Tag Archives: Stem repairs

Fresh Life for a Bari Matador Freehand


Blog by Steve Laug

The next pipe on the work table is a pipe that came to me from Joe in Georgia. He was selling an estate for a family and sent me a list that had a Bari Matador pipe listed. I had him send me some photos of the pipe so I could see what it looked like. I was initially interested in the pipe and once I saw it we struck a deal and the pipe was on its way to Jeff. Often when I buy pipes from the US I have the sellers send them to Jeff and he cleans them for me before sending them up to me for the rest of the restoration work. It was an intriguing pipe with a combination of sandblast and smooth finishes. The left side of the bowl is sandblasted and the rest of the bowl is smooth. The rim top of the bowl is a plateau finish. The stem was a fancy turned stem with a paneled taper.This Freehand shaped Bari is interesting in that it borders on being a panel. The front and sides are flat making the pipe rectangular while the shank is round. The panel idea follows through to the stem after the fancy turning. The blade of the stem is square. It is stamped on the left side of the shank and reads Bari over Matador in a football shape. On the right side it reads Handmade In Denmark. The finish is smooth on three sides of the pipe (right, front and back) and is sandblasted on the left side of the bowl. It has some great grain around the smooth sides of the bowl and shank. The blast is deep and rugged with some great grain as well. The rim top is plateau and is craggy. The pipe was dirty and the finish flat. There were some dings and scratches in the briar but otherwise it was in good condition. The bowl was lightly caked and the inner edge of the rim looked to be in good condition. The fancy saddle stem was vulcanite and had tooth marks and chatter on both sides near the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is some light lava in some of the grooves but overall it is just dusty. The edges look very good.Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the left side of the shank. On the shank it was stamped Bari over Matador in the football shape as noted above. In my examination of the pipe when it arrived I could see that it was also stamped on the right side Handmade in Denmark but it was very faint.The next two photos show the top and underside of the stem. It is dirty and has calcification on both sides at the button. There is also some tooth chatter and some light tooth marks with some damage to the button edge. The third photo shows the fancy turning on the shank end of the stem.Paresh has restored a similar Bari Matador and written about it on a blog. It is an informative piece so I have included the link to it here (https://rebornpipes.com/2019/05/15/a-simple-refurbishing-of-a-bari-matador/).

I also have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and several deeper tooth marks on the button.The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and raise them a bit. Remember vulcanite has “memory” and if the marks are not sharp edge the heat well raise them. In this case while they came up some on the blade so that none remained. The damage on the button edge came up a little but it would need to be repaired.I filled in the remaining tooth marks on the button edge with clear CA glue and set the stem aside to dry.Once the repairs cured I used a needle file to flatten them out and recut the sharp edge of the button.I sanded the surface of the stem with 220 grit sandpaper to further blend in the repairs. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Bari Matador! As always I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2×2 1/2 inches, Chamber diameter: ¾ of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

New Life for a Kaywoodie Standard Apple for a Special Pipe Woman


Blog by Dal Stanton

I remember well where I came into possession of the Kaywoodie now on my worktable.  My wife and I were in the US for the wedding of our youngest child, our daughter, who was married near Nashville, Tennessee.  After the wedding, driving along US Interstate 24 heading back toward Atlanta, a billboard sign beckoned us like a Siren to heed the next exit – it said: “Antiques”!  We exited and found Madeline’s Antiques & Uniques near Manchester, Tennessee.  It was the real deal for pipe picking and picked I did!It was at Madeline’s that I found my first Dunhill in the wild (Another Wedding Trip Pick: A 1961 DUNHILL EK Shell Briar Made in England 1 4S).  Along with some other very nice finds, the Kaywoodie Standard Apple also made its way to Bulgaria and was posted in my online collection called For “Pipe Dreamers” Only! where pipe men and pipe women can find a pipe and commission benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  The Kaywoodie is standing in the rack on the right.The Kaywoodie got the attention of one special young lady, Grace, a budding pipe woman.  One of the joys of living and serving in Bulgaria is that we encounter gifted young adults who come to serve with us for a time living and working in a culture much different from the US.  Grace was one such young lady.  She has been to Bulgaria twice now and on one of her deployments my wife and I were host to her as she lived with us in our flat.  It was then that her aspirations as a pipe woman were born as she tried a pipe on my ‘Man Cave’ – my 10th floor balcony where smoking pipes is allowed!  In the picture below Grace is on the right with a Zulu in tow along with a special Bulgarian friend, Kari, who also has her pipe that she commissioned from The Pipe Steward. Last time that Grace was with us, she went through the many ‘Help Me!’ baskets and found the Kaywoodie.  I asked her if it was a gift for someone and she replied somewhat demurely, no, that it was for her 😊.  Here are more pictures of the classic Kaywoodie Standard Apple that got Grace’s attention. The 3-holed stinger of this Kaywoodie Apple marks it as having a date at least from the 1960s when Kaywoodie transitioned from 4-holed to 3-holed stingers (LINK).The nomenclature on the shank is holding on as a wisp in the wind.  It is so thin that only with a direct angle of reflection am I able to discern it.  The stamping is KAYWOODIE [over] Standard (in fancy cursive script) [over] IMPORTED BRIAR.  The stem has the older, inlaid clover. The next picture in this set shows the Kaywoodie shape number ‘33’ on the right flank of the shank which points to the designation of a ‘Large Apple’ from the US production of Kaywoodie pipes (LINK).  According to this discussion on Tapatalk.com, the 2-digit system, employed from 1927 to 1972 when the system was changed to a 3-digit system, was when pipe production (for Kaywoodie, Yello-Bole and Medico) was moved to the Medico factory in Richmond Hill Queens NY as plans for new plant were in process.  The 3-digit numbers was used during this period for all Kaywoodie and Medico pipes, from 1972 to 1980.  The same article indicated that the 2-digit numbers were only for Kaywoodies produced in the US – that Kaywoodie of London (Cadogan) had their own three-digit system.  Putting all the information together, this Kaywoodie Apple is most likely a 1960s vintage.  According to the Kaywoodie Discussion at MyFreeForum the ‘Standard’ line of Kaywoodie started in the 1950s, but with the 2 digit shape number and the 3 hole stinger, the evidence points to the 1960s dating.The Kaywoodie shape number 33 is pictured in this 1970s listing from the now defunk Chris’ Pipe Pages which I had saved from a previous restoration.  The 33 is in the second column, third from the bottom.As I look more closely at the pipe itself, the chamber is relatively clear of carbon cake and the rim has minor lava crusting on the rim. The finish is old, faded and thin.  There is grime on the stummel surface and dark spots/blots that I’m hopeful will clean.  The stem has oxidation but the bit has no detectable tooth chatter. The stem is not in alignment.  It is under-clocked by a few degrees. Kaywoodie is perhaps the quintessential American pipe name and I welcome restoring this Kaywoodie Standard Apple for Grace.  Starting with the stem, with pipe cleaners wetted with isopropyl 95%, I clean the internal airway.  I also use a shank brush to get into the smaller airway of the 3 holed stinger.With the airway cleaned, the Kaywoodie joins other pipes’ stems in a Before & After Deoxidizer soak.  The stems soak in the Deoxidizer for a few hours.After fishing the Kaywoodie stem out of the Deoxidizer, I squeegee the liquid with my fingers and use cotton pads wetted with alcohol to wipe off the raised oxidation.  I also use pipe cleaners to clear the Deoxidizer liquid form the internal airway and stinger.To rejuvenate the vulcanite, paraffin oil is also applied to the stem and put aside to soak.Turning to the Kaywoodie Apple bowl, I use the Pipnet Reaming Kit to clean the light carbon cake in the chamber.  I employ 2 of the 4 blade heads available in the kit, then transition to scraping the chamber wall with the Savinelli Fitsall Tool.  Finally, after wrapping 240 grade paper around the Sharpie Pen, the chamber is sanded to remove the final vestiges of carbon.  After wiping the chamber with a cotton pad wetted with alcohol to remove the carbon dust, an inspection of the chamber reveals healthy briar with no heating issues.Transitioning now to the external briar surface, undiluted Murphy’s Oil Soap is used on a cotton pad.  I’m anxious to see what the cleaning does to the dark spots/blots on the surface. Along with the cotton pad, a brass wired brush helps on the rim as well as focusing on the dark spots.  The bowl is then transferred to the kitchen sink to focus on the internals.  Using a shank brush with anti-oil liquid dish soap, the internal mortise is addressed as well as using my fingernail on the dark spots.  After a thorough rinsing, the bowl goes back to the worktable.I use 000 grade steel wool to clean the nickel shank facing as well.  The spotting on the aft side of the bowl, top of the shank and shank underside are still present but perhaps lessened.  They will need sanding to eradicate.Next, continuing with the internal cleaning, pipe cleaners and cotton buds dipped in isopropyl 95% work on the mortise.  The metal threaded shank facing makes cleaning the internals a bit tricky.  I reach into the mortise with a small dental spoon and excavate old oils and tars by scraping the mortise walls.  This was quite a battle! At the end of the excavating and pipe cleaners and cotton buds, more of a truce was called – not a victory.  I will continue the internal cleaning later with a kosher salt and alcohol soak!Not wanting to contribute to the further demise of the Kaywoodie nomenclature, masking tape is placed over the markings on both sides of the shank.The darkened areas on the rim and the spotting areas are addressed with a light sanding with 240 grade paper.  First, before pictures and after sanding. After sanding the spots are erased.Next, to clean the entire stummel of scratches, cuts and nicks, I utilize sanding sponges.  First, a coarse sponge is used followed by medium and light grade sponges.  I like the appearance of the grain on this Apple bowl.  The grain is showing a lot of flow with some bird’s eye.  It appears this block of briar was taken toward the edge of the bole. Next, using the full regimen of micromesh pads, I wet sand with pads 1500 to 2400 and then dry sand with pads 3200 to 4000 and 6000 to 12000.  I remove the masking tape in the last set of three to allow some blending without much in the way of sanding. I’m anxious to see how a treatment of Mark Hoover’s Before & After Restoration Balm works on this Kaywoodie stummel.  I am especially interested in the shank areas where the masking tape covered the briar to protect the nomenclature and is a somewhat different hue.  I’m hopeful that the Balm might even out the contrast in these areas.  After putting some of the Balm on my fingers, I work the Balm into the briar surface.  The Balm begins with a cream-like consistency but then thickens to a wax-like texture as it’s worked into the surface.  After applying the Balm, I let the bowl set for several minutes for the Balm to do its thing.  I then remove the excess Balm with a cloth and follow by buffing the surface with a microfiber cloth.The Balm does a great job, but the only way to remove the darker hue over the nomenclature is to destroy the nomenclature and this I’m unwilling to do!  The nomenclature is a pipes heritage and part of its story.Looking now to the stem, first the metal tenon’s 3-holes are clogged.  Using a sharp dental probe, this is cleaned out.Using 000 grade steel wool I then clean and polish what I assume is a nickel tenon/stinger.The stem surface is in good shape.  There is a small imperfection near the clover leaf.I decide to sand the entire stem with 240 grade paper to remove the small divot but also to address potential residual oxidation.Following the 240 paper, wet sanding with 600 grade paper followed by applying 000 grade steel wool leaves the stem in good stead.Earlier I had commented that the stem was not in alignment and that it was under-clocked.  I rejoin the stem with the stummel and screw it in.  It appears that the cleaning corrected the alignment.  It looks good now.Next, the stem receives the full regimen of 9 micromesh pads.  I wet sand beginning with pads 1500 to 2400 then dry sand with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to rejuvenate the stem and to guard it against oxidation. Before applying Blue Diamond and wax, I continue the internal cleaning of the stummel using a kosher salt and alcohol soak.  This refreshes the pipe for a new steward and penetrates the internal briar walls to clean further. A wick is created by pulling and twisting a cotton ball.  The wick serves to draw oils and tars from the internals.  Using a stiff wire, the wick is forced down the mortise as far as it will reach. After this, the bowl is filled with kosher salt which leaves no aftertaste.  After filled, the bowl is placed in an egg carton to provide stability.  Next, the bowl is filled with isopropyl 95% alcohol with a large eye dropper until it surfaces over the salt.  After a few minutes, the alcohol is drawn into the salt and cotton wick.  I top off the alcohol and set it aside to soak for several hours – through the night. The next morning, I find the salt and cotton wick unsoiled.  Doubtful that this was an accurate indicator of the clean condition of the internals, I follow with additional pipe cleaners and cotton buds wetted with alcohol.  My guess is that the metal fitment hindered the wick from making it to raw briar to then draw out the tars and oils.I was correct – many more cotton buds were necessary with additional scraping with the dental spoon to achieve satisfactory results!  I move on.Now on the home stretch.  With the Kaywoodie stem and stummel reunited, a cotton cloth buffing wheel is mounted to the Dremel set at about 40% full power and Blue Diamond compound is applied to the entire pipe.  After completing the Blue Diamond, I wipe/buff the pipe with a felt cloth to remove the carbon dust.  Then, after mounting another dedicated cotton buffing wheel onto the Dremel, set at the same speed, a few coats of carnauba wax are applied to the briar surface.  After completed, I give the pipe a rigorous hand buffing to raise the shine.

