Tag Archives: removing oxidation

Didn’t Break a Sweat Cleaning this London Briar Brandy


Blog by Steve Laug

My brother sent me this nice brandy shaped pipe. It has a Lucite stem that is a swirled black and olive or brown depending on the light. The bowl was in good shape with a light cake and some rim lava. There was a scratch on the left top of the rim top. The finish had a coat of varnish over the briar and it was cloudy and dirty. The stem had some tooth chatter and was dull. Otherwise the pipe was in very good shape. The only stamping on it is LONDON BRIAR on the right side of the shank.

I had not seen the stamping London Briars before so I did some hunting on the web for the brand and found that the brand was made by/for Gauntleys of Nottingham. They sold new for £31.95 Here is the link to their site: https://cigars.gauntleys.com/uk/offer/gauntleys-london-briar-pipes

I quote directly from the site:
Gauntleys London Briar Pipes – Our London Briar pipes have become very popular since we introduced them just a few months ago. Each is made from selected second briar blocks from one of the country’s largest and most respected pipe makers.

If the briar was flawless these pipes would sell for over £250. These are from briar with small flaws in the grain or needing small amounts of filler so are great value. The briar is some of the finest in the world and can be up to 80 years old.

Each pipe is hand made in a range of classic English shapes and comes in a number of finishes from Smooth Brown to Black (Shell Briar) Sandblasted.

If you are looking for a first pipe or something to use around the house or garden the Gauntleys London Briars are very affordable and smoke like an entry level premium briar. Each pipe comes boxed with a silk bag.

Here is the state of the pipe when I brought it to the worktable today. There is not a fill or a flaw that I can find in the briar. It is a light weight and clean pipe.Gaunt1 I took a close up photo of the rim top to show the build up and scratches.Gaunt2 I scrubbed the bowl with acetone on cotton pads to remove the varnish coat. There was some nice grain under the varnish coat.Gaunt3

Gaunt4 I lightly topped the bowl to remove the scratches and the lava.Gaunt5 The cake was uneven so I reamed it back to the briar to facilitate the building of an even cake.Gaunt6

Gaunt7 I cleaned out the shank, mortise and airway with alcohol, pipe cleaners and cotton swabs until the pipe cleaners and cotton swabs came out clean. I scrubbed out the airway and the slot in the stem at the same time.Gaunt8

Gaunt9 I used a light brown stain pen to stain the rim to match the bowl.Gaunt10 I sanded the stem with 1500-2400 grit micromesh sanding pads and then wiped it down. I continued to sand it with 3200-12000 grit micromesh to polish it.Gaunt11

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Gaunt13 I buffed the pipe and stem with Blue Diamond on the wheel and then gave them multiple coats of carnauba wax. I buffed it with a clean flannel buff and then hand buffed it with a microfiber cloth. The finished pipe is shown in the photos below.Gaunt14

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A Sparkling Metallic Dr. Grabow Viking with Three Bowls


Blog by Steve Laug

This older Dr. Grabow Viking came to me as a gift from a Facebook friend. He gave it to me along with some other pipes for me to enjoy restoring. This one is stamped next to the heel of the metal base – Viking Pat. Pend. The metal is sparkling metallic silver. It has flecks throughout the paint that make it sparkle and shine. When it came it was together in a plastic sandwich bag. The base unit was tired and dirty. The bowl on the base was caked with an over flow of lava onto the rim. The other two bowls had been reamed and cleaned. The finishes on all three were dirty and dull. The rims on all three bowls show damage from burns or being knocked out on a hard surface. When I removed the bowl the interior of the base was caked with the thick lacquer of the juices of tobacco as it burns. It looked to me like it had not been cleaned in a long time and the black thick oils had hardened like rock in the base. The airway was clogged with debris. The stem had collapsed from being bitten on. The tooth marks were deep but did not go through into the airway. The sharp edge of the button was worn almost smooth. I was not able to push a pipe cleaner through the airway from the button or from the airway in the bottom of the base.

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I took a few close-up photos. The first shows the inside of the base and the build up there. The second and third show the bite marks on the stem. The second photo shows the top of the stem and the bite mark on that surface, though not looking bad in the photo, collapsed the airway and made it impossible for a pipe cleaner to pass through. The fourth photo below shows the stamping on the bottom of the base.G4G5G6G7

I scrubbed out the inside of the base with pipe cleaners, cotton swabs and alcohol. I also used a brass bristle brush. I opened the slot and airway in the stem with a flat needle file. I inserted the needle file and pushed the indentation on the top of the stem upward to clear the airway. It took a lot of fiddling with the file to open the slot completely. I cleaned the airway and stem with pipe cleaners and alcohol.

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I repaired the tooth marks with black super glue and set the pipe aside for the evening to allow the glue to cure. I have not had good luck with this kind of fill using the accelerator as it tends to cause air bubbles in the dried glue.

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I reamed the cake in the one bowl with a Pipnet reamer and took the cake back to bare briar.

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In the morning I sanded the repairs on the stem with 220 grit sandpaper to smooth the surface of the repair and blend it with the stem. I used a needle file to sharpen the edges on the button.

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Once I had the surface smooth I sanded the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and then rubbed it down with Obsidian Oil. I dry sanded the stem with 3200-4000 grit pads and gave it another coat of oil. I finished dry sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside to dry.

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With the base finished I set it aside and turned my attention to the bowls. I topped all three bowls on the topping board. The short bowl that I reamed had some dents and rim damage. The other two had burn marks and rounded edges that needed to be cleaned up.

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I wiped the bowls down with acetone on cotton pads to remove the finish and the grime.

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I stained all three rims with the light brown stain pen for the first coat. I then gave all three bowls several coats of Cherry stain Danish Oil and buffed them to a shine.

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I finished the restoration by buffing the bowls with Blue Diamond and then giving the bowls and the stem several coats of carnauba wax. I buffed the whole pipe with a clean buff and then with a microfibre cloth to raise the shine. The finished pipe is shown in the photos below. Each photo shows a different angle and includes the base with all of the bowls in place.

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Putting the Rusticated Rim back on a Savinelli Capri 121 Pot


Blog by Steve Laug

One of the gift pipes received from a friend when I repaired his pipe was a beautiful little Savinelli Capri 121 Pot. I love the finish on the Capris. There is something about the rusticated finish that adds a tactile dimension to the pipe that I thoroughly appreciate. This pipe was no exception. The finish on the bowl was in excellent condition though at some point in its life it had been topped. The typical rustication on the rim surface had been sanded smooth and the rim had been stained with a reddish brown stain. The internals of the pipe were very clean. The bowl had been reamed and the airway in the mortise was spotless. The stamping on the bottom of the shank was sharp and legible – it reads Savinelli Capri over Root Briar and the Savinelli shield and next to that the shape #121 over Italy.

