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Restemming and Restoring a Meerschaum Apple

by Steve Laug

This afternoon I decided to work on the pipe that I no longer know where or when we purchase it. I have a large box of Meerschaum pipes that is sitting in my storage that I need to clean up and restore. I have honestly avoided them for years but now was the time to start my work on some of them. The first one I chose was definitely an older ball or apple shaped smooth meerschaum with a red acrylic shank extension. It is a beautifully shaped meer with scratches from its journey and some nice patina around the shank and sides. The meer is dirty from use with a thick cake in the bowl and a light overflow of lava on the inner edge and thin rim top. The acrylic shank extension was loose and would need to be cleaned. The stem fit well against the shank end however it was a Preben Holm vulcanite stem and it was too long. It would need to be replaced with a more fitting stem for the size of the pipe. There were no identifying logos on the bowl or shank. I took photos of the pipe before I started my clean up work on it. I took photos of the rim top and the stem to show the condition of the pipe when I brought it to the worktable. You can see the cake in the bowl and the build up of lava and debris on the edge and top of the thin rim top. It is another dirty pipe but still a charmer. The vulcanite stem has chatter and deep tooth marks on both sides near the button. It also has a Preben Holm crown on the top of the stem. It will be replaced so fortunately I will not need to deal with it.I removed the stem from the shank and took a photo of the parts. To me proportionally the stem is too long for this pipe. I went through my stems and found a stem that would work well. In the photos it looks the same length or longer but it is about an inch shorter and the blade is also wider and looks good. I took a photo of the pipe with the new stem. I shortened the tenon a bit to bring it closer to the shank extension. The second photo of the stem in the shank shows the new look. I reamed the thick cake out of the bowl. I started with a PipNet reamer and the 2nd and 3rd cutting heads to take back the cake to the walls of the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. Once finished it looked very good. I cleaned out the airway in the shank and mortise as well as in the new stem with pipe cleaners (both bristle and regular). It was much better.I cleaned up the rim top and edges of the bowl with a 320 grit sanding pad. I removed the darkening and damage and it looked better.The shank extension was held to the shank with a white Delrin tenon. The shank on the pipe was thread and the smooth end fit partially into the extension. When screwed into the shank it was a snug fit. I chose not to glue it but leave it unglued and removable.Now it was time to work on the bowl itself. I started my work by sanding with 320-3500 grit 2×2 inch sanding pads. It smoothed out the scratches and revealed more and more of the patina around the bowl and shank. It is a beautiful looking pipe. I polished the meerschaum with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cotton cloth. The bowl took on a shine by the last pads. I gave the bowl multiple coats of Clapham’s Wax that blends both carnauba and beeswax in a soft wax. I rubbed the wax on the bowl sides and the shank end with my fingers and set it aside to dry. Once the wax cured I buffed the bowl with a clean buffing pad and then with a soft microfibre cloth. The bowl has a rich glow. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks on the surface. It lifted many of them. I filled in those that remained with some black, rubberized CA glue. When it cured I flattened out the repair with a small flat file and then sanded it with 220 grit sandpaper to smooth it out. I continued sanding the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad with a damp pad to remove the debris. By the end it was quite shiny and ready for polishing.I polished the stem with micromesh sanding pads – dry sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to protect it and preserve it. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I am really happy with the way that this Meerschaum Freehand Style Apple turned out. It really is a beautiful looking pipe with a unique shape and smooth meerschaum bowl. The acrylic shank extension and the fancy vulcanite saddle stem are really nice. The patina on the meerschaum came alive with waxing and buffing. The rich patina on the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of beeswax/carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Meerschaum style Freehand really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 1 inch. The weight of the pipe is 66 grams/2.33 ounces. The pipe will be going on the rebornpipes store soon. It will be in the Ceramic and Meerschaum Pipes Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Breathing Life into an S&R Sandblast Oom Paul

