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Major Repairs to a WDC Wellington Jumbo

Blog by Kenneth Lieblich

There are some pipes that are so rough that they are an entire pipe-restoration course in and of themselves. This is one of those pipes. It is a WDC Wellington Jumbo and it came to me in a lot of pipes from the USA. Recently, a customer of mine commissioned me to restore this pipe I readily agreed – because I didn’t know what I was getting myself into! The story of this pipe’s repair is a long one and it includes so many different elements that one can learn a lot just by reading. This pipe also reminded me that sometimes the wear-and-tear of the years needs to remain on a pipe as part of its story. I managed to bring great beauty back to this pipe, but it would always retain signs of its harsh past. This is one Wellington that did NOT win at Waterloo. The pipe in question was made by the William Demuth Company of New York (hence, WDC). I read a blog Steve wrote on a Wellington Jumbo back in 2020 to learn more about the pipe’s background. I was directed to the Pipedia page on WDC and it has a lot of good information, including a great flyer which had a photo of some of the Jumbos.From Pipedia is a Wellington ad and another from 1915, courtesy of Pipephil: The Wellington is a charming pipe, but it had a number of significant issues. It might be most clear for you, dear reader, if I enumerate the issues, one-by-one, and we can address them in due course. There was a tremendous amount of work to do on this pipe, so I got to it. I divided up the problems into three categories: the stem, the ferrule/band, and the stummel.

1. I began by cleaning some of the filth on the outside of the stem with some Murphy’s Oil Soap on cotton rounds. This removed some of the surface staining.
2. The stem’s insides were absolutely clogged with filth. Steve told me that the Wellingtons are notorious for this, and I learned the hard way just how true that was. I actually used a drill bit (by hand) to break into the encrusted gunk in the stem. Then, I started cleaning the inside with isopropyl alcohol, Q-tips, and pipe cleaners. This took a long while. The inside was terribly dirty and it took an awful lot of cotton. 3. Due to the size of the stem, I had to use churchwarden-size pipe cleaners, but this was just not doing enough to progress the process. I decided to plug up the bore-end, filled the stem with alcohol, and let it sit for a while – in the hope that it would loosen some of the gunk. This was mildly successful but insufficient. So, I then opted to use my tube brushes with alcohol and this worked quite well, dislodging some of the filth I couldn’t otherwise get to. It was clear that the pipe would require a retort, but that would have to wait until later. 4. The tenon end was burnt to a crisp from overuse and, more specifically, overheating. I sanded this down in order to even it out. I didn’t want to over-sand it, but I couldn’t just leave it as it was. 5. There was considerable oxidation, but the stem was too large to fit in my deoxidation fluid container. As a result, I had to do this by hand. I used SoftScrub with some cotton rounds and, as you can see, lots of revolting colour came off the stem. As expected, this took a lot of elbow grease, but I got it to a reasonable state.6. The area of the stem just above the button was chomped as badly as I’ve ever seen and the vulcanite had actually ruptured at some point. Also, the bore hole was damaged. I used a BIC lighter to try and lift some of those dents, but very little (if anything) was lifted. I brought out my cyanoacrylate adhesive and I applied it liberally to the affected areas – including the bore. I used some accelerant to get the glue going, and then moved on. 7. I began the lengthy process of sanding and shaping the cyanoacrylate repairs. I used small files and both 220- and 400-grit sandpapers to remove the excess adhesive. Once I had shaped it the way I wanted it, I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Hey –we’re finally making some progress!8. Halfway through the MicroMesh process, I paused to fix yet another problem with the stem: it had straightened over time and needed to be bent back into its correct shape. Essentially, I wanted the end of the stem to be close to parallel with the rim of the bowl. I brought out my heat gun and heated the vulcanite stem in order to make it malleable. The heat gun is very powerful – it does not take long! When it was soft, I gently curved the stem over a wooden dowel. The dowel provides a firm surface and a proper curve. Once I had the bend I wanted, I left the stem to cool and set itself in place.9. On to the ferrule – which was thoroughly corroded and discoloured from years of mistreatment. Somewhat to my surprise, the ferrule came off very easily and required no special effort. I began by cleaning the metal with some SoftScrub on cotton rounds. This was quite good at removing the unsightly bits.10. I sanded the inside of the ferrule with 220-grit sandpaper in order to remove the old glue and debris that came from the shank. This would provide a better surface for re-gluing later.

11. I used some of my MicroMesh pads (only 3,600-12,000) to eliminate some of the minor scratches on the metal. It also gave a nice shine which clearly hadn’t been seen for decades.

12. I used a jewelry cloth to give the final polish to the nickel. This ferrule would always retain some small dents etc. from its hard life, but it looks much improved.

13. On to the stummel – this is where the lion’s share of the work was. The insides (both bowl and shank) were overwhelmed with cake and tar and anything else you’d care to mention. The bowl really needed to be reamed, so I used the KleenReem too to scrape off as much built-up cake. Sadly, this just wasn’t sufficient – I had to go to the next step to get things moving.14. I threw the stummel in my alcohol bath in the hope that it would loosen some of the incredibly hard residue inside the bowl. After 24 hours, this worked a bit, but not enough. It was time for the nuclear option.15. I put a sanding drum (and a couple of other bits) on my Dremel and carefully began removing the old stuff. This is not an option that I use regularly. The risk of oversanding is high and that can be an even bigger problem. However, I worked slowly and cautiously. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar under the cake. There are a few situations when I might leave some cake in the bowl, but not today. Sadly, there were definitely some hidden flaws to the briar on this pipe. I’ll come back to that later.16. Just like the bowl, the shank was absolutely disgusting. It had never been cleaned – or, not for many decades. I started cleaning the inside with isopropyl alcohol, Q-tips, and pipe cleaners. This took a while. The inside was very dirty and required and extraordinary number of Q-tips and pipe cleaners. Eventually some cleanliness came to it.

17. I decided to de-ghost the pipe in order to remove any lingering smells and dirt of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused oils, tars and smells to leach out into the cotton. The bowl was supposed to be nice and clean after this, but this was no ordinary pipe.18. At this point, it seemed sensible to set up a retort and further clean this whole pipe out. I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. As you can see by the brownish colour of the alcohol, the retort worked well – although it took many changes of alcohol to get it clean. I managed to extract lots of otherwise inaccessible filth from inside the pipe. 19. Now that the pipe was clean, I wanted to have a closer look at the state of the briar, inside and out. For this, I scrubbed the outside of the stummel with Murphy’s Oil Soap on some cotton pads. That removed any latent dirt that blighted the wood. No surprise: there was lots.20. Several tiny cracks appeared on the outside of the stummel and I needed to address them. The first step in dealing with this was to ensure that the crack would not continue to creep after I had repaired it. To that end, I took a micro-drill bit, inserted it in my Dremel, and very carefully drilled a hole at the ends of the cracks. Since the cracks were not deep and did not go right through the wood, I did not drill all the way through. I then repaired the cracks by allowing cyanoacrylate adhesive to seep into them and then letting the glue cure. 21. Alas, there were also cracks inside the bowl. But beyond that, significant gouges were there from some prehistoric reaming tool. Removing the cake in the bowl did feel like an archaeological dig, so there were bound to be some surprises in the briar. The solution to this problem is always a tricky one: epoxy. I prepared some J.B. Weld epoxy and filled the cracks and gouges, ensuring that the epoxy was evenly spread throughout the bowl. Of course, I did plug the draught hole with a folded pipe cleaner (coated in Vaseline) to make sure none of the epoxy made its way up there. Once done, a good 24 hours was needed to ensure that the epoxy was properly set. 22. Burn marks and an uneven surface blighted the rim of the pipe and it needed to be redone. There was a lot of damage to the rim and the front edge had been bashed in, presumably from banging out dottle over the years. In order to remove the damage, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This is always a tricky business – I want to find the balance between removing old burns and maintaining as much of the pipe as possible.23. The rim needed some more help since the bowl opening was badly out of round. To fix this, I took a solid wooden sphere, wrapped some 220-grit sandpaper around it, and sanded the inner edge of the rim. In addition to this, I also sanded down the outside of the bowl, near the rim, so as to minimize the visual effect of the bashed edge. I sand all the way around to ensure that the pipe retains its look.24. As mentioned earlier, there were a few dents in the briar. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement in the wood, which was good. The repair was not perfect, but the remaining wounds would be improved by sanding.25. There were two significant fills on the bowl. They were large enough that I would not be able to make them disappear entirely, but I wanted to make them solid and smooth, and meld into the rest of the wood. I fixed them up with a mixture of cyanoacrylate adhesive and briar dust.

