Tag Archives: vulcanite

We picked up an estate and it included an Early Rad Davis Hand Made USA Freehand Apple

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by Steve Laug

The next pipe I chose to work on was one that we purchased on 12/28/2024 from as part of an estate that belonged to a pipeman and carver, Byron Harwood from Missoula, Montana, USA. This one is stamped Rad Davis [over] Hand Made [over] USA. I have a few of Rad’s pipes in my own collection and all are amazing smokers and well laid out pipes following the grain on the smooth and unique sandblast on the others. So, when I saw this one in the lot I was excited to work on it. The pipe is kind of a shape I would call a combination of a Freehand Apple or maybe even a Prince. The briar bowl and shank were smooth and well grained. There are a couple of flaws – one on the underside of the shank at the spot it joins the bowl and the second one on the backside of the bowl. The rim top was smooth and there was a plateau finish on the shank end. The exterior of the pipe is dirty from use with oils and grime on the bowl sides. It has a thick cake in the bowl and an overflow of lava on the rim top and inner edge of the bowl. The stem is a fancy saddle stem that is often used on Freehand pipes. It is oxidized but free of tooth marks and chatter on the surface. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is thickly caked with some lava on the rim top and inner edge. I am hoping that once the lava is removed the edge will be okay. The stem looked surprisingly good under the dirt and grime and light oxidation on the surface of the vulcanite. It should cleanup very well. Jeff took photos of the bowl sides and heel to show the beautiful grain that was around this bowl. There was some light grime in the finish but otherwise it was quite clean. He took a photo of the underside of the shank to show the stamping. The stamping is clear and readable in the photos below as noted above. The stem did not have any stamping or logo on it.I turned to Pipephil to get a quick overview of the brand. I have done a screen capture of the section on the site that was pertinent (http://www.pipephil.eu/logos/en/logo-r1.html#raddavis). I also included the sidebar notes on the page. Artisan: Robert (Rad) Davis began making and selling freehand pipes in 2003.

I turned to Pipedia where Rad had written the entry about himself and his pipemaking work (https://pipedia.org/wiki/Davis,_Rad). It a great read and I have included it in its entirety.

I have been smoking (off and on) and collecting (continuously) pipes since the early 1970’s. They have always fascinated me. My very first pipe was a Pioneer Calabash that I bought in a department store in the early 70’s while I was in college in Sacramento, California. My second pipe during that same period was a Nording free hand that I got for $20.00 plus a coupon from the back of an Amphora Pipe Tobacco package. The coupon was introducing this new young Danish pipe maker to the U.S. market. I still have both pipes.

I met Mark Tinsky several years ago in the internet when I was in need of a pipe repair, and from his site I found that he was a fly fisherman. I am a fly fishing guide in Montana and a commercial fly tier, and we ended up trading some flies for pipe repair. Last spring, I was in need of a pipe repair again, and when I found Mark’s site, I saw that he had a new address in Helena, Montana, where I live and guide during the summer! We got together after I arrived for the season and did some fishing together, and he showed me his shop, and even made me a nice bent Rhodesian pipe while I watched. It’s become one of my favorite pipes, dedicated to Mac Baren Navy Flake.

When I expressed an interest in trying to make a pipe, Mark was much more than helpful. He gave me a couple of pipe kits that he couldn’t sell for one reason or another, cut the basic shape out on the band saw, and let me go to work making free hand pipes. My first few pipes left a lot to be desired, but I was starting to see what I was doing wrong and concentrated more on getting the proportions and flow of the shape right until I was turning out some decent work. I also learned to cut and drill pipes and turn tenons on stems during this time. I discussed with Mark the possibility of my actually selling my pipes, and he said that he thought there was a definite need for quality hand made pipes at reasonable prices.

And here is the result. All my pipes are free hands, made from the same high quality Grecian Briar used by Mark. There are no fills in my pipes. Some may have small flaws, but they are not hidden, and they are priced accordingly.[1]

I sent Rad Davis a message on Facebook regarding the pipe to see if I could learn about when he made it. Rad kindly answered me. Here is his answer:

Hi Steve, I can’t remember that one in particular, but I can tell you that it was early on in my pipe making career, back when I was making freehands with premade stems.

