Tag Archives: restaining

The Third Pipe of a Foursome – A 2nd JR Handmade Canadian


Blog by Steve Laug

My brother Jeff picked up four pipes in classic shapes at an auction in Nampa, Idaho. All four pipes are stamped JR Handmade. Beside the Bulldog there were two Canadians and an Apple. All were stamped the same on the shank JR over Handmade and the opposite side Algerian Briar. I have been researching the brand on the web. I came across a potential pipemaker with the JR initials on Pipedia named J. Rinaldi but from what I can see he did not make classic shaped pipes. He pipes are very well made and have more of a freehand/freeform shape with shank adornments so it makes me wonder if these are his. I enlarged each photo on the Pipedia article but I was unable to see the stamping on his pipes for comparison sake. This leaves me with a lot of questions about the brand. The foursome came from the Boise, Idaho area like the House of Robertson pipes that I worked on last year. Those came from a pipe shop in Boise, Idaho and I wonder if it is not possible that the JR Handmade brand was also a pipe shop brand from a small shop in that area or even somehow connected with the House of Robertson brand. Perhaps I will never know… if any of you readers have any idea about the brand your help would be greatly appreciated.The above photo shows the foursome after Jeff had cleaned them. But before he cleaned each of them he took photos of the pipes as they came to him. I already wrote about the restoration of the Bulldog (https://rebornpipes.com/2019/01/28/the-first-of-a-foursome-a-jr-handmade-bulldog/) and the first Canadian (https://rebornpipes.com/2019/01/30/the-second-of-a-foursome-a-jr-handmade-canadian/). The next pipe is the second pipe down on the left side of the above photo – a classic Canadian with a flat rim top. It is longer than the previous Canadian and also has a longer stem. I have included the photos of the Canadian before cleanup. The pipe is very well made and follows the classic shape of an oval shank Canadian perfectly. The bowl was stained with a slightly different looking finish to the other pipes in the lot. It was more of a medium brown with no black undercoat. Because of that the grain showed up differently on this one. It is a well-shaped pipe that captures the mixture of flame and cross and birdseye grain around the bowl sides and shank. The top of the bowl had some damage on the top and inner edge. The inner edge had some knife marks on the right side at the top that left damage. The bowl had a very thick cake in the bowl. There was a light overflow of lava onto the rim top. The stamping on the top side of the oval shank read JR over HAND MADE. The stamping on the underside read Algerian Briar. The black vulcanite stem had light tooth dents and chatter on the top and the underside of the stem. Otherwise it was in very good condition. It was the most oxidized of the foursome and also had some calcification. Jeff took a close-up photo of the bowl and rim to capture the condition of the pipe pre-cleanup work. The rim top had some lava overflow and a lot of damage to the inner and outer edges of the bowl. The pipe is dirty with thick cake and damage around the rim.He also took a photo of the bottom of the bowl and shank to show the various grains on the pipe. Even though the photo is a bit blurry it show the finish of the bowl and that it is lighter in colour than the other pipes in the foursome. The finish is very dirty but this is another beautiful pipe.

The bowl also has a few fills on the back side of bow and lower right side.Jeff took a photo to capture the stamping on the topside of the oval shank. The photo shows stamping JR over HAND MADE. On the underside it reads Algerian Briar.  The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button. There is a thick oxidation and accost of calcification.As mentioned before, Jeff and I have developed a pattern of working on the pipes that has become habit to both Jeff and me. I include it here so you have a sense of that pattern. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the rim top damage and the damage around the edges – both inner and outer is quite extensive. I took photos of the pipe to show its condition before I started my work on it.   I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the burn damage to the back inner edge of the bowl. The vulcanite stem had light tooth chatter and some tooth marks on the top and underside of the stem near and on the button surface.I took photos of the stamping on both sides of the oval shank. You can see that the stamping on both sides was light toward the front of the pipe. It was still readable but faint nonetheless.I decided to address the rim top damage first. I topped the bowl with 220 grit sandpaper on a topping board to remove the damage to the top and the outer edges of the rim top. I was also able to reduce the damage to the back inner edge of the rim.I also needed to take care of the inner edge so I used a folded piece of 220 grit sandpaper to smooth out the burn marks and darkening around the edge. I gave the edge a very slight bevel to minimize the damage. The pink putty fills bugged me! I used a dental pick to remove them as much as possible and wiped the briar down with alcohol on a cotton pad to remove the dust and debris. I filled in the holes with clear super glue and briar dust to repair the fills.When the repairs had cured I sanded them smooth with 220 grit sandpaper to blend the into the surface of the briar.I sanded the repairs smooth and blended them into the rest of the bowl. It took a bit of work but soon they were blended in. I would need to stain the bowl repairs but first I want to polish the sanding marks out. I polished the rim top, the edge and exterior of the bowl and shank with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim off after each sanding pad to remove the dust. The damage on the rim edges and top looked really good after polishing. I decided to stain the entire pipe with a tan stain. I heated the briar, applied the stain and flamed it to set it in the grain. I repeated the process until I was satisfied with the coverage of the stain.I set the bowl aside overnight to let the stain cure and set in the briar.I buffed the bowl the next evening after work with red Tripoli and Blue Diamond to remove the crust coat of the stain and bring the briar to life. I wiped the bowl down with alcohol on a cotton pad to make it more transparent. Once I finished the cleanup of the stain I worked some Before & After Restoration Balm into the smooth surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The reworked rim top looks really good and matches the colour of the rest of the pipe. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I also needed to do some work on the surface of the button on both sides. I also sanded away some of the surface oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish and wiped it down with a last coat of Obsidian Oil. With this third JR Hand Made pipes from the Nampa, Idaho auction I am even more certain that there is some connection to the House of Robertson Pipe Shop in Boise, Idaho. I wonder if it is a seconds line for House of Robertson. Even with the fills and the repairs to the pipe this is another nice pipe. The three of the four JR Hand Made pipes that I have to restore are really well made and shaped. The stain job was done to highlight the mix of grain on the bowl. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrasting grain really began to stand out; it seemed to take on life with the buffing. The rich contrasting brown colour works well with the polished black vulcanite stem. This finished pipe has a rich look just like the Bulldog and the other Canadian and it is also quite catching. Have a look at it in the photos below. It is a longer and slimmer looking pipe. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished JR Hand Made Canadian on the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for walking through the restoration with me as I worked over the third of the foursome from JR Hand Made pipes.

The Second of a Foursome – A JR Handmade Canadian


Blog by Steve Laug

My brother Jeff picked up four pipes in classic shapes at an auction in Nampa, Idaho. All four pipes are stamped JR Handmade. Beside the Bulldog there were two Canadians and an Apple. All were stamped the same on the left side of the shank JR over Handmade and on the right side Algerian Briar. I have been researching the brand on the web. I came across a potential pipemaker with the JR initials on Pipedia named J. Rinaldi but from what I can see he did not make classic shaped pipes. He pipes are very well made and have more of a freehand/freeform shape with shank adornments so it makes me wonder if these are his. I enlarged each photo on the Pipedia article but I was unable to see the stamping on his pipes for comparison sake. This leaves me with a lot of questions about the brand. The foursome came from the Boise, Idaho area like the House of Robertson pipes that I worked on last year. Those came from a pipe shop in Boise, Idaho and I wonder if it is not possible that the JR Handmade brand was also a pipe shop brand from a small shop in that area or even somehow connected with the House of Robertson brand. Perhaps I will never know… if any of you readers have any idea about the brand your help would be greatly appreciated.The above photo shows the foursome after Jeff had cleaned them. But before he cleaned each of them he took photos of the pipes as they came to him. I already wrote about the restoration of the Bulldog (https://rebornpipes.com/2019/01/28/the-first-of-a-foursome-a-jr-handmade-bulldog/). The next pipe is the first pipe on the right side of the above photo – a classic Canadian with a beveled rim top. I have included the photos of the Canadian before cleanup. The pipe is very well made and follows the classic shape of an oval shank Canadian perfectly. The bowl was stained with a dark brown/black and a medium brown stain over it. It is a well-shaped pipe that captures the mixture of flame and straight grain around the bowl sides and shank. The top of the bowl had some damage on the top and inner and outer edge. There were some chips from the briar on the outer edge on the right and the left side. There was a little darkening at the front outer edge. The inner edge had some knife marks on the right side at the top that left damage. The bowl had a very thick cake in the bowl. There was an overflow of lava onto the rim top. The stamping on the top side of the oval shank read JR over HAND MADE. The stamping on the underside read Imported Briar. The black vulcanite stem had light tooth dents and chatter on the top and the underside of the stem. Otherwise it was in very good condition. It was also lightly oxidized. Jeff took two close-up photos of the bowl and rim with different lighting to capture the condition of the pipe pre-cleanup work. The rim top had some lava overflow and a lot of damage to the inner and outer edges of the bowl. The pipe is dirty with thick cake and damage around the beveled rim.He also took photos of the sides of the bowl and shank to show the various grains on the bowl and shank. The first photo shows the large chip out of the top edge of the bowl. It was quite large and deep. Even though there is damage to this pipe the photos also show the rich colour of the stain that makes the grain just pop. The finish is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the topside of the oval shank. The photo shows stamping JR over HAND MADE. On the underside it reads Imported Briar.  The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button. As mentioned before, Jeff and I have developed a pattern of working on the pipes that has become habit to both Jeff and me. I include it here so you have a sense of that pattern. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the rim top damage and the damage around the edges – both inner and outer is quite extensive. I took photos of the pipe to show its condition before I started my work on it.   I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage to the inner edge of the bowl. The vulcanite stem had tooth chatter and some tooth marks on the top and underside of the stem near and on the button surface.I took photos of the stamping on both sides of the oval shank. You can see that the stamping on both sides was light toward the front of the pipe. It was still readable but faint nonetheless.I decided to address the damage to the rim edges first. I wiped down the outside of the bowl with an alcohol dampened pad and filled in the chipped areas around the edge with clear super glue and briar dust to build up the chips to match the bowl sides.I decided to leave the side repairs for a bit to harden and turned to the rim top. I had to handle the rim repairs a bit differently on this pipe since it had a rim top that was beveled inward. I topped the bowl with 220 grit sandpaper on a topping board to remove the damage to the outer edges of the rim top. I worked the beveled edge to match the outer edge of the bowl and smooth out the transition. I also needed to take care of the inner edge so I used a folded piece of 220 grit sandpaper to smooth out the knife marks there and minimize the damage.   I sanded the repairs smooth and blended them into the rest of the bowl. It took a bit of work but soon they were blended in. I would need to stain the bowl repairs but first I want to polish the sanding marks out. I polished the rim top, the edge and exterior of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim off after each sanding pad to remove the dust. The damage on the rim edges and top looked really good after polishing. I stained the rim top and bowl sides with a Cherry stain pen. I gave the sanded edges and repairs several coats of stain and let it cure.I worked some Before & After Restoration Balm into the smooth surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The reworked rim top looks really good and matches the colour of the rest of the pipe. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I sanded the tooth marks and chatter out of the surface of the stem and shaped the button with 220 grit sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish and wiped it down with a last coat of Obsidian Oil. With this second JR Hand Made pipes from the Nampa, Idaho auction I am even more certain that there is some connection to the House of Robertson Pipe Shop in Boise, Idaho. Even with the fills and the repairs to the pipe this is another nice pipe. The two of the four JR Hand Made pipes that I have to restore are really well made and shaped. The stain job was done to highlight the mix of grain on the bowl. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrasting grain really began to stand out; it seemed to take on life with the buffing. The rich contrasting brown colour works well with the polished black vulcanite stem. This finished pipe has a rich look just like the Bulldog and it is also quite catching. Have a look at it in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished JR Hand Made Canadian on the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for walking through the restoration with me as I worked over the second of the foursome from JR Hand Made pipes.

