Tag Archives: Stem repairs

Restoring a Well Smoked & Scarred Aldo Velani Ultima Dublin

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by Steve Laug

My brother Jeff picked up an Aldo Velani Ultima pipe from a seller in Puyallup, Washington, USA on 03/17/2025. The Ultima has a composite stem with briar inserts on the saddle and along the sides of the stem with Lucite forming the base of the stem. There is band of Lucite on the shank end and on the top and underside of the bite area around the button. It really is a beautiful looking pipe with a lot of class and distinction. Most Aldo Velani pipes are made in Livorno, Italy, for the USA market by Cesare Barontini. They were previously imported by Lane Limited. The name “Aldo Velani” is actually fictional one and the brand was made for export (https://pipedia.org/wiki/Aldo_Velani  http://www.pipephil.eu/logos/en/logo-a3.html). The pipe was probably made in the 1990s. The pipe was dirty with grit and grime on the exterior of the bowl and shank. There was a thick cake in the bowl and there was a lava overflow on the rim top. There was also some burn damage on the inner edge. The stem was dirty and had light tooth marks on the Lucite around the button. Jeff took photos of the pipe before he started his clean up. He took some photos of the rim top and the stem to show the condition of the pipe. You can see the damage on the inner edge, the lava and damage on the rim and outer edge. There was a thick cake in the bowl. The photos of the stem show the tooth marks, chatter and debris on the stem surface. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. Even under the dirt and debris of the years the grain on the smooth briar looked very good. You can see the damage on the outer edge of the bowl in the photos. The stamping is faint in spots but still is readable as noted above. I turned to Pipephil’s site to learn about the Velani brand (http://www.pipephil.eu/logos/en/logo-a3.html). I did a screen capture of the section on the site regarding the Aldo Velani pipes. There is a connection to Barontini pipes. The eighth photo down in the screen capture is the Ultima. I also included the information from the side bar. Aldo Velani is the fictional name for a sub-brand mainly intended for export.

Now I knew what I was working with. I learned that most of the Aldo Velani pipes are made in Livorno, Italy, for the USA market by Cesare Barontini.

Jeff cleaned the pipe with his usual thoroughness – reaming the bowl with a PipNet pipe reamer, cleaning up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior with Murphy’s Oil Soap to clean off the dust and grime on the finish. The rim top looked better but the burn damage was very evident on the inner edge and the top. The inside of the bowl itself looked great. The stem was in great shape other than a bit of tooth chatter. He did not put this one in the Briarville’s Pipe Stem Deoxidizer Bath having seen the effects on the other part briar stems. I took photos of the pipe when I started working on it. I took photos of the bowl and rim top as well as both sides of the stem to show its condition. The rim top and edges show darkening on the rim top and burn damage on the inner edge is clearly visible. I took close up photos of the stem to show the tooth marks and chatter on the top and underside of the stem and on the button itself. I took a photo of the stamping on the left side of the shank. It is stamped as noted above and is clear and readable even though faint in spots. I took the pipe apart and took a photo of the pipe. It is an interesting pipe that you can see the rustic finish on in the photo below. I decided to start my restoration work on this one by dealing with the darkening on the inner edge and the burn damage on the front inner edge. I also wanted to deal with the damage on the outer edge of the bowl on the front and sides of the bowl. I started with a folded piece of 220 grit sandpaper. It took care of some of the damage. It also revealed that there was damage on the rim top. I decided to use a wooden sphere and some 220 grit sandpaper to clean up the inner edge bevel and the rim top. When I had finished it looked much better. I sanded the scratches and marks on bowl sides and shank with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each pad with a damp cloth. It really began to shine. I polished the bowl and shank with 1500-12000 grit micromesh sanding pads. I wet sanded it with 1500-2400 and dry sanded it with 3200-12000 grit pads. I wiped it down after each pad with a damp cloth to remove the sanding dust. The photos below show the progress in the polishing. The pipe was beginning to look really good and the grain was beginning to really pop. It was time to work some Before & After Restoration Balm into the briar on the bowl and the rim top. I worked it into the surface with my fingertips to clean, enliven and protect the wood. I let the balm sit for about 20 minutes and buffed it off with a soft cotton cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I set the bowl aside at this point and turned my attention to the stem. I was really glad to see that this composite briar and Lucite stem was in decent condition. There was tooth chatter and marks on the stem surface. I filled in the deeper marks in the stem with black rubberized CA glue. The stem was also loose so I used a tooth pick to put glue in the gap between the briar and the acrylic stem. Once the repairs cured I sanded them with 220 grit sandpaper to blend them into the surface of the acrylic.I sanded the shank and stem piece with 320-3500 grit 2×2 inch sanding pads. I wiped the stem and briar shank down after each sanding pad with a damp cloth. It began to look very good.I dry sanded the stem and briar extension with 1500-12000 grit pads. I wiped the stem down with an Obsidian Oil soaked cloth after each pad. When I was finished the stem looked great. The photos tell the story. I rubbed the briar part of the stem down with Before and After Resoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes then buffed it off with soft cloth.I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and acrylic. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of colours between the briar bowl and the briar inserts on the stem really looked good with the polished black Lucite. The Aldo Velani Ultima Dublin looked really good even with some of the scars of its journey. The pipe has a unique look that catches the eye. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight is 1.83 ounces/52 grams. This one will soon be on the rebornpipes store in the Italian Pipe Makers Section if you are interested in adding it to your collection. Thanks for reading this while I worked on it. It was interesting and unusual piece to restore and I really enjoyed the work.

