Tag Archives: stem work

What A Beautiful Triangular Shank Oscar Aged Briar 123 Pot


Blog by Steve Laug

This older Savinelli Made pipe has been in my restoration queue since we picked it up from an antique store on 04/08/17 in Stevensville, Montana, USA. It is a beautifully grained pot shaped pipe with a triangular shank. It was stamped on the left side and read Oscar [over] Aged Briar. On the right side it was stamped with a Savinelli Shield S and next to that is the shape number 123 [over] Italy. On the underside of the shank it is stamped Savinelli [over] Products. The grain was quite nice peeking through the ground in grime on the briar. The bowl had a thick cake and there was some lava on the beveled inner rim of the top. The rim top was quite clean but there was a large putty fill on the right side toward the back of the bowl. The vulcanite stem was dirty and had some sticky substance from a gum label near the shooting star logo on the left side of the taper stem. There was some light tooth chatter near the button and some light oxidation. Jeff took photo of the pipe before he started his clean up work on it. I have included them below. He took some photos of the rim top to show the condition. You can see the light lava coat on the back side of the bowl top and on the beveled inner edge of the bowl. You can also see the putty fill on the rim top on the lower right side of the photos below. He also took photos of both sides of the stem to show the condition of both. He also took photos of the heel of the bowl and underside of the shank to show the birdseye grain that is clustered on the bowl. It is quite a stunning pipe. You can also see the small fill on the lower front of the bowl.Jeff took photos of the stamping around the shank sides. It is clear and readable as noted above. You can also see the shooting star Oscar logo on the left side of the stem. I turned to Pipephil’s site to learn about the Oscar (http://pipephil.eu/logos/en/logo-savinelli3.html). I did a screen capture of the section and also included the note from the side bar on the site. I quote from the side bar: Pipes from the Oscar line are not free from fillings. See also (same star logo): Savinelli Antique Shell, Savinelli Garda, Savinelli Sila.

From Pipephil I knew that the line had notable fills. The pipe I was working on had fills on the top and the front of the bowl.

I turned to Pipedia to the link on the shape chart for Savinelli pipes looking to find the 123 shape number (https://pipedia.org/images/4/41/Sav_Shape_Chart_2017.jpg). I have included the shape chart below. I have drawn a red box around the 123 Shape. The article on Pipedia is a great history of the brand and the Oscar is listed in the various lines.Jeff had reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I got around to working on it. The rim top looked very good. There were some nicks in the outer left backside of the rim. The beveled rim top was in excellent condition. There was a large putty fill on the rear right top side of the rim that I have circled in the photo below. The stem surface had some light chatter on both sides near the button. I took photos of the stamping on the shank sides. The stamping is clear and readable as can be seen from the photos. You can also see the shooting star on the left side of the stem. I removed the stem and took a photo to give a sense of the grain and a look of the whole. The photos also show the aluminum inner tube in the end of the tenon. It is anchored and made to stay in place in the stem.I started my work on the pipe by cleaning up the fill on the rim top. I was able to even out the fill with a spot of super glue. I filled in the fill on the front of the bowl with clear super glue at the same time. Once it cured I sanded it with a folded piece of 220 grit sandpaper to blend it in. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine.   I set the bowl aside and turned to work on the stem. Since it was in good condition I did not have to sand out tooth marks. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and let it dry. This Savinelli Product Oscar Aged Briar 123 Triangle Shank Pot with a vulcanite taper stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Oscar Aged Briar 123 Pot is another one that is comfortable in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of this pipe is 40 grams/1.41 ounces. If you are interested in adding this pipe to your collection I will be adding it to the rebornpipes store in the American Pipemakers section. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life for a Nat Sherman 14K Gold Banded Canadian


Blog by Steve Laug

The next pipe on the work table is another one that came to me from either a trade I made (pipes for labour) or a find on one of my pipe hunts. I honestly don’t remember where it came from. It has been around for a while waiting to be worked on. It is an older long shank Canadian with a gold coloured band on the shank. It is quite dirty but has some great grain on the bowl and the shank. The stamping on this Canadian is faint but and readable. It is stamped on the topside mid-shank and reads Nat Sherman. There is no shape number on the shank that I can see. The gold band is stamped 1/20, 14K, Diamond T, G.F. The pipe had a lot of grime ground into the smooth finish on the bowl. The bowl had been heavily caked but had been reamed somewhere in its journey. The rim top and inner edges had darkening, burn damage and some nicks in the surface all the way around though heavier on the back side. The vulcanite stem was dirty and had light tooth chatter and marks on the top and underside ahead of the button. There were no identifying logos or markings on the taper stem. The pipe had promise but it was very dirty. I took photos of the pipe before I started my cleanup work.   I took photos of the rim top and bowl to give a clear picture of the bowl and the damage on the rim top and edges. The 14K Gold Band is tarnished and scratched. I also took photos of the top and underside of the stem to show the light chatter and tooth marks. I took photos of the stamping on the top side of the shank. It reads as noted above and is faint but readable. The gold band is stamped on the top as noted above.I removed the stem from the shank and took a photo of the pipe. I also took a photo of the shank end to show that there was no crack under the band. It appears that it was solely for adornment. I wanted to see if I could narrow down a time frame for this Nat Sherman pipe so I turned first to Pipephil’s site to get a good overview and see if there were photos of a similar looking stamping on a pipe there. There was no information on the brand on the site.

From there I turned to Pipedia to read more information about the time periods and the stamping on this particular pipe (https://pipedia.org/wiki/American_Pipe_Brands_%26_Makers_N_-_Q). There was only a note on the search page. It read as follows: Brand made for well known New York City Tobacconist of the same name.

I turned to Wikipedia to see what I could learn about the brand as it was one of the few articles on the history (https://en.wikipedia.org/wiki/Nat_Sherman).

Nat Sherman is the brand name for a line of handmade cigars and “luxury cigarettes”. The company, which began as a retail tobacconist, continued to operate a flagship retail shop, known as the “Nat Sherman Townhouse”, located on 42nd Street, off Fifth Avenue, in New York City from 1930 to 2020, when it closed its doors. Corporate offices are now located at the foot of the George Washington Bridge in Fort Lee, New Jersey…

…During the 1960s, the Sherman shop expanded its wares to include pipes. Over 1,000 pipes were offered for sale in a 40-foot (12 m) long case hung along the wall of the store.[1] The company also began to sell pipe tobacco under the “Nat Sherman” brand name.[1] At the time of its expansion, the company’s pipe department was perhaps the largest in New York City and the United States. Quoted from an interview with Joel Sherman noted below.            (Sherman, Joel. “An Interview with Joel Sherman of Nat Sherman”, PipesMagazine.com, November 25, 2009. Retrieved February 12, 2011)

Now it was time to work on the pipe. I cleaned up the reaming of the bowl with a Savinelli Fitsall Pipe Knife. It did not take too much work to clean it up internally. I then turned my attention to the rim top and edges. I lightly topped the bowl on a topping board and 220 grit sandpaper to remove the damage on the top of the rim. I also worked over the inside edge of the bowl with a folded piece of sandpaper to give it a gentle bevel.  I polished the 14K Gold shank band with a jeweler’s cloth to remove the tarnish and oxidation. It also works to slow down the tarnish process. I took some photos of the band after the polishing. I cleaned out the mortise and airway in the shank with pipe cleaners, cotton swabs and alcohol. It took quite a few of them to clean out the chamber. I cleaned the stem with pipe cleaners, cotton swabs and alcohol as well. Once finished the pipe smelled far better.      I scrubbed the exterior of the bowl and rim top with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris from the finish. I rinsed the bowl with warm water to remove the grime and soap and dried it off with a soft towel.    I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I really like what I was seeing! I set the bowl aside and turned my attention to the stem. I noted that there was a metal tube in the tenon that added strength. I started working on it by dealing with the tooth marks on the stem and button. I “painted” the stem with the flame of a lighter and lifted the bite marks on the surface of the stem (forgot to take photos). I filled in the deep marks on both sides of the stem with black super glue and set it aside to cure.   I used a small flat file to flatten out the repairs and to recut the edge of the button. I sanded the repairs further with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper.  There was some residual oxidation at the shank end of the stem and some deep spots just ahead of the button. I scrubbed it with SoftScrub All Purpose cleanser to scrub off the oxidation on the stem. I was able to remove the remnant of oxidation.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil impregnated cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil.   This beautiful Nat Sherman 14K Gold Banded Canadian with a vulcanite taper stem is a great looking pipe now that it has been restored. The rich brown stain on the bowl allows the grain to really show. It came alive with the polishing and waxing. The 14K Gold band is a great transition between the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Nat Sherman Canadian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 oz. This one will go in the US Pipe makers section of the rebornpipes store. If you are interested in adding it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Breathing New Life into Sasieni London Made Patent No. 150221/20 Canadian


