Tag Archives: contrast staining

Another Bizarre & Interesting System Pipe – A Lenox All Wood Pipe


Blog by Steve Laug

A few years ago Jeff picked up a Lenox from EBay that had a plastic wood finished barrel and a wooden bowl. It was an interesting looking piece. I restored it and have it in my collection of unusual pipes. When he saw this one he was drawn to it because it was all wood. The barrel and bowl were both wood. The internals were the same as the previous pipe. He picked it up because of it being all wood. He can’t remember where it came from but he remembers finding it. It is now on the work table after sitting here for almost a year. The pipe was dust and dirty. There was a thick cake in the bowl and a lava overflow on to the rim top. There appeared to be burn damage on the back inner edge and rim top that would need to be dealt with. The wooden barrel was dirty and dusty but otherwise in good condition. The bowl screwed onto the barrel and seemed to align well. The barrel is stamped Lenox on the left side of the barrel near the stem. The wood of the barrel and that of the bowl were stained to match each other well. The stem was inserted in the end of the barrel and was in good condition. There was some light oxidation and tooth marks and chatter on both sides near the button. Jeff took the following photos of the pipe before he sent it to me. It looks a lot like a wooden version of a Kirsten — at least externally. Jeff took some photos of the rim top and bowl to give an idea of the extent of the cake and the damage to the inner edge of the bowl at the rear of the pipe. You can see the damage and the lava coat on the top. The stem photos show the light oxidation and tooth marks and chatter on both sides near the button.  He took photos of the sides of the barrel and the bowl. The grain on this wooden barrel and bowl is quite unique. It is obviously not briar but I am not sure what the wood is. He removed the bowl from the barrel and took a photo.  His photo shows the threads in the bowl and the metal threaded extension on the top of the barrel. I turned to the blog I had written on the previous Lenox pipe and read what I had found out when I worked on that pipe (https://rebornpipes.com/2016/10/30/a-bit-of-the-bizarre-and-interesting-restoring-a-lenox-system-pipe/). I include that information below.

I was not familiar with the Lenox brand so I did some research to see what I could find out. There was not much information on the brand online until I turned to one of my favourite sites for information on odd and unusual metal pipes – smokingmetal.com

I found the brand listed in three variations. The first of them was a Lenox made of Lucite (ed. By Lucite I assume that barrel is actually made of Perspex so in the information below I have edited it to read that). The link for the brand is: http://smokingmetal.co.uk/pipe.php?page=82. The site has this to say about the Perspex version of the pipe. I quote: “Hard to see the purpose of this one. There would be no significant extra cooling and there is no end plug to remove for ease of cleaning. It is stamped LENOX in the perspex top of barrel. (ed. I have included two photos from the site on the Lucite version of the pipe.) Centre image shows two colour versions. The dark version does not appear to be the result of discolouration by tar etc. These pipes were certainly on sale in 1951. The overall length 5 5/8 inch (143 /m).The site also had photos of the Lenox with a wooden barrel and wooden bowl. The metal barrel is stamped LENOX on the top of the barrel and a threaded bowl was screwed onto the top. The bowl had a brass insert in the bottom and it threads onto the nipple on the barrel. The following link has photos of the pipe: http://smokingmetal.co.uk/pipe.php?page=150.Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the barrel and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.  I took photos of the bowl and rim top after the cleanup. You can see the extent of the damage on the backside of the edge and rim top. The bowl is very clean. The stem looks very good. The light chatter and marks will easily come off.I took a photo of the stamping on the left side of the shank. It reads as noted above.I unscrewed the bowl from the barrel and took the stem out of the end. The next three photos below show the “exploded” view of the pipe. The rim darkening in the first photo needed to be cleaned up. I decided to start my work on the pipe by addressing the damage to the rim top and inner edge. The damage was quite extensive so I started by topping the bowl on a piece of 220 grit sandpaper. Once I had removed some of the damage I rebuilt that portion of the top and edge with the dust from the sanding and super glue.   I cleaned up the inner edge with a folded piece of 180 grit sandpaper to smooth out the repair and then retopped the bowl to remove the buildup from the repair. Once I finished it was better. The bowl was back in round and the darkening was minimized on the top.  I polished the bowl and rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each set of sanding pads.  I stained the bowl and the barrel with an Oak Stain pen to blend in the repairs with the rest of the bowl. The Oak stain highlighted the grain and tied the parts together. I put the pipe together and took photos of it at this point in the process.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.   I pulled the pressure fit stinger out of the tenon and ran a pipe cleaner through the stem. It came out very clean – yet another testimony to the great job my brother does in his clean up. I put it back in the tenon and took two close-up photos of the stem to show the really clean condition the stem was in. All that needed to happen was to polish it.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I polished the stem with Before & After Pipe Polish – both Fine and Extra Fine. I rubbed it down with a final coat of Obsidian Oil and hand buffed it.   The wood is clean and really came alive. The rich reddish brown coloured stain gave the grain a sense of depth with the polishing and waxing. I put the pipe back together and buffed it on the buffing wheel with Blue Diamond polish to bring a shine to the surface. I gave the bowl, barrel and the stem several coats of carnauba wax. I buffed the bowl, barrel and stem with a clean buffing pad to polish the wax coats. I hand buffed it with a microfibre cloth to deepen the shine. The finish unique pipe is shown in the photos below. The bowl and barrel and the bowl match very well and look like they may well have come from the same piece of wood.  The finished Lenox System Pipe has its own beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 34grams/1.20oz. I will be adding it to the rebornpipes store in the US Pipe Makers section if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

