Tag Archives: Bowl – finishing

Cleaning Out the Shank of an Estate Pipe


Blog by Steve Laug

Over the years I have been continually looking for better ways of cleaning out the shank of an estate pipe. I have tried and discarded many methods over that time. The one certainty about the cleaning is that it takes many pipe cleaners, cotton swabs and much alcohol. There are no short cuts to cleaning the shank and airway. Nothing takes the place of slow and repetitive cleaning. Even with using a retort, a short cut on one level, the cleaning of the pipe still takes time before and after the retort has been used. I thought it might be interesting to some of you to read about the process in detail. I have written about the cleaning process – with and without the use of a retort.

With a retort

When I clean the shank with a retort I clean the inside of the stem and remove surface grime in the shank and airway. Before setting up the retort I try to remove as much of the surface grime internally as possible. I ream and clean out the bowl to remove any crumbling or breaking cake. I clean out the stem and button as well to give the pipe a relatively clean surface before I set up the retort. Some people use the retort immediately after reaming and leave out the cleaning step that I begin with. I have done it both ways but like the results of my process. The surgical tubing on the retort slides over the button on the stem and if the surface is dirty or has calcified buildup it does not seal well and the boiling alcohol will seep out around the tubing and make a mess. I clean out the inside of the stem to accelerate the cleaning in the shank. Even with pre-cleaning the pipe it often takes multiple uses of the retort to actually remove all of the tars and oils.

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To prepare the pipe for the retort, I stuff a cotton boll in the bowl and do not press it down to hard into the bowl. I want it to plug the top so that the boiling alcohol does not come out the top but still allow it to circulate within the bowl and the shank. I use isopropyl alcohol in the test tube of the retort and I heat it over a tea light/small candle. The boiling point is quite low so it does not take long for alcohol to begin to boil. The stem and shank heat up as the alcohol goes through them. When it is removed from the heat the alcohol will be drawn back into the test tube and will be a dark brown. I empty out the dirty alcohol, refill the test tube and repeat the process until the alcohol come out clean. I remove the retort and run cotton swabs and pipe cleaners dipped in alcohol through the stem and the shank to absorb anything that has been left behind. When the pipe dries out it smells fresh and new.

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Without a retort

The process of cleaning a shank without a retort begins the same way as the above description. I ream the bowl and clean out the bowl and shank with pipe cleaners and cotton swabs dipped in isopropyl alcohol. I use both the bristle and the fluffy pipe cleaners and also shank brushes. The process for cleaning begins with removing the surface grit and grime. This takes many pipe cleaners before they begin to come out semi clean. Then I use the drill bit that is built into the KleenReem reamer and twist it into the shank. It scrapes the sides of the airway all the way into the bowl and removes the tarry buildup. I clean the bit off with alcohol and repeat the process several times until the bit slides through the airway with no impediment. I then wrap a cut pipe cleaner around the drill bit, dip it in alcohol and run it through the shank and airway until it comes out clean. I finish the cleaning process by scrubbing out the shank and the airway with cotton swabs dipped in alcohol and then pipe cleaners folded and unfolded.

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Once the pipe cleaners and the cotton swabs come out clean I smell the pipe and shank to see if it smells clean. If not then I stuff cotton bolls in to the bowl tightly. I leave about ¼ inch of clearance from the bowl rim and then fill the bowl with alcohol using an ear syringe. I have found that this keeps the alcohol within the bowl and off the finish of the pipe. I set the pipe in an old ice cube tray that I have and leave it overnight. The alcohol leaches out the oils and tars that are in the shank and bowl. I remove the cotton and wipe out the shank and bowl and repeat the process until the cotton is clean on the next morning. Once that is done the bowl and the shank are cleaned a final time with pipe cleaners and alcohol. The pipe is now ready to be used.

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Comoys 215 “The Guidall” Restoration


This Comoys “Guildhall” came with an Ebay estate lot that held my recent GBD Seventy-Six project. It is a stamped “C” logo pipe but the briar is nice and it should make a decent smoker. I suspect given the stamped logo and nomenclature, that this one is from the 1980’s.

The stem was heavily oxidized and it took a lot of elbow grease to get it shiny again. The bowl was reamed and soaked with an alcohol and sea salt mixture, as is my usual practice. There was a chip on the bowl top, around the 7 o’clock position. That spot was sanded lightly with a piece of 6000 grit micromesh which mininized the mark and didn’t require the bowl top to be restained. The beveled edge, a common Comoys styling element, is still intact with some darkening.