Refreshing an unsmoked 1910-1915 CPF Chesterfield Billiard


Blog by Steve Laug

Not too long ago I was chatting with a friend in New York and he showed me an old unsmoked CPF pipe. He had picked it up and intended to clean it up for resale so I asked him how much he wanted for it and struck a deal. I love older CPF pipes and I really am a sucker for them as I have a small collection of them. This one rang all the bells for me with the unsmoked bowl, the gold stamp on the shank, the brass band and the P-lip style stem. He was pretty sure from his work that the pipe was from the time period of the 1910s and before 1920, which also made it attractive to me. He sent me the following three photos that really sealed the deal for me. He said from his research that the pipe came from the 1910s period before 1920. He picked it up from a fellow who said that it (along with other pipes) came from a clean out of an old retail building that used to be a pipe store in the 1940s. He packed the pipe and put it in the mail to me. It did not take too long for it too arrive on the other side of the continent. And when I opened the box and removed the pipe this is what I saw (it did not disappoint). It was a bit shop worn from sitting – nicks and grime on the finish and a loose band but very clean. The stem was not oxidized but the vulcanite had some small nicks in the surface. The stamping on the left side of the shank read Chesterfield in an arch over the CPF in an oval logo. The band had the CPF logo and some faux hallmarks. The stem read Chesterfield over the CPF oval logo on the topside of the taper. I took photos of the pipe when I received it. The bowl was raw briar and totally looked new and unused. You have to admit this is a beauty – I guess that is subjective but it is to me! I took close up photos of the bowl, rim top and stem to show the overall condition of the pipe. The bowl was pristine as noted above. The rim top had some small scratches and very shallow nicks. The shank ahead of the band was discoloured from the brass band and the band had turned to the left from its original centered location on the top. The stem looked really good – no oxidation. There were a lot of minute scratches in the surface on both sides and a little rounding of the shoulders at the stem/shank junction. The gold stamping on the stem top was faint but still present.The next photos show the stamping on the shank, band and stem. You can see that they are all quite clear.I wrote a piece on the background to the CPF brand earlier on the blog and include the link to that here (https://rebornpipes.com/2013/04/14/some-reflection-on-the-historical-background-on-cpf-pipes/). I quote a pertinent part of the blog below:

From my reading and research it seems to me that CPF brand was discontinued sometime in the 1910-1920 range. Again, turning to Bill Feuerbach I found that he notes the following, which pins down the time frame of the discontinuation of the brand more specifically, “I have a CPF Chesterfield in our office display that has a nametag from way before my time that says 1900 CPF Chesterfield. It looks like most other Chesterfields you’ve seen, including the military type push stem, except this stem is horn and not vulcanite. As far as I have gathered the CPF brand was phased out sometime around 1915.” Interestingly, he noted that the Chesterfield name and style was later introduced in the KB&B, Kaywoodie and Yello-Bole lines. He says that the 1924 KB&B catalog shows KB&B Chesterfields…

From my research I believe that we can definitively assert that the CPF logo stands for Colossus Pipe Factory. The brand was purchased by KB&B sometime between 1884 and 1898 and that it continued until 1915. That time frame gives help in dating some of the older CPF pipes you or I might find. It can be said that prior to the dual stamping it is fairly certain that the pipe is pre-1884 to 1898. After the dual stamping it can be placed post 1898 until the closure of the brand line in 1915. CPF made beautiful pipes.

From that information I could see why my friend in New York put the date where he did. I would further refine his 1910s period to a time between 1910-1915. At any rate it is an old pipe to remain unsmoked for this long. That fact that it was found in a building that originally housed a pipe store that closed in the 1940s gives a bit of a clue as to how it remained unsmoked at least until that time period. From the closure of the store to 2019 the fact that it is still unsmoked is a bit of a mystery to me.

As I examined the pipe closely I could see a lot of pink putty fills. I took photos of the fills to show their number and placement on the bowl. These tend to irritate me and while some purists may question why I removed them I planned to do so. They were placed in such a way that they were directly in my line of site when I held the pipe in my mouth. They really needed to go. I took the stem off the bowl and the band on the shank came off very easily. I turned it to align it and then decided to take it off to clean up the shank end before I reglued it. I wiped off the old glue and sanded the shank end lightly with a 1500 grit micromesh pad to remove the glue debris. I would need to do a bit more work on it before regluing it but it definitely looked better. I also took photos of the mortise chamber to show what it looked like. It is almost a reverse calabash before those were spoken of, however the tenon filled the chamber completely and negated that function. One of the nice features of working on a NOS pipe is that the internals are very clean. I ran a pipe cleaner through the airway in the stem and shank just to remove dust. I did the same in the mortise with a cotton swab and the internals were finished. I directed my attention to the obnoxious pink putty fills. I picked them out with a dental pick to remove as much of the dried and shrunken putty as possible. It takes some careful work so as not to create more issues than I was trying to cure but it did not take long to remove the offending putty. (Note the band on the shank at this point – to be honest I am not sure why I put it back on. Perhaps to protect the shank end while I was working on the fills?)I wiped down the fills with an alcohol dampened cotton pad to remove the debris and filled them in with clear super glue. I used a dental spatula to apply fine briar dust on top of the glue and to press it into the fill area. When the repairs cured I sanded the patches down with 220 grit sandpaper to blend them into the surface of the briar. I sanded the spots smooth and they were already looking better than the pink putty they had replaced. I used a black sharpie pen to touch up the centres of the fills knowing that as I polished and stained the bowl they would blend in quite well. (Note to self: find a dark brown Sharpie pen.)I polished the repaired areas and the rest of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the dust. I removed the band again after the first three pads and repeated the sanding on the shank with the first three pads. I decided to combine a Maple and Cherry stain pens to match the colour of the original bowl as much as possible. I colour with the lighter stain and then colour over it with the darker stain. I rubbed the bowl and shank down with a coat of Before & After Restoration Balm. I worked it into the surface of the briar to clean, enliven and protect the briar. The old briar was dry and it drank up the balm. I also found that it allows me to blend the stain coats together and give an even finish to the bowl. I buffed the bowl with a soft cloth to raise a shine. I am liking how the pipe looks as this point in the process. I set the bowl aside and started working on the stem. The nicks and scratches in the stem were very surface so I decided to polish the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I finished the polishing with Before & After Pipe Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to dry. I love these old CPF pipes. There is some serious thought that they were carved by European trained craftsman who were skilled pipemakers. They were brought to the US by the CPF Company to make pipes. Many of the shapes, bands and stems have the kind of workmanship involved that I really think there is truth to this story. This is little chubby billiard with a classic shape that reminds me of some of the BBB Ultima pipes that I have restored. The stem is a pre-Peterson style P-lip with the airway at the end of the stem rather than on the topside. It had a lot of fills that I have repaired and blended into the bowl for the most part. There are a few fills that still show but they are smooth and not pink. I polished stem and the bowl with Blue Diamond polish on the buffing wheel carefully avoiding the stamping on the shank. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrasting grain really began to stand out; it seemed to take on life with the buffing. The rich contrasting brown colour works well with the polished black vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 inches, Height: 1 5/8 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. This one will be joining my collection as it fits in the CPF niche group that I have been building. The shape and feel in the hand is perfect. Now I have to make a hard decision – do I leave it unsmoked or do I load it up with some aged Virginia and break it in. Thanks for walking through the restoration with me as I restored and reworked this old billiard from 1910-1915. It is always a treat for me to work on a piece of pipe history especially when I have learned a bit of the story behind it.

Recommissioning a Vintage French Paul Viou Churchwarden of St. Claude


Blog by Dal Stanton

There’s nothing like a Lot picture on the eBay auction block that makes a pipe man salivate with the question, “Are there any treasures in the beautiful, intertwined, chaotic mass of briar, rubber, horn, and acrylic?”  I received a message from my good pipe man friend to the north of Bulgaria in Romania, Codruț (aka: Piper O’Beard on FB), a happy steward of a Peretti Oom Paul Sitter I restored (Recommissioning Another L. J. Peretti of Boston: An Oom Paul Sitter).  Codruț  sent me some links of Lots on the French eBay auction block.  With piqued curiosity I looked.  Codruț was considering getting into the hunt – he had never purchased a Lot before and he wanted to try his had and restoring.  When I saw the French Lot below, I started salivating a bit(!), and asked Codruț if he minded if I went after it.  With his blessing, I placed a bid and was fortunate to land the French Lot of 50 and bring it to Bulgaria.  What drew my attention to this Lot of 50 initially were all the horn stems that caught my eye.  The second was the classy Pencil Stem Cutty Tavern Pipe laying across the top (unbelievably, still available as I write in the For “Pipe Dreamers” Only! collection!!) and the modernistic, deep blue/white Billiard with a fiery blue acrylic stem lying next to the Pencil Stem Cutty Tavern Pipe (available in The Pipe Steward Store as I write!).  Then I saw the Churchwarden.  All pipe picking scavenging requires one to see through the mass to put together the clues of what is hidden.  The P. Viou Warden’s upside-down bowl starts on the left side (just above a horn stem) and you can trace the long stem underneath the mass where it emerges on the far right, upturned – somewhat masked by the star on the print below.  Aw!  My excitement when the bell rang, and the winning bid was mine!When the French Lot of 50 finally made it to Bulgaria, I opened the box like a young boy opening a treasure!  With all my acquisitions, so that I can keep track of everything, I picture and record every pipe and eventually upload them to the ‘For “Pipe Dreamers” Only!’ collection for pipe men and women to see and commission if a pipe happens to choose them.  Here are some of the cataloging pictures I took of the French Lot of 50 with a better look at the 3 pipes that hooked me as well as the plethora of horn! It didn’t take long for the Churchwarden to find a suitor after he was put online in the ‘For “Pipe Dreamers” Only!’ collection.  A new acquaintance, Josh, who visited Bulgaria last summer, saw the Churchwarden and commissioned him and has been waiting so patiently!  The Paul Viou Churchwarden finally made it to my worktable, and I take more pictures to get a closer look. The reach of the P. Viou’s Churchwarden is 10 1/2 inches (even with an inappropriately tucked stem!) and the height of the bowl is 1 7/8 inches.  The nomenclature is a cursive, P. Viou with a flared underline on the left flank of the shank.  On the right, is the well-known stamping of ‘ST.CLAUDE’, the French birthplace of the production of briar pipes and historically, the mega-center of French pipe manufacturing with a plethora of names calling it home.  There is scant information about the Paul Viou name on the internet that I could find.  Pipedia’s article of Paul Viou is brief:

From Pipes, Artisans and Trademarks, by José Manuel Lopes’

Paul Viou was the brand and name of a French artisan who sold his pipes by correspondence and then he was a pipe supplier for military institutions. He also made sculpted pipes and sometime used horn stems.

