Tag Archives: Bowl – finishing

Restoring the third Classic Find – a Charatan’s Make 0120 Canadian


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). I wrote of how he had stopped at an antique shop and four found prestigious finds. These included a Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Root Briar Canadian EC 4R, a Charatan’s Make Canadian Sandblast 0121 and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni and the Dunhill earlier in two other blogs: (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/) (https://rebornpipes.com/2016/11/06/restoring-another-classic-find-a-dunhill-4r-root-briar-canadian-ec/). The third pipe that I have chosen to restore is the sandblast Charatan’s Make 0120 Canadian.

The Charatan pipe also had a replacement stem as there was no sign of a CP logo stamp on the top side. The stamping was on the smooth underside of the shank and it read Charatan’s Make and underneath it read London, England. At the end of the brand stamping was the number 0120 which is the shape number of a Canadian. I did some searching online and read the Charatan’s entry in Pipedia (https://pipedia.org/wiki/Dating_of_Charatans). I quote from there: “Pipes that belong to eras till the 1960 have the engraving ‘CHARATAN’S MAKE LONDON, ENGLAND’ in two lines, the shape code is composed by numbers only. The X and the DC appear only on pipes after 1960.

My brother had found another good one. The stamping gave me information about the time frame it was made. I knew that it was made prior to 1960 by the style of the stamping. It came from what the article identified as the Reuben era of Charatans that went from 1910-1960.  Like the Dunhill the only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had a nice sandblast that deep and craggy on the bowl and shank. From mid shank back to the stem it appeared that the pipe had been rusticated to match the blast pattern. He took some photos of the pipe to give a feel for the overall look of it when he received it. These photos show the pipe before he cleaned and reamed it.char1He took some close up photos of the bowl and sandblast on the bottom of the bowl. The bowl had a thick cake that had flowed over the top of the rim in hard tarry lava. It was thick but it appeared that the outer rim was undamaged and with any luck the inner one would be as well. The blast is interesting in that it also has a rustication pattern on the bowl bottom and also on the shank. It follows the pattern of the grain on the bowl.char2The next photo shows the clear and sharp stamping on smooth underside of the shank. It reads as noted above – Charatan’s Make over London England with the shape number 0120 on the stem end of the shank.char3The stem had a lot of tooth chatter and some shallow tooth dents. There was oxidation and also calcification.char4My brother did his normal thorough job of cleaning the pipe. He scrubbed it with a tooth brush and Murphy’s Oil Soap. He cleaned out all of the dust and debris in the grooves and crevices of the “blastication”. The stem does not fit tightly against the shank at this point. The next photos below show the pipe as it looked when I brought it to my work table.char5 char6I took some close up photos of the rim to show how well it cleaned up. My brother was able to get the lava out of the grooves on the rim and also on the underside of the shank. The stamping was still very clear.char7He cleaned out a lot of the gunk in the shank but the stem still did fit tightly against the shank end. He did get the calcification and some of the oxidation off the stem. You can clearly see the tooth chatter and the tooth dents now that the stem was clean.char8I scraped out the inside of the mortise with a dental pick with a flattened blade end. I scraped the stepped down area of the mortise as it entered the airway in the shank. I took a lot of tar and gunk out the shank area.char9I scrubbed the mortise, the airway in the shank and the stem with cotton swabs, pipe cleaners and alcohol. Once it was clean the stem fit more closely against the end of the shank.char10I scrubbed down the bowl and shank with acetone on cotton pads to remove the finish that remained on the pipe.char11 char12I restained the pipe with a dark brown aniline stain thinned 50/50 with isopropyl alcohol. I flamed the stain and repeated the process until the coverage was even.char13I put the stem in the shank and took the pipe to the buffer. I buffed it to polish the stain. When I was just about finished I could not believe what happened. It is that moment when you are buffing a pipe where you get a sick feeling. The wheel grabbed the pipe out of my hand, off my finger and threw it against the table top under the buffer. It was not far – a mere 2 inches but I heard the snap as the tenon broke. I was sick to my stomach. I was almost finished with the pipe and then this had to happen. I took a photo of the broken tenon once I had pulled it from the shank. It was almost a clean break at the end of the stem. Oh the frustration.

I used a Dremel to flatten the broken edge of the tenon against the face of the shank. It took a few moments to smooth out the broken part. I used the topping board with 220 grit sandpaper to face the end of the stem. I went through my box of threaded tenons and actually had one left in the box that was not a Jobey Link system tenon. It was the same diameter as the broken tenon.char14I chucked a drill bit in the cordless drill that was just a little larger than the air way in the stem. I turned the stem onto the drill bit the length of the threaded portion of the replacement tenon. I put two more drill bits in the drill and turned the stem onto the bits. Once it was the same diameter as the threaded portion I shortened the threaded end slightly so that it would fit tight against the stem. I roughed up the threads with the Dremel and a sanding drum. I left the threads in place so that I could turn it into the stem.char15I screwed it into the stem as far as it would go by hand and then used a pair of pliers to finish turning it tight against the stem face.char16I put the stem in place in the shank and the fit was tight against the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each set of three pads. After the final set I rubbed it down with a last coat of oil. I set the stem aside to dry. (In the photos below of the shank and stem I did not push the stem in against the shank so it shows a small gap at that point. You will notice in the final photos that I pushed it back in place.)char17 char18 char19With fear and trepidation I took the pipe back to the buffer. I did not want to repeat the broken tenon so I was very careful. I worked the pipe against the buffing wheel that had been charged with Blue Diamond polish. I buffed it until the stem shone. I lightly buffed the bowl with the polish as well – being careful to not let it build up in the grooves. I polished the stem with carnauba wax and put Conservator’s Wax on the sandblast finish of the bowl and shank. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The fit of the stem against the shank was better than when I started. Thanks for walking through the restoration with me and also through the frustrating need to replace the tenon.char20 char21 char22 char23 char24 char25 char26 char27