This confirmed my thinking that it was an early pipe. It was also good to know that the stem was original and not a replacement. Now it was time to work on the pipe itself.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. Surprisingly the walls looked unscathed from the heavy cake. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He scrubbed the inside of the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Deoxidizer. He washed it off with warm water to remove the Deoxidizer. When I examined the stem, it looked very good. The pipe looked far better when it arrived. I took some close up photos of the rim top and edges to show how well it had cleaned up and the edges around the bowl. I also took close up photos of the stem to show the light tooth chatter on the surface ahead of the button on both sides.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I started my work on the pipe by cleaning up the darkening on the inner edge of the bowl and the spots on the rim top. I used a folded piece of 220 grit sandpaper to smooth and shape them. It looked much better.I sanded the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. It began to really take on a shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. II worked it in to the plateau shank end with a shoe brush. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil. I am excited to finish this early Rad Davis Hand Made Freehand Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it, looks great with the polished black vulcanite stem. This smooth Rad Davis Freehand Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 54 grams/1.90 ounces. It turned out to be a beautiful pipe. I will be putting on the rebornpipes store in the American (US) Pipe Makers Section. Let me know if you are interested in adding it to your collection. Thanks for your time as I walked through the restoration.

Restoring an Unusual Freehand Dublin

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by Kenneth Lieblich

Today, for your viewing pleasure, I have a charming – almost whimsical – pipe from the Shalom Pipe Company of Israel. This pipe came to me in an auction lot of various and sundry things. I thought the shape was quite peculiar, with it’s large, deep bowl and sandblasted exterior. It’s light and handsome – and it looked to be in good condition, so I chose it for my next restoration. There’s only one mark on the pipe – and that is the word Shalom on the left of the shank. I was familiar with the company, but went to Pipedia to see what they had to say.

Not much is known about Israel’s sole pipe factory though it’s reported to have operated quite successfully on international markets. Beside the brand “Shalom” the mainstay brand was Alpha – especially well known in the USA. Alpha was popular for a range of fresh and unusual shapes. Series (afaik): Caprice (s), Citation (s), Classic (b), Pedestal (s), Regent, Region (b), Rex (s). (1) (1) (b) = blasted, (s) = smooth. Alpha also produced at least one of its Citation forms for Carey’s “Magic Inch” series. Mentioned in context with Shalom Pipe Factory was a Danish pipemaker named ‘Muki Liebermann’, who later lived and worked in the USA. Muki is known for his unique briar bending technique and his original shapes that gave inspiration to many of the most praised Danish pipemakers. Shalom was taken over by Robert L. Marx of New York City, later Sparta, NC, then of Mastercraft. Mastercraft continued the Alpha pipes introducing new lines.This made me wonder if this pipe was, in fact, made by Muki Liebermann – I have no evidence of that, but it certainly fits. Anyway, nothing here gave me any information about this specific pipe, but I clicked on the Alpha link to see if I could find further information. Indeed, I found that the same shape of my pipe was also released by Alpha (slightly different stem, but the stummel is the same). See below…Let’s take a closer look at the pipe itself. The stummel was in good shape. Dirty, of course, but nothing looked damaged or overly worn. The stem was also generally ok – it had the usual wear and tear. The only thing that gave me pause was a couple of tooth dents. But I felt confident that I could resolve that. I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it didn’t work too well – but no big deal.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. Pleasingly, the walls of the bowl looked to be in good condition.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a nylon-bristle brush for the rim). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of hard work in getting the pipe clean.I used a few of the smoother micromesh pads – but just on the flat section where the logo is. After that, there were a few spots that needed to be tinted in the same colour as the rest of the stummel. I used some of my furniture pens (which is simply dye in pen form) to match the colour. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This Shalom freehand Dublin looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Various Makers’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (155 mm); height 2⅛ in. (54 mm); bowl diameter 1½ in. (37 mm); chamber diameter 1 in. (24 mm). The weight of the pipe is 1¼ oz. (38 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Worn Peterson’s “Kildare” X105 Silver Banded Billiard

