Author Archives: rebornpipes

A Review – a Jobert Olive Liverpool


Blog by Steve Laug

Johan_SlabbertMany years ago while I was active on the Yahoo pipes page I had conversations with Johan via email and public posts regarding some of his pipes. I was intrigued with the varieties of African wood that he used for his pipes. Good friend John Offerdahl had several pipes made by Johan and I liked the look and feel of them. Over time I settled on an olive wood Liverpool shaped pipe. I contacted Johan and the deal was struck. My olive wood pipe was on its way to Canada.

Recently I had the pipe out and was smoking it and wondered what had ever happened to Johan. I had heard that he had been ill and was no longer making pipes. I had emailed a few times and gotten no response. His website was down and unavailable so that did not bode well in my opinion. When I decided to write up a review of my wonderful pipe by Johan Slabbert the creator and crafter of Jobert pipes I went digging on the web to see if I could find more information regarding what had happened to him. I found a good write up on Pipedia.org http://pipedia.org/wiki/Jobert

The opening two sentences of the article gave me the information I was seeking. All of the posts and interactions I had read had spoken of a serious health issue for Johan. While that may be true it seems that his pipe making was cut short by “the untimely death of his friend and fellow pipe maker Leon du Preez…” Since that time Johan Slabbert no longer made pipes. The opening paragraph goes on to say that this information“was confirmed by his wife”.

The article also included the following for Johan himself. It reminds of what was originally on his website but I cannot confirm that at this point. I have copied the article here for ease of reference:

“I am Johan Slabbert from Goodwood, a suburb of the Cape Peninsula, South Africa.”

“I am a self trained pipe maker and a wood lover. Since my retirement in 1992, I kept myself busy with woodcarving, sculpturing, wood turning and restoring/renovating antique furniture. I also collect antique carpenters’ tools and other memorabilia.”

“During October 2000, while pondering what else I could do, I took one of my old collectors’ pipes and after 30 years I lit up a pipe again. While smoking, the idea came to me to try pipe making. Well, you are seeing the results now.”

“No Briar was available and I used our local obtainable wood like Wild Olive, Leadwood, Mopane, Black Hookthorn and African Black wood, which turned out to be very good smokers and popular among the local pipe smokers. I have since obtained some Briar, which I cherish.”

“My pipes are specially engraved with my logo “JOBERT”, an abbreviation of my first and last names.”
“Since I started creating pipes, I made a lot of pipe smoking friends on the Internet. I am also a member of the “Stuttgarter Pfeifen Freunde-79”, the “Buenos Aires Pipa Club” and the “Confraria Do Cachimbo” of Brazil.”

My own Jobert is a large Liverpool shaped pipe crafted of Wild Olive wood. It is a heavy piece of wood – far heavier than briar of the same size. It is 6 inches long and almost 2 inches tall. The tobacco chamber is 1 9/16 inches deep and 7/8 inches in diameter. The stem is handmade from vulcanite and its taper is smooth enough to make a comfortable stem. The shape execution is well done, though not quite ‘classic’. Johan takes a unique interpretation of traditional shapes. The craftsmanship, drilling and fit are all precise. This finish is natural, and no attempt has been made to mask or cover any imperfections in the graining of the wood. Wild Olive is visually stunning and unique in its pattern and flow.Jobert 1 The look of the pipe, the natural wood and feel of it in my hand continues to keep me coming back to this pipe. I remember when the pipe arrived. I cut open the package, removed the bubble wrapped package on the inside and took the pipe out. I was immediately struck by the look and feel of this pipe. Johan had done a magnificent job on this one and it was beautiful. There is something about the smell and feel of a new pipe that is unique and special. In this case I could almost taste my favourite green olives in the aroma of the new pipe. The grain pattern swirls around the bowl and shank with a contrast between the dark lines and the warm light colour wood between the lines.Examining at it I can see Johan’s masterful plan in laying out the cutting pattern of the piece of wood he chose. It is a beautifully laid out pipe.

The stamping on the shank reads SOUTH AFRICA on the left side neat to the shank/stem union. On the other side it is stamped Jobert in script. The overall flow of the pipe from the bowl to the stem well executed. The natural colours of the olive wood bowl and shank are a stark contrast with the black of the tapered stem. The combination really sets off the pipe and gives it an air of distinction.Jobert 2 The inner mechanics of the pipe are perfect. The drilling is straight and true from the shank and into the bowl – coming out exactly centre in the bottom of the bowl. The airway from the bowl into the mortise is centered. It is smooth in its entrance to the mortise and the mortise itself is also smooth with no rough spot left by drill bit. The end of the shank is sanded smooth and is finished. There is a bevel in the shank end to accommodate the tenon and provide a smooth fit against the shank. The bowl itself is U shaped and smooth from sides to bottom. The air way enters the bowl and is smooth and clean. The draught on the bowl is wide open and effortless. The bowl was bare – no bowl coating had been used to prepare the bowl.Jobert 3 The stem is either hand cut vulcanite or a modified stem blank; it is very hard to tell. The shaping and flow are nicely done and descend gently to the button leaving a good thin bit for the mouth. The taper is even on both sides and the bottom with good even angles top and bottom progressing from the shank to the button. The bit end of the stem is thin and very comfortable. Johan did a great job shaping the stem and capturing a shape that really works with this pipe. The tenon is cut from the vulcanite stem and is quite short and compact. The airway is drilled wide open and lines up with the one in the mortise end. There is a gap between the end of the tenon and the base of the mortise that serves as a short condensation chamber.

The draught of the stem is unrestricted and open. When the pipe is put together the draught is effortless. The fit of the stem to the shank is very well done. The button is cut with a good sharp inner edge and tapered to the tip. It is a thicker button compared to most of my pipes but still works for me. The edge provides a place for the button to fit behind the teeth. The slot is a straight rectangle and fanned out from the slot to the airway in the stem. The inside of the slot is sanded smooth and polished. The airway is absolutely smooth from slot to tenon.Jobert 4 The overall construction of this pipe is very good. While not a work of art per se it is highly functional and delivers a flavourful and cool smoke. The finish is probably the biggest weakness in this pipe. It is rough with sanding scratch marks left behind. More time spent with higher grit sandpaper would have polished the wood to a glassy finish. Over time my hands have rubbed the finish smooth. One day I may well sand it down and refinish it myself but have not done that yet. The pipe is slightly heavier than a briar that is similar in size. It is well balanced and fits well in the hand. I have smoked the pipe a lot since I got it and have chosen to keep it as a designated English or Balkan pipe. Latakia smokes exceptionally well in it and seems to deliver a fuller range of flavours than some of my briar pipes. From the first bowl I smoked in it the pipe delivered a good smoke and continues to do so. It draws well; the lighting has never been a problem and continues to be an effortless smoke.

Thanks Johan for delivering a beautifully grained, well-made functional pipe that remains a very good smoking pipe to this day. Over the years the grain has darkened and both the lighter and darker portions of the bowl have acquired a grey brown hue that is quite nice.Jobert5

Jobert6 If you can acquire a Jobert pipe, regardless of the type of wood, it will not disappoint you. It consistently delivers a great smoke. It may well become a favourite in your rack. For those who have never owned or smoked a Wild Olive pipe, try to find one you like and purchase one, you will not be sorry. Like others have said before me, Olive wood pipes initially impart a very nutty quality to a bowl of tobacco. Eventually as the cake develops in the bowl this property fades.Jobert7

Jobert8 I am sure that this will not be the last Jobert that own. I am on the prowl for one that fits the styles that I am now collecting. One day it will turn up and I will pounce on it. Until then I will continue to look and enjoy smoking this Liverpool. If anyone has heard on Johan is doing I would love to hear from you. If Johan, you happen to read this review of your pipe, I hope that you are well. Know that I continue to enjoy this beauty that was made for me.

