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The Pipe of the Baskerville

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Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“There is nothing more stimulating than a case where everything goes against you.”
― Sir Arthur Ignatius Conan Doyle (1859-1930), Scottish author, in “The Hound of the Baskervilles,” 1902

INTRODUCTION
The first time I had occasion to suspect some force was working against me on the subject of this essay, restoring a Peterson’s Sherlock Holmes Baskerville smooth, was my belief that the pipe offered for sale was, in fact, not authentic. The discovery that my fear was misplaced was, of course, a happy relief and led me to purchase the distinctive Hungarian shaped model from an eBay seller. The desired confirmation was the result of an email I sent to Peterson’s of Dublin doubting the legitimacy of the pipe shown due to the absence of the Baskerville name on the nomenclature. In every other respect – its overall appearance, apparent beauty and shape – the pipe seemed right, but these days any online buyer cannot be too careful. I included in my query a link to the eBay listing and soon received the following reply from a gentleman named Glen:

“I can tell you this is a genuine item. It has discoloured due to smoking over the years and there are variations on stampings throughout the years of the lines.”

This brings me to my conclusion that the pipe I bought is from the original Sherlock Holmes Collection in 1987. Later issues tend to include the more common stamping of Peterson’s of Dublin/Sherlock Holmes/Baskerville, while mine is abbreviated to Peterson’s/Sherlock Holmes. The newer designs also have the inset sterling band, while the shape of my older Baskerville is smooth and uniform up the shank leading to the bit.

Pete1The other problems I faced with the restoration will be discussed in the order of their occurrences.

The Baskerville makes the second pipe from the several Peterson’s Sherlock Holmes series I have so far acquired. I expect someday to own the entire collection, in all of the other finishes that include the same number of rustics/sandblasts and eight ebony versions, not to mention one variety that really revs my engine. But that can wait. Here is my other SH pipe.Pete2 A great fan of the riveting published adventures of the brilliant if fictional mystery sleuth, I never tire of re-reading them or watching the various movie and TV adaptations, in particular the BBCs recent modern-day “Sherlock” with Benedict Cumberbatch in the title role. And as I noted in a previous blog, Holmes, despite the myth born of generations of portrayals by many talented if misled actors, did not smoke a gourd calabash or churchwarden. The most common type or shape of pipe mentioned by his loyal chronicler, in fact, is cherry wood (with six references). See https://www.gutenberg.org/files/1661/1661-h/1661-h.htm – or better yet, re-visit the stories themselves – for details.

I came across some curious similarities in the life of the celebrated creator of Mr. Sherlock Holmes of 221B Baker Street in London and the crime solver himself. Despite early stabs at writing, one of which was published, Doyle surprised his family by deciding to pursue a degree in medicine, which he received from the University of Edinburgh in 1881. [http://www.biography.com/people/arthur-conan-doyle-9278600#synopsis]

At least two real persons, both medical doctors contributed to Doyle’s ultimate creation of Sherlock Holmes: one of his professors and mentor, Dr. Joseph Bell, a renowned forensic scientist, had keen powers of observation, and Dr. Henry Littlejohn, a surgeon of police who for almost half a century consulted with Edinburgh police on medical issues related to crimes, both later contributed to Doyle’s unique detective character. [http://www.todayifoundout.com/index.php/2014/04/real-life-sherlock-holmes/]

After Doyle completed his third year of medical school, he signed on a ship’s surgeon for a vessel bound for the arctic circle. This experience gave him a zest for adventure.

And then there is the Watson connection. Not only was Watson a physician, but take a look at this photo of the author himself and compare the likeness.Pete3 RESTORATION
These photos of the Baskerville as I received it show how the picture in the eBay listing was a bit forgiving of the effects of age and smoking on the pipe, as noted by Glen from Peterson’s.Pete4

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Pete11 Here, in brief, is where everything truly began to go against me, although I might state the process that unfolded with greater accuracy and brevity as being my own fault, pure and simple. I actually reached the end of a full “restoration” and took what I thought would be the photos of the finished pipe when, upon closer scrutiny, I noted with a sick feeling in my heart and gut that the Baskerville was not up to my standards, even though I knew I was not about to offer this potential beauty for sale. One-dimensional pictures tend to reveal the flaws with unforgiving accuracy. Check out these two angles alone, which are representative of the whole as it was.Pete12

Pete13 For the most part, I’ll leave the criticism to the readers, but I will point out the most noticeable flaws, including unfixed scratches and other blemishes, not to mention the awful look of the chamber in the first photo above. Most disturbing to me was my failure to remove certain black areas caused, as noted before, by age and use, as well as the general lack of discernible graining I had intended to enhance.

And so, as the traditional children’s song goes, “Finnegan, begin again.”

Removing the newly-applied waxes and stain, this time with 500-grit paper for a slow, gentle approach, proved much easier and faster than the far more laborious work I did the first time around. I only had to focus on the unresolved scratches and black areas. The paper alone was perfect for the small but pervasive scratches and a good deal of the blackened briar.Pete14

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Pete19 The dark patches were the most difficult to remove, and when I reached the point where the sandpaper wasn’t up to the task, I finished with the finest grade steel wool. This part required considerable effort around the bottom, front and back of the bowl as well as the shank, but it worked. At last, the wood was the right shade and with no more serious dark spots.

Having enjoyed a few bowls of tobacco in the Baskerville (well, more than a few), I sanded out the small amount of carbon with 320 paper and retorted the pipe once more. Then I stained the outer wood with Fiebing’s Brown and flamed it.Pete20 I took off the char with 4000 micromesh and buffed from 1500-4000.Pete21

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Pete26 The stem, almost perfect, only wanted gentle micro-meshing in a few spots, with 3200 and 4000. I buffed it with red Tripoli and then again on the clean wheel. I buffed the bowl and shank with white Tripoli, White Diamond and carnauba.Pete27

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Pete34 But remember how I was describing how everything turned against me, only it was really my own fault? Well, then, that brings me to the final error: one I have learned to avoid so often in the past but this time spaced until it was a single stroke too late. In my enthusiastic sanding with the 500-grit paper, I took off a little of the Peterson’s/Sherlock Holmes stamps – not all, but part.Pete35

Pete36 CONCLUSION
For this blog, I attempted considerable research into the various Peterson’s Sherlock Holmes pipe series. I use the word various because of the three main groups that are commonly known to connoisseurs of the great Irish pipe company established in Dublin in 1865: the Sherlock Holmes Original Collection (with the word Original added only after the decision to add another and then a so-called final series was made), the Return of Sherlock Holmes Collection and the Adventures of Sherlock Holmes Collection. My goal was not only to identify the differences in the several lines’ designs and names but to determine the date(s) of manufacture. Despite my previous knowledge of the incredible difficulty of dating pipes in general and Peterson’s in particular, I thought these tasks would be easier than usual. I have almost never been more mistaken.

Starting at the source, so to speak – in this case, http://www.peterson.ie/CatalogueCOMP.pdf – I found, on pages 10-13 of the catalogue, listings for the first two collections, but nothing concerning the Adventures pipes. And although this catalogue did give the date of the SH Original Collection as “First produced in 1987 to honour the most famous character in fiction, Sherlock Holmes,” the term “first produced in” was vague. Well, for this small amount of help I was grateful, although almost every other website on the subject repeated the same general year. Also, I am sure that no matter how popular Sir Arthur’s brilliant mystery sleuth may be, the notion that Mr. Holmes deserves the high place in all of literature that Peterson’s bestows upon him would be readily accepted by Holmes himself were he real and alive but hotly debated in scholarly circles.