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by Steve Laug

The next pipe I have chosen is smooth finished Peterson’s Billiard pipe. This one is a smooth Billiard that has a rich coloured finish around the bowl sides and shank. Neither Jeff or I have any idea where we picked up this pipe. It could have been a trade or a purchase in a shop but we do not remember. The contrast of the brown stains makes the grain really pop. It was faintly stamped on the left side of the shank and read Peterson’s [over] “Kildare”. It was very faintly stamped to the right side of the shank and reads Made in the Republic of Ireland (3 lines) with the shape number X105 next to the bowl. It came to us quite clean, just some dust and debris and little bit of oxidation on the stem and on the silver band. On the oxidized, fancy silver band on the shank end it is stamped on the top and reads Peterson [over] Dublin. On the right side it is stamped Sterling [over] Silver. Next to that are three hallmarks – a seated woman (Hibernia), a Crowned Harp (quality of the silver used) and the letter m (the date letter) which dates it to 1978. The bowl had been cleaned recently with just a little debris in the bottom. The rim top and the inner edge of the bowl looked good. The mortise had some tars and oils darkening it. The stem was lightly oxidized but there were not any tooth marks or chatter on the top and underside on and near the button. I took photos of the pipe before I started my cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is very clean other than dust and debris in the bottom. The rim top and edges look good. The silver band is heavily oxidized but otherwise appears to be in good condition. The stem is lightly oxidized but there are no tooth marks on the surface or the button.I tried to capture photos of the sides of the shank to show the stamping. The stamping is very faint and is hard to see in the photos. However, with a bright light and lens you can discern what is stamped and it reads as noted above.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s System Line. On page 314 it had the following information.

Kildare (1965-) First issue of line with matte-finish in Classic Range shapes, P-Lip and fishtail mouthpiece. Second issue C.1979 as Kildare Patch, with rusticated patches on pipe surface. Third issue 2010, matte-brown, P-Lip or fishtail mouthpiece, no band. Fourth issue 2011-, burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to Smokingpipes.com.

Judging from the description above I believe that I am working on a First Issue of the line in the time period of 1965-1979. It is a late Republic Era Classic Shaped pipe with a matte-finish and a fish tail stem. Now it was time to work on the pipe.

I started my work on the pipe by scraping out the debris in the bowl with a Savinelli Fitsall Pipe Knife. There was no cake on the walls but there was dust and tobacco debris on the bottom and lower sides of the bowl. It came out very easily.I cleaned up the oxidized Sterling Silver Band with a jeweller’s cloth. I used a lot of elbow grease but was able to remove all of the oxidation. The stamping is quite readable as noted above. I scrubbed internals with pipe cleaners, cotton swabs and isopropyl alcohol to remove the debris and dust in the internals in both the shank and the stem. It was surprisingly clean and cleaned up quickly.I decided to address the darkening on the front inner edge of the bowl first. I used a folded piece of 220 grit sandpaper to give the inner edge of the bowl a slight bevel to minimize the darkening and blend it into the surrounding briar. It looked much better at this point. I polished the briar with micromesh sanding pads to remove the scratches in the briar – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it down with another coat of Obsidian Oil and set it aside to cure. I am excited to finish this 1978 Peterson’s “Kildare” X105 Silver Banded Straight Billiard with taper vulcanite stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful flame grain all around it. Added to that the polished Sterling Silver band and the black vulcanite stem was beautiful. This smooth Classic Peterson’s “Kildare” X105 Silver Banded Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the Irish Pipe Makers Section. If you want to add it to your collection you can send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restemming and restoring a Comoy’s Made Town Hall Made in England 19 Military Bit Billiard

