logos/en/dunhill/shapes-l.html). I am using the illustration below to interpret the stamping.The 54792 stamp includes the shape code 79 mid stamp shown in teal blue above. Sadly, it is not listed in this shape chart. The 5 (in yellow above) is the bowl size the other digits 4 and 1 are a bit harder to interpret. The fifth digit 2 is not needed. The 4 may refer to the shape of the stem (in this case a military bit) but I am not sure. I did some searching on Google as well for the shape and was not able to locate a 54792 or even shape 79.

Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a superscript 22 following the England stamp. That took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made posterior to 1954.I followed the link following the “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column (suffix [1…4] or [11…39]) led me to the section with a 22 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix 22 which gives the pipe a date of 1982. Now it was time to work on the pipe. I started my work by reaming the sparse cake and debris in the bowl. I scraped out the light cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls. (Note I had already started working on the oxidized shank extension. I could not help myself😉.)I cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I sanded the shank extension with 320-3500 grit sanding pads to remove the oxidation. I wiped the vulcanite down after each pad with an Obsidian Oil cloth. The oxidation was stubborn but it slowly began to disappear. I touched up the faded portions on the front of the bowl, the rim top and the right and left sides with a Cherry Stain pen. I have found in the past that the colour works very well with a Bruyere finish. I also touch up the joint of the shank and the shank extension at the same time. It looks much better but will blend in even better once I polish it. Over all the briar looked good after staining. There were no nicks of dents in it so I polished it with micromesh sanding pads. I dry sanded it with the higher-grade pads – 3200-12000 grit and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I polished the shank extension at the same time. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth rim top surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I scrubbed the oxidation on the stem surface with Soft Scrub and paper towel square until it was much cleaner.   I sanded the surface with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil. I was able to remove the remnants of oxidation and the stem looked better.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. This beautiful Danish style Dunhill Bruyere 54792 Billiard Sitter with a taper vulcanite military bit looks amazing after the work on it. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The grain really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Bruyere Billiard Sitter really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 50 grams/1.80 ounces. This beautiful rusticated pipe will soon be on the rebornpipes store in the British Pipemakers Secton. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Ferndown Bark L&JS Briars Silver Spigot Billiard

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By Steve Laug

The next pipe on the table is a beautiful rusticated Billiard with a silver ferrule and silver spigot stem. We purchased it from an Antique Mall in Lincoln City, Oregon, USA on 08/24/2024. The pipe is stamped on a smooth panel on the underside of the shank and reads Ferndown [arched over] Bark followed by L&JS Briars [over] Hand Made In [over] England. There was a thin cake in the bowl and the rim top and inner edge had been scraped and was faded. There was grime ground into the rusticated finish around the bowl and shank. There was also some fading on the right side of the bowl toward the front running down from the rim edge to about midbowl. It was faded as if by sun or perhaps whatever had stripped the rim top. The pipe was someone’s obvious favourite and was well care. The inner edge looked to be in good condition. The oxidized ferrule and spigot end on the stem are both Sterling Silver. The ferrule bears the stamp L&JS followed by 925 on the left side. There is an LJS logo stamped in gold on the left side of the taper stem. The stem is heavily oxidized and calcified. There appears to be some light tooth chatter on the top and underside of the stem ahead of the button. I took photos of the pipe earlier this morning before I started my clean up work. I have included them below. I took a photo of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a thin cake with no lava on the rim edges or top. The stem is heavily oxidized, calcified and dirty. There are light tooth marks on both sides ahead of the button.I took a photo of the stamping on the smooth panel on the underside the heel and the shank. It is clear and readable and read as noted above. The silver ferrule and the left side of the taper both have clear stamping under the oxidation that reads as noted above.I took some photos of the fading on the front and the right side of the bowl extending half way down the rusticated surface. It is wash out and matches the washed out rim top on the bowl. I took a photo of the pipe with the stem removed. It is definitely dirty and the silver and the stem both are oxidized. To gather backgound on the brand I turned to Pipephil’s site to see what was included in the listing there (http://www.pipephil.eu/logos/en/logo-f1.html). I have included both the screen capture and also the side bar below the photo I have included.Artisan: Leslie (Les) Wood. He was the master silver smith at Alfred Dunhill Ltd. before starting L. & J.S. Briars. Pipes for the European market are stamped “L. Wood” while those for US are stamped “Ferndown”. Production: ~ 2000 pipes/year (Ferndown + L.Wood) See also Elwood

The first pipe pictured in the screen capture above is stamped similarly to mine. The pipe I had in hand did not have the stars on the heel so there was no size designation on the pipe. This is a large pipe. The Bark finish is a designation used for both sandblasted and rusticated. The stem on the pipe I am working on is also not Cumberland but rather black vulcanite with a silver spigot ending.