Furthermore, the official Peterson’s catalogue showed only the smooth versions of that series with a note that the series was of seven pipes, one for each day of the wee, with shapes “most favoured by Holmes.” [Again, see my proof of the erroneous nature of this claim above.] Almost as an afterthought, the catalogue reveals that all of the smooth designs shown are also available in rustic, sandblast and ebony versions, and a gold band can be substituted for the sterling silver.

As for the Return of Sherlock Holmes Collection, no date(s) of manufacture is given, and Peterson’s again shows only the smooth versions and notes the availability of gold bands but makes no reference to the same alternative rustic, sandblast and ebony versions. But it does mention and show these a couple of pages down.

The greatest surprises are the absence of the Adventures of Sherlock Holmes Collection altogether but the inclusion of beautiful pure white, sterling banded Sherlock Holmes Meerschaums in the same designs as the Original Collection, but again undated.

Therefore, searching far and wide for a list of the Adventures of SH Collection, I came across another Peterson’s of Dublin site showing the seven newest designs, mixed among smooth, rustic and sandblast. [http://www.peterson.ie/c/164/adventures-of-sherlock-holmes] Again, no date(s).

Finally, as a last measure before finishing this blog, I thought of the obvious and Googled “dating peterson sherlock holmes pipes.” I was rewarded with a site [http://thepetersoncollector.blogspot.com/2010/07/welcome-to-my-new-blog.html] providing almost all of the hard-sought data:

Sherlock Holmes Original Collection 1987-c. 1989
Return of Sherlock Holmes Collection c. 1991
Sherlock Holmes Meerschaums 2006

And so, would anyone out there who knows when the Adventures of Sherlock Holmes Collection came to be please reply to this blog with the coveted information…and if possible, a URL to verify it?

Sure as there be five-leaf clovers, I will sleep better having read the end of the mystery.

Crafting another Frankenpipe – one plus one equals three

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Blog by Steve Laug

I have wanted to do some more experimenting and learning new ways of doing things for a while now. That is why I love refurbishing, there is always something new to learn. I was sent some pipes as a gift to either scrap out or clean up. In this lot was an Israeli Anderson freehand pipe. The bowl had been cut off and what was left was not much different from a Falcon base. There was no way it would hold any tobacco that would even make it worth smoking and it was in pretty rough shape. The stem was great the base was solid but the finish was done. I also had a pipe that I had cut the shank off of and repurpose on another project so the bowl was left. It had a lot of large fills on the side that were full of pink putty. I thought maybe with a little imagination I could join the two parts together and get a workable pipe. Let’s see what I can do with the parts.Franken1

Franken2 I don’t have a table saw or a band saw so any kind of cutting briar needs to be done by hand. In this case I used a hacksaw to cut the bottom of the bowl off so that I could splice the bowl and the base together. I figured it would work and I might get a half way decent pipe out of the blend.Franken3

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Franken5 I used a small drill bit to place six small holes around the base and the bowl. I stabilized the small cracks with wood glue and briar dust. I planned on putting a bowl coating on the interior so I was not too concerned with the walls of the base. I had some small stainless steel pins that I had found that would work well to join the two parts together.Franken6 I inserted the pins in the holes in the base and glued them in place. When the glue had set I put glue on the top of the base and the bottom of the bowl portion and set it on the pins as well.Franken7

Franken8 I pressed the bowl onto the pins in the base until the two surfaces connected. I clamped it in place until the glue dried. Once it was dry I put a ring of super glue around the joint on the two and pressed briar dust into the remaining crevices in the joint.Franken9

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Franken12 I used a Dremel and sanding drum to remove the excess briar on the front of the base and bring it into alignment with the bowl. I did the same on the sides and back of the bowl.Franken13

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Franken16 I sanded the bowl and base union with a medium grit emery paper and then with 180 grit sandpaper to smooth out the surface of the two parts and to work on making the junction smooth between the two. I followed that by sanding it with 220 grit sandpaper to further smooth out the walls of the new pipe. The photos below show the new “Stack” that had been fashioned from the two parts – one plus one did in this case render a third.Franken17

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Franken20 I sanded the exterior of the bowl and base with a coarse grit sanding block and then with a medium grit block. The photos below show the state of the bowl after much sanding with the blocks. The surface of the bowl and base junction is smooth to touch. The large fills on the side of the bowl and the dark ring of the glue and briar dust patch around the middle were going to take some work to make them “disappear”.Franken21

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Franken24 I sanded the bowl with a fine grit sanding sponge to further smooth things out while I decide on how to proceed next with the finish on the bowl.Franken25

Franken26 The internal junction of the bowl and base needed some work as well. The bowl I had used was slightly conical on the base so the internal walls came in at an angle. The base walls were straight. I needed to sand the joint from the inside to smooth out the junction. I used the Dremel and the sanding drum to smooth out the junction. I proceeded slowly and carefully and was able to smooth out the walls. The photo below shows the inside of the bowl after the first work over with the Dremel and sanding drum. More needs to be done but you can see the progress.Franken27 When I got back from the office I decided to rusticate the new bowl with the same tree bark rustication pattern that the Anderson Freehand had. I used a pointed dental burr with striations through the shape of the cone. I held it like a pencil and worked on the surface of the briar. I followed the pattern on the lower portion of the pipe and worked to match it and continue it to the top of the rim.Franken28

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Franken30 As I got closer to the top of the bowl I wrapped the edge with several layers of cellophane tape and folded it over the rim as well. I continued to use the burr until I had carried the pattern all the way to the edge of the tape. The original bowl also had some smooth spots in the midst of the rustication. These looked like the ends of cut off branches. I put several of them on the sides of the new bowl as well to match the lower portion.Franken31

Franken32 The next two photos show the conical burr that I used for the rustication pattern.Franken33

Franken34 To highlight the barklike nature of the rustication I used a black Sharpie permanent marker to colour in the trails in the briar.Franken35

Franken36 I wiped the bowl down with alcohol on a cotton pad to even out the black and to set it in the bottoms of the lines.Franken37

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Franken40 I stained over the black marker with a dark brown thinned 50% with alcohol. I applied the stain and then flamed it. I repeated the process until the coverage was even.Franken41

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Franken43 I then gave the bowl a coat of oxblood stain thinned 50/50 with alcohol and set it on the cork stand to dry.Franken44

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Franken47 To protect the newly sanded bowl and the joint between the bowl and the base until a cake had a chance to form I mixed a batch of organic bowl coating that I have used for years. It sounds like it would smell and make things a mess but it does not. I use sour cream and activated charcoal powder. I put a dollop of sour cream in a bowl and empty the contents of three or more charcoal capsules into the sour cream. I mix it until it is a grey pasted. At this point there is very little smell to the mixture.Franken48

Franken49 I painted the inside of the bowl walls and bottom with a folded pipe cleaner. I want to give the bowl a coating on all sides. I insert a pipe cleaner in the airway so I do not get the mixture in the airway. I put on the coating in several layers letting the one underneath get a little set. I paid special attention to the area around the junction of the two parts.Franken50 I set the bowl aside to dry. When it dries the coating will be a charcoal black colour and provide a base for the formation of the cake. While it dried I worked on the stem. I sanded it with a medium and a fine grit sanding sponge and then moved on to sanding with micromesh pads. I wet sanded with 1500-2400 grit pads and rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, rubbed it down with oil again and then dry sanded with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and when it dried I buffed the stem with Blue Diamond.Franken51