Cleaning and Restoring a Stanwell Antique 56 Canadian


Blob by Steve Laug

One of the first pipes I chose to restore from the estate lot my brother and I purchased in Idaho from an older pipeman, Gene was this Stanwell Canadian. It was a nice looking contrast stained pipe that was sandblasted over most of the surface area – the shank and ¾ of the bowl. The underside of the shank and the front of the bowl were smooth and stained a medium brown. The rim top was also smooth and had a matching stain. The stem was a replacement and while it fit the mortise well it did not fit against the shank. It was well chewed by what Gene called a beaver. The tooth marks were deep and many. Fortunately the stem did not match the shank of the pipe so it would not be a loss. I would need to look for a stem in my can of stems and see if I could find one that matched the stem. Maybe I would even find one that bore the Stanwell logo and worked with the pipe. My brother Jeff took some photos of the pipe before he cleaned it up. The next photos show the pipe when he received it.stanwell1Jeff took close up photos – the first shows the cake in the bowl and the overflow of tars and lava over the top of the rim. The outer and inner rims were in great shape. The bowl was still in round and the outer edge is smooth where the smooth portion is and rougher where the sandblast portion of the bowl was. The underside of the shank was stamped Antique in script over Made in Denmark. Next to that it was stamped Stanwell. Next to the shank/stem junction it bore the shape number 56 which is the shape number for a long Canadian.stanwell2 stanwell3He also took some photos of the stem top and bottom. I have included them as they show the chewed surface of the stem on the top and the bottom side. It was a mess and the button was chewed down as well.stanwell4When the pipe arrived in Vancouver I took a photo of the pipe with the stem that came with it. I went through my can of stems and found a stem that bore the silver Stanwell logo on the top side of the saddle. It fit the shank well and with a little cleanup it would work very well. It was oxidized and had some light tooth chatter on both sides. It was almost straight from the shank to the edge of the button.stanwell5I removed the stem and took photos of the bowl without a stem to give you an idea of the condition of the bowl and shank of the pipe. You can see from the photos that my brother had cleaned up the exterior of the pipe with Murphy’s Oil Soap and a tooth brush and removed the grime that was in the grooves and crevices of the sandblast finish. There was also a small fill on the front of the bowl on the smooth portion of the bowl front. He was also able to remove much of the tars and lava on the rim top.stanwell6 stanwell7I took a close up photo of the stem – both top and bottom sides in order to show the general condition. You can see the crown S on the top of the saddle portion of the stem.stanwell8The tenon was the perfect size to fit the mortise on the Canadian. The width of the stem was the same as the shank. The height was slightly larger than the height of the shank. It would need to be sanded lightly to bring about a match. The photos show what the pipe looked like with the new stem.stanwell9 stanwell10I took a close up photo of the bowl rim and the underside of the shank. It was in great shape. The stamping on the shank underside was clear and readable.stanwell11 stanwell12I also took a close up photo of the stem top and underside with it in place in the shank. You can see from the photos that the stem fit nicely in the shank and looked like it belonged on the pipe.stanwell13I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the tarnishing to the crown S logo. I worked on the height of the stem so that it was more in line with the thickness of the shank.stanwell14Once I had the stem fit better I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit sanding pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the last set of three pads and set it aside to dry.stanwell15 stanwell16 stanwell17I rubbed the bowl down with a light coat of olive oil and hand buffed it with a shoe brush. I gave it several coats of Conservator’s Wax and buffed it with the shoe brush. I buffed the smooth portions on the bowl and rim with Blue Diamond and buffed the stem as well to polish it. I gave the stem and smooth portions of the bowl with carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The shine and the contrast finish and stains make the pipe a unique looking pipe. The new stem looks right with the pipe. Together they combine to make a good looking pipe. Thanks for walking through the restoration with me.stanwell18 stanwell19 stanwell20 stanwell21 stanwell22 stanwell23 stanwell24 stanwell25 stanwell26

Restoring another Classic Find – a Dunhill 4R Root Briar Canadian EC


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). On his way home my brother stopped at an antique shop and found pipes that were by far the most prestigious of the finds. These included a Charatan’s Make Canadian Sandblast 0121, the Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, what we thought was a Dunhill Bruyere Canadian EC 4R (Once I got it I was pretty certain it is actually a Root Briar) and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni earlier (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/). The second pipe that I have chosen to restore is the Dunhill Root Briar EC 4R Canadian.

When my brother was cleaning up the pipe he called me and let me know that he had found a Dunhill on his recent hunt. He was excited and surprised by the find. The pipe obviously had a replacement stem as there was no white dot. The stamping had been buffed so much that it was unreadable except with a bright light and a lens. He read me the stamping on the shank. Near the bowl on the left side of the top of the shank it was stamped EC and mid shank on the left it read Dunhill over Root Briar. On the top right side mid-shank it read Made in over England with a 6 next to the D. That would make it a 1966 pipe if I am not mistaken. Next to the bowl shank junction on the same side it read circle 4R. The EC stamping told me that I was dealing with a Canadian. The R following the circle 4 told me that the pipe was a Group 4 sized Root Briar. He had found a good one. The only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had some nice grain on the bowl and shank.dunhill1He took some close up photos of the bowl and stem. The first one below shows the condition of the rim. It had some tars on the surface but otherwise appeared to be in great shape. The inner and outer edge both looked good. There was a light cake in the bowl as well. The second and third photos show the oxidized and calcified stem. There was some light tooth chatter on both sides near the button. The replacement stem appeared to be well made.dunhill2 dunhill3The next two photos show the condition of the stamping on the top of the shank from both the left side and the right side. It was faint and over buffed but with a light and lens still readable.dunhill4My brother carefully cleaned the externals of the pipe with Murphy’s Oil Soap and was careful in the process to not further damage the stamping. He reamed the bowl and scrubbed the rim to remove the tars and oils. He cleaned out the interior of the pipe with pipe cleaners, cotton swabs and alcohol leaving the mortise and the airways in the shank and the stem clean. The next photos show what the pipe looked like when it arrived in Vancouver.dunhill5 dunhill6While the rim was free of debris there was still a lot of darkening and thin coat of tar on it. It would not take too much to clean off the surface. He had been able to remove much of the calcification on the stem and clear up some of the scratches on the stem.dunhill7 dunhill8I sanded the stem with 220 grit sandpaper and removed the oxidation and the tooth chatter. There were some light tooth marks as well that I was able to sand out and leave the surface of the stem smooth.dunhill9I gave the stem a light buff with Tripoli to polish it lightly and then drill it for a replacement dot on the top side. I used an ivory/white coloured knitting needle that I trim down to fit as a dot. I chose to make the dot larger than the normal white dot on these pipes to make it clear that it was a replacement. I marked the spot on the top of the stem with an awl and started the hole. I drilled it with a Dremel.dunhill10I painted the shaped end of the knitting needle with clear super glue gel and then inserted it in the drilled hole in the top of the stem. I cut it close to the stem with a pair of nippers and then sanded it with the Dremel to get as close as I could to the surface of the stem and then finished sanding it with 220 grit sandpaper to blend it in with the stem surface. You can see from the second photo that it is slightly larger than the standard Dunhill dot.dunhill11 dunhill12I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set of three pads I gave it a final rub down with the oil and set it aside to dry. In the photos below the dot looks like it has a blue tint but in person it is a bright white.dunhill13 dunhill14 dunhill15I sanded the bowl and the shank with the micromesh sanding pads, avoiding areas where the stamping resided so as not to further damage it. I worked on the rim with the pads to further remove the darkening and light oils that still remained. I gave the bowl a light rubdown with olive oil to bring some life back to the natural finish of the Root Briar.dunhill16I carefully buffed the bowl and stem with Blue Diamond on the wheel and gave them both several coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. While the stem obviously cries out that it is a replacement and the white dot says the same the overall look of the pipe is beautiful. The warm glow of the root briar finish looks really good. This old classic should be good to deliver a great smoking experience for many years to come. Thanks for walking with me through the process.dunhill17 dunhill18 dunhill19 dunhill20 dunhill21 dunhill22 dunhill23 dunhill24