Blog by Steve Laug

The next pipe on the work table came to me from either a trade I made (pipes for labour) or a find on one of my pipe hunts. I honestly don’t remember where it came from. It has been around for a while waiting to be worked on. It is an older long shank Canadian with a Sterling Silver band on the shank. It is quite dirty but has some great grain on the shank and stem. The stamping on this Canadian is faint but and readable. It is stamped on the topside of the shank next to the bowl and reads Made in England in an oval. That is followed by Sasieni [over] London Made [over] Pat. No. 150221/20. There is no shape number on the shank that I can see. The pipe had a lot of grime ground into the smooth finish on the bowl. The bowl had been heavily caked but had been reamed somewhere in its journey. The rim top and inner edge had darkening and some burn damage all the way around though heavier on the right and back side. The vulcanite stem was dirty and had light tooth chatter and marks on the top and underside ahead of the button. There were four pale blue dots on the top side of the taper stem that is common on a Sasieni. The pipe had promise but it was very dirty. I took photos of the pipe before I started my cleanup work.   I took photos of the rim top and bowl to give a clear picture of the bowl and the damage on the rim top and edges. The Sterling Silver band is tarnished and black. I also took photos of the top and underside of the stem to show the light chatter and tooth marks. I took photos of the stamping on the top side of the shank. It reads as noted above and is faint but readable. The silver band is stamped Sterling Silver on the top and there are four light blue dots on the top of the taper stem.   I wanted to see if I could narrow down a time frame for this Sasieni London Made Patent pipe so I turned first to Pipephil’s site to get a good overview and see if there were photos of a similar looking stamping on a pipe there (http://www.pipephil.eu/logos/en/logo-sasieni.html). I quote the summary of the history of the brand from the top of the page:

One may distinguish three major periods in the Sasieni brand history:

  • The so called pre-transition period during which the family totally owned the business.
  • The transition period from 1979 to 1986. The corporate has been bought by Ian Chase and a group of South African investors.
  • The post-transition period from 1986 up to the present. At first the corporate has been bought by James B. Russell and after him by Cadogan Investments Ltd (A. Oppenheimer & Co. Ltd).

With that information I scrolled through the photos of shapes and stamping on the pipes shown. The one that bore the same stamping as the Canadian I am working on was a billiard shown below. I did a screen capture to show the stamping look and design. The shape number on the Canadian is obviously buffed off on the pipe I have. From that information I knew that the pipe I had was a Pre-Transition Period pipe made between 1919-1924. This is demonstrated by the style of the Sasieni Stamp (with a flourish) and the rest of the stamping including the  Pat. No.

From there I turned to Pipedia to read more information about the time periods and the stamping on this particular pipe (https://pipedia.org/wiki/Sasieni). I quote a pertinent section below.

To begin with, there are three main elements to dating the Sasieni pipe, the patent number, the style of the name “Sasieni” as it appears on the shank, and the Dots themselves. Naturally, there are exceptions to these rules (this hobby would be boring without them), but for the most part these guidelines apply better than 95% of the time. All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line.

The dots will help you narrow this down further. As we mentioned, the short lived U. S. market One Dot was introduced around 1920, and was replaced by the early to mid 1920’s by the Four Dot. The 1920’s Four Dot is distinguishable by the florid Sasieni script, a patent number, and four blue dots, which are quite small compared to the pipes of post war years. Furthermore, by 1935 Sasieni began stamping pipes, based on the shape, with their own names, which were usually, but not always, English towns. For example, apples were stamped “Hurlingham”, bulldogs were “Grosvenor” or “Danzey”, and panels were “Lincoln”. One rare and interesting variation of this was the large bent, dubbed “Viscount Lascelles”. Even in this soft Sasieni market, these pipes regularly sell for $150 in their rare appearances in mailers.

Once Alfred took over the company in 1946, these elements changed in fairly rapid succession. The first thing to be changed was the nomenclature itself. In place of the elaborate “Sasieni” stamp of pre war pipes, a simpler, though still script style, “Sasieni” was used. This can be seen on patent pipes which have the small, old style dots.

This further gave me a time period and date for this pipe. It was definitely pre-WWII and probably made between 1919-1924. So it was an older pipe that was in decent condition for a pipe that age.

Now it was time to work on the pipe. I cleaned up the reaming of the bowl with a Savinelli Fitsall Pipe Knife. It did not take too much work to clean it up internally. On a pipe of this age once again I exercised restraint in how far I went to clean up the top. I do not want to change look or feel of a pipe that is at least 100 years old. I then turned my attention to the rim top and edges. I lightly topped the bowl on a topping board and 220 grit sandpaper to remove the damage on the top of the rim. I also worked over the inside edge of the bowl with a folded piece of sandpaper to give it a gentle bevel.      I polished the Sterling Silver shank band with a jeweler’s cloth to remove the tarnish and oxidation. It also works to slow down the tarnish process. I took some photos of the band and bowl after the polishing. I scrubbed the exterior of the bowl and rim top with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris from the finish. I rinsed the bowl with warm water to remove the grime and soap and dried it off with a soft towel.    I cleaned out the mortise and airway in the shank with pipe cleaners, cotton swabs and alcohol. It took quite a few of them to clean out the chamber. I cleaned the stem with pipe cleaners, cotton swabs and alcohol as well. Once finished the pipe smelled far better.      I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad.     I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I really like what I was seeing!   I set the bowl aside to let the wall repairs cure overnight. I turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. It worked quite well but there were some left behind. I filled in the remaining marks with clear CA glue and set it aside to cure.   I used a small flat file to flatten out the repairs and to recut the edge of the button. I sanded the repairs further with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil impregnated cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil. This beautiful Sasieni London Made Pat. No. 150221-20 Canadian with a vulcanite taper stem is a great looking pipe now that it has been restored. The rich brown stain on the bowl allows the grain to really show. It came alive with the polishing and waxing. The silver band is a great transition between the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sasieni London Made Canadian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/1.13 oz. I am still figuring out what to do with this one. It may stay here but if I decide to let it go watch for it on the store. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

The Poker Barrel


by Kenneth Lieblich

Next on the chopping block is this charming Chacom Champion. It comes from the estate of a man from Winnipeg, whose relatives live here in Vancouver. I purchased several of the late gentleman’s pipes, along with this one. I have a particular interest in French pipes and pipeworks, so this was the first pipe I grabbed from the lot for restoration. It is an attractive pipe and needed just a little help to come back to life.This pipe was made by the French giant, Chacom. They are known for making very nice pipes, many of which were designed by such names as Pierre Morel, Claude Robin, and Erwin van Handenhoven. The markings on the left-hand side of the shank read Chacom [over] Champion. On the underside of the shank, the marking reads 157, which is the shape number. Also, on the stem, there is the Chacom logo: CC, encircled in a silver-coloured oval.This is a poker-shaped pipe (a flat bottom) – and a really pretty one too. I always felt that it looked a bit like an old oak barrel, hence the title of this article: The Poker Barrel. It feels very comfortable in the hand. It was obvious from the start that this was a great pipe that just needed some attention and TLC.

Chacom is a company that dates back, in its earliest form, to 1825. The name is a portmanteau of Chapuis Comoy. For a large part of the twentieth century, Chapuis Comoy was the largest pipe company in the world. For more on their history, please have a look at their website: https://www.pipechacom.com/en/history.htm. In fact, the shape number I mentioned above, 157, is a Comoy shape number and is designated as a straight-stemmed, flat-bottomed, billiard. But I am still going to call it a Poker Barrel anyway.

On to the pipe: it was in decent shape, but it had a few issues. The stem was mostly fine. There was a bit of oxidation, some tooth chatter and scratches, and that was about it. Meanwhile, the stummel had a few more issues. The outside of the bowl had some scratches and a couple of fills that needed to be redone. There was plenty of lava and debris on the rim and I suspected there would also be some burn marks. The inside was pretty dirty too – just how dirty it was became an event in itself.The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. This was not particularly successful in raising the damage. During this process, I noticed that the inside of the tenon on the stem was threaded. There was clearly a stinger here once upon a time. Thankfully, it is long gone.Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Look at that! Lots of work to get this clean! Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I did the same to the remaining tooth marks. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and the usual cleaning procedures were in order for this pipe. This stummel was a bit of a mess inside, so I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was considerable filth inside this stummel and it took a lot of cotton to get it “clean”. I put the word clean in quotation marks for reasons that will be evident shortly. I used a small butter knife to gently chip away at the lava on the rim. I then used more Murphy’s with a scrub brush to remove any remainder. This actually worked quite well. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt that blighted the wood. A de-ghosting session also seemed in order, so I thrust cotton balls in the bowl and the shank, and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leech out into the cotton.In order to remove the remaining burns and nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe. Then, to further clean the inside of the pipe, I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. As you can see by the brownish colour of the alcohol, the retort worked well. I managed to extract lots of otherwise inaccessible filth from inside the pipe. At this point, I had a hunch that I should run another Q-tip or two through the shank. What I discovered was shocking: it took a truck load of Q-tips and pipe cleaners to actually clean this frustrating pipe! Look at the pile I used! I then finished cleaning up the insides of the stummel with some dish soap and tube brushes. Extraordinary, but I did it and it is now clean.Having completed that, I was able to address the scratches and fills. I took out my steam iron and a damp cloth to try and raise the nicks. The hot and moist steam created can often cause the wood to swell slightly and return to shape. Fortunately, there was considerable movement – I was really pleased with the results. The repair was not perfect, but the remaining scratches would be improved by sanding.After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. There is some beautiful wood after all. It is a very handsome pipe. The same was true with the fills. I lined the two fills with cyanoacrylate adhesive and briar dust. After letting them cure, I sanded the fill repairs down with 200-, 400-, and 600-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. On to another problem: the colour. During the course of my vigorous cleaning, this pipe had lost some vibrancy of colour. So, in order to accentuate the external beauty of this pipe, I opted for aniline dye. I applied some of Fiebing’s Medium Brown Leather Dye. As usual, I applied flame from a BIC lighter in order to set the colour. What a difference that made! It looked so much better with a fresh coat of stain.   I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Chacom Champion is back to its old glory and ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘French’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (130 mm); height 1⅝ in. (40 mm); bowl diameter 1¼ in. (30 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1 oz. (29 g). I hope you enjoyed reading the story of this pipe’s restoration as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Breathing New Life into the SECOND of a Cased Set of  Two English Made Peterson’s Bulldogs – 493 Straight Bulldog London Made


Blog by Steve Laug

The next pipe I am working on is the fourth Peterson’s and the second pipe in the cased set of Bulldogs that came to me from a friend of mine for me to work on. The pair (pipes 3 and 4) came in a nice leather cast that was travel/time worn on the top and underside and damaged on the edges. I have not finished the 80S Bent Bulldog yet as the stem is taking considerably more time than I expected. I set it aside for a bit take a break from the intensive rebuild work and give the straight Bulldog some attention.

