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Repairing and restoring a Unique Tom Spanu Freehand Dublin

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Blog by Steve Laug

The next pipe I have chosen is smooth finished Dublin with a plateau top and a horn shank end. The stem is acrylic with a briar saddle and two strips of briar running down the sides. It came to us on September, 2020 from a lady in Salina, Kansas USA. The contrast of the brown and black stains make the grain stand out. It was stamped at an angle on the left side of the shank and read Tom Spanu. On the underside it is stamped F 3 followed by S P. The pipe was very dirty in the plateau on the rim top. All of the grooves were filled in with a thick coat of lava. The bowl was heavily caked so it was hard to know for sure what the condition of the edges was under the lava. The interesting stem with briar inlays was good in the saddle and inlaid sides. The acrylic blade of the stem had tooth chatter and deep marks on the top and underside on and near the button. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked with a thick overflow of lava on the top and edges fills in the plateau finish. The stem has deep tooth marks and chatter on the top and underside near the button. Jeff took photos of the bowl sides and heel to show the grain and around this bowl. Underneath all the grime it is a nice looking pipe. He took photos of the left side and underside of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also included a photo of the inlaid silver dot in an acrylic ring on the topside of the stem to show the condition. To get a short history reminder about the brand I turned to Pipephil’ sites to read what he had written there in the side bar (http://pipephil.eu/logos/en/logo-t7.html#tomspanu). I quote below and also include a screen capture of the pertinent section.

Artisan: Tommaso Spanu (born 1944 in Chiaramonti Sardinia) is an independant pipe maker since 1979. He was established in Laerru (Sardinia) from 1979 to 1999 where he used to harvest, cut and condition his own ebauchons. During this period he often worked for Paronelli. The workshop moved to Sassari (Sardinia) in 1999. He crafts Briar but also Lemonwood, Olivewood, Boxwood, Juniper, Oak and even Cork Oak.I turned to Pipedia for more information (https://pipedia.org/wiki/Spanu). I quote below:

Novarte S.N.C. di Spanu Tommaso

Update: We are sad to report that it has come to our attention that Tommaso Spanu passed from this World in the Fall of 2015 to join the many great Italian pipe makers that came before him. Our hope is that Tommoso’s sons and brother will continue the Spanu pipe making tradition. We can also enjoy the legacy he leaves in the many pipes he has made over the years.

In 1963 Tommaso Spanu left his home in Sardinia and wandered to Northern Italy to become a pipemaker. His uncle had managed an apprenticeship for him in Gavirate, in the province of Varese, with it’s many pipe manufactures. His exceptional talent soon attracted the attention of Alberto Paronelli (→ Paronelli), the grand seigneur of Italian pipe business. Paronelli, a famed pipe designer himself, arranged that the best pipe craftsmen schooled his young fosterling and personally taught him in pipe design and styles. Soon Spanu reached a remarkable level of skills and began to work on the Clairmont pipes, a high-grade brand produced for and distributed by Paronelli. A little later the bulk of the Clairmonts was made by Spanu who was even allowed to stamp them with his own name additionally.

All in all Tom Spanu spent 16 years in the North where he worked with many other famous pipemakers like Guiseppe Ascorti and Luige Radice e.g. In 1979 he finally felt it was time now to continue on his own. So he returned to Sardinia where he established his own workshop with some help from his brothers. A firm was founded to market the pipes, the Novarte S.N.C. di Spanu Tommaso. Furthermore he purchased a licence from the local government and following Spanu is the only pipemaker worldwide who grows, harvests, mills and conditions his own briar!

Today his brother and two sons carry on the family tradition, making more than a thousand pipes a year. Mostly more classic models for Italy, but also a good amount of more stylish designs for the foreign markets. Now, if it comes to talking about “entirely handmade pipes” … Just as when Tommaso started carving pipes, only hand tools are used. Not a lathe or drill is to be found in his workshop!

Around 1997 Spanu was approached by Mercedes-Benz and asked to design briar-burl dashboards for their most luxurious sedans. And he replied “Maybe tomorrow!” We can assume that the envoys looked quite dumbfounded to be turned down that way, and so Spanu explained that while the project would be fun, his first love was pipes, and only once he was not making as many pipes he would consider it. Mercedes-Benz is said to have taken the rebuff in good nature, and even this automobile manufacturing giant is still waiting on Mr. Spanu to finish some pipes.

Beside the all-briar pipes Spanu loves to work with a wide variety of others woods ranging from the traditional olivewood to beech, oak, boxwood and juniper. He often produces hybrids composing different woods.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft. He rinsed it off with warm water to remove the Deoxidizer. It looked very good when I brought it to the worktable.   I took close up photos of the rim top and the stem surface. I wanted to show how well it had cleaned up. The rim top looked very good. The beveled inner edge had some damage on the right side toward the front that would need to be cleaned up in the process. I took photos of the stem to show the tooth marks on the surface ahead of the button and on the sharp edge of the button itself. I took a photo of the stamping on the left side and the underside of the shank. You can see that it is stamped as noted above. It is clear and readable. I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has a few deep scratches around the bowl and shank. There were three small worm holes I the horn shank band where it met the briar stem. They were round and quite deep. They would need to be filled in and repaired to make the band round and smooth once more.I began my work on the pipe by dealing with worm holes in the horn shank band. I filled them in with clear super glue. I repeated the fill until the surface was smooth. I blended the repairs into the surrounding horn and it looked good. I put the stem on the shank and sanded the junction as well. I worked on the beveled inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth it our and lessen the darkening. It cleaned up well and looked very good.I worked on the deep cuts in the left side of the bowl with sandpaper and filled them in with clear CA glue. I sanded the repaired areas with 220 grit sandpaper to smooth them out. I polished the repairs with 400 grit wet dry sandpaper.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. By the end of the process they looked very good. I worked some Before & After Restoration Balm into the surface of the briar and plateau rim top with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and worked on the stem. I filled in the deep tooth marks on the stem sides with black super glue and set it aside to cure. When it cured I flattened the repairs with a small file. I sanded out the repaired areas with 200 grit sandpaper to blend them into the surface. I started the polishing with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this Tom Spanu F3 SP Freehand Dublin with a Plateau Rim Top. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished triple brass and emerald acrylic band and the black vulcanite stem was beautiful. This Spanu Freehand Dublin is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: 1 inch. The weight of the pipe is 76 grams/2.68 ounces. It is a beautiful pipe and one that will be on the Italian Pipe Makers Section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring and Reworking a Stem on a Ser Jacopo Maxima R2 Canadian

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Blog by Steve Laug

The next pipe on the table is a Rusticated Ser Jacopo Canadian that is proportionally well done. Jeff and I purchased a group of pipes on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes including this one.

This Ser Jacopo Canadian is stamped on the underside and Maxima followed by Per Aspera [over] Ad Astra. That is followed by Ser Jacopo [over] Fatta A Mano [over] Italia. A circle R2 follows that next to the bowl/shank junction. On the top of the stem is a single coral dot. The finish was very dirty with spots of grime and debris ground into the rustication. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top appeared to have some burn damage on the inner edge of the bowl. The outer edges looked good. The acrylic stem was a disaster. It was gnawed off with only two points remaining on either side. The externals were filthy with calcification, oxidation and tooth marks and chatter on both sides ahead of what remained of the ruined button. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and rim top and edges. The lava is so thick that is hard to know what the edges and top look like underneath. The stem was heavily oxidized, calcified and the end of the stem and most of the button had been gnawed off. Overall the pipe is a real mess. Jeff took photos of the rusticated finish around the bowl sides and heel. It was nice looking if you can see through the grime ground into the surface. He took photos of the stamping on the underside of the shank. The stamping is clear and readable. It reads as noted above. I turned to Pipephil (http://pipephil.eu/logos/en/logo-s5.html) to remind myself of the background of the brand. I also wanted to see what the single Coral dot meant on the stem. I knew that the Coral dot was on the older pipes but that was all I knew. I include a screen capture of the section on the brand below. The third photo below shows a similar Coral dot on the stem.I am also including the information that I found there in the sidebar on PipePhil. I quote that below. I have highlighted the R2 designation below in red.