Restoring a Classic Find – a Sasieni Four Dot London Made Pembroke


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/ .  On his way home my brother stopped at an antique shop and found pipes that were by far the most prestigious of the finds. These included a Charatan’s Make Canadian Sandblast 0121, the Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Bruyere Canadian EC 4R and a Jost’s Supreme Diamond Shank bent billiard. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me.sas1He took some close up photos of the rim top. The top and the inner beveled edge of the bowl had a thick cake of tars and oils that had overflowed from the cake in the bowl. The outer edge of the rim appeared to be in good shape but the inner edge was hard to assess because of the lava buildup on the top.sas2The finish was very dirty but underneath the soiled grain there was some nice flame grain and birdseye that flowed around the bowl and on bottom and up the sides of the bowl and shank.sas3 sas4The shank was stamped on the left side near the bowl Made in England in a rugby ball shaped circle. Also on the left side next to that it reads Sasieni in clean and not a flowery script over FOUR DOT over LONDON MADE over PAT.No. 150221/20. On the right side of the shank it is stamped “Pembroke” (enclosed in quotation marks).sas5The stem was badly oxidized and was calcified from the button forward about an inch. I have seen this on pipes that generally had a softee bit. There were light tooth marks and tooth chatter on the both sides of the stem near the button. The four dot pattern is clear on the left side of the tapered stem. It may well be a light blue in colour but at this point in the process it was very hard to be sure.sas6I wanted to try to establish a date for the pipe based on the Patent Number stamping, the style of the stamping of Sasieni on the shank and the pattern of the four dots. I went to my go to source of information Pipedia and looked for the article on Sasieni pipe. Here is the link: https://pipedia.org/wiki/Sasieni. There I found some helpful information. I quote the relevant paragraphs in full: “All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line…”

The pipe I had in hand had the 150221/20 stamping which told me that my pipe had been made for the American market. I also learned that the florid script Sasieni with tail of the last “i” sweeping underneath was discontinued after WWII. The arrangement of the stamping however is identical to the description above. The only difference was the stamping of the script Sasieni. My pipe did not have the florid “i” at the end. I read further in the article and found what I was looking for.

“Once Alfred took over the company in 1946, these elements changed in fairly rapid succession. The first thing to be changed was the nomenclature itself. In place of the elaborate “Sasieni” stamp of pre-war pipes, a simpler, though still script style, “Sasieni” was used. This can be seen on patent pipes which have the small, old style dots.”

I learned that Alfred Sasieni changed the script of the Sasieni stamp from the older florid stamp after 1946 to the simpler script. The paragraph says that it can be seen on patent pipes which had the small, old style dots. Now I knew that the pipe I had was made for the American market after WWII and after 1946. I had the window for the age of my pipe and knew that I had a pre-transition period pipe made during the time in which the Sasieni family still owned the business.

I turned to the Pipephil website to have a look at the time chart that is shown there with the time frames of the Sasieni pipes. Here is the link: http://pipephil.eu/logos/en/infos/sasieni-timechart.html. I use a screen capture to copy the relevant section regarding the dating of my pipe. The red box around the years 1941-1947 shows the features that make up my assessment of the date of this pipe.

  • The passing of Joel Sasieni and his replacement by his son Alfred Sasieni in 1946.
  • The reissue of Four Dot pipes that had previously stopped during the war years.
  • The increase of the dot size and the rearrangement of the dots into an equilateral triangle. (While the one I have is in the same arrangement of dots, the size of the dots is small as noted above for pipes bearing the patent numbers.)
  • The simplified Sasieni stamping.

sas7
My brother scrubbed down the bowl ad removed grime on the finish. He reamed the bowl with PipNet reamer and took the cake back to bare briar. The stem was stuck in the shank so he was unable to remove it and clean out the inside of the mortise and the airway in the shank and the stem. There was still some darkening and build up on the rim. The stem damage, oxidation and calcification still remained. I took photos of the pipe when it arrived in Vancouver and I brought it to my work table.sas9sas10I took a close up photo of the rim. There were still some chips of tar and some stain remaining on the rim of the pipe. The beveled inner edge was still dirty and caked.sas11The stem was worn and dirty. The oxidation and calcification were quite thick on top and bottom of the stem.sas12I was able to remove the stem from the shank by carefully twisting it slowly. It came out and left behind a thick tar that held it in place in the shank. I think that the change of altitude and humidity from Idaho to here made the stem removable. Once it was out of the shank I worked on the bowl. I scrubbed the rim of the pipe with acetone on a cotton pad to remove the remaining finish. I sanded the top with 1500-2400 grit pads to smooth out the damage. I wiped down the bowl with the acetone as well. The photos below show the pipe after scrubbing.sas13 sas14I cleaned up the remnants on cake on the inside walls of the bowl with a Savinelli Fitsall Pipe Knife. I scraped the remaining cake completely out of the bowl.sas15I worked on the inside of mortise with a dental spatula and scraped away the tarry buildup that had held the stem in place. I scrubbed the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the inside was clean and the cleaners came out without more darkening. It took a lot of cleaning and scrubbing.sas16I sanded the stem to remove the oxidation and the calcification with 220 grit sandpaper. I was able to sand out the tooth marks and blend them into the surface of the stem. I worked on the button edge with needle files and sandpaper to sharpen the look of the button.sas17I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. After each set of three pads I rubbed the stem down with Obsidian Oil. I gave the stem a final coat of the oil after using the last set of pads. I set the stem aside to dry. (There was still a light oxidation around the stem at the shank junction but the buffing would take care of that.)sas18 sas19 sas20I gave the bowl a light coat of olive oil and buffed it with a soft cloth. I took the following photos to show the look of the pipe before I buffed it with Blue Diamond or gave it coats of carnauba.sas21 sas22I lightly buffed the pipe with Blue Diamond on the buffing wheel being careful around the stamping on the shank. I gave the pipe multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I finished by hand buffing it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It really is a well-made pipe that is laid out well with the pattern of the grain. It certainly came out looking better than its age for a pipe made in around 1946. Thanks for walking through the restoration process with me.sas23 sas24 sas25 sas26 sas27 sas28 sas29 sas30

A Pair of Rainy Day Pipes – More Adventures in Oddities


Blog by Steve Laug

Have you ever heard of Bartlett Pipes? They are rather strange upside down looking pipes in my opinion. My brother sent me this link to a youtube video on the Bartlett pipes. We were both searching for information on the brand as neither of us had heard of them or seen them close up before.   https://www.youtube.com/watch?v=dyFfLidMmws&feature=youtu.be

What made the hunt for information regarding this oddity necessary was that my brother had bid on two of these and won both of them on eBay. One of them was NOS (new old stock) and one of them was smoked and well used. In the past I had seen photos and read on the online forums about these pipes but had never really done any research to figure out what they were. They were always a bit of an oddity to me. Either way the stem sat they did not look right and when you removed the cap at the top the airway was almost at the top of the bowl (if the screw on lid was to be considered the top). The angles of the shank and the curve of the stem leads me to think that the capped surface was the top of the bowl. The bottom side of the bowl was a screen that allowed for airflow through the bowl. I am still trying to figure out if you light the pipe from the bottom or the top of the bowl.bart1 bart2From what I read on the various online forums and in the articles that I could find I was able to piece together how the pipe functioned. The pipe bowl was open at the top and the bottom. The airway into the shank was near the top opening and led directly to the pipe stem. A polished aluminum cover is screwed onto the threaded briar bowl top and is left in place when the pipe is smoked. At the other end of the bowl there is a screen that covers the bottom opening that keeps the tobacco in the bowl while permitting access to the tobacco to light it. The screen is supposedly fine enough that the ash does not fall out of the bowl into the lap of the smoker. With the cover in place on the top opening, the tobacco is ignited via the screen on the bottom, causing  the tobacco to burn from the bottom up. New tobacco may be added at any time by removing the cap from the top of the pipe. It is said that the burning the tobacco from the bottom reduces the moisture that usually collects and thus makes it unnecessary to dry out the bowl between pipes. The bottom lighting also makes lighting the pipe in the wind or rain much simpler.

