Monthly Archives: August 2018

This Petite Bari De Luxe Freehand Speaks to me…

Refreshing a Jobey Hand Rubbed 015 Zulu/Woodstock

Blog by Dal Stanton

This very sharp Jobey Hand Rubbed Zulu/Woodstock came to me via eBay auction block when I secured the Lot of 66 which has been a great acquisition for restoring pipes benefitting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Brian, a pipe man in Kentucky, had already commissioned my last Peretti Oom Paul Sitter and saw this Jobey as he was checking out my page, For ‘Pipe Dreamers’ Only!. We came to an accord and Brian had two pipes in the queue for restoration. Here are pictures of the pipe that got Brian’s attention. The nomenclature of the Zulu/Woodstock has Jobey (cursive) over HAND RUBBED on the top of the shank. The bottom of the shank is marked with 015, which I assume is the shape number for a Zulu/Woodstock. The stem has on it the well-known JOBEY roundel ensconced on the top.When one searches the usual places for information about pipe manufacturers and names, Jobey consistently stands out as having a mysterious beginning. From TobaccoPipes.com, the Jobey history is summarized.

The exact origins of the Jobey Pipe Company are a mystery…Depending on the year, a Jobey pipe could have been produced in England, North America, or France. Since the early 1920’s, Jobey pipes have jumped continents with production falling into the hands of seven different companies over the years. No one is really sure who first produced smoking pipes under the Jobey brand. The pipes are believed to have originated in England; but their true origin is still a bit of a mystery. Jobey pipes were, for most of their history, primarily an English and American brand.

In the same article, interestingly it describes Jobey having a strong Danish influence in its early history as well:

Danish pipe artist Karl Erik had taken a strong interest in the Jobey pipes and started to offer a wide variety of pipe designs that became extremely popular in England and throughout some of the countries such as Holland and the Netherlands.

Today, Jobey pipes are manufactured out of Saint Claude, France, and in 2012 the name was taken on by the Weber Pipe Company, according to PipesTobaccos.com.

The most well-known invention that has been associated with Jobey is the Jobey Link – the tenon system that is popular for its ease of cleaning and replacing. In his post on of a Jobey Cauldron on RebornPipes, Steve became the recipient of original packing information about the Jobey Link that I found fun and interesting:The Jobey Hand Rubbed Zulu/Woodstock is fitted with the famous Link. Regarding the Jobey line, Hand Rubbed, from some old eBay posts I found some ‘Hand Rubbed’ Jobey pipes and one listing gave it a general dating in the 1980s. From this Pipedia Jobey article, I found this older ad for a Jobey Hand Rubbed Poker that I thought was interesting giving a description of the unique properties of this line of Jobey offerings. For the ease of reading, I clipped the description.The Jobey Hand Rubbed Zulu/Woodstock now on the worktable is in good shape. The cake is almost nonexistent. The stem is in good shape with almost no detectable tooth chatter but with a bit of oxidation. The briar grain is stunning, and I see few problems with the surface. The only question is the shiny finish over the briar. I’m hoping that it isn’t an acrylic finish which is a bear to remove. This restoration may be more of a refresher if the finish isn’t a problem. I begin refreshing this Jobey by first removing the Jobey Link from the stem and running some pipe cleaners dipped in isopropyl 95% to clean the internal stem. I then add the stem to a soak with Before & After Deoxidizer along with 5 other stems. The Deoxidizer does a good job dealing with oxidation and is friendly to stampings and, in the Jobey’s case, the brass roundel. After soaking for a few hours, I fish out the Jobey stem and wipe off the raised oxidation with cotton pads wetted with light paraffin oil. I also run a pipe cleaner, dipped in alcohol, through the airway to clear the Deoxidizer. The Deoxidizer has done a good job.Turning now to the stummel, with the chamber being so lightly caked, I use only the Savinelli Fitsall Pipe Tool to scrape the walls removing the cake. It did not take much. I follow by sanding the chamber with 240 grit paper to clean more and to reveal fresher briar for a fresh start. I then wipe the bowl with a cotton pad wetted with alcohol to remove the leftover carbon dust. Pictures show the progress. Now to clean the external surface. I’m hoping that using undiluted Murphy’s Oil Soap will make a dent on the shiny finish. I scrub with Murphy’s using cotton pads and rinse with cool tap water. The stummel cleans up nicely, but as the picture below reveals, there remains a shine on the surface which says to me there’s still old finish needing to be removed to get to the natural briar. I also detect a small fill that is pitted and will need some attention.To continue the cleaning regimen, I use pipe cleaners and cotton buds wetted with isopropyl 95% to clean the internal mortise and airway. I’m getting the impression that this pipe has not been smoked a lot. The internals are not too grungy, and the cotton buds and pipe cleaners are coming out clear.Now, to see if I can remove the shine from the briar surface, I first try using alcohol on cotton pads to see if it will do the trick. Not quite – still some shine. Next, I apply acetone with cotton pads. That did the trick.Now, to work on the shaky fill on the stummel. I take a closeup of it. I use a sharp dental probe to excavate the old material. I then clean it with a cotton pad and alcohol. To create a good blending patch, I mix a small amount of briar dust and CA glue to form a putty. When mixing the two, when it reaches the consistency of molasses, it’s ready to be applied to the patch. I use a toothpick as a trowel. I then set the stummel aside to allow the patch to cure.While the patch cures, I turn my attention back to the stem. The stem is in good shape, but the vulcanite surface is rough. I use 600 grade paper and wet sand the entire stem. I follow the 600 with 0000 grade steel wool. The paper and steel wool did the job, now I’m ready to move to the micromesh pad phase. Using micromesh pads 1500 to 2400, I wet sand the stem. I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000. Between each set of 3 pads I apply Obsidian Oil to the stem to revitalize the vulcanite. And, it looks great! With the stem poised to join a stummel, I look now to the Jobey Zulu/Woodstock bowl. The briar dust putty patch has cured and is ready to be filed and sanded. I initially use a flat needle file to bring the patch mound down near to the briar surface. I keep the file on the patch mound to not impact surrounding briar. I follow the file with 240 grit paper and sand the mound flush with the briar surface. I then cover the scratches of the 240 with 600 grit paper. To deal with the lightening of the wood around the patch due to sanding (above) I use both a cherry and walnut dye stick to color the area – seeking to strike a good blend. I would also dab the area with a cotton pad wetted with alcohol to achieve the blend. I’m satisfied.To address the small nicks on the surface, I start the micromesh sanding pads wet sanding with pads 1500 to 2400, then dry sand with 3200 to 4000 and 6000 to 12000. I take a picture after each set of three to watch the briar grain emerge. Next, I apply Before & After Restoration Balm to the briar surface. I have grown to like this product. What I like about it is that it enhances the natural grain color by deepening and enriching it. I squeeze some of the Balm on my finger and work it into the briar. The Balm starts with a light oil texture but then thickens into a wax-like consistency as it works into the briar. After fully saturating the bowl, I set the Zulu/Woodstock aside to allow the Balm to do its work for a few minutes. I take a picture capturing this. Then, I wipe the Balm off with a cloth – it starts tacky, but this buffs out. I like the results.I reassemble the Jobey Link tenon and reunite the stem with the stummel and mount a cotton cloth buffing wheel on the Dremel with the speed set at about 40% full power. I then apply Blue Diamond compound to the stem and stummel. When completed, I use a felt cloth to buff the pipe, wiping off the compound dust in preparation for the wax. I then mount another cotton cloth wheel to the Dremel, maintain speed at 40% and apply a few coats of carnauba wax to the pipe. I complete the restoration by giving the pipe a rigorous hand buffing with a microfiber cloth to bring out the shine.

