Restoring a Dunhill 156F/T Shell Briar Made in England 7 Bent Billiard and a Fishtail Stem

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Steve Laug

The next pipe on the table is a sandblast Dunhill Bent Billiard. It had a taper, vulcanite fishtail stem with a white spot. We purchased it from an estate sale in Oregon City, Oregon, USA on 03/21/2024. The pipe is stamped on the heel of the bowl and on the underside of the shank. On the heel of the bowl it is stamped with the shape number 156 F/T. That is followed with stamping on the shank Dunhill [over] Shell Briar. Next to that is stamped by Made in [over] England7. The pipe has a Sterling Silver repair band on the shank with a crack visible on the underside of the shank. The rim has a thick lava coat filling in the sandblast. It is from the overflowing cake in the bowl. It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There were oils and grime ground into the bowl sides gives the finish a flat look. There is a deep sandblast showing through the grime. The vulcanite stem is oxidized, calcified, and dirty with grime and grit on the surface. There were light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl, the ream marks on the top portion of the bowl and the lava coat filling in the sandblast on the rim top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the rugged sandblast around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping on the underside of the shank. It is faint in spots but still readable as noted above.I wanted to unpack the Dunhill stamping on the shank and work to understand each element of the stamp. I generally use the Pipephil site to gather as much initial information as possible (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The number 156 the shape number for a taper stem Bent Billiard. The F/T stamp is used to designate Fish Tail stem. The Shell Briar stamp refers to the finish. The number 7 following the D of England would give the date the pipe. The Sterling Silver band is stamped Sterling Silver. The photo shows a pipe that is stamped similarly to the one that I am working on.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a 7 following the D in England. There was no patent number so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made “posterior to 1954”. I followed the link under “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The third column (suffix 5…9) led me to the section with a 7 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix 7 which gives the pipe a date of 1967.I then turned to Pipedia’s section on Dunhill Shell Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs,pipe cleaners and shank brushes. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. It looks pretty good with the tars and oils removed from the rim top. The inner edge of the bowl was slightly damaged and out of round. The bowl itself was very clean. The stem came out looking quite good with light tooth marks and chatter on both sides ahead of the button. I took a photo of the underside of the shank to show the stamping. The photo shows the stamping and is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. I sanded the inside of the rim top with a folded piece of 220 grit sandpaper to smooth out the damage to the edge. I stained the sanded edge with a Mahogany stain pen to blend it into the surrounding briar surface. It looked much better.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned to address the stem issues. I scrubbed the surface of the stem with Soft Scrub Cleanser and cotton pads to remove the remaining oxidation. It looked better once I finished.I sanded it with 320-3500 grit sanding pads to further remove the oxidation remaining and tooth chatter on the surface. I wiped it down after each sanding pad with Obsidian Oil on a cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1967 Dunhill Shell Briar 156 F/T Bent Billiard Vulcanite taper stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The Shell Briar mixed brown finish highlights some great grain around the bowl and shank. It has a unique sandblast that Dunhill specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 156 F/T Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.38 ounces/40 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

Reviving a Hard Ridden Savinelli Freehand Bent Dublin

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I love these internal repairs Charles. You have certainly mastered this. Thanks for the clear step by step procedure.

There is an old adage that tiny problems become large problems if left unattended, and the pipe on the bench this week is a prime example of this …

Reviving a Hard Ridden Savinelli Freehand Bent Dublin

Enjoying an Inaugural Smoke in my Dominik Ring Grain Sandblasted Dublin with a Pencil Shank

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Blog by Steve Laug

I fired up my first bowl of tobacco in my UNSMOKED Hand Carved Dominik Kobryń Pencil Shank Dublin this weekend. I rubbed out some Seattle Pipe Club Christmas Spirit Plug. The pipe is stunning and feels great in my hand. The beautiful ring blast gives the pipe a very light weight and very tactile sense that will only be more when it heats up during a smoke. The pencil shank pipe is a dainty 5 inches long and 2 inches tall. It weighs in under 1 ounce at .95 ounces or 27 grams. I have included a few photos of the pipe before I loaded it up and smoked it. If Dominik pipes are new to you I am including what I learned when I worked on the first pipe of this brand. When I started I knew nothing about the carver other than he did beautiful work so I turned to Pipedia to see what I could find (https://pipedia.org/wiki/Dominik_Pipes). There was a listing for Dominik Pipes. He is a Polish Carver and I have included the short article in its entirety below.