This Long Pencil Shank Viborg French Made Lovat is a real Beauty


Blog by Steve Laug

I woke up to the sound of something large jumping on the roof next to our bedroom window around 4:30am this morning. That gave me an early start at the work bench. I have to tell you that on days like today I miss my old supervisor Spencer who would greet me no matter what time and beg for a treat… strange to not have him here. Ah well time to work. The next pipe, the second one on the table today, came to us in a group of pipes that we picked up through an online auction in 2017 in Wilder, Idaho, USA so it has been sitting here for a while. Even though the finish was a dirty and worn it had some charm showing through the grit and grime of the years. On the left side of the shank it was stamped Viborg [over] Made in France. The pipe is a long pencil shanked pipe with an elliptical shaped bowl. The saddle stem would make it a long Lovat but the stem is also long! The finish is filthy with grime and oil ground into the briar of the bowl and shank sides. The bowl had a thick cake and there was an overflow of lava on the rim edges. There was some damage to the inner edge of the bowl as well. The stem was a vulcanite saddle stem that was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. Jeff took some photos of the pipe to show its overall condition before he started his cleanup work. He took a photo of the rim top and bowl to give a clear picture of the thickness of the cake and the lava and dust ground into the rim top. You can also see the damage to the inner edge of the bowl and the burn marks on the top back. He also took photos of the top and underside of the stem to show the chatter and tooth marks. Otherwise the stem is quite clean. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There are a lot of white putty fills on the right side of the bowl and on the right and underside of the shank. He took a photo of the stamping on the shank. It reads as noted above and is clear and readable. The pipe is a bit of a mystery to me. The Viborg name sounds like it should be Danish but the pipe is stamped Made in France. I looked on Pipedia and Pipephil’s site and nothing was listed for the brand on either one. Perhaps one of you know the brand and could shed some light on it for us all. Thank you!

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the debris on the rim top and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Pipe Stem Deoxidizer and rinsed it off with warm water. He scrubbed the stem with Soft Scrub and cotton pads to remove remaining oxidation on the ferrule and the stem. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it. It really looked good.  The rim top and the inner edge of the rim were clean but the damage was very evident. The stem had remaining oxidation and a few small tooth marks and chatter on both sides near the button. I took a photo of the stamping on the underside of the shank. It was clear and read as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. The pipe has a vulcanite saddle stem. I decided to address the damaged white putty fills first. I cleaned up the area in the fills and then replaced them with briar dust and super glue. It tends to turn the repair dark but anything would look better to me than the white spots on the bowl and shank.   When the repairs had cured I flattened them with a small file and then smoothed them out with a folded piece of 220 grit sandpaper. I wanted to start the process of blending them into the surrounding briar so I wanted them smooth to touch.   With that finished I wanted to address the damage to the rim top and inner edges of the bowl. I topped the bowl on a topping board with 220 grit sandpaper. I worked over the inner edge with a folded piece of 220 grit paper. The rim top and edges looked considerably better once I was finished.   To help mask the fills on the bowl and shank and to make the grain stand out better I stained the pipe with a black aniline stain. I flamed it to set the stain and repeated the process to ensure good coverage. Once it had cured I wiped down the bowl with isopropyl alcohol to begin the process of removing the black from bowl while leaving it in the grain.   I polished the bowl and the rim top with 1500-2400 grit micromesh sanding to remove more of the stain and make the grain stand out more.   Once I had finished the sanding I buffed the pipe with red Tripoli and then brought to the worktable for the top coat of light brown stain. I applied the stain and flamed it. I repeated the process until I had proper coverage. I buffed the bowl with Blue Diamond on the buffing wheel and then brought it back to take it through the entire range of micromesh sanding pads – 1500-12000 grit pads. I wiped the bowl down after each pad to remove the sanding dust. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I used a horsehair shoe brush to work it into the plateau on the rim top and shank end. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.    This interesting French Made Long Pencil Shank Viborg Lovat with a vulcanite saddle stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished French Made Viborg Lovat fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ x 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 23grams/.78oz. I will be adding it to the rebornpipes store shortly in the French Pipe Makers Section. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

 

 

Restoring a Mixed Finish Soren Hand Carved Pedestal Freehand


Blog by Steve Laug

The next pipe on the table came to us in a group of pipes that we picked up from an auction in 2018 in Wilkes Barre, Pennsylvania, USA. It has a mixed sandblast and smooth finish that was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand Carved [over] Made in Denmark. When I received it from Jeff somehow the bowl and stem had separated and I had the bowl in hand but no idea what stem fit the shank. I tried a variety of stems that I had but not one of them fit well.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the debris in the plateau on the rim top and shank end and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. When I took it out of the box it did not have a stem in the shank. I wrote Jeff and sent him photos of the bowl and asked him if he had photos that showed what the stem looked like. Jeff did a bit of hunting on his hard drive and found the pictures of the pipe with the stem that it had when he started his work. He sent me the following photos of the pipe. The pipe was very dirty with grime and grit ground into the sides of the sandblast and the rim top. The bowl had a thick cake and an overflow of lava on the rim top that obscured the edges of the rim and the plateau finish. To me the stem just did not look like the right one for this kind of freehand pipe. It looked like a replacement stem that was just stuck in the shank. Now I had to see if I could find it in the boxes that he sent. That would be a bit of a treasure hunt. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the lava on the plateau finish of the rim top. There is dust and debris stuck to the walls of the bowl clearly visible in the photos. He also took photos of the top and underside of the stem that came with it to show the chatter and tooth marks. Jeff took a photo of the sides and heel of the bowl to give a picture of what the sandblast on the briar looked like. The pedestal on the heel of the bowl is a unique feature of this pipe.He took photos of the stamping on the shank. It reads as noted above and is clear and readable. I found the stem that was pictured above in the photos in one of the bags of stems that I had put together in the bottom of one of the boxes. I took photos of the stem to give an idea of the appearance. Jeff had done a great job cleaning it. The tenon was very short and stubby and there were casting marks on the side of the stem blade. I put the stem on the bowl and took a photo of the stem that Jeff had sent with the pipe. I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus I knew that one I was working on was imported into the US market.