There is a large following of Kaywoodie pipes from what I’ve read and the following is increasing.  I’m pleased with how this 1960s vintage Kaywoodie Standard Apple has turned out.  The briar grain works well around the Apple shape. It has much movement and action.  The nomenclature is still surviving, and this pipe is ready for a new steward.  I’m pleased that pipe women Grace commissioned this Kaywoodie and has the first opportunity to acquire him from The Pipe Steward Store.  This Kaywoodie benefits the Daughters of Bulgaria.  Thanks for joining me!

More work than I expected – an Astleys 109 Jermyn Street London Scoop


Blog by Steve Laug

The next pipe on the work table is a bit of a strange one to me. It is almost an egg shape on its side with a stem that should have been bent a bit more to fit the angles of the pipe. It has an oval shank and an oval saddle stem. It is stamped on the underside of the shank and reads Astleys over 109 Jermyn St over London. There is no other shape numbers on the pipe. The finish is smooth and has some great grain around the sides, top and bottom of the bowl and shank. It was quite dirty and the rim top had an overflow of lava on the beveled inner rim top. The bowl was thickly caked and the inner edge of the rim had some darkening. The saddle stem was vulcanite and had tooth marks and chatter on both sides near the button. The stem was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the cake in the bowl and the darkening around the inner edge of the rim. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the oils and grime it was a nice looking bowl. I think it will be a really nice looking pipe once it is restored. He took a photo of the stamping on the underside of the shank. On the shank it was stamped Astley’s over 109 Jermyn St over London. As noted there was not a shape number.The next two photos show the top and underside of the stem. It is dirty and has calcification on both sides at the button. There is also some tooth chatter and some light tooth marks. The third photo shows the condition of the slot while the final photo shows the curve of the full stem. Jeff once again did an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and it came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. There was some damage and darkening on the inner edge of the rim. It was slightly out of round from the damage. You can also see the crack on the top of the shank (Jeff had mentioned this to me in our conversations today). I have circled it in red in the photo below. The stem looked good just some light tooth chatter and several deeper tooth marks near the button.I decided to address the hairline crack in the top of the shank. It was not a deep crack and it did not go all the way around the shank. It was only on the top of the shank. You can see the totality of it in the first photo below. I used a microdrill bit on my Dremel to drill a small hole at each end of the crack to stop it from spreading further. I located the end of the crack with lens and marked it. I drilled a hole at each end (photos 2 and 3). The fourth photo shows both ends of the crack with the pilot holes. I wiped down the surface of the crack. I cleaned it out with a dental pick to open it slightly. I filled in the crack and the pilot holes with clear super glue. I used a dental spatula to spread briar dust over the pilot holes and the crack.Once the repair had cured I sanded the surface of the shank around and over the crack with a folded piece of 220 grit sandpaper and smoothed the repair out and blended it into the surface of the surrounding briar. I was able to blend it in fairly well. While it is still visible in the photo below it is solid and repaired.When I examined the end of the shank, the angled drilling of the airway into the bowl left a thin area at the bottom of the mortise opening. I put a few drops of super glue in the airway and put some briar dust on top of the glue to build up the mortise in that area. Once it was cured I sanded it smooth with a small sanding stick.I decided to address the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the rim edge and give it a bevel to minimize the damage to the edge.. I was able to remove the damage and bring the bowl back into round.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I touched up the stain around the sanded area of the repair with a Cherry stain pen and blended the repair into the surrounding briar. The result looks very good.I worked some Before & After Restoration Balm into the briar with my fingertips. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and raise them a bit. Remember vulcanite has “memory” and if the marks are not sharp edge the heat well raise them. In this case while they came up some there was still significant damage.I filled in the remaining tooth marks with clear CA glue and set the stem aside to dry.Once the repairs cured I used a needle file to flatten them out and recut the sharp edge of the button.I sanded the surface of the stem with 220 grit sandpaper to further blend in the repairs. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. As always I am excited to finish a pipe that I am working on. I put the Astley’s pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This is nice looking pipe and I am sure that it will be comfortable in hand when smoking as it is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by English Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

 

A New Brand for me – an A. Curtz  7 Chunky Egg


Blog by Steve Laug

The next pipe on the work table is a large egg shaped pipe with a thick shank. It has a short tapered stem. It is stamped on the underside of the shank and reads A. Curtz 7. I had heard about the name in connection with Jeanie’s Smoke Shop in Salt Lake City but I had never worked on one of the pipes. The finish is smooth and has some great grain around the sides, top and bottom of the bowl and shank. It was quite dirty but still had a charm about it. The bowl was caked and there was a light lava coat on the inner edge of the thin rim. The stem was vulcanite and was a tapered. It was lightly oxidized and there were light tooth marks and chatter on both sides of the stem. There was an interesting 2 circle logo on the topside of the taper that looked like a large white circle with an offset red circle inside of it. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up.He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the cake in the bowl and the darkening and lava coat. It is hard to tell if there was any damage to the edge at this point. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show mixed grain on the sides, heel and rim of the pipe. Under the oils and grime it was a nice looking bowl. It is a large pipe with a shape that follows the grain. He took some photos of the stamping on the underside of the shank. The stamping was readable and uneven in quality. My guess at this point is that the “7” is a grade stamp but I will do some digging into that. He also took a photo of the inset dual circle logo on the stem top.The next two photos show the top and underside of the stem. It is dirty and has calcification on both sides at the button. There is also some tooth chatter and some light tooth marks. The third photo shows the condition of the slot while the final photo shows the curve of the full stem.To learn a bit more about the brand I turned to Pipephil to see what I could find out (http://www.pipephil.eu/logos/en/logo-c8.html). It turns out the pipe was made by an artisan named Arley Curtz who was from Utah. I did a screen capture of the information on the Pipephil site and include it below.I then turned to Pipedia to find out some more dedtail (https://pipedia.org/wiki/Curtz). The information was brief but helpful. I have included that article below.

Arley G. Curtz retired the director of the Bountiful Davis Art Center (Bountiful, Utah) and is now a pipe repairman and pipe maker. He was formerly the pipe repairman at Jeanie’s Smoke Shop, and has been making pipes ever since.

He makes about 70 pipes a year using Greek and Italian briar. His pipes are available at Edward’s Pipe & Tobacco Shop in Denver, CO, at the Tinderbox in Salt Lake City, on the web at The Pipe and Pint, and at Curtz Handmade Pipes and Pipe Repair in Salt Lake City, Utah.

I did a bit more searching to learn more about the repairman/pipe maker. I came across a 2018 article on a site called Utahstories (https://utahstories.com/2018/05/arley-curtz-pipe-making-and-memory-collecting/). The article included a photo of Arley Curtz that I have inserted below. I am also including a short section of the article that makes me want to meet this gentleman.

For Arley Curtz, a pipe is more than just a way to smoke tobacco. It summons up a time when pipe smoking was both acceptable and part of a gentler civility in our culture.

Curtz is a pipe maker and collector of smoking pipes. He has over 300, ranging from simple corn cobs to handmade antiques. Each one has a story. As the smoke from a pipe curls upwards, it allows Curtz a time to pause and reflect. “A pipe,” he says, “is a keeper of memories.”

Just as a pipe cannot be smoked in haste, a handmade pipe requires patience to craft. Curtz forms his pipes from briarwood, which grows in countries bordering the Mediterranean Sea.

I only wish I had found this earlier before I met my brother in Salt Lake City and visited Jeanie’s Smoke Shop. I would have certainly made a point to visit Arley at his own shop and gotten to meet him. Until my next trip to Idaho to visit my Dad and brother I will leave this on my wish list. Now to get on with working on his pipe.

Jeff did his usual thorough job cleaning the pipe which I really appreciate because of the freedom it gives me in dealing with pipes. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and had a soak in Before & After Deoxidizer to remove the oxidation. One it was rinsed off, it came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. There was some damage and darkening on the inner edge of the rim on the front of the bowl. The stem looked good just some light tooth chatter and marks near the button. Overall the pipe is a beautiful looking piece.I took a photo of the stamping on the underside of the shank. It read as noted above. It is very clear and readable.I decided to address the damage to the inner edge of the rim. In looking it over closely I could see damages at the front right and left. There some burned areas at those points that were deeper than the darkening. The damage was right on the top edge of the rim. I decided to lightly top it on a topping board with 220 grit sandpaper to remove the damage or at least minimize it. I followed up on that with a folded piece of 220 grit sandpaper. I worked over the top and edges to smooth out the rim edge and give it the original shape. I forgot to take a photo of the rim top at this point but it will become clear in the photos of the work with micromesh pads that follow.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I restained the polished rim top with a Maple stain pen to blend it into the surround briar. I am really happy with the match and the reshaped rim top and edges.I worked some Before & After Restoration Balm into the briar with my finger tips and a horsehair shoe brush. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and worked on the stem. I sanded out the light tooth marks and chatter with 220 grit sandpaper and polished the stem with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I gave it a final wipe down with Briarville’s No Oxy Oil to protect the stem from UV and slow down future oxidation.  I don’t know what it is about finishing a restoration but I have to tell you that it is my favourite part of the process. It is the moment when everything that I have been working on comes together. I can compare it to where I started and there is always the satisfaction that it does indeed look better than when Jeff and I picked it up. As always I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished chunky vulcanite stem. This Arley Curtz pipe is a great looking pipe and I am sure that it will be comfortable in hand when smoking as it is light and well balanced for a pipe of this size. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by American Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Bringing Life Back to a Heritage Antique 86 Blasted Apple  