The stem had seen better days but it was still repairable. It was oxidized and the gold stamping was faint on top of the saddle. There were tooth marks on the top and the bottom of the stem. The ones on top had been repaired and filled with a white looking epoxy. It was hard and smooth but it was white and it looked really bad with the brown oxidation on the stem. These would need to be removed and repaired when I worked on the stem. The tooth marks on the underside of the stem were not as deep and could easily be remedied by sanding the stem. The inside of the stem was also very clean. I took the following photos when I brought the pipe to the work table.Capri1

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Capri4 I took some close-up photos of the rim and the stem to show the condition of both. The topping job on the rim actually was very well done. The refinish on it was impeccable – no scratches or grooves, just a clean smooth surface. The stem shows the story I mentioned above. The top side view shows the repairs and the underside view shows the dents.Capri5

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Capri7 Taking care of the dents on the underside of the stem was an easy matter. They were not too deep so I sanded the stem with 220 grit sandpaper and they disappeared.Capri8 The top of the stem was another matter. I wanted to remove the white repairs. I sanded the stem until they were four distinct repairs. Then I used the dental pick to pick away at the white epoxy repair until it was pitted and gave me a new divot to work with. I used some black super glue to refill the divots and cover the white that had been present before.Capri9

Capri10 I sprayed the glue with an accelerator and then sanded the repair with 220 grit sandpaper to blend it into the surface of the stem. In the next photo you can see that the white no longer was visible. The trick would be to keep it that way!Capri11

Capri12 Now it was time to address the rim. I was not sure about rusticating it because it actually looked quite fine the way it was. I went online and found a photo of a Capri that was the same shape and the rim was rusticated. I liked the look of the rim blending into the finish of the bowl. The decision was made. Now I had to work to get a similar look.Capri13 took out my Dremel and my assortment of burrs. I was pretty certain that I would use them all in the process of rusticating the rim with a deep and pebbled look.Capri14 I started with a simple cylindrical burr to carve some random swirls across the rim. I did this lightly at first and then deepened them. At this point I kept to the middle of the rim as I had ideas about rusticating the edges a little differently.Capri15 I followed that by using the ball burr to deepen the swirls and work on the inner and outer edges of the rim. At this point the surface was beginning to look good. But too me it was not rustic enough for the Capri finish on the bowl – it was too tame looking.Capri16 I used cone burr next with a cross hatch pattern to randomize the pattern even more and deepen the grooves in the surface and edges.Capri17 I next moved onto another cone burr with a spiral pattern and continued to work on the rim pattern. It was getting close to the point I was aiming for.Capri18 I used the last cone burr that had a swirl pattern in the opposite direction and went over the rim again to further accent the roughness.Capri19 I used the cylindrical burr to cut some of the lines between the divots and edges of the bowl and make it more craggy looking.Capri20 At this point in the process I was finished with the burrs and I put a coat of medium brown stain on the high points in the rustication using a stain pen. I followed that up with using a black Sharpie pen to fill in the divots and low spots on the rustication.Capri21

Capri22 I scrubbed the newly stained rim with a brass bristle brush to knock off some of the high spots and get a more burnished look like the bowl sides. I still was not happy with the stain so I used the sharpie again to darken the low spots and grooves. I then restained the rim with the dark brown stain pen. The colour was very close to the sides of the bowl.Capri23

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Capri25 I could have probably stopped there but I did not. I studied the photo of the rim above and noted that there were some striations or cuts in the surface of the rim that connected all the rustication and gave it a distressed look. I have a serrated edge letter opener here that I thought might work to give me more of that look. I cut the surface from every direction with the edge of the letter opener and carved and hacked it to distress it. I used the brass brush once again and then recut the rim with the opener.Capri26 I restained the rim with the black Sharpie and the dark brown pen. And then gave it a light buff on the wheel with Blue Diamond. I say light because if I had pressed any harder the polishing material would have gone into the grooves and made a mess. The rim looked good to me. The finish was done and all that remained was to wax it with some Conservator’s Wax.Capri27 I gave the bowl and rim several coats of Conservator’s Wax (works like Halcyon II on rusticated finishes) and buffed it with a shoe brush to polish and give a shine. I wet sanded the stem with 1500-2400 grit micromesh pads to begin the polishing process. It was tricky around the stamp on the shank so I had to work carefully with the pad to get as much of the oxidation as possible.Capri28

Capri29 I buffed the stem with White Diamond to further polish it and then sanded it with 4000 grit wet dry sandpaper to really work on the oxidation at the shank. It is a finicky part of the process because of the weak stamping. I rubbed the stem down with Obsidian Oil and then progressed to 3200-4000 grit micromesh pads. Another coat of oil preceded the final sanding with 6000-12000 grit pads. I gave the stem a final coat of oil and set it aside to dry.Capri30

Capri31 I buffed the pipe with a shoe brush and then with a microfibre cloth. I gave it several more coats of the Conservator’s Wax and polished it to a shine. I buffed the stem with Blue Diamond and gave it several coats of carnauba to protect it and then buffed the stem with a clean buff to raise the shine. I hand buffed the entirety one final time with a shoe brush and then took the finished photos below. This was a fun project. You can see that the white stem repairs have disappeared and the rustication on the rim fits the overall look of the pipe far better than the smooth finish that was there before. Thanks for looking. Capri32

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Breathing New Life into a Briarlee Scoop


Blog by Steve Laug

My brother Jeff and I were looking through Ebay and came upon this old Briarlee Scoop. The stem was badly overturned as these old pipes had a threaded metal tenon and shank insert. This one was turned upside down. Something about these 1960s era chunky pipes grabs my attention. They are very Minceresque, strongly resembling Custombilts. They have anice vintage look. Briarlee pipes were made by the Arlington Pipe Company.

I wanted to refresh my memory of the brand since it had been a while since I had worked on an Arlington made pipe. I checked my usual sources and found that Pipedia had some quick and helpful reminders for me https://pipedia.org/wiki/Arlington. The next photo came from that site and is a great advertisement for the brand.Briar1 I quote from Pipedia: “Arlington Briar Pipes Corporation was founded in 1919 in Brooklyn, New York, and produced the Arlington, Briarlee, Firethorn, Krona and Olde London brands among dozens of others, primarily acting as a subcontractor making pipes to be sold under other brand names. Among others, in the 1950’s, Arlington turned pipes for the famed Wilke Pipe Shop in New York City. The corporation was dissolved by the State of New York as inactive on December 6, 1978. Arlington Briar Pipe Corporation, located at 200 Kosciusko Street, Brooklyn, New York, registered only a single brand trademark, the Arlington brand, the trademark for which was applied for on November 13, 1962 and granted on February 25, 1964. Jack Kaye, of Arlington Briar, was also granted a patent for a combined mirror and stand in 1967.”

Pipedia also quotes José Manuel Lopes, Pipes Artisans and Trademarks; “Arlington is a North American brand that belonged to Arlington Briar Pipes Corp., Brooklyn, New York, founded in 1919. In the 1940s, Ludwig Rosenberger gave the company new life, and it continued until the 70s. His son, Mel Rosenberger, has recently launched the DiMonte brand. Jack Uhle was also linked to Arlington.” Arlington, as far as known, mainly operated as a sub-contractor for other brands. The Jobey pipes are said to be made by Arlington at an unknown point of time. Arlington’s own pipes are seldom seen.”

Now I had the information in hand and I started to work on this pipe. The next set of photos was the ones that the EBay seller posted. They give a good reference point for the state of the pipe.Briar2

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Briar5 When it arrived I brought it to the work table and took my own set of photos. The overturned stem makes the pipe look awkward.Briar6

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Briar9 I unscrewed the stem and heated the stinger and tenon with a lighter until the glue softened in the stem. Once it was warm the stem was quite easy to turn and align.Briar10 I took the next two close-up photos to show the size of the pink putty fills on both the right and left side of the bowl. These pink fills would have to go as they are very hard to stain or mask.Briar11

Briar12 I reamed the bowl with a PipNet reamer using the largest cutting head. I was able to ream back the cake to briar and at the same time clean up the inner edge of the rim. The edge was not as damaged as I thought it might have been.Briar13

Briar14 I cleaned the surface of the bowl with acetone on cotton pads to remove the finish and the grime. I scrubbed the lava on the rim to see if I could remove it.Briar15Briar16Briar17Briar18

I lightly sanded the rim to remove the hard tars on the surface while not scratching or damaging the bowl. I also sanded the inner edge of the rim to clean up the rough edges.

