Tag Archives: Stem repairs

I love working on John Calich Hand Made Pipes and this one is a beauty

Blog by Steve Laug

About a week ago I got an email from Bob in Maryland asking if I would be willing to repair and restore a John Calich 10 pipe for him. I knew as soon as he said it was a Calich that I wanted to work on it. I have quite a few of John’s pipes in my own collection and enjoy smoking them! He made some new stems for me for a some Calich bowls I purchased. I had the privilege of talking with John quite a few times before he died. He was an amazing man and truly a Canadian pipe carving legend. When Bob contacted me, I was glad to work on this pipe. We chatted via email then I called him. He sent the pipe to me last Friday. It arrived today so I called to let him know it was safely here. In the course of our conversation I asked him where he had picked up this Calich pipe. He told me the story of a good friend of his who had passed away a few years ago. He said that his friend’s wife had given it to him to continue the story and enjoyment of this pipe. He had tried to clean up the stem by soaking it in Oxyclean and it had turned the yellow/white colour it was when it arrived here. Oxyclean had done what it always does – it had brought the oxidation to the surface. John had done an interesting combination of finishes on this pipe. The front of the bowl is plateau briar, the sides and rim top are smooth briar highlighting the interesting horizontal straight grain and the shank was rusticated to look like tree bark. It was a beauty and Bob wanted me to bring to life again. I took photos of the pipe before I started my work on it.I used a 320 grit sanding pad to check the depth of the oxidation on the stem. I passed it over the stem surface and with very little effort the vulcanite shone through.I took a photo of the rim top and the stem to show the condition of both. The bowl had a thick cake in the bowl with some lava overflow on the inner edge of the rim. There were also many nicks and dings in the rim top and on the inner edge of the rim. It had been hammered against a hard surface to cause the nicks and marks. The oxidized stem had some deep tooth marks on both the top and underside of the stem near the button edge. It would need some work to bring it back.The stamping on the underside of the shank read CALICH over Hand Made. After that stamping there was the number 10 stamped which was the grade number. I removed the stem from the shank and took a photo of the parts of the pipe. It is a large pipe and a unique beauty.I decided to include a bit about John Calich the pipemaker as I have loved John’s pipes for over 25 years now and have collected a few of them. I have restored quite a few of them and written blogs about them that can be read if you are interested in seeing the kind of pipes that John made. They are unique and beautiful. Each one of them is a work of art to me. I am including the links to the previous blogs that have written about his pipes.

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2019/01/23/i-am-the-happy-owner-of-an-unsmoked-pipe-by-the-late-john-calich/

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2014/03/21/reflecting-on-my-collection-of-john-calich-pipes/

Each of the blogs reflects on John’s pipes if you want to get a feel for them take a few minutes and read them.

John Calich – photo courtesy of Doug Valitchka

When John was living I spoke with him several times via phone and had him make some new stems for some of his pipes that I picked up off eBay. He was a very kind gentleman and was always helpful when I spoke with him. He was always ready with encouragement and when I needed to know how to do something when I was first learning to repair pipes he was willing to help. He was one of the old guard of Canadian Pipe makers. I miss him. I am including a short piece from Pipedia on John to give details on his work and the grading of his pipes. The second paragraph below is highlighted in blue as it gives some information on the Grade 12 Apple that I am working on with the single silver dot now.

John Calich was one of Canada’s finest carvers. He died in July 2008. John was a full-time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

His pipes are graded 3E – 7E. Retail prices range from$ 145.00 to $ 500.00 Each pipe is stamped “CALICH” 3-8E, his earlier pipes were graded from 3-14, and a single, tiny silver dot is applied to the top of the stem (https://pipedia.org/wiki/Calich).

From my other blogs I was able to garner quite a bit of information on John’s grading system. As noted above the newer ones carried a 3E-7E stamp but the earlier ones were graded 3-14. The retail prices for them ranged from $145.00 to $500.00. Each of the earlier pipes was stamped “CALICH” and pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia article above. All of this information told me as expected that the pipe I was working on was an earlier one.

Armed with the facts that I am dealing with a 1988 pipe made by one of my favourite Canadian pipe makers it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look. To remove the scratches in the smooth briar sides and the rim top I sanded them with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust. I was able to remove the damaged areas and scratches. I used micromesh sanding pads 1500-12000 grit pads to polish the briar. I wiped down the bowl with a damp cloth after every pad. With each sanding pad the briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the smooth briar with my fingertips and into the rustication and the plateau surface with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I tried to fit a pipe cleaner through the slot in the button and found that it did no fit well and took a lot of work to get it into the airway. I used a round file and an oval file to open the airway to take a pipe cleaner. Once I had it open I could easily slide the pipe cleaner into the airway.Once I had it open I turned to work on the outside of the stem and remove remaining oxidation on the stem surface. I used some Soft Scrub cleanser to scrub of the oxidation on the stem surface. Once finished it looked much better. I sanded out the deeper oxidation in the curves and in the sharp edges of the button with 220 grit sandpaper. I wiped the stem down with a damp alcohol cotton pad to remove the sanding debris. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Most of them lifted significantly. I filled in the deep tooth marks that remained with clear CA glue and set it aside to cure. I paused to clean out the interior of the pipe. I used pipe cleaners, cotton swabs and isopropyl alcohol to clean out the tars and oils in the airway in the shank and the stem. With the newly opened stem it was easy to clean out the airway in the stem.I used a small file to flatten out the repairs on the stem and to sharpen the edge of the button on both sides of the stem. I sanded the repairs with 220 grit sandpaper to further smooth out the repaired areas. I started polishing the stem with 320-3500 grit sanding pads. It was great to see the shine really deepen on the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Bob’s beautifully grained Hand Made Freehand Calich is unique and lovely. It has the kind of beauty I have come to expect from John’s pipes with plateau on the bowl front and rustication on the shank showcasing the straight grain on the bowl sides and rim top. I am excited to be on the homestretch with this pipe. This is the part I look forward to when each pipe comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight grain on the sides of the bowl and the plateau on the front of the bowl is really quite stunning. The plateau on the bowl front and rustication on the shank showed some contrast with dark brown in the grooves that give it depth. This Calich Hand Made Freehand was another fun pipe to bring back to life because the story Bob shared adds another dimension to the pipe. It is a large pipe but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 11 grams/3.92 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was interesting to bring back to life. I will be sending it back to him in Maryland early this week. I look forward to hearing what he thinks of it.

