Tag Archives: removing tooth marks

Finally a Simple Clean up – A Champ Freehand

Blog by Steve Laug

This beautifully grained freehand is stamped on the heel of the bowl CHAMP of Denmark over Larsen & Stigart. The pipe was in pretty good shape with the finish intact and just dirty. The grain on the bowl is quite nice and there are some unique swirled carvings in the briar on the right and left side of the bowl near the bottom. There is also one swirl at the top edge of the back of the bowl. These in no way detract from the beauty of the briar but actually follow the flow of the grain and add a unique touch to the bowl. The rim of the bowl was dirty with an overflow of lava on the top surface. The inner and out edges of the rim were in great shape and showed no damage. The bowl itself had a thin cake that was uneven throughout the bowl. The stem was oxidized and had some tooth chatter on the top and bottom sides near the button. There were no deep tooth marks just a light chatter. I took a close-up photo of the stamping on the bottom of the bowl and of the cake in the bowl and the tar on the bowl rim. In the back of my mind I had a vague memory of the CHAMP brand. I could not dig out the details but I knew that it was not a carver but rather some kind of distributor. I turned to Pipedia and to Pipephil’s site to do a bit of research on the brand. I found the information that was niggling at my memory. Champ of Denmark pipes were made for and distributed by Larsen & Stigart, a famous tobacconist in Copenhagen that is now closed. The warehouse had a workshop where several pipe carvers stayed. Two of the more famous of those carvers were Karl Erik Ottendahl and Soren Eric Andersen. They supplied some fancy Danish Pipes to Dunhill in London. I have included the two links to the material I found below. https://pipedia.org/wiki/Champ_of_Denmark ; http://www.pipephil.eu/logos/en/logo-c4.html

I started the clean up on the Champ by working on the rim of the pipe. I scrubbed the rim with saliva on cotton pads to remove the tars. I scraped it with a pen knife that I used for this kind of work and rescrubbed it. The oils and tars came off with little work. There was still work to do but the majority of the buildup was gone. I reamed the bowl with a Savinelli Pipe Knife to remove the crumbling cake. I scrubbed the rim harder with saliva and cotton pads and then wet sanded it with 1500-2400 grit sanding pads and was able to finish removing the last of the oils and tars.I buffed the bowl with carnauba wax and then with a clean flannel buffing pad. The buffed and shined bowl is shown in the photos below. I scrubbed out the interior of the shank and the airway in the stem with alcohol, pipe cleaners and cotton swabs. It did not take too much work to clean out the insides of the pipe.I sanded the stem with 220 grit sandpaper to remove the oxidation and tooth chatter. I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I let the oil dry. I buffed the bowl and stem with Blue Diamond on the wheel and then gave both multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine on the pipe. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is a beautiful pipe and I am glad that I finally had one that was easy to clean up. This one will be up on the rebornpipes store shortly. If you are interested let me know. Thanks for looking.

Breathing New Life into a Design by Curtis Metal Pipe

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Blog by Steve Laug

This smoking metal pipe is really Art Deco looking. It has a metal finned bowl with a pressure fit top cap holding in a briar bowl. There is a threaded connector between the bowl and the metal shank base. The connector threads into both the bowl and the shank. The shank has a pointed end cap that is frozen in place. The bowl was caked and worn. The stem had bite marks on both the top and the bottom sides near the button. The stem is a military mount that sits in a stepped down interior of the metal shank. There is a tube at the end of the airway in the shank that seems to have holes in it as the air flows through when blown into the end. The exterior of the pipe is oxidized and dull. The bottom of the shank is stamped Design by Curtis over Pat. Pend. It is a brand about which I know nothing. I took some close-up photos of the bowl and the stamping on the shank to give a better idea of what the pipe looked like when I started. I took the pipe apart to have a look at the pieces individually and see what I could learn from the way it fit together. I was unable to take the end cap off the shank and I was not willing to damage the cone shaped piece to work it free. I wanted to learn more about the pipe so I did a bit of digging on the Smoking Metal Pipes Site and found this information and pictures (http://www.smokingmetal.co.uk/pipe.php?page=52 ). The site showed a picture of another version of the pipe. It may be newer than the one that I had in hand. It was marked as a Curtis Custom-Built Pipe Model 100. It was manufactured by Curtis Industries of 1120 East 222^nd Street, Cleveland, Ohio. They were first seen around 1946. The pipe that was pictured was different in several ways. The stem was different in that it had a filter insert and a threaded tenon. My version did not have a filter system and also did not have the stinger end cap that held the filter in place. The pictures that follow come from that site. I have cropped and rearranged them to better suit the order of my blog. The brochure also comes from that site. From the Smoking Metal Site it appears that the patent was applied for 25 December 1945. It had the patent number #D143257 and the inventor is named as Howard Abrams from University Heights, Ohio. The site also showed a cut away photo of the bowl and cup.It also includes a copy of the brochure that was included with the pipe. The cover of the brochure reads The Curtis Custom-Built Pipe and three descriptors – Streamlined, Precision Built, Guaranteed. The back reads The Curtis Pipe carries a six month guarantee. The rest reads No. 52927 over Curtis Industries 1120 East 222^nd St. Cleveland, Ohio over Model 100 Patent Pending.Inside it reads A few simple ways to care for your Curtis Pipe. I typed out the contents below the picture.1. Break your pipe in slowly. For the first few smokes fill the pipe loosely and only half way then smoke the new Curtis Pipe slowly and all the way down. Don’t puff hard or fast or you may burn your tongue and may burn out the bowl as well.