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by Steve Laug

Years ago, I met Steve and Roswitha of S&R pipes at the Chicago Pipe Show. I cannot even remember the year but I remember having a good conversation with them. I was not able to pick up one of their pipes at that time but I was amazed at the beauty and style of pipes that the two of them were creating in their shop, Pipes & Pleasures in Columbus, Ohio. This pipe came to us from a seller in Memphis, Tennessee, USA on 08/27/2024. Jeff took some photos of the pipe when he received it to show the general condition. I have included the photos of the S&R pipe. The sandblast finish was dirty and dusty looking. There was a moderate cake in the bowl and surprisingly no lava overflow on the rim top. The sandblast follows the grain of the bowl and shank. The stamping is very clear and shows the interlocked SR with a pipe on the left side of the shank. The sandblast is quite deep and really shows the grain and is nicely done. The saddle stem is vulcanite and oxidized. There are tooth marks and chatter on both sides of the stem ahead of the button and some scratching on the stem surface. The photos below tell the story and give a glimpse of the Oom Paul shape.Here is a close up of the bowl and rim top. You can see the light lava coat. The inner edge of the rim looks good. There is a moderate cake in the bowl that is hard and rough. The photos of the stem show the scratching, oxidation and tooth marks in the stem at the button. Jeff took photos of the sides of the bowl to show the interesting grain in the sandblast. The swirls and depths of the sandblast are intricate and quite beautiful. Jeff took a photo of the S&R logo on the left side of the shank. It is a unique interlocked S&R stamp with the pipe. It is clear and legible.I decided to take some time to review my knowledge of the brand. I turned to Pipedia and read the article that was included there (https://pipedia.org/wiki/S%26R_Pipes). I quote in full below:

Stephen and Roswitha Anderson of S&R Pipes, also known as S&R Woodcrafters, have become pipe makers renowned throughout the world as talented carvers of high-grade briar pipes. They have been featured in several trade publications and magazines such as Pipes and Tobaccos and PipeSmoker, and have several pieces on display in museums in Europe and the United States.

They are the first American pipe carvers honored with induction into the Conferee of Pipe Makers of St. Claude, France; the very place where the carving of briar pipes became a world-wide industry. Sadly, Steve passed away in March of 2009. Roswitha is still carving S&R pipes and carrying on with the shop with help from her “guys” David, Marty, and Tony.

Steve and Roswitha began carving pipes in the 1960’s. They travelled to pipe shows and arts and crafts shows throughout the country and Europe selling their pipes and built up quite an extensive loyal customer base. Eventually, it became time to offer their pipes to the retail fraternity of pipe smokers.

Pipes & Pleasures had its grand opening in a distinct red brick house on Main Street in Columbus, Ohio in 1977. The front section of the house was converted into a traditional tobacco shop selling pipe tobacco, cigars, and pipes manufactured by well known companies such as Dunhill, Charatan, and Savinelli as well as the high-grade S&R pipes that Steve and Roswitha carved. A workshop was set up in the back section of the house.

When the cigar boom hit in the ’90’s, the shop was expanded by building a large computer controlled walk-in humidor. It’s no secret throughout the country that Pipes & Pleasures has the best maintained cigars in the Columbus area as well as the best selection of premium cigars available in the area including the much sought-after Davidoff line.

Soon after the boom began, Steve and Roswitha moved their pipe making workshop to their farm and converted that space into a large smoking lounge for their many customers. The lounge features comfortable easy chairs, a television set, a stereo, a library of books and magazines about every aspect of tobacciana, a chess table, and a couple of card tables. The lounge is populated daily with long-time loyal customers and newcomers to the enjoyment and relaxation of cigar and pipe smoking. It’s also the room where several cigar tastings and samplings are held every year by representatives from cigar companies such as Davidoff and La Flor Dominicana.

I captured a photo of the shop from the Pipedia article to include below. It is a great looking shop.

The Pipes & Pleasures shop, home of S&R Woodcrafters

I also turned to the Pipes & Pleasures website and copied the “About Us” section. Here is the link to the site (https://www.pipesandpleasures.biz/maintenance). I quote in part.

Pipes & Pleasures proprietors Stephen and Roswitha Anderson have become pipe makers renowned throughout the world as talented carvers of high-grade briar pipes. They have been featured in several trade publications and magazines such as Pipes and Tobaccos and PipeSmoker, and have several pieces on display in museums in Europe and the United States. They are the first American pipe carvers honored with induction into the Conferee of Pipe Makers of St. Claude, France; the very place where the carving of briar pipes became a world-wide industry.