Dominik pipes are made by Dominik Kobryń. His journey with pipes began in 1993 at a flea market, where he bought his first pipe. From that time his collection has grown a lot. He made his first pipe in December 2016. Dominik credits Wojtek Pastuch as his mentor, and is very grateful for that!

Dominik uses briar from Mimmo Romeo. He makes his stems by hand, mainly from Ebonite and Cumberland rods, but occasionally acrylic. He focuses on unique pipes that are well done technically.

From there I clicked on a link at the bottom of the page that took me to his Pipe sales website (http://www.dominikpipes.com/). Interestingly the site contained almost word for word the information that I had found on Pipedia.

My name is Dominik Kobryń. My journey with pipes began in 1993 on a flea market, where I bought my first pipe. From that time my collection has grown a lot.

I made my first pipe in December 2016. Wojtek Pastuch has taught me a lot about pipemaking and I am very grateful for that!

I use briar from Domenico Romero (Mimmo). I make stems by hand, mainly from ebonite rods and Cumberland, sporadically acrylic. I pay much attention to create unique pipes, well done technically. The tobacco I chose for the inaugural smoke is a limited-edition version of Seattle Pipe Club’s Plum Pudding pipe tobacco called Christmas Spirit. I love the Plum Pudding tobacco so when this tobacco was released I got a hold of a tin of Christmas Spirit 2023. The tobacco had been cured with Apple Brandy and there was a cut piece of the wooden Brandy barrel in the tin. It is described by the sellers as a holiday mixture perfect for the season even though I am smoking it out of season. It builds upon a foundation of Plum Pudding Special Reserve — complete with mature Orientals, Latakia, Virginias, Perique, and Black Cavendish —and is aged in apple brandy barrels. I cut a chunk off the plug and rubbed out a bowl worth of the tobacco. It smelled divine and my mouth watered in expectation. I pressed the tobacco into the bowl leaving it slightly springy so air can be drawn through the tobacco. I did the first light with my lighter to singe the surface of the tobacco. I followed that with the second light to. The draught on the stem was perfect so I drew on the stem and pulled the smoke through the stem and into my mouth. The smoking of the pipe was effortless and once it was lit it burned evenly through the bowl. I enjoyed a flavourful smoke that was very good for a first bowl. The bowl coating that had been used did not affect the flavour or diminish it at all. It was a great smoke.I took the loaded pipe up to my front porch and sat on chair there and enjoyed the amazing taste of a new to me tobacco. The draught on the pipe was flawless and the sandblast ring grain made the bowl a very cool smoking pipe even as it worked down the bowl. The smoke lasted most of an hour and I enjoyed the relaxing ambience of the front porch, above the passersby on the sidewalk below. It is a great pipe and one that I will smoke again and again. If you have not looked at them on the Polish Pipe Makers Section of the rebornpipes store you should take a look there are some real beauties available there. You might find one that delivers the kind of smoke you would enjoy. Thanks.