Breathing Life into a Brigham Made in Canada 9W2 Three Dot Freehand

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by Steve Laug

I chose to work on another Canadian Made Brigham to work on next. The pipe is a Freehand Acorn shaped bowl with a carved faux plateau rim top and shank end. We picked it up from a seller in Annapolis Valley, Nova Scotia, Canada on 01/31/2023. It is a neat looking pipe with real character. The shape of the bowl reminded me of some of the Danish Stanwell pipes that I have restored. I did the research on it. It is stamped Brigham [over] Made in Canada on the underside of the shank and has the shape number 9W2 stamped to the left of that. The stem has three brass pins on the left side of the blade of the fancy saddle. There was a heavy cake in the bowl and a lot of lava overflow on the rim top and edges. The rustication on the rim top is a faux plateau look and it has a smooth finish on the bowl and shank. I think that there was a beautiful pipe underneath all of the buildup of years of use. The stem was oxidized and had tooth marks on the top and underside of the stem ahead of the button. It was a mess. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the condition of the bowl with the thick cake in the bowl and a thick overflow of lava on the rim top. He took photos of the top and underside of the stem showing the tooth marks on the top and underside as well as on the button surface. Jeff removed the stem and it had the Brigham Hard Rock Maplewood Distillator aluminum tenon. It had an old wooden Distillator in the tenon that was quite dirty. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. Even under the dirt and debris of the years the grain on the smooth briar looked very good. The stamping is very clear and reads as noted above. He included a pic of the 3 brass dots on the stem.For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) is currently working on a book on the history of the brand. Until that is complete this article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

With the information I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that the pipe was originally carved from surplus stummels left over from the Norseman and Valhalla lines. It was made in the 1980-90s because of the stamping on the shank. Now it was time to work on the pipe.

I am really happy to have Jeff’s help on cleaning up the pipes that we pick up along the way. He cleaned this filthy pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the top half of the bowl and great rustication on the rest of the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. He scrubbed it with Soft Scrub All Purpose Cleaner to remove the majority of the oxidation. When the pipe arrived here in Vancouver it looked very good. I took some close up photos of the pipe before I started my part of the restoration. I took photos of the bowl and rim top as well as both sides of the stem to show its condition. The rim top and edges show a darkening on the plateau but the inner edge looks good. I took close up photos of the stem to show the tooth marks and chatter on the top and underside of the stem and on the button itself. I took a photo of the stamping on the underside of the shank. It is stamped as noted above and is clear and readable even though faint in spots. I took the pipe apart and took a photo of the pipe. It is an interesting pipe that you can see the grain in the photo below.I decided to start my restoration work on this one by cleaning up the plateau rim top and shank end with a brass bristle wire brush. I scrubbed it to remove more of the debris and darkening. When I had finished it looked much better.I touched up the plateau on the rim top and shank end with a black Sharpie Pen. It gives the plateau depth and great look. I sanded the scratches and marks on bowl sides and shank with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each pad with a damp cloth. It really began to shine. I polished the bowl sides and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down with a damp cloth after each pad. It really began to look beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. I worked it in with my fingers to get it into the briar. I worked it into the plateau rim top and shank end with a shoe brush. The product works to clean, enliven and protect the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and turned my attention to the stem. I filled in the deep tooth marks on the top and the underside of the stem with a black rubberized CA glue. Once it cured I shaped it with small files and then sanded the repairs with 220 grit sandpaper to blend it into the vulcanite. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth. I fit the aluminum tenon with a new Rock Maple Distillator tube so it would be ready to go.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Brigham 9W2 Danish Style Freehand – as I think it is an interesting looking pipe that was on the market as a means of using up extra stummels from the Norseman and Vahalla lines that Brigham made. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen it. It is fun to see what the polished bowl looks like with the grain popping through on the bowl and shank. Added to that the polished, rebuilt black vulcanite stem with four shining brass pins was beautiful. This Brigham 9W2 Freehand is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

New Life for a “Malaga” Rhodesian Oval Shank Rhodesian with a Taper Stem

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by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting “Malaga” Imported Briar ¼ Bent Rhodesian. Jeff saw it on eBay and purchased it on 09/14/2025 from a seller in Carleton, Michigan, USA. The grain on this pipe is very stunning beneath the oil cured finish. The pipe is stamped on the topside of the shank and reads “Malaga”. It is a nice one in terms of the well-done ¼ Bent Rhodesian. The bowl and shank were in excellent condition. The finish was in good condition though dirty. The bowl had a thick cake that over flowed over the top of the crowned rim in a lava coat. The rim top and inner edge of the bowl appeared to be in good condition under the grime. The taper stem appeared to be either vulcanite or hard rubber and was lightly oxidized and calcified. There were deep tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and a heavy lava coat on the crowned rim top and edges. The inner edge of the rim showed some darkening and had some cake on it. It was a dirty pipe but still a beauty. The hard rubber stem was lightly oxidized, calcified and had some deep tooth marks and some chatter on the top and underside of the stem. The photos of the sides and heel of the bowl show some stunning and unique grain on the smooth bowl and shank. The oil curing/finish makes the grain really stand out. Jeff took photos of the stamping on the left and right side of the shank and it is clear and readable as noted above. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual process. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean as were the inner and outer edges of the bowl. The stem looked better and the tooth marks are very light on both sides.I took a photo of the stamping on the top side of the shank to show that it was clean and faint in spots but still readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. It was time to start my work on the pipe. I sanded the scratches and marks on the rim and bowl sides with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each pad with a damp cloth. It really began to shine. I polished the bowl sides and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down with a damp cloth after each pad. It really began to look beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings around the rim cap with a shoe brush. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and turned my attention to the stem. I filled in the deep tooth marks on the top and the underside of the stem with a black rubberized CA glue. Once it cured I shaped it with small files and then sanded the repairs with 220 grit sandpaper to blend it into the vulcanite. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “Malaga” ¼ Bent Rhodesian and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” ¼ Bent Rhodesian and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Life into a Tired 1988 Peterson’s Deluxe 20S

