Tag Archives: restaining a bowl and rim

New Life for a Comoy’s Second – A Town Hall Made in England 136 Billiard

Blog by Steve Laug

I am getting to the bottom of the current box of pipes for restoration. I think there were probably 40+ pipes in the box when I started. I am down to the last two. I took out an interesting older billiard that Jeff and I had picked up on our Oregon Coast Pipe Hunt. It was a well-shaped billiard that was absolutely filthy but there was something about it that ticked the boxes for me. The exterior of the bowl was coated with sticky oils and grime around the walls. The rim top was beat up pretty badly and there was a thick coat of lava and burn marks on the rim top and inner edge. There was a thick cake in the bowl. Between the lava and the cake overflowing the bowl it was hard to know what the inner edges looked like. The exterior edge was nicked and chipped with quite a bit of damage. The stem was oxidized and had tooth marks and chatter on both sides near the button. There was also a large hole in the underside of the stem – a large bite through that covered about half of the area ahead of the button. Jeff took photos of the pipe before he started his work on it. Jeff took some photos of the rim top from various angles to show the condition. You can see the thick lava on the top and the dust and debris as well as some damage on the rim. There is a thick cake in the bowl and lava on the inner edge. The next photos show the bowl sides and heel. The finish around the bowl was very worn and tired looking. There were spots of paint on the briar as well as quite a few fills on the heel and the front of the bowl. There was some amazing grain showing through the thick grime on the finish. The next photos capture the stamping around the shank and band. Jeff did not get a good photo of the shape number and worn stamp on the right side of the shank so I have not included that. The stamping read as noted above and they are faint but readable with a light and lens. The silver band is also stamped Sterling London.The stem was oxidized and calcified and the photos below show the tooth marks and chatter on the surface. The second photo shows the large bite through on the stem surface ahead of the button. This stem will need to be replaced. I turned to Pipephil to try and figure out any information regarding the Town Hall brand. I was not familiar with and was hoping I would get some info (http://www.pipephil.eu/logos/en/logo-t7.html). I did indeed find out that it was a Comoy’s Second. The photo of the stamping looks like what I have. The stamp on the right side of the shank in the photo below is very faint on the pipe I am working on. I have included the screen capture of the section on the brand below. I then turned to the Pipedia article on Comoy’s pipes (https://pipedia.org/wiki/Comoy%27s). I read through the article until I came to the section entitles “Seconds made by Comoy’s”. I scrolled through the list of brands and the Town Hall was listed. (There is a typo in the name in the list as it runs the two words together.) I have emboldened and underlined the name in the list below.

Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, Claridge, Coronet?, Cromwell, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Golden Arrow, Grand Master, Gresham, Guildhall, Hamilton (according to Who Made That Pipe), Kingsway, Lion’s Head, Lord Clive, Lumberman, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Rosebery Extra, Royal Falcon, Royal Guard, Royal Lane, Scotland Yard, St James, Sunrise, Super Sports, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Trocadero, Westminster, Wilshire

I knew that I was working on a Comoy’s Made pipe and once I read that I could see the classic Comoy’s Billiard shape and the shape number confirmed that. Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush but it was in rough condition. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took a photo of the rim top showing the damage to the rim top and the damage on the inner edge of the bowl. It was in rough condition. There was some darkening and nicks around the outer edge of the bowl and some burn areas on the inner edge. The stem was also in rough condition with a large bite through on the underside.I took a photo of the stamping on the shank. The stamping is clean and still readable.I decided to start with finding a new stem for the pipe. I took the stem off and looked for a replacement. I have so many pipes to work on that I am not bothering with filling in bite throughs at this point. I am leaving this to the master Paresh Deshpande to do! I found a suitable estate stem that was the right diameter and right tenon size. It is slightly shorter and a bit less tapered than the one that was on the bowl but it would work. I cleaned the airway in it with alcohol and pipe cleaners to get a good start on it then put it in place on the shank and took some pictures of the new stem. I decided to address the damage to the rim and the edges of the bowl – both outer and inner. I topped the bowl with a piece of 220 grit sandpaper. I sanded the inner and outer edges with a folded piece of 220 grit sandpaper to remove them and to remove the damages. Once it was finished it looked a lot better. There were a lot of fills around the sides and heel of the bowl. I checked them for soundness and filled in some of the more damaged ones with clear super glue. Once the repairs cured I sanded them with a piece of 220 grit sandpaper to smooth them and blend them into the surrounding briar.I polished the rim top and bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped the bowl down after each sanding pad. The fills were very obvious on this pipe and to me they were just ugly enough to bother me. I could have stained just the rim top to match but figured I would try to mask the fills a bit with a darker stain. I used what is labeled as a Light Brown stain to cover the bowl and rim. I applied the stain and then flamed it to set it in the grain of the bowl. It was dark but I think it will look good once I am finished. I let it sit for several hours then buffed it off with Red Tripoli on the buffing wheel to get a feel for what it looked like at this point. I wiped the bowl down with isopropyl alcohol to make the stain coat a little more transparent and show the grain on the bowl. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turn to address the issues with the stem. The stem was in decent condition with no bite marks. It was dirty and oxidized as could be seen in the photos above. I sanded out the oxidation with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down after each pad with some Obsidian Oil to preserve the stem and to give some bite to the sanding. I finished the polishing with Before & After Pipe Polish – both Fine and Extra Fine polishes. I rubbed the stem down with the polishes and buffed it with a cotton pad. I gave it a final coat of Obsidian Oil. This Comoy’s made Town Hall 136 Billiard was one I was looking forward to seeing come together. The new light brown stain hides the fills nicely while still highlighting the grain around the bowl – sides, top and heel. The polished black vulcanite taper stem that I fit to the shank works very well with the look of the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I polished the silver band with a jeweller’s cloth. The finished Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Recommissioning a Smart Savinelli Dry System 3621 Bent Dublin

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Blog by Dal Stanton

This is the second of 4 pipes that pipe man Nathan, from St. Louis, has commissioned from the online ‘Help Me!’ baskets that I call ‘For “Pipe Dreamers” Only!’ – a collection of pipes waiting to be commissioned by pipe men and women which benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. I acquired this Savinelli Dry System along with almost a twin brother from a seller in Poughkeepsie, New York. What attracted me initially to the pair was the ‘Peterson-like’ description – ‘Dry System’. I also liked the tight 3/4 bend and the ‘Dublin-esque’ conical bowls – a tight configuration that got my attention immediately. They almost seemed identical, but one had the shape number 3621, the one on my worktable now, and the other had 362. When I unpacked them here in Bulgaria and took a closer look, I could see the differences. Both have identical shapes but the 362 was a lighter rusticated finish with a smooth rim. The 3621, Nathan’s choice, is a darker blasted finish with a blasted rim. These pictures show the before & after comparison of the results of my first restoration, the Savinelli Dry System 362, which is now under the watchful care of a steward in Jackson, Mississippi. It turned out great!Nathan commissioned 4 pipes after seeing some of my other restorations posted on various pipe Facebook groups. I appreciate the opportunity to work on this next pipe that got Nathan’s attention, the Savinelli Dry System 3621. The smooth underside panel holds the nomenclature. To the left is stamped arched, SAVINELLI [over] DRY [over] SYSTEM (reversed arch) forming a unified oval stamping. The Savinelli crown ‘S’ logo is to the right of this. Then on the far right of the logo is 3621 [over] ITALY. The nickel shank cap is stamped on the left side with ‘SAVINELLI’ along with ‘S’ on the topside of the military stem. In my previous research, I found nothing about the Dry System on Pipedia but Pipephil.eu helped with some useful information – especially about the shape number differences. Looking at the Savinelli shapes chart on Pipedia’s Savinelli article, shapes 362 or 3621 were not among those listed. Pipephil.eu provided this on the Savinelli Dry System with the information that the Dry System could be stamped with either 3 or 4 digits for the shape number:I find interesting that the panel above also references a link comparing Savinelli’s Dry System P-Lip stem with the Peterson standard. Repeating my previous research: I found the most information about the Savinelli Dry System on another site as I broadened my online search. A South African based tobacconist, Wesley’s (See LINK), provided a gold mine of information about the Savinelli Dry System:

Launched in 1981, it had taken several years of research into the negative points of existing system pipes, in order to improve on them. Perseverance paid off – by combining trap and filter, and enlarging the smoke hole, Savinelli achieved the “Dry System”, which in our opinion is the best answer to “Wet Smoking” so far developed.

Especially for new pipe smokers, the Savinelli Dry System pipe incorporates everything needed to provide a cool, dry smoke.

The name “Dry” comes from the introduction of the Balsa “filter” into the traditional system pipe – the “System” being the presence of the built-in moisture trap in the shank, linked with the “smokehole on the top” mouthpiece. The balsa mops up the moisture in the smoke hence the term “Dry” system, and if the pipe is smoked without the balsa all that will happen is that this moisture will condense and collect in the trap. It can then either be mopped up with a folded pipe cleaner or flicked out. Just be careful where you flick it!

Put this all together and you can see why we say these are technically our best designed pipes. But the technical qualities are not all these pipes have to offer. Extra bonuses are the feel, the finishes and the balance.

This information marks the genesis of the Savinelli Dry System line in 1981. Added to this information, Wesley’s included the following benefits of the Savinelli system with a helpful cut-away showing the internals:The description of the ‘smokehole’ of the mouthpiece, is interesting in the way it disperses the smoke so that it avoids tongue burn as well as keeping moisture entering the stem from the mouth. The trademark filtering system is also optional – use of the balsa insert which I use with great satisfaction with some of my own Savinelli pipes. Yet, even if you do not utilize the absorbing qualities of the balsa insert, the built-in moisture trap will hold the moisture for clean-up after smoking. Sounds good!