Cleaning up one of my restorations from many years ago

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Blog by Steve Laug

I have always liked the GBD 9438 shaped pipe and this one was one of the first that I picked up many years ago when I first started working on pipes. I found it at an antique shop. It was in the early days when I picked up most every pipe I found. I believe that like others I found in the early days this pipe cost me about $6CDN. Just remembering that reminds me how much things have changed over the years. It became a favourite shape of mine and over the years I have purchased many more 9438 pipes made by GBD for their main and their seconds lines such as Irwin and Dr. Plumb. I have added them to my collection. Here is a link to a blog I did on my collection back in 2013 (https://rebornpipes.com/2013/12/12/my-gbd-9438-saddle-stems-and-tapered-stem-rhodesians/). I have 12 – some were in rough shape and others not so bad. I have been sorting through my pipe collection and thinning out pipes that I am willing to part with. I have sold many already and others are currently on the store. For the most part these pipes have been early restorations and all need a bit of work to bring them up to my current standard. I have set aside three 9438 pipes that I decided to rework. The first of them is stamped on the left side Dr. Plumb [over] London Made. On the right side it is stamped London England [over] 943810. While it was very workable and I had actually smoked it quite a bit over the years I knew that original restoration on it was less rigorous than my current standards. So, before I listed it for sale I wanted to work it over again. I took photos of the pipe to give a sense of the beauty and the work that needed to be done. I took photos of the pipe’s bowl and rim top to show the moderate cake in the bowl and some damage to the inner edge of the bowl. There was also burn damage on the rim top and darkening on the rear and front right top of the bowl. I also took photos to capture the condition of the stem. You can see in the first photo below the dark dot on the top of the saddle. It was originally a Dr. Plumb style logo but over time it had darkened. Fortunately, I am not a biter or stem chewer so there were no deep tooth marks on the top and underside of the stem. There was some oxidation on the vulcanite stem and some chatter around the button.I took photos of the stamping on each side of the shank. It is readable and clear as noted above.I took the stem off the shank and took a photo of the look of the pipe. It really is a beauty.I decided to address the damage to the rim top and inner edge of the bowl. To deal with the burned inner edge of the rim and the rim top damage I lightly topped it on a piece of 220 grit sandpaper. I used a piece of 220 grit sandpaper on a wooden ball to give the rim top a light bevel. It took a bit of work to smooth out the damage and lightly bevel the inner edge of the bowl. I used a Cherry stain pen to restain the rim top and begin the process of blending it in. I reamed the bowl with a Savinelli Fitsall Pipe Knife to take out the cake. I removed ti back to bare briar. I sanded the bowl walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth out the walls. It looked very good. No burn damage or checking on the bowl walls.I scrubbed out the shank and the stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. The shank was dirty though the stem airway was not too bad. It cleaned up well. I sanded the bowl and rim top to clean up the damage and repairs to the edge and start the polishing of the bowl. I used 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. It really began to take on a shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris on the surface. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned to address the stem. It was in good condition other than the light tooth chatter so I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and set it aside to dry. This Dr. Plumb London Made 943810 Bent Rhodesian cleaned up much better this second time around and looks very good. The Before & After Restoration Balm brought the colours and grain out in the smooth finish on the pipe. It works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dr. Plumb London Made Rhodesian 943810 fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/50 grams. I will be adding this one to the British Pipemakers Section of the rebornpipes store shortly. If you want to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it.