Founder of the brand in 1982: Giancarlo Guidi (1943 – †2012). Production (2006): ~ 6000 pipes/year. Ser Jacopo seconds: Gepetto.

Finish mark: Rusticated pipes: R1 (dark brown) R2 (light brown); Sandblasted pipes: S (black), S1 (dark brown), S2 (light brown), S3 (tanshell); Smooth pipes: L (red), L1 (acceptable grain), L2 (nice grain), L3 (exceptional grain).

I then turned to Pipedia (https://pipedia.org/wiki/Ser_Jacopo) to read some more about the brand and see if there were more details regarding the single Coral dot. I quote below.

Ser Jacopo (provided by Marble Arch Ltd., US importer and distributor of Ser Jacopo)

Smokingpipes.com has an excellent concise history available on their website Ser Jacopo History at Smoking Pipes.com

Ser Jacopo, better to say Ser Jacopo dalla Gemma, was started by Giancarlo Guidi in 1982 upon leaving Mastro de Paja.

Giancarlo Guidi and Bruto Sordini broke away from Mastro de Paja in 1981 in pursuit of their own company. Ser Jacopo was named after an Italian nobleman. Guidi and Sordini, having taken part in creating the now infamous Pesaro “school” of pipe making, wanted to expand further. To accomplish this, Ser Jacopo focused their efforts on the pairing of the briar with a seemingly endless variety of mounts. Through the use of precious metals and stones, horn, and exotic woods Ser Jacopo pipes are given unique characters that many collectors find quite aesthetically pleasing. Although Ser Jacopo pipes borrow heavily from classical shapes, they are indeed quite unique in style.

In addition to creative mountings, Ser Jacopo is also well known for making themed pipes, and the most famous of these themes is perhaps the Picta Series, where pipes are modeled after pipes seen in pictures by and of famous artists, such as Vincent Van Gough.

Ser Jacopo makes multiple grades of pipes, with the “entry” level being the Geppetto brand, and the highest grade being the “Gem” series.

The small Ser Jacopo shop produces approximately 6000 pipes per year. The pipes are known for using outstanding Italian briar, which is well seasoned. The pipes have earned a well-deserved reputation for having excellent smoking qualities, equal or better than any other fine Italian pipe maker (or, for that matter, any other pipe maker in the world).

Giancarlo Guidi passed away on August 6, 2012, leaving behind a great legacy. He was 64 years old.

Nomenclature – the section on the nomenclature helps understand the stamping on the underside of the shank. It is helpful and really quite interesting.

The standard nomenclature found on Ser Jacopo pipes is as follows:

Ser Jacopo Fatta A Mano In Italia Per Aspera Ad Astra  – Fatta A Mano translates to “Made By Hand”. Per Aspera Ad Astra is a Latin phrase found on Ser Jacopo pipes and is the Ser Jacopo motto. It translates to “To the Stars Through Travails”, meaning that success comes through hard work. In the Summer 1997 Pipes and Tobaccos article Giancarlo Guidi translated this as “through a difficult way until the stars are reached”.

Ser Jacopo Pipes are generally found in one of three finishes (rusticated, sandblast, smooth) designated by a letter and number code:

R1: Rusticated, dark brown or plum finish.

R2: Rusticated, light brown finish.

S:  Sandblast, black

S1: Sandblast, dark brown

S2: Sandblast, light brown

S3: Sandblast, tanshell

L:  Smooth, red, usually with silver trim

L1: Smooth, flame grain, various finishes

L2: Smooth, straight grain, various finishes

L3: Smooth, straight grain extra, discontinued

Dating Pipes

In the photo to the left you can see the development of the stem inserts on the pipes.

Top: Early Red Coral Logo Middle: Coral Logo with Silver Ring Bottom: Modern Day Silver J Logo – Courtesy of Mike Ahmadi

Ser Jacopo pipes is somewhat difficult, because Ser Jacopo does not generally use date codes (the exception being the Diamond Gemma series pipes, which are dated coded). Early pipes (from 1983 to 1997) featured a red coral dot on the mouthpiece, sometimes found encircled in a silver ring. This was discontinued and changed to a sterling silver letter “J”. On the Gemma series of pipes, the mouthpiece logo is a precious stone surrounded by an 18k gold ring.

The pipe I am working on is one of the early pipes (1983-1997). It is a lovely pipe with a deep and unique rustication. Now it is time to work on the pipe and bring it back to life.

Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of the cake with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. The finish looked very good and the rugged finish felt good in the hand. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work.   The rim top was cleaner and the inner edge of the bowl showed burn damage on the front right and back left. There was some chipping and damage around entire edge. The rim top and outer edge actually looked to be in good condition. The bowl was slightly out of round. The stem surface looked good with the oxidation gone and large chunk of the button missing. It was odd in that it was an even break on both sides and almost like a slot had been cut leaving behind two small thin posts on each side.I took a photo of the stamping on the underside of the shank. It is faint but is still readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. The overall look of the pipe is quite nice. The stem is quite stubby and short so that gave me an idea that I would explore later in the restoration.I started my portion of the work on this pipe by addressing the damage to the rim top and the inner edge of the bowl. I worked over the rim top with 220 grit sandpaper to remove the damage and the darkening. I used a folded piece of 220 grit sandpaper to smooth out the inner edge and give it a slight bevel to deal with the chipping and cutting that was present. It cleaned up remarkably well. With polishing and buffing it would look even better.I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the briar down with a damp cloth after each pad to remove the debris and sanding dust.The bowl looked very good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I buffed the bowl with a shoe brush to raise the shine on the bowl. It is a really nice looking pipe with a finish that has a look like cut glass to me. The rich brown of the stain vary through the layers of the rustication. It is very nicely done. I set the bowl aside and turned my attention to the stem. I cut of the two pegs that remained of the button and flattened the end of the stem against a topping board and 220 grit sandpaper. Surprisingly, it did not shorten the stem significantly. I did not feel that the pegs provided enough body to support a repair so I opted on shortening the stem and rebuilding the button with rubberized black super glue. I layered the repair on slowly, letting each layer cure before adding the next one. Once the repair cured I would need to reshape the button with files. I reshaped the button and the edge with a small file. The repaired button was beginning to look good at this point. I touched up the edge surface with CA glue to smooth and fill it in. Once the glue cured I sanded it with 220 grit sandpaper to continue the shaping. I repaired and resanded until I was happy with it. I started the polishing process with 400 grit wet dry sandpaper. I used a small pottery shaping saw to cut the slot in the end of the stem and shape it. It is getting closer and closer to being finished.I sanded the button surface some more with 220 grit sandpaper to further shape it. I filled in the air-pockets with superglue and let it cure until dry. Once it cured I started the polishing with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I wiped it down a further time with Obsidian Oil and let it cure. This Beautiful Rusticated Ser Jacopo Maxima R2 Canadian with a Coral Dot is a great looking pipe now that it has been restored. The rich and unique rusticated works well with the polished, repaired and rebuilt vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ser Jacopo Maxima Canadian is a large pipe that I am sure will be a great smoker. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 43 grams/1.52 ounces. I will be holding on to this one for awhile to test out the durability of the button rebuild. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