This Jobey Hand Rubbed Zulu/Woodstock is a keeper and I enjoyed recommissioning him. The briar grain reminds me of a zebra – the bird’s eye and swirls are incredible. The Zulu/Woodstock shape always seems to have a bit of attitude to it. This Jobey Zulu/Woodstock is a classic expression of this pipe shape. Brian commissioned this Jobey Zulu/Woostock and he will have first opportunity to acquire it in The Pipe Steward Store and this benefits the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited. Thanks for joining me!

A BRIEF HISTORY OF FLAME: THE STORY OF THE EVERYDAY LIGHTER

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The article was produced and shared by Sharrow Mills and sent to me to see if I would be interested in posting this history of lighters on rebornpipes. We corresponded and the long and short of it is that I am posting it here now. The original blog piece can be read on the Sharrowmills site at the link below. Thanks to the folks at Sharrowmills for sharing this with us. — Steve

https://sharrowmills.com/pages/the-story-of-the-everyday-lighter

“It’s not the order in which things are invented that makes them the most impressive, it’s the importance they have to humanity. So my number one is this: fire with a flick of the fingers.” – Stephen Fry

Some items have been around for so long, and have become so embedded in the modern world, that it’s hard to imagine a world without them; the lighter may be one of these. Even Stephen Fry, as part of Channel 4’s 100 Greatest Gadgets documentary, named the cigarette lighter as the greatest invention in human history.

From the iconic Zippo lighter and disposable plastic varieties, to the obscure contraptions of old, the history of the lighter is a fascinating one, so we thought we’d tell you some more about it.

1823 – DÖBEREINER’S LAMP

In 1823, Johann Wolfgang Döbereiner, a German chemist and professor at the University of Jena, invented one of the earliest lighters; however, it looked nothing like a modern-day lighter.

Also known as a ‘tinderbox’ (or “Feuerzeug”), the lamp was an exceptionally popular item, reportedly selling over a million units in the 1820s.

The bizarre looking contraption worked by reacting zinc with dilute sulphuric acid in order to produce hydrogen. To use, a valve was lifted, firing the hydrogen towards a porous form of platinum known as ‘platinum sponge’. This then reacted with the atmospheric oxygen, heating the platinum and igniting the hydrogen – the result was a steady flame.

1903 – THE ADVENT OF FERROCERIUM

Ferrocerium is a synthetic alloy that produces very hot and bright sparks when struck. Often incorrectly referred to as ‘flint’, ferrocerium is a different substance completely; the naming similarity stems from flint’s previous usage as a producer of sparks.

Invented in 1903 by Austrian chemist Carl Auer von Welsbach, ferrocerium revolutionised the lighter, as it made creating necessary sparks for ignition easy, and was also a relatively affordable material.

1910-12 – THE RONSON PIST-O-LITER AND WONDERLITE

Image
Source: https://www.worthpoint.com/worthopedia/vintage-1910-cast-iron-ronson-pisto-434682521

One of the most well-known classic lighter designs was the Pist-O-Liter, manufactured by Ronson in 1910.

Designed to closely resemble a long-barreled pistol, the trigger released a file-like component which rubbed against a flint-like surface contained in the barrel. This produced sufficient sparks to ignite flammable substances. The long barrel made the Pist-O-Liter a practical choice for applying sparks to harder-to-reach places, such as motor vehicle engines.

Shortly after this in 1912, Ronson developed the Wonderlite, a metal cased lighter more closely resembling modern varieties, known as a ‘permanent match’ style of lighter.

1914-18 – WORLD WAR I: IMPROVISED LIGHTERS

Life in the trenches during the First World War was notably difficult, particularly on the front lines, where resources, tools and general supplies were extremely limited.

Soldiers therefore started to improvise and created everyday tools by hand using whatever discarded items they could find. One of these was a handmade lighter fashioned from an empty bullet cartridge; it even included a holed chimney cap to better protect the flame from wind.

1926 – RONSON BANJO

Image Source: http://ronsonlighters.blogspot.co.uk/2013/05/rarevintage- unique-ronson-lighters.html

Ronson went on to refine their design with the Banjo lighter in 1926. Developed in New Jersey, USA, the Ronson Banjo was a huge success thanks to its simple usability and attractive design.

The world’s first automatic pocket lighter, the Ronson Banjo required only the press of a button to generate the flame.

It cost $5.00 at the time, but mint condition versions are worth many hundreds today as collectables.

1933 – THE FIRST ZIPPO LIGHTER

Inventor George G. Blaisdell introduced what would become the world’s most famous lighter in 1933. The design of the original Zippo proved so popular that it is still popular today, with only small changes.

Early Zippos were made of brass; however, during the Second World War they were manufactured from black crackle steel due to metal shortages. Zippos during wartime were commonly emblazoned with unit crests and other military symbols, a trend which is still popular today.

1945-55 – POST-WAR ZIPPOS BECOME AN ART-FORM

The inner mechanisms of Zippo lighters have barely changed since their introduction; however, following the Second World War, they developed into a popular fashion accessory with a huge variety of artistic designs and metals used.

The Zippo quickly became a cultural icon and was widely used in movies, television and advertising. Even today, vintage designs (such as the Venetian brass model pictured) are hugely popular with collectors.

1955-75 – ZIPPO & THE VIETNAM WAR

The Zippo lighter developed into a symbol of the American armed forces during the twenty years of the Vietnam War.

American soldiers fighting in Vietnam would often have their Zippo lighters engraved with a variety of personal mottos, slogans, icons and individual designs, commonly reflecting the emotions, beliefs and values of the soldiers themselves during the now infamous conflict.

Vietnam war lighters are now valuable collectors’ items, some fetching huge amounts in auctions.

1962 – PIEZOELECTRIC LIGHTER

The piezoelectric lighter was introduced in the 1960s and was developed as an alternative to fuel burning lighters. Instead of a naked flame, the mechanism here used a small, springloaded hammer to hit a quartz crystal. This created voltage when deformed, resulting in an electrical discharge, which served as the ignition.

While still in use today, the piezoelectric lighter’s popularity was relatively short lived, fading out of mainstream use during the 1970s. While not used by smokers, variants of this technology remain in use for more practical purposes such as barbecue lighting.

1973 – THE BIC DISPOSABLE LIGHTER

Bic introduced a new disposable variety of lighter in 1973 with the intention of rivaling the popular but relatively expensive metal cased Zippos at the time. Typically, the cheapest lighter on the market, the Bic disposable lighter was extremely popular and remains widely used to this day.

While lacking the artistic or fashion appeal of the Zippo, disposable lighters were perfect for a fast-moving, money conscious society, as they did not require refills and could be easily discarded.

SO, WHAT IS THE FUTURE OF THE LIGHTER?

Despite the recent decrease in the number of smokers in both the UK and the USA, traditional lighters have managed to maintain popularity.

This is thanks in part to their status as a fashion accessory alongside its practical uses. To capitalise on this, Zippo’s brand has expanded in recent years to include a whole range of apparel, accessories and other gadgets. This is not dissimilar to the expansion made by Harley Davidson Motorcycles, who to this day are a significant fashion brand, as well as motorcycle manufacturer.

It’s unsurprising, then, that Harley Davidson and Zippo have collaborated to produce some of the most iconic and popular examples in the Zippo range.