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by Steve Laug

In the last box of pipes Jeff sent me there was a Peterson’s De Luxe that came to us from our contact in Copenhagen, Denmark on 04/11/2023. This one is a Peterson’s De Luxe Bent Billiard. It is stamped on the left side of the shank Peterson’s [over] Deluxe and on the right side it reads Made in the Republic of Ireland (three lines) [over] 20S. It was a dirty pipe when we received it. The walls of the bowl and shank had tars and oils ground into finish and it was quite grimy. There was a thick coat of lava on the rim top and the inner edge of the rim. The back edge of the outer edge of the rim had been knocked about hard. There was a thick cake in the bowl that had remnants of tobacco stuck in it. The ferrule on the end of the shank was Sterling Silver. It was stamped Peterson’s [over] Dublin followed by Sterling [over] Silver. Next that there are three silver hallmarks. The first was Hibernia seated, arm on a harp for the country of manufacture. The second was a Crowned Harp designating sterling quality. The third mark was a date stamp and, in this case, a upper-case cursive “C” which dated the pipe as a 1988. The stem was oxidized and there were tooth marks and chatter on the top and underside ahead of the button and on the button edge itself. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the thick tars and lava on the inner edge and the rim top. The cake in the bowl is quite thick and there is tobacco debris on the walls of the bowl. There is damage on the front inner and outer edge and the rear outer edge. The finish on the bowl is very dirty with grime and oils ground into the bowl, but still very stunning. This pipe has a classic Peterson’s P-lip stem that has some oxidation, calcification on the surface of the vulcanite. There is chatter and tooth marks on the top and underside. There is damage on the underside edge of the P-lip. Jeff took some photos of the sides and heel of the bowl to give an idea of the grain on this particular piece of briar. It is buried under a heavy coat of tars and oils. It was thick around the outer edge of the rim and the shank side. Even so, the grain is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took photos of the stamping on both sides of the shank to capture it for me. The first photo shows the left side of the shank and the stamping as noted above. The second shows the right side of the shank with the Made in the Republic of Ireland stamp and shape number 20S. I did a bit of work on Google to gather background on the DeLuxe line of pipes when I worked on the other DeLuxe pipes recently. I decided to quote that here as well.

The first information I found was on the Peterson’s website (https://www.peterson.ie/pipes/system/deluxe-system-smooth/). I quote from the description of the line below. I have highlighted several key portions in bold black for emphasis.

While the Deluxe stamp first appeared on our System pipes in 1940, the design itself dates to our 1896 and 1906 catalogues and, with the exception of the Supreme, has always marked our highest tier of System pipe. Like the System Standard and System Spigot lines, the Deluxe System pipe incorporates Charles Peterson’s patented System design, including a deep reservoir to collect excess moisture from the smoke; a graduated-bore mouthpiece that funnels the smoke and allows moisture to collect within the reservoir; a sturdy sterling silver military mount, which allows the pipe to be broken down and cleaned without damage or warping; and our patented P-Lip bit, which draws the smoke upward, thus reducing tongue bite. The Deluxe differs from those aforementioned lines, comprised of bowls with only the finest grain patterns and featuring a sterling silver mount and a push-gap stem, which was never designed to be flush-fitting, the space between the mount and stem base gradually decreasing with prolonged use. The Deluxe also elevates the System pipe by fixing each stem with a traditional chimney, an aluminum fitment that extends the tenon past the chamber’s airway for optimal System performance. Created for Peterson enthusiasts interested in acquiring the finest System pipe on the market, the Deluxe System will serve as the crown of any collection. Seen here in the Smooth finish.

From that information I knew how the De Luxe fit in the hierarchy of Peterson’s pipes. It was always the highest tier of the System pipes. It also was made with the gap in the fit of the stem to the shank on purpose with the idea that the distance would decrease over time with prolonged use. The attachment of a chimney at the end of the tenon was to maximize System performance. Sadly this one was missing the chimney.

From there I also turned to Pipedia. I quote from an article by Jim Lilley and have included much of it below. (https://pipedia.org/wiki/A_Closer_Look_at_The_Peterson_Deluxe_System_Pipe). Once again I have highlighted pertinent sections in bold below.

by Jim Lilley – The version of the system pipe for our closer inspection is one of Peterson’s more recognisable series, the handsome and very distinctive Deluxe system pipes, which include the Darwin and Mark Twain. These pipes are at the top of the ‘system’ series in terms of quality and finish.

Each Peterson Deluxe is made from carefully selected, age mellowed root briar. In matte finish with hallmarked sterling silver mounts and a unique space fitting mouthpiece to allow for years of wear. They are available in a wide range of shapes numbered, as follows 1s,2s,3s,4s,5s,8s,9s,11s,12.5s,20s,XL5s, 20FB and 11FB.

The pipes are well carved, construction, engineering and workmanship, is outstanding. The stems are well drilled and aligned. Silver work is excellent, finish very good, and the often maligned briar is of outstanding quality.

The design is a very typically Peterson classic shape. Apart from the Darwin, the balance can be stem heavy, the bit is thick and chunky, especially in the larger versions. I also enjoy the sense of presence they give to the pipe, particularly if smoking in company with friends or strangers. They have a sophistication about them.

The smoking qualities are excellent, dry and cool. The draw is good, and the flavour is particularly great in new pipes. The Mark Twain’s are outstanding in this department.

As for the aesthetics and ergonomics, I find some shapes much more attractive than others. Favourites for me are the 1s,2s,3s,the Mark Twain’s and the Darwin deluxe. As a clencher most are very good to hang, except the beautiful Darwin which is more of a ‘hand holder.’

The one weakness I find is the modern orange/golden colour, (the so called natural) it is, in my opinion, less attractive than that found in the older Walnut finish of the eighties.

As far as value and cost is concerned, for the excellent quality finish, these are competitively priced at around $135 to $250 depending on size and briar grade.