The brand is currently sold by Jacques Craen and made by Genod in Saint-Claude, after having also belonged to Paul Guilland and Vuillard. They are stamped P. Viou and made primarily for export.

This information is confirmed by Pipephil.eu with the addition of the date of the current holder of the Paul Viou name, Beaud, happening in 2006: Whether the Churchwarden before me was made under the original artisan or under one of the other eventual holding companies (Guilland, Vuillard, or Genod), I’m not sure how to say with certainty.  I have a few other P. Viou pipes in the French Lot of 50, so perhaps I’ll discover more information as I go!

The condition of the overall pipe is good. The bowl is darkened from time and the normal buildup of oils and grime.  The chamber has some cake buildup but not much.  The Warden stem has some oxidation and the bit is in good condition.  I notice also (picture above) that there’s a gap between the stem and shank.  Often, a simple cleaning will restore a flush seating of the stem, but I’ll keep my eye on this.  The main thing that grabbed my attention when I first held the pipe in my hand was the orientation of the stem.  To me, it is over-bent and almost you could say, tucked.  Wardens, I’ve found, have different kinds of bends.  Most often I’ve observed a sweeping bend where almost the entire stem is engaged in the bend.  This P. Viou has a straight extension until it reaches the very end of the stem and then is bent.  I like it, but the final orientation of the bend should more closely reflect a parallel orientation with the plane of the rim.  For a didactic moment, I trace this concept on a piece of paper to illustrate.Before beginning the cleaning process with the stem, I make this adjustment to the stem.  First, just to be on the cautious side, I insert a pipe cleaner into the bit side of the stem to guard the integrity of the airway, which usually isn’t an issue if the bend is being opened instead of tightened. I also trace the original stem orientation on the paper I used above so that when I bend the stem, I can lay it on the flat surface for a straighter result.  I then heat the end of the stem with a hot air gun.  As it heats, the vulcanite becomes supple and the bend gradually starts straightening on its own.  When it expands enough as I eyeball it, holding the stem in place, I take it to the sink and run cold tap water on it to set the bend.  After the first attempt, the bend is still too tight, so I repeat the process again and the second time is enough.  The pictures show the progression.  I like this orientation much better. Before cleaning the stem, I remove the stinger to aid in the cleaning. I heat the stinger with a Bic lighter and after it heats, the vulcanite holding it loosens its grip.  I gently extract it with the help of pliers.  I personally don’t have a lot of affection for stingers and their role in the smoking experience.  I’ll clean the stinger and include it with the finished pipe and allow the future steward to make the call!  I don’t have long pipe cleaners, but I do have a selection of shank brushes that easily reach through the stem.  I use these dipped in isopropyl 95% to clean the internals of the stem. I also use regular pipe cleaners inserting them from both sides.  Well, it didn’t take long after starting to know that this Warden stem had not been cleaned in some time – if ever!  The reality of the less than optimal situation was confirmed when my wife came in and said that something was stinking…. I should have had gloves and my apron on, but hindsight!  After some cleaning, things are looking better but still not pristine! This nastiness helps me decide the next course of action.  I use an OxiClean bath to work on the oxidation in the vulcanite, but it also serves to further sanitize the internals, yes!  I pour the OxiClean into a larger plastic container that will accommodate the stem.  Before putting the stem in the OxiClean bath, I put a little petroleum jelly over the ‘P.Viou’ stamping to protect it and then let the OxiClean to its thing with both internal and external. With the stem in the bath, I turn now to the Paul Viou bowl by reaming the chamber with the Pipnet Reaming kit using two smaller blades.  I then fine tune by scraping the chamber with the Savinelli Fitsall tool and follow by sanding the chamber with 240 grit paper wrapped around a Sharpie Pen.  After wiping the chamber with a cotton pad and alcohol, I look at the cleaned chamber and it looks good – no signs of heating damage. Next, I use undiluted Murphy’s Oil Soap on the external briar surface to work on the bowl and lava flow on the rim. I also use a bristled tooth brush and a brass wire brush on the rim that will not damage the briar.  The cleaning reveals two thing.  First, by looking at the cotton pad in the picture, the old dye came off during the cleaning.  The rim cleaned up well but revealed burn damage from pulling the flame over the rim instead of being over the tobacco!  Lighting a Churchwarden can be a bit more difficult, especially the way the stem was originally bent on this Paul Viou – I doubt if the steward could see the top of the bowl with the way it was tucked under.  Here are the pictures. To complete the general cleaning regimen, I use cotton buds and pipe cleaners dipped in isopropyl 95% to do the job.  With the grungy condition of the stem, it shouldn’t have surprised me to find the mortise and airway internals sharing the same grungy condition.  Oh my, with the help dental probes and spatulas to scrape the mortise and shank brushes coming in to reinforce the cotton buds and rank and file pipe cleaners, some victory was achieved in this skirmish.  With confidence of having total victory, I will later continue the struggle by giving the internals a kosher salt and alcohol bath to further draw the oils and tars out of the internal briar and to remove any lingering odor.  The picture shows the carnage and the arsenal of this war. Next, I take a closer look at the rim damage.  The lighting practice has scorched the forward left side of the bowl resulting in the thinning of the rim at that point.  I’ve had a lot of experience with this when I restored several L.J. Peretti Oom Pauls from the former steward who was a serial burner and discarder (See for an example: Another LJ Peretti Oom Paul Sitter Recommissioned).  My approach is two-fold with the driving value of always trying to save as much briar as possible!  First, I will minimally top the stummel to remove as much damage as possible.  Then, to blend the internal rim lip damage, I introduce an internal bevel, which in my view, looks good anyway.  With the chopping board on my table, I cover it with a sheet of 240 paper.  The following pictures show the graduated progress.  First, the starting point.Interestingly, the topping process reveals a slight inward dropping pitch of the rim.  This is shown by the outer portion only making contact with the flat topping board. When I decide the 240 grit paper has removed enough of the top, I switch the paper to 600 grit and give the topping a few more rotations to smooth out the rim.Now, step two is introducing a bevel to the internal lip to remove more damaged briar and to blend.  I start with a tightly rolled piece of coarser 120 grit paper to cut the initial bevel.  I follow in succession with 240 and 600 grit papers tightly rolled. To soften the sharp outer edge of the rim and to soften the entire rim presentation, I create an external bevel, but a very small bevel using the same progression of sanding papers.  I think it looks good.  The darkened part of the damage is still visible, but it will be mitigated when the rim is dyed and darkened.The condition of the stummel is good.  I don’t see any problem fills or pitting.  I go with the original finish and aim to match the rim to the bowl. What seems to be a good match is the Mahogany dye stick.  After applying it over the rim, I then blend the dye stick coating by wiping it with a cotton pad wetted with alcohol.  I think it looks good at this stage. The Warden stem has been in the OxiClean bath for several hours.  I take a few close-up pictures to show the oxidation which had surfaced.  I wet sand using 600 grade paper to remove the oxidation.  I’m careful to stay clear of the ‘P.Viou’ stamp.  I follow this with Magic Eraser over the entire stem, including the stamping.  The low abrasion of the sponge works well with cleaning up this area.In order to hydrate the vulcanite, I then apply a coat of paraffin oil (a mineral oil) over the stem and set it aside.Next, using micromesh pads 1500 to 2400, I wet sand the stummel to clean it and begin the fine polishing sanding. 

Following the first set of 3 pads, I begin dry sanding with the next set of 3 pads and after finishing with the first of these, I don’t like the way the stummel looks.  After the wet sanding cycles, the stummel has a pink or mauve hue to it – mauve to me, is sick pink.  Just in case you’re wondering what mauve is, from a quick Google search followed by my mauve toned stummel.  This doesn’t work for me! I placed too much trust in the old stain which is not holding up and leaving behind a less than attractive briar presentation – at least as I look at it.  I wipe the stummel with a cotton pad and alcohol and my thoughts are confirmed.  Even after wiping with isopropyl 95%, the stummel has the mauve residue in the grain.  The reality is, I’m not losing too much traction in the process of this restoration except I will take a detour and put the stummel in an acetone soak to make sure I’m proceeding with the natural briar.  This soak in acetone will also preempt the need to do a kosher salt and alcohol soak.  I put the stummel in the acetone soak and turn out the lights.  Another day is done.The next morning, I fish the stummel out of the acetone soak and it is evident that all the remnant finish is gone. I return to the micromesh sanding process and start again by wet sanding with the initial set of 3, 1500 to 2400.  Following this, using pads 3200 to 4000 and 6000 to 12000, I dry sand the stummel, throughout avoiding the stamped areas on the left and right flanks of the shank.  Wow, without the distraction of the finish, the grain I see emerge is nice.  I see an eclectic blend of large bird’s eye on the sides of the bowl and the horizontal ‘connector’ grains of the bird’s eye displayed on the foreside of the bowl. I still have the Warden stem waiting in the wings for fine tuning, but I want to move forward with the stummel so that it can be ‘resting’ during the stem work.  The grain that has emerged is beautiful and to create a little more ‘pop’ to the grain with more contrast between the darker and lighter grain – harder and softer wood, after debating between Dark Brown and Light Brown, I decide to use Fiebing’s Light Brown Leather Dye to provide the base hue in the grain and then through the use of Tripoli compound applied with a felt buffing wheel, the grain is teased out leaving greater contrast.  I can lighten as well by wiping the bowl with a cotton pad and alcohol since I’m using an aniline dye.