Wesley’s Tobacconist also included this helpful Shapes Chart for the Savinelli Dry System pipes. The description for the 3621 suggests:

Regular shapes 3613 & 3621 are ideal for the new pipe smoker or for a short smoke for anybody.

Looking now at the 3621 now on my worktable, the chamber shows thick cake that will be removed to recover fresh briar and to inspect the condition of the chamber walls. The blasted rim and stummel have grime and in need of cleaning. The blasted briar landscape is attractive, and I look forward to what cleaning will reveal. The nickel shank cap is in ok shape but needs cleaning and polishing. There are evidences of the nickel plated surface around the facing having come off revealing the base metal beneath. The stem has deep oxidation and will take some work to clean it out. The P-Lip, which is much easier to clean than Peterson’s version, has some compressions and chatter and needs sanding out.

To begin the recommissioning of this Savinelli Dry System 3621, the military stem’s airway is cleaned using pipe cleaners and a cotton bud dipped in isopropyl 95%. As I said above, this P-Lip system is much friendlier than Peterson’s! The cotton bud reaches up into the balsa wood filter cavity to clean. The pipe cleaner works through the airway and P-Lip ‘smokehole’.To get a head start on the deep oxidation, a ‘Soft-Scrub’ like product available here in Bulgaria is used with 000 grade steel wool. I’m hoping to break up the oxidation to enable the Before & After Deoxidizer to be more productive.Next, the Savinelli stem joins other stems in the Before & After Deoxidizer soak. I leave it in the soak for several hours, but it seems that more hours does not translate into more effectiveness.After removing the stem from the Deoxidizer, the liquid is drained back into the vat and I help by squeegeeing with my fingers. Pipe cleaners and cotton buds wetted with isopropyl 95% are used to clear the liquid from the airway and filter cavity. Cotton pads wetted with alcohol also wipe the surface to remove raised oxidation.To help with conditioning the vulcanite stem, paraffin oil is applied, and the stem is set aside to absorb the oil.Turning now to Dublin stummel, I first take a picture to show the starting point. I remember my experience with the 3621’s brother – the conical chamber is angled severely toward the floor of the chamber. To avoid carving a reaming ‘shelf’ from using the regular reaming blade heads, I go directly to using the Savinelli Fitsall Tool which lives up to its billing. My general rule of thumb in reaming to determine if you’ve removed all the carbon cake build up is, cake crunches as you’re using the tool, but wood surface is smooth. After cleaning the carbon cake off the walls of the chamber, the chamber is sanded using 240 paper wrapped around a Sharpie Pen.After reaming is completed, an inspection of the chamber reveals healthy briar – no burning or heating problems.Next, using undiluted Murphy’s Oil Soap, a cotton pad goes to work on cleaning the blasted surface of the Savinelli Dublin stummel. A bristled toothbrush assists in cleaning the blasted surface and the brass wired brush helps with lava flow on the blasted rim.Next, the stummel is transferred to the kitchen sink where internal cleaning is commenced using warm water with anti-oil dish liquid soap and shank brushes. After scrubbing and rinsing thoroughly, the stummel comes back to the worktable.Next, internal cleaning is continued using pipe cleaners and buds wetted with isopropyl 95%. The built-in moisture trap has done a good job of trapping the gunk in the trap. It takes many buds and pipe cleaners wetted with isopropyl 95% to do the job. Using a small dental spoon also helps by scraping the buildup on the internal walls allowing me to scoop out the old gunk left behind. When the buds and pipe cleaners start emerging lighter, I call it a cease fire with the plan of continuing the cleaning at the end of my work day using a kosher salt and alcohol soak to further clean and refresh the internals for the new steward.Pausing now to examine the stummel after cleaning, I like the blasted finish. The finish is thin, but a good foundation is present. On the rim, I’m interested to observe that the right side has more of a rough blasted surface, but the left side is smoother. Looking at the picture above you can see the grain moving upwardly toward the rim. What one would expect the rim to be showing as a result, would be the bird’s eye grain formations. Hence, smoother roughness on the left side of the rim. Also, on the rim, the Savinelli folks cut a ‘smart bevel’ on the internal rim edge. My next step before sprucing up the stummel’s color is to refresh the bevel. To do this, I use a hard surface to back 240 sanding paper and recut the bevel. I follow the 240 paper with 600 grade paper. The results are good! This slight bevel which reveals some smoother briar will look great later in contrast to the rough, blasted rim surface. To refresh the stummel’s hue, I use Fiebing’s Dark Brown Leather Dye to provide an undercoat foundation. The great thing about blasted surfaces, they are forgiving but later with some light sanding, the tips of the blasted briar landscape can give an attractive lighter contrasting that gives the surface depth and character. I assemble the desktop staining module and after covering the nickel shank cap with masking tape, I heat the stummel with the hot air gun to help the briar surface to open and be more receptive to the dye. I then paint sections of the stummel with a folded pipe cleaner and flaming it as I go. The lit candle ignites the alcohol in the aniline dye and after it combusts it leaves the pigment in the grain.I then put the newly stained stummel to the side for several hours allowing the new dye to set.With the stummel on the side, I turn to the military mount P-Lip Savinelli stem. I take another closer look at the issues with the stem. Both upper and lower bit have some tooth chatter, but it is minor. It should sand out without difficulty. The bigger issue is the oxidation. The picture below tries to show the contrast between the inserted part of the stem that is black, without oxidation, and the rest of the exposed stem. UV light is not good for vulcanite and the oxidation comes primarily because of this.To address the oxidation and the light tooth chatter, 240 grade paper is used to sand the upper- and lower-bit area.The sanding it expanded to address the oxidation throughout the stem. To protect the Savinelli ‘S’ stem stamping, I cover it with masking tape.After the 240 grade paper, the entire stem is wet sanded with 600 grade paper and this is followed with 000 grade steel wool.Continuing with the stem, the full regimen of micromesh pads is applied. Starting with pads 1500 to 2400, the stem is wet sanded. Following this the stem is dry sanded with pads 3200 to 4000 and 6000 to 12000. Obsidian Oil is applied between each set of 3 to condition the stem as well as protect it from oxidation. Turning now back to the stummel, the flamed dye has been resting for several hours and ready to be unwrapped. To do this, a cotton cloth buffing wheel is mounted to the Dremel with the speed set at about 40% full power. Tripoli compound is used to help clear the fire crusted dye revealing the blasted surface beneath.After using the cotton cloth buffing wheel, I transition to a felt buffing wheel again using Tripoli compound with the Dremel set to the slowest speed. I lightly go over the rough blasted surface primarily to buff the peaks of the blasting with the coarser wheel to create flecking in the surface. This gives the surface more contrast and depth.I then wipe the dyed surface with a cotton pad wetted with alcohol not so much to lighten the dye but to blend the hue and to dissolve any dye clumps that didn’t dissolve during the buffing process.I reattach the stem and mount another cotton cloth buffing wheel to the Dremel setting it at 40% full power. I then apply Blue Diamond compound to the Savinelli blasted surface and to the stem.After completing the application of Blue Diamond compound, I look at the stummel more closely. I’m getting the desired flecking affect in the blasted surface, but I’m not satisfied with the hue of the flecks. The flecks appear more of a light brown rather than a darker, richer reddish bend. I decide to apply a dye wash of red aniline dye over the dark brown. After heating the stummel once again, I apply the red dye over the entire stummel surface with a folded pipe cleaner. After applying the dye thoroughly, the stummel is set aside for a few hours for the overcoat red dye to set.After a few hours, I again use the Dremel and apply Blue Diamond compound with a cotton cloth buffing wheel. I realize later that I didn’t picture this process. I like the results of the overcoat red dye wash. Next, to prevent the new dye coming off on the hands later when the pipe is put into surface, I warm the stummel with the hot air gun. This emulates the heating up of the stummel when lit and this usually is when newly dyed briar leaches dye onto the hands. After heating the stummel, I give it a rigorous hand buffing using a cotton cloth to remove the raised dye. Before moving on to the waxing of the stem and stummel, I have a few mini projects to do. The first is to clean and shine the nickel-plated shank cap. I first use a tarnish remover which is applied to the nickel with a cotton pad. After the liquid is buffed on, I rinse the cap with tap water. The tarnish remover does some good but leaves a lot to be desired. The nickel cap is rough, and you can see some small patches of the nickel I referenced earlier have worn off.After the tarnish remover, I transition to using Blue Diamond compound on the nickel. After mounting another cotton cloth buffing wheel onto the Dremel dedicated to nickel buffing and I methodically apply the compound to the metal working around the cap. I like these results. The nickel has cleaned and shined up very nicely.The second mini project is to color the Savinelli ‘S’ stamping on the stem. Using white acrylic paint, I place a small amount of paint on the ‘S’ and then dob it dry with a cotton pad.Then I use the flat edge of a toothpick rubbing gently over the stamping removing the excess paint from the stem. The ‘S’ is left with color and with definition.In the home stretch – another cotton cloth buffing wheel is mounted on the Dremel with the speed at 40% of full power. Carnauba wax is then applied to both stem and stummel. After a few coats of wax, the pipe is given and rigorous hand buffing to raise the shine and to disperse undissolved carnauba wax.Ugh – I thought I was finished but remembered that I was going to further clean and freshen the internals with a kosher salt and alcohol soak. After twisting and stretching a cotton ball to form a wick, I use a wire to help guide the cotton wick down the airway into the mortise/trap and airway. The cotton wick serves to draw out the residual tars and oils during the soak process. After inserting the wick, kosher salt is placed in the bowl. Kosher salt has no aftertaste unlike iodized salt. Using a large eye dropper, Isopropyl 95% fills the bowl until it surfaces over the salt. After a few minutes, the alcohol is absorbed into the internal cavity and I top off the alcohol once again. After several hours, the wick and salt do not appear to have been soiled at all. I hope this means that the internals are clean. After removing the expended salt from the bowl, paper towel is used to wipe the chamber and I blow through the mortise to make sure all the salt crystals have been removed. I follow this by using one cotton bud and pipe cleaner to confirm that the internals are indeed clean. I forgot to picture this!After reassembling the pipe and a quick hand buffing with a microfiber cloth, the recommissioning of this Savinelli Dry System 3621 is completed. The tight Dublin bend presents a smart, compact look, with a genuinely nice flow from the bowl through the nickel shank cap that is carried through the military mount P-Lip stem. The smooth briar contrasts are nice – the internal rim ring and the nomenclature panel. Nathan commissioned this Savinelli Dry System 3621 and will have the first opportunity to acquire him in The Pipe Steward Store. This pipe benefits the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Thanks for joining me!

