Tag Archives: bowl – finishing

Restoring a Wally Frank Natural – Andrew Selking


Blog by Andrew Selking

I promised Steve that my next restoration would not be another chunky diamond shank pipe, so I decided to do a Wally Frank Natural. Wally Frank was a New York tobacco shop that sourced its pipes from Charatan’s, Sasieni, Weber, and other European pipe makers. This is my second Wally Frank Natural and like the first, it is very well made. The briar is not very exciting and it has a small fill on the bottom, but the pipe is very light weight (1.3 ounces) and the lines are elegant.

When I received the pipe, it looked fairly clean. It had some tar build up on the rim, slight oxidation of the stem, but not chatter and the bowl was well reamed.Frank1

Frank2

Frank3 I dropped the bowl in the alcohol bath and placed the stem in a Oxyclean solution. The only challenge I anticipated with this pipe was the fill on the bottom, but I had a new secret weapon; CA glue accelerator.Frank4 After soaking, I used a pipe cleaner and the Oxyclean solution to get the worst of the gunk out of the stem.Frank5 Next I reamed the bowl with my T-net reamer.Frank6 Everything looked pretty good to that point and I figured this would be an easy clean up. Boy was I wrong! I did a retort on the bowl first.Frank7 The pipe cleaning brush (available in the baby section at Walmart) came out loaded with gunk.Frank8 I did the retort four additional times, using the brush after each try, before finally moving on to pipe cleaners. Then I used a pile of q-tips. The only thing I can think is the previous owner smoked a goopy aromatic and didn’t use pipe cleaners afterwards.Frank9 Next up, retort the stem.Frank10 The stem was just as nasty as the shank, and I repeated the process four times. After numerous pipe cleaners, it finally came clean.Frank11 My next challenge was the fill on the bottom of the bowl. I have an old shank (a past victim of the buffing wheel) that I use for briar dust. I use a file to grind off the dust.Frank12 I put a drop of super glue on the bottom of the cottage cheese container and applied it to the fill area with the tip of the paper clip. I then packed the briar dust on top and sprayed it with the accelerator.Frank13

Frank14 I’m going to work on refining that technique, it was a little messier than I like and the resulting lump of briar dust took more sanding than would have been necessary if had made the fill only as much as was needed.

Next I turned my attention to the stem. I did the usual progression of 400 grit wet/dry with water, followed by 1500-2400 grit micro mesh with water.Frank15 I then used a progression of 1500-12000 grit micro mesh on both the bowl and stem.Frank16 Although the pipe had a natural finish on it, I decided to darken it slightly to help cover the fill. To do this I used Kiwi Parade Gloss brown shoe polish.Frank17

Frank18 After applying the shoe polish I used a heat gun to briefly heat it up then buffed it out with a shoe brush. Here is the results after using the brush.Frank19 I had an uneventful trip to the buffing wheel, and here is the end result.Frank20

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Frank22 Here is a close up of the fill.Frank23

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Frank25 I hope you enjoyed this write up. If you happen to stumble across a Wally Frank Natural, I would encourage you to buy it. They are a good value for the money.

Refurbishing a Barely Smoked Smooth White Turkish Meerschaum Dublin – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“If it ain’tbroke, don’t fix it.”
—Thomas Bertram Lance (1931-2013), Director of the Office of Management and Budget during the Jimmy Carter Administration

INTRODUCTION
Every now and then, a pipe comes my way that is in such good condition that I can only call what I have to do to clean it up a refurbish job as opposed to a real restoration, and for the most part I do not even bother with a blog. This is one of those rare but pleasant occasions with the exception that the smooth white hand-carved Turkish meerschaum in question is so elegant I just have to share it.

REFURBISH
Almost all this simple looking Dublin needed was a simple bath with purified water and a little work on the rim and chamber.Rob1

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Rob5 Starting with super fine steel wool on the rim, I encountered more difficulty than usual removing the thick char that seemed to have something else mixed in with it, but nothing worth griping about. As I worked through the char-grime, I saw more coloration emerge – along with a chip.Rob6 I even considered letting it be, but thinking better, added some elbow grease and focus to the steel wool. I removed enough of the chip and crack to be satisfied.Rob7 Then I buffed the rim with 1500 micromesh followed by 3200 and moved on to the chamber. Not about to assault it with the reamer that has been necessary for every meerschaum I have fully restored, I used 150-grit paper first and then 500 to smooth it out.

With all of the dirty work finished, I gave it the light bath it needed.Rob8

Rob9

Rob10

Rob11

Rob12 CONCLUSION
Of course, I ran a couple of bristly cleaners soaked in pipe freshener through the shank and around the chamber and one more through the stem, but that was all it took to clean this near-pristine pipe. Even the stem didn’t need any sanding or work of any kind.

And so, for once I cannot complain of a pipe abused. God bless the merry gentleman who owned and enjoyed this beauty, albeit for a short time.

Giving New Life to a Briar Squire Bent Pot – Andrew Selking


Blog by Andrew Selking

This is the second article by Andrew that I have the pleasure of posting on the blog. It is about a well restored Briar Squire bent Pot. Andrew does some beautiful work and it is a pleasure to read and see the results of his work. Thanks Andrew.