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by Steve Laug

I decided to restem another bowl that I had here in the box. Jeff and I purchased on 11/23/2020 from a seller in Brazil, Indiana, USA. It is a nice bowl with a silver ferrule on the shank end. The left side of the shank is stamped at and angle and reads Town Hall [over] Made in England. The right side has the shape number 19 next to the bowl/shank junction. The ferrule is stamped with an arched Sterling Silver. The bowl is quite clean with no cake and no lava overflow on the rim top or the bevelled inner edge. The briar is dry but clean – just a bit lifeless looking but there is some great grain hidden by the dullness. The silver ferrule is not oxidized but there are some dents on the shank end on the underside. The ferrule is a bit ragged looking around the entrance to the mortise. I took some photos of the pipe before I started my work on restemming and restoring it back to its former glory. I tried to capture the stamping on the shank sides. It is readable but faint in spots. It reads as noted above.The ferrule was loose so I removed it and took a photo to show the dents and the condition of the opening on the ferrule end.I went through my stems and found this partially shaped stem that would work quite well. It would need to be reduced in diameter and cleaned up. There were some gouges on both sides ahead of the button that looked like someone had started shaping a dental bit. Before I started working on the pipe I wanted to get an idea of the maker of the Town Hall brand. Something about the shape and the number reminded me of the Guildhall by Comoy’s but I was not sure. I turned first to Pipephil’s site and found a link that gave a good summary of the information and confirmed the Comoy’s connection (http://www.pipephil.eu/logos/en/logo-t7.html) that I suspected. I have included a screen capture of the pertinent section and the side bar information below the photo.Other Comoy’s seconds with a one bar mouthpiece logo: Carlyle, Charles Cross, St James, The Golden Arrow, Trident,

I turned to Pipedia for more information (https://pipedia.org/wiki/Comoy%27s). Other than the great history of the brand there was a note in the section entitled “Seconds made by Comoy’s” that had a listing for Town Hall. I scrolled down the page and found some interesting photos that I have included below including an original box for the pipe. The second and third photos show similar stamping though horizontal on this pipe. At the very bottom of the article I found perhaps to me, the most exciting connection – a Town Hall – same shape, same silver ferrule as the one I was working on. The stamping on it was clearly a Comoy’s Town Hall Pipe, Made in England. The thing I am glad for is that the photos show the type of stem I would need to fit on the pipe. The one I had chosen would work quite well with some shaping.I started my work on this one by fitting the newly chosen stem first. If you have followed me you will note the departure from my normal pattern of working on the bowl first. But in this case, I really wanted to see if I could duplicate the stem shown above for this pipe. I shaped the conical end with my Dremel and a sanding drum to get it close to the look I was shooting for. The rough shape was done but I would need to fine tune it by hand.I carefully sanded the conical portion with a folded piece of 220 grit sandpaper and blended it into the rest of the stem. I reshaped it in the process and sanding out the gouges in the button end on both sides. I was able to remove the roughening left by the Dremel and the shape was beginning to look right. I worked on the silver ferrule to try to smooth out the dents and damage to the opening on the stem end. I was able to remove some of the dents and minimize the others. It looked better. I pressed it onto the shank and fit the stem. I took photos of the stem in place to give a sense of how it was beginning to look. The fit of the stem still needed adjusting and the scratches needed to be sanded out from the surface. It was beginning to look much better. I sanded the stem with 320-3500 grit sanding pads to polish out the scratches in the surface. I wiped the stem down after each sanding pad with a damp cloth to remove the dust and debris on the surface of the stem. It began to take shape and look better.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped down again with Obsidian Oil and set it aside while I worked on the stem. I sanded the briar with 320-3500 grit sanding pads to remove the scratching and nicks in the rim edge and the side of the bowl. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. It is starting to look very good at the end of the process. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Comoy’s Made Town Hall 19 Military Bit Billiard was one I was looking forward to seeing come together. The brown stains highlight the grain around the bowl – sides, top and heel. The polished silver ferrule and the black vulcanite military bit that I fit to the shank works very well with the look of the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I polished the silver band with a jeweller’s cloth. The finished Town Hall 19 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers Section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Amazing Grain on a Charatan Perfection 2122DC

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by Kenneth Lieblich

This beauty is a pipe I acquired recently and it turned out so well – especially compared with how it looked when I found it. I took a liking to it immediately and figured you would too, so I cleaned it up poste haste. The pipe is light, attractive, and comfortable – and the grain is just so warm and inviting. This is an apple shape with a ‘Double Comfort’ saddle stem. Let’s look at the markings. On the left side of the shank are the words, Charatan’s Make [over] London England [over] Perfection. The right side of the shank shows the model, 2122DC. The ‘DC’ suffix here indicates what we already know: the pipe has a ‘Double Comfort’ saddle stem. Finally, the stem has the letters C and P – with the C penetrating into the P. This is notable for dating purposes. I believe this pipe comes from the Dunhill era. Using Pipedia’s Charatan dating page (which you can see here), I saw that this pipe has

