Tag Archives: Bowls – refinishing

Restoring a Fleur de Lis Squat Meerschaum Lined Bulldog 9240 made by GBD

Blog by Steve Laug

The next pipe on the table is a squat Bulldog with a meerschaum lining. The pipe has a short saddle and long stem that is different. The bowl shape was very similar to GBD pipes that I have worked on. The meerschaum lining was more like a sleeve than a full bowl as it ends above the airway entry into the bottom of the bowl. At first I thought it was missing but the more I studied it the more I realized that it was made this way combining the best of briar and meerschaum in a unique way. It is a well-shaped straight Bulldog that had some nice grain poking through the grime. It was stamped on the top left side of the diamond shank and read Fleur de Lis over Meerschaum-lined. The stamping on the right side of the shank reads France over the shape number is 9240. The briar that showed has a combination of brown stains that highlights the grain. There were a few fills that stood out on the right side of the bowl below the twin rings under the cap. The finish was very dirty with a heavy coat of grime ground into the bowl and rim top as can be seen in the photos. The bowl had a thick cake with a heavy lava overflow on the inner edge of the top around the bowl. There was too much lava on the rim top and edge to know what they looked like but more would be revealed once it was cleaned. The stem was oxidized and there were light tooth marks and chatter on both sides and on the top and bottom edges of the button. Jeff took photos of the pipe before he cleaned it up so you could see what we saw. Jeff took photos of the rim top to show lava build up around the rim and cake in the bowl. The lava actually was running down the edges of the cap of the bowl and had filled in over half of the beveled meerschaum lining. In the third photo you can see where the meerschaum lining ends. Jeff took some photos of the bowl sides and heel to show the grain that showed beneath the grime as well as the fills in the briar. I think that this will be a beautiful pipe once we are finished. The stamping on each side of the shank is shown in the photos below. They are clear and read as noted above. There is a Fleur de Lis on the left side of the saddle stem. The stem was a good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the light tooth marks on the stem and on the button surface. I turned to Pipephil (www.pipephil.eu/logos/en/logo-f3.html) to read about the Fleur de Lis Pipes. The screen capture matches the pipe I am working on. The one in hand is also a meerschaum lined pipe with a four digit shape number that reminded me of GBD pipes and a country of origin in France. There was no further information on the brand to be found there.I turned to Pipedia to check out information on the Fleur de Lis pipe brand and to see if there was a GBD connection (https://pipedia.org/wiki/Fleur_de_Lis). The article was very brief and linked the brand to the French GBD Factory. I quote:

Fleur de Lis pipes were made in the French GBD factory. It appears all the Fleur de Lis pipes had a meerschaum lining.

There was also a series of photos of a Fleur de Lis pipe with the box it came in that definitively linked the brand to GBD. I have included one of those photos below.

Example and details, courtesy Doug Valitchka

Now I knew that there was a connection so I did further checking on the idea that the number stamped on the shank side was a GBD shape number. I checked out the GBD shape numbers on to check my guess about the number 9240 (https://pipedia.org/wiki/GBD_Shapes/Numbers). I have a screen capture below of the shape number and description. It perfectly fit the pipe that I am working on. The 9240 GBD was the number of a squat Bulldog with a straight diamond shank and that is what I had in hand. Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. I was really looking forward to what the pipe would look like once Jeff had worked his magic. What would the rim top look like? What would the meerschaum insert/sleeve look like? I had no idea. When I took it out of the box I was struck great job cleaning up the pipe Jeff had done. It was impressive! He carefully reamed the pipe with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see that there is still some darkening to both the briar rim top and the beveled meerschaum edge. The stem is clean and the tooth damage on both sides is very clear in the photos. Lots more work to do on this pipe.I took a photo of the stamping on the sides of the shank. The stamping is readable as noted above. The Fleur de Lis stamp on the left side of the stem is very clear and deep enough to fill in with some colour.I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It really is a beautifully shaped pipe.I decided to start my work on the pipe by addressing the darkening on the meerschaum and the briar rim top. I sanded it with a folded piece of 220 grit sandpaper on a topping board. I was able to remove the darkening to the top of both materials. I would polish the rim top with micromesh when I polished the bowl. I repaired the putty fills on the right side of the bowl with clear super glue. Once the repair cured I sanded it smooth with 220 grit sandpaper. I touched up the stain on the rim top using a Maple stain pen to blend in the briar rim top and repaired areas on the right side of the bowl with the rest of the bowl colour. I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I worked over the rim top and edge of the bowl with the pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to get it into the crevices. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to finish the shaping and to remove the remaining oxidation. I started polishing the stem with 400 grit wet dry sandpaper. I wiped the stem down with Obsidian Oil before further polishing it. I used some Antique Gold Rub’n Buff to touch up the stamp on the stem. It looked better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This French Made GBD Meerlined Fleur de Lis 9240 Squat Bulldog with a saddle stem is really quite nice. The meerlining is a sleeve that ends just above the entrance of the airway into the bowl. The mix of brown stains highlights the beautiful mixed grain around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished black vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished straight squat Bulldog is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a petite pipe whose dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be going on the rebornpipes store shortly. If you are interesting in adding it to your collection let me know! Thanks for your time.

Is New Life Possible for this Rough Old Custom-Bilt Billiard?

2 Replies

Blog by Steve Laug

Sometimes when we are caught up in the Adrenalin of a pipe hunt often sympathy for an old pipe surpasses logic. That was certainly the case with this tired and damaged old Custom-Bilt Billiard. We just picked it up and said it was going with us. Later in looking at it I wondered what we had done. The thick cake in the bowl and the fact that the pipe was filthy were not huge problems for us so ignore those. Here are just a few of the issues with the pipe. There appeared to be serious burn damage to the rim top and inner edge of the bowl. The stem was an obvious replacement which is not a problem but it appeared to be crooked. Was the issue the stem or the shank? Taking it out of the shank it was clear that the issue was both. The stem was too large and the tenon was off centre. However it was also clear that the shank had been hacked off at an angle and was not straight. There were chips of briar missing on the shank end. Fortunately it appeared that the mortise was straight and still functional. Those were just the issues I saw without spending a lot of time looking. But there was still some charm in the old pipe that made me want to try. Jeff took the pipe home with him to do his work on it. He took the following photos of the pipe before he started his cleanup. Jeff took photos of the damage to the rim top. You can see the damage on the inner edge of the bowl where there is some serious burn damage. There is also damage on the rim top itself. The rustication is filled in with lava and it is hard to see the extent of the damage.He took photo of the rustication around the sides and heel of the bowl to show both the damage and the grime ground into the bowl sides. He took a photo of the stamping on the shank side showing the Custom-Bilt stamp. It is readable but fainter toward the bottom of the stamp. The second photo below shows the fit of the stem to the shank and it is clear how it is both larger and off in terms of the fit.The next photos show the condition of the stem. I am not too concerned with it because it will need to be replaced.I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c8.html) to get a quick view of the brand once again. I knew that I was working with one of the older pipes and probably made by Tracy Mincer himself. He stopped making the Custom-Bilt pipes in the early 1950s. The screen capture I included below shows a brief history of the brand.I turned to Pipedia (https://pipedia.org/wiki/File:CustomBilt_Stamp1.jpg) for a quick read. The majority of the information there was two book reviews of the Custom-Bilt Story by Bill Unger. The one line I culled was the following: “Tracy Mincer started the original Custom-Bilt pipes it appears in 1934”.