2. Don’t collect too much cake, a cracked, burnt and useless bowl will result.

3. Never knock your pipe on hard surfaces since you may split the shank or break the bit. Don’t bite on the bit too hard.

4. Keep your pipe clean. Use your cleaner every few smokes and occasionally use a good fluid to cleanse it.

5. By removing the knurled cap on the pipe stem, a standard pipe filter can be used.

The Curtis Pipe, new in design is produced with a high degree of precision, designed for a cool, clean smoke. Enjoy the full smoking benefits of the pipe by following above suggestions.

Armed with this information I took the pipe apart and began to clean and restore it. I reamed the bowl with the Savinelli Pipe Knife to remove the cake and clean up the briar rim of the bowl insert. I unscrewed the bowl and the threaded connector from the bottom of the bowl. I cleaned out the connector and the airway in the bowl with alcohol, pipe cleaners and cotton swabs. I scrubbed the rim and the interior of the bowl with cotton swabs and alcohol to clean out the remaining debris in the bowl and on the rim.I scrubbed out the mortise and airway with alcohol, pipe cleaners and cotton swabs to remove the tars and residue. I heated the end cap and still could not remove it so I cleaned out the inside of the airway from the top of the shank with pipe cleaners, cotton swabs and alcohol. It was a bit of a pain to work around the tube in the shank below but I was able to remove the grime and build up in that place.I set the shank aside and worked on the stem. I cleaned it out with alcohol. There were two deep tooth marks on top and the underside of the stem. I wiped the stem surface down and filled in the dents with black super glue. I sprayed the glue with the accelerator and then sanded the repairs down with 220 grit sandpaper and a medium grit sanding stick until they matched the surface of the stem. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil. I let the oil dry. I dry sanded the aluminum barrel shank and the rim of the bowl with 4000-12000 grit micromesh pads. I buffed the stem with Blue Diamond and then buffed it with a clean flannel buffing pad. The finished pipe is shown in the photos below. It is a beautiful example of the Curtis pipe and the finished pipe is a great addition to my metal collection. Thanks for looking.

ADDENDUM

I received and email from one of the blog’s readers, Doug with some photos of the break down of the bowl system. It looks like the rim top is indeed pressure fit. Thanks for providing these photos Doug. They certainly add to our understanding of the way the bowl was designed.

Restoring my Paris Finds – A Pair of Hilson Double Ecume Sandblast Pipes

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Blog by Steve Laug

As I wrote earlier in another blog, I found these two pipes on an evening walk to dinner in the Latin Quarter of Paris (https://rebornpipes.com/2016/06/10/some-good-pipe-finds-on-a-recent-work-trip-to-europe/). The pair of Hilson pipes was stamped in block letters Hilson over Double Ecume with the word Sandblast following. The delicate canted Dublin was stamped with the shape number 5 just before the stem shank union, while the stack with the saddle stem was stamped with the shape number 95/S on the bottom of the bowl. The finish on both pipes was dirty and worn but not ruined. The bowls were meerlined and the top of the Dublin had a heavy build up of tars and cake that overflowed the bowl. The stack/billiard was less dirty but the cake overflowed onto the rim as well. The meer lining was darkened. The bowl in the Dublin had a thick cake that extended to the bottom of the bowl and reduced the size of the already petite bowl. The bowl on the stack was less thick but it nonetheless reduced the diameter of the bowl as well. The stems on both pipes had some tooth chatter and light oxidation but would easily clean up. Both stems bore a stylized capital H on the left side. As I looked at them I was glad I had picked them up for small sum of 10 Euros or slightly over 14 dollars Canadian.

I remember when I purchased them I took them back to the hotel in Paris and used a wooden coffee stirrer to scrape away some of the cake and debris in the bowls to check the meerlinings. I was hoping that they were intact all the way to the bottom of the bowl. I breathed a sigh of relief when I found that they were uncracked as far as I could see.

