Tag Archives: polishing stems

Restemming and Rejuvenating a Pipe for my Son-in-Law


Last evening my daughter and her husband had us over for a wonderful meal of pulled pork and salads. My daughter is a great cook but this time around her husband made the main course. My daughter called just before we went and asked that I bring my pipe and some tobacco to share. I could relax on the back porch and her husband, Lance and I could share a few bowls. It was a great evening and we shared a few bowls. I looked over his pipes and realized that most of them had come from me. In fact the first pipe he had ever smoked came from me – many years ago now. His brother had worked for me and I had introduced them both to the pipe. Anyway, as we spoke he said he had one with a broken stem. The pipe was an Italian basket pipe and had a hard Lucite stem. Somehow he had stepped on it and the stem had snapped in half. In the photo below you can see the break in the stem. It had been sitting with the stem out of the shank for a long time and the tenon no longer fit into the shank. The edges of the stem had been rounded to give it an interesting look, but it did nothing for me. The shank itself was also rounded so it would not take a stem the same diameter as the shank. IMG_8143 To take out the rounded end would have shortened the shank by almost ½ inch so I decided to leave that detail alone and restem it with a stem similar to the original. I also decided to use vulcanite instead of Lucite. The new stem is shown below. It is the same diameter as the previous stem and would have a similar look to it. I would not round the end of the stem but rather leave it flat to sit flush against the top of the crowned shank. IMG_8144 The stem was one from my stem can that had previously been on a different pipe. It was bent the proper angle already so I would not need to bend it or shape it. I just need to clean it up and remove the oxidation from the outside and clean out the interior as well. I also use some 220 grit sandpaper and worked on the tenon so that it had a good snug fit in the shank. I twisted it into place in the shank and took the photo below to get an idea of the new look. IMG_8145 The next two photos give a picture of just a few of the pipe cleaners I used to clean out the stem. I also used a sharp knife to bevel the end of the tenon into a funnel. The previous stem had been drilled off centre and did not match the airway in the end of the mortise. It was well drilled and centered so the funnel on the tenon end would encourage good airflow through the pipe. A quick draw on the stem demonstrated that the draught was good and open now as opposed to the tight draw that it had before. I sanded the calcification on the stem with 220 grit sandpaper and then with medium and fine grit sanding sponges to remove the scratches and the oxidation at the end of the stem. IMG_8146 IMG_8147 I took the pipe to the buffer and gave it a quick buff with Tripoli and White Diamond to clean off the rim and also clean up the stem some more. I still need to sand the stem around the shank junction to remove stubborn oxidation and then polish it. I sanded the stem with 220 grit sandpaper and medium and fine grit sanding sponges to remove the oxidation near the shank. Then I used my usual array of micromesh pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-15,000 grit pads. IMG_8150 IMG_8151 I wiped the stem down with Obsidian Oil and when it dried I buffed it with red Tripoli and worked on the area near the tenon. I buffed it with White Diamond after than to polish it. Then I took it back to the work table and sanded it with the last three micromesh sanding pads. IMG_8154 I polished the stem with Meguier’s Scratch X2.0 and then buffed a final time with White Diamond. I gave the stem multiple coats of carnauba wax and buffed it with a soft flannel buff. I lightly buffed the bowl with wax and a soft buff as well. The finished pipe is shown below. On Wednesday evening I will deliver it to my son in law so he can fire it up after several years of not using it. I look forward to hearing what he thinks of the new stem. photo 1 photo 2 photo 3 photo 4