New Life for a 1961 Dunhill Shell Briar 252 Billiard 4S

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Blog by Steve Laug

The next pipe on the table is a sandblast Dunhill Billiard. It had a taper, vulcanite stem with a white spot. We purchased it from a seller in Copenhagen, Denmark 02/02/2024. The pipe is stamped on the heel of the bowl and on the underside of the shank. On the heel of the bowl it is stamped with the shape number 252. That is followed with stamping on the shank Dunhill [over] Shell Briar. That is followed by Made in [over] England1. There is a 4 in a circle and an S which speak of the size of the pipe being a Group 4 and the finish S a Shell Briar. The rim has a thick lava coat filling in the sandblast. It is from the overflowing cake in the bowl. It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There were oils and grime ground into the bowl sides gives the finish a flat look. There is a deep sandblast showing through the grime. The vulcanite stem is oxidized, calcified, and dirty with grime and grit on the surface. There were scratches and some deep tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the rugged sandblast around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping on the underside of the shank. It is faint in spots but still readable as noted above. I wanted to unpack the Dunhill stamping on the shank and work to understand each element of the stamp. I generally use the Pipephil site to gather as much initial information as possible (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The number 252 is the shape number for a taper stem Billiard. The Shell Briar stamp refers to the finish. The superscript 1 following the D of England would give the date the pipe. The 4S is the size of the pipe and the finish. The photo below is of the stamping on a Don shape but the stamping is similar on this one.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a superscript 30 following the D in England. There was no patent number so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made “posterior to 1954”. I followed the link under “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column (suffix 1…4) or (11…39) led me to the section with a 1 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix 1 which gives the pipe a date of 1961.I then turned to Pipedia’s section on Dunhill Shell Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs,pipe cleaners and shank brushes. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. It looks pretty good with the tars and oils removed from the rim top. The inner edge of the bowl was slightly damaged and out of round. The bowl itself was very clean. The stem came out looking quite good with deep tooth marks and chatter on both sides ahead of the button. I took a photo of the underside of the shank to show the stamping. The photo shows the stamping and is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I sanded the inside of the rim top with a folded piece of 220 grit sandpaper to smooth out the damage to the edge. I stained the sanded edge with a Walnut stain pen to blend it into the surrounding briar surface. It looked much better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the surface with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The pipe really comes alive with the balm. I set the bowl aside and turned to address the stem issues. I “painted” the surface of the stem with the flame of a Bic lighter. I was able to lift the marks on the stem top leaving light marks but the ones on the bottom side were much deeper and the flame lifted them slightly but they still remained. I filled in the marks that remained with clear CA glue. Once the repair cured I flattened the repair with a small file. It looked much better. I cleaned up the repairs with a folded piece of 220 grit sandpaper. I was able to flatten them and blend them in very well with the surface of the vulcanite. I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1961 Dunhill Shell Briar 252 Billiard Vulcanite taper stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The Shell Briar mixed brown finish highlights some great grain around the bowl and shank. It has a unique sandblast that Dunhill specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 252 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/.35 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

Restoring a Nicely Grained Churchill 999 Imported Briar Pot

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Blog by Steve Laug

Last week I received a text from Robert about restoring three pipes his brother had found in Eastern New York. There were two Kaywoodies and a Churchill. The Kaywoodies included a small apple stamped Campus and an octagonal pipe stamped Kaywoodie Standard. The Churchill was a 999 Pot shaped pipe. He sent along two photos of the pipes. You can see the condition of the three pipes. They are dirty and worn. The last pipe in the photo, the Campus has what appears to be a broken shank and a potential repair. It looks to be poorly done. Robert said that he was fairly certain that the stem was glued onto the shank with the repair. On Saturday he brought the pipes by for me to look at. I now had three more pipes to clean up and repair. The Churchill 999 Pot and the Kaywoodie Standard Oxagonal 44 Apple were dirty but were in good repair. I had finished the little KW Campus repair and the pipe looked good (https://rebornpipes.com/2024/04/21/repairing-and-restoring-a-kaywoodie-campus-apple/). I also cleaned up the second Kaywoodie, the Octagonal Apple and it looked good. Here is the link to that blog (https://rebornpipes.com/2024/04/22/restoring-a-kaywoodie-standard-octagonal-44-apple/). There was a moderate cake in the bowl with tobacco debris. There was a coat of lava on the rim top that was quite thick and the inner edge showed some damage. The outer edge looked very good. The finish was dirty but otherwise showed some nice grain underneath. The stamping on the pipe is very simple. On the left side of the shank it is stamped Churchill’s arched over 999 with Imported Briar underneath. The stem was very oxidized and there was light tooth chatter on both sides ahead of the button. The stem was also plugged with tars and debris in the slot and airway was narrowed down.