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I put a dab of grease on the “C” logo stamp and soaked it in a mild Oxy-Clean solution. It took a lot of sanding with a piece of 1500 grit wet paper to remove the oxidation. The logo has to be avoided, which is tricky. I then moved to 2000 grit wet paper. The stem had a pretty decent level of shine at that point and I finished the hand work with 8000 followed by 12000 grit micromesh papers. The pipe was then buffed on a machine with White Diamond followed by Blue Magic plastic polish.

The bowl was buffed lightly with Tripoli rouge followed by White Diamond and finally several coats of carnuba wax.

Here is the finished pipe. This one will most likely be sold via pipe forum classifieds or Ebay.

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A Peterson Pipe Finds Its Way Home


I don’t think I have ever had a pipe I gave a way or sold come back to me years later. Usually they are gone from my radar. I have a record of the pipes I have sold but rarely record the ones I give away. They are gifts and as such the moment they leave my hand they are no longer on my radar. There has been times when I wished they would come home but never truly expected it to happen. That is until yesterday!

The pipe that came home has been there and back again! Its residence with me began when I visited Mike Glukler in Aldergrove many years ago. Periodically I would visit and look through the pipes he had for sale through Briar Blues. This time I looked through and was drawn to a Peterson Special in a rusticated Dublin shape. I checked it out and the purchased it. I brought it home with me and smoked it a couple of times but never quite enjoyed it enough to make it a regular in my rotation. So it sat neglected for a while. On day I was going through my rack and deciding which pipes to sell and which to keep and I came across this one. I almost put it in the “to be sold pile” but instead I cut a new fishtail stem for it. I smoked it more often then.

I have always had a curiosity about the estate pipes that I purchase. I want to find out as much as possible about them. In the case of this Peterson that meant I would contact Mike Leverette. I wanted to get an idea of what I had in my hands. I wanted to know a bit about the age and details of the pipe. Mike was excited when he heard about this pipe. He said he had never seen a Special in this shape. I sent him photos of it and he sent back replies about it that were very helpful to me. I had it in the rack and smoked it occasionally with the new fishtail stem but never truly seemed to reach for it that often.

Through my work I would travel to Atlanta several times a year and stay for a week or more at a time. I always took along pipes and tobacco that I would gift to other pipemen that I would call and meet for a bowl and a chat. I met John Offerdahl and Mike Hagley on some of those trips. But I would always get together with Mike Leverette. He would drive up from his home to Atlanta where I was staying in a hotel by the airport and we would have lunch or dinner together. We would talk about all kind of things – history, Vikings, architecture, pipes, history, pipes. WE kept in touch by email and phone over the years and when he was diagnosed with cancer and underwent surgery we talked and afterwards we met together. When I was diagnosed with cancer and was scheduled for surgery we talked and met together. Mike was my friend and a kindred spirit in terms of pipes, history, writing and many other things. If you have a picture in your mind of two old gents sitting together over dinner chatting and later adjourning to the open space near my hotel to smoke our pipes and talk some more you have the right image in your mind. I always enjoyed those visits. Several times John Offerdahl would join us for dinner and a pipe. I have missed those visits and conversations since Mike died.

LTR: John Offerdahl, your’s truly, Mike Leverette

LTR: John Offerdahl, your’s truly, Mike Leverette

It was on one of those trips, quite a few years ago now, that I gave that Peterson’s Special Dublin to Mike when I visited him in Atlanta, Georgia. I remember sitting in an Italian restaurant near the hotel and each of us pulled out our gift pipe and tobacco to exchange. It had become a bit of a ritual with us. We would exchange our gifts before even opening the menu! I remember on this particular occasion Mike gave me two old sandblasted Barling Canadians that needed to be restemmed and a tin of Virginia Flake tobacco. My gift to him was wrapped like most of my presents (at least that is what my daughters tell me) in a grocery bag. When he opened it and took out the Pete Dublin the look on his face was a mixture of surprise and excitement. He turned it over in his hands and read the stamping and commented on the history of the pipe. He took it apart and looked down the long shank and examined the stem. He loved that pipe a lot. I had included a tin of Latakia Flake for him as it was a favourite of his.

We finished our dinner that evening and went back to the hotel and adjourned to the bench out front. He loaded up the pipe with some of his own tobacco and I loaded mine. He smoked it and thoroughly enjoyed the smoke. I am sure there was much more that went on that evening but this is what my memory brings up. That evening was in the pre-cancer days for both of us so we did not have a care in the world or a worry on our minds. I remember a bit of the conversation that evening – we spoke of the route of the Exodus of Israel from Egypt. Mike had done a lot of work on that in a paper he sent me and he wanted some feedback. It was a great evening and we talked and smoked until the sun went down. We parted company that evening both richer for the conversation and friendship. That was the last I saw of the Dublin.