Refurbishing a C.G.F Majestic Bruyere

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Blog by Paresh Deshpande

The next pipe that I chose to work on is a pipe from the lot of 50 odd pipes that Abha, my wife, had cleaned up for me way back in early 2018.

It’s a beautiful Dublin shaped pipe with an oval shank and a short saddle stem. The pipe has rustications that are somewhat similar to the micro rustications seen on BRAKNER pipes, but not as fine, much more widely spaced and uneven in orientation. It is stamped on the upper flat surface of the oval shank as “MAJESTIC” over “BRUYERE”. The oval upper stem surface bears the letters “C.G.F” in a rhombus.I had never worked on this and of pipe before and was keen to understand more of this brand. My first visit to unearth the mystery of this pipe to pipephil.eu and pipedia.org did not yield the answers that I was looking for except on pipedia.org which had few pictures under the name MAJESTIC; one picture was that of C.G.F PARIS and another one was that of A. Pandevant & Roy. Given below is the link to the webpage.

https://pipedia.org/wiki/File:2070-01.jpg

The name A. Pandevant & Roy immediately brought back recollection of the research that my friend Dal Stanton aka The Pipe Steward had done on this pipe maker way back in 2019. It makes for a very informed read and his research of this brand has been included in pipedia.org, a remarkable and praise worthy achievement for sure. I implore readers to read through this research, the link to which is given below.

https://rebornpipes.com/2019/02/22/discovering-the-history-with-the-reclamation-of-this-petite-epc-majestic-bent-horn-stem-billiard/

I have reproduced excerpts from the write up as condensed on pipedia.org (https://pipedia.org/wiki/A._Pandevant_%26_Roy_Co.)

Pandevant & Roy Co. of Paris had its beginning in 1884 and disappeared with the commencement of WWII in the late 30s or early 40s. “E.P.C.”, “La Savoyarde”, “MAJESTIC”, “La Parisienne” and “E.P.” were registered trademarks of the company.

Note: The follow example and the information for this article is courtesy of Dal Stanton, The Pipe Steward

Thus, from the above information, it is evident that the pipe currently on my work table is from the stables of A. Pandevant & Roy Co. and definitely pre dates to early 1940s when the company became one of the many victims of World War II.

Initial Visual Inspection
As expected, my wife had not taken any “Before” pictures of the pipe prior to working her magic on this pipe and here I am talking about the year 2018 and even today she conveniently forgets to take pictures of the pipes that she works on initial cleaning. However, she did enclose a note with each pipe giving out the issues that need to b addressed and the note with this pipe pointed out to a through hole in the stem’s bite zone.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The overall condition of the pipe is very encouraging without any major damage to the stummel. The only damage visible is on the stem where a chunk of button along with a portion of the bite zone is missing. The stummel surface appears dull and lifeless. Here are a few pictures of the pipe as it sits on the work table. Detailed Inspection
The chamber walls are nice clean and fresh. There are no ghost smells and the rusticated rim top surface is clean and undamaged.The rusticated stummel surface is without any fills or dents or dings. The only issue that I see is the dull and dry appearance of the stummel. This stummel will turn out beautiful and the rustications will stand out once I have polished the surface. The mortise and shank internals are nice and clean. The vulcanite saddle stem on this pipe is where there is max damage and would take a considerable time and work to repair. To start with, the step tenon end has a chunk of vulcanite missing (encircled in green) and would need to be rebuilt. The lip on the upper stem surface has deep tooth indentation (encircled in red) while the bite zone of the lower surface has been completely chewed off and there is no button/ lip (encircled in red). These issues would need to be addressed. The stem stamping is slightly worn out with the letter C being more worn out than the other letters.The Process
I started the process of restoration of this pipe by cleaning the internal and external surfaces of the stem even though Abha had cleaned them earlier as the pipe had been lying around for more than five years! Using anti oil dish washing soap, I cleaned the external surface with a Scotch Brite followed by 0000 grade steel wool. The stem airway was cleaned using the soap and thin shank brush.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. I shall rebuild the step end of the tenon once these fills are cured and completely hardened.While the stem repairs were set aside to harden, I decided to freshen up the already clean stummel surface. To enliven the briar wood, I rubbed a little quantity of “Before and After” balm in to stummel surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. While I revitalized the stummel surface, the stem repairs had cured sufficiently to allow me to work on rebuilding the broken step tenon end. I tightly wound a transparent tape around the tapered end of a pipe cleaner and inserted it in to the airway from the tenon end. The rounded pipe cleaner will help in achieving a better thickness and shape profile of the tenon end while the triangular shaped index card that I used for the slot helped in achieving the desired V shape and horizontal thickness of the slot. Using a mix of CA superglue and food grade activated charcoal powder, I rebuilt the tenon end. I made sure that the fill is in excess of the requirement as that would provide me with more material to work on and shape the tenon end. I set the stem aside for the fills to cure overnight. By next afternoon, the stem and tenon rebuild patches had cured perfectly and was fit to work on. I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 320. I used a folded piece of 320 grit sand paper to sand the tenon end patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise. I covered the slightly worn out stem stamp with a tape to protect it and wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.I followed it up with dry sanding the entire stem using 3200 to 12000 grit micromesh pads to completely smooth out the surface and bring out the deep black shine of the vulcanite.