For what it is worth, I reckon the Deluxe s are probably the best value range of pipes that Peterson produce, both in terms of functionality and value. There is not a thing wrong with these pipes. Those who malign the brand because they’re made by the hundreds using machines, are very wrong, IMHO. I like them a lot and the bang for the buck is the best I’ve ever seen for new pipes of this quality…

With that information at hand I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I started to work on it.  I took some photos of the rim top and stem. The rim top and bowl were clean and the bowl was out of round. There was damage to the outer edge on the bowl front and back where it had been knocked about. Jeff had been able to get rid of all of the lava and tars of the bowl sides. The closeup photos of the stem shows that it is a much cleaner and better looking stem. The tooth marks and chatter were still present with deeper ones on the underside of the button. There was also a trough on the topside of the stem ahead of the button.I took some photos of the stamping on the shank sides and the silver on the ferrule to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in its clarity. Jeff does a great job in leaving the stamping looking very good. I removed the stem from the shank and took a photo of the pipe at this point. I started my restoration work on this pipe by addressing the darkening around the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to start the cleanup. I built up the damaged areas on the front and the backside of the rim top with briar dust and clear CA glue.Once the repairs cured I used a piece of 220 grit sandpaper and a wooden sphere to reshape the rim top. I turned it on the paper and gave the inner edge of the bowl a slight bevel. Once finished it was looking much better. I would need to sand the exterior of the bowl sides to smooth out the repairs.I sanded the rim top to shape the repairs and also remove the scratches and darkening around the rim edge and sides. I used 320-3500 grit 2×2 inch sanding pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. I started my polishing regimen on the bowl. I used nine micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the Sterling Silver ferrule with a jewellers polishing cloth to remove the tarnish and protect it from further tarnishing. I set the bowl aside and worked on the stem. I filled in the damage on the underside of the stem with a black rubberized CA glue. I rebuilt the damage and set it aside to cure. Once it cured I shaped it with small files and then sanded the repairs to blend it into the vulcanite. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with Obsidian Oil on a cloth. It began to look very good.I polished it with micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I rubbed it down with Before & After Fine and Extra Fine polishing compound. The stem looked very good. I don’t know how many times I have said this but I love it when I come to the end of a restoration and all of the parts come together and the pipe looks better than when we started the cleanup process. I put the stem back on the Peterson’s DeLuxe 20S System and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a great example of a Republic Era Peterson’s DeLuxe 20S Bent Billiard. Once again, the grain and the way the shape follows the grain is amazing. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/48 grams. This Peterson’s De Luxe 20S is a great piece of pipe history that is in good condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting this one on the rebornpipes store in the Irish Pipemakers Section. Let me know if you are interested in adding it to your collection. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Rare and Beautiful Rusticated Dark Malaga Raskassa Apple

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by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting Rusticated Malaga Raskassa Apple. Jeff saw it on eBay and purchased it on 11/04/2025 from a seller in Orlando, Florida, USA. The pipe came in a box and included a pipe sock. The grain on this pipe is very stunning beneath a dark stain and some rustication around the bowl and shank. The pipe is stamped on the left side of the shank and reads RASKASSA. It is a unique one in terms of a RASKASSA as all the rest of them I have worked on have been smooth and with beautiful grain. The bowl and shank were in excellent condition. The finish was in good condition though dirty. The bowl had a very thick cake that flowed over the top of the crowned rim in a spotty lava coat. The cake in the bowl was moderate up to the top of the rim. It was hard to fully assess the condition of the inner edge. The rim top and inner edge of the bowl looked very good. The taper stem appeared to be either vulcanite or hard rubber and was lightly oxidized. There were no tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipe and the box that it came in before he started his clean up work.I took it out of the box and took photos. You can see the dust in the rusticated patterns around the bowl sides and the smooth surface on the crowned rim top and part of the shank. It was a unique and beautiful apple shaped pipe.Jeff took photos of the rim and bowl to show the cake and lava spots on the crowned rim top and edges. The inner edge of the rim showed some darkening and had some cake on it. The grain on the rim top is quite stunning. It was a dirty pipe but still a beauty. The hard rubber stem was slightly oxidized and there were no tooth marks and chatter on the top and underside of the stem. The photos of the sides and heel of the bowl show some stunning and unique grain on the smooth portions of the bowl among the rustication around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the left side it read Raskassa as noted above. It was clear and readable.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. I have included a screen capture of one particular page that helps identify the RAS KASSA stamping on the pipe (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).I have enclosed the section on the brand in a red box in the picture above. To summarize, it basically says that the stamping is applied to pipes with special rare grain patterns in the briar. These appear to be straight grain, birdseye, swirled grains etc. that are tight patterns. They are rare – 1 or 2 in every hundred pipes. This pipe is one of those. You can read the description in the detailed explanation below.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean as was the inner and outer edges of the bowl. The stem looked better, though there was still some oxidation.I took a photo of the stamping on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. It was time to start my work on the pipe. I started with the rim top and edges of the bowl. I polished the smooth rim top and the patches on the bowl sides with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down with a damp cloth after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the Malaga Beautifully Mixed Finish Raskassa Apple and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Malaga Rusticated Raskassa Apple and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.27 ounces/37 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Fitting a new stem to a Neerup, Made in Denmark Bulldog