New Life for a Republic Era Peterson’s Emerald 01 Bent Billiard

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Blog by Steve Laug

The next pipe I have chosen is smooth finished Peterson’s Emerald pipe. This one is an 01 Bent Billiard that has a great rustication on the bowl sides and shank. It also has a triple band on the shank – 2 thinner brass bands separated by and emerald green acrylic band. It came to us from an online auction on 10/04/21 in Leesport, Pennsylvania, USA. This rusticated Bent Billiard had a triple brass and emerald band on the shank that adds a touch of colour to the rusticated pipe. The pipe was very dirty in the rustication on the bowl and shank. The contrast of the brown and black stains gives depth to the rustication. It was stamped on the underside of the shank and read Peterson’s [over] Emerald. That is followed by the stamp that reads Made in the Republic of Ireland in three lines and the shape number 01. The bowl was heavily caked with a thick overflow of lava in the rustication on the rim top. The edges of the bowl appeared to be in good condition under the lava. The stem was lightly oxidized and had tooth chatter and marks on the top and underside on and near the button. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked with a thick overflow of lava on the top and edges. It fills in the rustication quite a bit on the to. The stem is calcified, oxidized and has tooth marks and chatter on the top and underside near the button. Jeff took photos of the bowl sides and heel to show the rustication around this bowl. Underneath all the grime it is a nice looking pipe. He took photos of the underside of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also included a photo of the P stamp on the left side of the stem to show the condition. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I knew that I was dealing with a Republic Era pipe made between 1950 and the present. Now it was time to work on the pipe.

I turned to The Peterson Pipe book by Mark Irwin and Gary Malmberg for more information. On page 299 there was a summary of the Emerald Pipe. I quote

Emerald (1987-) Moderate-priced  line in Bordeaux and black rustic finish with a shank band of green acrylic between brass rings, P-lip mouthpiece; smooth walnut version added in ’91. Fishtail mouthpiece added in ’97. Identical line and finishes named Jade from early eighties until ’87.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Deoxidizer. He rinsed it off with warm water to remove the Deoxidizer. It looked very good when I brought it to the worktable. I took close up photos of the rim top and the stem surface. I wanted to show how well it had cleaned up. The rim top looked very good. The beveled inner edge had some darkening that would need to be cleaned up in the next steps of the process. I took photos of the stem to show the tooth marks on the surface ahead of the button and on the sharp edge of the button itself. I took a photo of the stamping on the underside of the shank. You can see that it is stamped as noted above. It is clear and readable. I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has a rugged rustication around the bowl and shank.I began my work on the pipe by dealing with the beveled inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth it our and lessen the darkening. It cleaned up well and looked very good.The front portion of the rim top had been slightly smoothed out from use so I used a series of burrs on my Dremel to recut the rustication on that portion. I was able to match it pretty well with the remaining rustication on the rim top. I used a brass bristle wire brush to knock off the high spots. I restained the rim top and edge in that area with a Mahogany and Walnut stain pen. The combination of the colours looked very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and worked on the stem. I sanded out the tooth marks and gouges in the surface and reshaped the button edges with 200 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I touched up the “P” stamp on the top of the stem with Gold Acrylic Nail Polish. I worked it into the stamp with a tooth pick and wiped off the excess. There was not enough of a stamp to hold the gold stamp in place. It is faint enough that without a lens it cannot be seen. I am excited to finish this Republic Era Peterson’s Emerald 01 Bent Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished triple brass and emerald acrylic band and the black vulcanite stem was beautiful. This Classic Peterson’s Emerald is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. It is a beautiful pipe and one that will be on the Irish Pipe Makers Section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring an Astleys 109 Jermyn St. London Rusticated Medium 52 Dublin

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Blog by Steve Laug

The next pipe on the work table was purchased in July 27, 2020 as part of a group of pipes we obtained from a woman in Australia. The pipe is a medium sized Dublin that is rusticated with a classic Astleys style rustication that was meant to increase the surface area of a bowl and thus provide a cooler smoke. This one is stamped on the underside of the shank and reads 52 (shape number) followed by Astleys [over] 109 Jermyn St. [over] London. The pipe was quite dirty and the bowl was thickly caked. The rim edges looked to be in good condition. The taper stem was vulcanite and had tooth marks and chatter on both sides near the button. The stem was oxidized and had some calcification on the end. The Astleys “A” stamp on the top of the stem was visible and readable. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. He took some photos of the bowl and stem to give a sense of the condition of the pipe. You can see the cake and debris in the bowl and the lava in the rustication on the rim top. The stem was dirty and had calcification on both sides at the button. There is also some tooth chatter and some light tooth marks. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the rustication patterns around the bowl. Under the oils and grime it was a nice looking bowl. I think it will be a really nice looking pipe once it is restored. He took photos of the stamping on the underside of the shank and the top of the stem. On the shank it was stamped as noted above. The stem bore the Astleys “A” logo on the topside. I turned to Pipephil’s site to get an overview on the brand (http://pipephil.eu/logos/en/logo-a8.html). I have included a screen capture below of several pipes that showed the stamping and the logo on the stem.There was also a link on the site to a blog article in French on a Astleys Cavalier pipe that also included some helpful information (http://pipes.over-blog.com/article-4532650.html). I have included both the French article and the Google Translation below.

Il est à peu près inconcevable, dans une rubrique traitant des pipes Cavalier, de ne pas citer la marque anglaise Astley’s.

En fait de marque, il s’agit initialement d’une vénérable civette londonienne qui fêtait ses 100 ans en 1962. Le magasin, d’abord installé au 109 Jermyn Street (1) s’est déplacé à Piccadilly Arcade et a malheureusement fermé ses portes à la fin des années 90.

Comme le font souvent les civettes, les propriétaires avaient l’habitude de faire produire leurs pipes par les pipiers de leur choix et d’apposer ensuite leur propre label. Les pipes vendues chez Astley’s étaient produites, selon l’époque, par Charatan, Ashton ou James Upshall. Certains prétendent qu’avant la fermeture on commandait aussi à Comoy et GBD, ce qui n’est pas vraiment vérifié.

Quoiqu’il en soit la marque a été rachetée par Mordechai Ezrati, un collectionneur de pipe, qui a aussi acquis James Upshall.

Translation

It is almost inconceivable, in a section dealing with Cavalier pipes, not to mention the English brand Astley’s.

As a brand, it was initially a venerable London civet which celebrated its 100th anniversary in 1962. The store, first installed at 109 Jermyn Street (1) moved to Piccadilly Arcade and unfortunately closed its doors in the late 90s.

As civets often do, owners used to have their pipes produced by the pipe makers of their choice and then affix their own label. The pipes sold at Astley’s were produced, depending on the era, by Charatan, Ashton or James Upshall. Some claim that before the closure we also ordered from Comoy and GBD, which is not really verified.

Anyway the brand was bought by Mordechai Ezrati, a pipe collector, who also acquired James Upshall.

From this I found it interesting that various English pipe makers crafted pipes for Astleys. I have highlighted the pertinent section on that above.

From there I turned to the article on Pipedia (https://pipedia.org/wiki/Astley%27s). I quote:

Astley’s was both a brand and name of a famous London tobacconist. The first shop was founded in 1862 and was located at 109 Jermyn Street, just down the road from the Charatan’s shop. They sold meerschaum pipes and later classic pipe shaped briar pipes. The owner of this shop was Mr. Paul Bentley whose family owned and ran the shop since the 1930’s. The shop closed some time ago, and the name of the brand was bought by Mordechai (Moty) Ezrati, who also owns the James Upshall pipe brand.