I decided to set the stem aside and see what I could find in my cans of stems here. I found an interesting turned stem that had a lot of potential. It had some oxidation, calcification and deep tooth marks on the surface. The tenon was a perfect fit in the shank so I would just need to clean it up and repair the tooth marks. Here are some photos of the stem as it looked before I worked on it.   I put the stem on the pipe and took some photos of the look of the “new” stem on the bowl. I think that with some work this was the right stem for the pipe.  I took a close up photo of the bowl and the stem to give an idea of what I had to work with. The bowl was very clean and it would polish up nicely. There was still some darkening in the plateau on the back side of the bowl that would need to be dealt with. The stem photos show the oxidation, calcification and deep tooth marks on both sides near the damaged button surface. It was badly damaged but showed a lot of promise. I removed the stem from the shank and dropped in a bath of Briarville’s Pipe Stem Deoxidizer to soak while I worked on the bowl. I figured the soak would bring the oxidation to the surface and clean the surface so that I could do the repairs to the stem surface once it was clean.While the stem soaked in the deoxidizer I worked on the bowl. I scrubbed the rim top with a brass bristle brush to remove the darkening and deep grime. Once it was finished it looked much better. I stained it black with a black stain pen. I used the wire brush again to clean up some of the high spots leaving the stain in the grooves. I also lightly sanded the rim top with a 1500 grit micromesh sanding pad to further highlight the high spots. I like the look of the rim at this point though with more polishing and Balm it would come alive. I polished the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. With the smooth portion of the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top and sandblast with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work I worked on the “new stem”. I set the bowl aside and turned my attention to the stem. I removed it from the Deoxidizer bath and rubbed it down with a coarse cloth to dry it out. It had brought oxidation to the surface and made it easier to deal with but it had not removed it. The good news for me was that it had done a great job removing it from the tooth marks. I “painted” the surface of the vulcanite with the flame of a lighter to lift the dents as much as possible. I was able to lift them significantly. I filled in the remaining divots with black super glue. I chose to use black glue this time just in case there were some remaining spots of oxidation in the tooth marks. The black would take care of that. Once the repairs had hardened I scrubbed the remaining oxidation in all of the grooves of the fancy stem with Soft Scrub all purpose cleaner. I was able to get into the grooves with the product and the cotton pads that I used to scrub it. It was beginning to look better.   I cleaned out the stem with alcohol and pipe cleaners to remove the tars and the debris that was loosened by the deoxidizer bath.I smoothed out the repairs and recut the button edges with a rasp and a file. The stem was taking shape.  I smoothed out the remaining repair marks and the file marks with 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This beautiful Soren Hand Carved Pedestal Freehand with a fancy, turned vulcanite replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 72grams/2.54oz. I will be adding it to the rebornpipes online store in the Danish Pipemakers section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life for a Sandblast Savinelli de Luxe Milano 506 Panel Billiard


Blog by Steve Laug

When my brother Jeff saw this pipe he went for it. He picked it up from a fellow in Pocatello, Idaho, USA. This pipe appeared to be in rough shape. The bowl was full and the sandblast was filthy. It had definitely seen better days. However, there was something about the shape that caught Jeff’s eye. The stamping on the underside of the shank reads de Luxe [over] Milano. That is followed by the Savinelli S shield logo and the shape number 506 over Italy. It is faint but readable with a loupe and light. The bowl and shank are sandblasted with a rugged blast and the panel sides all have indents where the blast went deep into the grain. It is an interesting pipe. The stain on the bowl is a medium brown that highlights the sandblast finish. It is a panel billiard with a square shank and a saddle vulcanite stem. The pipe was dirty with a thick cake and tobacco debris in the bowl. There was a heavy overflow of lava on the rim top that made it hard to know if the rim edges were damaged. There were dark areas on each side of the bowl. The grime and dirt had been ground deeply into the sandblast finish. The stem was calcified and heavily oxidized and was a brownish green colour. There was tooth chatter and tooth marks on both sides of the stem near the button and on the button surface itself on both sides. Jeff took some photos of the pipe before he did his cleanup.The next photos show the bowl and rim top. You can see the cake in the bowl and the overflow of lava and grime on the top. You can also see the likelihood of damage to the rim edges but also that it is impossible to know what it would look like once it was clean. The photos of the stem show a lot of tooth chatter on both sides of the stems. There are also some tooth marks on the button top and bottom.   The sandblast finish on the bowl, though dirty, showed interesting patterns – straight grains and birdseye. There were also some swirls in the grain. The photos also show some darkening on each side of the bowl and some dark spots. The stamping on the underside of the shank is faint but readable. It reads as noted above. I had a vague memory that there was a great photo of the same pipe in a smooth finish on the Pipephil site (http://www.pipephil.eu/logos/en/logo-savinelli1.html). I turned there and sure enough it was not only a De Luxe it was also a 506 Panel Billiard with a smooth finish. I have included a screen capture of the section from that site below. There was also a link to a series of shape charts for Savinelli Pipes that I have found helpful in the past (http://www.pipephil.eu/logos/en/infos/savinelli-chart.html). I did a screen capture of the section of the chart that included the 506 shape. Now it was time to work on the pipe. Jeff worked his magic in cleaning up this pipe. He reamed it with a PipNet reamer and smoothed the walls of the bowl with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The cleaning of the stem raised more oxidation in the vulcanite. The tooth marks and chatter was clean but visible. I took the stem off and put it in a bath of Before & After Stem Deoxidizer and totally forgot to take pictures of the pipe before I started. I took photos of the condition of the rim top and stem before I started working. The rim top looks very good and the bowl is spotless. The rim top is heavily darkened and stained. The stem has light oxidation remaining and some tooth chatter and marks on both sides near and on the button.   I took a photo of the stamping on the underside of the shank. The stamping was faint but still readable. It reads as noted above.  The stem has a brass bar on the left side of the saddle.  I started my work on the bowl by dealing with darkening around the bowl sides. I took photos of the darkening. I poked and probed them with a dental pick to check on the integrity of the briar and it was solid. I also worked the areas over with a brass bristle brush and was able to remove some of the darkening. There was no cracking or checking on the inside of the bowl in each of those areas so I was fairly certain I was dealing with darkening caused by the oils of the pipeman or woman’s hands who had previously smoked the pipe. I would need to stain the pipe to deal with the dark areas. I stained the bowl with an aniline Light Brown stain. I was surprised at how dark it came out on the bowl itself. I applied the stain and flamed it with a lighter to set it in the grain. I set it aside while I had dinner to let the stain cure.   After dinner I took the pipe off the cork rest and took photos of the newly stained bowl. You can see the depth of the blast in the photos below.   I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the stem. I “painted” the tooth marks on the surface of the stem and was able to lift them significantly. I filled in the remaining tooth marks on the button surface with clear super glue. I used a file to smooth out and shape the button. I smoothed out the remaining repairs with 220 sandpaper to blend them and started polishing with 400 grit wet dry sandpaper.     I scrubbed the stem with Soft Scrub All Purpose cleaner to remove the residual oxidation on the stem surface. The product works very well to cut through residual oxidation on vulcanite.  I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.     I really enjoy finishing the work on a pipe because I love bringing it back to life and then administering the final touches that make it sing. I put the Savinelli De Luxe Milano 506 Panel Billiard back together and lightly buffed the bowl with Blue Diamond. I buffed the stem with a heavier touch with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and worked it into the deep sandblast with a horsehair shoe brush. I gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the smooth finish and the black vulcanite saddle stem. This richly finished De Luxe Milano Panel Billiard is light weight and ready for you to load up a tobacco of preference and enjoy smoking it. Have a look at it in the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 33grams/1.16oz. This is one that will go on the Italian Pipemakers section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.           