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by Steve Laug

The next pipe came to my table from a fellow I had repaired pipes for before. It has been awhile and he has moved further away but he remembered me and sent the pipes to me to repair. There were two of them – a Savinelli Billiard with a snapped shank and a Neerup Bulldog. The Bulldog looked very familiar to me and I did a bit of looking back and found that I had worked on it previously. I had fitted it with a new stem in the past and later replaced the tenon on it. Now it was back for a new replacement stem. It is obviously a favourite pipe. It has a black sandblast finish that is a bit dirty and a light cake in the bowl that had been recently reamed. There is an overflow of lava on the rim top. The pipe was still a beauty. The shank end of the vulcanite stem had been wrapped in tape but I am not sure the purpose of the tape. Under the tape was a polished nickel end cap on the stem for decorative purposes and perhaps Curtis would rather have it plain. The button end had been chewed and was missing a large piece of vulcanite on the underside of the button surface. The stem will need to be replaced. I took photos of the pipe before I began my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. The stem was in rough condition as noted above. You can see the damage on both sides of the stem – the chipped and broken underside of the button as well as the tooth damage on the topside of the stem. Looking at it you can see why we chose to restem it.The next two photos showed the stamping on the underside of the shank. It is faint and hard to read in the photos. In person it is faint but readable as noted above. I removed the stem and took a photo of the pipe to give a sense of perspective to the parts. I went back and reread my previous work on this pipe. I have been doing this long enough that I am doing repeat repairs on pipes that I had repaired before. This link is to the first restem on the pipe. Here is the link (https://rebornpipes.com/2022/12/22/new-life-and-new-look-for-a-neerup-made-in-denmark-bulldog/).

I reamed the bowl with a PipNet Pipe Reamer to remove the thin cake from the bowl – using a Savinelli Fitsall Pipe Knife to scrape away the carbon coat. I sanded the walls smooth with a piece of dowel wrapped with some 220 grit sandpaper.I cleaned out the shank and the mortise with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I also cleaned out the airway in the stem I had chosen to use as well. I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the sandblast and the a brass bristle brush on the rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the sandblast with my fingertips and a horsehair shoe brush to get it deep in the grooves of the sandblast. I let it sit for 15 minutes and buffed it off with a soft cloth. I went through my stems and found this slightly longer taper stem that would need very little adjustment to fit in the shank. I took pictures of the old stem with the replacement stem in the photo to show the difference.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Neerup Made in Denmark Freehand Bulldog carved by Peder Jeppesen combines a great looking piece of sandblast briar with a multi-banded shank extension and a vulcanite stem to make a beautiful pipe. The removal of the thick shiny coat allows the grain to come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neerup Made in Denmark Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Once I finish the second pipe this one will be going back to Curtis to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

 

Restoring a Kaywoodie Flame Grain Imported Briar 16 President

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by Steve Laug

I received an email from a fellow a bit ago about two of his pipes that he wanted me to restore. I have included his email below.

Hey Steve,

It’s been a little while but I’d like to send in the Kaywoodie President for restoration. I also have a Marxman apple that I would like an assessment on–it’s a bit more of a challenge than a standard restoration. Can you let me know if you have an opening and if so, what address to send them to? Thanks!  – Devin

I asked him to send me some photos of the pipes before he shipped them to me. I gave my address and he shipped them to me. Here are the photos of the Marxman pipe that he sent.He included some close-up photos of the bowl and shank to show the condition they were in. The photos show the condition the bowl and rim top. There is no cake in the bowl but the rim top and inner edge show damage from burning and possibly overzealous reaming. The stem has a lot of tooth marks and dents in the top and underside ahead of the button. He also removed the stem from the shank and took a photo to show the condition of the aluminum stinger apparatus. The pipes arrived here last evening. I took the Kaywoodie President to the table to look it over. It was very clean inside and out. The rim top had burn damage on the rim top and inner edge of the bowl. The finish was dirty on the bowl and shank. The pipe was stamped on the left side of the shank read Flame Grain [over] Kaywoodie. On the right side it is stamped Imported Briar [over] the shape number 61. The stamping was clear and quite readable. The stem was oxidized and had tooth damage on the top and underside ahead of the button and on the button edge itself. The vulcanite stem was fat on the bottom side and has the Kaywoodie black clover logo in a white circle on the topside of the stem. I took a photo of the rim top to show the condition. You can see the bowl has been reamed and the burn damage on the rim top and inner edge of the bowl. It needed some work. The stem was oxidized and has some deep tooth marks on the top and underside ahead of the button and on the edges. I took photos of sides of the shank to show the stamping. The stamping is clear and readable. I also took a photo of the logo on the stem top. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. The stinger apparatus is shown in the photo as well. It is a nicely grained unique.I turned to Pipephil’s site to look at the data that was available on Kaywoodie President pipes and see if there were any pipes like the bowl I had (http://www.pipephil.eu/logos/en/logo-kaywoodie.htmlThe shape called “President” is a Kaywoodie’s distinctive production. It has never been copied. Until late 1930’s pipes were stamped with a 4 digit code (this pipe: 7793).

  • The first 2 numbers (77) designate the style or finish.
  • The last 2 are the shape numbers (93).
  • The numerical code may be reinforced by a letter for variants.

Thus the small “President” pipes are stamped 93S while the larger bear a 93L (see also this Super Grain pipe).

Later Kaywoodie will cancel the 2 first style/finish numbers keeping the 2 last shape numbers and the letter for variants (i.e. Allbriar or Connoisseur).

I further worked on the name and shape number of this Kaywoodie. It was stamped on the right side of the shank with the shape number 61. I turned to Pipedia to a specific article on the various shape numbers (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). I found the following line below. It identifies the shape 61 as follows.

61 EZ set Vest pocket President (streamliner shape) oval bowl 1935-1937, 1952-1960

From that information I knew that the pipe originally had been released in 1935-37 and then released again between 1952-60. The pipe in hand was the later release as the earlier version had a different shape number and often had the patent number. This one had a two digit number and no patent.

I turned to Pipedia to the article on Kaywoodie pipes (https://pipedia.org/wiki/Kaywoodie) to see if I could find information on the shape and President line. There was a sales flyer on Kaywoodie pipes for Father’s Day. I have included a copy of the flyer below in a section called Streamliners.The article also included a shape chart that was helpful. The last shape in the chart was a Kaywoodie 61 E-Z-Set Vest Pocket President which is the same shape as the one that I am working on.From the above information I knew that I was working on a Kaywoodie President shape 61. It is a great looking unique pipe. It was now time to start working on the pipe.

