Tag Archives: Bowl – finishing

Calabash No Name from eBay

Blog by Dal Stanton

After celebrating our daughter’s wedding and family reunion in the US and returning to Bulgaria, I was anxious to begin a new restoration. While in the US, I added a few pipes to the pool when my wife and I stopped at an antique store advertised on an interstate billboard between Nashville and Chattanooga – this story for the future. I’ve developed a bit of an eBay purchases trove and I found in the ‘Help Me!’ basket what I believe is a Calabash shaped unmarked briar from a seller in New Mexico. I was drawn by the shape and the lateral movement of grain – a very nice looking piece of briar with great potential. I wasn’t sure on the shape and checked out Pipedia’s Pipe Shapes Chart (Link) and Calabash seems to be the best fit – please let me know if I missed! The seller’s pictures provided a descent chronicle of the pipe’s strengths and needs. The pictures reveal stummel externals in very good shape except for heavy oil and lava overflow on the rim. The stem is heavily oxidized and has a tooth hole on the underside of the bit – definitely an eye tooth hanger! Both upper and lower button areas have teeth bites and significant chatter. The button lip will also need smoothing and redefinition. By the looks of this pipe, it was someone’s well-loved and used partner in life. When I put the Calabash on my worktable I take some additional close-ups to focus on the problem areas and I take a closer look. In the bowl, I discover what appear to be cracks in the briar in the front and backsides. At this point, I’m not sure if this is only superficial within the cake or if it presents other problems. I also take a closer look at the stem hole after inserting a pipe cleaner. Before I can make a clear assessment of the bowl and the cracks, I decide first to ream the bowl with the Pipnet reaming kit to reveal the wall’s condition and to clean up the rim. I also remove the stem and plop it in a bath of Oxy-Clean to begin softening the heavy oxidation in the vulcanite. I use 3 of the 4 blades available in the Pipnet kit. The cake was light. I finish the reaming process using the Savinelli pipe knife and clean the walls by sanding with 240 grit paper pinched with the Savinelli knife. inspect the cracks in the bowl and decide to shoot a question off and some pics to Steve to get his input. I then use undiluted Murphy’s Oil Soap and clean the stummel surface with cotton pads. In addition, to remove the thick lava on the rim, I utilize a brass brush which will not scratch the wood. Putting the stummel aside, I retrieve the stem from the Oxyclean bath and wet sand the raised oxidation with 600 grit paper and follow dry sanding with 0000 steel wool. In anticipation of working on the patch for the tooth hole I want to clean the internals of the stem. I use several pipe cleaners dipped in isopropyl 95% and things are cleaning up well.With the stem cleaned up from I move to repair the tooth hole. This is a first time for me so I fill my mental cup reading several different blogs regarding hole repair and techniques. One of the necessary ingredients for a repair is activated charcoal powder mixed with superglue to create a putty for the hole patch. Living in Bulgaria, I was not able locate activated charcoal in powder state but we do have pet stores and we do have aquariums which require charcoal for the filtering system. The problem is that this charcoal comes in a granulated form. This problem was solved with a technique and tool going back some millennia with the use of a pestle and mortar. I pictured a comparison of before and after below. My only concern is that the charcoal powder I am producing with the pestle and mortar is fine enough to form a smooth blended patch. We will see.With activated charcoal powder now in hand, I take another close-up of the damaged bit. To provide a good bond between the patch and vulcanite I score and roughen the area with 240 grit sanding paper, working the paper around the hole and to loosen and remove debris in the hole itself. I follow that with a Q-tip cleaning dipped in alcohol. I want the area clean. I cut a piece of an index card, fold it into a hard point that will fit in the button and wrap the end with tape and then put Vaseline over it to assure that the patch has a solid surface underneath so putty doesn’t leak into the airway and will easily slide out after the patch sets. I pour a small mound of charcoal on an index card then I drip a small puddle of Starbond Black Medium KE-150 glue next to the charcoal. Using a toothpick, I begin to mix the glue and charcoal a bit at a time so that I can judge the viscosity of the emerging putty – I’m aiming for a honey-like thickness. When the putty begins to thicken as I add charcoal, I arrive at what I hope is the accurate brew! Using the toothpick as a trowel, I apply charcoal putty to the hole, tamping each application and making sure I reach the depths of the hole and over-cover the damaged area building a bit of a mound. After the patch cures, I will remove the excess putty. I’ll give it a full 48 hours before continuing the work to assure the patch is solid and good for years to come. After the patch sets a bit, I flip the stem and apply drops of Starbond Black Medium KE-150 to the tooth dents on the upper bit area. The pictures show the progress. With the stem patches curing I return to the stummel. Steve’s email arrived with his reply to my questions about dealing with the cracks in the inner bowl. He described his method of applying a paste made from a mixture of cigar ash and water to the cracks and bowl wall. Yes, I remember previously reading about this in one of his restores! This will come later after I’m able to collect some cigar ash – Cubans are readily available in Bulgaria. I want high quality ash! I take another close-up of the stummel as I re-inspect the surface. I find one small crevice which I will fill with clear super-glue. First, using a cotton pad I clean the surface of the stummel with acetone to remove any residual finish. I then apply a drop of super glue on the small crevice above the shank junction and put the stummel down for the night to let the superglue fill to cure. The next day, ready to move forward, I strategically sand down the superglue fill with 240 grit paper removing the excess glue bringing the patch down to the briar surface assuring a good blend.When I think of the classic Calabash look, the stummel shape is crowned with a distinct cap. To enhance this look and to remove some damaged, colored briar around the inner rim, I want to enhance and augment the bevel already present. Using a coarser 120 grit paper tightly rolled, I cut the fresh bevel then I follow using a rolled-up piece of 240 grit paper to smooth the new bevel. Pictures show the progress. Before continuing with the rim repair and the stummel finish, I want to clean the stummel internals with a retort but I’ll need to return to the stem bit repair and do the sanding on the patches first. The retort’s rubber hose will not expand enough to attach directly to the shank so I need to utilize the stem. I am anxious to see how my first attempt at a hole repair faired. Utilizing a flat needle file and 240 grit paper I sand the patch down to the stem surface. The patch is blending well but I detect very small, what I assume are air pockets, emerge during the sanding. From my reading, I found that this is normal, but these appear to be too small to treat with a bit of superglue. I’ll keep my eye on this during the stem finishing phase. On the upper bit, I also sand the superglue patches of the tooth dents to the stem surface with 240 grit paper. With a needle file, I redefine the button lip a bit smoothing out where there were tooth bites. The pictures show the progress on both the underside and the upperside of the bit – I’m liking what I see. I don’t want to proceed any further until cleaning the internals of the stummel. I will use the retort to accomplish this. With cotton ball in the bowl, alcohol boiling in the test tube I begin the process. I take a couple of shots of the progressive dirtying of the alcohol. I forgot to take the final where the used alcohol was almost clear. After the pipe cools from the retort, I remove the stem and finish the internal cleaning with some Q-tips and pipe cleaners dipped in alcohol 95%. Internals are clean! Turning again to the stem, I begin the micromesh process. I wet sand with micromesh pads 1500 to 2400. Before applying Obsidian Oil, I want to take a close look at the tooth hole patch on the underside of the bit. I’m not happy with what I find. With the first set of micromesh sanding pads the pocketing in the patch is more pronounced. Air pockets? Or, perhaps my charcoal powder was too coarse? I’m not satisfied with these results so, even though it is a detour, I want to try to rectify the problem. I apply a thin coat of CA Instant Glue over the area. I’m hoping that the glue will fill the pocket and allow a smoother surface to emerge – enhancing the blend with the native vulcanite. I clean the area with a bit of alcohol on a cotton pad then I apply the CA Glue. I’m hopeful that this will do the trick.Turning now to the stummel externals, I first use a medium and then a light grade sanding sponge, focusing on the rim to work out pits and roughness left over from the lava clean up. Following the sanding sponges, I wet sand the stummel using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000 and 6000 to 12000. As I watched the beauty of the grain emerge, I made the decision not to apply a stain but to keep the natural briar – a rich, thick, swirl of honey. This no name Calabash is dressing up nicely. Time to return to the stem and complete the lower bit tooth hole patch and to prepare the stem for the waiting bowl. I ‘gently’ approach the sanding with 240 grit paper to lightly smooth the re-superglued patch down to the stem surface. The ‘gentleness’ is due to not wanting to sand deeper than the reapplication, increasing the potential of uncovering new pockets. I also again apply the flat needle file to define the lower button lip and then remove the file marks with the 240 grit paper. I follow with 600 grit sanding paper and finally, I finish with 0000 steel wool. I think the hole patch is improved and now I’ll trust the rest of the finishing and polishing process to blend the patch as much as possible. In the picture below one can still detect the patch boundaries but the surface is much smoother.With tooth hole charcoal superglue putty patch officially completed, I restart the micromesh sanding process by wet sanding with pads 1500 to 2400 followed by an application of Obsidian Oil to absorb into the vulcanite surface. Then dry sanding with micromesh pads 3200 to 4000 and 6000 to 12000, completing each set with an application of Obsidian Oil. The pictures show the progress. The last picture in this set I flip the stem to show the hole repair. I think it’s ok, and as they say, “It is what it is.” I have two mini-projects left before I begin the final polishing and waxing processes with the Dremel. I want to dress up this ‘No Name’ Calabash with a band. The beauty of this pipe emerged along the way and the classy Calabash shape just cries out, “Band!” So, band it is. I think it will look great. The other project is to fill the cracks in the bowl with ‘Pipe Mud’ per Steve’s email response to my questions earlier in the restoration. I recalled reading about ‘Pipe Mud’ before and it didn’t take long to find it in the vast Rebornpipes.com archives. Steve’s tutorial was helpful and to the point by point as usual (See: Link), but also of value for newbies to the hobby are the comments following – more links and practices to add to the mix!