We believe classic metal lighters have a brighter future than disposable varieties due to their long lifespan, individuality and vintage appeal. Of course, only time will tell…

The Last of Boston’s Peretti Oom Paul Sitter Recommissioned

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Blog by Dal Stanton

I’ve enjoyed restoring a Lot of 10 Peretti pipes and recommissioning them for new stewards. All the Oom Pauls in the picture below, except for one which I added to my collection, are in the hands of new stewards except for the one on my worktable now. I have been pleased to hear back from stewards who have these Oom Pauls and often I’ve heard that they have become favorites in their rotation lineups! I like Perettis myself and have a healthy collection of them. They are great smokers in my experience and my Peretti Oom Paul is a favorite for me too – he hangs on the chin perfectly, like a good lap dog! When I began my research on the L J Peretti name, I was surprised to discover that it is not an Italian pipe as one might expect with such a name! In fact, I discovered the genesis of a significant story of Americana pipe history with the establishment of the L. J. Peretti Company of Boston in 1870 (Pipedia citing: Pipes, Artisans and Trademarks, by José Manuel Lopes), the second oldest tobacco shop in the US, second only to Iwan Ries & Co. of Chicago established in 1857 (See: Link). The Peretti family originally comes from Switzerland, but the Italian name is explained by the fact that they originated from the southern slopes of the Swiss Alps which flows south toward Italy more easily than to the north – the heart of Switzerland. The Calabash (upper left) and the Goliath Billiard (bottom) are waiting to be restored to be added to my collection of Perettis. The hefty Egg in the middle is already in my lineup!Brian commissioned two pipes (See: For ‘Pipe Dreamers’ Only), a nice looking Jobey Hand Rubbed Dublin (next on the worktable) and the Oom Paul Sitter before me – both pipes benefit the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited. Thanks Brian! For a close-up look at the Oom Paul Sitter, I take several pictures on my worktable. The nomenclature is the simple L.J. PERETTI stamp on the left shank. This Oom Paul shares every single challenge that his former brothers had – the former steward seemed to have a scorched earth policy. The chamber is heavily caked, and the rim scorched. The rim challenges are the most daunting for this restoration. The stummel has a build up of grime and minor nicks from usual wear. The stem has significant oxidation and bit clenching and chewing which needs addressing. To begin the restoration of this, the last Peretti Oom Paul Sitter in need of a new steward, after cleaning the internal airway with a pipe cleaner dipped in isopropyl 95%, I put the stem in a soak with Before & After Deoxidizer along with 5 other stems. After some hours soaking, I fish out the Peretti stem and wipe off the raised oxidation with a cotton pad wetted with light paraffin oil (mineral oil in Bulgaria). The Deoxidizer seems to have done an adequate job. Next, I attack the chamber carbon cake build up using the Pipnet Reaming Tool. Putting paper towel down to minimize clean up, starting with the smallest blade head, I use 3 of the 4 blades available to me. I follow the blade heads by using the Savinelli Fitsall Tool to reach down into the chamber to scrape more carbon off the wall. Then, to clean the chamber and to bring out fresher briar, I sand the chamber using a piece of 240 grit paper wrapped around a Sharpie Pen. To remove the thick carbon dust left behind, I wipe the chamber with cotton pads wetted with alcohol. After clearing the cake away, a look into the chamber reveals no problems – no heat cracks or fissures. Good! Now to scrub the stummel surface and the rim with its thick lava I start with undiluted Murphy’s Oil Soap and cotton pads. I also use a brass brush on the rim to break up the lava crust. To scrape the rim, I use a pin knife as well as the straight edge of the Savinelli Fitsall tool. As I scrape the crust off, I also remove the scorched charcoal that is on the inside of the rim mainly on the left side of the stummel – the area where the former steward damaged all his pipes. The result is that the left side of the rim is narrower after the cleaning. The stummel is in great condition – the rim is the challenge. Before moving on with the rim repairs I continue with the internal cleaning of the stummel. Using pipe cleaners and cotton buds dipped in isopropyl 95% I go to work. I also employ a dental scalpel to scrape the internal wall. I’m pleased that there wasn’t too much resistance. At the end of my work day I’ll continue the cleaning process by giving the stummel a kosher salt and alcohol soak.Turning now to the stem, I begin addressing the tooth dents and chatter on the bit. With his brother Oom Pauls, there usually was some button damage too, but this guy’s in better shape in that regard. I first use the heat method to raise the vulcanite dents to make them less severe. By heating the vulcanite, it expands, and the dented vulcanite naturally seeks its original positioning. I use a Bic lighter and paint the upper and lower bit and after heating several passes, I do see a lessening of the severity of the dents as the vulcanite expands. As a result, I can sand the remaining dents out with both the upper and lower bit. Before the heating:After the heating:I sand out the damage using 240 grit paper.I move on to using 600 grit paper by wet sanding the entire stem. I follow this with 0000 steel wool sanding/buffing the entire stem.Moving forward with the stem, I wet sand using micromesh pads 1500 to 2400 followed by dry sanding with pads 3200 to 4000 and 6000 to 12000. To revitalize the vulcanite, I apply a coat of Obsidian Oil after each set of 3 pads. I love the glossy pop! Looking now to the stummel, I see a few very small, nicely camouflaged fills which are in good shape, but I see one significant cut into the briar that needs attention. To address it, using a toothpick, I lay a line of thick CA glue over the cut. I set the stummel aside to allow the patch to cure.After a while, the patch has set enough for me to work on the rim. The bad news is that the loss of briar on the left side of the internal rim from scorching is gone – it can’t be replaced. The good news is that the aesthetic imbalance of the rim as a result can be mitigated somewhat by creating a bevel around the entire rim. The bad news – there is additional loss of briar. In restoring a pipe there’s always this tension between loss and gain. With this Peretti, as with all his Oom Paul brothers, I did the same thing and they turned out well. I start the process by taking the stummel to the topping board to remove the damaged wood on the top. Topping an Oom Paul can be a challenge because the shank extends beyond the plane of the rim. So, to top the rim, the shank needs to hang off the side, so it isn’t unintentionally topped! I take a picture to mark the start. I turn some rotations on the board and check out the progress. I also utilize a small sanding block which allow me to focus on a certain area of the rim. After the 240 paper, I put 600 grit paper on the board and do a few more rotations. The pictures show this progress. Now, using a tightly rolled piece of coarse 120 grit paper, I begin beveling the internal rim edge – hoping to bring more balance to it. I take a bird’s eye picture first to mark the progress. I pinch the paper under my thumb as I move it in the areas of the rim to be reduced. While I work on equalizing the rim diameter, I’m also sanding down the chamber to taper the walls as they move downwardly. I’m looking for greater aesthetic balance. I come to the point where I’ve done all I can do. I think it looks much better. I do another bird’s eye shot for comparison. I take the stummel one more time to the topping board using 600 grade paper. I do this simply to reestablish the lines after the sanding. One more thing I want to do with the rim. I’ve worked on the inside balance, now I also introduce a very gentle bevel on the outside of the rim. I do this to soften the edge which is sharp after the topping. I use 120 grit paper then 240 and finish with 600 – each rolled tightly. With the rim repair done, I take the flat needle file and begin to file down the patch on the side of the stummel. When I bring the patch down close to the surface, I switch to using 240 grit paper to remove the excess patch to the briar surface, making the patch area flush with the surface. I then finish the sanding with 600 grit paper. The patch will blend well later.My day has ended and I will continue the cleaning process of the stummel with a kosher salt and alcohol soak. This freshens the briar and draws out more latent tars and oils from the briar. I fashion a wick from a cotton ball by pulling and twisting it. I insert it down the mortise and airway. I then fill the bowl with kosher salt, which has no aftertaste, and then put isopropyl 95% into the bowl until it surfaces over the salt. I wait a few minutes and top off the alcohol and turn out the lights. The next morning the soak has done the job through the night. The salt and wick show soiling from the tars and oils. I clean the stummel of residue salt with paper towel, blowing through the stummel, and to be on the safe side, I run a cotton bud with alcohol through the mortise to clean up any leftover remnants – after a couple of cotton buds I move on. The next step is to address the external briar surface of the Peretti Oom Paul Sitter. I filled the one cut I saw on the surface that stood out. There are other nicks and scratches that are normal from use. To address these, I use micromesh pads. I first wet sand using pads 1500 to 2400, then dry sanding 3200 to 4000 and 6000 to 12000. The grain looks good as the micromesh pads coaxed it out. The one bummer is the darkened wood from the scorching damage around the inner edge of the rim. That will not go away because it would sacrifice too much briar to accomplish it. Since the rim had been topped and sanded, it is a shade lighter than the rest of the stummel. To remedy this, I apply a maple color dye stick around the rim. I forgot to take a starting picture for comparison but here is the aftermath. It looks good and matches well.As I’ve done with all the other Peretti Oom Pauls (and one Bent Billiard!) I restored, I kept the color true to the original as much as possible. To do this I used Before & After Restoration Balm on the briar and it does a great job deepening and enriching the color already there. I do the same with this Sitter. I squeeze some of the Balm on my fingers and work it into the surface. The Balm starts with the consistency of light oil but as it is worked into the briar it gradually thickens to a wax-like feel. After applying it fully and working it in, I set the stummel aside for a while, about 30 minutes to allow the Balm to do its thing and take a picture.After about 30 minutes I use a clean cloth to wipe and buff off the Balm. I’m pleased with the results. Turning now to the application of Blue Diamond compound, I rejoin stem and stummel, mount a cotton cloth wheel onto the Dremel, set the speed at 40%, and methodically apply the compound. After finished, I wipe the pipe with a felt cloth to remove compound dust in preparation for the wax. I mount a different cotton cloth wheel to the Dremel dedicated to applying carnauba wax, leave the speed at 40% and again, methodically apply a few coats of wax to stem and stummel. I finish the restoration of the Oom Paul Sitter by giving the pipe a rigorous hand buffing with a microfiber cloth to raise the shine.

