Tag Archives: fitting a stem

Breathing Life into a Rusticated Meerschaum Prince


Blog by Steve Laug

I have finished restoring quite a few of the pipes in this collection that we purchased from the older gentleman. He sent me the photos and I was amazed at what I saw. You have seen many of the pipes that he had. These included Dunhill, BBB, Orlik, Barclay Rex, a cased Ben Wade, an H. Simmons all briar, Hardcastles and some Meerschaums. There were also some assorted others that I will get to in the days ahead. It was a great collection.

The next pipe I have chosen is a worn and dirty looking rusticated Meerschaum Prince. It is the middle of the three meerschaum pipes in the photo above. There was a thick cake in the bowl and the rim top and edges were told buried under a thick coat of lava. It was filthy both inside and out. The shape probably caught my eye because it is quite lovely even under the grime and wear. The stem is yellow acrylic and it was a complete mess. The exterior of the bowl had a lot of debris in the rustication around the bowl. The stem had tooth marks on the top and underside near the button. This was another well loved pipe that obviously been a good smoker!

Jeff took some photos of the Rusticated Meerschaum Prince before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years. Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. The rim top and inner edge are so thickly covered that it is hard to know their condition. It appears that there were nicks and chips on the rim top. All of the issues will become clearer after the clean up. He took photos of the top and underside of the acrylic stem showing the tooth marks and chatter on both sides.   Jeff also took some photos of the threaded metal tenon in the shank and the threaded inside of the stem to show the appearance and condition of both.Jeff took photos of the sides and heel of the bowl to show the condition of the rustication. You can see the beautiful shape of the bowl and some interesting patterns in the meerschaum even through the dirt and debris of many years. This unstamped Meerschaum Prince is an interesting looking pipe. Because the old gentleman that we bought the pipes from intimated that he purchased his pipes at the Manhattan Barclay-Rex store I would imagine that he may have purchased this one from them as well. I was unable to pin down any information regarding the date this pipe so it was time to move on and work on the pipe.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights the dimensions of the rustication. The edges looked good otherwise. He scrubbed the acrylic stem with Soft Scrub to remove the grime and oils on the stem and chewed stem end. When the pipe arrived here in Vancouver I was amazed that it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The top and inner and outer edge of the rim showed some darkening/heavy tars and damage. The stem had tooth marks and chatter on both sides near the button.I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by addressing the damage and tars on the rim top and edges of the bowl. I topped it on a topping board with 220 grit sandpaper. I cleaned up the inner edge with a piece of 220 grit sandpaper.I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I “painted” the stem surface with the flame of a Bic lighter to lift them. I have tried it before on acrylic stems but it has never worked and still did not. I filled in the tooth marks with clear CA glue and set it aside to cure. Once it cured I sanded it smooth with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. It looks significantly better and is smooth but the repairs show! With the bowl and the stem finished I put the beautiful Rusticated Meerschaum Prince back together and buffed it lightly on the wheel using Blue Diamond to give it a shine. I gave the stem multiple coats of carnauba wax on the wheel. I buffed the pipe with a horsehair shoe brush to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The smooth and rusticated finish is a great looking. The dimensions of the pipe are – Length: 4 ¾ inches, Height: 1 ½ inch, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.23 ounces /35 grams. This Rusticated Meerschaum Prince is another great find from this collection. It is much more beautiful in person than these photos can capture. I will be adding it to the rebornpipes store soon. If you want to add it to your collection it will make a fine smoking addition. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

Breathing New Life into a Italian Made Sandblast Dublin/Zulu


Blog by Steve Laug

The next pipe on the work table came to me from the same friend who mailed me the Abdulla Billiard that I just restemmed (https://rebornpipes.com/2021/03/26/resurrecting-an-abdulla-dribaccy-shark-skin-chubby-billiard/). He included a letter in the box for me. Here is what he wrote about this next pipe that I am working on.

…If you’re able to squeeze in a small one, I would appreciate your attentions to the Dublin sandblast stamped “Genuine Sandblast/Imported Briar/Italy.” I picked it up at an estate sale in Florida long ago. It had no stem, but I had Mark Tinsky make one. On the left-hand side of the bowl, you’ll see a diagonal groove in the lower portion. That groove penetrates the bowl walls, as smoke would waft through it until a cake built up. If you can repair and refinish this, I will happily pay… Baker

I took photos of what the pipe looked like when it arrived here in Vancouver. It looked like a bit of a workhorse that obviously must have been a great smoker. The fact that Baker had a stem made for it spoke of that fact. To me it was a pipe that I would smoke in the yard or while working on something at the work table. No worries of damaging its “delicate and costly” beauty with this pipe. It could be knocked about, dropped and stuck back in ones mouth without worrying about it. There were a lot of putty fills around the left side of the bowl and the back of the rim and on both sides and top of the shank. The bowl was thinner on the left side than the right and shank top was a bit sway back like an old horse. The band was bigger in external diameter than the shank and the end had been capped inward and had ridges on both sides that did not let the stem seat against the shank properly. The bowl had a light cake in it that I needed to remove to see where the leakage came from. The stem had a lot of tooth chatter on both sides going under the Softee bit protector. This was going to be a fun challenge. I took photos of the rim top and bowl to give a clear picture of the condition of the bowl and rim but also to show what I meant by the thinner left side. The bowl is thinner in exactly the place with it is leaking smoke. It had a light cake in the bowl. He also took photos of the stem that was on the pipe. You can see that the shank and stem have different diameters. You can see the tooth chatter and marks on the stem surface on both sides running under the Softee bit. The stamping on the underside of the shank was clear and read as Baker noted in his letter. Though not much of a pedigree, there was still some charm to the pipe.  I took a photo of the bowl with the stem removed. The stem is well made.Now it was time to work on the pipe itself. I decided to remove the band on the shank and have a look to see if there were cracks or repairs there. It was loose and the way it was made did not allow the stem to seat properly against the shank end. It bugged  me so I decided to deal with that. I went through my band and found a nice Sterling Silver band that was the right size and shape that would work. I set that aside for a bit to deal with the crack that was leaking. Once it repaired and restained the bowl and shank I would glue on the new band.  I scraped out the fill in the crack on the lower left side of the bowl. I have marked the spot with a red arrow in the photo below. I filled it in with clear CA glue and pressed it into the crack.Now it was time to clean the bowl and shank. I reamed out the light cake with a Savinelli Fitsall Pipe Knife and took it back to bare briar. I could see a small flaw in the left side of the bowl toward the lower 1/3 that matched the one on the outside of the bowl. It has spidered a bit so that the flaw was visible. I cleaned out the shank and airway to the bowl with pipe cleaners, cotton swabs and alcohol to remove the tars and oils.   I used a tooth pick to coat the shank end with all-purpose glue and pressed the band on the shank so that the Sterling Mark was on the top of the shank. Once the glue cured I took photos of the newly banded shank. (At this point I still needed to rusticated the repaired area on the left side of the bowl). I used a cylindrical burr on the Dremel to replicate the sandblast finish surrounding the repair on the side of the bowl. I also reworked the fills on the top edge of the bowl to lessen the white putty marks there a bit. I stained the bowl side and shank with a blend of Mahogany and Walnut stain pens to match the surrounding finish. The bowl is starting to look better. I cleaned out the airway and mortise with alcohol, cotton swabs and pipe cleaners. To be honest I was on a roll and almost forgot to do this step (which is why it is coming this late in the process).With the internals finished I turned to the small repair that needed to be done on the inside right wall of the bowl. I mixed a small batch of JB Weld and used my dental spatula to spread it over the small pit in the lower left wall of the bowl (shown in the second photo below). It matched the fill on the outside of the bowl. Because the flaw had spidered I covered the section of the wall with the mix. Once it cured I would sand it smooth with sandpaper wrapped around a dowel. I worked Before & After Restoration Balm into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The blasted finish came alive and the fills while visible look better than when I began.     I set the bowl aside and turned to work on the stem. I decided that I would remove the Softee Bit so I could remove the tooth chatter and marks. I sanded the stem surface with 220 grit sandpaper to smooth out the marks and started polishing the stem with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads to polish it and bring out a shine in the rubber. I wiped it down with Obsidian Oil after each pad. I polished it with Before & After Fine and Extra Fine polishes and gave it a final coat of Obsidian Oil at the end. I was pleased with the look of the stem.     This Italian Made Sandblast Dublin/Zulu is a great looking pipe now that it has been restored, repaired and rebanded. This old work horse has a lot of life in it still and should smoke well and this time out the top of the bowl rather than the top and side! The sandblast around the bowl is quite nice and highlights the grain and works well with the polished Sterling band and vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl several coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sandblast Dublin//Zulu fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 26 grams/ .95 ounces. Now that I have finished this pipe I can pack it and the Abdulla for Baker and send them back to him to enjoy! Thanks for reading this blog and my reflections on the pipe while I worked on it. As always there are many more pipes to come!

Resurrecting an Abdulla Dribaccy Shark Skin Chubby Billiard


Blog by Steve Laug

The next pipe on the work table came to me from friend who picked it up because of the name and the description. He liked the look of the pipe and sent me an email to see what I thought of it. He included a link to the eBay sale so I could check it out myself.

Steve, I’m asking if you would take a look at this listing and tell me what you think, as it certainly needs stem work. https://www.ebay.com/itm/RARE-Early-Vintage-ABDULLA-DRIBACCY-SHARK-SKIN-Briar-Pipe-London-Made-/193674187402?_trksid=p2349624.m46890.l49292

I’m a storyteller by profession (a business writer) and this one just has a great story to tell. I keep going back to it. And I’d be sorry to see it with a replacement stem. Is it salvageable? And is it something you’d be willing to do? Just let me know what you think. Any advice is appreciated.

(I think the asking price is high, but I think he’ll budge.)