I turned to Pipedia next (https://pipedia.org/wiki/Ferndown). There is a great article there on the carver, the pipes and the workshop. It is worth the time to give it a read. I am quoting the section on the pipes below for the information included.

Due to the vagaries of international trademark law, he sold his earlier pipes as ”L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany…

…To many pipe smokers, Les Wood’s pipes embody the revival of great English pipe making initiated by Ashton in the early 1980s. The high-grade Italian and Spanish plateau he prefers is oil-cured in the tradition of both Dunhill and Ashton. The pipes are renowned for their pleasant, slightly nutty flavor and remarkable smoking characteristics. They feature impeccable craftsmanship extending to very good stem/bit work, though many pipes are often a bit heavier. The hallmark of his work, of course, is the excellent silver work. Almost all of his pipes feature rings or ferules for spigot stems. Grading is by finish: “Bark” (ca. 90%, rusticated, dark brown and black), “Antique Bark” (tan rusticated), “Reo” (brown and red, smooth), “Root” (orange, smooth), and “Tudor Root” (orange and brown smooth) and by size (one to four stars). He also designates straight grains with SG.

The pipe I am working on is as noted above a Ferndown which identifies it as a pipe named after his mansion and as a pipe made for the UK and the US. It is also as noted in red above stamped Bark which identifies it as a dark brown and black rusticated pipe.

Now it was time to work on the pipe. I started my work by reaming the pipe. I scraped out the light cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls. I worked on the fading and damage to the rim top with 320-3500 grit sanding pads. It looked much better when I had finished with the last of the pads.At this point I stained the rim top and the faded areas around the bowl with a Mahogany stain pen. It blended well with the surrounding briar on the bowl sides. The rim top looked better but I would need to polish it and clean up the finished look of the rim top. I cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I polished the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth rim top surface with my fingertips and into the heavy rustication with a shoebrush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the silver ferrule and the spigot end on the stem with a jeweller’s cloth to clean up and prevent further oxidation in the future. The contrast between the silver and the heavy rustication is very nice. I set the bowl aside and turned my attention to the stem. I scrubbed the oxidation on the stem surface with Soft Scrub and cotton pads until it was much cleaner.I sanded the surface with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil. I was able to remove the remnants of oxidation and the stem looked better.I touched up the LJS stamp on the left side of the taper stem with Rub’n Buff Antique Gold. I rubbed it on and worked it into the stamp with a tooth pick. I buffed it off with an Obsidian Oil cloth. It looks very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. This beautiful Ferndown Bark Rusticated L&JS Briars Silver Spigot Billiard with a taper vulcanite stem looks amazing after the work on it. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The grain really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ferndown Bark Silver Spigot Billiard really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 66 grams/2.33 ounces. This beautiful rusticated pipe will soon be on the rebornpipes store in the British Pipemakers Secton. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Renewing an UNSMOKED Briarcraft Smokemaster Custom Made Patent Apple

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By Steve Laug

The next pipe is one that has been sitting here for quite awhile in a box of unsmoked/new old stock pipes that I have here. I went through them yesterday and sorted the out. I put all of them on the rebornpipes store but this one. There was just something about it that grabbed my eye. It is a classic apple shaped pipe that is stamped on the left side of the shank and has a white hollow star next to the shank followed by the Briarcraft logo – a B in a diamond. Next to that it is stamped Custom [over] SMOKEMASTER [over] Made. On the right side of the shank it was stamped Pat. 2.166.537. The was a white letter B on the left side of the shank – the Briarcraft logo. We picked up the pipe on 11/09/2023 from a seller in Nampa, Idaho, USA. The pipe is unsmoked and the bowl is fresh. The finish on the bowl and shank is very shiny with varnish or possibly shellac but it is peeling and cracking in places. The grain on the pipe was quite stunning and would really shine through once the finish was gone. It was an incredibly lightweight pipe to hold. The stem is dirty with some sticky stuff from possibly a price tag and some nicks and scratches from laying around a long time somewhere. I took photos of the pipe to show its condition before I started working on it. It was going to be a pretty simple cleanup. I took closeup photos of the unsmoked, new briar bowl and rim top to clearly show the condition of both. The condition matches what I described above. I also took photos of the stem to show the sticky spots and scratches on the stem surface ahead of the button on each side. I took photos of the stamping on the sides of the shank. It is clear and readable as noted above. The varnish around the stamping and the white star is peeling and crackled. The B logo on the left side of the stem is clear and in good condition. I removed the stem and took a photo of the pipe to give a sense of the proportions of the pipe. I tried to capture the three holes in the end of the tenon. I laid the stem on the shank to try to capture it and I held it and took a photo of the tenon end. It is an interesting drilling that almost looks like a mouse head with the two ears.I had cleaned up a Smokemaster Bard Billiard in the past but it did no have the original stem like this one. I went back and reread the blog to remind myself of what I had learned in the process of working on that pipe (https://rebornpipes.com/2013/12/23/giving-a-smokemaster-bard-billiard-a-facelift/). I have included a bit of the information that I had included on that blog below:

I knew nothing about Smokemaster pipes and had no idea who made them. The finish and shape reminded me a lot of Dr. Grabow pipes that I have reworked but that was not enough for me. As has become my habit with pipes I don’t know about, I did a bit of research on the web and found out that the pipe was made by the Briarcraft Pipe Company. The Company was very prosperous between 1920 and 1940. They produced both Briarcraft pipes and a line of seconds under the following names: Airo, Arcadian, Briarmeer, Smokemaster, Cavalcade, Hallmark, Sterling Hall, Filter Kleen and Wimbledon. They closed their doors in 1950.

The pipe that I was working on currently was definitely made pre-1950 and the stamping was clearly made by Briarcraft. The beauty of that is that the pipe was clearly made between between 1920-1950 when they closed their doors. Perhaps when I check the patent information I will learn more and be able to pin down the date a bit more.

I turned to the article on Pipedia (https://pipedia.org/wiki/Smokemaster) to see what I could learn there. I was expecting a bit of info on both Briarcraft and Dr.Grabow. So it would take a bit of filtering.

Smokemaster pipes are unusual in that they had two different makers in different time periods, and in the style of their tenon.

The tenon had a single aluminum inner tube and two holes which were meant to hold a pipe cleaner folded in half, one end in each hole. The pipes were first made by Briarcraft, in lines including the Custom-made, Standard, and Bard. That company went out of business in the 1950s. In 1967 Dr. Grabow bought the rights to the name and the system, and began producing Smokemasters in three lines, stamped 100, 200 and 300. These pipes had a red diamond logo on the stem.

In addition, both Briarcraft and Dr. Grabow made Smokecraft pipes which were not stamped with that name, but with L. L. Bean. The pipes continued to be produced into the 1990s in Sparta, North Carolina, and were offered as a mail order pipe on packets of Dill Pipe Cleaners at one point. They are no longer produced.

I have included two advertisements from the site that had helpful information on the special filter system using pipe cleaners. Read over the first advertisement below. It has the same patent number as the pipe I am working on. It also has a clear explanation of the unique pipe cleaner filter system in the stem. The second advertisement show the same pipe with the specifics of an L.L. Bean pipe that has the same pipe cleaner filtration system. I then turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-s9.html) to have a look at the information included there. I have included a screen shot of the information there. The logo on the stem of the shank of the pipe I am working on is identical to the one shown in the first photos below. I have included only the section on the Briarcraft version of the pipe made prior to the buyout by Dr. Grabow.I found out that the Smokemaster had a very unique filter system and was distinct from other filter systems in that it did not include a stinger apparatus. Rather it used a slotted tenon/tube that had two special holes in it (shown in red in the drawing below of the tenon end). A folded pipe cleaner was inserted into the two holes and extended the length of the shank. It collected the tars and moisture of the smoke and could be easily changed and replaced by the pipe smoker. The diagram below shows the design from the end of the tenon.I did a patent search and it gave me the following information. This includes both the original description by the inventor and also a diagram submitted at the time of the patent application. I found it at this site:

https://www.google.com/patents/US2166537?dq=2166537&hl=en&sa=X&ei=r2u4UtPOHI_ZoAT9moHYCg&ved=0CEAQ6AEwAQ

I have included that information below on the same patent number:

Description
1939 – B. M. SHOEMAKER 2,166,537
TOBACCO PIPE Filed Oct. 12, 1934 crnar B.M. Shoemaker INVENTOR v ATTORNEY Patented July 18, 1939 UNITED STATES PATENT OFFICE

1 Claim.

My invention relates to tobacco pipes and more particularly to the type in which the bit and bowl portions are separately united to each other.