A Unique Town and Country Squat Round Bottom Rhodesian – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

The pipe with solemn interposing puff,
Makes half a sentence at a time enough;
The dozing sages drop the drowsy strain,
Then, pause and puff – and speak, and pause again.
— William Cowper (1731-1800), English poet, in “Conversation,” 1782

INTRODUCTION
When this odd little pipe arrived in the mail a couple of months ago, as part of an estate lot, it stood out, to be sure. Amongst a beautiful Kaywoodie Standard mixed Sandblast/Smooth Grain Billiard, an elegant LHS Park Lane DeLuxe Dublin, a vintage WDC Full Bent Billiard with 14K ring, an Ehrlich Rusticated Billiard and two others – yes, it stood out. I will leave it to the reader to determine the nature of the deviation.

Still, it did force me to reconsider the true form and figure of a Rhodesian, and to imagine the turmoil I could incite if I threw this pipe as an example into the ongoing brouhaha that is the Bulldog versus Rhodesian debate. I do have a touch of Old Nick in me that way (and I don’t mean St. Nick).

Yet how else can I describe this weird pipe, at its basest, but as a Rhodesian, despite the squatness of its stature and the roundness of the bottom of the bowl? The fact is that this Town and Country (made by the Bradberry Briar Pipe Corp. of New York) has a rounded bowl with two slits carved into its upper end below the rim and a round shank.Rob1

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Rob4 RESTORATION
Part of me did not want to mess with the original stain, but some impulse screamed at me, “Drown this thing in Everclear and see what lies beneath!” And so, that I did. As it turned out, the voice was right. All kinds of scratches and other flaws became apparent where they were obscured before.Rob5

Rob6 Beginning the process of removing the various blemishes with a thorough sanding (except for the nomenclature)using 220-grit paper, I was careful to make smooth, even runs in the directions of the grain. After some time at this task, rubbing the fine briar dust away with a rag as I progressed, I was at last satisfied with the results.

To prep the wood for staining, I brushed the surface with super fine steel wool, which returned the natural color of the briar and created a light sheen. Then I commenced a thorough de-wrinkling treatment with micromesh pads, starting with 1500, then 1800, 2400, 3200 and 4000. Again, I rubbed the wood clear of any residue between each micromesh pad.Rob7

Rob8 The obvious next step seemed to be a full cleaning of the pipe’s interior. Expecting to find the usual massive buildup of crud associated with the shanks of most estate pipes, I was in fact shocked to see the wire-handled, heavy-duty bristly cleaner, dipped in Everclear, emerge from the exercise almost un-befouled the first time and spotless the second.

Still wary, I sanded the pinky-sized circumference of the chamber with a Lilliputian-sized scrap of 220-grit paper and succeeded in removing a fair amount of carbon. Then I inserted an alcohol-soaked square of gun cleaning cotton cloth and twirled it with the aforementioned pinky until most of the carbon residue was cleared from the chamber.

Despite the failure of the wire cleaner to dig up more than trace elements of old tobacco, and determined to assure the shank was truly ready to pass anyone’s test, I employed my newly acquired proficiency in retorting. To my utter dismay, despite my certainty that I had performed the retort without error, the remainder of the boiling alcohol – which had surged all the way into the chamber and left the cotton there somewhat dirtier than it started – returned to the Pyrex test tube clear enough to drink, if I were so inclined. Disbelieving the unheard of result, I re-boiled the alcohol in a second and sent it packing again whence it had returned once empty-handed, so to speak. The second try came back as clean as the first.

At last, my mind exploded in dizzying exultation, a clean shank at the outset!

I turned to the stem, which, other than being a uniform military green, was all but devoid of scratches or chatter. There was one small ding, but given the usual mauling of stems I encounter, this one was a gift from Heaven. As I have yet to come up with a formula for a solution in which to treat stems, I was compelled to do it the old fashioned way: by hand, using 320-grit paper to restore the stem from green to black. This step required several passes, more and more localized each time.

Next I turned to micromesh and gave the stem the same care I provided the wood: 1500, 1800, 2400, 3200 and 4000.Rob9 I tend to enjoy re-staining the wood of a pipe when necessary, and my biggest question so far had been what shade of brown to use if not marine (burgundy) red. This pipe I wanted to do as a two-tone, with the beautiful natural color and grain of the rounded rim left unchanged and the rest of the bowl and shank dark enough to show the difference. And so the only question was whether to use medium brown, which is darker than it sounds, or marine? I admit to having a fluttery, nervous feeling in my stomach when I opted for the marine. Although the result was better than okay, I won’t be showing it here for reasons that will soon be apparent.

Having stained the majority of the wood marine and left the round rim plain, I flamed out the alcohol from the boot stain, buffed the greater part of the wood with its resulting ash using 3200 micromesh and then waxed the wood and stem – from which I had removed the superfluous metal tenon extension by heating it with my Bic and yanking it out – and achieved a definite high contrast. The grain still showed through the stain, but I knew it wasn’t right.

Therefore, wishing to have a little fun and test my mentor, Chuck Richards, I took the “almost finished” product to him for his opinion. True to form, Chuck scrutinized every angle of the pipe through his glasses and handed it back to me. His critique was like the ultimate New Yorker bad book review: no comment. He still has no idea how good that made me feel!

Pleased with myself, I later returned home with the dark red body of the pipe topped by a blond head and with care again applied the super fine steel wool to remove the wax and stain on all of the wood but the rim. Ready for the correct approach, I re-stained most of the wood medium brown, went through all of the steps as before to prepare it for waxing on my two buffer machines, and applied white and red Tripoli, White Diamond and carnauba. The result was much more satisfying, and I felt no need to run it by Chuck again before submitting this blog, as I had already messed with him enough, albeit unbeknownst to my good friend.Rob10

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Rob15 CONCLUSION
All fun and pranks with my big-hearted but not coddling mentor aside, I ended this restoration with more work than was necessary. I should have learned by now not to disregard the advice of that little fluttery feeling of unease I had in my stomach when I chose marine over medium brown. In the end, the stomach almost always wins in all matters over the mind.