Now jump ahead about 12 or more years. I was on the phone with a buddy who is selling Mike’s pipes for Mike’s widow, Jeanette. We were talking about the pipes in the lot that he was selling. There were several of them that he wanted to send me to recondition and document the process I used on them. As we talked I asked him in passing about the Peterson Special Dublin. I was curious as to what happened to that pipe after Mike died. I told him a bit of the story I have written above. He laughed and said that he happened to have that pipe in his hand at just that moment. I asked him about its condition and what he thought of it. It was at that point he offered to send it back to me. He would call Jeanette and tell her about our conversation and then ask her about the pipe coming back to me. She told him she was more than happy to have it come home! He let me know that it would be shipped out to me soon!

I knew it was coming but not when. Today I came home from work and found a package waiting for me. It was addressed from my buddy in Texas. I excitedly opened it and carefully unwrapped “Mike’s Pipe”. It had come home to Canada. As a kindness my friend had include a small bag of HH Dark Flake tobacco for me to try. I know he had said it was too strong for his liking but the funny thing is I think it is just the tobacco that Mike would have loved. I took the pipe down to my work table and gave it a thorough examination. It was actually in great shape. The cake was minimal, just the way I like it. The finish was in excellent shape with no dings or scratches. There was a little darkening and dust on the rim but that would clean up easily. The stem had some oxidation around the P stamp and on the underside as well (to be honest I think this was there when I gave it to Mike, or at least it looked like I remembered it). There was some small tooth chatter on the top of the stem and on the underside just ahead of the button and the shelf, but none of it was too deep. I decided to clean up the pipe right then. The next three photos show the pipe as it looked when I took it from the box.

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I used a Bic lighter and passed the flame over the tooth chatter on the top and underside of the stem. I then sanded it lightly with 1500 grit micromesh to make the tooth marks very visible. I used 220 grit sandpaper to remove the tooth ridges and remnants left after the heat of the lighter raised the dents. I wet sanded it with the 1500 grit micromesh to smooth out the scratches left by the 220 grit. I also decided to add some white to the stamping on the stem. I use a whiteout pen to do that. I apply the whiteout heavily to the stamping and once it is dried I sand it off with the 1500 grit micromesh sanding pad.

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The next series of three photos show the progress of polishing the stem with the micromesh sanding pads from 1500-12,000 grit. The recoloured stamping is also visible. At this point in the process I scrubbed the top of the bowl with warm water and a tooth brush. The darkening and light build up was easily removed by this method. I then buffed the stem with White Diamond to give it a final polish and lightly buffed the bowl. I buffed the stem with carnauba to protect it from oxidizing and then took the pipe back to my table. I gave the bowl a coat of Halcyon II wax and hand buffed it with a shoe brush. I have found that this keeps the rustication crisp and fresh where a buff on the buffer can flatten the rustication and change the feel in the hand.

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The next series of four photos show the rejuvenated pipe. The stem is a bright black and the tooth marks are gone. The bowl and internals are also cleaned and the pipe is ready to load up with the HH Dark Flake and smoke. This pipe will always be “Mike’s Pipe” to me. I raise the bowl in his honour!

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Not So “Mint” Danish Sovereign Reborn


Blog by Greg Wolford

I picked up this Danish Sovereign off eBay for my son as a gift. I have one in a different shape and he has admired it since I got it. I knew that he had been wanting a Danish pipe and when I was this one it looked to be right up his style-alley.

This pipe came described as in “mint condition” from an eBay seller. It was a Father’s Day gift for my son, his first Father’s Day pipe actually; he took up the pipe only about 8 months ago. The photos the seller provided were not good and none of the problems were shown/disclosed; I could see some oxidation but didn’t expect the chatter and dents.

The seller shipped it not as expediently as I had hoped so the pipe didn’t arrive in time for Father’s Day; it came yesterday. I spent the evening getting it cleaned up for him, not doing anything to alter the originality of the pipe, which is what he wanted. If he decides he wants me to, I may end up sanding it down and re-staining it, filling the dents as needed, to make it much more like new. But that’ll be his call since it’s his gift.