I am very pleased with the restoration of this, my last for now, Peretti Oom Paul Sitter. The grain is rich on the huge, ample bowl which is the reason many pipe men and women desire an Oom Paul in their collections. The added benefit to this Oom Paul is that it is a Sitter. He can comfortably join his steward at a table playing cards or board games! Brian commissioned (see For ‘Pipe Dreamers’ Only) this Peretti Oom Paul Sitter and will have the first opportunity to acquire it in The Pipe Steward Store. This pipe benefits the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Thanks for joining me!

An Orlik Pipe Shape Booklet

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Blog by Steve Laug

If you have followed rebornpipes for any length of time you know that I love older Orlik pipes and have restored and/or repaired many. I have several older Orlik Dugout cased pipes in my collection. The pipes are to my eye quintessential British pipes in classic shapes and styles. They are well made and have a lot of charm to them. The ones that I have vary between small (Group 1-2 Dunhill sizes) to medium (Group 2-3 Dunhill sizes). Needless to say when this booklet was posted on the Pipe Club of Brasil Facebook Group by Victor C. Naddeo who is the Administrator of that group I snagged a copy. To me it not only provides some of the background history that is hard to find on these pipes but also a wishbook of shapes that I would love to add to the collection. I decided to preserve it on rebornpipes. The shape book is a great addition to my historical documents section on the blog. Thank you Victor for posting this and the other booklets that you have been sharing. I am really enjoying the current batch of posts that you are putting on the Pipe Club Brasil Group. I invite others to check out the group on Facebook. Here is the link: https://www.facebook.com/groups/1001391469961131/

Fashioning a Churchwarden from a Forlorn, Throw away Billiard – a story of the Phoenix

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Blog by Dal Stanton

The Greek mythological Phoenix is a long-lived bird that cyclically regenerates or is otherwise born again, according to Wikipedia. It is regenerated out of its own demise, from its own ashes. The images that come to mind are Harry Potter-esque – the Phoenix’s name is Fawkes and “as stated by Dumbledore, they are extremely loyal creatures, and are capable of arriving to the aid of beings who share a similar devotion. This was how Fawkes arrived to assist Harry in slaying the Basilisk in the Chamber of Secrets during his second year at Hogwarts” (LINK). The tear of the Phoenix could also bring healing and recovery from near death.

What does the Phoenix have to do with pipes and Billiards? True confession: I enjoy immensely working on vintage pipes with well-known and sought names like Dunhill, Savinelli, Comoy’s, Stanwell, GBD, Jeantet and BBB. But truth be known, I LOVE taking the throwaways, the discarded, the ‘only good for the waste heap’ pipes – that make most people cringe and reach for latex gloves – to take these pipes and see what I can do to help. There is a satisfaction at the end of such projects that translates into, ‘Wow! Who could have imagined…!” The discovery of hidden beauty that was always there, but no one took the time to help it emerge. I guess, at the core of it is the sense that sometimes people are treated in such a way or may view themselves in such a way that does not reflect the often hidden value that people intrinsically have. Helping is seeking to bring new life out of the ashes of the past.