I have worked on several Churchill pipes over the years and have done research on the brand when I worked on them. Here is a link to one of them that I had worked on. Here is the link to the blog (https://rebornpipes.com/2013/09/08/churchills-bent-pot/). I am including that information below.I am fairly certain that the pipe came from Churchill’s Tobacco Shop in Norwich, England. I found the following information on the Pipes and Logos website http://pipephil.eu/logos/en/logo-c4.html On the site there is a small paragraph which I have copied as follows: “Churchill’s Tobacco shop is situated in St Andrew’s Street at the corner of Bridewell Alley in Norwich, England. The shop was next to a church and at the bottom of two hills, and that’s how it became “Churchill’s”. Former manager: John Elvin (retired on May, 31 2008). Current owner (2008): Keith Garrard.” I have included these pictures from that website as they show the stamping on both the shank and stem that is identical to the pipe that I have just refurbished.According to the Churchill’s website it is the last remaining specialist tobacconist in Norwich, originally standing at 32 St Andrews Street for over 23 years. http://www.churchillsofnorwich.com/index.php?_a=viewDoc&docId=1 The site also notifies the shop’s clients that Keith Garrard, who had a wealth of knowledge and was an avid pipe and cigar smoker himself, passed away on 23rd March 2012. His wife Coral continues to maintain the business in his honour.

I took photos of the pipe when I brought it to the worktable. I wanted to show the general condition of the pipe before I started my work on it. You can see the cake in the bowl and the lava on the rim top. The rim top appears to be good under the lava. The stem is dirty and heavily oxidized as noted and light tooth marks are on the top and underside ahead of the button. I took some close up photos of the rim top and the stem surface. I wanted to show the condition of both more closely. The rim top and the inner and outer edges of the bowl heavily cake in lava and you can see the marks on the inner bowl edge. I also took close up photos of the stem to show the oxidation and the light tooth marks on the stem surface. I took a photo of the stamping on the left side of the shank and it is clear and readable. It is stamped as noted above. I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. Now it is time to clean up the pipe. I reamed the bowl with a PipNet pipe reamer and the second cutting head. It cleaned up most of the cake. I used a Savinelli Fitsall Pipe Knife and cleaned up the remaining cake leaving bare briar. I sanded the bowl walls with 220 grip sandpaper wrapped around a piece of dowel. I smoothed out the bowl walls and they looked very good. There was no heat damage or checking on the walls. I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. It works exceptionally well to remove unwanted oils from the briar and also the grime on the rim and the bowl sides. I rinsed it in warm water while scrubbing with the tooth brush. The pipe looks very good at this point. The rim top is clean enough to know the condition it is in and what I need to do to deal with it. There are scratches and nicks on the rim top and they are very visible now that the lava has been removed. I scrubbed out the shank and the stem with pipe cleaners, cotton swabs and alcohol.
I gently topped the bowl to remove the damage on the rim top and to minimize it on the rear edge where the most damage was. I used a topping board and 220 grit sandpaper.There was some damage and wear on the front outer edge of the bowl. Built it up with CA glue and briar dust to fill in the damage. I smoothed out the damage with 220 grit sandpaper and reshaped it to follow the flow of the bowl. I sanded it further with 320 grit sandpaper to smooth out the repair. It really started to look very good.I touched up the stain on the rim top and on the front of the bowl with a Walnut stain pen. It is a little streaky at this point. It will work better when I finish the sanding and polishing of the rim and bowl.I sanded the bowl and rim top to clean up the damage and repairs to the edge and start the polishing of the bowl. I used 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. It really began to take on a shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris on the surface. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned to address the stem issues. I scrubbed the stem oxidation with Soft Scrub and cotton pads. I was able to remove the majority of the oxidation. Then, I sanded it with a folded piece of 220 grit sandpaper. It looked much better at this point. To remove the remnants of oxidation from the vulcanite I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.The stem was in good condition so I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and set it aside to dry. This Churchill 999 Imported Briar Pot cleaned up really well and looks very good. The Before & After Restoration Balm brought the colours and grain out in the smooth finish on the pipe. It works well with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Churchill 999 Pot fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.13 ounces/32 grams. I know Robert is going to enjoy this last pipe of the three once I return them to him. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Kaywoodie Standard Octagonal 44 Apple