I thought I would try something, actually a few things, different for this project: I used a few new things/processes, yes, but mainly the difference is I took video as I went instead of photos and will show the steps/progress in the video rather than writing it all out. This is something I have been wanting to try and so, now I have! Since it is the first time doing a resto-video I’m sure there will be things that could’ve been done better. And hopefully with time and practice, if this idea seems to “fly”, they will in the next projects.

GBD Oval-Shank Pot “Seventy-Six” Restoration


In 1976 GBD introduced a series called the “Seventy-Six” to commemorate the United States Bicentennial.  I was in Sophomore in high school during 1976 and the year-long celebration had a big impact on me.  The Seventy-Six model remained in the GBD catalog until 1981.  From the 1976 Catalog:

“The GBD “Seventy-Six” is our contribution to the Bicentennial celebrations.  We have really pushed out the boats for “the colonies” in launching this new series that will be remembered by its proud owner long after the celebrations are forgotten.”

My first “Seventy-Six” model was a 1976 Coloussus and I’ve since added three more, including this Shape 1353.  I would call this a banker, but in a Smokers Haven sales ad, it is referred to as a “bent oval-shank pot”.

The pipe was in decent shape, with a moderate coating tars on the bowl top, along with a few nicks and dents.  The stem, while heavily oxidized still had the brass rondell.  The rondell along with the “London, England” stamp indicated a pre-Cadogan era GBD.  The stem was also free of any serious teeth marks.  Several of the nicks were very noticeable and I wasn’t sure they could be removed or hidden easily.

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I reamed the bowl and soaked it for six hours with some Everclear and sea salt.  Prior to soaking, I buffed the pipe lightly with some Tripoli and White diamond followed by a buff with carnuba wax.  I like to leave the wax on the pipe during the soaking process in the event some alcohol is splashed on the briar bowl top and I believe the wax gives it some protection from lifting the stain.  While the bowl was soaking, the stem was also soaked in a mild solution of Oxy-clean.  I put a dab of grease on the brass rondell.  The oxidation was so heavy, part of the rondell was obscured and at first I thought it was just worn heavily.   That turned out not to be the case.

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After the bowl was soaked, I emptied the salt and alcohol solution.   I heated a kitchen knife with a torch and applied that to the dents with a wet towel.  The steam generated allows the dents to pop back out most of the time.  In this case, the dents did spring back to shape and I was able to reduce the depth of some of the nicks.  Next I buffed the briar bowl again, using separate wheels of Tripoli, White Diamond and several coats of carnuba wax.  I was able to diminish all of the nicks, in particular the one on the right side of the oval stem.

Next I went to work on the stem, which I re-attached to the bowl in order not to round off the crisp edge.  I removed the oxidation with 1500 grade wet paper (dipped in my oxy-clean solution) followed by 2000 grade paper.  Next I moved to the Micromesh sheets, using 8000 and finally 12000 grade paper.  I then buffed the stem with white diamond and Blue Magic brand plastic polish.

A wire bristle brush dipped in Everclear was used to clean the shank.  It took approximately 25 swabs with the bristle cleaner until the brush came out clean.    I’ll let the briar dry out for a few days before smoking the pipe.   Below are some pictures of the finished pipe.

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Beautifying a Sasieni Mayfair


Blog by Steve Laug

Yesterday I picked up this beautiful little Sasieni Mayfair. It is stamped Mayfair on the left side of the shank and London Made on the right side. The bowl was tarry with a sticky aromatic and the top had been burned on the front side and then poorly topped to get rid of the burn. This left the bowl slanted toward the front side where the burn had been. The rim was also covered with the aromatic goo. The stem was tight but I was able to remove it from the bowl at the shop and found the typical stinger apparatus intact. It was a flat metal blade that ended in a round tube that inserted into the tenon. The tube was slotted to allow the smoke to pass into the airway of the stem. The stem was slightly oxidized and had a tooth mark on the top and the bottom of the stem. Other than those things it was a nice piece of briar and the finish was actually in excellent shape. There were several small sandpits on the bottom of the bowl but they did not detract from the beauty. The shape is kind of a cross between a Prince and a Rhodesian. The shank is a pencil shank. Dimensions for this little pipe are: length 5 ½ inches, height 1 ¼ inches, bowl diameter ¾ inches, bowl depth ¾ inches, shank diameter 3/8 inches. The two photos below show the pipe as it was when I found it. We went for supper at a Mexican Restaurant and I took these photos on the table top.

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This morning I went to work on it. I took the following photos on my work table. The first three show the externals of the pipe. The damage on the rim is visible as is the state of the bowl. In the third photo note the angle of the bowl top in comparison to the one above it in the second photo. The angles are different and the bowl top is slanted toward the left and the front of the bowl.
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I took the pipe apart to check on the internals and remove the stinger apparatus. The next two photos show the top and bottom of the stinger. It is also clear in these two photos the damage to the right inside edge of the rim as well. It is slightly out of round.