Blog by Dal Stanton

A few years ago I landed a large lot of pipes on the eBay auction block from a seller in Georgetown, Texas.  The seller was actually a charitable organization called the Georgetown Caring Place operating some thrift stores mainly manned by volunteers – elderly.  I liked it from the start!  The description on the ‘Lot of 66’ said it all:

Huge Lot Of 66 Smoking Pipes, Pre-Owned, Loved, Pre-Smoked, Many different makers styles and Brands, We will not be able to list specifics on these pipes, We are not pipe people, You are buying one person’s collection

Undoubtedly, an estate collection of a pipe man’s collection that the family donated to benefit the Caring Place. My bid won the Lot of 66 and helped a good cause.  It also placed the former steward’s pipes in my charge, and it has been a joy for me to discover many treasures in the Lot of 66 and to enable these pipes to continue to serve many new stewards for years to come.  Here’s the Lot of 66 that I saw on eBay.Pipe man Todd, who has commissioned and received several pipes from The Pipe Steward before, all benefiting the Daughters of Bulgaria, saw one of the Lot of 66 waiting, an unassuming ‘Heritage Blasted Apple’ listed in my online inventory called For “Pipe Dreamers” Only! and he commissioned it along with 2 others (See: Borge Mortensen of Denmark and Ehrlich Special Chimney of Boston). Todd has a knack for seeing good pipes with ‘Pipe Dreamer’ eyes!  Here are the pictures he saw that got his attention despite the cardboard presentation background! The nomenclature, what there is, is/would be located on the bottom panel.  My initial pictures held little promise of identifying any markings.  In this picture, ‘86’ is discernible – a shape number. The next picture, which is a picture I recently took to get a better look, ‘ANTIQUE’ is discernible on the lower part of the panel.  When I first looked at these pictures, I wanted to see lettering all over the panel, but most would be phantom suggestions.  Yet, above ‘ANTIQUE’ I want to see more lettering on a diagonal, but nothing is discernible without question.The stem provides the first strong clue of identifying this mystery ‘Antique’ Blasted Apple.  A quick trip to Pipephil.eu identifies the double diamond inlay as a ‘Heritage’.  The panel information identified a ‘Heritage Pipe Inc.’ which had closed in 1971 as a submark of the S.M. Frank pipe conglomeration.  The double diamond stem inlay was a match.The next stop at Pipedia brought more clarity to the Heritage name and origins.  In the ‘Collector’s Guide to Kaywoodie Pipes’ (LINK) there was a section devoted to “Other” Kaywoodie Pipes which provides great information.  I include the introductory paragraph and then the information related directly to the ‘Heritage’ brand.

NOTES ON “OTHER” KAYWOODIE PIPES

Kaywoodie Stembiter and Chinrester, courtesy ChrisKeene.com

The previous sections of this Chapter summarize information taken from eight Kaywoodie Catalogs from the period 1936 to 1969. Because of the gaps in the catalogs, it is highly likely that many “holes” exist in the material presented in this monograph. This section presents a brief overview of some Kaywoodie Pipes that did not appear in any of the catalogs consulted in this research. The information on these pipes was provided by W.R. “Bill” Lowndes (a well-known Kaywoodie Collector from California).

Heritage. Lowndes suggests that the Heritage pipes were introduced in the 1960’s to compete with Dunhill. No fitments. Smooth finish called “Heirloom”, sandblast called “Antique”. Lowndes notes that there was a carved Heritage similar to Barling Quaints. Pipes were not marked “Kaywoodie”, and logo on bit is a double diamond. Lowndes notes that the Heritage pipes in his collection are small to medium-­size pipes and have Kaywoodie shape numbers. Lowndes suggests there may have been a special Heritage catalog.

I love it when research begins to back up the forensics of the pipe on your worktable!  “Antique”, which I could barely make out on the lower panel is the sandblasted line of Heritage pipes, a line introduced by Frank to compete with Dunhill.  Not a bad aspiration!

The article provided by Pipedia on the S. M. Frank & Co. adds more information:

The history of S. M. Frank & Co. spans nearly a century and half of pipe making, supporting its claim as the “oldest pipe house in America.” S. M. Frank, as it exists today, is a combination of some of the biggest names in pipe making from the early part of the 20th. century. The pipe names KaywoodieYello-BoleReiss-PremierWilliam Demuth CompanyMedico, Heritage (Heritage Pipes Inc.), and Frank are familiar to generations of pipe smokers.

In May of 1960, S. M. Frank started a subsidiary company called Heritage Pipes. The Heritage pipes were an upscale line of push bit pipes meant to compliment the Kaywoodie line. Although not hugely successful, Heritage produced some fine pipes that are still in the collections of many pipe smokers. This company was dissolved on December 31, 1971.

The article references an article about Heritage Pipes Inc. does not add new information but has examples of Heritage pipes which give a clue to the nomenclature and the marking design of the Blasted Apple on my table.  The picture on the top shows the way ‘Antique’ was below the fancy script ‘Heritage’ above it and diagonal – as I was trying to make out on the panel of the Blasted Apple.  The shape number to the left, beneath the bowl proper, is the design which I’m seeing – or, barely seeing.  The upscale Heritage pipe subsidiary of Frank was started in May of 1960 and the company closed its doors in December of 1971.  The look and feel of the pipe on my table I would guess ranges toward the early of these years.  The look and wear it has endured, with much dignity, gives it an older cast to me.

As if frosting were needed on the Heritage Antique cake, the reference to ChrisKeene.com.  In the introductory paragraph to the “Collectors Guide to Kaywoodie Pipe” was a reference to Chris Keen’s Pipe Pages.  This site has been down for some time and I miss the information that was on this site.  Here’s the paragraph:

This is an ongoing effort to adapt information from the Collector’s Guide to Kaywoodie Pipes into Pipedia articles. The Guide was first compiled by Chris Keene for his pipe pages at ChrisKeene.com. Chris used source material from Robert W. Stokes, Ph.D and additional support materials from Bill Feuerbach III, of the S.M. Frank Co.. Many thanks to these dedicated pipemen for their work in compiling this material.

Without expecting too much, I followed the ChrisKeene.com link to see what I might find.  What I found appears to be links to ALL the information that was formerly compiled in the now defunk Pipe Pages site.  Oh my!  There are 100s of links to catalogues and brochures listed.  They are not categorized but the links gives some identifying information.  I went down the long list of links and pulled out four pictures that had ‘Heritage’ referenced.  A brochure of ‘Heritage – Briar Pipes of Rarest Beauty’ emerged with great information about this line of pipes – included is the ‘Antique’ line and the shape number of 86 – a large Apple.  I enjoyed the motto given for the ‘Double-Diamond’: “Symbol of FINEST, RAREST PIPES of IMPORTED BRIAR”.