I did not get as many pipes completed as I planned this past weekend, my honey-do list was longer than anticipated. However, I could not resist finding the time to fix up a Briar Squire bent pot with a diamond shank. According to Pipephil.eu, the Briar Squire was a brick and mortar tobacco and pipe shop located in Crystal Lake, IL from 1977 to 1983. I assume they had their pipes made by an outside pipe maker. Whoever made this pipe did a nice job. There were no fills in it and judging by all the angles on the stem that was hand cut as well.

The previous owner kept the bowl very clean, but the stem had some tooth marks and calcification on the end. I dropped the bowl into the alcohol bath and went to work on the stem with the 400 grit wet/dry with water. As you can see in this picture, there is still some faint oxidation left.Briar1 I readdressed the oxidation with the 400 grit until it was gone. I find that it helps to dry the stem when you think you’ve reached the point where the oxidation is removed.Briar2 I then proceeded to use the micro mesh, 1500-2400 grit, with water.Briar3 Next I turned my attention to the bowl. The rim had some tar build up, which I tried to remove with distilled water.Briar4 The water helped, but there was an area of stubborn tar that just wouldn’t come off. Since I didn’t want to remove all of the finish, I used 1500 grit micro mesh to top the bowl.Briar5 I used 1500-2400 grit micro mesh without water on the bowl, then 3200-12000 grit micro mesh on the bowl and the stem.Briar6 The last few levels really do a nice job of polishing both wood and vulcanite.Briar7

Briar8

Briar9

Briar10

Briar11 Next it was time to apply the wax/stain. For red/brown colored pipes I use Kiwi Brown. As I mentioned in my previous post, it is very easy to work with and gives a good base shine before the final polish on the buffing wheel. Briar12

Briar13

Briar14

Briar15 After applying the shoe polish, I used the heat gun to melt the wax and buffed it out with a brush. As you can see.Briar16 Finally it was off to the buffing wheel.Briar17 Here are the results. Thanks for looking.Briar18

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Cleaning Up a Brigham One Dot Acorn 778


Blog by Steve Laug

One of the last pipes I picked up on my recent Alberta trip and the last pipe in my current pile of pipes to refurbish is a little Brigham Canada Acorn or Strawberry shaped rusticated pipe. The shape of the pipe is what caught my attention. And when I had it in hand the size was also a relevant feature. It is a very light weight pipe (don’t have a scale) and it is diminutive in size. The dimensions are: length – 5.5 inches, height – 1.5 inches, bore – .75 inches. The bowl is conical in shape ending well below the entry of the airway into the back wall. Overall the pipe was in decent shape and would be fairly easy to clean up. The finish was dirty and the bowl had a thin cake in it. The stem was oxidized and the inside of the shank was dirty. The stem was oxidized and had one tooth mark on the top surface near the button. On the underside of the stem near the button was a lot of tooth chatter. The stamping on the underside of the shank in a smooth area reads 778 which is the shape and that is followed by Made in Canada and then Brigham in script.Brig1

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Brig4 The next two photos show the tooth marks and tooth chatter on the stem. The tooth dent on the top of the stem near the button was quite deep and would need to be raised with heat and then probably repaired with superglue.Brig5

Brig6The aluminum Brigham tenon system was in great shape and showed no wear or tear on it. In the past I have taken apart these older Brigham pipes with the aluminum tenon and found it pitted and sometimes even eaten away. The filter surprised me in that when I pulled it out it was actually quite clean. The bowl was very clean and the rim was also clean.Brig7 I cleaned out the aluminum tenon and the mortise area with isopropyl alcohol (99%) and cotton swabs and pipe cleaners. I ran them through the shank and stem until they came out clean.Brig8I sanded the stem with 220 grit sandpaper, medium and fine grit sanding sponges and then cleaned the surface with alcohol on a cotton pad. I scratched out the surface with a dental pick to remove any loose vulcanite or grit on the surface. I put several drops of clear superglue in the tooth dent and let it dry until it was hard.Brig9

Brig10Once it hardened and cured for about an hour I sanded it with 220 grit sandpaper to blend it into the surface of the stem. I wanted the surface to be smooth and the super glue bump to be smoothed into the surface. I also sanded it with a medium and fine grit sanding sponge to remove the scratches in the surface.Brig11

Brig12 I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. In between each set of three pads I rubbed the stem down with Obsidian Oil and let it soak into the vulcanite. I had to repeat the process several times to remove the oxidation near the shank. I buffed it with White Diamond and then gave it a coat of carnauba wax.Brig13

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Brig15 I set the stem aside and scrubbed the bowl with Murphy’s Oil Soap. I used a soft bristle tooth brush to scrub it and then rinsed it off with running water. I kept a thumb in the bowl to keep the water from getting into the inside of the pipe. I dried it off with a cotton towel.Brig16