Refreshing a Comoy’s Sunrise Made in London England H 16 Volcano

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Blog by Dal Stanton

The next pipe on my desk was commissioned by Nathan, a pipe man from St. Louis. Nathan’s multiple trips to my virtual ‘Help Me!’ baskets in the online collection I call, For “Pipe Dreamers” Only!, resulted in 4 very nice pipes being commissioned by Nathan each benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Nathan’s communications with me indicated that he was happy to help a great cause. Here are the pipes Nathan has in the Pipe Steward queue: a Savinelli Dry System, Pipstar Dublin Sitter, Lorenzo Carnevale Sanremo Italy Rusticated Squat Apple and the Comoy’s Sunrise Volcano H 16 now on the table.The Comoy’s Sunrise Volcano came to me in the acquisition of a large eBay lot I’ve called the ‘Lot of 66’. It came from a non-profit in Georgetown, Texas, called the Caring Place which I was happy to support. Here are some of the original pictures I took when the Lot of 66 arrived. The nomenclature is located on the upper and lower panels of the oval shank. On the upper side is stamped, ‘Comoy’s’ [over] SUNRISE. On the lower shank panel is stamped to the left the rounded, MADE IN LONDON [over] ENGLAND. To the left and above is stamped ‘H’, a random letter. Below and to the right is stamped the shape number, ‘16’ which indicates a number after the Cadogan acquisition of Comoy’s in 1979 when the shape numbers were reduced from 3 to 2 digits. The stamped ‘C’ on the stem also is consistent with a post Cadogan pipe. I looked on Pipedia to see how the shape number, ‘16’ would be described. I discovered that it’s not listed there. I’ve restored other Comoy’s with the ‘H’ stamped on the shank and from what Steve has shared with me, what he has heard is that the random letters indicate a certain parts replacement regimen.Even though the shape number is not listed in the Comoy’s listing on Pipedia, I’m calling this a Volcano. The dimensions are: Length: 5 1/4 inches, Height: 1 3/8 inches, Rim width: 1 1/8 inches, Chamber width: 3/4 inches, Chamber depth: 1 1/4 inches – a nice, more diminutive size. The oval shank flowing into the slightly bent stem creates a genuinely nice flow. The original color of the stummel leans in the direction of an Oxblood/reddish hue which is now pale. The chamber appears to have been cleaned somewhat with no cake build up. The rim has some lava build up which should clean off with little problem along with the rest of the stummel which bears minor nicks and bumps. The grain looks good – no fills jump out at me. The stem has some chatter but not major. There is oxidation which will be addressed. To begin the recommissioning of this Comoy’s Sunrise Volcano for Nathan, the stem’s airway is cleaned with a pipe cleaner wetted with isopropyl 95%.It then joins other pipes in the queue for a soak in Mark Hoover’s product, Before & After Deoxidizer (www.ibepen.com) which does a good job on stems that are not too heavily oxidized. I allow the stem to soak for a few hours.After taking the stem out of the soak, I squeegee off the liquid with my fingers and use cotton pads wetted with alcohol to wipe off the raised oxidation. Another pipe cleaner also wetted with isopropyl 95% clears the airway of remnants of the Deoxidizer.To start the process of conditioning the vulcanite stem, paraffin oil is applied, and the stem is put aside to absorb the oil.Turning now to cleaning the stummel, I start by cleaning the chamber. The cake buildup is almost non-existent, and I give the chamber walls a quick scraping using the Savinelli Fitsall Tool. I then sand the chamber with 240 paper wrapped around a Sharpie Pen. The chamber is in good shape. Little effort to clean is needed – a nice change!Next, turning to the external surface, undiluted Murphy’s Oil Soap is used to clean with a cotton pad. A brass wire brush, which is not harmful to the briar, is used to help clean the rim along with scraping it very carefully with the edge of my Winchester pocketknife. Then the stummel is taken to the kitchen sink to continue the cleaning with warm water using shank brushes to clean the mortise with anti-oil liquid dishwashing soap. After a thorough rinsing, the stummel is brought back to worktable to continue cleaning the internals with cotton buds and pipe cleaners. A couple buds and a pipe cleaner confirm the cleaned stated of the internals. Moving on. Taking a closer look at the stummel, the Oxblood/reddish finish is very thin and has disappeared from the edge of the rim which has a nice rounded sloping pitch toward the chamber – a stylistic touch for the volcano shape. The rim cleaned up nicely and along with the rim, the finish is thin but present. I see no fills that need attention. To clean the surface of the minor nicks, I proceed to using the full regimen of micromesh pads on the stummel surface. I begin by wet sanding with pads 1500 to 2400 and then dry sand with pads 3200 to 4000 and 6000 to 12000. After the micromesh process, it is evident that the finish has lost its original luster and what is left is a pinkish tint that is not attractive. However, the micromesh sanding did bring out the grain very nicely. To make sure the surface is clean of the old finish, acetone on a cotton pad is used to wipe the stummel. The results reveal the former color. I will apply a new dye to the stummel, and I will begin with an undercoat of Oxblood and if needed, follow with a dye wash of red aniline dye. I’ll see how the first phase goes before deciding on the second. After assembling the staining module on my desk, I begin by warming the stummel with the hot air gun to open the briar helping the grain to be more receptive to the dye. After warm, I use a folded pipe cleaner to apply Fiebing’s Oxblood Leather Dye to the stummel. After painting a section with the pipe cleaner, the dye is this ‘flamed’ using a lit candle combusting the wet aniline dye. When lit, the alcohol in the dye combusts and leaves behind the pigment set in the briar grain.After a thorough covering a few times over, the flamed stummel is set aside for several hours to allow the new dye to settle in.With the stummel resting, I turn to the Comoy’s stem. There is minor damage to the bit. Using a needle file, I refresh the lines of the button. Afterwards, using 240 grade paper, the minor chatter is sanded out on the upper and lower bit.To address any residual oxidation, the remainder of the stem is sanded with 240 grade paper. A plastic disk helps to guard against shouldering the stem facing.Transitioning now to 600 grade paper, the entire stem is wet sanded. This is followed by applying 000 steel wool.Ugh! During this sanding phase, the Comoy’s ‘C’ factory stamping was damaged. This I don’t like. This mishap will not be easy to restore as thin as the factory stamping is. Unlike the older inlaid Comoy’s ‘C’, this stamping is more of a painting of a ‘C’ as there is no impression in the vulcanite for new paint to hold.Avoiding the ‘C’, I continue with the full regimen of micromesh pads is applied beginning with wet sanding with pads 1500 to 2400. Following this, pads 3200 to 4000 and 6000 to 12000 are used to dry sand. Between each set of 3 pads, Obsidian Oil is applied to continue conditioning the stem and protect it from future oxidation. Restoring the Comoy’s ‘C’ stamping has no good options as my regretful pining has produced. Simply to paint a ‘C’ on the surface is not easy to do and it is resting on the surface and will be easily wiped away without too much effort. I considered attempting to engrave a ‘C’ but without machine shop precision, I’m left to freehand and that leaves no room for errors. My hand is not that steady! In the end, the only option open to me is to paint a ‘C’ building on the remnant of the original. I apply white acrylic paint several times and then carefully shape the lettering with a toothpick. It’s slow work. I’ve done the best I could. I move on. With the fired stummel ready to unwrap after applying Oxblood dye to the briar grain surface, a felt buffing wheel is mounted to the Dremel set at the lowest speed. Tripoli compound, a coarser abrasive compound, is then used to ‘unwrap’ the flamed crust of dye – removing the excess dye leaving the dyed grain that has absorbed the pigment. I pause to take a picture showing the contrast of the unwrapping process.I mentioned earlier that I anticipated doing a ‘dye wash’ using a red aniline dye over the Oxblood. This I decide to do using a pipe cleaner. I simply paint the dye on the stummel and after covering it thoroughly, I put the stummel aside for several hours for the dye to settle in.After the dye had dried enough to handle the stummel, I rejoin the stem and stummel to examine the fit. I notice a gapping on one side of the oval shank/stem fitting which I’ve pictured below.Attempting to remedy this gap, I use a folded piece of 240 grade sanding paper wedged between the stem and shank on the opposite side of the stem from the gapping – the tight side. After gently compressing the shank and stem against the sanding paper, I move the paper back and forth in a sawing motion to sand down the tight side resulting in closing the gap on the other side of the stem/shank – hopefully! After a few attempts, checking and repositioning the paper, the gap is reduced and the seating of the stem into mortise is now much better.After several hours, the red dye has seasoned long enough. With a cotton cloth buffing wheel mounted on the Dremel and set at about 40% full power, Blue Diamond compound, a finer abrasive compound, is applied to the surface to remove excess dye and to smooth the briar surface.Next, to help avoid dye leaching onto the hands of the new steward when the pipe is initially put into service, I heat the stummel with the hot gun to emulate the initial use of the chamber. After heating the stummel, I give the stummel a vigorous hand buffing with a cotton cloth to remove the dye loosened by the heating. I forgot to picture this, but the old t-shirt cotton cloth used had red residue.The final step is to apply carnauba wax to the stem and stummel. After mounting another cotton cloth wheel onto the Dremel with the speed the same, the wax is applied to the pipe. Following applying a few coats of wax, the pipe is given a hearty hand buffing to raise the shine.The Comoy’s Sunrise turned out well. The grain pops now and the Volcano shape, with the wide heel, fits well in the hand ready for a new steward. The only disappointment was the ‘friendly fire’ damage done to the Comoy’s ‘C’ stem stamping – ugh! Nathan commissioned this Comoy’s Sunrise and will have the first opportunity to acquire it in The Pipe Steward Store benefitting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Thanks for joining me!