I love historic brochures and catalogs!  With a better understanding of the Heritage Antique name and history, I take a closer look at the Blasted Apple on my worktable.  The chamber has moderately heavy cake build up which needs to be removed to give the briar a fresh start.  The rim has grime as you would expect, but most notable are the divots out of the internal rim lip.  The damage to the rim is significant.  The left-aft quadrant of the rim is in especially poor shape where it appears that lighting practices caused the chamber wall to deteriorate so that it’s now thinner at this point.The blasted briar surface is dirty and has grime build-up, but the blasted surface has a look of quality about it. The stem has oxidation and the bit has biting.  There are compressions on the upper and lower bit, but the button appears to be in good shape.  Interestingly, the left side of the stem has a cut where a wedge of vulcanite has been removed.I start the restoration of this Heritage Antique Blasted Apple by cleaning the stem’s airway using a pipe cleaner wetted with alcohol. To address the oxidation, I use a soak of Before & After Deoxidizer along with the Ehrlich stem.  I leave the stems in the soak for a few hours.After fishing out the Heritage stem, I squeegee the liquid off with my fingers and run a pipe cleaner wetted with alcohol through the airway to clean it of the Deoxidizer.  I use cotton pads wetted with isopropyl 95% to wipe off the raised oxidation.  The Deoxidizer did a good job dealing with the oxidation.To help rejuvenate the vulcanite stem, paraffin oil is applied with a cloth for that purpose.Turning now to the stummel, to ream the chamber I use the Pipnet Reaming Kit.  After putting paper towel down for easier cleanup, I use the two smaller blade heads of the four available.  I follow the reaming by scraping the chamber wall with the Savinelli Fitsall Tool and then sanding by wrapping 240 grade paper around a Sharpie Pen.  Finally, after wiping the bowl with a cotton pad wetted with alcohol, an inspection reveals a healthy chamber.Continuing with cleaning, using undiluted Murphy’s Oil Soap, the external blasted surface is cleaned using a cotton pad and bristled toothbrush.  For the rim, I employ the brass wire brush to clean it of minor lava flow.Next, taking the stummel to the kitchen sink, I use shank brushes to clean the mortise with anti-oil dish soap.  After rinsing well, I return to the worktable.Continuing with the internal cleaning, I find that it is clean and pipe cleaner and cotton bud wetted with isopropyl 95% are not soiled indicating that the internals are clean.After the cleaning is completed, I look at the stummel.  The old finish has been removed during the cleaning process.  I’ll need to give some consideration to how to proceed down the path regarding re-staining the blasted surface.  With the original coloring emulating the Dunhill look – S. M. Frank’s marketing strategy, I hope to oblige.  I decide to send my fellow restorer and good friend in India, Paresh, an email asking for advice.  I know that in his past restorations of Dunhills, he has worked on techniques in restoring the Dunhill hue.  With an email written including pictures, I’ll await Paresh’s advice. Turning now to the rim, it’s in bad shape.  There are some significant divots out of the internal rim edge.  In the picture below with 12 o’clock being up, a small divot is at 12 o’clock, and larger divots at 3:30, 4:30 and 5:30.  The 2 o’clock region suffers from some burning degradation with a slight compression in the rim plane because of it.  The questions in my mind focus on restoring this Heritage close to its original design – a challenge to Dunhill!  The coloring is an issue and the remnants of blasting on the rim are evident especially at the 4 o’clock region.  I have not done much in the way of rustication processes to emulate the blasting and to repair the rim will undoubtedly mean topping it and therefore, removing the blasting on the rim as a result.  The question would then be how to restore it?  With this question in my mind, I send an email off to Steve with the full weight of rebornpipes.com experience behind him, to see what light he could shed on an approach.As I await responses from my fellow restorers, I move forward with the structural issues of the rim that must be addressed either way.  As I look at it, there is no way around having to top the bowl to provide a new rim foundation from which to work.  Starting with 240 grade paper on the chopping board, I give only a few rotations.  The picture below reveals the contouring in the rim with the flat surface of the topping board not touching the areas that are compressed.  The upper (in the picture) area that I referenced above is compressed.  The divots are more distinctly defined as well. After several more rotations on 240 grade paper, the compression is minimized.  The divots from 3:30 to 5:30 are also growing less distinct.I come to the terminal point in using 240 grade paper.  I only take off what is needful because we can’t replace briar!  My goal was to erase the degraded area at the 1 to 2 o’clock area.  That has been done.  In the process, the major divots no longer appear as divots but areas of the rim that are thinner.After replacing the 240 paper with 600 grade paper, the stummel is rotated several more times to smooth and erase the scratching of the 240 papers. With the topping completed, the small divot at the top should be dispatched with sanding.  On the lower quadrant, from 3:30 to 7 o’clock, the rim is noticeably thinner.  To see the lower quadrant from different angles to demonstrate what I can see, I take a few more pictures looking from the left, then the right.  As I see it, I have two options of approach.  First, to even out the entire circumference of the rim internal edge and to blend the thinning on the lower quadrant in the pictures, I can sand the entire circumference of the internal rim to smooth to even out the different rim depths.  Or, secondly, I can build up the lower quadrant with briar dust putty and sand it down to blend with more balance with the entire rim.I decide to do the latter – seek to build up the thinning area with briar dust putty.  Since the application will be only on the very upper part of the chamber, I’m not concerned about issues of heating.  I use the plastic disk that serves as a mixing pallet and cover a portion with scotch tape to ease the cleanup.  I scoop a small mound of briar dust on the pallet. Following this, I place next to the briar dust a small puddle of Extra Thick CA glue and with a toothpick, I pull briar dust into the glue.As briar dust is pulled into the glue, it is mixed with the developing putty.  I aim for the thickness of molasses – not runny and if it gets too thick, it will set up and harden spontaneously – with a little smoke for excitement!  The putty needs to be pliable enough to adhere to the chamber/rim edge.  When it’s thick enough, I trowel the putty onto the target area.I set the bowl aside to allow the briar dust putty to cure thoroughly.  It looks good.  In the picture below you can see how it adheres to the contours of the damaged area.After a few hours, the briar dust putty is ready to go.  The process of removing the excess patch material and shaping starts with a half circle needle file focusing on the center of the patch to shape out the curved pitch of the rim. After a few minutes of filing, I remember that I have a Dremel and attach a sanding drum!  With the speed set to low, the Dremel quickens the job of removing the excess and shaping the curve.  I do go slowly and patiently not to take off too much too quickly.After the sanding drum does its job, I switch back to filing to fine tune the removal of excess patch and shaping. When the needle file brings the patch down near to flush to the briar chamber, I switch and use 240 grade paper wrapped around a Sharpie Pen.  This works well to continue a nice curve and to give more leverage to removing excess patch material.  My goal is to feel no transition from the patch to the chamber wall.This is achieved after the sanding.  I like what I see.Transitioning now to the rim surface, using a flat needle file the patch excess is removed and smoothed to blend with the rim surface.After using the file, I use 240 then 600 grade paper to fine tune.  I also sand around the full circumference of the rim to remove other smaller nicks.I’m pleased with the progress of the rim’s restoration.  The rim rebuild with briar dust putty will be invisible after the rim is dyed and I figure out an approach to introduce an emulated blasted surface on the rim!Well, I received Steve’s response regarding his thoughts about how to approach the rim.  His counsel was not to top the stummel and to blend repairs and blemishes using burrs from the Dremel.  His counsel arrived a bit late but using burrs to emulate a ‘blasted’ rim surface is the direction I’ll take.  Since I’ve not had a lot of experience with the use of burrs and what effects they produce, I practice on a discarded stummel destined for the briar dust container.After testing different burrs and saw what they do, I chose an approach and apply it to the Heritage’s rim.  I start with a cylindrical burr and finish with a sharper, cone-like burr to get the effect that I practiced. Still not sure if I will stain or leave the stummel as it is, I decide to hydrate the stummel as well as get a sneak peek at what the stummel would look like more in a finished state.  I apply paraffin oil to the stummel, not the rim.  The stummel darkens nicely, but the finish is uneven – patches of lighter on the lower side which darkens going up.  Still thinking….With the stummel darkened, I need to darken the raw rim briar to match where the stummel is.  I use two dye sticks to do the job.  The under coat is with a walnut stain, then over that, a mahogany.  Then, in order to give the new fresh rim surface a more weathered look, I use three mid-range micromesh pads and lightly sand the rim.I heard back from my good friend, Paresh in India, about his approach to achieving a Dunhill color tone.  His basic approach is to apply a dark brown undercoat in the normal way – flamed and then ‘unwrap’ after several hours.  Then, the key part of the process is when Paresh stain washes with a cherry red dye, applying with cotton pad and immediately wiping until the hue that is wanted is reached.  He also sent a link to his great write up on rebornpipes describing the process: A Project Close to My Hear: Restoring a Dunhill From Farida’s Dad’s Collection.  With Paresh’s encouragement, I decide to give Paresh’s approach a try with this Dunhill minded Heritage Antique Blasted Apple.  Not long ago, thankfully, I acquired some red concentrated dye solution that I’ll be able to employ for the first time.  To start, I assemble my desktop staining ensemble.  After wiping the bowl with a cotton pad wetted with alcohol to clean, I warm the stummel using a hot air gun.  This has the effect of expanding the briar and helping it to be more receptive to the dye. Using a fashioned cork as a handle, I then apply Fiebing’s Dark Brown Leather Dye, per Paresh’s directions.  I use a folded over pipe cleaner to do this.  After ‘painting’ a section, I immediately ‘flame’ the alcohol-based dye with a lit candle.  The combustion burns off the alcohol leaving behind the embedded hue absorbed into the briar. After completing this process with a thorough painting and flaming of the entire stummel, I put it aside for several hours for the new dye to rest.  This helps to solidify the new dye.With the newly dyed stummel resting, I turn my attention to the stem.  Taking a closer look, the compressions on the upper bit and lower bit are significant.  There is also a divot of vulcanite sliced off the left side of the stem.  I’m not sure how something like this would happen – perhaps a lit match?  I’ll work on blending this in by sanding.  First, using the heating method, I paint the compressions with the flame of a Bic lighter.  This heats and expands the rubber helping it to regain its original disposition – or closer to it.  The goal is to raise the compressions sufficiently enough so that simple sanding will then be all that is needed to erase them – hopefully avoiding patching.   Before and after pictures of upper and then lower show the results.  First, the upper: And the lower:I believe that the lower bit may now be sanded out.  I’m not so sure about the upper bit – the compression next to the button is still significantly deep.  Before sanding, I fill this compression with black CA glue to be on the safe side and fill up against the button.  When the patch cures, this will make sure that the compression is addressed in conjunction with the button lip edge.After the patch cures, a flat needle file goes to work on bringing the excess CA glue down to the stem’s surface level on both the upper and lower sides.  The change in the background is explained by me moving out onto my 10th floor balcony ‘Man Cave’ to enjoy the warmth of the day!As I was filing the lower side, it became apparent that the compression was too pronounced for filing and sanding to remove.  It would require too much to dig that deep.  Switching gears, I decide to detour a bit and fill the compression with black CA glue.After cleaning it with alcohol, I place a drop of black CA glue on the lower side compression.What I missed taking a picture of was that during the detour, I also decided to apply some black CA glue to the wedge on the left side of the stem.  I used an accelerator to hold the glue in place and to quicken the curing time.After both of the ‘tour patches’ cure, I used the flat needle file on both to remove excess and to bring the patches down to stem level.After filing, the sanding continues with 240 grade paper on the upper and lower.Sanding is continued after the 240 grade paper with wet sanding using 600 grade paper on the entire stem along with applying 000 grade steel wool.Continuing to the micromesh process, I wet sand with pad 1500 to 2400 and dry sand with pads 3200 to 4000 and 6000 to 12000.  Between each set of three pads Obsidian Oil is applied to freshen as well as to protect the vulcanite against oxidation.  I’m pleased with the repairs.  The large fill on the upper side is solid but still visible.  We still live in an imperfect world! Turning back to the newly stained stummel, it has been resting now for several hours and it’s time to ‘unwrap’ the flame crusted surface.  To remove the crusted surface, a felt buffing wheel is mounted onto the Dremel with the speed set almost to the slowest to avoid excess heating with the friction created by the felt on the briar surface.  With the felt wheel, the coarser Tripoli compound is applied to the blasted briar surface.  With my wife’s help taking some pictures while my hands are full, it shows the ‘unwrapping’ process.  The second close-up shows the line between the crusted part and the unwrapped part.The stummel has been unwrapped revealing the dark brown undercoat.  Next, the stain wash with a red dye applied until the desired hue is reached – hopefully!The red dye concentrate I acquired not long ago prescribes a ratio of 1 fluid ounce per quart of either water or alcohol.  For my smaller purposes of application, I pour some isopropyl 95% in a small jar – about 1/3 filled and add several drops of the red tint concentrate until it looks good. Then, using a folded pipe cleaner, I wash the stummel with the red dye and wipe it with a cotton pad.  Since I haven’t done this before, I’m going by the ‘seat of my pants’ to see how the briar takes the wash and what the effect will be.Satisfied at this point, not sure whether I’m achieving the ‘Dunhill’ look, I set the stummel aside to rest for several hours through the night.The next morning, the red dye wash has had time to settle.  The next step to unwrap the stummel a second time.  For this, I mount the Dremel with a softer cotton cloth buffing wheel, set at the normal 40% speed, and apply the lesser abrasive compound, Blue Diamond.  Again, my wife assists with a picture of this process.DISASTER AVOIDED!  When I reached for the stem to rejoin it to the stummel to apply Blue Diamond to it, I noticed that the double diamond inlay was missing!  Oh my!  Miracle of miracles, I looked down and amazingly saw the diamonds.  To remedy this near disaster, using a toothpick, I dab a bit of CA glue in the diamond cavities on the stem and with tweezers replace the double diamond inlay.  The process was not as easy as it sounds as small as the double diamonds are and not getting excess CA glue on the finished stem surface…. With Double Diamonds reattached, and the stem and stummel reunited, I continue the application of Blue Diamond compound to the stem.  I do change buffing wheels because of the dye unwrapping.Before applying wax, I do a ‘heat’ buffing.  To help minimize dye leaching off on the hands of the new steward, I use the heat gun to warm the stummel, emulating the heating of a pipe in service, and use a cotton cloth to wipe it during the heated state.  This helps to stabilize the new dyed briar surface.After reuniting stem and stummel, I mount another cotton cloth buffing wheel to the Dremel, set at 40% full power, and apply carnauba wax to the pipe.  When completed, a microfiber cloth provides a rigorous hand buffing to raise the shine.

Wow!  With Paresh’s help, I think I nailed it!  The depth and richness of this blasted finish has that ‘Dunhill’ look to it I believe.  Thanks, Paresh!  The blasted landscape of this Heritage Antique Blasted Apple jumps out with the 3-dimensional contours of the briar grain contours.  I can’t get over the red notes in the finish – it gives it a depth and richness that is something to enjoy.  The technical challenges with the rim repairs and stem patches turned out great.  I’m pleased with this restoration and Todd, who commissioned it, will have the first opportunity in The Pipe Steward Store to acquire the Heritage Antique benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Repairing, Banding and Restoring a Damaged Hand Made Ascorti Business Billiard


Blog by Steve Laug

Not too long ago I received an email from an online friend and contributor to rebornpipes, Joe. He had picked up a great estate that he was cleaning and selling for the family. He sent me a list of the pipes. I purchased a nice Bari Freehand pipe from the lot. We came to an agreement on the price and I paid him for it. In the email interaction he talked about one of the Ascorti Business pipes that he was cleaning. He wrote:

…Now, I have a question. When cleaning one of the Ascorti Business, I found two cracks in the stummel. I know you have fixed cracks before. I’m attaching photos. Is it repairable and how much would it cost?