Brig17 I rubbed down the bowl with Halcyon II wax and buffed it with a shoe brush to raise the shine and even out the wax. I put the maple filter back in the tenon and then put the stem on the bowl. I buffed the bowl lightly with carnauba wax and then with a soft flannel buff. The finished pipe is shown in the photos below. It is cleaned and ready to smoke. I love the older Brigham pipes like this one and find that they smoke very well. They deliver a cool dry smoke and the Brigham filter system works well to cool the smoke and not hamper the draw or the flavour. Sometime later this week I will load a bowl of Virginia and enjoy the first smoke in this old timer.Brig18

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Restoring a Diamond Shank Bent – Andrew Selking


Blog by Andrew Selking

I have been following Andrew’s refurbishing work on Pipe Smoker Unlimited Forum for quite some time now and decided it was time to ask him if he would be willing to write some of his work up with photos for the blog. I sent him a message and he responded that he was glad to do so. I am happy to be able to present him to the readers here. He has been doing some great work in restoring pipes and has some great adaptations and innovations in terms of tools and equipment used to restore pipes. Besides he also takes amazing photos compared to me! Thanks Andrew for being willing to write for us here. So without further words from me I turn it over to Andrew.

It was a great honor when Steve asked me to write up a restoration for his blog. This pipe came in a lot of three. It’s a very chunky, diamond shank pipe marked Made in London England. It has a couple large fills near the end of the shank, one on the bottom of the bowl, and one on the rim. It also has an amazing feel in your hand and some very pretty cross grain. I decided to do this one for myself.

The first thing I do with all of my pipes is soak the bowl in isopropyl alcohol, usually for at least 24 hours. This serves multiple purpose; loosens the gunk inside the pipe (especially in the shank), makes the cake easier to remove, and usually takes of the exterior finish and softens any fills. Here is the bowl taking a bath.Sel1While the bowl marinated, I soaked the stem in a solution of hot water and Oxyclean. After sitting for several hours, I rinsed the stem under running water, this removes some of the oxidation. Next I took a pipe cleaner and used the Oxyclean solution to remove the built up tar and tobacco from inside the stem.Sel2 Sel3 I set the stem aside and turned my attention to the bowl. In the case of this pipe, the alcohol was not enough to remove all of the finish. When this happens, I use 0000 steel wool soaked in acetone. The steel wool is fine enough that it doesn’t damage the stampings on the shank, but aggressive enough to make short work of any remaining finish.Sel4Next I turned my attention to the bowl. I use a Castleford reamer (available on eBay for around $20.00) to remove the cake.Sel5I usually go down to the wood. I’ve found it’s better to use a reamer that is slightly smaller than the inside of the bowl to prevent damage to the wood.

Next I worked on the shank. I have some small brushes that I bought in the baby section at Walmart (normal people use them to clean baby bottles, but I find they work great for the shank of a pipe).Sel6 Sel7 Although the brush gets most of the gunk out, I use a retort to really clean the inside of the shank and the stem. I started using this method when I couldn’t fit the end of the rubber tube over the wide button on a pipe. The tenon was a perfect fit and the tube also fits perfectly into the shank. This saves a lot of time and pipe cleaners. After doing the retort, I run one pipe cleaner through the stem and a pipe cleaner and q-tip through the shank and it’s done.Sel8 Sel9 Sel10 Now that the inside of the pipe is clean, it’s time to start working on the outside.Sel11 For the stem, I used 400 grit wet/dry sandpaper with water. This gets the majority of the oxidation out, the wet sand paper also makes it easier to get the underside of the button. Next I used micro-mesh pads (1500-2400 grit) with water.Sel12 I wiped the stem dry and turned my attention to the bowl. I used a progression of micromesh pads, 1500-12000 grit. I also used the same progression on the stem.Sel13 Now the pipe was ready for stain. This next part might be kind of controversial (I have never seen this method anywhere else). I use shoe polish for stain. Now before you dismiss this as crazy talk, consider this. It is very simple. I apply the polish, heat it with a heat gun, and buff it out with a shoe brush. I also protect the finish with carnauba wax and have never had any issues with the polish melting or coming off in my hand.Sel14 Polish applied.Sel15 After melting with the heat gun and buffing with a shoe brush.Sel16 It is also very simple to even out the stain.Sel17Next up the heart breaker (also known as the buffing wheel). This little gem makes the difference between a really nice application of carnauba wax and an average looking pipe. It will also grab what you’re working on and fling it to the four winds and shatter the pipe you’ve just spent the last few hours working on. Hold what you’re working on with both hands, place as much padding as you can under and behind the buffer, and work on the stem and bowl separately. Sorry about the quality of the picture.Sel18 I didn’t lose the pipe to the buffer and here’s the results.Sel19 Sel20 Sel21 Sel22 Sel23 Sel24 Sel25 I anticipate that this pipe will pass on to my kids, or be part of the estate sale. I can’t wait to smoke it.