I was curious as to the stamping on the pipes. I have cleaned and restored quite a few Hilson pipes over the years – many of them meerschaum lined – and I do not recall seeing the Double Ecume stamping before. First I wanted to know what the name Ecume meant so I looked it up in a French/English dictionary and found that it meant Foam. Thus the pipe name was Hilson Double Foam. I liked the French far better! It sounded more elegant. I used Google and found out that the pipes were made when Hilson was still a Belgian Company. This dates them as pre 1980 as the company was then purchased by Gubbels in Holland. I checked on Pipedia and found an advertisement for Hilson Elan pipes. The sandblast looks like the one on my Ecume pipes. The interesting thing that came from this Wally Frank Catalogue advertisement was the description of the tube in the shank. It is described as Hilson’s special tubular dry smoking condenser. You can see a line drawing of that in the photo below marked as FIG. A (circled in red in the photo below).From that link I checked out Chris Keene’s Pipe pages site for more information and found the following catalogue page. http://pipepages.com/2wf14.htm. Even thought the advertising page is for Hilson Fantasia Pipes it confirmed several facts for me that I had not previously known. First was that the meerschaum lined bowl was cut from block meerschaum and not a pressed meerschaum. That is probably why it had survived intact through the years. Second, that all Hilson Belgian pipes had the condenser tube in the shank. I also found a page from an Iwan Ries Catalogue from 1962 that showed meerschaum lined briar pipes. Sadly I could not view the page as the link was not functional.I carefully reamed out the cake in both pipes with the Savinelli Pipe Knife to take it back to the meerschaum lining. I did not want to gouge or chip the meerlining so I proceeded with caution. I sanded the interior of the bowl with a piece of 229 grit sandpaper around the cutting head of the PipeNet pipe reaming tool to take out all of the cake in the bowls. Once I cleaned the bowls I decided to top the two pipes to remove the build up on the rim surfaces. Since both pipes appeared to have smooth rims topping them would not damage the original look of the pipe and would allow me to smooth out the top of the meerschaum bowl insert. I topped both bowls on 220 grit sandpaper on the topping board.When I finished topping them the meerschaum was clean the surface of the rim was smooth.I sanded the rims with 1500-2400 grit micromesh sanding pads to remove the scratches left behind by topping the bowls. The polished rims looked really smooth and ready to be stained. I stained the rim of the briar outer bowl with a dark brown stain pen and a Sharpie black permanent marking pen to get the dark brown colour of the bowl.I scrubbed out the inside of the stem and the shank of the pipes with alcohol, pipe cleaners and cotton swabs. There was a lot of grime in both pipes. The condenser tubes on both were coated with tars and oils that I removed with 0000 steel wool. I had to reshape the open end of the tube in the Dublin stem as someone had tried to remove it with pliers. It was crushed and there were some marks from the jaws of the pliers. I reshaped it with an ice pick inserted and heated the tube with a lighter. I was able to bring it back to round. I was also able with the heating to remove both tube inserts and clean the stems before putting them back in place. I scrubbed the briar with a tooth brush and Murphy’s Oil Soap and rinsed them with tap water. I dried them off and both bowls were clean.I sanded the tooth marks and chatter on the stems with 220 and 380 grit sandpaper and a medium grit sanding stick. I was able to remove all of the marks. I wet sanded the stems with 1500-2400 grit micromesh sanding pads and rubbed them down with Obsidian Oil. I dry sanded the stems with 3200-4000 grit pads and gave them another coat of oil. I finished sanding them with 6000-12000 grit pads and gave them a final coat of Obsidian Oil and let them dry. I buffed the stems with Blue Diamond on the wheel and gave them both multiple coats of carnauba wax. I hand waxed the bowls with Conservator’s Wax and a shoe brush. I hand buffed both the bowls and stems with a microfibre cloth to add depth to the shine. The finished pair of Hilsons is shown in the photos below. They are a beautiful set of pipes and serve as a reminder of my recent Paris trip. Thanks for looking.

A Mystery Bent Apple Pipe Turned out to be an Oldenkott

This one was just plain ugly it was such a mess

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Blog by Steve Laug

When my brother sent me the link for this one and I scrolled through the pictures the seller included, I almost said to pass on it. It was such a mess that the ugliness made me not want to even deal with this one. But there was something challenging about the pipe and through the gunk it looked like it might have some interesting grain. I know in the early days of my estate buying on EBay I did not pay attention to the measurements on the pipe. I figured it would be a moderately sized Banker or Author with an oval shank. I also ignored the brand stamping on the pipe. It read La Strada Forte on the top of the shank which also should have been a bit of a giveaway. Even the photos below that the seller included of the pipe in a rest should have been a clue. But I missed the clue because I was blown away by the sheer disaster of the pipe. As you look at it below try to catalogue the issues that you see. Let me tell you what, no matter how much I prepared myself by cataloging the issues I saw in the pictures they in no way captured the reality of the mess this pipe was in. It was actually quite unbelievable. First off, I should have read the measurements. This pipe was huge. The length was average really, at 5 ½ inches long. The width of the shank was a bit bigger at 1 1/8 inches wide. The diameter of the bowl exterior was 2 1/8 inches. The chamber appeared to be an inch in diameter but the cake in it reduced it to about ¾ inch. The cake was thick and it was hard. It overflowed onto the top of the bowl and part way down the sides. The inner edge of the rim looked like someone had hacked at it with a knife so underneath the thick cake I could see the chop marks of the knife in the edges of the bowl. The finish was more than shot – it was gone and in its place was thick oily grime ground into the briar. The stamping was black with the oils. It was thick enough that the grime was flaking off on the bottom of the bowl. The stamping was readable and said LA STRADA over FORTE on the top side. On the underside was the shape number 538 and next to the shank stem junction was stamped Italy. The stem was not only oxidized but really worn. The top edge of the button was almost flattened and there were tooth marks in the top of the stem. The underside was another story – there was a chunk of vulcanite missing and the button was gone. The airway was collapsed and the inside surface was gouged with file marks. This poor pipe was looking pretty desperate and I thought about cannibalizing it for briar and parts.Then I looked at the briar through the grime. The bottom of the bowl had some really nice grain – a few fills popping through – but still really nice. The sides of the bowl also had some promise under the grime. And, I liked the shape of the pipe even though it was a war club. Maybe…just maybe…I took a close-up photo of the top of the bowl and the cake inside. I still shake my head when I see the state of the bowl and the damage to the inner rim. It was really in bad shape. Just look at the hack job that had been done to that inner edge.I also took a couple of close-up photos of the stem to show the extent of damage that had been done to it as well. It was in very rough shape.I reamed the bowl with a PipNet reamer starting with the smallest cutting head to clean up the walls of the bowl slowly. I worked through all four reaming heads ending with the largest one. I used the Savinelli Pipe Knife to do some clean up to the edges and try to smooth out some of the rim damage. Between the largest PipNet cutting head and the pipe knife I was able to do a lot of redeeming work on the inner edge of the rim.I topped the bowl on the topping board to remove the damaged finish and to reduce the damage to the inner edge of the rim.I scrubbed the surface of the briar with acetone on cotton pads to remove the dirt and grime in the grain as well as the oils. It was amazing how much grit came off the bowl. Once the surface was clean I worked on the inner rim. I used a folded piece of 220 grit sandpaper to bevel the edge inward and clean up the cuts and nicks in the edge. I did not take a picture at this point but you will see the cleaned up rim in the pictures that follow the work on the stem.