Yet Another Frankenpipe – A pipe made from assorted pieces


Frankenpipes are born out of having no more pipes in the refurb box to work on. I have many in transit at the moment but none with which to sit and unwind. That always is a recipe for me to dig in the boxes of parts and see what I can come up with to keep the hands busy. The pipe that follows was born of fiddling with parts in my parts box. The part I started with was an old bowl that I received in a gift box recently that did not have a pipe to go with it. It was a pressure fit bowl that obviously sat on a base of some kind of system pipe. I searched the Metal Pipes website to see if I could find out any information but did not find any likely candidates for this mystery bowl. It had some nice grain on it so it seemed like a shame to just let it sit in the box and wait for a potential pipe for it. I also I had a cut off shank piece that I had made for another purpose, a stem that fit the shank nicely and a block of briar that was too tiny for a pipe. The small block is one that I have been scavenging pieces off of to make plugs for burnout repairs. As I looked at the pieces I had an idea for putting them together into an interesting pipe that had kind of art deco feel to it. Now it was time to bring the pipe together and actualize my vision. IMG_8072 I measured out the drilling areas for the block. I needed to drill the airway large enough to insert the briar shank. I would use the Missouri Meerschaum concept of inserting the shank into the briar block. I started by drilling the first hole in the end of the block. I drilled the mortise area first. I did this in stages as it needed to be big enough for the shank piece to be pressure fit into place. Afterward I drilled the rest of the airway in the block. I decided to drill it all the way through to the other side of the block so that I could put in a funky plug on the front end. I looked around for what I would use and had several ideas. Time would tell which I would choose in the end. IMG_8069 I moved through several drill bits until the bit that was the size of the shank piece. I drilled it deep enough to inset the shank quite deep in the hole. IMG_8070 I marked the airway exit on the top of the block with a permanent marker and drew a line to show the track of the airway. I marked my drill bit to the depth of the top of the airway and drilled the hole in the top of the block. I wanted the hole to be the size of the nipple on the bottom of the bowl so that it would pressure fit into the hole. I wanted the hole to go through to the top of the airway so that the nipple on the bowl would sit on top and create good airflow from bowl to stem. IMG_8071 I pressure fit the bowl in the top of the block and the shank in the end of the block for the next two photos. I wanted to see if the parts all fit together well. I gave the shank a slight angle upward and would later bend the stem if the look was correct. Everything worked well at this point. For the plug on the end of the block I decided to do something simple. I wanted a plug that would be like a coloured dot on the end of the base. I cut off a piece of knitting needle and inserted it in the airway at the end of the block that is not showing at this point. I glued it in place and used the Dremel to take the overage back flush with the block. IMG_8073 IMG_8074 The height of the block was too much so I wanted to cut it in half. I do not have power tools to do that kind of thing so a bit of sweat equity and a small hack saw did the job. I sliced off the bottom half of the block to be used in making bowl plugs at a later date and now the height was more suitable to this little sitter. IMG_8078 I glued the shank into place in the block with epoxy and angled it the way I wanted it to be when I finished the work on the base. IMG_8079 IMG_8080 IMG_8081 IMG_8082 I used the Dremel and a sanding drum to begin to shape the block into a base for the pipe. I wanted a slope upward to the bowl – the sides would also slope upward. My idea was to have the bowl sitting on top of a volcano like base. IMG_8088 IMG_8089 It took a lot of sanding to get the shape even close to what I had envisioned and in the process I ran into my first problem. The joint of the block and the shank could not be sanded smooth or the walls would be too thin and the shank would break too easily. I probably should have used a Delrin tenon to connect the two parts but as usual looking back is not overly helpful. So I had to improvise with this one. I had a small brass pressure fitting that would look kind of interesting on this little Frankenpipe so I worked the joint area to accommodate the brass fitting. The photos below show the pipe taking shape with the brass band high on the shank. (At the time of these photos I had not yet glued the band on the shank.) IMG_8090 IMG_8091 IMG_8092 IMG_8093 I filled in the openings around the edges of the fitting where the shank joined the block with briar dust and wood glue packed into place with a dental pick. I sanded the ridges on the fitting with 150 grit sandpaper to remove them. I would have to do more work on the look of the band as I worked out the details later. I took the following photos after I had done more shaping of the base and glued the band in place. While the band is not beautiful it certainly strengthens the joint on the shank of the pipe and makes up for my lack of planning! IMG_8094 IMG_8098 The photo below shows the base with the bowl removed. You can get a clear picture of the base without the bowl and how the bowl looks from the bottom. The hole in the base is the same size as the nipple on the bowl. IMG_8099 I sanded it for another hour before calling it a night and then wiped it down with some light olive oil to get an idea where the scratches were that I needed to do more work on and also to see the grain. The next four photos show the pipe at this point in the process. There is still more sanding to do on the base and shank as well as some minor shaping. The idea though is clear – and the pipe is smokeable. The draw is very good and there are no leaks around the joint where the bowl presses into the base. So far so good. IMG_8100 IMG_8103 IMG_8104 IMG_8106 I set up a heat gun and bent the stem over the rounded handle of the heat gun to get a slight bend in it. I set the bend with cool water. With the bend the pipe is a sitter. The bend pulls the weight backward and the pip sits nicely on the button and the flat bottom of the base. IMG_8108 IMG_8110 IMG_8111 I did quite a bit more sanding and shaping of the base with 150 and 220 grit sandpaper. Once I had the shape to where I wanted it I sanded it with medium and fine grit sanding sponges. I gave the bowl and shank a wipe down with a cloth that was dampened with olive oil. Other than that the bowl and shank are not stained. IMG_8118 IMG_8119 IMG_8120 IMG_8126 While the shaping was finished there was still a lot of sanding to do to remove the scratches that remain in the briar. I also want to do some sanding on the band to remove scratches and polish it as well. The vulcanite stem also needs sanding and polishing. I took the pipe apart and sanded all the pieces with micromesh sanding pads. I sanded all of them with 1500-2400 grit pads and then finished sanding them with a 6000 grit pad. I buffed the parts with red Tripoli and then White Diamond and gave each part of the bowl and base multiple coats of carnauba wax. IMG_8127 I sanded the stem with a fine grit sanding sponge and then with the various grits of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I buffed the stem with White Diamond, rubbed it down with Obsidian Oil and finished by giving it a buff with carnauba wax. IMG_8128 IMG_8129 IMG_8130 I sanded the brass band with the micromesh pads to polish it as well. When I had finished I gave the pipe a final buff with White Diamond and then applied carnauba wax to each part. I buffed them with a soft flannel buff to finish the shine. IMG_8132 IMG_8133 IMG_8134 IMG_8135 The final photo is of the front of the pipe. The knitting needle plug that I used is a bright reddish orange circle that sits at the base of the pipe on the front. The colour of the pipe is the red of the previous four finished photos. The last photo was taken with my cell phone and is a bit washed out. photo 2