Rode Hard Put Away Wet – A Tired Julius Vesz shape 31 Zulu/Canted Dublin


Blog by Steve Laug

When I walked by the display case in the antique mall and saw the classic Vesz finish and the O logo on the stem I knew I was looking at one of Julius’ pipes. It was in very rough shape. The stem was covered on the topside and underside from the button forward for about an inch with a lot of dents and bite marks. On the topside there was a bite through – not large, more of a pinhole sized hole. There was also a lot of calcified buildup on the stem. The stem was over bent and the flat bottom of the bowl and shank did not rest on the desk top when laid down. The stem arch kept it from happening. The button and crease had were also worn. The rest of the stem was oxidized. The bowl finish was dirty and worn with white paint spots on the bowl. The stem was very tight and hard to remove but when I did remove it the tars on the end of the tenon were thick. The inside of the stem was so filled that the airway was virtually clogged. The slot on the end of the stem was plugged but for a hole the size of a pencil lead.Vesz1 Vesz2 The rim was damaged and worn from tapping it out on hard surfaces. There were large dents and worn areas. The inner edge was blackened and on first glance looked to have burned damage. It was hard to tell for sure but it also looked to be slightly out of round due to the damage to the inside edge. The bowl was heavily caked with a concrete like carbon build up. I tried to ream it and found it too hard to cut as it stood. The inside of the shank had heavy carbon and tar buildup.Vesz3 The pipe is stamped on the flattened bottom of the shank. Toward the front of the bowl it is stamped Circle 3 which denotes the price point of the pipes. Julius stamped them 1-6 to denote the price. That is followed by the shape number – in this case 31. The final stamping is Julius Vesz over Hand Made.Vesz4 To soften the concrete like cake so that I could ream it more easily without damaging the briar I put the bowl into an alcohol bath to soak for a while. I also wanted to remove the grime from the rustication on the bowl and the soak would facilitate that.Vesz5 While the bowl soaked I worked on the stem. I cleaned the inside of the stem with cotton swabs, pipe cleaners and isopropyl alcohol. I also sanded the calcification with 180 grit sandpaper and 220 grit sandpaper to remove the build up from the surface of the stem. The tooth marks are very evident in the photos below.Vesz6 Vesz7 I took the bowl out of the alcohol bath to ream it and found that indeed the alcohol had softened the cake enough to make reaming a very easy task. I reamed it with a PipNet reamer starting with the smallest cutting head and working up to the size of the diameter of the bowl.Vesz8 I topped the bowl and removed the damaged surface of the rim. I set up a topping board and used 220 grit sandpaper to gently and carefully remove the damage. I sanded the bowl in a circular pattern on the board as I find that doing so does not leave as deep scratches in the finish. Once I had removed the damage I could see the state of the inner edge of the rim. It had some darkening but it was still solid. There were no deep burned areas that needed to be removed.Vesz9 Vesz10 Vesz11 I set up a heat gun and heated the bent stem to reduce the bend to a point where the pipe would sit up right on the flat bottom of the shank and bowl. I also heated the tooth dents to raise them as much as possible before I sanded them.Vesz12 Vesz13 Once the stem was heated and flexible I inserted it in the shank and pressed down on the bend to adjust the bend to allow the bowl to sit without falling over. The tooth marks did lift quite a bit and are visible in the last two photos of the foursome below.Vesz14 Vesz15 Vesz16 I sanded the stem with 220 grit sandpaper and then with medium and fine grit sanding sponges to clean up the dents as much as possible. The surface needed to be cleaned and prepped for the work of filling the dents with black super glue. I washed down the dents with alcohol to remove the sanding dust. I filled the holes and built up the dents in the button lip with black super glue until they were overfilled, then sprayed them with the accelerator to harden the glue. I sanded the fills with 180 grit sandpaper and then with 220 grit sandpaper to begin the process of smoothing them and blending them into the surface of the vulcanite.Vesz17 Vesz18 I continued to sand with the 220 grit sandpaper to shape the crease and the button as well as the surface of the patches until they were at the same level as the surface of the stem.Vesz19 Vesz20 I sanded the stem after that with a medium and a fine grit sanding sponge to further blend it into the stem surface. It took a lot of sanding to blend it into the surrounding vulcanite.Vesz21 Vesz22Vesz23 Vesz24 I rubbed down the stem with Obsidian Oil to make the scratches and trouble areas very visible. I also rubbed down the bowl with olive oil and wiped it off and set it aside overnight to let the oil be absorbed into the wood. In the morning I took the following set of two photos to show the state of the pipe when I began to do the finishing work on it. Vesz25 Vesz26 I sanded the stem with fine grit sanding sponges to clean it up further and remove the deeper scratches. I then sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. I finished the stem work by buffing the stem with White Diamond on the wheel to finish the polish. I gave it several coats of carnauba wax and buffed it with a soft flannel buff to raise the shine.Vesz27 Vesz28 Vesz29 Vesz30 Vesz31 The bowl had a heavy ghosting of aromatics – it was overwhelming and no matter how many times I cleaned it the smell remained. I filled the bowl with cotton balls, pressed them down and then filled the bowl with isopropyl alcohol with an ear syringe until the cotton was soaked. I set the pipe bowl in an old ice-cube tray that holds it upright and let the alcohol and cotton do their work to pull out the oils from the briar and sweeten it. I have moved more and more toward using cotton instead of coarse salt. It seems to work just as well and is less of a mess in the clean up stage.Vesz32 I let the pipe sit with the alcohol and cotton balls for about three hours. The photo below shows the oils that were drawn out of the bowl. The cotton turned a yellow-brown and was almost dry.Vesz33 I took the cotton balls out of the bowl and cleaned the shank and bowl with pipe cleaners. I put the stem back in place on the pipe and gave the pipe a hand polish with some Halcyon II Wax. I hand buffed it with a shoe brush to raise the shine. The finished pipe is shown below. The look and feel of the pipe is far better than when I started. The repairs to the stem and button worked well and blended in nicely to the stem. The topping of the bowl removed the damaged portion and the blackening of the inner edge of the rim is merely a character trait. This is one that will stay in my collection. It smells sweet and is ready to smoke.Vesz34 Vesz35 Vesz36 Vesz37