I set the bowl aside to work on the stem. To take care of the damaged stem I made a wedge out of cardboard and covered it with clear strapping tape so that the super glue mixture I was going to use would not stick to it. I wanted it thick enough to leave an airway/slot in the stem. I mixed up a paste of charcoal powder and black super glue. The glue has a slow drying time so I was able to mix a thick paste with the combination. I used a dental pick and spatula to put the mixture in place on the top and the bottom of the stem and build up the area that would become the button on the top side and the repair and button on the underside. I also built up a slope on the stem underside to give me a bit more thickness over the airway. At this point I sprayed the repair with an accelerator to harden the surface of the glue. I set it aside to let the glue repair cure/harden.Once the repair had hardened I used the sanding drum on the Dremel to smooth out the repair. I would still need to sand it by hand but the Dremel took a lot of the heavy spots out of the mix and also allowed me to rough shape the button.The next photos show the repairs after a lot of filing and sanding. The shape is very clear and distinct. The repair is rock solid. You can also see the inner rim bevel on the rim of the bowl in the first photo.The slot was really tight in the button. It was partially closed off and need to be reopened. I used different shaped needle files to open the slot and to reshape it. I also reshaped the button with the needle files. The three photos below show the development of the slot and the button.I reshaped the button edges with needle files and reshaped the taper of the stem from the saddle to the button. I sanded it with 220 grit sandpaper to blend it into the surface of the vulcanite stem. The photos show the progression in the shaping. There is still a lot of sanding to do to finish the shaping and polishing of the stem but I set it aside and worked on the bowl for a while. I cleaned out the inside of the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol. It took a lot of scrubbing to clean out the airway and mortise.I heated the briar with a blow dryer and then stained it with a dark brown aniline stain mixed 50% with isopropyl. I used a black Sharpie to darken the fills on the bowl and shank then applied the stain with a cotton swab and flamed it with a lighter to set it in the grain.I wiped the bowl down with alcohol cotton pads to blend the stain and to make it more transparent. The photos below show the bowl after the wipe down. The scrubbed bowl looks quite a bit lighter but once it is waxed it will darken again. I wet sanded the stem with 1500-2400 micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil and let it dry. (The photos below show both sides of the stem with each set of micromesh pads.) I buffed the pipe with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to polish the wax. I buffed it by hand with a microfibre cloth to add depth to the shine. I am pleased with the overall look of the pipe and considering what it was like when I first looked at it the improvement is vast. The stem repair is quite extensive. It has cured and is hard now and I am curious as to how it will hold up over time. The pipe looks good and should have a long life ahead of it. Thanks for looking.

What grain under the Candy Apple Red Paint –- A Television Churchwarden

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Blog by Steve Laug

This Churchwarden is stamped Television on the left side of the shank and Imported Briar over Italy on the right side. From two earlier Television pipes I had restored and restemmed I remembered that Jose Manuel Lopes – Pipes Artisans and Trademarks had helped me identify the original manufacturer. Here is what Lopes says: The brand was sold by A. Grunfield Co. and was produced by Gasparini. They were known to be an English brand with long stems. I have written more about the brand at the following links: https://rebornpipes.com/2014/08/04/restoring-and-restemming-the-first-of-two-television-pipes-a-pot/
https://rebornpipes.com/2014/08/05/restoring-and-restemming-a-second-television-pipe-a-prince/