I cleaned out the shank and the airway in the stem with pipe cleaners – bristle and smooth and cotton swabs and alcohol. It was an incredibly dirty shank and airway in the stem. It smelled significantly better once finished.I decided to address the damage on the rim edge and top. I wanted to do so with minimal effect on the shape of the edge and rim. I used a folded piece of 220 grit sandpaper to smooth out the damage on the inner edge of the bowl and to remove the burn damage. It looked much better. I carefully, gently sanded the surface of the bowl and the shank with 320-3500 grit 2×2 inch sanding pads to remove the scratches in the surface of the briar. The bowl and shank began to look very good. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the briar down with Before & After Restoration Balm and worked it into the briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the grain really pops. I set the bowl aside and turned my attention to the stem.  I forgot to take photos but I “painted” the vulcanite stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift the majority of them with the heat. I filled in the deeper marks on the surface of the button and the edge of the button with a rubberized CA glue. I flattened the repairs on the stem and recut the edge of the button with a small file. I flattened the repairs with a folded piece of 220 grit sandpaper. It is starting to look very good. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. The shape and look of the stem looked better and better. The remaining oxidation was gone.I polished the stem by dry sanding it with 1500-12000 grit micromesh sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth. The stem looked very good. I put the Kaywoodie Flame Grain Imported Briar 61 President back together and buffed it on the buffing wheel with Blue Diamond. It raised a shine on the briar and the stem and gave some depth to the grain. I gave both the bowl and the stem multiple coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe turned out to be a unique beauty in its own way. I really like the grain and the shape of this Kaywoodie Flame Grain 61 President. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/39 grams. It is a uniquely beautiful pipe. It will join the Marxman Apple on its journey back to Devin early in the week ahead. Thanks for walking through the restoration with me.

Another Pipe with a Potential Burn Out Issue from Michael

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by Steve Laug

I finished repairing and restoring the four pipes that Michael sent to me for work on impending burnout and damage to the bowl walls on all four. I sent them back to him and gave him a call to let him know they were on their way back to him. On January 13 I received an email from Michael about another pipe that he sent to me. I have included the email below.

Hi Steve! I mailed a pipe to you today; the tracking (Customs)# is LH264469865US. I enclosed a note with it which mentions that I collect Willmer pipes and this one came to me with a sizable burnout. Willmers are somewhat difficult to find; I’ve got 16 of them and I probably won’t be getting any more. Their “high grades” were always smooth and a bit on the large size. This one is stamped “Hand Made”, which was the lowest of their high grade line. But- all Willmers were made of super good quality briar and are excellent smokers. Even though this one has a number of fills to cover up small, cosmetic deficiencies in the grain, it’s a great pipe and in this day and age it’s a fairly rare Willmer to find. When you look at it please let me know if you can fix it or not. Thank you! — As ever, Michael

Yesterday, January 26, 2926 I received a package from Michael. I opened it to examine a beautifully grained Willmer. It is a Willmer Hand Made Egg with two fluted valleys on the front of the bowl. It has an acrylic saddle stem. It is in good condition as can be seen in the photos below. It is stamped on the left side of the shank and reads Willmer [over] Hand Made. On the right side it is stamped Made in England. The stamping is clear and readable. The pipe has rich finish with a blend of brown stains on a richly grained smooth finish that the shape follows well. The finish was quite clean and shiny. The bowl had a moderate cake and there appeared to be some damaged areas midbowl on the back, left side and the front. The rim top had some lava coat on the rim top and inner edge. The original saddle stem with the Willmer, “W” logo on the left side has some light tooth marks and chatter on both sides. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. The inner edge of the bowl has some lava and potential damage under the coat. It is hard to know until I clean it up. You can see the fluted troughs on the front of the bowl. The stem photos show the condition of the saddle stem ahead of the button.The stamping on the sides of the shank are clear and readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. Under the grime it is a real beauty. I turned to Pipephil to get a quick review of the Willmer Company before I started my work on this pipe (http://www.pipephil.eu/logos/en/logo-w3.html). I quote the side bar from the site below.

Willmer is a brand of H. Willmer & Son Ltd. The factory closed down about 2006-07 after more then 60 years activity and two generations of makers. Gradings until the 1980s (ascending): BA, A, AA, and AAA. After this date Willmer introduced the AAAA and AAAA PRESENTATION as top grades. The pipe I was working on no letter stamping on it which has stamping similar to the photo in the top photo.

I turned to Pipedia to get more information on the brand (https://pipedia.org/wiki/Willmer). The first paragraph dispelled of the belief that Willmer had been a carver for Charatan in his own words. I quote a portion of the article to give a sense of the history of the brand.

Willmer was founded in London. According to the website, which doesn’t exist anymore because the Willmer factory has been closed in 2006/07, the firm was in business “for more than 60 years” by 2003. Willmer was homed then in Southend-on-Sea, Essex, so not far from the Cadogan plant.

When Willmer first started, they definitely strived to compete with brands in the high-end market. Due to the excellent quality of the pipes Willmer was frequently asked to produce private label pipes for England’s best renowned pipe retailers. So many pipes are not easily recognized as Willmers for stamped under the name of the respective shop. Willmer’s own pipes were stamped “Willmer – Made in England” and showed a sweeping “W” in white or gold on top or left side of the stem. The earlier grading had AAA as top grade followed by AA, A, AB etc.

Sometime in the 1980’s, Willmer went through some major changes. The move to Essex was already mentioned above. They continued making highly respectable freehands – often copying some of the stunning Charatan shapes of days gone by. The grading was altered. What used to be an AAA now became the additional name “Presentation” and was stamped with AAAA. Funny enough, the fourth A was often larger than the three before. The other grades were changed accordingly.