Giving new life to a Savinelli Product – a David’s Choice Canadian


Blog by Steve Laug

I have written about the restoration and restemming of the first pipe bowl I picked up while on a recent trip. It was found in an antique shop in Nanton, Alberta. It was an old AF Billiard from 1923. The second pipe bowl I found at the same shop is the focus of this refurbishing article. It is stamped on top of the shank with the words David’s Choice and stamped on the underside Italy and barely visible under the repair band Savinelli Product. The repair band was loose and when it was removed the shank had a crack on the bottom side. At the bowl shank junction there is also a small crack that extends back along the shank for almost an inch. It does not appear to go through the shank to the airway but it is visible. The rim of the pipe was clean but the outer edge was damaged and the top edge was badly dented. The finish on the bowl was gone and the briar, though it had stunning grain, was lifeless looking. The bowl was clean in the top ½ inch – looking to have been reamed. The rest of the bowl was badly caked to the point that a pencil would stand in the bottom half unaided. There was no room for additional tobacco. Surprisingly the shank was clean. The stem was long since gone but I found a stem blank in my stem can that would work very well with the pipe.Sav1 Sav2 Sav3 Sav4 Sav5 Sav6 The cake was like concrete in the bottom half of the bowl. I could not cut through it with either the PipNet or the KleenReem pipe reaming tools. I filled the bowl with cotton balls and then used an ear syringe to fill the bowl with isopropyl alcohol. I let it sit for several hours while I worked on fitting the stem.Sav7 Sav8 I used the Pimo Pipe Turning tool to reduce the diameter of the tenon and cut a clean edge against the stem. I sanded it by hand to get it to the proper diameter to fit the shank. I still needed to fit the stem to the angles of the shank and make the lines straight and clean from shank to button. I fit it on the pipe and took some photos to get an idea of what I needed to sand.Sav9 Sav10 I took the cotton balls out of the bowl and then reamed the bowl. The alcohol softened the hard cake and it came out more easily. I finished scraping the bowl with a sharp knife to take out the remnant of cake. I sanded the stem with 220 grit sandpaper to reduce the stem to fit the shank. I glued the band in place on the shank with an all-purpose wood glue.Sav11 Sav12 Sav13 Sav14 Sav15 I wiped down the bowl with acetone on cotton pads to remove the remaining finish from the briar. I would eventually stain the briar – not sure at this point what colour I would use but I wanted to have a clean surface for the stain. I also lightly topped the bowl with a topping board and 220 grit sandpaper to remove the damaged top and edges of the rim.Sav16 Sav17 Sav18 I heated the briar with a heat gun to open the pores in the briar to receive the stain and then used a dark brown aniline stain. I applied it and flamed and repeated the process until I had an even coverage over the surface of the bowl. In the past I have thinned the stain to lighten it but have lately just applied it and then wiped it down with alcohol and cotton pads to lighten it after staining.Sav19 Sav20 Sav21 I sanded the bowl and shank with a 1500 grit micromesh sanding pad to further lighten the finish and then wiped it down a further time with the alcohol wet pads.Sav22 Sav23 Sav24 Sav25 I sanded the stem with 220 grit sandpaper and medium and fine grit sanding sponges. I wet sanded with 1500-2400 grit micromesh sanding pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. Once I had finished sanding I buffed the stem with White Diamond. I polished the band with silver polish and gave it a light buff with White Diamond as well.Sav26 Sav27 Sav28 I put the stem back on the pipe and buffed it all again with White Diamond and gave it a several coats of carnauba wax. I buffed it with a soft flannel buff to raise the shine. Though this old warhorse of a pipe has seen much use, the new finish and restored, rebanded and restemmed pipe should give many more years of service. It is cleaned and ready to load with its inaugural bowl. Though the pictures do not show it the pipe is a large one – it is 6 inches long with a bowl that is 2 inches tall. The diameter of the bore is 7/8 inches. It will certainly be a long smoke – and if the build of cake left behind by the previous owner tells any tales it will be a good smoking pipe.Sav29 Sav30 Sav31 Sav32

Restoring A Len Payne Twin Bore System Bulldog


Blog by Steve Laug

When I saw the rusticated bulldog shaped pipe in the display case at the Alberta antique mall I could not help but want to have a look at it. I asked the clerk to open the display case for me to have a closer look at it. The aluminum shank end look too substantial to be just an end cap or ferrule like Peterson’s and other older pipes have used for years. In fact it reminded me of some of the South African Keyser Hygienic pipes that I have in my collection. It had that kind of weight to the aluminum. The stem also had the same kind of look. It was a large diameter military mount stem that pushed into the shank end opening.