…Sadly, Steve passed away in March of 2009. Roswitha is still carving S&R pipes and carrying on with the shop with help from her “guys” David, Marty, and Tony, who welcome you to this website.

Breathing new life into another Beautiful “Malaga” M-2 Acorn

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by Steve Laug

The “Malaga” Bent Acorn is next pipe on the table. We purchased it off eBay on 09/16/24 from a seller in Center Line, Michigan, USA. The carver did a great job of shaping the pipe to follow the grain on the briar. The acorn shaped bowl, round shank and quarter Bent tapered stem look very good. The bowl had a moderate cake that overflowed with a spotty lava coat on the rim and edges look good. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank appeared to be very nice mixed grain under the grime on the briar. The stamping on the left side of the shank read “MALAGA”. On the top of the shank just ahead of the stem junction it is stamped M-2. The stem had light tooth marks and chatter on the top and the underside of the stem ahead of the button. There was some light oxidation on the stem surface. Jeff took these photos before he started the cleanup work on the pipe.Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow. The outer edge looked to be in decent condition. The stem is oxidized, calcified and has tooth marks and chatter on both sides. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. You can also see the flaws in the briar which explains the M-2, or second designation. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the left and top side of the shank. The photo shows the stamping “MALAGA” on the left side and M-2 on the top side of the shank. The stamping is very readable under the heavy grime.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

For those of you reading this blog who are unfamiliar with the brand, I am including the link to a previous blog that I wrote. It gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.

I have also included a link to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more, then I invite you to follow the link to get a feel for the brand and the pipemaker.

George Khoubesser (picture to the left) started Malaga Briar Pipe Company and located it in Royal Oak, Michigan in the USA in 1939. It closed its doors for the last time in 1999 after 60 years in business. I have an old Malaga Catalogue that I scanned and put on the blog (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). The catalogue describes the manufacture of the pipes as follows:

Painstaking caution is exercised in selecting flawless, perfect briar wood for the purpose of making and Curing of the “Malaga.” You can be certain of this fact, because none other than the choicest and finest select briarwood will withstand the “Malaga” Curing process. Other than the choicest quality and grain, will split wide open in the Curing vats… The Curing method renders all “Malaga” pipes, light in weight… Most all “Malaga” Senior pipes are left in their natural state; except for a skillful waxing which brings out the rich beauty of the virgin grain. No artificial polishing stain, shellac or varnishes are added. Malaga closed in 1999 after 60 years in business.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils and you can that the top and the edges of the bowl look very good. The stem had light tooth marks and chatter on both sides near the button on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is far more clear and and readable than my blurry photos show. The M-2 stamp on the top of the shank is also more clear than the photos. I removed the stem from the shank and took a photo to give a sense of how the pipe looked. I decided to address the many poxy looking flaws in the briar first. There were no fills at all just sandpits that were all different sizes all around the bowl. The worst were on the right side followed by the front of the bowl. The right side and rim top were in excellent condition. I filled them all in with briar dust and clear CA glue. Once they cured I flattened them with a small flat file and then sanded them smooth with 220 grit sandpaper to blend them into the briar. I wiped the bowl down to remove the sanding dust with isopropyl alcohol and cotton pads. Once the repairs looked significantly better than the flaws in the briar that existed before. I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. I polished the rim top and the briar with micromesh sanding pads. I dry sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and “painted” the stem surface with the flame and was able to lift the tooth marks significantly. I filled in the ones that remained with black extra strength CA glue. I set it aside to cure. Once it cured I flattened the repair with a small file and then sanded it smooth with 220 grit sandpaper. It began to look much better. I turned to the stem to address the issues on the surface of both sides at the button. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful Malaga M-2 Bent Acorn with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga M-2 Acorn has a rich look that is quite catching. The repaired flaws look better and are smooth. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/35 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