The next photos show the screened bottom of the two pipes that I was going to work on. The smooth pipe is new and unsmoked the sandblasted pipe is used and you can see some charring around the inner edges on the bottom of the bowl. The bowl bottom on the unsmoked pipe was stained black to minimize the darkening that occurs when the pipe is lit.bart3Both pipes were stamped with the name Bartlett over a Patent Number – 4235252. The stamping on the sandblast version was on the right side of the shank and the one on the smooth was on the left side of the shank. Both stampings were very sharp and legible. The smooth briar pipe was also stamped on the right side of the shank with the work Imported Briar.bart4At this point I wanted to know more about the pipe. It was a brand that I was unfamiliar with. In usual unhelpful fashion I found that the Bartlett Pipe was made by the Bartlett Pipe Company Inc. of Bartlett, NH (which I assume is New Hampshire).

On the Pipesmokers Forum I found some interesting information from a friend of the inventor of the pipe. Here is the link to the conversation on that website. http://pipesmokersforum.com/community/threads/an-interesting-surprise.46690/

Adam Hirshan comments: “A friend of mine invented and patented a revolutionary smoking pipe that lights from the bottom. A major manufacturer saw the promise and bought the idea 15 years ago, but it never took off. My friend got the patent back a few years ago and we’ve developed a new rock maple version that we call The Freedom Smoking Pipe.”

“It smokes cool and easy. A stainless steel screen holds the tobacco and ash in place – nothing falls out. No moisture or resin accumulate in the bowl. A cork and leather top makes it wind and rain proof.”

“We had initial success wholesaling through a well-known distributor. We were in about 100 tobacco shops nationwide, and appeared in the Levin catalog. Response from our early customers was strong – most loved it, some hated it. Then interest dropped off and left us wondering what happened.”

I did some more digging and found some information on the Dr. Grabow Collectors Forum. Here is the link: http://drgrabows.myfreeforum.org/viewcardtopic.php?t=1236

I quote: “I was asked what I thought about my Bartlett pipe and figured I’d start a new topic. If you don’t know what it is, it’s the ‘Upside down pipe’. The history as I know it is there have been 3 variations. It was invented in the 70’s. Sparta picked up the rights and produced them in the 80’s for 8-10yrs. Didn’t take off. Rights were returned to the inventor. Seems they are no longer produced. (ed. This seems to go along with the information from Adam Hirshan in the above comment).”

The quote goes on with an interesting reference to the Sparta example of the pipe: “Mine has a red stain, and the chain to hold the cap. My stem is from a junk pipe I had. The weirdest thing is not seeing the baccy burn. First smoke required a tamp halfway through and the bowl got dang hot! Second time out, the pack was perfect. One light, no tamp. Just weird not tending the bowl like normal…….Guess this is why the never went anywhere.”

I was also able to find the patent information for US Pat.4235252. Interestingly it read much like an earlier paragraph that I pieced together regarding the pipe. Here is the document in full. First the written description and then the drawings of the pipe. It read that “the patent was for a smoking pipe having improved smoking characteristics. The smoking pipe includes a bowl having top and bottom openings and a breather hole near the top opening and in communication with a pipe stem. A cover assembly is attached to the bowl adjacent to the top opening and covers the top opening when the pipe is to be smoked. A retainer having a screen cooperates with the bottom opening for retaining smoking tobacco within the bowl while permitting access to the tobacco for the ignition thereof. The retainer may also be removed from its position relative to the bottom opening for the removal of ashes. Tobacco is inserted into the bowl via either opening, but preferably via the top opening and to a level just below the breather hole. With the cover assembly covering the top opening, the tobacco is ignited via the screen of the retainer, causing combustion of the tobacco in a bottom-to-top fashion. New tobacco may be added to existing tobacco via the top opening and ashes may be removed via the bottom opening, even as the smoking process takes place. The bottom-to-top combustion minimizes puddling of tobacco juices or the requirement of drying out periods and facilitates lighting the pipe in the presence of wind, rain, etc. The lack of obstruction of the breather hole by the presence of tobacco results in a smooth draw with the generation of a substantial, satisfying volume of smoke.” (ed. On the two pipes I have the screen on the bottom is not removable and the top is a threaded aluminum cap.)bart5 bart6My brother took some photos of the sandblast version of the pipe that shows the shape but also interestingly shows a hidden benefit. When he removed the cap from the top of the bowl the bowl was already filled with a broken flake tobacco. Unfortunately it was dry and crumbled to dust when he cleaned out the bowl.bart7 bart8 bart9My brother cleaned and reamed the smoked sandblast pipe and cleaned out the dust from the unsmoked smooth one. He scrubbed the briar with Murphy’s Oil Soap and cleaned out the mortise and the airway in the shank and the stem. The stems on both pipes were lightly oxidized and on the smoked pipe there was a small tooth dent on the top of the stem near the button. I took the following photos to show what the pair looked like when I brought them to my work table.bart10 bart11He did a great job cleaning up the aluminum caps on both the inside and the outside. He also cleaned up the thread on the top of both bowls allowing the caps to screw on easily.bart12He cleaned the screen on the smoked pipe with cotton swabs and alcohol until it looked as good as the unsmoked pipe. The inner edge of the rim on the bottom of the bowl was charred and showed some wear and tear from lighting the pipe from the bottom. I think one of the draw backs on this pipe is not being able to see the flame hitting the tobacco. The rim on this bowl shows significant rim damage.bart13I took close up photos of the stems to show the light oxidation – it is not deep in the vulcanite and the overall condition of the stems. The stem on the sandblast pipe had a small pinprick tooth mark on the top of the stem. I have circled it in red on the first photo below.bart14I took some photos of each of the pipes before I cleaned them up. They really were in pretty decent shape. There were some rough spots on the bottom of the bowl around the inner edge of the rim but it looked to be original. The smooth briar is new and has a shiny varnish coat that I decided to leave as the pipe is NOS. It was interesting to me to note that the bottom of the bowl was stained with a flat black stain on the new pipe so when I restored the smoked version I would match them. The sandblast is also in really good shape other than the inner edge of the bottom rim on the bowl.bart15 bart16 bart17 bart18On both pipes the aluminum cap was in perfect condition on both the inside and the polished outside of the cap. I took photos of the pipes with the covers removed and the bowl tilted to give some idea of what the inside of the bowl looked like. It really is no more than a tube with a cap on one end and a screen on the other end.bart19 bart20 bart21 bart22I used the topping board on the damaged bottom of the bowl. I topped it (or maybe bottomed it is more appropriate) until the damage was removed.bart23The small crevices that had opened around the inner edge of the bowl were not really cracks but rather areas that had burned with the heat of the flame. I filled them with briar dust and super glue to make them smooth and then retopped the bowl to smooth them out. I stained it with a black aniline stain and touched it up after sanding the repairs.bart24I sanded the two stems with 220 grit sandpaper to remove the oxidation on the surface of both stems. I used a spot of clear super glue to fill in the tooth mark and sanded the repaired area smooth to match the surface of the stem.bart25 bart26I polished both stems with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the last pad I gave it a final rubdown with the oil and set it aside to dry.bart27 bart28 bart29I took a photo of the pipes and stems before I took them to the buffer to show what they looked like at this point in my restoration.bart30Here are some photos of the bowls from a variety of angles. There is a nice blasé and some pretty grain – they are a nice pair of pipes.bart31 bart32 bart33I buffed the pipes with Blue Diamond on the buffing wheel and then gave the stems several coats of carnauba wax. I gave the sandblast bowl several coats of Conservator’s Wax and left the varnish coat alone on the smooth briar bowl. I buffed both pipe with a clean buffing wheel to raise a shine. I hand buffed them both with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is a unique piece of pipe and tobacco history. It certainly speaks of the inventiveness of pipesmokers who are perpetually looking for the better and drier smoke. Thanks for taking this journey through the restoration and the history of the Bartlett pipe.bart34 bart35 bart36 bart37 bart38 bart39 bart40 bart41