Once the clerk took it out of the case I looked at the underside of the diamond shank to see if it was a Keyser pipe – it wasn’t! It was stamped Len Payne. Now I was wondering. In the past I had written about pipes by Len Payne on the blog https://rebornpipes.com/2013/11/16/a-pipe-maker-i-had-never-heard-of-leonard-payne-pipes/. But I had not seen one with this kind of apparatus on the shank. I am including the quote below from Mike Glukler of Briar Blues that gives a quick summary of the brand. Not the bold italicized sentence in the paragraph below that applies to this pipe.

Leonard Payne was based in B.C. for many years. He came to Canada from England. He had shops in Surrey, B.C. and Kelowna, B.C. Interesting fellow. Gruff as the day is long. When you bought a pipe it was handed to you in a paper bag. No sock, no box. Most of his pipes carried a “carburetor” system at the shank/stem junction. Another Payne idea was his shanks. Almost all his pipes were two pieces. He’d turn the bowl and shank, then cut off the shank and reattach with glue (not always with the same piece of briar, so many did not match grains). His thinking was that the shank being the weakest link, if cut and glued would never break and thus “correcting” the weakest link. You may find his pipes on E-Bay on occasion listed as an L. Cayne. The P in his stamping looks more like a fancy upper case C…- Michael J. Glukler

I removed the stem from the shank to look inside and found the carburetor system that Mike refers to in the above quote. The inside of the shank was aluminum so the end cap fit over the outside of the shank and was inset into the interior and formed a collection chamber for moisture. It was dirty with oils and tars. In the centre of the chamber was a tube that extended half the distance up the shank to the end. In the stem was an aluminum tube that was smaller in diameter than the shank tube and when the stem was inserted the stem tube fit in the shank tube. The tube thus formed a straight line from the bottom of the bowl to the end of the stem.Payne1 The Payne inner tube system differed from the Keyser system in that the two tubes interlocked and formed a seamless tube from bowl to button. In the Keyser system the tube in the stem had a downward angle and the one in the shank was shorter. The tubes did not meet or join. Rather the air was swirled around the aluminum chamber and then drawn upward into the downward point tip of the stem tube. In the cutaway drawing below you can visualize the Payne stem with the shank tube extended further into the shank and the stem tube inserted into the shank tube when the stem was in place.keyser The stem itself in this case was a twin bore stem where the airway split into a Y and ended in the button with two holes – one on either side of the button. The theory was it made a more bite proof stem.Payne2 So while the externals and stem appeared to be the same the internals were markedly different in their execution.

The bowl itself was clean but the rim was dirty and damaged with small dents and places that could not be steamed out. The bowl would need to be lightly topped. The finish on the rusticated bowl was in great shape with little wear. The grooves had been stained with a dark brown and the high smooth parts were stained with a lighter brown stain to make a contrast. The aluminum shank cap was scratched and dull. The interior of the pipe was very dirty. The stem was high-grade vulcanite and was lightly oxidized and coated with a sticky substance like price sticker glue. There were no bite marks in the surface and under the grime it was clean. The button had the twin bore system and was also clean and undamaged.Payne3 Payne4 Payne5 Payne6I took the pipe apart so that I could clean the internals and work on the top of the rim. The beauty of this old pipe was that it did not need to be reamed as it was clean inside the bowl. The next two photos show the diameter of the military stem and the overall look of the stem.Payne7 Payne8 I set up the topping board and the 220 grit sandpaper in order to lightly top the rim of the Payne. I pressed the rim against the board and moved it in a circular motion to remove the damage to the rim and the hard buildup.Payne9 Payne10 Payne11 I cleaned out the inside of the end cap insert to remove the tars and oils with alcohol, folded pipe cleaners, and cotton swabs. I cleaned out the airway with pipe cleaners and alcohol.Payne12I used the Guardsman stain pens to stain the rim. I started with the lightest stain and moved to the darkest stain. I wanted to match the stain on the rim to the stain of the bowl. Once it was dry I buffed it with White Diamond and then lightly wiped it off with alcohol on cotton pads to lighten it slightly to get a more correct match.Payne13 The stem was in good shape and did not have any bite marks or tooth chatter. I sanded it with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. In between each set of three pads I rubbed the stem down with Obsidian Oil.Payne14 Payne15 Payne16 I waxed the stem with carnauba wax and buffed it with a soft flannel buffing pad to raise the shine. I sanded the aluminum end cap with the micromesh pads to polish the metal and remove the scratches. Once the aluminum shone I waxed the bowl and stem with carnauba and buffed it with a soft flannel buffing pad. The finished pipe is shown below. It is ready to load up and smoke with its inaugural bowl of tobacco. I am wondering how the tube system works in delivering a cool smoker and how the smoke compares to the Keyser Hygienic pipes. Time will tell.Payne17 Payne18 Payne19 Payne20