I did a screen capture of the stamping that matched the stamping on the pipe that I am working on.What I learned from that is that the stamp was used by Tracy Mincer in Indianapolis in the US from 1938-1946 and possibly in Chicago before 1938 as well. So now I had a possible date for this pipe. It was an old timer and it was well worth working on.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. Jeff cleaned up this stem even though it would probably be replaced. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. You can see the misfit stem. I took a photo of the rim top to show how well it cleaned up and the damage on the front and rim top. I also took a series of photos to show the angles of the misfit stem. You can see that the fit is at an angle. The shank end is also not straight. I went through my collection of stems and found one that was the right profile and right length. I found a perfect stem that even had a turned tenon that would just need adjustment. I took some pictures of the shank end to show the cut angle of the shank. It is just slightly off not a huge amount but when a stem was against the shank it was obvious. The right side was longer than the left and the top was longer than the bottom.I used the topping board to lightly sand the shank end but it was not to be without removing more of the shank end than I wanted. The chips out of the shank end made it necessary to sand deeper. I decided to use a thin brass band that also capped the end of the shank. I coated the shank end with some all-purpose glue and pressed the band in place. I put the new stem on the shank and adjusted the band to take care of any deviation in the face of the shank. I removed the stem and set the bowl aside to let the glue cure. Once the glue on the band had cured I put the new stem in place in the shank to show the fit to the shank end. There is a lot of material to remove from the diameter of the stem at this point but the fit is perfect. I used my Dremel and sanding drum to carefully remove the excess material. I always start this process with the stem in place on the shank. I get it as close as possible to the shank size as I can without nicking the band. Once I have it close I remove the stem and finish it without the shank. The photo below is one I sent to Jeff to show him the progress. It shows the stem after the rough fitting. Lots of work still to do but you can see that it is coming along well.Now the shaping work began in earnest. I used folded 220 grit sandpaper to sand the stem and remove the scratching left behind by the Dremel and sanding drum. I also adjusted the fit to the shank by repeatedly taking photos of the fit. I have included some of those below so you can see the progress.I continued to sand the stem until all of the sanding marks from the drum were gone and the stem was smooth. I started the polishing of the stem with 400 grit wet dry sandpaper. The photos below show the stem at this point.I set the stem aside at this point and rubbed some Before & After Restoration Balm into the surface of the briar. I worked it into the nooks and crannies of the briar with my fingertips and a horse hair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar came alive with the balm. When I am doing a restemming job I like to put it on the bowl and get a look at the pipe all along the way. There is something satisfying in watching the new pipe take shape. I was pleased with how the pipe was looking. I liked the flow of the stem and new shank band. It definitely was a step up from where I started. All that remains now is to finish polishing the stem and then buffing the pipe and waxing it. I was definitely getting there! I removed the stem from the bowl and set the bowl aside. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This early Tracy Mincer made Custom-Bilt billiard was an absolute disaster when we found it. I cleaned up the shank, banded it to smooth it out and made a new stem. It is a great looking pipe. The brown stain on the mixed grain shining through the rustication is quite nice. The finish on the pipe is in excellent condition and the contrasting stains work well to give some contrast to the finish of the pipe. The polished black vulcanite taper stem adds to the mix. With the grime, debris and burn marks minimized from the finish the bowl it is really is eye-catching. The thin gold coloured band looks really nice on the shank. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel, carefully avoiding the stamping on the shank. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished chunky, rustic Bulldog is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another interesting pipe. This rustic Mincer Custom-Bilt Billiard will be going on the rebornpipes store shortly. Keep an eye on the American Pipe Makers section of the store. If you want to add it to your collection send me an email or a message! Thanks for your time.

New Life for a Peterson’s DeLuxe, Made in Ireland 595 Bulldog (Rhodesian)

3 Replies

Blog by Steve Laug

The next pipe on the table came to us from one of Jeff’s pipe hunts or auctions. It is a smooth finished Peterson’s DeLuxe 595 Bulldog. The smooth finish is quite nice with at that classic Peterson’s look. The brown stains on the bowl really highlight the grain on the bowl. The pipe was very dirty, with grime and dust deep in the twin rings around the rim cap. The bowl had a thick cake in the bowl and surprisingly and some lava on the rim top. There was darkening on the rim top and on the inner bevel of the rim. The pipe is stamped on a left side of the diamond shank and reads Peterson’s DeLuxe. On the right side is stamped Made in the Ireland over the shape number that looks like 595. The stamping is clear and readable on the pipe. The stem was dirty and lightly oxidized. The stem was in otherwise good shape. There were no tooth marks or chatter on the surface. It was in good condition under the grime. The stem showed one of pet peeves – someone had rounded the sharp edges on the stem/shank junction in their work cleaning it. That look really bothers me. Jeff took photos of the pipe before he cleaned it up. Jeff took photos of the rim top to show the cake in the bowl and the lava on the beveled edge and spots of it on the rim top. There were also dents and marks in the rim top toward the front of the bowl like the pipe had been dropped. The photos show the rim top and bowl from various angles. Jeff took some photos of the bowl sides and heel to show the grain around the bowl sides. It is a quite beautifully crafted pipe. The finish is quite dirty. The stamping on the sides of the shank read as noted above. The photo shows that they are very clear and readable. You can also see the rounded corners at the stem/shank joint.The stem was oxidized, calcified and had debris stuck to the surface of the vulcanite. There was light tooth chatter and marks on both sides of the stem and on the button surface. I was confused by several things about the stamping. The first was the shape designation. No matter where I looked I could not find a 595 shape at all and all the Bulldog shapes that were like it were stamped 80S. I was also confused by the MADE IN IRELAND stamp on the shank. From what I read it seemed like a Pre-Republic stamp but the shape number did not fit in that period. With those two issues at hand I turned to Mark Irwin. I wrote him several emails with my questions and pictures of the stamping on the pipe seeking his help and some clarification. I have included his email responses without my questions as they are in themselves great information.

Hey Steve, this is from the 500 shape group, although I’ve not documented the 595 before. It’s an upsized-version of the 80s. Peterson would call this shape a Rhodesian, incidentally, saving bulldog for their round shanks. You can see more 500s at https://petersonpipenotes.org/2016/10/24/the-peterson-500-shapes-and-new-old-stock/ . [Editor’s note: this connection to the 500 series shape group turns out to be incorrect from later research. The dating of the pipe to the Later Republic Era of 1969-1990 is more accurate as the shape has been around for a long time]. The POY 2019 for Peterson was taken from this group as well. I make the argument in that blog post that these shapes were made in the late 1970s and early 1980s when they owned their own US distributor, Allied, and were going after the US market. c. 1980-85, so Late Republic Era, 1969-1990.

So I wrote back and thanked him and asked again about the Made in Ireland stamp. I told him that everything I read pointed to that stamp being Pre-Republic. His response was a clear NO. Here is what he wrote:

No it’s not (a Pre-Republic). It has documented use in every decade from 1930 to 2010. My hunch is that it is an indication that the pipe is a high grade. It’s found on several of the special collections Tom Palmer released in the 1990s and 2000s. Pre-1949 stamps are found in the Peterson book at the very beginning pages of each of the “pipe” chapters—IFS, Eire, Early Republic, Late Republic.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was part of the 500 series of shapes made during the Late Republic Period and the stamping dates it as being made between 1980-1985. I also learned that the Made In Ireland stamp could well be an indication of a high grade pipe The pipe that I call a Bulldog Peterson’s calls a Rhodesian – go figure. Now it was time to work on the pipe.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The rim top and edges look good. There were some nicks on the front rim top as noted above and the inner beveled edge had some darkening. The stem looks clean of oxidation and the only issue was the rounded edges at the shank/stem junction.I took photos of the stamping to show what they looked like after the cleanup. They are very readable with faint spots in the middle of each stamp. They read as noted above. You can also see the rounded edges at the stem/shank junction in the photos.I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It is a great looking pipe.I sanded the beveled inner edge of the rim and the damaged areas on the rim top at the front of the bowl with a folded piece of 220 grit sandpaper. I carefully worked on it and was able to remove the damage and majority of the darkening.I polished the rim top and bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down with a damp cloth after each pad to remove the debris. By the end of the cycle the bowl took on a rich glow. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horse hair shoe brush to get it into the twin rings around the rim cap. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar came alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the saddle junction between the stem and shank with 220 grit sandpaper to flatten out the rounded edges and rounded corners. Once I had it looking better I began the polishing with 400 grit wet dry sandpaper. I rubbed the stem down with Denicare Mouthpiece Polish – a red, gritty Tripoli like substance that is a paste. I rubbed it into the surface of the stem and polished it off with a cotton pad. I have found that is a great intermediary step before polishing with micromesh pads. I am not sure what I will use once the final tin I have is gone!I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Late Republic Peterson DeLuxe 595 1/4 Bent Bulldog is part of the 500 series of pipes released between 1980 and 1985. It is a great looking pipe. The brown stain on the mixed grain is beautiful around the bowl sides and shank and they really stand out with the polishing. The finish on the pipe is in excellent condition and the contrasting stains work well to give some contrast to the finish of the pipe. The polished black vulcanite P-lip saddle stem adds to the mix. With the grime and debris gone from the finish and the bowl it is really is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel, carefully avoiding the stamping on the shank. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Bulldog is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another interesting pipe. This nice 595 DeLuxe Bulldog will be going on the rebornpipes store shortly. Keep an eye on the Irish Pipe Makers section of the store. If you want to add it to your collection send me an email or a message! Thanks for your time.