This Savinelli de luxe Milano 206 Apple was worn and tired pipe

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Blog by Steve Laug

The next pipe on the table is one I have been avoiding working for this whole box of pipes. I just keep putting under others. Today I am getting to the bottom of the box and decided to take this one on. It is a well-shaped sandblast apple made by Savinelli. That is itself is not an issue as it has a great shape and look. The round bowl, slender shank and saddle stem with a thin blade – what’s not to like? It was stamped on a smooth panel on the underside of the shank and read Savinelli de luxe Milano on the heel and that was followed by the Savinelli S shield and the shape number 206 over Italy. The finish was very dirty with a heavy coat of grime ground into the bowl and rim top as can be seen in the photos. There were dark spots all around the bowl and a deep nick on the right side of the crowned rim top. The bowl had a thick cake with a heavy lava overflow on the rim top. There was too much lava on the rim top and edge to know what they looked like but more would be revealed once it was cleaned. The stem was oxidized and there were deep tooth marks and chatter on both sides and on the top and bottom edges of the button. Jeff took photos of the pipe before he cleaned it up so you could see what we saw. Jeff took photos of the rim top to show lava build up around the rim, the wear on the edges and cake in the bowl. The lava actually was running down the edges of the crown of the bowl and had filled in some of the nooks and crannies in the sandblast. Jeff took some photos of the bowl sides and heel to show the dark spots around the bowl sides mixed in with the nice sandblast. It was a dirty pipe but I think it will be a beautiful one once we are finished. The stamping on each side of the shank is shown in the photos below. They are clear and read as noted above. There is a brass bar on the left side of the saddle stem. The stem was a good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the tooth marks on the stem and on the button surface. It was my turn to work on the pipe now. I was really looking forward to what the pipe would look like once Jeff had worked his magic. What would the rim top look like? What would the dark spots around the bowl look like? I had no idea. When I took it out of the box I was struck great job cleaning up the pipe Jeff had done. It was impressive! He had reamed the pipe with a Pipnet piper reamer and taken the cake back to bare briar. He cleaned up the remaining cake with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed the stem off with warm water to remove the deoxidizer. The pipe looked far better. While some of the dark marks had faded it became clear that they were dark stains rather than burn marks as I suspected. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see that there is still some darkening to both the briar rim top and inner edge. The stem is clean and the tooth damage on both sides is very clear in the photos. Lots more work to do on this pipe.I took a photo of the stamping on the underside of the shank. The stamping is readable as noted above. There is also the expected inset brass bar on the left side of the saddle.I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It really is a beautifully shaped pipe.I decided to start my work on the pipe by addressing the darkening on the briar rim top. I sanded the crowned rim top and inner edge of the bowl with a folded piece of 220 grit sandpaper. I was able to remove some of the darkening to the top and smooth out the inner edge of the bowl. I wiped the rim top down with alcohol on a cotton pad.I wiped down the entire bowl with alcohol and used a brass bristle wire brush to work over the darkened areas on the bowl sides and top. Once it was dried off I restained the bowl and shank with a Tan Aniline Stain. I applied it to the briar and flamed it with a Bic lighter. I repeated the process. The alcohol burns off with the flame and the stain is set in the briar. I let the bowl sit and the stain cure overnight. In the morning I buffed it on the buffer with Red Tripoli and Blue Diamond. I took photos of the bowl with its new look. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to get it into the crevices of the sandblast. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the stem with the flame of a Bic lighter to lift the deep dents in the surface.I filled in the remaining indentations and built up the top and bottom of the button with clear super glue. Once the repair cured I used a needle file to reshape the button edges and also flatten the repaired areas. I sanded the stem with 220 grit sandpaper to finish the shaping and to remove the remaining oxidation. I started polishing the stem with 400 grit wet dry sandpaper. I wiped the stem down with Obsidian Oil before further polishing it. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This nice looking Savinelli deluxe Milano 206 Apple with a saddle stem turned out very nice. The addition of a tan stain to the mix of brown stains highlights the nooks and crannies of the sandblast around the bowl sides and bottom. The finish on the pipe looks much better and they go well with the polished black vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished straight apple is very nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be going on the rebornpipes store shortly. If you are interesting in adding it to your collection let me know! Thanks for your time.

Restoring a Fleur de Lis Squat Meerschaum Lined Bulldog 9240 made by GBD

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Blog by Steve Laug

The next pipe on the table is a squat Bulldog with a meerschaum lining. The pipe has a short saddle and long stem that is different. The bowl shape was very similar to GBD pipes that I have worked on. The meerschaum lining was more like a sleeve than a full bowl as it ends above the airway entry into the bottom of the bowl. At first I thought it was missing but the more I studied it the more I realized that it was made this way combining the best of briar and meerschaum in a unique way. It is a well-shaped straight Bulldog that had some nice grain poking through the grime. It was stamped on the top left side of the diamond shank and read Fleur de Lis over Meerschaum-lined. The stamping on the right side of the shank reads France over the shape number is 9240. The briar that showed has a combination of brown stains that highlights the grain. There were a few fills that stood out on the right side of the bowl below the twin rings under the cap. The finish was very dirty with a heavy coat of grime ground into the bowl and rim top as can be seen in the photos. The bowl had a thick cake with a heavy lava overflow on the inner edge of the top around the bowl. There was too much lava on the rim top and edge to know what they looked like but more would be revealed once it was cleaned. The stem was oxidized and there were light tooth marks and chatter on both sides and on the top and bottom edges of the button. Jeff took photos of the pipe before he cleaned it up so you could see what we saw. Jeff took photos of the rim top to show lava build up around the rim and cake in the bowl. The lava actually was running down the edges of the cap of the bowl and had filled in over half of the beveled meerschaum lining. In the third photo you can see where the meerschaum lining ends. Jeff took some photos of the bowl sides and heel to show the grain that showed beneath the grime as well as the fills in the briar. I think that this will be a beautiful pipe once we are finished. The stamping on each side of the shank is shown in the photos below. They are clear and read as noted above. There is a Fleur de Lis on the left side of the saddle stem. The stem was a good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the light tooth marks on the stem and on the button surface. I turned to Pipephil (www.pipephil.eu/logos/en/logo-f3.html) to read about the Fleur de Lis Pipes. The screen capture matches the pipe I am working on. The one in hand is also a meerschaum lined pipe with a four digit shape number that reminded me of GBD pipes and a country of origin in France. There was no further information on the brand to be found there.I turned to Pipedia to check out information on the Fleur de Lis pipe brand and to see if there was a GBD connection (https://pipedia.org/wiki/Fleur_de_Lis). The article was very brief and linked the brand to the French GBD Factory. I quote:

Fleur de Lis pipes were made in the French GBD factory. It appears all the Fleur de Lis pipes had a meerschaum lining.

There was also a series of photos of a Fleur de Lis pipe with the box it came in that definitively linked the brand to GBD. I have included one of those photos below.

Example and details, courtesy Doug Valitchka

Now I knew that there was a connection so I did further checking on the idea that the number stamped on the shank side was a GBD shape number. I checked out the GBD shape numbers on to check my guess about the number 9240 (https://pipedia.org/wiki/GBD_Shapes/Numbers). I have a screen capture below of the shape number and description. It perfectly fit the pipe that I am working on. The 9240 GBD was the number of a squat Bulldog with a straight diamond shank and that is what I had in hand. Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. I was really looking forward to what the pipe would look like once Jeff had worked his magic. What would the rim top look like? What would the meerschaum insert/sleeve look like? I had no idea. When I took it out of the box I was struck great job cleaning up the pipe Jeff had done. It was impressive! He carefully reamed the pipe with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see that there is still some darkening to both the briar rim top and the beveled meerschaum edge. The stem is clean and the tooth damage on both sides is very clear in the photos. Lots more work to do on this pipe.I took a photo of the stamping on the sides of the shank. The stamping is readable as noted above. The Fleur de Lis stamp on the left side of the stem is very clear and deep enough to fill in with some colour.I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It really is a beautifully shaped pipe.I decided to start my work on the pipe by addressing the darkening on the meerschaum and the briar rim top. I sanded it with a folded piece of 220 grit sandpaper on a topping board. I was able to remove the darkening to the top of both materials. I would polish the rim top with micromesh when I polished the bowl. I repaired the putty fills on the right side of the bowl with clear super glue. Once the repair cured I sanded it smooth with 220 grit sandpaper. I touched up the stain on the rim top using a Maple stain pen to blend in the briar rim top and repaired areas on the right side of the bowl with the rest of the bowl colour. I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I worked over the rim top and edge of the bowl with the pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to get it into the crevices. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to finish the shaping and to remove the remaining oxidation. I started polishing the stem with 400 grit wet dry sandpaper. I wiped the stem down with Obsidian Oil before further polishing it. I used some Antique Gold Rub’n Buff to touch up the stamp on the stem. It looked better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This French Made GBD Meerlined Fleur de Lis 9240 Squat Bulldog with a saddle stem is really quite nice. The meerlining is a sleeve that ends just above the entrance of the airway into the bowl. The mix of brown stains highlights the beautiful mixed grain around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished black vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished straight squat Bulldog is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a petite pipe whose dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be going on the rebornpipes store shortly. If you are interesting in adding it to your collection let me know! Thanks for your time.