Stripping a Chacom Cocktail Pipe and giving it a new look


Blog by Steve Laug

My son-in-law and I dropped off his wife and two of my other daughters at the shopping mall and made our way to the pipe hunting turf. He found a nice Peterson Dunmore and I picked up this little Chacom. I love the shape of the bowl. It is an oval shanked pipe with stamping on both the top and the underside. On top it is stamped Chacom over Cocktail and on the underside it is stamped St. Claude over France and 338 next to the stem shank junction. The bowl was caked and quite dirty. The top of the rim while undamaged by dents or chips was thickly covered with tars and oils. The finish was shot – the black paint, kind of shiny dress black, was peeling and large spots on the finish were missing. The stem was dirty, oxidize, and covered with a calcification for the first inch of the stem. There was tooth chatter on the top and bottom of the stem and on the underside it had some tooth dents that would need to be addressed.Chacom 1 Chacom 2 Chacom 3 Chacom 4 I reamed back the cake to the bare briar with a PipNet pipe reamer. I used both the first and second sized cutting heads to ream the cake back. This time it was not hard but rather it crumbled when the blades of the reamer touched them.Chacom 5 I put the bowl in an alcohol bath overnight and let it soak. In the morning I took it from the bath and found that the finish was unphased by the soak. I had run out of acetone for removing the finish but I borrowed some fingernail polish remover from my daughter. It was a peach flavoured wash with added vitamin E. I figured that neither the pipe nor I would mine the smell of fresh peaches as I scrubbed down the finish. The peach aroma made the acetone removal of the painted finish not only quick and easy but made it smell like peach cobbler! Wow. I used a lot of cotton pads soaked in the acetone to remove the paint and clean up the finish. I sanded the bowl with 220 grit sandpaper but did not sand the shank as I did not want to damage the stamping on the top and the bottom. I went over the sanded bowl with a medium and fine grit sanding sponge.Chacom 6 Chacom 7 Chacom 8 Chacom 9 I dropped the bowl into an alcohol bath to soak out the deep stain and remove some more of the paint that held on fast. While it soaked I worked on the stem. I sanded it with 220 grit sandpaper to remove the calcification and oxidation and then wiped it down with alcohol. I was able to remove the tooth chatter from the top side but the bottom side still had a deep tooth mark. I sanded it and opened up the edges of the mark. I wiped it down with alcohol and then filled it in with black superglue and sprayed it with accelerator.Chacom 10 I sanded the patch with 180 and 220 grit sandpaper and then with the sanding sponges to blend it into the surface of the stem.Chacom 11 Chacom 12 I removed the bowl from the alcohol bath after it had soaked for about an hour. I dried it off with a soft rag and took the following four photos to give a clear idea of where it stood at this point in the process of removing the finish. The peach flavoured acetone and the isopropyl alcohol had done their magic and the paint was gone!Chacom 13 Chacom 14 Chacom 15 Chacom 16 I let the bowl dry and continued to work on the oxidation on the stem. I sanded the bowl lightly with a medium and fine grit sanding sponge and then wiped it down with a cotton pad and alcohol to remove the dust. I put the stem back on the bowl and took the pictures below to show the progress toward the new look of this old dress pipe.Chacom 17 Chacom 18 Chacom 19 I used a folded piece of 220 grit sandpaper to rework the inner edge of the rim. It had originally had a slight bevel toward the bowl and I wanted to clean that up and redefine it. Once that was completed I wiped the bowl down a final time with the alcohol and prepared it for staining. I decided to use a dark brown aniline stain to work with the black highlights on the grain. I applied the stain, flamed it and reapplied and flamed it again.Chacom 20 Chacom 21 Chacom 22 Chacom 23When the stain dried I wiped it down with isopropyl alcohol on a cotton pad to remove some of the opacity of the colour and to try to make it more transparent. The next four photos show the pipe after the wipe down.Chacom 24 Chacom 25 Chacom 26 Chacom 27I took the pipe to the buffer and buffed it with White Diamond, being careful to avoid buffing the stamping on the shank. I am careful not to damage that in the process of the restoration. Once buffed the stamping really shows up again. Now it was time to work on the stem some more and get rid of the oxidation and scratches. I use a plastic spacer between the shank and the stem to protect the shank and to allow me to sand the stem without rounding the shoulders. I sanded with 220 grit sandpaper, medium and fine grit sandpaper and then used micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads.Chacom 28The tooth repair on the underside of the stem is smooth and even. However, when I sprayed it with the accelerator it left a white centre to the patch. I have not had that happen before but it is all the way through the patch. I will live with it for now, but one day may pick it out and redo it to remove that aspect of the patch.Chacom 29 Chacom 30 Chacom 31 Chacom 32I continued to sand the stem as the photos highlighted areas that still showed oxidation. Once I had that removed I buffed the stem with White Diamond and gave it multiple coats of carnauba wax. I wiped the bowl down once again with isopropyl alcohol on a cotton pad to further lighten the brown stain and highlight the contrast with the remaining black stain in the grain. I buffed it with White Diamond and then gave it several coats of carnauba. I buffed the entire pipe with a soft flannel buff to give it a shine and set it aside for an inaugural smoke – either later today or early this week. The finished pipe is shown below.Chacom 33 Chacom 34 Chacom 35 Chacom 36