Best regards, Baker

I clicked on the link and followed it to the listing. The seller described the pipe and its stamping as follows:

RARE Early Vintage ABDULLA DRIBACCY SHARK SKIN Briar Pipe. This early Shark Skin model is early vintage, my research while not conclusive would put it at 1940s or earlier and made in London. An old French ad in the photos suggests it is Shark Skin #2418. The pipe is in very good condition limited darkening of the rim or tar build up in the bowl. Stem has no visible chatter with rubber tip, see photo of tip with a minor chip of the vulcanite under the rubber tip. (I have included that old French Ad below).I went through all of the photos that were included in the listing on eBay and saved them. They tell the story of the current state of the pipe. It is a chubby billiard with a nice sandblast finish. As I looked it over it was clear to me that the stem was a replacement and a bit more oval than the shank. Whoever had replaced the stem had reduced the diameter of the shank and shouldered it down in size to match the stem. They had then rusticated the shank end coning to look better than a smooth finish. The stem itself was rustic to say the least with file marks on the top and underside that left it rough. There was a rubber Softee Bit on the end of the stem to cover up something that was not clear to me. As you scroll through the photos you can see the  poor shaping to the shank end that was done to fit a smaller stem.  The seller also included photos of the rim top and bowl to give a clear picture of the condition of the rim top and bowl. It was in very good condition with a light cake in the bowl. He also took photos of the stem that was on the pipe. You can see that the shank and stem have different diameters. You can also see the chip off the end of the stem in rubber Softee Bit. The seller included photos of the sides and heel of the bowl to give a picture of what the briar looked like. There is some nice grain showing through the sandblast around the sides. You can also see the way the shank has been sanded to meet the stem… it is quite obviously a poor fit. The stamping on the underside of the shank was also shown in the seller’s photos. It was clear and readable – ABDULLA [over] Dribaccy Pipe [over] Shank Skin.He also took a photo of the bowl with the stem removed. The stem has a very short filter tenon that has been cut down and shortened to fit. I sent Baker my assessment of the pipe. I let him know what I saw in terms of the bowl and the stem and my thoughts about it being a poorly fit replacement. I also told him about the way that I thought the stem was reshaped and tapered to match the stem diameter. I also mentioned what I thought about the button being broken off and the rubber Softee Bit covering the damaged stem. Baker thanked me and said he was reconsidering about the pipe. Not long after that I received another email from him that I have included below.

Hey Steve…

I received the Abdulla pipe today and have enclosed a few additional photos that may give you a closer look at the suspect areas. The bowl is in good shape but doesn’t show much of a cake. I’m wondering if the original stem wasn’t lost or broken. It’s a filter pipe, which I hadn’t realized but that doesn’t surprise me either.

Are you willing to tackle it? I don’t have a lot invested here. I’d just like to give it a rescue and spend some enjoyable time with it if I can.

Best regards, Baker I wrote back and told him I would take it on and see what I could do. Before it arrived I did a bit of research on the brand and have included that below.

I turned to Pipephil (http://pipephil.eu/logos/en/logo-a1.html) to find if there as any information included on the brand. There was very little information listed. It states that it is a brand of the Abdulla & Co. Ltd. I have included a screen capture of the listing for the brand.I turned then to Pipedia (https://pipedia.org/wiki/British_Pipe_Brands_%26_Makers_A_-_D).   There was limited information there on the brand. It stated that it was “A brand of Abdulla & Co Ltd.”

I googled Abdulla & Company Ltd to see what I could find. There were several links that gave some interesting information. The first of these includes some information on the company. It seems to have existed from 1917-1927 when it was purchased by Godfrey Phillips which kept the company name. (http://www.cigarettespedia.com/index.php/ManufacturerAbdulla_&_Co._Ltd).

Abdulla & Company, Ltd. — The company was founded in London, England, in 1902, and were most famous for their eponymous cigarette brand, which they made in various blends (Egyptian, Virginian, and Turkish). In 1917, Abdulla moved their headquarters to 173 New Bond Street in Mayfair (formerly the location of the Fabergé shop, and currently home to Chanel), and opened a branch in the Netherlands in 1923.

Around 1927, Abdulla & Company was purchased by a larger competitor, Godfrey Phillips, which kept the company name and brands going. In 1968, Godfrey Phillips U.K. was purchased by Philip Morris International.

I also found a short listing from the UK National Archives stating that the brand was known as Cigarette Specialists and was at 173 New Bond Street in London, England. (https://discovery.nationalarchives.gov.uk/details/r/ae36e330-54d9-4988-bd5a-ffc87ab77e20).

Abdulla & Co. Ltd. (cigarette-specialists; 173, New Bond St., London, W.1).

Reference:       PA/101/12/680

Title:   Abdulla & Co. Ltd. (cigarette-specialists; 173, New Bond St., London, W.1).

Date:   28th June, 1929

Finally I found an interesting photo of one of their cigarette boxes that say it is and always has been an Entirely British Firm (https://collection.sciencemuseumgroup.org.uk/objects/co8102857/packet-of-ten-abdulla-cigarettes-cigarette-packet).

Now it was time to work on the pipe itself. The pipe arrived this week. It was quite clean on the outside but smelled strongly of English tobaccos (which I think smells good!). The bowl had a light cake in it and the fit of stem was even more obviously wrong when I examined it. The coned end of the shank was odd for this pipe. The stem was in rough condition with a lot of file marks on the flat sides and scratching around the sides. I am always suspicious of rubber Softee Bits as they tend to be a quick fix to a bigger problem underneath. Once I removed it I would have a better idea. I took photos of the pipe when I received it.  I took a close up of the bowl and rim top to give a picture of the condition and the light cake in the bowl. I also included photos of the stem that came with it for reference as I was planning on replacing it.    I took a photo of the stamping on the shank that also showed the sanded shank end.I removed the stem from the shank and took a photo of the short tenon and the poor cut that left it at an angle.I decided to address the coned shank end but applying a thin brass band that would square it up again and get rid of that damage. I went through my bands and had a perfect one that was brass and thin profile. I went through my stems for a stem that was chunky and tapered and would work with this pipe. I took a photo of the new parts.Now it was time to set the new band on the shank. I used a dental spatula to apply all purpose glue to the end of the shank and spread it around. I pressed the band in place and wiped off the excess glue. Once the glue cured I took photos of the banded shank to show the change. The coned end had disappeared and the line of the shank was now flat once again from the back of the bowl to the shank end.  Now it was time to clean the bowl and shank. I reamed out the light cake with a Savinelli Fitsall Pipe Knife and took it back to bare briar. I cleaned out the shank and airway to the bowl with pipe cleaners, cotton swabs and alcohol to remove the tars and oils.   With the internals finished I turned to the exterior of the bowl and shank. I worked Before & After Restoration Balm into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The grain came alive and the fills while visible look better than when I began.    I set the bowl aside and turned to work on the stem. I decided that before I started on the new stem I wanted to see what was hidden under the Softee Bit. I slipped it off the end of the stem and low and behold I found a broken off stem. No telling if the seller knew this or not but it was clearly not the original stem and definitely needed to be replaced.The news stem was definitely going to take a bit of work to get a smooth transition between the shank and the stem. The stem is significantly bigger in diameter than the shank (first picture below). I used a Dremel and sanding drum to start the process of removing the excess diameter of the stem. I also did a bit of step down on the tenon so it would fit the end of the mortise more smoothly (second and third photo below). It was getting there but there was still a lot of work to do to get the fit right! I used a file to further remove the excess diameter and to shape the stem for smooth flow down the length of the sides. It is too easy to get a great fit at the shank end and then have the stem balloon out on the length of the sides… I was aiming to avoid that. Once I had the transition smooth with the file I finished shaping it with 150 grit sandpaper. Once I had finished the pipe was looking very good. I sent Baker a message with photos asking about the bend in the stem suggesting that we leave it and he was fine with that.I took some photos of the pipe as it stood before I polished the stem. I liked what I saw and the fit was perfect. The transition was smooth and flawless. I polished the brass band on the shank end with micromesh sanding pads. I used 1500-2400 to remove the scratching in the brass. Once I buffed the pipe it would polish the band the rest of the way. At this point it is looking very good.  I moved on to polishing the stem with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads to polish it and bring out a shine in the rubber. I wiped it down with Obsidian Oil after each pad. I polished it with Before & After Fine and Extra Fine polishes and gave it a final coat of Obsidian Oil at the end. I was pleased with the look of the stem.   This Abdulla British Made Drybaccy Shark Skin Billiard is a great looking pipe now that it has been restored, restemmed and banded. It really is a piece of pipe history of a little known brand that was quite well known in its day. The shark skin finish (sandblast) around the bowl is quite beautiful and highlights the grain and works well with the new polished hard rubber taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Abdulla Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 57 grams/ 2.01 ounces. I have one more pipe to restore for Baker and then will be sending them back to him to enjoy! Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a French Made Strand Bent Billiard (Comoy’s)


Blog by Steve Laug

I have finished restoring all of the Barclay-Rex pipes in the collection of pipes that we purchased from the older gentleman. He sent me the photos and I was amazed at what I saw. You have seen many of the pipes that he had. These included Dunhill, BBB, Orlik, Barclay Rex, a cased Ben Wade, an H. Simmons all briar, Hardcastles and some Meerschaums. There were also some assorted others that I will get to in the days ahead. It was a great collection.

Now it was time to work on some of the single pipes that he had. The next one of these is a beautiful Bent Billiard that is stamped Strand in an oval on the left side of the shank. On the right side it is stamped Made in France. The stamping is faint but readable. It is a nice little Bent Billiard with an older style stem. It appears to have had a band on the shank originally but that had disappeared. There is no crack so it was probably just decorative. I have drawn a red box around the pipe in the above photo to identify it for you.

Jeff took some photos of French Made Strand Bent Billiard before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years.Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. The rim top and both inner and outer edges looked good. But if there are issues it will become clearer after the clean up. He took photos of the top and underside of the vulcanite stem showing the oxidation, calcification, tooth marks, chatter and wear on the stem and button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl even through the dirt and debris of many years. Jeff took a photo of the stamping on the left side of the shank to capture that it is faint but readable. As is my habit I turned to Pipephil’s site but there was no information on the brand that I could find there in the several spots that I looked at.

I turned to Pipedia as well to check and came up empty there as well. There was no listing for the Strand brand or tie to other French made pipes.

I had one more possible link to check so I turned to my copy of Who Made That Pipe to see if there were any listings for the Strand line. Here is what I found. The Strand pipe had three possible makers – Comoy’s, L. Orlik and L&HS. The first two were noted as English pipemakers and the third I believe should read LH Stern is an American pipemaker. Since the pipe was made in France it pretty well removed LH Stern and Orlik from the running. The only company who made pipes both in England and France was Comoy’s. I think I may have found the link to who made this pipe.With the information from Who Made That Pipe it seems that the pipe was made by Comoy’s and it certainly showed similarities to that brand. The old gentleman that we bought the pipes from intimated that he purchased it at the Manhattan Barclay-Rex store. I was unable to pin down any information regarding the date this pipe was made. Now it was time to work on the pipe.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights the dimensions of the grain. The rim top looked good with some darkening on the top and damage to the back outer edge of the bowl. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and scrubbed it with Soft Scrub to remove the remnants of oxidation. When the pipe arrived here in Vancouver I was amazed it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The top and inner and outer edge of the rim look very good. There was light damage on the inner edge of the bowl. The stem was older Hard Rubber and had deep tooth marks just ahead of the button. I took a picture of the stamping on the left side of the shank and it was faint but readable as noted above.I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by examining the shank end. There is a clear demarcation on the shank end that tells me that the pipe originally had a band. I examined the shank end and externals and there was no cracking so the band had to have been ornamental. With the age of the pipe estimated to the 1930s or 1940s I was pretty sure that the band would have been a standard decoration. I went through my bands and found a nice 14K gold band that would work well. It was deeper than I needed so I would need to reduce that to get a fit like the previous band. I heated the band with a lighter and pressed it onto the shank to get a fit that covered the line left on the shank.I took a photo of the band on the shank to show the extra band depth that I would need to remove before the fit was proper. I used a topping board and 220 grit sandpaper to carefully remove the excess band depth. I cleaned up the sharp edge with micromesh sanding pads. I was careful to not damage the stamping on the band. Once I finished I was pretty happy with the fit.I sanded the tenon a little to get a snug fit in the shank and put the stem in place. I took photos of the pipe with the new band. Lots of polishing to do on all the parts but it looked good. I used a folded piece of 220 grit sandpaper to smooth out the damage on the rim edge and clean up the marks on the rim top.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each grit with a damp cloth. The grain began to really stand out. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. I polished the band with a jeweler’s cloth. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I “painted” it with the flame of a Bic lighter to lift the tooth dents in the vulcanite on both sides. I raised them significantly but I am very careful with burning older hard rubber. It is easy to char the rubber then you have more issues to deal with! When I had finished I filled in the remaining dents with clear CA glue. Once it cured I sanded it with a folded piece of 220 grit sandpaper to blend them in the rest of the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful French Made Comoy’s Strand Bent Billiard back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking sandblast. The dimensions of the pipe are – Length: 5 inches, Height: 1 ¾ inch, Outside diameter of the bowl: 1 inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.13 ounces /32 grams. This Strand Bent Billiard is another great find in this collection. I try to use the same prop with the pipes I photograph to give a sense of size and proportion of the pipe. You can see from the dimensions given above this is a petite pipe that makes this small shell seem quite large. It is much more beautiful in person than these photos can capture. I will be putting it on the rebornpipes store soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