I Found the Black Box – Bill Tonge


I recently was gifted a box of Brigham pipes from someone on eBay who bought one of my pipes. The one in this particular write up is the fourth one down which is a 429 Author shape.
Bill1 I pulled the pipe apart and did my usual cleaning which entails the bowl, shank and lightly sanding it for some contrast. Then I went at the stem. I did my Oxi-Clean and Magic Eraser to the stem and then used the micro mesh pads. When I finished I noticed that the stem was still brownish in spots. Bill2 Bill3 So I went out to the shop and dug out my Black Box from when I had my black car. Bill4 I used it exactly the same way you use it on your car following every step. The first step involves the scratch remover and the second step is the black carnauba wax. I just dabbed it all over the stem and let it sit until it turned to a gray haze. The next set of pics shows the stem covered in the black wax. Bill5 Bill6 Bill7 The final step is to buff it up. As you can see from the pics it covers the brown pretty well. Bill8 Bill9 And of course a pic of the final pipe cleaned, waxed and back together. Another happy Brigham. Bill10

Restoring and restemming a second Television Pipe – a Prince


The second Television Pipe I received was a prince shape bowl without a stem. From the previous post I found out that it was an English Brand with a long stem. The brand was sold by A. Grunfield Co. and was produced by Gasparini. That bit of information came from Jose Manuel Lopes – Pipes Artisans and Trademarks. The bowl had a thick coat of varnish and a large fill on the front of the bowl. It appeared to be a deep fill and went from the top edge of the rim down about a third of the bowl. It did not go all the way through the briar to the bowl itself. There was also a smaller fill on the bottom of the bowl near the shank bowl junction. The grain was very mixed. On the back side and on the left and right sides there was some nice straight grain. The front of the bowl looked bald with the fill in the middle. The rim had a tarry buildup and was rough. The bowl had an uneven cake on the inside. Since there was no stem with the pipe and I did not have any church warden stems on hand I had some choices to make on the stem. I had a vulcanite stem and a clear Lucite stem that had potential. They were both longer than a typical prince stem but still not a church warden style. IMG_7880 IMG_7881 IMG_7883 I wiped the bowl down with acetone on a cotton pad to remove the varnish and the grit that was in the finish. IMG_7885 IMG_7887 I set up my topping board and 220 grit sandpaper to top the bowl and smooth out the surface. With the fill going from the rim down the side I wanted to clean off the surface to see what repairs would need to be done. IMG_7888 Once the top was cleaned off the fill looked like it was a crack that ran from the inside to the outside of the bowl. Upon examination with a loupe I could see that it was not a crack but the edges of the putty fill. I decided not to remove the fill at this point as I did not want to destabilize the bowl so I left it. IMG_7889 I reamed the cake back with a PipNet reamer. IMG_7890 I decided to use the clear Lucite stem that I had so I turned the tenon down with the PIMO Tenon Turning Tool on a cordless drill. IMG_7891 I fine tuned the fit in the shank with 220 grit sandpaper. The diameter of the stem was wider than that of the shank so I sanded it with 150 grit sandpaper to bring it down in size. IMG_7892 When I got it close to the proper diameter I sanded it with 220 grit sandpaper and a medium and fine grit sanding sponge to smooth out the scratches in the Lucite. I sanded the shank to match so I had a smooth transition. I intended to restain the pipe any way so this was not a real problem. I liked the overall look of the new stem and with a slight bend it would look like a long stemmed prince. IMG_7893 IMG_7894 IMG_7896 The Lucite stem did not have a slot carved in the end – merely a drilled airway so that I would need to use needle files to open and shape it into a funnel. The next four photos show the progress of the shaping of the slot. I apologize for the blurriness of the last two photos but they do give a rough idea of the shape of the slot at this point. IMG_7898 IMG_7899 IMG_7902 IMG_7903 To bend the stem I set up my heat gun and heated the Lucite until it was pliable and then bent it over my rolling pin. It took a few tries to get the bend that I wanted but eventually I set it with cool water. IMG_7904 IMG_7905 IMG_7906 The next series of five photos show the bend in the stem. I still needed to do some sanding on the underside of the bend to thin it and shape it more cleanly. The angle appears a little abrupt but some sanding and shaping would take care of that. I also rubbed down the bowl with a cloth and olive oil to darken the briar to get a better idea of the grain patterns. I often use this method to show the grain but I am careful to not put too much oil on it. IMG_7907 IMG_7908 IMG_7909 IMG_7910 IMG_7911 To polish the inside of the stem/airway I used a pipe cleaner dipped in Bar Keepers Friend (a cleanser). I have found that the grit of the cleanser polishes the inside of the airway. IMG_7912 IMG_7913 I sanded the stem to thin it on the top and on the underside of the bend with 220 grit sandpaper and when it was an even taper I sanded it with medium and fine grit sanding sponges. I sanded with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. IMG_7915 IMG_7916 IMG_7917 I buffed the pipe and stem with White Diamond to raise the shine. I put cotton balls in the bowls of the prince and the other Television pipe and used an ear syringe to put isopropyl alcohol in them to draw out the tars and oils of the tobacco. I set them in an old ice cube tray overnight. In the morning the alcohol had drawn out a lot of oils and the cotton was dark. I removed the cotton and cleaned the bowl and shank with cotton swabs and pipe cleaners. IMG_7918 IMG_7919 IMG_7952 I rubbed down the bowl with some walnut stain in a Danish Oil and put it on a cork to dry. I know that many may question the use of linseed oil on pipe bowls but I use it sparingly on a few specific pipes that I want to give protection. In the case of this particular pipe, the large fill in the front seemed like it needed the extra protection. IMG_7959 IMG_7961 IMG_7962 I buffed the finished pipe with White Diamond and gave the bowl and stem several coats of carnauba wax to protect it. I buffed it with a soft flannel buff to give it a shine. The finished pipe is shown below. It is drying on a pipe stand to let any residual alcohol from the cotton ball and alcohol soak to evaporate. After than it will be given an inaugural smoke to make sure the draw is correct and the stem is comfortable. Who knows I may even reheat the stem and experiment some more with the bend. IMG_7967 IMG_7968 IMG_7969 IMG_7970