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I reamed the bowl with a PipNet reamer using two different cutting heads. I start with one size smaller than the diameter of the bowl to start the reaming. I then follow-up using the correct size cutting head in the bowl. I find that it is easier to cut the cake carefully and not do any further damage to the roundness of the bowl.

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Topping the bowl on this one was a bit tricky. I needed to take down the back left side of the rim and even out the back side of the rim without removing any from the front edge. I used the flat hard surface that I always use for topping. I held the bowl with the back side pressed into the sandpaper and the front edge off the paper. I move the bowl right to left across the sandpaper checking to see the effect (photo 1 below). I did not want to make the top worse than it already was. Once I had the back left and right sides even and the front and the back even I was ready to do a slight topping on the bowl to even it up neatly (photo 2 below).

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At this point I sanded the top a little more to clean off the burn damage on the front of the bowl. Once I had that minimized I sanded the top with a medium and a fine grit sanding sponge until the scratch marks were gone. I also used the Dremel to even out the diameter of the bowl and bring it back into round.
I then removed the stinger apparatus and cleaned it with alcohol and cotton pads. I picked the slot clean with the dental pick. I did not intend to use it on the pipe once it was clean so I put it away in case I sold the pipe and the new owner wanted the stinger.

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I set up the retort and filled the test tube with isopropyl alcohol and boiled out the inside of the bowl and stem. The next four photos show the set up and the process. I heat the alcohol with a tea candle and once the alcohol has cooled from the boil it returns back to the test tube and carries the oils and tars of the bowl and shank with it. I repeated this process twice.

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I cleaned up after the retort with pipe cleaners and Everclear. Both the stem and the shank were cleaned of all the internal grime. The pile of pipe cleaners in the picture below show the sheer volume of pipe cleaners used in cleaning up after the retort. Once this was finished the interior of the shank and stem were clean and pipe cleaners came out pristine.

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It was time to work on the stem. I ran the flame of a Bic lighter across the tooth marks on the topside and bottom side of the stem until they lifted. I then sanded the stem with 220 grit sandpaper to remove the remaining signs of the marks. And then I sanded the entire stem with a fine grit sanding sponge to remove the oxidation and to deal with the scratch marks from the sandpaper.

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I stained the top of the bowl with dark brown aniline stain that I thinned 2:1 with isopropyl to match the colour of the bowl and shank. I flamed it and then repeated the process until the colour was an exact match to the rest of the pipe.

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I took the pipe to the buffer and buffed the bowl with White Diamond to shine up the bowl and the newly stained rim. I also buffed the stem with Tripoli and White Diamond at the same time to further shine the stem. The four photos below show the buffed and polished bowl and stem after the White Diamond buff.

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I took the pipe back to my desk and sanded the stem with micromesh sanding pads. I worked through the various grits of micromesh from 1500-12,000 to polish the stem.

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I gave the entire pipe another buff with White Diamond and then gave it multiple coats of carnauba wax and buffed it to a shine with a clean flannel buff. The final four photos show the finished pipe.

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GBD Midnight 9456


Blog by Greg Wolford

The last few months have been extremely busy for me. It is amazing how much a disabled, non-working person can be obligated to do; I think I had more “free time” when I was working full time in the car business! Ah, but I digress …

By chance, I found myself today with no obligations, no chores, no appointments, just a day to myself. Unfortunately it also stormed badly which flared up my arthritic joints but I was able, finally, to get to a project, if only a simple one.

I picked up this GBD Midnight about two weeks ago. It was a fair price and an interesting pipe to me; all of the Midnight models I had seen before had acrylic stems and this one had vulcanite. Some later research led me to believe that there were at least two productions of this line: the first with vulcanite stems shortly after the merger and another some time later with acrylic stems.

Although I forgot to take “before” photos the seller’s were quite accurate except for the oxidation was a bit more than I anticipated: it wasn’t thick or heavy but was even, all over brown. The seller said he had only smoked it a few times over the years and didn’t like it; he prefers a 9 mm filter pipe. He said there were a few tooth dents but not bad ones and that he had cleaned it; these things were accurate, if he meant cleaned the inside.

The too had a fair amount if tar build up but not thick. The stummel was dirty but not in bad shape at all. And the dents were mild as be had said.