I took some photos of the pipe before I started working on it. The pipe was in decent shape – no dings or burn marks on the bowl. I just have never really liked candy apple red pipes. This was no exception, as it was almost a painted surface. The combination of a very opaque stain and a urethane topcoat left the bowl looking almost plastic. The rim was dirty and had some lava on it so I knew that in removing that I would not be able to keep the thick red coat on the rim so it would look different from the rest of the bowl. The bowl had a light cake inside. The stem was oxidized and had light tooth chatter near the button on the top and the bottom sides. Through the opaque stain and the urethane coat I could see some interesting grain on the pipe. I also was well aware that this kind of heavy stain and topcoat often hid a multitude of fills.I reamed the bowl with the Savinelli Pipe Knife to scrape out the light cake.I weighed my next move with fear and trepidation wiped down the bowl with acetone to see if I could dent the urethane coat. No such luck with that. I sanded the bowl with a medium grit sanding block and in some spots with 220 grit sandpaper. The finish was hard as rock and it took quite a while to remove the finish. The urethane and the stain coat came off together. It was almost as if it was not in the grain but rather sat on top. I wiped it down with acetone on cotton pads. The results of stripping the bowl can be seen in the next photos. To my amazement the number of fills was not as bad as I expected. There were actually two – yes just two. Now the bad news was that they were both larger than the average ones I deal with. The first was on the front of the bowl and was centered over the two rings around the bowl. The second was on the back side of the cap. The front one was visible but I could live with it. The putty was brown and was tight and smooth. The one on the back was well blended into the grain on the bowl. It too was tight. I would not need to pick them out and repair them. I cleaned out the shank and airways in the bowl and stem with pipe cleaners, cotton swabs and alcohol. It was actually quite clean.I buffed the bowl with red Tripoli on the wheel and was able to remove some of the stubborn paint/stain spots on the bowl cap and the shank. I then gave the bowl a light rub down with olive oil to get a feel for the grain on the pipe. You can see from the photos below that the mix of grain is quite stunning. The right side of the bowl has some tight birdseye. The rest of the bowl is a mix of grains. I gave the bowl several coats of medium cherry Danish Oil to raise the level of red from the briar. I let it dry and buffed it between coats. I gave it a final coat and let it dry while I worked on the stem. When the stain coat was dry I buffed the pipe with a coat of carnauba wax. I worked on the stem. I sanded it with 220 grit sandpaper to remove the light oxidation and tooth chatter and then with a medium grit sanding sponge to smooth out the scratches. I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I gave it a coat of Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil. I set it aside to dry. I buffed the stem with Blue Diamond to finish the polishing. I gave the bowl and the stem several coats of carnauba wax. I buffed it with a clean buffing pad and then hand buffed it with a microfibre cloth to add depth to the shine. The finished pipe is shown in the photos below. I like the transparent stain on this one far better than the heavy urethane coated pipe I started with. The pipe is going with me to Bulgaria on an upcoming trip I am making there. The pipe man in Sofia is looking forward to adding this to his collection. Thanks for looking.

I love the odd and unusual – Restoring a Jima

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Blog by Steve Laug

My brother picked this one up on eBay for me and as I had never seen one or worked on it I was quite excited to see what it was like. For some reason I love the odd and unusual attempts at the cooler, drier smoke and this one fits that category – or at least it did when I saw it.

I brought it to the work table this evening after work and tried to figure out how to take it apart. Rather than break it I took photos before I did any research and also used my lens to read the imprint on the underside of the stem and on the tube in the centre of the shank. The shank tube was easy as it read JIMA on the top and the bottom sides. The topside of the stem also read JIMA in gold stamping. It was the underside that was a bit harder to decipher.

Here is what I read: running along the middle of the stem centered between the button and the rest of the stamping is the number 95295. I have no idea what that means but perhaps it has something to do with the colour of the pipe. Then in upper case letters, stamped near the shank/stem junction in a stack are the words: Breveté France over & Etranger over Modèle Deposé over Made in France. The stem is clearly plastic. The edges of the stem are not tapered from the top and bottom surfaces but are squared off. The button is comfortable and not too thick and the slot is wide open and takes a fluffy pipe cleaner.

There is a larger tube in the center of the shank between the metal supports of the shank that has ridges and is capped on both ends. I did not want to damage it so I left it alone until I did a bit of research to learn how to take it apart. The exterior bowl is a plastic cup with a metal ring on the top that holds in what appears to be a clay bowl. The bowl is quite clean with no cake or tars. The airway enters the bowl at the bottom side back in line with the tube on the exterior. The ring on the top is gold coloured metal. The underside of the plastic bowl has five holes arranged like the number five on a dice. I took some photos of the pipe to shows what I have been describing above. The condition of the pipe was quite good – dirty but really in decent shape. There was some slight tooth chatter on the top and bottom sides of the stem near the button. I took some close up photos of the bowl and the stamping on the stem to illustrate what I was seeing. With the description of the pipe and its condition completed above it was time to do a bit of research to see if I could learn about the pipe and also about how to take it apart. I came upon a wealth of information on Pipedia. The advertisement above and the text of the article have been included for ease of access. I thank Pipedia for the information and would encourage you to follow the link https://pipedia.org/wiki/Jima to see the amazing photos of a pipe exactly like the one I am working on. Here is the article:

An innovative system pipe, the “Jima” (for export also known under the name “Garland” and to a lesser extent in the Netherlands) was a pipe with a silver-plated or gold-plated steel metal frame, connecting a plastic mouthpiece to a plastic outer shell that housed the pipe bowl. This plastic pipe came in a few different colors, black and ivory being the most popular and later various mottled pastel shades showing depressing sales.

While the housing was made of hard plastic, the bowl proper was made of pressed white clay which has been mistaken for meerschaum or sepiolite. The bowl was made detachable by using a screw in fitting which could be loosened or tightened using an Allen key. The fittings on both the bowl and evaporator (stinger) used a plastic compression gasket to keep tar and moisture from seeping out and air from leaking in.

The “Jima” was equipped with an innovative filter design previously unemployed which made it an unforgettable part of the system pipe revolution that began in 1880 with the increasing popularity of new, moist aromatic tobaccos. In the “Jima” was found a filter which was made of spiral wound (sometimes double wound) “electrostatic” metal wire dubbed the “filtres serpentins helicoidaux”. It was said that the electrostatic properties of this filter caused the tars and residues to cling more readily to the filter medium. It is more likely that the extreme turbulence produced by this system caused particles of tar to fall and moisture to condensate as the smoke cooled rapidly. In this instance the evaporator worked to great effect relative to the amount of tar and moisture which accumulated in the stem.