I assemble all the components of my desktop dying station. I first assure that the stummel is clean by wiping it with a cotton pad wetted with alcohol.  After inserting a fashioned cork into the shank to act as a handle, I heat the stummel with a hot air gun to heat the briar and by this, expanding the briar to enable the dye to be absorbed more efficiently.  After heated, I apply Fiebing’s Light Brown Leather Dye over the briar surface with a folded over pipe cleaner.  When fully covered, I fire the aniline dye with a lit candle which immediately combusts the alcohol and sets the pigment in the grain.  After a few minutes I repeat the process and put the fired stummel aside to allow the dye to rest.  I discovered that this ‘resting’ process helps to aid the dye to set and not come off on the hands when the pipe initially goes into service and the bowl is heated.Now that I completed the staining, I turn my attention to the Warden stem.  Taking another close look at the bit area reveals that the sanding to remove the oxidation with 600 grit paper, all but erased any tooth chatter on the bit!  On the lower bit (second picture) I do see one very small dimple that I dispatch quickly with 470 then 600 grade papers.  I then follow by using 0000 steel wool on the entire stem.  I like the results – progress. Before moving on to the micromesh phase, I go the extra mile with the Paul Viou Warden stem.  Using Before & After Fine and Extra Fine Polish, in succession, I apply some of the polish on my fingers and then rub the polish into the vulcanite surface.  The Fine polish has more of a gritty feel to it.  With both polishes, they revitalize the vulcanite as well as continue to extract remnants of oxidation from the rubber compound.  I take a picture while the Extra Fine Polish was doing its thing.  After the application of each polish, I use a cotton pad to wipe off the excess polish.Just when everything was going so well….  After I wipe off the Before & After Extra Fine Polish and was admiring the results, I see a pit on the forward third of the stem…ugh.  Just to make sure I was seeing what my eyes were seeing and my brain was arguing that I wasn’t seeing what I was seeing – I took a sharp dental probe and tested. Well, sometimes you simply must punt the ball – American football slang for just doing what you need to do.  So, using Hyper Bond 12000cps Black CA glue, with a toothpick as my drop guidance system, I spot drop some glue on the pit and wait.After the patch cures, I gingerly use the flat needle file to file down the patch mound – trying not to slip off and produce more patch work!  After the filing, I further remove the excess with 240 grit paper followed by 600 and 0000 steel wool.  Finally, in the locale of the patch I again apply Before & After Fine and Extra Fine Polish.  Well, the pit is filled, but the coloring of the fill is not black-black so it doesn’t blend with 100% satisfaction.  Yet, if one doesn’t know the fill is there, he probably would not see it!  Restoration is not perfection, though we try!  The pictures show the detour. Undaunted, moving forward with the micromesh process, I wet sand with pads 1500 to 2400 and follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  After each set of 3 pads, I apply Obsidian Oil to continue the revitalization of the vulcanite Warden stem.  Admittedly, taking distance pictures of a Churchwarden stem is less than satisfying, but what I’m seeing close-up is looking good!With the stem on the side, I’m looking forward to ‘unwrapping’ the fired stummel.  Using a felt cloth buffing wheel mounted on the Dremel, I set the speed to the slowest setting, so it doesn’t get too hot with friction.  I then begin the process of removing the fired shell revealing the grain below. My wife helps record the process – my hands are full!  I must purge the felt wheel often as it collects the dye crust.  I do this quickly by running the wheel along the edge of the cutting board which is my lap desk as I work.  The process of using Tripoli compound, which is coarser, and with the felt wheel, which creates more friction than a cotton cloth wheel, is that it can buff off much of the dye that is excess and on softer wood – the lighter part of the grain.  The dye pigment tends to be held by the darker grain.  The effect is that the grain almost looks luminescent with the contrasting hues in the grains. After completing the application of Tripoli, I wet a cotton pad with isopropyl 95% and wipe down the stummel – not really to lighten the color, but to help blend the dye.I then mount a cotton cloth buffing wheel to the Dremel, increase the speed to about 40% full power and apply Blue Diamond to stem and stummel.  As I attempt to reunite the stem and stummel, I discover that the fit of the tenon in the shank is too tight – cracking a shank isn’t anything I want to be contemplating now!  It’s not surprising that after soaking the stummel in acetone the wood absorbs and expand somewhat.  To remedy this, I wrap a piece of 240 grit paper around the tenon and rotate the paper, sanding down the tenon a bit.  I follow by doing the same with 600 grit paper.  After a few tries, the tenon finds a good, snug seating.  I then apply Blue Diamond compound to both stem and stummel.  After finishing with the Blue Diamond, I wipe the pipe down well with a felt cloth to clean the compound dust off the surface.Before applying carnauba wax, I will freshen the ‘P.Viou’ stem stamping.  The condition of the stamp imprint seems good so the paint should hold without problem.  Using white acrylic paint, I put some paint over the stamp and then lightly dab the paint with a cotton pad.  This absorbs the excess paint so that the thinned layer left on the stem dries quickly.  I then scrape the excess paint off by gently scraping with the side of a toothpick.  I finish by gently buffing the newly painted stamp with a cotton pad.  The pictures show the progression. As I said I would do earlier, I clean the stinger with a brass brush and alcohol and a dental probe and give it a quick buff with the Dremel using Blue Diamond compound.  I then reinsert it into the tenon.I mount another cotton cloth wheel onto the Dremel, set speed at 40%, and apply a few coats of carnauba wax to the Warden stem and stummel.  After finishing, I hand buff the pipe with a microfiber cloth to raise the shine.

When one first sizes up a Churchwarden, one usually is drawn to the ‘olde world’ sweep of the long, flowing stem with images of Gandalf smoking and blowing magical smoke rings.  Secondarily, one is drawn to the bowl attached to the stem.  But with this Churchwarden, the bowl is drawing attention as well!  The beautiful, distinctive bird’s eye grain interacting with the other grain patterns is mesmerizing.  The correction to the stem’s bend was strategic and the rim repair is now invisible.  This Churchwarden would be a nice addition to anyone’s collection, and since  Josh commissioned the Paul Viou Churchwarden and has the first opportunity to acquire it from The Pipe Steward Store.  This pipe, as well as all pipes commissioned from the For “Pipe Dreamers” Only! collection benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

New Life for a Unique Kaywoodie Original Imported Briar Freehand Stack


Blog by Steve Laug

Recently my brother Jeff sent me a very interesting pipe. It has a plateau bottom on the shank and bowl with fluted sides merging upward with a stack shape billiard bowl. The shank looks quite normal but it has plateau on the bottom. It is quite unique looking and combines some of the features of a freehand and some of the features of a stack. The left side of the shank was stamped Kaywoodie over Original over Imported Briar. There is no other stamping on the shank or the bowl. When Jeff received the pipe it was in pretty decent condition – dirty but really not too bad. The finish was dusty and dirty with grime worked into the lovely grain of the briar and particularly into the underside plateau. The bowl had a moderate cake in it but it did not go all the way to the bottom of the bowl – in fact the pipe was not even broken in. The rim top was free of lava but there was some darkening on the backside of the rim top. The inner and outer edges of the bowl were in great condition. The stem had a white circle with the Kaywoodie Club on the left side of the taper stem. It had a Kaywoodie 3 hole stinger and a threaded metal shank that screwed into a metal mortise and spacer ring. The stem had some light tooth marks on both sides at the button. It was oxidized but in decent condition. Jeff took these pictures of the pipe to show its condition before he started his cleanup work. On the left side of the shank the stamping was very clear and readable. You can see that the pipe has some interesting grain even on the shank.He took photos of the stem to show the oxidation and tooth marks and chatter on the stem. Surprisingly the marks and chatter were on the surface.Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the majority of darkening on the rim top without harming the finish underneath it. Without the grime the finish looked good. There some large and ugly pink fills in the finish. There was one on the rim top on the right side, there was a pair of them on the top of the shank at the joint of the shank and bowl and the final one was in the fluted area to the right of the shank near the bottom of the bowl. Other than the oxidation and chatter the stem was actually in pretty good condition and would only need to be polished. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the rim top that shows the clean bowl and the light burn damage around the inner edge toward the back of the bowl. (You can also see the small fill on the top of the rim at the top of the photo, right side of the pipe.) The stem was clean and Jeff had used Before & After Deoxidizer to soak and remove much of the oxidation. He rinsed out the inside of the stem and rinsed off the exterior as well. The photos of the stem show how good the stem actually looked after this treatment.I unscrewed the stem to show the three hole stinger and the threaded tenon.I took some photos of the pink putty fills in the briar on the rim top and on the shank and on the lower right side of the bowl near the shank.I picked out the fills on the bowl and shank with a dental pick and a sharp pen knife point to remove as much of the putty as I could.I filled in the freshly dug out fills with briar dust and clear super glue. I put glue in the fills and used a dental spatula to fill briar dust into the glue repairs. When the fills had cured I used a needle file to flatten the repairs and sanded the patches with a folded piece of 220 grit sandpaper. I followed that by sanding with a folded piece of 400 grit wet dry sandpaper. I polished the repaired areas with micromesh sanding pads – wet sanding them with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the areas down with a damp cloth to clean off the sanding dust. I touched up the sanded and polished areas with an Oak coloured stain pen. It matched really well with the rest of the bowl and shank. Once it is waxed and polished they will blend in a lot better than the pink ones.I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar, particularly the sanded areas. I worked it into the plateau on the bottom of the bowl. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to remove the tooth chatter and marks as well as the oxidation.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I polished the stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I worked some Conservator’s Wax into the plateau on the underside of the bowl and shank. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I have never seen a Kaywoodie quite like this one. It is not only unique in having the plateau on the underside but also the fluting on the side of the bowl. The stamping Kaywoodie Original is also a new one for me. The dimensions are Length: 6 1/4 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: ¾ of an inch. I will be adding it to the rebornpipes store shortly. If you are interested in adding it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this Kaywoodie Original.