Fresh Life for a Savinelli Oscar Lucite 111KS Billiard


Blog by Steve Laug

The next pipe on the work table came to us 2018 from a fellow in Pocatello, Idaho, USA. It is a nice looking Billiard with cross grain and birdseye grain and has a Fancy Lucite half saddle stem. The Lucite stem fits the name on the left side Oscar Lucite. The bowl has a rich reddish brown colour combination that highlights grain. The pipe has some grime ground into the surface of the briar. The finish had a few small fills around the sides but they blended in fairly well. This pipe is stamped on the sides of the shank. On the left it reads Oscar [over] Lucite. On the right it has a Savinelli “S” Shield and next to that was the shape number 111KS [over] Italy. There is a thick cake in the bowl and an overflow of lava on the top beveled inner edge of the bowl. The rim top looks good but it is hard to be certain with the lava coat. There were some light tooth marks and chatter on both sides of the Lucite stem near the button. The pipe looks to be in good condition under the grime. Jeff took photos of the pipe before he started his cleanup. He took photos of the rim top to show the thick cake and the thick lava coat. It is hard to know what the condition of the rim top and edges is like under that thick lava. It is an incredibly dirty pipe but obviously one that was a great smoker. The acrylic half saddle stem had light tooth marks and chatter on both sides ahead of the button.   He took a photo of the sides and heel of the bowl to show the beautiful grain around the bowl and the condition of the pipe. You can see the grime ground into the surface of the briar. He took a photo of the stamping on the left side of the shank. It is clear and readable as noted above. On the underside of the shank it is stamped Savinelli Product. I turned first to Pipephil’s site to look at the Savinelli write up there and see if I could learn anything about the Oscar Lucite line (http://www.pipephil.eu/logos/en/logo-savinelli3.html). There was a listing for the Oscar Lucite and I did a screen capture of the pertinent section.I looked up the Savinelli brand on Pipedia to see if I could find the Oscar Lucite line and the 111KS Shape (https://pipedia.org/wiki/Savinelli). There was nothing that tied directly to the line I am working on. There is a detailed history of the brand there that is a good read. I also captured the shape chart and boxed in the 111KS shape in red. The shape is identical to the one that I am working on. The stem on this one is the original shape that was on the Lucite Line but there was no shooting star logo on the left side.It was time to work on the pipe. As usual Jeff had done a thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He scrubbed the stem with Soft Scrub all-purpose cleanser and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. Other than the damaged rim top the pipe looked good.   I took a photo of the rim top and stem to show the condition. The rim top was in very rough condition. The rim top and the edges of the bowl had darkening, burn marks and some nicking. The Lucite half saddle stem had light tooth chatter and marks on both sides ahead of the button and on the button edges.  The stamping on the sides of the shank is clear and readable as noted above.     I removed the stem from the shank and took a photo of the pipe to give a sense of the whole. It is a nice looking billiard that should clean up very well. I started working on the pipe by dealing with the damaged rim top and edges. I topped the bowl with 220 grit sandpaper on a topping board. I worked over the rim top and inner bevel of the rim with 220 grit sandpaper. I smooth out the damage and gave the  rim top and edge a clean look that would polish out nicely. I wiped the rim top down with a damp cloth to remove the dust and debris.   I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped down the bowl after each sanding pad.     I stained the rim top with an Oak stain pen to match the rest of the bowl. Once I buffed and polished the bowl it would be a perfect match. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.  I polished the Lucite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photo below shows the polished stem. This nicely grained Savinelli Made Oscar Lucite 11KS Billiard with Lucite half saddle stem is a great looking pipe now that it has been restored. The briar is clean and really came alive. The rich reddish, brown stains gave the grain a sense of depth with the polishing and waxing. The grain really popped. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Oscar Lucite Billiard is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46grams/1.62oz.Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Bringing a Beautiful  Benaderet’s Smooth Poker/Cherrywood Back to Life