Astley’s served as an extremely exclusive and renowned shopping outlet for outstanding pipes for the British royalty and London gentry alike. Visitors to London sought out this shop as a ‘must visit’ during their stay. Although they never made their own pipes, the Astley branded pipe was made on contract by Charatan (until the 1980’s), James Upshall, Dunhill, L&JS, and Bill Taylor of Ashton pipes. Some sources (The Piperack for instance) say that Comoy’s and GBD had also made pipes for Astley’s. The shop always commanded extremely high prices for their much sought after specimens.

After Charatan had changed hands and was sold to Herman Lane Limited in the United States, Astley’s continued with their high grade pipe sales by presenting some of the best examples of British pipe manufacturing to pipe connoisseurs around the world.

Stamping: Astley’s, 109 Jermyn St, London (before, Wm Astley & Company, 109 Jermyn St S.W. London). Symbol: Styled white ‘A’.

I have a copy of an Astleys Catalogue on rebornpipes so I have included a link to that below as well as some pages that show the shape and the finish of the pipe I am working on. I have drawn a red box around the shape number (https://rebornpipes.com/2012/08/10/astleys-pipe-catalogue/).I have also drawn a box around the style of finish on the pipe I working on. The photo seems to show a sandblast but does not say so. The pipe I am working on looks similar but it is rusticated in a typical Astleys fashion.Jeff once again did an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. Once Jeff took it out of the bath and rinsed it the stem looked very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the table. I took a close up photo of the rim top to show how clean it was. The stem looked good just some light tooth chatter and several deeper tooth marks near the button.I took a photo of the stamping and it is clear and readable as noted above. I took the stem off the pipe and took a picture to show the proportions of this nice little pipe.I worked some Before & After Restoration Balm into the briar with my fingertips. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and raise them a bit. Remember vulcanite has “memory” and if the marks are not sharp edge the heat well raise them. In this case while they came up some there was still significant damage. I filled in the remaining tooth marks with Black CA glue and set the stem aside to dry.Once the repairs cured I used a needle file to flatten them out and recut the sharp edge of the button. I sanded the surface of the stem with 220 grit sandpaper to further blend in the repairs. I started the polishing process with 400 grit wet dry sandpaper. There was still some oxidation on the stem at the shank end. I scrubbed it with Soft Scrub All Purpose Cleanser to remove it and was able to remove the majority of it on both sides of the shank end. It looked better.I used some white acrylic fingernail polish to touch up the “A” logo on the top of the stem surface. I rubbed it on with the brush and worked it into the stamp with a tooth pick. Once it was dry I scraped off the excess and lightly buffed it with a 1500 grit micromesh sanding pad. It came out looking very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. As always I am excited to finish a pipe that I am working on. I put the Astleys 52 Rusticated Dublin back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This is nice looking pipe and I am sure that it will be comfortable in hand when smoking as it is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The pipe weighs .92 ounces/26 grams. It is another beautiful pipe and one that will be on the rebornpipes store in the Pipes by English Pipe Makers Section. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

An Interesting Flea Market Find – an unsmoked, no name straight Apple

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Blog by Steve Laug

The next pipe I am working on is one that I found yesterday when my wife and daughters and I went for a walk about at the Vancouver Flea Market. It is a weekend tradition here in Vancouver and has a lot of interesting “treasures” among the detritus of very large warehouse garage sale. We make the trek through the place several times a year looking for the various things that we each collect. For me it always pipes and tobacciana. Yesterday I was not disappointed for there among all the normal Chinese made pipes with metal bowls, cobs and poorly made Meerschaum figurals I came across this little unsmoked straight Apple. It had no stamping on the sides of the shank. It is a nice piece of briar with lots of variations in the grain patterns around the bowl and stem sides. The rim top had a small nick on the left front top and outer edge. The bowl itself was clean, raw briar that had not been smoked. The airway drilling from the shank was centered and at the bottom of the bowl. The exterior of the bowl was dusty and there was gummed adhesive stuck on the shank and stem surface that had dried and hardened. The was protected somewhat by this so it was only lightly oxidized and there were no tooth marks on chatter on either side. It was tight in the shank and when twisted free the tenon and shank were very dusty. I took pictures of the pipe when I brought it home. I took photos of the bowl to show the overall condition of the bowl and rim top. You can see it is quite clean and unsmoked and you can see the chip out right front of the rim top. The stem was covered with the adhesive from labels somewhere along it journey.I carefully twisted the stem off the shank. It was very tight in the shank and once removed the tenon was covered with a dusty debris. It is a nice looking pipe and should clean up nicely.I used a cotton pad and some acetone to remove the stick adhesive on the stem and the shank. I wiped the bowl and stem down until it was clean and the stuff was removed. It looked better.I used a folded piece of 220 grit sandpaper to smooth out the chipped and damaged top and edge on the front left side of the rim top. It looked much better when I had finished.I cleaned out the inside of the shank and the airway to the bowl and in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. It was dusty from sitting and there was some light stain that came off the inside of the mortise.I polished the briar with micromesh sanding pads to clean up the finish and give it a shine. I wet sanded with 1500-12000 grit pads and wiped the bowl down after each pad with a damp cotton cloth. The photos tell the story. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for ten minutes and then buffed with a cotton cloth to raise the shine. I set the bowl aside and polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and set it aside to dry. With both parts of this Unsmoked No Name Straight Apple finished, I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The mix of grain on the bowl came alive with the buffing. The finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned mixed grain No Name Apple. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This unsmoked pipe weighs 36 grams/1.31 ounces. This NOS Unsmoked Apple is yours to load with a favourite tobacco and break it in as you like. I will be putting this interestingly made Freehand in the American Pipe Maker Section of the rebornpipes store very soon. If you would like to purchase it and carry on the legacy of the previous pipe smoke send a message or an email to me. Thanks for walking through the restoration with me on this great looking little straight Apple.

Restoring and Restemming a Burl King Freehand Bowl

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Blog by Steve Laug

The next pipe in the queue came to us in August, 2020 from an Antique Mall in Logan, Utah, USA.  It is an interesting Freehand bowl that has a bridge over the top of the shank that forms a hole for the thumb when smoking. It has a smooth finish with a plateau on the top of the shank and bowl. I would need to find a fancy turned stem that would work with the bowl. The pipe is stamped on the left corner of the shank and clearly reads Burl King. On the underside of the shank it is stamped Israel. I think that this will be another nice looking piece once it is cleaned up and restemmed. The bowl is thickly caked with an overflow of lava on the rim top. The right side of the bowl toward the front and the heel were sandblasted. The top and edges of the bowl look good but I would be more certain once I reamed and cleaned it. The exterior of the briar was dirty with grime and dust. Jeff took photos of the pipe before my cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. He took photos of the plateau rim top to show the cake in the bowl, the lava on the rim top and the inner edge. He took photos of the stamping on the left corner of the shank and the underside. It is faint in spots but readable as noted above.Before working on the pipe I wanted to remind myself of the history and background of the brand. I remembered that I had restemmed and restored a Burl King stummel previously so I turned to the blog I had written. Here is the link to the previous blog and the pipe I had restored and restemmed (https://rebornpipes.com/2020/09/20/restemming-and-rebirthing-a-burl-king-freehand-bowl/).

From the blog I quote the following information on the brand and who made it. I find it interesting to note the various companies included in the manufacture and distribution of the pipe.

I turned to Pipedia to read about Burl King pipes (https://pipedia.org/wiki/Burl_King). I quote the entirety of the article and have included the advertisement that connects the pipe to Borkum Riff tobacco.

We need more information about Burl King. We can confirm that it was at one time a pipe used for promotion of Borkum Riff tobacco, as reported by Bob Taylor of the Seattle Pipe Club, who mailed in a coupon and received the pipe with a Postmark of Jan. 11, ’78, and a return address of Sparta, N. C., which indicates it may have come from the Dr. Grabow/Sparta Industries plant.