 

Rejuvenating a Gasparini “Fatta a Mano” Camuna


Blog by Steve Laug

My brother Jeff has an eye for unusual pipes that he thinks might intrigue me. He outdid himself this time. He found an odd three-part pipe – a base, a bowl and stem that I would classify as a churchwarden. It is about 10 inches long and the bowl is 3 inches tall but at the same time it is dainty, delicate and artsy. It is not a heavy pipe and the thin pencil stem and the bowl and base make it seem smaller than it is. The first two photos below show the unique shape and you can get a sense of how the pipe is both big and delicate at the same time.gas1The next photos give a sense of the artistry of the pipe. The base is stained a light brown and has a shallow sandblast finish. The end of the shank is rounded. The stem should sit against the shank end but the mortise needs to be cleaned and the oxidation on the tenon needs to be removed to make that happen. The bow is threaded and screws into the base. It has a contrasting dark brown and medium brown stain coat that gives contrast in the deeper blast and also with the base.gas2 gas3The next photos are close up pictures of the bowl and base. The first shows the bowl removed from the base. You can see from the photo that the bowl is threaded to be screwed into the base. The base and the bowl are dirty. The bottom of the bowl has two air holes that go into the bowl. The one toward the bottom of the photo below shows that a chunk of briar has broken away from the side of the hole and the threaded portion.gas4The second and third photos show the inside of the base and the cake and rim of the bowl. It is dirty but the rim and base are in excellent condition. There is some build up on the area of the base where the rim sits. It will need to be cleaned. To me it looks like it is a combination of dust and wax.gas5The next two photos give a clear picture of the damage to the base of the threaded portion of the bowl. You can see the damage on the outer edge of the tip and to the threads. It looks like a chunk of briar has broken free and a lot of debris and tars have filled in the damaged area.gas6The next photos show the base and the bowl from different angles. The grain and the blast is quite nice and the contrast of stains on the bowl look really good in contrast to the lighter stained base. The fourth photo shows the stamping on the bottom of the base. It reads R. Gasparini over CALUMA over script that reads “Fatta A Mano” which translates as Made by Hand.gas7 gas8The next photos show the stem with the tooth chatter and marks on the top and bottom side near the button. They also show the oxidation and the loss of colour in the G script logo on the side of the stem.gas9I know nothing about Gasparini brand so I looked up the website of the brand and found that the “Fatta a mano” stamped signified a particular freehand style line that Gasparini did. Here is the link to their website http://www.mgasparini.it/en/category-product/hand-made/.

I also looked up the brand on Pipedia. There is a lot of the history of the brand there for those who want to read the article in full. Here is the link: https://pipedia.org/wiki/Gasparini. I quote from that article in part.

“In 1938 Mario Gasparini, with his wife Ida, took his first steps into the world of the pipe. Today his daughter, Marisa Gasparini, sits at his desk. Since 1977 Marisa and her husband, and now her daughter, carry on the tradition of her family…”

“At the beginning of 1950’s, the building, that still today hosts the production department, was enlarged. In 1971 the offices and the warehouse were moved from Milan (where they were situated for marketing purposes) to Luvinate.”

“During those years the skilled workers and our direct partners have always followed the history of the Gasparini factory, becoming very fond of it and devoting themselves, with care and love, to the making of each pipe, with the personal fantasy and skills of the artist…”

“…The cycle of manufacture is basically divided into two separate branches. Pipes from the first branch (my addition, ed.) the “Fatta a Mano” and “da Collezione” are completely hand made, rigorously produced from the best selected briar; the estrus(?) and fantasy of our masters is surely more evident in these series of pipes.”

“The other branch is (my addition, ed.) …Serial pipes are partially machine made (the bowl, shank and drilling) and they are divided into various categories based on the quality and finish.”
“…during the years we have always made the creation of unique pieces for the series “Fatta a Mano” (Hand Made) and “per Collezionisti” (for collectors).”

At the bottom of the Pipedia article there was an email address for contacting the Gasparini Company with any questions that need to be addressed to them. I took the opportunity last evening to write an email to them regarding the age and provenance of the pipe I had in hand. I also included a photo of the pipe’s condition and look when I got it from my brother. This morning I received a reply from none other than Marisa Gasparini herself. Here is her email in full:

Dear Steve,
The pipe you have is a very old pipe that we produced 35 years ago about, and we made only few pieces.

It’s very different from the normal pipes and we have made in the time other interesting pipes, quite original that we keep in our warehouse.
If you are interested I can send you some photos for next week so you can understand what I mean for original.

I would like to know where you bought that pipe, thanks a lot and best regards,

Marisa Gasparini

That gave me some incredibly helpful information. The pipe in my hand is approximately 35 years old and there were only a few of them made at that time. She is going to send me some photos of some of the original pipes next week. I will post them as an addendum to this blog when I receive them. I wrote Marisa back immediately thanking her and answering her question as to where I found the pipe.

Now I had a feel for the age and provenance of the pipe and I was ready to work on it. I took some photos of it before I worked on it. My brother had done the majority of the clean up work on the bowl, base and shank before he sent it to me. He had reamed it and cleaned out the airways in the bowl, base, shank and stem. He scrubbed the externals and remove a lot of the waxy grime that had collected on the bowl over the years. It looked pretty good when I received it.gas10 gas11I took the stem out of the pipe and unscrewed the bowl from the base and took some photos of the pipe before I worked on it.gas12 gas13I took a photo of the stamping on the bottom of the base to give an idea of how that look – it is the only smooth portion on the base other than the rounded shank end.gas14I took some photos of the damage to the bottom of the bowl on the threaded portion to show what it looked like with the oils and tars removed. I took a top down photo to show the cleaned bowl and also the twin airways in the bottom of the bowl.gas15 gas16I cleaned up the reaming with a Savinelli Pipe Knife and scraped out the bits of cake that still were on the walls and at the bottom of the bowl.gas17I wiped down the bottom of the bowl and the damaged area with alcohol on a cotton swab and cotton pad in preparation for repairing the damage. I used clear super glue and briar dust to build up the area of the missing chunk of briar. I was careful to keep the airway open. I layered the glue and the dust until it was smooth.gas18I used the sanding board to lightly “top” the bottom of the bowl and smooth out the repaired area. After I took the second photo below I used needle files to retrace the threads on the damaged area of the bowl.gas19I gave the bowl and base several coats of Conservator’s Wax and buffed them with a shoe brush. The photos below show the bowl and base at this point in the restoration.gas20 gas21I turned my attention to the oxidation on the stem. I lightly sanded it with 220 grit sandpaper to remove the surface oxidation and remove the tooth marks and chatter from the area around the button. I ran a long pipe cleaner through the stem just to check for debris and oils but my brother had done a great job with the airways. I scrubbed the stem with Before & After Pipe Stem Deoxidizer and the with the Fine and Extra Fine Pipe Stem Polish. I was able to get the majority of the oxidation off the stem.gas22I did a touch up on the “G” logo on the stem with white model paint and a fine bristle artist’s brush. When it dried to touch I used a 1500 grit micromesh sanding pad to remove the excess paint and polish the end of the stem.gas23I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set I buffed it with Blue Diamond on the wheel and gave it a last rub down with Obsidian Oil. I set the stem aside to let the oil dry. I buffed the stem with carnauba wax and with a clean buffing pad to raise the shine.gas24 gas25 gas26I lightly buffed the bowl and base with Blue Diamond and then gave it a light coat of carnauba, being careful to not let it build up in the grooves and crevices of the sandblast. I buffed it with a clean buffing pad to raise the shine. gas26a gas26b gas26c gas26dI put the pipe back together and gave it a final buff with a clean buffing pad to shine it. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I took photos of the pipe as a whole and also taken apart in the various configurations. I am really pleased with the finished pipe and look forward to giving it a smoke. To me it is a very “Gandalfian” looking pipe and feels great in the hand and the mouth. Thanks for walking with me through the history and the process of bringing the pipe back to life.gas27 gas28 gas29 gas30 gas31 gas32 gas33 gas34 gas35 gas36 gas37 gas38 gas39