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I removed the pink putty fills with a dental pick and refilled them with briar dust and clear super glue.

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I sanded the repairs smooth and then used a black Sharpie permanent marker to stain the grooves on the sides and top of the bowl.

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I stained the bowl with a dark brown aniline stain for a top coat to contrast with the black trails in the briar.

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I buffed the bowl with White Diamond to give it a shine and get a feel for the coverage of the stains.

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Now it was time to work on the stem. I sanded the stem with 220 grit sand paper to remove the tooth chatter and bite marks on the underside near the button. I followed up by sanding with a medium grit sanding sponge.

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The inside of the shank was a mess as is often the case with these pipes with metal mortise fitments. It took a lot of scrubbing before I could remove the oils. The pile of cotton swabs is about half of what I used to clean out the shank. Cleaning the stem was a challenge as the stinger was not removable. I fit pipe cleaners through the slot in the stinger and drew them through the airway in the stem until it was clean. I scrubbed the stinger with alcohol and a brass bristle brush to remove the hardened tars that had collected and dried there. I wet sanded the stem with 1500-2400 grit micromesh pads but forgot to take a picture of the stem after the sanding. The effect of that sanding can be seen in the second photo below.

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With the internals clean I polished the stem with micromesh sanding pads. I dry sanded with 3200-4000 grit pads and then rubbed the stem down with Obsidian Oil. I continued sanding with 6000-12000 grit pads and gave the stem a final coat of oil and set it aside to dry.

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I buffed the bowl and stem with Blue Diamond on the wheel and then gave them both multiple coats of carnauba wax. I buffed them with a clean flannel buff and then hand buffed them with a microfibre cloth to raise the shine in the briar and the stem. The finished pipe is shown in the photos below. The old warrior is ready for ongoing service. Once again, thanks for looking.

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It was A Kaywoodie Metal Pipe that I had never seen before


Blog by Steve Laug

My brother, Jeff has caught the pipe hunting bug and that is a great thing for me. It won’t kill him and he won’t suffer too much harm from it unless he gets carried away and gets in trouble with the wife. But it is good news for me. It means that with him we can cover twice the ground looking for old pipes than I used to do by myself. It also means that he comes on things that I have never seen. He is in the US and I am in Canada and we have different stomping grounds for our hunt other than the odd time we are in the same place. I don’t remember if we found this one while we were looking at eBay together using Facetime or if it was a find on a hunt. But it does not really matter as we got it. It is an old Kaywoodie the style of which I have never seen before. The base unit is the typical long metal shank but rather than a cup the bowl threads into this one has a ring on the end. It is split on the end of the bowl and goes around the base of the bowl. When I first looked at it I was hooked. I wanted to see it and work on it. The thing that caught my eye was the unusual look of the pipe. I wanted to see how the bowl was held in the ring.Filter1

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Filter4 The pipe was in pretty decent shape from the photos. The stem had the usual tooth chatter and oxidation around the button. The Kaywoodie club emblem on the stem looked rough. The embossed emblem in the aluminum shank was really clean. The entire base unit was oxidized but clean. The briar also was very clean. There was some darkening and lava on the back edge of hte rim and a thin cake in the bowl but no inner or outer edge rim damage.Filter5 The base plate was stamped Kaywoodie Filter Pipe Pat. Pend and there was a slot in the bowl. It appeared that someone had tried to use a screwdriver to turn the base plate and damaged it. To me the slot looks like it was made for a coin to turn the base.Filter6 The next photo shows the pin on the front of the briar bowl and the split in the ring of the base unit. To me it is hard to figure out how the bowl is to be removed.Filter7 While my brother had it in hand in the states looking it over and trying to figure out how to remove the bowl I did a quick search and found the pipe on the Smoking Metal site (http://www.smokingmetal.co.uk/pipe.php?page=132). The site had the following information and pictures that I have copied to use here. The first paragraph gave me the information I was searching for on how to remove the bowl. I read it to my brother and he tried it and bowl came free. He showed me the pieces on Facetime. I was fascinated.

“Many of these wrecked by folk not realising how the bowl is released. Pulling the bit out of the stem and twisting half turn in either direction releases the retaining pin and allows the bowl to come free of the stem. The lower and right hand adverts are from October 1962 Flying Magazine
The pipes were $6.95, bowls @ $3.50 and 3 filters were 25 cents.”

“In the base of the bowl is a screw cap which when undone releases a ceramic filter. These filters came in plastic tubes containing three filters. As with all metal pipes, frequent cleaning is advisable to prevent any screws from becoming irretrievably sealed into pipe. The filters are at times available on eBay, but I have been told by Rob that soaking in alcohol (Everclear or IPA) can extend their life.”

The second photo below of the bowls and the third photo of the boxed set also come from the Smoking Metals website. In the photo of the bowls you can see the clay filter piece that sits in the bottom of the bowl. It is shaped like a flattened spool and there are holes in the top of the spool as well as a stamped Kaywoodie Club emblem. The bottom of the spool is indented and sits in the metal threaded base cap. In the third photo you can see how the filters were sold in plastic tubes that held three filters and sold for $.25.

Given all of information found in these photos I could not wait until the pipe arrived in Canada and I could take it apart and clean it up.Filter8

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Filter10 When the pipe arrived I took the bowl off per the above instructions and it worked quite simply. I could easily see why the Smoking Metal website said that many of the pipes were damaged by improperly removing the bowl. Fortunately this one was not damaged by me. The metal base plate was solidly stuck in place and I read above that the clay filter was not damaged by alcohol so I dropped the bowl in an alcohol bath and let it sit all morning while I finished up some repairs I was doing. I took it out this afternoon and dried it off with a cotton cloth. The grime on the finish was gone and the bowl was clean. The lava on the rim was softened so I could work on it with more ease. It looked like I would not have to top the bowl to remove the lava. That is always a good thing. The rim edge was also not charred or burned which was a bonus as well.Filter11

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Filter15 I decided to take the bowl apart before working on cleaning it up. I inserted a quarter in the slot in the bottom plate and twisted it both directions until it came loose. Then I unscrewed it and took out the clay filter. The inside of the base and cap were thick with tars. The clay filter was black and goopy.Filter16

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Filter19 I cleaned out the bottom half of the bowl, the filter and the base cap with alcohol and cotton swabs. I picked the threads clean with a dental pick and then scrubbed them with the cotton swabs. I scrubbed the clay filter and used the pick to clean out the holes in the top of the spool and also the build up on the middle and bottom of the spool. I wiped it down with alcohol and cotton swabs.Filter20

Filter21 I wiped down the outside of the bowl with alcohol and cleaned out the air hole on the side of the bowl. I used 0000 steel wool to scrub the inside of the base cap.Filter22 With the bottom half of the bowl cleaned I reamed the top half of the bowl with a PipNet reamer. I took the cake back to bare wood.Filter23

Filter24 I scrubbed the rim clean with cotton pads and saliva and was able to remove the lava build up. I sanded it lightly with a 3200 grit micromesh sanding pad and brought some shine to the rim.Filter25

Filter26 I set the bowl aside and went to work on the metal base and vulcanite stem. I cleaned out the interior of the shank and stem with pipe cleaners and alcohol. The stem is spring loaded and cannot be removed from the base without potential damage so I ran many pipe cleaners through to clean out the tars and oils.Filter27