Restoring an older KB&B Borlum Dublin


I was gifted a small KB&B Dublin from a friend on Smokers Forums. I always like to know what I am working on when restoring old pipes so I did a bit of digging into the stamping on the pipe and found the following information. I already knew that Kaufmann Brothers and Bondy was the oldest pipe company in the USA, established in 1851. The Club Logo predated Kaywoodie with the “KB&B” lettering stamped within the Club, and a multitude of KB&B lines were in production long before “Kaywoodie” first appeared in 1919. So I knew that the pipe I had was a pre-1919, pre-Kaywoodie KB&B Made BORLUM Dublin.

pipe141 pipe140

It is stamped BORLUM in an arc over KB&B in a cloverleaf. Underneath it is stamped ITALIAN BRIAR in a reverse arc. All of the above is stamped on the left side of the shank. On the right side of the shank it is stamped UNBREAKABLE BIT. It was made before Kaywoodie became the flagship name for pipes from Kaufman Brothers & Bondy (KB&B). It was made before the Kaywoodie invention of the “Stinger” was added, and even before shank logos, model stamps and other features invented by Kaywoodie came to be standards of the pipe making industry. It comes from the time when names like Ambassador, Heatherby, Melrose, Suez, Rivoli, Cadillac and Kamello dominated the pre-Kaywoodie scene. Borlum is one of those vintage names.

The Borlum pipe featured some innovations which were new for the time but commonplace to us: (1) A solid rubber bit (vulcanite, ebonite), (2) aluminum inner-tube construction in the stem thus marked “Unbreakable Bit” on the right side of the shank, (3) a standard nickel plated band (marked KB&B) to strengthen the shank connection for the stem. The stem features the older style more rounded bit tip/orific button, and you can see the aluminum inner-tube fitting just inside the tip.

