Tag Archives: shaping a stem

Restoring and Restemming a Burl King Freehand Bowl

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Blog by Steve Laug

The next pipe in the queue came to us in August, 2020 from an Antique Mall in Logan, Utah, USA.  It is an interesting Freehand bowl that has a bridge over the top of the shank that forms a hole for the thumb when smoking. It has a smooth finish with a plateau on the top of the shank and bowl. I would need to find a fancy turned stem that would work with the bowl. The pipe is stamped on the left corner of the shank and clearly reads Burl King. On the underside of the shank it is stamped Israel. I think that this will be another nice looking piece once it is cleaned up and restemmed. The bowl is thickly caked with an overflow of lava on the rim top. The right side of the bowl toward the front and the heel were sandblasted. The top and edges of the bowl look good but I would be more certain once I reamed and cleaned it. The exterior of the briar was dirty with grime and dust. Jeff took photos of the pipe before my cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. He took photos of the plateau rim top to show the cake in the bowl, the lava on the rim top and the inner edge. He took photos of the stamping on the left corner of the shank and the underside. It is faint in spots but readable as noted above.Before working on the pipe I wanted to remind myself of the history and background of the brand. I remembered that I had restemmed and restored a Burl King stummel previously so I turned to the blog I had written. Here is the link to the previous blog and the pipe I had restored and restemmed (https://rebornpipes.com/2020/09/20/restemming-and-rebirthing-a-burl-king-freehand-bowl/).

From the blog I quote the following information on the brand and who made it. I find it interesting to note the various companies included in the manufacture and distribution of the pipe.

I turned to Pipedia to read about Burl King pipes (https://pipedia.org/wiki/Burl_King). I quote the entirety of the article and have included the advertisement that connects the pipe to Borkum Riff tobacco.

We need more information about Burl King. We can confirm that it was at one time a pipe used for promotion of Borkum Riff tobacco, as reported by Bob Taylor of the Seattle Pipe Club, who mailed in a coupon and received the pipe with a Postmark of Jan. 11, ’78, and a return address of Sparta, N. C., which indicates it may have come from the Dr. Grabow/Sparta Industries plant.

Bob recently noticed his “Burl King” was also marked, made in Israel, so it was likely made by the Shalom Pipe Factory, though apparently distributed through Sparta Industries. The box shipped for 50 cents and the return address said “After 5 days return to P. O. Box 21882 Greensboro, N. CC. 27240.” So apparently these pipes were made by Shalom, but distributed for Borkum Riff by Sparta Industries.

Others have indicated Burl King pipes were also made by Wally Frank.

I love the description as it truly captures the shape and beauty of this freehand pipe. The article above stated that the pipe is handcrafted by artists so that each one is a unique piece. It is cut from the plateau to leave that exposed on the top of the rim and down the shank to the end. It has a thumb hole cut for comfort in holding it while smoking. It is suggested that pipe sold for $60. Now to work on the pipe.

Jeff had cleaned up the pipe with his normal methods. He reamed the pipe with a PipNet pipe reamer and removed the rest of cake with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway into the bowl with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe once I received it. I took a close up photo of the rim top to show the general condition. You can see the darkening around the inner edge and some remaining lava in the crevices of the plateau but otherwise it looks good. The plateau extends all the way down the shank bridge and ends at the mortise end.I took photos of the stamping and though they are faint in spots in the pictures they are readable as noted above.I found a turned stem in my stem can that was a potential candidate for the pipe. The tenon on it was just a little bit to big in diameter and would need to be shaped to sit in the mortise properly. I used my Dremel and sanding drum to take off a little bit of the diameter until the fit was snug in the shank. Once I had the tenon adjusted I inserted it in the mortise and took photos of the pipe at this point. I set the stem aside and turned my attention to the bowl.I cleaned up the residual lava on the rim top with a brass bristle wire brush. I worked over the crevices in the plateau carefully to remove the debris. I used a folded piece of 220 grit sandpaper to sand the inner edge of the bowl and smooth it out. I polished the briar with micromesh sanding pads to clean up the finish and give it a shine. I wet sanded with 1500-12000 grit pads and wiped the bowl down after each pad with a damp cotton cloth. The photos tell the story. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I shaped the tenon end with 220 grit sandpaper to fine tune the fit in the shank. I still needed to polish it with 400 grit wet dry sandpaper to smooth out the marks left behind by the Dremel but it was getting there. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. With both parts of this unique Burl King Freehand finished, I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The mix of grain on the bowl came alive with the buffing. The finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned, nicely grained Burl King Freehand. Have a look at it with the photos below. The dimensions are Length: 7 ½ inches, Height: 3 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. This is a large pipe and weighs 102 grams/3.60 ounces. I will be putting this interestingly made Freehand in the American Pipe Maker Section of the rebornpipes store very soon. If you would like to purchase it and carry on the legacy of the previous pipe smoke send a message or an email to me. Thanks for walking through the restoration with me on this older Freehand collaboration between Shalom Pipe Factory, Israel, Borkum Riff Tobacco and Dr. Grabow.