Blog by Steve Laug

The next pipe on the table is a nice looking smooth finish Poker. We picked it up in 2018  from a fellow in Scottsdale, Arizona, USA. The pipe is a real mess with dust and grime ground into the finish on the bowl. There is a thick cake in the bowl and the rim top and beveled inner edge is covered in lava. The cake was so thick in parts of the bowl that it was hard to know for sure what the condition of the rim edge was under the lava. The finish appears to be a reddish brown or oxblood colour with dark highlights underneath. On the left side of the shank it is stamped Benaderet’s [over] Paramount [over] San Francisco. On the right side it is stamped Natural Grain [over] Made in England with the shank number 20 next to the shank bowl junction. The stem was oxidized, calcified and there were light tooth marks and chatter on both sides just ahead of the button. There was not any stamping on the stem so it did not have any identifying marks. Jeff took photos of the pipe before he started working on it. I include those below. Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the rim top and dust and grime in the finish. It was thick and hard and heavier toward the front of the bowl. Hopefully it had protected the rim and edges from damage. The lava is thick and scattered across the top and there is a buildup on the inner edge of the bowl.  The stem shows scratching, oxidation, calcification and light tooth marks on the stem surface and button. Jeff took a photo of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and bottom of the bowl. Jeff took photos of the stamping on the sides of the shank. It is very clear and readable as noted above.   From the Natural Grain stamping and the shape number on the shank I was pretty certain I was dealing with a Comoy’s pipe. The stamping Benaderet’s was a dead end and the shape number 20 seems to point to Comoy’s.

I did a quick google search for a Benaderet’s Pipe Shop and came on two good links. The first is from a post on reddit that included a quick bit of information on the shop being located in San Franscisco, California that closed in the 1970s. (https://www.reddit.com/r/PipeTobacco/comments/dzg3y8/any_info_on_a_benaderet_pipe_year_etc/ ). I quote:

Benaderet’s was a pipe shop in San Francisco that closed in the 70’s. Their house pipes were made by Comoys or Sasieni although smokingpipes had one made by GBD once. Good find.

The other link was to a blog (http://theothersideofthelizard.blogspot.com/2018/11/benaderets-pipe-shop.html). That blog gave the original address of the shop in San Francisco and the names of the owners of the shop.

Benaderet’s Cigarette, Pipe and Tobacco Shop
215 Sutter Street [Formerly at 566 California Street], San Francisco.
Owners: Robert and Edith Rashaw (Robert Rashaw: born 1916. Edith Edna Rashaw: born 1916.)

Store still extant in the late seventies. No longer there by the eighties. At one point, they had Egyptian cigarettes made for them. Their house pipes were usually by Comoys. There are also Benaderet Sasienis. More research required.

Quote: “Benaderet’s Inc. was California’s oldest pipe and tobacco store when it went out of business in 1980. Sam Benaderet was a tobacconist from New York City who came to San Francisco in 1915 to work at the Panama Pacific International Exposition. An immigrant to the United States from Turkey, Mr. Benaderet decided that he liked the West Coast’s Mediterranean like climate. After the Exposition closed, he stayed to open his own tobacco business. This new firm produced custom private-label cigarettes for men’s clubs. A lavish retail store was opened in the late 1920’s that quickly became a mecca for tobacco connoisseurs.”

So what I could find out about the pipe is that it is a pipe probably made by Comoys (The Natural Grain mark and the shape number points to this conclusion). It was made for Benaderet’s Cigarette, Pipe and Tobacco Shop in San Francisco, California. Since the shop went out of business in 1980 I now knew that the pipe was made before that time. Now it was time to work on the pipe.

This pipe was a real mess like many of the pipes we work on. I was curious to see what it would look like when I unpacked it. I was surprised at how good it looked. Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked much better and the inner and outer edges were looking good. He had cleaned the internals and scrubbed the exterior of the stem and soaked them in Before & After Deoxidizer bath to remove the oxidation. The stem looked very good other than the tooth marks and chatter in the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos of the pipe before I started my work on it.   I took photos of the condition of the rim top and stem before I started working. The rim top looks very good. The beveled inner edge of the rim is clean and look great. The bowl is spotless. The stem is clean and has light tooth marks and tooth chatter.     I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above.I took the stem off the shank and took a photo of the pipe to show overall look of the parts. It is a nice looking piece of briar and the pipe will be a beauty.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down after each sanding pad. I decided to leave the few scratches in the briar and they would not steam out and they were minor enough to leave.  There were some light spots around the bowl and shank that I touched up with a Maple stain pen to blend into the surrounding briar. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for 15 minutes then buffed with a cotton cloth to raise the shine. The bowl looks good at this point.     I set the bowl aside and turned my attention to the stem. It was in good condition and the light chatter and marks would be removed when I polished the stem with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped it down after each pad with Obsidian Oil. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.  Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the Benaderet’s Cherrywood/Poker Paramount 20 pipe back together and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the black vulcanite saddle stem contrasting with the colours of the bowl. The reddish brown stain on the Benaderet’s Paramount Cherrywood looks absolutely great. It is nice to know that it has a west coast tie to the San Francisco area and a long gone pipe shop. It must have been a fine smoking pipe judging from the condition it was when we received it. Have a look at it in the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 36 grams/1.27 oz. This is one that will go on the British Pipemakers section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Restemming and Restoring a No Name Billiard