Filter28 I sanded the stem to remove the oxidation and the tooth chatter. I used 220 grit sandpaper to break through the surface and then a medium grit sanding sponge.Filter29

Filter30 I rubbed down the stem with Obsidian Oil and then put the pipe back together. I dropped the filter into the bottom of the bowl with the holes upward, lubricated the threads on the bottom cap with Vaseline and screwed it in place. I pulled the stem back and turned it to retract the aluminum tube into the shank and dropped the bowl in place. I let the stem reseat and the tube entered the bowl. The bowl was anchored in place. Now I had a bit of a handle on the pipe while I worked over the stem with micromesh sanding pads.Filter31

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Filter34 I started wet sanding with 1500-2400 grit micromesh pads and quickly found that the club logo was just pieces in the indent in the stem. It was broken and not complete. The ragged look that I had noted earlier was the grit and grim holding the broken logo in place.Filter35 I cleaned out the old pieces of logo with a dental pick and blew out the dust. I had a broken Kaywoodie stem with a club logo the same size as this one so I carefully liberated it from the broken stem for use on this one (it visible at the bottom of the first photo) I cleaned out the indent on the stem with air and then put some all purpose glue in the hole with the end of the dental pick. I pressed the new logo into the hole with the rounded handle of a dental spatula. The new logo looked good and it was smooth when you ran a finger over that area of the stem.Filter36

Filter37 I reworked the stem with the 1500-2400 grit micromesh, this time dry sanding it. There was no need to wet sand it again. I was careful while sanding around the newly set logo so as not to risk lifting it from the stem. I rubbed the stem down with Obsidian Oil and then dry sanded with 3200-4000 grit micromesh pads. The stem was beginning to take on a shine. I continued to polish it with 6000-12000 grit pads and gave it a final wipe down with Obsidian Oil. I let it dry.Filter38

Filter39 I gave the stem several coats of Conservator’s Wax and hand buffed the stem by hand so as not to damage to the logo. I also hand buffed the bowl and metal base by hand with the wax and then rubbed it down with a microfiber cloth to finish the shine. The finished pipe is shown in the photos below. I really like the looks and mechanics of this old Kaywoodie. It is a pleasure to add it to my collection of metal pipes.Filter40

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Just when I had given up on finding a great pipe this happens – but not to me


Blog by Steve Laug

It has been a long time since I found a pipe of this caliber in a thrift shop of antique mall. It seems that the finds of earlier times are fewer and farther apart. Then something like what I am about to tell you happens – in this case happens to someone else. It creates in me a renewed passion for the hunt.

It is not too often that the pipes that others find set loose a twinge of jealousy in me but this one certainly did. It was one of my favourite shapes and he virtually stole it in terms of price. It was found by a pipeman on Vancouver Island. He found it in a local thrift/antique shop and paid $15 Canadian for it. For the Americans reading this our Canadian dollar is worth about 65 cents US. That is why I said that he stole the pipe, paying a whopping $9.75 US. He sent me a message on Facebook Messenger and asked if I would clean up the pipe for him and restore it. He sent me a photo that did not begin to tell the story of this beautiful little dog. We talked via Messenger and discussed the pipe. He sent it to me and I received it earlier this week.

It is a beautiful Shell Briar Bulldog. The bowl had a thick cake and was dirty on the outside. The finish looked undamaged by scratches and dents and merely bore a thick coat of dust and grime. The rim was in excellent shape – both inner and outer edges were undamaged. The stem was the worst part of the pipe – it was extremely oxidized and had a deep oxidation and also a very gritty feel in the hand. It almost felt like sand was stuck to the surface of the rubber. There were tooth marks on the top side of the stem and on the underside. There was a sticky spot on the top of the stem where there must have been a price tag at one point. The button and the slot were both undamaged and would clean up easily. There was an inner tube in the stem and shank of the pipe. It ran from the end of the tenon to the bottom of the bowl. These were made originally to facilitate keeping the airway clean. This one had a few oxidized spots on the surface of the aluminum and also was stained with tars and oils on the inside.

It was stamped on the flat underside of the bowl and shank as follows: On the bottom of the bowl it was stamped 148F/T which told me the shape number and the style of the stem – a fish tail. After that almost mid-shank it was stamped Dunhill Shell Briar. Next to that it was stamped Made in England7 0. From my read of the stamping the underlined 7 is added to the date 1960 which would make this pipe a 1967 pipe (http://www.pipephil.eu/logos/en/dunhill/shellbriar1.html). I am not sure of the meaning of the 0 that sits between the underlined 7 and the Circle 3 S. I do know that the circle three tells me that this pipe is a Group 3 sized pipe and the S gives the finish which in this case is a Shell.

The next set of five photos show what the pipe looked like when it arrived at my work table.Dunhill1

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Dunhill5 I studied the pipe for a while before proceeding with my usual clean up. I shook of the remnants of pipe envy and congratulated the finder. I began by reaming the pipe with a PipNet Reamer. The bowl, being a Group 3 size would only take the smallest cutting head of the reamer. I took the cake back as close as possible to bare wood with the reamer. I had to finish the reaming with a small pen knife and removed the ridges and remnants of cake that are visible in the second photo below.Dunhill6

Dunhill7 After I finished the reaming with the pen knife I used a brass bristle tire brush to clean up the finish on the top of the rim. I find that the soft brass bristles clean out the stubborn lava without doing damage to the blast/rustication finish on the rim. They also do not damage either the inner or outer edge of the rim.Dunhill8 I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush to remove the detritus that had collected in the crevices of the finish. I rinsed the bowl with running water and dried it off with a towel.Dunhill9 I cleaned out the airway in the slot and stem with pipe cleaners and alcohol and cleaned out the inner tube the same way. I scrubbed the exterior of the inner tube with 0000 steel wool. The oxidation on the stem was deep and concentrated. It really was a mess.Dunhill10 To try to soften the oxidation and bring it to the surface I mixed a batch of OxyClean and dropped the stem in the mixture to soak overnight and worked on the bowl. I rubbed the bowl down with a light coat of olive oil and then buffed it with a shoe brush. I gave it several coats of Halcyon II wax and rebuffed with the shoe brush.Dunhill11

Dunhill12

Dunhill13

Dunhill14 I cleaned out the shank and the mortise with alcohol, cotton swabs and pipe cleaners. Thanks to the inner tube it was not nearly as black and grimy as many of the older pipes that I clean up.Dunhill15 In the morning I took the stem out of the Oxyclean bath and dried it off with a coarse cotton towel. The oxidation had softened considerably and I was able to scrape a little away with a fingernail (that is a “secret” test I use to see if it ready to come out of the soak).Dunhill16

Dunhill17

Dunhill18 I sanded it with 220 grit sandpaper to remove the oxidation and then with a medium and a fine grit sanding sponge. The oxidation was stubborn on this stem. It took a lot of work to get it out of the edges and curve of the saddle. Once I cut through the oxidation on the rough spots I moved on to sanding the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and then rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished by sanding with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I let the oil dry.Dunhill19

Dunhill20

Dunhill21 I buffed the pipe and stem with Blue Diamond on the wheel. I buffed the bowl with a light touch to make sure that I did not get the buffing compound in the crevices of the blast. I buffed the stem with a little heavier touch and then gave the stem multiple coats of carnauba wax. I gave the bowl several coats of Halcyon II wax and buffed it with a shoe brush. I rubbed the bowl and stem down with a microfibre cloth for the final shine. It is now packed and on its way home to the lucky gent who found it. I have a renewed passion to take up the hunt for more pipes. Perhaps it will be my turn to find a treasure like this. Thanks for looking.Dunhill22

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12647990_10156469550400557_62413239_nI received this photo last night of the pipeman who found this Dunhill. The mail delivered the pipe to him yesterday and he loaded it up and enjoyed a smoke. I don’t often get to see this end of the story! Thanks Ryan.