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Franken53 I lightly buffed the stem and the bowl with carnauba – spending more time on the stem than on the bowl. I then took it back to the work table and hand buffed it with a microfiber cloth to raise the shine. I did not want too much of a shine as I think the matte finish looks good on the tree bark rustication. The finished pipe is shown below. Once the bowl coating has dried for several days it will be ready to smoke. I am still mulling over what I will pack it with for the inaugural smoke. Thanks for looking.Franken54

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NEPAL PROJECT PIPE SALE 15 – From Ugly Toad to Handsome Prince. Converting an Ehrlich Special Grain Stack into a Beautiful Billiard

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Blog by Steve Laug

This is the fifteenth pipe that I have cleaned up and restored. It is a new addition to the box of pipes that I was gifted by a good friend of mine. He brought several more by the house last week with the same instructed purpose. I was to clean them up and sell them with all of the proceeds going to the aid of earthquake victims in Nepal. So far we have raised over $300 dollars for the Nepal project. All the funds that continue to be raised from the sale of these pipes will go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The Nepalese are hard at work restoring their country and there is much to do. The SA Foundation Project there was able to find new housing for the women and help the staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is an Ehrlich Special Grain. I think that when it was originally made it was a tall billiard or a stack. Whoever had it before it came to my friend really did a job messing up the rim and the top ¼ inch to ½ inch of the top of the bowl and rounding it. This would not have been bad if it was done evenly but it was done with what looked like a carving knife. It left the briar hacked and damaged. It was almost as if the owner had tried to round the top edges of the bowl to take care of damage to the rim. The pipe is stamped EHRLICH on the left side of the shank. On the right side it reads IMPORTED BRIAR. Just above that almost on the top of the shank it is stamped SPECIAL GRAIN. The stem was oxidized and also had some file marks in the surface on the top and bottom sides. The slot in the end of the stem was very narrow and hard to get a pipe cleaner through from that end. I had to clean the stem from the tenon end. That would need to be taken care of. The E in the circle that is the Ehrlich logo was in decent shape on the stem.Ehrlich1 The top of the rim was very rough. The inner edge was no longer round. The flat top was cut and damaged with the carving knife that had been used on the outer edge of the rim to round it out. The underside of the shank was in good shape but the bowl sides and bottom had some dings and dents in it from knocking it about.Ehrlich2 I took a series of close up photos of the rim and the sides of the bowl to show the knife damage that had been done. You can see from the first photo how the inner edge had been beveled with a knife and was quite uneven. The top of the rim was scratched and had deep grooves from where the knife had slipped. The second and third photo shows the sides of the bowl and how the outer edge of the rim had been rounded haphazardly with a knife. The front and back side also was rounded and hacked. It was very poorly done and left the pipe a mess. The finish was worn and had been covered with a coat of varnish that was bubbling.Ehrlich3

Ehrlich4 I decided to top the bowl first. It would need to be topped quite a bit to take out the rounded and cut sides of the bowl. The damage was significant and I would need to bring the top down at least a ¼ inch to repair it. I used the topping board and 220 grit sandpaper to remove the damaged wood. It took probably 30 minutes of continuous sanding to bring it down. I had to press the rim against the sandpaper to keep the rim flat and horizontal.Ehrlich5

Ehrlich6 Once the top was flat and most of the damaged outer edge removed I used a folded piece of 220 grit sandpaper to smooth out the taper from the bowl side up to the outer edge of the rim. It took a bit of time to smooth out the transition and remove all of the nicks and dents in the briar.Ehrlich7

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Ehrlich11 I wiped down the bowl with acetone on cotton pads to remove the finish and sanded the bowl sides until the transition to the rim was smooth.Ehrlich12

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Ehrlich16 When the transition was smooth and the sides of the bowl flowed evenly to the top I wiped the bowl down with isopropyl alcohol to clean off the remaining finish and the sanding dust. I sanded the bowl with a medium and a fine grit sanding sponge and then took the following four photos to show the new look of the bowl.Ehrlich17

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Ehrlich20 I sanded the bowl and rim with 1500-2400 grit micromesh sanding pads and then prepped it to be stained. I put a cork in the bowl so that I could stand it in the candle holder that I used for drying my stained bowls. I stained the bowl with a 50-50 mixture of alcohol and dark brown aniline stain. I flamed it, repeated the stain and the flame and set it aside to dry.Ehrlich21

Ehrlich22 Once it dried enough to pick up I wiped it down with acetone on cotton pads to thin the dark coat and make the grain stand out better.Ehrlich23

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Ehrlich26 I cleaned out the shank and stem with alcohol, cotton swabs and pipe cleaners. I lightly reamed the bowl with a pen knife to remove the debris from the sides of the bowl.Ehrlich27 I sanded the stem with medium and fine grit sanding sponges. I followed that by sanding it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and then rubbing it down with Obsidian Oil.Ehrlich28 After the wet sanding I decided to open up the slot to make it easier to clean out the stem and shank with a pipe cleaner. I used a flat oval needle file to start the work and finished it with a thicker oval file. Once I had it opened I used a folded piece of sandpaper to smooth out the opening.Ehrlich29

Ehrlich30 I dry sanded the stem and the end of the button with 3200-4000 and rubbed it down with oil a second time. I finished with the micromesh pads by sanding with the 6000-12000 grit pads, rubbed it down with Obsidian Oil. Once it dried I buffed it with Blue Diamond on the buffer.Ehrlich31

Ehrlich32 The reborn Ehrlich Billard is shown in the photos below. I was able to clean up the mess of the bowl and rim and open the stem for a better draw. The bumbled job on the rim and bowl had disappeared and a sharp billiard took its place. The slightly darker colour of the stain adds richness to the billiard that I really like. It is now ready to be sold into the hands of its next owner.Ehrlich33

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Ehrlich36 The next three photos give a clear picture of the rim top and sides of the bowl to show the grain.Ehrlich37

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Ehrlich39 The last two photos show the tenon and slot on the stem.Ehrlich40

Ehrlich41 This Ehrlich billiard is a chubby shank larger sized pipe, probably the same size as a Group 4 in Dunhill terms. The grain is quite nice and the thinned dark brown stain allows the grain to show through to its advantage. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

Replacing a Broken Tenon & Doing a Simple Restoration on a Unique Bjarne Danish Handmade Egg

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Blog by Steve Laug

I found this interestingly shape pipe in an antique mall in Idaho Falls. I was attracted to the egg shape, the hanging bottom and the rectangular shank and saddle stem before I even knew who had made it. I was pretty sure that it was a Danish made pipe but did not know who had made it. When the clerk took it out of the display case I saw that it was priced at $15 US – not a bad price these days for estate pipes. I turned it over in my hands and could see that it was well made and barely smoked. The bottom of the bowl still showed unseasoned briar. The stem was oxidized but free of tooth marks and tooth damage. The finish was in decent shape other than some sticky spots where the person selling it had put price tags. On the bottom of the shank it is stamped BJARNE over Handmade in Denmark. That is the only stamping on the shank. It is the pipe circled in the photos below.Bjarne1