26. Next, I used all nine Micromesh pads (1,500 through 12,000 grit) all over the stummel to make it lovely and smooth. 27. Having completed that, it was time for staining. My customer wanted a deep, dark burgundy colour. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain, to give the best results. I applied Fiebing’s Black Leather Dye with a cotton dauber. I flamed it with my BIC lighter and let it set. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. I coated it again with Fiebing’s Oxblood Leather Dye, flamed it again, and let that set too. I stained and flamed the pipe another two times (once with black, once with oxblood), always making sure I warmed the pipe with my heat gun first. 28. Now that the epoxy had fully cured, I gently sanded the inside of the bowl to provide a rough surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogurt. Once hardened, this provided a good, slightly rough surface for a new cake to build. 29. At long last, I was off to my bench buffer to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe and some closure to this long and involved repair. The lovely shine made the wood look beautiful! I know that the new owner will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 9½ in. (240 mm); height 6½ in. (165 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 3 oz. (86 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Stanwell Royal Briar Regd. No 689-48 Dublinesque Freehand 189

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Blog by Steve Laug

Not long ago I worked a trade with a fellow for these five pipes in exchange for one that I had here. He sent me photos of the pipes and the deal was struck. The pipes he sent are as follows from bottom to top. There is a W.O. Larsen sandblast oval shank Brandy with a hairline crack in the shank and with tooth marks on the button on both sides, a Bertram Cutty that I had traded with him earlier, a Kriswill sandblast Canadian with a cracked shank, a Viby pencil shank Billiard and a Stanwell Royal Briar wide oval shank Dublinesque Freehand with burn damage on the rim edges and top around the bowl and deep tooth marks on the stem.The next of these I chose to work on today is the Stanwell Royal Briar 189 at the top of the photo above. It is a classic Stanwell shape with a some nice grain around the bowl and the shank. The rim top was in good condition and there was some darkening and burn damage on the front inner edge. The outer edge of the rim is in good condition. The bowl had a light cake in the bowl and smells of good Virginia tobacco. There was some grime and grit ground into the surface of the finish. The stamping on the topside of the shank reads Stanwell [over] Regd. No. 689-48 [over] Royal Briar. On the underside it is stamped Made in Denmark [over] the shape number 189. The stain is light/medium brown and goes well with the oval vulcanite saddle stem. Once it is cleaned up and polished the grain around the bowl and shank will shine. The stem is in good condition with some tooth marks on it. The surface just ahead of the button is damaged with some deep bite marks on both sides. The button edge looks good on both sides. I am including several of the photos that were sent to me for viewing. The first shows the front of pipe and the grain around the front. It also gives a look inside the bowl and shows the cake. The second shows the marks on the stem surface that I spoke of above. The third photo shows the pipe from the button forward on the bowl. I took photos of the pipe before I did my clean up work on it to show its condition. The photos confirm what I noted above regarding the condition of the bowl and the stem. It a nice looking pipe that will look better with a bit of work on the stem and bowl. I took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above and show that while there is some darkening and burn damage on the front top and inner edge. The cake in the bowl is quite moderate and smooth. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. The bowl is still round and other than being in a used condition it is in great shape. The issues with the stem are visible in the photos on both sides ahead of the button and on the button itself. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain around the bowl and shank.Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling. Before scrubbing the bowl exterior I decided to clean up the darkening and the burn damage on the rim top and inner edge of the bowl. I used some 220 grit sandpaper and a wooden ball to give the bowl a light inward bevel and remove the darkening and the damage. I finished by cleaning it up a bit further with a folded piece of 220 grit sandpaper. It looks much better. I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I “painted” the surface of the stem with the flame of a Bic Lighter to lift the tooth marks in the stem surface on both sides as well as the button edges where the marks were deepest. I was able to lift the marks significantly and filled in the remaining marks with clear CA glue. I set the stem aside to allow the repairs to cure. Once the repairs cured, I used a small file to reshape the button edge and flatten them. I sanded them smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I touched up the Crown S stamping on the top of the saddle portion of the stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. I scraped off the excess with the tooth pick. It was ragged looking but readable. When I started polishing, it would clean up well. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I put the Stanwell Royal Briar 189 Freehand back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Stanwell Regd. No. 689-48 Royal Danish Freehand feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/45 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Moving another one of my own – a silver banded BBB Own Make 522 Pot

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Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was one that I purchased long ago but have no memory where it came from. I don’t think I ever smoked it to be honest. It is a pipe I should have smoked as it is attractive enough but did not. It is time to move it on to someone who will enjoy it. The airway in the shank and the mortise are very clean. The smooth finish and rim top were in good condition but it is dull and lifeless looking. The inner edge of the rim has a bit of damage on the right side toward the front. The stamping on the pipe on the left side of the shank reads BBB in a diamond flanked on either side by Own (left) and Make (right). On the right side it is stamped Made in London [over] England followed by the shape number 522. There is a Sterling silver band on the shank that is cosmetic as there are no cracks. It is stamped with the BBB in a diamond logo [over] Sterling Silver. It is tarnished and has some small dents in the surface. The finish is a medium brown. Once it is polished the grain will show clearly. The colour of the stain goes well with the black vulcanite stem. There is a BBB Diamond brass inset logo on the top of the stem. The stem is in excellent condition with no tooth chatter or marks on it. It is dirty form sitting in my cupboard but otherwise looks goo. I took photos of the pipe before I did my clean up work on it to prepare it for you. I took a photo of the bowl and rim top to verify the description above. The rim top looks good other than the burn mark on the inner edge at the right front of the bowl. The Sterling band is also very tarnish and dark in the photos. I also took photos of the stem surface showing how clean it was on both sides.I took photos of the stamping on the sides of the shank. It is clear and readable as noted above. The stamping on the Sterling Band though dirty and tarnish is also very readable. I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain on the briar. I decided to start my work on the bowl by dealing with the burn damage on the front inner edge of the bowl. I used a piece of folded 220 grit sandpaper to give the edge a slight bevel all the way around the bowl to blend in the damage. Once finished, it looked quite good. The shank and mortise were very clean and a quick run through with a pipe cleaner proved all that was necessary. I polished the rim top and the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. There was a small sandpit on the front of the bowl about mid-bowl. I wiped the bowl down with a damp cloth after each sanding pad to remove the dust and debris. I gave the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the silver band with a jeweler’s cloth to remove the tarnish and oxidation. It took some elbow grease but the cloth works to clean and protect the silver from further tarnishing. It looks significantly better than when I started. I set the bowl aside and turned my attention to the stem. I polished it with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finished polishing the stem with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. This BBB Own Make 522 Pot turned out to be a great looking pipe. With polishing, the grain shines through clearly. The black vulcanite stem is in excellent condition and works great with the polished briar. The polished silver is a touch of class. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is a great looking pipe that I will soon be adding it to the rebornpipes store in the British Pipemakers Section. If you are interested in adding it to your collection let me know Thanks for reading this blog and my reflections on the pipe while I worked on it.