 

Celebrating the Re-Opening of My Store with a Restoration


Guest Blog by Robert M. Boughton
Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipesnm.biz
http://about.me/boughtonrobert
Photos © the Author

“The people like to be humbugged.”
“Unless a man enters upon the vocation intended for him by nature, and best suited to his peculiar genius, he cannot succeed.”
“Nobody ever lost a dollar by underestimating the taste of the American public.”
“The noblest art is that of making others happy”

― Phineas Taylor Barnum (1810-1891), U.S. showman, businessman, politician, celebrated hoaxer and founder of the Barnum & Bailey Circus

INTRODUCTION
P.T. Barnum was a man of contradictions, as the quotes above suggest, making him an obvious two-time Republican candidate for state legislator in the Connecticut General Assembly, both of which races (at different periods of his eventful life) were successful. Business, however, was always his first love, and by the age of 12, in Bethel, Connecticut, he earned enough money selling snacks and homemade cherry rum to buy his own livestock. By 21, he owned a general store and a newspaper called “The Herald of Freedom,” and ran a small lottery.

The Greatest Showman on Earth, who insisted his customers were willing participants in his obvious pranks and hoaxes, never said the line most attributed to him: “There’s a sucker born every minute.” Hence the first quote above. Barnum’s fame began with the 1835 purchase of a blind slave named Joice Heth, whom he advertised, in one of his greatest hoaxes, as being 161 years old and the one-time nurse of George Washington. During her tour of New York City and New England, throngs of gawkers paid to hear the old woman spin tale of “dear little George.” To heighten the already wild frenzy around Heth, Barnum later spread the rumor that she was, in fact, an automaton manipulated by ventriloquists. At Heth’s autopsy in 1837 – to which Barnum sold tickets – medical examiners determined that she was probably 80 at the oldest.

Despite his purchase of a slave, to whom he no doubt gave far better treatment than her former owners, as a legislator in later years Barnum was a strong advocate of equal rights for African-Americans. And likewise, giving up all liquor, including the cherry rum that started his long run in business, Barnum became a devout supporter of the Temperance Movement and remained committed to it until he died.

Other than Heth, three of Barnum’s best-known “exhibits” were a child dwarf he called General Tom Thumb, who was even granted a royal audience by England’s Queen Victoria; the Fejee Mermaid [see “The X Files,” S2, E20, “Humbug”], or the top half of a dead monkey sewn to the lower part of a fish, and his giant, six-ton African elephant named Jumbo, which was bought under wide protest from the London Zoölogical Society and led to the adjective jumbo, or large.

There are far too many more titillating examples of Barnum’s contradictory exploits and far too little space to go into any of them here, but you get the point. At least I hope you do. In a market-driven economy, advertising, publicity and flair are everything, and they form the unabashed purpose of this blog: to celebrate the grand re-opening of my online pipe restoration and sales business with the latest addition to its stock.

The selection has diminished in size during the past few months that the webstore was down, due both to continuing sales the old-fashioned way – hand-to-hand – and a plethora of personal issues, including moving again and several pressing legal matters in which I am prevailing through appeals despite being up against real attorneys, that have until recently eaten away at the time I prefer to devote to pipe work.

As the Steve Miller Band might have sung had they been writing of my better spent daily life:

This here’s a story about Bobby Mike and his stew,
One young lover with nothin’ better to do
Than sit around the house, smoke his pipes, and watch the tube
And here is what happened when he decided to cut loose….

With no further ado, I am pleased to call out in a booming voice, though it be in written words, “La-dies and gen-tle-men, who are children of all ages, welcome to the greatest, most amazing, daring, thrilling and spectacular show on Earth! The circus known round the world as pipe restoration! And now…in the Center Ring…turn your eyes toward the wonderful and awe-inspiring silver-banded bulldog ! All the way from England, measuring an astonishing six inches in length and a 6/8” x 5-1/4” chamber diameter, and called the Atwood Hall of Fame Natural #5, of the world-renowned Comoy’s family!”

RESTORATION
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Rob8 Sixty-three years after it was made and, my intuition tells me, loved by a single owner, there are numerous signs of wear and tear. Still, scratches on almost every inch of the stummel and bit, not to mention a few outright dings, are the pith of the blemishes, not counting the almost inevitable loose sterling silver band. These flaws are negligible considering the venerable pipe’s age and obvious regularity of use. Even the band – which, given the thinness of the inherently fragile material itself, invites heavy tarnish, bending and total obliteration of any hallmarks or stampings – was almost pristine, and is once more, still showing showing the single word of its substance, STERLING, and by more careful examination three hallmarks – something I can’t make out following by a T and a 5. Here is the first page of the original (and apparently only) Atwood U.S. Patent, showing the same design of the Hall of Fame 1953 Brandy.

AtwoodAtwood pipes came with “a permanent aluminum cup at the base of the chamber, with a bore hole.” [http://www.pipephil.eu/logos/en/logo-a9.html] The cup and bore hole, after cleaning, indeed are intact.

Although, by virtue of Atwood being a Comoy’s second, I was not over-concerned with the possibility of finding fills in the wood if I were forced to strip the original polish and stain, but I nevertheless took every measure I could conceive to avoid that step. At worst, I was convinced, the reason for the oppressive stain was to hide unfortunate grain. As will be shown, this proved to be the case.

I began by removing almost all of the rim burn with concerted rubbing using 2400 and 3200 micromesh freshly cleaned by a long soak in purified water.Rob9 An unsuccessful but still incomplete attempt to fix the remaining rim burn and scratching led me to an acceptance at that point of the fact that, though I might otherwise rid the rim of the remaining char, the remaining scratches, not just on the rim but everywhere else on the stummel, were sufficient to necessitate a low enough grit of sandpaper to take it down to bare wood. Having learned that sandpapering the entire wooden surface of a pipe can and often does lead to more problems, I chose the more efficient and reparable measure of an Everclear bath.Rob10

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Rob14 The Everclear was a complete success in revealing that there were, indeed, no fills, but even finer scratches than even my minute examination of the briar beforehand, using a jeweler’s magnifier headset, had caused me to suspect could exist. And so I tried the superfine 0000 steel wool first, which at least took off the rest of the old artificial color and some of the less pernicious scratches. But 200-grit paper was unavoidable, in careful spot sanding, to banish the rest of the marks and pocks, followed by another soft buffing with the steel wool.Rob15

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Rob17 The next steps seemed to be an easy crank or two of a 21mm reamer in the chamber followed by 320-grit and 500-grit paper, and a retort.Rob18

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Rob20 The retort required two test tubes full of Everclear, but only because of the way the first tube-full always seems to remain in the pipe’s inner bowels after a few boils. At any rate, immediately following the retort, I ran a bristly cleaner through the bit’s air hole, which came out remarkably light, and used both ends of a fluffy pipe cleaner on the inner shank to soak up the wet residue of various accretions still in the shank. I removed the cotton ball from the chamber and swabbed it thoroughly with small white cotton gun cleaning cloths. Then I finished the chamber with a final wipe using 500 paper and more thin cotton swabs soaked in Everclear. The chamber was silky smooth.