Here are some of the photos of the case and the pipes that I am working on. It was not a large case but a common style carrying case for pipes of this era. I am hoping to do some work and narrow down the dates on the pair of pipes.The inside of the case was lined with soft golden suede. The case was fitted for the pipes that it contained – a straight and a bent bulldog with similar finishes. The lid of the case had a logo on it that was a gold and burgundy oval that read PETERSON’S over Dublin & London. It was dirty but not in bad condition. The finish on both pipes was dirty and tired looking but the grain peeked through the grime and oils on the finish. I decided to work on the bottom pipe next – the Straight Bulldog 493. The rim top had a thick lava build up and some light scratching peeking out from the lava. The inner edges of the rim looked like there was both burn damage and reaming damage but I would not know for sure until it was clean. The outer edge looked good. The stamping on the shank sides was clear and readable. It is stamped on the left side and reads Peterson’s [over] London & Dublin [over] an oval with the word SPECIAL stamped inside. On the right side of the shank it is stamped London Made [over] England. Next to that at the shank/stem joint was the shape number 493. There is no “P” logo on the stem. The stem was oxidized but it was otherwise in good condition. There were tooth marks and chatter on both sides ahead of the button. I have included the pictures that my friend sent me before I took on the pipes. The first shows the rim top with the issues described above. The second and third photos show the stamping as noted above.It took nearly a month for the pipes to arrive in Canada for me to work on. I took photos of the straight Bulldog to have an idea of what I was dealing with. You can see from the photos what I saw. The finish is was dirty but the pipe had some amazing grain on the shank and bowl sides. Rim top had a thick lava build up and it was hard to know what was under that. The inner edge of the bowl had some lava as well but there was some potential damage to the edge. The outer edge of the bowl was in surprisingly good shape. There was tobacco debris in the bowl and a thick cake. The original style stem is present and has a thick coat of oxidation. There were tooth marks and chatter on both sides ahead of the button. I took some photos of the rim top, bowl and stem to capture the condition of the pipe. You can see the cake in the bowl. There is a lava coat and some darkening. There was damage all around the inner edge of the bowl. The P-lip stem appears to be in good condition with oxidation at different levels on each side of the diamond stem. You can see the tooth marks on both sides ahead of the button.I took photos of the stamping on the shank sides. They were clear and readable as noted above.I removed the stem from the bowl and took a photo of it to show its appearance. Before I started the restoration process on the pipe I wanted to see if I could pin down a time period for the London Made England Special.

I turned to the section on that stamping in the book, The Peterson Pipe by Mark Irwin & Gary Malmberg. I quote from the section on the COM stamp on page 296-297 below:

Peterson maintained a factory in England for about a quarter of a century, from the late 1930s to ’62. Corporate transcripts and London business periodicals suggest that the London operation on White Lion Street was about to get underway in ’37. Only a handful of London hallmarked Petersons are documented, stamped with the date marks 1936 and 1939, and these have no COM stamp. Their output would be limited by the onset of the Battle of Britain in July 1940, but it seems reasonable to suppose pipes were made at the London factory during WWII, inasmuch as the K&P Staff Register lists twelve employees earning wages there in January ’44. London hallmarked Petersons have been identified with dates of 1949-54. Most London-made Petersons in a collector’s inventory were made in these postwar years, from 1949 until the closing of the factory in ’62… the presence of one variation of another on a pipe is not by itself a reliable indicator of its age.

That information narrowed the date of manufacture to the time period between 1949-1962. That is not a long period of time to be sure but now it was time to account for the stamping SPECIAL in an oval. What did that mean? Is there more specifics that can be learned with that stamp?

I turned to page 313 of the above Peterson Pipe book and read the following on the SPECIAL Stamp.

SPECIAL Stamp – used on special order or small batch custom pipes, it will often appear under other stamps, such as PETERSON’S SYSTEM, DE LUXE or DUBLIN & LONDON. Used frequently on pipes cut by master carver Paddy Larrigan.

So it appears that this set of Bulldogs were made in London in a limited time period and perhaps were made by Paddy Larrigan himself. Was he perhaps visiting the London factory in those post war years? I guess we will never know for sure but it kind of a nice thought regarding the pipes.

Armed with this information I started working on the pipe. I reamed the bowl with a PipNet pipe reamer to remove the cake from the bowl. I cleaned up the remaining cake with a Savinelli Fistall Pipe Knife. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the inside of the bowl. The walls looked very good with no checking or heat damage. I cleaned out the shank with pipe cleaners, cotton swabs and 99% alcohol to remove the oils from the walls. It was filthy and when I was finished it smelled clean and fresh. I cleaned out the inside of the stem with alcohol and pipe cleaners.I scrubbed the bowl with undiluted Murphy’s Oil Soap to clean off the thick oils and grime ground into the surface of the briar. I scrubbed the lava on the rim top with a Scotch Brite pad to remove the build up there. I used a shank brush to clean out the mortise The bowl looked and smelled much better and the grain really began to stand out clearly. I worked over the top and the inner edge of the bowl with 220 grit sandpaper to smooth out the burned edge and the damaged rim top. It definitely came out looking much better. I try to steam out the dents a bit more to reduce them more. The trick on these old pipes is not to go overboard on the repairs but to leave a bit of the story behind as it changes the shape and feel of the pipe. I steamed out the dents/hatch marks on the top of the bowl using a hot butter knife and a wet cloth. I heated the knife on my gas stove and then pressed it against the wet cloth. The steam generated caused the dents to lift. I repeated the process until I was unable to lift them any more. While it is not perfect it is certainly better.I polished the briar (carefully avoiding the areas where the pipe is stamped on the shank sides) with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the smooth briar with my finger tips. The product is amazing and works to clean, enliven and protect the briar. I let it sit on the briar for 10 or more minutes and then buff it off with a soft cloth. It really makes the grain sing. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 220 grit sandpaper to break up the oxidation and remove the tooth chatter on marks on both sides. I started the polishing of the stem with 400 grit wet dry sandpaper.I polished the vulcanite with micromesh sanding pads. I used 1500-12000 grit pads to polish the vulcanite. I wiped down the stem with Obsidian Oil after each sanding pad. I have an oil impregnated piece of cloth that I use after each pad. I polished it further with Before & After Stem Polish both Fine and Extra Fine polishes. I gave it a further coat of Obsidian Oil and set it aside to dry. I put the pipe back together – the bowl with its new stem. This smooth finished Peterson’s London & Dublin SPECIAL 493 Straight Bulldog is a real beauty with great grain around the bowl. The thin P-lip style vulcanite stem works very well with the medium brown briar. This English Made Special pipe is a very collectible part of Peterson’s history. The grain on the bowl is quite beautiful and came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Peterson’s SPECIAL 493 Straight Bulldog feels great in the hand. It is lightweight and the contrast in the browns of the briar and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. It really is a beauty. I have one more pipe to work on from my friends collection and then I will send them all back to him. Thanks for walking through the restemming and the restoration with me. Cheers.

Cleaning up a GBD Prehistoric 133 Medium Billiard


Blog by Mike Belarde

Hello, I hope everyone is doing well.  I finally had a nice low-key weekend and was able to work on another pipe. I have had this GBD Prehistoric Billiard for a while and have been looking for a chance to work on it.  The pipe itself is a nice jaunty saddle stemmed Billiard with GBDs Prehistoric sandblast finish.