Moving another one of my own – a Natural Imported Briar Folk Art Carved Rhodesian

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Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was one that I purchased long ago from an Antique shop in Aldergrove, British Columbia. I still remember seeing it in the case and asking to have a look at it. It was just a bowl, a stummel as the stem was long lost. It was interesting in that it had some folk art style carving around the rim top and the front of the bowl. It has the letters CP carved on the front of the bowl intertwined with vines. There are also vines twined around the bap of the Rhodesian bowl and almost a flower petal on the top. I remember restemming it with a taper stem and possibly banding it though I am not sure of that. The band seems to be cosmetic as I cannot see any cracks from the shank end. It is a pipe I should have smoked but did not. From what I can see I actually never loaded a bowl to enjoy. It is a little bigger than what I like so it was ignored. It is time to move it on to someone who will enjoy it. The airway in the shank and the mortise are very clean. The smooth finish and rim top were in good condition. There is darkening on the inner edge of the rim that I never cleaned up. The finish was a little dull but it is a beauty. The stamping on the pipe is partially covered by the band. On the left side of the shank it has a shield with a rampant lion in it. That is followed by the stamp Natural [over] Imported Briar. On the right side there is no stamping. The finish is a medium brown and with polishing should make the grain show clearly. The finish goes well with the thick vulcanite taper stem. The stem is in excellent condition with no tooth chatter or marks on it. I took photos of the pipe before I did my clean up work on it to prepare it for you. I took a photo of the bowl and rim top to verify the description above. The rim top and edges are in okay condition. There is some burn damage and chipping on the inner edge of the bowl but otherwise it looks good. The outer edge is in good condition and the flower petal carving looks very good. I also took photos of the stem surface showing how clean it was on both sides. I took photos of the stamping on the side of the shank. It is so faint as to be almost unreadable. It has a shield with a rampant lion followed by NATURAL [over] Imported Briar. The nickel band covers part of the stamping though it is readable. The second photo shows the CP carved into the surface of the briar. I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain on the briar.I decided to address the darkening and nicks around the inner edge of the bowl with a folded piece of 220 grit sandpaper. I gave the rim edge a slight bevel to minimize the darkening and the damage. It looked significantly better when I finished.The shank and mortise were very clean and a quick run through with a pipe cleaner proved all that was necessary. I polished the rim top and the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. There was a nick on the front top left side that looks like a crack but it is not. It a gouge caused by a blade. I wiped the bowl down with a damp cloth after each sanding pad to remove the dust and debris. I gave the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I polished it with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finished polishing the stem with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. This Natural Imported Briar Rhodesian turned out to be a great looking pipe. The natural finish on the pipe is in excellent condition and works great with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Natural Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 71 grams/2.50 ounces. It is a great looking pipe that I will soon be adding it to the rebornpipes store in the American (US) Pipemakers Section. If you are interested in adding it to your collection let me know Thanks for reading this blog and my reflections on the pipe while I worked on it.

Making a Brigham Voyageur Just a Bit Spiffier

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Blog by Kenneth Lieblich

Next on the chopping block is a good-looking 1-dot Brigham Voyageur. I acquired it (with some other stuff) from a local gentleman and, subsequently, a friend of mine said he wanted me to clean it up for him. No problem – the pipe was in good shape to begin with. This pipe really feels good in the hand. It has that look – no one could mistake it for anything but a Brigham. This is one of the newer Brigham system pipes – one can tell it’s newer because of the Delrin tenon (the old ones were aluminum). The markings on the pipe are as follows: on the left side of the shank are the words Brigham [over] Voyageur. Beside that is the shape number: 129. Also, on the left side of the stem is the classic dot of the Brigham company.I read through the article on Pipedia on Brigham Pipes. You can read it here. It’s a good article and contains lots of helpful information. I have included the chart below from the site as it shows the Standard (1 Dot) pipes and includes the Voyageur and the shape number, 29. The one dot pipes identify the pipe as part of the 100 series and the series shape is #29. Therefore, the shape number stamping is 129.As Steve has done in his restorations of Brighams, I am including information below from Charles Lemon’s website on the dating etc. of Brigham pipes. Check it out here. I quote from both Charles’ article below:

The Transition Era (2001 – 2006). The biggest change to hit Brigham since the advent of the Rock Maple filter occurred in 2001 when Brigham moved production from Toronto to Italy. The product lineup was, not surprisingly, heavily impacted, with the most obvious change a sharp decrease in the number of pipe shapes available.

Daniel More, President of Brigham Enterprises Inc. explains the move to the EU: Admittedly the hardest decision we ever needed to make. With an aging skilled work force we were losing the skills required at an alarming rate. We made attempts to bring in new people but we were not effective in staving off the atrophy. We were fortunate though to be able to move by increments allowing us control and comfort throughout the process. For example, instead of turning our own bowls we began to purchase turned bowls; then we had stems added with sanding at 100-grit ; then sanding to finer degrees; then staining and so on. The last bit of control was grading.

I still visit the manufacturing facility in the EU at least once a year to discuss QC and pick shapes and designs. The shift [to the EU] resulted in fewer shapes. However, one of the biggest benefits was access to a wider variety of finishes. We had never been able to offer a sandblasted pipe and the access to accessories like rings and different colours, I think, allowed us to make the line more interesting

Coincidental with shifting production to the EU was the move from the original aluminum tenon/filter holder to one made of a composite material. Daniel More provides insight into the switch:

Principally there were two catalysts for the change. We were using a very specific OD for our Aluminum Tenons. In fact, we were one of only two companies in North America using this OD, the other being an aircraft manufacturer in California. When this aircraft company shifted to an alternative, it left us and us alone purchasing this specific size. To stay with Aluminum, our only alternative was to purchase an oversized OD and tool this down to our requirements results in significant expense due to the wasted material costs.

We had, for many years, experimented with a number of composite materials for both the tenons and Distillator Tips. The issue was always heat resistance. Technology having advanced as it did by the 1990’s presented us with a selection of alternatives. We tested 10 different compositions before landing on the formula we still use today.

Cost saving aside, the Composite Tenon virtually eliminated the breaking of shanks. That is, when a pipe shank would break due to leverage (think, in the pocket and sitting down), we could not repair this. The Composite Tenon would now break away rather than the shank allowing for an inexpensive repair versus having to throw out “an old friend”. Without a doubt, there were many cries about the inferior Composite Tenon breaking but with our offer to provide no cost tenon repairs we assuaged this concern. We still offer to this day no charge repairs for broken Composite Tenons – no questions asked.