“This pipe is clean!” I said to myself, out loud in fact, thinking of the tiny lady of “Poltergeist” fame, who sought out and did her best to dispel dead but still malicious souls.Rob21 At last, I turned my attention to the bit. It was in pretty good shape, but notice the bad scratch in the second photo below.Rob22 Every micromesh pad I have, still damp after the soaking from which I removed them some time earlier, was employed to make the bit shine again.Rob23

Rob24 The distinctive A for Atwood was perfectly ingrained and intact. I had made the rounded top of the bulldog bowl lighter than the rest of the stummel on purpose, and as the time for re-staining had come, I chose Fiebing’s Brown leather stain for the top and Lincoln Medium Brown (darker) for the rest.Rob25 Applying the Fiebing’s with care to the top, I flamed it with my Bic, then did the same to the rest of the stummel with the Lincoln.Rob26 After a short sit to cool off (both the wood and me), I gently buffed the whole surface with 3000 and 6000 micromesh.Rob27

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Rob32 The final step before buffing was re-attaching the band to the shank, mindful of placing the STERLING/SILVER stamp in small letters on the upper left side, where it had been.Rob33 Oh, glorious moment! The time was nigh to retire to my office, wherein rests my electric buffers. Observing the clock on the wall, which told me it was already 2 a.m., I considered the neighbors opposite that side of the apartment and, understanding the way my building is laid out, realized they would hear nothing from their bedroom. I used the customary red and White Tripoli on the bit, with the clean buffer between each, and white Tripoli, White Diamond and carnauba on the stummel, again separating each with the clean buffer. For the band, I used a very fast turn on the clean buffer.Rob34

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SOURCES
http://www.history.com/news/10-things-you-may-not-know-about-p-t-barnum
http://www.azlyrics.com/lyrics/stevemillerband/takethemoneyandrun.html
https://en.wikipedia.org/wiki/Ringmaster_(circus)

UPCOMING RESTORES
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Restemming and restoring an oval shank billiard with issues


Blog by Steve Laug

I was gifted an oval shank billiard with a broken tenon and no stem by a fellow pipe refurbisher. He knows I like a challenge so he thought that maybe this would be a fun one for me to fiddle with. I looked at it when I unpacked it and spent more time looking at it over the weekend. When I first picked it up I put it in the bin of pipe to be refurbished and pretty much figured it would be one of those that I picked up when I had nothing else to work on. I have a few of those sitting in the bottom of the box. On Sunday I was going through the box trying to decide which pipe I would work on next and picked it up. There was something about it that drew me to work on it next. I can’t tell you what that was; I have no words to describe it. I know though that those of you who refurbish pipes know the feeling and the call of certain pipes. This was one of those. So it came to my work table.

Now that I had made a decision to work on it I took time to look it over and assess it. That is what I always do when I work on a pipe. I look it over and list out what needs to be addressed if I am to bring this pipe back to life. I like to enter into the work with a clear idea of what needs to be done. Doing this keeps me from finding those issues that surprise you in the process – at least most of the time it does. There will always be exceptions to the rule. For this pipe it was pretty straight forward.
Here is a list of the issues:

1. The finish was very rough and the darkening of the briar around the middle of the bowl was worrisome. It was hard to tell if it was potential burnout starting to happen – thus darkening the briar or if it was dirt and grime. I was pretty sure it was just soiled and stained but could not tell for sure until I had reamed the bowl.

2. There were scratches and dents all over the surface of the bowl.

3. There was one large fill on the right side of the bowl, mid-bowl that would need some work. I would either need to pick it out and refill it or repair it.

4. There was a burn mark on the underside of the shank mid-shank.

5. There appeared to be a small crack on the bottom of the shank at the place the stem and shank meet. It extends inward about a quarter inch. It was hard to see as it was hidden in the dings on the bottom of the shank from when the pipe had been dropped and the stem broken.

6. The bowl had a thick cake in it to the point that the tip of my little finger was about all that would fit in the bowl.

7. The rim had nicks and damage to the surface as well as a lava overflow from the cake in the bowl.

8. The stamping was virtually nonexistent. All that remained was a faint stamp on the left top side of the shank near the end – it read Made in London. It would definitely disappear if I banded the pipe to deal with the crack.

9. The airway in the shank and mortise was dirty and clogged. I could push air through it but barely when I blew through the end of the shank.

10. There was a broken tenon stuck in the shank. Generally these are pretty straight forward so I was not too worried about removing it.

11. There was no stem to work from as a model and the oval shank would make matching it a challenge.

Here is what the pipe looked like when I brought it to the work table.Bill1

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Bill5 I started the cleanup by pulling the broken tenon. I used the normal drywall screw and had the tools handy. In this case I threaded the screw in gently and was able to pull the tenon out by hand very easily.Bill6

Bill7 I turned to my can of stems for a potential stem. I actually had one that was a decent fit. The tenon was perfect and the fit against the shank end was ideal. The diameter of the stem on the bottom of the oval was too big and would need to be sanded to a correct fit. It happened to be the only oval stem I had at the moment and it was a twin bore bite proof stem. I was careful in fitting the stem because of the small crack in the shank.Bill8

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Bill11 I used the Dremel and sanding drum to take off the excess rubber on the bottom of the stem.Bill12 This may be a funny thing to say but as I examined the stem after I fit it to the shank I noticed it had a small hole near the button. When I turned it over to check it out then I noticed that I was dealing with a bite proof stem – a stem with two airholes coming out of the button from the single airway in the stem. Picture the letter Y and you have a good picture of the stem.Bill13 I inserted a greased pipe cleaner in the airway on left airhole and then repaired the hole in the underside of the stem. I used black super glue to fill it and built it up to give a good base. When it dried I sanded it smooth with 220 grit sandpaper to blend it into the surface of the stem.Bill14

Bill15 Reaming the bowl took some effort and several different reamers. I used the PipNet reamer to start and then worked on the bowl with a KLEENREEM reamer. I finished by using a pen knife to clean out the last remnant of carbon in the bowl. I cleaned out the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol.Bill16

Bill17 I topped the bowl on my sanding board and lightly sanded the cracked area and damage on the bottom of the shank end.Bill18

Bill19 I sanded the stem with 220 grit sandpaper and then with a medium sanding sponge to smooth out the scratches. I wiped the bowl down with acetone on cotton pads to remove the grime and the remaining finish. The new stem fit really well and I only wished that the shank did not have the small crack that mad banding a necessity.Bill20

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Bill23 I cleaned the area around the fill on the right side and repaired it with super glue. I sanded it smooth and then sanded the bowl with a medium grit sanding sponge.Bill24 I heated the briar with a heat gun and then applied a coat of cherry stain to it. The stain took well and sat deeply in the grain of the bowl.Bill25

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Bill27 With the stain in place the crack on the underside of the shank was very visible. It was mid shank and extended about ¼ inch. At this point I had to decide how to address this crack. I could do a shank insert and do an internal repair or I could band it. In looking over the shank I realized that the tenon was already quite thin and I would be hard pressed to make it smaller to fit inside of a shank insert. I would need to band the pipe.Bill28 I had a round band that would fit once I flattened it. I opened the crack with a dental pick and filled it with glue to repair the crack and then pressed the band into place on the shank.Bill30