Bjarne2 I was excited by this find. I liked the shape and the cleanup would be simple. I purchased it and took it back to my mom and dad’s place. But then the something happened that I have come to dread. I was carrying the bag across their parlour when the bottom fell out of the bag and the pipe bounced off the tile floor. There was a sharp crack and the stem had disappeared. I found it hidden in the pattern of the carpet about three feet from the bowl. I was sick to my stomach. The tenon had snapped off evenly in the shank. The stem and the bowl were undamaged otherwise. This meant that what was originally a simple restoration would now be a bit more complicated. I would need to replace either the tenon or the stem.Bjarne3 I took some photos of the bowl when I brought it to my work table. The briar was beautiful and not a flaw in the grain on the bowl itself. There was one small sand pit on the bottom side of the shank but it had only darkened from handling and was not that big a deal. The rim had some darkening and burn marks on the top near the back, the right side and the right front. These would have to be dealt with.Bjarne4

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Bjarne6 I used my tried and true method for pulling broken tenons. I twisted a drywall screw with wide threads by hand into the airway on the tenon. When it bit, I wiggled the tenon free of the shank. It did not take much to pull it out. If it had I would have put the bowl in the freezer for a half hour and repeated the process.Bjarne7 I faced the stem on my topping board to knock off the remnants of the broken tenon and then twisted the stem onto a drill bit slightly larger than the airway in the stem. I don’t use the power feature on the drill as I would rather turn the stem onto the bit by hand. This is critical when working on short saddle stems where it is very easy to over drill the airway and ruin the stem.Bjarne8 When I had the airway open for a new tenon I improvised by using a junk stem I had in my can of stems. I pressed the tenon on the thin stem into the freshly drilled airway on the stem. The fit was snug and the once I cut back the donor stem I would have a new vulcanite tenon. I glued the new tenon in place with super glue and pressed it until it set. The next three photos give an idea of how the new tenon and the donor stem fit in the stem as a replacement tenon.Bjarne9 I cut off the stem with a hacksaw. In this case, after measuring the depth of the mortise I knew I could cut of the tenon portion of the donor stem and be left with a tenon the right length for the pipe.Bjarne10 I turned the diameter of the new tenon down with a sanding drum on my Dremel until it was close to fitting and then finished the fit by hand with 220 grit sandpaper.Bjarne11

Bjarne12 As often happens with a new tenon I had to do a little fine tuning on the shank – not much really but a slight removal of briar on the left side and a little vulcanite on the left. I probably could have left it but I am picky so I sanded it lightly until the transition was smooth. I wiped down the bowl with acetone on a cotton pad to remove the mottled finish and the glue that was on the shank and the bowl from the price tags.Bjarne13

Bjarne14 I examined the burns on the rim and to repair/remove them the bowl would have to be lightly topped. I used the topping board and 220 grit sandpaper to take off most of the burn marks and minimize the damage.Bjarne15

Bjarne16 I sanded the rim with a medium and fine grit sanding sponge and then wiped the bowl down with a cotton pad to remove the sanding dust.Bjarne17

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Bjarne19 I restained the sanded areas on the shank and the rim with a stain touch up pen using the lightest colour stain. I was able to match the colour of the bowl and not have to restain the whole pipe. Bjarne20

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Bjarne22 I gave the bowl a quick buff with a coarse cotton rag to blend in the stained areas with the rest of the bowl and feather in the new stain.Bjarne23

Bjarne24 I took the stem off and cleaned out the shank and the stem. It was a pretty clean pipe which lent proof to my earlier assumption of the pipe being lightly smoked.Bjarne25 With the tenon replaced, the bowl stained and looking fresh all that remained was to remove the oxidation on the stem. I lightly sanded the stem with medium and fine grit sanding sponges and then went on to sand it with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and rubbed the stem down with Obsidian Oil. I “painted” over the saddle area and the edge of the button with the flame from a Bic lighter to remove the oxidation. I dry sanded with 3200-4000 grit pads, rubbed it down with oil once again and then sanded it with 6000-12000 grit pads. I gave it a final rubdown with Obsidian Oil.Bjarne26

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Bjarne28 Once the oil dried I buffed the stem and the bowl with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buff to raise the shine. I then used the new addition to my order of things, learned from Dave Gossett and hand buffed the bowl and stem with a microfibre cloth to take the shine to the next level. The finished pipe is shown below. The fit of the stem makes the repair look like it came that way. The final photos of the stem and tenon show how the new tenon looks when it was completed. I am sure glad that the broken tenon did not ruin this old pipe and that once the new tenon was replaced the restoration was quite simple. This pipe should serve me well for years to come. Thanks for looking.Bjarne29

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Repairing and Restemming a York (KBB) Diamond Shank Bent Billiard

7 Replies

Blog by Steve Laug

When I was traveling in Idaho my brother and I took the family for a trip to Jackson Hole, Wyoming. On the way we stopped in a little town called Victor, Idaho. There was an antique shop there in the town and I found four more old pipes. The first of these reminded me of an old WDC Diamond shank billiard that I have. This one was stamped YORK on the left side of the shank and from research it may have been made by KBB. It was in rough shape. The shank had been cracked and repaired with glue and a piece of twisted wire. The stem obviously had a broken tenon and the previous owner had carved it down to fit in the shank anyway. The bowl had a thick cake and the finish was gone. The rim was damaged on the front outer edge and there was some tar on the rim.York1

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York4 On the right side of the bowl near the shank junction there was a pink putty fill that was coming out. Most of the putty had fallen out of the briar. This would need to be repaired.York5 When I got back home I took the pipe out of the bag to have a look. The silver end cap had some hallmarks but they were the faux hallmarks that I have found on older American made pipes to give them a touch of class. All four edges of the band were split. I removed the stem and looked inside the mortise and could see that a major part of the briar was missing on the right side of the shank under the cap. With little effort I removed the cap and sure enough a huge chunk was missing out of the briar. In fact the whole right side under the cap was gone. There was a small crack that had been repaired earlier. There was a small hole in the shank to stop the crack and the crack was glued and clamped with the wire. This was going to take a bit of work to bring it back from the brink of destruction. York6 I clipped the wire with a pair of wire cutters so that I could work on repairing the broken portion of the shank. This repair would take some careful and time consuming work to rebuild the missing portion of briar.York7 I reamed the bowl to clean out the thick cake. It was crumbling so I wanted it removed so that the repair of the shank would be less dirty. I use a PipNet reamer to take the cake back to the bare briar.York8

York9 The first step in rebuilding the broken area was to clean up the damaged ends of the remaining briar. Once it was clean I put clear super glue on the raw edge of the broken spot and tamped the end into some briar dust. I repeated the process until the edge was repaired as much as possible with this method.York10

York11 During the process I also picked out the broken putty fill and replaced it with briar dust and super glue.York12 I sanded the flat surface of each of the four sides of the diamond shank smooth with 220 grit sandpaper until the cap slid easily over the shank. I also faced the end of the shank on the topping board.York13