Gary, my friend and colleague who lives in Plovdiv, Bulgaria, happily responded to my plea for ‘quality’ cigar ash. I am now in possession of ash the byproduct of 2 Cubans – the second of which he smoked with me Thanksgiving Day evening as we gathered to celebrate together in Sofia – I smoked my favorite black Cavendish blend, Lane BCA, in the pipe I call, Ole Pot. I take a couple close-ups to get a look at the cracks in the bowl. I’m not sure the source of these crevices but they appear to be grouped mid-way down the bowl both in the front and back of the bowl wall. On a hunch, I look at the exterior and I think my hunch is correct. The grain of the stummel moves horizontally though the bowl. When I look at the front and back of the external grain patterns, I find birds eye grain pattern – which represent the cut through, perpendicular perspective of the grain. The sides of the stummel reveal the side of the grain – the horizontal flow. So, these cracks appear to me to be the grain splitting – it appears like dry split wood. Not sure ‘why?’ but this is my theory. The third and fourth pictures below show the external theory: First, to prepare to make the pipe mud, I take the Cuban ash and crush it with the end of a pipe nail. With tweezers, I picked out debris and make sure there are no large chunks. The gray powder in the pictures is the aim.Next, I use a dental probe to dig a bit in the cracks to make sure there is no loose debris. Then I take a few bent pipe cleaners dipped in isopropyl and clean the bowl wall. I put the ash in a shot glass and slowly add water with an eyedropper and mix the mud with the pipe nail. When the consistency of the mud is like paste, I use a bent pipe cleaner to paint the mud on the wall – careful to tamp in to fill the crevices. I keep an eye on the areas with crevices as the mud dries in the bowl, making sure that it doesn’t shrink, but remains even with the bowl wall – as Steve’s tutorial instructed. In about a half hour the mud is dry and forms a pretty hard surface. The pipe mud will form a foundation for a cake to develop which provides a protective layer for the briar. Until this happens, care is given to not ream or aggressively scrape the bowl wall. The pictures show the progress.The next project is adding a band to dress up the No Name Calabash – a touch of class. The shank diameter is 17.5 millimeters in diameter and I fish out a 17.5 band to match the diameter. Some months ago, I purchased an assortment of bands to have on hand from J. H. Lowe’s online store. I’ve done one band previous to this, my first restoration which Steve published on rebornpipes (A Newbie Restore of a Dr. Plumb 9456) which went well. The mantra I remember from Steve’s tutorial on banding (Link) was the need for patience in applying heat and micro-inching the band up the shank – a hot band could tear if forced to quickly. I set up a handy work station on a solid wooden stool that I can straddle. I fold a towel and place it over a chopping block to provide a firm, but soft foundation to use as I press the stummel inching the heated band up the shank. My air gun fits nicely on the platform as well. About 1/10^th of the band fit over the end of the shank at the beginning. I heat the band rotating it, careful not to burn the wood then put it to the toweled surface and press – firmly but only a bit. Repeating the process several times. The pictures below show this. The last in the set shows the progress of the band’s movement up the shank – almost home! It was going so well, until it wasn’t! With millimeters left before the band was flush with the shank, a press against the surface caused a portion of the band to crimp (pictured). This was not part of the plan. Different possible scenarios fill my mind for next steps to try to back out of the situation and to salvage the banding project. I’m concerned that the band has torn at one of the crimp points because I can detect a sharp edge to the touch. Time for an ‘SOS’ message to Steve with the picture below.Steve’s response was helpful – to heat the band as before and with a small flat screw driver, straighten out the crimping and then continue again with the heating and pressing to bring the end of the band flush with the shank. The following pictures show the salvage operation. I begin by heating and bringing the bent edge back out using a small flat head screw driver. As this progressed, I improvised, using the round head of a pipe nail to help reestablish the round of the band by heating and placing the head in the lip of the band and rolling it like a wheel while rotating the stummel. Once things start regaining normal, I use a needle file gently filing the edge to remove sharp splinters. I also filed a bit on the external ‘pucker points’ that help reestablish roundness and a smoother surface, but not perfect. As I return now to heating and pressing to complete mounting the band on the shank, my concern is the weakened area of the band will simply crimp again with the process. I decide to heat the band up a bit more than I did before, hopefully to enable the band expansion more economically and to add more towel padding between the band and the hard surface below. I return to heating and pressing and thankfully, the result is a seated band with a few battle scars along the way! When I attempt to rejoin the stem and new banded stummel, I find that increased compression on the shank from the new band has created a tighter mortise/tenon fit. To release some of the tightness of this fit I wrap the tenon with 240 grit paper and rotate it to reduce the size of the tenon but keep it in round. I rotate and test the new fit several times until I get it right. I don’t want to take too much off the tenon and have a loose fit. I get my first look at the reunited stummel and stem and I like what is before me! I take a close-up on the underside of the shank to show the area of the band crimp and repair. I’m satisfied now with the repair job; I will see if I can improve it through the polishing process. Now the fun begins! With stem and stummel united, I begin the polishing phase using Tripoli over stummel and band. I mount the Tripoli wheel in the Dremel’s hand-held extender and power it up at the lowest setting (RPMs) and after purging the wheel with the tightening tool, I light tap the wheel on the Tripoli bar and apply it to the surface. With all the compounds, I do not apply too much vertical pressure to the wheel but allow the speed of the Dremel and compound to do the work. After the Tripoli, I switch to the Blue Diamond wheel and repeat the process above but include the stem as well as stummel and band. After this, I give the pipe a good rub down to remove powder left over from the compounds. With the carnauba wheel mounted (after purging) I apply several applications of carnauba wax then change the Dremel to a clean wheel and buff the entire stem and stummel. I complete the polishing with a brisk buff with a micromesh cloth to bring out the depth of the briar even more.

I learned three new skills to put in my tool box – making and applying Pipe Mud, rescuing a botched band mounting, and repairing a tooth hole using a charcoal super glue putty. Not bad. I’m very pleased with this ‘No Name Calabash’. The honey-colored briar is stunning as it flows through the stummel – the depth of the grain almost appears 3-dimensional. The band is a nice addition – it dresses it up, like putting on a tux. I trust that this pipe finds a good home. Thank you for joining me!

A Barling’s Make ‘Ye Olde Wood’ Pre-transition 37

9 Replies

Blog by Kent Mosher

Kent and I both graduated from Multnomah in Portland, Oregon though a few decades apart. We connected on Facebook in one of the pipe smokers groups. I invited Kent to write up some of his restorations for us on rebornpipes. I also asked for a brief bio to introduce him to the readers. I include the bio below and immediately following that is his first restoration on rebornpipes. Thanks Kent for the blog and a warm welcome to rebornpipes.