Cleaning up a messy Bent Billiard that appeared to be old…

Leave a reply

Blog by Steve Laug

Jeff and I found the next pipe on our Oregon Coast Pipe Hunt. I saw it in a display cabinet and there was something about it spoke to me even through the thick coat of what looked like some kind of moldy dust. It did not smell like mold it really was more like old dust. It made me wonder if the seller had found it in the wall of a house that was being renovated. It is a well-shaped Bent Billiard that had some nice grain poking through the grime. Under the outdoor light and using a lens I could see that it was stamped on the left side of the shank and read IMPERIAL over what appeared to read London Made. The stamping on the right side of the shank reads Italian Bruyere and the number is 15 is at bowl shank junction. The briar that showed has a combination of brown stains that highlights the grain. The finish was very dirty with a heavy coat of grime ground into the bowl and rim top as can be seen in the photos. The bowl had a thick cake with a heavy lava overflow on the inner edge of the top around the bowl. There was too much dust and debris to know what the rim edges looked like but more would be revealed once it was cleaned. The stem was oxidized and there were deep tooth marks and chatter on both sides and on the top and bottom edges of the button. The underside of the stem was badly dented and worn. Jeff took photos of the pipe before he cleaned it up so you could see what we saw. It was a disastrous mess! Jeff took photos of the rim top to show dusty build up around the rim and bowl. It almost obscures the thick cake in the bowl and the lava overflow on the rim top and the inner edge of the rim. Jeff took some photos of the bowl sides and heel to show debris on the bowl but also the grain that showed beneath that. I think that this will be a beautiful pipe once we are finished. The stamping on each side of the shank is shown in the photos below. They faint but still readable. It reads as noted above. The Imperial stamping is not in the expected script but it is clear and the London Made beneath is readable under a light. The Italian Briar makes me wonder a bit concerning the provenance of the pipe. The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the deep tooth marks on the stem and on the button surface. The button is in very bad condition on both the top and underside. I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-i.html) to read about the Imperial Pipes. The screen capture also helps to clarify the stamping on the left side of the shank. There was also a difference in the IMPERIAL Stamp. This one is script and the one I have is more Germanic script upper case letters.I turned to Pipedia to check out the brand (https://pipedia.org/images/5/52/Imperial_Page.png). There was an interesting catalogue page that shows the shape of the pipe that I am working on. I have drawn a box around it in the photo below. The bend in the stem, the stem style and the shape of the shank and bend look to be the same.Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. I was really looking forward to what the pipe would look like once Jeff had worked his magic. Would it live up to my expectations? Would there be new issues that I had not expected? I had no idea. When I took it out of the box I was struck great job cleaning up the pipe Jeff had done. It was impressive! He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see the heavy damage to the rim top and edges of the bowl. The rim top is rough to touch with chips and gouges. The inner edge is also rough and the outer edge is also damaged. It almost looks like the bowl was used as a hammer! The stem is clean and the tooth damage on both sides is very clear in the photos. Lots of work to do on this pipe.I took a photo of the stamping on the sides of the shank. The stamping is faint but readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. It really is a beautifully shaped pipe.I decided to start my work on the pipe by addressing the damage on the rim top. I topped it lightly with 220 grit sandpaper on a topping board. I was able to remove the damage to the top while at the same time removing the damage on the inner edge and minimizing the outer edge damage. I would polish the rim top with micromesh when I polished the bowl.In handling the bowl it appeared that there was a crack in the front side. I examined with a bright light and lens and was not sure. It almost looked like a scratch in the finish. Polishing the bowl would make it clear one way or another exactly what I was dealing with.I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I worked over the rim top and edge of the bowl with the pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. I touched up the stain on the rim top using a Cherry and Maple stain pen to blend in the rim top with the rest of the bowl colour.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to get it into the crevices. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on the top and underside to lift the vulcanite. It actually worked quite well. I filled in the remaining dents and built up the edges and top of the button on both sides as well using clear super glue. Once the repairs had cured I used a needle file to shape the button surface and recut the edge of the button on both sides of the stem. I flatted out the repairs to the stem surface at the same time. Once I had done the rough shaping work I sanded the stem with 220 grit sandpaper to finish the shaping and to remove the remaining oxidation. I started polishing the stem with 400 grit wet dry sandpaper. I wiped the stem down with Obsidian Oil before further polishing it. (Please forgive the fuzziness of the photo of the underside of the stem.) I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This older Imperial London Made 15 Bent Billiard turned out far better than I expected when we found it. I really had no idea what would happen when we cleaned it up. I think Jeff probably thought I was crazy paying for this worn out looking piece of “debris” but I saw something that caught my eye and after the restoration you can see what I saw! It is a great looking pipe. The mix of brown stains highlights the beautiful mixed grain around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished black vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Billiard is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a petite pipe whose dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will stay with me for a while but who knows it could end up on the store one day! Thanks for your time.

My Future Daughter-in-Law Commissions a Sculpted Bent Billiard as a Gift for Her Father

7 Replies

Blog by Dal Stanton

When your son brings home (to Bulgaria!) a young woman for you to meet, you know it’s serious. That’s what happened this past Christmas! Our son, Josiah, who lives in St. Louis, Missouri, brought Katie, who lives in Chattanooga, Tennessee, to Sofia to meet Mom and Dad – no pressure on her! They met in college and after graduation, they stayed in touch as friends, Josiah ending up in St. Louis where he finished his master’s degree and is now a counselor. Katie stayed in Chattanooga and works on staff with youth in a church. Our daughter and husband also made the trip to Sofia from Nashville for a quintessential Bulgarian Christmas. The family was together at the Sofia Airport when Josiah (center) and Katie (flowers 😊) arrived from the US. Johanna and Niko had arrived a few days earlier – ready to celebrate Christmas!