York14 The next step in the process of rebuilding the shank and the mortise was a little more difficult than the briar dust and super glue rebuild. It involved working on the internals of the shank. I glued the end cap in place with wood glue and clamped it in place to take care of small splits in the edges of the metal cap. Once that dried and set, I mixed white wood glue with briar dust to make putty. I tamped the mixture into the remaining areas of the shank with a dental pick and dental spatula until the area was filled solid looking once again. The next two photos show the rough repair on the inside of the mortise and shank. The broken area is gone! The holes are filled in and the repair is complete. Once the glue set I would have to clean up the mortise and make the walls smooth. The edges of the metal cap, looking at it from the end are damaged and I will not be able to repair them.York15

York16 While the shank repair cured I worked on the rim. There was a thick tar build up that was like rock on the back edge and the front edge of the rim had been knocked against something hard and was rough.York17 I decided to top the bowl to remove the rock hard tar and also minimize the damage to the front of the bowl. I used a topping board with 220 grit sandpaper and worked the rim against the sandpaper until the damage was minimized. Once I had it smoothed out I put some briar dust and super glue on the remaining divot on the front edge of the bowl as a fill. When it dried I sanded it smooth and lightly topped the rim once more to even out the repair with the rest of the rim. (That picture will be shown shortly.)York18 The stem that came with the bowl was damaged beyond repair. It had been repeatedly been cut off by the previous owner and hacked at until it fit in the damaged tenon. It was not a stem I would use again on this pipe. I went through my can of stems and found a faux p-lip stem – the airway came out the end of the button rather than on the top. It was old enough to work on this pipe and with some modification I thought it would look just right. The problem was that it did not have a tenon. When I found it the tenon was missing and the end of the stem had been drilled out to receive a replacement tenon. I am currently out of Delrin tenons so I used a thin vulcanite stem as the sacrificial tenon. I glued the tenon on the donor stem in place in the diamond shaped stem with super glue and then cut off the stem with a hacksaw. I left a piece of vulcanite that was longer than necessary so that I could work it to a proper fit in the repaired shank.York19

York20 The next photo shows the repaired stem and tenon and the topped bowl before I put the two parts together. I used a Dremel to remove the excess material on the new tenon and shortened it to the depth of the mortise in the shank.York21 The next photo shows the repaired fill on the bowl side with another photo of the new stem.York22 Once the shank repair was dry I used a needle file to clean up the rough areas and smooth out the inside of the mortise. I gave it several more coats of glue and briar dust to buildup the areas that had shrunk as the glue dried. I continued to work it with the files and sandpaper until the fit was correct. I cleaned out the airway to the bowl and the inside of the mortise with alcohol, cotton swabs and pipe cleaners in preparation for putting the new stem in place.York23 The next two photos show the newly fit stem. There was still work to do to fine tune the flow of the diamond stem sides to match the flow of the diamond shank but the look is clear at this point in the process.York24

York25 I sanded the stem with 220 grit sandpaper and with a medium and a fine grit sanding sponge to fine tune the fit. When I had it the way I wanted, it was time to bend the stem. I used my heat gun to do the work. In this case I quickly set it up on the dryer in our laundry room (shh don’t tell my wife I did this) and heated the stem. I bent it over an old rolling pin that I use for this purpose until the bend in the stem matched the curve of the bottom of the bowl. I set the bend by holding the stem under cool running water.York26

York27 The next two photos show the newly bent stem and give an idea of how it will look with the pipe once it is finished.York28

York29 With the easiest part of fitting a stem completed I went on to do the laborious and tedious part of sanding and more sanding to get the fit just right. To do this without rounding the edges of the stem at the shank stem junction I use a plastic washer placed between the two areas. I sanded the stem with 220 grit sandpaper to smooth out the transition and make the angles square (or at least as square as possible on these old pipes where every side has a different angle and width).York30 When I had the fit of the stem correct it was time to polish it. I wet sanded with 1500-2400 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil.York31 I needed a break from the stem work so I turned my attention to the bowl. I rubbed it down with a light coat of olive oil to highlight the grain. I took a few photos to show what it looked like at this point. It is certainly looking far different than it did when I started working on it. There is a deep richness in the red tones of the briar.York32

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York35 I decided to highlight those tones with a dark brown aniline stain thinned by 50% with some isopropyl alcohol. I applied it and flamed it to set it in the grain.York36 I hand buffed it with a cotton cloth to get an idea of the coverage. It was still too dark to my liking so I would need to address that.York37

York38 I wiped the bowl down with some acetone on a cotton pad to remove some of the stain and make the grain show through better.York39

York40 I buffed the bowl with White Diamond and then gave it the first of many coats of carnauba. I don’t know about you but by this point in a long refurbishment I get a bit anxious to see what I have accomplished. It always seems that it is going to go on forever so I rewarded myself by putting the stem in place and taking a few photos to see what I had achieved.York41

York42 For comparison purposes I took the next two photos of the pipe with the old stem next to the new one. You can see how badly hacked the vulcanite was from the previous owners salvage work on his broken pipe. The pipe is beginning to look like a very different pipe than when I started. That always encourages me!York43

York44 Now it was time to finish up with this long project and get the stem done. I dry sanded it with 3200-4000 grit micromesh sanding pads and then rubbed it down with Obsidian Oil once again. I then dry sanded it with 6000-12000 grit pads and gave it a final coat of oil and let it soak into the vulcanite.York45

York46 I buffed the stem and bowl with Blue Diamond and then gave them both multiple coats of carnauba wax. I buffed them with a clean soft flannel buff to raise the shine and then hand buffed the pipe with a microfibre cloth to finish. The completed pipe is shown below. It has come a long way from the pipe I started on this morning. I had a quiet day at home and between reading and napping finished the work on this old timer. From what I can find out in my research and from Who Made That Pipe, the pipe may well be from the old KBB pipe works. Thanks for looking.York47

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Restoring an 1810 German Meerschaum Folk Art Pipe with a Story

8 Replies

Blog by Steve Laug

On Monday, June 29, 2015 after a weekend of celebrating with my parents and brothers in Idaho Falls, I went to visit one of my favourite pipe hunting haunts when I come to town. There weren’t any pipes on the three floors of the antique mall but before I left I asked the sales clerk if he had any pipes that somehow I had neglected to see. He said that there were not any on the floor but he had a few in a bag at home and if I would come back on Wednesday he would bring them with him and we could make a deal. Wednesday when I went back he had a bag of old pipes that are shown in the photo below. The top pipe is a Kaywoodie Apple with a three hole stinger. Tthe stem below it comes from a WDC Wellington but the pipe itself was missing. Next to it was an oval shank meerschaum with lots of bling on the shank and the bowl top. It had a broken tenon in the shank and would be an easy one to make a stem for. The third pipe down was a Bakelite stem and base but was missing the bowl. The bottom one was quite interesting to me. I had not seen one of these before intact. It was a meerschaum bowl with a wind cap and brass shank end. The stem itself was long with bark on the bottom portion and then hard wood ending with a woven hose and stem that was also wooden with bark on the portion next to the hose.Ger1

Ger2 I asked the sales clerk where the pipe had come from hoping that he would know the story behind this old meerschaum. It turned out that he knew a lot about the old pipe. I had belonged to his grandfather who was a German immigrant to Idaho Falls. The two meerschaum pipes were his. He had brought them with him when he came from Germany. He was brought over to be the beermeister for the Eagle Rock Brewery which only had a short life – 1896-1898. His own father (the sales clerk’s great grandfather) had purchased the pipes new in Germany and smoked them throughout his life. He had passed it on to his son, the brewmeister who smoked the pipe throughout his life even after the brewery closed. The sales clerk’s father had passed it on to him with the story of the pipe. The carved date on the pipe fits well with the four generations – 1810. I love these old stories behind the pipes I refurbish.Ger3