I have included several pictures that I found on the internet to show the unique stem tube that the Borlum has. The first photo shows the type of stem the pipe has. My little Dublin has a stem that is shaped like the second stem from the left but includes the same metal tube that shows in the bent stem, third from the left. The second photo shows the tenon end of the stem and the other end of the metal tube in the Borlum stem. It is the inclusion of the tube that gives rise to the claim that is stamped on the shank – Unbreakable Bit. The third photo below is a Borlum display and sales card. What is particularly interesting to me is the diagram at the top of the card showing the interior of the stem in place in the shank. It also includes the claim, “Guaranteed against Breakage”. I love these old pipes and the prices they sold for back in the day. Note the $1 and up tag on the sales card. pipe139 Exif_JPEG_PICTURE pipe137 The pipe that was a gift to me is similar to the Dublin at the bottom left of the above card. It has the same shape and straight shank. It also has a similar profile. The difference is that min has a shank band which is also part of the unbreakable system of these pipes. I guess they found that an unbreakable stem can still leave a breakable shank. The band stabilizes the shank and makes the pipe more indestructible. The band is stamped with the Club/Cloverleaf with KB&B in the center and under that Nickel Plated. It adds a touch of class to this little Dublin. The pipe was gifted to me by Jim Wagner from Smokers Forums. I recently refurbished an older KBB Yello-Bole and Jim said he had this one. It came this week and I took it on today. The pipe was in good shape when I took it out of the shipping package. The finish was clean but the rim had a few minor issues. There was a slight darkening near the back of the bowl and there were some ripples in the varnish finish on the rim. The cake was thin and even. The bowl was in round. The nickel band and the stem showed oxidation. I really like these old timers with the orific buttons. They are more rounded than the modern flat stem but are very comfortable in the mouth. Jim had mentioned that the stem was a hard material. In cleaning it up I found that it was indeed vulcanite or vulcanized rubber. It was hard but not as hard as an acrylic stem. There were no bite marks in the stem and minimal tooth chatter near the button. It was a beautiful old pipe that truly did not show it 100+ year age. IMG_7848 IMG_7849 IMG_7850 IMG_7852 I reamed the bowl lightly with a PipNet reamer to smooth out the thin cake. I cleaned out the shank with pipe cleaners, cotton swabs and isopropyl alcohol. I kept at it until the cleaners came out the same way they went into the shank – white.IMG_7858 IMG_7856 In order to address the issues with the rim I wiped it down with acetone on a cotton pad and then gently sanded it with an extra fine grit sanding sponge. My intent was not to top the bowl but to smooth out the ripples of the varnish and remove some of the darkening. In checking it out the darkening was not deep in the briar but merely on the surface so this method would remove the damage. IMG_7861 IMG_7862 I wiped the bowl and shank down with the acetone and cotton pads to clean off the slight darkening of the finish. I wanted to remove the varnish coat so that I could use just wax on the bowl. I did not want to remove any of the colour/stain. I wanted to leave the colour/patina intact with no change. IMG_7863 IMG_7864 IMG_7865 IMG_7866 I sanded the stem with 220 grit sandpaper and medium and fine grit sanding sponges. I shone a flashlight on the stem to highlight the oxidation and continued to sand with this combination until the brown/green hue was gone and the stem was a dull black. I rubbed it down with Obsidian Oil and then sanded it with my usual array of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down with the Obsidian Oil after each set of three micromesh pads. IMG_7872 IMG_7873 IMG_7874 I polished the nickel band with a silver polishing cloth and then used the higher grits (6000-12,000) of micromesh on it to polish it further. I buffed the pipe and stem with White Diamond and then gave it multiple coats of carnauba wax, buffing with a soft flannel buff between applications of the wax. The finished pipe is shown below. It has been restored with little intrusion into the original shape or finish and is ready for many more years ahead. Thanks Jim for the beautiful little Dublin that you have added to my collection. IMG_7875 IMG_7876 IMG_7878 IMG_7879

Restoring a Tracy Mincer “The Doodler”


A pipe I picked up on a recent trip to La Conner, Washington was a billiard that has the drilled flutes from the top to the bowl of the bowl all the way around. It is stamped “The Doodler” over Imported Briar on the left side of the shank. On the right side of the bowl is a burn mark that covered two of the rings. The finish was in good shape. The outer edge of the rim had cuts and broken edges from hitting the bowl to empty it. On the back side of the bowl one of the rings have two notches out of the lower edges. The inside rings of the bowl were unstained. Usually on a Doodler there is a scoring ring around the top of the rim. On this rim that was missing on most of the rim. The bowl had a poorly developed cake and the shank was dirty. The rustication on the bottom of the bowl was rough in the grooves and smooth on the surface. The stem was original and had a stepped down tenon. There was also some oxidation on the stem and tooth chatter on both sides near the button.
IMG_7692 IMG_7693 IMG_7694 IMG_7699 I wiped down the bowl with acetone on cotton pads to remove the finish. It took some scrubbing to remove the finish and the buildup on the rim. Once the finish was removed the burn on the right side was very clear. It fortunately was not too deep in the briar and would be less problematic to minimize when I refinished the bowl. IMG_7700 IMG_7701 IMG_7702 IMG_7703 I reamed the bowl with a PipNet reamer. I used the third cutting head and took back the cake to the bare briar. I had to also use the second head to remove the cake from the bottom of the bowl. IMG_7704 I cleaned out the shank and the bowl with isopropyl alcohol and cotton swabs and pipe cleaners. I used many of each and was able to remove much of the tars and oils in the shank. IMG_7706 The pipe cleaners and cotton swabs came out very dirty so I decided to set up a retort and boil out the shank and airways with hot alcohol. The alcohol in the test tube was heated with the votive candle and the boiling sent the hot alcohol into the shank. I had plugged the bowl with a cotton pad. I repeated the process until the alcohol came out clean. IMG_7707 IMG_7708 IMG_7709 Once I removed the retort I cleaned out the interior of the stem and shank with pipe cleaners and cotton swabs and more isopropyl. The remainder of the oils came out with this cleaning. I sanded the bowl with a medium and fine grit sanding sponge to smooth out the damage to the rim and the burn area. I followed that with 1500-2400 grit micromesh sanding pads. After sanding I wiped it down with isopropyl alcohol on a cotton pad. I stained the bowl and shank with a dark brown aniline stain thinned 2:1 with isopropyl. I flamed the stain and then repeated the process until the coverage was even. IMG_7711 IMG_7712 IMG_7713 IMG_7714 I sanded the stem with 220 grit sandpaper and then with a medium and a fine grit sanding sponge. I followed that by sanding it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil. IMG_7715 IMG_7716 IMG_7718 I buffed the bowl and stem with White Diamond and then gave the bowl and stem multiple coats of carnauba wax to shine and protect. I buffed it with soft flannel buffing pads to give it a final shine. The finished pipe is shown below. IMG_7720 IMG_7726 IMG_7721 IMG_7727 It is now joins my other Doodler and Holy Smoke Pipes in my pipe cupboard. If it is anything like the others it will smoke very well and stay cool throughout the entire smoke due to the drilling all around the bowl. Noname