During the Transition Era, the 100 – 300 series pipes looked very similar to Canadian-made pipes and continued to be recognized by their traditional brass pin patterns. These lower series pipes were offered in 9 shapes. The 400 series disappeared temporarily, while the 500 to 700 series pipes, available in only 8 shapes, lost their brass pins and were identified only by their 3-digit shape numbers.On the whole, the pipe was in very nice shape. It didn’t appear to have been smoked too much.
The stem had a few tooth marks/scratches – nothing too serious. The stummel had some lava on the rim, small marks on the rim, and some light caking in the bowl.
I began by wiping the outside down with Murphy’s Oil Soap on some cotton pads. I then took some lemon-infused isopropyl alcohol and pipe cleaners, and cleaned out the internals. Fortunately, the pipe had been well-maintained, so this wasn’t too dirty.I managed to address the tooth scratches with some 220- and 400-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Then to the stummel. Firstly, I decided to ream out the bowl. I used the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was a bit of filth inside this stummel and it took some cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes.
I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe.
I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Having completed that, I was able to address the lava and small nicks on the rim and the bowl. I used a piece of tool steel to gently scrape away the burn residue. I then took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner side of the chamber. This removed the lava on the inner edge of the rim, smoothed out the nicks.I then sanded the smooth parts of the stummel with all nine Micromesh pads. Naturally, I added a light application of Before & After Restoration Balm. This made the wood shine beautifully. I let it sit for about fifteen minutes and then buffed it with a microfibre cloth. In sanding the rim, some of the lovely burgundy colour was removed, so I next set about correcting that. I opted for two aniline dyes: Fiebing’s Black and Fiebing’s Oxblood. I had to approach this mix carefully, to ensure that it matched the pre-existing colour. As usual, I applied flame from a BIC lighter in order to set the colour. What a difference that made! It looked so much better with a fresh coat of stain.I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A very precise use of White Diamond and a few coats of Conservator’s Wax made all the difference. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure for my friend. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Caminetto 08. R.18 Hand Made Cucciago, Italy Rusticated Bent Billiard

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Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/20/2022 from an Antique Store in Vancouver, Washington, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe when received it and assess the work needed to be done. When I look at these photos this is what I see.

The first thing I see is a pipe that has a classic bent Italian Billiard shape.
The finish is dirty and there is grime and grit ground into the rusticated finish. The rustication is very nicely done in a classic Caminetto style.
The rim top has thick lava on both the top and the edges. The cake makes it quite hard to know whether there is any damage to the top or the edges.
The bowl has a thick cake and debris on the walls that hides the walls and edges. The outer edges have some darkening and potential damage on the front smooth portion.
The acrylic stem is in excellent condition – dirty and has tooth chatter and marks on both sides ahead of button. The diameter of the stem is off from that of the shank. There is a Caminetto white mustache logo inlaid in the stem top.

Overall my impressions of this pipe is that it is a great looking Bent Billiard with a mix of rustication and smooth finishes that once cleaned up will be another pretty pipe. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is very thick and almost clogging the bowl. The rim top has thick lava, grime and debris covering it. The inner and outer edges are hard to assess at this time. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the acrylic stem surface from various angles confirm my assessment of its condition. You can see the dirty/sticky substance on the stem in the first photo below. The stem is quite dirty but the fit of the stem to the shank is good. The white mustache logo on the top is in good condition. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took a photo of the stamping on the sides of the shank. The underside reads “Caminetto” [over] 08.R.18. That is followed by Hand Made [over] Cucciago – Italy. The acrylic stem has an inset white mustache. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-c1.html) to see what I could find. I did a screen capture of the entry there and have included the side bar information below then the photo. It reads

Brand created in 1968 by Giuseppe Ascorti († 1984), Luigi Radice and Gianni Davoli as distributor.

- 1979 : End of the first Caminetto period. Luigi Radice left the company. Giuseppe Ascorti produced the Sergio pipes (a short time) and moved into his new workshop with his son Roberto. (See also Capitello)
- 1986 : New Caminetto period by Roberto Ascorti

From the information there I am fairly certain that the pipe was made after 1986 when the New Caminetto period began by Roberto Ascorti. The pipe is probably crafted by Ascorti.

From there I turned to Pipedia for more detailed information about the Caminetto brand (https://pipedia.org/wiki/Caminetto). I quote below:

Caminetto’s history started in 1959 when Guiseppe Ascorti, from Cucciago, and known to his friends as “Peppino”, was hired by Carlo Scotti to work at Castello, located in nearby Cantu. Since it’s foundation in 1947 Castello had contributed substantially to regained glory for Italian pipemaking.

Talent and assiduity soon made Ascorti one of Scotti’s most notable pipemakers – a man he counted on for the future. But, Ascorti had his own far reaching plan: He wanted to work as a self-employed pipemaker! After his wife, Paola, had taken over her parent’s small greengrocery in the early 1960’s this plan became more concrete. The additional income from the shop enabled him to buy tools and machines little by little to furnish his own workshop. By the end of 1968 he was ready and left Castello. Ascorti also persuaded his co-worker, the young and highly-talented pipemaker Luigi Radice (born 1939), to join him – the two were neighbors in Cucciago. Carlo Scotti, whom is known as a perfect gentleman, is reported to have spoken unreservedly about this development.

Ascorti & Radice started to manufacture pipes on their own. One of the first who agreed to market their pipes was Gianni Davoli, proprietor of a tobacco shop in Milan. The situation was perfect–two pipemakers in search of a distributor, and a pipe merchant in search of a mainstay brand to market. Davoli – via friends and relations in the States – had made flourishing contacts with US pipe wholesalers and traders. He shipped some pipes across the pond for inspection and received excellent feedback for the very high quality of the pipes. He, shortly after, offered to be the sole distributor worldwide, and Ascorti & Radice happily accepted.

Then came the legendary evening when Ascorti, Radice and Davoli gathered around the fireplace after a hard day’s work enjoying their pipes, a glass of wine, and humorous conversation. Davoli is said to be the one who associated the pipes with the fireplace or chimney, which is “camino” in Italian. Hence “Caminetto”, the diminutive (smaller) singular version of camino, was coined as the brand’s name. Ascorti, Radice and Davoli later became famous as “I tre Camini” – the three chimneys. Maybe, they had more than one glass of wine each, but it’s not certain whether the distinctive mustache logo on the stem and the Caminetto slogan “La Pipa del Baffo” – “the pipe with the mustache” – was created the same night. In fact, Ascorti and Radice both wore impressively large mustaches, and a pharmacist in the neighborhood had been kidding them about that. (Davoli, for reasons of corporate identity, later wore a big mustache, too.)

Now, Davoli concentrated on marketing the Caminetto brand in the United States. His strategy was as simple as it was brilliant. There was a remarkable Castello hype at the time. Castello pipes were highly sought after but hard to get due to limited production. Davoli filled the gap, promoting the Caminetto to be absolutely equal to the Castello in terms of quality, while asking only half the price. And best of all: the Caminetto pipes were consignable! The Tinder Box International would be under contract with successful nationwide distribution. The brand’s success was overwhelming – far beyond any expectation, with the rusticated Business line becoming the most popular.