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Bill32 I lightly sanded the tenon as the band made the fit in the shank too tight. I put the stem in place and took the next photo to get an idea of the new look.Bill33 I set the bowl aside and worked on the stem. I sanded it with micromesh sanding pads. I did my usual routine with the micromesh pads – wet sanding with the 1500-2400 grit and dry sanding with the rest of the pads up to 12000 grit. I used Obsidian Oil as usual.Bill34

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Bill36 I buffed the nickel band with a jeweller’s cloth and buffed the pipe on the wheel with Blue Diamond polish. I gave the bowl and stem multiple coats of carnauba wax. I buffed it on a clean flannel buffing wheel and then by hand with a microfibre cloth to raise the shine. The finished pipe is shown below. I think that taking the time to recondition and restore this pipe paid off with a beautiful oval shank billiard. Thanks for looking.Bill37

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Who Made Benson and Hedges Pipes – Reclaiming a B&H Acorn


Blog by Steve Laug

My brother sent me a little acorn shaped pipe that was stamped on the left side of the shank, Benson & Hedges and on the right side, Imported Briar over 84 and next to that in a smaller sized font 18. I have had several of these pipes on the work table over the years but this is a beautiful little pipe (5 inches long). The briar is nice and there are no fills or sandpits in it that I can see. The rim was dirty and had some cut marks in it. There was a cake in the bowl that was uneven – thick in some places and thin in others. The stem was badly oxidized and on the underside near the button there was a small tooth mark. Here is what it looked like when I brought it to the table to work on it.B1

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B4 I have included a close up photo of the rim to show the damage and the thickness of the cake.B5 I was curious about the maker of the pipe so I did some searching. In Who Made that Pipe it says that the pipe is English Made. In Pipedia says that it was likely made by Comoy for the London Tobacco Company. Then it lists the following stamping “London Made”. http://pipedia.org/wiki/British_Pipe_Brands_%26_Makers_A_-_D There was one other note that Orlik made pipes that were stamped with the Benson and Hedges label. Nowhere in the listings that I could find did anyone mention the stamping on this one: Imported Briar. That stamping tells me that it was made for the American Market. The number stamp on the right side of the shank fits both Comoy and Orlik numbering systems and point to either as possible makers of the pipe. I guess this is one mystery that I can go no further in unraveling.

I reamed the bowl of the uneven cake with a PipNet reamer using the first two cutting heads. I took the cake back to bare briar. It was crumbly and soft so it was an easy reaming job.B6

B7 I lightly topped the bowl on the topping board to take of the rim damage and clean it up.B8

B9 Sometimes I think that my readers probably could tell me the next step but I write it anyway. I scrubbed down the bowl with alcohol and cotton pads to remove the grime and the light varnish coat that seemed to be on the bowl.B10 I scrubbed the mortise with cotton swabs and alcohol to clean out the grime. I used a shank brush and pipe cleaners to clean out the airway. I cleaned out the airway on the stem with pipe cleaners and alcohol.B12

B13 I could have let the stem sit in Oxyclean but did not feel like doing that this morning so I put a plastic washer between the shank and the stem and worked on the oxidation with 220 grit sandpaper. I also sanded and removed the tooth mark on the underside of the stem near the button. I sanded it with a medium and a fine grit sanding sponge as well to remove the scratching in the rubber.B14

B15 I wet sanded the stem with 1500-2400 grit micromesh pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads. I gave it a final rubdown of Obsidian Oil and let it dry.B16

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B18 I buffed bowl and stem with Blue Diamond on the wheel and gave the entire pipe multiple coats of carnauba wax. I buffed it with a clean flannel buff to raise a shine and then again by hand with the microfibre cloth. The finished pipe is shown in the photos below. It is a pretty little pipe that is lightweight and charming looking. Thanks for looking.B19

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I Got the Kaywoodie-Delta Blues


Guest Blog by Robert M. Boughton
Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipesnm.biz (Coming Soon)
http://about.me/boughtonrobert
Photos © the Author

The Delta blues is a low-down, dirty shame blues. It’s a sad, big wide sound, something to make you think of people who are dead or the women who left you.
― David “Honeyboy” Edwards (1915-2011), U.S. Delta blues guitarist and singer

INTRODUCTION
I’ve been sitting on these two nice metal pipes, different brands but modeled after the original of their kind, designed by Frederick Kirsten, a U.S. professor of electrical engineering at the University of Washington who was transferred to the aeronautics department and promptly changed the course of aviation history with the creation of the Kirsten Wind Tunnel for subsonic aerodynamic testing. He also upended the tobacco pipe industry and generally rocked the world of pipe enjoyers with his 1936 invention of a sleek aluminum radiator frame with interchangeable bowls. The patented revolution in a box was more or less a way to quit cigarettes by exercising his boundless creativity. He puffed cigars as well.

Maybe I’m just not as daring as the good professor. Whenever I find myself on the edge of pipe restoration territory I haven’t charted, I hesitate. I don’t panic or freeze in terror. I just pause to survey the terrain and get my bearings; to triangulate my coordinates, find my footing, and then one day, as if on an impulse but really because I’m good and ready, I take the next leap, with some faith.

And so it was last night that I looked at the Kaywoodie Smooth Billiard and Duncan Delta Rusticated Brandy with a dental lip – again – and without thinking grabbed them. The next thing I knew, I was looking around for the implements of cleaning and restoring I might need for the combined tasks and remembered another aluminum pipe I fixed up once, an Aristocob, and how I used a solution of white vinegar and baking soda to soak the metal. Although I had bought enough of each for a lifetime when I did the Aristocob, I discovered they were lost in my latest necessarily hasty move.Delta1 The nearest Walmart would close in about a half-hour, at midnight. All of Sam Walton’s children here used to stay up round the clock, but now there are less than a handful that do, and only one within any kind of reasonable distance. They had too many problems with thievery and other shenanigans, you see, mostly through the dock doors, if you follow me. I armed myself against the natives, threw on a coat, petted my cats as they were curious about the sudden hullabaloo and hurried out the door. I was back before the witching hour.

As part of the map checking I did in comforting if only perceived preparation for these restorations, I noted that the Duncan Delta, of the English metal genre, as it were, came with a non-removable bit, as did the two Falcons in my personal collection. At this point I made that greatest of mistakes: I assumed there were no exceptions to the rule.Delta2

Delta3 To be fair to myself, I showed the Kaywoodie and Duncan Delta to my friend and mentor, Chuck Richards, who is usually infallible, and asked how the bits come off for cleaning. In hindsight and an extended spirit of fairness, I’m not sure he looked all that closely at them.

“They don’t,” he said, with a certain amused grin he has. “You just have to work through them.” Or something to that effect.Delta4 Taking a seat on the couch with the supplies I would need to proceed, I had no idea what I was in for. I can’t wait to show Chuck the mind-boggling discovery I tripped over, figuratively speaking – about halfway through the restorations. To those in the audience who know the astonishing secret of a certain rare Kaywoodie metal pipe made from 1955-1959, with this particular surprise only included during the first year or so of that period, Shhhh! Don’t spoil the revelation for others when it comes, in good time.