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Blog by Steve Laug

Last week I received a text from Robert about restoring three pipes his brother had found in Eastern New York. There were two Kaywoodies and a Churchill. The Kaywoodies included a small apple stamped Campus and an octagonal pipe stamped Kaywoodie Standard. The Churchill 999 Pot shaped pipe. He sent along two photos of the pipes. You can see the condition of the three pipes. They are dirty and worn. The last pipe in the photo, the Campus has what appears to be a broken shank and a potential repair. It looks to be poorly done. Robert said that he was fairly certain that the stem was glued onto the shank with the repair. On Saturday he brought the pipes by for me to look at. I now had three more pipes to clean up and repair. The Churchill 999 Pot and the Kaywoodie Standard Oxagonal 44 Apple were dirty but were in good repair. I had finished the little KW Campus repair and the pipe looked good (https://rebornpipes.com/2024/04/21/repairing-and-restoring-a-kaywoodie-campus-apple/). I looked second Kaywoodie, the Octagonal Apple over carefully and this is what I saw. There was a thick cake in the bowl with tobacco debris. There was a coat of lava on the rim top that was quite thick but the inner edge looked very good. The outer edge had some damage on the back side above the shank bowl union. The finish was dirty but otherwise showed some nice grain underneath. The stem was dirty with light tooth chatter on both sides ahead of the button.

Dal had worked on a Kaywoodie Standard, but shape 33 and done a fair bit of research on the pipe (https://rebornpipes.com/2020/03/23/new-life-for-a-kaywoodie-standard-apple-for-a-special-pipe-woman/). I have included the link above if you would like to read it. I have copied the pertinent portion on the 2 digit shape numbers and dating of the pipe below.

The next picture in this set shows the Kaywoodie shape number ‘33’ on the right flank of the shank which points to the designation of a ‘Large Apple’ from the US production of Kaywoodie pipes (LINK).  According to this discussion on Tapatalk.com, the 2-digit system, employed from 1927 to 1972 when the system was changed to a 3-digit system, was when pipe production (for Kaywoodie, Yello-Bole and Medico) was moved to the Medico factory in Richmond Hill Queens NY as plans for new plant were in process.  The 3-digit numbers was used during this period for all Kaywoodie and Medico pipes, from 1972 to 1980.  The same article indicated that the 2-digit numbers were only for Kaywoodies produced in the US – that Kaywoodie of London (Cadogan) had their own three-digit system.  Putting all the information together, this Kaywoodie Apple is most likely a 1960s vintage.  According to the Kaywoodie Discussion at MyFreeForum the ‘Standard’ line of Kaywoodie started in the 1950s, but with the 2 digit shape number and the 3 hole stinger, the evidence points to the 1960s dating.

I included a portion of the shape number chart from Pipedia and the link to the chart as well (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). I did a screen capture of the section with the shape 44 number. It is interesting in that the shape was available for only a few years – 1965 to 1970. That helps narrow down the date on the pipe I am working on. It also identifies it as an Octagon Apple.I also have included a portion of a chart with the pipe line names and the approximate date of manufacture below (https://pipedia.org/images/3/3d/Kaywoodie_Pipe_Names.pdf). It identifies the date of the Standard line production between 1950 and the present.I learned that the line was introduced in 1950 and the specific shape I had in hand was made between 1965 and 1970. The tenon/stinger was a typical Drinkless type and was threaded to screw into the fitment in the shank. From that I knew that I was working on an older pipe.