I have reached the stage in this project which can be considered as the home run. I polished the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and I consider myself fortunate to have the opportunity to work on this beauty and it is ready for the next pipeman or pipewoman who wish to carry forward the trust in this pipe till it is time to pass it on to others. If this pipe calls out to you or to someone that yo care for, please feel free to either get in touch with Steve or send me a mail on deshpandeparesh@yahoo.co.in. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Beautifying a Bountiful Bullmoose

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Blog by Kenneth Lieblich

This is the third pipe I’m restoring for my cousin – and in many ways, this is the most interesting. Allow me to introduce the Federal Bullmoose. It is a big, chunky pipe with a thousand fills in it, but looks like I could be a great smoker. It has a charming acrylic stem and feels terrific. The markings on the pipe come from the underside of the shank. There, it reads Federal [over] Ogunquit, ME. Further to the right is the word Italy, indicating where the briar is from. These markings lead me to believe that the pipe comes from the Federal Cigar company, formerly of Ogunquit, Maine. The company has been around for more than 100 years, and their three current locations are in New Hampshire: Epping, Dover, and Portsmouth – which is just a stone’s throw from Ogunquit. It seems reasonable to assume that this pipe is from that establishment.The stem was first on my list. Acrylic stems are always a bugbear of mine. No matter how much one scrubs, they never lose the tobacco colour inside. Ah well, it is what it is. I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty dirty, and I went through a good number of pipe cleaners. I also tried using some cleanser on the inside and that did help. I gave it a thorough rinse and moved on. There were a few tooth marks in the stem, so I filled them in with some clear cyanoacrylate adhesive. After allowing that to cure, I sanded the glue down with some sandpaper, then the whole stem with my Micromesh pads. For the last few pads, I also added some pipe stem oil. On to the stummel, and there was some work to be done here! Look at all those fills! But before that, I needed to get the darn thing clean. I used a dental tool to mine some chunks of gunk out of the mortise – yuck! Just like the stem, I also used pipe cleaners, cotton swabs and alcohol to scrub the insides. It was quite dirty – much cotton was expended.

I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit for a while. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel. You’ll notice in the photos that my cousin added some superglue to many of the fills before I got my hands on it. I actually removed some of the glue and redid some of the repairs. As usual, I used a mix of super glue and briar dust. I filled in everything that needed it and then it looked like a pipe with measles. The bowl had already been reamed, but I gave it a quick sanding anyway, as I needed to inspect the integrity of the briar walls. There were quite a few heat fissures and I would need to address them. At this point, I decided to mix up some pipe mortar, as I did with the last pipe. I wanted a good, solid coating on the inside of the bowl to prevent any further damage. I sanded down the fill repairs with some sandpaper and then the whole stummel with all nine Micromesh pads. It really looks improved. We’re on the home stretch! It’s time for the most obvious step to make this pipe look good: staining. My cousin and I agreed from the start that this pipe was going to need some make-up to make it pretty. I opted for Fiebing’s Cordovan. I thoroughly coated the stummel with a dauber, then flamed it with a candle to set the color. I repeated this process to ensure a good colour. This was never going to be a cure-all, but I am very pleased with the results. The contrast between the dark stummel and the light stem is terrific. I then coated the pipe with restoration balm and let it sit for 20 minutes or so, before polishing with a microfibre cloth. The balm does wonderful things to the wood and makes the whole thing sing. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Federal Bullmoose looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Modified K&P Irish Made