Breathing new life into another Beautiful “Malaga” Quarter Bent Egg

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by Steve Laug

The “Malaga” Bent Egg is next pipe on the table. We purchased it off eBay on 08/22/24 from a seller in Harrison Township, Michigan, USA. The carver did a great job of shaping the pipe to follow the grain on the briar. The egg-shaped bowl, round shank and quarter Bent tapered stem look very good. The bowl had a thick cake that overflowed with thick lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank appeared to be very nice mixed grain under the grime on the briar. The stamping on the left side of the shank read “MALAGA”. There was no other stamping on it. The stem had light tooth marks and chatter on the top and the underside of the stem ahead of the button. There was some oxidation deep in the vulcanite of the stem surface. Jeff took these photos before he started the cleanup work on the pipe.Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow. The outer edge looked to be in decent condition. The stem is oxidized, calcified and has tooth marks and chatter on both sides. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the left side of the shank. The photo shows the stamping “MALAGA”. The stamping is very readable under the heavy grime.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the top and the edges of the bowl. The top of the rim is rough and there is some burn damage and darkening on the inner edge on the front. The stem had light tooth marks and chatter on both sides near the button on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is clear and readable. I removed the stem from the shank and took a photo to give a sense of how the pipe looked. I decided to address the rim top and damaged inner edge of the bowl first. To remove the damage on the rim top and edges of the bowl sanded the top with 220 grit sandpaper. That removed a lot of the damage on the rim top and outer edge. I used a piece of 220 grit sandpaper to work on the inner edge of the rim and remove the darkening and clean up the damage.I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. I polished the rim top and the briar with micromesh sanding pads. I dry sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. Before turning to work on the stem I decided to bend the stem to match the angels of the bowl. I “painted” it with a lighter to soften the vulcanite enough to bend it. I pressed the rim top flat against the desk top and bent the stem to the same angle. I “painted” the stem surface with the flame and was able to lift the tooth marks significantly. I filled in the ones that remained with black extra strength CA glue. I set it aside to cure. Once it cured I flattened the repair with a small file and then sanded it smooth with 220 grit sandpaper. It began to look much better. I turned to the stem to address the issues on the surface of both sides at the button. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful “Malaga” Quarter Bent Egg with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Quarter Bent Egg has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

Breathing new life in to a Beautiful “Malaga” Algerian Briar Canadian

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by Steve Laug

The “Malaga” Canadian is next pipe on the table. We purchased it off eBay on 08/22/24 from a seller in Harrison Township, Michigan, USA. The carver did a great job of shaping the pipe to follow the grain on the briar. The bowl, oval shank and straight tapered stem look very good. The bowl had a thick cake that overflowed with thick lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank is very nice mixed grain. The stamping on the top of the shank read “MALAGA”. On the underside it is stamped ALGERIAN BRIAR. The stem had light tooth marks and chatter on the top and the underside of the stem ahead of the button. There was some thick calcification and also some oxidation deep in the vulcanite of the stem surface. Jeff took these photos before he started the cleanup work on the pipe.Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow. The outer edge looked to be in decent condition. The stem is oxidized, calcified and has light tooth marks and chatter on both sides. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the top and underside of the shank. The photos show the stamping “MALAGA” on the top and ALGERIAN BRIAR on the underside. The stamping is very readable both sides of the shank.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better.I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the top and the edges of the bowl. The top of the rim is rough and the outer edges are chipped and rough. There is some burn damage and darkening on the inner edge on the left side. The stem had light tooth marks and chatter on both sides near the button on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is and the ALGERIAN BRIAR stamp are clear and readable. I removed the stem from the shank and took a photo to give a sense of what the pipe looked like.I decided to address the rim top and damaged inner edge of the bowl first. To remove the damage on the rim top and edges of the bowl sanded the top with 220 grit sandpaper. That removed a lot of the damage on the rim top and outer edge. I used a piece of 220 grit sandpaper to work on the inner edge of the rim and remove the darkening and clean up the damage.I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. With the sanding I found a fill on the left side of the shank that is solid. There also appears to be one on the lower right side of the bowl that is also solid. I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful Malaga Algerian Briar Canadian with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Algerian Briar Canadian has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/35 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Send me a message or an email to slaug@uniserve.com Thanks for walking with me through the restoration.