 

Amazing Grain came alive on a Zeppelin Style Safe-Tee Patent Pipe


Blog by Steve Laug

When my brother sent me a photo of another cigar pipe he was bidding on I wondered about it. I have cleaned up two of them made by Mastercraft (https://rebornpipes.com/2016/09/12/back-in-flight-a-pair-of-mastercraft-sparkless-cigar-pipe-zeppelins/). They were an interesting pair of pipes. This one was different he said. The design was quite a bit more streamlined and smooth in terms of look. The aluminum nose cone was smooth and there were two air holes drilled in the briar itself rather than just in the nose cone. I am assuming this was to aid airflow in the pipe. It still had an aluminum to briar connector for the two parts. The vulcanite stem was well fitted.cigar1 cigar2What would be the left shank side was stamped SAFE-TEE over Pat. June 23, 1925. I did a lot of searching online and could only find one other picture of a rusticated version of the pipe. It is not listed on Pipedia or on pipephil’s Logos and Stampings site. I looked in my reference books here and found it listed in Who Made That Pipe. In classic form, giving an almost dictionary style definition the book says that the pipe was made by the Safe-Tee Pipe Company in the US. Now to me that is classic – the SAFE-TEE pipe made by the SAFE-TEE Pipe Company. The only additional piece of information was that it was made in the USA and it was patented originally in 1924. The photo below shows the stamping. cigar3The stem was in great shape with minor pitting and some tooth chatter but no heavy damage. There was light oxidation as well.cigar4My brother took the photos above and the ones below to show the condition of the pipe before he cleaned it. The next one shows the pipe taken apart. The nose cone portion of the pipe is all briar with threads cut into the briar. The shank portion has an aluminum connector that turns into the briar cone. There is a washer that serves as a spacer/band between the portions. The stem is straightforward with no stinger apparatus. He also took photos of each side looking down the barrel.cigar5 cigar6The washer is free and spins on the aluminum connector. It needs to be aligned for the two sides to meet properly. There was a small crack/flaw in the briar of the shank portion of the pipe.cigar7Once again I am thankful for my brother Jeff’s cleaning skills. The inside of the pipe and stem were spotless when it arrived in Vancouver. The exterior had also been scrubbed clean of dirt, debris and the mottle finish. The pipe was ready to restore. I took some photos of it when I brought it to my work table.cigar8I took some photos of the pipe taken apart to show some of the structure on the pipe. You can see the internals of the connector and the metal tube in the bottom of that portion (the one on the left of the photo) you can also see the end of the cone. It is an interesting design that is different from the Mastercraft version.cigar10The next photos show the condition of the stem – you can see both the tooth chatter and the oxidation in the photos. There was also some pitting in the vulcanite.cigar11My first order of business was to repair the crack and several of the deeper pits in the briar. I cleaned the entire pipe with a cotton pad and acetone. I examined the crack to see how deep it went in the briar and was pleased to see that it was really surface flaw. The tube inside the shank portion stabilized it from causing further damage. I used a dental pick to clean it out and filled it in with clear super glue. It was small enough that I did not mix any briar dust with the super glue repair.cigar12When the glue dried I sanded the repairs with 220 grit sandpaper to blend them into the surrounding briar and make them smooth.cigar13I sanded the repaired areas with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-4000 grit pads. I used the higher grit pads on the entire area around the repairs.cigar14I used a dark brown stain pen to touch up the repaired areas and blend them into the colour of the briar on the rest of the pipe. I gave the pipe a coat of Conservator’s Wax and buffed it. I set it aside and turned my attention to the stem.cigar15I did not stain the rest of the pipe but decided to leave it as it was. The repaired areas were stained to match the rest of the pipe but other than that it is unstained by me. I took the next two photos of the repaired areas after waxing and hand buffing them. The repairs blend in very well.cigar17I sanded out the tooth chatter and pitting on the stem with 220 grit sandpaper. It also removed the majority of the oxidation.cigar16I polished the stem with micromesh sanding pads – wet sanding with 1500-1800 grit pads and dry sanding with 2400-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set of pads I gave it a final coat of oil and set it aside to dry.cigar18 cigar19 cigar20I buffed the pipe with Blue Diamond on the buffing wheel being particularly careful around the stamping on the side. The stamping was already light on the left and right side so I did not want to damage it more. I gave it multiple coats of carnauba wax and buffed it with a clean buffing pad to give it a shine. I finished by hand buffing it with a microfiber cloth. The finished pipe is shown in the photos below. It turned out to be a beautiful piece of briar with a mix of flame, cross and birdseye grain surrounding the two halves. The aluminum polished up nicely and the black vulcanite, the natural finish and the aluminum combine to give the pipe a classic appeal. This was a fun one to work on. Thanks for walking with me through the process.cigar21 cigar22 cigar23 cigar24 cigar25 cigar26 cigar27 cigar28 cigar29