I looked at the photos that he attached which I have included to the left of this paragraph for you to see. The next paragraph of the email he came up with an interesting possibility.

Second thought. If I ship it with the Bari, would you be interested in fixing it and selling it?… (He went on to make a business proposition regarding the sale of the pipe.)

We struck a deal and the Bari I purchased and the Ascorti were in the mail to my brother Jeff’s place so he could work his magic on the pipe.

When the pipe arrived Jeff showed me the pipe while we were on Facetime. He showed the entirety of the pipe and also the shank end. It looked to both of us that there were actually three cracks in the shank. The stem was very loose fitting because the cracks had opened the mortise enough that it would not snugly hold the stem in place. The rusticated finish was quite dirty and the rim top had an overflow of lava on the smooth crown. The bowl was caked and between that and the lava I was not sure what to expect of the inner edge of the bowl underneath the grime. Time would tell. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the cake in the bowl and the thickness of the lava coat. It also looks like these is some damage on the inner edge and bevel in the photos. Jeff took some photos of the sides and heel of the bowl to show the condition of the rusticated finish on the pipe. Under the oils and grime it was a nice looking bowl. I think it was well worth the effort to repair the shank as there was a lot of life left in this old timer. He took some photos of the stamping on the sides of the shank. On the left side is the Ascorti logo with a pipe forming a “t” in the brand name. On the left side of the saddle stem was the Ascorti slanted A stamp. On the right side it was stamped Hand Made over Italy. You can also see part of the crack on the left of the third photo. Jeff took several photos of the cracks in the shank. Interestingly they both are on or alongside of the smooth panels on the sides of the shank.The next two photos show the top and underside of the stem. It is good condition with tooth chatter and some light tooth marks. It should clean up nicely.Before I started my part of the repair and restoration I wanted to have a clear picture of what the stem logo looked like on the Ascorti Business pipe. I turned to Pipephil as he often has some photos that give me the information that I am looking for (http://www.pipephil.eu/logos/en/logo-a8.html). Sure enough he had a photo showing the rough stamped A on the stem. It is white and it is rough which is exactly how this one looks. Hopefully in the restoration process I can get it back a bit. I did a screen capture of the picture on the site and include it below.Jeff once again did an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The rim top cleaned up pretty well and there was indeed some damage to the crowned top and inner edge of the bowl. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show the damage to the rim. You can see the damage on the back crowned rim top and on the inner edge on both the front and the back. There is some roughness and marks on the surface of the rim top as well.I took photos of the cracks in the shank sides and also of the shank end. I have circled the three cracks in red on the last photo of the shank end.I opened the cracks with a dental pick and pressed CA glue into the cracked areas. I clamped them together until the CA cured. I went through a bag or brass bands that I picked up through a friend online. I had one that was a perfect fit and when pressed onto the shank would fully bind the glue. I heated the band with a lighter and pressed it onto the shank. I put the stem in place and it was snug! The repair had cured the cracks and the loose fitting stem. I took a photo of the pipe with the band and the stem in place to have a look.  I took the stem off and set it aside so that I could work on the crowned rim and inner edge damage. I used a folded piece of 220 grit sandpaper to clean up the inner edge and the top of the crowned rim. It was slow and tedious but the results were what I was hoping for. I polished the smooth panels on the sides of the shank and the rim top with micromesh sanding pads. I wet sanded with 1500-12000 grit pads. I wiped the rim down with a damp cloth after each sanding pad to remove the sanding debris. I worked some Before & After Restoration Balm into the smooth portions with my finger tips and the rustication with a horsehair shoe brush. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I work on. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter and marks in the acrylic with a folded piece of 220 grit sandpaper and polished out the scratches with 440 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work into the surface of the stem and button and buff off with a cotton pad. It gives me a bit of a head start on the polishing work.I used some Paper Mate Liquid Paper to repair the white in the A stamp on the left side of the shank. Once it dried I used a 2400 grit micromesh sanding pad to remove the excess. While not flawless it definitely looks better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. Looking forward to hearing what Joe thinks of the restoration on this Ascorti Business pipe that he sent to me. As always I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it using a light touch with Blue Diamond on the buffing wheel. I gave the bowl several coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the rim top and the variations of colour in the rustication around the bowl and shank. Added to that the polished black acrylic stem with the briar band on the saddle was beautiful. The new brass band sets off the bowl and stem really well and I am pleased with the classy look it gives to the pipe. The shank repair and band take care of the cracked shank and it should work well for a long time. This is nice looking pipe and I am sure that the tactile nature of the rustication will feel great as the bowl warms up during smoking. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. I want to keep reminding us of the fact that we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Ehrlich – Another Iconic Boston Tobacconist (1868-1968): An Ehrlich Special Chimney


Blog by Dal Stanton

I saw this pipe on eBay from a seller in the New England state of Connecticut.  What drew my attention was the tall bowl – a Chimney shape.  There’s something about ‘Chimneys’ that I like.  They have the basic Billiard workhorse air about them, but with the tall Chimney – it’s like a challenge: pack it high and tight!  My bid held firm and the Ehrlich, which I assumed had a German COM, was added to the online collection, For “Pipe Dreamers” Only! for a pipe man or women to see, ‘dream’ of the possibilities, and commission to benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Todd saw this Ehrlich and commissioned him along with two other pipes – a Borge Mortensen Handmade of Denmark (see: Link for the restoration) and a Heritage Blasted Apple still in the queue – up next.  Here are the pictures of the Ehrlich Special Chimney that got Todd’s attention. The bowl is stamped with the nomenclature, EHRLICH, on the left shank.  On the upper right-hand side of the shank is stamped, SPECIAL [over] ALGERIAN BRIAR, which is dropped lower on the shank.  The stem is stamped with ‘E’ I had assumed that ‘Ehrlich’ was a German name and I had assumed, wrongly, that the Country of Manufacturing was Germany as well.  I was fully surprised to discover in my initial research that Ehrlich was a tobacconist located in one of my favorite cities, Boston.  This was a pleasant surprise because I have long appreciated the story of the US’s second oldest Tobacconist shop also located in Boston – the L. J. Peretti Co., still in operation and one of the few establishments remaining that mix blends while you test blends as you wait.   My son used to live in Boston and the city has had an attraction to me for its history, its character and yes, its sports team – Boston Red Sox and Bruins – sorry, as a long-time Miami Dolphins fan, I cannot stomach New England’s version of NFL!  My discovery of L. J. Peretti shop pipes, most of which were manufactured in NYC and some in London, started for me a fun advocation of collecting them.  I had never heard of Ehrlich of Boston until finding the article in Pipedia on the Ehrlich name.  I include it here because I enjoy adding to the opus of information, of especially Boston tobacconist shops.

The David P. Ehrlich story

Pipemakers and Tobacconists for a Hundred Years, 1868-1968.

The David P. Ehrlich Company has remained solely in the hands of one family during its century of business, yet it has had several firm names and locations. David P. Ehrlich went to work in 1881 at the age of twenty for Ferdinand Abraham, who dealt in cigars and tobacco and who had begun business in 1868 at 1188 Washington Street in the South End, but in 1880 moved to the center of the city, where the firm has been ever since. David Ehrlich married the boss’s daughter. In 1916 the name became the David P. Ehrlich Company and Mr. Ehrlich devoted the rest of his life to this business. Since David’s death in 1912 it has been owned by – his nieces and nephews including Richard A. and William Ehrlich.

Ehrlich shop has since 1880 had a predilection for historic sites. 25 Court Street was close to the spot where from 1721-1726 James Franklin had, with the assistance of his brother Benjamin, published The New-England Courant. In 1908 the firm moved a few doors up Court Street to number 37, on the opposite corner of the alley that is grandiloquently named Franklin Avenue. This new locution was on the site of the one-time printing office of Edes and Gill, publishers of the Boston Gazette, in whose back room some of the “Indians” of the Boston Tea Party assumed their disguises. Soon after the end of World War II at which time the store was located at 33 Court Street a move around the corner to 207 Washington Street brought the shop diagonally across from the Old State House and onto the site occupied from 1610-1808 by the First Church of Boston. The demolition of 207 Washington Street in 1967 caused still another move to 32 Tremont Street, adjoining King’s Chapel burying Ground, which is the oldest cemetery in Boston.

The David P. Ehrlich Co. has not just occupied sites intimately associated with Boston history and institutions; it has in the past century become a Boston institution in its own right. It has specialized in fine cigars, pipes, and pipe tobacco. In addition to the retail business, the firm has long specialized in the manufacture of pipes, both from Algerian briar root and from meerschaum, a beautiful white fossilized substance, mined from the earth in Turkish Asia Minor. Meerschaum lends itself to carving, and in the nineteenth century there developed in Austria a fashion for carving pipes from it with formidably intricate decoration.

The Ehrlichs have long had meerschaum carvers, who ply their craft in the shop window to the delight of passersby. For years the bearded Gustave Fischer was a familiar figure in the window at 33 Court Street. A succession of craftsmen have continued the tradition. and still make and repair pipes in the window of the new Tremont Street shop. They still turn their meerschaum pipes by hand on a foot operated wooden lathe made in Austria about 1871. Although briars are today turned on power lathes, meerschaum can only be turned on a foot-operated lathe.

As amber was used for the bits in his better pipes, David P. Ehrlich found himself in the amber business as a side line. For years the firm has been noted for amber jewelry in its many types and forms, often purchasing old examples from estates to maintain its large and varied assortment. And with the meerschaum and die amber as a nucleus, a variety of artifacts dealing with tobacco and smoking, as well as prints of Boston have come to decorate the shop. There is a display case in the Boston Museum of Science donated by David P. Ehrlich Company which outlines the story of amber.

Many of the mahogany display cases that were installed in Court Street early in the century have been transplanted to Washington and then to Tremont Streets, so that the present premises, although new, have a strong family resemblance to those that we knew on our earliest visits to Ehrlich’s. This is good sense in Boston, where people do not welcome needless change for its own sake.

In 1956 when the old Harvard Square firm of Leavitt and Peirce was offered for sale, the Ehrlich brothers, because of their Harvard connections, could not resist acquiring it. Richard A. Ehrlich was a member of the class of 1922; his brother William of 1925. As they had known for years this seventy-year-old establishment, which had done business in the same location in Harvard Square longer than any except the College itself, they took it over, with the idea of keeping it as it was, even to the metal ceiling. In 1958, to celebrate its 75th anniversary, David McCord edited for them an engaging volume entitled 75 Aromatic Years of Leavitt & Peirce in the Recollection of 31 Harvard Men . And as Leavitt & Peirce is to Harvard College, so is the even older David P. Ehrlich Co. to Boston – the purveyor of “a brand of special knowledge” built up over a century of honest dealing.

The January 1968 issue of Antiques Magazine carried a feature by Wendell D. Garrett titled “Paraphernalia of smokers and snuffers” describing in considerable detail the impressive collection of paraphernalia and smokers articles from many countries and centuries on permanent exhibit in their Leavitt & Peirce Cambridge tobacco shop. The Boston Public Library in Copley Square devoted twenty-five display cases during the month of January to the David P. Ehrlich Company Centennial Exhibition of Tobacciana made up of the Leavitt & Peirce antique collection, the David P. Ehrlich collection of carved meerschaum pipes and their two venerable Cigar Store Indians.