When I received the pipe, it was in a very dirty condition.  The surface of the stummel was caked with grime. The rim of the bowl had a good amount of carbon overflow, and the chamber was heavily caked.   The stem was in pretty fair condition.  It had light oxidation and took chatter, but the button was buffed down from years of use. The stamping was still legible on this pipe, and read GBD in an oval with the Prehistoric stamp and a 133-shape number. Below is an advertisement found on Pipedia describing the Prehistoric line. Even in its grimy condition, the pipe had an attractive rugged look, and I hoped that it turned out to be a fun workhorse pipe that I could take with me on a fishing trip or some other outdoor adventure. A link to the Pipedia web page has been provided below. Now to work on the pipe.  https://pipedia.org/wiki/GBD_Model_InformationThe first step in the process is to address the internals of both the briar and stem, and then clean up the grime on the stummel, and the carbon build up on the rim.   I started by reaming the chamber and then lightly sanding it with a piece of 220 grit sandpaper.  I took bristled pipe cleaners dipped in alcohol to clean the shank.  As you can see from the pictures this pipe was loved and used often.  Cleaning the internals of this pipe took a long time. Once I had that completed, I moved on to addressing the dirt and grime on the exterior of the stummel. I scrubbed the stummel with Murphy’s Oil Soap and an old toothbrush, rinsed it under warm water. I then scrubbed the rim with an old green scouring pad and some more Murphy’s Oil Soap. During this process a large amount of dirt lifted from the surface of the pipe and exposed some really great surface texture. The rim and the chamber cleaned up well and appeared to be in good condition.  I took the rest of the charring or darkening on the rim and inner rim with a folded piece of 320 grit sandpaper. The stummel seemed to be fairly clean but I decided to de-ghost the piped further.  I inserted two folded fluffy pipe cleaners through the shank and down into the chamber to act as a wick.  I have found that using fluffy pipe cleaners is easier for me than trying to fish an elongated cotton ball down the shank.  I then placed a cotton ball in the chamber and saturated it with isopropyl alcohol.While the stummel was de-ghosting. I placed the stem in a small Tupperware container to soak in Briarville’s Oxidation Remover solution.  I left both the stummel and stem to soak overnight.

Both the alcohol and the Briarville solution further cleaned the pipe.  I took the stem out of the solution and rinsed it and then ran some alcohol dipped pipe cleaners through it.  I then scrubbed the stem with Soft Scrub and the scouring pad to clean it up further.

After this was done I filled the tooth chatter in with super glue. Once the clue was dry I sanded down the patch with a piece of folded 220 grit sandpaper.Once I had the patch sanded down flush to the surface of the stem, I turned to the micromesh pads. I took the stem through the progression of micromesh pads (1500-12000). I polished the stem with each pad and wiped the stem down with a cotton pad soaked in Obsidian Oil in between the use of each pad. In the last step, I polished the stem with Before and After’s Extra Fine Polish. Satisfied with the progress on the stem, I turned my attention to the stummel. I polished the briar with the progression of micromesh pads (1500-12000) wiping it i with a damp paper towel.   Once this step was done, I mixed some dye up to touch up the stain. I’m not sure if the cleaning process removed some of the old stain, but I liked the highlights that had been exposed on the ridges of the sandblast.  I decided to heighten this effect.

I mixed a one-to-3 ratio of Light Brown and Russet leather dye with alcohol to thin the dye down.  I like to apply the stain with a small hobby brush. I find that the brush helps me to coat the stummel evenly. Once the stain was applied, I used a small tea candle to fire the briar and set the dye.  I let the stummel sit for a couple of hours and then removed some of the excess stain with a cotton pad soaked in acetone. After removing some of the excess stain with acetone I began to polish the stummel with the micromesh pad series (1500-12000). I wiped the briar down with a damp paper towel between each pad. Once I was finished with the micro pads, I worked some Before and After Restoration Balm into the stummel. The pipe was really looking nice at this point!  I let the balm sit for about 10 minutes and then buffed the stummel with a cotton cloth. In the last step of the process, I buffed both the stummel and stem with Red Tripoli and Blue Diamond.  I then gave both several coats of Carnauba wax and buffed them with a cotton cloth.

I’m really happy how this pipe turned out, and am looking forward to loading it up and relaxing with it in the backyard. Thanks for taking the time to read this post!

Just A Little TLC And This Amazing Harcourt ‘S’ Came Back Alive Again


Blog by Paresh Deshpande

I was and still am a big fan of Preben Holm and never miss an opportunity to own one of his creations, specially the older ones. His early pipes were graded from 1 to 8 in ascending order and I have grades 1, 3, 4, 6, 7 and 8 in my collection. These are all stunning pipes without doubts. Thus when this pipe came up for auction on eBay in 2018, I had to bid on it. Waiting for the last opportune moment to place my bid is always the longest wait and the timing has to be just right, too late and your bid may not be accepted and too early gives reaction time to other buyers. In this case, everything went just right and I landed being the highest bidder. A month and a half later, the pipe was received by Abha in Pune.

This ruggedly beautiful free hand pipe is unsmoked with pristine bowl coating, save for the dust that has accumulated on the coat. The aggressively rusticated stummel is large and fits snugly in the palm with a tactile hand feel. It is stamped on the lower smooth surface at the shank end as “S” over “HARCOURT” over “HAND CARVED” over “MADE IN DENMARK”. The vulcanite fancy stem is devoid of any stem logo. All the stampings are crisp and easily readable.Dimensions Of The Pipe
(a) Overall length of the pipe:          5.2 inches.

(b) Bowl height:                                  2 inches.

(c) Inner diameter of chamber:       0.8 inches.

(d) Outer diameter of chamber:      1.7 inches.

While researching Dunhill pipes that I have restored, I remembered that to cater to the Danish Free Hand pipe craze in the 1960s Dunhill had engaged Preben Holm to carve pipes for them and this line was named as HARCOURT. However, this being the first Harcourt pipe that I would be working on, I searched my first ‘go to’ site, rebornpipes and the very first search result was this pipe that has identical stamping including the grade stamp ‘S’. For interested readers, here is the link to the write up which provides all the information on these pipes.

https://rebornpipes.com/2019/09/07/replacing-a-broken-tenon-and-restoring-a-harcourt-hand-carved-s-freehand/

The only additional piece of information that I would like to add here is the grading system adopted by Preben Holm for Harcourt line of pipes. This information is reproduced from pipedia.org (https://pipedia.org/wiki/Harcourt)

And I quote:-

The stamping includes a letter, and seems to adhere to the Preben Holm grading scale with grades of A, B, C and D in ascending order.

The grade lettering on the pipe that I am working on is “S” and finds no mention in the above grading scale by Preben Holm. Since the grading system is in ascending order starting with A, I safely assume that the letter S denotes the highest grade or even Special grade. Any informed input on this issue is most welcome, in fact, solicited.

Initial Inspection
This pipe has one of the most aggressive rustication that I have seen on pipes and it looks and feels fantastic. The reddish brown hues, the Acorn shaped bowl and the talon shaped shank adds to the visual appeal of the pipe. The pipe is unsmoked and thus the chamber, the platueau rim top and the rim edges are all pristine. The stummel surface has accumulated dust in the crevices of the rustication, giving it a dull and tired appearance. The vulcanite fancy stem is undamaged but oxidized. Given below are a few pictures of the pipe before I started working on it. Detailed Inspection
As mentioned above, this is seems to be an unsmoked pipe. The plateau rim top is as good as new with no lava overflow or charring or chipped surfaces. The bowl coating is still intact with no signs of being smoked. The only cleaning that is required is for removing the dust that has lodged itself in to the nooks and crannies of the plateau surface. There are no odors of old tobacco and oils and gunk and that is a refreshing change from the last project. The large rusticated stummel with thick walls are in excellent condition with no damage. The gnarly high points in the rustication are a pleasure to hold in the hand. The Acorn shaped bowl nicely fills up the hand making for a very comfortable grip. Dust has covered the crevices in the rustication giving a lifeless and dull look to the pipe and would need to be cleaned. The plateau shank end is also dusty and would benefit for a nice scrub. The mortise is clean. The fancy vulcanite stem is sans any logo or tooth chatter, bite marks. The only issue that requires to be dealt with is the minor oxidation over the surface. Running a couple of pipe cleaners dipped in alcohol will be sufficient to clean the air way of all the dust that may have been lodged inside.The Process…
I started the restoration of this pipe by first cleaning the internals of the stem with bristled pipe cleaners and 99.9% pure isopropyl alcohol. I followed it up by sanding the entire stem with a folded piece of 220 grit sand paper to remove the surface oxidation and cleaned the surface with a cotton swab and Murphy’s Oil Soap.
I dropped the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface, making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. The initial sanding also helps to draw out the complete oxidation as the sanding opens up the stem surface that has been initially covered with oxidation. I usually dunk stems of 4-5 pipes that are in-line for restoration and this pipe is marked with blue arrow. I generally allow the stems to soak in this solution overnight to do its work.The next morning, Abha removed the stem that had been soaking in the deoxidizer solution overnight. She cleaned the stem under warm running water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and cleaned the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem.Abha, thereafter, continued the sanding cycle by dry sanding the stem using 320, 400, 600 and 800 grit sand papers followed by wet sanding the entire stem with 1000, 1500 and 2000 grit sand papers. This not only ensured a nice even and smooth stem surface, but also removed the oxidation from the surface. I rubbed the stem surface with some EVO and set it aside to be absorbed in to stem surface. Thereafter, she launched a second determined assault on the stem, subjecting it to the complete cycle of micromesh polish. The end result is a gorgeous, smooth and shiny looking black of the vulcanite stem. The time that Abha was working on the stem, I ran a pipe cleaner dipped in alcohol through the mortise and airway to clean out the dust that had gathered over time. The shank internals were all clean save for a little stain that had made its way into the shank while staining.Once the internals of the shank were cleaned, I cleaned the external surface of the stummel with Murphy’s Oil soap and cotton swabs followed by scrubbing the rusticated surface with a toothbrush and dish washing soap. This rid the nooks and crevices of all the accumulated dust, dirt and grime from the rusticated stummel. I also cleaned the shank internals with dish washing soap and shank brush. To enliven the briar wood and further enhance the contrast of the dark reddish browns of the high points of the rustication with the black of the rest of the stummel surface, I rubbed a little quantity of “Before and After” balm in to surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. This was followed by the routine regime of polish with carnauba wax using my hand held rotary tool. This Preben Holm carved Harcourt looks unique and oozes quality. To deepen the shine, I gave a vigorous rub to the entire pipe with a microfiber cloth. This is truly a beautiful pipe and will be joining my now increasing personal collection. Here are a few pictures that should give you a fair idea about the end results… Thank you all for being a part of this journey and support extended.