To access the filter, the stem (plastic and in other iterations metal) can be unscrewed, by use of a spring system, or simply slid back, tilted downward and finally pulled off. In nearly every instance the words “Breveté France & Etranger” or “Modèle Deposé Made in France” can be found on the underside of the mouthpiece near the stem.

French brand created in the 1960s by Mayeux, which had a very modern look. This modern look was emphasized by the manufacturer in the promotion material. The slogan speaks of “la pipe de l’an 2000” or “The pipe of the year 2000”. The factory was sold to Chapel Frés, which became part of the Berrod-Regad group in 1987. The Jima pipe is no longer made.

I also found several photos of the pipe. The first one comes from the Smoking Metal website (which is a huge resource for information on metal pipes and those made of alternative materials). Here is the link: http://www.smokingmetal.co.uk/pipe.php?page=159. It shows the pipe taken apart so with instructions above and the photo I could had an idea of what I was working toward as I took it apart.I found the second photo of the pipe when I googled pictures of the JIMA pipe. The filter and tube are different but I can see that the threaded insert in the outer bowl the shape of the inner bowl are like. The fitting is shown on the right side of the photo the second item down. Once that fitting was removed the inner bowl lining could be removed. In both photos you can also see the unique filter material that was inside of the centre tube. The bowl to me is truly an odd looking piece with its fins and shape.After reading the above material and studying the photos I was able to take the inner tube out of the shank. I slid it backwards and dropped it down between the two arms. The filter in this pipe was like that in the first photo above – almost a coiled spring. I decided not to take out the insert on the plastic outer bowl but to clean it while it was in place. If I chose to do so I could remove it with an Allen Key later.I worked on each section of the pipe separately. I cleaned out the centre tube with cotton swabs and alcohol until it was shiny on the inside. It was amazing how much tar and oil lined the interior of the tube.I scrubbed the plastic compression gaskets on both the bowl and the stem side of the pipe with cotton swabs and alcohol. They had some tars and oils on them. I cleaned out the airway into the bowl with pipe cleaners and cotton swabs. Looking through the holes in the bottom of the plastic outer bowl I could see that the inside was quite clean. I cleaned out the airway in the mouthpiece with pipe cleaners and alcohol. The tube coming out of the stem end had the airway entrance on top of the tube rather than in the end. It is an interesting contraption. The double spiral wound “electrostatic” metal wire filter, also called the “filtres serpentins helicoidaux” was oily and dirty. I cleaned the interior and the exterior with pipe cleaners and cotton swabs and alcohol. I spread apart the coils and used a brass bristle brush to scrub the wires until they were clean. I scrubbed the exterior of the plastic bowl with alcohol and cotton swabs and pads. I sanded the bowl sides and the stem with 1500-2400 grit micromesh sanding pads to bring back the shine and remove the scratches in the plastic. I gave the stem and bowl a coating of Obsidian Oil and then sanded it with 3200-4000 grit pads. I gave it a second coat of oil (I know that it is not absorbed into the plastic but the stem is an odd mixture of rubber and plastic and the oil works). I sanded it with 6000-12000 grit pads and gave it a final rub down with the oil. I put several coats of Conservator’s Wax on the pipe and hand buffed it with a shoe brush and a microfibre cloth. The finished pipe is shown below. It is a unique pipe that is a mixture of system pipe and clay pipe – it should be a unique smoking experience. Thanks for looking.

Breathing New Life into a Jobey Stromboli 500 Bent Sitter

3 Replies

Blog by Steve Laug

It’s funny how some brands escape my attention. I cannot explain it or give some rationale for not being interested in Jobey pipes. But I know that until my brother, Jeff started picking them up because he liked the looks of them they did not appear much on my radar. I know that a few years back I picked up a Stromboli ¼ bent author because I liked the look of the rustication but that was the long and short of my interest. Now since my brother has been buying pipes more of them are crossing my work table and I am gaining a new appreciation for them.