I have been smoking a pipe since I was 18 years old. While pipe smoking was in my family history with my Grandfather, he died before I was born and my father smoked his dad’s pipes only a few times when I was a kid. So my journey into the pipe was completely unguided and self-taught (and a secret from my parents at the time). I had no mentor or club or YouTube to teach me how.

Being a young man when I began my journey into pipe smoking, I did not have much of a pipe-buying budget to speak of. I found that I could acquire higher quality pipes for my collection by buying vintage and used pipes (I only later learned these are known as estate pipes) instead of new pipes. My first real pipe was an Ebay purchase of a Savinelli 614 Silver, which I chose based on the little knowledge I had of quality pipe makers at the time (and the oom-paul shape made it easy to hide from my parents).

After that, I just always opted for estate pipes when shopping for an addition to my collection. In fact, I didn’t purchase a new, unsmoked pipe for 13 years. But it took me a decade before I learned how to properly clean up a used pipe. Once I started cleaning up my own collection using acceptable methods (mostly learned from rebornpipes) I realized how much I enjoyed breathing new life into derelict pipes that should otherwise last several lifetimes. So I keep learning ad experimenting, some ideas succeed and some fail. I’ve ruined a few pipes beyond repair. I saved a few from the grave. I am grateful to Steve and all the contributors to Reborn Pipes blog for teaching me the way into something I now deeply enjoy.

A good briar pipe, under the care of the sort of character that pipe smokers tend to be, should outlast its owner for several generations. When you invest in a pipe, you are folding in a piece of family lineage that will connect you to generations ahead of you.

To date, my most valuable pipe is not my most expensive one. It is the one given to me by my dad, who, as a young man bought it as a gift for his dad; a man who died before I was born. I never met my grandfather, but every time I smoke his pipe, I engage with him as a third generation owner of a piece of his daily life.

This is the sort of experience I hope to offer to those who receive pipes I have worked on. To give something upon which, after many years of enjoyment, you and those after you will not be able to put a price.

Here is his restoration of a Barling’s Make.

I buy lots of estate pipes on eBay. And lots at yard sales and antique shops. Though they are much harder to find in your own local antique stores, there is something much more satisfying about finding a great pipe buried among the shelves and bins of cluttered antique dealer booths. eBay pretty much offers anything you might want to add to your collection, if you have the money to spend and want it enough. Local estate pipes have to be found and you never know what you may or may not come across.

If estate pipe shopping on eBay is like following GPS directions to predetermined coordinates. Then local estate pipe shopping is like being on safari and making an unexpected discovery of buried treasure that others have been passing by.

For this reason, there are certain kinds of pipes I hope to add to my collection that I refuse to buy online because I want them to be one of those rare finds that I actually found.

I recently marked one of these off my list; A Barling’s Make ‘Ye Olde Wood’ pre-transition model 37. While at an antique mall, I picked up a common pipe stand for $29 (I see one just like this at almost every antique mall I visit, but I won’t buy them for more than $10) and looked inside the humidor and found a real diamond of a pipe find. Rustling around in the dusty corners of old shops doesn’t always pay off. But when it does, it sure feels amazing. I was able to date this pipe, based on the stamp style and model number to the “Pre-transition” or “Family Era” between the years of 1941 and 1962. You can find the lengthy and near-scholarly article on the production history B. Barling and Sons pipes here: https://pipedia.org/wiki/Barling.

This is the resource I used to date this pipe.

Two of the basic markers are these:
1. The size category of “EL” began in 1941.
2. The word “Barling’s” arched over the word “Make” as well as the 2-digit model numbers was used until 1962, after which they changed to 4-digit models numbers, marking the beginning of the “Transition Era” for the company. Since the rim of the bowl had a fair amount of buildup, I decided to clean that area up first and see what condition the rim was in under the gunk. I used a Mr. Clean Magic Eraser wetted with saliva to rub away the buildup. It only took a few minutes of scrubbing to clear the rim of the junk and reveal a very beautiful top of the bowl.I was really torn about the next stage of restoration. On higher value pipes, I always try to leave a pipe as original as possible, only make changes to its form or appearance if they are not necessary to remediate damage or excessive wear. Two things happened that influenced my decision in this matter.

Unfortunately for this pipe, the sides of the bowl were very badly scratched and dented beyond what I might otherwise call a reasonable level of “character.” These needed to be fixed to make the pipe look as good as its reputation.
When the stem came out of the OxyClean bath, I discovered that the detergent had removed the color from the famous cross pattern “Barling’s” stamp. I switched to using OxyClean primarily because of its non-threatening effects of stamp coloring and inlays. But this was the first time I have seen OxyClean have this effect. I knew that classic white stamp had to be saved somehow. The stem was also still a bit oxidized in some areas after the bath. So, I made the decision to sand the damage out in order to fully restore the finish, including the stem stamp coloring. Before starting with any abrasives, I slowly ran all the dented areas, including the tooth chatter in the bit, over my heat gun to help lift out any impacted material in an effort to reduce the depth of everything that needed sanding. It helped a little, but still left much work to do. I started with the stem stamp. I stole some white nail polish from my wife’s bathroom drawer and used it to generously fill in the stamp, leaving extra over the top to sand down.I set the stem aside to let the nail polish to harden and got to work on the stummel. I sanded the stummel in two parts. Since the bowl had all the damage, I began wet-sanding the bowl only (leaving the shank alone) with 220 grit sandpaper. I followed that with a 320 grit wet-sand, and didn’t do any sanding of the shank until I got to 400 grit. At this 400 grit point, I attached the stem to begin sanding it as well along with the shank.Even in sanding the shank, I did not sand the nomenclature at all at this point. I carefully avoided all stamps with the courser grits, only giving a light passover of the stamp markings with 600 and 800 grit, just enough to break the gloss finish so it would take new stain. Once I reached 600 grit wet sanding, I now sanded the entire pipe and stem uniformly. I followed that with 800 grit over the entire pipe and stem, still treading very softly over the stamp markings.With all the sanding complete out to 800 grit, the stem came out almost exactly like most Barling’s of this age look present-day. They always have slightly worn centers of the stem stamp with solid color in the ends. It doesn’t look like a new stem. It looks like an old stem in really good condition. I was pretty happy with the result.
The whole pipe overall was looking really good, now scratch and dent free, sanded to 800 grit across the board (the dark areas on the stummel are just water that was on my thumb).From here, I took the whole pipe and stem together to my first polishing wheel loaded up with Brown Tripoli compound. Brown Tripoli has proven, for me, adequate to remove 800 grit scratches, and most 600 grit, when polished perpendicular to the direction of sanding. After insuring all the scratches were polished out, I was ready to stain the stummel. I went with PIMO Pipecraft’s Brown Mahogany dye, because, among the colors I had on hand, it looked closest to the original color. I flamed off two applications of the dye and left the pipe for several hours to dry. I came back after some time and polished out the new dye with brown Tripoli compound.

Then I wiped the whole pipe of any residual deposits of Tripoli compound and put it to my second polishing wheel loaded with white diamond compound to help give it a lasting gloss finish.

I hand applied two coats of Halcyon II pipe wax, let it dry a few minutes, and then buffed it out with a dry flannel wheel I have set up to turn at 55 rpm on a small drill press I modified to be solely used for slow speed buffing. The end result, I am really happy with. I hope that I have preserved this rare and great pipe in name and age. I won’t be selling this one, per the sentiments stated in my opening paragraph. I look forward to enjoying this pipe for years in my collection as one of those rare gems I discovered in the real world, away from eBay.