Restemming and Rebirthing a Landry 2013 Bent Ball


Blog by Steve Laug

Last evening I had a fellow drop by the house with three pipes for repair. Two of them were not worth repairing – broken shanks and Chinese knockoff pipes. Neither was made of briar and one had the beginning of a large burn out on the back of the bowl. I discouraged the fellow from fixing either of those two as the cost of repair would be more than he paid when he purchased them. However the third one was interesting to me. It was a bent ball bowl without a stem. It was a real mess. He had broken the stem in half and lost it. The shank had also been broken but he was a bit of a wood worker and had clamped and glued it. He had done a decent job and the repair was solid. The bowl had a cake that was thick and soft – made from the heavily case aromatic that he smoked. The airway in the shank was clogged with tars and oils and I could not even blow through it. The rusticated finish was rugged and sharp with a smooth rim and shank band. The bowl and rim were very dirty and the briar looked lifeless. The shank flared at the stem/shank junction.

When I examined the pipe while he was there I found that it had a makers stamp on an oval smooth patch on the underside of the shank. It was clearly stamped LANDRY arched at the top of the oval. The year it was made, 2013 was in the middle of the oval and the letters U.I.O.G.D were arched at the bottom of the oval. When I asked the owner of the pipe what those letters were he said that I was some Latin phrase. When I examined it with a loupe I found that there were periods between the letters and that probably I was dealing with an acronym of some kind. I went with his notion of it being Latin, Googled the acronym and found that it stood for the five words making up the Benedictine motto: Ut In Omnibus Glorificetur Dei (translated from Latin it means: So that in all things God may be glorified). That made sense as he had been given the pipe by a Benedictine Priest a while ago when he had first started smoking a pipe and he had broken it after smoking it quite heavily.

I took photos of the bowl before I started to work on it. You can see the repair on the shank. The rustication is very dirty and the rim top is coated with an overflow of lava from the bowl. The entire pipe reeked of a sweet cherry aromatic. The shank was heavily gummed up and I could not blow air through the shank into the bowl. It was clogged. The bowl also appeared to be drilled at an angle and from a quick glance seemed to be drilled crooked. The pipe was a mess! I took a photo of the oval and the stamping on the shank. You can also see the glue repair on the shank. It was a solid repair but a bit sloppy.There were some gaps in the glue around the circumference of the shank so I used a wire brush to clean up excess glue from the repair. I wanted to remove all of the excess glue so that it would look cleaner once I finished. I then filled in the gaps in the repair with clear super glue and filled in those areas with briar dust to build up the area ahead of the smooth band at the shank end.Restemming this old bowl would be a bit tricky. The shank actually flared to a smooth hip at the end where the stem sat. It was wider in diameter than the rusticated shank just below it. It was obvious from the way the shank end and mortise were made that it required a flush fit stem and not a freehand style stem. I would need to find a stem that had a wide enough diameter for me to work with and give the pipe the kind of look that it must have had originally. I went through my can of old stems and found one that was going to work. The tenon was almost perfect. I sanded it lightly with the sanding drum on the Dremel and cleaned it up with a file and the fit was just right. I would need to reduce the diameter of the stem slightly to match the shank but I think it was going to work for me. I took photos of the fit of the “new” stem to show you what I saw. Bear with me for the moment. It was quite ugly and my brother said it looked like a muffin top of a tight belt (or something like that). But I thought it had potential… time will tell. I trimmed the excess diameter of the stem with a sanding drum on my Dremel. I worked on it until the diameter was very close to the right size. I brought it back to the work table and sanded it smooth with a folded piece of 220 grit sandpaper to remove the scratches from the Dremel. I took photos of the stem and shank at this point. I wiped down the stem with Obsidian Oil to clean off the dust and get a sense of how it was looking. I sanded the band around the shank a bit too as it had some glue on it from the repair that had been done. I took photos of the pipe at this point in the process. I decided it was time to set the stem aside for a bit and work on the bowl. I took a photo of the bowl and rim to show what it looked like when I started. The bowl is thickly caked and there was damage to the inner edge of the rim. The lava overflow was quite thick on the rim top as well. I reamed the bowl with a PipNet pipe reamer. You can see the angle of the bowl from the way that the reamer is sitting in the second photo below. I cleaned up the reaming with a Savinelli Fitsall pipe knife and then sanded the walls of the bowl with sandpaper wrapped around a piece of dowel. With the bowl reamed I turned my attention to the dirty exterior of the bowl. I scrubbed it with a tooth brush and undiluted Murphy’s Oil Soap. I worked over the rim top with the tooth brush and a piece of sandpaper to remove the tars and lava there. I rinsed it off with running water to remove the soap and debris in the finish. Now it was time to address the thick tars and oils in the shank and open the airway into the bowl. I worked on the mortise and the airway in the shank with a paper clip, pipe cleaners, cotton swabs and alcohol. Once I had opened the airway I scrubbed it until it was clean. I also cleaned out the airway in the new stem with alcohol and pipe cleaners. It was not nearly as dirty as the shank.I polished the rim top and the smooth shank end with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the polished areas with a damp cloth after each sanding pad. The rim and shank end began to really look good. I decided to stain the bowl and shank with some Medium Walnut Danish Oil. It has the translucence I wanted to let the natural colour of the briar shine through while allowing me to hide the repairs to the shank. I applied the stain with a cotton pad and daubed it deep into the grooves of the rustication. I kept applying it until the coverage was good. I waxed the bowl with several coats of  Conservator’s Wax and buffed it out with a horsehair shoe brush. The bowl and rim looked really good. I really liked the look of the bowl at this point in the process. The shine and the finish looked very good. I set the bowl aside and turned my attention to the new stem. I sanded it with 220 grit sandpaper to remove the oxidation and the scratch marks from fitting the stem. I wiped the stem down with Obsidian Oil to remove the sanding dust and get a feel for the scratching. I polished the stem with Denicare Mouthpiece Polish. I applied it with my finger and rubbed it in and then off with a cotton pad. I find that it is gritty enough to remove the residual oxidation after sanding (besides I have about three tins of the stuff to get through so I use it on each pipe).I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I finished polishing the stem with Before & After Pipe Polish – Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to dry. I bent the stem with a heat gun to get it to follow the lines of the top of the bowl so that it can hang in the mouth with the bowl top straight. I polished the stem with Blue Diamond on the buffing wheel and gave it multiple coats of carnauba wax. I put it back on the shank and buffed the entire pipe with a clean buffing pad to raise the shine on the bowl. The heavy rustication works well with the stain I chose to use on it and the combination looks really good with the polished vulcanite stem. The flared shank end and the thick stem work well together to my mind to create an interesting pipe. The finished pipe is shown in the photos below. Its dimensions are – Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. I will give it another coat of Conservator’s Wax and then call the fellow who dropped it off for repair. I am hoping he likes the look of his pipe. Thanks for reading this blog.

Restoring a Classic British Billiard, “Loewe & Co.” Pipe


Blog by Paresh Deshpande

I was surprised to find a pipe in my old man’s collection which was nicely reamed, free of any overflowing lava, clean stummel and mortise and only light tooth chatter on either surfaces of the stem. As with many of his pipes, or dare I say a majority, this one too was a billiard. I have also observed that most of his British made pipes are classic billiard shaped (though a few of his Danish made pipes are also billiard shaped!!!!). Well, at first glance itself I had anticipated this pipe to a London made and Boy was I correct! The pipe that I am now working on is an enigmatic British brand “LOEWE & Co”.

The first thing that amazed me was how light weight this pipe felt in my hands! The second aspect that I noticed was the beautiful cross grains, interspersed with tight Bird’s eye grains on either side of the bowl, that cover the entire stummel. It is stamped on the left side of the shank as “L & Co” in an oval over “STANDARD” in capital letters. On the right side of the shank, it is stamped as “LOEWE” over “LONDON W”. The bottom of the shank is stamped “KENTON”. The vulcanite stem is surprisingly black and shining and bears the stamp “L & Co” in an oval. These stampings are crisp and clear. To be very honest, I had never ever heard of Loewe & Co brand of pipes before this. Even while surfing eBay and other sites, I had not come across this brand. Now that I have one, I wanted to know more about this brand and establish the vintage of this pipe, if possible. As usual, I visited rebornpipes.com and Lo and behold, there was a very similar sized and shaped pipe that Mr. Steve had researched and worked on in Feb 2017. The similarities were to the extent that the condition of the chamber, the damage to the rim top and the stem condition were identical and matched to a “T”. Even the stamping matched to a great extent, the only difference being that the pipe I am working on bears the “KENTON” shape name on shank bottom and “STANDARD” below the oval enclosed “L&Co” on the left side. Here is the link to the write up by Mr. Steve  https://rebornpipes.com/2017/02 /22/refreshing-a-tiny-lco-billiard/