In the case of this pipe, I know that the blue stem on this Stromboli is what caught my brother’s eye. It is a gorgeous shade of blue that stands in stark contrast to the dark deep rustication of the bowl and shank of the pipe. He sent me the link to the eBay sale and I too took an interest in the stem and the shape. From the photos I could see that the finish on this pipe was in decent shape overall. There was some wear on the rim. It appeared that some of the finish had chipped off and there were some worn spots on the front and the back outer edges of the bowl. The cake was uneven (varying thicknesses from the photos) in the bowl and an overflow of lava on the rim top and edges. The stem had some stains or dark substance on the grooves of the turned portions. The pipe is stamped on the smooth bottom of the sitter bowl with the words Jobey over Stromboli and the number 500. The stem also has some wear and tooth marks on and in front of the button on the top and bottom sides. All in all, I was looking forward to receiving this pipe and seeing what I could make of it. I have included the seller’s pictures below to show some of the issues that I mentioned above. When the pipe arrived it looked precisely as the pictures had shown it. The dirty finish was a little worse than the photos showed. There was more grime in the grooves of the rustication. The stamping on the bottom of the bowl had a wax buildup in it that made it appeared blurred and double stamped. The stem was also a bit more of a mess than I had originally thought. The brown areas around the grooves and lines on the stem were actually thick and hard and did not come off by scraping. I am not sure what the substance was but it seemed to be stubbornly permanent. There were also tooth marks on stem on both the top and the underside of the stem near the button. The top of the button was also worn down on the inner sharp edge. The slot was almost closed off with grime and debris. The stem was loose and easily fell of the Jobey Link in the mortise. I took some photos of the pipe before I started working on it. I took a close-up photo of the rim and also the bottom of the bowl to show the stamping. The rim was dirty with tars and oil and some lava in the grooves. The bowl had a light cake remaining even after I had field reamed it when I was visiting in Idaho. The stamping on the bottom of the bowl is visible in the second photo. It had wax and grime in the grooves so it looked almost blurred and out of focus. I removed the stem from the Jobey Link and then used a flat blade screw driver to turn the link out of the shank of the pipe. I took a photo of the parts of the pipe to show the size and shape of the link. (You can also see the brown buildup on the grooves and ridges of the stem).I scrubbed the rustication with Murphy’s Oil Soap and a tooth brush to remove the grime from the deep grooves. I also used a brass bristle brush to scrub the rim and the grooves there. The bristles of the brass brush easily removed the tars and lava from the rim surfaces. Once the bowl was scrubbed I rinsed it under warm running water to remove the soap and grime and then dried it on a soft towel. I used a dark brown stain pen to touch up the worn areas on the outside edge of the rim and the top surface as well. The dark brown perfectly matched the stain on the rest of the bowl. With the link removed from the shank I was able to clean out the mortise with alcohol, pipe cleaners and cotton swabs. I worked on the threads as well to remove the buildup on them. I clean out the airway on the stem with pipe cleaners and alcohol and picked the slot clean with a dental pick. I used a pipe cleaner to also clean out the airway in the link. With the inside of the stem clean the link fit snugly in place and the stem was no longer loose. With the inside of the stem clean it was time to work on the rock hard substance on the grooves of the turned stem. The substance was impermeable to alcohol and was also on the flat diamond sides of the saddle portion of the stem. I wrapped a metal tube that was approximately the same diameter as the grooves with 220 grit sandpaper and worked on cleaning out the grooves and an emery board to sand the flat surfaces. I used a needle file to redefine the edges of the button on both sides of the stem and to also smooth out the tooth chatter and marks. I sanded the stem at the button and grooves with 150, 280, 320, 400 and 600 grit wet dry sandpaper to smooth out the scratches left behind by the 220 grit sandpaper. I took photos of all sides of the stem to show how well the sanding removed the hard substance on the stem in the affected areas. I cleaned out the stamping with a dental pick and then used a black Sharpie Pen to colour in the text of the stamping. I buffed the bowl bottom lightly on the buffer to blend the black pen into the rest of the bowl bottom. I turned the link back into the shank and gave the bowl a light coat of Conservator’s Wax. I buffed it with a shoe brush to raise the shine. I did a final scrape of the interior of the bowl with a Savinelli Pipe Knife to remove the remaining cake on the bowl walls.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then wiped down the stem with a clean cloth to remove the dust. I dry sanded the stem with 3200-12000 grit pads to continue to polish and shine the stem.

I lightly buffed the stem with Blue Diamond on the buffing wheel. It is important with Lucite to keep a light touch as you move the stem against the wheel as you can easily melt the stem and make more work for yourself. I hand gave the stem several coats of carnauba and buffed it with a clean buff. I brought the pipe back to the work table and buffed the bowl with the shoe brush and also with a microfibre cloth. The finished pipe is shown in the photos below. It is a beauty. I love the contrast between the dark brown/black of the craggy rustication and the smooth deep, royal blue of the stem. Thanks for looking.

A fun pipe to restore – a Straight Grain Algerian Briar Horn

4 Replies

Blog by Steve Laug

There has always been something intriguing to me about horn shaped pipes. This old timer is stamped on the left side of the shank with the words Straight Grain in script with a swirled underline. On the right side it is stamped Algerian Briar also in script. The finish was dark and dirty with a lot of grime ground into the bowl sides. The stamping was readable but faint in the middle on both sides of the shank. The rim was rounded and covered with a thick coat of tar and lava. There was a light cake in the bowl as I had field reamed it when I was in Idaho with my brother. He picked this old timer out on eBay and he did a good job picking it. The stem had some interesting oxidation – a thick brown on the top of the stem and little on the underside. There was a about an inch of calcification on the surface of the underside near the button. The top of the stem had tooth marks that were sanded out and the surface had a slight ripple. The button edges were no longer distinct and sharp but had been dented and worn down. The slot on the button was clogged with debris. The overall look of the pipe was pleasing and the shank and stem were thick at the middle. I scrubbed out the inside of the mortise and shank with pipe cleaners, cotton swabs and alcohol.I reamed out the remaining cake in the bowl with a Savinelli Pipe Knife and took it back to bare wood. I scrubbed the bowl with acetone to remove the finish and the grime. There was some really nice straight grain on the bowl sides, back and front as well as some nice birdseye on the bottom and on the rim. I scrubbed the rim with acetone on cotton pads as well I sanded it with 220 grit sandpaper and 1500 grit micromesh sanding pads to remove the lava on the rounded/crowned rim. I sanded the bowl with micromesh sanding pads to smooth out the finish and remove the fine scratches that were present in the finish. I sanded the stem with 220 grit sandpaper to remove the oxidation on the top side of the stem and to smooth out the tooth marks on the top side near the button. The stinger was stuck in the tenon so I heated the metal stinger with a lighter to loosen the gunk that held it in place. I wrapped it with a cotton pad and pulled it with some pliers. I cleaned out the airway in the stem with pipe cleaners and alcohol. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, gave it another coat of oil and then finished sanding with 6000-12000 grit pads. I gave it a final coat of oil and let it dry. I buffed the pipe with Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth to add depth to the shine. The finished pipe is shown in the photos below. I really like the way it came out. The carver followed the grain exceptionally well as the straight grain flows with the shape of the bowl. Thanks for looking.