There are pipes of every price and size and shape, from good ordinary smoking pipes up to briars of the finest grain and meerschaums band cut, turned and polished front the best Turkish blocks. This is in keeping with a catalogue statement: “we have never ceased to regard smoking as an exquisite pleasure, rather than a mere habit.” Another of the principles of the firm is embodied in the observation: “we are pipe makers – not plumbers. There are no tricky gadgets in Ehrlich pipes.” But when a man drops his pipe, the makers will transform themselves into repairmen in a highly efficient manner. All this has been going on for a century, and we confidently trust that it will outlast our time, and then some.

With the information included above, the Ehrlich Chimney now on my worktable dates to at least the late 60s.  With a greater appreciation for the Ehrlich name and the richness of its story, I begin the restoration first with an assessment of its condition.  This old boy is in rough shape. The chamber has thick cake build up which needs to be removed to expose fresh briar for a new start.  The rim is caked with lava.The rim has notches and divots on the lip aft and forward areas.Generally, the briar surface is scratched and dinged a good bit.  The finish is darkened and needs cleaning to remove the surface dirt that has collected.The original stem with the Ehrlich ‘E’ reveals that this pipe was well loved and driven into the ground!  The calcium build-up on the bit is thick along with the oxidation.  The tooth chatter seems to reveal a lot of possible New England winters with the former steward’s teeth chattering as he clinched the stem.  The lower button has disintegrated from biting.  I’m concerned that it’s too damaged for a normal button rebuild.  I love to salvage original stems but this one presents some challenges.  The lower vulcanite surface looks suspect – that there may be a crack in the vulcanite.To start, using a pipe cleaner wetted with isopropyl 95%, the stem’s airway is cleaned.To address the oxidation, a new batch of Before & After Deoxidizer is ready to go to work.  The other pipe’s stem that Todd commissioned, the Heritage Blasted Apple, joins the Ehrlich for a bath.  The fluid is eerie as it swallows the stems!After a few hours of the soak, I use a stiff wire to snag the stem and to allow the B&A Deoxidizer to drain.  I then squeegee more fluid off with my fingers then wipe with cotton pads wetted with alcohol to remove the raised oxidation.  Another pipe cleaner helps to clear liquid from the airway.The B&A Deoxidizer seemed to do an adequate job.  I add paraffin oil to the vulcanite with a cotton pad to further the rejuvenation of the stem.Turning now to the Ehrlich Chimney bowl, I ream the chamber using the Pipnet Reaming Kit.  I use the 2 smaller of 4 blades available in the Kit to navigate the Chimney chamber.  Following this, the Savinelli Fitsall Tool continues the scraping and finally sanding with 240 paper wrapped around a Sharpie Pen cleans the remaining cake. After wiping the chamber with a cotton pad wetted with alcohol to remove the carbon dust, an inspection of the chamber reveals no problems with heating or cracking.   I also scraped the rim with the Savinelli Fitsall tool to remove the crusting lava flow.Next, the external briar surface is dark and dirty. I use undiluted Murphy’s Oil Soap on a cotton pad to clean the briar surface.  I also use a brass wire brush to clean the rim.  The brass brush does not damage the wood surface.  After scrubbing, I transfer the bowl to the sink and continue cleaning using hot water and shank brushes.  Using anti-oil dish soap, the shank brushes reach into the mortise and after scrubbing and rinsing thoroughly, I bring the bowl back to the worktable.The cleaning does a good job.  The briar is lighter, but the rim is still discolored. It doesn’t happen often but returning to the internal cleaning with pipe cleaners and cotton buds reveals a clean pipe!To clean the rim, I use the topping board covered with 240 grade paper to begin.  The topping board will remove the discoloration with fresh briar, and it will help remove the divot damage on the rim edge.  The next pictures show the progression of the topping. Next, the 240 grade paper is replaced with 600 grade paper and several more rotations follow.  What emerges on the rim are round bird’s eye patterns of grain.I decide to stop the topping not to lose more briar real estate off the rim.  There remain some divots on the edge of the rim.To remedy this, instead of taking off more briar to remove the divots, I mix Thick CA glue with briar dust to form a putty to fill the divots.  After putting a small amount of briar dust on the plastic disc, covered with scotch tape for easier cleanup, a few drops of CA glue are placed next to the dust and then mixed with a toothpick.  Gradually, briar dust is pulled into the CA glue and mixed until it thickens to the consistency of molasses.  Using the toothpick as a trowel, putty is placed on the divots.  When sufficiently covered, I put the stummel aside for the putty to cure.After some time, the briar dust putty has cured.  I first use a flat needle file to remove the excess putty until it is flush with the rim surface.  I also use 240 grade paper to smooth the patch further.I also sand the side of the patch with 240 paper.  Finally, using 240 sanding paper tightly rolled, I cut a small bevel around the circumference of the rim to remove smaller cuts and divots and to blend the rim patch.  After the 240 paper, 600 grade paper is used to further smooth and blend.  The rim looks good.  I move on.To further clean the briar surface of nicks and scratches, I utilize sanding sponges.  Before applying the sanding sponges, I cover the Ehrlich Special nomenclature with masking tape.With the tape protecting the nomenclature, I first apply a coarse sanding sponge followed by a medium grade then a light grade.  Sanding sponges address the minor blemishes on the briar surface well without too much invasion. On a roll, I also apply the full regimen of micromesh pads beginning with wet sanding with pads 1500 to 2400.  Following this I dry sand with pads 3200 to 4000 and 6000 to 12000.  The grain comes out well through the micromesh process. One more step before putting the stummel aside to focus on the stem.  Applying Before & After Restoration Balm teases out the subtle hues of the briar grain.  Whenever possible, the natural briar is my preferred presentation of a pipe.  The Balm does a great job.  After placing some of the Balm on my fingers, I work it into the briar surface.  The Balm starts with a crème-like consistency but thickens to a waxy feel as the Balm is worked.  After applying the Balm, I put the bowl aside for 10 to 15 minutes then wipe off the excess Balm with a cloth and buff up the surface.Turning now to the stem, I take another long, focused look at the condition of especially the underside of the bit and button, but the upper bit has some issues too.  First the upper side. The tooth chatter is profound and there are two compressions that are in the center of the stem.  The one closest to the button is rounded, resembling an eye-tooth compression.  The other one is interesting as it runs parallel with the length of the stem.  The angle makes it difficult to imagine it to be a bite, unless it’s a back molar….  That could be, but the compression appears to run parallel to the airway tunnel directly below.  For the upper bit, I’ll attempt to raise the compressions using the heating method and follow by sanding out the chatter.  Fortunately, the upper button lip is in good shape.When I first examined the stem, before cleaning, I was concerned that there might be a crack running down the stem coming from the button break.  Looking at it now, even under a magnifying glass, thankfully, there is no sign of a crack.  That good news barely tempers the catastrophic break of the bit and lower button.  Interestingly, the lower bit shows evidence of also having parallel compression as the top side.  The area extending to the immediate left (in the picture below) of the break is compressed.  The forensics it seems, point to the former steward clinching the stem between his molars for a hands-free mode.  It worked until the force of the clinching on the underside faulted – the rest is history. To repair, I will first attempt to raise as much of the compression through the heating method, then rebuild the button with a mixture of CA glue and activated charcoal dust.  The new steward will need to treat the button with some TLC because a rebuild is not as strong as an original surface. The heating method is painting the compressions with the flame of a Bic lighter.  With the heating of the vulcanite, a rubber compound, the rubber expands to retake its original condition, or closer to it.  After painting the upper and lower with the flame, the compressions are noticeably less pronounced but still evident.Next, using 240 grade sanding paper, I sand out the residual compressions on the upper and lower bit.  The paper also removes the tooth chatter very nicely.  With the button rebuild now before me, I first clean the area with a cotton pad wetted with alcohol.A piece of index card stock serves well to create a wedge to serve as a form.  The wedge fits into the airway to form the mold that will allow the patch material to fill the cavity yet keep the airway open.After covering the wedge with scotch tape, I place some petroleum jelly on the tape to keep the patch material from bonding onto the wedge – allowing the wedge to be removed without problems.The patch material is a putty created from mixing Extra Thick CA glue with activated charcoal dust. A small mound of the charcoal is placed on the plastic disk which acts as my mixing pallet.  I also put scotch tape down on the disk to help in the cleaning.   Next to the mound of charcoal dust, a small puddle of CA glue is placed.I use a toothpick to gradually pull charcoal into the CA glue mixing as I go.  When the putty forms and reaches the viscosity of molasses, I use the toothpick to trowel the putty onto the wedge, filling the damaged area with patch material.I build a mound of the patch material to be more than is needed.  This allows filing to shape the new button by removing the excess and shaping as I go.The wedge is removed easily with a tug.Next, the filing process begins.  I start from the end of the stem to remove the excess to first form the slot facing.With the slot facing flat and flush with the surviving upper button lip, starting with the upper bit, I use the flat needle file to refresh the surviving upper button lip.Next, flipping over to the lower bit, the flat needle file begins to shape the lower button lip.  The next few pictures show this progress. The process is slow, but patience pays off nicely.  The lower button looks good.  A few air pockets show up in the patch area.  I’ll sand and work on removing these as I go.Using 240 grade paper first on the upper bit, the residual chatter and compressions are fully erased.Next, focusing on sanding the lower bit area, 240 paper does well in smoothing out the scratches left by the needle file.  Shaping the button is coming along well.Next, using 600 grade paper, I wet sand the entire stem upper and lower.  Following this, 000 steel wool is applied to smooth the surface further.  The repair is looking great.Some air pockets remain on the lower bit and button lip repair.  I paint a small amount of acrylic nail polish to fill these microscopic pockets.  Again, I apply the 000-steel wool to the acrylic patch.With the stem repair complete, I move on to the full regimen of micromesh pads.  Using pads 1500 to 2400, I wet sand followed by dry sanding with pads 3200 to 4000 and 6000 to 12000. Between each set of 3 pads, Obsidian Oil is applied to the stem to rejuvenate it and to retard the growth of oxidation. Now on the home stretch.  I rejoin the stem and Ehrlich Chimney stummel after a small amount of sanding on the tenon.  After the cleaning, the fit was a bit tight.  After the sanding, the tenon engaged the mortise nicely.  After mounting a cotton cloth buffing wheel to the Dremel, and setting the speed to about 40% full power, Blue Diamond compound is applied.  After completing the application of the compound, I buff the pipe with a felt cloth to remove the compound dust in preparation for the wax.  Before applying carnauba wax, I have one more project to complete.  The Boston tobacconist Ehrlich ‘E’ needs some attention on the stem.  Using white acrylic paint, I put a small drop of paint over the ‘E’ and then tamp the wet paint with a cotton pad.  This flattens the paint and dries it.  I then gently rub the surface with the side edge of a toothpick which clears away the excess paint leaving the ‘E’ filled.  I repeat this process twice to render the finished product.  It looks great. After mounting another cotton cloth buffing wheel to the Dremel leaving it at the same speed, I apply carnauba wax to the entire pipe.  To finish, a microfiber cloth is used to give the pipe a rigorous hand buffing to raise the shine.