Ironically enough, the increasing demand soon drove Ascorti and Radice to the limits of their production abilities. The brand had been introduced successfully in Germany, and in Italy to some extent. By the end of 1970 more hands were needed. Even Ascorti’s elder son, Roberto Ascorti (born 1958; and the current owner) helped with stamping and shipping the pipes when he was just a schoolboy. The most important employee is Cesare Vigano, who has worked for Caminetto /Ascorti for more than thirty years. To bring about more stability and higher production, Davoli invested a considerable amount of money in modern pipemaking machinery, and in doing so went from distributor to co-owner of Caminetto. By 1973 he held the vast majority of the company’s capital.

The boom continued strongly – especially in the US. Production increased steadily, from 3,000 to 5,000 and then 7,000 pipes being made per year, placing Caminetto at the top of US sales in their market segment. The 1974 Tinder Box catalog celebrated Gianni Davoli as “master pipe maker and designer” and “sole creator of Caminetto” without a single mention of Ascorti or Radice!

Dating Caminetto pipes is very difficult. However the way the pipe is stamped can narrow it down some and the look of the mustache logo also helps. Pipedia has a helpful article on the process (https://pipedia.org/wiki/The_History_of_Caminetto_(shapes,_stamping,_articles,_etc.). I quote from it below.

First off, dating earlier Caminetto’s is nearly impossible. Nevertheless, there were three phases, some in which were much earlier, of development that occurred in the stamping process of Caminetto. Before that though, every pipe had the stamp of Caminetto in one of two ways: Caminetto in script or Caminetto within quotation marks in block letters (I do not know how it was decided which pipe got which stamp, as I have had EARLY Caminetto’s with both). The stampings:

- 1. ASCORTI

RADICE

CUCCIAGO

CANTU-ITALY

- 1. HAND MADE IN ITALY

CUCCIAGO (Co)

- 1. MADE IN ITALY

CUCCIAGO (CANTU)

In addition to the above stampings, there was always the trademark mustache on the stem. The earlier models (1968/69-1974/75) had the iconic gold, sometimes white, “bird-in-flight” mustache and the later models (1975-1979/80/81) had a gold, or white, “double comma” mustache. Tinder Box often stamped their shield on the pipes as well. Now I wanted to understand the stamping 08.R.18. How was that to be interpreted. The same article above gave the following information on the stamping.

The newer model Caminetto stampings are quite different and easy to date. Roberto upgraded the stamping technique of Caminetto so that it was possible to figure out when the pipe was made. There are two different types of stamps, one in which is not in use anymore. The first is the traditional “Caminetto” stamp in script, followed by a 4 part grid with numbers. The second is a 3 part stamp (two numbers and one letter, which is most of the time an “L”)

The first number in the old stamp of the grid refers to the shape of the pipe. The second number, which is the first in the stamp most are familiar with refers to the grade or of the pipe:

0 standard smooth (red or orange stained)
1 highest grade natural straight-grain smooth (realllllly rare)
2 smooth natural.
6 sandblast
7 New Dear
8 Business finish.

The third number in the old grid stamp is the series.

And the fourth number, which is the third in the newer stampings, refers to the year it was made in. For instance, if one has a 54/6/2/01, they would have a pipe made in the first year of production of the newer Caminetto line (i.e. 1985-86). I include the 85 because some hold that Ascorti was making Caminetto’s in 1985, but the majority of who I have talked to and the information I have researched claim official production and retail sale did not begin until 1986.

The second part of the newer stamp is a letter, usually L, which I have no idea what it stands for, but there are others I have seen “B” on. In short, the old stamp has a 2×2 grid specifying the shape, finish, series, and year (in that order), while the newer stamp only shows the finish, the letter ‘L’, and the year.

With that information I knew that the 08.R.18 gave me quite a bit of information. It is to be read as follows:

08 – the grade or the finish of the pipe in hand is a Business Finish.

R – unclear what it stands for.

18 – is the year of manufacture which I believe would make this one 2018

Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

- 1. The first thing I see is a pipe that has a classic bent Italian Billiard shape.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication looks very good as well.
  3. The thick lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is damaged and has some burn marks. The outer edge of the bowl is also in good condition other than the burn damage on the front smooth ring on the outer edge of the bowl
  4. The walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
  5. The acrylic stem is in excellent condition – dirty and has light tooth chatter and marks on both sides ahead of button. The diameter of the stem is off from that of the shank on both sides and will need to be adjusted for a decent fit. There is a Caminetto white mustache logo inlaid in the stem top.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the top and edges showed a lot of damage on the top, inner and outer edge of the bowl. There was burn damage all around the inner edge, on the top at the back and front as well as on the outer edge of the bowl at the front. I also go over the stem carefully. The stem had some minor issues as noted. The fit to the shank is noted in the photo below circled in red with arrows pointing out the issues. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. You can also see the misfit stem in the first photo. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.Now it was time to start working on the pipe. I decided to address the fit of the stem to the shank first. I sanded the shank and stem on the right side until the transition was very smooth. You will notice in the photos of the top and the right side of the pipe that the shank has been sanded and will need to be restained. On the left side I sanded the stem to remove the excess acrylic and make the transition smooth. You will note in the photos that the surface of the stem shows the sanding on the acrylic. Once finished the fit was perfect and the transition was smooth. Once the transition was smooth I took photos of the stem/shank transition. It is very smooth and there is no longer a lip on either the stem or the shank.I polished the sanded briar with micromesh sanding pads and then restained the portion with an Oak Stain Pen to match the rest of the bowl and the shank. With that portion finished I turned to address the darkening on the rim top and edges I started by topping the bowl with 220 grit sandpaper on a topping board. I need to remove the darkening to be able to see the damage. The damage is very evident on the top of the bowl and the inner edge on the right front. To deal with the rim damage on the top and the inner edge I used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel and remove the damage. Now I was getting somewhere. I used a folded piece of 220 grit sandpaper to fine tune the shape. I topped it once again with 220 grit paper. I am happy with the end result. I stained the rim top with a oak stain pen to match the rest of the bowl and shank colour. It as a little dark but once it was polished and waxed it would be a perfect match.I polished the smooth portions of the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. After polishing it with the micromesh pads I rubbed it down with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and into the rustication with a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. The Caminetto 08.R.18 Bent Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.73 ounces/49 grams. It is a beautiful pocket sized pipe that I will soon be adding to the rebornpipes store in the Italian Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resurrecting a Karl Erik Pot

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Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 12/27/2021 from a seller in Pittsburgh, Pennsylvania, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

The first thing I see is a classic Danish take on a Pot shaped pipe that had been well used. It was obviously someone’s favourite pipe if the cake in the bowl is any indication.
The finish is dirty and there is grime and grit ground into the finish. Underneath the grime it looks like the bowl and shank have some amazing grain.
The rim top has a heavy coat of lava that flowed from the cake in the bowl. It was thick and it was impossible to know what the edges of the bowl – both inner and out. I am hoping that the thick lava had protected the top and edges from burn damage.
The bowl has a very thick cake and debris on the walls that hides the walls. The outer edges look good and there does not appear to be any obvious burn damage to outer bowl edges.
The acrylic stem is in excellent condition – dirty, scratched and has tooth chatter and marks on both sides ahead of button. There were deeper tooth marks on the underside. There was a worn and partial KE logo on top of the blade portion of the saddle stem.