Bob recently noticed his “Burl King” was also marked, made in Israel, so it was likely made by the Shalom Pipe Factory, though apparently distributed through Sparta Industries. The box shipped for 50 cents and the return address said “After 5 days return to P. O. Box 21882 Greensboro, N. CC. 27240.” So apparently these pipes were made by Shalom, but distributed for Borkum Riff by Sparta Industries.

Others have indicated Burl King pipes were also made by Wally Frank.

I love the description as it truly captures the shape and beauty of this freehand pipe. The article above stated that the pipe is handcrafted by artists so that each one is a unique piece. It is cut from the plateau to leave that exposed on the top of the rim and down the shank to the end. It has a thumb hole cut for comfort in holding it while smoking. It is suggested that pipe sold for $60. Now to work on the pipe.

Jeff had cleaned up the pipe with his normal methods. He reamed the pipe with a PipNet pipe reamer and removed the rest of cake with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway into the bowl with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe once I received it. I took a close up photo of the rim top to show the general condition. You can see the darkening around the inner edge and some remaining lava in the crevices of the plateau but otherwise it looks good. The plateau extends all the way down the shank bridge and ends at the mortise end.I took photos of the stamping and though they are faint in spots in the pictures they are readable as noted above.I found a turned stem in my stem can that was a potential candidate for the pipe. The tenon on it was just a little bit to big in diameter and would need to be shaped to sit in the mortise properly. I used my Dremel and sanding drum to take off a little bit of the diameter until the fit was snug in the shank. Once I had the tenon adjusted I inserted it in the mortise and took photos of the pipe at this point. I set the stem aside and turned my attention to the bowl.I cleaned up the residual lava on the rim top with a brass bristle wire brush. I worked over the crevices in the plateau carefully to remove the debris. I used a folded piece of 220 grit sandpaper to sand the inner edge of the bowl and smooth it out. I polished the briar with micromesh sanding pads to clean up the finish and give it a shine. I wet sanded with 1500-12000 grit pads and wiped the bowl down after each pad with a damp cotton cloth. The photos tell the story. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I shaped the tenon end with 220 grit sandpaper to fine tune the fit in the shank. I still needed to polish it with 400 grit wet dry sandpaper to smooth out the marks left behind by the Dremel but it was getting there. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. With both parts of this unique Burl King Freehand finished, I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The mix of grain on the bowl came alive with the buffing. The finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned, nicely grained Burl King Freehand. Have a look at it with the photos below. The dimensions are Length: 7 ½ inches, Height: 3 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. This is a large pipe and weighs 102 grams/3.60 ounces. I will be putting this interestingly made Freehand in the American Pipe Maker Section of the rebornpipes store very soon. If you would like to purchase it and carry on the legacy of the previous pipe smoke send a message or an email to me. Thanks for walking through the restoration with me on this older Freehand collaboration between Shalom Pipe Factory, Israel, Borkum Riff Tobacco and Dr. Grabow.

Restoring a Castello Sea Rock Briar SC 54P Bulldog

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Blog by Steve Laug

The next pipe on the table is a beautiful Castello Sea Rock Briar Bulldog. I love the Sea Rock Briar finish and this was one that is quite exemplary of the finish. It has a rugged and deep rustication that is very tactile and I think will be a great smoker. It is another pipe from the group of pipes which Jeff and I purchased on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes along with this one.

This Castello Sea Rock Bulldog is stamped on the left underside of the shank and reads SC [over] 54P. That is Castello [over] Sea Rock Briar [over] Made in Cantu [over] Italy. The numbers and stamping tell me that the pipe is a Sea Rock rusticated finish and it is a bent Bulldog. The underside of the left side of the Lucite stem also had stamping that read Hand Made over Castello [over] the number 5. The finish was very dirty with spots of grime and debris ground into the crevices and valleys of the rustication. The bowl had a thick cake in the and a heavy lava overflowing onto the rim top into the grooves. The rim top appeared to be in very good condition with no damage to the inner edge. The acrylic stem had tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. Jeff took photos of the pipe before he started his clean up work on it. My brother took some close up photos of the rim top and the cake in the bowl to show what it looked like when we received it. You can see how thick the cake is and how much of the rim rustication has filled in with the overflow. The photos of the stem show the faux diamond logo on the top left side of the saddle. You can see the tooth marks and chatter near the button on both sides of the stem. Jeff took photos of the rusticated finish around the bowl sides and heel. It is nice looking if you can see through the grime and dust ground into the rugged, deep rustication. He took a photo of the stamping on the left underside of the diamond shank. The stamping is readable but filthy. It reads as noted above.I remembered that I had written a blog on the same shaped Castello that now was in my rotation and did a quick search on rebornpipes for the link to see if I could remind myself of the information that I had collected there. I found the link, reread the information and quote from it below (https://rebornpipes.com/2016/12/18/an-estate-sale-find-a-castello-sea-rock-sc-54p-bulldog/).

Before I worked on the pipe I wanted to do a bit of research to see if I could shed some more light on the pipe I had in hand. I learned from the pipephil website that the rhinestone logo was originally on pipes for the US market. There was no hint as to why that was done only that it was and that it is occasionally still used http://www.pipephil.eu/logos/en/logo-castello.html

I have an older article called PCCA’s Castello Grade & Style Guide. It was written by Robert C. Hamlin (c) 1988, 1992, 1994. Robert gathered some remarkable information on the Castello lines and I have often used his guide in the past to give me pertinent data. There I found more information regarding the shiny logo on the side of the stem.

“American logo’d Castello pipes use a small round “Diamond” (referred to and looking like, but it is NOT actually a diamond) inlaid into the mouthpiece. This was originally done so that the standard Castello white bar logo did not conflict with another brand and logo that was sold by Wally Frank called the “White Bar Pipe” (in the 1950’s).”

The above quote and the remainder of those following come from the same article by Robert Hamlin. You can read the full article at the following link: http://www.pipes.org/BURST/FORMATTED/196.016.html

I read further in the article to help me understand the stamping on the underside of the shank. My knowledge of Castello pipes is pretty limited so when I get one to restore I resort to this article and others to try to make heads or tails of the stamping. First of all I had no idea what the SC stamped ahead of the Sea Rock Briar stamping meant. I had seen Castello’s with the signature of Carlo Scotti on them but not this stamping. Robert gave me the information I needed.

“Older Castello pipes will usually include the “REG No.” and have the letters “SC” stamped as a part of the nomenclature. The SC stamp was for Scotti, Carlo (in Italy all names are listed last, first). Today the full name of Carlo Scotti, contained in a small oval, has replaced the SC stamp.”

I learned that the Sea Rock Briar stamp also signified something and told me more about the pipe. Robert pointed out:

“SEA ROCK [Carved Black or dark brown]: This is the lowest grade of the Castello line and is the most common in the USA. Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”.” 

The remaining mystery for me was the meaning of the stamping on the stem. I of course understood the Hand Made and the Castello stamping but the number 5 was a mystery to me. I was not sure what it referred to. So once again Robert’s article gave me the information I needed to understand that last piece of the mystery.

“#2: All Castello standard shaped pipes have a number (3, 4, 5 or 6) stamped on the mouthpiece or sometimes on the lucite ferrule. What does this number mean? Not much really, it is the number of the size for the proper straw tube or reed that fits the shank and stem of the pipe. These straw tubes are rarely used in the United States. The Castello reed is considered superfluous and useless to most, but with this number you will always know which one fits (the different numbers have to do with length, not diameter).”

Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. Even though the stem was acrylic he soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. It really works well to remove internal and external grime and tars. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work.  The rim top was much cleaner and the rustication was in good condition. The inner and outer edges of the bowl looked very good. The stem surface looked good but visible tooth marks and chatter showed clearly on either side of the stem. I took a photo of the stamping on the left underside of the shank and stem. It is clear and readable as noted above. I also took a photo of the faux diamond in the top left of the saddle stem. It is also in good condition.I took the stem off the shank and took photos of the parts of the pipe. It is another great looking Rusticated Bulldog with twin rings around the cap of the bowl.I did a quick work over of the rim top grooves with a brass bristle brush to clean up the small particles that still remained in the grooves of the rustication. It did not take too much to remove what was left and leave the rim clean. It really is a pretty looking pipe.The bowl looked good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I sanded the tooth marks out on both sides of the stem at the button using 220 grit sandpaper and also sanded the damage to the button surface itself. I started polishing the stem with 400 grit wet dry sandpaper. I used micromesh sanding pads to polish the newly sanded areas on the Lucite stem surface. I dry sanded it with 1500-12000 grit pads and wiped it down with the damp pad after each sanding pad. In doing so I was able to remove all signs of the damage to stem in those spots along the edge and top of the button. I put the stem in place in the shank and  looked this beautiful Castello Sea Rock Briar 54P Bent Bulldog. I lightly buffed the bowl on the buffing wheel. I buffed the stem with Blue Diamond polish on the buffing wheel I waxed the stem with carnauba wax on the wheel. I waxed the bowl with Conservator’s Wax and buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished Castello Sea Rock Briar Bulldog is shown in the photos below. It is truly a beautiful little bulldog. The finished Castello Sea Rock Briar Bulldog is shown in the photos below. It is truly a beautiful little bulldog. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 41 grams/1.45 ounces. The shape and the rustication make it a pleasure to hold in the hand. It fits snug with my thumb curled around the back of the bowl and the rest of the fingers holding the bowl. The finish is extremely tactile and should be interesting in hand as the bowl heats up during smoking. I can testify to how well both Castellos and this shape smoke. I will be adding it to the Italian Pipe Makers Section on the rebornpipes store soon. Thanks for walking with me through the restoration process.

Restoring a 1969 Dunhill Shell Briar 60F/T 4S Billiard

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Blog by Steve Laug

The next pipe on the table is another Dunhill Group 4 Shell Briar Billiard with a taper stem that is proportionally well done. It has a two digit the shape number that I will define below. This is another pipe from the group which Jeff and I purchased on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes along with this one.

This Dunhill Billiard is stamped on the underside and reads 60F/T on the heel of the bowl followed by Dunhill over Shell Briar followed by Made in England9 (two lines with the 9 the same size as the letter D). A circle 4 followed by S is stamped next to that. The numbers and stamping tell me that the pipe is a Shell Briar and the size is a Group 4. The F/T refers to the Fish Tail style stem. The finish was very dirty with spots of grime and debris stuck on it. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top appeared to have burn on inner edge. It was hard to know what was under the lava at this point. The stem had calcification, oxidation and tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and rim top and edges. The lava is so thick that is hard to know what the edges and top look like underneath. The sandblast on the rim top is also completely filled in with tar and lava. The stem was heavily oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. Overall the pipe is a real mess. Jeff took a photo of the sandblast finish around the bowl side and heel. It was nice looking if you can see through the grime ground into the blast. He took photos of the stamping on the underside of the bowl, shank and stem. The stamping is readable but filthy. It reads as noted above.Now it was time to begin to work on the stamping on the pipe. Because I had just finished working on another Shell Briar I used the information that I had dug up on that one. I quote below.

Pipedia had some great information on the Root Briar finish and dates and how the finish was made (https://pipedia.org/wiki/Dunhill#Bruyere). The first quote below give the short version of the finish. I quote from both below.

Shell – A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

With that information clear for me I wanted to identify the shape number and try to pin that down (https://pipedia.org/wiki/Dunhill_Shape_Chart). I turned to the section on the older 3 digit Shape Numbers and read it. I quote it below.

Early Days – 2 digits/letters – The original skus/model numbers from the 1920’s until the early 1970’s stood for very specific shapes and bowls. For example, the codes 31, 34, 59, 111, 113, 117, 196, LB, LBS… were all different types of Billiard shaped pipes and there were about 50(!), such codes for the Billiard shape alone. On top of those are a large variety of other shapes.

With the information on the 2 digit stamp not making clear enough the meaning of the number I turned to another link on Pipedia (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. It is amazing to see the sheer number of variations on the Billiard shape. I copied the four of the two digit numbers in the list as it includes the shape 60 Billiard.

I knew that the pipe shape number locked in a time period between 1920-1970 – a large time span that I needed to narrow down more clearly. I turned to another link on Pipedia (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. I copied the two 2 digit numbers on Billiards from the list. The shape 60 was in the list.

59 Billiard, tapered bit 4 5¾” 1928, 50, 69 3

60 Billiard, tapered bit 4 5½” 1928, 50, 60, 69 3 (This is the pipe I am working on. It is a tapered bit Billiard with an F/T or Fish Tail bit.)

I turned next to dating the pipe. There is a 9 following the D in ENGLAND on the underside of the shank. The 9 is the same size as the D in England. I turned to the dating chart on Pipephil to pin down the date on this twin (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I did a screen capture of Part 2 of the Dunhill Dating Key and included it below. I drew a red box around the section dating this pipe. It is clear that the pipe was made after 1954 so that is why I went to Part 2. Once again, because the year suffix is a 9 that is the same size and on line with D in England that tells me that the pipe was made in 1960+9 for a date of 1969.Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work. The rim top was cleaner and the inner and outer edge of the bowl showed some damage. The rim top had smooth spots that would need to be worked on and the sandblast surface had been worn off. The stem surface looked good with the oxidation gone and light but visible tooth chatter on either side of the stem.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. It is another great looking Dunhill Shell Briar.I started my portion of the work on this pipe by addressing the damage to the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to deal with the chipping and cutting on the inner edge. I used a brass bristle wire brush to knock off any residual grime on the rim top. With the bevel and wire brush it looked better but there were still flat spots on the rim top where the blast had worn away. I used a series of burrs on my Dremel to copy the finish that was on the good spots on the rim and sides. I took a photo of the burrs and the rim top once I had finished the rustication process. It looked better and once stained to match the bowl it would look very good.I used a Mahogany and a Walnut Stain Pen to restain the rim top and the inner bevel of the rim edge. Once it dried I buffed it with a cotton cloth and the match was very good. It looked much better with the work on the rim edge.The bowl looked good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it.  This Sandblasted 1969 Dunhill Shell Briar 60F/T Taper Stem 4S is a great looking pipe now that it has been restored. The rich Shell Briar sandblast finish that highlights the grain and works well with the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 60F/T Billiard is a Group 4 size pipe that will be a great smoker. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/1.13 ounces. I will be adding the pipe to the British Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection be sure to let me know. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a  Patent Era Dunhill Bruyere 40 Lovat

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Blog by Steve Laug

The next pipe on the table is a Dunhill Group 4 Bruyere Lovat that is proportionally well done. It has a two digit the shape number that I will define below. Jeff and I purchased a group of pipes on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes including this one.