The principal object of my invention is to maintain the smoke passage in the pipe substantially free of solid deposits, making for general cleanliness in the interior of the pipe and sweet, cool smoking qualities.

I accomplish this object by arranging within the pipe a readily replaceable absorptive member which is designed to receive condensate and solid matter from the smoke as it passes through the pipe. The preferred form of such absorptive member is an ordinary pipe cleaner which, as is well known in the art, comprises a highly flexible metallic core portion carrying a large number of bristles extending there from.

One embodiment of the invention is illustratively exemplified in the accompanying drawing in which Fig. 1 is a longitudinal sectional view of a pipe; Fig. 2 is a transverse sectional view on the line 22 of Fig. 1; Fig. 3 is a transverse sectional view on the line 3-3 of Fig. 1; Fig. 4 is a broken elevation view of a metallic tube or liner constituting one of the pipe elements; Fig. 5 is an elevation view broken intermediate its ends, of the form of absorptive member used in the present construction.

Referring to the drawing, and more specifically to Figs. 1 to 3, denotes the pipe bowl, 1 the bowl stem, 2 the bit and 3 the tenon by which the bit and bowl stem are separately united. The bowl stem has the usual well l4 and the bit the usual smoke or draft passage 15. The bit 12 is further provided with three bores, 15b, c, d, and forming a continuation of the smoke passage 16. A metal tube 16 is provided which is longitudinally slotted at its lower portion and through the slot l8 the products of well be omitted. The tube l6 lies in the bore 15b. The pipe cleaner is doubled upon itself and the two legs or branches of the pipe cleaner enter the bores 15c and l5d and rest there during use of the pipe. The bores 15c and l5d parallel the bore 15b at opposite sides of its longitudinal centre. The embodiment of the invention described is a very desirable construction inasmuch as it receives a standard length pipe cleaner, which in its folded position in the passage 14 is offset from the axis thereof, and which when rotated or twisted with the tenon to seat the same the folded strands of the cleaner engage and brush or clean the wall of the bore.
The operation of the device is very simple. The pipe is sold complete with the pipe cleaner in position. After the pipe has been used for a length of time it will be found that the pipe cleaner is practically saturated with deposited matter. Thereupon the pipe cleaner is simply removed from the pipe and a new one inserted in its place. If desired, the cleaner may also be used in the ordinary manner, naturally before it has become fouled, by moving it back and forth once or twice through the draft passage l5 and/or tube.

What I claim is: In a tobacco pipe, a bowl portion having a stem provided with a central bore, and a bit portion for said stem, the bit having a centrally disposed smoke passage and grooves arranged in the bottom of said passage, a tubular liner mounted in the smoke passage and adapted to project into the bore of the stem, said liner having its underside provided with a longitudinal slot opening into the grooves and bottom of the central bore of the stem beyond the bit, and an absorptive member mounted in said grooves and arranged under the liner throughout its length to receive condensate from the liner and to wipe the wall of said bore when the bit is turned.

BERNARD M. SHOEMAKER.
Classifications

U.S. Classification 131/184.1, 131/203

International Classification A24F1/00

Cooperative Classification A24F1/00, A24F2700/03

European Classification A24F1/00
I find that kind of information fascinating and am always intrigued by the ongoing urge of pipe designers to provide a cooler and cleaner smoke for the pipeman who uses their inventions. The patent information helped me to also pin down the date of manufacture. In this case I now knew that the pipe I had in hand was made between 1939 and 1950, a nice 11 year window. It was a real beauty and with the clean up it would only look better. Now it was time to work on the pipe itself.

I began by removing the peeling and spotty varnish coat with acetone on a cotton pad. What made this a bit tricky was the white stamped star outline on the left side of the briar next to the bowl. It had been painted and I did not want to damage that colour. Once the varnish coat was removed I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. With the stem cleaned up it was time to fit the tenon with the folded pipe cleaner filter as shown in the photos of the advertisements and also patent information. I took photos of the process. This Unsmoked Briarcraft Smokemaster Custom Made Pat. 2.166.537 is quite a stunning pipe now that it has been stripped and restored. The beautiful grain around the bowl works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Briarcraft Smokemaster Custom Made Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 22 grams/.78 ounces. I will be putting this interesting old timer in my own collection of unique pipes. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!