A Beautiful Petite “FCC” Double Footed Cutty Restored To Its Former Glory


Blog by Paresh Deshpande

The next pipe that I chose to work on was a petite slender two legged classic Cutty shaped pipe that is stamped as “FCC”, each letter in a square and all the squares are co-joined to form a rectangle. Apart from the FCC stamp, there is no other stamp on the briar. The shank end has a nickel ferrule (most probably) with a squat diamond bearing letters “A–B” over three cartouches with its engravings completely worn out. Now the reasoning for assuming the ferrule to be nickel plated is firstly that I could not find any silversmith with letter “A B” in a diamond on my usual go to sites as well as searching the net. Secondly, during the course of restoring the pipe, the ferrule came loose revealing a prominent crack to the shank end and this ferrule was a repair band that was put by the previous repairman. Here are the pictures of the stampings. It would be interesting to know the views and opinions on my musings. There was no information about this pipe that was available on the internet. The lack of COM stamp also contributed to the mystery of this pipe. Even “Who Made That Pipe” by Herb Wilczak and Tom Colwell finds no mention of this brand and as stated above the ferrule has faux stampings. The only pointer that this is an old timer comes from the oval stem slot which was seen on early pipes.

In the interest of pipe collector community, I request the readers to share any information that they may have about this brand.

Initial Visual Inspection
The double legged Cutty shaped pipe has beautiful mixed grains around the stummel which is covered in dust. The stummel has a couple of deep scratches and one fill towards the foot. The rim top is covered in lava overflow with some serious damage to the inner rim edge and as a result appears out of round. There is a thick layer of cake in the chamber. The slender vulcanite stem is heavily oxidized with a chunk of vulcanite missing from end of the step tenon. There are issues that need to be addressed, but it still is a beautiful pipe and once it is restored, the elegance and beauty of this pipe shall be worth appreciating. Here are a few pictures of the pipe before I begin working on it. Dimensions Of The Pipe
(a) Overall length of the pipe:          6 inches.

(b) Bowl height:                                  1.4 inches.

(c) Inner diameter of chamber:       0.6 inches.

(d) Outer diameter of chamber:        1.1 inches.

Detailed Inspection…
The chamber has a thick layer of even cake and has a strong sweet smell to it. The rim top surface has darkened due to lava overflow which is not very thick. The inner edge is uneven, but closer inspection makes me believe it to be more so because of uneven cake at the rim edge. The inner edge appears to be charred in 11 o’clock and 6 o’clock direction (encircled in pastel blue). The outer edge has a very shallow ding which is encircled in yellow. The stummel has some interesting grain patterns hidden under the dust that has accumulated over the surface. There is a fill towards the foot of the stummel on the left side and is encircled in green. This fill seems like a crack but it is not. The stummel surface has a few scratches but the two on the right side of the stummel are prominently visible (encircled in yellow). The two legs of the bowl are perfectly flat and angled making the pipe a sitter. The long slender shank has a dark patch (encircled in red) at the bowl shank junction and is likely another fill or a crack. I shall be sure about this only once the surface is thoroughly cleaned. The shank has heavy accumulation of oils, tars and gunk. The sweet smell is pretty strong here too. The long and slender vulcanite stem slightly tapers towards the tenon end giving a very classy look to the pipe. The step tenon has a chunk of vulcanite missing from the end and would need to be rebuilt. The stem has deep seated oxidation that imparts to it a greenish brown hue. The bite zone has minor tooth chatter and the buttons are sans any damage. The oval shape of the slot end and the slot itself is old fashioned and is a pointer to this being an older pipe from the 20s- 30s. Both the tenon end and slot end shows heavy accumulation of gunk and has an awful stink to it. This stem is going to be a bear to clean.The Process…
Since there were other stems that were ready to be put into the stem deoxidizer solution, I decided to clean the internals of this stem first so that it could be put in the solution with other stems. I cleaned the stem airway with a thin shank brush and anti oil soap. The amount of gunk that was cleaned can be judged from the pictures below. It took considerable time and elbow grease to get the stem airway clean. I further cleaned the internals with regular and bristled pipe cleaners dipped in alcohol. Once I was done with the internal cleaning of the stem airway, I sanded the stem surface with a folded piece of 220 grit sandpaper to loosen and remove superficial oxidation from the stem surface. I wiped the stem clean with Murphy’s Oil Soap on a cotton swab. It has been our experience that such sanding yields the best end results after the deoxidizer solution has completed its assigned task.The stem was immersed in the Before and After Deoxidizer solution, a product that has been developed by Mark Hoover. This solution raises the oxidation to the stem surface and helps in easy removal and imparting a nice shine to the stem after polishing. The pipe is indicated with a yellow arrow indicator. The stem was allowed to soak into this solution overnight.The next morning, Abha took the stem out from the solution. She cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and cleaned the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. She ran a couple of pipe cleaners through the stem airway to clean the airway of the deoxidizer solution and water.Staying with stem repairs, I warmed up the bite zone with the flame of a lighter to raise the minor tooth indentations to the surface. The heat helps the vulcanite to expand and regain its original shape. This method may not always completely raise the depressions to the surface, but most of the times, to a great extent. In this case the tooth indentations were raised completely to the surface. I followed up the heating of the stem surface with sanding the bite zone with a piece of 220 grit sandpaper to even out the surface.Next, I decided to address the broken end of the step tenon. I first inserted a pipe cleaner that had been smeared with petroleum jelly (Vaseline) through the tenon end into the stem air way. This helps prevent the CA superglue and charcoal mix from sticking to the pipe cleaner and prevents the mix from running down into the air way and clogging it. I generously applied a mix of CA superglue and activated charcoal over the tenon end to be rebuilt. I applied a thick layer of the mix as this provides sufficient patch material to work with during subsequent filing and shaping to match the repairs with the stem surface. Once I had applied the mix, I set it aside to cure overnight.By next afternoon, the tenon rebuild had cured perfectly and was fit to work on. I used a folded piece of 220 grit sand paper to sand the patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise.I further sanded the entire stem with 320 followed by 400, 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper and also to remove complete oxidation from the stem surface. I rubbed a small quantity of EVO to rehydrate the stem and set it aside.With the stem set aside, I had a second look at the stummel and decided to start with reaming the chamber. Using size 1 head of the PipNet reamer, I took the cake down to the bare briar. I used my fabricated knife to remove the carbon layer from areas which could not be accessed by the reamer head. Next, with a folded piece of 220 grit sandpaper pinched between fingers, I sanded the wall surface to a smooth finish and ensured there are no traces of residual carbon anywhere in the chamber. I cleaned the chamber with a cotton swab wetted with alcohol. There are a couple of heat fissures that can be seen over the surface of the wall but they seem to be superficial. It could be just a thin layer of residual cake that has hardened rock solid or could be a heat fissure proper and in that case, I would need to fix it. But first, I would need to soften the cake. I cleaned the mortise using q-tips, pipe cleaners and alcohol. I scrubbed out the dried oils and tars from the walls of the shank using a bent dental tool. It was only once the shank internals were cleaned that I could see the thin crack to the shank. However, the repair band was firmly glued to over the shank end. I shall continue further cleaning of the shank internals when I clean the external surface of the stummel.I decided to give the stummel a salt and alcohol treatment. This would address three issues, firstly the strong sweet ghosting smell secondly, loosen the rock hard carbon layer from the chamber wall and lastly the alcohol may loosen the glue that kept the repair band firmly attached to the shank. I wrapped a little cotton around a pipe cleaner and inserted it through the mortise into the chamber. I packed the space around this pipe cleaner in the shank with cotton balls. Next, I firmly packed the cotton balls in to the chamber about half an inch below the rim and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally. All the three issues that I wanted to address with this process have been achieved as will be brought out subsequently.With the bowl internals clean, I moved to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil soap to scrub the stummel and rim top. For this stummel cleaning, l used Murphy’s Oil soap as I wanted to preserve the old patina that had developed on the stummel and was not sure how the Briar cleaner product would affect it. After the scrub with oil soap, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and a soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. This cleaning had now exposed all the fills (encircled in pastel blue), charred rim surface at 11 and 3 o’clock directions (encircled in yellow) and scratches over the stummel surface. As spelled out earlier, during the alcohol bath, alcohol had seeped through the crack in the shank and loosened the glue that held the band over the shank and during the external cleaning the band came out easily revealing the crack that it had covered. It’s a large crack that would need to be addressed.I cleaned the mortise and shank internals with anti oil soap and shank brushes. I also removed all the debris and old glue from within the crack using a thin sharp fabricated tool. I further cleaned the crack using cotton swab and alcohol.With the prep for the crack repair completed, it was time to move on with the task. Under a magnifying glass, I marked the end point of the crack with a marker pen. This is the guide point where I shall drill a counter hole to prevent further spread of the crack in any direction. Using a 1mm drill bit mounted on my hand held rotary tool, I drilled a counter hole at the end of the crack. I also inspected the fills that I had observed after external cleaning of the stummel. The only fill that would need to be refreshed was the one on the left side of the stummel near the foot. With my fabricated sharp knife, I removed the old putty fill and cleaned the pit with alcohol.I filled the pit and the shank crack, counter hole included, with a mix of briar dust and superglue. I sprayed an Accelerator over the fills to hasten the process of curing.Remember the issue of heat fissures I had brought out earlier? Well, after the alcohol bath, I checked the chamber again and it was confirmed that these are not just a result of hardened carbon cake but indeed the briar had charred along these heat lines. Using a sharp and thin knife, I checked all the heat lines and removed the charred briar from the two of these heat fissures (indicated with green line). I needed to address this as it could lead to a burnout at a later date when it is smoked.Once the shank crack and the refreshed fill had completely cured, using a flat head needle file, I sanded the repaired areas to achieve a rough match of the fills with the surrounding surface. I used a round needle file to even out the fill which had seeped inside the shank. I further evened out the fills with a folded piece of 320 grit sand paper. I checked the seating of the repair band over the shank and fine tuned the adjustment and glued it in place once it was perfect. Next I addressed the charring to the rim surface that I had ascertained after the cleaning of the stummel. I topped the rim surface over a piece of 220 grit sandpaper, frequently checking for the progress being made. It was peculiar to note that the charring at 11 and 3 o’clock directions was over both the inner and outer rim edges. I masked these charred marks by creating a bevel over both the edges with a piece of 220 grit sandpaper pinched between fingers. The results were definitely satisfactory. I sanded the entire stummel with a folded piece of 220 grit sandpaper. This addressed many of the scratches and dings from the surface. Those that remained are being accepted as part of the pipe’s journey thus far. I have addressed all the repair issues of the pipe and now handed it over to Abha, my wife, to work her magic in polishing the stummel and stem. To bring a deep shine to the vulcanite stem, Abha went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. She wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. The finished stem is shown below.She wet sanded the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. Next, she rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with her finger tips and let it rest for a few minutes. The briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. She further buffed it with a horse hair brush. After Abha handed over the shining stummel, I ran my fingers along the chamber walls and realized with a cringe that I had not addressed the issue of heat fissures. I decided to fill only the heat fissures from where I had removed the charred briar with layer of J B Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I applied this mix, as evenly as possible, over the heat lines in the chamber wall surface. I worked fast to ensure an even coat before the weld could harden. I set the stummel aside for the application to harden and cure overnight. By the next afternoon, the J B Weld had cured and hardened considerably. With a folded piece of 150 grit sandpaper, I sanded the filled JB Weld from the heat lines till all that remained was a smooth surface with the weld deeply embedded into the heat lines and protecting the briar from further damage. There was only one more issue that needed to be addressed and one that could not be ignored, being a functional issue. After I had lined the walls of the chamber with a thin coat of J. B. Weld, it was necessary to prevent the walls from coming in to direct contact with the burning tobacco. I addressed this issue by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and thereafter applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake.Now onto the home stretch… To complete the restoration, I re-attached the stem with the stummel. I mounted a cotton cloth buffing wheel to my hand held rotary tool, set the speed at about half of the full power and applied Blue Diamond compound to the entire pipe to remove all the minor scratches that remained. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel earmarked for carnauba wax, I applied several coats of carnauba wax. I worked the complete pipe till the time all the wax was absorbed by the briar. The pipe now boasted of a beautiful and lustrous shine. I vigorously rubbed the pipe with a microfiber cloth to deepen the shine and also clean away any residual wax that had been left behind. I vigorously buffed the nickel ferrule with a jeweler’s cloth and brought it to a nice shine. I was very happy with the way this beauty had turned out. The following pictures speak of the transformation that the pipe has undergone.