INITIAL VISUAL INSPECTION
The briar has taken on a layer of aged patina, through which one can make out the beautiful cross grains all around interspersed with tightly packed Bird’s eye. There are a few minor dents and dings on the stummel surface, probably due to rubbing against other pipes while being stored for more that 40 years. However, there is not a single fill in the entire stummel, signifying very high quality of pipe for which Loewe pipes were famous. In all probability, I shall let these minor dents and dings remain and avoid the process of sanding the stummel with sand paper in order to preserve the beautiful patina. Maybe, micromesh polishing will address a few of these dents and scratches. There is a very thin and even layer of cake in the chamber. I do not envisage any damage to the inner walls of the chamber. The rim top has darkened due to a slight overflow of lava. There is significant damage to both the inner and outer edge of the rim in 1 o’clock direction in the form of being badly scorched, a result of frequent, continuous and prolonged exposure to the flames of a lighter. The bowl is completely out of round, both inside and from outside, due to this damage. In addressing this issue, though I absolutely hate it unfortunately, I would be losing some briar estate, a price I am willing to pay to resurrect this beauty. The shank end of the pipe is clean and so is the mortise. The draw is smooth, full and open. The vulcanite stem has minor tooth chatter on the upper and lower surface. Both upper and lower button has minor tooth chatter. Surprisingly, the stem has minimum oxidation and is an even black. The step tenon is also clean and sits snugly in to the mortise with all the right noises. The air way is clear and draw is easy and smooth.THE PROCESS
I reamed the bowl with size 2 head of the PipNet reamer and followed it up with my fabricated knife to clean up the chamber of the bowl. The bowl had already been reamed and there were only slight remnants of a cake in the bowl. I gently scrapped away the remnants of lava overflow from the rim top. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare briar, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of heat fissures or cracks.I followed up the reaming process by cleaning the mortise and air way of the pipe using hard bristled and regular pipe cleaners, q-tips dipped in alcohol. The mortise and the draught hole were given a final clean with shank brushes dipped in alcohol. I dried the mortise with a rolled paper napkin. The shank internals and the draught hole are now nice and freshened up.I cleaned out the internals of the stem using hard bristled and regular pipe cleaners dipped in alcohol. The bite marks on the stem were flamed using a Bic lighter to raise it to the surface. I sand the stem with a folded piece of 220 grit sandpaper to remove the oxidation, tooth marks and chatter. A little bit of sanding smoothed out the damage to the buttons. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Extra Virgin Olive Oil after each set of three pads. I set the stem aside to dry. I highlighted the stamping on the stem with a whitener pen. Now, it was the turn of the stummel to get cleaned up. Using a hard bristled tooth brush dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the stummel, cleaning the surface thoroughly. I was not satisfied with the rim top had cleaned up. I used a Scotch Brite pad and further cleaned the rim top. I dried the stummel with a cotton cloth a paper napkin. At this stage of restoration, there was only one issue remaining to be addressed, that of the charred front rim and one which I did not want to address as I simply detest loosing briar!!!! But as is known in a battle field, sometimes amputation, though painful and traumatic to a soldier as well as the Surgeon, is the only way to save his life. Thus, with a heavy heart, I began the process of topping the rim to reduce the charred surface and bring the bowl back to round. I use a square piece of 220 grit sand paper and firmly hold it with my hand on my work table. I work the rim top on the sand paper in circular motion, frequently checking the progress as I wanted to keep the briar loss to a bare minimum necessity. Once I was satisfied that the charred surface has been reduced and the roundness of the bowl has been restored to the extent possible, I created an inner edge bevel by pinching a folded piece of 180 grid sand paper between my thumb and forefinger and moving along the inner edge with a constant pressure, to minimize the charring on the inner edge of the rim. Similarly, I created a slight bevel on the outer edge of the rim. Thereafter, I moved to the next stage of polishing and revitalizing the entire rim top and the stummel. Before proceeding on to polishing, I steam out all the minor dents and dings by heating my fabricated knife on a candle and placing it on a wet towel covering the dents. The generated steam pulls the dents to the surface. I even out the discoloration and stummel surface by polishing with micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stummel with a moist cloth after each wet pad to see the progress. I rub a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. I took some extra efforts to work the balm in to the hand carved rustications of the bowl. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. After I was through with the polishing and buffing, I realized that the rim top surface was a lighter shade than the rest of the stummel. I used a Chestnut and a Dark Brown stain pen to blend the colors to match the color of the rest of the bowl. The finish turned out to be darker than the stummel!!!! I wiped of excess stain with a pipe cleaner dipped in alcohol to achieve a perfect match. This also helped to further mask the darkened rim surface. I would buff it and blend it in better once the stain dried. To finish, I re-attach the stem with the stummel. I mount a cotton cloth buffing wheel on to my local machine which is similar to a Dremel. I set the speed at about half of the full power and applied White Diamond compound to each of the three pipes. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax over the stummel and the stem. I finished the restoration by giving the pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe, with the beautiful grains on the stummel contrasting with the shiny black stem, looks lovely, fresh and vibrant; the photographs speak for themselves. If only the pipe could tell some of my grand Old man’s stories and why was it so clean as compared to other pipes in his collection.…………… Cheers!!

Restoring Pipe #18 from Bob Kerr’s Estate – A Parker 272 Super Bruyere Billiard


Blog by Steve Laug

The third pipe, #18 of Bob Kerr’s Estate is part of my continuing to change things up a bit with the pipes in the estate. This pipe is a beautiful chubby shanked billiard in Bruyere colour like the Dunhill Bruyere pipes. It was very dirty but there was some beauty underneath the grime and the lava on the rim. I will be going back to Bob’s Dunhill collection eventually. I wanted to continue the change and chubby shank Parker billiard fit the bill for me. It is stamped with the 252 shape number on the left side of the shank at the bowl shank union. Following that it reads Parker Super Bruyere. On the right side of the shank it is stamped Made in London England with a 4 in a circle designating the size of the pipe according to the Dunhill pipe sizes. The stem is tapered with the Diamond P on the top side. The grain and shape on this one is very nice and well worth the time to clean up. I took photos of the pipe before I started my cleanup on it. I turned to Pipedia to gather some background on the pipe and to see if I could possibly arrive at a date for its crafting (http://www.pipephil.eu/logos/en/logo-parker.html). I quote from that article in part to set the stage for this restoration.

Parker Pipe Co. was created in 1923 by Dunhill. After Dunhill acquired Hardcastle the two companies were merged (1967) in the Parker-Hardcastle Ltd.

Like Dunhill pipes, Parkers were also date coded but had a independant cycle.

    From 1925 through 1941 the date code of Parker pipes runs from 2 to 18.

    From 1945 through 1949 the date code runs from 20 to 24.

    From 1950 through 1957 (at least) the date suffix run from an underlined and raised 0 to 7.

More recent Parker Super Bruyere did not have the date code.

I turned  to Pipedia and did a bit more reading on the brand (https://pipedia.org/wiki/Parker). I quote in part below:

In 1922 the Parker Pipe Co. Limited was formed by Alfred Dunhill to finish and market what Dunhill called its “failings” or what has come to be called by collectors as seconds. Previous to that time, Dunhill marketed its own “failings”, often designated by a large “X” over the typical Dunhill stamping or “Damaged Price” with the reduced price actually stamped on the pipe.

While the timing and exact nature of the early relationship remains a bit of mystery, Parker was destined to eventually merge with Hardcastle when in 1935 Dunhill opened a new pipe factory next door to Hardcastle, and purchased 49% of the company shares in 1936. In 1946, the remaining shares of Hardcastle were obtained, but it was not until 1967 when Parker-Hardcastle Limited was formed.

It is evident through the Dunhill factory stamp logs that Parker and Dunhill were closely linked at the factory level through the 1950s, yet it was much more than a few minor flaws that distinguishing the two brands. Most Dunhill “failings” would have been graded out after the bowl turning process exposed unacceptable flaws. This was prior to stoving, curing, carving, bit work and finishing. In others words, very few Parkers would be subjected to the same rigorous processes and care as pipes destined to become Dunhills. Only those that somehow made it to the end finishing process before becoming “failings” enjoy significant Dunhill characteristics, and this likely represents very few Parker pipes.

After the war, and especially after the mid 1950s the differences between Parker and Dunhill became even more evident, and with the merger of Parker with Hardcastle Pipe Ltd, in 1967 the Parker pipe must be considered as an independent product. There is no record of Parker ever being marketed by Dunhill either in it’s retail catalog or stores.

Parker was a successful pipe in the US market during the 1930s up through the 1950s, at which point it faded from view in the US, while continuing to be popular in the UK. It was re-introduced into the US market in 1991 and is also sold in Europe…

…Prior to Word War II, the possessive PARKER’S stamp was used. However, at least some pipes were stamped with the non-possessive as early as 1936.

Like Dunhill, Parker pipes are date stamped, but differently than Dunhill. The Parker date code always followed the MADE IN LONDON over ENGLAND stamping. The first year’s pipes (1923) had no date code; from 1924 on it ran consecutively from 1 to 19.

There is no indication of a date code for the war years. Parker was not a government approved pipe manufacturer, while Dunhill and Hardcastle were. During the war years Parker manufactured the “Wunup” pipe made of bakelite and clay. A Parker pipe with a 19 date code has been reported, indicating there was perhaps some production of briar pipes as well, but no dating record.

From 1945 through 1949 the Parker date code runs from 20 to 24 and from 1950 through 1957 it runs from an underlined and raised 0 to an underlined and raised 7.

A little help here from anyone with date code information beyond 1957 would be most appreciated.

The site did give me a lot of information about the Parker brand and its connection to Dunhill. I could tell that the pipe that I was working on was made after 1957 as the pipes prior to that time had the date stamp following the D in England.

I took some close up photos of the rim top and the stem to show what I was dealing with. Parker Chubby Billiard was in pretty good condition considering its age and use. The photo shows the cake in the bowl and the thick buildup of lava on the back side of the rim top. You can see the cake in the bowl in the first photo below. The stem was dirty and oxidized with very light tooth chatter on the top and underside for about an inch ahead of the button. I took a photo of the stamping on both sides of the shank so you can see what it looked like when I examined it. It is clear and readable.With the identification of the pipe as coming out of the Parker/Dunhill factory after 1957 was as good as I was going to get on this old pipe. But that date works well with the other datable pipes in Bob’s collection. I thought it would be good to read about Bob again just to keep his memory alive as you read about his pipes.

I asked his son in law, Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter wrote the following tribute to her Dad and it really goes well with the belief of rebornpipes that we carry on the trust of the pipe man who first bought the pipe we hold in our hands as we use it and when it is new we hold it in trust for the next person who will enjoy the beauty and functionality of the pipe.

Brian and his wife included the great photo of Bob with a pipe in his mouth. Thank you Bob for the great collection of pipes you provided for me to work on and get out to other pipemen and women who can enjoy them And thank you Brian and your wife for not only this fitting tribute but also for entrusting us with the pipes. Here is his daughter’s tribute to her Dad.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

I reamed the bowl to remove the cake on the walls and the debris that still remained in the bowl. I used a PipNet pipe reamer to start the process. I followed that with a Savinelli Fitsall Pipe Knife to clean up the remaining cake in the U-shaped bottom of the bowl. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel. It smooths out the walls and also helps deal with slight damage to the inner edges of the bowl. I cleaned up the rim top and removed the thick lava coat on the back top side of the rim. I used a pen knife blade the edge of the Savinelli Fitsall knife to scrape away the high spots of lava. I used a Scotch-Brite sponge pad to scrub off the remaining lava on the top of the bowl and wiped it down with a bit of saliva on a cotton pad.I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Each successive pad brought more shine to the rim top. I wiped the rim down with a damp cotton pad after each sanding pad. The shine develops through the polishing. With the removal of the lava coat and polishing of the rim it lightened significantly. I used a Maple and a Mahagony stain pen to blend the colours to match the colour of the rest of the bowl. I would buff it and blend it in better once the stain dried.I worked some Before & After Restoration Balm into the finish of the bowl and shank as well as the surface of the rim top. I worked it into the surface with my fingertips to clean, enliven and protect the wood. I let the balm sit for about 20 minutes and buffed it off with a soft cotton cloth to polish the bowl. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I cleaned out the internals of the bowl, shank and the airway in the shank and the stem with alcohol, pipe cleaners and cotton swabs until they came out clean. I set the bowl aside and turned my attention to the stem. I sanded out the light tooth chatter on the surface of the vulcanite with a folded piece of 220 grit sandpaper and worked on the spotted oxidation on the surface. I followed the 220 grit sandpaper with 400 grit wet dry sandpaper to minimize the scratching. The two papers combined did a pretty decent job of getting rid of the tooth marks and chatter as well as the oxidation.I polished the stem with Denicare Mouthpiece Polish to take out the oxidation at the button edge and on the end of the mouthpiece. I also worked hard to scrub it from the surface of the stem at the tenon end.I applied some Rub’n Buff Antique Gold to the Diamond P stamping on the topside of the stem. The original Diamond P stamp was gold. I applied it with a pipe cleaner and then buffed it off with a cotton pad. The repaired stamping looked really good.I polished out the scratches with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it a final coat of oil and set it aside to dry. I put the bowl and stem back together. I buffed the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The smooth finish on this Parker Super Bruyere is very nice almost equal to its match in the Dunhill Line. The only flaw I can see is a tiny sandpit in the outer edge of the bowl toward the back. It is quite beautiful and it has some amazing grain around the bowl – a mix of cross grain, birdseye and flame. The contrast of swirling grain looked good with the polished black vulcanite. This Parker will soon be heading off to India to join Paresh’s rotation. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 3/4 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. This is the 18th pipe from the many pipes that will be coming onto the work table from the Bob’s estate. There are a lot more pipes to work on from the Estate so keep an eye on the blog to see forthcoming restorations. Thanks for reading this blog and my reflections on the pipe while I worked on it. I am having fun working on this estate.