Gotta Love this Sandblast on the Ehrlich Diamond Shank Bent Billiard

10 Replies

Blog by Steve Laug

When I saw this Ehrlich Sandblast Diamond Shank bent Billiard I was immediately drawn to the cragginess of the blast on the bowl. The deep lines and grooves of the blast that go all around the bowl are really nicely done. The ridges and grooves flow with the cut of the pipe and give it a distinctive flare that I was taken by. The finish was worn but in decent shape in the EBay photos but it still looked good. When I picked up the pipe from my brother on an April visit I could not wait to work on it. I took these photos to show the state of the pipe when I received it. The finish was worn and dirty – lots of grime in the deep grooves. The rim was pretty clean. I field reamed it when I was at my brothers and took back the cake that was there to bare briar. The shank had a smooth portion on the left underside where the EHRLICH stamp resides. I have no idea how to tell the age of their pipes as all the ones I have had over the years have had the same stamping. Some added a second line – Supreme, etc. – but this one only had Ehrlich. The band on the shank end is stamped Sterling. It was obviously put on the shank after the blast and was a shop cosmetic addition. It does not hide any cracks in the shank. The stem was oxidized and had some serious bite marks on the underside that would need to be addressed. I liked the shortness of the stem as it gave the pipe a compact look that worked with this pipe. I took some close-up photos of the rim and the stem to show their condition. The rim had no buildup or tars on it. The thin edges were lightly grooved – almost looked like the pipe maker had rusticated the rim to match the look of the bowl rather than risk sandblasting it. The stem was another story. The top side had lots of small dents that looked like they had been buffed out and the result was a wavy top surface. The underside had deep bite marks and tooth indentations that amazingly did not break through the surface and leave holes. I think that the thickness of the stem prevented the bite marks from going through to the airway. The sharp edge of the button and the top and bottom surfaces were pretty much obliterated by the “chomper” who had previously owned this pipe. I cleaned out the deep tooth marks on the stem with alcohol and cotton swabs. I removed the debris in the pits and grooves with a dental pick. I dried off the stem and then filled the bite marks with black super glue. I built up the button and filled in the sharp groove. I would need to recut that once the glue had cured. I laid the stem aside to let the glue harden.I scrubbed the grooves and ridges of the bowl and shank with a tooth brush and Murphy’s Oil Soap. I rinsed the bowl under running water and dried it off. The scrubbing had done a great job removing all of the grit and grime in the ridges and grooves of the sandblast. While the stem repair cured I worked on the bowl. I wiped it down to remove any remaining dust and then put a large cork in the bowl so that I could hold on to it while staining the bowl. I used a dark brown aniline stain that had been thinned to 50% with isopropyl alcohol to restain the bowl. I flamed it to set the stain in the blast. I wiped down the bowl with alcohol on cotton pads to make it a bit more transparent and allow the dark black in the grooves to show through. I hand buffed the bowl with a shoe brush to get a bit of a shine on the briar.With the externals pretty well cleaned up and restored I addressed the internals of the bowl and shank. I cleaned out the mortise and shank with pipe cleaners, cotton swabs and alcohol. To my surprise there was not much tobacco debris or oil in the shank. What came out with the cleaning was the original brown stain. Evidently the bowl had been dipped in stain. The amount of stain that came out on the pipe cleaners and cotton swabs was amazing. You can see it in the photo below. I scrubbed it until it was clean and I could see bare briar on the sides of the mortise.I sprayed the stem repair with some accelerator to harden the super glue more quickly. I decided to use it this time. I usually let the repair cure over night, but this time I was a bit impatient. When the glue was hard to the touch I used a series of flat needle files to begin flattening the repair and shaping the sharp edge of the button on both sides of the stem. With the button edges cleaned up and the slot opened slightly with the files I sanded the stem surface with 180 and 220 grit sandpaper to smooth out the repairs and minimize the file marks in the vulcanite. I wet sanded both sides of the stem with 1500-2400 grit micromesh sanding pads to blend in the repair on the underside. I rubbed it down with a coat of Obsidian Oil. I dry sanded both sides with 3200-4000 grit sanding pads to further blend in the patch on the underside. By this point it was beginning to disappear into the shine of the stem. I gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil and let it sit until the oil was dry. I buffed the stem with Blue Diamond and lightly touched the blast with the polish. Too heavy a touch and the grooves fill in with the polishing compound so it is critical to have a very light touch. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I sparingly applied some Conservator’s Wax to the bowl and hand buffed it with a shoe brush and with a clean buffing pad. I finished by hand buffing the pipe with a microfibre cloth to give depth to the shine. The finished pipe is shown in the photos below. I really like the way the stain turned out and I am pleased with the repair to the stem. Thanks for looking.