New Life for an interesting “Malaga” Wire Rusticated saddle stem Billiard

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by Steve Laug

This interesting Wire Rusticated Bent Billiard was purchased on 09/18/2024 on eBay where a seller from Cadiz, Kentucky, USA was selling it. It is a rich brown rusticated briar with a thin band around the shank end. The stem is an acrylic saddle stem. The rusticated finish was quite clean though there was dust in the grooves of the finish. The bowl was quite clean and recently reamed. The bottom of the bowl was raw briar showing that it had not been smoked to the bottom of the bowl. There faint aroma of tobacco in the bowl and shank. The rusticated rim top was quite clean and the inner edge looked very good. The pipe is stamped on the smooth band around the shank and reads “MALAGA”. The vulcanite, saddle stem had no stamping on the sides. It had scratches, tooth marks and chatter on both sides ahead of the button. It was really an interesting rustication and stain that showed depth and variations of colour around the bowl. I took photos of it before I started the cleanup process. The bowl itself was quite clean with just a minimal cake on the walls of the bowl. I took photos of the rim top to show how clean it looked and the condition of the top and edges of the bowl. The vulcanite saddle stem surface had some scratches and tooth marks and chatter on both sides ahead of the button.The stamping on the smooth band around the shank read “MALAGA” on the underside. I removed the stem from the shank and took a photo of the look of the pipe. I would need to bend the stem slightly to match the flow of the bowl.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise as well as the airway in the stem with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was actually quite clean, which made me think that the seller had done a good cleanup job on the pipe.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. Once I cleaned the bowl with the soap it looked much better. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers and a horse hair shoe brush to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. With the bowl finished I turned my attention back to the stem. I heated the bite marks in the stem surface with a heat gun. I was able to raise some of them significantly. I also heated it enough to bend the stem to match the angles on the bowl. Once I had them bent to the right angle I set the bend with cold water. I took photos of the newly bent stem and the look on the bowl. I filled in the remaining tooth marks with extra strength, rubberized black CA glue. I set the stem aside and let it cure. Once it cured I flattened the repairs with a small file. I continued to blend it into the stem surface with 220 grit sandpaper. Once I finished the blending the stem surface looked much better. I sanded the surface of the stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I gave the stem a final polish with Before & After Pipe Stem Polish both Fine and Extra Fine. I rubbed the stem with them and then gave them a final coat of Obsidian Oil. I set it aside to dry. This is a beautiful Wire Rusticated “Malaga” Bent Billiard with a vulcanite saddle stem. It has a great look and feel. The shape of the bowl, the rusticated rim top and the cut of the briar work well to highlight the beauty of the pipe. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rusticated briar took on life with the buffing. The rich colour of the stain works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.19 ounces/62 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a second unique Astley’s Root Briar Specialty Sitter Freehand

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by Steve Laug

The next pipe on the table is a rugged almost primitive looking sitter with unique rustication and carving around the bowl. We purchased the pipe on 11/10/20 from a seller in Noberly, Maryland, USA. It is stamped on the flat underside of the bowl and shank and read Astleys [over] 109 Jermyn St [over] London. The rim top was smooth as was the bottom of the bowl and shank. The shank itself was also smooth and there was a smooth nose on the front of the bowl. It is a pretty pipe. The bowl had a moderate cake and there was some darkening on the inner edge but no real damage. The rusticated grooves that ran vertically on the bowl were mixed with carved lines and swirls. It was very unique and almost primitive looking. The briar was dirty from use and the bowl looked dull. The stem is a vulcanite saddle stem. It was oxidized, calcified and had tooth marks on the top and underside ahead of the button. Jeff took photos of the pipe before he started his work on it. He took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and lava, darkening and grime on the rim edge. The photos of the stem show the tooth marks and chatter on the top and underside ahead of the button. Jeff took photos of the finish around the bowl sides to show carving and rustication around the bowl and the smooth shank. It is very unique looking. You can see the dust and debris in the finish. Jeff took some photos of the stamping on the heel of the bowl to give a sense of the condition. It is faint but still readable with a light. It reads as noted above. I had previously worked on a similar Astley’s Root Briar. I took some time to examine it carefully then spent time online seeing what I could find out about the pipe. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html) and found a picture of a similar pipe. It is labelled the “Rock Briar” line. To be honest that did not help me much. I think it was not quite right in its labelling so I saved the screen capture below and kept digging.I turned next to Pipedia (https://pipedia.org/wiki/Astley’s) and found a great historic article about the shop and the brand. There was nothing specifically listed about what Pipephil call the Rock Briar line.