I took photos of the pipe when I brought it to the worktable. I wanted to show the general condition of the pipe before I started my work on it. You can see the cake in the bowl and the lava on the rim top. The damage on the back edge of the rim top is also visible. The stem is dirty and lightly oxidized as noted and light tooth marks are on the top and underside ahead of the button. I took some close up photos of the rim top and the stem surface. I wanted to show the condition of both more closely. The rim top and the inner and outer edges of the bowl heavily cake in lava and you can see the marks on the back outer edge. I also took close up photos of the stem to show the general dullness of the stem and the light tooth marks on the stem surface. I took a photo of the stamping on the left side of the shank and it is clear and readable. It is stamped as noted above. The right side has the shape number but it is almost filled in with dirt. It is still readable but I could not capture it in a photo. I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like.Now it is time to clean up the pipe. I reamed the bowl with a PipNet pipe reamer and the second cutting head. It cleaned up most of the cake. I used a Savinelli Fitsall Pipe Knife and cleaned up the remaining cake leaving bare briar. I sanded the bowl walls with 220 grip sandpaper wrapped around a piece of dowel. I smoothed out the bowl walls and they looked very good. There was no heat damage or checking on the walls. I scrubbed out the shank and the stem with pipe cleaners, cotton swabs and alcohol. I cleaned up the stinger with pipe cleaners, cotton pads and alcohol.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. It works exceptionally well to remove unwanted oils from the briar and also the grime on the rim and the bowl sides. I rinsed it in warm water while scrubbing with the tooth brush. The pipe looks very good at this point. The rim top is clean enough to know the condition it is in and what I need to do to deal with it. I gently topped the bowl to remove the damage on the rim top and to minimize it on the rear edge where the most damage was. I used a topping board and 220 grit sandpaper.I repaired the outer edge of the rim at the back with clear CA glue and briar dust. I sanded it smooth with a folded piece of 220 grit sandpaper to start blending the repair into the rest of the briar. It was smooth to touch and did not stand out as a dark repair.I sanded the bowl and rim top to clean up the damage and repairs to the edge using 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. It really began to take on a shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris on the surface. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned to address the stem issues. I “painted” the stem surface with the flame of a lighter. I filled in the deep tooth marks with black CA glue. Once it cured I sanded it flat to the stem surface with a folded piece of 220 grit sandpaper. It looked much better at this point. To blend the repairs into the surface of the vulcanite I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine. The stem was in good condition so I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and set it aside to dry. This Kaywoodie Standard Imported Briar 44 Octagonal Apple cleaned up really well and looks very good. The Before & After Restoration Balm brought the colours and grain out in the smooth finish on the pipe. It works well with the polished oval vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Kaywoodie Standard 44 Octagonal Apple fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. I know Robert is going to enjoy this second pipe of the three once I return it to him with the other pipes he dropped off. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Repairing and restoring a Kaywoodie Campus Apple

2 Replies

Blog by Steve Laug

Last week I received a text from Robert about restoring three pipes his brother had found in Eastern New York. There were two Kaywoodies and a Churchill. The Kaywoodies included a small apple stamped Campus and an octagonal pipe stamped Kaywoodie Standard. The Churchill 999 Pot shaped pipe. He sent along two photos of the pipes. You can see the condition of the three pipes. They are dirty and worn. The last pipe in the photo, the Campus has what appears to be a broken shank and a potential repair. It looks to be poorly done. Robert said that he was fairly certain that the stem was glued onto the shank with the repair. On Saturday he brought the pipes by for me to look at. The Churchill 999 Pot and the Kaywoodie Standard Oxagonal billiard were dirty but were in good repair. The one that got my attention was the little Campus with the cracked shank. I looked it over carefully and Robert was correct it appeared that the stem had been glued in the shank and it was overclocked. The repair was odd. It appeared that half of the shank that fit the depth of the metal threaded insert had cracked completely off. It had been repaired with what appeared to be white wood glue. It did not fit well and there were gaps on the top and bottom side as shown in the photos. There was also a moderated cake in the bowl with tobacco debris. There was some lava on the rim top that was quite thick but the inner and outer edge looked very good. The finish was dirty but otherwise showed some nice grain underneath. The stem was overclocked and dirty with light tooth chatter on both sides ahead of the button. I have seen other Kaywoodie Campus pipes but other than a faint memory was not clear where they fit in the line and when they were made. I turned to Pipephil’s site to refresh my memory and see what he had on the brand (http://www.pipephil.eu/logos/en/logo-kaywoodie-1.html). I did a screen capture of the pertinent section and have included the side bar information below the photo.The Campus Kaywoodie line was introduced in 1957 and these pipes do not bear the 2 digit shape code. Campus and Colt series are Kaywoodies smallest pipes (to be smoked between two classes). Although the Campus pipes have a Synchro Stem like screw-in attachment, the stinger itself is not of the Drinkless type (see enlarged view #2 – http://www.pipephil.eu/logos/en/lightbox/images/next.png)

I learned that the line was introduced in 1957 and did not have any shape numbers. The pipes were designed on the small side to give a quick smoke between classes on campus. The tenon/stinger was not a typical Drinkless type but the fit to the stem was the same threaded type of attachment. From that I knew that I was working on an older pipe.