Repairing a Trio of His Dad’s Pipes for a fellow here in Vancouver – Part 3


Blog by Steve Laug

Last week I received a call from a fellow pipeman, Keith here in Vancouver who had been referred to me by City Cigar, a local pipe and cigar shop in the city. He was a soft spoken gentleman who had a request for me. In January  this year his Dad died and he had three of his Dad’s pipes that he wanted restored in memory of his Dad. He also was a pipe smoker so he fully intended to enjoy them for a long time as he smoked them in his Dad’s honour. I told him to send me some photos of the pipes so I would know what I was dealing with.

I received the email below from Keith that included the photos of the pipes that he wanted me to work on. He even went to the trouble of marking the trouble with each of the pipes that needed work.

Hi Steve,

Glad your call back today, my name is Keith, I got your contact from City Cigar. My dad has three pipes include two Dr Plumb DINKY and one not sure brand. My dad passed this year January and I looking for fix those pipes which had broken and cracked, understand they are not expensive pipes but for me is priceless memory…

…Have a wonderful day!

Best regards

Keith

I called him as soon as I received the photos and talked over what I saw when I looked them over. We struck a deal and he dropped them off to me late on Friday afternoon and I started to work on them a bit over the weekend. All three pipes needed varying degrees of work on them. Two were Dr. Plumb Dinky Bent Billiards and one was a Real Briar Dublin. I decided to work on them in the order of the photos that he sent me. I completed the restoration of the first one and posted the blog (https://rebornpipes.com/2021/03/16/repairing-a-trio-of-his-dads-pipes-for-a-fellow-here-in-vancouver-part-one/). I finished the second Dr. Plumb Dinky Bent Billiard as well (https://rebornpipes.com/2021/03/17/repairing-a-trio-of-his-dads-pipes-for-a-fellow-here-in-vancouver-part-two/). Give them a read.

The third of them is Real Briar Straight Billiard. It was in rough shape with burn damage on the rim top and inner edge as well as many fills that were damaged around the bowl. There was a crack in the shank on the top side. The rim top was damaged on both the front side and there was a thick cake in the bowl. In the first two photos show what the pipe looks like as a whole. You can see the damage on the outer edge of the rim on both as well as the damage at the stem shank junction. The third photo Keith included show the damage to the rim top – he identifies it as ring damage. The crack in the top of the shank is also visible in the photo. I took pictures of the pipe when Keith dropped it off before I started my clean up work. The rim top was darkened and damaged with burn and charring on the front left rim top and inner edge. It appeared to also have been lit with a torch lighter. There were chips around the outer edge of the bowl and shrunken fills in the finish. You can also see the crack in the topside of the shank at the end of the shank. I took a close up photo of the rim to show the condition of the bowl and the rim. You can see the thick cake in the bowl and the damage to the rim top and inner edge of the bowl as noted above and shown in the photo below. The cracked shank is also visible. I also took photos of the stem to show the general condition as noted above.I took a photo of the stamping on the left side of the shank – it was clear and readable (though double stamped) and read REAL BRIAR.I removed the stem from the shank and took a photo of the pipe. There is something quite winsome about this pipe though it was a little bigger than the two Dr. Plumb Dinky Bent Billiards.  I took a photo of the crack and damaged shank. It was missing a piece of briar and was a significant issue. The stem had been held in place with a build up of wax or white glue around the tenon. Fortunately it had dried before being put on the shank.I decided to address the cracked shank first. Interestingly it turned back on itself so it was not going further up the shank. The missing chip was the other side of the crack. That made this quite simple. I squeezed the shank together and pressed some briar dust into the crack. While holding it I dribbled some CA glue in the crack and held it until the glue cured. I filled in the spots on the shank again with CA and more briar dust until they were smooth. I put a small bead of glue around the shank end and pressed the band I had chosen for the shank onto it. It was a snug fit and the glue would guarantee the fit to the shank. That was the end of the crack. I topped the bowl on a topping board using 220 grit sandpaper. I wanted to remove the damage to the rim top and minimize the damage to the inner and outer edges.I paused and took photos of the banded shank to give an idea of that it looked like repaired and banded. I finished topping the bowl and gave the inner edge a bevel to minimize the damage on the front inner edge. The pipe was beginning to look very good.I reamed the bowl with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall pipe knife. I took the cake back to bare briar and the bowl looked to be in good condition under the cake.I filled in the badly damaged fills around the bowl with clear CA glue and then sanded them smooth to blend them into the surface of the briar. I sanded the bowl with 1500-2400 micromesh sanding pads to remove the shiny varnish coat and then restained the bowl with a light brown stain. I applied the stain then flamed it to set in the briar. I repeated the process until the coverage was acceptable. I set the bowl aside for an hour and let the stain coat cure.Once the stain had cured I wiped it down with a cotton pad and alcohol to make it more transparent. There was not a lot of grain around the bowl but I really wanted to give the bowl a sense of depth. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad with a damp cloth. As the finish becomes more transparent I like what I see. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.   I set the bowl aside and turned my attention to the stem. Earlier, when I was working on the first Dinky pipe I had taken the stem out of the Briarville Pipe Stem Deoxidizer Bath and dried it off with a cotton pad. It looked better. I scrubbed the softened oxidation with Soft Scrub All Purpose Cleaner and removed the remaining oxidation. I cleaned out the stem with alcohol and pipe cleaners and it was surprisingly clean. I went back and did the same with the shank and it also was relatively clean other than the debris from when I reamed the bowl.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the third pipe – a Real Briar Straight Dublin, back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking pipe. The dimensions of the pipe are – Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inch. The weight of this small pipe is .88 ounces /25 grams. This third pipe from the estate is a small Real Briar Dublin that will be another great reminder for Keith of his Dad’s pipe smoking and one that he can enjoy for a long time. With the completion of the last of the pipes I am sure he will want to pick them up soon. Once he does he will be excited to load them with a memorable tobacco and slip back into the memories of his Dad. Thanks for walking through the restoration with me.

A Mystery Pipe for Luxury – Discovering a Comoy’s St. Regis De Luxe Made in London England Apple


Blog by Dal Stanton

The large Apple now on the worktable came to me in September of 2017 in a Lot of 66 pipes from a seller in Georgetown, Texas.  The lot had belonged to a pipe man which had been donated by his family after his passing to a charitable organization to auction.  I was privileged to add these pipes to the For “Pipe Dreamers” Only! collection for other pipe men and women to commission benefitting another good cause close to my heart, the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Many of these ‘66’ have made it to the collections of new stewards all over the world.  One pipe man, Nat, who is from South Florida, saw the St. Regis De Luxe and reached out to me about it.  Some years ago, I had met Nat briefly in my mother’s church in Stuart, Florida, and Nat had mentioned that he was the brother-in-law to one of my fellow work colleagues in Europe and my colleague (from Europe) had mentioned to Nat (in Florida) about The Pipe Steward and that Nat should have a look.  I love the fellowship of pipe men around the world!  Here are pictures of the St. Regis Nat commissioned. The nomenclature stamped on the left flank of the shank is, ST. REGIS [over] DE LUXE.  The right side of the shank is stamped the COM and shape number: MADE IN LONDON [over] ENGLAND and to the right is, 483.The saddle stem has a stamp with an ‘S’ encircled which I assume is referencing the ‘S’ of Saint.I have never worked on a St. Regis before this, and my research begins at all the normal places which offers nothing regarding a St. Regis line of pipes.  My normal beginning places, Pipedia and Pipephil.eu rendered nothing.  I looked at a variation of simply, ‘Regis’ without the ‘St.’ and still no traction.  Next, my ‘go to’ pipe bible, ‘Who Made That Pipe?’ by Herb Wilczak & Tom Colwell gave a listing for St. Regis, but it was attributed to a now-defunct Waldorf Pipe Company in the USA.  I discovered that it was a pipe factory in 1939 located in Chicago that was referenced as selling metal pipes at the same Chicago address attributed to another pipe company – Challenger Pipe Company located at 549 North Randolph Street.  An interesting trail, but for the St. Regis on my worktable with a Made in London England county of origin – Chicago was a rabbit trail.  Next, I did some ‘Hail Mary’ searches on the internet looking for a St. Regis pipe line – nothing.