Blog by Steve Laug

This morning I received another call from a customer sent to me by the local pipe shop. The fellow had a pipe that needed to be restemmed. He said he would stop by and drop the pipe off for me to work on. Irene and I were out and about so he left it in the mail box. When Irene brought it down to me in the shop the smell was overwhelmingly strong and filled the room with the overly sweet smell of years of aromatic vanilla smelling tobaccos. It was in a plastic bag and once I opened the bag it was even more pungent. The bowl was filled with a thick cake that took over half the diameter of the bowl. There was tobacco debris stuck on the walls of the bowl. The cake was sticky and tacky with the tars and oils. The exterior of the pipe was cake with sticky substances around all the sides and on the rim top. The rim top had been beat up and was in rough condition with a thick buildup of lava on the top. The finish was in rough condition with a lot of nicks and gouges around the sides of the bowl and shank. It was really a mess. The stem was chewed and split in half at the button forward for about an inch up the stem. Once I removed it the inside of the shank was as smelly as the rest of the pipe. I took photos of the pipe before I began my clean up. I took a photo of the rim top to show condition of the bowl. You can see the damage to the top and the inner and outer edge. You can see the thick cake in the bowl and the thick lava coat on the heavily damaged rim top. It is a very dirty pipe. I also took photos of the stem to show its condition. It has tooth marks and cracks on the top and underside of the stem near the button.  You can also see that the stem does not fit tightly against the shank but has gaps on both sides. I took the pipe apart and took photos of the pipe as a whole. It is in rough condition and I think that the stem was a replacement at some point in its life.The pipe stunk so bad and filled the room with the odor to the degree that I decided to clean the bowl before restemming the pipe. I reamed it with a PipNet pipe reamer using three of the four cutting heads. I removed the cake back to bare walls so I could check for damage to the inside of the bowl from heat or otherwise. I scraped the remainder of the cake from the bowl with a Savinelli Fitsall Pipe Knife and scraped the rim top at the same time. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I worked to get the thick grime off the outside of the bowl and shank. I rinsed it with running water and rinsed off the soap and grime. I cleaned out the shank and the airway into the bowl with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and buildup in the shank. I wanted the shank clean before I fit a new stem.I built up the inside edge of the bowl and the damage to the rim top with super glue and briar dust. I layered the mixture on the rim and rebuilt the inner edge. Once I had it built up I topped the bowl on a topping board with 220 grit sandpaper. Once I topped it smooth I stained the rim top with a Maple Stain Pen. I found a stem that was the same diameter as the ruined stem. I turned it on the PIMO tenon turning tool and my hand drill. I took the excess material off the diameter and the length of the stem to get a snug fit in the shank. I took photos of the fit of the stem to the shank. The fit of the stem to the shank end was the same as the previous one.There was a gap on both sides and it sat firm against the top and bottom. I examined the shank end and saw that it had been damaged and was no longer flat. I decided to square it up with a thin brass band as it would give a flat surface for the stem to face against. I glued and pressed it onto the shank end and set it aside to cure.   I used the Dremel and sanding drum to take down the excess diameter of the stem and sanded it smooth with 220 grit sandpaper. Once I had the fit correct I put the stem in place on the pipe and took photos of the fit and look at this point in the process.    I filled in the nicks and chips in the finish with briar dust and clear super glue. Once it had cured I sanded them smooth with 220 grit sandpaper. I wiped the bowl down with isopropyl alcohol to remove the finish and the dust on the briar.  I restained the bowl and shank with a light brown aniline stain. I flamed it with a lighter and repeated the process several times until I had the coverage that I was looking for.Once the stain had cured I took the pipe off the cork and took photos of the stained look of the bowl and shank with the brass band.   I wiped the bowl down with isopropyl alcohol to make the stain more transparent. I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down between pads with a damp cloth. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.    I sanded out the scratch marks on stem from the Dremel with 220 grit sandpaper. I started polishing it with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photo below shows the polished stem.  This pipe has come a long way from where it was when I received it to restem. It is not flawless but it looks better. The Vancouver piper who it belongs to has received far more that what he originally wanted – just a new stem. The briar around the bowl is clean and looks better. The rich brown stains gave the grain a sense of depth with the polishing and waxing. The rim top while not perfect is far better. I put the newly fitted vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The pipeman will be picking it up soon and will be reintroduced to this pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Repairing a broken shank on a Savinelli Liquirizia 920KS Dublin


Blog by Steve Laug

On Tuesday this week I received the following email from a fellow here in Vancouver regarding repairing a couple of pipes for him. He wrote as follows:

Hi Steve… You were recommended to me by our good friends at City Cigar (Vancouver).  I have 2 pipes I’d love to have rescued – if possible!  Please let me know if you could be of service.  I’ve attached a few photos.

One is a Peterson 2018 Pipe of the Year, Smooth Fishtail.  Pipe is great – except there is an unsolvable (for myself) blockage in the stem.  I think the filter is damaged.

The other is an unfortunate Savinelli; the actual wood is broken, right at the connection between pipe body and stem.

Let me know your thoughts!  I’d love to regain these to a workable state if possible; they are lovely pipes.