Overall my impressions of this pipe is that it is a great looking Danish style pot shaped pipe with some beautiful grain hidden under the grime that once cleaned up will be another pretty pipe. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has heavy lava, grime and debris covering it. The inner and outer edges are so covered it is hard to know what is under them. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the acrylic stem surface from various angles confirm my assessment of its condition. You can see the grime on the stem in the first photo below. The stem is quite dirty and a bit of a mess. The fit of the stem to the shank is good. There is a partial logo on the top visible in the photo. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. (One note is that there appears to be burn damage on the front outer edge of the bowl shown in the second photo below.) He took a photo of the stamping on the sides of the shank. The underside reads Karl Erik in an oval (Karl [over] Erik. Following the length of the shank it is stamped Made In Denmark. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-k1.html) to see what I could find. I did a screen capture of the entry there and have included the side bar information below the photo. Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely hand made)

I turned to Pipedia (https://pipedia.org/wiki/Karl_Erik) and reread the history of the brand. Give the article a read.

Now it was time to work on the pipe.

The first thing I see is a classic Danish take on a Pot shaped pipe that cleaned up pretty well. There was damage that I will note in the numbers below but it was a nicely shaped pipe.
The finish is clean and the grime and grit have been removed from the finish on the bowl. The grain is quite amazing looking.
The lava, grime and dust on the rim top has been removed and it has revealed that there is some burn damage on the front outer, top and inner edge. There was some burn damage around the inner edge of the bowl as well
The walls of the bowl are clean and there are some ridges in the walls of the bowl from someone reaming it with a knife.
The acrylic stem is clean and has tooth chatter and marks on both sides. The marks on the underside of the stem are deeper than on the topside. The logo is partially visible but worn. The fit to the shank is well done with no damage.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the top and edges showed lots of burn damage on the top front right and middle as well as around the inner edge of the bowl. There was also some damage on the front outer edge of the bowl. I also go over the stem carefully. The stem had some issues as noted. There were some deep tooth marks on the underside and lighter on the topside. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. Now it was time to start working on the pipe. To address the darkening on the rim top and edges I started by topping the bowl with 220 grit sandpaper on a topping board. I need to remove the darkening to be able to see the damage. The damage is very evident on the top of the bowl and the inner edge on the right front. To deal with the rim damage on the top and the inner edge I used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel and remove the damage. Now I was getting somewhere. I used a folded piece of 220 grit sandpaper to fine tune the shape. I topped it once again with 220 grit paper. I am happy with the end result. I wiped the bowl down with some acetone to remove the darkening in the stain around the bowl. I wanted to even out the stain coat and the look of brown on the bowl and rim. I could not remove much more of the damage on the front and sides of the bowl without changing the profile of the pipe. I stained the rim top with a walnut stain pen to match the rest of the bowl and shank colour. It was a little dark but once it was polished and waxed it would be a perfect match.I polished the bowl and rim with a medium and fine sanding sponge to blend the finish together and smooth out the briar. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. After polishing it with the micromesh pads I rubbed it down with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I filled in the deep tooth marks on both sides of the stem with black CA glue. I used a small file to flatten the repaired area. I used a folded piece of 220 grit sandpaper to blend them into the surface. I started the polishing with 600 grit wet dry sandpaper. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the acrylic. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The polished finish around the bowl sides and shank looks great with the rich brown stains. The Karl Erik Made in Denmark Danish Pot feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7\8 of an inch. The weight of the pipe is 2.19 ounces/62 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

This Boswell Panel Bent Billiard must have been someone’s favourite

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Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 12/27/2021 from a seller in Pittsburgh, Pennsylvania USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

The first thing I see is a pipe that has either been well loved and smoked often or a pipe that has been neglected and abused. I have learned to see them as well loved and obviously someone’s favourite pipe.
The finish is very dirty and there are hand oils on the panel sides of the bowl and there is grime and grit ground into the finish and the worm trail rustication on the sides of the bowl and shank. It is dusty and dull looking but under the grime the pipe looks good.
The rim top has a very thick coat of lava and debris on both the top and the edges. There appeared to be damage on the front top and edge of the bowl. It is so dirty but is hard to know if there is damage to the edges or rim top. The bowl is quite large and deep.
The bowl has a thick cake and debris on the walls that hides the walls and the inner and outer edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
The vulcanite stem is in rough condition – dirty, oxidized and has tooth chatter and marks on both sides ahead of button. There are also scratches in the vulcanite under the debris and calcification on the stem surface.

Overall my impressions of this pipe is that it is a unique pipe that once cleaned up will be another pretty Boswell Hand Made. Boswell’s shapes and carving are readily identifiable when you see them so I knew what the pipe was even before looking at it. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is very thick with tobacco debris stuck on the walls. The rim top has thick lava, grime and debris covering it. It is so thick you cannot see the inner or outer edges to assess damage. Even so there appears to be some damage on the front outer edge. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the dirty/sticky substance on the stem in the first photo below. There are scratches in the stem surface, tooth chatter, and deep marks. The stem is quite dirty and a bit of a mess. The fit of the stem to the shank is good and is a typical Boswell style Freehand. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took a photo of the stamping on the underside of the shank. It is signed with an engraving tool and reads Boswell [over] 003 U.S.A. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

In July, 2017 I restored a Boswell Twist pipe, a 2003 and had done some research into the brand (https://rebornpipes.com/2017/07/19/refurbishing-a-boswell-2003-spiral-twist-bent-billiard/). I turned to that blog and reread the information that I had included there. I took the liberty to include the information that I included from the box that came with that pipe that below.

The backside of the box reads: Dear Pipe Smoker: J.M. Boswell crafts each of his pipes exclusively by hand! From the bare briar block to the final stain and polish, each step is a hands on procedure in old world tradition. Boswell pipes feature individual craftsmanship and style.

Additionally, J.M. Boswell has developed an exclusive bowl coating that greatly shortens the “break-in” time of a Boswell pipe and gives a sweet smoke from the very first bowl full. This coating is applied to each new pipe that Boswell makes.

One more compelling feature of Boswell pipes: “Their cost”! Boswell pipes can be had at a fraction of what most import pipes are. This is a feature pipe smokers find gratifying.

Our second feature is repairs by Boswell. J.M. Boswell has no peers in the quality and speed in which he gives “Turn-around” on pipe repairs, from stem replacement to banding, to reaming and cleaning.

I will be glad to answer any questions that you have regarding all the features of Boswell’s pipes, my repair work, plus the crafting process which can be witnessed first hand at our store and pipe making shop at 586 Lincoln Way East in Chambersburg, Pennsylvania.

Cordially J.M. Boswell, Owner.

I then turned to the Boswell Pipe and Tobacco Shop site (https://boswellpipes.com/product-category/boswell-pipes/). The description of the pipes in that section of the site parallels what I found above. I quote:

In the creation of these exquisite smoking pipes, we use the finest quality briar – “cream of the crop” is what the proprietor of the mill calls it. Boswell Pipes have their own special bowl coating for easy break-in. J.M. has used his special coating for Boswell Pipes since 1982. 100% natural coating, which will force the briar wood to absorb the moisture and heat. For the finishing touch, J.M. hand inscribes his signature into the briar. J.M. dates the year and proudly declares made in the USA “J.M. Boswell 2018 U.S.A.”.

I also found some photos of the shop online that I am including here as well. I am also including the address of the shop and the phone number.