Maintaining Vulcanite Stems – Ric Farrah Of Briarville Pipe Repair & Restoration


bvlogo1I have chatted with Ric from Briarville several times on Skype and not only found him great to talk with and full of ideas but also that we share the same passion for pipe refurbishing and restoration. I visited his website http://www.briarville.com/briarvilleblog.htm and found not only a great service that is offered to those who do not wish to repair or refurbish their own pipes but also much helpful advice in his blog. The following article is reproduced here with Ric’s permission. Thanks Ric for what you provide and for the permission to reprint your blog post here on rebornpipes.

As you probably already know there are two primary materials used for making pipe stems, acrylic and vulcanite. The brand names for these materials are Lucite and Ebonite respectively.

Vulcanite starts as a powdered rubber substance that is vulcanized and molded into rods for hand cutting stems or poured into molds of various stem shapes and sizes to be fitted as replacements when an original stem breaks.

Unlike acrylic, a hard plastic that can be either molded or hand cut into stems, vulcanite oxidizes which causes a bitter taste and changes colors anywhere from white, brown or even green. Consequently vulcanite requires a little maintenance whereas acrylic, not so much.
stem-beforeLG
Nevertheless, because of tradition and a more comfortable smoke, vulcanite is still a favorite for about half of us. I’ve seen many polls and enjoyed many debates about the best pipe stem material and it’s always pretty close with perhaps acrylic gaining very slight favor.

Maintenance before the stem oxidizes is the best way to keep vulcanite from oxidizing at all. Obsidian Oil is the best product I’ve found to prevent oxidation. After smoking, simply wipe a few drops on the stem, let stand for about 30 minutes and buff clean with an old cotton tee shirt. Follow this regiment and your stems will never oxidize. obsidian oil2

But what to do with your estate purchases or when some of the stems in your own collection are already oxidized? For the do-it-yourself guys without professional buffing mandrels, tripoli and white diamond, a little elbow-grease and a few easily obtained materials are all that’s needed.

Vulcanite oxidation, like rust to ferrous metals, feeds off the rubber. It grows into the stem and must be removed. You can remove or at least soften the oxidation by soaking your stems in either OxyClean or bleach. I prefer bleach but be aware, bleach will eat away stamping, logo inlays, threaded metal tenons and stingers! I would advise against using bleach with stems fitted with metal parts as are common with Kaywoodie pipes. Stamping and logos can be protected with a dollop of petroleum jelly applied over the top of them.

Let your stems soak overnight and then rinse them with water. They will dry to a pale gray. What has happened is the beach has eaten away the oxidation leaving your stem covered with microscopic peaks and valleys. In fact, under a microscope they’d look like the Himalayas. Those peaks and valleys absorb light and the stem appears dull.

Light being reflected back off the stem is what we perceive as a shine so the peaks and valleys must go. In the shop we use a buffing mandrel with 500 grit tripoli applied to the wheel spinning on the lathe at 1800 RPM to re-smooth the stem and then follow up with white diamond to bring out the glass-like appearance of a new, finely polished stem.

Our buffing promicromesh1cess can be reasonably replicated with micro mesh pads, wet and dry sanding pads in various grits. A set of micro mesh pads can be ordered on Amazon or eBay. The grits range is 1500, 1800, 2400, 3200, 3600, 4000, 6000, 8000, 12000. Have a bowl water handy to wet sand the stem through the various grits. The magic comes between 6000 and 12,000 grits.