Breathing New Life into a 1906 Peterson’s Patent System Shape 14


Blog by Steve Laug

The next pipe is the second of four Peterson’s that came to me for work from a friend of mine. It is another older, nice looking Peterson’s System Pipe that was quite a mess. The finish was worn and dirty. The rim top was lightly damaged, darkened and had a lava build up. The inner edges of the rim were worn but looked okay. The silver ferrule was tarnished but the stamping was readable. The stamping on the shank sides was readable with a lens. It is stamped across the shank horizontally on the left side and reads Peterson’s [over] Patent [over] Dublin. There is no stamping on the right side of the shank. The silver ferrule is stamped K&P [over] three hallmarks -1. Hibernia seated on a throne (represents Ireland) 2. Crowned harp (signifying the quality of the silver) 3. The letter “L” (giving the year of manufacture). All are in square shaped cartouches. Under these it is stamped Peterson’s [arched over] Dublin. I will need to confirm the date stamps and the stamping to confirm the dating of the pipe. There appears to be a split in the silver ferrule under the tarnish on the right top side. The stem is also stamped and reads Peterson’s arched over Patent. I have included the pictures of the pipe that my friend sent to me early on in our conversation. My friend also sent along a page out of the 1906 Peterson catalog that one of his friends has a copy of. I have included the photo below. His pipe is the second one down in the photo below. It is a shape 14. He also included a  photo of the stamping on the shank and the silver ferrule. It reads as noted above. The ferrule has turned downward over time. It took nearly a month for the pipes to arrive in Canada for me to work on. I took photos of them to have an idea of what I was dealing with. You can see from the photos what I saw. The finish is really worn and dirty almost obscuring the amazing grain that is on the bowl sides. Rim top showed darkening as noted above and there were cuts or marks on the top of the rim. The inner edge and outer edge of the bowl was in surprising good shape. There was a build up of lava on the rim top and a thick cake in the bowl. The airway in mortise is very constricted and clogged and will need to be opened once again. The silver ferrule had a split on the top right side but it did not go from top to bottom It was very tarnished but readable. The original style patent stem is present and in remarkable good condition. There were light tooth marks and a lite calcification at ahead of the button on both sides. I took some photos of the rim top and bowl to capture the condition of the pipe. You can see the cake in the bowl. There is a light lava coat and some darkening. There was damage all around the outer edge of the bowl that was heavy on the right front edge. You can see the marks of a crack in the ferrule on the right side in the first photo. The older style P-lip system stem is in good condition with some calcification on the top and underside of the stem near the button. There were light tooth marks and chatter on both sides.I took photos of the stamping on the shank sides and the silver ferrule to try and capture them as best as I could. They were weak but they are readable with a lens. They read as noted above.I removed the stem from the bowl and took a photo of it to show its appearance. The tenon end of the stem has some calcification (or possibly some dried silver polish) where it sat against the silver.Before I started the restoration process on the pipe I wanted to confirm the date that my friend had sent to me for this pipe. I turned to Peterson’s Hallmark Chart that I have on rebornpipes to pin down the date (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have include a copy of that chart below. I drew a red box around the date stamp that matches the one on the pipe. It is a 1906 Peterson Patent System Pipe Shape 14.I expanded the chart above and captured the section that included the section from 1906-1933 below. It confirms that the date is indeed 1906.Now I knew that I was working on a Peterson’s Patent System pipe made in 1906 and the Dublin stamp tells me it was made in Dublin.