This Dunhill Lovat is stamped on the left side and reads 40 followed by Dunhill over Bruyere. On the right side it is stamped Made in England2 3 (double date stamp) [over] Pat. No. 417574/34. A circle 4 followed by A is stamped on the right side next to the bowl/shank junction. The numbers and stamping tell me that the pipe is a Bruyere and the size is a Group 4. The 2 digit shape number makes it an older pipe as does the Patent No. stamp under Made in England. The double date stamp says the pipe was made one year and sold the next. The finish was very dirty with spots of grime and debris stuck on it. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top had burned area on the left front top and inner and outer edges. There was darkening and burn damage on the inner edge all the way around. There were burn marks toward the back of the rim top. The stem had calcification, oxidation and tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and rim top and edges. The lava is so thick that is hard to know what the edges and top look like underneath. The stem was heavily oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. Overall the pipe is a real mess.Jeff took photos of the grain and the finish around the bowl sides and heel. It was nice looking if you can see through the grime ground into the surface.He took photos of the stamping on the sides of the shank. The stamping is faint but readable. It reads as noted above. Now it was time to begin to work on the stamping on the pipe. I turned first to Pipedia as I remembered they had some great information on the Bruyere finish and dates and how the finish was made (https://pipedia.org/wiki/Dunhill#Bruyere). The first quote below give the short version of the finish. The second link goes into more detail. I quote from both below.

Bruyere – The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

https://pipedia.org/wiki/Dunhill_Bruyere

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

With that information clear for me I wanted to identify the shape number and try to pin that down (https://pipedia.org/wiki/Dunhill_Shape_Chart). I turned to the section on the older 3 digit Shape Numbers and read it. I quote it below.

Early Days – 2 digits/letters – The original skus/model numbers from the 1920’s until the early 1970’s stood for very specific shapes and bowls. For example, the codes 31, 34, 59, 111, 113, 117, 196, LB, LBS… were all different types of Billiard shaped pipes and there were about 50(!), such codes for the Billiard shape alone. On top of those are a large variety of other shapes.

I knew that the pipe shape number locked in a time period between 1920-1970 – a large time span that I needed to narrow down more clearly. I turned to another link on Pipedia (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. I copied the four 2 digit numbers on Lovats from the list. The shape 40 was in the list.

Lovats:

37 Lovat, short, thick, saddle 1928 11

38 Lovat, long shank, saddle bit 3 4¾” 1928, 50, 60, 69 11

40 Lovat, long shank, saddle bit 4 5″ 1928, 1950, 1969 11

481 Lovat, long shank, saddle bit 1 5″ 1950, 1969 11

I turned next to dating the pipe. There is a superscript underlined 2 followed by superscript underlined 3 a little higher and to the right of the first superscript. The numbers follow the D in ENGLAND on the right side of the shank. I turned to the dating chart on Pipephil to pin down the date on this twin (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I did a screen capture of Part 1 of the Dunhill Dating Key and included it below. I drew a red box around the section dating this pipe. It is clear that the pipe was made prior to 1954 as it includes a Patent Number. I drew a red box around the pertinent section that narrows the date down to between 1921 and 1954. It also had a link to further narrow down the dating.I followed the link to narrow it down and it took me to Page 2. The pipe has the patent number listed at the top of the chart – 417574/34. I followed the tree down the yes path to the part where it reads DUNHILL stamping aligned with SHELL. My pipe has BRUYERE aligned with DUNHILL. Again I followed the yes path to two options 1950 or 1940 + suffix (2-9). Since the pipe has a superscript 2 followed by a slightly higher superscript 3 told me that the pipe was made in 1942 and later sold in 1943. It was an old timer.Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work. The rim top was cleaner and the inner edge of the bowl looked rough. The rim top was chipped and damaged with the edges carved. There was burn damage all the way around but heavier on the front and the back of the bowl on the top and inner edge. The bowl was slightly out of round. The stem surface looked good with the oxidation gone and light but visible tooth chatter on either side of the stem.  I took a photo of the stamping on the sides of the shank. It is faint but is still readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. The overall look of the pipe is quite nice.I started my portion of the work on this pipe by addressing the damage to the rim top and the inner edge of the bowl. I topped the bowl on a topping board with 220 grit sandpaper to remove the damage to the rim top and minimize it on the edges. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to deal with the chipping and cutting on the inner edge. It cleaned up remarkably well. With polishing and buffing it would look even better. I polished the bowl and rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the briar down with a damp cloth after each pad to remove the debris and sanding dust. I used an Maple Stain Pen to restain the rim top and the inner bevel of the rim edge. With the darkening on the edges and the top still present the Maple stain worked well to mimic the stain on the rest of the bowl and shank. Once it dried I buffed it with a cotton cloth and the match was very good. It looked much better with the work on the rim edge. The bowl looked very good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the vulcanite stem with the flame of the lighter. I was able to lift almost all of the tooth marks and chatter except one on the top side that I needed to fill in with drop of black CA glue. I sanded the repair and the remaining tooth chatter with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper to start the polishing. I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. This Beautiful Patented 1942/43 Dunhill Bruyere 40 Lovat is a great looking pipe now that it has been restored. The rich Bruyere finish that highlights the grain and works well with the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Bruyere 40 Lovat is a Group 4 size pipe that will be a great smoker. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 35 grams/1.23 ounces. I will be adding the pipe to the British Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection be sure to let me know. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Renascence of a stunning billiard from Butz-Choquin

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Early this morning I received an email from Joris about posting a restoration on rebornpipes. I wrote back and this is what he sent me. It is a great restoration and one that is only fitting to share with our global restoration community of rebornpipes. Welcome Joris. Thanks for your work and your post.

Blog by Joris De Sutter

Hi everyone. I’m a pipe restorer from Flanders, the northern half of Belgium, where I live in the beautiful town of Brugge (Bruges). It’s only once in a while that I restore old pipes to their former glory. I’m a bit of a Canadian and Lumberman fan and within those shapes I tend to specialize in the French brand Butz-Choquin. So when purchasing the pipes I like, occasionally other shapes are present in those lots. This particular pipe was one of those. I picked up this rather big billiard from a French second hand website, together with four other promising briars. They apparently all formerly belonged to the same gentleman, judging from the identical signs of use. And boy: they were used! The current pipe shows this quite clearly… The general shape of the pipe is a really handsome Billiard. It was apparently one of the favorite pipes of its previous owner. He seems to have loved his pipes, but perhaps not to the level that he really cared for them. What a mess! How does one even reach such a thick cake build up in the chamber? The dirty bowl with those black patches of grime around it? The heavily oxidized stem with all that calcification? I wonder how one is able to let it come to that. Didn’t the previous steward have the need to clean his pipe once in a while? Whatever. I did notice the extraordinary pipe underneath all that muck.

The markings on this pipe are quite standard for a Butz-Choquin. On the left side of the shank is the standard curved Butz-Choquin logo. Just underneath this logo the name of the series appears in all capitals : PRELUDE. And then in the lower right hand corner is the word Extra at an angle. This Extra stamping indicates that the wood of this pipe has no flaws and there are no fills present. This was indeed the trigger for me to purchase this pipe despite its sorry state. At the same height on the stem there is an engraving of the two BC letters forming the Butz-Choquin abbreviation. They were once filled white, but now only a hint of this remains at the bottom of the B. The letters themselves are however quite deep enough to allow for a full restoration. From the 1970’s onward, Butz-Choquin used an acrylic round insert on her stems for the higher end pipes they produced. If this pipe would have been made in the seventies or later, it surely would have had that acrylic insert on its stem. Since it is not present, I’m assuming this pipe dates from the 1960’s. The shape number on the right side of the stem reads 1398. On top of that it reads ST CLAUDE – FRANCE. Finally underneath the shape number is an A. I can only speculate on this solitary A, but since this pipe is clearly top of the line I suspect it to indicate just that.

The Butz-Choquin brand is one of the oldest in France. Most people unfortunately associate it with cheap basket pipes. They did indeed make plenty of those, but likewise they also made really good high quality pipes and those were sold at accordingly high prices.