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Blog by Kenneth Lieblich

This is the second pipe in a series of three that I was given by my cousin to clean up and bring back to life. This is a republic era K&P Irish Made X105 straight billiard from Peterson. It’s a handsome pipe, for sure, but there are lots of fills all over the bowl and it was in rough shape. It is important to note that this stem is not the original, but, after some back-and-forth with my cousin, we decided to leave the stem as it is. The markings are clear enough. On the left side of the shank, it reads K & P [over] Irish Made. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. Near to that is the shape number, X105. There are also some maker’s marks on the ferrule. Quoting from a previous blog of Steve’s, regarding an Irish Made, “There is a nickel ferrule on the shank that is stamped with three symbols – a shamrock. a wolf hound and a tower. These makers marks put the pipe as pre-circa 1963.” That helps! On to the pipe work… It turns out that this stem is the dirtiest stem I’ve dealt with for quite a while. I don’t think it’s ever seen a pipe cleaner in its life until I got a hold of it. The thing was absolutely filthy inside, and it took ages and ages to clean out with pipe cleaners and lemon infused 99% isopropyl alcohol. In fact, it was dirty enough that I actually used some tube brushes as well (along with some detergent) to scrub out the insides and finally got it vaguely clean. Another thing you’ll notice is how badly chomped the button and bit are. It looked pretty bad, but I took my BIC lighter and tried to raise those dents with its flame. This didn’t work very well, if at all.The oxidization on the stem was pretty brutal, so I used some SoftScrub on some cotton rounds and scrubbed the dickens out of it for quite a while. The photo shows how much came off the initial scrubbing. I then threw it into the deoxidizing solution to sit overnight. The next day, with the stem nice and clean, I needed to address those dents on the stem. I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately.I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite. The stummel was also pretty nasty. I begin by reaming it out. First, I took a drill bit and hand cranked (never with a drill) it into the shank to break up the incredibly hardened debris in there. Of course, I followed that up with cotton swabs and pipe cleaners and isopropyl alcohol. It took a lot of scrubbing to get it clean. I also used some soap and tube brushes to make it extra clean. I cleaned the outside wood with some Murphy’s and then I set the stummel up for a de-ghosting session. I took a couple of cotton balls, gently stuffed them into the bowl and into the shank, and saturated them with 99% isopropyl alcohol. I let that sit overnight, and the alcohol did its thing, leaching out more of the filth from the stummel. As the photos have shown, this pipe had a lot of fills, so I dealt with them, with a mixture of cyanoacrylate adhesive and briar dust. There was also a chunk missing from the rim, and I filled that up with the same. There was a lot of burning and damage to the rim which I addressed with my topping board and some sandpaper. This is always a balancing act: you want to make it look better, but you don’t want to take off too much. There was a crack in the shank, and a crack at the rim. Both of those required drilling before I could repair them. I took my micro drill bit and delicately drilled a hole through the briar right at the very end of the crack. This tiny hole – almost too difficult to see – serves as an endpoint for the crack, ensuring that it will not grow any further. I then carefully laid a thin bead of CA, glue along both cracks and let it cure. This pipe had obviously had a hard life, and one thing I noticed was that the bowl had quite a few craze lines on the inside. I wanted to fix them to make sure they weren’t a problem in future. Recently, I learned about a new mixture for a pipe mortar that I wanted to try inside this bowl. I found the mix on an old YouTube video, but I honestly can’t remember who the fellow was, otherwise I would credit him here. If anybody remembers who that was, please let me know. Anyway, I mixed up a combination of plaster of Paris, table salt, and activated charcoal. Once blended, I added a few drops of water to make a very thick paste. I then put a thin layer on the inside of the bowl and let it set overnight. It worked like a charm.The next step was to sand everything down. I started with some 220-grit sandpaper and sanded the repairs down so that they were level with the briar. I then took my nine micromesh pads and sanded the whole thing. Despite its fills, the pipe will be much improved once I’m done with it. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so and, while I was waiting, I decided to fix up the nickel ferrule that goes at the end of the shank. I used most of my micromesh pads to polish it up and it came out beautifully. I glued it back on and set the stummel aside. Off to my bench polisher! As usual, I used white diamond as my first compound and followed that with a few coats of carnauba wax. It provides just the sort of glam this pipe needs to pop!This K&P Irish Made X105 straight billiard so much improved that I’m delighted and I’m sure my cousin will be too. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Clearing Up Some Birks Confusion

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Blog by Kenneth Lieblich

This happy little fellow is a sandblasted, stylized bent Zulu by Birks. My cousin gave me three pipes to repair – this is the first one I grabbed. I was interested in it for two reasons. First there was a cracked shank, and I always like giving life back to a pipe with a cracked shank. Second, the pipe comes with the name of the famous Canadian jewellery house, Birks. I’m interested in this because I have several Birks pipes in my workshop and they’re all a little different. More on that in a moment. The markings on the pipe don’t tell us much – but they tell us enough. The only markings are on the underside of the stummel and they read Birks [over] Regency. To the left of that are the words Made in England. Allow me to explain some of this.Birks refers to Henry Birks & Sons, a venerable and well-known luxury store based in Canada (now known as Maison Birks). It has focused primarily on jewellery throughout its history, but also other luxury items like watches, silverware, etc. There has been some discussion in pipe circles about whether Birks sold pipes or not – and whether Birks actually refers to an English company (as Wilczak and Colwell suggested in Who Made That Pipe?). I can say definitively that Henry Birks & Sons sold pipes. They did not manufacture their own, but had others make them for sale at Birks’ stores. Steve has already restored some Birks-branded pipes made by Savinelli. I have Birks-branded pipes made in England and in Denmark.Two further points about this. First, I wonder if Wilczak and Colwell were thinking of an English razor company (also called Birks) that frequently used a maker’s mark that was in the shape of a pipe (rather unhelpfully). For more on that, click here. Second (as I mentioned earlier), this particular pipe has the word Regency on it. Regency specifically refers to a Henry Birks line of silverware, china, etc. – so that makes sense.