Astley’s was both a brand and name of a famous London tobacconist. The first shop was founded in 1862 and was located at 109 Jermyn Street, just down the road from the Charatan’s shop. They sold meerschaum pipes and later classic pipe shaped briar pipes. The owner of this shop was Mr. Paul Bentley whose family owned and ran the shop since the 1930’s. The shop closed some time ago, and the name of the brand was bought by Mordechai (Moty) Ezrati, who also owns the James Upshall pipe brand.

Astley’s served as an extremely exclusive and renowned shopping outlet for outstanding pipes for the British royalty and London gentry alike. Visitors to London sought out this shop as a ‘must visit’ during their stay. Although they never made their own pipes, the Astley branded pipe was made on contract by Charatan (until the 1980’s), James Upshall, Dunhill, L&JS, and Bill Taylor of Ashton pipes. Some sources (The Piperack for instance) say that Comoy’s and GBD had also made pipes for Astley’s. The shop always commanded extremely high prices for their much sought-after specimens.

After Charatan had changed hands and was sold to Herman Lane Limited in the United States, Astley’s continued with their high-grade pipe sales by presenting some of the best examples of British pipe manufacturing to pipe connoisseurs around the world.

Stamping: Astley’s, 109 Jermyn St, London (before, Wm Astley & Company, 109 Jermyn St S.W. London). Symbol: Styled white ‘A’.

One helpful link sent me to an Astley’s Catalogue I have on rebornpipes. I also have a hard copy here but somehow forgot about it (https://rebornpipes.com/2012/08/10/astleys-pipe-catalogue/). I flipped through the catalogue a page at a time hoping to find a listing of some sort for the “Rock Briar” line that Pipephil noted. Instead I found an almost identical pipe called an Astley’s Root Briar. It was described as follows:

These pipes are made of actual Roots of Briar and are not only unique in shape but can be relied upon to give a cool smoke. Each pipe is flattened underneath to rest upright on almost any surface. Only Astley’s can supply these.

I have included a copy of the page below showing the pipe and the Root Briar Line.Now I knew what I was working on. It is the second of these I have seen. I don’t know if they are rare but it is only the second one for me. I knew it was Root Briar Sitter that was uniquely carved and very individual in both its shape and look. Now it was time to work on it.

Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked, rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean and the inner edge and top look much better. The stem showed light tooth marks on the top and underside near the button. I took the stem off the bowl and took a photo of the parts. It is an interesting pipe.I sanded the smooth portions of the bowl with 320-3500 grit sanding pads carefully avoiding the stamping on the heel. I dry sanded with each pad and wiped it down with a damp cloth afterwards. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the briar down with Before & After Restoration Balm. I worked it into the plateau rim top surface with my fingertips and a shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter. I was able to lift the majority of them. One remained on both sides ahead of the button. Once the repairs cured I used a small file to smooth them out and recut the button. I sanded repair further with 220 grit sandpaper and blended them into the stem surface. I smoothed out the repaired surface and the rest of the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This unusual Astley’s Root Briar Specialty Sitter with a saddle vulcanite stem is a great looking pipe now that it has been restored. The briar is clean and the carving and rustication on the sides and the grain on the rim top and heel really came alive. The rich stains gave the finish a sense of depth on the rustication with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Astley’s Root Briar Sitter really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches x 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams/ 2.36 ounces. This beautiful Freehand pipe will soon be on the rebornpipes store in the British Pipemakers Section. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring and Cleaning a Clogged Savinelli Tortuga 128 Billiard