In forensic research one must stay with the information at hand.  The next step in the research trail looking for some traction on the origins of the St. Regis De Luxe was the shape number.  The look and feel of the English pipe on my table takes my guessing back to at least the 1960s – just a guess.  I decided to look at the pipe shapes of English pipe makers to see if I could find a hit where the shape number 483 lined up with an Apple shape.  I looked at BBB, GBD and Ben Wade during this general period.  No hits – no ‘483s’ could be found in any of those shape lists.  I finally hit something that showed some promise – Comoy’s.  I have all these shape lists in virtual files on my computer for easy access.  The Comoy’s Shape List comes from Pipedia’s article (see: LINK).  This is a clipping of the 483-shape described as a ‘Globe’.The ‘S’ following the ‘globe’ designation points to a saddle stem which is straight (‘str.).  ‘L’ is Comoy’s ‘large’ designation.  When I first saw the ‘globe’ listing my question was, is this how the Apple shape was described when this list was compiled?  I went back to Pipedia’s page and found the picture of the basic Comoy’s shapes and hit confirmation pay dirt.Comparing the St. Regis De Luxe to the Comoy’s 483 Large Apple – Saddle looked like a positive match.  At this point, I’m thinking that St. Regis is most likely a second of Comoy’s.  The listing of Comoy’s seconds is found on Pipedia’s main Comoy’s article (see: LINK) which I’ve listed here:

Seconds made by Comoy’s

Academy Award, Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, Claridge, Coronet?, Cromwell, Damman?, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Golden Arrow, Grand Master, Gresham, Guildhall, Hamilton (according to Who Made That Pipe), Kingsway, Lion’s Head, Lord Clive, Lumberman, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Rosebery Extra, Royal Falcon, Royal Guard, Royal Lane, Scotland Yard, St JamesSunrise, Super Sports, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Trocadero, Westminster, Wilshire

The closest listing is ‘St. James’ – no St. Regis.  These ‘seconds’ lists often give a disclaimer that the list is not exhaustive, so my thoughts are that this is a Comoy’s second that didn’t make this list.  To add further confirmation that the St. Regis was made by Comoy’s was to look at the COM stamping.  All line Comoy’s COMs are stamped with either an arched (very early), circular or rugby shape – ‘Made in England’ or ‘Made in London England’ – depending on period.  The COM on the St. Regis is a straight – ‘Made in London’ over ‘England’.  Not a rounded Comoy’s COM.  Yet, looking through the myriad of examples of pictures of seconds of Comoy’s in the same Pipedia article, the COM designs run the gamut.  All I wanted to do is find a second of Comoy’s COM to match the St. Regis’ COM design to be able to have confidence that Comoy’s did produce seconds with this COM design.  Two Comoy’s seconds,  ‘Gresham’ and ‘Astor’, provided that confidence.

At this point, I am sure I have found the ‘Lost Second of Comoy’s of London’ and I’m thinking about writing to Pipedia to add this information to the archives.  Instead, I send Steve a note describing the process of research I used, the evidence I found and my question whether the St. Regis could be a Comoy’s second?  Steve’s response came quickly and hit a home run!

Hey Dal

There are St. Regis Hotels in many locations. I am wondering if the pipe was not made by Comoy’s for a smoke shop in one of these Hotels. In days past most of the quality hotels had smoke shops in their facilities

Steve

Of course!  I could almost feel the nostalgia in Steve’s words!  I wrote back to Steve and described how when I did my earlier ‘Hail Mary’ online searches for ‘St. Regis’, the only thing that came up was information about hotels and destinations….  The most likely missing piece of the puzzle was already trying to get my attention and Steve’s email brought the puzzle into focus.  Oh, for the days when hotels had ‘smoke shops’ and one wasn’t concerned about political correctness and getting canceled for blowing smoke rings in public as is the case in today’s world!  It makes sense that the St. Regis De Luxe was a pipe made by Comoy’s of London for these luxury hotels to make available to their patrons.

This is the current St. Regis Hotel in London and a picture of a lounge area – perhaps back in the day can one imagine pipe smoke wafting….

With a better understanding of the Comoy’s origins of the St. Regis De Luxe Large Apple, I take a closer look at the condition of the pipe now on the worktable.  The pipe was well loved but apparently, not too well treated.  He’s in pretty rough shape.  The cake is very thick in the chamber with a good bit of damage to the rim and crusting.  Most of the damage is on the back side of the rim where the briar is scraped and worn down – most likely the flame lighting side.   The dip in the rear rim quadrant can be discerned from this angle.  What is also evident is that the upper quadrant of the bowl is significantly darkened around its circumference.  This possibly points to heating problems and the need of a close inspection of the chamber underneath the thick carbon buildup.The bowl is darkened from heating as well as grime on the surface that needs cleaning.  There are also several small fills which will need a closer look after cleaning the surface. The shank also shows several small fills. One fill is in the center of the COM.  This should be fun.The stem has heavy oxidation as well as calcium build up on the bit.  The bit looks like it’s been chewed pretty well.  The upper and lower bit has clinch marks, and the button has been worn down.To begin the restoration of the St. Regis De Luxe, I start with the stem.  The first step is to deal with the deep oxidation which is seen in the pictures above.  Before working on the oxidation, the stem’s airway is cleaned using several pipe cleaners dipped in isopropyl 99%.In my last write up of the Dr. Grabow Blasted Sculptura Bulldog, I tried for the first time a new product from www.Briarville.com called, ‘Pipe Stem Oxidation Remover’.  The St. Regis stem joined the Dr. Grabow stem to test the new product. The stems were put in the solution, which the smell reminded me of mouthwash, for the maximum period described in the directions on the label – 2 to 24 hours.  I wanted the stems to get the full impact of the Oxidation Remover, whatever it was.After the 24 hours, the St. Regis stem was removed and was first scrubbed with a dry cotton pad to wipe the residue that resulted through the deoxidation process.  The dry cotton pad was followed by a cotton pad wetted with alcohol to remove more raised oxidation. The stem was then conditioned using paraffin oil and set aside to dry.  Overall, I’m pleased with the result of the Briarville product and will continue to use it to see how it performs in the long term.With a bit of fear and trepidation, I turn now to the stummel.  The first step is to clear the thick carbon cake build up in the chamber.  I take a fresh picture of the thick cake to mark the starting point.The chamber is reamed with the Pipnet Reaming Kit using 3 of the 4 blade heads available.  Following this, the chamber walls are scraped with the Savinelli Fitsall Tool and finally sanded with 240 paper.  I’m wondering if this chamber has ever been reamed before this?I would be dishonest to say that I wasn’t surprised to find what was found after inspecting the chamber.  I expected to find heating veins and possibly fissures in the chamber wall.  Instead, I happily find what looks like healthy briar underneath the cake.  I’m thankful for this surprise!Next, turning to the cleaning of the rim and the briar surface, undiluted Murphy’s Oil Soap is used on a cotton pad to begin the scrubbing.  A starting picture is taken as a reminder of the dark, grimy surface.The grime on the surface was thick and a brass wired brush was used additionally to work on the rim.The stummel was then taken to the sink along with shank brushes and the internal mortise walls were scrubbed with the brushes and anti-oil liquid dishwashing soap and warm to hot water.  After a thorough rinsing, the stummel returned to the worktable.  The next picture reveals that the finish was nonexistent after the cleaning.  The darker upper part of the bowl that I thought indicated heating problems was removed during the cleaning.To continue the internal cleaning, cotton buds and pipe cleaners wetted with isopropyl 99% waged a fierce war against the thick gunk that had built up no telling how long!  A small dental spoon also excavated oils and tars off the mortise walls.  After a lot of effort, a truce was declared after the buds began to emerge lighter. I will continue the internal cleaning later at the end of the day with a kosher salt and alcohol soak through the night.Turning now to look more closely at the briar surface after the cleaning, it is no surprise that there is little if any of the old finish remaining.  The damage to the aft side of the bowl is evident and will need to be addressed.The dark shadow which I feared was darkening of the briar because of overheating turned out not to be the case.  The scrubbing generally removed the darkened area, but blotches remain on the surface.There are several small pit fills on the briar surface.  They seem to be solid after testing and probing them.  I’ll keep my eye on these as I clean the surface. One other thing that the cleaning reveals is that the chamber does have fine heating veins which are not problematic.  With the development and maintenance of a proper cake of a dime’s width, this should not develop into something worse.Next, to begin the restoration of the stummel, I begin with the rim and work downward. The following angle shows the area worn down as the rim dips on the back section of the rim.  To relevel the rim, topping will be necessary to sand down the high part of the rim to gain alignment with the dipped area. Using a chopping board and my portable topping board, a sheet of 240 sanding paper is placed on it.  With the stummel inverted, I start the process of rotating the stummel over the paper to sand down the rim to become even.  The tricky part is to keep the rim level and not to tip into the ‘soft’ dip as the stummel is rotated.After only a few rotations I stop to check the progress.  I can tell that I’m staying true to the plane of the rim because the paper is making contact only with the high briar and low dip remains out of reach of the sanding in the initial stages.The process continues slowly with a few rotations and checking to see the progress shown in the following pictures. I come to the point where the removal of more briar has diminishing returns.  The dip has been removed through the topping and the chamber is close to a good round.  The remaining dark area on the back right of the rim should be removed with the introduction of a bevel.To smooth the 240 sanding on the topping board, the paper is changed to a 600 grade paper and the stummel is rotated a few more times.  The finer sanding reveals the residual damage to the back of the rim.  There is a small fault briar running laterally in the rim. There is also a chip on the inner rim edge that is too deep for the topping to remove without taking off too much briar.Next, 240 paper is used to sand a bevel on the inner rim edge. The bevel helps to remove the charred briar on the edge as well as defining more crisply the chip on the inner lip which helps in the patching process.To address this chip, I apply briar dust putty.  Using a small amount of briar dust, it is mixed with regular CA glue on a piece of paper I have topped with scotch tape, so the glue is not absorbed.  I add a small amount of CA next to the briar dust and mix the briar dust in until it gets to the consistency of molasses. I then use the toothpick to trowel a small amount of putty onto the chip to fill it.  A small amount is applied on the rim top to fill the small crevasse running on the rim.I put the stummel aside for a few hours to have dinner – my wife just called – and to allow the patches to cure.After dinner and a few episodes on TV of our favorite, I return to the worktable and the rim patches are cured.  Using a half circle needle file, the patches are filed down flush with the briar – using the curve in the file to round the chamber side of the chip patch. Following the filing, 240 paper followed by 600 paper smooths and blends the chip patch as well as the rim top patch. It looks good.With the day ending, the internal cleaning is continued with a kosher salt and alcohol soak.  I use kosher salt because it doesn’t leave an aftertaste as does the regular iodized salt. Using a cotton ball, after stretching and twisting it to form a wick, it is then guided down the mortise to the draft hole with the help of a stiff wire.  The cotton wick helps to draw out the tars and oils from the internal briar.After the bowl is filled with salt, the stummel is placed in the egg crate to keep it stable and at the right angle – top of the bowl and the end of the shank are close to level.  Isopropyl 99% is then placed in the bowl with a large eye dropper until it surfaces over the salt.  After about 10 minutes, the alcohol is topped off after it is absorbed into the salt and cotton wick.  I put the stummel aside and turn out the lights.The next morning the soiling of the cotton wick and salt are indications that the soak process was at work.  After removing the expended salt and tossing it in the waste, the bowl is wiped with a paper towel and I blow through the mortise to make sure all the salt crystals are removed.To make sure that the internals are clean, and no residue is left behind, a pipe cleaner and 2 cotton buds dipped in isopropyl 99% are good indicators that all is clean and fresh for the new steward.  I move on.Looking now to the stummel briar surface, I will use sanding sponges to clean the myriad of nicks and stains.  To guard the very thin stampings, especially on the COM side, both shank stampings are covered with painter’s tape.   I then use 4 sanding sponges starting with a coarser grade moving to a medium and then finer sponges.  The results are good.  The grain begins to emerge through the sanding process and the surface is clearing of the nicks and dents.After the sanding sponges, I take another close look at the various small fills that are on the briar surface to make sure they are still looking good. They are solid and I move on to using micromesh pads to continue the sanding process. Starting with pads 1500 to 2400, the stummel is wet sanded.  Following this is dry sanding with pads 3200 to 4000 and 6000 to 12000.  After using 5 pads in the process, the tape over the nomenclature is removed to help blend the resulting spot. At this stage of sanding, I’m not concerned that it will cause additional deterioration to the nomenclature.  The grain is coming through very nicely.   The next step in the process of the restoration of this Comoy’s St. Regis is to apply a dye to the stummel.  With all the fills and rim repair and with the shank spots left from the taping over the nomenclature, the decision to darken the stummel was not difficult.  I will use Fiebing’s Mahogany Leather Dye to do the job.  I decide to try Mahogany which has a slight lighter and more reddish tone than my usual approach in using Dark Brown.  I picked up the Mahogany to add to the dyes I have on hand and would like to see how it behaves.  After assembling the components needed to stain the stummel, the stummel is heated using a hot air gun.  This expands the briar grain and encourages the grain to be more receptive to the hue of the dye.With the stummel heated, the dye is applied in patches with a folded pipe cleaner.  A cork makes a good handle.  The aniline dye is then ‘flamed’ with a lit candle which immediately combusts the alcohol in the dye.  This combustion then sets the dye pigment into the grain.  After methodically painting and flaming the entire stummel, the stummel is put aside for several hours allowing the new dye to settle in.With the stummel on the side resting, I turn now to the stem and take a close look.  The Briarville Oxidation Remover seems to have done a good job with no oxidation that I can see now.  The upper and lower bits have bite compressions and the vulcanite over the stem is rough.  The vestiges of the circled ‘S’ stamp are remaining, and care is needed in protecting this.  The first step to repairing the stem is to use the heating method to expand the vulcanite allowing it to regain its original condition – or closer to it.  A Bic lighter is used to paint the vulcanite surface with flame.  The comparison pictures of before and after show the results.  The bite marks on the upper and lower bit are remarkably similar.  The heating did not erase the compressions, but I believe that sanding alone will do the job – without having to patch the indentations with CA glue. A flat needle file is used first to redefine and refresh the button lips – upper and lower.Next, 240 grade paper sands out the remaining compressions in the upper and lower bit.To smooth the vulcanite, the sanding is expanded to include the entire stem.  I sand around the logo stamping and use a plastic disk to guard from shouldering the stem facing.Next, the sanding transitions to wet sanding with 600 grade paper and then applying 0000 grade steel wool.Next, the full application of micromesh pads is utilized starting with wet sanding with pads 1500 to 2400.  Following this, with pads 3200 to 4000 and 6000 to 12000, the stem is dry sanded.  Between each set of 3 pads, Obsidian Oil is applied to the stem to condition it and to guard against future oxidation.  I like the glassy pop resulting from the process. With the stem now waiting in the wings, I turn back to the stummel which has been resting for several hours after the application of Fiebing’s Mahogany Leather Dye.  This is the first time I have used Mahogany and I’m curious to see how it will render grain definition after ‘unwrapping’ the flamed crust.  Using Red Tripoli compound with a felt buffing wheel mounted to the rotary tool, the process of removing the crust of flamed dye is done with a slower speed – about 30% full power rather than my usual 40%.  I do this to reduce the heat buildup happening with the more abrasive compound and felt wheel combined together ‘bulldoze’ the surface.I enjoy the unwrapping process to watch the newly dyed grain appear.  I expected the Mahogany to have a slightly redder hue than straight dark brown and what I see looks good.   A few pictures show the process.  The veins of the grain have absorbed the dye giving a luminescent quality to the briar as the Mahogany-darkened grain contrasts with the lighter soft briar. As the felt buffing makes progress very slowly, it is purged often on a hard edge to clean it of the crusted dye collected and to soften it.Again, using Tripoli compound, a cotton cloth buffing wheel is mounted, and the speed is increased to about 50% full power and I give another round of buffing to remove more excess dye which sharpens the grain definition.  The cotton wheel is also able to reach into the crook of the shank/bowl junction to remove excess dye crust better not as accessible as well with the less flexible felt wheel.Following the Tripoli compound the bowl is wiped with a cotton pad wetted with alcohol.  This is done not so much to lighten the dye but to remove more excess and to blend the new dye. After rejoining the stem with the stummel, another cotton cloth wheel is mounted on the rotary maintaining 40% full power speed.  Blue Diamond compound is then applied to the pipe to achieve an even more brilliant shine with the lesser abrasive compound.After the Blue Diamond is applied, the entire pipe is buffed with a felt cloth.  This is done to remove the compound dust from the surfaces before application of the wax.  Before applying the wax, the stem logo needs refreshing.  By the looks of the logo, I can already tell that the left side of the logo has worn away too much and will most likely not hold the acrylic paint. Using white acrylic paint, a drop of paint is placed over the circled S.The paint is then daubed with a cotton pad to absorb the excess and dry the paint.The side of the pointed cotton bud is used to lightly scrape over the logo removing the excess surface paint from the stem surface.  What is left is what I expected – a logo not fully intact but showing some of its former condition.The home stretch!  Another cotton cloth buffing wheel is mounted on the rotary tool at 40% speed.  Carnauba wax is applied to the pipe.  After application of the wax, the pipe is given a hearty hand buffing with a microfiber cloth to raise the shine further and to disperse and excess waxy residue.This Comoy’s St. Regis De Luxe Apple certainly made a surprising reappearance!  If he could only talk!  Steve and I believe he was made by Comoy’s for the luxury hotel chain, St. Regis, back in the day when quality hotels had their own tobacconist shops catering to the customers’ needs – pipe men and cigar aficionados situated in leather chairs with drinks of choice adding to the pampered moment.  A day gone by 😊.  Nat commissioned the Comoy’s St. Regis Made in London, England, and will have the first opportunity to claim him from The Pipe Steward Store benefitting the Daughters of Bulgaria – helping women and girls that were trafficked and sexually exploited.  To recall just how far this Comoy’s St. Regis has come, a ‘before’ picture starts us off!  Thanks for joining me!