Restoring a  Patent Era Dunhill Bruyere 40 Lovat

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Blog by Steve Laug

The next pipe on the table is a Dunhill Group 4 Bruyere Lovat that is proportionally well done. It has a two digit the shape number that I will define below. Jeff and I purchased a group of pipes on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes including this one.

This Dunhill Lovat is stamped on the left side and reads 40 followed by Dunhill over Bruyere. On the right side it is stamped Made in England2 3 (double date stamp) [over] Pat. No. 417574/34. A circle 4 followed by A is stamped on the right side next to the bowl/shank junction. The numbers and stamping tell me that the pipe is a Bruyere and the size is a Group 4. The 2 digit shape number makes it an older pipe as does the Patent No. stamp under Made in England. The double date stamp says the pipe was made one year and sold the next. The finish was very dirty with spots of grime and debris stuck on it. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top had burned area on the left front top and inner and outer edges. There was darkening and burn damage on the inner edge all the way around. There were burn marks toward the back of the rim top. The stem had calcification, oxidation and tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and rim top and edges. The lava is so thick that is hard to know what the edges and top look like underneath. The stem was heavily oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. Overall the pipe is a real mess.Jeff took photos of the grain and the finish around the bowl sides and heel. It was nice looking if you can see through the grime ground into the surface.He took photos of the stamping on the sides of the shank. The stamping is faint but readable. It reads as noted above. Now it was time to begin to work on the stamping on the pipe. I turned first to Pipedia as I remembered they had some great information on the Bruyere finish and dates and how the finish was made (https://pipedia.org/wiki/Dunhill#Bruyere). The first quote below give the short version of the finish. The second link goes into more detail. I quote from both below.

Bruyere – The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

https://pipedia.org/wiki/Dunhill_Bruyere

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

With that information clear for me I wanted to identify the shape number and try to pin that down (https://pipedia.org/wiki/Dunhill_Shape_Chart). I turned to the section on the older 3 digit Shape Numbers and read it. I quote it below.

Early Days – 2 digits/letters – The original skus/model numbers from the 1920’s until the early 1970’s stood for very specific shapes and bowls. For example, the codes 31, 34, 59, 111, 113, 117, 196, LB, LBS… were all different types of Billiard shaped pipes and there were about 50(!), such codes for the Billiard shape alone. On top of those are a large variety of other shapes.

I knew that the pipe shape number locked in a time period between 1920-1970 – a large time span that I needed to narrow down more clearly. I turned to another link on Pipedia (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. I copied the four 2 digit numbers on Lovats from the list. The shape 40 was in the list.

Lovats:

37 Lovat, short, thick, saddle 1928 11

38 Lovat, long shank, saddle bit 3 4¾” 1928, 50, 60, 69 11

40 Lovat, long shank, saddle bit 4 5″ 1928, 1950, 1969 11

481 Lovat, long shank, saddle bit 1 5″ 1950, 1969 11

I turned next to dating the pipe. There is a superscript underlined 2 followed by superscript underlined 3 a little higher and to the right of the first superscript. The numbers follow the D in ENGLAND on the right side of the shank. I turned to the dating chart on Pipephil to pin down the date on this twin (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I did a screen capture of Part 1 of the Dunhill Dating Key and included it below. I drew a red box around the section dating this pipe. It is clear that the pipe was made prior to 1954 as it includes a Patent Number. I drew a red box around the pertinent section that narrows the date down to between 1921 and 1954. It also had a link to further narrow down the dating.I followed the link to narrow it down and it took me to Page 2. The pipe has the patent number listed at the top of the chart – 417574/34. I followed the tree down the yes path to the part where it reads DUNHILL stamping aligned with SHELL. My pipe has BRUYERE aligned with DUNHILL. Again I followed the yes path to two options 1950 or 1940 + suffix (2-9). Since the pipe has a superscript 2 followed by a slightly higher superscript 3 told me that the pipe was made in 1942 and later sold in 1943. It was an old timer.Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work. The rim top was cleaner and the inner edge of the bowl looked rough. The rim top was chipped and damaged with the edges carved. There was burn damage all the way around but heavier on the front and the back of the bowl on the top and inner edge. The bowl was slightly out of round. The stem surface looked good with the oxidation gone and light but visible tooth chatter on either side of the stem.  I took a photo of the stamping on the sides of the shank. It is faint but is still readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. The overall look of the pipe is quite nice.I started my portion of the work on this pipe by addressing the damage to the rim top and the inner edge of the bowl. I topped the bowl on a topping board with 220 grit sandpaper to remove the damage to the rim top and minimize it on the edges. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to deal with the chipping and cutting on the inner edge. It cleaned up remarkably well. With polishing and buffing it would look even better. I polished the bowl and rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the briar down with a damp cloth after each pad to remove the debris and sanding dust. I used an Maple Stain Pen to restain the rim top and the inner bevel of the rim edge. With the darkening on the edges and the top still present the Maple stain worked well to mimic the stain on the rest of the bowl and shank. Once it dried I buffed it with a cotton cloth and the match was very good. It looked much better with the work on the rim edge. The bowl looked very good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the vulcanite stem with the flame of the lighter. I was able to lift almost all of the tooth marks and chatter except one on the top side that I needed to fill in with drop of black CA glue. I sanded the repair and the remaining tooth chatter with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper to start the polishing. I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. This Beautiful Patented 1942/43 Dunhill Bruyere 40 Lovat is a great looking pipe now that it has been restored. The rich Bruyere finish that highlights the grain and works well with the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Bruyere 40 Lovat is a Group 4 size pipe that will be a great smoker. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 35 grams/1.23 ounces. I will be adding the pipe to the British Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection be sure to let me know. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a 1967 Dunhill Shell Briar 659F/T 4S Saddle Stem Billiard

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Blog by Steve Laug

The next pipe on the table is a Dunhill Group 4 Shell Briar Saddle Stem Billiard that is proportionally well done. It has a three digit the shape number that I will define below. Jeff and I purchased a group of pipes on 04/26/2022 from a woman who contacted us from Cleveland, Ohio, USA. They had belonged to her husband’s father. We spent time chatting with her and arrived at a price and she sent the pipes to Jeff. It included 28+ pipes including this one.

This Dunhill Billiard is stamped on the underside and reads 659F/T followed by Dunhill over Shell Briar followed by Made in England7 (two lines). A circle 4 followed by S is stamped on the flat underside of the saddle stem. The numbers and stamping tell me that the pipe is a Shell Briar and the size is a Group 4. The F/T refers to the Fish Tail style stem. The finish was very dirty with spots of grime and debris stuck on it. The bowl had a thick cake in the bowl and heavy lava overflowing onto the rim top. The rim top and inner edge appeared to have some damage. The stem had calcification, oxidation and tooth marks and chatter on both sides ahead of the button. The button itself appeared to be in good condition. Jeff took photos of the pipe before he started his clean up work on it.He took photos of the bowl and rim top to show the condition. You can see the thick cake in the bowl and rim top and edges. The lava is so thick that is hard to know what the edges and top look like underneath. The sandblast on the rim top is also completely filled in with tar and lava. The stem was heavily oxidized, calcified and has tooth marks and chatter on both sides ahead of the button. Overall the pipe is a real mess. Jeff took photos of the sandblast finish around the bowl sides and heel. It was nice looking if you can see through the grime ground into the rugged, deep blast. He took photos of the stamping on the underside of the bowl, shank and stem. The stamping is readable but filthy. It reads as noted above.Now it was time to begin to work on the stamping on the pipe. Pipedia had some great information on the Shell Briar finish and dates and how the finish was made (https://pipedia.org/wiki/Dunhill#Bruyere). The first quote below give the short version of the finish. I quote from both below.

Shell – A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

With that information clear for me I wanted to identify the shape number and try to pin that down (https://pipedia.org/wiki/Dunhill_Shape_Chart). I turned to the section on the older 3 digit Shape Numbers and read it. I quote it below.

3-digit system – A 3-digit system (“Interim”) was developed that showed a logical approach to identify pipes in terms of size, mouthpiece, and shape, with the 1st digit being the size, the 2nd digit the mouthpiece, and the 3rd digit the shape, i.e. the old “85” became a “321” which was a group 3 Apple with taper mouthpiece. This was soon to be replaced by a more detailed, formal 4- and 5-digit system around 1978.