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Ger5 The bowl had a few little nicks in the meerschaum but none were detracting. The meer had a nice patina that was all over the bowl and shank. The carving on the bowl was a dog set in a background of carved bricks and wood making up a wall. On the front underside of the bowl was carved the year 1810. Someone had rigged some brass wire around the stem and the ring on the shank to keep the stem inserted in the bowl but it was very loose. The stem portion was in great shape on the bottom part up through the hose. The hose itself was dried out and had some cracking in the surface. The top portion, the stem was dry but had been chewed and there were tooth marks in the surface.Ger6 The wind cap was badly oxidized and the top of the rim was oxidized and covered in thick tar. I was not sure if it was silver or brass under the black of the oxidation. The inside of the cap had a heavy tar buildup that was like rock. There was a very thick cake that went to the bottom of the bowl and there was some unburned tobacco in the bottom 1/3 of the bowl. It was a bit of a mess and would take some work to bring it back to life and usability.Ger7

Ger8 I paid the clerk $40 for the lot and headed home to my parents. I put newspaper on the kitchen table and went to work cleaning up the bowl. I did not have a reamer with me so I used a sharp knife with a short rounded blade to ream out the carbon/cake in the bowl. I took it back to the meerschaum walls so that there was no cake left.Ger9 I scraped as much of the buildup on the inside of the wind cap and the rim as was possible with the tools that I had with me.Ger10 I put the pipe away carefully in my bag to be carried back to Vancouver. When I got home I worked some more on the pipe. I started by working on the hose portion of the stem. I gave it a thick coat of rubber cement to fill in the cracks and to provided the flexibility that was originally present when the pipe was made.Ger11

Ger12 I sanded the bit portion of the stem with 220 grit sandpaper to remove the tooth damage and reshape the button.Ger13 I cleaned out the inside of the shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol until they came out clean. I used the brown tarred pipe cleaners to touch up the nicks on the bowl and shank.Ger14 The entire stem had a coat of varnish on it that was peeling on the centre portion. I wiped down the entirety with acetone on a cotton swab to remove the varnish coat.Ger15 I sanded the stem with 1500-2400 grit micromesh pads to smooth out the wood and minimize the tooth damage.Ger16 I removed the brass wire that held the stem to the shank and cleaned out the groove that had been carved in the bark of the lower portion. I put it in a pipe rest and took the next photo to show the look of the pipe at this point in the clean up process.Ger17 I scrubbed the wind cap with silver polish tarnish remover until the silver below all the black began to shine. The next photos show the silver beginning to shine through with each successive cotton pad.Ger18

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Ger20 I took the next set of photos to show the look of the bowl and cap after polishing the silver.Ger21

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Ger23 I used 0000 steel wool to clean up the inside of the wind cap. The tar was thick and some of the silver had deteriorated. I was able to smooth out the surface of the inside of the cap but it left some dark areas on the cap.Ger24 The tenon end of the stem was very loose in the shank and needed a little creativity to make a snug fit. As I looked at the inside of the shank it appeared that it had originally had some sort of gasket that was glued to the inside of the mortise. I cut a small strip of cork to fit in this area of the shank. I cleaned out the shank with alcohol and then coated the outside of the cork piece with white glue. I used a dental pipe with a flat spatula end to press it into the shank. When the glue on the cork dried I inserted the stem to have a look at the finished fit. It was perfect.Ger25

Ger26 I rubbed down the long stem with a light coat of olive oil to bring more life to it. I stained the long stem with some Danish Oil and cherry stain to protect the wood.Ger27

Ger28 I rubbed the silver cap and rim with a silver polishing cloth to give it a final polish. It really combines nicely with the brass ring around the end of the shank and sets off the darkening meerschaum bowl.Ger29

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Ger33 I hand buffed the stem and bowl with a microfibre cloth to raise a shine and polish it a final time. The finished pipe is shown in the photos below. It turned out far better than I had expected when I picked it up at the antique mall.Ger34

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Ger42Addendum

One of the readers of the blog just sent me this information regarding this pipe. It is much appreciated and answer questions that remained for me when I finished the restoration. Thanks Brad.

Regarding your post on the 1810 German Meerschaum pipe…

I’ve got a similar pipe and have been doing research on it. Mine has “1815” and has a portrait of the Duke of Wellington on it, likely commemorating the Battle of Waterloo. It has a horn mouthpiece with copper and mother of pearl inlay on the stem. While mine is missing a wind cap which would have the makers mark, it is very similar in look.

I’ve found through endless searching that these pipes are likely related to Josef Klinkosch, an Austrian metalsmith that worked from 1822-1888. If you google his name you will see similar work. There are similar pipes that have been sold through Gros & Delettrez online.

Since I finally found my answer, I figured I’d share it with you.

NEPAL PROJECT PIPE SALE 14 – Reworking Someone’s Repair on an Ehrlich Billiard

1 Reply

Blog by Steve Laug

This is the fourteenth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is an Ehrlich billiard stamped Enrlich over Imported Briar on the left side of the shank. The stem still bears the E in a circle stamping and on the underside reads ITALY. There is no shape number on the sides or underside of the shank. It may well have had one prior to the previous repair that had been done but I could see no sign of it.

Over the years I have had to rework many of the first pipes that I repaired and restored. Some of them were simple fixes that came with time and experience. Some of them were unfixable without some major reshaping. This time around the pipe that I am working on came with lots of issues that were not my own making. They were the issues that someone else made in fixing this pipe. It had a cracked shank and a restoration band. The previous repairer had glued the shank and then proceeded to sand down the shank to fit the band rather than using a band to fit the shank. The band was slightly small in diameter and did not match the shank above it. It had the characteristic “bulge over the belt” look that came to me in middle age. The sanding down of the shank also went too far in that with the band in place there was a large gap between the shank and the band all the way around the pipe. The edge against the part of the shank that remained was crooked and rough. It showed above the band when it was in place and also held the band at an angle. The band would not stay in place and was being held there by the stem.

The rim had been topped but not enough and there were still gouges on the outer edges of the bowl. The bowl was reamed but not all the way to the bottom of the bowl and the airway was very constricted where it entered the bowl. The finish was spotty at best and had a coat of varnish over the stain. There were some obvious fills in the bowl that really showed up through the spotty stain. Overall the bowl looked worn and uninviting. It certainly would not be a pipe that called to me from my rack. The stem was oxidized and dirty as well as been covered with deep scratches over the length from the band to the button. The tenon had also been taken down slightly so its fit in the shank was loose.Ehrlich1

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Ehrlich4 When I removed the stem the band fell free and I was able to examine the repair to the cracked shank that had made banding necessary to the previous repairer. You can see the angles of the cut against the shank that had been done by sanding that kept the band from seating on the shank straight.Ehrlich6

Ehrlich7 I cleaned up the edge of the cut on the shank to make the band sit straight and then heated the band with a lighter to expand it to sit straight on the shank. When it was heated I pressed it against a hard surface and felt it slip into place. There was no need to glue it at this point as the gap between the shank and band was too big to connect the too.Ehrlich8