  • Double comfort mouthpiece
  • In the CP logo, the C enters the P
  • Absence of £ on the shank
  • Presence of the letters DC just after the shape number

Having said that, dating these pipes precisely is always a tricky business. A good estimate would be late 70s-early 80s. Meanwhile, I was also curious about the model name ‘Perfection’. Once again, Pipedia indicated that ‘Perfection’ was one of Charatan’s Make’s ‘Apprenticeship’ standard shape grades.On with the restoration! I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it did help a bit – but only a bit.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. This was a surprisingly difficult stem to restore, but, in the end, we got there. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that, fortunately, everything was in good shape. No issues.The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds. This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of hard work in getting the pipe clean.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Charatan’s Make Perfection 2122DC apple looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅞ in. (149 mm); height 1⅔ in. (43 mm); bowl diameter 1½ in. (37 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (39 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring “A Peterson’s Product” Made in the Rep. of Ireland Shamrock 268 Zulu

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by Steve Laug

The next pipe was a pipe that was in surprisingly good condition. The finish on the bowl and rim top looked very good other than being dirty. This old pipe is a smooth Zulu that has a rich coloured finish around the bowl sides and shank under the grit and grime of years. It was purchased from our contact in Copenhagen, Denmark on 01/08/2024. It was stamped on the top side of the shank and read SHAMROCK. It was stamped to the underside of the shank and reads “A Peterson’s Product” [over] Made in the Rep. [over] of Ireland. The shape number 268 was on the right side of the shank next to the bowl. It was dirty when Jeff brought it to the table. There was a thick cake in the bowl and the inner edge but there was no lava on the rim top. The taper fishtail vulcanite stem was lightly oxidized and there was tooth chatter ahead of the button. There was also a Shamrock “S” logo on the topside of the stem. Jeff took photos of the pipe before his cleanup work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked so it is hard to know the condition of the edges under the lava overflow. The stem looked surprisingly good. Jeff took photos of the bowl sides and heel to show the grain that was around this bowl. You can see the grime but the grain around the bowl is beautiful. Even so, it is a nice looking pipe. He took photos of the top and underside of the shank to show the stamping. The stamping is clear and readable in the photos below as noted above. He did not capture the shape number stamp on the right side of the shank. The “S” logo on the top of the stem looks very good. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Shamrock Pipe. On page 312 it had the following information.

Shamrock (c1941-2009) Originally stamped SHAMROCK with no brand name, an inexpensive line first described in George Yale (New York) mail order booklet in 1941, imported by Rogers Import. The line was actively promoted beginning in ’45, aggressively promoted in US by Rogers from early ‘50s when they registered the Shamrock logo with US Patent Office, claiming propriety since ’38. Over the years offered with P-lip or fishtail mouthpiece, with or without nickel band, with or without Shamrock logo on the band, with or without S stamped in white or later in gold on mouthpiece. Appearing in 2008 as unstained smooth and rustic, fishtail mouthpiece with gold impressed P on the stem. COMS of MADE IN over IRELAND (C1945-1965), MADE IN IRELAND forming a circle (c1945-1965), “A PETERSON’S PRODUCT” over MADE IN IRELAND (c1945-1965), MADE IN THE over REPUBLIC over OF IRELAND (c1948-1998). Model is always difficult or impossible to date.

Judging from the description above, the pipe I am working on is stamped with the stamp noted in red above. The stamping Made in the Rep. of Ireland narrows the date to approximately 1948-1998. It is just stamped SHAMROCK with no brand name and the S stamping on the stem.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. Surprisingly the walls looked unscathed from the heavy cake. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Deoxidizer. He washed it off with warm water to remove the Deoxidizer. When I examined the stem, it looked very good. The pipe looked far better when it arrived. I took some close up photos of the rim top and edges to show how well it had cleaned up and the edges around the bowl. I also took close up photos of the stem to show the light tooth chatter on the surface ahead of the button on both sides. I took photos of the stamping on the sides of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the pipe to have a look at the parts and overall look. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and sanded out the chatter on both sides of the stem ahead of the button with 220 grit sandpaper.I sanded the stem surface with 320-3500 grit sanding pads. The chatter was gone on both sides ahead of the button looked very good. The stem began to shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this “Peterson’s Product” Made in the Rep. of Ireland Shamrock 268 Zulu. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it, looks great with the polished black vulcanite stem. This smooth Classic Shamrock 268 Zulu is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/1.13 ounces. It turned out to be a beautiful pipe. I will be putting on the rebornpipes store in the Irish Pipe Makers Section. Let me know if you are interested in adding it to your collection. Thanks for your time as I walked through the restoration.