This interim numbering system is a bit confusing as the next paragraph and picture will illustrate. It says that the first digit is the size which in this case should have been a 6 but the pipe is stamped with a size 4 number. The second digit is supposed to point to the mouthpiece which is not clear to me. The third digit refers to the shape but again that is not clear. The paragraph below states that the shape number 577 has no special meaning accept for it being the model for that particular pipe.

The first image on the right, (with the shape number 577)  falls into this system, so 577 has no special meaning apart from describing/ being the model for that particular pipe shape (in this case a specific group 2 Billiard with saddle mouthpiece). Around 1973, with the introduction of computers, new categories were introduced that indicated size, mouthpiece, and shape. As for the “T”, in 1952 a full-size “T” was added after the circled group size stamp to further describe the Tanshell finish (in 1953 the “T” was reduced to about half the size). So this pipe dates from 1952.

With the information on the 3 digit stamp not making clear enough the meaning of the number I turned to another link on Pipedia (https://pipedia.org/wiki/Dunhill_Shapes_List) to a shape list that Eric Boehm put together for Dunhills. It is amazing to see the sheer number of variations on the Billiard shape. I copied the three of the three digit numbers in the list as it includes the shape 659 Billiard.

Billiards:

659 Billiard, saddle bit 4 5½” 1950, 1969 3

660 Billiard, saddle bit 4 5½” 1950, 1969 3

710 Billiard, tapered bit 4 5½” 1950, 1969 3

659F/T Billiard with a saddle bit. (This is the pipe I am working on. It is a tapered bit Billiard with an F/T or Fish Tail bit.)

I turned next to dating the pipe. There is a 7 following the D in ENGLAND on the right side of the shank. I turned to the dating chart on Pipephil to pin down the date on this twin (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I did a screen capture of Part 2 of the Dunhill Dating Key and included it below. I drew a red box around the section dating this pipe. It is clear that the pipe was made after 1954 so that is why I went to Part 2. Once again, because the year suffix is a 7 that is the same size and on line with D in England that tells me that the pipe was made in 1960+7 for a date of 1967.Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. I took photos of the pipe before I started my part of the restoration work. The rim top was cleaner and the inner edge of the bowl looked rough. There was burn damage all the way around but heavier on the front and the back of the bowl on the top and inner edge. The bowl was slightly out of round. The stem surface looked good with the oxidation gone and light but visible tooth chatter on either side of the stem.  I took a photo of the stamping on the underside of the shank and the saddle portion of the stem. It is clear and readable as noted above.I took the stem off the shank and took a photo of the parts of the pipe. The overall look of the pipe is quite nice.I started my portion of the work on this pipe by addressing the damage to the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to deal with the chipping and cutting on the inner edge. It cleaned up remarkably well. With polishing and buffing it would look even better.I used an Walnut Stain Pen to restain the rim top and the inner bevel of the rim edge. Once it dried I buffed it with a cotton cloth and the match was very good. It looked much better with the work on the rim edge.The bowl looked very good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the vulcanite stem with the flame of the lighter. I was able to lift almost all of the tooth marks and chatter except one on the top side that I needed to fill in with drop of clear CA glue. I sanded the repair and the remaining tooth chatter with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper to start the polishing.I polished the vulcanite stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. This Deeply Sandblasted Dunhill Shell Briar 659F/T Saddle Stem 4S is a great looking pipe now that it has been restored. The rich Shell Briar sandblast finish that highlights the grain and works well with the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar Saddle Stem Billiard is a Group 4 size pipe that will be a great smoker. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 34 grams/1.20 ounces. I will be adding the pipe to the British Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection be sure to let me know. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Repairing a Chipped stem on a Savinelli Trevi 311KS Poker

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Blog by Steve Laug

I still receive referrals for repairs from a local pipe and cigar shop and this week I received and email from a fellow about his new pipe. The story is one of those that make you cringe and grimace for if it has not happened to you sometime in your “pipehood” it very well may happen. This is the email I received:

Hi. I just picked up a new Sav 311KS and promptly proceeded to drop it and chip the stem before even getting a chance to smoke it…. Sad day. Could you give me a quote on what a repair/ replacement would set me back? — Josh

I wrote him back and asked for photos of the pipe so I could see what he was referring to. He wrote again and sent the following note and the photos.