I want you to meet my forlorn Billiard stummel. I’m sure that one past day he enjoyed the attention of a steward. He proudly was settled on the rack with other proud pipes of The Rotation. One day something happened, and he lost that favored position, and everything changed. I found him in a bag of a second-hand/antique vendor in Sofia, Bulgaria’s ‘Antique Market’ in the city-center. The bag was full of broken and discarded stems, stummels and other things unrecognizable. He had no stem. I plucked him out of the bag along with a few other pieces, paid the vendor a very small sum for what had no value to the vendor or to anyone else. The small Billiard stummel was marked with the most generic of all markings, ‘Real Briar’. Absolutely nothing special. Here are pictures of the redeemed Billiard on my worktable. I just completed the restoration of a Monarch Pat. 1989069 – 1074H Bent Ball for Andy, a pipe man living in Maryland, who attends the church where I was formerly the pastor on the Eastern Shore – the peninsula created by the Chesapeake Bay and Atlantic Ocean east of Washington DC. Andy commissioned the Monarch from the ‘For Pipe Dreamers Only!’ section on my blog. He told me he was also hoping to land a Peretti Oom Paul and a Churchwarden someday. He had seen several of the Peretti Lot of Oom Pauls that I had already restored and recommissioned for new stewards and was hopeful. I had no more Perettis to share, but I proposed that I could fashion a Churchwarden from repurposed stummels. I also had one 8-inch Warden stem left in my stores. Not long ago, I completed a fun restoration I called ‘A Tale of 3 Church Wardens’ – where I fashioned 3 Churchwardens that all found new stewards in Germany. I directed Andy to check out the post to decide what he wanted to do. It didn’t take long and he decided to add a Churchwarden to his Monarch Bent Ball – each of these pipes benefit the work we do here in Bulgaria with the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited to find a new life and hope. The next question for Andy was what stummel would mast the Warden stem and rise from the ashes like the Phoenix? Here were the options I sent to Andy with a warning not to be distracted by the color or condition – to look only at the shape. Here’s what he saw.From the top, his choices were a Rhodesian, a Panel, a carved Apple and the forlorn Billiard. Andy chose the classic Billiard shape, influenced mainly by the longer shank which will add a bit of flow to the Churchwarden he would become when transformed. The interesting factoid that I reported before, in my writeup of the 3 Churchwardens, was from Bill Burney’s Pipedia Pipe Chart. It provides the framework for forlorn bowls to rise as the Phoenixes. What brings this power? A Churchwarden stem:As you would expect, our Billiard that Andy chose has many challenges. The worst of his obvious problems is the rim which has been chewed and gnarled! It has a large divot on the internal lip over the shank. Also, on the shank side, the rim slopes away having endured a ‘skinned knee’ experience. The old finish is totally old and the stummel has some small fills that need checking. Yet, underneath the grime and tired finish – where there is finish, is briar grain with potential. I begin the story of this Billiard hoping to rise as a Phoenix by doing the basic cleaning of the stummel before fashioning the precast Churchwarden stem. To mark the beginning of the restoration, I take a picture of the Billiard stummel with the Warden stem – the place where Pipe Dreamers begin!I take a picture of the chamber and see that there is very little cake build up, but I also see that it appears someone took a pocket knife to the chamber in the past – with little care. I take the Savinelli Fitsall Tool and I ream the bowl of residue carbon. Following this, I sand the chamber with 240 grit paper by wrapping the paper around a Sharpie Pen seeking to clean it but also to smooth the top of the chamber where knife marks were. I then clean the chamber with a cotton pad wetted with isopropyl to rid it of carbon dust. The chamber wall seems to be in good shape – no cracks or heat fissures are visible, but I will need to do a bit more sanding – I’ll wait to do this along with the rim repair. Now I turn to internal cleaning of the stummel. Using cotton buds dipped in isopropyl 95%, I realize very quickly that the grunge in this mortise and airway was thick. I put the cotton buds down for a time and start scraping the mortise walls with dental spatulas. I also insert a drill bit the size of the airway and hand turn it to excavate the tar and oil buildup. In time the cotton buds started coming out less soiled. I plan to give the stummel a kosher salt and alcohol soak through the night to clean the internals further and freshen the stummel for the new steward. The pictures show the grunge warfare!With the stummel cleaned, I now turn to the precast Churchwarden stem. I begin by pulling out my new electronic caliper that I acquired when I fashioned the 3 Churchwarden stems before. I take an internal measurement of the Billiard’s mortise, which is the target. The reading is 8.13 mm. For a conservative target in shaping the new tenon on the precast Warden stem, I add .40 mm to the 8.13 which gives me a conservative target of 8.53 mm. I now mount the drill bit to drill the tenon’s airway enlarging it to receive the guide pin for the Pimo Tenon Turning Tool, which I also just added to my tools. I mount the Pimp Tenon Turning Tool into the drill chuck and cut a conservative practice cut on the tenon to get an initial measurement. The practice cut measurement is 8.96 mm which means I need to remove around .43 mm to arrive at the conservative target of 8.53 mm. The purpose of the conservative target is to get close to the exact size of the mortise, but not quite. This leaves room to sand the tenon to fashion the custom size because every mortise is different. The fit between the newly fashioned tenon and the mortise must be snug but not too tight. I crank down the blade on the Tenon Turning Tool a bit and make another practice cut and remeasure. Now, I have a perfect example of why doing practice cuts is a good idea! The next measurement was 8.23 – only .10 mm off the actual mortise size – too close for comfort. I don’t want to risk taking off too much. I back the blade off a little and recut. I come to an 8.49 mm which is good. Using a flat needle file, 120 and 240 grit papers I gradually bring the size of the tenon down. After MANY filings/sanding and testing the fit in the mortise, I can seat the tenon snugly into the mortise. The shank is slightly larger than the diameter of the stem when the stem is inserted into the mortise. The picture below shows how the briar is extending at this point, but as I look around the shank, the amount of overhand is not the same. I use the flat needle file to start bringing the briar overhang flush with the Warden stem. The picture below shows the shank having that ‘stuff pants look’ as the taper of the shank to the stem is not gradual. To address this, I file and sand around the shank to create a more gradual tapering from the bowl through the shank to the Warden stem. Most of the briar bulging was on the shank sides not on the upper and lower areas which look pretty good. After a lot of sanding with a flat needle file, 120 and 240 papers, I arrive at a nicer tapering from shank to stem. I sacrificed the ‘Real Briar’ stamping on the left side of the shank for the more balanced look on both sides of the shank. I thought about it for a few minutes, and sanded away in favor of a reborn Phoenix! The shank overhang has been sanded out and the shank/stem junction is flush. I like the flow from bowl, through the shank, and into the stem. Before bending the stem, while still in the same customized position, I also file and sand down the sides of the precast stem to remove the seams created by the casting halves. I aim for rounding the stem. With the Billiard’s straight shank, the bend will be very small and subtle. Last time I fashioned Churchwarden stems I found that I was consistently overbending the stem and then I would need to back off the bend for the best look. I place pipe cleaners in the stem at both ends to maintain the integrity of the airway during the heating and bending process. I use a hot air gun and warm the vulcanite in the area where I make the bend. As it warms, the vulcanite, a rubber compound, becomes supple and is fashioned easily. After making the bend, by simply eyeballing it, I take the heated stem to the sink and cool it with tap water to set the bend. I remount the bent stem and I like it. It has a gentle bend, not too much. The Phoenix is coming to life!Looking now to the stummel, I use a sharp dental probe to test the very small fills on the stummel. They seem to be solid. I then look at the gnarly rim. The next step is to remove the damage by utilizing the topping board. Using a chopping block, I place a sheet of 240 grade paper on it. After inverting the stummel on the board, I begin to rotate the stummel over the paper. I’m thankful for the fact that Churchwardens typically have smaller bowls. That’s good news because I’m taking a bit of briar off the top. After a while, there is still a divot on the inside of the rim over the shank which I will address by creating a bevel. After the 240 grade rotation, I then use 600 for a bit and finish the topping. Using 120 grit paper, I start carving a bevel on the inside lip of the rim. I follow by moving to the outside edge of the rim. I create the bevel by pinching the rolled piece of sanding paper under my thumb and then methodically move it around the rim putting pressure on the paper. The continuous movement is what keeps the bevel consistent. I then follow with 240 paper for both the inside and outside edges of the rim. I think it looks good – what an improvement!To address the stummel surface to remove the top surface and scratches and old finish, I start by using a coarse sanding sponge on the entire stummel. I follow the coarse sponge with medium and then light sanding sponges.I decide now to continue working on the stem. Using a flat needle file and 240 grit sanding paper I continue smoothing and shaping the stem. I work on the rough button with the file to shape it with the file. I sand the entire stem with 240 grit because, even though the stem is new, the vulcanite contains ripples and ribs from the casting process. I work the stem with sand paper so that it’s smooth and the stem is rounded. From filing and 240 grit, I sand the entire stem with 600 grade paper. I finish this sanding phase by sanding/buffing the stem with 0000 grade steel wool. The pictures show the progress. My day is ending and I finish at the worktable with a kosher salt and alcohol soak to further clean and refresh the stummel. I create a wick from a cotton ball by stretching and twisting the cotton. I then insert/stuff the wick in the mortise and airway. I then put the stummel in an egg crate to stabilize it and fill the bowl with kosher salt which leaves no after taste as does iodized salt. I then use a large eye dropper to fill the bowl with alcohol until it surfaces over the salt. After a few minutes I top off the alcohol. I set the stummel aside and turn out the lights.The next morning the kosher salt and alcohol soak did the job – the salt and wick are soiled by drawing out more tars and oils from the mortise and airway. After dumping the expended salt, I wipe the chamber with paper towel to remove the old salt. I blow through the stummel as well to clear out the left overs. To make sure all is clean, I run a few more cotton buds dipped in isopropyl 95% through mortise. Moving on.Time to micromesh the Churchwarden stem. Using pads 1500 to 2400 I wet sand the stem. Following this, I dry sand using pads 3200 to 4000 and then, 6000 to 12000. After each set of 3 pads, I apply Obsidian Oil to the stem to enrich the new precast Warden stem. I take only one picture at the end because it’s difficult enough to see the detail of black vulcanite with regular sized stems, with the Churchwarden stem, the picture is from orbit!With the stem drying, it’s time to begin the micromesh sanding of the stummel. Using micromesh pads 1500 to 2400 I wet sand the stummel. As has happened on previous restorations, the wetting of the stummel during the wet sanding process spelled the end of the once solid fills that I saw before. The fill material must be made of a water-soluble material – not sure what it is, but it isn’t anymore! The fills fully disintegrated.The detour means that I need to apply patches to the pits – I mix briar dust and thick CA glue to form a putty that I apply to the holes. I first use a sharp dental probe to make sure the pits are free of debris. I use an index card to do the mixing by placing some dust in a pile. I then place some of the CA glue next to the briar dust. Using a toothpick, I gradually draw a bit of the dust into the glue while mixing it with the toothpick. I continue to do this until the putty reaches a molasses-like consistency. I then apply the putty to the places needed – there are a few. After applying the briar dust putty, I spray the patches with an accelerator to cure the patches more rapidly. Then, using a flat needle file, I begin filing down the patches to near the briar surface. Then I use 240 grit paper to remove the remaining excess patch material bringing the fill flush with the briar surface. Following the 240 paper, I use 600 grit paper on each of the patch areas. Finally, I return to the initial micromesh pads and sand the patches with 1500 to 2400 grade pads. The detour is complete, back on track. The pictures show the patch repairs. These patches will blend very well. I pick up again by dry sanding using pads 3200 to 4000 and then 6000 to 12000. The pictures show the finished result. I enjoy so much watching the grain emerge during the micromesh process. This lonely stummel just may be a Phoenix after all!At this point, aiming for the color preferences Andy described when he commissioned the Billiard, I will stain the stummel using the base as Fiebing’s Saddle Tan Pro Dye but add to it just a bit of Fiebing’s Dark Brown Leather Dye to darken it a bit. I believe this will add more depth to the grain contrast – or I hope! After mixing the dyes in a shot glass, and inserting a cork into the shank to act as a handle, I then warm the stummel using a hot air gun. This expands the briar making the wood more receptive to the dye. After warmed I apply the stain using a folded pipe cleaner. After the stummel is completely covered, I flame the aniline stain using a candle. The alcohol in the dye immediately combusts leaving the dye set in the grain. After a few minutes, I repeat the same regimen including flaming. I then set the stummel aside to rest and settle through the night. The next morning, after an early 5AM trip to the Sofia Airport to drop off a summer intern who was returning to the US, I returned to the worktable ready to ‘unwrap’ the Billiard that had been dyed the night before. I enjoy this a lot! I mount a felt wheel on the Dremel, set to the lowest speed, and begin removing the flamed crust encasing the stummel. I use the coarser Tripoli compound to do this. As I work the buffing wheel methodically over the surface, I avoid applying too much downward pressure but allow the felt wheel, speed and compound to do the work. During the process, I purge the wheel often to clean it and keep it soft. After finishing with the felt wheel, I switch to a cotton cloth wheel and apply Tripoli to the crook between shank and stummel which the felt wheel is unable to reach. After the Tripoli, I wet a cotton pad with alcohol and wipe down the stummel to blend the new stain and to lighten it a bit.In the same manner as the Tripoli compound, I apply Blue Diamond, a finer compound. I mount another cotton cloth wheel on the Dremel, increase the speed to about 40% of full power. I apply the compound to both stem and stummel. After I finish, I wipe down both stem and stummel with a felt cloth to remove compound dust in preparation for applying the carnauba wax. Before applying the wax, I want to add a special touch to this reborn Phoenix Billiard Churchwarden. I decide to band the shank – always a nice touch. I pull out my collection nickel bands and find one that fits over the shank but leaves about a 1/4 inch slack between the end of the shank and the end of the band. To slide the band safely up the shank I heat the band with a hot air gun while on the shank at the tension point. As the band heats, it will expand microscopically. After a time of heating, I turn the shank downward and gently but firmly press down against a thick cloth on the hard wood surface. This pressure moves the band up the shank a few millimeters and the cloth cushions the end of the band so it doesn’t bend with the pressure. If one presses too hard and tries to expand the band too quickly, the nickel can rip – that is not good. I got through the heating and pressing cycle a few times and the band is seated well. I remount the stem and eyeball the band placement. It looks good and I think the new steward will like this touch of class a lot for this Phoenix Billiard Churchwarden. Before I wax the pipe, I mount a cotton cloth buffing wheel on the Dremel that I use exclusively on nickel. I want to shine the band up before applying wax. I set the speed at 40% and apply White Diamond compound to the band. I’m careful not to run the buffing wheel over the band to the briar as it can discolor the wood. I learned this the hard way in the past. I’m not sure what the chemical process is, but when polished at high speed, a dark residue is produced. You can see it on the White Diamond bar as well as on the wheel. This is another reason why each compound and use have a dedicated wheel. After finishing with the White Diamond buffing, I buff the band with a microfiber cloth and, oh my! How it shines!Now, the home stretch. Time to wax the pipe. Again, I change to another cotton cloth wheel dedicated to carnauba, maintain a 40% speed on the Dremel, and apply a few applications of the wax to the stem and stummel. I finish the polishing by hand buffing the Churchwarden with a microfiber cloth to raise the shine.