Now I knew that I was working on a Willmer Hand Made Egg with an acrylic Saddle Stem.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners. I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I sanded the exterior of the bowl with 320-3500 grit 2×2 inch sanding pads to remove the scratching in the finish. I wiped the bowl down with a damp cloth after each sanding pad. It really began to look much better. I polished the briar with 1500-12000 grit micromesh sanding pads to develop the shine. It began to look very good. It had a rich shine in the finish. To address the checking and the divot on the inner wall around the middle of the bowl. I wiped it clean with a cotton pad and alcohol to remove any debris on the surface. I mixed a batch of JB Weld to repair the divot and checking on the bowl walls. I pressed it into the damaged areas with a dental spatula. I set the bowl aside for the repair to cure. Once it cured I sanded it smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the repair. I wiped it down with a damp pad to remove the sanding debris. I mixed a batch of bowl coating composed of sour cream and activated charcoal powder to give the bowl a thin coat of the mixture. I used a folded pipe cleaner to paint the walls and heel of the bowl with the mixture. I set it aside to cure. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I sanded the tooth marks and chatter on the top and underside of the stem with a folded piece of 220 grit sandpaper. I continued sanding it with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This is a unique Willmer Hand Made Egg with a saddle stem I have worked. It is a beauty. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The grain is quite beautiful a mix of straight and flame around the bowl sides and birdseye on the rim top and heel. The pipe feels great in the hand. The two fluted valleys on the front of the bowl makes this interesting shape fit well in either the right or left hand. The finished Willmer Hand Made Egg is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/35grams. This great looking Briar turned out very well. It should be a great pipe Thanks for walking through the restoration with me as I worked this beautiful Willmer Egg. This one will soon be heading back to Michael. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Breathing New Life into a Stanwell Dorado 175 Stack

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by Steve Laug

It is a beautiful chilly day in Vancouver without rain so I decided to go to the basement and work on another pipe that was purchased on 02/16/2023 in a lot of pipes that came to us from a seller in Copenhagen, Denmark. It included a group of Danish Made Stanwell pipes that are quite beautiful. The grain around the bowl and shank of this Stack has a mix of birdseye, straight and flame grain. The pipe is stamped on the underside of the shank and reads STANWELL [over] Made in Denmark [over] Dorado. On the right side of the shank it is stamped with the shape number 175. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some darkening and lava on the rim top. The inner edge shows some damage and darkening around the bowl. There was a ferrule on the end of the shank with two think black lines around the band. The stem is acrylic and is dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. There is no logo on the sides or top of the taper stem. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl and the darkening and lava on the inner edge and top of the rim. The acrylic stem was in decent condition with tooth marks that are visible in the photos below. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I turned to Pipephil’s site to see if I could find any information on the Diplomat line of Stanwell pipes (http://www.pipephil.eu/logos/en/logo-stanwell.html). There was nothing specific on the line but the summary of Stanwell History is quite helpful. I quote it below.

Brand & factory were established in 1942 by Poul Nielsen. The company has been owned since 2000 by Nordisk Tobaks Kompagni A/S.

The factory in Borup crafted all Stanwell pipes from 1965 until 2009. From 2010 on the pipes are crafted by Barontini (Italy) exept for the limited editions.

Production (2007): 115 000 Pipes/year – Denmark

I turned to Pipedia to an article that originally was posted here on rebornpipes and written by my late friend Bas Stevens (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). The list did not clarify who designed the shape so that was still a bit of a mystery. Whoever did so, created a beauty. I now knew that the shape 175 was a Tall Billiard or Chimney with tapered stem. There was no other information. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. It came in Stanwell Box with Pipe Sock. I removed it from the sock and took photos of the pipe once I received it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked pretty incredible. Even the darkening and marks on the rim top on the right side and the back of the bowl are very obvious now that it is clean. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove.The stamping on the shank side was readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I started my work on the pipe by addressing the damage on the inner edge of the bowl with a piece of 220 grit sandpaper and a sphere to remove the damage. I then used a half sphere to further shape the rim top to bring the edge back into round and it looked much better. Over all the rim top and edges looked much better.I sanded the outside of the bowl and rim with 320-3500 grit sanding pads to remove the scratching and marks on the briar. I wiped the bowl down between pads with a damp cloth to remove the sanding debris. I stained the sanded and polished rim top with a Maple stain pen and it matched the colour of the rest of the pipe. I polished the smooth bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned my attention to the acrylic stem. I tried to raise the tooth marks on the acrylic stem. I “painted” the stem surface with the flame of a Bic lighter and was not able to lift any of the marks. I filled in the tooth marks with black CA glue (I forgot to take photos of the repairs once I glued them). Once the repairs cured, I used a small flat file to smooth out the repairs. I then sanded the areas with 220 grit sandpaper to smooth them out and blend them in. I wiped it down with an Obsidian cloth to remove the debris. I sanded the stem with 320-1500 grit sanding pads to further blend the sanding marks into the surface of the acrylic. I wiped the stem down after each sanding pad with an Obsidian cloth to remove the debris from the sanding.I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Stanwell Made in Denmark Dorado 175 Stack with an acrylic taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the straight grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Dorado 175 Stack fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.34 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