The stummel was surprisingly clean when I took hold of it. I did use a few cotton swabs and pipe, cleaners, along with isopropyl alcohol, but it didn’t take much to finish it. I followed that up with some Castile soap, and tube brushes to really scrub the insides. Came out beautifully. I’ve then took some Murphy’s, and a toothbrush and gently scrubbed the years of filth and oil, etc. off of the sandblast. It certainly looked much cleaner after that, albeit much more faded. A new coat of stain will be required, I think. As a result, I took the opportunity to wipe down the stummel, with alcohol to remove some excess old stain, and make sure everything was clean for the repair to the crack in the shank. Let’s move onto the primary repair to this pipe: that crack in the shank. First of all, I took the most micro of micro drill bits and drilled a hole with my Dremel right through the shank wall into the airway. This is an important step as it stops the crack from extending later on in life. The drill bit is so thin that it’s always a bit nerve-racking, because I fear snapping the bit through such hardwood. Fortunately, it worked like a charm this time. I also stuffed the mortice with pipe cleaners coated in Vaseline, so that if – God forbid – any cyanoacrylate adhesive drip into the mortise, it can be easily removed by the petroleum jelly. I ran a thin bead of cyanoacrylate adhesive along the length of the crack, and then held the two sides of the crack together with some vice grips. I let it sit for a few hours to cure. Moving along to the stem. Like the stummel, it was also quite clean, but needed a few more pipe cleaners to finish the job. Of course, I used isopropyl alcohol with them. I then wiped down the stem with Murphy’s on a cotton round. Once done, I put the stem in the deoxidizing fluid, even though there wasn’t much oxidation to speak of. It can’t hurt, and it’ll remove what little there is. After the adhesive cured on the shank, I set about sanding the underside of the stummel because there were a lot of scratches there. I also needed to sand down the bead of adhesive that I put there. It was tricky, because there wasn’t much room to move, with the markings so nearby. I started out by masking those markings with hockey tape, which is a perfect masking material as it is extremely scratch resistant. However, it ended up being more trouble than it was worth given the tight spaces to work in. Instead, I just sanded the area down, freehand, so to speak. It was time to stain the pipe, so I took out my Fiebling’s black leather dye. I thoroughly coated the stummel with a dauber, then flamed it with my BIC lighter to set the color. I repeated this process three more times to ensure a really deep, rich, black colour. it worked a treat.In order to ensure the crack in the shank doesn’t open up again, I decided to add a band to the shank to secure everything in place. The bands always look a little dull when they come out of my drawer, so I polished it up with my micromesh sanding pads. Naturally, I did the same to the stem. Came out beautifully. The next step, of course, was adding the restoration balm to the wood. This not only enriches and enlivens the briar, but helps add a protective layer to the dye in the wood. Off to my bench polisher! As usual, I used white diamond as my first compound, but instead of the regular conservator’s wax that I would use on sandblasted or rusticated pipes, I opted to use Halcyon II this time. It also gives a nice polish to the pipe, but slightly less shiny than normal – which is what I was aiming for.This Birks Bent Zulu looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Just a Beautiful Comoy’s

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Blog by Kenneth Lieblich

Sometimes one comes across a pipe that oozes comfort and class – this is that pipe. It’s a Comoy’s 122 Sandblast pot and it could hardly be more handsome. This pipe is so attractive that it practically demands to be caressed and smoked. I got it sometime ago from a lot of fine pipes that belonged to an old fellow who had gone to meet his maker. And speaking of makers, let’s talk about Comoy’s. There is plenty of history to be had on this company and I would encourage you to read Pipedia’s article here and Pipephil’s article here. The markings on the pipe are straightforward. On the underside of the shank, we see Comoy’s [over] Sandblast. Immediately to the right of that is the shape number: 122. Again, immediately to the right of that is Made in London [over] England. In addition, the left side of the stem has the so-called three-piece “C”.

Comoy’s shape number chart lists the number 122 as being a medium-sized, straight-stemmed pot and that just about sums it up. I consulted with the dating guide on Pipedia to narrow down the date of this pipe. If you want to read along, please have a look at https://pipedia.org/wiki/Comoy%27s_Dating_Guide in order to see what I’m taking about. This pipe dates from the 1950s onwards and corresponds to the first variant of Comoy’s stamp during this period, which is

A simple block-letter style without serifs but with the C larger than the other letters and the apostrophe before the “S”.

You can see that this matches my markings. One thing that is interesting (and has not been noted anywhere in this guide) is that the letters in “Comoy’s” are indeed without serifs EXCEPT for the “S”. If you look closely, you’ll see that the S after the apostrophe does indeed have serifs. I don’t know what this indicates, but if YOU do, please tell us in the comments below. In addition, the “Made in” stamp also corresponds to the same time period as above.The three-piece “C” on the stem also dates from the 1950s onwards and was discontinued in the early 1980s, when Cadogan took over. So we know this pipe is before the Cadogan era. We are left with the rather vague date of somewhere between 1950 and 1980. I am making an assumption that because this pipe corresponds to the first stamping variant listed in the guide, it is of an earlier part of that range. However, I have reason to make that assumption. I looked at Greg Pease’s writeup on Comoy’s and his dating information is basically the same as the Pipedia stuff above. Pease, however, adds this important tidbit:

Sometime in the 60’s, it the serifs were returned to the “COMOY’S” lettering, though, as mentioned above, the typeface is not as fancy as the earlier one. It appears that some grades carried different stamps or at least that the stamping changed in different years for some grades. At this point, this is highly speculative, as my sample size is too small to verify it.