Restoring the fourth and final of six pipes for a Vancouver Pipeman – A Brigham 4244 Full Bent

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by Steve Laug

Last week I received an email from Steffen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Steffen texted me this photo of the pipes before he sent them.I decided to work on the two pipes at the bottom before addressing the final pipe of Stephen’s Dad’s pipes. This involved stem tightening on two of Stephen’s pipes that are really straight forward. I did not write a blog on them. It is now time to work on the final one of Steffen’s father’s pipes. It is a rusticated Full Bent Pipe. It is a beautiful rusticated piece of briar that I fully appreciate why his Dad chose it. The pipe is stamped on the underside of the shank. It reads P 4244 M followed by Brigham. There is no Canada stamp on it. The stem bears 4 dots on the left side of the saddle. The briar is dirty from use with a moderate cake in the bowl and some chipping and dents in the rim top on the outer edge of the bowl. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of a hand carved button that his father carved in the stem end. I took photos of the pipe before I started my work and included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow and the heavy nicking and denting on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button. There is also a paper wash inserted in the mortise of the pipe to tighten the fit of the stem.I took photos of the stamping on the underside of the shank to show its clarity. It read as noted above. I also removed the stem from the shank of the pipe and took a photo of the parts to show the flow of the pipe. It has some great grain. For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) is currently working on a book on the history of the brand. Until that is complete this article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…With the information from Charles’ article and the chart above that he included I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this 4244 (the 4XX shape number) is a Brigham Director (4-Dot) Full Bent. Now it was time to work on the pipe.

I used a brass bristle wire brush to clean up the debris on the bowl top. The small rusticated patterns were quite filled in with lava and dirt. I reamed the bowl with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was undamaged under the cake and was now significantly cleaner. I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. I scrubbed the surface of the briar with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the process until the pipe was clean. It looked much better. I sanded the smooth panel on the right side of the bowl and the smooth ring around the rim top and shank end with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. I polished the smooth portions of the briar with 1500-12000 micromesh sanding pads – dry sanding the bowl with the pads and wiping it down after each sanding pad to remove the sanding debris. It is looking much better. I left the nicks on the outer edge as they are a part of the pipe’s journey. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to work it into the rustication. The product works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite saddle stem. I cleaned the stem area around where Stephen’s father had cut off the damaged button and notched the side of the stem. I used alcohol and cotton swabs. I rebuilt the button on both sides of the stem with black CA glue. I also filled in the notches with the glue. I layered it on multiple times to build up the button surface. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I gave the button top and bottom as well as the notches another layer or two of black CA glue. Once it cured I continued the process of reshaping and then sanded the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad.  I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. I fitted the tenon system with a Brigham Hard Rock Maple Filter. It fit well and the pipe is ready to smoke with it in place. This Brigham 4244 Full Bent Four Dot Director is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain and the polished finish has depth. The nicks on the outer edge give a bit of character and history to the pipe. I put the vulcanite stem with the rebuilt button back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Brigham 4244 Full Bent Four Dot Director fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 66 grams /2.33 ounces. I had finished the stem tightening on two of Stephen’s personal pipes and cleaned them up. This is the last of the other four of Stephen’s pipes that needed to be worked on and restored. I will give him a call in the week ahead and get them back to him to enjoy with his father.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Butz-Choquin Vendôme Extra 1688 Apple

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by Kenneth Lieblich

Here’s a charming pipe! I’ve been restoring a good number of pipes for a local family and this is the latest of the bunch: a Butz-Choquin Vendôme Extra 1688. This is an apple shape (in French, the shape is called boule – meaning ball), with a round shank and a tapered stem. It’s an attractive pipe, but it has seen better days. Time to spiff it up for its new owner. Let’s have a look at the markings on this pipe. As the photos show, the left side of the shank reads, Butz-Choquin [over] Vendôme [over] Extra. The right side of the stem reads, St Claude [over] France [over] 1688. Additionally, the stem shows the BC logo of Butz-Choquin in a clear, acrylic circle. Both Pipedia and Pipephil have good write-ups on the history of Butz-Choquin and I encourage you to read both. Also, Steve has restored quite a few and it’s worth having a look at his writings too. For the moment, here is some information from Pipedia:

The pipe, from Metz to Saint-Claude.

 Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858.

In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings.

In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called “the world capital of the briar pipe”, under the Berrod-Regad group. The Berrod-Regad group would go on to completely rebuild the network of representatives until finally entering the export market in 1960 and has since won several prizes, as well as the Gold Cup of French good taste.

In a few years, the brand’s collection increased from ten to seventy series. 135 years after it was founded, the pipe is still well-known not only in France but throughout the world. In 2002, the Berrod family, wishing to preserve manufacture of pipes in Saint-Claude, handed over the company to Fabien Guichon, a native of the area, who will continue to develop the brand during the 21st century.Meanwhile, Pipephil says this:

The origin of the brand reaches back to 1858 when Jean-Baptiste Choquin in collaboration with his son-in-law Gustave Butz created their first pipe in Metz (France). Since 1951 Butz-Choquin Site officiel Butz Choquin, pipes de Saint-Claude jura. BC pipe de bruyere luxe is a brand of the Berrod-Regad group (Saint-Claude, France).

Jean Paul Berrod managed the company from 1969 to 2002 when he retired and sold the corporate to Mr Fabien Gichon. Denis Blanc, allready owner of EWA, took over the S.A. Berrod-Regad in 2006.

In an old Butz-Choquin catalogue, I found the pipe shape in question, listed with its requisite number:An inspection of the pipe showed a few flaws to be addressed. The bowl was dirty and stained. It also had some burn marks on the rim top. Furthermore, it had an unattractive lacquer-like finish to it. Meanwhile, the stem was dirty and scratched. There were minor bite marks and there was some oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. Plenty of cake in there…The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean (as the photos will attest).I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is normally the culmination of a lot of hard work in getting the pipe clean.However, I noticed that the lacquer was flaking and looking terrible. As a result, I chose to remove it all with acetone on some cotton rounds. Of course, acetone is a volatile chemical, and I only use it rarely and judiciously in my pipe work. In this case, it acted perfectly to remove what I needed and left beautiful wood underneath. In fact, it looked so much better after having wiped it down. The damage to the rim is not terrible, but it is notable. In order to lessen the burns on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe. A little of the burn remains, but that is part of this pipe’s life story.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood.The removal of the lacquer was a positive, necessary step, but it made the stummel a bit pale. I decided to stain the wood with an alcohol-based, aniline dye. I use this type of dye because it is easy to work with, uniform in colour, quite penetrating, and is easily thinned with isopropyl alcohol. For this pipe, I chose a light brown colour, as it most closely resembled what the pipe would have looked like when new. I spread the dye all over the outside of the stummel with a small dauber and then applied a gentle flame to it. This flame assists in setting the stain by quickly evaporating the isopropyl alcohol. If necessary, the stain can be lightened by wiping the briar with pure alcohol – and, in this case, that’s precisely what I did. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Butz-Choquin Vendôme Extra 1688 apple is a very handsome pipe and will provide many years of smoking pleasure for its new owner. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅝ in. (40 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅛ oz. (34 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring the third of six pipes for a Vancouver Pipeman – No Name Bent Rhodesian