Cleaning up a messy Bent Billiard that appeared to be old…

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Blog by Steve Laug

Jeff and I found the next pipe on our Oregon Coast Pipe Hunt. I saw it in a display cabinet and there was something about it spoke to me even through the thick coat of what looked like some kind of moldy dust. It did not smell like mold it really was more like old dust. It made me wonder if the seller had found it in the wall of a house that was being renovated. It is a well-shaped Bent Billiard that had some nice grain poking through the grime. Under the outdoor light and using a lens I could see that it was stamped on the left side of the shank and read IMPERIAL over what appeared to read London Made. The stamping on the right side of the shank reads Italian Bruyere and the number is 15 is at bowl shank junction. The briar that showed has a combination of brown stains that highlights the grain. The finish was very dirty with a heavy coat of grime ground into the bowl and rim top as can be seen in the photos. The bowl had a thick cake with a heavy lava overflow on the inner edge of the top around the bowl. There was too much dust and debris to know what the rim edges looked like but more would be revealed once it was cleaned. The stem was oxidized and there were deep tooth marks and chatter on both sides and on the top and bottom edges of the button. The underside of the stem was badly dented and worn. Jeff took photos of the pipe before he cleaned it up so you could see what we saw. It was a disastrous mess! Jeff took photos of the rim top to show dusty build up around the rim and bowl. It almost obscures the thick cake in the bowl and the lava overflow on the rim top and the inner edge of the rim. Jeff took some photos of the bowl sides and heel to show debris on the bowl but also the grain that showed beneath that. I think that this will be a beautiful pipe once we are finished. The stamping on each side of the shank is shown in the photos below. They faint but still readable. It reads as noted above. The Imperial stamping is not in the expected script but it is clear and the London Made beneath is readable under a light. The Italian Briar makes me wonder a bit concerning the provenance of the pipe. The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the deep tooth marks on the stem and on the button surface. The button is in very bad condition on both the top and underside. I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-i.html) to read about the Imperial Pipes. The screen capture also helps to clarify the stamping on the left side of the shank. There was also a difference in the IMPERIAL Stamp. This one is script and the one I have is more Germanic script upper case letters.I turned to Pipedia to check out the brand (https://pipedia.org/images/5/52/Imperial_Page.png). There was an interesting catalogue page that shows the shape of the pipe that I am working on. I have drawn a box around it in the photo below. The bend in the stem, the stem style and the shape of the shank and bend look to be the same.Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. I was really looking forward to what the pipe would look like once Jeff had worked his magic. Would it live up to my expectations? Would there be new issues that I had not expected? I had no idea. When I took it out of the box I was struck great job cleaning up the pipe Jeff had done. It was impressive! He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see the heavy damage to the rim top and edges of the bowl. The rim top is rough to touch with chips and gouges. The inner edge is also rough and the outer edge is also damaged. It almost looks like the bowl was used as a hammer! The stem is clean and the tooth damage on both sides is very clear in the photos. Lots of work to do on this pipe.I took a photo of the stamping on the sides of the shank. The stamping is faint but readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It really is a beautifully shaped pipe.I decided to start my work on the pipe by addressing the damage on the rim top. I topped it lightly with 220 grit sandpaper on a topping board. I was able to remove the damage to the top while at the same time removing the damage on the inner edge and minimizing the outer edge damage. I would polish the rim top with micromesh when I polished the bowl.In handling the bowl it appeared that there was a crack in the front side. I examined with a bright light and lens and was not sure. It almost looked like a scratch in the finish. Polishing the bowl would make it clear one way or another exactly what I was dealing with.I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I worked over the rim top and edge of the bowl with the pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. I touched up the stain on the rim top using a Cherry and Maple stain pen to blend in the rim top with the rest of the bowl colour.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to get it into the crevices. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on the top and underside to lift the vulcanite. It actually worked quite well. I filled in the remaining dents and built up the edges and top of the button on both sides as well using clear super glue. Once the repairs had cured I used a needle file to shape the button surface and recut the edge of the button on both sides of the stem. I flatted out the repairs to the stem surface at the same time. Once I had done the rough shaping work I sanded the stem with 220 grit sandpaper to finish the shaping and to remove the remaining oxidation. I started polishing the stem with 400 grit wet dry sandpaper. I wiped the stem down with Obsidian Oil before further polishing it. (Please forgive the fuzziness of the photo of the underside of the stem.) I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This older Imperial London Made 15 Bent Billiard turned out far better than I expected when we found it. I really had no idea what would happen when we cleaned it up. I think Jeff probably thought I was crazy paying for this worn out looking piece of “debris” but I saw something that caught my eye and after the restoration you can see what I saw! It is a great looking pipe. The mix of brown stains highlights the beautiful mixed grain around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished black vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Billiard is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a petite pipe whose dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will stay with me for a while but who knows it could end up on the store one day! Thanks for your time.

My Future Daughter-in-Law Commissions a Sculpted Bent Billiard as a Gift for Her Father

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Blog by Dal Stanton

When your son brings home (to Bulgaria!) a young woman for you to meet, you know it’s serious. That’s what happened this past Christmas! Our son, Josiah, who lives in St. Louis, Missouri, brought Katie, who lives in Chattanooga, Tennessee, to Sofia to meet Mom and Dad – no pressure on her! They met in college and after graduation, they stayed in touch as friends, Josiah ending up in St. Louis where he finished his master’s degree and is now a counselor. Katie stayed in Chattanooga and works on staff with youth in a church. Our daughter and husband also made the trip to Sofia from Nashville for a quintessential Bulgarian Christmas. The family was together at the Sofia Airport when Josiah (center) and Katie (flowers 😊) arrived from the US. Johanna and Niko had arrived a few days earlier – ready to celebrate Christmas!