This Ehrlich Special Chimney turned out well.  I appreciated learning about the history of the Ehrlich name as one of Boston’s Tobacconist shops.  The button repair looks good and what a change from the molar damage with which the restoration began.  The vertical fire grain on the left side of the Chimney is nice and the bird’s eye grain on the right completes the ensemble. Without doubt, the pipe fits nicely in the palm.  I enjoyed this restoration and Todd who commissioned the Ehrlich Special Chimney, will also have the first opportunity to secure him from The Pipe Steward Store.  This pipe benefits the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

 

Restoring a Beautiful St. Claude Ben Wade Calabash


Blog by Steve Laug

This St. Claude, France Ben Wade Calabash is quite stunning. The shape and flow of the briar, the rich red stains and the curve of the Lucite stem all combine to create a shape that is elegant and beautiful. Jeff picked this pipe up from a favourite shop in Utah. I have never seen one of these before even though I have worked on a lot of both English and Danish Ben Wade pipes. This one is a French Made Ben Wade. It is stamped on the left side of the curved shank with the words Ben Wade in script over Calabash. The name is also stamped on the left side of the half saddle stem. On the right side it is stamped St. Claude arched over Bruyere Garantie. To the left is a very tight stamp France. On the underside of the shank it is stamped with the letter F. There appears to be remnants of gold leaf in the stamping on both sides of the shank. It can be seen in the photos below. Jeff took some photos of the pipe before he began his cleanup work on it.The pipe was dirty and there were some worn spots on the plateau rim top. The original colour had been black but the dust had turned it almost grey. There was a cake in the bowl and some lava overflow on the plateau. The finish on the bowl was cordovan or oxblood. It was dirty as well with some nicks in the finish. You can see the chipped areas around the rim top and the lava in the plateau in the photos below.Jeff took photos of the bowl from various angles to give a picture of the grain and the condition on the finish of the pipe. It is a beautifully grained and finished pipe. The oxblood stain really works well to highlight and showcase the grain. Jeff also took photos of the stamping on the shank and the stem. The first two photos show the left side of the shank and stem. The third photo shows the stamping on the right side and the fourth shows the stamping on the underside. The acrylic/Lucite stem was dirty and there were tooth marks and chatter on the top and underside. There was one deep tooth mark on the underside up against the button edge. The flat surface of the button had tooth chatter and wear on both sides. Jeff also took a photo of the gentle curve of the half saddle stem and I have included that below. Jeff did his usual extensive cleanup of the pipe. He reamed it with a PipNet pipe reamer removing the cake from the bowl so that we could see what was going on underneath the surface. The interior of the bowl looked very good. He cleaned the internals of the pipe and stem with alcohol, cotton swabs and pipe cleaners until it was very clean. He scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. He worked over the plateau rim and edges with the brush and the soap and rinsed the pipe down with warm water. He cleaned the stem as well so that the externals and internals were clean. He did scrub the stem with Soft Scrub on cotton pads to remove the grime on the surface. It was acrylic so it was not oxidized so it was not necessary to soak it in a deoxidizer. I took photos of the pipe when I unpacked it and brought it to my work table. I took close up photos of the stem and the rim top to show the condition. The cragginess of the plateau is clean and shows the peaks and valleys in their fullness. You can also see some of the worn spots on the rim top where the finish has been removed. The stem looks good. The photo of the underside shows the deep tooth marks next to the button (third photo).I took some photos of the stamping on the sides of the shank to confirm what I mentioned above. The stamping is crisp and readable.I took the stem off the shank and took two photos to give a clear idea of the gentle curves of the pipe and the look of the rugged plateau rim on the delicate bowl. It really is a beauty! The tenon is drilled for a 6mm filter but could easily be smoked without one or with an adapter.Jeff and I were talking on Facetime and he was showing me how well the pipe had cleaned up. We do that often as he is in Idaho and I am in BC Canada. While he was carefully turning the stem into the shank we both heard and audible “POP”. That sound is a pipe restorer’s nightmare. If you have not heard that sound I can guarantee you will one day. Jeff groaned and showed me the crack in the shank. So when it arrived here in Vancouver I had a look. I took a photo of the crack and have included it below. It is on the top left side of the shank and is a good ½ inch long. That would need to be repaired. I also found some small hairline cracks on the top right side near the plateau top. They were not deep or serious but nonetheless they were present.I decided to deal with the cracked shank first. I went through some brass bands that I have that are polished gold in colour and would go well with the gold stamping on the stem and shank. They were quite thin and some have an inward bevel on the shank cover. I chose the band on the right and used my topping board to reduce the depth of the band by half. I wanted to retain as much of the stamping as possible and still bind the cracked shank together.I spread the crack in the shank and pushed some CA Glue into the space. Because of the way the curve in the shank I could not drill and hole at the end of the crack. I clamped it together until the glue cured. I did not glue the band on at this point because I wanted to touch up the gold stamping before I put it in place. Once the repair cured I put the stem on the shank and took a photo to give an idea of what the band looked like with the stem in place.   With that repair complete it was time to deal with the hairline cracks on rim edge. I used a tiny bit to put a hole at the end of each crack and filled them in with a bead of CA glue. The photo below is very blurry but shows the glued are well enough(I apologize for the lousy picture). I also filled in some of the pits in the back side of the bowl.Once the repairs had cured I sanded them smooth with a 1500 grit micromesh pad to blend them into the surface of the surrounding briar.I have found that the Mahogany stain pen I have blends really well with oxblood or cordovan stain. I touched up the sanded areas on the shank top, right side of the bowl at the topo and the back of the bowl with the pen and let it cure. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the debris. The bowl began to look very good. I also really like the look of the polished brass band on the shank end. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my fingertips and into the plateau with a horsehair shoe brush. I let it sit for about 10 minutes and buffed it off with a soft cotton cloth. The product cleans, protects and preserves the briar and leaves it enriched and beautiful. I set the bowl aside and turned to the stem. I sanded the tooth chatter on both sides of the stem with particular attention to the large tooth mark on the underside of the stem just ahead of the button. I cleaned the tooth mark with alcohol on a cotton swab. I filled it in with a bead of clear CA glue and set it aside to cure. When the repair cured I used a needle file to sharpen the edge and flatten the repair.I sanded the repaired area and the rest of the tooth chatter areas on both sides of the stem with 220 grit sandpaper and followed up with a piece of 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work into the surface of the stem and button and buff off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I paused in my polishing of the stem to touch up the gold leaf on the stem side and the sides of the shank. I used Rub’n Buff Antique Gold and pressed it in the stamping with the end of a tooth pick. I let it sit for a few minutes then buffed it off with a soft damp cloth to remove the excess. I went back to polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine and buffed the stem with a clean cotton rag. The stem looks really good at this point.I used a dental spatula to spread some white glue around the shank end. Once the glue was evenly spread I pressed the band in place. I adjusted it so that it fit well. I set it aside to cure for a while as I wanted the band to be permanent. It looks very good now.I am excited to finish this beautiful Ben Wade Calabash from St. Claude France. It is both a rare one in terms of availability but also for me as I have never seen one before. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the bowls sides and the contrast of the black plateau rim top. The brass band on the shank adds a touch class to the overall look in my opinion. When you add to that the polished black acrylic stem with the shining gold stamping you have a winning combination. The gold stamping also looks great on the shank and stem. This grain on the smooth finish Ben Wade Calabash is nice looking and the pipe feels great in my hand. It is light and well balanced for a large pipe. Have a look at it with the photos below. The dimensions are Length: 6 ¾ inches, Height: 3 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.    

A Quick and Easy Restoration on a Brigham 3 Dot Dublin 306


Blog by Steve Laug

Even with the COVID-19 warning rolling in incessantly I am still working on pipes! It keeps my mind busy and focused. There is no reason to not enjoy the time alone at the work table bringing these old-timers back to life. The next pipe I have chosen is an interesting looking mixed finish Dublin that was stained with a rich brown colour on both the smooth upper portion and rusticated lower portion of the bowl and shank. It was stamped on the smooth underside of the shank. The stamping was readable. The shape number 306 is on the heel of the pipe and identifies the shape. The stamping Made in Canada and then the Brigham stamp in script followed on the rest of the flattened shank. The age on this one is Post-Patent era, nominally 1960s. The pipe comes to me I think from a trade I did with Alex but I am uncertain. It was in decent condition when I brought it to the table. The finish was a little dirty and the rim top had some damage but otherwise looked decent the inner edge of the bowl was slightly out of round due to some burn damage. The internals were quite clean. The stem was in good condition other than a few tooth marks on the top and underside near the button. The Maple Distillator was dirty and would need to be replaced. I took photos of the pipe when I brought it to the table. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top was clean, but there was a slight burn mark on the front inner edge. You can also see that the bowl was out of round. I also took close up photos of the stem to show how well surface looked on both sides. I took a photo of the stamping on the underside of the shank. You can see that it is stamped as noted above. It is faint but it is readable.I took the pipe apart and removed the Distillator from the aluminum tenon. It was stained but otherwise clean. I would need to replace it when I was finished. Before I get into the restoration part of this pipe I decided to include a poster I picked up that shows the filtration system of the patented Brigham Distillator. Give the poster a read. It also helps to understand the internals of these older Canadian Made pipes.I decided to start my restoration work on this one by dealing with the damaged rim top. I sanded the inner edge of the bowl with 220 grit sandpaper to reshape the out of round bowl and deal with the burned spot on the front edge. I gave it a slight bevel and I am pleased with the results.I polished the briar with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. After each pad I wiped the briar down with a damp cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I painted the stem surface with the flame of a Bic lighter to lift the tooth marks from the surface.After the heat had done its work on the tooth marks on the top side I was left with some damage on the button edges and on the underside of the stem. I filled in the remaining tooth damage with clear CA glue and set the stem aside to dry overnight. I sanded out the repaired tooth marks and chatter with 220 grit sand paper to blend them into the rest of the stem surface. I started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it had begun to shine.        I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work into the surface of the stem and button and buff off with a cotton pad. It gives me a bit of a head start on the polishing work. Before I finished the polishing stem I decided to fit it with a new Rock Maple Distillator.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am continuing to experiment with Briarville Pipe Repairs new product, No Oxy Oil so I rubbed the stem down with the oil on the cloth that was provided with it. I am excited to finish this Brigham. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the bowls sides and rim top. Added to that the polished black vulcanite stem with the shining brass pins was beautiful. This mixed grain on the smooth finish Brigham 306 Dublin is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. When I was going through the box of pipes in my box of pipes to be done I came across this beautiful 3 Dot Brigham. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.    

A New Beginning For An Inherited Peterson’s # 3 System Pocket Pipe…


Blog by Paresh Deshpande

Over the last month and a half, I have worked on five Peterson’s pipes to be added to my personal collection; two from my inherited lot (DONEGAL ROCKY # 999 and KAPMEER # 120S) and three that I had purchased on eBay, a Peterson’s SYSTEM # 31 just so that I could include it in my rotation, a Peterson’s BARREL and a Peterson’s OLD ENGLISH COLLECTION. Continuing with my work on Peterson’s in my collection, the next and sixth pipe that is now on my work table is one from my inheritance; a unique small system pipe with oval shaped chamber/ stummel. The stem folds itself over the rim top, further making it compact enough in size to be carried in one’s vest pocket.