 

Half ’n Half: An Amazing Transformation Of A St. Claude Bent Billiard


Blog by Paresh

On one of my online hunts for pipes on http://www.Etsy.com/fr (French) site, I came across this beautiful full bent chubby billiard that I really liked. In fact, this pipe called out to my heart. However, the condition of the pipe was such that spending even the paltry sum the pipe commanded, did not make for a sound purchase decision and I moved ahead. A few weeks later, this same pipe again popped on my notification alert and the Seller had further offered a discount. This time around, I made the purchase and within 20 days (that’s a record speed of shipping!!), it was received by Abha and she loved the shape and its chubbiness (??). Here are a few pictures of the pipe that Abha sent me after she had received the pipe… The pipe is stamped on the left side of the shank as “ST. CLAUDE” in cursive over “BRUYERE” in capital letters. The tapered bent high quality stem is stamped as “RW” which is faintly discernible through the thick layer of oxidation that is seen on this stem.At the back of my mind I knew that St Claude is a region in France that is well known for making briar pipes. To get a more accurate and detailed knowledge of the region and the society of all pipe makers in the region, I visited pipedia.org and here is what I learned (Saint-Claude – Pipedia)

Saint-Claude is a commune in the Jura department in the Bourgogne-Franche-Comté region in eastern France and was the world capital of wooden smoking pipes crafted by hand from the mid 19th century all the way to the mid 20th century.[1]

As early as the Middle Ages an established place of pilgrimage in Eastern France was the monastery of abbot Saint Claudius. In medieval iconography Saint Claudius was the patron saint of toymakers. The town that grew servicing the pilgrims was Saint-Claude. The pilgrims arrived from all over the Christian world, and the towns people made mementos for sale and lived off business from the pilgrims. The town also produced snuff and pipe stems made of boxwood, bone, horn and amber which they sold to Switzerland, Germany, and Austria. In time Saint-Claude became a thriving centre of wooden souvenirs, gem-setting, and luxuriously-carved pipe stems. According to local legend a Saint-Claude turner named David is credited with the making the first briar pipe. The souvenir industry of Saint-Claude supplied all the manufacturing preconditions for the making of the briar pipe. The firm of Jeantet, as early as 1807, was making and selling German type porcelain pipes, Ulm-type wood pipes and meerschaums from local wood and horn. The contemporary technology determined the shape of the pipes, and they were typically composed of wood-turned parts. Local records indicate that in 1841 there were three pipe-making firms employing twenty workers. 1854 is the year ascribed to the beginning of pipes made from briar.

Further down, the article gives out the changes in the name of the organization and it’s functioning up to 2007!!! The article has a single line on the stamp “Saint- Claude”……..

Stamp “Saint-Claude”
Pipe likely made by Butz-Choquin with JP on stem.

But on my pipe, the stamping on the stem is “R.W.” and so no headway in establishing the provenance of this beauty with piece of information!!

Towards the end, however, there was some information along with a couple of pictures that really caught my attention. Here is what it says…

Saint-Claude Briar Pipe, c. 1855
The pipe illustrated here is one of those early briar pipes made from wood turnings with the same construction as the contemporary pipe stems. It appears that this pipe was marketed to the pilgrim trade. We conclude this because of its lack of finish: the horn mouthpiece is not polished and shows file marks, the grade of the briar is low with large pits whose fillings have since fallen out, the wood is enameled not polished and all the connectors are wooden or horn screws. Of interest is the lip on the horn bit, it is a button lip.Though completely unrelated to the pipe currently on my work table, it is definitely closely related to a pipe that Steve, Jeff and my family had restored during their visit to India a couple of years back. Here is a link to that particular write-up on rebornpipes.com. The similarity is there for you to see. The Final Restoration while in Pune, India – a no name Cavalier | rebornpipes

I would really appreciate if I could be helped with establishing the provenance of this pipe.

Initial Visual Inspection
Abha, my wife, had sent me a lot of 40-45 pipes that she had cleaned up and all ready for my part of restoration process and since she had liked this pipe, it naturally found its way up in to this lot. From the images that Abha had sent, the pipe appeared to be reamed and with no serious damage to the stem, save for heavy oxidation. It was the stummel that is peppered with fills and would need a ton of work.