Thanks kindly and best regards, Zak

He included pictures of both pipe for me. I decided to tackle the Savinelli first. Here are the photos that Zak included with his email. As you can see the shank is snapped with a clean break about ½ inch up the shank. Zak fortunately had the pieces of the broken pipe and delivered them to me. The break had not damaged the stamping on the pipe. It read on the left side Savinelli [over] Liquirizia. On the right side it had the Savinelli Shield S logo followed by the shape number 920KS [over] Italy. On the underside of the shank it is stamped Hand Made. The pipe had a beautiful acrylic stem with a white band on the end. The tenon was Delrin and had been drilled out for a Savinelli 6mm filter or a Balsa filter. The bowl had a moderate cake and some lava on the rim top. The stem and shank had tar and oils. I cleaned out the shank and the areas of the break and glued the broken piece back in place on the shank using clear CA (super glue). The photos below show the glued shank piece.  When I repair this kind of break in a shank gluing and clamping it is not sufficient to hold. As the stem is put back in place the break will happen again due to the pressure from the tenon on the walls. I have learned that a simple band will bind it together and add strength. I have some brass bands that I picked up online that are quite thin but have and end cap that works really well to bind it all together and strengthen the joint. I went through the bag of bands I have and found the one that fit the best.I sanded the repaired area smooth with 220 grit sandpaper to blend the repair into the surface of the briar. Once the repair was smooth heated the band with a lighter and pressed it onto the shank end against my topping board to press it in place. The band added stability to the repair.I filled in a few spots with clear CA glue and resanded them with 220 grit sandpaper. Once the repairs cured I wiped the bowl down with acetone to remove the spotty varnish coat that was on the rest of the bowl. I touched up the repaired areas with a Cherry stain pen to blend it in and prepare it for a further stain coat a little later.I reamed out the uneven cake in the bowl with a PipNet reamer and cut it back to bare briar so I could inspect the interior walls. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. The walls of the bowl looked very good with no heat damage or fissures.I put a cork in the bowl and stained it with a dark brown stain. I flamed the stain to set in the briar and then repeated the process until I was happy with the coverage on the bowl. It did a great job blending the repaired area into the briar.   I set the bowl aside so the stain coat would cure overnight. Here is what it looked like in the morning when I brought it to the table.   I wiped the bowl down with isopropyl alcohol to make the finish more transparent. I began to see the grain stand out.  I continued to wipe it down until I had the variation in colour I was looking for. The grain really stood out now and the brass band was a great contrast.   I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the bowl down between each pad with a damp cloth. The contrasting colours really came alive.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.    I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. The photo below shows the polished stem.  This nicely grained Savinelli Liquirizia 920KS Bent Dublin with a thin brass repair band and a swirled acrylic stem is a great looking pipe. The briar around the bowl is clean and really came alive. The rich brown stains gave the grain a sense of depth with the polishing and waxing. The grain really popped. The brass band binds the cracked shank repair and gives it a bit of bling. I put the acrylic stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Savinelli Liquirizia Bent Dublin is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 44grams/1.55oz. The pipe will be going back to Zak as soon as finish the second one. He will soon, so he can enjoy it again. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Reworking and Restoring a Kuhl Record Briar/Bakelite Dublin System


Blog by Steve Laug

The next pipe on the work table came to us from an antique dealer on the Oregon Coast, USA back in 2019. It has been sitting here for a year. Jeff took photos in in February of this year. Now I am finally getting a chance to work on it. The pipe is a system pipe with a Briar Bowl, a Bakelite base and a vulcanite stem. The pipe was an absolute mess. On the backside of the briar bowl it is stamped with Bruyere [over] Garantie. The Bakelite base is embossed and reads Kuhl Record across the front of the base. The mix of stains were worn and spotty around the bowl but still showed the original orange and brown look even with the grime ground into the finish. It was very dirty with dust and debris ground into the finish. There was a thick cake in the bowl and an overflow of lava on the rim top. The inner edge looks good but we will know for certain once the bowl is reamed and cleaned. The stem was oxidized, calcified and there were light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started working on it. I include those below. Jeff took photos of the bowl and rim top to show the cake in the bowl and the condition of both. It was heavily caked with a lava overflow on the rim top. He took photos of the top and underside of the stem showing the calcification, oxidation and tooth marks on the stem surface and button. He took photos of the sides and heel to show the fit of the bowl to the Bakelite Base as well as the condition of the pipe under the grime.  There were some large fills around the bowl sides that are visible in the photos below. Jeff took two photos to capture the stamping on the backside of the bowl and the front of the Bakelite base. It is clear and readable as noted above.    He removed the stem from the shank and the bowl from the base and took photos of the parts of the pipe. The shank is lined with cork that needs to be rejuvenated but is in good condition. The brand was not listed on either Pipephil’s site or Pipedia. So I googled the name on the web and also found no links.

I turned to the Smoking Metal.co website as I have found it to be very helpful on these mixed material pipes (http://www.smokingmetal.co.uk/pipe.php?page=509). I checked the index page and found the Kuhl Record listed. It gave the following description as well as some photos of the pipe. I have included that below.

KUHL Record Bakelite shank, vulcanite stem, briar bowl. Length: 5 5/8″ height 1 3/4″ diameter of bowl 1 5/8″

This pipe was a bit of a mess like many of the pipes we work on. I was curious to see what it would look like when I unpacked it. I was surprised at how good it looked. Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked better. The inner edge showed damage at the back side of the bowl. He soaked the stem in Before & After Deoxidizer bath to remove the oxidation. The stem looked better other than the light oxidation that remained and some light tooth marks and chatter on the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked much better than when he found it. I took photos of the pipe before I started my work on it.  I took photos of the condition of the rim top and stem before I started working. The rim top looks better but the burn damage is very evident at the back of the bowl. The stem has light oxidation remaining and some tooth chatter and marks on both sides near the button.   I took a photo of the stamping on the front underside of the Bakelite base and on the back of the briar bowl. They read as noted above.   I took the bowl and stem apart and took a photo of the pipe to show the look of the pipe. The threads on the right side of the Bakelite base are chipped but they do not affect the fit of the bowl to the base.I started my work on the pipe but addressing the cracking varnish finish on the briar bowl. I wiped it down with acetone and was able break down much of it.   I filled in the damaged fills with super glue and sanded the surface smooth with 220 grit sandpaper to smooth out the repair. I sanded the rest of the bowl at the same time and evened out the finish. I forgot to take photos of the bowl before I stained it but that is the process. Once it was smoothed out I stained it with a dark brown aniline stain and flamed it to set it in the briar.  Once the stain had set in the briar I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads to make the stain more transparent an to raise a shine on the briar. I wiped it down with a damp cloth  after each pad.  I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the separate finishes really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the Bakelite Base. I greased the cork in the shank with Vaseline Petroleum Jelly to enliven and give it back its flexibility.  I rubbed the Bakelite down with Before and After Restoration Balm to rejuvenate it as well as clean and protect it. I put the base aside with the bowl and turned my attention to the stem. I built up the damage to the stem surface with clear super glue. Once the repairs cured I smoothed them out with 220 sandpaper to blend them in and started polishing with 400 grit wet dry sandpaper.    I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.   Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and carefully buffed it with Blue Diamond. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl, Bakelite base and vulcanite stem look like with the wax and buff. This richly stained Kuhl Record Bruyere Garantie is light weight and ready for you to load up a tobacco of preference and enjoy it. Have a look at it in the photos below. The dimensions are Length: 6 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 46 grams/1.62 oz. This is one that will go on the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Reworking and Restoring a Jura Scoop Made for The Tinder Box