The smooth stummel of this pipe has a beautiful mix of Bird’s eye on the foot of the stummel and cross grain on the front, back, sides and the upturned shank of the stummel. An oval shaped stummel, short upturned shank with a nickel plated ferrule at the shank end and a proportionate vulcanite stem with an orifice for a slot, makes it a visually appealing pipe. It is stamped on the left side of the shank as “K & P” over “3”. The shank end is adorned with a nickel ferrule that is stamped in three shields as “K” “&” “P” over three faux hallmarks a Shamrock, a Prone Fox, and a Stone Tower. The stummel is devoid of any COM stamp that would help in dating this pipe. Even the stem is unstamped. Since I have been recently working on Peterson’s pipes in my collection and reading about it as much as I could, I knew that K & P pipes did not have any COM stamp during the early part of the Patent Era. Furthermore, this pipe has a reservoir/ sump in the mortise making it a System pipe!! The stem slot is a round orifice which points to this pipe being an old one. Thus from these facts, I can safely presume this pipe to be from the Patent Era, that is from 1875 to 1922.

However, in spite of my extensive research on Peterson’s pipes for shapes and models from this era, I came a cropper!!!! In case any of the esteemed readers has some additional information on this pipe, I would request you to share it on Reborn pipes for the benefit of our community.

Initial Visual Inspection
The smooth stummel on this pipe is covered in a thick layer of dust and sticky grime giving it a dull and lackluster appearance. Through all the grime, bird’s eye and cross grains can be still seen at the foot and on sides, front and back of the stummel respectively. The rim top surface appears uneven and is covered in dust, heavy lava overflow, grime and will need to be cleaned and polished. There are a few scratches on the left side of the stummel which will need to be addressed. A few fills seen on either side of the stummel need to be refreshed. The stummel has developed a nice patina which I shall endeavor to preserve. The chamber has a thick layer of uneven cake with lava overflow over the rim top surface. Remnants of half burnt tobacco can be seen at the bottom half of the stummel. The condition of the inner walls of the chamber will be ascertained once the existing cake has been taken down to the bare briar. The draught hole is completely blocked with absolutely no draw. This needs to be addressed. The thin and delicate rim edge appears to be severely damaged with dents and dings all around; however, the extent of this damage will be ascertained once the cake and lava overflow from the chamber and rim top is entirely removed. There is a very strong smell to the chamber which, perhaps, may reduce appreciably after the chamber has been cleaned. The mortise and sump are clogged with dried oils and tars. The nickel ferrule at the shank end, though heavily oxidized, is undamaged. It is cut at an angle to accommodate the stem when it is turned over the stummel. The ferrule, once cleaned should polish up nicely. The vulcanite stem is heavily and deeply oxidized with tooth indentations on the button edge and chatter on either surfaces of the stem in the bite zone. The tenon end shows heavy traces of dried oils and tars. It’s going to take some elbow grease to clean up this stem to a nice deep and shining black. The perpendicular tenon end will make the internal cleaning a bit challenging. The orific slot shows deposition of dried oils and tars. The stink from the stem and clogged airway will take a lot of effort and time to clean up. The Process
I began the process of refurbishing this pipe by using my fabricated knife to remove the unburnt tobacco and thick layer of cake. I further took the cake down to the bare briar with a folded piece of 150 grit sand paper. Once the walls of the chamber were rid of all the remnants of the cake, the chamber walls were found to be smooth and without any damage. With my modified and straightened cloth hanger used as a poker, I cleaned the grime and cake that covered the draught hole at the heel of the stummel. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. While handling the stummel for internal cleaning of the chamber, the nickel ferrule came off, revealing a crack on the left side. This crack extends from the shank end rim surface (indicated with a yellow arrow) and along the shank on the left side (indicated with blue arrows). The extent of the crack will be determined once the dirt, grime and dried glue are removed from the surface. The edges of the ferrule are slightly uneven while the insides of it have traces of deeper oxidation.   I scraped the shank internals with a fabricated tool to remove all the crud that had accumulated along the shank walls and further cleaned it with bristled and regular pipe cleaners dipped in isopropyl alcohol. A huge pile of q-tips, pipe cleaners and lots of elbow grease later, the sump and mortise still appear dirty. I shall further draw out all the residual oils, tars and gunk by subjecting the chamber and the shank to a salt and alcohol bath. I gently scraped the shank end rim surface to remove all the accumulated oils and grime. Now that the shank end rim was cleaned, a second crack on the right side came to the fore (indicated in yellow arrows). This project is turning out to be more time consuming than I had anticipated. I shall deal with these cracks after I am done with internal and external cleaning of the stummel. I cleared the draught hole using a fabricated poker and further cleaned it using pipe cleaners and alcohol. I continued with the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute to Kosher salt as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim’s inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By the next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosened gunk from the sump and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel to dry out naturally. Now that the internals of the stummel were cleaned, I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush. I deliberately cleaned the thin delicate rim top and the surface just below the rim edge with Scotch Brite and a soft bristled brass wire brush to remove the entire lava overflow and dried it using paper towels and a soft cotton cloth. The shank end rim surface and the shank were deliberately cleaned to remove the grime and dirt so that the exact extent of the two cracks could be fathomed. The thin rim top is generously peppered with nicks, dings and dents. The fills and cracks that are visible on the stummel surface are marked in yellow circles and blue arrows respectively. I removed the old fills and prepared the stummel for a fresh fill. Using my dental tools, I progressed to removing the fills. I know these pictures do not present a very encouraging scenario at this stage, but I shall prevail… I wiped the surface from where the old fill was gouged out, with isopropyl alcohol to clean the area. I let the stummel dry out completely and after all the alcohol had evaporated, proceeded to fill the gouges with CA superglue and briar dust using the layering technique where I put down a thin layer of superglue in to the fill and press briar dust over the glue. I continue with this process till the fill rises above the rest of the stummel surface. Once all the gouges were filled up, I set the stummel aside to cure for the next 24 hours.While the stummel fills were curing, I worked the stem. The stem air way was filthy to say the least. Using a shank brush and dish washing soap, I cleaned the stem air way. I further cleaned the stem internals with hard and regular pipe cleaners and isopropyl alcohol. A lot of elbow grease and a pile of pipe cleaners later, the pipe cleaners did not emerge as white as I wanted. The perpendicular positioning of the tenon to the rest of the stem made cleaning of the air way all the more difficult. In my exuberance, I chipped the very end of the tenon… Some additional unwarranted work and time penalty!! With the stem internals now somewhat clean, I moved to external cleaning of the stem surface by sanding the surface with a piece of 220 grit sand paper and thereafter dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and the K & P # 3 pipe is marked in pastel pink arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.Next day, I remove the stems from the deoxidizer solution and clean them under warm running tap water to remove all the solution. I scrubbed the stem surface first with scotch brite pad followed by a piece of 0000 grade steel wool. This helps in removing all the raised oxidation from the stem surface. I rubbed a little Extra Virgin Olive oil in to the stem and wiped the excess with a paper napkin. This was followed by inserting a petroleum jelly smeared folded pipe cleaner in to the tenon for reconstruction of the tenon end. Using a mix of CA superglue and food grade activated charcoal, I began the arduous process of rebuilding the chipped tenon end and also the bite marks on the button edges on both sides in the bite zone. I set the stem aside for the fill to cure and harden completely. I took a stock of the progress made till now on this pipe; stummel internals/ externals cleaned, old stummel fills have been refreshed and cured, stem internals cleaned, stem oxidation removed to a great extent, stem repairs set aside for curing. Addressing the stummel cracks, sanding of the stummel and stem fills, refurbishing the nickel band and final polishing is all that remains to be completed.

Next, I address the two cracks at the shank end. Using a magnifying glass and a white correction pen, I marked the points for the counter holes at the end points along the extent of the cracks seen on the stummel. I drilled counter holes with a 1mm drill bit mounted on to my hand held rotary tool, deep enough to serve as a counter hole while taking care that I did not drill a through and through hole. These counter holes arrest and prevent the spread of the cracks further. I filled these cracks and counter holes with a mix of briar dust and CA superglue using the layering method (layer of superglue followed by sprinkling of briar dust and repeated it till desired thickness of fill was achieved) and set it aside for the fills to cure. I ensured that I filled the thin outer edge of rim top surface that I will subsequently sand down to match with the rest of the rim surface. I set the stummel aside for the fills to harden. I cleaned the nickel shank band with Colgate Toothpowder, which Abha, my wife, uses to polish her silver and gold cutlery and jewelry. This compound is a very fine powder and is least abrasive with fantastic results. The band is now a nice shining piece of nickel and should provide a nice contrast to the shining black stem and the dark brown stummel. The patches of deep oxidation that were observed were also completely eliminated.  With the stummel fills nicely cured, it was time again to work on it. Using a flat head needle file, I sanded the fills and followed it by sanding with worn out folded piece of 150 grit sand paper. I sand the thin rim top surface with the same sand paper to minimize the numerous chips, dents and dings. I did not resort to topping since the oval shape with a slight saddle dip in the centre makes it difficult to top without compromising the shape of the rim top. A couple of dents and chips are still visible, but I shall let them be as a part of this pipe’s journey from my grandfather then to with me now!!! The fills have blended in quite well. However, I shall strive to further achieve a near perfect blend during further sanding and polishing with micromesh pads. The shank end crack repairs are now solid and have blended in really well. Yeah, I am pleased with this progress. Thereafter, I polished the entire stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft moist cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains over the stummel surface. Another issue that was addressed to a great extent was that of the minor scratches and nicks that were observed on the stummel. The rim top surface looks good with the few nicks and chips still visible, if observed closely. The refreshed fills distinctly stand out because of their dark coloration, and I shall let it be as a testimony of the journey of this beautiful pipe. I am very happy with the appearance of the rim top and stummel at this stage. I rubbed a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark hues of the grain contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. I set the stummel aside and took up the stem repairs. The tenon tip rebuild had cured nicely. With a flat head needle file, I sand the rebuilt portion of the tenon and the button edges to achieve a rough match. Using a round needle file, I shaped the opening of the tenon to a perfect round. I resorted to topping the tenon end on a piece of 220 grit sand paper to achieve the correct tenon size, which is just below the opening of the draught hole in the mortise. This ensures that the Pete’s famed “System” functions as effectively. I further sand the entire stem surface with a folded piece of a 220 grit sand paper to achieve a perfect blend of the fill with the stem surface. With the same piece of sand paper, I sharpened the button edges on both the upper and lower surface. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation and sanding dust. I rubbed some extra virgin olive oil into the stem and set it aside to be absorbed into stem. I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of all the micromesh pads. Next I rubbed a small quantity of extra fine stem polish that I had got from Mark Hoover and set it aside to let the polish work its magic. After about 10 minutes, I hand buffed the stem with a microfiber cloth to a nice shine. The stem is now nice, smooth and shiny. Now with the stummel nicely polished, the nickel band polished and shining and stem repairs and polishing completed, all that remained to be done was to get these parts together for a final polishing with carnauba wax. I glued the nickel ferrule to the shank end with CA superglue.To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the entire pipe to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continue to work on it till the complete coat of wax is polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – This is another unique and vintage pipe of my grandfather that has been passed on to me. I feel singularly fortunate and honored to carry forward his legacy while at the same time preserving a part of history of these pipe brands. Thanks for your patience and looking forward to inputs about the write up.

I had decided to let the fills be seen and not mask it under a darker stain; I am still open to suggestions from esteemed readers!!

 Cheers…