Narrowing Down a Date for Kaufman Brothers & Bondy’s KBB and KB&B Pipes


Blog by Steve Laug

Over the years I have refurbished many older KBB and KB&B pipes. I have kept many of them and others I have passed on to other pipemen and women. The KBB and KB&B stamping on these old timers are stamped in a cloverleaf on the side or top of the shank of the briar pipes. In more recent years the KBB and KB&B stamping is no longer present. Kaufmann Brothers and Bondy was the oldest pipe company in the USA, established in 1851. The Club Logo predated Kaywoodie with the “KB&B” lettering stamped within the Club, and a multitude of KB&B lines were in production long before “Kaywoodie” first appeared in 1919. I have several of these old timers including a Borlum that was made before Kaywoodie became the flagship name for pipes from Kaufman Brothers & Bondy (KB&B). It was made before the Kaywoodie invention of the “Stinger” was added, and even before shank logos, model stamps and other features invented by Kaywoodie came to be standards of the pipe making industry. It comes from the time when names like Ambassador, Heatherby, Melrose, Suez, Rivoli, Cadillac and Kamello dominated the pre-Kaywoodie scene. Borlum is one of those vintage names. That information helps date pre-1919 KB&B pipes. There is still a long history following that for which I wanted further information.KB1 I was left wondering about the variations in the stampings on the Kaufmann Brothers and Bondy pipes. I had seen a pattern in that the Yello-Bole pipes made by Kaufmann Brothers and Bondy that were stamped without the ampersand (KBB) and other pipes made by them that had the ampersand (KB&B) and wondered about whether I had stumbled upon something. I had no idea why there was a variation in stamping. I decided to do some digging online to see if I could get more information regarding this variation. The purpose of this article is to collate what I found in order to provide some guidelines on dating the older pipes and to differentiate between the two stampings.KB2

KB3 In the past when I had questions about KB&B pipes, Yello-Bole pipes and KW pipes I have found that the Kaywoodie Forum http://kaywoodie.myfreeforum.org/ftopic13-0-asc-0.php has been an invaluable source of information on the brand. The information found there on the KBB and KB&B pipes is very useful. Dave Whitney has an article on the topic of KBB pipes. I will summarize what I have found there to help with my search. I have several older Yello-Bole pipes with the shovel drinkless mechanism and the KBB-in-a-clover logo on the left side of the shank (not KB&B). These also have the yellow circle on the stem.KB4 From what I can ascertain from Dave’s information, pipes with this configuration seem to have been produced between the years of 1938-42. The lack of the aluminum stem ring and the drinkless mechanism that came out in the later period of KBB history 1945-50 (World War II) point to the earlier period. The shape/style of the drinkless mechanism helps to date the pipe. Let’s summarize what we know so far. The Kaywoodie stamp appeared in 1919 thus any pipes with the KB&B in a cloverleaf stamped on the shank pointed to a pre-1919 pipe. From 1919-1938 the combination of the KBB stamping and the shovel mechanism in the tenon help date those pipes. The metal drinkless attachment came out in 1945 and following. I have KB&B pipes and KBB Yello-Bole pipes from this early era.

Reading further led me to ascertain that the KBB in a cloverleaf stamp dates a pipe back to the ’30’s. I also learned that the 4 digit shape numbers stamped on the right side of the shank are older than 2 digit ones. The pipes with the logo inlaid on top of the stem are older than ones that have it on the side. I learned that in the past, Kaufman Brothers and Bondy would sort shipments of briar and send the culls to be used for Yello-Boles, meaning they got some quality briar. One fellow on the web believes that is why Yello-Bole pipes tend to be smaller over all, working around flaws. He also said that he thinks calling these pipes Kaywoodie seconds is a bit of a misnomer, being that Kaywoodie was one of the largest briar purchasers in the world at the time (’20’s-50’s) and got some fantastic wood.

Armed with this bit of information on the brand I did some more research and came across the SM Frank website http://www.smfrankcoinc.com/home/?page_id=2. There I found a wealth of historical information on Kaywoodies, Yello-Boles and the merger between KBB and SM Frank and later Demuth. It was a great read and I would encourage others to give the website a read. The information in the next paragraph was condensed from that site. I found confirmation for the statement above that the Yello-Bole line was an outlet for lower grade briar not used in Kaywoodie production. Yello-Bole’s were introduced in 1932 and manufactured by Penacook, New Hampshire subsidiary, The New England Briar Pipe Company. Advertising from the 1940′s, pictures the Yello-Bole “Honey Girl” and urges the pipe smoker to smoke the pipe with “a little honey in every bowl.” Honey was an ingredient of the material used to line the inside of the bowl. It was said to provide a faster, sweeter break-in of the pipe.

I went hunting further to see if I could find information on establishing dates for Yello-Bole pipes and found that there was not a lot of information other than what I had found above. Then I came across this link to the Kaywoodie Forum: http://kaywoodie.myfreeforum.org/archive/dating-yello-bole-pipes__o_t__t_86.html I quote the information I found there as it gives the only information that I found in my hunt to this point.
“OK so there isn’t a lot of dating information for Yello-Bole pipes but here is what I have learned so far.
– If it has the KBB stamped in the clover leaf it was made 1955 or earlier as they stopped the stamping after being acquired by S.M. Frank.
– From 1933-1936 they were stamped Honey Cured Briar.
– Pipes stems stamped with the propeller logo they were made in the 30s or 40s no propellers were used after the 40s.
– Yello-Bole also used a 4 digit code stamped on the pipe in the 30s.
– If the pipe had the Yello-Bole circle stamped on the shank it was made in the 30s this stopped after 1939.
– If the pipe was stamped BRUYERE rather than briar it was made in the 30s.

YB LogosThe pipes with propeller logos appear to be made in the 1930’s or 1940’s. The pipe with the yellow circle logo imprinted into the shank of the briar was made in the 1930’s. Those with the brass O seem also to have been made in the 1930’s.
One further item was also found on that site. It was just a passing comment in the midst of some information on Kaywoodie pipes. I quote: “The pre-Kaywoodie KB&B pipes were marked on the shank with a cloverleaf around KB&B. Some early Kaywoodies had this same marking on the shank, but the practice was dropped sometime prior to 1936. Yello-Boles also had KBB in the leaf on the shanks, but did not have the ampersand found on Kaywoodies.” (Highlighting is mine)

That is all the information I have gathered to date. I don’t have anything on the multitude of stem stampings or any other age indicators. In summary, it seems that the stem logos, the stamping on the shanks of KBB and KB&B, the type of stinger apparatus in the tenon as well as aluminum decorative trim all are a part of dating the KBB and KB&B pipes. From the final paragraph above I have the answer to my question on the difference in the ampersand or lack of it – until 1936 the KBB and KB&B in a cloverleaf were stamped on the shanks of pipes made by Kaufman Brothers and Bondy. After 1936 that stamping disappeared and was replaced with the various Yello-Bole and Kaywoodie designation stampings. If anyone has more definitive information or other methods of determining date please feel free to post it in the comments below and I will add them to this piece.

If you would like to have a look at the KBB pipes that I have restored do a search on the blog for Kaufmann Brothers & Bondy, KBB, Yello-Bole and Kaywoodie pipes. The search will bring up quite a few of the pipes that I and other contributors to the blog have posted here.

ADDENDUM
I received two photos of the stinger apparatus that Andrew Selking removed from the KBB Doc Watson that he wrote about here. I am including them here. We both think that they predate the shovel like apparatus that I picture above.KB (1)

KB (2)

Restoring a KB&B Doc Watson – Andrew Selking


Blog by Andrew Selking

My wife and I enjoy browsing antique shops and last weekend checked out a new shop. They didn’t have many pipes, most were worn out drug store pipes, but this one little pipe stood out. The first thing I notices was the fantail stem and interesting inlay on the stem. I picked it up and discovered that it was a rusticated panel billiard shape, unlike anything I’ve ever seen. I pulled the stem from the shank and saw a very unusual stinger/tube apparatus. The stem looked like it was hand cut, very thin and the button had nice clean angles. From what I found out about KB&B pipes, the clover leaf without the ampersand was from the 1930s. The best part was the price, $4.95! Here is what the pipe looked like, thick cake, but otherwise not too bad.KBB1

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KBB3 I missed some of the documentation process, but I cleaned the bowl with undiluted Murphy’s Oil Soap and a toothbrush. I decided to remove the stinger, which I accomplished with a heat gun, but still save it for the historical value. I then soaked the stem in Oxyclean. It had a lot of tar build up as you can see from this picture.KBB4 Next I turned my attention to the bowl. This is a very small bowl, my smallest reamer didn’t fit, so I ended up using a pen knife to carefully remove the cake.KBB5