Based on this, I am going to suggest that this pipe probably (but not definitely) dates from the 1950s. Once again, if you can shed some light on this, please do. Moving on to the pipe itself…Let’s have a closer look at the stem. It’s certainly dirty and has obviously been well loved. There are a few scratches from teeth and a few dents. The button will need a bit of work. There’s definitely some calcification on the stem and a little bit of oxidation nothing too bad. The stummel was also in nice condition. It had a few small blemishes, but very minor. I was sure I could make it beautiful again.I started out by cleaning the inside of the stem with lemon-infused 99% isopropyl alcohol and some pipe cleaners. It was dirty, but not too bad. I also cleaned the stem with some Murphy’s on some cotton rounds. As you can see, the stem was pretty dirty, and will need a good soaking. I took my BIC lighter to the stem, in order to try and raise the tooth dents. I knew full well this wasn’t going to be fully successful, but it was worth a shot. The top side of the stem came out pretty well, but the underside was not so good.After all that, the stem went for a dip in the stem oxidation remover. I let it sit overnight, to allow all the oxidation to rise to the surface of the stem. The next day, I cleaned up the stem with some cleanser on some cotton pads. This worked very nicely. I then repaired the tooth dents with some carbon-and-rubber-imbued black cyanoacrylate adhesive. Forgot to take a photo though. Onto the stummel. In order to clean out the cake in the bowl, I used the Pipnet reamer and followed that up with a piece of sandpaper taped to a wooden dowel. I sanded down the cake until I hit the briar walls, so that I could inspect them for potential damage. Everything looked good on the inside, which is great.I proceeded to clean out the inside of the shank with 99% isopropyl alcohol and pipe cleaners and cotton swabs. It was surprisingly dirty in there! But I got it clean in the end.When that was done, I set up to de-ghost the pipe. I put some cotton balls into the bowl and the shank and soaked them with 99% isopropyl alcohol. I let that sit overnight so that any remaining smells and/or filth would leach out into the cotton.Meanwhile, back to the stem. The cyanoacrylate glue worked well, and I sanded down those spots to bring them close to level with the surrounding vulcanite. I then took my nine Micromesh pads and sanded the whole stem until it was shining like new. I also used my pipe stem oil in between the pads to bring out some extra lustre. And back to the stummel! It was in very nice shape, although the rim did have some lava on it. I used a piece of machine metal to gently scrape off as much of this as I could so as to avoid damaging the rim. A good amount of debris came off, which was nice to see.I then set the rim to soak in some lightly diluted Murphy’s to soften up some of that stuff. After soaking for 10 minutes or so, I brushed the rim with a toothbrush to loosen up that gunk. I also brushed some Murphy’s all over the stummel in order to clean it.Some spots had lightened over the course of this pipe’s life, so I used one of my furniture pens to simply dot the areas that were missing colour. It blended in perfectly. I then took my Before and After Balm, rubbed it in the wood and let it sit for about 20 minutes. This balm is fantastic stuff and does wonderful things to nourish the wood. After letting it sit, I used a microfibre cloth and buffed it. Off to the bench polisher to put the final touches on this pipe. I first gave it a thorough (but light-handed) going-over with White Diamond compound. One doesn’t want to use too much for fear of gumming up the sandblast. Following that, several coats of conservator’s wax created a beautiful, glossy seal on the pipe.All done! This Comoy’s 122 Sandblast pot looks fantastic and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “British” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅜ in. (137 mm); height 1⅝ in. (41 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅛ oz. (33 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

What a beautiful Hans Original Hand Made UFO

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Blog by Steve Laug

This interesting UFO/Flying Saucer/Disc shaped pipe was purchased from a sell in Chicago, Illinois, USA on 06/05/2021. It is a darkly stained briar with great grain around the bowl and shank. There is a thin 14K gold band on the shank and a vulcanite saddle stem. The smooth finished bowl has some great grain on it under the heavy grime on the surface. The bowl was thickly caked with a light lava coat on the rim top. It was hard to know the condition of the inner edge and rim top underneath the lava but cleaning that up will tell the story. The pipe is stamped on the underside of the shank and reads in script etching Hans Original [over] 6 [over] Hand Made. The “E” on Made is under the band. The gold band is stamped 14K on the topside. The vulcanite stem ha two brass dots side by side on the left side of the saddle. It had light tooth marks and chatter on both sides ahead of the button. It had a flattened heel on the bowl that allowed the pipe to sit on a desk top. Jeff took photos of it before he worked his magic in the cleanup process.The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening and lava on the rim top. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides. The vulcanite saddle stem surface was dirty and had some tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and shank to give a better feel for the condition of the bowl. You can see the interesting grain on the bowl side and front.The next photos show the stamping on the underside of the shank, the gold band and the twin brass dots on the left side of the stem. It is clear and is very readable as noted above. This pipe is a bit of a mystery in terms of the name of the maker. Han’s is not clear in terms of who it refers to. There is no identify COM stamp to point to a country of origin. It is a nice-looking Hand Made pipe that I know nothing about. If any of you who are reading this can help unravel the mystery please contact me. Thanks.

Jeff reamed it with a PipNet pipe reamer and cleaned up the remaining cake in the bowl with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. The rim top looked very good. He scrubbed the stem with Soft Scrub and soaked it in Briarville’s Pipe Stem Deoxidizer to remove the grime on the acrylic. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work. I took a photo of the bowl and rim top to show how well it had cleaned up. The top and the edges of the bowl are in very good condition. There does not seem to be any damage on either the inner or outer edges and the rim top. The stem had some tooth marks and chatter on both sides ahead of the button.I took photos of the stamping on the left side and underside of the shank. It is clear and readable.I removed the stem from the shank and took a photo. I wanted to give a sense of the proportion of the pipe and I think the photos gives a sense of that. I wiped off the spotty shiny varnish coat on the briar with cotton pads and acetone. It took a bit of scrubbing but I was able to remove all of the shiny coat on the bowl and the grain really shone through once it was gone. I started my work on the pipe by polishing the bowl and rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl with a damp cotton pad after each sanding pad. The surface began to take on a nice shine. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish. I set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter. I was able to lift the majority of the tooth marks. I filled in what remained with black CA glue. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the stem. I sanded the repairs and the rest of the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the Han’s Original Hand Made Saucer back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the bowl and the acrylic stem. I buffed the bowl and stem to raise the gloss on the briar and the acrylic. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the Han’s Original Hand Made Saucer is shown in the photos below. The medium brown stains on the smooth Saucer shaped bowl works well with the rich bronze Italian acrylic stem. The dimensions of the pipe are: Length: 5 ½ inches, Height: 1 ½ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 52 grams/1.83 ounces. This is an interesting piece of briar, cross grain and birdseye on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store in the Pipes from Various Makers Section. If you are interested in adding this Han’s to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