As you would expect, we had limited time with our kids, and we packed it as full as we could! What Christmas celebration would be complete without including snow, riding gondolas and skiing in Bulgaria’s beautiful Pirin Mountains and spending time together as a family AND getting to know the young women who would become our future daughter-in-law in August. The time with our kids went too quickly, but before they left, Katie’s future father-in-law was an interesting character with the moniker, The Pipe Steward, and she was interested in finding a special pipe she could commission from The Pipe Steward to give to her father as a gift for his birthday. Unlike most people who go through the virtual ‘Help me!’ baskets in the online collection I call, For “Pipe Dreamers” Only!, Katie was able to go through the physical boxes of my inventory to find the perfect pipe that called her name for her father. What added to the experience was that Katie knew that the pipe she chose would benefit the Daughters of Bulgaria! The pipe that got Katie’s attention after listening to many, many pipes, was a very hopeful Sculpted 3/4 Bent Billiard with only the marking, ‘IMPORTED Briar’ on the left shank flank which I had acquired from the Lot of 66 – a huge Lot of pipes that came from a non-profit in Georgetown, Texas, called the Caring Place. Here are some of the original pictures I took when the Lot of 66 arrived. Christmas is now, long gone, our world has changed by the covid-19 pandemic, the kids are in the US navigating life, and Katie’s pipe for her father is now on my worktable. I take a closer look at the Sculpted Bent Billiard with some pictures. There is genuinely nice briar grain lurking beneath the darkened, tired finish – many bird’s eye formations draw my attention. The upper bowl surface is darkened in comparison to the other briar landscape indicating potential overheating problems which may be revealed when the chamber is cleared of the cake.The rim is in rough shape with thick lava flow and nicks and skinned edges – it’s been a well-used pipe!The picture doesn’t show the thick carbon cake buildup that I can see with the eye. The chamber closes and narrows as you move toward the chamber floor.The mortise is too loose so that the tenon has no grab. This needs to be addressed and tightened.The stem has deep oxidation and calcium buildup on the bit area. The button needs refreshing.The nomenclature is thin with only ‘Imported Briar’ on the shank. The spelling of briar probably indicates this to be a US manufactured pipe. To begin the restoration of Katie’s pipe, the stem’s airway is cleaned with a pipe cleaner wetted in isopropyl 95%.With the oxidation being so deep and with the calcium buildup, I get a head start on removing the oxidation using 000 grade steel wool along with a ‘Soft Scrub-like’ product I can get here in Bulgaria. This helps with the cleaning before putting the stem into the soak.The next step is to give the stem a soak in Before & After Deoxidizer that does an adequate job of removing oxidation that isn’t too deep. The stem joins other stems and pipes in the queue. I let it soak for several hours.After removing the stem from the Deoxidizer, I let the liquid drain and I squeegee the stem with my fingers. I then use cotton pads wetted with isopropyl 95% to wipe the stem removing raised oxidation. I clear the fluid from the airway with a few pipe cleaners also wetted with isopropyl 95%.To help condition the vulcanite stem, paraffin oil is applied with a cotton pad. Paraffin Oil is a mineral oil. I then put the stem aside to give time for the oil to be absorbed.Next, turning to the bowl, I use the Pipnet Reaming Kit to start clearing the hard, thick carbon cake from the chamber. I use 3 of the 4 blade heads available in the kit to ream the bowl. I follow the reaming tool by scraping the chamber wall with the Savinelli Fitsall Tool. I finish by sanding the chamber with 240 paper wrapped around a Sharpie Pen. After wiping the chamber with a cotton pad wetted with alcohol, I discover what appears to be some heating damage on the upper backside of the chamber – behind the sculpting. There is a hole with a crevasse cutting to the left from the deep pit. This will need attention after the cleaning of the stummel is completed.Next, I continue with the cleaning of the external surface using undiluted Murphy’s Oil Soap on a cotton pad. I also utilize a brass bristled brush to work on the lava covered rim. Brass does not damage the briar and adds some cleaning power. I transport the pipe to the kitchen sink and continue the cleaning using shank brushes and anti-oil dish soap. With the brushes the mortise is scrubbed. After a thorough rinsing, the bowl is back on the worktable.The rim cleaned up revealing the internal edge burn damage from lighting practices on the right side of the bowl. This will be addressed later.The bigger surprise comes after inspection of the sculpted area. The center of the sculpting is a filler. The question is, was the sculpting used to hide an imperfection in the briar itself or to blend a repair possibly caused by a burn-through? I don’t believe it’s a burn through, but the fill corresponds to the hole in the chamber.Using a dental probe, it doesn’t take much to clean the hole and to complete the tunnel passageway to the chamber. Daylight is now visible looking from the inside. Ugh. There appears to be a lateral crack that the sculpting has incorporated. This pipe falls into the ‘Dreamer’ category but is not beyond hope! The briar surface is nice, and this challenge I hope does not create too much of an obstacle. Continuing with the cleaning regimen, I return to cleaning the internals using cotton buds and pipe cleaners wetted with isopropyl 95%. I discover that a couple pipe cleaners and one cotton bud are all that is needed. The internals are clean.My approach to repairing the hole in the stummel is to first start with applying briar dust putty to the external briar side. I don’t push the putty through into the chamber but leave a gap that will be filled with JB Weld on the internal fire side. Using burrs with the Dremel, I’ll ‘re-sculpt’ the external surface to blend the patch. Working on a plastic disk as a mixing palette, scotch tape helps with an easy cleanup. After cleaning the area with alcohol, I begin by mixing briar dust with BSI Extra Thick Maxi-Cure CA glue using a toothpick. I draw briar dust into the puddle of glue until the thickness is that of molasses. I then use the toothpick to trowel the putty to the hole. I press the putty into the hole partially to fill it. I use an accelerator to quicken the curing and to hold the patch in place. After the briar dust putty is fully cured, the next step is to apply JB Weld to the internal fracture and crevasse. JB Weld is heat resistant and works well has a chamber repair. I mix equal parts of the ‘Steel Resin’ and the ‘Hardener’ and then mix with a toothpick. The mixed epoxy begins to harden in about 4 minutes giving plenty of time to apply the Weld to the hole and to the crevasse running from it. After applied, I set the stummel aside for some hours for the patch to cure. Switching my focus now to the stem, to expand the tooth compressions on the upper and lower bit, I first use the heating method. Using a Bic lighter, I paint the bit with the flame thereby warming and expanding the rubber compound, vulcanite. I take before and after pictures to show the comparison on the upper and lower. The heating method may have helped some, but not enough to avoid using Black CA glue to spot drop patches on the upper and lower bit. After applying the CA glue, I put the stem aside for the patches to cure.With the stem on the side curing, I turn again to the stummel. The JB Weld patch has fully cured. To remove the excess epoxy and to smooth the chamber wall, I mount a sanding drum to the Dremel. It does a quick and good job. I then sand and smooth the chamber patch using 240 grade paper wrapped around a Sharpie Pen. The patch looks good conforming exactly to the hole and crevasse it filled. The rim has sustained a good bit of damage on the right inner edge. My first thought was to top the stummel at this point to remove the damage. After a second thought, this would remove a good bit of briar real estate from the rim. Instead, I decide to rebuild the inner edge using briar dust putty then after the patch cures to top and sand the rim. I first remove all the residual carbon from the surface from the lighting damage that caused the problems. I brush the area with the brass wired brush as well as sand it with 240 paper getting down to fresh briar.This picture shows the damage to the rim well and the area needing to be rebuilt.I mix briar dust with Extra Thick CA glue by gradually pulling briar dust into the puddle until it reaches the thickness of molasses. Then the briar putty is applied with the toothpick to the inside of the lip to build up toward the rim and in toward the chamber. I use an accelerator to quicken the curing process. Allowing the rim patch to thoroughly cure, I turn back to the stem filing and sanding the black CA glue patches on the upper and lower bit. I use the file to refresh and redefine the button. The sanding is expanded to the entire stem to remove vestiges of oxidation.Following the 240 sanding paper, the stem is wet sanded with 600 grade paper followed by applying 000 grade steel wool. The stem is shaping up nicely.The rim briar dust putty rebuild is fully cured and using the sanding drum mounted onto the Dremel, I begin removing the excess patch material on the internal chamber wall. The goal is to restore a rounded chamber. Next, the excess patch material is removed from the rim top.I also smooth out the external hole path in the sculpted area. With the excess patch material removed from the rim, I then take the stummel to the topping board. I removed the excess first so that the topping will be more balanced and not get pushed off or out of balance because of the different level of surface. I start first with 240 sanding paper on the chopping board. After some rotations on the board, the ‘roundness’ or lack of, of the chamber becomes more distinct. I return to the sanding drum on the Dremel to continue to round the chamber wall and rim edge. This goes slowly to make sure not to take too much off! I also use 240 sanding paper rolled to clean the outer and inner edges of the rim. It’s looking good.After changing the topping board to 600 grade paper, the stummel is rotated several more times. I like what I see. The rim rebuild patch looks good and the rim’s balance has been restored without great loss of briar off the top of the bowl.Before continuing with sanding the stummel, I attach a burr to the stummel to shape the sculpting. I try to match some swings and swirls but dipping in and out with the burr is pretty random. At the end, I think it looks good.I plan to apply a light brown dye to the stummel. To clean the surface and to help to lighten the dark spots caused by heating, especially near the rim, I apply sanding sponges. I usually use 3 sanding sponges – coarse, medium and light to finish. I add a coarser sponge to this regimen with a total of 4 sanding cycles. The grain has started to emerge. I continue by using the full regimen of micromesh pads. Starting with pads 1500 to 2400 I wet sand. Following this, dry sanding with pads 3200 to 4000 and 6000 to 12000 bring out the latent grain in the briar. I’m liking the appearance of several bird’s eye swirls. The grain is lively and expressive. The stummel still shows darkened areas from charring and heating. This is especially on the rim and near the top of the bowl. I decided early on with the repairs and the briar blemishes, that I would apply Fiebing’s Light Brown Leather Dye to the briar surface. I assemble the dying module on my work desk.I begin by heating the stummel with a hot air gun. The gun heats and expands the briar helping it to be more receptive to the dye. I then paint the stummel with the aniline dye using a folded pipe cleaner and with each section, I ‘flame it’ by lighting it with the lit candle with the result that the alcohol in the dye combusts leaving behind the dye pigment.I thoroughly apply the dye and fire it making sure the entire stummel has been covered. The stummel is then set aside for several hours to ‘rest’. This allows the new dye to be absorbed into the briar grain.With the stummel resting, I turn again to the stem. I apply the full regiment of micromesh pads by wet sanding with pads 1500 to 2400 and dry sanding with pads 3200 to 4000 and 6000 to 12000. Between each set of 3 pads, Obsidian Oil is applied to help condition the stem and to protect from oxidation. The newly dyed stummel has been resting for several hours and it’s time to ‘unwrap’ the fire crusted shell. I use a felt buffing wheel mounted on the Dremel at the lowest speed. Using the felt wheel Tripoli compound is applied to the stummel surface.Next, I wipe the stummel with a cotton pad wetted with alcohol not so much to lighten but to remove excess dye ‘clumped up’ that was missed through the buffing process.Next, I reunite stem and stummel and apply (stem attachment not shown!) and apply Blue Diamond compound. With a cotton buffing wheel attached to the Dremel, the speed is set at approximately 40% full power and the compound is applied to pipe. After applying the compound, a felt cloth is used to wipe/buff the pipe to remove any compound dust in preparation for adding wax.I had observed earlier that the stem was loose. There is too much play with the mortise fitting. To remedy this, I use the smooth end of a drill bit, one-step larger than the airway diameter. I then heat the mortise carefully with a Bic lighter to warm the vulcanite making it more supple. As the mortise heats, I gently insert the larger drill bit into the airway expanding the diameter of the tenon as I go. The procedure works well. The mortise-tenon fit is snugger as it should be.Next, just to help guard against dye leeching when the pipe is first put into service, I reheat the stummel and wipe it well with a cotton cloth. This emulates the heating when the pipe is first put into service. Sometimes, newly dyed stummels will leech the dye when they are first used coloring the new steward’s fingers – in this case, Katie’s father! I don’t want this to happen!With the repair having been done to the upper chamber with the filling of the hole with JB Weld, a protective coating of natural Bulgarian yogurt and activated charcoal will help initiate a layer for a carbon cake to develop. The normal healthy cake width for a chamber is the width of a US dime. Not much, but this helps to guard the briar in the fire chamber. I add the charcoal to a small amount of natural yogurt. Sour cream can also be used.I add charcoal until the mud mixture will not drip off the pipe nail but remains firm.After putting a pipe cleaner in the airway to guard the draft hole from being obstructed, I then trowel the mud into the chamber and cover the chamber wall thoroughly. The hour is late, so I put the stummel aside for the mud to dry through the night. The next day, after rejoining stem and stummel, carnauba wax is applied to the entire pipe. Another cotton cloth buffing wheel is mounted on the Dremel for this purpose and the speed is maintained at 40% full power. After the application of a few coats of wax, the pipe is given a rigorous hand buffing with a microfiber cloth to remove any excess wax and to raise the shine.Wow! This Sculpted 3/4 Bent Billiard had some issues to work through. The hole repair and the rim were the largest challenges and I’m pleased with how these repairs turned out. The briar grain is fun and expressive and really made an appearance through the dying and buffing process. I’m pleased and I trust that my future daughter-in-law, Katie, will be pleased as well as she gives this pipe to her father as a gift for his birthday. What makes this gift even more valuable is that this pipe benefits the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Thanks for joining me!