There are no pictures that were taken to clearly show the condition of each part of the pipe, however, as I had said earlier and the pictures that I have included above, the pipe had been reamed, the mortise had been cleaned, the stem was deeply oxidized but with no serious damage. The stummel had far too many fills on right side for my liking while the left side had a couple.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife. She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution (pipe is marked in yellow arrow) along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.Once The Pipe Is On My Work Table…
The cleaned up pipe presents a very clear picture of what needs to be done to restore this pipe to a decent and smoke worthy condition. I really cannot thank Abha, my wife, enough for all the help and support that she extends in my pursuance of this hobby. I proceed to carry out my appreciation of the work that needs to be done on this pipe to restore it. The cleaned up pipe, as I received it, is shown below. The chamber walls are without any heat fissures or pits and that’s a big relief. The rim top surface is peppered with dents and dings. The inner rim edge shows charring at 3 o’clock and 9 o’clock direction (encircled in yellow) and should be addressed, to an extent, by topping on a piece of 220 grit sand paper. There are some minute chipped spots on the outer edge and fills over the rim top surface (encircled in blue). The condition of the chamber is good and will not require much repair work. There are no ghost smells in the chamber.The stummel surface is nice and clean and this cleaned up surface makes shiver my timbers… The right side of the stummel has the semblance of aftermath of a trench warfare battle during WW1! The surface has a large number of fills, many of which have fallen away when the stummel was cleaned. However, the right side has only a couple minor fills with some decent Bird’s eye grains seen over the surface. This clear division of surface, poor on half the left, front and heel and a decent one to the half right has me in a bit of a quandary. Should I rusticate the entire stummel surface or refresh all the fills, stain it dark, polish it and that’s it? Well, I shall cross the bridge once I reach it. The mortise is clean and air flow is smooth. Abha had cleaned the sump in the shank thoroughly and there are no traces of residual oils or tars/ gunk. The tapered vulcanite stem had cleaned up nicely. The surface still has some deep seated oxidation that will have to be removed. The upper stem surface has a couple of deep bite marks at the base of the button and also in the bite zone. The lower surface has some minor tooth indentations in the bite zone. The button edges on both the surfaces need to be sharpened. The aluminum stinger is clean on the exterior but has traces of residual oils and gunk on the inside. The seating of the stem in to the mortise is loose. The Process
The first issue that I addressed in this project was that of the stem repairs. I painted both surfaces of the stem with the flame of a lighter to raise the tooth chatter and bite marks to the surface. This also helps in loosening minor oxidation from the stem surface. I sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the loosened oxidation. I wiped the stem with a cotton swab and Murphy’s oil soap to further clean the surface. Even though most of the tooth indentations have been eliminated by heating the damaged stem portion, one deep indention is still seen on upper and lower surfaces in the bite zone of the stem surface. I filled the tooth indentation in the button edge on both the lower and upper stem surfaces with a mix of activated charcoal and CA superglue and set it aside for the fill to cure. With the stem fills set aside for curing, I decided to work the stummel. The other day during a Face Time video call with Steve, we discussed the best way to transform this stummel. The long and short of the discussion was that it was decided to rusticate the stummel. This would help to mask the fills and provide a very tactile feel while smoking. However, when I held the stummel and saw the beautiful Bird’s eye grains on the left, I waivered from the plan of rusticating the entire stummel. I wanted to preserve and highlight these beautiful grains while the right side was a complete mess. A thought struck me, “why not rusticate the right half while leaving the left side smooth surfaced?” I had worked on a Bari Matador Freehand that had left side sandblasted while the right was smooth and the pipe looked awesome. Here is the link to the write up for the Readers to appreciate the beauty of this pipe. A Simple Refurbishing of a Bari “Matador” | rebornpipes

Though sandblasting is not feasible given that I do not have the necessary wherewithal to do so, I thought of doing something that was within my resources and capabilities…I would rusticate the right side while leaving the left side smooth. In case the end result is not to my liking, I could always rusticate the entire stummel. With this decision finalized, I proceed with rusticating the right half of the stummel.

I drew a mental map on the look/ pattern of rustications over the stummel surface that I desired. I decided to maintain a smooth ring atop the rustication below the outer edge of the rim and also at the shank end. I used a white paper and transparent tape to mask the entire left half of the stummel, the rim top about quarter of an inch below the rim outer edge and a thin band at the shank end that I wanted to keep smooth. Covering the entire left half also covered the faint stampings seen on this pipe. From my experience, I knew that this is a very essential step as I have realized that during rusticating it is very easy to lose track and transgress over the areas and stampings which you wish to preserve. To rusticate, I firmly held the stummel in my left hand and with my right hand and began gouging out the briar. The technique is to firmly press the pointed four prongs of the modified Philips screwdriver in to the surface, rotate and gouge out the removed chunk of briar. I worked diligently till I was satisfied with the rustication and the appearance of the stummel. I cleaned the stummel surface with a brass wired brush to clear all the debris from the rustication. I decided to take a break from further rusticating the surface as the process is tiring and painful. This makes me want a better and efficient rusticating tool. I removed the demarcating tape and took stock of the progress made. I felt that the symmetry between the rusticated and the smooth surface is biased towards the smooth and also the pits and fills on the right side of the stummel are still aplenty. With a marker pen, I marked the area that would need to be rusticated further to address both the issues.  So, I got back to rusticating the remaining stummel surface along the marked line with my tool. I was extra careful not to cross the drawn line.Continuing with the stummel repairs, I removed the few old fills from the left smooth surface using a sharp dental tool and refreshed these with CA superglue and briar dust. Once satisfied that all the fills have been refreshed, I set the stummel aside for these fills to cure. While giving my right hand a rest from this task of rustication, I decided to work on the stem. The fill has cured nicely and with a flat head needle file, I sand the fill to achieve a rough match with the surrounding surface. To achieve a perfect match, I sand the filled stem surface with a 220 grit paper. Once this was achieved, I progressively moved to polishing the stem through 320, 400, 600, and 800 and finished with a 1000 grit sand paper. As expected, a clean and neat looking stem stared back at me. I rub a little Extra Virgin Olive oil into the stem surface to hydrate it and set it aside to be absorbed in to the vulcanite. Turning my attention back to the stummel, I sand down the jagged high points in the rustication to a smooth and even surface without compromising on the tactile feel to the hand. The fills too had cured and set solid. With a flat head needle file, I sand the filled spots and roughly match it with the rest of the surface. I followed it by sanding the entire left smooth surface with a folded piece of 220 grit sand paper to blend in the fills with the rest of the stummel surface.Next I decided to work on the damage to the rim top and edges. I topped the rim on a piece of 220 grit sand paper, checking frequently till I was satisfied that the darkened surface is addressed to a great extent and the rim top surface is nice, smooth and even. The inner and outer edges are still uneven, though much better than before topping, and shall be addressed subsequently.With a folded piece of a 220 grit sand paper pinched between my thumb and forefinger, I created a delicate bevel on the inner and outer edges of the rim top surface. This helps to mask and address the minor dents and dings that had remained on the rim edges after topping. I was careful so as not to alter the profile of the stummel by excessive topping or creation of the bevels. I am pretty pleased with the appearance of the rim top and edges at this stage.To further define and demarcate the rusticated surface from the smooth, I picked up a trick which Steve had used few months back when he had rusticated a bald spot in the briar and cut smart grooves around the rusticated portion. The results were fantastic. Here is the link. Rusticating a Bald Spot on the Briar on a Bjarne Bent Apple | rebornpipes

Just as I had read, I mounted a thick burr on to my rotary tool to create a broad groove between the two surfaces. However, it was easier said than done! The burr just bounced off the stummel surface and no matter how firmly I pressed down on the burr, it wouldn’t cut a groove. Another Face Time video call with Steve and the issue was resolved. The trick is to hold the burr at an angle to the surface and start at slower speeds of the tool. I followed the advice and it worked. I cut a sharp groove at the shank end, along the center of the stummel and under the outer rim edge. Looks pretty cool now! Next I polished the rim top and the smooth surfaces of the stummel using micromesh pads, wet sanding with 1500 to 12000 grit pads. I also polished the high spots in the rustication with the micromesh pads. I wiped the bowl with a moist cloth after each pad to clean the surface. I am happy with the appearance of the stummel at this point in the restoration. The stummel is now ready for a fresh coat of stain. I wanted to highlight the difference between the rusticated and the smooth stummel surface. I decided to stain the rusticated surface with a black dye which would contrast beautifully with the browns of the rim top, shank band and the rest of the smooth surface. I heated the rusticated portion of the stummel surface with my heat gun to open up the pores on the stummel so that the stain is well absorbed. I mixed black stain powder with isopropyl alcohol and liberally apply it over the heated surface, flaming it with the flame of a lighter as I went ahead to different self designated zones of the surface. This helps in the setting of the stain in the grain of the briar. I ensured that every inch of the rusticated surface is coated with the dye while the smooth surfaces are not stained. I set the stummel aside for a day to set the dye in to the briar surface. Once the stain has set in well, I again warm the stummel with my heat gun. This helps the stain to be absorbed and set further into the briar. I mounted a felt cloth buffing wheel on my rotary tool and gently buff the entire stummel surface using Red Tripoli to remove the stain crust. I wiped the stummel with a cotton swab and alcohol to remove any excess stain and followed it up by sanding the raised rustication with a folded piece of 220 grit sand paper. This is followed up by careful dry sanding of the entire stummel, especially the raised rustications with 1500 to 12000 grit micromesh pads. This lightens and highlights the high spots in the rustications.Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips, work it deep in to the sandblasts and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance over the smooth surface with the beautiful rusticated patterns on full display on the other half. I further buff it with a horse hair shoe brush.With the stummel set aside, I turned my attention to the stem polishing. Using the micromesh pads, I complete the polishing cycle by wet sanding the surface with 1500 to 12000 grit pads. The stem looks great with the fills nicely matched with the rest of the surface. I polish the stem with a little Extra Fine stem polish compound that has been developed by Mark Hoover to remove the last minor scratches. I rub a little quantity of Extra Virgin Olive oil in to the stem surface and set it aside to be absorbed by the vulcanite. The only issue that remains unaddressed at this stage is the issue of loose seating of the stem in to the mortise. With the flame of a lighter, I heated the tenon with the flame of a lighter till it was pliable and inserted a drill bit that was a bit larger in diameter than the tenon opening. This helps in expanding the pliable vulcanite for a snug fit. I held the tenon under cold tap water for the tenon to cool down and set the increased diameter. I also refreshed the stem stamping with a white correction pen.  To complete the restoration, I first mounted a cotton cloth buffing wheel that is dedicated for use with Blue Diamond, on to my hand held rotary tool.  I set the speed at about half of the full power and polished the entire pipe after the stem and stummel were united. The Blue Diamond compound helps to erase the minor scratches that are left behind even after micromesh polishing cycle. I followed the Blue Diamond polishing by applying several coats of carnauba wax with a cotton cloth buffing wheel dedicated to Carnauba Wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe looks amazingly beautiful and has undergone quite a transformation. With its perfectly balanced weight, a nice full bent shape and light weight, this is a perfect pipe for clenching while I am working in my office. This is one pipe that will make its way in to my rotation. I wish to thank our esteemed readers for sparing their valuable time to read through and any input or advice is always welcome.