What a Beautiful Square Shank Saddle Stem Apple from the House of Robertson

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Blog by Steve Laug

The next pipe on the work table is the last of the House of Robertson pipes we picked up. It was separate purchase from the previous five HOR pipes. It another beautiful Apple with a square shank and saddle stem. We bought off eBay on 08/03/2023 from the same seller as the others in Niles, Michigan, USA. It is a classic shaped pipe. The name House of Robertson is roughly hand-etched on the left side of the square shank with an engraving tool. This pipe is a well shaped Apple with a square shank so the pipe sits nicely on the desk top as a sitter. The bowl has some interesting mixed grain on the sides of the bowl and shank. The bowl is thickly caked with some lava overflow on the rim top. The outer and inner edges of the rim look to be in good condition. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. It is definitely an interesting pipe and should clean up very well. The fit of the stem to the shank was good. The saddle stem was oxidized and calcified. There are light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started the cleanup. Jeff took photos of the pipe before he started his clean up work. Jeff took photos show the condition of the bowl and the stem. The photos of the bowl and rim show the cake in the bowl and the lava overflowing onto the rim top. The grain on the top of the bowl and the inner and outer edge of the rim are pretty well covered in lava. It was hard to know what the edges and top really looked like until we cleaned it. The square saddle stem was oxidized, calcified and had tooth chatter and marks on both sides of the stem near the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The finish makes the grain really stand out on the bowl and shank. The next photo shows the etched name on the left side of shank on the shank. It reads House of Robertson. Jeff also took a photo of the nicks in the shank on the top right side of the square shank. The clean up had shrunken them a bit but they are still visible. My plan was to leave them as part of the story of the pipe’s journey.I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999 (https://pipedia.org/wiki/Robertson).

Since then I have worked on a lot of House of Robertson pipes and have been able to track down more information. I am including a link to a Catalogue that I picked up on eBay. Click on the link and have a look at this interesting book of information on the brand and the pipe maker himself (https://rebornpipes.com/2022/12/11/a-house-of-robertson-catalogue-filled-with-great-examples-of-thayne-robertsons-work/).

I am also including a biography of Thayne Robertson that I found on Facebook from a fellow in Boise, Idaho. It is an interesting read into the mind of the pipe maker. Make sure to take time to read it (https://rebornpipes.com/2021/10/31/house-of-robertson-pipes-boise-pipe-carver-thayne-robertson/).

Now it was time to work on the pipe itself. When it gets to Vancouver it my turn to contribute to its restoration. Jeff did a great job cleaning the pipe on the inside and outside. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it under warm water to remove the deoxidizer gel solution. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show how well it had cleaned up. There is some rim darkening but you can see the interesting grain on the top of the bowl. The stem tooth marks and chatter are very light.I took a photo of the engraving on the left side of the shank. It is clear and reads as noted above. I also took the stem off the pipe and took a photo of the parts to give a sense of the proportions of the pipe. It is a beauty.I started my work on the pipe by dealing with the darkening on the inner edge of the rim and the darkening on the rim top with a folded piece of 220 grit sandpaper. It looked much better when finished.I polished the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl with a damp cotton pad after each sanding pad. The surface began to take on a nice shine. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I set the bowl aside and sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the House of Robertson Square Shank Saddle Stem Apple back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the House of Robertson Apple is shown in the photos below. The medium brown stains on the smooth Billiard shaped bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 5 ½ inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 42 grams/1.45 ounces. This is an interesting piece of briar, cross grain and birdseye on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store. If you are interested in adding a House of Robertson to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

Cleaning Up an Interesting Paradis Star Freehand Pot

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Blog by Kenneth Lieblich

A fine gentleman from out east contacted me asking for this pipe to be restored. Naturally, I obliged and managed a relatively quick job on it. This is just a quick-and-dirty report because it was really more of a cleaning job than a repair job – and I missed out on a few photos. This pipe is a Paradis Star 72 Freehand Pot. The markings on the pipe are as follows: the left side of the shank read Paradis [over] Star; on the right side of the shank read the number 72 – the shape number; and on the left side of the stem was the word Filter. This pipe did indeed have a 6 mm filter and so that makes sense. I knew Paradis Pipes to be a Canadian pipe company, based in Montréal, but I went over to Pipedia and Pipephil to seek out more information. Here’s some of what I found (after correcting the many spelling errors):