Blog by Steve Laug

The next pipe on the work table came to us from an antique dealer in Pocatello, Idaho, USA back in 2018. It has been sitting here for 2 years. Jeff took photos in December of that year. Now I am finally getting a chance to work on it. The pipe is an interesting scoop shaped pipe with worm trail rustication lightly carved around the bowl. The shank had a repair band that was damaged and poorly fit on the shank and had been hammer on the shank end. Because of the damage to the band the stem did not seat correctly against the shank. The pipe was an absolute mess. On the underside of the shank it is stamped with the The Tinder Box [arched over] Jura. The mix of stains had faded around the bowl but still showed the original orange brown look even with the grime ground into the finish. It was very dirty with dust and debris in the valleys of the rustication. There was a thick cake in the bowl and an overflow of lava on the rim top that is heavier on the back of the bowl. The inner edge appears to have some burn damage on the back side but we will know for certain once the bowl is reamed and cleaned. The stem was oxidized, calcified and there were light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started working on it. I include those below. Jeff took photos of the bowl and rim top to show the cake in the bowl and the condition of both. It was heavily caked with a lava overflow on the rim top. You can see that there appears to be some burn damage on the back inner edge of the bowl. He took photos of the top and underside of the stem showing the calcification, oxidation and tooth marks on the stem surface and button.  In person the tooth marks are far deeper than they look in the photos.  He took photos of the sides and heel to show the worm trail style rustication around bowl. There appears to be some nice grain under the grime.  Jeff took two photos to capture the stamping on the underside of the shank. It is clear and readable as noted above.   The repair band covered a portion of the stamping and you can see the damage on the outer edge of the band.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-t6.html) to see if I could find a listing for a Jura pipe made for The Tinder Box. There was nothing specifically listed for Jura on the site so I turned to the section on Tinder Box pipes. It appears that The Tinder Box had many different pipe makers craft pipes for them. The section did not include the Jura. I have included the screen capture of that section below. Pipedia gives a short history of the brand (https://pipedia.org/wiki/Jura) that is well worth reading.

Jura, was the name of the region of France where St. Claude is located, is a name that has graced many pipes by many makers, including Alpha, who made a Jura line for The Tinder Box, and Chacom, who still makes a Jura line of pipes. The brand Jura, however, was made by André Lançon, who built a factory in 1926 later acquired by Ropp.

That got me a little closer on the nomenclature of this pipe and lists several other makers that turned out pipes for The Tinderbox. I wonder if this shape was made for Tinder Box by Alpha.

This pipe was a bit of a mess like many of the pipes we work on. I was curious to see what it would look like when I unpacked it. I was surprised at how good it looked. Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top looked better. The inner edge showed damage at the back side of the bowl. He soaked the stem in Before & After Deoxidizer bath to remove the oxidation. The stem looked better other than the light oxidation that remained and some light tooth marks and chatter on the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked much better than when he found it. I took photos of the pipe before I started my work on it.  I took photos of the condition of the rim top and stem before I started working. The rim top looks better but the burn damage is very evident at the back of the bowl. The stem has light oxidation remaining and some tooth chatter and marks on both sides near the button.     I took a photo of the stamping on the underside of the shank. The Jura stamp is readable and the arched The Tinderbox is faint but readable.I took the bowl and stem apart and took a photo of the pipe to show the look of the pipe. The band was damaged and with some effort I was able to remove it from the shank. There was a hairline crack on the right side of the shank that did not go to far up the shank. I cleaned up the shank end with acetone and fit a new thin brass band on the shank end. Another feature of the thin band is that it did not cover The Tinder Box stamping as the other one had.  I sanded around the shank end to clean up the darkening using a folded piece of 220 grit sandpaper. Once I finished that I used a black Sharpie pen to colour in the worm trails around the bowl. They are dark in the following photos but will blend in better when I have completed the pipe. I wiped the bowl down with alcohol on a cotton pad and then topped the bowl to remove the damage to the rim top. I used a piece of 220 grit sandpaper on a board to give me a smooth hard surface to work on. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads to raise a shine on the briar. I wiped it down with a damp cloth  after each pad. I used a Maple Stain pen to touch up the faded areas around the sides and rim top of the bowl. The colour was a perfect match to the rest of the briar and the pipe was beginning to look very good.   I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the separate finishes really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set it aside and worked on the stem. I set aside the bowl and turned my attention to the stem. I built up the damage to the button surface with clear super glue. Once the repairs cured I smoothed them out with 220 sandpaper to blend them in and started polishing with 400 grit wet dry sandpaper.   I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.   Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and lightly buffed the bowl with Blue Diamond. I buffed the stem with a heavier touch with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the smooth finish and the black vulcanite stem. This richly stained The Tinder Box Jura Scoop is light weight and ready for you to load up a tobacco of preference and enjoy it. Have a look at it in the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 39 grams/1.38 oz. This is one that will go on the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.