Refurbishing my Inherited Large “Soren” Pickaxe Freehand


Blog by Paresh Deshpande

It’s been two months since I had worked on a free hand pipe that was made in Denmark, the last being a “Soren” sitter. The next pipe that I decided to work on from my grandfather’s collection is again a “SOREN”, but this pipe is a monster sized Pick Axe with a humongous bowl!!

The large pick axe stummel has a combination of smooth and rusticated surface covering the bowl. The cascading water flow like hand carved rustication extends from the front left side of the bowl to the back while the smooth surface covers most of the front and complete right side of the bowl. Beautiful swirls of grains can be seen on the smooth surface interspersed with flame grains extending upwards from half way of the front of the bowl. The plateau shank end is flared towards the shank end and boasts of lovely flame grains on the right side of the shank. The flared shank end bears the only stamping seen on this pipe. It is stamped as “Soren”, name of the carver in script hand over “HAND-CARVED” over “MADE IN DENMARK” in block capital letters. The fancy vulcanite stem is devoid of any stampings.

While working on my Soren sitter free hand, I had referred to pipedia.com for information on this famous pipe carver from Denmark. I reproduce the information available on pipedia.com for a quick read.

 “Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

Today he works alone as Refbjerg and manufactures only a small number of pipes in his workshop in DK-2860 Søborg, which are considered to be tremendously precisely executed. The dimensions mostly range from small to medium sized, corresponding to his personal preferences. The shapes adhere to the classical models, but often he gives them a touch of Danish flair. Refbjerg accepts minor faults but never uses any fillings. “Straight Grain” is the only grading, used for his very best pieces. He likes stem decorations made of exotic woods or metal rings.

As Rainer Barbi once stated “Refbjerg uses only briar from Corsica and more than that, he’s the one and only to import it from there, at least in Europe. He’s supplier to the vast majority of the Danish makers”.

From the above, it can be safely assumed that this pipe was made in the 1970’s as it bears the stamp of the carver’s prename “Soren”!!

INITIAL VISUAL INSPECTION
There is a thick layer of cake in the bowl. The external surface of the stummel feels solid to the touch and I think there are no issues with the condition of the chamber. However, there are always surprises when you least expect them!!! I have learnt my lessons!!! Thus, condition of the inner walls of the chamber will be ascertained once the chamber has been reamed and the cake is taken back to the bare briar. There is a strong sweet smell of tobacco which may reduce once the cake has been reamed out and chamber has been cleaned with isopropyl alcohol.The plateau rim top and shank end is covered in the overflow of lava, dirt and grime. This will have to be cleaned. The condition of the inner edge will be determined only after removing the cake. The air way in the shank is clogged with oils and tars and will require a thorough cleaning. The stummel is covered in a thick layer of dust, dirt, oils and grime. The stummel looks dull and lackluster. The grains on the smooth surface and the sandblast rustications are all covered in tars, oils and grime. To be able to appreciate these grains and rustications, the stummel will have to be cleaned. However, there is not a single fill to be seen on this large briar estate. A few minor dents and dings are seen on the stummel surface, a result of uncared for storage over a prolonged period. This issue can be sorted out by sanding the stummel surface with a sand paper, followed by micromesh sanding and polishing. The fancy quarter bent vulcanite stem is heavily oxidized and two deep bite marks can be seen on the lower surface of the stem. The lips on both upper and lower surface show significant damage due to bite marks and are out of shape. I hope to address these issues by simple heating of the stem with the flame of a Bic lighter. The air way in the stem appears to be clogged and the air flow is laborious to say the least. This will be addressed by thorough internal stem cleaning with pipe cleaners and alcohol. There is calcification seen on either surface about an inch from the button end. The bottom of lip edge shows significant deposition of dirt and oxidation. This will have to be cleaned.THE PROCESS
I started this project by reaming the chamber with size 2 and followed it up to size 4 head of PipNet reamer. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare briar, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust but this time not the ghost smells. This cleaning revealed the first (and pray it to be the last!!) surprise. There are a few very thin webs of line seen along the front and left side of the chamber walls and one slightly larger gash on the left side. This gash is highlighted in a red circle. I shall address this issue at the end of the restoration by coating the walls with a mixture of activated charcoal and yogurt. This coating will aid in quicker formation of a fresh cake.I followed up the reaming by cleaning the mortise and air way of the pipe using hard bristled, regular pipe cleaners and q-tips dipped in alcohol. The mortise and the draught hole was so chock-a- block with all the dried tars, oils and gunk that I had to use my fabricated spatula to scrape out all the muck from the mortise and the draught hole!!!! I gave a final clean with shank brushes dipped in alcohol and dried the mortise with a rolled paper napkin. The shank internals and the draught hole are now nice and clean with an open and full draw. The issue of sweet smells of old tobacco was also reduced to a very large extent.I cleaned out the internals of the stem using hard bristled and regular pipe cleaners dipped in alcohol. I scraped the dried oils and tars from the tenon with the sharp edge of my fabricated dental spatula. The deep bite marks on the stem and lip edges were flamed with the flame of a Bic lighter.  This helps to raise the bite marks to the surface. However, this did not work. From my experience, I have learnt that getting rid of the oxidation from and around the surface to be filled helps in subsequent better blending of the fill with the stem surface. With a folded piece of used 150 grit sand paper, I sand the area that is required to be filled. I cleaned the sanded portion of the stem with cotton pad dipped in alcohol and spot filled the damaged area with a mixture of activated charcoal and clear superglue. I set the stem aside for the fill to cure. Now, it was the turn of the stummel of the pipe to get cleaned up. Using a hard bristled tooth brush dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the stummel, cleaning the surface thoroughly. Special attention was paid to scrub out all the dirt and dust from the crevices in the rustication on the sides and front of the stummel as well as the plateau rim top and shank end. I was surprised to note that while rinsing the pipe under tap water, the water ran a bright orange color. Residual orange color can be seen on the stummel, probably due to a coating of shellac!!! I do not like it and will have to get rid of it, period. The stummel, plateau shank end and rim top were dried using paper napkins and soft cotton cloth. The cleaning of the stummel revealed the second surprise!! There was a sticky and soft spot present in the rusticated portion on the stummel; this has been marked in a red circle below. When I scrubbed the stummel, it was revealed that this fill had gone soft. I dug out the old and soft fill with my fabricated sharp knife. The alignment of this fill roughly matched with that of the larger gash observed on the left side of the chamber wall. I discussed this issue with my guru, Mr. Steve, after he had seen the pictures of the damage. It was decided that the fill would be refreshed and the inner walls of the chamber should be coated with a layer of activated charcoal and yogurt. There were three other very minor fills; two on the shank end and one in the rusticated portion of the stummel at the back of the bowl. These have been circled in red. Before progressing ahead with any further restoration, I decided to address the issues of “fills” in the stummel!!!!! I completely removed the old fills using a sharp, pointed and thin fabricated knife. I press a little briar dust and realizing what a precious commodity it is, I was very careful not to waste even a microgram. I packed it in to the gouges on the stummel, pressing it tightly with the back of a toothpick and spot applied CA superglue over it with the pointed end of the toothpick. I spot filled the shank end fills with only CA superglue as they were not large and deep. With this, I set the stummel aside for the fresh fills to cure.After the fills had cured, I sand these fills using a flat head and a round needle file to achieve a rough match with the surrounding surface. With a folded piece of 180 grit sand paper, I sand the fills in the rusticated portion to match it with the worm trails in the rustication. I wiped the entire stummel with a cotton swab soaked in acetone to remove the coating of shellac, but without the expected results. The stummel still has that orange coloration. I further sand the entire smooth surface of the stummel with a piece of folded 150, 220, 440, 600 and 1000 grit sand paper to perfectly match the fills with the rest of the stummel surface and also to achieve my aim of completely removing the shellac coating, but the coloration still persists. Hopefully, remnants of the shellac coat will be addressed during the micromesh sanding and polishing process. This use of sand paper, however, addressed all issues of the dents and dings from the stummel surface!! I wanted to remove the coating of shellac while highlighting the grains seen on the smooth portion of the stummel. To achieve this aim, I sand down the stummel using micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stummel with a moist cloth to clean the surface of all the dust after wet sanding. The orange coloration on the stummel can be gauged by the color of my hand. I was still not happy with the results of the micromesh sanding. Using a dark brown stain pen, I darkened the worm trails in an attempt highlight and add contrast against the raised portions in the rustication. I was not satisfied with the way the pipe looked at this stage. It was still “loud” and appeared gaudy. I rub a small quantity of “Before and After Restoration Balm” in to the briar and let it rest for a few minutes. I took some extra efforts to work the balm in to the hand carved rustications on the bowl. I hand buffed it with a horse hair brush to a deep shine. I had assumed that this would help improve the look of the stummel. Alas!! That was not to be the result. The bowl still appeared ugly and definitely did not measure up to my standards. I was lost for ideas when I shared pictures of the stummel with my guru, Mr. Steve. This is what he saw. In his characteristic style, Mr. Steve suggested that “I would first get rid of the dark stain in the worm trails by wiping the entire stummel and then re-staining it”. This is exactly what I did. I wiped the stummel with a cotton swab dipped in isopropyl alcohol and removed all the stain. Mr. Steve had sent me sachets of easy-to-use stain powder which just needed to be mixed in isopropyl alcohol and applied to the stummel surface. I chose the Walnut stain. Since this was the first time that I would be using a stain, I was a bit apprehensive. I mixed a little quantity of the stain powder and mixed it with a little quantity of 99.9% pure isopropyl alcohol to a liquid consistency. I have purposely not mentioned any specific quantity of each as I had mixed the two just by relying on feel and visual confirmation. I was fortunate that I got the mix spot on in the first attempt. There is a lot of leeway in this process in that if the stain appears too dark after application, desired transparency could be achieved by wiping the stummel with a cotton swab dipped in alcohol!!!! I folded a pipe cleaner and evenly applied the stain over the complete stummel, plateau rim and shank end. This was followed by burning excess of alcohol with the flame of a Bic lighter. This also helps the stain to set on the stummel surface. Just a word of caution to all first timers like me, please wear either plastic or latex rubber gloves if you wish to avoid the struggle of removing the stains from your hands later!!! I wiped the stummel surface with a cotton swab dipped in isopropyl alcohol as the stain was slightly darker and unevenly applied than I would have liked. This helped in bringing more transparency and evenness in the stain application. Once the stain had set, I mount a cotton cloth buffing wheel on to my local machine which is similar to a Dremel.  I set the speed at about half of the full power and applied White Diamond compound to stummel of the pipe. I wiped/ buffed the pipe with another clean cotton cloth buffing wheel to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax over the stummel. I finished by giving the stummel a rigorous hand buffing using a microfiber cloth to raise the shine further. The grains on the stummel now look beautiful and peek through the stain. I shared the pictures of the stummel with Mr. Steve who appreciated the look of the stummel at this stage. With the stummel nice and clean and attractive, I worked the stem of the pipe. The fill on the stem had cured nicely and I sand it down with a flat head needle file. I sharpened the lip edges using a needle file and sand the entire stem with 220 followed by 400, 800 and 1000 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper, while this process eliminated the deep oxidation seen on the vulcanite stem of the pipe. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil. The internals of the stem was cleaned out using alcohol and pipe cleaners. The pictures of the process and final results are shown below. The only issue remaining to be addressed, before I could proceed with the final polish, was the deeper gash seen in the walls of the chamber. I mixed activated charcoal and yogurt to a consistency which would enable an even spread and applied it on the inner walls of the chamber and set it aside to cure it overnight.To finish, I re-attach the stem with the stummel. I mount a cotton cloth buffing wheel on to my local machine which is similar to a Dremel. I set the speed at about half of the full power and applied White Diamond compound to stummel of the pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax over the stummel and the stem. I finished the restoration by giving the pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe, with the dark brown hues of the stummel contrasting with the shiny black stem, looks lovely, fresh and vibrant; the photographs speak for themselves. The beauty, size and shape of this pipe make it one of my favorite and will find a place of pride in my modest collection. If only the pipe could tell some of the stories and incidents that it has witnessed while my grand old man puffed away.…………… Cheers!!! PS: The oversized and shape of the stummel coupled with an equally proportionately long stem, posed a challenge while taking pictures of the complete finished pipe!!!! This is one of the many areas where I need to make a lot of progress. If I am unable to capture the beauty of the finished pipe and present it in an attractive manner, I feel my efforts are in vain.