Restemming a Savinelli Capri Root Briar 320 and giving it a new look

4 Replies

Blog by Steve Laug

I have always liked the looks of the Savinelli 320 shape. I have one of them here and it is a 320EX so it is quite large. When my brother Jeff sent me photos of one that he was looking at I was interested. He bid on it and won. It is stamped on the underside of the shank on a smooth spot with the words Savinelli Capri over Root Briar. Next to the stamping was the Savinelli shield and to the right of that it reads 320 over Italy. The finish on the bowl looked really good. I really like the Capri rustication and the roughness of the feel in the hand.My brother sent me the photos above as well as these close up photos. The rim was actually in very good shape, surprisingly. The there was a thick rough ca,e in the bowl and some of the lava had overflowed on to the rim top grooves.The underside of the shank was in excellent shape though there were some scratches on the smooth area. The pebble cut rustication was in excellent condition. The contrast stain on the pebble finish other than being dirty was undamaged.The real issue with the pipe lay with the stem. The stem had been gnawed to the point that there was almost an inch or more of the stem missing. It was missing a large portion of the vulcanite on the top and the underside of the stem. It is ironic that the stem logo was the only thing about the stem that was left undamaged. My brother is getting really good at his cleanup process and this pipe was no exception. I am getting spoiled when I get a pipe that I have to ream and clean. When he sends them they have been reamed, scrubbed with Murphy’s Oil Soap on the exterior and cleaned thoroughly with alcohol, cotton swabs and pipe cleaners on the inside. I took some photos of the pipe to show the condition it was in when it arrived in Vancouver. You can see that the finish is clean and you can see the horrible damage to the stem. I took a close up photo of the rim and the bowl. He had reamed back the cake to bare briar and also scrubbed the rustication on the rim and removed all of the tars and oils that had filled in portions of it on the back side of the bowl.The original stem was a lost cause at this point. To shorten and reshape a new button I would have had to cut off almost another ½ inch. To my mind that would have made the pipe too short for my liking. I went through my can of stems and found a stem that had potential. The diameter of the stem at the tenon end was slightly larger than the Savinelli stem but it had room for adjustments. It had some file marks on the top and the tenon was a little large in diameter for the shank of the 320 but with a little work it would work. It had some paint on the top of the saddle and was deeply oxidized. There was not any tooth chatter or tooth marks on it. It would certainly work for the 320 but it would change the appearance. Once I had finished the fit I would take some pictures and make a decision.I scraped out the mortise with a dental spatula to remove the hard tarry build up that had accumulated there. Once I had scraped it clean I scoured out the inside of mortise and airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs.I sanded the tenon with a Dremel and a sanding drum to fine tune the fit in the shank. I also adjusted the diameter of the saddle with the Dremel and sanding drum until it was a close fit to the diameter of the shank. I fine-tuned the fit with 220 grit sandpaper until the saddle portion was free of the sanding marks left behind by the Dremel. I sanded the tenon with 220 grit sandpaper to adjust the fit in the mortise. I finished by sanding the remainder of the stem as well to break up the oxidation.Once the fit in the mortise and to the shank was correct I pushed the stem in place and took photos of the new look of the pipe. Part of this was to mark the progress but it was also an opportunity for me to see it from the eye of the camera and assess whether I would keep working on the stem or just wait until I came across another Savinelli tapered stem. As I studied the photos I was pleased with the look. There was something catching about the new slim stem flowing from the saddle. I liked the looks of it. I sanded the stem with the 220 grit sandpaper until I had removed the oxidation and then rubbed the bowl down with a light coat of olive oil to rejuvenate the briar. I rubbed the stem down with Obsidian Oil and took the next set of pictures. The pipe was beginning to look really good. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave the stem a final coat of Obsidian Oil after the last micromesh pad and set it aside to dry. I buffed the stem with Blue Diamond polish on the buffing wheel to polish it further. I gave the stem multiple coats of carnauba wax and gave the bowl several coats of Conservator’s Wax. I buffed the bowl and stem with a clean buffing pad to raise the shine. I finished the pipe by buffing it by hand with a microfibre cloth. The finished pipe is shown in the photos below. It took some work to fit the new stem to the shank but the new look of the saddle stem gives this pipe a fresh appearance to me that works well with the pebble rustication of the Capri Root Briar finish.

An interesting “The Nuvo” MLC Italian Briar hidden in a WDC Case

6 Replies

Blog by Steve Laug

When we saw this older case and pipe for sale on eBay we were under the assumption that the pipe in the case was an older WDC pipe. The age of the case and the pipe appeared to match in the photos posted by the eBay seller. The case was in decent shape on the left side and the right side had a ripped part missing near the stem end. The covering on the case was leather. The hinge and clasp mechanism were in good condition. The green velvet lining looked worn. The stamp on the inside the top of the case was readable but worn. It read WDC in the triangle and over Genuine Briar. The finish on the briar was worn looking and the stem looked like it was covered with white calcification over the length of the stem all the way around. The bowl was thickly caked with a thick coat of lava overflowing onto the rim. It was so thick that it was hard to tell if the outer and the inner edges of the rim were in good condition. Underneath it may well have a lot of nicks and the bowl could easily be out of round.The seller included some close up photos of the stamp on the inside cover of the case. You can see the WDC triangle logo over Genuine Briar. They also included close up photos of the stamping on the left and right sides of the shank. It is very hard to read the lettering in the photos. It looks like the left side is stamped with something over Special Pat. On the right side what is readable is Italian Briar. The rest of the stamping was not readable in the photos.

When the pipe arrived in Idaho my brother took photos of the pipe before he cleaned it up. The finish was certainly a mess and there was a lot of grime and build up on the bowl and the shank. There also appeared to be some nice grain peering through the grime.He took some close up photos of the rim and the front of the pipe. The overflow of lava and the cake in the bowl was very thick. The outer edge of the rim was rounded and showed some damage. The frontal photo shows a dent at the front top of the bowl that goes diagonally across the bowl. I have circled it in red to show the location of the dent.He also took photos of the stamping for me. On the right side of the shank there appeared to be an oval with the letters stamped MLC in the centre. On the left side it seems to read “The Nuvo” over Special Pat.The closes up photos of the white substance on the stem surface show the condition of the stem and looks almost crystalline.I took some photos of the pipe when it arrived in Vancouver and I brought it to the work table to begin the restoration. My brother had done an amazing job cleaning up the dirty finish and the white on the stem. He had reamed the bowl clean of the thick cake. He also removed the thick lava on the rim top. I took a close up photo of the bowl and rim to show the condition. My brother had been able to remove all of the cake and the tar. The outer edge of the rim was rounded and had dents. The inner edge was missing chunks and the bowl was out of round. The top of the rim had nicks and dents and was also in rough shape.The stem looked to be in decent condition. The high quality rubber of the stem was pitted and lightly oxidized. The style of the button added to my idea that I was dealing with an older pipe.I was able to clearly read the stamping on the pipe once I had it in hand. It read “The Nuvo” over Special Pat. on the left side of the shank. On the right side it was stamped with an MLC in an oval over Italian Briar. I was not familiar with th name on the pipe or the Oval MLC stamp. I looked my copy of “Who Made that Pipe” and found that The Nuvo was made by M. Linkman Company in 1914. The MLC logo in the oval stood for M. Linkman Company.

I looked the brand up on Pipedia (https://pipedia.org/wiki/M._Linkman_%26_Co) and found that M. Linkman Company name was said to stand for Mary Linkman & Company. Mary Linkman was the mother of Louis B. Linkman, originator of the Dr. Grabow pipe. This Chicago company produced both meerschaums and briars. I also looked on the PipePhil Logos and Stampings site (http://www.pipephil.eu/logos/en/logo-l4.html) and found that the M. Linkman and Co. was established by Louis B. Linkman and August Fisher in 1898. The company closed down in the 1950s and the Dr Grabow branch was sold to Henry Leonard and Thomas Inc. There was also a note that early Linkman’s pipes were stamped MLC in an oval.

I now knew that the pipe I had in hand was an early Linkman’s pipe rather than one made by WDC. That meant that the case and the pipe did not match.

I decided to try to clean up the inside edge of the bowl before I topped it. I wanted to remove as much of the damage to the inner rim as I could to better see how much of the rim top I would need to remove with the topping action. I used a rolled piece of 220 grit sandpaper wrapped around my finger to sand the inner edge of the bowl.When I finished sanding the edge there were still some deep gouges in the edge of the rim at the back and the front of the bowl. The bowl was also out of round and seemed to be thinner on the right side than the rest of the bowl.I topped the bowl rim on a topping board with 220 grit sandpaper. I worked on it until I had removed all of the damage to the rim top and also removed the damage to the outer edge of the rim and also what was on the inner edge. In the second photo you can see that much of the damage to the inner edge of the rim was removed. I still needed to bevel that edge to smooth out the damage.I used a folded piece of 220 grit sandpaper to sand the edge of the bowl. I worked it over until I had removed the damaged areas on the front and the back side of the rim edge. I also worked to make the bowl round once again.I sanded the rim edges and the top of the rim with 1500-4000 grit micromesh sanding pads once i had the bowl in round. I scraped the inside of the mortise with a dental pick to remove the hard chunks of tar that were collected on the inside walls of shank. Once I had removed all of the hardened buildup I scrubbed out the mortise and the airways in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the oils and tars were gone.I wiped down the exterior of the briar with acetone on a cotton pad to remove all of the residual dirt and grime from the topping and cleaning. I wanted the surface to be clean and oil free in preparation for the new stain coat that I would give it. I thinned some dark brown aniline stain by 50% with isopropyl alcohol (need to put in an order for more stain). I applied it to the bowl with a folded pipe cleaner. I flamed the stain to set it and repeated the process until the coverage on the bowl and shank were an even medium brown colour. I set the bowl aside to let the stain cure and turned my attention to working on the stem. I sanded it with 220 grit sandpaper to remove the light oxidation and smooth out the pitted surface of the stem. I polished it with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the third set of pads and set it aside to dry. I put the stem back on the pipe and buffed it with Blue Diamond on the buffing wheel. I took precaution to not buff the stamping on the shank sides. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am happy with the way it turned out. The look and finish of the pipe turned out very well. Thanks for walking with me through the process.