Breathing new life into a Unique PHM System Pipe with a Horn Stem


Blog by Steve Laug

My brother first sent me the picture below of this old pipe to see what I thought of it. There was something intriguing about it from my first look. I looked at the eBay ad and all of the pictures included and told him we should go for it. I don’t recall ever seeing a pip this shape with the horn stem and the matching horn button on the bottom of the bowl. It certainly looked like it was a nice piece of briar underneath the grime of age. The horn stem looked to be in good shape overall with no splits or cracks. The horn button on the bottom of the bowl also appeared to be in good shape. The briar had no burns or serious damage to the rim or the edges of the bowl. The band was in decent shape with no dents of dings. The chunky look of the stem and the shank attracted me to the pipe. The striations of colour on the stem showed promise of looking great once buffed and polished. He bid on it and won.hornaWhen Jeff received the pipe he took the following photos before he started cleaning it up. You can see some of the issues that I will need to address in the cleanup and restoration. The overall condition of the pipe is fine. The briar was very dirty and the rim and bowl had a thick, dark and oily cake that overflowed onto the top of the bowl. If you look closely at the photos of the entire pipe you will also see some damage to the horn stem. There are tooth marks on the top and underside near the button and there are some divots out of the left side of the stem.horn1He took some close up photos of the rim and bowl. You can see the cake in the bowl and the overflow of lava on the rim top. It is hard to tell if there is damage to the inner edge of the rim at this point due to the buildup but there could be. There is some wear on the outer edges at the front of the bowl.horn2The close up photos of the stem shows the tooth marks and the divots out of the left side. Both of these will need to be addressed in the restoration.horn3The brass coloured band has a small diamond shaped stamp on it that is aligned on the right side. It has some kind of stamping inside the diamond but even with a light and a magnifier I am unable to read it.horn4The PHM stamp in the oval on the left side of the shank is the only stamping on the pipe. I have hunted high and low for information on the brand and can find nothing. The shape and design of the pipe and stem make me think it is quite old and probably British made but I cannot be certain. Can any of you help identify the maker for me?horn5It is hard to see in the photos but the airway in the bowl is at the bottom of the bowl. The horn cap on the bottom of the bowl is removable and it was hollowed into a bowl to catch the moisture from the burning tobacco. The airway into the shank is in the area where the cap screws into the bowl. The area acts as a bit of a cooling chamber for the smoke that is drawn into the airway allowing the moisture to collect in the horn bowl before wending its way into the airway in the shank of the pipe.horn6 horn8 horn9When my brother unscrewed the cap the chamber inside was extremely dirty with tars and oils. The buildup was quite thick on both the inside of the hollowed out cap and the inside of the chamber/trap it screwed into.horn7He removed the stem from the shank and took photos of the shank end. The brass band turned out to be more of a ferrule that wrapped the shank end. The drilling on the airway in the mortise was at a steep angle into the shank so you can see a small divot at the bottom edge of the shank. The tenon/stinger was bone and was shaped like a nipple that sat against the entrance of the airway in the bottom of the mortise.horn10My brother scrubbed the externals of the bowl, reamed and cleaned out the internals. He said that the insides would take more work once I got it as they were very dirty. I took photos of the pipe when it arrived in Vancouver and I brought it to the work table.horn11 horn12He had cleaned up the stem inside and out and the tooth marks and divots were ready to repair.horn13He had been able to remove all of the cake in the bowl and it revealed the airway at the bottom of the bowl. He also cleaned the rim of the entire lava overflow. It would need to be lightly topped to remove the damage to the inner edge of the rim. He had scrubbed the reservoir under the horn plug on the bottom of the bowl but it would need a lot more work to rid it of all of the thick oils and tars accumulated there.horn14I took a photo of the dismantled pipe to give an idea of the components and the size of the pipe. It is not a big pipe but the bowl is large for the overall size.horn15I wiped down the tooth marks and divots on the side of the stem with a cotton pad dampened with alcohol to remove any remaining debris. I filled them in with clear super glue – slightly overfilling them to ensure that once the glue cured there would be enough for a smooth finish once sanded.horn16While the stem glue cured I worked on cleaning out the reservoir/trap at the bottom of the bowl and inside of the cap. I used cotton swabs and alcohol to clean the area out and it took a lot of finicky cleaning to get all of the nooks and crannies clean. I also cleaned out the airway from the trap into the shank with bristle and regular pipe cleaners.horn17I lightly topped the bowl on the topping board with 220 grit sandpaper to remove the damaged rim surface but not to change the overall shape or flow of the bowl. I sanded it with micromesh sanding pads -1500-4000 grit to remove the scratches left behind by the sandpaper on the topping board.horn18 horn19I cleaned out the mortise and airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until they came out clean and the pipe smelled fresh.horn20I wiped down the exterior of the bowl with acetone to remove any grit and dirt that I had transferred during the interior cleanup.horn21I used European Gold Rub’n Buff to restore the stamping on the shank. I applied it with a cotton swab and let it sit for a moment before rubbing off the excess with a clean swab. The restored stamping can be seen in the second photo below. The bottom edge of the stamp was not as deep as the rest of the stamp so I was not sure if that area would retain the gold.horn22By this time the glue repairs on the stem had cured. I sanded them smooth with the surface of the stem using 220 grit sandpaper. For some reason the clear glue brings out a white spot in each repaired area – it may be a reaction of the horn to the glue. I will minimize those as I polish the stem but they will remain.horn23I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rub horn stems down with Obsidian Oil after each set of three pads to give life to the horn. I gave it a final coat of oil after sanding with the 12000 grit pad. I set the stem aside to dry.horn24 horn25 horn26I gave the bowl several coats of Conservator’s Wax and hand buffed it with a shoe brush. I would also buff it on the buffer but I wanted to see where things were at this point. Were there any areas on the bowl sides or top that I needed to do more work on to ensure that it would have a smooth finish.horn27 horn28I worked a little more on the horn cap on the bottom of the bowl and on a few of the nicks on the sides of the bowl using 1500-4000 grit micromesh sanding pads. Once I was satisfied with the look and feel of the pipe I buffed it with Blue Diamond on the wheel being careful around the stamping. I buffed the stem with the polish as well to raise a shine and further blend in the repairs. I gave the bowl and the stem several coats of carnauba wax and buffed them with a clean buffing pad. I finished by hand buffing the pipe with a microfibre cloth to deepen the shine. You will note that I did not stain the bowl at all. The rich patina is merely the wax working with the natural colour of the briar. This pipe is an oddity and a beauty. It was well worth the effort in my opinion. Thanks for walking with me through this process.horn29 horn30 horn31 horn32 horn33 horn34 horn35 horn36

 

A Bit of Bizarre & Interesting – Restoring a Lenox Pipe


Blog by Steve Laug

My brother found this extremely unusual looking pipe and sent it on to me. It is stamped Lenox on the top of the barrel. It appeared to be made of briar – the bowl and the barrel matched each other in terms of stain colour and possibly materials. He took the following photos of the pipe before he sent it to me. It looks a lot like a Kirsten at least externally.lenox1The stinger apparatus was made out of Bakelite and was hollow. The smoke was drawn through the bowl into the barrel and then through the stinger up the mouth piece. The stem was in excellent shape and the stinger sat in the end of the tenon.lenox2He took a close up photo of the stinger. It is an interesting looking piece of “plumbing” and I looked forward to seeing close up.lenox3He also took close up photos of the bowl. The first two photos show the damage to the side of the bowl – some dents in the briar. The third and fourth photos show the darkening of the rim top and the nicks in the outer edge of the bowl. The final photo shows the stamping on the left side of the barrel. It reads LENOX.lenox4 lenox5 lenox6 lenox7 lenox8I was not familiar with the Lenox brand so I did some research to see what I could find out. There was not much information on the brand online until I turned to one of my favourite sites for information on odd and unusual metal pipes – smokingmetal.com