KBB6

KBB7 With the bowl clean and the stem started, it was time for the retort. Normally when I put cotton balls in the bowl I can fit three or four, this bowl only fits one.KBB8 Although the stinger allowed for a lot of tar build up, it kept the shank much cleaner than most. After a few q-tips it was clean.KBB9 The stem was just as dirty as the shank, but the retort made the job of removing tar a breeze.KBB10 You can see from what boiled out just how much tar the stem had.KBB11 The first couple of fuzzy sticks dipped in rubbing alcohol came out very dirty, but it was mostly tar and it didn’t take long before they came out clean.KBB12

KBB13 Since the outside of the bowl was already clean, I used a progression of micro mesh pads, starting at 6000 and worked up to 12,000 to polish the bottom of the shank and the high spots on the bowl. I used 400 grit wet/dry with water to remove the oxidation from the stem then switched to micro mesh pads (1500-2200) with water.KBB14 I finished the stem with the full progression of micro mesh pads through 12,000 grit to get a nice polished finish to the stem. I tried something different this time. Rather than use the buffing wheel I just used the Halcyon II wax and a soft cloth. We’ll see how that holds up. Here’s what the finished pipe looks like.KBB15

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Restoring a Patent-era Dunhill 137 – Andrew Selking


Blog by Andrew Selking

I stumbled across this Dunhill while browsing eBay. A little bit of research indicated this was a desirable patent-era pipe from the collector’s range, which used a better of briar. The pictures indicated a lot of tar build-up (I actually don’t mind tar, it seems to protect the rim from some of the abuse of knocking out the pipe) and some dark spots that might hide scorch marks or burn through. The stem looked decent, free of significant chatter or bite through, so I decided to take a chance.

Here’s what the pipe looked like when it arrived.Dun1

Dun2 The first order of business was to loosen the tar and heave cake, so I dropped the bowl in the alcohol bath.Dun3 Next I turned my attention to the stem with the Oxyclean bath (yes it is taking a bath with another Dunhill stem, which I will write about later).Dun4 After a good long soak, I broke out my Castleford reamer and removed the cake back to the wood.Dun5 After cleaning the inside of the bowl, I used some 0000 grade steel wool in an attempt to remove the tar.Dun6 Usually that works, but there was some rim damage that necessitated topping. Dun7 I use a piece of glass that I found to ensure an even surface when topping.Dun8 I also use a relatively fine grit (400 grit) paper when doing something like this. I find that it makes the final sanding easier and I don’t inadvertently remove more than I wanted to. Here is what the bowl looked like after topping.Dun9 Next I tackled the inside of the shank using the retort.Dun10 There is nothing like boiling alcohol to loosen up built up tar and tobacco. This is what the brush looked like after the first pass.Dun11 In case you’re wondering what I do to clean the brush in between passes, I swish it in the jar I use for soaking the bowls. The sediment settles to the bottom and since soaking in alcohol is only one step in the process, I don’t worry too much about it.

Once the brush no longer captured a bunch of gunk, I moved on to q-tips dipped in rubbing alcohol. In my opinion, rubbing alcohol works fine for general cleaning, but it does not work well for mixing with stain or for doing the retort. As you can see, it took a good amount of q-tips before the shank came clean.Dun12 Next I used the retort on the stem. As always, I made sure to plug the end to ensure the dirty alcohol didn’t boil over and shoot out the end (that’s always hard to explain to your significant other).Dun13 The stem was pretty nasty, as you can see from the residual alcohol in the test tube.Dun14 After using a pile of fuzzy sticks (I get them in the craft section at Wal Mart, they’re cheaper than pipe cleaners and longer), the inside of the stem was finally clean.Dun15 Starting with the stem, I used 400 grit wet/dry sandpaper with water to remove the oxidation. I then moved on to 1500-2400 grit micro-mesh pads with water. I find that the wet sandpaper does a good job getting into the little crease on the underside of the button. It’s also helpful to occasionally dry the stem off and see if there’s still any oxidation left, it’s easy to overlook when the stem is wet.Dun16 I use the same progression of micromesh on both the bowl and the stem, although I don’t use water with the bowl. Here is the pipe after going through the entire progression 15000 through 12,000.Dun17 I stained the bowl with Pimo Pipe Supply’s mahogany stain, diluted with denatured alcohol and flamed to set.

Next I took the bowl and stem to the buffing wheel, where I used some white diamond and a couple of coats of carnauba wax. Here is the finished result.Dun18

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Dun28

A Wally Frank Sandblast Unique Sitter Reborn


Blog by Steve Laug

Every once in a while I get the urge to just sit and work my way through the estate pipes on the various Ebay sites. I rarely if ever pick anything up anymore unless it is something that is unique and just grabs me. The last time I did the scan of the various sales I came across this old Wally Frank sitter. It combined the look of a Rhodesian with a diamond shank like a Bulldog and a sitter base. It had a very English made pipe look in my opinion. The sandblast on the bowl and front portion of the shank appeared to be deep and craggy. The rustication of the last third of the shank, a feature that I find often on sandblasted Wally Frank pipes, looked good and the stamping was clear and readable. The bowl appeared to be in decent shape and finish looked good in the photos. The stem was oxidized and the seller noted that it sat off centre slightly or did not line up with the shank. I figured if it had a metal tenon that was fixable and if it was a push tenon it was a non-issue. I was hooked. I bid on it and won, only to find out that the shipper never shipped out of the US. We corresponded and he decided to send it on to me. For that I thank him. The next series of six photos were included by the seller in the Ebay write-up.Frank1

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Frank3 When the pipe arrived, I opened the box and removed the pipe. The blast was even better than the photos had shown. The stem oxidation was pretty much as shown above. The misaligned stem was no issue as the stem had a push tenon and was only a matter of turning the stem slightly. The airway was open but dirty with tars and grime. The bowl had a light cake that thickened toward the bottom of the bowl. The edges of the shank and the stem were sharp and clean showing that it had not been buffed much in its history. There were a couple of spots on the edge of the rim and shank at the union next to the stem where the stain was worn or missing. The rim itself was dirty with tars. The stem was clean though oxidized with no tooth marks or chatter. The button was crisp and sharp and the slot was an open oval that flared into the stem opening up into the airway like a funnel. I took a few photos of the pipe when I took it out of the box.Frank4

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Frank7 The photo below shows the situation with the cake in the bowl. It was not centered or evenly built up around the bowl so it would need to be cleaned up and adjusted.Frank8 I reamed the bowl with a PipNet reamer and took the uneven cake back to bare wood. I used the smallest cutting head to begin with and worked my way up to the second cutting head. With these two I was able to clean out the cake. The bowl shape is kind of combination of a V and U shape. The sides are U-shaped to about a half-inch from the bottom of the bowl where it shifts to a V shape. I scrubbed the rim surface with a soft bristle brass tire brush to clean off the tars and oils built up there.Frank9

Frank10 I scrubbed the bowl and rim with Murphy’s Oil Soap and a tooth brush. Once I had scoured it with the soap I put a thumb over the bowl and rinsed off the soap with running water. The photos below show the pipe after I had scrubbed, rinsed it and dried it off with a soft cloth.Frank11