Working on the First of Two Ropp Pipes – A Ropp Make S Bent Billiard


Blog by Steve Laug

It seems like just a few weeks ago I was contacted by an older gentleman about purchasing his pipe collection. He sent me the photos and I was amazed at what I saw. He had Dunhill pipes, BBB pipes, a Barling’s Make “Ye Olde Wood” Fossil, Orlik pipes, Barclay Rex Pipes, a couple of Meerschaums and a whole lot of other pipes. All I could say as I looked at the pipes was what a collection it was. We negotiated a deal and I think we both walked away quite happy with the exchange.

You have seen the work we have done on the Dunhills, Hardcastles, H. Simmons all briar billiard and BBB pipes from the lot but there are still more. The above photo shows the two Ropp pipes. I am working the smaller one first – the bent billiard.

I have worked on several Ropp pipes in the past but this one was unique in many ways that will become evident in the photos below. This pipe is stamped on the left side of the shank and reads ROPP in an oval [over] MAKE and above the oval is an upper case ‘S. The stamping is clear and readable and there is no shape number evident. There is a silver plated band on the shank that is stamped the same was as the shank. It also has an EP in a Diamond (electroplated) and an E and an R each in a circle over three hallmarks. I spent time looking up hallmarks on French sites and was not able to clearly identify them as they were blurry.

Jeff took some photos of the Ropp Make S Bent Billiard before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years. Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. There were also large chips or nicks on the front of the bowl on the outer edge. He took photos of the top and underside of the vulcanite stem showing the oxidation, tooth marks,chatter and wear on the stem and button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape and the grain on the bowl even through the dirt and debris of many years. Jeff took a photo of the stamping on the left side of the shank. You can see that it is clear and readable as noted above.I turned to Pipephil’s site to see what I could learn about the Ropp brand and particularly the Ropp Make S line that I was working on (http://pipephil.eu/logos/en/logo-ropp.html). I quote from the introduction to the brand on the site and include a screen capture of a poster that was on the site.

Brand created by Eugène-Léon Ropp (1830 – 1907) and continued throughout 3 generations. “GBA Synergie” run by Bernard Amiel (†2008) bought back Ropp in 1988 and owned it until 1991. The company was taken over by Cuty-Fort Entreprises (Chacom, Vuillard, Jean Lacroix…) in 1994.

I quote from the sidebar on the site below as it gives a good summary of information.

Brand created in 1910. The shop was situated on Maiden Lane. Three addresses now (2010): 75 Broad Street, 70 East 42nd Street, 570 Lexington Avenue. See also: André
I turned to Pipedia to try and place this pipe in the timeline of the brand and was able find some helpful information which I have included below (https://pipedia.org/wiki/Ropp). I quote the information below. Ropp is well known for its Cherrywood pipes which were patented in1869. Besides that Eugene Ropp also made beautiful briar pipes.

Eugène-Léon Ropp (1830 – 1907) had acquired a patent for a cherrywood pipe (wild cherry, lat.: Prunus avium) in 1869. In 1870 he established a workshop to manufacture such pipes in Büssingen (Bussang, Vosges mountains). Around 1893 the business moved into the former mill of Sicard (part of the community of Baume-les-Dames – Département Doubs, Upper Burgundy – from 1895 on).

The pipes were a big success in the export as well. Shortly before 1914 Ropp designated A. Frankau & Co. (BBB) in to be the exclusive distributor in the UK and it’s colonies.

Probably in 1917 a workshop in Saint-Claude in the Rue du Plan du Moulin 8 was acquired to start the fabrication of briar pipes. In 1923 a small building in the environment of Saint-Claude, serving as a workshop for polishing, was added.

Even though cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises (Chacom, Jeantet, Vuillard, Jean Lacroix…) in 1994.

I have included three photos from the site of a pipe that was stamped exactly like the one that I am working on. It is stamped with Ropp in an oval with Make stamped below that. Like the one that I am working it also has an S above and to the right of the oval logo. The silver band is stamped the same way. The stepped down tenon on the stem is the same. With the information from Pipedia I knew that I was working on an older pipe from the Eugene Ropp Workshop. It is a great piece of briar with chunky nicely made shape. The fellow we bought them from said that he had had this pipe for a very long time. I could not set a date for certain but my guess was early 30s or 40s like some of the earlier pipes. Now it was time to work on the pipe.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights grain of the briar. The rim top looked good with some darkening on the top and light damage to the inner edge of the bowl. When the pipe arrived here in Vancouver I was amazed it looked so good. Here are some photos of what I saw.   I took some close up photos of the rim top and the stem surface. The inner edge of the rim was in rough condition, the outer edge was damaged on the front and the right side and the rim top had a lot of damage all around. I took close up photos of the stem to show the condition of the surface and button. I took a picture of the stamping on the side of the shank and it was clear and readable as noted above.I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by addressing the darkening on the rim top and the damage on the inner and outer edges of the bowl. I used a folded piece of 220 grit sandpaper to work over the inner and outer edge to smooth out the damage and to remove the darkening on the rim top as well.Jeff sent a photo of a crack in the shank on the underside under the band. After he had cleaned it up it was hard to see clearly but it was still present. I decided to drill a small pin hole at the end of the crack. This was one of those cases where I was certain I had it pinned down and drilled a hole with a microdrill bit. Once would have been horrible but it took 4 tries to finally hit the hidden hairline crack! The two to the right of the photo hit the crack. The first was too low and the second nailed the end of it. The two on the left totally missed. Arggh…I finally got it. I filled in the small holes with CA glue and briar dust. Once the repairs cured I sanded the repair smooth with 220 grit sandpaper and wiped it off with a damp cloth. Other than the new freckles the shank is fixed! Sheesh I feel like a real amateur! I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. It really began to take on a shine. I stained the repairs on the bottom of the shank with an oak stain pen to blend them into the finish.I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I “painted” it with the flame of a Bic lighter to lift the tooth dents in the surface of the vulcanite. I was able to lift the majority of them. I filled in the remaining marks with clear CA glue. Once the repairs cured I used a file to flatten out the repairs and recut the sharp edge of the button. I sanded them smooth with a folded piece of 220 grit sandpaper to blend them in the rest of the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I used some Rub’n Buff Antique Gold to touch up the Ropp logo on the left side of the stem. The stamp was worn so though it is better it is not perfect.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful Eugene Ropp Make Bent Billiard back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking pipe. The dimensions of the pipe are – Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.66 ounces /47 grams. This older Ropp Bent Billiard is another great find in this collection. I will be putting it on the rebornpipes store soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

 

Restoring a Made in Ireland Shamrock 120 Dublin


Blog by Steve Laug

The next pipe I have chosen is another smooth finished Peterson’s Bulldog Dublin. This one is a smooth straight Bulldog that has a rich coloured finish around the bowl sides and shank. It came to us from an auction in Norway, Maine, USA. The finish is dark and dirty but there is some great grain around the bowl sides and shank. There are fills on the right side of the bowl and nicks around the other sides. It was stamped on the  left side of the shank and read SHAMROCK. It was stamped to the right of the shank and read “A PETERSON” [over] “PRODUCT” [over] MADE IN IRELAND (three lines) with the shape number 120 next to the bowl. It was filthy when Jeff brought it to the table. There was a thick cake in the bowl and a thick overflow of lava on the rim top and the inner edge of the bowl. It was hard to know what the condition of the rim top and bowl were under that thick lava coat. The nickel band is tarnished. The unstamped stem was lightly oxidized and had tooth marks and chatter on the top and underside on and near the button. The stem does not fit in the shank and will need work to cause it to sit correctly into the shank. Jeff took photos of the pipe before his cleanup work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have some lava overflow. The stem is lightly oxidized and has tooth marks on the top and underside near the button.   Jeff took photos of the bowl sides and heel to show the grain that was around this bowl. It is a nice looking pipe. The fills on the right side are shrunken and obvious.   Jeff took a the heel and underside of the shank to capture the deep scratching and gouging in the briar. He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above.     I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Shamrock Pipe. On page 312 it had the following information.

Shamrock (c1941-2009) Originally stamped SHAMROCK with no brand name, an inexpensive line first described in George Yale (New York) mail order booklet in 1941, imported by Rogers Import. The line was actively promoted beginning in ’45, aggressively promoted in US by Rogers from early ‘50s when they registered the Shamrock logo with US Patent Office, claiming propriety since ’38. Over the years offered with P-lip or fishtail mouthpiece, with or without nickel band, with or without shamrock logo on the band, with or without S stamped in white or later in gold on mouthpiece. Appearing in 2008 as unstained smooth and rustic, fishtail mouthpiece with gold impressed P on the stem. COMS of MADE IN over IRELAND (C1945-1965), MADE IN IRELAND forming a circle (c1945-1965), “A PETERSON’S PRODUCT” over MADE IN IRELAND (c1945-1965), MADE IN THE over REPUBLIC over OF IRELAND9c1948-1998). Model is always difficult or impossible to date.

 Judging from the description above, the pipe I am working on is stamped with the stamp noted in red above. It reads “A PETERSON’S PRODUCT” over MADE IN IRELAND which narrows the date to between approximately 1945-1965. It is just stamped SHAMROCK with no brand name. It has an unmarked/unstamped P-Lip stem. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top showed some darkening on the top and inner edges around the bowl. There was also a significant burn mark on the back right outer edge of the bowl. I also took close up photos of the stem to show the tooth marks on the surface near the button. The stem also did not fit easily into the shank.  I took photos of the stamping on the sides of the shank. It reads as noted above.    I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I decided to address the poorly fitting stem first. I used a folded piece of 220 grit sandpaper to reduce the diameter of the tenon – particularly to the front. It seemed that the front of the tenon was actually larger than the middle and centre. I needed to work at evening up the diameter of the tenon from the front to the back. It took work but I was able to make it work. I decided to work on the damage to the top of the bowl first. I topped the bowl on a topping board with 220 grit sandpaper to smooth out the rim top. I wanted to flatten out the rim top and try to remove some of the burn damage on the back outer edge. I then used a folded piece of 220 grit sandpaper to clean up the inner edge of the bowl.   Next I turned to address the shrunken fills on the right side of the shank. I also worked on the deep nicks on the left side and the front of the bowl. I filled them in with clear super glue. I steamed out the dents on the heel of the bowl with a hot knife and a damp cloth. Once the glue cured I sanded the repairs smooth with 220 grit sandpaper to blend them into the surrounding briar. I sanded the burn mark on the outer edge of the rim top and top with the sandpaper and was able to minimize it to some degree.     I sanded the bowl with a medium and fine grit sanding sponges to smooth out the sanded bowl. I forgot to take photos of it. Once it was smooth I stained the bowl with a Light Brown aniline stain. I applied it, flamed it and repeated the process until the coverage was even. I wiped the bowl down with alcohol on cotton pads to make it more transparent. I was able to blend the stain coat around the bowl and the coverage looked much better.    I sanded the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads to further make the stain more transparent and make the grain stand out. I wiped the bowl down with a damp cloth after each sanding pad.   I used a black Sharpie pen to mark the fills that stood out. Once the stain dried I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I filled in the deep tooth marks on the top and underside of the stem next to the button edge with clear CA glue. Once the repairs cured I sanded them smooth with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. It was starting to look good. I set the bowl aside and polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.  I am excited to finish this Older Peterson’s Shamrock 120 Straight Dublin. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful straight and flame grain all around it. Added to that the polished black vulcanite stem was beautiful. This smooth Classic Shamrock 120 Dublin is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 33grams/1.23oz. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section of the store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