I found the brand listed in three variations. The first of them was a Lenox made of Lucite (ed. By Lucite I assume that barrel is actually made of Perspex so in the information below I have edited it to read that). The link for the brand is: http://smokingmetal.co.uk/pipe.php?page=82. The site has this to say about the Perspex version of the pipe. I quote: “Hard to see the purpose of this one. There would be no significant extra cooling and there is no end plug to remove for ease of cleaning. It is stamped LENOX in the perspex top of barrel. (ed. I have included two photos from the site on the Lucite version of the pipe.) Centre image shows two colour versions. The dark version does not appear to be the result of discolouration by tar etc. These pipes were certainly on sale in 1951. The overall length 5 5/8 inch (143 m/m).lenox9The site also had photos of the Lenox with a metal barrel and wooden bowl. The metal barrel is stamped LENOX on the top of the barrel and a threaded bowl was screwed onto the top. The bowl had a brass insert in the bottom and it threads onto the nipple on the barrel. The following link has photos of the pipe: http://smokingmetal.co.uk/pipe.php?page=150.lenox11My brother did his usual excellent job of cleaning the barrel, bowl and stem of the old pipe. When it came to me it was very clean. He also let me know that surprisingly the wooden looking barrel was actually not wood but was Bakelite.lenox12 lenox13I unscrewed the bowl from the barrel and took the stem out of the end. The next three photos below show the “exploded” view of the pipe. The rim darkening in the first photo needed to be cleaned up.lenox14 lenox15I took another close up photo of the stamping. It is a clean and sharp stamp with no damage.lenox16I pulled the pressure fit stinger out of the tenon and ran a pipe cleaner through the stem. It came out very clean – yet another testimony to the great job my brother does in his clean up.lenox17I put the stinger in the tenon and took two close-up photos of the stem to show the really clean condition the stem was in. All that needed to happen was to polish it.lenox18I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I set the stem aside to dry after the final rub down.lenox20 lenox21 lenox22I sanded the top and the sides of the bowl with micromesh sanding pads – wet sanding with 1500-2400 and then dry sanding with 3200-12000 grit pads. I buffed the bowl and stem on the buffer with Blue Diamond polish to bring a shine to the surface. I gave them several coats of carnauba wax. I gave the Bakelite barrel multiple coats of Conservator’s Wax by hand. I buffed the bowl, barrel and stem with a clean buffing pad to polish the wax coats. I hand buffed it with a microfibre cloth to deepen the shine. The finish unique pipe is shown in the photos below. The Bakelite barrel and the bowl really do match and look like they have come from the same piece of briar. The pipe is a beauty. It is a brand that I have never seen and one that is a collector’s piece. Thanks for looking.lenox23 lenox24 lenox25 lenox26 lenox27 lenox28 lenox29 lenox30 lenox31 lenox32

Restemming and Restoring a GBD Speciale Billiard


Blog by Steve Laug

I decided to take a break from working on restoring the estate lot that I was given and turned my attention to one of the pipes I found on my recent trip to Southern Alberta. I have written about that pipe hunt previously. You can read about it at this link: https://rebornpipes.com/2016/10/07/a-great-day-pipe-hunting-in-southern-alberta/. The pipe was an older GBD billiard with a sterling silver band bearing hallmarks. They were hard to read through the oxidation. I found this pipe in a small antique shop in Nanton, Alberta. The clerk/owner lifted a cased pipe from a shelf – a nice black leather case with a dark blue lining. She opened the case and on the inside of the case top there was a GBD in an oval logo over Speciale stamped in gold. The bowl in the case also bore the same stamping. The stem was missing and the clerk told us the sad story of how someone had stolen the stem and left the pipe behind. The pipe was marked at $35 but since the stem was missing I asked her what her best price was for the pipe. She let it go for $25 and said to have fun fitting a new stem on the bowl. I added my second pipe to my hunt kit. It is shown circled in red in the photo below – the first pipe on the left side of the photo.gbdspeciale1When I started working on it I took some photos of the pipe when I started the cleanup. The finish was actually very good. The rim had a thick coat of tars and oil built up flowing out of the bowl and onto the top. The bowl had a thin cake in it. The left side of the shank was stamped GBD in an oval with Speciale below. It matched the stamping on the inside lid of the case. The silver band was oxidized but I could see the GBD logo in and oval over Speciale. The band was original. There were also some hallmarks that would have to be read once I removed the oxidation. There was no other stamping on the pipe or band. The inside of the case was undamaged but had a lot of dust and specks of debris in it.gbdspeciale2I took the bowl from the case and took photos of it before I cleaned it up.gbdspeciale3 gbdspeciale4I had a yellow Bakelite stem that would work with the pipe both in terms of age and also in terms diameter matching the shank. I would need to replace the tenon in the stem as it was too small in diameter to fit in the shank. I had a Delrin tenon that would work once I had removed the metal tenon from the stem. I used a drill bit to clean up the inside of the shank. I twisted the shank onto the drill bit by hand and cleaned it out.gbdspeciale5I heated the metal threaded tenon with a lighter and was able to unscrew it from the stem. I drilled out the mortise in the stem to fit the threaded end of the Delrin tenon. Once I had it drilled out I used a tap to thread the inside of the mortise in the stem. I painted the stem with slow drying super glue and twisted it into the stem. The stem was in decent shape other than tooth marks in the surface at the button and the edge of the button was worn.gbdspeciale6 gbdspeciale7I filled in the tooth dents with some amber super glue that I recently purchased from Stewart MacDonald. Once it had dried I used a needle file to redefine the sharp edge of the button and sanded the surface of the stem with 220 grit sandpaper.gbdspeciale8 gbdspeciale9I sanded the stem until the surface matched the surrounding stem area. The repairs show in the photos as slightly darker than the yellow of the stem.gbdspeciale10I scrubbed the rim with cotton pads and saliva to soften the tars and oils. I scraped it with a pen knife to remove the buildup and scrubbed it again. I was able to remove all of the rim build up without damaging the finish on the rim top.gbdspeciale11To clean off the band I scrubbed it with a tarnish remover and polish on cotton pads. I was able to clean off all of the tarnish and bring the hallmarks to light on the band. Using a small penlight and a lens I was able to clearly read them. They read as follows GBD in an oval over Speciale over the following hallmarks in shields: [anchor] [lion] [l], AO (assay office Birmingham). The AO on the front of the stamp was the Assay Office; the Anchor identifies the city as Birmingham, England; the lion passant is the symbol for 925 Sterling Silver and the “l” giving the date of the pipe. The silver shone brightly and distinctively on the shank end.gbdspeciale12 gbdspeciale13I looked on-line for the hallmarks and found a great chart. It showed the hallmarks for silver work made from 1883-1949. The date hallmark “l” on the pipe I had matched the one in the chart below for 1910. I have circled it in red. I now knew that the pipe I had was made in 1910.gbdspeciale14After the glue dried on the new tenon on the stem I pushed it in place in the shank and took the following photos. I liked the look of the pipe. The only thing that would have made it better would be to have an amber stem to use. This will do while I keep an eye out for an amber one that fits well.gbdspeciale15 gbdspeciale16I cleaned out the mortise and the airway in the shank and stem with cotton swabs, pipe cleaners and alcohol until it was clean. The pipe cleaners and alcohol cleaned out a lot of the black darkening in the airway in the stem.gbdspeciale17I sanded the stem repairs with 220 grit sandpaper to further define the button and try to blend the repairs. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil and set it aside to dry.gbdspeciale18 gbdspeciale19 gbdspeciale20 gbdspeciale21I used a black Sharpie pen to touch up the scuff marks on the surface of the case. The clasp on the side of the case is a brass GBD logo that when pressed allows access to the inside of the case.gbdspeciale22I cleaned out the inside of the case with a damp cloth and was able to remove all of the debris from the inside of the case. I buffed the bowl and stem with Blue Diamond polish on the buffing wheel taking care to not overheat the Bakelite stem as that would cause it to melt and be disfigured. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is one that will stay with me while I look for an amber stem that fits the pipe. Thanks for looking.gbdspeciale23 gbdspeciale24 gbdspeciale25 gbdspeciale26 gbdspeciale27 gbdspeciale28 gbdspeciale29 gbdspeciale30 gbdspeciale31 gbdspeciale32 gbdspeciale33 gbdspeciale34