I turned to Peterson’s Dublin in the book, The Peterson Pipe by Mark Irwin & Gary Malmberg. I quote from that section below:

 Dublin (1906-2003) Although DUBLIN appears under PETERSON’S on many pipes over the decades, it has served mostly as part of the brand name. The word first appeared on pipes hallmarked 1906-11, stamped PETERSON’S over PATENT OVER DUBLIN. The simpler PETERSON’S over DUBLIN first appeared on pipes hallmarked 1912 after the expiration of the patent. Illustrations of pipes in the ’37 catalogue show a random dispersion of the stamp PETERSON’S over OF DUBLIN together with the ordinary PETERSON’S over DUBLIN on every model offered. Specimen of the former will bear either an Irish COM or LONDON MADE over ENGLAND COM and almost certainly date from 1945-62. It was first mentioned in print as part of a model name in the ’68 price list, as K&P DUBLIN, in ’92 for a Danish market line…

Armed with this information I started working on the pipe. I reamed the bowl with a PipNet pipe reamer to remove the cake from the bowl. I cleaned up the remaining cake with a Savinelli Fistall Pipe Knife. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the inside of the bowl. The walls looked very good with no checking or heat damage. I cleaned out the shank with pipe cleaners, cotton swabs and 99% alcohol to remove the oils from the walls. It was filthy and when I was finished it smelled clean and fresh. I cleaned out the inside of the stem with alcohol and pipe cleaners.I scrubbed the bowl with Murphy’s Oil Soap to clean off the thick oils and grime ground into the surface of the briar. When the warm water hit the ferrule it slipped off into my hands. (Great news as it had turned and needed to be reset correctly). I scrubbed it on undiluted and rinsed it off with warm water to remove the soap and the grime. The bowl looked much better and the grain really began to stand out clearly. I also used some small shank brushes to try to open the airway into the bowl. With a little bit of work the draught is perfect. I ran some more pipe cleaners and cotton swabs through the shank and airway to remove the tars that had loosened by scrubbing. Once finished I aligned the stamping on the ferrule and carefully slid it in place on the shank. I also ran a light bead of CA glue along the split in the ferrule to stop it from going further. My friend would need to take it to a jeweler to have it soldered with silver for a proper restore.I worked over the top and the inner edge of the bowl with 220 grit sandpaper to smooth out the burned edge and the rim top. I also worked a bit on the outer edge damage on the front o the bowl at the same time. It definitely came out looking much better. The trick on these old pipes is not to go overboard on the repairs but to leave a bit of the story behind as it changes the shape and feel of the pipe. I polished the briar (carefully avoiding the areas where the pipe is stamped on the shank sides) with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the smooth briar with my finger tips. The product is amazing and works to clean, enliven and protect the briar. I let it sit on the briar for 10 or more minutes and then buff it off with a soft cloth. It really makes the grain sing. I polished the silver ferrule with a jewelers cloth to remove the remaining tarnish/oxidation and protect it against further tarnishing. There are a few dings in the silver but I chose to leave them as part of the story of the pipe. I carefully buffed the briar and avoided the silver. I did not want to further damage it or cause it to loosen so I chose to wax it by hand with Conservator’s Wax and buffed it with a soft cloth. I set the bowl aside and turned my attention to the stem. I examined it closely and saw the Peterson’s Patent stamp on the stem. The frustrating thing is that it was intermixed with the deep scratches on the shank end of the stem. I carefully sanded the scratched areas, avoiding the stamping on the stem. I used a small piece of 220 grit sandpaper and polished it with 400 grit wet dry sandpaper.I polished the vulcanite with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped down the stem with Obsidian Oil after each sanding pad. I have an oil impregnated piece of cloth that I use after each pad. I polished it further with Before & After Stem Polish both Fine and Extra Fine polishes. I gave it a further coat of Obsidian Oil and set it aside to dry. I put the pipe back together – the bowl with its new stem. This smooth finished 1906 Peterson’s Patent  System Pipe Shape 14 is a real beauty with great grain around the bowl. The thin P-lip style vulcanite stem works very well with silver ferrule and the medium brown briar. This Irish made System pipe is a very collectible part of Peterson’s history. The grain on the bowl is quite beautiful and came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Peterson’s Patent System feels great in the hand. It is lightweight and the contrast in the browns of the briar, the sterling silver ferrule and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.19 ounces/62 grams. It really is a beauty. I have two more  pipes left to work on from my friends collection and then I will send them all back to him. Thanks for walking through the restemming and the restoration with me. Cheers.

From The Brink Of No Return… A c1916 BBB Own Make Bulldog


Blog by Paresh Deshpande

The journey of this pipe began way back in the year 1916 when it came out of the workshop as a brand new Blumfeld’s Best Briar pipe in the classical Bulldog shape. Thereafter this pipe traveled with a British piper across the seven seas aboard a steamer from England and reached the shores of India. And during its stay here in India, it served its Steward well and when the British left India for good, it was gifted to my grandfather and thence continued to serve him till he quit enjoying his pipe in 1970s. Whether this pipe was gifted or it was purchased as a brand new by my grandfather cannot be ascertained, but given the economics of that era, the former appears to be most likely.

Well, now a 105 years later, this pipe is on my work table, nicely cleaned by Abha way back in 2018. It was in that huge lot of around 50 plus pipes that she had cleaned up and sent me for further restoration when I was away from my family for work. As the pipe sits on my table, I very well know the reason for the delay in working on this pipe.

This classic shaped square shank Bulldog has some beautiful mixed grains that can be made out from under the dull and lackluster stummel surface. It is stamped on the left side of the stummel as “BBB” in a rhombus with “OWN” and “MAKE” on either side of the rhombus. The Sterling silver ferrule at the square shank end is stamped as “BBB” in a rhombus over “AF & Co.” in a rectangle over the three cartouche bearing hallmarks. Starting from the left, the first cartouche bears the stamp of an “Anchor” for  the Birmingham Assay Office followed by the “Lion Passant” certifying the silver quality and the last cartouche bears the Date letter “r”. The vulcanite saddle stem is devoid of any stem logo. The stampings are clear and easily discernible. BBB – Pipedia has detailed information on the origins of the brand and transition to the Cadogan group and would be a good read for those interested. I would like to highlight that, quote “At the beginning, BBB produces two qualities. One, BBB Own Make, became finally BBB Best Make, other pipes being simply estampillées BBB. There are reasons to believe that Own Make in fact were produced in London (Reject pipes cuts year R stamped one them.), whereas the simple BBB were imported, and this, to the paddle of the 20th century. However, if all that is not very clear, it is probable that the lines low-of-range were an import of Saint-Claude un-quote.

Now coming on to the most interesting and satisfying part of the research on this piece of briar and that is establishing the probable date of manufacture of this pipe. I prefer to follow English silver marks: the guide to hallmarks of London sterling silver (silvercollection.it)  while establishing the dates on the basis of the date letter in the hallmarks. The Anchor points to the Birmingham Assaying Office. Thereafter, I followed the link to the dating guide of the Birmingham Assay Office to date this pipe. I have included a hallmark chart for dating the pipe. I have put a red mark around the letter for 1916. It is the same style of “r” and the cartouche that holds the letter stamp, matches the photo as well.

To summarize, this BBB was made in 1916, give or take a year as the ferrules were assayed in bulk and used as required. The stamp of Own Make designates this as the finest quality pipe that was made in London for the local market in a Bulldog shape which was made in limited quantities.

Initial Visual Inspection
As stated at the beginning of the write up, Abha, my wife who helps with the initial cleaning, had worked on this pipe in 2018 and sent it out to me for further restoration along with 50 odd pipes. She had reamed the chamber down to bare briar, cleaned the internal of the shank and stem followed by external cleaning of the stummel using Murphy’s Oil soap. Unfortunately there are no ‘before’ and ‘during the process’ pictures. The initial condition of the pipe can be gauged from the pictures of the pipe as it sits on my work table. Dimensions Of The Pipe
(a) Overall length of the pipe: –          4.5 inches.

(b) Bowl height: –                               1.2 inches.

(c) Inner diameter of chamber: –         0.8 inches

(d) Outer diameter of chamber: –        1.2 inches

Detailed Inspection
The rim top surface is where the maximum damage is on this pipe. The rim edges have been subjected to a heavy knocking all around but moreover in the 6 and 7 o’clock direction (encircled in green). A small crack is seen extending over the rim surface down towards the twin rings in 12 o’clock direction and is indicated with red arrows. This crack extends inside the chamber and the same is encircled in red. The rim has thinned out considerably towards the front between 12 and 1 o’clock direction (encircled in yellow). There is a chunk of briar that is missing from 3 o’clock direction either due to knocking against a hard edge or could be due to charring or combination of both. This damaged portion of the rim is encircled in pastel blue. The chamber walls show webbing of heat lines/ fissures. These repairs to the rim surface damage will be the most challenging part of the resurrection of this pipe.  The stummel surface is dull and lackluster with dirty brownish yellow hues to the briar surface. A few very minor scratches and dings can be seen over the stummel surface. The front and aft of the stummel surface in the crown is darkened. I would need to check if the charring is deep grained or just superficial. The gap between the twin rings separating the crown from the rest of the stummel is uneven, but thankfully, it is unbroken. The beauty and quality of this old pipe lies in the perfectly proportioned shape and the fact that there is not a single fill over the entire briar surface of the stummel. The shank and mortise are nicely cleaned up by Abha. The diamond shaped vulcanite saddle stem is deeply oxidized. The tenon is missing a portion of the surface and would need to be rebuilt. The bite zone has tooth indentations on either surface. The buttons on either surface is worn down and has deep bite marks at the corner. Abha had already cleaned the stem internals and thus, I can proceed with stem repairs and restoration.The Process…
I started the restoration of this old timer by immersing the stem in to the deoxidizer solution from Mark Hoover. Before dunking the stem in to the solution, I ran a couple of pipe cleaners dipped in alcohol through the previously cleaned airway to remove the dust that may have accumulated over the last three years. I scrubbed the stem surface with a piece of 220 grit sandpaper to loosen up the oxidation from the surface and further cleaned it with Murphy’s Oil soap on a cotton swab. Once the surface was cleaned, I dunked the stem in to the deoxidizer solution along with the other pipe stems that are in queue for restoration and indicated with a green arrow. The stem is allowed to soak in the solution overnight giving ample time for the solution to pull much of the oxidation to the surface.The next morning, Abha removed the stems (stem indicated with pastel green arrow is the one being worked on) that had been soaking in the deoxidizer solution overnight. She cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. This now gives a clearer picture of the extent of damage as can be seen in the pictures below. The lower bite zone including the button edges on either surface have deep tooth indentations and will need to be reconstructed. The tenon end would also need to be rebuilt. Fortunately, there are no traces of deep seated residual oxidation visible over the surface. I heated the bite zone of the stem with the flame of a lighter to raise the tooth indentations to the surface by causing the vulcanite to expand. This did raise the bite marks to an extent; however, I would still need to rebuild the buttons and fill the bite marks in the bite zone.To begin repairs to the stem, I first inserted a pipe cleaner that had been smeared with petroleum jelly (Vaseline) through the tenon end in to the stem air way. This helps prevent the CA superglue and charcoal mix from sticking to the pipe cleaner and prevents the mix from running down in to the air way and clogging it. I generously applied a mix of CA superglue and activated charcoal over the stem areas to be rebuilt. I apply a thick layer of the mix as this provides sufficient patch material to work with during subsequent filing and shaping to match the repairs with the stem surface. Once I had applied the mix, I set it aside to cure overnight.With the stem repairs set aside to cure, I turned my attention to the stummel repairs. The summary of major issues identified during the detailed inspection is given below:-

(a) Crack to the front of stummel that extends to the inside of the chamber.