Few words describe the transformation of this lonely Billiard into a Phoenix. Again, I’m amazed at the beauty in what God has created, even that which we often pass by with the shrug of the shoulders. The gain revealed in the Billiard is beautiful. The rim, gnarled as it was, looks great and is not diminished by the briar I was forced to take off. As I look at it, the slightly squatter bowl works very well as the mast of the long, flowing Churchwarden stem. The band mounted on the shank simply rocks, what can I say. Andy commissioned this Billiard now Phoenix Churchwarden and he will have the first opportunity to acquire it in The Pipe Steward Store. This pipe benefits the Daughters of Bulgaria – women and girls trafficked and sexually exploited. Thank you for joining me in the telling of the story of the Phoenix!

Repairing a Chipped Button on a ≠ Ago Hand Made In Italy

An email from France brought me another SINA pipe – a Horn Stemmed Chubby Billiard

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Blog by Steve Laug

A couple of weeks ago I received an email from Jean Paul in France asking if I was interested in purchasing an old pipe he had. It was stamped SINA on the left side of the shank and on the stem. I asked him to send me some photos of the pipe to show me what he was offering. He sent me the following photos – a left side view, a top view and a photo of the pipe taken apart. The pipe was definitely an old one. The stamping on the left side of the thick shank and on the horn stem had remnants of gold stamping and reads SINA. The rim top was dirty and had a thick looking overflow but it was hard to see what the cake looked like. The inner and outer edges of the bowl looked to be in good condition. The horn stem was in excellent condition with some light tooth chatter on both sides of the stem at the button. There was an inner tube that ran from the tenon end into the bowl. It was heavily lacquered with tobacco oils and tars but otherwise in good condition. I sent another email and a payment via Paypal and the pipe was mine. The pipe was soon on its way across the Atlantic. The SINA brand was not uncommon to me as I have previously worked on another older SINA – a Rhodesian with a hard rubber stem. If you are interested in reading about the restoration of that old pipe the link will take you to the blog (https://rebornpipes.com/2014/08/28/giving-new-life-to-a-sina-rhodesian/). I have included two photos of the other SINA pipe in my collection. It is also an old timer from the same time period. When I worked on that pipe I did a bit of research to find out about the maker of the SINA pipe. I have included the information I found for that blog below. I figured it would be good to have it here as well as in the earlier blog. I quote:

I looked on Pipephil’s site and was able to find out that there was indeed a connection to GBD. The connection was with the French branch of GBD.From the screen capture above you can see the two links under the photo on the left. The first connects the pipe to the Marechal Ruchon & Co. factory that made GBD pipes. They eventually sold out to the Oppenheimer group. The French brand was also connected to C.J. Verguet Freres and to Sina & Cie which were sold to Oppenheimer in 1903-1904. In 1905-1906 Oppenheimer merged the two companies. The accompanying chart gives an overview of the twisted trail of the GBD brand and its mergers and sales. The chart also comes from the Pipephil site and was the second link under the above photo. Once I had refreshed my memory on the SINA brand I knew that this second pipe was made before the 1905-1906 mergers as well. It fits well with the thick horn stem and the shape of the button and narrow slot opening. The thick shank also fits well with the period. I really like the shape and style of this era of pipe history so this one would be a pleasure to clean up. I took the following photos of the pipe when I took it out of the box. It was really dirty as I had guessed from the presale photos. It was in good condition underneath it looked like but it was a mess. The outside of the bowl was very dirty grime and tars covering the front and right side of the bowl. The rim top had a thick coat of lava and tars and there was a thick cake in the bowl. The stem looked pretty decent other than tooth marks on the top and underside near the button. I took close up photos of the rim top and both sides of the stem to show its condition. You can see from the photo the thick cake in the bowl and the overflow on the rim top. The second and third photos show the tooth marks chatter on both sides of the stem at the button. The final photo shows the SINA in a logo stamped on the left side of the shank.I took photos of the bowl from a variety of angles to show the ground in grime and dirt in the briar on the exterior. I reamed the bowl with a PipNet pipe reamer starting with the smallest cutting head and working up to the third cutting head. I took the cake back to the walls of the bowl. I cleaned it up with a Savinelli Fitsall Pipe Knife to remove the cake that remained behind on the walls and on the bottom of the bowl. I sanded the inside of the bowl smooth with 180 grit sandpaper wrapped around a piece of dowel. I scraped the rim top with the Savinelli Fitsall Knife to remove the thick lava that had overflowed onto the rim. I wiped it down with acetone on cotton pads to remove the residual grime on the rim and around the bowl and shank.I took photos of the bowl after I had wiped it down with the acetone. The bowl looked quite good. There was some deep pits and nicks on the rim top and bowl edges as well as some burn marks toward the front of the bowl. I lightly topped the bowl with 220 grit sandpaper on a topping board. I worked over the inner edge of the bowl with a folded piece of 220 grit sandpaper.I polished the rim top and the rest of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth. I touched up the stain on the rim top with an Oak coloured stain pen to match the rest of the bowl. I would blend in the stain later in the process.I rubbed some Before & After Restoration Balm into the surface of the briar to enliven, clean and preserve it. I rubbed it in with my fingertips working it into the briar. I set it aside for a little while to let the balm do its work. I buffed it off with a cotton cloth and then buffed it with a microfiber cloth. The photos below show the pipe at this point in the restoration process. I touched up the gold leaf in the oval SINA logo on the left side of the shank using Rub’n Buff Antique Gold. I rubbed it into the stamping on the shank side and pressed it into the stamp with the sharp point of a sanding stick. Once the gold had dried I buffed it off with a cotton cloth. The second photo shows the stamp after the touch up. It does not look too bad for a pipe made before 1905-06.I scraped out the inside of the shank with a dental spatula to remove the lacquered tars and oils that had hardened in the mortise. I don’t think this pipe had been cleaned since it was first smoked in the early 1900’s.I turned the inner tube in the metal tenon in the stem to remove it. It was pressure fit and the tars and oils had it held tightly in place. With it removed and the shank scraped clean the pipe was ready to be cleaned up.I cleaned out the inside of the mortise and the airway in the shank and stem with pipe cleaners, cotton swabs and alcohol.I used clear super glue to repair the tooth marks on the stem. I sanded the stem surface with 220 grit sandpaper to smooth out the chatter and wiped it down with alcohol on a cotton swab. I filled in the tooth marks with clear glue and set it aside to cure.When the repair had cured, I sanded the surface of the repairs on the stem with 220 grit sandpaper to smooth out the repairs and blend them into the surface of the horn stem. I forgot to take photos of this part of the process as I was anxious to see what the stem looked like polished. I quickly move on to polish the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and after the final sanding pad I gave it a final coat of oil and set it aside to dry. The horn stem was beginning to look really good for a pipe of this age. I put the cleaned inner tube in the tenon and aligned the angle of the spear end so that it would sit on the bottom of the bowl when inserted in the shank. I took photos of stem at this point to show the inner tube.I used the sharp point of a sanding stick to apply Rub’n Buff Antique Gold to the stamping on the left side of the stem. I worked it into the grooves. I let the gold dry and then buffed it off with a soft cloth.This SINA, GBD predecessor is a beautiful pipe with mixed grain all around the bowl sides, top and bottom. The grain really is quite stunning. The rim top looks much better. The horn stem repaired easily and shined up well. I buffed the bowl and the stem with Blue Diamond polish to raise the shine on the briar and the vulcanite. I was careful to not buff the stamping and damage it. I gave the bowl and stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The rich patina of the original finish allows the grain to really stand out on this pipe and it works well with the rich lustre of the polished horn stem. The dimensions of the pipe are: Length: 5 1/4 inches, Height: 2 inches, Outside Diameter: 1 3/8 inches, Diameter of the chamber: 3/4 of an inch. This old and beautiful SINA Chubby Billiard will sit next to the other SINA pipe in my personal collection. I am looking forward to enjoying my first bowl in it soon. Thanks for walking through the restoration with me.

Resurrecting a Badly Damaged BBB ** Billiard

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Blog by Victor C. Naddeo

I have been following the Pipe Club of Brasil Group on Facebook for quite a while now and have enjoyed the posted that Victor Naddeo has made about his restoration work. He is the administrator of the Facebook Group and we have chatted back and forth. When he posted this restoration I was intrigued by his solution to the crack in the bowl. He sent me photos on Messenger and we talked about the repair and BBB pipes in general. Seems we are both devotees to BBB pipes. I asked him to write up this repair on an old BBB ** that was in very rough shape before he started. He gladly did so. I am hoping this is just the first of many blogs on rebornpipes by Victor. Welcome to rebornpipes! Now in Victor’s own words.

A few years ago i had my first experience with restorations. As a young man just into adulthood, I had little money to invest in good pipes, and on one fateful day I met an old Bent Apple BBB ** for sale at an antique dealer. The pipe had a very rusty stem, there were beat marks all over the edge of the bowl, and a cake that looked more like the shell of a turtle. Already for some time I followed the blog rebornpipes and the work of Steve, and inspired by him I decided to get involved in this project. Two months later (and after many mistakes made) I finally managed to bring the old warrior back into action. On that day I gained two new passions: Restoration and old BBB’s. This restoration I will show you below began months ago when in an auction I bought this BBB billiard from a not very honest auctioneer who had not reported that the bowl was cracked. After some time waiting in a drawer, I finally decided to do something to bring another warrior to this army of BBBs, I hope you like it!

As you can see, looking from the side he was just an old billiard that needed a bit of polishing and cleaning. Good shapes, harmonious proportions, these are typical features of an old BBB and the main reasons that made me fall in love with the brand. What I did not expect was that his former owner somehow managed to create a large crack in the front of the bowl with about 3cm.The interior of the ducts was also completely clogged with a mass of tar residues derived from years of non-cleaning use. The cake was also quite thick, which led me to believe that the pipe had never been reamed, and if it was, that was many decades ago. To remove the cake, I had to use some chisels first, because as the passage was very narrow, it was impossible to insert my Senior Reamer into the chamber. It took me some time (and I also got some blisters on my hand). In the picture you can see the amount of carbonized material being removed from inside the bowl. After using the chisels and also the senior reamer, I also use a series of sandpaper inside the bowl, starting from grit 220 through 400, 600 and ending with 800, so that the inside of the bowl has a uniform surface.After a 30 minute bath in a solution of Oxyclean and water, I washed the inside of the stem using bristle pipe cleaners and running water. With a Dremel and felt disks, used blue polishing compound to polish the inner tube. I finished cleaning the inside of the stem using cotton pipe cleaner soaked in grain alcohol, removing what was left of residues and possible bacteria. The Oxyclean bath brings the oxidation back to the surface of the stem, which facilitates the polishing and removal of the oxidized material. Returning to the subject of the dreaded crack in the bowl. I decided to use a briar insert to cover it. To prevent cracking from increasing over time and to facilitate insertion of the insert, I used a cutting blade attached to the Dremel to cut the broken part and make a V shape instead of the crack. I used this same disk to also cut out a briar block, an insert of a similar size and I used sanding paper to leave it the perfect size to fit into space. To glue the insert, I used a mixture of briar dust, pigments and super glue. I settled the insert and held it for a few minutes until the glue dried. I waited a few hours to make sure that all the glue was dry and insert was firmly in place. I cut the burrs and used sandpaper to level the insert with the rest of the bowl. I also used brown and black dye to match the colors. I used 220, 400, 600, 800, 1000 and 1200 grit sanding sticks to remake the shapes of the bowl edge that were completely destroyed by the beat marks. As you can see, after reshaping the top of the bowl, you can already see the ancient times of glory of this pipe that once was the faithful companion of some gentlemen.