Restoring the fourth Classic Find – a Jost’s Supreme Diamond Shank bent billiard

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Blog by Steve Laug

I written about the estate lot that my brother and I purchased from an estate sale in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes we picked up in a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). I also wrote of how my brother had stopped at an antique shop and found four amazing pipes. These included a Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Root Briar Canadian EC 4R, a Charatan’s Make Canadian Sandblast 0121 and finally a Jost’s Supreme Diamond Shank bent billiard. I have restored and written blogs on three of the four pipes he found – Sasieni, Dunhill and the Charatan’s Make. Here are those links: (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/ ; https://rebornpipes.com/2016/11/06/restoring-another-classic-find-a-dunhill-4r-root-briar-canadian-ec/ ; and https://rebornpipes.com/2016/11/06/restoring-the-third-classic-find-a-charatans-make-0120-canadian/. I am now finished with the fourth pipe that – the Jost’s Supreme diamond shank bent billiard.

In earlier blogs I have written about restoring another Jost’s pipe that I found. When I restored that pipe it was a brand I had heard of but was unfamiliar with. I researched the web to find some information about the brand. Here is a link to the blog I wrote on the Jost’s Olde English Deluxe: https://rebornpipes.com/2016/09/03/josts-olde-english-de-luxesupreme-overstamped-j214-bent-billiard/. I am quoting several of the paragraphs that summarize what I learned about the brand.

“I looked up Jost’s pipes on the pipephil site and found a pipe that had the same stamping on the left side of the shank as the one I was working on. The right side had slightly different stamping in that it had the classic COM stamp circle where the one I had was two lines Made in over England. It also had a picture of the circle J stamp on the stem. There was a note there the tobacco shop proprietor was Mrs. Henry A. Jost. Her resident carver was Harvey Raspberry.”

I also found a blog that is called ClassicPipeShop that even had a catalogue of the pipes made by the Jost’s Shop or were imported by them for their store. I quote that blog once more as it places the new pipe that I am working on now.

“I did some more hunting online and I found a blog that did a great write up on Jost’s Pipe Shop and gave some definitive information on the brand and grades of the pipes. Here is the link if you wish to read a well written history of the brand and also some interesting details about shop blends of tobacco. http://classicpipeshop.blogspot.ca/2015/03/josts-pipe-shop-201-north-6th-street-st.html”

“I have included the section of the blog on the pipes. It covers a lot of information regarding the source of the pipes and the levels/grades of pipes. Remember that the one I am working on is a De Luxe/Supreme. I quote:”

“Jost’s Pipes are closely tied to Comoy’s. Many of Jost’s pipes have the standard Comoy’s shape number and the “Made in England” in a circle. If the Jost’s pipe doesn’t have the “Made in England” it is probably made by Harvey Raspberry.”

“If the pipe has a shape number that is preceded by a “J” that is a Comoy’s product without question. Typically these will have the words “Made in London England” on the reverse side of the shank from where the Jost stamp is made. There are always exceptions to the rule but 95% of the time, this is accurate.”

“Many different levels of pipes were offered by Jost’s Pipe Shop. From a 1950s catalog I have the following available:”

Jost Old English De Luxe: $85.00

These were typically of the highest… Grain is stunning and the briar is flawless. These are the grade you should look out for as they are great smokers.

*Jost Old English Supreme: (no pricing available)

The majority of the Old English version pipes you see are marked Supreme. These are stained in a darker color and are presumably from the same Algerian aged Briar as the De Luxe brothers. These are also of the highest quality available. *(The current pipe I am working on is stamped Jost’s Supreme on the left side of the shank with no shape number and no Made in London England stamp. If I read the information correctly it was one that was made by Harvey Raspberry, who was the shop pipe maker.)

Jost Virgin Briar Supreme: $35.00

Don’t see too many marked as Virgin Briar Supreme but you will often find “Supreme” Jost pipes on the second hand market (see above). Excellent quality briar and displays the lighter toned finish of the De Luxe above. Grain is not as flashy or desirable as the De Luxe model.

Jost Thames Briars: $25.00

I’ve seen these offered as blasted / rusticated pipes and look quite nice. Most of the smooth finish Thames pipes are riddled with fills. Good smokers but not much to look at (smooth).

Jost Sandblast Briars: $25.00

These are a great value. The shop made sand-blasted pipes are usually quite large and snapped up very quickly by collectors. The Comoy’s versions (with J shape #s) are of excellent quality and typically rather small compared to the shop-made variety.

Dukes Briars: $15.00

These come up very rarely. The two I’ve seen in recent years are rather small in size. Smooth finish with light / honey stain color. Not sure what the story is behind these.

From my research and rereading of the information on the brand it appears that my brother had found yet another good pipe. Using the information from the blog and the web I was able to learn a lot about the particular pipe I had in my hands. The stamping told me it was a pipe made by the Jost’s Pipe Shop in-house pipe maker, Harvey Raspberry. The pipe was stamped Jost’s Supreme on the left side of the shank. In all likelihood it is a Jost’s Old English Supreme. The majority of the Old English version pipes are marked Supreme. The pamphlet quoted above from the blog said that these pipes were stained in a darker color and were presumably from the same Algerian Aged Briar as the De Luxe. The pipes were of the highest quality available. I was not able to determine the age of the pipe.

My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It has some nice looking briar under the grime and dirt of the years. It looks to me like it had a natural finish on the bowl rather than the dark stain mentioned above.The next photos clearly show the stamping on the shank. The left side is stamped Jost’s over Supreme. The right side is stamped Imported Briar.The bowl and shank had a sticky black substance on the top of the grain. It looked as if it may have come from sticky labels used by the antique shop where the pipe was sold.The next close up photo shows the state of the cake in the bowl and the thick lava overflow on the top of the rim. It is hard to tell if the inner edge of the rim is damaged or not because of the thick cake. The second photo shows the nicks and cuts in the front top edge of the bowl and extending onto the rim. The stem was badly oxidized and there were a lot of tooth marks and chatter that had rounded the sharp edge of the button. The tooth marks and chatter were covered with calcification. The vulcanite was pitted and worn.My brother did an amazing job cleaning up the pipe. He scrubbed the sticky surface and all of the tars and oils on the bowl and the rim. He scrubbed it with a tooth brush and Murphy’s Oil Soap and removed the soiled finish on the bowl and much of the rim top lava. He reamed the bowl with a PipNet reamer and took the cake back to bare briar. He scrubbed the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol. I took the following photos when the pipe arrived in Vancouver before I started refurbishing it. I took a close up photo of the rim top. He had gotten almost all of the lava off of the rim and all that remained was some slight rim darkening. I also took photos of the stem to show how much of the buildup had been removed before I got the pipe. There was a deep oxidation in the vulcanite. I used a Savinelli Fitsall Pipe Knife to clean up the reaming of the bowl. I smoothed out the remaining cake at the bottom edges of the bowl and smoothed out the inner edge of the rim.I used a dental pick with a slight spatula to scrape out the hard deposits of tar on the inside of the mortise. It took a little extra work but it cleaned up the buildup and made the stem fit against end of the mortise snugly.I scrubbed out the mortise and the shank and stem airways with pipe cleaners, cotton swabs and alcohol to remove the debris from my scraping work in the mortise. It did not take too many before the pipe was clean on the interior.I sanded the rim with 1500-4000 grit micromesh sanding pads to remove the slight rim darkening that remained. I was able to polish the rim. I used clear super glue and briar dust to fill in the deep nicks and gouges in the front face and top edge of the bowl. I sanded the bowl front with 220 grit sandpaper to smooth the surface and to blend it in with the surrounding briar. I polished bowl at the same time as I did the rim with the micromesh sanding pads.I used a needle file to sharpen the edge of the button and make it more defined. I sanded the stem with 220 grit sandpaper to remove the scratches on the stem left behind by the file and the oxidation in the surface of the vulcanite.I sanded the bowl and the stem with a medium and a fine grit sanding pad to remove the scratches and to polish the briar and the stem. With the majority of the oxidation removed and the scratches in the briar I worked on polishing the stem. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After rubbing the stem down with a final coat of oil after the last set of pads I set it aside to dry. I buffed the stem with red Tripoli to further remove the light oxidation that remained in the vulcanite. I buffed both the bowl and stem with Blue Diamond on the buffing pad to polish it. I gave them multiple coats of carnauba wax and buffed it to a shine with a clean buffing pad. I hand buffed the finished pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I really like the way it turned out. The grain of the briar really stood out. The natural finish looked really good and the contrast in the flame and straight grain with the underlying briar is quite stunning. Thanks for walking through this journey with me.