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Frank15 After cleaning the briar I gave it a coat of Conservators Wax which is a microcrystalline wax cleaner. I buffed it with a shoe brush to bring a shine to the bowl.Frank16 I put the stem in a jar of Oxyclean to soak and raise the oxidation to the surface. I let it sit overnight to soak. I then returned to the inside of the bowl. (NOTE: The reason I give the bowl a coat of wax before cleaning the inside of the shank and bowl is because I want to protect the finish when I am cleaning out the inside).Frank17

Frank18 I cleaned out the shank with isopropyl alcohol and cotton swabs and the airway with pipe cleaners. I cleaned it until the cleaners came out with no grime on them.Frank19 In the morning I took the stem out of the oxyclean and dried it off with a paper towel. The roughness of the paper towel removes the oxidation that has been raised to the surface of the stem. Once it was dry I slipped a plastic washer on the tenon and reinserted it into the shank of the pipe. The washer allows me to sand all the way to the edges of the stem without rounding the edges at the shank junction. I started with a medium grit sanding sponge and worked through a fine grit sponge and fine grit sanding block. I then wet sanded with 1500-2400 grit micromesh pads and dry sanded with 3200-12,000 grit pads. I rubbed down the stem between each group of three pads with Obsidian Oil and then moved onto the next set of three. When I finished I buffed the stem with White Diamond and gave it a final coat of Obsidian Oil and let it sit until it had dried.Frank20

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Frank22 (NB In the photo below I left the plastic washer in place on the stem while in the two above I removed it for the photo)Frank23 I put the stem back on the bowl and gave it a final buff with a blue polishing bar on the buffer. This polishing compound is a plastic polishing compound (Blue Diamond maybe, can’t remember the name). I finished by giving the bowl a buff of carnauba wax (light touch so as not to gum up the blast finish) and then multiple coats of the wax on the stem. I buffed the whole pipe with a soft flannel buff for the finished shine on the stem and the bowl shown in the photos below. The pipe is ready to be christened with its inaugural smoke this afternoon while I go for a walk in the neighbourhood. I have chosen a Virginia Perique blend called Pilgrim’s Muse that I purchased from the Country Squire Tobacconist. It is a great smoking tobacco with a good flavour.Frank24

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A Collection of Brigham Documents


Blog by Bill Tonge & Steve Laug

Bill Tonge, who has written several blogs for rebornpipes has become a big collector and fan of Brigham pipes. He refurbishes them and enjoys their workmanship. Several months ago he talked with Brian Levine, the US Brigham representative and received these brochures and sales flyers for Brigham pipes. When he told me about the collection I asked him to photograph them for me so that I could post them on the blog. What follows is that collection. The text is hard to read in some of the brochures but the photos of the shapes and designs are amazing. There are shapes in there that I have never seen and I have had a lot of Brigham pipes over the years. Enjoy the photos. Thanks Bill for photographing these for us to read. Much appreciated.Brigham 1

Brigham 3

Brigham 2

Brigham 5

Brigham 4

Brigham 6

Brigham 7

Brigham 9

Brigham 8

Brigham 10

Brigham 12

Brigham 13

Brigham 14

Brigham 19

Brigham 15

Brigham 16

Brigham 17

Brigham 18

Brigham 21

Brigham 20

A Review – A Brad Pohlmann Dublin with a Bakelite Stem


Blog by Steve Laug

I met Brad Pohlmann at the Chicago Pipe Show many years ago now. Being a resident of Oregon for many years I was intrigued that he was a Oregonian and a pipemaker. I looked forward to meeting him as I saw in the adverts for the show that he would have a table there. I looked at his pipes at the time but could not afford one and none of them really grabbed me so I passed on from there to thinking that one day I would find a Pohlmann that caught my eye.

Then low and behold, one day at work while I was on a break I checked in on Smokers Forums and a seller had just posted a Pohlmann in the classifieds. The photo and price hit the front page of the site while I was reading over the latest posts. I actually don’t remember the date when I picked up this pipe but I remember buying it from a fellow on Smokers Forum. The pipe had a oxblood stain on the deep sandblast bowl that highlighted the craggy grain of the pipe. The rim was slightly crowned and smooth and fit well with the shape of the pipe and contrasted well with the sandblast finish on the rest of the pipe. The yellow retro Bakelite stem added a touch of class and distinction to the craggy blast of the pipe. The seller had listed it with a very reasonable and I fell in love with it the moment I saw it. I clicked on the buy it now button, emailed the seller regarding shipping costs to Canada then quickly paid the price and waited for it to arrive.OLYMPUS DIGITAL CAMERA I have always enjoyed learning about the carver when I buy a handmade pipe. I like to read about his philosophy of pipe making and some of the history of the brand. I find that learning this background information gives me a feel for the pipe that adds another dimension to the smoking experience. In terms of information on Pohlmann pipes, I googled his to his website and found the link http://www.pohlmannpipes.com/contact.php. On the site under the ABOUT tab I found the information I was looking for. Brad had posted a well written article regarding the history of his pipemaker and a bit about his pipes. I have included the following from his site as it set the stage for me in terms of enjoying this pipe. I quote in full from Brad’s own words:selfportrait_lg “This story begins in June of 1975; the place was New York City. I had just returned from a “pipe pilgrimage” to England, where I had visited all the great old shops of London, as well as a trip north to Perth in Scotland to visit the venerable firm of Rattray’s.”

“While on my rounds to the pipe shops of NYC, I chanced upon a Dane making pipes in a store window. The gentleman’s name was Finn Meyan Anderson, and he claimed to have worked in the Larsen workshop in Copenhagen. We had a friendly chat about pipes and I remember being favorably impressed with his pipes, and the fact that these freshly minted specimens were being sold in the same store as their manufacture.”
“A year later, at home in San Diego, California I decided my real desire was to operate my own Tobacconist store, stocked with pipes of my own design – not amateurish creations but pipes of quality and design. But how to make them?”

“I poured over several copies of The Pipe Smoker’s Ephemeris and made notes of the locations of all pipemakers between the West Coast and New York. Armed with this information, I mapped out my route, loaded my backpack, walked to the onramp of Interstate 5, and extended my thumb. One of the memorable moments along the way was a visit to Travers LaRue on Whidbey Island in the Puget Sound, off the coast of Washington state. I might have apprenticed with him, but his new son-in-law had just acquired that position – Geezzz, what some people will do to become a pipemaker!”

“With far too many stories in between, I eventually made it to Manhattan but Finn had left and was reported to be working in Vermont. I had the names of two makers there – Andrew Marks in Middlebury and the The Briar Workship in Stowe. Finn had indeed been working in Stowe, but was gone by the time I arrived. However, Elliot and Jorg were making some very attractive pipes and after some fancy confabulation on my part, I joined in their work. A year or two later we had Jim Cooke join our team. It was a great five years altogether, working in Stowe & Hyde Park in Vermont, and Coral Springs in Florida. In 1980 I moved back to California, where I completed a 4 year Tool and Die apprenticeship to round out my machining skills in the pipe shop. Fate had other plans for the future, which led to a 16-year career in the computer industry and only a little time to make pipe for friends and the odd pipe repair.”