Cleaning up a Unique No Name Metal Pipe – It turned out to be a Stirling


Blog by Steve Laug

When I found this old metal pipe on a recent trip to Alberta it had no markings and at first glance appeared to be similar to both Falcons and Vikings. There was a difference though from those other metal pipes that I have in my collection. The tube in the base was thicker in the section next to the stem. The tube actually was normal sized from the bowl to the first joint and thicker from the joint back to the end of the shank. The shank itself was also round instead of the oval ones found in the previously mentioned pipes.It was the shape that caught my eye and I had to take it apart to see what made it different. I was surprised that the stem was actually removable and came out very easily when turned. The stem was also vulcanite rather than nylon and seemed to be of a good quality as it did not have signs of oxidation on it. When I removed the stem I was surprised to see that it had a metal tenon like those found in Medico pipes – slotted on each side so that it can be adjusted for a tight fit in the shank. Obviously this tenon was made to accommodate a filter by all appearances. I was hooked so I paid for it and added to my pipe hunt “treasures” that I would restore when I got home from the road trip.
f634b1970596b4b85986ec05fb585e1cWhile I was travelling I posted pictures of the pipe on the PSU Pipe Smoker Unlimited Forum and got a response that what I had was probably a Stirling pipe. The response included a link to the Smoking Metal website http://www.smokingmetal.co.uk/pipe.php?page=285. The site had pictures of the pipe and it matched mine precisely. It stated the following: “STIRLING, no markings on pipe or bowls, only the box is marked as Stirling, as Foreign Made, but no idea by whom. There are several similar pipes, none of which have a name on them. Arcadia (on this website) is one, differing only in the fact that whereas this Stirling has an all vulcanite push fit stem, the Arcadia has a vulcanite stem with a metal threaded insert. The “Park Lane” has no facility for a filter like the Stirling. This one accepts some Dr. Grabow Viking Bowls as well. Its overall length is 5 7/8 inches or 149mm. I have included the photos from the Smoking Metal site for comparison sake.Stirling2Stirling3Stirling 1From the above photos I conclude that the pipe I found is indeed a Stirling Air-Cooled Briar. It evidently had originally come with interchangeable bowls. From the information found on the site I was able to ascertain that Grabow Viking Bowls would fit the base. I had several of those at home so I when I got home earlier this week I checked it out and found that they did fit well. While this information is helpful it still leaves a lot shrouded in mystery for me. I would love to figure out who made the pipe. I have written to Ed on the Dr. Grabow forum and Bill Feuerbach from KW to see if they have any information on the pipe. If any of you readers have any information please let me know.

Now it was time to clean up the pipe. The bowl was thickly caked and the insides of the base were black with tars and oils that had hardened. The stem had some tooth chatter on both the top and bottom near the button. The finish on the bowl was flaking and the varnish coat was peeling off the briar. The rim was black with tars and also had some damage from the bowl being tapped out to empty it. The aluminum was oxidized and dirty as well. The next four photos show what the pipe looked like when I started to work on it.IMG_2559 IMG_2560 IMG_2561 IMG_2562 I took the pipe apart to clean the interior of the base. I used pipe cleaners, cotton swabs, cotton pads and alcohol to break through the hardened oils and tars in both the shank and the base. The tenon was metal (brass?) and was thickly caked as well. The two slots on the side of the tenon were covered so it was not clear that they even existed.IMG_2563 I reamed the bowl with a PipNet reamer and took it back to the briar. I started with the smallest cutting head and worked my way up to the size that fit the bowl.IMG_2564 IMG_2565I set up a topping board with 220 grit sandpaper and sanded the top of the rim to remove the damage.IMG_2566 IMG_2567 I scrubbed the finish off of the bowl with alcohol and also cleaned the bottom of the bowl. I sanded it with 220 grit sandpaper to break the finish and then used medium and fine grit sanding sponges to remove the scratches left behind by the sandpaper. I finished sanding it with micromesh sanding pads – wet sanding with 1500-2400 grit pads. The next series of three photos show the bowl at this point in the process. I was not sure whether I would stain the bowl or leave it natural and just polish it.IMG_2568 IMG_2569 IMG_2570I sanded the tooth chatter on the stem with 220 grit sandpaper to remove the damage and then followed that with medium and fine grit sanding sponges. I finished the stem by sanding it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads.IMG_2571 IMG_2572 Once the stem was done I buffed it with White Diamond and gave it several coats of carnauba wax. I cleaned the aluminum and polished it with a silver polish and polishing cloth then set it aside to figure out what I was going to do with the bowl. I finally decided to leave it natural but to also wipe it down with a light coat of olive oil to darken the finish slightly. I buffed it with White Diamond and then gave it several coats of carnauba wax and buffed it with a soft flannel buff to bring out the shine. The pipe was finished in terms of the cleanup. I put a Medico filter in the shank for the inaugural smoke though I will probably not keep it there for future smokes. The finished pipe is shown below.IMG_2573 IMG_2574 IMG_2575 IMG_2576