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by Steve Laug

On the weekend I received a phone call from Brian, a fellow the local pipe shop referred to me. He had two Savinelli Balsa filter pipes that were clogged and had no airflow. He asked if I would clean and open them up for him. I received them in the post yesterday and opened the box that he sent them in. The second pipe was a Billiard shape. It came with a bowl cap made of the same acrylic as the stem and a Savinelli bag. It was stamped Savinelli [arched over] Tortuga on the left side of the shank and had a Savinelli S shield on the right side followed by the shape number 128 [over] Italy. The finish was dirty and sticky to touch. There was a thick cake that completely covered the airway at the bottom of the bowl. The rim top was covered by a coat of lava that was sticky. The taper stem was tortoise shell acrylic. It had tooth marks and chatter on both the top and underside ahead of the button. The white Delrin tenon was in good condition and was made to hold a Balsa filter. There was a clean specially trimmed filter in the tenon. The shank and airways in both the mortise and stem were very dirty. I blew through the stem and it was clear and open. I tried to blow through the shank and it was closed off with no airflow at all. I took photos of the pipe before I started my work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and light overflow of lava on the rim top. The photos of the stem show the tooth marks and chatter on the top and the underside of the stem. I took photos of the stamping on the sides of the shank to capture it. The left side read Savinelli arched over Tortuga and the right side read as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I turned to a previous blog I had written on a restoration of a Tortuga Billiard to see what I had found out about the Tortuga line of pipes (https://rebornpipes.com/2016/09/28/i-love-the-tortoise-shell-lucite-stem-on-the-savinelli-tortuga-pipes/). Interestingly, they had a similar pipe pictured on the site with the following description.

The Savinelli Tortuga line is an interesting looking line of pipes. It comes with a tortoise shell Lucite stem that has an amber look to it. The mottled browns, golds and yellows of the stem shimmer in the light when they are polished. The pipes are aptly named for the look of an animal they convey. Tortuga is the Spanish or Catalan word for Tortoise and it shows in the design of these striking pipes. Each briar of this series sported not only a tortoiseshell-patterned stem, but also a domed, shell-like cap with a foam-rubber stopper. The purpose of the stopper was to preserve an unfinished smoke which one wishes to pick up again to finish later. I found a picture on the web that showed the pipe with a lid on the bowl.I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise as well as the airway in the stem with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. Once I cleaned the bowl with the soap it looked much better. To take the pipe to the next level, I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. With the the shank clear and the airway open it was time to work on the stem. It was clear, just dirty and I needed to address the tooth marks in the stem. The coloured acrylic made this challenging but not undoable. I filled in the tooth marks on both sides with clear CA glue and I set it aside to cure. Once the repairs cured I used some small files to recut the button edge, reshape the surface and flatten the repairs on the stem surface on both sides. I used 220 grit sandpaper to smooth out the edges, the button top and the surface of the stem. It was looking good. I sanded the surface of the acrylic taper stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I trimmed the edge off of one of the Balsa filters with a knife and fit it in the shank. It fit well and with the edge trimmed off it did no constrict airflow.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I gave the stem a final polish with Before & After Pipe Stem Polish both Fine and Extra Fine. I rubbed the stem with them and then gave them a final coat of Obsidian Oil. I set it aside to dry. I am excited to finish this Savinelli Tortuga 128 Billiard with an acrylic taper tortoise shell stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth bowl and shank. The polished grain on the pipe looks great with the repaired acrylic stem. I put the acrylic matching stopper in the top of the bowl to show the final beauty. This Savinelli Tortuga 128 Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.45 ounces. This second Savinelli that Brian sent is another beautiful pipe. I have sent it and the other pipe back to him. I look forward to hearing what he thinks of both of these resurrected beauties. Both should be great smoking pipes.