J.M. Boswell’s Pipes and Tobacco

6481 William Penn Hwy, Alexandria, PA 16611, United States

+1 814-667-7164

It looks like it would be a great place to visit and spend time enjoying. One day I may get to do that. We shall see!I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

The first thing I see is a pipe that has either been well loved and smoked often or a pipe that has been neglected and abused. I have learned to see them as well loved and obviously someone’s favourite pipe. Even clean that is visible.
The finish is clean and the grime and grit have been removed from the finish on the bowl. The worm trail rustication looks good as well.
The lava, grime and dust on the rim top has been removed and it has revealed a lot of burn damage on the top and the inner and out walls. There is also significant darkening around the rim top.
The walls of the bowl are clean and I do see some checking or burn damage on the right side toward the top. It looked like it needed to be reamed closer and sanded. The inner edge of the bowl shows some damage toward the front. The outer edges look good and there does not appear to be any obvious burn damage there.
The vulcanite stem is clean and has scratches, tooth chatter and marks on both sides. The button also shows some damage. The fit to the shank is well done with no damage.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, the burn damage became very apparent. There were burn marks on the top and a deep one on the front right inner edge and top. The inner edges are also damaged by the burn damage. The outer edge is damaged on the front side. I also go over the stem carefully. The stem had some issues as noted. There were some tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. Now it was time to start working on the pipe. There appeared to be some checking on the right side toward the top of the bowl. When I examined it, it did not seem to be too deep in the briar. It was left behind by the reaming. I cleaned up that area with a Savinelli Fitsall Pipe Knife to scrape it back to solid walls. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a dowel. It cleaned it up quite well. Once I had cleaned up the rim top and edges the bowl and rim top would look much better. To address the darkening on the rim to pa and edges I started by topping the bowl with 220 grit sandpaper on a topping board. I need to remove the darkening to be able to see the damage. I further topped it with a medium and fine grit sanding sponge. The damage is very evident on the top of the bowl and the inner edge on the right front. To deal with the rim damage on the top and the inner edge I used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel and remove the damage. Now I was getting somewhere. Once I had finished wit the ball I used a folded piece of 220 grit sandpaper to fine tune the shape. I am happy with the end result. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. I paused in the polishing and used and oak stain pen to stain the rim top and edges to match the rest of the bowl. It looked very good to me. Once I polished it with the final three micromesh sanding pads it blended very well. I polished it with the last three pads. After polishing it with the micromesh pads I rubbed it down with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and into the worm trail rustications with a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. The right wall still showed signs of checking as shown in the photos above. I made a mix of pipe mud (fine cigar ash and water) and coated the wall with that to protect it until a new cake was formed. I mix it in a small shot glass and apply it to the walls with a dental spatula. I use and ear syringe to add the water so I can control the thickness of the mud. I set it aside to cure. I set the bowl aside and turn to work on the stem. I decided to work on the unique stem. I used a folded piece of 220 grit sandpaper to do the work. I sanded the tooth marks and chatter on the stem and reshaped the button edge with 220 grit sandpaper. I started the polishing with 600 grit wet dry sandpaper. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix or smooth and rusticated worm trail finishes around the bowl sides and shank looks great with the rich black and brown stains. The Boswell U.S.A. Panel 003 Bent Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.54 ounces/72 grams. It is a beautiful pocket sized pipe that I will soon be adding to the rebornpipes store in the American (US) Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

New Life for a Petite Sasieni Four Dot Natural London Made Wingate Pot

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Blog by Steve Laug

I thought it might be helpful to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 04/09/2022 from seller in Cleveland, Ohio, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

The first thing I see is the small/petite Pot shaped pipe with a generous bowl. It is well proportioned and well made with a classic English shape.
The finish is dirty and there are oils from the smoker’s hands on both side of the bowl. There is grime ground into the finish as well but even so there is also some great grain peeking through.
The rim top had a thick lava overflow from the cake in the bowl, particularly thick on the back side of the top. There is some burn damage on the front inner edge and top but it is hard to know if there is darkening or damage under the lava. Sometimes the lava protects the rim top and edges and sometime it hides issues. Its is very dirty looking.
The bowl has a thick cake in it that hides the walls and the inner edge of the bowl but once it is clean we will know what is going on in those spots. There are a some possible nicks in the inner edge of the bowl at the back but that too will become clearer when the pipe is cleaned. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
The vulcanite saddle stem is in good condition – dirty, oxidized, calcified and has tooth chatter and marks on both sides. There 4 Dots of the Sasieni Logo are visible on the left side of the saddle.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. The exterior of the bowl does not show any hot spots or darkening. The pipe is very English looking and is a classic short Pot shape that I have seen on other Sasieni pipes. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the rim top has lava and debris on it. You can also see the condition of the outer edge but the inner edge is a bit of a mystery at this point. There appears to be some burn damage at front inner edge and rim top. The bowl is still fairly round. This is what I look for when assessing a pipe. The photos of the stem surface from various angles confirmed my assessment of its condition. You can see the oxidation and the fit against the shank end. The stem surface though dirty does not appear to have tooth marks on the bit surface – chatter yes, but no deep marks. There is some damage to the button surface on the top right side and lesser damage on the underside. The stem is quite dirty but otherwise undamaged. The next photos show the amazing grain around the heel and the sides of the bowl. Tell me what you see? Are there any visible problems that stand out to you? Are the cracks or scratches? Are there visible flaws or fissures in the briar? What kind of grain stands out around the bowl and heel? Any visible issues on the heel of the bowl? Even the questions should help you to see what I am looking for when I see these photos. You have read it a few times now in the previous blogs. What am I looking for when I look at the shank stamp? In this case it is stamped on the left side and reads Sasieni[over] Four Dot Natural [over] London Made in three lines. To the left next to the bowl is the classic Sasien Made in England stamp. On the right side it is stamped Wingate. How does the stamping look to you? Is it clear and readable? Is it faint in spots or is it uniform? I know you are looking at photos but so do I at this point in the process. There is also a FRANCE stamp on the underside of the stem. The same questions apply here as well. I decided to do some work on the stamping of this pipe to get an idea of the time period it was carved. I turned first to Pipephil’s site to see what I could learn (http://pipephil.eu/logos/en/logo-sasieni.html). I found a pipe that was stamped the same way as the one I am working on. I is stamped on the left side of the shank like the one in the screen capture photo below. Mine is stamped the same way Sasieni in script without the fish tail. Underneath it is stamped FOUR DOT NATURAL [over] London Made. Next to the shank is also the Made In England Stamp like the one below. On the right side mine does not have the “Danzey” stamp but rather the Wingate stamp in the same place. It also does not have the XS stamp. I included the side bar notes below the picture. From that I knew that the pipe was made during Pre-transition Period 1946-1979.Pre-transition, 1946 – 1979. Four dot. Natural: Name for a smooth finish

I then turned to Pipedia for more detailed information (https://pipedia.org/wiki/Sasieni). I quote a section of that article below. It refers to the Patent Number that is on the pipe I have on the table. The underlined portion below is particular pertinent to this pipe.

To begin with, there are three main elements to dating the Sasieni pipe, the patent number, the style of the name “Sasieni” as it appears on the shank, and the Dots themselves. Naturally, there are exceptions to these rules (this hobby would be boring without them), but for the most part these guidelines apply better than 95% of the time. All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line.

The dots will help you narrow this down further. As we mentioned, the short lived U. S. market One Dot was introduced around 1920, and was replaced by the early to mid 1920’s by the Four Dot. The 1920’s Four Dot is distinguishable by the florid Sasieni script, a patent number, and four blue dots, which are quite small compared to the pipes of post war years. Furthermore, by 1935 Sasieni began stamping pipes, based on the shape, with their own names, which were usually, but not always, English towns. For example, apples were stamped “Hurlingham”, bulldogs were “Grosvenor” or “Danzey”, and panels were “Lincoln”. One rare and interesting variation of this was the large bent, dubbed “Viscount Lascelles”. Even in this soft Sasieni market, these pipes regularly sell for $150 in their rare appearances in mailers.