Breathing Life into a Huge KBB Yello-Bole 3068C Bent Billiard

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Blog by Steve Laug

A good friend of rebornpipes, Jim emailed me about a pair of pipes that he had that he wanted me to have a look at. The first of them is on the work table and it is going to take a bit of work to bring back to life. The second is the one I just finished and it is a beautiful pipe. It is a Yello-Bole like none I have seen before and I have worked on many of them over the years. This one is a large KBB Yello-Bole bent billiard similar in style to the WDC Wellington big pipes. This one is 10 inches long and 2 ¼ inches tall. The bowl is 7/8 inches in diameter and 1 ¾ inches deep. The stem was in decent shape other than oxidation and light tooth chatter on the top and bottom sides near the button. The button itself was very clean with a few tooth marks but the airway was in perfect condition. The stem has the older style inlaid Yello-Bole logo of the yellow circle on the top side. The stem appears to be a P-lip but it is the faux P-lip that has the airway coming out straight at the end of the P.

The finish on the bowl was dirty and the varnish coat was peeling away and flaking off around the bowl. There was a deep, rich oxblood colour to the stain underneath the peeling finish. The rim was dirty but otherwise it was pretty clean with no dents, dings or nicks in the surface or in the inner or outer edges of the rim. In the photos it appears that the bowl was meerschaum lined but I assure you that it was not – it is merely coated with the famous Yello-Bole Honey Curing yellow mixture. The bevel on the rim shows the yellow as does the bottom of the bowl. In fact, though the pipe was smoked it appears that it was never smoked all the way to the bottom of the bowl and the lower 1/4^th of the bowl still shows the yellow bowl coating. There was a light cake that was spotty around the inside of the bowl but it was not thick of overflowing onto the rim.

The stamping on the left side of the shank reads KBB in a cloverleaf/club and next to it Yello-Bole over Reg. U.S. Pat. Off. Under that it is stamped Imperial in script and below that the fourth line of the stamp reads Cured With Real Honey. The nickel ferrule on the shank end is stamped with the KB&B Cloverleaf and underneath reads Nickel Plated. It is interesting to me to see this stamping on the band. Typically the Yello-Bole pipes bore the KBB stamp without the ampersand (&) between the two “b’s” which is true on the logo on the left side of the shank. It simply reads KBB in the leaf. On the band however the logo has the KB&B stamp which is usually reserved for the better quality Kaywoodie pipes of the time. The right side of the shank is stamped Algerian Briar over 3068C which I assume is the shape number.

I took the photos below to show what the pipe looked like when it arrived and I had unpacked it on my work table. I took some close up photos of the bowl, rim and stem to show the condition of those areas when I received the pipe. You can see the clean bevel on the rim with the slight darkening of the yellow bowl coating and the light, uneven cake in the bowl. You can also see the yellow bowl coating on the bottom portion of the bowl. The stem shows the oxidation and the light tooth chatter on the top and underside near the button. You can also see the airway exiting the stem at the end rather than the top of the “P-lip”. I reamed the bowl with the Savinelli Fitsall Pipe Knife to clean the cake back to bare briar. I used that tool as I wanted to leave the yellow bowl coating intact in the bowl to leave it as original as possible.I scrubbed off the peeling finish with cotton pads and acetone (fingernail polish remover) until the surface of the briar was smooth and the oxblood stain coat shone through. I used 1500-2400 grit micromesh sanding pads to work on the rim top and the inner bevel of the rim until they also were clean. Once I had removed the varnish coat there were a lot of dings and dents in the rim and the sides of the bowl. I used a hot butter knife and a wet cloth to steam out the dents. It took some time but I continued to steam the dented areas on the bowl until I had removed all but the small nicks on the bowl. I took photos of the bowl after I had steamed it and you can see from the photos that the briar looked far better after steaming. I took some close up photos of the stamping on the shank and the nickel ferrule to show what I talked about in the earlier paragraphs. The nickel-plated ferrule had a lot of scratches in the surface of the nickel. You can also compare the KBB stamp on the shank with the KB&B stamp on the ferrule in the photos. I polished the nickel ferrule with micromesh sanding pads to remove the scratches. I started with 1500 grit and worked my way up to 12000 grit. It removed the scratches and also polished the nickel. I cleaned out the interior of the mortise, the sump at the bottom of the shank and the airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs. The first photo below shows the clean briar in the shank.I sanded the stem with 220 grit sandpaper to remove the oxidation on the surface of the stem. I scrubbed it with the Before & After Pipe Stem Deoxidizer to lift more of the oxidation. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-12000 grit pads. After sanding with each set of three pads I rubbed the stem down with Obsidian Oil. After sanding with 12000 grit micromesh I gave the stem a final coat of the oil and set it aside to dry. I buffed the bowl and stem with Blue Diamond on the buffing wheel to further polish the bowl and the stem. I was seeking to remove even the micro scratches left behind in the vulcanite by the micromesh sanding pads and the remaining scratches in the briar as well. I gave the pipe multiple coats of carnauba wax to protect the pipe. I buffed it with a clean buffing pad on the wheel and raise a shine. I personally do not like the high gloss look of a pipe when it first comes off the wheel so I hand buff it with a microfibre cloth to deepen the shine and give it a rich look. The finished pipe is shown in the photos that follow. I look forward to hearing from Jim as to his thoughts regarding this “rare to me” older KBB Yello-Bole. Thanks for walking with me through the process.

ADDENDUM:

Andrew commented below regarding the size of the pipe. I have added this photo of the pipe in my hand to give an idea of the size.

Restoring the third Classic Find – a Charatan’s Make 0120 Canadian

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Blog by Steve Laug

The Charatan pipe also had a replacement stem as there was no sign of a CP logo stamp on the top side. The stamping was on the smooth underside of the shank and it read Charatan’s Make and underneath it read London, England. At the end of the brand stamping was the number 0120 which is the shape number of a Canadian. I did some searching online and read the Charatan’s entry in Pipedia (https://pipedia.org/wiki/Dating_of_Charatans). I quote from there: “Pipes that belong to eras till the 1960 have the engraving ‘CHARATAN’S MAKE LONDON, ENGLAND’ in two lines, the shape code is composed by numbers only. The X and the DC appear only on pipes after 1960.”