Now it was time to work on the pipe. I started my work on the pipe by seeing if I could loosen the stem from the shank. I used a cotton swab to push acetone into the cracked area and the metal fitment on the shank. I repeated the process then soaked a cotton pad and wrapped it around the shank connection. I let it sit for 30 minutes while I worked on another pipe.I once again tried to turn the stem on the shank and it easily came free of the shank. The threads were very dirty but I could see no glue visible on the threads. I took some pictures of the shank repair at this point in the process. You can see how the white glue that filled in the cracks around the shank had begun to dissolve showing the damage clearly in the shank fit.I soaked the crack with more acetone using a q-tip. It did not take much for the broken piece to come free of the shank. I took a photo of the pipe at this point. You can see the cracked portion still glued to the metal insert in the shank. You can also see the grime in the threads of the tenon and in the ridges on the insert. It is dirty.I soaked the broken piece of briar in a small bowl of acetone to loosen the briar from the metal shank insert. It did not take long for the glue to soften on the shank piece and it floated free of the metal insert. I cleaned up the broken pieces of the briar and glued it in place on the shank. I pressed the parts together until the glue set. Once the repair cured I cleaned up the shank insert and painted the surface with wood glue then pressed it into the shank end. I let it sit until the glue hardened.I filled in the divots and cracked areas in the shank end with clear CA glue and briar dust to build up a smooth surface on the shank end. I sanded the repairs with 220 grit sandpaper to smooth out the surface.I used a rasp to reduce the size of the metal insert edge and the high spots on the briar of the shank in preparation for fitting it with a repair band to bind everything together. I sanded out the file marks on the briar. Once I had it smooth enough for fitting the band I fit the band on the shank end and heated it with the flame of a lighter. I pressed it against a hard surface to push it fully onto the shank end. I took photos of the newly fitted band on the shank and it looked very good. Now it is time to clean up the pipe. I reamed the bowl with a Savinelli Fitsall Pipe Knife and took the cake back to bare briar. I sanded the bowl walls with 220 grip sandpaper wrapped around a piece of dowel. I smoothed them out and the bowl walls looked very good. There was no heat damage or checking on the walls.I scrubbed out the shank with pipe cleaners, cotton swabs and alcohol. I had already done this to some degree when I had the pipe in parts earlier but I wanted to clean it up further. I also swabbed out the inside of the bowl with a folded pipe cleaner to remove the dust. I cleaned out the inside of the stem with pipe cleaners and alcohol.Quite awhile ago now, Mark Hoover of Before & After Restoration Balm fame sent me a sample of his briar cleaner. When it arrived it had leaked all over the package so there was very little left in the bottle. It was a mess to clean up so I just set it aside where it has been sitting for several years now. I thought I might as well scrub the briar with it. I scrubbed it down with a tooth brush and rinsed it off with some warm running water. I dried it off with a soft cloth. It looked much better. I touched up the stain on the rim top and around the end of the newly place band with a Cherry stain pen.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris on the surface. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned to address the stem issues. To address the scratches and marks in the surface of the vulcanite as well as some residual oxidation. I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.The stem was in good condition to I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Kaywoodie Campus Saddle Stem Apple cleaned up really well and looks very good. The Before & After Restoration Balm brought the colours and grain out in the finish on the pipe. It works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Kaywoodie Campus Saddle Stem Apple fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .81 ounces/23 grams. I know Robert is going to enjoy this pipe once I return it to him with the other pipes he dropped off. Thanks for reading this blog and my reflections on the pipe while I worked on it. m