The pipe I have is one does not have a patent number so it was not made for the US market. The flourished “i” was discontinued by Alfred so that confirms that the pipe was made Pre-transition, 1946 – 1979. The third line stamped is London Made in block lettering. With all that information I knew that my pipe was from the period before the transition (Pre Transition) so it was an older one.

This small Petite Pot has a generous bowl and the pipe is well proportioned. It has a classic English Sasieni shape.
The finish is clean and the oils have been removed from both sides of the bowl. The grime ground into the finish is gone and there is some great grain around the bowl sides.
The thick lava coat on the rim top has been removed and there is some nicks and burn damage on the top and inner edges of the bowl (particularly toward the front). There is some darkening and damage on the back side of the inner edge and top as well but not as extensive.
The cake had been totally removed and the walls of the bowl are clean. There is not any checking or burn damage on the interior walls of the bowl.
The vulcanite saddle stem is clean and has light tooth chatter and marks on both sides. The four dots (Sasieni logo) on the left side of the saddle look very good. There is also an aluminum stinger in the tenon that is very clean.

Today I started working on this pipe by turning to the bowl. I chose to deal with the darkening and burn damage on the rim edges and top. I used a piece of 220 grit sandpaper and a wooden sphere to reshape and remove the damage on the top and the inner edge. It took a little work but I was able to remove most of the damage. I used a folded piece of 220 grit paper to work on it some more. There is a little left at the back side of the inner edge. The front edge looks much better. It is a beautiful piece of briar with some great grain. I forgot to take a photo of the rim top after the clean up but it looked much better. You can see it in the stained rim top photo below. I stained it with an Oak stain pen to match the surrounding briar. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I also work over the sanded rim top and edges with the pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. For the past few years now I have been using a product developed by Mark Hoover called Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips and let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to shine and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I heated the stinger and removed it from the shank. I would put it back in after clean up. I fit the stem in the shank to take get measurements of the pipe. When I finished I removed the stem from the shank the tenon shattered in the shank and was stuck. This is great – just what I needed. Now I would need to replace the tenon and refit it. I pulled the broken tenon from the shank with a knife blade. I went through my tenons and chose one that was close to the diameter of the broken tenon. I flattened the broken portion on the stem surface with a Dremel and sanding drum. I chose not to drill it out for the stinger as it made the walls of the tenon very thin. I sanded the diameter of the new tenon with a Dremel and sanding drum to reduce it for a snug fit in the shank.I drilled out the stem to receive the new tenon. I used a series of drill bits from one the size of the airway in the stem and up to the point it fit in the stem. I glued it in place in the stem with super glue and set aside to cure. I gave the tenon a light coat of clear CA glue to smooth it out. Once I sanded it would be smooth. I examined the shank end and saw that when the tenon broke it left a nick in the surface of the shank end. I decided to use a thin brass band to flatten the shank end and clean up the fit against the shank. I glued the band on the shank end and it looked very good. The bonus was that the stem fit very well. I stated with the tooth marks. I “painted” the surface dents with a Bic light flame and was able to lift them significantly I paused at this point and put the stem in the shank. It was at this point the tenon broke. With the new tenon in place I sanded the stem with 220 grit sandpaper to further blend them into the vulcanite. I started the polishing of the stem with 600 grit wet dry sandpaper. I use micromesh sanding pads and water to wet sand the stem and tenon with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rubbed the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I buff the stem and the briar with Blue Diamond on the buffing wheel. It is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep the pipe from becoming airborne. I buffed the pipe with multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Pre-Transition Sasieni Four Dot London Made Wingate Pot. The thin brass band on the shank fits well and looks classy. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the British Pipe Maker section.

Hopefully the shape writing this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Fixing Up a Hardcastle Apple

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Blog by Kenneth Lieblich

Next on the chopping block is a handsome and gently-bent Hardcastle Lightweight apple, acquired from a local gentleman who’d sadly given up the hobby. It was well used, but it had a certain charm and I felt I could tease out its beauty from under the grime. The markings read as follows. On the left side of the shank: Hardcastle’s [over] British Made [over] Lightweight. On the left of the stem is the stylized “H”, of the Hardcastle company.The Hardcastle name has been around for 120 years and has an interesting history. As usual, I went to Pipedia and Pipephil to see more. Pipepedia has a good article, which I recommend you read here. Meanwhile, Pipephil provided the following information:On to the pipe. There was plenty of cake and lava on the stummel, and the opening of the bowl was slightly out of round, possibly due to bad reaming. The outside of the bowl had a couple of fills, and numerous scratches and nicks. It’s clearly been roughly manhandled during its life. The stem was in far worse shape than the photographs show – the mouthpiece had calcification and some oxidation, and there were many tooth marks and scratches, a deep tooth dent on the underside, and the bit was also badly dented. Time to get this pipe cleaned up. The stem was first on my list. I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was fairly dirty but didn’t take too long to clean out. Then I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and “painted” the stem with its flame to lift the few bite marks and dents. This was moderately successful in raising some of the damage. I then wiped down the stem with SoftScrub cleaner to remove surface oxidation. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The next day, I used SoftScrub again with some cotton rounds. After this, I used some nail polish to restore the logo on the stem. I painted the area carefully and let it fully set before proceeding. I also built up the dents on the stem with black cyanoacrylate adhesive and let them fully cure. Forgot to snap a picture of that.I then sanded the adhesive down with 220- and 400-grit sandpapers and used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. This stem has had a hard life, and the result was not perfect – but it is a vast improvement on its condition when I got it.Now for the stummel. Firstly, I decided to ream out the bowl. I used the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was a bit of filth inside this stummel and it took a fair amount of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes. I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe. Having completed that, I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked very well and many of the scratches were corrected with this method.Now I could tackle the burn on the rim. I used a piece of tool steel to gently scrape away the burn residue, but the burns were more serious than I’d hoped. So, I “topped” the pipe – that is, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively removed the damage without altering the look of the pipe.Due to the burning on the rim of the pipe, I used my wood sphere, wrapped in 220-grit sandpaper, to create a beautiful, chamfered edge on the rim. This also helped return the opening of the bowl to round. I think the results turned out very nicely. Unaccountably, I ran out of cotton balls with which to ghost the pipe. So, in a pinch, I used the old trick of replacing it with salt (in this case, pickling salt). Long ago, Steve had told me that he much preferred cotton balls to salt, and I simply took him at his word, not knowing any better. Having now used salt myself, I am wholeheartedly in agreement with Steve. What a pain in the gluteus maximus! Oh, it works just fine, but it’s a mess and the salt can (potentially) damage the wood. Now it was time to repair the tiny fills on the bowl. I repaired them with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. As you can see, I made a mess, to begin with, but I sanded the repair down with 200- and 400-grit sandpaper until it was level with the surrounding briar. Then, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. Much improved. I applied some Before & After Restoration Balm to moisturize the wood and draw out its beauty. Finally, I took it to my bench buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. This Hardcastle much improved and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the British pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅜ in. (137 mm); height 1⅜ in. (35 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ⅝ in. (16 mm). The weight of the pipe is ⅝ oz. (20 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.