Breathing Life into a 1957 (or is it a 1967) Dunhill Root Briar 251 EX606 Billiard

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Blog by Steve Laug

The next pipe on the table came to us from one of Jeff’s pipe hunts on the Oregon Coast. It is a Dunhill Root Briar Billiard that is in decent condition. It is stamped EX606 over 251 which is the shape number followed by Dunhill over Root Briar on the left side of the shank. On the right side it is stamped with the 3R (which is the Group size and the R for Root Briar) and to the left is reads Made in England with what looks like a 7 superscript to me and 0 which gives the date the pipe was made. The stamping is clear and readable. The pipe has a medium brown finish and some amazing grain that the shape follows well. The finish was very dirty with grime ground into the grain around bowl sides. The bowl had a thick cake in the bowl and a heavy lava overflow on the top and the inner edge of the top. There was a burn mark on the left outer edge of the bowl. It was hard to know the overall condition of the rim top and edges because of the grime. The stem was dirty, oxidized and had some calcification around the button. There was light tooth chatter and marks on the stem near the button on both sides. The stem has the Dunhill White Spot logo on the top of the taper stem. Jeff took photos of the pipe to show what it looked like before he cleaned it up. Jeff took photos of the rim top to show the thick cake in the bowl and the lava overflow on the top and damage to the outer edge of the rim. The photos show the rim top and bowl from various angles.Jeff took some photos of the bowl sides and heel to show the nice grain that was on this bowl. It is a quite beautifully grained pipe. The stamping on each side of the shank is shown in the photos below. They look very good and readable. Here is where the question comes in on the date – is the 7 after the D in England on the third photo below a superscript or is it the same as the D. To me it is a superscript. You can also see the White Spot on the top of the taper stem in the last of the four photos below. The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. There was tooth chatter and marks on both sides of the stem and on the button surface. I turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on this particular Duhill finish (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Introduced in 1931 and highly prized because the grain is more pronounced in this finish (usually made using Corsican briar). The Root Briar finish requires a perfectly clean bowl with excellent graining. Therefore, it is the most expensive of the Dunhill pipes. Corsican briar was most often used for the Root finish since it was generally more finely grained. This is a rare finish, due to the scarcity of briar suitable to achieve it. These pipes are normally only available at Company stores, or at Principle Pipe Dealers. Straight grained pipes were formerly graded A through H, but are now only “Dr’s” and graded with one to six stars, with the letters G and H still used for the very finest pieces.

The article also cited a section from John Loring confirming the above information and giving a bit more colour to the information.

“Dunhill introduced its third major finish, the Root finish, in 1931. Corsican mountain briar is characteristically beautifully grained and the Root was made exclusively from that briar into the 1960s. The pipe was finished with a light natural stain to allow the beauty of the graining to show through. Although always available with a traditional black vulcanite bit, the Root was introduced in either 1930 or more likely 1931 and fitted with a marble brown dark and light grained vulcanite bit that has since become known as the ‘bowling ball’ bit because of the similarity in appearance between the bit’s finish and that of some bowling balls of the time. With the war, however, the bowling ball bit was dropped from production. Through 1954 (and after) the Root pipe nomenclature (including shape numbers) was identical to that of the Bruyere except that instead of the “A” of the Bruyere, the Root was stamped with an “R”. In 1952 when the finish rather than LONDON was placed under DUNHILL, ROOT BRIAR rather than BRUYERE was used for the Root.” Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline.

I also wanted to understand the additional stamps on the shank. There were two I wanted to clarify. One the left side there was the EX606 over the shape number. On the right side there was the superscript Date code and a second number – an underlined 0. I continued to search the connected pages on Dunhill. There was a specific page or section on the Dunhill Additional Stamps that helped some (https://pipedia.org/wiki/Dunhill_Additional_Stamps).

“The reason for dating a pipe was due to a one-year-guarantee offered by Dunhill, that they would replace a pipe if it had any issues in its first year. Sometimes, a pipe would be made and stamped, yet wouldn’t leave the factory until the next year or even later, when it would then receive a current extra date-code. Due to this, there are several examples of pipes with double, triple, or even quadruple date-codes stamped onto them.” Steven Snyder.

These additional codes were added by the retail stores – that’s why they were not uniform. For example, situations that the pipes were not sold in the same year of production, it was a way to establish a new warranty period. In cases where the customer requested a F/T stem (for example) or some minor cosmetic issue was found, the pipe returned to the factory and, in some cases, received a new coverage date. In these situations the extra date-code is uniform.

“It might have been added by the point-of-sales (shop, when the pipe was actually sold, so the guarantee period was easier to identify.” Hener, K. S., Product Line Director – The White Spot Smoker’s Accessory Division and Walthamstow site.

There is a bit of question as to the date on this pipe. I have had people on the various groups on Facebook say it is a 1957 sold in 1960 pipe and others say it is a 1967 sold in 1970 pipe. All of the dating is dependent on how you see the 7 after the D in England. I turned to Pipephil (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html) to see what I could find out. Here is the chart I used and I have drawn a red box around the portion I used.I also captured the stamping on two separate pipes to show my conclusion. The first one shows the stamp on a 1967 pipe with the 7 being essentially the same size as the D in England. The second one is a 1958 pipe with a smaller superscript that is in the same placement as the 7 on the pipe that I have in hand. So I am pretty confident that the double date stamp was the year the pipe was made and the year that it sold. In this case it was a 1957 pipe that sold in 1960.

I turned to Eric Boehm’s part of the article on the Pipedia section on the Dunhill shapes. I found the listing for the Billiard that I was working on but still no information on the EX 606 number above it (https://pipedia.org/wiki/Dunhill_Shapes_List). I quote:

251 Billiard, tapered bit (Relief bit) 3 5¾” 1950 3

That fits this pipe perfectly – a billiard with a tapered stem with a length of 5 ¾ inches. First used in 1950 in a Group 3 size.

I posted a question on the stamping on the Tobacco Pipe Restorers Group on Facebook and got this response from Alfredo Baquerizo:

This is a Root Briar from 1957 shape 251, group 3 and the R is for root. It’s an EX an exchange pipe by warranty Dunhill system. The 606 I think that is the exchange pipe number, I’m not sure.

I also posted on the Vintage Dunhill Pipes Group on Facebook and enjoyed the responses. One of the posters there, Jean-Paul Varon gave this information.

Ex606 = exchange of a pipe under guarantee.

That was the extent of the information that I could find at this point. It seems likely that the EX is the Dunhill Exchange Warranty system and the 606 could well be the Exchange pipe number. Is it possible that the EX606 could also include a date code in it? Possibly being the year 1960 and the sixth pipe of the year that was a replacement?

I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show their condition. You can see the damage to the rim topo and inner edge. There a nicks and chip on the edge and top there is a burned area on the rear left outer edge. There is generally some heavy darkening on the top. The stem on the other hand looks very good in the photos. I took photos of the stamping on the sides of the shank. The stamping is clear and readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I decided to start my work on the pipe by addressing the darkening and damage on the rim top and edges of the top. I lightly topped the bowl to remove the damage on the top and the inner edge of the rim. It also helped with the damage to the outer edge as well. I used a folded piece of 220 grit sandpaper to work on the inner edge a bit more. It took work but I was able to remove the majority of it. There was still one spot of burn damage on the left rear outer edge but it was smaller than when I had started. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the bowl down with a damp cloth after each pad. I stained the polished rim top with the lightest coloured stain pen I have – Oak and was able to blend it into the overall colour of the bowl. The rim top looked amazingly better than when I started and has some great grain that is parallel to that on the heel of the bowl.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. Because it was in such good condition I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I decided to pause and go sit in the yard in the shade and enjoy a bowl of MacBarens HH Old Dark Fired in my Downie Pipe before I polished the Dunhill. Need a bit of a break!This uniquely stamped Dunhill Root Briar 251 Billiard is a piece of Dunhill’s Warranty History – made in 1957 and sold or exchanged in 1960 at least that is my call though others have seen it as made in 1967 and sold in 1970. It is a great looking pipe in spite of the remaining burn mark on the rim. The Light Brown stain highlights some great grain around the bowl sides and the heel. It has some of the most stunning birdseye grain I have seen in a while on the right side of the bowl. The finish on the pipe is in excellent condition and the stain works well to highlight the grain. The polished black vulcanite taper stem adds to the mix. With the grime and debris gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished 251 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Restoring a bit of an oddity – a Dri-Cool Briar Carburetor Rhodesian