What an Elegant Charatan’s Make London England Authentic 373X Acorn

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by Steve Laug

The next pipe on the table is another one that came to us from the seller in Caldwell, Idaho, USA on 07/12/2025. It has an Acorn shaped smooth bowl. It is in dirty but in good condition other than that as can be seen in the photos below. The sides of the shank are clearly stamped, faint in spots but still readable. The left side is stamped Charatan’s Make [over] London.England [over] Authentic. To the left of the stamping it had a cursive L in a circle that tells me that the pipe is a Lane era pipe. On the right side it is stamped with the shape number 373X. That helps to date this to the time after the patent was filed in 1970. The shape works very well with the great grain around the bowl. The finish was dusty and dirty with grime deep in the finish but grain really stands out. The bowl had a thick cake and there was tobacco debris in the bowl. The rim top had a thick lava coat on the rim top and edges. The fish tail vulcanite stem is calcified, oxidized and has tooth marks and dents on the top and underside of the stem and button. There is no stamping on the stem. I took photos of the pipe to show what it looked like before I started working on it. I took a closer photo of the rim top and bowl to show the condition of the bowl and rim. You can see the cake in the bowl and the darkening and lava on the top and inner edge. The stamping on the sides of the shank is faint in spots but still readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. To try and figure out the era of the Charatan’s pipe I was working on I turned to the pipephil website on Logos and Stampings. There is some really helpful information on each of the lines of Charatan’s Make pipes that entered the market. Here is the link to the section of the site that I turned to, http://www.pipephil.eu/logos/en/logo-charatan.html. The Authentic line is not shown on the site but it does give a short history of the brand. I quote the portion that is most pertinent. The brand was founded in 1863 by Frederik Charatan. When his father retired in 1910, Reuben Charatan took over the family business. All the pipes were handmade until 1973. The brand name has been overtaken by Dunhill in 1978 and sold in 1988 to James B. Russell Inc. (NJ, USA). During the period 1988-2002 Charatans were crafted by Butz Choquin in St Claude (France). Dunhill re-purchased Charatan brand name in 2002 and Colin Fromm (Invicta Briars, Castleford) followed up on freehand production.

I turned to Pipedia to see if I could find more information on the brand and possibly a link to the Executive line (https://pipedia.org/wiki/Charatan) but once again in the general article it was not listed.  It did give a little more historical information and is worth reading. I am including a few sections from the site.

In 1863 Frederick Charatan, a Russian/Jewish immigrant, opened a shop in Mansell Street, located in the borough of Tower Hamlets, London E1, where he began to carve Meerschaum pipes. These pipes got very popular soon, and thus Charatan moved to a bigger workshop in Prescot Street, just around the corner. Here he began to make briar pipes which should make the name famous the world over. Charatan was the first brand to make entirely hand-made briars from the rough block to the finished pipe including the stems. The nomenclature “Charatan’s Make” refers to this method of production and was meant to differ Charatan from other brands who “assembled” pipes from pre-drilled bowls and delivered mouthpieces.

Being the undisputed No. 1 in English pipemaking, Charatan was approached by Alfred Dunhill who was unsatisfied with the quality of the pipes he imported from France. During 1908 – 1910 Dunhill bought pipes from Charatan paying exorbitant prices to ensure he had some of the very best pipes for sale in England. In 1910 he lured away Joel Sasieni, one of Charatan’s best carvers, and opened his own small pipe workshop on 28 Duke Street. On the retirement of his father in 1910 Reuben Charatan took over the family business…

…The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950… Charatan records are almost non-existent before Lane due to a factory fire, making it difficult to date pre-Lane pipes. Charatan used 4 basic grades prior to 1950: Supreme, Selected, Executive, and Belvedere. After 1950 Herman Lane’s influence began, and the grades started to expand. In 1955 Lane took over sole distributorship of Charatan in the US. In 1957 he introduced the Supreme S. Most of his other introductions were from the 60’s and early 70’s…

The section called Miscellaneous Notes had some interesting information.

Charatan records indicate the DC (Double Comfort) bit was introduced in the 50’s, but some report seeing them in earlier production. Still others indicate they were introduced by Lane in 1960. Regardless, the DC bit is not an accurate way to date a pipe because many Charatan’s were made with regular and saddle type bits throughout the “Lane Era”…

…The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

…The total script nomenclature “Made by Hand in City of London” evolved over this period of time, so many pipes had variants, such as Made By Hand in block letters and City of London in script, or some other variation of the terms or stampings. The Charatan Logo (CP) on the pipe bit was changed over the years.

From all of the historical data I could work through this Charatan’s Make Authentic was a bit of a mystery pipe from the mid 1970’s Lane era. I continued digging further into the dating of the pipe, but what I had found was a good start for me. If some of you would like to try your hand at dating it more accurately as to the time period it came out you might want to check out the article on Pipedia on Dating Charatans (https://pipedia.org/wiki/Dating_of_Charatans). I had enough for me to start working on the pipe itself and see what lay beneath the heavy tars and oils.

I reamed the bowl with a PipNet reamer. I used the third and fourth cutting heads to clean out the cake. I cleaned up what remained in the bowl with a Savinelli Fitsall Pipe Knife and scraped it back to bare briar. I finished by sanding the inside of the bowl with a dowel wrapped in sandpaper. The inside walls are free of burn damage or checking. I scraped the lava on the rim top with a Savinelli Pipe Knife. I worked over the inner edge and rim top with a folded piece of 220 grit sandpaper.I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I sanded the bowl with 320 – 3500 grit 2×2 inch sanding pads and wiped it down after each sanding pad with a damp cloth to remove the sanding debris. I polished the bowl with 1500-12000 grit micromesh sanding pads. I wiped the bowl down with a damp cloth to remove the dust and debris. The pipe began to look very good. The gouge in the bowl was repaired and looked better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I scrubbed the vulcanite stem with some Soft Scrub and cotton pads to remove as much of the oxidation as I could, especially around the tooth marks. I wiped the tooth marks down with isopropyl alcohol and a cotton swab and then filled in the tooth marks with black CA glue. Once the repairs cured I used a small flat needle to smooth out the repaired areas on both sides of the stem. I sanded them with a folded piece of 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the stem with 320-3500 grit 2×2 inch pads to further adjust the fit of the stem to the shank. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. With the stem polished I put it back on the Charatan’s Make London England Authentic 373X Acorn and lightly buffed the bowl with Blue Diamond. I buffed the stem with a more aggressive buff of Blue Diamond. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This Charatan’s Make Authentic Acorn 373X will soon be on the rebornpipes store in the British Pipe Makers Section if you want to add it to your rack. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.52 ounces/44 grams. Thanks for walking through the restoration with me as I worked over this Charatan’s Make.