As you would expect, we had limited time with our kids, and we packed it as full as we could! What Christmas celebration would be complete without including snow, riding gondolas and skiing in Bulgaria’s beautiful Pirin Mountains and spending time together as a family AND getting to know the young women who would become our future daughter-in-law in August. The time with our kids went too quickly, but before they left, Katie’s future father-in-law was an interesting character with the moniker, The Pipe Steward, and she was interested in finding a special pipe she could commission from The Pipe Steward to give to her father as a gift for his birthday. Unlike most people who go through the virtual ‘Help me!’ baskets in the online collection I call, For “Pipe Dreamers” Only!, Katie was able to go through the physical boxes of my inventory to find the perfect pipe that called her name for her father. What added to the experience was that Katie knew that the pipe she chose would benefit the Daughters of Bulgaria! The pipe that got Katie’s attention after listening to many, many pipes, was a very hopeful Sculpted 3/4 Bent Billiard with only the marking, ‘IMPORTED Briar’ on the left shank flank which I had acquired from the Lot of 66 – a huge Lot of pipes that came from a non-profit in Georgetown, Texas, called the Caring Place. Here are some of the original pictures I took when the Lot of 66 arrived. Christmas is now, long gone, our world has changed by the covid-19 pandemic, the kids are in the US navigating life, and Katie’s pipe for her father is now on my worktable. I take a closer look at the Sculpted Bent Billiard with some pictures. There is genuinely nice briar grain lurking beneath the darkened, tired finish – many bird’s eye formations draw my attention. The upper bowl surface is darkened in comparison to the other briar landscape indicating potential overheating problems which may be revealed when the chamber is cleared of the cake.The rim is in rough shape with thick lava flow and nicks and skinned edges – it’s been a well-used pipe!The picture doesn’t show the thick carbon cake buildup that I can see with the eye. The chamber closes and narrows as you move toward the chamber floor.The mortise is too loose so that the tenon has no grab. This needs to be addressed and tightened.The stem has deep oxidation and calcium buildup on the bit area. The button needs refreshing.The nomenclature is thin with only ‘Imported Briar’ on the shank. The spelling of briar probably indicates this to be a US manufactured pipe. To begin the restoration of Katie’s pipe, the stem’s airway is cleaned with a pipe cleaner wetted in isopropyl 95%.With the oxidation being so deep and with the calcium buildup, I get a head start on removing the oxidation using 000 grade steel wool along with a ‘Soft Scrub-like’ product I can get here in Bulgaria. This helps with the cleaning before putting the stem into the soak.The next step is to give the stem a soak in Before & After Deoxidizer that does an adequate job of removing oxidation that isn’t too deep. The stem joins other stems and pipes in the queue. I let it soak for several hours.After removing the stem from the Deoxidizer, I let the liquid drain and I squeegee the stem with my fingers. I then use cotton pads wetted with isopropyl 95% to wipe the stem removing raised oxidation. I clear the fluid from the airway with a few pipe cleaners also wetted with isopropyl 95%.To help condition the vulcanite stem, paraffin oil is applied with a cotton pad. Paraffin Oil is a mineral oil. I then put the stem aside to give time for the oil to be absorbed.Next, turning to the bowl, I use the Pipnet Reaming Kit to start clearing the hard, thick carbon cake from the chamber. I use 3 of the 4 blade heads available in the kit to ream the bowl. I follow the reaming tool by scraping the chamber wall with the Savinelli Fitsall Tool. I finish by sanding the chamber with 240 paper wrapped around a Sharpie Pen. After wiping the chamber with a cotton pad wetted with alcohol, I discover what appears to be some heating damage on the upper backside of the chamber – behind the sculpting. There is a hole with a crevasse cutting to the left from the deep pit. This will need attention after the cleaning of the stummel is completed.Next, I continue with the cleaning of the external surface using undiluted Murphy’s Oil Soap on a cotton pad. I also utilize a brass bristled brush to work on the lava covered rim. Brass does not damage the briar and adds some cleaning power. I transport the pipe to the kitchen sink and continue the cleaning using shank brushes and anti-oil dish soap. With the brushes the mortise is scrubbed. After a thorough rinsing, the bowl is back on the worktable.The rim cleaned up revealing the internal edge burn damage from lighting practices on the right side of the bowl. This will be addressed later.The bigger surprise comes after inspection of the sculpted area. The center of the sculpting is a filler. The question is, was the sculpting used to hide an imperfection in the briar itself or to blend a repair possibly caused by a burn-through? I don’t believe it’s a burn through, but the fill corresponds to the hole in the chamber.Using a dental probe, it doesn’t take much to clean the hole and to complete the tunnel passageway to the chamber. Daylight is now visible looking from the inside. Ugh. There appears to be a lateral crack that the sculpting has incorporated. This pipe falls into the ‘Dreamer’ category but is not beyond hope! The briar surface is nice, and this challenge I hope does not create too much of an obstacle. Continuing with the cleaning regimen, I return to cleaning the internals using cotton buds and pipe cleaners wetted with isopropyl 95%. I discover that a couple pipe cleaners and one cotton bud are all that is needed. The internals are clean.My approach to repairing the hole in the stummel is to first start with applying briar dust putty to the external briar side. I don’t push the putty through into the chamber but leave a gap that will be filled with JB Weld on the internal fire side. Using burrs with the Dremel, I’ll ‘re-sculpt’ the external surface to blend the patch. Working on a plastic disk as a mixing palette, scotch tape helps with an easy cleanup. After cleaning the area with alcohol, I begin by mixing briar dust with BSI Extra Thick Maxi-Cure CA glue using a toothpick. I draw briar dust into the puddle of glue until the thickness is that of molasses. I then use the toothpick to trowel the putty to the hole. I press the putty into the hole partially to fill it. I use an accelerator to quicken the curing and to hold the patch in place. After the briar dust putty is fully cured, the next step is to apply JB Weld to the internal fracture and crevasse. JB Weld is heat resistant and works well has a chamber repair. I mix equal parts of the ‘Steel Resin’ and the ‘Hardener’ and then mix with a toothpick. The mixed epoxy begins to harden in about 4 minutes giving plenty of time to apply the Weld to the hole and to the crevasse running from it. After applied, I set the stummel aside for some hours for the patch to cure. Switching my focus now to the stem, to expand the tooth compressions on the upper and lower bit, I first use the heating method. Using a Bic lighter, I paint the bit with the flame thereby warming and expanding the rubber compound, vulcanite. I take before and after pictures to show the comparison on the upper and lower. The heating method may have helped some, but not enough to avoid using Black CA glue to spot drop patches on the upper and lower bit. After applying the CA glue, I put the stem aside for the patches to cure.With the stem on the side curing, I turn again to the stummel. The JB Weld patch has fully cured. To remove the excess epoxy and to smooth the chamber wall, I mount a sanding drum to the Dremel. It does a quick and good job. I then sand and smooth the chamber patch using 240 grade paper wrapped around a Sharpie Pen. The patch looks good conforming exactly to the hole and crevasse it filled. The rim has sustained a good bit of damage on the right inner edge. My first thought was to top the stummel at this point to remove the damage. After a second thought, this would remove a good bit of briar real estate from the rim. Instead, I decide to rebuild the inner edge using briar dust putty then after the patch cures to top and sand the rim. I first remove all the residual carbon from the surface from the lighting damage that caused the problems. I brush the area with the brass wired brush as well as sand it with 240 paper getting down to fresh briar.This picture shows the damage to the rim well and the area needing to be rebuilt.I mix briar dust with Extra Thick CA glue by gradually pulling briar dust into the puddle until it reaches the thickness of molasses. Then the briar putty is applied with the toothpick to the inside of the lip to build up toward the rim and in toward the chamber. I use an accelerator to quicken the curing process. Allowing the rim patch to thoroughly cure, I turn back to the stem filing and sanding the black CA glue patches on the upper and lower bit. I use the file to refresh and redefine the button. The sanding is expanded to the entire stem to remove vestiges of oxidation.Following the 240 sanding paper, the stem is wet sanded with 600 grade paper followed by applying 000 grade steel wool. The stem is shaping up nicely.The rim briar dust putty rebuild is fully cured and using the sanding drum mounted onto the Dremel, I begin removing the excess patch material on the internal chamber wall. The goal is to restore a rounded chamber. Next, the excess patch material is removed from the rim top.I also smooth out the external hole path in the sculpted area. With the excess patch material removed from the rim, I then take the stummel to the topping board. I removed the excess first so that the topping will be more balanced and not get pushed off or out of balance because of the different level of surface. I start first with 240 sanding paper on the chopping board. After some rotations on the board, the ‘roundness’ or lack of, of the chamber becomes more distinct. I return to the sanding drum on the Dremel to continue to round the chamber wall and rim edge. This goes slowly to make sure not to take too much off! I also use 240 sanding paper rolled to clean the outer and inner edges of the rim. It’s looking good.After changing the topping board to 600 grade paper, the stummel is rotated several more times. I like what I see. The rim rebuild patch looks good and the rim’s balance has been restored without great loss of briar off the top of the bowl.Before continuing with sanding the stummel, I attach a burr to the stummel to shape the sculpting. I try to match some swings and swirls but dipping in and out with the burr is pretty random. At the end, I think it looks good.I plan to apply a light brown dye to the stummel. To clean the surface and to help to lighten the dark spots caused by heating, especially near the rim, I apply sanding sponges. I usually use 3 sanding sponges – coarse, medium and light to finish. I add a coarser sponge to this regimen with a total of 4 sanding cycles. The grain has started to emerge. I continue by using the full regimen of micromesh pads. Starting with pads 1500 to 2400 I wet sand. Following this, dry sanding with pads 3200 to 4000 and 6000 to 12000 bring out the latent grain in the briar. I’m liking the appearance of several bird’s eye swirls. The grain is lively and expressive. The stummel still shows darkened areas from charring and heating. This is especially on the rim and near the top of the bowl. I decided early on with the repairs and the briar blemishes, that I would apply Fiebing’s Light Brown Leather Dye to the briar surface. I assemble the dying module on my work desk.I begin by heating the stummel with a hot air gun. The gun heats and expands the briar helping it to be more receptive to the dye. I then paint the stummel with the aniline dye using a folded pipe cleaner and with each section, I ‘flame it’ by lighting it with the lit candle with the result that the alcohol in the dye combusts leaving behind the dye pigment.I thoroughly apply the dye and fire it making sure the entire stummel has been covered. The stummel is then set aside for several hours to ‘rest’. This allows the new dye to be absorbed into the briar grain.With the stummel resting, I turn again to the stem. I apply the full regiment of micromesh pads by wet sanding with pads 1500 to 2400 and dry sanding with pads 3200 to 4000 and 6000 to 12000. Between each set of 3 pads, Obsidian Oil is applied to help condition the stem and to protect from oxidation. The newly dyed stummel has been resting for several hours and it’s time to ‘unwrap’ the fire crusted shell. I use a felt buffing wheel mounted on the Dremel at the lowest speed. Using the felt wheel Tripoli compound is applied to the stummel surface.Next, I wipe the stummel with a cotton pad wetted with alcohol not so much to lighten but to remove excess dye ‘clumped up’ that was missed through the buffing process.Next, I reunite stem and stummel and apply (stem attachment not shown!) and apply Blue Diamond compound. With a cotton buffing wheel attached to the Dremel, the speed is set at approximately 40% full power and the compound is applied to pipe. After applying the compound, a felt cloth is used to wipe/buff the pipe to remove any compound dust in preparation for adding wax.I had observed earlier that the stem was loose. There is too much play with the mortise fitting. To remedy this, I use the smooth end of a drill bit, one-step larger than the airway diameter. I then heat the mortise carefully with a Bic lighter to warm the vulcanite making it more supple. As the mortise heats, I gently insert the larger drill bit into the airway expanding the diameter of the tenon as I go. The procedure works well. The mortise-tenon fit is snugger as it should be.Next, just to help guard against dye leeching when the pipe is first put into service, I reheat the stummel and wipe it well with a cotton cloth. This emulates the heating when the pipe is first put into service. Sometimes, newly dyed stummels will leech the dye when they are first used coloring the new steward’s fingers – in this case, Katie’s father! I don’t want this to happen!With the repair having been done to the upper chamber with the filling of the hole with JB Weld, a protective coating of natural Bulgarian yogurt and activated charcoal will help initiate a layer for a carbon cake to develop. The normal healthy cake width for a chamber is the width of a US dime. Not much, but this helps to guard the briar in the fire chamber. I add the charcoal to a small amount of natural yogurt. Sour cream can also be used.I add charcoal until the mud mixture will not drip off the pipe nail but remains firm.After putting a pipe cleaner in the airway to guard the draft hole from being obstructed, I then trowel the mud into the chamber and cover the chamber wall thoroughly. The hour is late, so I put the stummel aside for the mud to dry through the night. The next day, after rejoining stem and stummel, carnauba wax is applied to the entire pipe. Another cotton cloth buffing wheel is mounted on the Dremel for this purpose and the speed is maintained at 40% full power. After the application of a few coats of wax, the pipe is given a rigorous hand buffing with a microfiber cloth to remove any excess wax and to raise the shine.Wow! This Sculpted 3/4 Bent Billiard had some issues to work through. The hole repair and the rim were the largest challenges and I’m pleased with how these repairs turned out. The briar grain is fun and expressive and really made an appearance through the dying and buffing process. I’m pleased and I trust that my future daughter-in-law, Katie, will be pleased as well as she gives this pipe to her father as a gift for his birthday. What makes this gift even more valuable is that this pipe benefits the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Thanks for joining me!