Once the outside of your stem is to your satisfaction use some pipe cleaners soaked in denatured alcohol or your favorite high proof booze to clean the inside of the oils and gunk the bleach didn’t remove. Finally, apply the Obsidian Oil and buff with a cotton cloth.

stem-afterWhile this method won’t bring the stems to “as new”, it will get them close.

Of course, you can save yourself the hassle… (Here comes the shameless plug) …send your pipes for a quick visit to Briarville. Starting February Briarville is an online retailer of Obsidian Oil and all repaired and refurbished pipes with vulcanite stems will leave the shop with an application to retard future oxidation.

Cleaning/Polishing the Stem Crease Area by Joyal Taylor


Blog by Joyal Taylor

It is a pleasure to be able to introduce this first blog post by Joyal here on rebornpipes. I read with interest several of Joyal’s posts on Pipe Smokers Unlimited online forum. His love of refurbishing and his abilities were something that I immediately resonated with. When I read the post he made about the use of the sanding sticks and micromesh sanding sticks to clean up the crease on a stem I was hooked. I thanked him for the research and creativity that lead to these new to me tools of the trade. I asked if he would mind writing this up for the blog and this afternoon I received the post. Thanks Joyal. I look forward to reading many more of your posts here and on the forums. Without further introduction here is Joyal’s post.

I’ve smoked pipes for about 30 years. A few years ago, I semi-retired and started looking for hobbies. Fishing is great but not for an everyday activity, at least for me. One day I looked at some of my pipes and realized that they were looking beat up and abused. I tried restoring one but quickly realized that I didn’t know what I was doing. So I began researching pipe restoration and tried again and again. Soon I was fully into it with various tools and dyes. It has become an everyday activity that gives me things to do with all of my semi-retired free time.

I find that the most frustrating area to clean up, on an oxidized stem, is the 1-2 mm in front of the bit. Sometimes oxidation and dirt gets in that area and it’s difficult to get it out. I’m always trying to find better, quicker, and easier ways to do various aspects of pipe restorations. If you don’t need to use needle files and dead edge files to reshape the bit, here’s an alternative to cleaning up the crease area in front of the stem bit, without really altering it.

Before photo of a stem that needs a little cleaning/polishing in front of the bit. There are more dramatic examples but this is the only one I had at this time.
Photo #1
I found some small thin sanding sticks that fit nicely into the area (100,180,240,320,400 grit) http://www.billingboatsusa.com/803-flx0101-mini-hobby-and-craft-sanding-sticks.html
Photo #2
Here’s what the area looks like after using all of the sticks – gently.
Photo #3
Next I polished the area with micro mesh sticks (1,500-12,000). I find that these are easier to use in this small area than the micro mesh pads. http://www.woodcraft.com/Product/2080764/29708/Micro-Mesh-12-x-5-34-Colored-Sanding-Sticks.aspx
Photo #4
These final two photos were taken before wheel polishing/buffing because the shine doesn’t allow for a good photo.
Photo #5

Photo #6
This entire cleaning/polishing doesn’t take as long as it may seem – probably less than 10 minutes.

Restemming and Refurbishing a Planter Opera Pipe


This is the fourth bowl that I chose to work on from the antique mall lot. It had some great potential to clean up well as it was by far one of the least damaged of the bowls. It is stamped Planter over Made in France on the left side of the shank. There is no other stamping on the bowl or shank. There is no shape size or numbering on the shank. The right side is unmarked. I looked it up online and did not find any maker for the pipe. Pipephil did not have in on his logos and stampings pages nor did any of the other sites I frequent when searching for info online. I turned to my books and found out from “Who Made That Pipe” that the brand was made by Comoy’s in France. I checked Lopes book and it was not listed. The bowl itself was pretty clean on the inside and the interior of the shank was also clean. It barely looked to have been smoked. There were a few remnants of unsmoked tobacco on the walls of the bowl. On the exterior, one side of the bowl was clean and the other was covered with a greasy, dirty buildup. There was some nice looking grain under the grit and grime – both birdseye and cross grain. It looked like it would clean up nicely. There was one small fill on the right side of the bowl. The metal band was tarnished and yellow. The bowl did not come with a stem when I bought it at the antique mall.
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I went through my can of stems and found one that would fit with very minimal adjustments. I sanded the tenon with a folded piece of sandpaper and it fit well against the shank. There were some issues on the diameter of the stem. It appeared that it was slightly out of round on the right side. It would need to be sanded on the right side, top and bottom for a perfect fit.
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The band was not totally in place on the shank. It had slid toward the end of the shank over the years so I needed to heat it and press it into place. The benefit to this was that it heated up the yellow buildup on the band and it came off quite easily with some silver polish/metal cleaner. I scrubbed the band with some Hagerty Tarnish Preventative Silver Polish that I bought years ago at a jewelry shop. It removed the tarnish and oxidation and with repeated scrubbing it cleaned out the tarnish in the hallmarks.