I began with an alcohol soaked pad, wiping down the stummel, paying extra attention to the rim’s build up. It didn’t take a lot to get it cleaned up and the rim smoothed out. I then reamed the bowl, which needed it but wasn’t badly caked. I set the stummel aside and began to work on the stem.

I started by rubbing the entire stem well with Back-to-Black, which removed a lot of oxidation. Then I took some automotive rubbing compound and cotton pads and polished away almost all of the remaining oxidation. After the rubbing compound I took the stem to the heat gun to raise the dents. They came up pretty well but not completely. But they were now slight enough I decided to not sand them smooth; I wanted to finish this pipe and write this blog tonight, those things and the small dents left made this decision for me easy. I did wet sand the stem with 400 grit wet/dry paper to remove the last of the oxidation and the few scratches I saw.

I reassembled the pipe and went to the buffing wheel. I like to buff the shank-stem union together so as to keep a nice fit. I began with black buffing compound, about an 800-grit I believe. After the union was buffed I took the stem and stummel apart and buffed each piece. I moved onto brown tripoli, then white diamond doing the same process.

I had a small deviation at the end of the white diamond buffing: the wheel grabbed the stummel and bounced it off my table. It left two dents, the bounce across the garage, that totally irritated me. I then had to steam the the dents out; thankfully the dents weren’t bad and came out. I went back to the white diamond and re-buffed the stummel.

I reassembled the pipe and gave it several coats of carnauba wax, buffed it on a soft, clean wheel and, finally, hand buffed it wearing a pair of linen gloves I bought just for that purpose.

The pipe came out quite well I think. After cleaning and buffing it is a bit lighter on color, which I am very happy with; the grain, especially the Birdseye on the front of the bowl really pops now.

Hopefully the frantic pace of life will slow some over the coming weeks; I have many more wonderful old pipes that are patiently awaiting being brought back to life. And I am anxious to do the work an share it with you.

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Refinished Rims and Touch-Ups – Alan Chestnutt


A while ago Alan posted this on Smokers Forums and I kept a copy of it. We spoke of the process and how well it worked. Since then I have been hunting for them in my area and so far no luck. I thought I would post Alan’s piece so that you all could read it and give it a try. Let us know how it works.

When restoring pipes, I nearly always like to refinish the rim. I think a nice clean sharp rim always sets a pipe off. As well as this it is just as easy to sand and refinish a rim as to try to remove tar and staining to the old rim. One of the problems though in refinishing a rim is trying to match the stain to the rest of the bowl. I always shied away from getting leather dyes, simply because you would need to be artist to be able to correctly mix all the differing shades.

I always remember my grandfather staining shoes and the smell of the dye always lingered in my brain. In more recent times that memory was triggered when smelling a sharpie marker, so my thoughts were that it must contain a similar alcohol based dye. I used a sharpie a few years ago to restain a black sandblast bowl and it worked a treat. “If only they were available in shades of brown” I thought to myself.

So while walking through a local discount store a few months ago, I spied furniture repair markers. Exactly what I had been thinking of.

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They come in 5 shades of brown plus black and cost £2 (about 3 bucks). I couldn’t wait to get home and try them. They are a chisel shape marker and apply a translucent stain exactly like an alcohol dye. Perfect! With the variety of shades a match can be made 99% of the time by application of a couple of coats or moving to the next darker shade. Simply cover the rim by wiping the marker over it and a few seconds later remove the excess with a soft cloth.

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A refinished Tilshead rim.

They are excellent for touch ups on other areas of the pipe and I often use them to just refinish the whole pipe to brighten up the grain. Needless to say I acquired a few more packs, but I have refinished literally hundreds of pipes and I am still on my first pack. Simple to use, no mess, a variety of shades and cheap. I class them as my best purchase ever for restoring pipes, so keep your eyes open for them. Available on eBay too, but at a premium.

They are excellent for touch ups on other areas of the pipe and I often use them to just refinish the whole pipe to brighten up the grain. Needless to say I acquired a few more packs, but I have refinished literally hundreds of pipes and I am still on my first pack. Simple to use, no mess, a variety of shades and cheap. I class them as my best purchase ever for restoring pipes, so keep your eyes open for them. Available on eBay too, but at a premium.

Restoring and Reclaiming a Byford Prince


I was gifted three old pipes by a friend on Smokers Forums. The first that caught my attention was an older Byford Prince. It was pretty worn but the wood was in good shape under the wear and tear. The stem was shot. It had a split along the stop side and was missing a few pieces. When I removed it I found that it was quite brittle. Once I took the stem off I found the most interesting system inside. The shank had an aluminum attachment which held two metal tubes inside of it. On the inside of the broken stem was a third metal tube. These formed three concentric, nested circles which wicked out the moisture of the smoke while not hampering the flow of air in the pipe from bowl to button. The photo below shows magnified picture of the interior of the stem and shank.