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Ehrlich10 I removed the stem and filled the gap between the band and the shank with briar dust. I packed the dust in with a dental pick and then put super glue on top of the dust to form a bond and fill the gap. I used a knife to bevel the inside edge of the mortise to accommodate the fit of the stem. I sanded the inner edge and the repair to the shank. The photo below shows the fill and the repair. It still needed to be sanded but the stem fit very well.Ehrlich11 The next photo shows the topping job that had been done on the rim top. You can see the scratches and the rough spots on the outer edge of the rim.Ehrlich12 I re-topped the bowl on the topping board using 220 grit sandpaper to clean it up.Ehrlich13 The next photo shows the re-topped bowl. The edges are all clean and smooth. The spot that looks rough on the back side is a fill that was along the edge.Ehrlich14 I sanded the bottom of the shank to take out some of the bulge against the band. I started with 220 grit sandpaper and then used medium and fine grit sanding sponges to smooth out the scratches.Ehrlich15 With the cleanup on the shank and rim finished I moved on to clean up the interior. I scraped out the bowl with a sharp knife to remove the remaining cake and clean up the bottom of the bowl. I used the drill bit from the KleenReem reamer to open the airway and remove all of the tars that had clogged the airway into the bowl.Ehrlich16 I scrubbed the mortise, airway and inside of the stem with pipe cleaners, cotton swabs and alcohol until it was clean.Ehrlich17 In the photo of the stem shown below you can see the scratches that were left in the stem from the previous cleanup.Ehrlich18 I sanded the stem with 220 grit sandpaper and then medium and fine grit sanding sponges to remove the scratches and some of the surface oxidation.Ehrlich19 With the scratches minimized I put the stem in a jar of Oxyclean solution to soak. I let it soak for about an hour and a half and then rinsed it off and dried it with a cloth. I rubbed the stem down with a Mr. Clean Magic Eraser and was able to remove the majority of the oxidation.Ehrlich20 I gave the stem a light sanding with the fine grit sanding sponge and then moved on to the micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and then rubbed it down with Obsidian Oil.Ehrlich21 I put the stem back in place and restained the bowl with a medium brown aniline stain. I flamed the stain and set the bowl aside to dry on the cork and candle stand and called it a night. The pipe was beginning to look better.Ehrlich22 I worked some more on polishing the stem. I dry sanded with 3200-4000 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I continued to dry sand with 6000-12000 grit micromesh pads and then buffed the stem with Blue Diamond on the wheel.Ehrlich23

Ehrlich24 I used Dave Gossett’s additional step in buffing the final pipe. I gave it multiple coats of carnauba wax and then a clean buff on a soft flannel wheel. I gave it a final hand buff with a microfibre cloth before I took the photos below. The pipe is finished and ready for the pipeman who will make it his/her own.Ehrlich25

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Ehrlich29 This Ehrlich billiard is a medium sized pipe, basically a Group 4 in Dunhill terms. The grain is quite nice and with the stain the fills blend into the finish quite well. The stain is a medium brown that allows the grain to show through to its advantage. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

Restoring a Made in London England Saddle Billiard Shape 195

1 Reply

Blog by Steve Laug

I found this small saddle billiard on a recent trip to Idaho Falls. My brother and I went on a pipe hunt in some of the antique malls in the city and the surrounding area. It was one of five that I picked up on that first day. I have circled it in the photo below so that you can see which pipe I am talking about. I apologize for the blurry photo I took with my iPad, but it gives a basic idea of the way the pipe looked. The bowl was caked, the rim was tarred and darkened, the stem was oxidized but in relatively good shape. The stamping on the left side of the shank reads Made in London over England. On the right side is the shape number 195. I have looked in the catalogues for Comoy’s, Barlings and Orlik to see if I can identify the English maker of this pipe but the shape number does not match any of the numbers in the catalogues.Bill1

Bill2 It was one of two pipes that I worked on at my mom and dad’s house. I bought a set of micromesh pads from a local hobby shop that included pads from 1500-4000 grit. I started by sanding the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads. I scrubbed the bowl and rim with a paper towel and cool water to remove the tar buildup. Then I sanded the rim and the bowl with the same grit pads. I was able to remove the tars and darkening quite easily. The rim was undamaged on either the outer or inner edges. I carefully reamed it with a small sharp blade until the inner walls were bare.Bill3

Bill4 I dry sanded the stem and bowl with 3200-4000 grit micromesh sanding pads.Bill5 I did not have any higher grit micromesh pads with me. I gave the bowl and stem a light coat of olive oil and hand buffed it with a microfiber clothe to raise a shine and took the next series of photos to show where it stood after this process. Once I took it home and gave it a buff on the buffer and several coats of carnauba wax this would be a beautiful little billiard in the English tradition.Bill6

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Bill10 I brought the pipe back to Vancouver and gave it a quick sanding with 6000-12000 grit micromesh pads and then buffed the stem and bowl with Blue Diamond on the buffing wheel. I gave it several coats of carnauba wax and then a quick buff with a clean flannel buff. I finished by trying out what Dave Gossett spoke of and buffed it by hand with a microfibre cloth until the finish glowed. The finished pipe is shown in the next series of photos.Bill11

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Bill15 I took a few photos in a pipe rest that my daughters found on a second trip to the antique malls. It is a golden coloured cocker spaniel similar looking to my dog Bailey that died a year ago after 14 years as a member of our family. The photos give a good view of the grain on this beautiful little billiard.Bill16

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A Restored LHS Certified Purex #95 Squashed Tomato

8 Replies

Blog by Dave Gossett

A pipe shape this elegant deserves a better name than squashed tomato. I received this pipe looking more like a bruised tomato. It was beat up and chewed up. An LHS this shape doesn’t pop up very often so I was happy to accept the pipe in any condition.dPk6umBl

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Dave4 I started off with the routine internal cleaning of the pipe with alcohol, pipe cleaners, and shank brush.

Next I began to work out the dents by heating a butter knife with a propane torch and pressing it firmly to the dented areas with a damp rag between the two. This generates steam and lifts the dents out of the briar. This may have to be done several times to the same area depending how bad the dents are.

After steaming, I sanded the scratches from the rest of the briar, smoothed out the bowl chamber, prepping it for the carbon coating, gave it a light alcohol scrub with 0000 steel wool to remove the leftover patchy original finish, and finally, masked off the shank and polished the aluminum.Dave5

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Dave7 Next up is the stem rebuild.Dave8 A tight fitting plug/form for the air way and bit is made from cardboard wrapped in clear tape.

Here is a picture of all the materials used for the stem rebuild.

Cyanoacrylate glue (medium viscosity), activated charcoal. Dave9 I use disposable things for mixing and application process. 25% charcoal/75% glue mixed thoroughly is the recipe. I mix it in bottle caps, and use a q-tip stem with a small scoop/spoon cut into the end to apply to the repair site.

The repair site needs to be scored and cleaned before the mix is applied.Dave10 Once the material has cured, the tape covered cardboard plug is easily removed. Using a needle file I reshaped the button and then wet sanded the stem.

Back to briar.
Now that it has been steamed, sanded, and had the old stain removed, I applied a custom color mix of Fiebings, consisting of dark brown, a hint of orange, and a bit of oxblood, thinned a bit with alcohol.Dave11

Dave12 I always like seeing the color transformation from the dry stained tint to the very different shade it becomes after the carnauba wax is applied.