(b) The large trough to the rim surface and thinning of the rim on the right side of the stummel.

(c) Heat lines/ fissures over the walls of the chamber.

With a flat head needle file, I removed the charred briar from the rim surface till I reached solid briar wood. This now gives a clearer idea as to the exact extent of damage and the repairs required.  I decided to address the crack to the stummel surface first. I marked the end point of the crack with a sharpie pen under magnification. This helps to identify the end point later with naked eye and also provides start point for the drill bit to bite in. With a 1 mm drill bit mounted on to my hand held rotary machine, I drilled a counter hole at the end of the crack, taking care not to go too deep and end up drilling a through-hole. I had to mark and drill a second counter hole as I later realized that the crack extended slightly below the first one that I had drilled. I ran the sharp dental tool along the crack to remove the dirt and debris that may have been lodged in the crack. This crack and counter holes would get filled with briar dust and CA superglue when I would reconstruct the trough in the rim surface and so I did not proceed to fill the same at this stage. Next, I got around to addressing the rim top damage. The extent of the dip or trough caused due to banging against a hard surface and or charring of the rim edge was deep and would necessitate heavy topping off of the rim surface, and I for one, absolutely wish to avoid any loss of briar. Also topping to the extent that was required to eliminate the deep trough would completely alter the original shape and symmetry of this pipe.  So, I planned on first filling up the deep trough on the rim edge using briar dust and superglue to roughly match the surrounding intact rim surface and some more and then topping it to achieve a smooth even surface. Theoretically, this sounds logical.

I resorted to the layering method again; first I layered superglue along the damaged surfaces of the rim followed by sprinkling of briar dust, another layer of superglue followed by a final layer of briar dust. This final layer of briar dust reduces the probability of air pockets (or so I thought). In the second picture, you can see that the layering has not been done to the level of the rim surface but above the surrounding intact rim surface as I would be sanding the rim subsequently. Using the same technique, I rebuilt the inner surface to increase the thickness of the rim that was thinned out. I set the stummel aside to cure.  The stem repairs had hardened considerably over the past 18 odd hours. I used a flat head needle file to sand the patch and achieve a rough match with the rest of the stem surface. I further evened out the patch with a folded piece of 220 grit sand paper. Similarly, I shaped the rebuilt tenon for perfect seating into the mortise. For a better blending, I further sanded the entire stem with 320 followed by 400, 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper. I rubbed a small quantity of EVO to rehydrate the stem and set it aside. With the stem set aside, I turned my attention back to the stummel and rim repairs where the fills/ repairs had hardened completely. To speed up the removal of excess mix of briar dust and superglue from the repaired areas, I mounted a sanding drum over my hand held rotary tool and carefully sanded down the excess patch material. I further shaped and matched the repaired area with the rest of the stummel by sanding with a 180 grit sand paper. At this point, I noticed a large number of air pockets in the repaired areas and can be identified in the form of light colored pockets in the surface.And so here I was, filling the air pockets with a mix of briar dust and superglue and praying that these pockets are completely filled. Once I was done, I set the stummel aside for the mix to harden.While I was working on the stummel repairs, Abha, my wife was quietly giving finishing touches to the stem. She went through the entire set of micromesh pads, wet sanding with 1500 through to 12000 grit pads. She applied a little quantity of EVO and set the stem aside for final polish with polishing compounds.By next afternoon, the repairs to the rim had completely hardened. I set about sanding the repaired surface with a sanding drum mounted on to my rotary tool to match the rest of the surface. With a folded piece of 180 grit sand paper, I fine tuned the match further. At this stage, even though the air pockets have reduced to an extent, but not eliminated. I further realized that the rim top is still thin on the right side and needs to be built up further. To get the rim thickness to match the rest of the rim surface, I coated that portion of the inner wall that needed to be built up with a mix of briar dust and superglue. One has to be careful to coat only the required areas as it would mean extra effort and time wasted to remove the unwanted coat at a later stage. I set the stummel aside for the mix to cure.As I was busy with the rim repairs, Abha had polished the stem and had placed it on my work table. She polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. When she was through with the micromesh cycle, she deeply rubbed a small quantity of EVO in to the stem surface to rehydrate it and set it aside for me to give a final polish with blue diamond and carnauba wax. The finished stem looks a nice shining black. It was after I clicked pictures that I noticed that air pockets can be seen in the repairs to the bite zone. Is it the superglue that is at fault or is it me doing something wrong? Well, I shall live with it for now as these air pockets are not easy to discern with naked eye and maybe later someday I shall redo the stem repairs.Once the repairs to the rim had cured, I used a sanding drum mounted on to my rotary tool to smooth and even out the fills. I fine tuned the matching of the repairs with the surrounding surface by sanding with a piece of 180 grit sand paper. Now to even out the rim top surface…To even out the rim top surface, I topped the rim surface on a piece of 220 grit sandpaper till I had achieved an even a rim surface as was achievable while maintaining the shape and proportions of the stummel. A few light spots are seen where the glue did not mix with the briar dust forming an air pocket which got exposed during the sanding process.I addressed the issue of these air pockets by spot filling them with superglue using a toothpick. To speed things up, I used an accelerator to hasten the curing of the superglue. Once the glue had hardened, I evened out the fills by sanding with a 220 grit sand paper to a smooth finish. Unfortunately, I lost the pictures of this stage somewhere during transferring of data from mobile phone to my laptop.

With the rim repairs completed, I sanded the entire stummel progressively using 320, 600 and 800 grit sand papers. This not only addressed the minor scratches and dings over the surface, but also evened out any high spots left behind during the rim repairs. Satisfied with the progress made, I handed over the stummel to Abha for her to weave her magic with the micromesh pads. She polished the stummel, going through the entire set of 9 micromesh pads. To further blend the repairs with the surrounding surface, I stained the repaired area with a dark brown stain pen and set the stummel aside overnight for the stain to set. Once the stain was set, I rubbed a small quantity of “Before and After Restoration Balm”, a product developed by Mark Hoover that helps to rejuvenate and protect the briar. The transformation is almost immediate and the results are outstanding. The repairs, though visible on closer inspection, have blended in beautifully. Save for the final wax polish, the cosmetic aspect of this pipe has been taken care of and with great results! Now to address the functional aspects…

While carrying out the detailed inspection, I had observed and noted heat lines along the inner walls of the chamber. These heat lines are places from where burnouts usually happen if not addressed. Added to this was the rebuilt rim surface using briar dust and superglue. To isolate the heat lines and the rebuilt rim top surface from coming in direct contact with smoldering tobaccos, I decided to give a thin coat of JB Weld to the inner chamber walls and once the weld had hardened, a coat of activated charcoal and yogurt which is organic, neutral tasting and completely safe for humans would be applied over the JB Weld layer. This coat also aids in a faster build up of the cake.

With the PoA ready, I mixed the two part epoxy. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I inserted a petroleum jelly coated regular pipe cleaner through the draught hole to prevent it from getting blocked due to the J B Weld mix. I applied this mix, as evenly as possible, over the entire chamber wall surface and worked fast to ensure an even coat over the chamber walls before the weld could harden. I set the stummel aside for the application to harden and cure overnight. The J B Weld coat had hardened considerably by next day evening when I got around to working on the pipe. I mounted a sanding drum on to my hand held rotary tool and after setting the speed to half of the full RPM, I sanded the excess coat from the chamber walls. To further fine tune and keep the coat to a minimum thickness, I further sanded with a 150 grit sand paper till I had a coat thickness that was just sufficient to protect the briar underneath. Here is how the chamber appeared at this stage. After I had protected the repaired portion of the rim and the walls of the chamber with a coat of J B Weld, it was necessary to prevent this coat from coming into contact with the burning tobacco. I addressed this by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake.To complete the restoration, I mounted a cotton cloth buffing wheel onto my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I mounted another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and is ready to join my collection of other BBB pipes that I have inherited. I only wish it could share with me its story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend or maybe just keep admiring it.