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by Steve Laug

Earlier this week I received an email from Stephen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Stephen texted me this photo of the pipes before he sent them.I decided to work on the second of Stephen’s father’s pipes. It is a smooth Bent Rhodesian. It is a beautiful grained piece of briar that I can appreciate why he chose it. The pipe is unstamped and does not appear to have even the remnants of any stamping. The briar is dirty from use with a moderate cake in the bowl and a lot of chipping and dents in the rim top and the twin rings on Bullcap on the bowl. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of and on the surface of the button. There is no stamping on the side of the stem as it was unmarked. I took photos of the pipe before I started my work and included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow and the heavy nicking and denting on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button. There is also a paper wash inserted in the mortise of the pipe to tighten the fit of the stem.I removed the stem from the shank of the pipe and took a photo of the parts to show the flow of the pipe. It has some great grain.I used a dental spatula to scrape out the paper washer from the inside of the shank. It had been glued to the right side of the shank to thicken the wall of the right side. It was not an effective way as the shank was not drilled evenly. It was straight but the shank was not round. The stem turned the same way the stem was.To address the damage on the rim top I topped it with 220 grit sandpaper on a topping board. I took off the rim damage and smoothed out the top of the rim. It looked much better. I reamed the bowl with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. I cleaned the surface of the briar with a cotton pad and acetone to remove the grime and the remnants of the finish on the briar. It looked much better.There was a large divot on the bottom of the bowl that I decided to repair. I filled it in with some clear CA glue and pressed briar dust into the glue. I repeated the process until the damaged area was filled in. Once the repair cured I sanded it flat to blend it into the surrounding surface of the briar. It looked much better when I was finished. I sanded the bowl with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. I polished the briar with 1500-12000 micromesh sanding pads – dry sanding the bowl with the pads and wiping it down after each sanding pad to remove the sanding debris. It is looking much better. I left the nicks on the twin rings around the top of the Bullcap as they are a part of the pipe’s journey. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to work it into the rings around the Bullcap. The product works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite taper stem. I scrubbed the surface of the stem with Soft Scrub to break through the oxidation, calcification and clean up the tooth marks.I filled in the tooth marks on the stem surface and on the surface of the button on both sides with black CA glue. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I cleaned up the repaired areas with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad.  I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This No Name Bent Rhodesian is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain and the polished finish has depth. The nicks in the rings give a bit of character and history to the pipe. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams /1.69 ounces. I have three more of Stephen’s pipes to work on. Once I have finished I will get them back to him to enjoy with his father. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the second of six pipes for a Vancouver Pipeman – Savinelli Portofino Rusticated Pot

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by Steve Laug

Earlier this week I received an email from Steffen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Steffen texted me this photo of the pipes before he sent them.This afternoon I decided to work on the first of Steffen’s father’s pipes. It is a rusticated Bent Pot. It is a beautiful grained piece of briar that I can appreciate why he chose it. There is a mother of pearl acrylic disc sandwiched between two brass bands on the end of the stem that provides a separation between the bowl and the vulcanite taper stem. The pipe is stamped on the underside of the shank and heel of the bowl and reads Portofino [followed by] Italy below and to the right [followed by] Savinelli [over] Product. The briar is dirty from use with a moderate cake in the bowl and an overflow of lava on the rusticated rim top. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of the button. There is no stamping on the side of the stem as it was unmarked. It also looked to have been made for a Savinelli Balsa Filter. I took photos of the pipe before I started my work on it. I have included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. I also took a photo of the bowl with the stem removed. It is a great looking pipe.I cannot find any specific information on the Savinelli Product Portofino Rusticated Pot online. I found pipes for sale on Worthpoint and other sites that were both smooth and rusticated so the name does not imply rusticated pipes. Portofino is a village in NW Italy, SE of Genoa: tourist resort. The brand is thus part of a collection of pipes made by Savinelli named after villages in Italy. I have included a photo of the village from a tourist site.Now it was time to start working on the pipe itself. I reamed it with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I scrubbed the externals of the bowl with a tooth brush and some undiluted Muprhy’s Oil Soap.  I rinsed the bowl down with warm water to remove the debris and dust. The bowl looked muc better. I worked on the rim top with a brass bristle wire brush to clean up the debris on the rim top. It looked significantly better.I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips. It works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite taper stem. I scrubbed the surface of the stem with Soft Scrub to break through the oxidation, calcification and clean up the tooth marks.I filled in the tooth marks on the stem surface and on the surface of the button on both sides with black CA glue. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I cleaned up the repaired areas with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. The stem was drilled to fit a Savinelli Balsa System filter. I removed a new filter from the package of Balsa filters and fit one in the tenon of the stem. It fit well and looked good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This Savinelli Product Portofino Rusticated Pot is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain under the rustication and the polished finish has depth. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Savinelli Product Portofino Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams /2.33 ounces. I have five more of Stephen’s pipes to work on. Once I have finished I will get them back to him to enjoy with his father. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.