A Savinelli Sherwood Rock Briar 316KS Bent Dublin

Leave a reply

Blog by Steve Laug

The next pipe on the table came to us from one of Jeff’s pipe hunts. It is a interestingly rusticated saddle stem Bent Dublin with a smooth crowned rim top and darkening around the rim edge. It is stamped with Sherwood over Rock Briar on the heel of the bowl followed by the Savinelli “S” shield and the shape number 316KS over Italy on the shank. The stamping is clear and readable though the shape number is hidden slightly by the nickel repair band. The pipe has a combination of brown stains and the worm trail rustication is not only tactile but also a purposefully pattern to the finish. The finish was very dirty with grime ground into the bowl. The bowl had a thick but even cake in the bowl and a heavy lava overflow on the inner edge of the top toward the back of the bowl. There was darkening on the briar around the inner edge and the top of the rim. The stem was oxidized and there were tooth marks and chatter on both sides and on the top and bottom edges of the button. there were some hash marks on the left side of the stem about an inch from the button. Jeff took photos of the pipe before he cleaned it up. Jeff took photos of the rim top to show the thick cake in the bowl and the lava overflow on the inner edge of the crowned rim. Jeff took some photos of the bowl sides and heel to show the “worm trail” rustication around the bowl and the great looking grain as well. It is actually a nice looking pipe. The stamping on each side of the shank is shown in the photos below. They look very good and readable. The shooting star logo on the stem side is clear but faint. I am hoping that it can be repainted once it is clean. It all depends on how deep the stamping on the stem side is.The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the tooth marks on the stem and on the button surface. I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-savinelli3.html) to read about the Sherwood Rock Briar. It is a smooth pipe with the worm trail carving around the bowl. Sometimes I wonder if it was Savinelli’s answer to the Custombilt Craze or what Lorenzo was selling that was similar. This is definitely tamer! I have included the screen capture from the site below.From what I could find there were several things about the pipe on my table that did not add up to what I was seeing in the various photos. I found a picture of the same pipe on Worthpoint (https://www.worthpoint.com/worthopedia/wow-savinelli-sherwood-rock-briar-143136918). It has a long slender tapered stem on the shank and no band. I was pretty certain before I saw this picture that the pipe I was working on had a replacement stem – it was a saddle stem and was poorly fit to the shank. I was also confident that the band was for a cracked shank repair and was not original. It also covered the stamped KS portion of the shape number. I think both were added at the same time to repair a break that happened which cracked the shank and broke the stem. The photos I was seeing confirmed my suspicions about the pipe in hand.Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see the darkening on the inner edge and the top at the back of the bowl. The stem looks clean of oxidation and the tooth marks and chatter are very clear in the photos. However one of the issues that I saw in looking at the fit of the shank to the stem was that whoever had done the replacement stem had rounded the edges of the saddle so the fit against the band was not smooth but slightly hipped. You can see that on the fit of the stem to the shank in the photos below. There are bulges on the sides and underside. I took a photo of the stamping on the underside of the bowl and shank. The stamping is clear and readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I decided to start my work on the pipe by addressing the darkening on the rim top and the inner edge. I used a folded piece of 220 grit sandpaper to work on the edge to remove the darkening. It took a bit of work but I was able to remove the majority of it and the end product looked much better. I did not sand the rim top as I figured that polishing it with micromesh pads would take care of the rim top for me. I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I worked over the rim top and edge of the bowl with the pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. Because the bowl and rim top looked so good I decided to move on to rubbing the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horse hair shoe brush to get it into the crevices. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I decided to address the diameter of the saddle portion of the stem and remove some of the rounding on the edge. I also wanted to get rid of the “hips” on the sides and underside of the stem. I sanded the saddle with a folded piece of 220 grit sandpaper and repeatedly checked the fit to the shank and band. When I finally had removed the majority of the issues it was time to move on. I polished it with a piece of 440 grit wet dry sandpaper. I rubbed the stem down with Denicare Mouthpiece Polish – a red, gritty Tripoli like substance that is a paste. I rubbed it into the surface of the stem and polished it off with a cotton pad. It helped to remove the transition between where the Softee Bit had covered the stem and the rest of the stem surface. I have found that is a great intermediary step before polishing with micromesh pads. I am not sure what I will use once the final tin I have is gone! I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Savinelli Sherwood Rock Briar 316KS Dublin is an interesting looking pipe. The mix of brown stains highlights the smooth briar between the rusticated patterns around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished black vulcanite saddle stem. The replacement stem and nickel band look good with the bowl and stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sherwood Rock Briar 316KS Dublin is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the Italian Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Back To Inherited Pipes And Restoring A 1912 W H Gourd Calabash

2 Replies

Blog by Paresh Deshpande

It’s been a while since I have worked on one of my inherited pipes as I have been busy with pipes from the estate pipe lots that have reached me from various sellers. Though these pipes had been fun to work on, I, at times, have a desire to work on inherited pipes.

The next pipe that has caught my attention is a gourd calabash and the only one to date, which was in one of the three very large boxes of pipes that I have inherited. Working on these old pipes is what I love the most because of the intrinsic connection I have with these pipes and the fact that once I pass away, these will be passed on to my kids as remembrance that their father had worked on restoring each of these vintage and priceless collection of pipes.