A Challenging Old BBK Marte-Rosa Reporter with a Cherrywood Shank and Horn Stem


Blog by Steve Laug

We picked up the next pipe from a fellow in Los Angeles, California, USA. This BBK pipe is a lot like a pipe I have worked on before called a Ropp  La Montagnarde Deposee Reporter (https://rebornpipes.com/2016/08/08/a-ropp-la-montagnarde-deposee-298-horn-cherrywood-briar/). The bowl is an interesting piece of briar with a mix of grain around the bowl and shank. The end of the briar shank has a brass shank cap/ferrule that is dented and dirty. The shank extension is cherry wood and is pressure fit into the mortise with a cherry wood tenon. The top of the cherry wood extension has another brass ring on the end of the extension and a threaded cherry wood tenon that the stem screws onto. The stem is horn and is rough condition. There is a large area on the left side of the stem and half of the underside that has been decimated by worms. The top side has a lot of chewing damage. The pipe is stamped on the left side with the words Marte–Rosa (it is hard to read as there is a flaw through the first word). Underneath that is an oval with the letter B.B.K. stamped in it. On the right side of the shank it is stamped Racine de Bruyere at an angle. The pipe is a real mess. There is a thick cake in the bowl and a thick overflow of lava on the rim top. The inner edge of the rim appears to have some damage but we won’t know for sure until it is cleaned. Jeff took photos of the pipe at this point to capture the condition of the briar and parts. Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the lava on the rim top. This pipe was obviously a great smoking pipe and a favourite. I am hoping that the thick lava coat protected things underneath it from damage to the edges and top. Cleaning it would make that clear! The cherry wood insert was damaged as well with scratches in the bark. He took photos of the top and underside of the stem showing the damage and worm holes in the horn stem material on the left side of the button. The horn stem was a mess. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape and the grain on the bowl even through the dirt and debris of many years. The brass bands on the shank end and the cherry extension end. At this point in the process it certainly looks its age.   Jeff took photos of the bands and the damaged cherry wood extension. It is a bark covered piece of cherry. The end that fits in the shank of the briar is made of cherry just like the extension. The tenon end that the stem fits on is threaded to receive the threaded stem. The stamping on the left side of the shank read Marte-Rosa and underneath that it is stamped with an oval with the letters B.B. [over] K. On the right side it was stamped The stamping is hard to read on the left side as it has a fill in the middle of the brand name and is faint underneath. The right side is stamped Racine de Bruyere diagonally on the shank which translates as Root Briar or Briar Root.Through the years I have cleaned up several BBK pipes. One of them was a reporter/hunter pipe like this one (https://rebornpipes.com/2016/08/26/an-old-timer-horn-stem-cherrywood-shank-and-briar-bowl-bbk-bosshardt-luzern/). It had a windcap that is a difference from the current pipe I am working on. I quote from that blog below:

When I worked on the BBK Hunter I researched the brand. The BBK was a Swiss made brand as the shanks of all the pipes I had cleaned up and restored were stamped that way. Pipedia was my primary reference in that blog. Here is the link: http://pipedia.org/index.php?title=Bru-Bu. I have included the material from the previous blog below.

“Josef Brunner, oldest son of the farmer Konstantin Brunner from the hamlet Nieder-Huggerwald, belonging to the community of Kleinlützel (Canton Solothurn), was sent in 1871 to a pipe turner in Winkel/Alsace for his apprenticeship. As was usual at that time, Brunner wandered as a journeyman after ending the apprenticeship. Eventually, he went to Saint-Claude, France which was then the world’s stronghold of briar pipe manufacturing. There, Brunner was able to increase and deepen his knowledge in the field of industrial pipe making. When he returned home in 1878, he installed a small turner’s workshop in the house of his father. With the energetic support of his two younger brothers, he began to produce tobacco pipes of his own calculation, taking them to the markets in the surrounding area. In 1893, Bernhard Brunner’s wife inherited the mill in Kleinlützel. At this point, the pipe fabrication was transferred to an annex belonging to the mill. Now it was possible to drive the machines by water power – an important relief to the workers and a considerable innovation compared to the previous pedal-driven system.”

“The business developed so well after the turn of the century even when a lack of workers in Kleinlützel occurred. The problem was solved by founding a subsidiary company in the small nearby town Laufen an der Birs in the Canton of Bern. This plant didn’t exist too long. The disastrous economic crisis in the 1920’s and early 1930’s forced the Brunner family to restrict the fabrication of pipes dramatically. In addition the big French pipe factories in Saint-Claude – although suffering from the same circumstances – flooded the Swiss market with pipes at prices that couldn’t be matched by Swiss producers. By 1931 approximately 150 of 180 Brunner employees had been sacked – the rest remained in Kleinlützel, where the cheap electric energy ensured a meager survival.”

“In 1932, Mr. Buhofer joined the Brunner family. The company was named Brunner-Buhofer-Kompagnie, and, shortly thereafter, Bru-Bu. Buhofer had made his fortune in the United States but, homesick, returned to Switzerland to search for a new challenge. Bru-Bu’s fabrication program was expanded with many handcrafted wooden art articles: carved family coats of arms, bread plates, fruit scarves, and – more and more – souvenir articles for the expanding Swiss tourism industry. Pipes remained in the program continuously, but the offerings changed from traditional Swiss pipes to the more standard European shaped pipes. Bru Bu is widely known as BBK.”

The last paragraph of the Pipedia article linked BBK pipes to Former Nielsen. I have two of Former’s pipes so this stood out to me. “At some point in the late 1970’s, Bru-Bu went out of business. Some of the Brunners, as far as known, continued as timber traders. But in 1986 new life filled the old Bru-Bu pipe workshop, when Dr. Horst Wiethüchter and “Former” Nielsen started to produce the high-grade Bentley pipes there.”

Jeff cleaned up the pipe and reamed the bowl with a Pipnet Pipe Reamer and cleaned up the bowl with a Savinelli Fitsall Pipe Knife. He cleaned out the shank and the airways in the stem, shank extension and the mortise with alcohol, pipe cleaners and cotton swabs. He scrubbed the briar with Murphy’s Oil Soap and a tooth brush to remove the grime and the build up on the rim top. He carefully scrubbed the cherry wood the same way. He cleaned out the airway in the stem with pipe cleaners and alcohol to remove the grime and tars. The horn stem was clean but had on the topside and had a huge worm hole on the left side and left underside of the stem. The brass bands on the shank and the cherry wood were dented and worn but still looked very good. The glue that held them in place on the shank and cherry had given way and they were loose. I took some photos of the pipe when it arrived in Vancouver to show its condition after Jeff had cleaned it. I took a close up photo of the rim top to show the condition of the rim top. It had a few nicks in it and the inner edge of the rim had damage and darkening. I took photos of the stem to show the damage to surface on both sides.I took the pipe apart to show the various components of the pipe. The cherry wood extension in the centre of the photo has a tapered end that fits into the shank and a threaded end that the stem screws onto. The cherry extension has some damage on the sides. There is also a fill that is shrunken on the left side of the shank and in the middle of the stamping. I took photos of the stamping on both sides of the shank. You can see it is readable but damaged.  I cleaned up the inner edge of the rim with a folded piece of 220 grit sandpaper. I brought the bowl back to round. I did not take a photo of the rim top but it is visible in the polishing  photos that follow.I glued the band on the shank but the glue did not hold so I removed it. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit pads and wiping it down after each pad to remove the dust. I spread white all-purpose glue on the shank end and pressed the band on the shank. This time I used more than the first time and set it aside to cure. Once it cured I took photos of the pipe with the band on the shank. I set the bowl aside and turned my attention to the cherry wood shank extension. I filled in the splits in the bark with clear CA glue. Once the repairs had cured I sanded them smooth with 1500-2400 grit micromesh sanding pads.I used a dental spatula to spread the white all-purpose glue on the end of the extension and pressed the brass band onto the extension. I set it aside to allow the glue to cure. I took a photo of the band on the shank end and on the cherry wood shank extension. The bands look very good. I rubbed the cherry wood down with some Before & After Restoration Balm to protect, clean and enliven the wood. It worked very well. I let it sit for 15 minutes and buffed it off with a soft cloth. I greased the end of the wooden tenon on the cherry wood shank extension with Vaseline. It made the fit in the shank smooth and snug.I put the extension back in the shank and rubbed the bowl down with some Before & After Restoration Balm to protect, clean and enliven the wood. I worked it into the surface of the briar with my fingertips. I set the bowl aside and let it sit for 15 minutes. After it had been sitting I buffed it off with a soft cloth. I set the bowl and shank extension aside and turned my attention to the stem. I greased a pipe cleaner with Vaseline and inserted it in the shank. I wanted to protect the airway when I filled in the damaged area with super glue. I filled in the worm damage with clear super glue. I layered it in with several fills. While it was curing I read Dal Stanton’s blog on mixing in a sprinkling of charcoal powder with the glue to help blend the repair into the horn. I mixed some in and layered more and more glue on top of it. The black of the charcoal did not really blend in well. It migrated together and left a black spot on the top of the stem and a black ring on the underside. In the past I did not use the charcoal and certainly will not do so again. I sprayed the repairs with accelerator to speed the hardening process of the repair. I used a pair of files to flatten out the repairs and to reshape the button on both sides of the stem. Once I had reshaped the button I sanded the stem surface with 220 grit sandpaper and started polishing the stem with 400 grit wet dry sandpaper. I polished the horn stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I polished it with Before & After Polish – both Fine and Extra Fine. I gave it  a final rubdown with Obsidian Oil to protect it. I gave the threads on the shank end tenon a coat of Vaseline to make it easier to turn the threaded stem onto the end of the shank.With everything finished I put the BBK Marte–Rosa Racine de Bruyere Reporter Pipe back together and buffed it by hand with a microfibre cloth and polished the metal with a jeweler’s cloth. The finished pipe is shown in the photos below. I love the way the grain just pops on this old pipe. The cherry wood shank extension adds not only length but also a touch of rustic to the pipe, though this particular piece of cherry wood has bark that is quite smooth. The dark striations of the horn stem also go well with the wood. The brass bands at the stem and the shank give this old timer a real look of class. The finished pipe is shown in the photos that follow. The repair to the button while not invisible is smooth and solid and should last a long time. It is a beautiful pipe to my eyes. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼  inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 70grams/2.47oz. I will be putting it on the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.