Retemming and Restoring a Citation Imported Briar ¼ Bent Apple – Jack’s 12th Pipe

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them. He sent them to me and evidently, I cannot count. There was a 12^th bowl sans stem in the box that was a Citation Imported Briar.After finishing the first seven pipes I was kind of excited that the light at end of the tunnel was showing. I went through the box to see what I had left to work on. There was a large Bertram Billiard and two Bertram Bent Billiards (needed restemming) and sitting at the bottom was a lonely bowl without a stem. It had a threaded mortise so it would have originally had a stinger. I decided to take a break from the Bertrams and work on this one next. It was a slightly bent apple or perhaps an author bowl that needed to be restemmed. This is more complicated that fitting a tenon as you will see in the unfolding tale below. This pipe is literally number 12 from Jack’s 11 pipes (that is correct, I cannot count evidently). It is a lightly used, dull bowl that is stamped on the left side and read CITATION [over] Imported Briar. The finish was dusty but otherwise quite clean. The bowl was clean of cake and lava build up and only dust had gathered in the bottom of the bowl. There was no stem so I would I would need to fit one with a stinger style tenon. Like the rest of the pipes that Jack sent, this one had promise that should come alive with a cleanup and new stem. I took photos of the bowl before I started his cleanup work. I took a photo of the stamping on the left side of the shank. It reads as noted above. It is clear and readable.I did some digging on the make of the Citation pipe and found two possible leads – one made by Savinelli in Italy and one made by Alpha in Israel. Both had the country of origin stamped on them and both used a script for the name of the brand. This one is block letters so I am left with a bit of a mystery. If anyone can give more clarity to this please leave a comment below. Thanks.

I started my work on the bowl by cleaning out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the dusty inside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I paused from the bowl cleanup to see what I could find regarding a stem and a stinger that I could use. I found a stem that had the same diameter as the shank. It was a push stem so I cut off the tenon with a hacksaw blade. I have collected many stingers over the years and put them in a jar. I scavenged them from ruined stems and other places and have kept them all. I went through the jar and found the stinger I needed for this mortise. I threaded it into the shank and checked the fit. It was perfect.Now I had the proper stem and the proper stinger tenon. Now I had to put those pieces together in such a way that the stem lined up properly with the shank. I drilled out the airway in the stem with my cordless drill. I checked the fit of the threaded end of the stinger in the airway and it fit well. I cleaned the inside of the airway with alcohol and pipe cleaners so that it would be clean(no photos taken). I threaded it into the shank and marked the top. I unscrewed it and coated it with a layer of all purpose glue. I turned it into the stem end and set it aside to dry. The glue did not cure hard enough and when I turned it into the shank it popped loose. I reglued it with black CA rubberized glue and set aside once again. Once the tenon hardened in the stem I screwed it onto the shank and lined it all up to make sure it was straight! It was perfect! I “painted” the stem surface with the flame of a lighter to soften the vulcanite so I could bend it. Once it was flexible I set the bowl rim top down and pressed down on the stem where I wanted the bend to be and let it cool in that position.Since it was in decent condition after cleaning it I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. It looked very good once I finished. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention back to the vulcanite stem. I sanded it with 220 grit sandpaper to remove the oxidation and smooth out the tooth chatter on the surface. It looked better.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Citation Bent Apple/Author with a newly fit taper stem and metal stinger tenon. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain all around it. The polished grain on the pipe looks great with the new black vulcanite stem. This Citation Bent Apple/Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restoring the fifth of 11 pipes sent for restoration – a Bertram 95 Classic Prince

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 95 Classic Prince next. This next one is from Jack’s 11 pipes – a beautifully grained Prince Grade 95 Bertram with a tapered vulcanite stem. The pipe is stamped on the underside side near the stem with the Grade 95 number. On the left side it is stamped Bertrams [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside near the button. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the stem show the tooth marks and damage in the vulcanite on the top and underside ahead of the button. I took photos of the stamping on the left and underside of the shank to capture it. It was clear and readable as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 95 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. I cleaned the bone tenon and the inside of the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I finished sanding the bowl it with 320-3500 grit sanding pads to finish the rim top and the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I turned my attention to the stem. I scrubbed the surface with Soft Scrub Cleanser to remove the oxidation. It worked quite well. I “painted” the surface of the vulcanite where the tooth marks were with the flame of a lighter. I filled in the deep tooth marks that remained with a rubberized Black CA glue. After it cured I flattened the repairs with a small flat file. I sanded the repairs further to flatten out the tooth chatter with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC 95 Classic Prince. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Prince is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.48 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 8 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.