“Finally, in 2003 it was time to begin making Pohlmann Pipes, combining the skills learned at the Briar Workshop with the tool and die training, and now incorporating the newest trends in the internal construction of the pipe.”—Brad Pohlmann

My initial impressions of the pipe really include what drew me to this piece of pipe art enough to want to add it to my collection and make it a part of my pipe journey. It is a medium or group 4 sized pipe. Its dimensions are a well-balanced 5 inches long and 2 inches tall. The tobacco chamber is 1 1/2inches deep and 3/4 inches in diameter. There is a narrow band of briar that separates the shank from the stem and provides a smooth transition from the sandblast to the smooth finish of the Bakelite. The dark oxblood stain of the sandblast finish and the same colour smooth band and rim work well with the shape of the pipe. The stem is a handmade saddle shape from a yellow coloured Bakelite. The stem shape and colour work well with the oxblood stain of the sandblast and smooth portions of the bowl. The button on the stem is thin and comfortable.OLYMPUS DIGITAL CAMERA When the pipe arrived it was an impressive piece. The workmanship of the pipe, the deep and craggy sandblast ring grain around the entire bowl and radiating across the shank gave it very tactile feel that captured me. Some pipes like this one and the Roush leave a lasting impression in my mind. I still remember sliding the pipe out of the sleeve and enjoying the look and the way it sat in my hand. Brad had made a very beautiful pipe that was now mine. It had the faint aromas of the Virginias that its previous owner had smoked and the bowl had no cake at all. In fact it did not even look to have been smoked to the bottom of the bowl. The smooth rim has some swirling grain on it and the arched appearance gives it a touch of class. Examining it up close it is obvious that it is blasted with a master hand.

There is a smooth, oval medallion of briar on the bottom of the shank that provides a spot for the stamping. On the underside of the stem it is stamped with an arced Pohlmann over USA. The symmetry of the pipe is easy on the eyes. The balance between the height of the bowl and the length of the shank is perfect. The stain has variation and almost a sparkle when moved in the light. The yellow Bakelite stem stands in stark contrast to the oxblood stain on the bowl and together give the pipe a dressy and classic look.OLYMPUS DIGITAL CAMERA The inner mechanics of the pipe are perfect. The drilling is perfectly executed from the shank and into the bowl – coming out exactly centre in the bottom of the bowl. The airway from the bowl into the mortise is centered. It is smooth in its entrance to the mortise and the mortise itself is also smooth with no rough spot left by drill bit. The end of the shank is sanded smooth and is finished. There is a bevel in the shank end to accommodate the tenon and provide a snug fit against the shank. The bowl itself is U shaped and smooth from sides to bottom. The air way enters the bowl and is smooth and clean.The draught on the bowl is wide open and effortless.

Looking at the Bakelite stem one is struck by the retro look of the old stem material. The saddle shape works well with the material and the Dublin shape of the pipe giving it a classic style that works with just a little flair of modern. It is hand cut out of a piece of Bakelite. From the saddle back it is well tapered with good even angles top and bottom progressing to the button. There is a slight wavy pattern to the Bakelite that makes it have an amberlike look in the light. The blade of the stem that is put in the mouth is thin and comfortable. Brad did a great job shaping the stem and capturing a shape that really works with this pipe.

The tenon is white Delrin that has been inserted into the stem for durability and ease of use. The airway is funneled slightly for a smooth transition from the mortise when it is in place. There is a very minimal gap between the end of the tenon and the base of the mortise. The transition where the Delrin meets the Bakelite of the stem is seamless. There is no lip or rough spot at that junction. The draught of the stem is unrestricted and open. When the pipe is put together the draught is effortless. The fit of the stem to the shank is very well done. The button is cut to my liking with a good sharp inner edge and tapered to the tip. It is a thin button with material enough to provide an edge that fits behind the teeth. The slot is rectangular with rounded edges and deeply funneled to deliver a uniform airway from bowl to button. The inside of the slot is sanded smooth and polished. The airway is absolutely smooth from slot to tenon.OLYMPUS DIGITAL CAMERA The overall construction of this pipe is very well done. It is light in the hand and in the mouth. The shaping of the stem is exactly what I like in terms of the feel in my mouth. The blade from the button to the saddle is deep enough to give room for how it sits in my mouth. It is well balanced and tactile feel of the deep blast as it warms up during the smoking of a bowl is very pleasant. Like others in my American carver collection, I smoked the pipe at specific times in my life. It is a pipe I enjoy smoking when sitting on my porch or in my recliner. It is not one that I carry with me as an everyday pipe. That being said since I got it I have smoked it enough to have a good thin cake developed in the bowl. It is one that I have dedicated to Virginia and Virginia Perique tobaccos. It delivered a good smoke from the first smoke I had in the bowl and continues to do so to this day. It draws well; the lighting has never been a problem and continues to be an effortless smoke. Now that I am writing this review up, I have moved the pipe out of the cupboard and set it aside to enjoy Sunday afternoon. Thanks Brad for delivering a beautiful, well-made pipe that remains a very good smoking pipe to this day.

If you can acquire a pipe made by Brad Pohlmann I can assure you that it will not disappoint you and you will find that it will become a favourite in your rack. One of the things I love about pipes is that they live far longer than the original owner. I hold it in trust while it is in my care. The craftsmanship of this pipe gives the certainty that it will continue its journey well beyond the years that it is my companion.

The Resurrection of an old KBB Yello-Bole Premier Panel


Blog by Steve Laug

In a recent trade with Andrew Selking I received an older KBB Yello Bole Paneled billiard. When I removed it from the box there was something about the older KBB Panel that grabbed my attention. It was stamped on the left side of the shank with the familiar KBB logo and the Yello-Bole next to it. Underneath that it bore the stamp Reg. US Pat. Off. Directly below that was stamped Premier over Cured with Real Honey. The pipe had been repaired at some time in its ragged existence with what appeared to be a homemade repair job. The tenon had broken somewhere along the line and a previous owner had drilled out the stem and used a piece of stainless steel tubing to make a new tenon. The metal tenon was stuck in the shank of the pipe and the stem just sat loosely on it. The fit of the stem to the shank was off with the stem sitting high and to the right. The previous owner had tried to compensate for the off centered stem by sanding flat spots on the stem sides and bottom that broke the smooth lines of the square shank and stem. There were two small hairline cracks on the shank – top right and bottom left that would need to be repaired once the tenon was removed. The bowl was out of round with damage to the inner edge of the rim and a tarry build-up on the surface. The outer edge rim crown of the bowl was also compromised and would need some work. The stem was not too badly oxidized but it had tooth marks on the top and bottom near the button.YB1

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YB3 Background Information
I wrote about the history of the KBB stamped Yello-Bole Pipes. The following link will give you the details: https://rebornpipes.com/2014/07/21/renewing-an-old-kbb-yello-bole-honey-cured-briar-billiard/
Yello-Bole pipes are one of my favorite older US brands doing the research would be enjoyable. As with other early brands made in the states I have found that older is better. A KBB in a cloverleaf stamp will date them back to the ’30’s. I have found through my reading that the 4 digit shape numbers are older than 2 digit ones. The pipes with the logo on top of the stem are older than ones that have them on the side. That is just some of the information that I found with a cursory read through the forums and a variety of websites.

The SM Frank website http://www.smfrankcoinc.com/home/?page_id=2 gives a wealth of historical information on Kaywoodies, Yello-Boles and the merger between KBB and SM Frank and later Demuth. It was a great read and I would encourage others to give the website a read. I also wanted to find some help in dating my old Yello-Bole Pipes and I came across this link to the Kaywoodie Forum: http://kaywoodie.myfreeforum.org/archive/dating-yello-bole-pipes__o_t__t_86.html . I am including some of the information I found there as it gives the only information that I found in my hunt to this point.
“…there isn’t a lot of dating information for Yello-Bole pipes but here is what I have learned so far.