My brother had found another good one. The stamping gave me information about the time frame it was made. I knew that it was made prior to 1960 by the style of the stamping. It came from what the article identified as the Reuben era of Charatans that went from 1910-1960. Like the Dunhill the only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had a nice sandblast that deep and craggy on the bowl and shank. From mid shank back to the stem it appeared that the pipe had been rusticated to match the blast pattern. He took some photos of the pipe to give a feel for the overall look of it when he received it. These photos show the pipe before he cleaned and reamed it.He took some close up photos of the bowl and sandblast on the bottom of the bowl. The bowl had a thick cake that had flowed over the top of the rim in hard tarry lava. It was thick but it appeared that the outer rim was undamaged and with any luck the inner one would be as well. The blast is interesting in that it also has a rustication pattern on the bowl bottom and also on the shank. It follows the pattern of the grain on the bowl.The next photo shows the clear and sharp stamping on smooth underside of the shank. It reads as noted above – Charatan’s Make over London England with the shape number 0120 on the stem end of the shank.The stem had a lot of tooth chatter and some shallow tooth dents. There was oxidation and also calcification.My brother did his normal thorough job of cleaning the pipe. He scrubbed it with a tooth brush and Murphy’s Oil Soap. He cleaned out all of the dust and debris in the grooves and crevices of the “blastication”. The stem does not fit tightly against the shank at this point. The next photos below show the pipe as it looked when I brought it to my work table. I took some close up photos of the rim to show how well it cleaned up. My brother was able to get the lava out of the grooves on the rim and also on the underside of the shank. The stamping was still very clear.He cleaned out a lot of the gunk in the shank but the stem still did fit tightly against the shank end. He did get the calcification and some of the oxidation off the stem. You can clearly see the tooth chatter and the tooth dents now that the stem was clean.I scraped out the inside of the mortise with a dental pick with a flattened blade end. I scraped the stepped down area of the mortise as it entered the airway in the shank. I took a lot of tar and gunk out the shank area.I scrubbed the mortise, the airway in the shank and the stem with cotton swabs, pipe cleaners and alcohol. Once it was clean the stem fit more closely against the end of the shank.I scrubbed down the bowl and shank with acetone on cotton pads to remove the finish that remained on the pipe. I restained the pipe with a dark brown aniline stain thinned 50/50 with isopropyl alcohol. I flamed the stain and repeated the process until the coverage was even.I put the stem in the shank and took the pipe to the buffer. I buffed it to polish the stain. When I was just about finished I could not believe what happened. It is that moment when you are buffing a pipe where you get a sick feeling. The wheel grabbed the pipe out of my hand, off my finger and threw it against the table top under the buffer. It was not far – a mere 2 inches but I heard the snap as the tenon broke. I was sick to my stomach. I was almost finished with the pipe and then this had to happen. I took a photo of the broken tenon once I had pulled it from the shank. It was almost a clean break at the end of the stem. Oh the frustration.

I used a Dremel to flatten the broken edge of the tenon against the face of the shank. It took a few moments to smooth out the broken part. I used the topping board with 220 grit sandpaper to face the end of the stem. I went through my box of threaded tenons and actually had one left in the box that was not a Jobey Link system tenon. It was the same diameter as the broken tenon.I chucked a drill bit in the cordless drill that was just a little larger than the air way in the stem. I turned the stem onto the drill bit the length of the threaded portion of the replacement tenon. I put two more drill bits in the drill and turned the stem onto the bits. Once it was the same diameter as the threaded portion I shortened the threaded end slightly so that it would fit tight against the stem. I roughed up the threads with the Dremel and a sanding drum. I left the threads in place so that I could turn it into the stem.I screwed it into the stem as far as it would go by hand and then used a pair of pliers to finish turning it tight against the stem face.I put the stem in place in the shank and the fit was tight against the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each set of three pads. After the final set I rubbed it down with a last coat of oil. I set the stem aside to dry. (In the photos below of the shank and stem I did not push the stem in against the shank so it shows a small gap at that point. You will notice in the final photos that I pushed it back in place.) With fear and trepidation I took the pipe back to the buffer. I did not want to repeat the broken tenon so I was very careful. I worked the pipe against the buffing wheel that had been charged with Blue Diamond polish. I buffed it until the stem shone. I lightly buffed the bowl with the polish as well – being careful to not let it build up in the grooves. I polished the stem with carnauba wax and put Conservator’s Wax on the sandblast finish of the bowl and shank. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The fit of the stem against the shank was better than when I started. Thanks for walking through the restoration with me and also through the frustrating need to replace the tenon.

Cleaning and Restoring a Stanwell Antique 56 Canadian

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Blob by Steve Laug

One of the first pipes I chose to restore from the estate lot my brother and I purchased in Idaho from an older pipeman, Gene was this Stanwell Canadian. It was a nice looking contrast stained pipe that was sandblasted over most of the surface area – the shank and ¾ of the bowl. The underside of the shank and the front of the bowl were smooth and stained a medium brown. The rim top was also smooth and had a matching stain. The stem was a replacement and while it fit the mortise well it did not fit against the shank. It was well chewed by what Gene called a beaver. The tooth marks were deep and many. Fortunately the stem did not match the shank of the pipe so it would not be a loss. I would need to look for a stem in my can of stems and see if I could find one that matched the stem. Maybe I would even find one that bore the Stanwell logo and worked with the pipe. My brother Jeff took some photos of the pipe before he cleaned it up. The next photos show the pipe when he received it.Jeff took close up photos – the first shows the cake in the bowl and the overflow of tars and lava over the top of the rim. The outer and inner rims were in great shape. The bowl was still in round and the outer edge is smooth where the smooth portion is and rougher where the sandblast portion of the bowl was. The underside of the shank was stamped Antique in script over Made in Denmark. Next to that it was stamped Stanwell. Next to the shank/stem junction it bore the shape number 56 which is the shape number for a long Canadian. He also took some photos of the stem top and bottom. I have included them as they show the chewed surface of the stem on the top and the bottom side. It was a mess and the button was chewed down as well.When the pipe arrived in Vancouver I took a photo of the pipe with the stem that came with it. I went through my can of stems and found a stem that bore the silver Stanwell logo on the top side of the saddle. It fit the shank well and with a little cleanup it would work very well. It was oxidized and had some light tooth chatter on both sides. It was almost straight from the shank to the edge of the button.I removed the stem and took photos of the bowl without a stem to give you an idea of the condition of the bowl and shank of the pipe. You can see from the photos that my brother had cleaned up the exterior of the pipe with Murphy’s Oil Soap and a tooth brush and removed the grime that was in the grooves and crevices of the sandblast finish. There was also a small fill on the front of the bowl on the smooth portion of the bowl front. He was also able to remove much of the tars and lava on the rim top. I took a close up photo of the stem – both top and bottom sides in order to show the general condition. You can see the crown S on the top of the saddle portion of the stem.The tenon was the perfect size to fit the mortise on the Canadian. The width of the stem was the same as the shank. The height was slightly larger than the height of the shank. It would need to be sanded lightly to bring about a match. The photos show what the pipe looked like with the new stem. I took a close up photo of the bowl rim and the underside of the shank. It was in great shape. The stamping on the shank underside was clear and readable. I also took a close up photo of the stem top and underside with it in place in the shank. You can see from the photos that the stem fit nicely in the shank and looked like it belonged on the pipe.I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the tarnishing to the crown S logo. I worked on the height of the stem so that it was more in line with the thickness of the shank.Once I had the stem fit better I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit sanding pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the last set of three pads and set it aside to dry. I rubbed the bowl down with a light coat of olive oil and hand buffed it with a shoe brush. I gave it several coats of Conservator’s Wax and buffed it with the shoe brush. I buffed the smooth portions on the bowl and rim with Blue Diamond and buffed the stem as well to polish it. I gave the stem and smooth portions of the bowl with carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The shine and the contrast finish and stains make the pipe a unique looking pipe. The new stem looks right with the pipe. Together they combine to make a good looking pipe. Thanks for walking through the restoration with me.