I scrubbed the exterior of the bowl with Murphy’s Oil Soap to remove the greasy buildup on the right side of the bowl and shank. I followed that up with a wipe down of isopropyl alcohol to finish removing the grime. I sanded the stem on the right side to remove the excess vulcanite and make it line up with the band. I always look at the end view of the pipe and see if the diameter of the stem matches the edge of the band that it will sit against. I strive to make it the same all the way around as I think it looks better when done that way. I used 220 grit sandpaper and a medium and fine grit sanding sponge to get the fit right. In the photos below the pipe is shown after all the scrubbing and fitting of the stem.
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You can see from the few steps taken with the pipe that it was a very simple clean up. It took more time to fit the stem that it did to clean up the bowl and band. I gave it a quick buff with White Diamond before working on the stem. I took it back to the work table and sanded the stem with a medium and fine grit sanding sponge (the pink square pictured above is one of those sponges). I then sanded the bowl and stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads.
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I finished by rubbing down the stem with Obsidian Oil and when it had been absorbed into the stem I buffed the stem and bowl with White Diamond. I gave it multiple coats of carnauba wax to protect and give it a shine. I finish with a soft flannel buffing pad on the buffer. The finished pipe is pictured below. Sometime today I will load a bowl and give it a smoke.
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Getting back in the saddle – AJ Verstraten


It is a pleasure to post another article by AJ Verstraten aka Bananabox-Ninja. It has been a while since he has been able to do any refurbs do to some health issues he had to deal with. It is great to know he is back and feeling much better. Glad to hear from you AJ and glad to hear you are healing. Thank you for taking the time to record your work for us to read and enjoy.

Greetings, it’s been a while since I was able to get behind my workstation and get some work done on the huge lot of pipes that are patiently waiting for a fix.
Some of you might remember my earlier piece in which I explained that I was home bound due to a motorcycle accident. Turns out I needed an operation to fix my cruciate ligament in my knee, this left me with a long recovery time but last week I was able to sit down and do four pipes that only needed some minor work to ‘flex my muscles’ so to speak.

A note about the pictures, as I did it outside in the nice spring weather there were still a lot of clouds and this makes some of the pictures quite dark.

These are the pipes I chose for cleaning:

Winsløw Grade E bought on ‘Marktplaats’ the Dutch version of Ebay
001 Winslow E group a
Chacom Silhouette a gift from a family friend who quit smoking years ago.
002 Chacom Silhouette a
Vibro Woodart acquired from a fellow forum-goer at the PRF.
003 Vibro Woodart a
Georg Jensen straight grain from the same friend as the Chacom.
004 Georg Jensen a
The procedure for all was the same.
Firstly I used hard bristled pipe cleaners dipped in 96%-proof alcohol. Afterwards the kettle would be inspected and cleared if necessary. After this I would set them aside and buff them one after the other.

The Winsløw is remarkable as it has only one dot on its mouthpiece instead of the two, I reached out to the Winsløw company about this but they didn’t reply. The pipe rather dull to clean as it was very well kept. I only cleaned the inside with the alcohol and that was it, the rest was nice and clean so I set it aside.
005 Winslow
The Chacom Silhouette was heavily used as was evident from the mouthpiece. It is made from swirling acrylic and you can see through it as they used clear acrylic in it. The black tar buildup took a lot of cleaners and the use of a new tool I acquired at a flea market.
006 Cleaning
The brown of the tar build up sits in the small cracks on the inside of the acrylic. These were formed by the precious owner who bit rather hard on his mouthpieces. I tried the ultrasonic cleaner but it wouldn’t budge. So I decided to keep it as is. (If anyone has a tip for me on that one I would be much obliged.)
007 Mouthpiece
Then it was time for the bowl, it had seen better days but there was no damage on the wood itself. So with the help of spit, a sock and the tool as shown earlier the coal layer was removed and the bowl was reamed with the reamer tool.
008 CS bowl
The Vibro Woodart pipe was the first one with an ebonite mouthpiece, so I set up the motor and abrasive wheel and let loose. It came out nice and black in the end.
009 Mouthpiece and motor
I noticed the mark in the mouthpiece was still visible so I used a correction fluid pen to fill it up and used the abrasive pads (8000 grit) to remove it gently.
010 colouring the letter
(The end result will follow)

I don’t have any pictures of the Jensen pipe as the pictures were all too dark. But I did the same as the Vibro pipe. Using the abrasive wheel and the correction fluid pen to get the logo back out again.

Then it was time for the buffing. Buffing with brown (1), white (2) and then with carnauba wax (3).
011 Buffing
Here are the final results, you can see the W on the Vibro pipe quite clearly and on the group shot the result on the Jensen.
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In the end it was good to sit in the sun and once again get my hands into cleaning a nice pipe.
I always feel quite happy when a dull pipe with a heavily caked bowl turns into a nice shiny one that can be once again hopefully be used for many years to come.