After dying, it was time for the first polish. I used two different compounds, red and brown, on denim disks and jeans disks, such as a high spin, to remove sediments and dirt that were stuck to the outside of the bowl and excess dyeing of the insert and the new bowl top . I used the same process on the stem to remove the oxidized material, but finalizing with flannel discs using the blue compound and white diamond to give a mirrored sheen.

This is a Beautiful Heritage Heirloom Square Shank Tall Bulldog 50S

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Blog by Steve Laug

Jeff picked up the latest pipe that I am working from an antique shop in Freeland, Washington, USA in February of 2017. Once again he has proved to have an eye for the unique and unusual. The shape and the look of the pipe caught my eye when I was looking for a pipe to work on next. Jeff took photos of the pipe before he did his cleanup work. The 50S square shank Tall Bulldog pipe was in good condition. There was a thick cake in the bowl and a light overflow of lava on the rim. The inner edge of the rim appeared to have some reaming damage and perhaps some burn damage. The grain on the sides of the bowl is quite stunning and is straight and flame grain on bowl and shank with birdseye on the top and underside of the shank and bowl. The finish was dirty but appeared to be in good condition under the grime and grit the years. The exterior of the bowl and square shank were clean and undamaged. It was stamped Heritage over Heirloom over Imported Briar on the left side of the shank and has the shape number 50S on the right side of the shank. The stem had light oxidation, some tooth chatter and some deeper tooth marks on both sides of the stem just ahead of the button. The double diamond logo on the left side of the stem was in good condition. The quality vulcanite had held up well through the years. Jeff took some photos of the rim top to show the tarry buildup on the flat surface and the potential damage to the inner edge of the bowl. There appears to be some damage on the inner edge at the back side of the bowl.Jeff also took some photos of the sides and bottom of the bowl and shank to show the condition of the pipe and the lovely grain all around. The next photos show the stamping on the shank – both the left and right sides. The stamping is dirty and faint but readable. The left side reads Heritage over Heirloom over Imported Briar. The right side reads 50S which is the shape number. The double white diamond insert on the left side of the saddle stem appears rough under magnification. He took photos to show the condition of the stem – the tooth marks and the worn edge of the button on both sides is very clear in the photos. The stem was also oxidized.I went back and read previous blogs I have written and others have written for rebornpipes on the Heritage brand of pipes. Andrew Selking did a great bit of research on the brand and did several blogs. I quote from his work at this link, https://rebornpipes.com/2014/12/23/refurbishing-a-heritage-heirloom/.

These pipes were made in the Kaywoodie factory, but on a completely separate line. Heritage pipes were Kaywoodie’s answer to Dunhill. According to one of their brochures, Heritage pipes were made from “briar burls seasoned and cured for up to 8 months,” with only “one briar bowl in over 300 selected to bear the Heritage name.” “Heritage stems are custom fitted with the finest hand finished Para Rubber stems. Mouthpieces are wafer thin and concave.”

The Heritage line began in the early 1960’s, with the trademark issued in 1964. The line was started at the request of Stephen Ogden, (who worked for Kaywoodie in 1962). Mr. Ogden had previous experience working for Dunhill, either running the New York store or working for Dunhill North America. Mr. Ogden was made President of Heritage Pi pes, Inc., Kaywoodie Tobacco Co. Inc. and Kaywoodie Products Inc. as well as a Vice President of S.M. Frank & Co. Heritage Pipes were produced from 1964 until 1970 (Source Kaywoodie.myfreeforum.org).

Andrew also included a copy of the Heritage brochure that I am also including below (Courtesy Kaywoodiemyfreeforum). On the fourth page I circled the 50S shaped pipe. This is the one that I am working on. Jeff had worked his magic in cleaning up this pipe. It is nice to work on pipes that he has cleaned up for a change. He reamed it with a PipNet reamer and smoothed the walls of the bowl with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. Once the grime was removed the finish underneath was in good condition. The rich patina of the older briar and the straight grain around the bowl and shank and the birdseye grain on the top and underside of the shank were beautiful. There were some dark spots on the left side of the cap and at a few spots around the edges. There was some damage to the rim top on the right rear. They appear to be burn marks or at least burn damage though the briar is solid. The cleaning of the stem left a light oxidation in the vulcanite. The tooth marks were clean but visible. I took photos of the pipe to show its condition before I started my work on it. I took some close up photos of the bowl, rim top and stem to show the condition of the pipe before I started to do the restoration work on it.I took close up photos of the burn damage to the left side of the bowl on the cap and double ring around the bowl. Fortunately the burn damage is not deep into the briar. The wood in the darkened portions is solid and not charcoal.To remove the damaged areas on the rim top I topped the bowl on a topping board with 220 grit sandpaper. You can see from the second photo that the damaged area on the right rear of the surface had been removed. I scraped out the remnants of cake on the walls of the bowl using my Savinelli Fits all Pipe Knife. I sanded the walls of the bowl with sandpaper wrapped around a piece of dowel.I used a folded piece of 220 grit sandpaper to smooth out the inner edge of the rim and give it a light bevel inward to deal with the damage on the edge. I sanded the burned areas on the left side of the bowl cap to try to minimize them and blend them into the surrounding briar. I polished the exterior of the bowl and shank with micromesh sanding pads, carefully avoiding the stamping on the sides of the shank. I wet sanded the bowl with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust. I rubbed some Before & After Restoration Balm into the surface of the briar to enliven, clean and preserve it. I rubbed it in with my fingertips working it into the briar. I set it aside for a little while to let the balm do its work. I buffed it off with a cotton cloth and then buffed it with a microfiber cloth. The photos below show the pipe at this point in the restoration process. I set the bowl aside to address the issues with the stem. I painted the surface of the stem with the flame of a Bic lighter to lift the tooth dents in the surface of the vulcanite. I was able to lift them quite a bit and then filled in the dents with black super glue. When the repair had cured I recut the edge of the button with a needle file and flattened out the surface of the repair to match the rest of the vulcanite. I sanded the surface of the repairs and the oxidation on the stem with 220 grit sandpaper to smooth out the repairs and shape the button. It also removed the surface oxidation that was on the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and after the final sanding pad I gave it a final coat of oil and set it aside to dry. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I used it to polish out some of the remaining scratches. I gave it another coat of Oil and set it aside. This Heritage Heirloom Square Shank Tall Bulldog is a real beauty with straight and flame grain all around the sides of the bowl and shank. It also has some beautiful birdseye on the top and underside of the bowl and shank. The grain really is quite stunning. The rim top looks much better. The Heritage high quality vulcanite stem repaired easily and shined up well. I buffed the bowl and the stem with Blue Diamond polish to raise the shine on the briar and the vulcanite. I was careful to not buff the stamping and damage it. I gave the bowl and stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The rich patina of the original finish allows the grain to really stand out on this pipe and it works well with the rich black of the polished vulcanite stem. The dimensions of the pipe are: Length: 6 inches, Height: 2 1/4 inches, Outside Diameter: 1 1/4 inches, Diameter of the chamber: 7/8 of an inch. In my years of refurbishing pipes I have not seen one quite this shape. I have worked on quite a few Heritage pipes since Andrew brought them to my attention but none have caught my eye like this one. So, this beautiful Heritage Heirloom 50S will fit really nicely into my personal collection for now. I am looking forward to enjoying my first bowl in it soon. Thanks for walking through the restoration with me.