This gourd calabash is not very large in size, but big enough to have a great feel in the hand. The gourd has colored beautifully and has taken on a nice deep reddish brown color. The bowl sits flush with the gourd top and is covered in a Sterling Silver cap that is stamped as “W. H.” in a semi-circle followed by three sterling hallmarks, each in a cartouche. There is an anchor, a lion, and the lower case letter “n”. The anchor identifies the city of the manufacture of the silver to be Birmingham, England. The lion is the mark for 0.925 Sterling Silver and the letter “n” is the date stamp. A similar set of stampings are also seen on the sterling silver band at the shank end. The stampings are all crisp and prominent.The hallmarked sterling silver band and cap helps in the dating with great accuracy and the first site that I visit is www.silvercollection.it

I browsed through the alphabetical listing of maker’s mark for W.H. in a semi circle and narrowed it down to William Harrison Active in London: various Harrison’s marks in Chester Assay Office were registered by Imperial Tobacco Co between 1907 and 1916. It is also known a fact that his marks are registered with the Birmingham Assay Office.Next I followed the link to the dating guide of the Birmingham Assay Office to date this pipe. I have included a hallmark chart for dating the pipe. I put a red rectangle around the letter for 1912. It is the same style of “n” and the cartouche that holds the letter stamp, matches the photo as well.Another source of information on William Harrison is reproduced below from the site https://www.silvermakersmarks.co.uk/Makers/Chester-WD-WH.html#WH

Thus, from the above, the pipe that I am now dealing with is from the tobacconist/ pipe maker/ pipe mounter William Harrison and dates to 1912!! This pipe is nearly 108 years old. With the provenance of the pipe now established, I move ahead with initial inspection of this old pipe.

Initial Visual Inspection
The pipe, as it sits on my work table, presents itself as a simple and straight forward refurbishing project. The gourd has developed a nice patina and taken on a deep red brown golden color. There is no damage to the gourd. This pipe should polish up nicely. The sterling silver rim cap and shank band have numerous dents and dings. A straight split to the silver shank band is seen on the right side. This split can be welded by my silversmith, but that can happen only after the lockdown and social distancing norms have relaxed somewhat. The vulcanite stem does not seat completely into the shank. This issue should be addressed once the mortise has been thoroughly cleaned. Here is how the pipe appears at this stage. The bowl on this calabash is flush with the gourd rim top. Native South African calabashes imported to the UK had bowl linings of gypsum pressed into the gourd. Since the rims of a gypsum bowls were somewhat inelegant, retailers fit them with sterling rim covers– a practice they continued even after they began to employ meerschaum for the bowl linings. Given the vintage of this pipe, the bowl could either be clay or gypsum or even a meerschaum. There is a decent layer of dried and crusted cake in the chamber. The draught hole is at the bottom, dead center and somewhat constricted by the cake. The bowl is held in place by a Sterling Silver rim cap that is riveted in to the gourd and unmovable without damaging the gourd. The sterling rim cap is tarnished and has numerous dents and dings and a light overflow of lava over the surface. The stampings on the rim cap are crisp and easily readable but with the beginnings of wearing off at the ends. I need to be careful with my polishing of the sterling cap. The gourd surface has beautiful color and it will be my endeavor to preserve the patina that has developed on the surface due to smoking. The surface is covered in old oils, tars, grime and dirt from all these years. There is no damage to the gourd surface and that’s a big relief. This piece of gourd will look stunningly beautiful and rich once it has been cleaned and polished. The bowl is fixed to the gourd with sterling rim cap and is riveted in place. These rivets have a little play but still have many years of careful use ahead. The mortise and the gourd internals are filthy to say the least and no surprises here. Heavy accumulation of oils, tars and grime are seen within the mortise and also within the gourd. This is adversely affecting the seating of the stem in to the mortise. Cleaning the internals of a calabash is always challenging and this one more so, as the bowl is permanently fixed to the gourd.The tapered vulcanite stem is heavily oxidized. Deep tooth indentations are seen in the bite zone on either surfaces of the stem. The round orifice is correct for the vintage of this pipe and shows accumulated oils and tars. The button edges need to be sharpened. The tenon is also covered in oils, tars and grime. The air way is clogged and will need to be cleaned. The Process
The process of refurbishing this pipe started with the cleaning of the stem. Abha, my wife, cleaned the stem air way with regular and bristled pipe cleaners dipped in 99.9% pure isopropyl alcohol. She further cleaned the stem internals with thin shank brushes and dish soap to remove the stubborn and thick gunk from within the airway. The heap of pipe cleaners and their appearance tells a sordid story. With my sharp fabricated knife, she scraped off all the dried tars and gunk from the tenon end.Once the stem internals had been cleaned, I gently sand the stem surface with a used piece of 220 grit sand paper and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. It has been our experience that before immersing the stem in to the stem deoxidizer, light sanding of the stem with a folded piece of 220 grit sand paper loosens the oxidation a bit and helps get fantastic end results.Simultaneously while Abha was working on the stem, I reamed the bowl with my fabricated knife to clean up the chamber. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of heat fissures or cracks. I ran a couple of hard bristled pipe cleaners dipped in isopropyl alcohol through the draught hole and thoroughly cleaned it.The next morning, Abha removed the stems that had been soaking in the deoxidizer solution overnight. She cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.The deep tooth indentations are now clearly visible and I decided to address these issues at this stage. Since I did not have a lighter (I generally prefer to use it for this purpose), I used a lit candle instead. The result is equally good; however, one has to be doubly careful as the heat from a candle flame is more intense as compared to a lighter. These tooth indentations were raised to the surface to some extent due to the heating; however, it would require a fill to complete the repairs.I prepared a mix of CA superglue and activated charcoal and carefully applied it over the damaged bite zone on both surfaces and lip and set it aside for curing over night. I had applied this mix in sufficient thickness which would help during the filing and sanding to match the fills with the stem surface and shaping the button.Using a flat head needle file, I reshaped the button and followed it up by sanding the stem with a folded piece of 220 grit sand papers. I followed it up by further sanding the stem with 320, 600 and 800 grit sand papers. Once I was satisfied that the fills had perfectly matched with the rest of the stem surface, using micromesh pads, I completed the polishing cycle by wet sanding the surface with 1500 and 2000 grit sand papers and further dry sanding with 3200 to 12000 grit pads. The stem looks great with the fills nicely matched with the rest of the surface. I rub a little quantity of Extra Virgin Olive oil into the stem surface. While I was working on the stem repairs and subsequent polishing, Abha cleaned out the mortise and gourd internals using pipe cleaners, q-tips and alcohol. She scraped out the accumulated dried oils, tars and gunk from the mortise using fabricated tool. The mortise was finally declared clean by Abha after a few hours and lots of elbow grease, the pile of pipe cleaners and the chunks of grime removed from the mortise are a standing testimony to the filth in the pipe. The pipe now smells clean and fresh. At this point in time, the internal cleaning of the stem, mortise and gourd is completed. The stem repairs and polishing is also completed. Next I decided to clean and polish the gourd. I cleaned the external surface of the gourd with Murphy’s Oil soap on cotton swabs. I wiped the surface with a moist cloth and set the gourd aside to dry out completely. After the gourd had dried out, I polished the gourd surface with micromesh pads. There was a small twist though! The 1500 to 2400 grit micromesh pads in the set that were left behind at home (remember that my home and work place are at different corners of the country!) have completely worn down. Since most of my material and equipment that I use for pipe restoration is at my work place, I substituted the 1500 to 2400 grit pads with 1500 and 2000 grit wet or dry sand paper. I find that these work just fine. I wanted to preserve the patina and deep coloration that has developed on the gourd surface, I dry sand the stummel surface with 1500 (sand paper) to 12000 grit micromesh pads. This is starting to look really nice. With Colgate tooth powder, I cleaned the sterling silver rim cap and shank band to a nice shine and yes, I avoided rubbing the powder over the stampings and hallmarks to prevent them from wearing down.Next, I rub a small quantity of “Before and After Restoration Balm” in to the gourd with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the gourd now has a nice vibrant appearance with the beautiful darkened colors on full display. I further buff it with a horse hair shoe brush. To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finish the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to be added to my restored pipe collection. When, or if at all I will, smoke this pipe only time will tell!! Here are the pictures of the refurbished pipe.