Byford Pipes

The stem was so broken and damaged that I was not sure how the flow of the angles on the taper was supposed to look. I did not know what the button and the stem were supposed to be like. I did a search on the internet and found this photo of a Byford stem that showed the proper angles on the stem. I used the stem in the photo as a template for my replacement stem. I made one modification which I will speak about in the explanation of the restemming below.

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The next photo shows the interior of the stem and shank – the system part of the pipe. The tube in the stem sits between the other two tubes in the shank creating three rings on the inside of the shank and stem. It looked like this stem apparatus would be a bear to clean up. I would have to used cotton swabs, folded pipe cleaners and whatever I could to get in between the layers.

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The bowl was badly caked with a broken cake. It was soft rather than hard. There was also a buildup of some blue substance on the bowl. I am not sure what it was but it smelled suspiciously like a mold. The stem as you can see in the poor quality pictures below was damaged beyond repair. The aluminum band or shank end was oxidized and rough. Underneath all of the grime it was a beautiful piece of briar. The shape is a well executed prince. The old stem seemed a bit long to my liking so the new one would be slightly shorter and accommodate the lines of the one in the photo.

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I removed the old stem and went through my box of stem and found what I was looking for. The drilling on this had to be very wide to accommodate the apparatus on the system of the Byford pictured above. This older style stem had exactly the right fit. It slipped into place and looked good. It was a bit flared on each side and on the top and bottom so that would need to be sanded back to a flush angle. In the photo below you can see the fit of the new stem before I did any shaping on it. You can also see the blue/green substance on the bowl.

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I used a Dremel with a sanding drum to remove the excess vulcanite and shape the stem to the proper angles. I reamed the bowl with a PipNet reamer starting with the smallest head and working up to the third head which took the cake back to bare wood. I wanted to remove the cake and whatever the buildup on the bowl and rim that was there.

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After reaming the bowl back I sanded the rim and inner edge with a fine grit sanding sponge to remove the remaining blue/green substance. I also sanded the inside of the bowl smooth to remove any thing that was buildup on the inside edges. I sanded the stem with 220 grit sandpaper to remove the scratches caused by the Dremel and sanding drum. I sanded the exterior of the bowl and the oxidized aluminum on the shank end with the fine grit sanding sponge as well. The next three photos below show the state of the bowl and stem at this point in the process.

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I wiped the bowl down with an acetone wetted cotton pad to remove the grime and the old finish. The next two photos show the bowl at this point. The cotton pad is below the bowl to show the amount of finish and grime that came off. I find that the acetone will even out the finish and clean up any remaining grime.

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I continued to sand the stem with 220 grit sandpaper and also cleaned out the shank apparatus with Everclear and cotton swabs. That was a challenge! The grime that built up in the concentric tubes took some bends and twists of cotton swabs and pipe cleaners to remove from the shank. I also scrubbed down the interior of the bowl with Everclear on the cotton swabs and then scoured it out with 0000 steel wool. I did not want any remnants of the blue/green stuff. While the bowl was wet with the alcohol I also flamed the inside with a lighter. The alcohol burns quickly and should destroy whatever remnants of the sludge that may have been resident in the briar. I sanded the aluminum with 1500 grit micromesh sanding pads to remove the oxidation and crust that had built up at the junction of the aluminum and the briar.

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The next two photos show the stem after the pipe and stem have been cleaned and after I had finished shaping the stem with the 220 grit and 340 grit sandpaper. The angles matched the photo above that I was trying to duplicate.

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At this point it was time to sand with the micromesh sanding pads. The next series of five photos show the progressive shine that comes through the micromesh. I wet sanded with 1500 and 1800 grit micromesh to remove the scratches and begin to give the stem a polish. I also sanded the bowl with these two grits as well. I followed up by dry sanding with the remaining grits of micromesh from 2400-12,000. I sanded the bowl, the aluminum shank end and the stem.

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Upon completing the sanding and polishing with the micromesh pads I took the pipe to the buffer and buffed the stem and bowl with White Diamond on the wheel. It brought out the shine and help highlight the grain. I wiped down the stem with Obsidian Oil to protect it and then gave the entire pipe several coats of carnauba wax and buffed it to a shine. The last series of four photos show the finished pipe.