RESTORATIONS
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Delta13 I had prepared an empty macaroni salad tub, by cleaning it with scalding water and dish soap, for the vinegar-baking soda soak of the aluminum pipe bodies. It was the widest container I had but also deeper than it needed to be. Into the tub I measured about a tablespoon of baking soda, then added the vinegar and watched it fizz madly until the powder dissolved. I placed the two parts in the mix and added more vinegar until they were almost covered. Considering the possible effects on the bits, I spontaneously chose the bolder path and pushed down a little on each one until they were submerged. The bubble action was really something to see – much more active of an interaction than an OxiClean bath – but I had other things to do.Delta14 The bowls needed cleaning in the worst way, the bases in particular. The moisture from tobacco creates steam, and Kirsten’s system, which is used in metal pipes still today, traps and cools the steam in the stem. Much of the resulting very sticky, cloying gunk ends up on the bottoms of the bowls and can be cleaned in seconds by anyone who enjoys these pipes. But as Steve put it perfectly in one of his blogs on a particularly messy Generation 1 Kirsten A, I’ll just quote him: “The cleaning in seconds must not have been something that the previous owner of this pipe ever read or understood.” https://rebornpipes.com/tag/kirsten-pipes/

Taking also from this great blog the idea that metal pipes are, for the most part, sturdy things that can outlive generations of a single family of pipe enjoyers, I launched a three-pronged assault on the bottoms of the bowls alone. First I swabbed them and the rest of the bowls’ exteriors with cotton gun cleaning squares soaked with purified water; then the same with Everclear swabs, and next superfine steel wool on the bases and rims. The Delta base, being metal and somewhat pocked with corrosion, needed a little more work with sandpaper before another round of steel wool.Delta16

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Delta18

Delta19 An odd trick of sight makes the rusticated Duncan bowl, which indeed has a wider outer diameter than the smooth Kaywoodie (about 5” compared to 4-3/8), appear as if it would need a bigger reamer to clean out most of the excess cake. But the Duncan only took a 19mm fixed reamer while the Kaywoodie held a 21mm.Delta20 I smoothed the chambers with 320-grit paper followed by 200, followed by long and careful consideration of the next step. While I started restoring pipes with the habit of stripping the old finish completely, I have taken to avoiding that step for the most part on different levels of thinking, primarily two. One, I never know for sure what I’ll find beneath the finish that might have been better left uncovered, and two, I have become more purist in my approach, liking the idea of imitating the original.

Nevertheless, I concluded I just didn’t care for the light brown shade of the Kaywoodie or the dark brown of the Duncan. As the former was of U.S. origin and the latter of British make, I reasoned, that would make them cousins, as some folks on either side of the Pond refer to each other. But I wanted them to be more like brothers. Therefore, “Off with their stains!” I heard a voice cry in my head, and dunked both bottoms up into an Everclear bath, careful to leave the bases above the alcohol level.Delta21 While the 190-proof alcohol changed from clear to something else, I removed the frames from their long vinegar-baking soda soak, rinsed them thoroughly and began to “work through” the Duncan frame with pipe cleaners dipped in more Everclear, still shocked, as always, at the filth that came out. Seriously, how hard is it to run a cleaner through your pipe now and then? Are restorers the only people who do it? Deep breath; exhale. I suppose that’s a rant better left for my upcoming Encyclopedia of Pipe Trips. Still, seven bristly cleaners through the frame later, and three swabs soaked with alcohol to clean out most of the mess in the round bowl connector, not to mention having to use my wire cleaner to dig out the muck in the grooves of said connector, I thought I was finished with that part.Delta22 But now, looking at the photo above, I see it needs a little more work. I’m going to soak the connector in Everclear and scrub it some more. Give me a few minutes to make it shine better, and I’ll be right back with another picture.Delta23 There. That was easy, and I for one feel better. Plus the picture tells the whole story!

Anyway, enough time had passed to take the bowls out of the Everclear and scrub them cleaner and dry inside-out with more cotton swabs.Delta24 I used the steel wool again on both, lightly on the Kaywoodie to make it shine before heightening the effect with a micromesh progression, and vigorously to take the finish of the rusticated Duncan down still more until it was actually reddish, for which I had hoped.Delta25 Re-staining both with Lincoln Marine Cordovan (Burgundy) boot stain, I flamed them with my Bic and set them aside.Delta26 Now, at last, I near the dramatic moment I know you have all been waiting for! Is that the faint fade-in of a drum roll I hear, or an auditory hallucination? Due to my slight deviation from following the restorations of each pipe part by part – starting when I cleaned the Duncan frame and instead of moving on to the Kaywoodie, continued to the bowls – I did not learn the wonderful nature of the Kaywoodie until I attempted to work through it with bristly cleaners as I had the Duncan…

…and the whole thing came apart in my lap! There were the bit that wasn’t supposed to come off and some bizarre, vile, noxious looking thingamabob that looked like a wire brush. I picked it up with distaste and tossed the whole dark, stained mess in the leftover Everclear from stripping the bowls. I knew that would clean it up somewhat, and it did. With the brush out of the Kaywoodie frame, by the way, the metal was quite easy to clean. That should have been a clue, but my first thought was that someone had stuck the brush inside the frame as a makeshift filter. (It is truly scary how close and yet so far from the truth I can be sometimes in my denser moments.)Delta27 At least I had the sense to recognize that the resulting hole in the frame was gaping wide, and turned to pipephil.eu for help, which I found as I almost always do. It was the second metal “filter” pipe in the Kaywoodie models A-K section, the Filter Plus, made from 1955-1959. A convenient link to Smoking Metal led me to the rest of the story. http://www.smokingmetal.co.uk/pipe.php?page=133

As it turns out, the brush is not a fluke, of course, but an original Kaywoodie nylon brush filter that was only included with the pipe during the first year or so of its four-year run. The filter brush has 5,000 fibers. Now, I want y’all to think on that fer a spell. Finding a pipe with one at all, much less intact, is a miracle. It’s no wonder Bill Feuerbach, president of S.M. Frank & Co. Inc., owner of Kaywoodie, is quoted at the link above as saying of the Filter Plus, “It is one of the most indestructible and durable pipes I have ever run across.”

Check out the advertisement below from the first year the Filter Plus was made. Considering how easy it was to clean the frame of the pipe itself, despite (or because of) the dirty condition of the filter brush, it’s a shame they stopped making them. As the ad shows, the pipe cost $4, or $35.42 in today’s money. http://www.usinflationcalculator.com/. Replacement or additional bowls were $1.50 ($13.28), and two-packs of the filter brushes were 35 cents ($3.10).Delta28 Getting close to the finish line always makes my blood start to race! I buffed the two bowls with 4000 and 6000 micromesh.Delta29 Then there was the Kaywoodie bit, which was looking a little rough.Delta30 I sanded it with 200- and 320-grit paper before working my way up the micromesh trail, and moved on to putting a little Halcyon II wax on the Duncan. During a few of the 15 minutes or so it set in, I took the Kaywoodie Filter Plus billiard bowl and the bit (which indeed is removable) into my office. I buffed the bit with red and white Tripoli, then White Diamond, using the clean wheel between each; then the bowl with white Tripoli, White Diamond and a good coat of carnauba, again using the clean wheel in between.

Really only ten minutes more passed, at most, as I sat back on my couch, screwing the Kaywoodie bowl in and out of the frame threads and wiping it down, over and over, because it seemed like the minute hand on the clock was stuck there to spite me! Maybe that’s because I kept eyeballing it. But the time did pass, and I carried the Duncan bowl into the office for a quick spin on the clean wheel only. That was my reward for being so patient and all.Delta31

Delta32

Delta33 CONCLUSION
Well. Now that it’s all said and done, all I really have to add is that this pair of restorations was just plain fun. And full of surprises. And I learned a few new things I never imagined, too, and can’t wait to show Chuck!

ADDITIONAL SOURCE
https://www.reddit.com/r/PipeTobacco/comments/3a5hf9/info_on_falcon_pipe_markings/ Info on FD18 stamp