Rebirthing a Schoenleber Hand Made – A #3 Apple

1 Reply

Blog by Steve Laug

The next pipe in the queue is another one that Jeff picked up – this one is a Schoenleber Hand Made – a straight shank Apple with some beautiful grain around what appears to be an oil cured bowl and shank. The entire pipe has some beautiful mixed birdseye, cross and swirled grain around the bowl and shank. But it is under a thick coat of oils, grime and dirt. The carver did a great job utilizing the block of briar to maximize the grain. The pipe is stamped on the left side of the shank. It reads Schoenleber over Hand Made. On the right side of the shank it is stamped Imported Briar with a number 3 which is either a shape number or size designation. The saddle stem is vulcanite and has a single small blue dot on the top side. I think that this will be another nice looking piece once it is cleaned up. The bowl is thickly caked with a thick overflow of lava on the crowned rim top. The exterior of the briar was dirty with grime and dust. The stem has light tooth marks and chatter on both sides. It is lightly oxidized and has some calcification. Jeff took photos of the pipe before his cleanup work They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top to show the thick cake in the bowl and the lava overflow on the crowned rim top and inner edge. Jeff took some photos of the bowl sides and heel to show grain that was around this bowl. It is a nice looking pipe. He took photos of the sides of the shank to show the stamping. The stamping is faint but readable in the photos below and is as noted above – on the left side it reads Schoenleber Hand Made. He did not take a photo of the right side but it reads Imported Briar and the number 3 at the shank/bowl junction on the right side. The stem has a light blue dot on the top of the saddle. The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the tooth marks on the stem and on the button surface. When I worked on a Schoenleber pipe for Alex in the past I had done the research on the brand. I knew that the pipe had been made for a shop in New Jersey but went back and reread the previous blog I had written on the brand. I have included the information from Pipedia that I included before. I quote the article in full (https://pipedia.org/wiki/Schoenleber).

Louis Schoenleber lived in North Arlington N.J. and was an Austrian immigrant and skilled artisan in pipe making. His hand carved pipes were available in his shop, ‘Schoenleber’s Newark Pipe Shop’, at 26 Branford Pl., Newark NJ, thought to open in the 1920’s. Schoenleber’s carried a full line of tobaccos as well as related pipe smoking accessories. It’s thought the shop operated until the late 1960’s, and Louis Schoenleber died in 1976. It’s also fairly certain they may have sold to other brands such as Jelling, also in Newark and are very similar in design and finish.

There was also an advertising card on the site that I have included below. It speaks to my assumptions about the curing process and the finishing process on the pipe. It also connects the pipe to Schoenleber’s Newark Pipe Shop in Newark, N.J. It also has a comment on the fact that pipes were made to order.Armed with those reminders about the brand I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. The stamping on the side of the stem was very light and the white that had remained was gone. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see some damage and darkening on the inner edge and crown of the bowl. The stem looks clean of oxidation and the tooth marks and chatter are almost invisible in the photos. I took photos of the stamping on the sides of the shank. The stamping is faint but readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I started my part of the restoration by polishing the bowl and rim with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I worked over the rim top and edge of the bowl with the pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I sanded it with 220 grit sandpaper to remove the oxidation and tooth chatter on both sides of the stem. I started the polishing of the surface with 400 grit wet dry sandpaper. I rubbed the stem down with Denicare Mouthpiece Polish – a red, gritty Tripoli like substance that is a paste. I rubbed it into the surface of the stem and polished it off with a cotton pad. I have found that is a great intermediary step before polishing with micromesh pads. I am not sure what I will use once the final tin I have is gone! I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. With both parts of the pipe finished, I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich oil cured finish and the grain came alive with the buffing. The finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned, nicely grained Schoenleber Apple. Have a look at it with the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This Schoenleber Hand Made Straight Apple will be going on the rebornpipes store in the American Pipe Makers shortly. Thanks for walking through the restoration with me on this older American Made pipe.

A Norm Thompson Catalogue Store English Made 15 Billiard

Leave a reply

Blog by Steve Laug

The next pipe on the table came to us from one of Jeff’s pipe hunts and turns out to be a catalogue pipe from Norm Thompson in Portland, Oregon. It is a Norm Thompson Billiard that is in decent condition. It is stamped with a Ram’s Head logo over Norm Thompson on the top left side of the shank. On the right side it is stamped Made in England. That is followed by the shape number 15. The stamping is clear and readable. The pipe has a medium brown finish and overall some nice grain that the shape follows well. The finish had a shellac or varnish coat and it was very dirty with grime ground into the shiny finish of the bowl. The bowl had a thick but even cake in the bowl and some light lava overflow on the beveled inner edge of the top. There was darkening on the briar around the inner beveled edge and the top of the rim. The stem was in surprisingly good condition. There was not a tooth mark and there was no chatter to be found on the stem. Jeff took photos of the pipe before he cleaned it up. Jeff took photos of the rim top to show the thick cake in the bowl and the lava overflow on the beveled inner edge of the rim. The photos show the dark spots on the rim top.Jeff took some photos of the bowl sides and heel to show the nice grain that was on this bowl. It is a nice looking pipe. The stamping on each side of the shank is shown in the photos below. They look very good and readable. The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. It was otherwise free of damage. I found a discussion on Pipesmagazine.com about the brand and one of the responders gave some helpful information on the brand (https://pipesmagazine.com/forums/threads/thompson-pipes.72989/). I quote the section:

A USA Norm Tompson was started in Portland, Oregon. Here’s a brief history:

The company was founded by namesake Norman Anchor Thompson, Sr. in 1949 as a way to sell his homemade flies for fly-fishing.[6][7] An immigrant from Britain, he had settled in Salt Lake City before fighting for Canada in World War I.[7] After the war he lived briefly in Los Angeles before settling in Portland where he owned seven pipe shops and later two nightclubs during World War II.[7] Thompson retired after the war as owner of the nightclubs and tobacco shops.[6]

He started the new business as a mail order only business by placing an advertisement in Field & Stream,[8] and around 1951 handed it over to Peter Alport, his son-in-law.[6][7] Alport was in advertising in New York City where he owned Parma Advertising.[6] He worked to expand the company’s product offerings beyond fly-fishing items and into clothing and other outdoor merchandise, plus he developed the company’s slogan of Escape from the ordinary.[6] During his tenure, Norm Thompson opened its first retail store in 1959, located in Northwest Portland.[6] Namesake Norm Thompson died in 1968 from complications related to his exposure to mustard gas during his World War I military service in Europe.[7]

A unique pipe with lots of history!

From there I turned to search the company on the net and found a long article on the brand on Wikipedia (https://en.wikipedia.org/wiki/Norm_Thompson_Outfitters). I quote a part of the article below.

Norm Thompson Outfitters is a privately owned catalog and internet retailer based in Middleton, Massachusetts [3] that was previously based in Hillsboro, Oregon, United States until September 2016.[4] The Norm Thompson offices were closed and consolidated due to Bluestem’s acquisition of their parent company, Orchard Brands, in July 2015.[5] Founded in 1949 by Norman A. (Norm) Thompson as a mail order business, it grew to annual sales of $200 million before it was sold to Golden Gate Capital Partners in 2006. The company sells clothing, gadgets, furniture, kitchen items, and gift items from its namesake catalog as well as from its Solutions and Sahalie brands. John Difrancesco serves as president and chief executive of the 500 employee company.

I followed another link to an article on the brand that identified the company with seven pipe shops in the Portland area (https://alchetron.com/Norm-Thompson-Outfitters). I quote:

The company was founded by namesake Norman Anchor Thompson, Sr. in 1949 as a way to sell his homemade flies for fly-fishing. An immigrant from Britain, he had settled in Salt Lake City before fighting for Canada in World War I. After the war he lived briefly in Los Angeles before settling in Portland where he owned seven pipe shops and later two nightclubs during World War II. Thompson retired after the war as owner of the nightclubs and tobacco shops.