Restoring another Classic Find – a Dunhill 4R Root Briar Canadian EC

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Blog by Steve Laug

When my brother was cleaning up the pipe he called me and let me know that he had found a Dunhill on his recent hunt. He was excited and surprised by the find. The pipe obviously had a replacement stem as there was no white dot. The stamping had been buffed so much that it was unreadable except with a bright light and a lens. He read me the stamping on the shank. Near the bowl on the left side of the top of the shank it was stamped EC and mid shank on the left it read Dunhill over Root Briar. On the top right side mid-shank it read Made in over England with a 6 next to the D. That would make it a 1966 pipe if I am not mistaken. Next to the bowl shank junction on the same side it read circle 4R. The EC stamping told me that I was dealing with a Canadian. The R following the circle 4 told me that the pipe was a Group 4 sized Root Briar. He had found a good one. The only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had some nice grain on the bowl and shank.He took some close up photos of the bowl and stem. The first one below shows the condition of the rim. It had some tars on the surface but otherwise appeared to be in great shape. The inner and outer edge both looked good. There was a light cake in the bowl as well. The second and third photos show the oxidized and calcified stem. There was some light tooth chatter on both sides near the button. The replacement stem appeared to be well made. The next two photos show the condition of the stamping on the top of the shank from both the left side and the right side. It was faint and over buffed but with a light and lens still readable.My brother carefully cleaned the externals of the pipe with Murphy’s Oil Soap and was careful in the process to not further damage the stamping. He reamed the bowl and scrubbed the rim to remove the tars and oils. He cleaned out the interior of the pipe with pipe cleaners, cotton swabs and alcohol leaving the mortise and the airways in the shank and the stem clean. The next photos show what the pipe looked like when it arrived in Vancouver. While the rim was free of debris there was still a lot of darkening and thin coat of tar on it. It would not take too much to clean off the surface. He had been able to remove much of the calcification on the stem and clear up some of the scratches on the stem. I sanded the stem with 220 grit sandpaper and removed the oxidation and the tooth chatter. There were some light tooth marks as well that I was able to sand out and leave the surface of the stem smooth.I gave the stem a light buff with Tripoli to polish it lightly and then drill it for a replacement dot on the top side. I used an ivory/white coloured knitting needle that I trim down to fit as a dot. I chose to make the dot larger than the normal white dot on these pipes to make it clear that it was a replacement. I marked the spot on the top of the stem with an awl and started the hole. I drilled it with a Dremel.I painted the shaped end of the knitting needle with clear super glue gel and then inserted it in the drilled hole in the top of the stem. I cut it close to the stem with a pair of nippers and then sanded it with the Dremel to get as close as I could to the surface of the stem and then finished sanding it with 220 grit sandpaper to blend it in with the stem surface. You can see from the second photo that it is slightly larger than the standard Dunhill dot. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set of three pads I gave it a final rub down with the oil and set it aside to dry. In the photos below the dot looks like it has a blue tint but in person it is a bright white. I sanded the bowl and the shank with the micromesh sanding pads, avoiding areas where the stamping resided so as not to further damage it. I worked on the rim with the pads to further remove the darkening and light oils that still remained. I gave the bowl a light rubdown with olive oil to bring some life back to the natural finish of the Root Briar.I carefully buffed the bowl and stem with Blue Diamond on the wheel and gave them both several coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. While the stem obviously cries out that it is a replacement and the white dot says the same the overall look of the pipe is beautiful. The warm glow of the root briar finish looks really good. This old classic should be good to deliver a great smoking experience for many years to come. Thanks for walking with me through the process.

Restoring a Classic Find – a Sasieni Four Dot London Made Pembroke

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Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/ . On his way home my brother stopped at an antique shop and found pipes that were by far the most prestigious of the finds. These included a Charatan’s Make Canadian Sandblast 0121, the Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Bruyere Canadian EC 4R and a Jost’s Supreme Diamond Shank bent billiard. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me.He took some close up photos of the rim top. The top and the inner beveled edge of the bowl had a thick cake of tars and oils that had overflowed from the cake in the bowl. The outer edge of the rim appeared to be in good shape but the inner edge was hard to assess because of the lava buildup on the top.The finish was very dirty but underneath the soiled grain there was some nice flame grain and birdseye that flowed around the bowl and on bottom and up the sides of the bowl and shank. The shank was stamped on the left side near the bowl Made in England in a rugby ball shaped circle. Also on the left side next to that it reads Sasieni in clean and not a flowery script over FOUR DOT over LONDON MADE over PAT.N^o. 150221/20. On the right side of the shank it is stamped “Pembroke” (enclosed in quotation marks).The stem was badly oxidized and was calcified from the button forward about an inch. I have seen this on pipes that generally had a softee bit. There were light tooth marks and tooth chatter on the both sides of the stem near the button. The four dot pattern is clear on the left side of the tapered stem. It may well be a light blue in colour but at this point in the process it was very hard to be sure.I wanted to try to establish a date for the pipe based on the Patent Number stamping, the style of the stamping of Sasieni on the shank and the pattern of the four dots. I went to my go to source of information Pipedia and looked for the article on Sasieni pipe. Here is the link: https://pipedia.org/wiki/Sasieni. There I found some helpful information. I quote the relevant paragraphs in full: “All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line…”

The pipe I had in hand had the 150221/20 stamping which told me that my pipe had been made for the American market. I also learned that the florid script Sasieni with tail of the last “i” sweeping underneath was discontinued after WWII. The arrangement of the stamping however is identical to the description above. The only difference was the stamping of the script Sasieni. My pipe did not have the florid “i” at the end. I read further in the article and found what I was looking for.

“Once Alfred took over the company in 1946, these elements changed in fairly rapid succession. The first thing to be changed was the nomenclature itself. In place of the elaborate “Sasieni” stamp of pre-war pipes, a simpler, though still script style, “Sasieni” was used. This can be seen on patent pipes which have the small, old style dots.”

I learned that Alfred Sasieni changed the script of the Sasieni stamp from the older florid stamp after 1946 to the simpler script. The paragraph says that it can be seen on patent pipes which had the small, old style dots. Now I knew that the pipe I had was made for the American market after WWII and after 1946. I had the window for the age of my pipe and knew that I had a pre-transition period pipe made during the time in which the Sasieni family still owned the business.

I turned to the Pipephil website to have a look at the time chart that is shown there with the time frames of the Sasieni pipes. Here is the link: http://pipephil.eu/logos/en/infos/sasieni-timechart.html. I use a screen capture to copy the relevant section regarding the dating of my pipe. The red box around the years 1941-1947 shows the features that make up my assessment of the date of this pipe.

The passing of Joel Sasieni and his replacement by his son Alfred Sasieni in 1946.
The reissue of Four Dot pipes that had previously stopped during the war years.
The increase of the dot size and the rearrangement of the dots into an equilateral triangle. (While the one I have is in the same arrangement of dots, the size of the dots is small as noted above for pipes bearing the patent numbers.)
The simplified Sasieni stamping.

My brother scrubbed down the bowl ad removed grime on the finish. He reamed the bowl with PipNet reamer and took the cake back to bare briar. The stem was stuck in the shank so he was unable to remove it and clean out the inside of the mortise and the airway in the shank and the stem. There was still some darkening and build up on the rim. The stem damage, oxidation and calcification still remained. I took photos of the pipe when it arrived in Vancouver and I brought it to my work table. sas9 I took a close up photo of the rim. There were still some chips of tar and some stain remaining on the rim of the pipe. The beveled inner edge was still dirty and caked.The stem was worn and dirty. The oxidation and calcification were quite thick on top and bottom of the stem.I was able to remove the stem from the shank by carefully twisting it slowly. It came out and left behind a thick tar that held it in place in the shank. I think that the change of altitude and humidity from Idaho to here made the stem removable. Once it was out of the shank I worked on the bowl. I scrubbed the rim of the pipe with acetone on a cotton pad to remove the remaining finish. I sanded the top with 1500-2400 grit pads to smooth out the damage. I wiped down the bowl with the acetone as well. The photos below show the pipe after scrubbing. I cleaned up the remnants on cake on the inside walls of the bowl with a Savinelli Fitsall Pipe Knife. I scraped the remaining cake completely out of the bowl.I worked on the inside of mortise with a dental spatula and scraped away the tarry buildup that had held the stem in place. I scrubbed the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the inside was clean and the cleaners came out without more darkening. It took a lot of cleaning and scrubbing.I sanded the stem to remove the oxidation and the calcification with 220 grit sandpaper. I was able to sand out the tooth marks and blend them into the surface of the stem. I worked on the button edge with needle files and sandpaper to sharpen the look of the button.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. After each set of three pads I rubbed the stem down with Obsidian Oil. I gave the stem a final coat of the oil after using the last set of pads. I set the stem aside to dry. (There was still a light oxidation around the stem at the shank junction but the buffing would take care of that.) I gave the bowl a light coat of olive oil and buffed it with a soft cloth. I took the following photos to show the look of the pipe before I buffed it with Blue Diamond or gave it coats of carnauba. I lightly buffed the pipe with Blue Diamond on the buffing wheel being careful around the stamping on the shank. I gave the pipe multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I finished by hand buffing it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It really is a well-made pipe that is laid out well with the pattern of the grain. It certainly came out looking better than its age for a pipe made in around 1946. Thanks for walking through the restoration process with me.