The final step in the restoration after waxing is the carbon bowl coating. It’s a very simple detail to make an old estate pipe look fresh again. Maple syrup and activated charcoal. After the bowl chamber is clean and smooth, lightly coat the bowl chamber with maple syrup, then fill the bowl to the top with the charcoal. Leave it for one hour or more then dump the bowl and blow through the shank to remove the excess. Next is the hard part. Don’t touch it for 5 days. It takes 3-5 days for it to harden and cure. I usually give it a week just to be sure. Once it has set up, it’s as tough as a Savinelli carbon coating and looks just as good. The pipe will have the familiar slightly bitter taste of a brand new pipe, but it doesn’t last nearly as long. After you smoke a bowl or two it goes away. Dave13

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WDC Wellington Bent System – Restoring a Mainstay Pipe of the Celebrated Maker

2 Replies

Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Bruno Antony: Each fellow does the other fellow’s murder. Then there is nothing to connect them. The one who had the motive isn’t there. Each fellow murders a total stranger. Like you do my murder and I do yours…For example, your wife, my father. Criss-cross.
― from “Strangers on a Train” (1951), directed by Alfred Hitchcock, screenplay by Raymond Chandler and Czenzi Ormonde, starring Farley Granger and Robert Walker [Bruno]

INTRODUCTION
The movie was one of Hitchcock’s greatest and a favorite of mine. How could it not be, with the legendary detective novelist Raymond Chandler as the top word-man? But this is not a blog about swapping murders. It does concern the swapping of a bit, however, or to be more accurate, the removal of one from a basic Peterson’s System Standard in my collection of pipes awaiting more extreme repair, and which won’t be missed before it can be mended, to use for the William Demuth Co. Wellington System Billiard.

But first, let’s play Find the Pipe in the Lot.Robert1 No doubt you have spotted it without trouble, or will soon deduce the answer from following photos.

Now for the criss-cross: watch as the bit, at first loose but in place in the shank of the Peterson’s Standard System to the right in photo one, without warning falling to the trademark green sleeve along with the battered band in photo two. Look long enough, and I guarantee you’ll see the moment of selfless sacrifice for the blighted, bit-less predicament of the once proud, near-twin WDC close by. And then, in photo three – the miraculous transplant to the WDC after the donated organ has embraced its new host body, at least tentatively.Robert2

Robert3 A few words concerning the William Demuth Co. are in order, for those not familiar with its illustrious history. Demuth (1835-1911) entered the U.S. as an emigrant from Germany with no money when he was 16 and worked a number of odd jobs. His break came when he attained the position of clerk for a tobacco products trade company. Demuth founded his own company in Brooklyn, New York in 1862, two years into the Civil War, when he was only 27.

Success was rapid, leading to friendships with such prominent figures as James A. Garfield. [Garfield was inaugurated as the twentieth U.S. president in 1881 after winning by the narrowest popular vote margin in history, a mere 9,464 ballots, but with an extra 59 Electoral College votes. He served only four months before he was gunned down by a single shot aimed by Charles Julius Guiteau, an American lawyer denied an ambassadorship to France(evidently for good cause, as shooting the president on July 2, four months into his term, was not very diplomatic). Although Garfield lingered for about two and a half months, the assassin’s bullet caused the blood poisoning to which he succumbed. Guiteau was hanged several days short of a year after the ultimate assassination.]

At the Presidential Inauguration, Demuth presented Garfield with two meerschaum pipes, one in Garfield’s image and the other in the new First Lady’s. The friendship of the two men led to Demuth’s commissioning of a partial presidential line of pipes. But the linchpin WDC pipe was the Wellington, which lasted beyond the company’s own lifetime. Having become a subsidiary of S.M. Frank & Co. in 1937, WDC continued until the final day of 1972. The Wellington, however, was still offered in Frank’s catalog until 1976 and even had a brief reprise in the mid-1980s by way of consumer-direct sales.

Here are two other Wellington’s, the first courtesy of pipephil.eu and the second from pipedia.org.Robert4 RESTORATION Robert5

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Robert8 In a sentence, this restoration was more about the stem than anything else. I had decided to go with a perfect replacement from a Peterson’s Standard System pipe in my personal collection. Then, when I donned my Dollar Store 3.75X glasses for a “final” close inspection, I cringed at the sight of the faint black outline of the Peterson’s P, shown below, now filled in with a white china marker.Robert9 Note the correct shape of this bit from lip to tenon. My next brainstorm was to sand off the P, and in fact set out to do so when I came to my senses. What can I say? Sometimes I have the stupidest ideas. And so I opted to let the buck stop here and repair the bit I took off of the Peterson’s System Standard shown in the criss-cross photos of the Introduction. That System Standard needs serious work, also; not only a new, genuine bit but a replacement matching band. I will tackle that one when I have the new bit and band and am up to speed on the process of banding.

With a happy glow of contentment in the pit of my belly, I replaced the above bit, with the P filled in at last, on its rightful pipe in the stand-up, two sided bookshelf with doors where I store most of my collection, and opted to proceed with this restoration by doing the long, tedious work of applying layers of black Super Glue to build up the thinner, bottom section of the bit that lacks a tenon. As a result, while the rest of the Wellington has been finished for about ten days, the old bit, mangled by some wannabe pipe fixer, took days of patient layering, sanding and micro-meshing each phase, then polishing on the buffers, and was only completed moments ago.

I started the bit on its way, which I knew would take some days, by filing it to a uniform tapering roundness and sanding with 150- and 320-grit paper before micro-meshing from 1500-4000.Robert10

Robert11 After that I gave the entire surface of the bit below the bulge the first of four thick coats of black Super Glue. Aware of the risk, I then stripped the old finish with as short as possible of an Everclear soak.Robert12

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Robert17 Leaving the bowl and shank for about 10 minutes in the alcohol and time enough to dry, I reamed and sanded the chamber to the smoothness of a chamois cloth and retorted the pipe using the bit from my own Peterson’s System Standard. Starting with super fine 0000 steel wool, then micromesh every step from 1500-4000, the wood and steel band had a nice natural sheen.Robert18

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Robert23 Without stain, using the natural rich color of the briar, I prepared the bowl and shank for the coming test to see if the bit worked out, the likelihood of which I had doubts, by buffing it with white Tripoli, White Diamond and two coats of carnauba, using the plain cloth buffer between each, of course.

The following days seemed to drag with each successive layer of black Super Glue and the long drying time followed by sanding with 200-grit paper and micro-meshing up the scale each time. But in the end, the result was worth the time and effort, considerable and somewhat unnerving as they were.Robert24

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Again, this battle was far more about trying to recover an available bit, so that it would fit and lock in the shank, rather than any problems I faced with the bowl and shank. As the bit was when I received the Pete System Standard with which it came, well, the bit was the tip of the iceberg with that future project. In fact, my friend and mentor, Chuck, recommended that I send it to someone he knows in Denver – not so much because the task was beyond my skills but that it was what he would do if he needed a new Peterson’s bent system pipe stem with the right measurements as well as a replacement band of the appropriate type. I was fortunate with the WDC in that it called for a bit designed after the Pete System variety.

Of course I would have preferred to place a perfect, like-new bit in this great WDC Wellington, but the personal reward came in finding out that I could take what I had and make it work.

I think I’ll do the same with the estate Peterson’s Standard System that gave its bit for this pipe, after I’ve received the new parts in the mail.