Paradis Pipes is the Canadian brand of the brothers Gilles and Fernand Paradis. In 1922 the Paradis family moved to the USA, when Lucien Paradis (1906-1979) was 16 years old. It was at this age that he started as an apprentice at his uncle’s pipe factory: Joseph B. Desjardins, maker of (JD) pipes, in Fall River, MA. Joseph Desjardins was issued two patents during this period, one for a new machine for making pipe stems and another for a new design of pipe reamer. The company employed 60 workers at one stage. In 1930, due to the Great Depressions, Lucien lost his job and returned to Quebec to work in the agricultural machine industry. In his spare time, be made pipes, selling them door to door. Three years later the rest of the family joined him, and Lucien founded a pipe factory with two of his brothers. The company eventually employed 18 workers and in the 1960s produced over 50,000 pipes a year, under brads like JBL, Dr. Thomas, Fernand Gignac, S.C. Pipes, New London Golfer, and Jo Thomassin. Paradis was founded in 1978, at the Salon of Quebec Artisans, and is available in tobacconists all over the country today. The brand produces 8,000 pipes a year (400 “handmade”), with Greek briar.The pipe was in decent condition. It had been well-smoked, and the bowl and shank were fairly dirty. The bowl had some cake on the inside and a bit of lava on the rim. But there was clearly some burning there too. The brass ring around the bowl was in good condition, just a bit scratched up. Meanwhile, the stem was relatively dirty. It was made of acrylic, so no oxidation to speak of, but there were what I would describe as “typical” tooth scratches on the bit. Fortunately, no dents – but someone did leave a heavily used filter behind. Delicious. The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I cleaned out the insides with lemon-infused isopropyl alcohol and some pipe cleaners and cotton swabs.I then used all nine Micromesh pads (1,500 through 12,000 grit) to make the swirling colours of the stem’s acrylic shine again. I also used Obsidian Pipe Stem Oil in between each pad scrubbing (from 3,600 onward).

Now for the stummel. I reamed out the bowl to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none.I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was quite a bit of filth inside this stummel and it took a fair amount of cotton to get it clean. I used cotton rounds and some Murphy’s Oil Soap to wipe the outside of the stummel. I also used my toothbrush on the rim to see if I could lift some the burn marks there. Only so much was cleaned up. I followed that up by cleaning the insides of the stummel with some Castile soap and tube brushes. Next, I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.In order to safely remove the damage on the rim, I used a piece of 220-grit sandpaper wrapped round a wooden sphere. This effectively removed the damage, without altering the look of the pipe. This worked very well and I was pleased with the results. I tidied up some of the lost colour with one of my furniture pens. Then I sanded the rim down with all nine Micromesh pads (1,500 through 12,000 grit). I also made sure to use the Micromesh pads on the brass ring, in order to remove some scratches and bring back its shine. Finally, I applied some Before & After Restoration Balm and buffed it with a microfiber cloth. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. Wow – the pipe looks much improved.This unusual Paradis Star 72 Freehand Pot will suit the buyer very well and I’m sure that he will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

What a Beautiful taper stem Apple from the House of Robertson

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Blog by Steve Laug

The next pipe on the work table is a change of pace for me. It was purchased along with the three pipes I have worked on recently and two additional pipes. The one I have chosen to work on is an beautiful Apple with a taper stem. We bought the five pipes off eBay on 07/28/2023 from Niles, Michigan, USA. They are all classic shaped pipes. The name House of Robertson is roughly hand-etched on the left side of the shank with an engraving tool. This pipe is a well shaped taper stem Apple with the bottom of the shank flat so the pipe sits nicely on the desk top as a sitter. The bowl has some interesting mixed grain on the sides of the bowl and shank. The bowl is thickly caked with some lava overflow on the rim top. The outer and inner edges of the rim look to be in good condition. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. It is definitely an interesting pipe and should clean up very well. The fit of the stem to the shank was good. The taper stem was oxidized and calcified. There are light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started the cleanup. Jeff took photos of the pipe before he started his clean up work. Jeff took photos show the condition of the bowl and the stem. The photos of the bowl and rim show the cake in the bowl and the lava overflowing onto the rim top. The grain on the top of the bowl and the inner and outer edge of the rim looks really good. It was hard to know what the edges and top really looked like until we cleaned it. The square taper stem was oxidized, calcified and had tooth chatter and marks on both sides of the stem near the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The finish makes the grain really stand out on the bowl and shank. The next photo shows the etched name on the left side of shank on the shank. It reads House of Robertson.I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

Now it was time to work on the pipe itself. When it gets to Vancouver it my turn to contribute to its restoration. Jeff did a great job cleaning the pipe on the inside and outside. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it under warm water to remove the deoxidizer gel solution. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show how well it had cleaned up. There is some rim darkening but you can see the interesting grain on the top of the bowl. The stem tooth marks and chatter are very light.I took a photo of the engraving on the left side of the shank. It is clear and reads as noted above. I also took the stem off the pipe and took a photo of the parts to give a sense of the proportions of the pipe. It is a beauty.I started my work on the pipe by dealing with the darkening on the inner edge of the rim and the darkening on the rim top with a folded piece of 220 grit sandpaper. It looked much better when finished.I polished the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl with a damp cotton pad after each sanding pad. The surface began to take on a nice shine. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I set the bowl aside and sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside.I put the House of Robertson Taper Stem Apple back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the House of Robertson Apple is shown in the photos below. The medium brown stains on the smooth Billiard shaped bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 5 ¾ inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 48 grams/1.69 ounces. This is an interesting piece of briar, cross grain and birdseye on the bowl and shank. The patterns on the sides are almost circular. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store. If you are interested in adding a House of Robertson to your collection this may well be the one for you. Thanks for walking with me through the restoration process.