The bowl is always first on my list. If the bowl turns out to be too far gone to justify a full restoration, then why would I still put some effort in the stem? I start by taking my own manufactured reaming knife and carefully scrape the top rim of the bowl. There is quite some lava coming off of it.   Now the most daunting part: addressing the very thick cake in the bowl. This took me about an hour, carefully scraping away all that carbonized tobacco till the briar became visible again. I do own the commonly available reaming tools, but I hardly ever use them anymore. My own tool turns out to be just the perfect reamer. The picture hardly illustrates the amount of carbon cake that came out of the bowl. That mountain was almost as high as it is wide! Not shown in the pictures is the condition of the briar underneath. It was excellent! No heat fissures, no burns.

From here, I always open up the draught hole. I like my pipes to have a 4mm draught hole. Most BC pipes are drilled at 4mm, but since this pipe was so extensively smoked, there must be a lot of tars in there. Drilling those out before further cleaning helps a lot. I have two drill bits for this. One has a tapered tip, while the other is a standard, although very long, 4mm straight drill. First the one with the tapered tip. I clamp the drill bit in my bench vise and then carefully turn the bowl by hand. Never ever use a power drill for this. The tapered drill bit is ideal to find the way through possible clogging inside the draught hole. If the straight bit would be used before the tapered bit, the clogging could steer the straight bit into the briar. After clearing the draught hole, a dentist tool is used to scrape away hardened tars from inside the mortise. And then both bowl and stem go into the water. I use an oil based black soap to clean the stummel and stem inside out. Some drops of soap on the bowl and stem, and then an old tooth brush together with some effort cleans both parts. A piece of very fine steel wool is used to remove the last remaining lava from the bowl’s top rim. Luckily it revealed that the previous owner didn’t knock his pipes on hard surfaces to remove ash and dottle.While I still have that piece of steel wool at hand, I use it to remove the calcification from the stem and already some of the oxidation. The biggest part of oxidation removal will follow later. I can now already notice to my relief that there are no tooth marks on the stem, apart from a small notch like indentation on the upper part of the button.To finish off the wet part of the cleaning, I have some fine round plastic bristle brushes. I use them to roughly clean out the insides of both stem and shank. This will make the process of deep cleaning later a lot easier since the water will already soften the tars a little bit.I let the stummel dry a bit and then proceed into the preparations of deep cleaning it. For this I use two main ingredients: isopropyl alcohol and paper towels. Notice the absence of cotton wool or salt? I used to do this with cotton wool in the past, as is shown on this blog and others, but found that my own method yields far better results. From the paper towel, I turn a corner of the towel into a wick. I turn this wick into the draught hole from the mortise and make sure it extends into the chamber. Then I slightly turn it into the other direction and push onto it. This way it will also fill the mortise completely. I then cut the excess that sticks out of the mortise. Then I make a small wad of the same towel and put it at the bottom of the chamber covering the small bit of the wick that protrudes from the draught hole into the chamber. Now I put the isopropyl alcohol onto the wad in the chamber until the wad is completely drowned, but not much more than that. This amount of alcohol is sufficient to percolate into the wick and do its work.Is it necessary to completely fill the chamber with cotton wool (or salt for that matter) to have the chamber also deep cleaned with the alcohol? I have done some experimentation on this in the past and found that the deep cleaning with alcohol is mostly important for the draught hole, not so much for the chamber. The reason is quite simple: While smoking your tobacco, the oils, tars and other volatile components of the tobacco will either get burned or lower down with the smoke. They will hardly stick to the chamber’s walls due to the heat and the cake build up. They will however primarily condensate in the draught hole.The result after some three hours of soaking. The wick end has turned into a nice brown colour. The wad in the chamber however remains white. Let’s see what happens when the wick gets removed.Wow! The wick part that was inside the draught hole has turned to black! Lots of tar have been removed. The new wick that is present in the picture is then used to immediately turn it inside the pipe again. Since the previous wick has been soaking in alcohol for three hours, the draught hole is still moist with it. The new wick can then easily take up another load of softened tars. So stick it in, turn and turn and pull it out. Look at the blackness that came out on that second wick in the following picture. A third wick is then prepared to put inside. This time the alcohol treatment of three hours is repeated. The following picture shows the result of that third wick. Not so black as the first one. And the fourth wick cleans up a bit more after it. This continues until the wick comes out without muck on it. With this pipe I had to do four full alcohol soaks of three hours. That means eight wicks in total, of which the bottom wick shows that it came out clean.Don’t I use normal pipe cleaners then? Sure, but not for this deep cleaning itself. Sometimes in between I enter a normal pipe cleaner soaked in alcohol to check on the remaining work. But other than that I use normal pipe cleaners primarily for the stem, not so much on the stummel.

To finish off the work on the insides of the stummel, I sanded the inside of the chamber with a piece of 220 grit sand paper wrapped around a dowel. I prefer doing that step of the process after the deep cleaning of the draught hole to avoid the black grinding dust to stick onto the tars and thus worsening the cleaning afterwards. That’s all for the stummel for now. Let’s first give the stem some attention. The outside of the stem was already washed with the black soap and a light scrubbing with the fine steel wool. Before I start to clean it any further, I decided to improve its mortise end by giving it a tapered air inlet. This will reduce turbulence during smoking so that the pipe doesn’t have the tendency to gurgle. Then the insides can be cleaned. I used two types of pipe cleaners. One hard type and a soft type. Starting with the hard one soaked in isopropyl alcohol. Some blackness came out of there, but much less than I anticipated.I then cut of the black part of the pipe cleaner, soaked the remaining cleaner in alcohol and entered it again in the stem. It now came out a lot cleaner already. Time to finish it off with the soft pipe cleaner. It came out clean! Quite amazing when compared to the state of the stummel. I guess the previous owner must have at least used some pipe cleaners once in a while. Once this process was done, it was time to address the outside of the stem. I don’t use any liquid pipe stem oxidation remover. I only use micromesh sanding pads. It will take a bit more effort, but the end result is just as good. I always use these micromesh pads with water. The first pad is the most important one. That’s the one which will remove most of the oxidation. Look at the colour of the water before and after that first pad…The following pads then follow in quick succession with clean water. After the last pad the stem almost looks as good as new. I then proceed to the buffer. I don’t have the need for a semi-professional buffing station with large cotton wheels and variable speeds. Would be nice, but a bit of an overkill for my needs. So this simple old Philips power drill will do. A small cotton wheel is fitted and white diamond buffs the stem to a bright shine.Time to restore the two BC letters on the stem. I paint the area carefully and let it fully set before proceeding. The BC ultimately emerged from the restoration quite satisfactory. After this I oil the stem with some mineral oil and let it sit a few hours before hand buffing with a microfibre rag. Back to the stummel. The washing and cleaning had left the outside quite dull. To address this, I use special micromesh pads for wood working. The first one is a 1200 grit pad. This is followed by a 2000 and finally a 3000 grit pad. The bowl begins to take a shine and the grain begins to pop into view showing all its glory. To end work on the stummel it needs a carnauba finish. For this I have fitted a felt wheel on my power drill. I have found that a felt wheel is better at transferring the wax onto the pipe. The dimensions of this beautiful Butz-Choquin Billiard are as follows: length 165 mm/6 ½ inches; height 60 mm/2 ½ inches; bowl diameter 40 mm/1 ½ inches; chamber diameter 21 mm/ ¾ of an inch. The weight of the pipe is 58 grams/2.04 ounces. I hope you enjoyed reading the story of this restoration as much as I did in the work itself and writing it down. Thank you very much for reading and I welcome and encourage your comments.