It’s just a little chip but annoying.We wrote back and forth and I let him know I could fix it. Yesterday Josh dropped off the pipe at my house for repair. This morning I decided to tackle the repair on this pipe. The fact that he had never smoked it and that it was new really touched me and decided it would be the next pipe on the worktable. I took photos of the pipe to give a sense of the beauty of the piece. It is a smooth finished Poker with what looks like a Walnut finish. The band on the shank is silver. The stem is acrylic with a silver Savinelli logo on the top of the saddle. The shank is stamped on the left side and read Savinelli [over] Trevi. On the right side it had the Savinelli Shield S followed by 311KS [over] Italy. The pipe had an inwardly beveled rim top and the bowl was smooth, unsmoked briar. The pipe had a Savinelli Balsa Filter in the tenon. I took a photo of the rim top and bowl to give a sense of the shape and finish of the bowl. It is a pretty pipe. I also took photos of the acrylic stem to show the general condition apart from the chipped right underside of the button and the stem (encircled in red in the photo below).I took photos of the stamping to try and capture it. The shiny varnish finish reflects light so much that the stamping is not clear in the photos. It reads as noted above.I removed the stem and took a photo of the pipe. It is a proportionally nice looking pipe.Now it was time to work on the stem. I cleaned off the chipped area with alcohol and a cotton swab to remove any debris. I took photos of the chipped area before I started working on it. You can see the damage. Though it is small it is rough to the touch and would certainly be rough to the mouth. I have drawn a red box around the damage in the photos below.I carefully filled in the chipped area with black CA glue and pressed it into the chipped spots with a tooth pick. I laid the stem aside to let the repair cure. Once the repair cured I reshaped the button with a piece of 220 grit sandpaper. I worked over the right edge and the button to match what was on the other side of the stem. Once finished it looked better. I started polishing the acrylic with 400 grit wet dry sandpaper. I set the bowl aside and turned to work on the stem. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem and gave it a final coat of Obsidian Oil to finish it. With the stem repaired on this Savinelli Trevi 311KS Poker it is ready to go back to Josh so he can enjoy his first bowl in his new pipe. It is a great looking pipe with a rich walnut finish that highlights the grain and works well with the silver band and the polished acrylic stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I have email Josh and let him know it is ready to pick up. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

A Dunhill Shell Liverpool with a scratched in story on underside of the shank

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Blog by Steve Laug

Sometimes when you see a pipe you just need to pull the trigger and buy it. We put in a bid and picked up the pipe from an online auction on 02/02/22 in Cottage Grove, Minnesota, USA. It is a petite Dunhill Shell Liverpool. It is stamped on the heal of the bowl and reads 33/4 which is the shape number. Following that Trinidad 1942 scratched in. That is followed by Dunhill Shell Made in England over Pat. No.1341418/20. It is going to be fun figuring out the dating on the pipe as there is no date stamp on the pipe. The Patent No. should help but we shall see. To me what is interesting is the information scratched into the shank – Trinidad 1942. I will need to have a look at what happened there in 1942. Obviously the previous owner was there at that time and either purchased the pipe there or brought it with him to that moment.

Now for the condition of the pipe itself. It is a small pipe with a rugged blast. The finish was very dirty but no damage showed on the sides or shank. The rim top was lightly covered with lava but it did not show damage to the surface of the rim or the outer and inner edges. There was a moderate cake in the bowl with some tobacco debris in the cake. The stem was oxidized, calcified and had tooth marks on both the top and underside near the button. There was an aluminum inner tube in the shank that extended from the tenon to the entry of the airway at the bottom of the bowl. It was dirty and tarry looking. There was an aluminum washer on the tube that sat at the point it entered the tenon. It was a great looking pipe and once it was cleaned and restored it would be quite stunning. Jeff took photos of the pipe when it arrived in Idaho and before he started his clean up work. He took close up photos of the rim top and stem to give a clear idea of the condition of the pipe. You can see the items I pointed out regarding both in the above paragraphs. He took photos of the bowl from various angles to show the condition of the briar and the beautiful sandblast finish on the pipe. It is a beautiful old pipe under the grime and grit of the years.   Jeff captured the stamping on the heel of the bowl and the underside of the shank. It is clear and readable as noted above. You can also see the Trinidad 1942 stamping between the two.He removed the inner tube from the shank and stem and took photos of it. It extends the length of the shank with the angled end extending into the bottom of the bowl. Before I started my work on the pipe I wanted to try and establish the date it was made. I turned to John Loring’s, The Dunhill Briar Pipe – the Patent Years and After to see what I could learn from John’s work. Since there was no date stamp the Patent No. would help me at least give a time frame. I am thinking the Trinidad 1942 mark might also help with that.