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Blog by Steve Laug

The next pipe on the table came to us from one of Jeff’s pipe hunts or auctions. It is a strange pipe in many ways. The end of the stem is wrapped tightly with thread forming a protective bit cover to protect the stem from bite marks – or was it? Maybe it was a home down repair job and when we removed the thread we would see what was wrong. The other thing about the pipe is that it has a clip on the underside of the pipe with a patent number 2,166,172. Under the spring clip there was a Kaywoodie style carburetor in the bottom of the bowl. It extends up into the bowl bottom about1/4 of an inch. The post is split in the centre like a slotted screw. The airway enters the bowl at the base of the post. The rest of the shank and stem are normal. The bowl was very dirty with a thick cake in the bowl and a lava overflow on the rim top. There was a large chip out of the outer edge of the bowl at the front of the rim top. The stem was dirty but lightly oxidized. There are not any tooth marks on the stem. Jeff took photos of the pipe before he cleaned it up. Jeff took photos of the rim top to show the damage, the tick cake in the bowl and the lava overflow on the rim top. The photos show the rim top and bowl from various angles. Jeff took some photos of the bowl sides and heel to show the nice grain that was on this bowl. It is a quite beautifully grained pipe. Jeff took several photos of the apparatus on the heel of the bowl. You can see the clip like piece of metal with a patent number on it over the carburetor/nozzle extending out of the bowl. The stamping and logo are interesting on the left side of the shank. They include the Dri-Cool Briar stamp and a pipe that illustrates the system. On the right side of the shank it reads Aged Imported Briar. The previous pipeman had wrapped the end of the stem in twine/thread to provide a homemade bite protector. We have seen this before and generally what is underneath is a mess. However Jeff took photos of the unwrapping this time and what was underneath was quite pristine. Whew a good surprise! Before I started to work on the pipe I decided to hunt down the patent number on the clip on the heel of the bowl. I did a patent search on the US Patent Site and found the following Patent Information. For some reason one of the pages was not available on the site but I have included what was there along with the patent drawings. It appears that the concept was patented on December 30, 1936 by A.B. Modine. While the pictures are slightly different from the pipe I am working on the parts appear to be the same. It is an interesting piece of the perpetual and ongoing search for a cool and dry smoke. I also found a picture online of a Dri-Cool Briar The Thermostatic Control Billiard and have included below.Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime from the finish. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. You can see the darkening on the rim top and the apparatus in the bottom of the bowl. The chip out of the outer edge of the rim is visible and deep.I took a photo of the clip on the underside of the shank to show the Patent Number. Jeff was able to clean up around the clip as well and it looked very good. I took photos of the stamping on both sides of the shank. It is clear and readable.I cleaned up the damage on the rim top and filled in the chip on the edge with briar dust and super glue. Once the chip repair cured I sanded it smooth and sanded the damaged rim top smooth with 220 grit sandpaper. I polished it with 400 grit wet dry sandpaper. I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 pads and wiping the surface down with a damp cloth to remove the sanding debris. It began to really shine as I worked through the various grit pads. I used a blend of Cherry and Maple stain pens to restain the rim top and blend it into the rest of the briar. Once it polished the colour will blend together with the rest of the briar.Once the stain cured I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. I set the bowl aside and turned my attention to the stem. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This was a fun pipe to work on. The “plumbing” on it made it quite fascinating to clean up and to restore. It seems to me that it functions a lot like a Kaywoodie Carburetor but externally is different. I wonder if the clip is not a way of regulating the airflow from the Carburetor in the bowl bottom. Anyway, I put the pipe back together again and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and stem several coats of carnauba wax. I buffed the pipe on the wheel with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am really happy with how the pipe came out and the way in which the rim edge repair blended in with the rest of the bowl. The browns of the stain and the black of the polished vulcanite came out really well. This is a nice looking “contraption” pipe versus how often they are quite ugly! The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outer Diameter of the Bowl: 1 ¼ inches, Chamber Diameter: ¾ of an inch. The finished pipe is shown in the photos below. It is an interesting pipe and one that will reside in my “Search for a Cooler/Drier Smoking Pipe” Collection. Give the blog a read. Thanks for walking through the restoration with me.

A Fresh Start for the second Davidoff from this estate – a Straight 214 Billiard

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Blog by Steve Laug

One thing about having so many boxes of pipes to work on surrounding my work table is that I can always find one that grabs my attention to work on now! This is the second of the two Davidoff pipes in the box and I had passed over in the past weeks but this morning I decided that the second pipe would join the days queue. It is a nice looking Billiard shape pipe stamped Davidoff on the left side of the shank. The name is underlined and the D has a flourish both on the stamping and on the logo on the left side of the stem. On the right side it is stamped with the shape number 214. It was dirty and was another well-loved pipe when we received it. The bowl had a thick cake and the lava overflow on the top and the edge of the rim. It was hard to know the condition of the inner edge of the bowl. The pipe had a rich Mahogany stain on the bowl that highlighted some nice grain on the bowl sides under the grime and the finish appeared to be damaged on the left side of the shank and rim top. The shiny varnish coat was damaged on the rim, on the right side of the bowl and the left side of the shank. It was worn. A lot would be revealed once Jeff had worked his magic on it. The acrylic stem was in good condition with light tooth chatter and marks on both sides ahead of the button and on the button surface itself. Jeff took photos of the pipe before he started his cleanup work. Jeff tried to capture the condition of the bowl and rim top with the next series of photos. You can see the work that is ahead of us there. The grain around the bowl is quite stunning. Jeff took some great photos showing what is underneath the grime and debris of time and use. He captured the stamping on both sides of the shank and both sides of the half saddle acrylic stem. They are clear and readable. It read Davidoff in script underlined with a Script D on the left side of the stem and Hand Cut on the right side of the stem. The photos of the stem show the stem surface. It is dirty and has light tooth marks and chatter on both sides ahead of the button.This second Davidoff pipe is also the second one I have worked on from this pipe maker. I turned to Pipephil to get a quick overview on the brand so I knew a bit about the pipe I was working on (http://www.pipephil.eu/logos/en/logo-d3.html). I have included a screen capture of the pertinent section below. It seems that for awhile anyway the pipes were carved by the Cuty-Fort Group (Chacom, Jeantet, etc.).I turned to Pipedia to fill in more of the gaps and found that the article quotes Jose Manuel Lopes whose book I have on my shelf ( https://pipedia.org/wiki/Davidoff) I quote:

From Pipes, Artisans and Trademarks, by Jose Manuel Lopés’

Davidoff started in 1911 as a family run tobacconist located in Geneva. Henri Davidoff, a Russian emigrant, was the founder. The shop was located in Geneva. His son, Zino Davidoff (1906-1994), concentrated on the tobacco business, starting in 1924, and revolutionized the conservation of quality cheroots throughout Europe.

Davidoff became World famous, and the company was acquired in 1970 by the Oettinger group, and expanded into numerous accessories for men. For Zino, the pursuit of pleasure was a constant, two of his maxims being: “Take pleasure from everything in life, without excess” and “the pipe is a valuable companion, the essence of tranquility and must be smoked with respect”.

Davidoff’s first pipes date from 1974 and were commissioned by various companies, notably Butz-Choquin and the Cuty Fort Group. The brand offers 14 classic shapes, in three finishes and with acrylic stems.

It appears the pipes are now made in Italy, as the website states the following about their pipes:

Creation of the Davidoff Pipe entails a meticulous, detailed process performed by only the most skilled Italian pipemakers. This dedication is why the Davidoff Pipe upholds a standard of quality and design found in no other pipe in the world. Made of the finest and carefully selected briar, each Davidoff Pipe features a flawless, hand-finished bowl and perfectly fitted, hand-cut acrylic stem. The Davidoff Pipe is available in three beautiful designs and finishes — sandblasted black, red brilliant and natural light brown.

With that information in hand I knew what I was dealing with either a French made or an Italian made pipe. I have been working on a lot of each lately and the pipe in hand also had the feel of a French made Chacom pipe rather than an Italian. I would work with that assumption. I had no idea of the age of the pipe but it was time to work on the pipe itself.

Jeff cleaned the pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed the stem with Soft Scrub to remove the grime and build up on the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. (I forgot to take a photo of the top view of the pipe.) Fortunately I took some photos of the rim top and stem. The photo of the bowl shows how clean the bowl is and also the damage and peeling of the varnish coat on the smooth rim. The inner edge of the bowl was also in rough condition with burn marks and damage around the front inner edge. The close up photos of the stem shows that is it very clean.I took photos of the stamping on the stem and shank of the pipe. It is clear and readable. You can also see the smudge in the varnish finish on the left side of the shank in the middle of the Davidoff stamp.I took the stem off the shank and took a picture of the pipe. It really is a nice looking pipe with great lines.With the damage on the finish on the side of the shank and the finish on the rim top I decided to remove the varnish or shellac coat on the briar. I wiped it down with acetone on a cotton pad to remove the shiny coat. I would need to sand the rest of the finish off with micromesh sanding pads but before I did I wanted to clean up the edge and top of the rim. I used a folded piece of 220 grit sandpaper to smooth out the damage and give the rim edge a light bevel. I topped the rim with 220 grit sandpaper to remove the damaged finish and clean it up. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. I wanted to finish removing the varnish coat and polish the rim top. Once the varnish was removed the grain really began to stand out and the finish took on a natural shine by the last sanding pad. The photos tell the story! (Once again I forgot to take a few photos — don’t know what is happening.) I stained the polished rim top with a Mahogany Stain Pen. The colour matched the rest of the bowl perfectly. There was still a small nick in the rim edge that remains – to remove that would have changed the look of the rim.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I laid the bowl aside and turned to deal with the stem. The tooth marks and chatter on the stem were not deep. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. The pipe came together quite well. The finish on the pipe is in excellent condition and the contrasting stains work well with the black acrylic stem. With the grime, debris and varnish coat gone, the bowl had a natural beauty and grain that pops. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank and stem during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Davidoff pipe is quite beautiful and is a lovely billiard shaped pipe. The finish on the bowl combines various mahogany and black stains to give it depth. It is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I really like this billiard shaped pipe and it also reminds me of a Chacom pipe. This is a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.