– If it has the KBB stamped in the clover leaf it was made 1955 or earlier as they stopped the stamping after being acquired by S.M. Frank.
– From 1933-1936 they were stamped Honey Cured Briar.
– Pipes stems stamped with the propeller logo they were made in the 30s or 40s no propellers were used after the 40s.
– Yello-Bole also used a 4 digit code stamped on the pipe in the 30s.
– If the pipe had the Yello-Bole circle stamped on the shank it was made in the 30s this stopped after 1939.
– If the pipe was stamped BRUYERE rather than briar it was made in the 30s.”
Given the above information I discovered that the pipe I was working on was made sometime between 1930 and 1940. Thus it was an early Yello-Bole from the 1930s or 40s.

Restoration Process

I took the stem off the bowl and tried to remove the inserted metal tenon. It was firmly stuck in place and I could not move it even with pliers. I put the bowl in the freezer overnight hoping that the cold would contract the metal and briar differently (as is the case with the varied material and density). In the morning I took it out of the freezer and was able to turn the tenon out of the shank with pliers. Once it was removed it was clear to see that it had not been glued in the shank but merely stuck with the tars and oils of the tobacco in the shank.YB4 I found a threaded Delrin tenon in my box of tenon parts and it was a workable replacement for the metal tenon. I tapped the drilled out hole in the stem and screwed the threaded tenon into the hole. It was a perfect fit. I removed it once again and put some glue on the threads and screwed it into place and let the glue set. The diameter of the tenon would need to be adjusted as it was too big for the mortise. This was actually ideal in that I would be able to adjust the fit against the shank on the sides and the top. The bottom of the shank would take work to make a smooth transition.YB5

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YB10 I sanded the tenon with a Dremel and sanding drum to remove the excess Delrin. I hand sanded it with 180 grit and 220 grit sandpaper to smooth out and fine tune the fit. I spread the hairline cracks with a dental pick and dripped superglue along the cracks and pressed them together until the glue set.YB11 The stem fit in the shank nicely. The photos below show the damage that had been done to the stem in the previous repair. It is especially visible in the photos of the pipe from the side and the bottom. The stem had been modified to the misfit of the previous tenon so work would need to be done to realign the fit against the end of the shank.YB12

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YB17 I sanded the bottom, top and right side of the shank until the transition between the briar and the vulcanite was smooth. The left side was touchier in that I did not want to damage the stamping. I sanded this area while covering the stamping. The trick was to smooth out the transition without making a drastic dip in the briar – it just needed to be re-tapered until it flowed naturally into the stem. Sanding the top of the stem also took care as it had the insert of the white propeller. Too much sanding on the top would damage and compromise the insert. The photos below show the newly sanded and tapered shank/stem. I sanded with 220 grit sandpaper, medium and fine grit sanding sponges and a fine grit sanding block. I sanded the rim and curves of the rim with the same sandpapers. I folded a piece of 220 grit sandpaper and worked on the out of round bowl to clean it up as much as possible.YB18

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YB21 I wiped the bowl and shank down with acetone on a cotton pad to remove the finish from the bowl.YB22

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YB25 I cleaned out the bowl and shank with isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned out the stem as well at the same time. I sanded the bite marks on the top and bottom of the stem with 220 grit sandpaper to minimize the damage and remove the tooth chatter. There were still some tooth marks that needed to be repaired.YB26

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YB30 I scrubbed the areas around the bite marks with alcohol to clean the sanding dust and grit from around them. I then used black superglue to fill the bite marks and sprayed it with and activator/accelerator to harden it.YB31

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YB34 When it dried I sanded the filled areas with 220 grit sandpaper to level them out with the surface of the stem. I sanded the stem with a medium and fine grit sanding sponge and a fine grit sanding block to further blend the patches into the stem surface. In the next two photos the patches are blended into the stem but the blackness of the super glue and the blackness of the unpolished stem do not match so they show up as spots on the stem.YB35

YB36 I stained the bowl and shank with a medium brown aniline stain thinned 50/50 with isopropyl alcohol. I wanted a medium brown wash to highlight the grain and show contrast in the finish. The wash provided just what I was looking for.YB37

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YB41 I sanded the stem further with fine grit sanding blocks and also sanded the flat areas on the transition between the shank and stem to work towards a more seamless look. The next photos show the smooth transition and the smooth stem. The patches are fading more into the vulcanite of the stem as well at this point in the process.YB42

YB43 I moved on to sand the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed down the stem between each set of three pads with Obsidian Oil and then continued sanding. I have found that sanding the stem while the oil is freshly applied allows the grit on the pads to cut into the finish and raise a shine.YB44

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YB46The next two photos show the finished stem. After the final sanding I rubbed it down with Obsidian Oil and let it soak in before polishing it with the buffer. I gave it several coats of carnauba wax. The patches on the stem by this point are fully blended into the vulcanite and cannot be identified.YB47

YB48 The next photo shows the reworked inner edge of the rim to show my repairs on the out of round bowl. I sanded until it was as close to round as I could get it by hand. I bevelled the inner edge of the bowl with the sandpaper to make the transition smooth.YB49 The finished pipe is shown below. Thanks to Andrew for sending me this challenge. I really enjoyed bringing this old timer back to life. It will occupy a special spot in my older American pipe maker collection and join my other KBB Yello-Boles as favourites that I enjoy smoking. I buffed it with White Diamond and gave it multiple coats of carnauba wax and finished by buffing it with a soft flannel buffing pad to raise the shine. All that remains is to sit back and enjoy a bowl of an aged Virginia tobacco and read a good story!YB50

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In Retort to Claims of Unclean Restored Pipes – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“A thick skin is a gift from God.” —Konrad Adenauer (1876-1967), first Chancellor of West Germany

INTRODUCTION
During the course of my serious restorations, and by that I mean the short period of time since I created an online store with the primary goal of selling estate pipes I repair, direct feedback from my local customers has been 100% positive. That, of course, is always gratifying, and I did appreciate it.But those who have read my previous blogs know I am not in the business to be gratified by elliptical, kind words of others. The real motivation is my love of all things tobacco-related and in particular returning a well-used or even battered pipe to its original beauty, or as close as I can come.But being somewhat more thick-skinned than most folks (if everyone grew up in my dysfunctional household, the whole world would have my hide), I always prefer the truth, the whole truth and nothing but the truth. So help me God. That last phrase might better be read, God help me.

In the last couple of months, you see, word has reached me of an alleged problem with the cleanliness of pipes I sold. Now, don’t get me wrong. I only use the word alleged because, having as thick of a head as my dermis and consequent confidence in my work with pipes or on any other subject for that matter, until proven wrong, my impulse was to resist the claim. The problem was that I was not hearing any complaints from customers. Such forthright criticisms might have been disappointing, but being constructive would have been treated as any direct reports: with the professionalism I apply to the daily conduct of my business.

The most unpleasant part of this experience, which as I mentioned went on (and on and on) for a couple of months, was that the feedback I kept getting was not from any friends or fellow pipe club members to whom I sold pipes, but instead from my good friend and mentor, Chuck Richards, who, to my great surprise and initial sadness, was the only person my customers, without exception, seemed to trust with such vital information.