 

Resurrecting a Tired & Worn Special Straight Grain 122


Blog by Steve Laug

In my ongoing work on the estate pipes from the pipe shop that had closed here in Vancouver I am turning to a fourth pipe from the lot. The entire lot came to me from the estate of an older pipeman whose wife dropped them off at a pipe shop to be cleaned and sold. When the shop closed they came to me. The pipe on the table now is stamped Special over Straight Grain on the left side of the shank. On the right side it is stamped with a Comoy’s style COM stamp reading Made in London in a circle over England followed by the shape number 122. The briar has some nice straight and flame grain around the bowl with birdseye on the top of the bow, shank and the underside of both. The bowl had a thick cake in it with an over flow of lava on the rim top. The rim top looked very bad but it hard to know if there was real damage or if the marks were in the lava overflow. It was hard to know what the rim edges looked like with the thick coat covering it all. The briar was dull and dirty looking. The stem is vulcanite and is oxidized with no visible stamping or logo. There was calcification and tooth chatter and damage next to the button on both sides. There are heavier tooth marks on the underside of the stem. I took photos of the pipe when I received it.   I sent this pipe along with about twenty others from this lot to my brother Jeff in Idaho to work over and clean up. He cleaned up the pipes with his usual thoroughness – reaming the bowl and scrubbing the internals with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior with Murphy’s Oil Soap to clean off the dust and grime on the finish. When he sent it the pipe was ready to restore. Like the Savinelli I just worked on, I could not believe how good the rim top looked in comparison to what it was when he started. I was working on the Savinelli Giubileo D’ Oro and it had the same issues as this one with the trough in the bowl so I used the remaining pipe mud that I made for it to repair the bowl bottom on this pipe. In doing so I forgot to take photos before I began. I slid the stem over the pipe cleaner and put it in place to get photos. I took the following photos of the pipe to show what it looked like before I started working on the exterior. The briar was clean and the grain quite stunning. The finish looked dull and lifeless. I took a close up photo of the rim top after Jeff had cleaned it up. The look of the rim top and edges is very good. (Ignore the pipe mud in the bowl bottom.) He had been able to remove the cake and the lava very well. The bowl was clean but there seemed to be a trough in the bottom of the bowl made by a pipe cleaner repeatedly passing over the same spot. The stem is also shown and was very clean but oxidized. He had not started using Mark’s Before & After Deoxidizer at this point. The tooth marks on both sides near the button are visible in the photos.  The marks on the underside of the stem were worse than the ones on the topside.I took some photos of the stamping on the shank sides. The first photo shows the Special over Straight Grain stamp on the left side. The second shows the shape number and the COM Stamp that reads Made in London in a circle over England and the shape number 122 on the right side.There were several things about the stamping that I was unfamiliar with so I did some searching online. I had a memory of the Special being a Comoy’s product. The COM stamp on the shank and the stamping on the left side of the shank pointed to that. The shape number 122 also seemed to point in that direction. I turned to all of my usual sources – Pipedia and Pipephil and found nothing connecting the stamping to Comoy’s. There is not a note regarding the Special Straight Grain stamp on either site when it is missing the Comoy’s designation. However there was a connection with the shape number on the Comoy’s Shape Chart on Pipedia (https://pipedia.org/wiki/Comoy%27s_Shape_Number_Chart).

I have captured a portion of the chart to show the number and designation match what I have in hand.  I circled the shape number in red that is on the right side of this pipe. It fits the description of a 122 Pot with a straight stem and a medium sized bowl. I think I could safely assume I was working on a Comoy’s made pipe with an interesting and unique stamping – Special Straight Grain on the right side of the shank!

I started working on the bowl. Since I was working on the La Savinelli Giubileo D’Oro at the same time and both had parallel issues with the bowl I decided to address the trough in the bottom of the bowl first. It was quite visible and though the bottom of the bowl was still quite thick, it bothered me. I decided to mix a batch of pipe mud to fill in the trough and protect the bottom while a new cake was formed in the bowl. I mixed some cigar ash and water to form a paste. I put a pipe cleaner in the airway to protect it from being filled in. I used a folded pipe cleaner to paint the mud around the airway to clean up some of the edges and tamped some into the bottom of the bowl to fill in the trough. I packed it in place with a Czech pipe tool tamper as it fit in the bottom of the bowl. The pictures that follow tell the story. It will take a while to dry out but once it has dried it will be quite hard. I set the bowl aside while I worked on the other pipe.

(The first two photos show the bowl of the Giubileo. The bowl on the Special had a twin looking bottom and I forgot to include photos of the bowl bottom on this repair. You can imagine it from the photos below.) I wanted clean up the rim top in the least intrusive method possible and still be able to deal with the scratches and wear on the flat surface. I wanted to see if I could minimize the darkening on the back side and the bevel of the inner edge of the rim top. I sanded it on a small medium and fine grit sanding block to see what I could do to begin with (forgot to take photos). I was happy with the way it was beginning to look. I finished with the blocks and wiped the bowl down with isopropyl alcohol to get a feel for what it looked like under the sanding dust. I polished the briar by wet sanding with 1500-2400 grit sanding pads to raise the shine. I also wanted to remove as much of the scratching as I could. I dry sanded the briar with 3200-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The briar began to really shine and the grain stood out. This was a beautiful pipe and worthy of the designation SPECIAL STRAIGHT GRAIN. The pipe was beginning to look really good and the grain was beginning to really pop. It was time to work some Before & After Restoration Balm into the briar on the bowl and the rim top. I worked it into the surface with my fingertips to clean, enliven and protect the wood. I let the balm sit for about 20 minutes and buffed it off with a soft cotton cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I decided to rub down the surface of the bowl and shank with a Medium Walnut Danish Oil Finish and a cotton pad to give some depth to the finish. I really like how the Danish Oil Walnut Stain can make the grain pop on the briar without really darkening the finish. I hand buffed the bowl with a soft cloth to polish the briar. I buffed it lightly on the buffing wheel using Blue Diamond on the wheel. I took photos of the bowl after buffing. I really like the way that the grain stands out now. It is truly a beautiful piece of briar. The bowl looked good so I set it aside and turned my attention to the stem. I used a flat blade needle file to sharpen the edge of the button and smooth out the tooth damage to the edges of the button. I also worked on the tooth chatter with the filed. I followed that by using a Bic lighter to paint the surface of the vulcanite with the flame. Between the file work and the heat of the flame I was able to remove some of the marks and minimize the others. The photos tell the story.   I filled in the two deep tooth marks on the underside of the stem with superglue. The tooth marks on the topside were no longer an issue so I would only need to sand out the file marks. I set the stem aside to dry. Once the glue had dried I sanded the stem surface with 220 grit sandpaper to smooth out the repairs and remove the oxidation that was on the stem surface.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding them with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I gave it a further polish with Before & After Pipe Stem Polish – both Fine and Extra Fine. When I finished I gave it a final coat of Obsidian Oil and let it dry. The following photos show the stem at this point. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and rubber. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The Walnut Danish Oil had really breathed life into the briar and the pipe came alive with the buffing. The contrast of colours between the briar and the stem worked really well. The Special Straight Grain pipe has a rich and classic look. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 1/2 inches, Height: 1 5/8 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. This one will soon be on the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this while I worked on it. It was interesting and unusual piece to restore and I really enjoyed the work.