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ADDENDUM 03/07/15
Just recently I discovered this interesting piece on the Byford pipes. They were originally made by Orlik. Here is a page from their catalogue.
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Restemming and Reclaiming a BBB Hand Made Unsmoked Bowl


Blog by Steve Laug

This is the third unsmoked New Old Stock pipe bowl I picked up on EBay. It is stamped BBB in a diamond with Hand Made split by the Diamond on the top of the shank. The finish was very good and the bowl absolutely clean. Again it had no stem. I talked with a friend on the forums and he is sending some stems that may work. But, I decided to give it a go with fitting a stem blank while I was waiting. Sometimes the old impatience can be productive! The first series of four photos are from the EBay seller and show the condition of the bowl.

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I sorted through my box of stems and chose an oval stem that looked to be the right length and close to the diameter that I needed. I used the PIMO tenon turning tool on my cordless drill to cut the tenon close to the diameter I was looking for. One issue with the turning tool is the inability to get accurate cuts so over time I have learned to take it very close and then finish the fit by hand. The first photo below shows the stem on the turning tool. Prior to putting it on the turner I had to drill out the airway to the same size as the stabilizing pin on the tool.

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The next photo shows the tenon after turning it on the tool. I needed to sand it by hand to get a proper fit in the mortise. I use medium grit emery paper to sand the tenon down and then 220 grit sandpaper to smooth it out.

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After sanding the tenon the fit is perfect. The next two photos show the stem in place. There are still casting marks on the sides of the stem and the diameter of the stem needs to be trimmed to match the diameter of the shank. I use a Dremel with a sanding drum to bring the stem diameter down close to the shank size. I am careful to not trim to close to the shank as I do not want to inadvertently scratch the shank and cause more work. I also run the Dremel the length of the stem to take down the casting marks and excess vulcanite. I use it the same way on the end of the button to remove excess and also clean up the marks from the cast.

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After removing the excess material from the stem as close as I can to the shank using the Dremel the rest is handwork. I begin with medium grit emery paper to quickly remove more material. This is by far the most labour intensive part of the work. There is no way to rush it as it just takes patience to keep sanding until the fit is correct. I work it on the shank and off the shank. Photos one and two below show the results after the stem has been sanded with the emery paper. The diameter is getting close. Photos three, four and five below show the next progress of the shaping. For that I used 220 grit sandpaper. I cut it into squares and fold it so that I can get in close to the button and also close to the shank without scratching the shank. I also used a heat gun to bend the stem. This was done in several installments before I actually got it the way I wanted. The bend in the early photos below is a bit abrupt and too close to the button. I reheated and rebent the stem over a wooden rolling pin that I appropriated for this purpose.

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I continued sanding the stem to get the fit right with 340 grit sandpaper and then a fine grit sanding sponge. You can see from the photos that the shank stem junction is well fitted. There is no gap at the joint. The next two photos show the progress of the shaping after I used the sanding sponge. They also show the stem after it was rebent to the angle I wanted for this pipe.

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Though the fit was good and the pipe looked and the stem was getting smoother, it just seemed bland to me. There was something missing to the look that would dress up this pipe and take it beyond just a well fit stem and a darkly stained bowl. I decided to shape and press on a nickel band to dress up the shank. The band was not necessary as the shank and stem union was perfect and the shank was uncracked. It was solely done for decorative purposes – to add a bit of bling to the shank of the pipe and dress it up (in my opinion!). The next three photos show the newly banded shank and the fit and look of the stem in place. The delicate bend of the stem, the flow of the bowl and the band all work together to give this pipe a touch of elegance.

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The next series of six photos show the progressive polishing of the new stem with micromesh sanding pads from 1500-12,000 grit. Each successive grit of micromesh sanding pad gives a deeper and more polished shine to the stem. It always amazes me to see the difference between the stem before the last three grits of micromesh (6000, 8000, 12000) and the previous grits.

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Once I finished with the micromesh pads I took it to the buffer and buffed the bowl and stem with White Diamond polish on the wheel. The next two photos show the pipe after the buff. The shine is almost glass like by this point in the process. All that remains is to buff on several coats of carnauba wax and polish the metal band with metal polish.

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The next four photos show the finished pipe. To me it has a gentle elegance to the shape and the bend. The slender stem and the bend make the pipe sit well in the mouth. The light weight makes this a likely clencher. The deep shine in the bowl and stem give it the look of a new pipe – which for all intents and purposes it is. This Hand Made BBB has come back to life to fulfill the purposes for which it was originally made.

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