Thus I received the first “word” that I needed to be more careful cleaning my pipes. I can tell you, my pipes almost cleaned themselves when that was all Chuck could say before he was distracted and had to tend to something, giving me just enough time to become more than a tad miffed. Being familiar with Chuck’s occasional terseness, I knew he was only passing on the information and had my interests at heart. Still, my breath grew short, and the heat rose under my collar. Soon enough, I got more details, including the first name of the customer, which I didn’t recognize, and then a description of the pipe – a Londoner black rusticated bent bulldog – that I connected right away to a different first name because I had bent a rule by accepting his check. I realized he went by his second name.Robert1 Yes, I recalled the pipe and its delighted new owner, when he bought it, with clarity. The nice, rough little black bulldog was one of the few I took from my private collection, having enjoyed it for a while and then allowed it to fall back into a corner, unused and not of particular interest to my personal tastes. Could I have forgotten to clean it? The possibility existed, and although I wanted to remember following my usual routine of cleaning and sanitizing the pipe, I had no blog on which to fall back and check since it was in good condition when I decided to sell it for my growing business and dwindling selection.

Therefore, I explained this scenario to Chuck, and, having the address of the nice older gentleman who had purchased it, went to my bank for a cashier’s cheque in full refund and put it in the mail with a letter of sincere apology. I wrote that I also wished for him to keep the pipe and offered a 20% discount on his next purchase should he choose to give me a second chance. I even asked Chuck, who lived in the same neighborhood and was friends with the man, to tell him not to return the refund, as I knew where he banked and would only deposit it myself.

And so I thought the issue settled – but no. Word of my well-restored pipes with unclean shanks kept coming in, via Chuck. I think it is understandable that my mood simmered until, in time, the situation boiled over. When at last, one afternoon at the tobacconist’s, I grew so heated that I broke out in a sweat, I regret to admit I snapped at Chuck, the only person with the nerve to tell me to my face that a problem indeed appeared to exist. Of course, Chuck was only going by the words of others, but enough instances of the same complaint from a sufficient number of witnesses would convince almost anyone.

“I’m just telling you what I’ve been hearing, and not from one or two people but a good number now,” he said, and the grin, which had never left his face during my account of how many bristly cleaners soaked in Everclear I average per pipe until they come out clean, broke into his full gale force smile. I have always been, was then and suspect I ever will be defenseless against that wonderful expression of delighted amusement. It was, indeed, the best retort to my argument he could have made.
Robert2And that is how Chuck came to explain to me the relative inefficacy of bristles versus the boiled alcohol retort method that he had demonstrated to our pipe group a couple of years ago before I would have even thought of taking notes.

But enough of all that. This blog also concerns the restoration of a Kaywoodie Signet Bent Billiard, including a validation of the retort method by Chuck on the pipe I had thought was finished. I will describe and illustrate that process when the time arrives.

RESTORATION
I started this restoration under the impression that it would be just a typical exercise on a better than average estate pipe I bought, with the rim and chamber seeming to be the greatest challenges, except that the other problems (some minor scratches that disappeared with 1500-grade micromesh and deeper blemishes I fixed with high-grit sandpaper) were far fewer than usual.Robert3

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Robert7 I bought a new Castleford five-piece reamer set (with a T-handle and four attachable reamers ranging from 17-23mm) to see if it might be up to filling the boots of my old Senior Reamer, which fell in action during a restoration I blogged not long ago. Choosing the 17mm reamer, I went to work at a slower than usual pace to test the tool that was new to me, and seeing it worked quite well, I finished its part on the chamber.

Then I switched to 220-grit paper and sanded the inner wood to a smoothness relative to the mess it was in when I began, tamped out most of the remaining carbon, blew through the shank to clear some of the rest and rubbed a couple of small cotton squares soaked in Everclear around the chamber to pick up all but particles of the remainder. To the touch of a finger that I ran around the walls, the surface was still rough but could be finished later.

The rim burn came off with super fine steel wool, and scratches and pits uncovered from beneath the blackness were easy to deal with using 400-grit paper followed by 600, then micro-meshing using new 1500, 2400 and 3200 pads.Robert8 After finishing the chamber with 500-grit paper, dumping most of the carbon as I went, I blew through the shank to clear more and soaked a couple of thin squares of cotton cloth in Everclear to scrub the chamber. Only a small amount of residue remained, and to the touch of my finger the sides of the chamber felt silky and polished.

That was when I commenced what was my old way of cleaning the pipe. One after another, I dipped first one end of a bristly cleaner in Everclear and ran it through the shank, then the other end. After more than a dozen cleaners lay filthy in a pile and two more came out white, I repeated the process with the stem, except that it only seemed to require two or three cleaners.

To mix things up, compared to my usual routine, I followed my impulse to finish the stem and be done with it. I started with 600-grade micromesh on both sides just below the bit, and switched to 800, 1000, 1800, 2400 and 3200 micromesh. I buffed it on the wheel with red Tripoli and White Diamond.Robert9 I sanded small areas of the bowl with 400-grit paper to remove the deeper scratches, dings and pits.Robert10

Robert11 To remove the marks of sanding from the wood, I used super fine steel wool followed by my normal progression from 1500-3200 micromesh. I followed the same micromesh procedure on the entire bowl and shank.Robert12

Robert13 Finishing the wood with a buff of white and red Tripoli, White Diamond and carnauba, here is what I handed over to Chuck.Robert14

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Robert18 The time, at last, has arrived for Chuck’s brilliant demonstration and invaluable contribution to the restoration of this Kaywoodie Signet Bent Billiard, and my further education in pipe restoring, shown step-by-step in the following nine photos: 1) Chuck has prepared the pipe by filling the chamber with a piece of a paper towel, having no cotton available. He has also connected the retort’s Pyrex test tube, almost filled with 190-proof Everclear, and plugged with a stopper. The stopper leads to a copper tube which in turn attaches to a rubber passage that is connected to the pipe’s stem. 2)Chuck begins to heat the alcohol in the test tube at the base. 3) The alcohol begins to boil. 4) As the alcohol soon reaches full boil, Chuck tilts the test tube slightly to allow the hot liquid to bubble through the retort apparatus and into the pipe stem, and from there all the way to the chamber. The paper towel begins its rapid transformation from white to nasty brown. 5) When the test tube is empty, Chuck tilts the pipe back enough for the remaining, filthy alcohol to drain back into the test tube. 6) The lighter product of a second run with fresh Everclear. 7) After wiping dry the chamber, this is the residue. 8) Chuck snakes the other end of the piece of paper towel into the shank and twists it.
9) The residue from that.Robert19

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Robert22 And I take a close look inside the chamber of the Kaywoodie that is clean all the way to the bottom.Robert23 CONCLUSION
Although my skin is tough, like a fault on the mail of a dragon of legend, my weak spot was pierced. The wound was neither superficial nor deep but still stings a bit, being inflicted as it was by so many of my friends’ and associates’ lack of trust to confide in me. Had my experiences selling restored estate pipes until now been a scientific experiment, an analysis of the data would support the conclusion that friends are unwilling to express their findings of any serious flaws to the one person who could prevent the same mistakes from being repeated.

This reluctance, of course, is created by the risk of hurting the feelings of the friend whose sensibilities the paying customers would rather spare. Such a reaction by the person on the receiving end of the message is indeed real but necessary for a demonstration of true friendship. An unfortunate fact is that too few people understand how criticism is a two-sided razor, one cutting for the positive and the other for the negative. My mind has always been open to constructive, helpful criticism while it shuts like a steel trap against anything senseless and cruel.

Now, thanks to the good but misguided intentions of some of my friends, I am compelled by dual senses of honor and good business to contact everyone who has purchased a pipe from me, in person or online, with a carefully written explanation of the error and an offer of a free correction, postage included. But also thanks to these friends, and in particular my good friend and mentor, Chuck, I now have a backlog of “completed” restores on which I can practice retorting.

So far, they’re coming along well, with some new restores thrown in.