I knew that I was dealing with a Norm Thompson 15 Billiard that was specially made for the Outfitters by a pipemaker in England. It is not clear who made the pipes for them. I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He was able to remove the varnish or shellac coat in his clean up of the bowl. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see the darkening on the inner edge of the rim and the top on both sides. The stem looks clean of oxidation and the tooth marks and chatter are very clear in the photos.I took photos of the stamping on the sides of the shank. The stamping is clear and readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I decided to start my work on the pipe by addressing the darkening on the rim top and beveled inner edge. I used a folded piece of 220 grit sandpaper to work on the finish to remove the darkening on both. It took a bit of work but I was able to remove the majority of it and the end product looked much better. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the bowl down with a damp cloth after each pad. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Norm Thompson 15 English Made Billiard is a nice looking pipe. The Medium Brown stain highlights some mixed grain around the bowl sides and the heel. The finish on the pipe is in excellent condition and the contrasting stains work well to highlight the grain on the pipe. The polished black vulcanite taper stem adds to the mix. With the grime and debris gone from the finish and the bowl it is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Norm Thompson 15 Billiard is quite nice and feels great in the hand. It is also a sitter with a flat bottom. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Breathing Life into a 1957 (or is it a 1967) Dunhill Root Briar 251 EX606 Billiard

2 Replies

Blog by Steve Laug

The next pipe on the table came to us from one of Jeff’s pipe hunts on the Oregon Coast. It is a Dunhill Root Briar Billiard that is in decent condition. It is stamped EX606 over 251 which is the shape number followed by Dunhill over Root Briar on the left side of the shank. On the right side it is stamped with the 3R (which is the Group size and the R for Root Briar) and to the left is reads Made in England with what looks like a 7 superscript to me and 0 which gives the date the pipe was made. The stamping is clear and readable. The pipe has a medium brown finish and some amazing grain that the shape follows well. The finish was very dirty with grime ground into the grain around bowl sides. The bowl had a thick cake in the bowl and a heavy lava overflow on the top and the inner edge of the top. There was a burn mark on the left outer edge of the bowl. It was hard to know the overall condition of the rim top and edges because of the grime. The stem was dirty, oxidized and had some calcification around the button. There was light tooth chatter and marks on the stem near the button on both sides. The stem has the Dunhill White Spot logo on the top of the taper stem. Jeff took photos of the pipe to show what it looked like before he cleaned it up. Jeff took photos of the rim top to show the thick cake in the bowl and the lava overflow on the top and damage to the outer edge of the rim. The photos show the rim top and bowl from various angles.Jeff took some photos of the bowl sides and heel to show the nice grain that was on this bowl. It is a quite beautifully grained pipe. The stamping on each side of the shank is shown in the photos below. They look very good and readable. Here is where the question comes in on the date – is the 7 after the D in England on the third photo below a superscript or is it the same as the D. To me it is a superscript. You can also see the White Spot on the top of the taper stem in the last of the four photos below. The stem was a very good fit to the shank. It was oxidized, calcified and had debris stuck to the surface of the vulcanite. There was tooth chatter and marks on both sides of the stem and on the button surface. I turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on this particular Duhill finish (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Introduced in 1931 and highly prized because the grain is more pronounced in this finish (usually made using Corsican briar). The Root Briar finish requires a perfectly clean bowl with excellent graining. Therefore, it is the most expensive of the Dunhill pipes. Corsican briar was most often used for the Root finish since it was generally more finely grained. This is a rare finish, due to the scarcity of briar suitable to achieve it. These pipes are normally only available at Company stores, or at Principle Pipe Dealers. Straight grained pipes were formerly graded A through H, but are now only “Dr’s” and graded with one to six stars, with the letters G and H still used for the very finest pieces.

The article also cited a section from John Loring confirming the above information and giving a bit more colour to the information.

“Dunhill introduced its third major finish, the Root finish, in 1931. Corsican mountain briar is characteristically beautifully grained and the Root was made exclusively from that briar into the 1960s. The pipe was finished with a light natural stain to allow the beauty of the graining to show through. Although always available with a traditional black vulcanite bit, the Root was introduced in either 1930 or more likely 1931 and fitted with a marble brown dark and light grained vulcanite bit that has since become known as the ‘bowling ball’ bit because of the similarity in appearance between the bit’s finish and that of some bowling balls of the time. With the war, however, the bowling ball bit was dropped from production. Through 1954 (and after) the Root pipe nomenclature (including shape numbers) was identical to that of the Bruyere except that instead of the “A” of the Bruyere, the Root was stamped with an “R”. In 1952 when the finish rather than LONDON was placed under DUNHILL, ROOT BRIAR rather than BRUYERE was used for the Root.” Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline.

I also wanted to understand the additional stamps on the shank. There were two I wanted to clarify. One the left side there was the EX606 over the shape number. On the right side there was the superscript Date code and a second number – an underlined 0. I continued to search the connected pages on Dunhill. There was a specific page or section on the Dunhill Additional Stamps that helped some (https://pipedia.org/wiki/Dunhill_Additional_Stamps).

“The reason for dating a pipe was due to a one-year-guarantee offered by Dunhill, that they would replace a pipe if it had any issues in its first year. Sometimes, a pipe would be made and stamped, yet wouldn’t leave the factory until the next year or even later, when it would then receive a current extra date-code. Due to this, there are several examples of pipes with double, triple, or even quadruple date-codes stamped onto them.” Steven Snyder.

These additional codes were added by the retail stores – that’s why they were not uniform. For example, situations that the pipes were not sold in the same year of production, it was a way to establish a new warranty period. In cases where the customer requested a F/T stem (for example) or some minor cosmetic issue was found, the pipe returned to the factory and, in some cases, received a new coverage date. In these situations the extra date-code is uniform.

“It might have been added by the point-of-sales (shop, when the pipe was actually sold, so the guarantee period was easier to identify.” Hener, K. S., Product Line Director – The White Spot Smoker’s Accessory Division and Walthamstow site.

There is a bit of question as to the date on this pipe. I have had people on the various groups on Facebook say it is a 1957 sold in 1960 pipe and others say it is a 1967 sold in 1970 pipe. All of the dating is dependent on how you see the 7 after the D in England. I turned to Pipephil (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html) to see what I could find out. Here is the chart I used and I have drawn a red box around the portion I used.I also captured the stamping on two separate pipes to show my conclusion. The first one shows the stamp on a 1967 pipe with the 7 being essentially the same size as the D in England. The second one is a 1958 pipe with a smaller superscript that is in the same placement as the 7 on the pipe that I have in hand. So I am pretty confident that the double date stamp was the year the pipe was made and the year that it sold. In this case it was a 1957 pipe that sold in 1960.

I turned to Eric Boehm’s part of the article on the Pipedia section on the Dunhill shapes. I found the listing for the Billiard that I was working on but still no information on the EX 606 number above it (https://pipedia.org/wiki/Dunhill_Shapes_List). I quote:

251 Billiard, tapered bit (Relief bit) 3 5¾” 1950 3

That fits this pipe perfectly – a billiard with a tapered stem with a length of 5 ¾ inches. First used in 1950 in a Group 3 size.

I posted a question on the stamping on the Tobacco Pipe Restorers Group on Facebook and got this response from Alfredo Baquerizo:

This is a Root Briar from 1957 shape 251, group 3 and the R is for root. It’s an EX an exchange pipe by warranty Dunhill system. The 606 I think that is the exchange pipe number, I’m not sure.

I also posted on the Vintage Dunhill Pipes Group on Facebook and enjoyed the responses. One of the posters there, Jean-Paul Varon gave this information.

Ex606 = exchange of a pipe under guarantee.

That was the extent of the information that I could find at this point. It seems likely that the EX is the Dunhill Exchange Warranty system and the 606 could well be the Exchange pipe number. Is it possible that the EX606 could also include a date code in it? Possibly being the year 1960 and the sixth pipe of the year that was a replacement?

I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show their condition. You can see the damage to the rim topo and inner edge. There a nicks and chip on the edge and top there is a burned area on the rear left outer edge. There is generally some heavy darkening on the top. The stem on the other hand looks very good in the photos. I took photos of the stamping on the sides of the shank. The stamping is clear and readable as noted above. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I decided to start my work on the pipe by addressing the darkening and damage on the rim top and edges of the top. I lightly topped the bowl to remove the damage on the top and the inner edge of the rim. It also helped with the damage to the outer edge as well. I used a folded piece of 220 grit sandpaper to work on the inner edge a bit more. It took work but I was able to remove the majority of it. There was still one spot of burn damage on the left rear outer edge but it was smaller than when I had started. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the bowl down with a damp cloth after each pad. I stained the polished rim top with the lightest coloured stain pen I have – Oak and was able to blend it into the overall colour of the bowl. The rim top looked amazingly better than when I started and has some great grain that is parallel to that on the heel of the bowl.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. Because it was in such good condition I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I decided to pause and go sit in the yard in the shade and enjoy a bowl of MacBarens HH Old Dark Fired in my Downie Pipe before I polished the Dunhill. Need a bit of a break!This uniquely stamped Dunhill Root Briar 251 Billiard is a piece of Dunhill’s Warranty History – made in 1957 and sold or exchanged in 1960 at least that is my call though others have seen it as made in 1967 and sold in 1970. It is a great looking pipe in spite of the remaining burn mark on the rim. The Light Brown stain highlights some great grain around the bowl sides and the heel. It has some of the most stunning birdseye grain I have seen in a while on the right side of the bowl. The finish on the pipe is in excellent condition and the stain works well to highlight the grain. The polished black vulcanite taper stem adds to the mix. With the grime and debris gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished 251 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.