On the Back cover there is a summary of the stamping on the shank. The one that applied is shown below 1935-1951 DUNHILL SHELL MADE IN ENGLAND. I have included that in a screen capture below. I drew a red box around the pertinent section below.I turned to Page 59 to follow up on the Patent No. 1341418/20. That points to a time period between 1941-?1943. I have drawn a red box around the section that matches the stamping on this pipe in the screen capture below.That 1941-43 time period fits the scratched Trinidad 1942 date as well. I did some reading on what happened in 1942 in Trinidad. I turned to Google and found several links to what was happening in Trinidad in 1942. The first of these gives an overview of what was happening there (https://ww2db.com/country/trinidad). I quote:

Trinidad, located just off South America, was a British Crown Colony since 1802 through the Treaty of Amiens. It was originally an agricultural colony (sugar cane, cocoa, among other products). In 1889, the nearby island of Tobago was placed within Trinidad’s borders. In 1857, oil was discovered in Trinidad, and major oil drilling operation began in 1907. In 1925, Trinidad held its first elections for the local Legislative Council. In 1941, during WW2, German submarines were detected in waters surrounding Trinidad, which intended on attacking Allied shipping. US Army personnel arrived on the island in Apr 1941 through the US-UK Destroyers for Bases Agreement. In early 1942, plans for establishing major air presence on Trinidad began to take shape, and before long, units on Trinidad and elsewhere in the Caribbean Sea and Gulf of Mexico regions could effectively stave off most German efforts at disruptions. After WW2, bases on Trinidad were disbanded by 1950. Trinidad and Tobago obtained self-governance in 1958 and independence in 1962.

The second link referred to an article by Annette Palmer entitled “Black American Soldiers in Trinidad, 1942-44: Wartime Politics in a Colonial Society”. The article give a focus on the need of Trinidad in 1942 (https://www.tandfonline.com/doi/abs/10.1080/03086538608582720?journalCode=fich20). I quote from that article below.All of that information made me wonder if the pipe had traveled to or been purchased in Trinidad. Could it have traveled there with the Black American 99th Coastal Artillery Regiment who came there in May of 1942? Or perhaps the pipe came with other American soldiers white or black in 1942. We will probably never know for sure but it is an interesting piece of history.

Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had cleaned up the pipe with his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked amazing when I took it out of the package of pipes he shipped me. So much so that it is the first of those pipes that I chose to work on. I took photos of the pipe before I started my part of the restoration work.  The rim top and the inner and outer edges of the bowl all look very good. The stem surface looked good with the oxidation gone and light tooth marks and chatter on either side of the stem. The stamping on the heel and underside of the shank is clear and readable as noted above.I removed the stem and took a photo of the pipe to give a sense of the whole. It is a proportionally pleasing pipe. The bowl looked very good after Jeff’s cleanup work so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. I set the bowl aside and turned to work on the stem. I “painted” the stem surface to try and raise the tooth marks on both sides. I was able to raise them a little but the deeper ones remained. I filled them in with Black Super Glue and set them aside to cure. Once the glue cured I used a small file to flatten the repairs and reshape the button edge. I sanded the stem surface with 220 grit sandpaper and started the polishing it with 400 grit wet dry sandpaper.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Beautiful, petite Dunhill Shell 33/4 Pat. No.1341418/20 Liverpool is a great looking pipe now that it has been restored. The deep sandblast that is used around the bowl is highlighted by the dark, rich stains and works well with both the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell 33/4 Liverpool is petite pipe that will be great for enjoying a nice Virginia or Virginia/Perique blend. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 20 grams/.71 ounces. This pipe will stay with me for now as the history of it intrigues me. I hope to enjoy it many times on the front porch over the summer ahead. I take a moment to remind myself and each of us that we are trustees of pipes that will outlive us and the lives of many other pipe men and women who carry on the trust of their care and use. Thanks for reading this blog and my reflections on the pipe while I worked on it.

A Chunky and Squat Custom-Bilt Pot

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Blog by Steve Laug

The next pipe I chose to work on is one that has been here in my box to work on since around 2016. It is a well made, interesting looking Custom-Bilt chunky Pot. The more I looked at it the more I thought that it had not gone through Jeff’s cleaning before it came here. I actually have no idea where it was from and when it came us. The bowl had moderate cake and the inner edge had damage and the rim top was darkened. The pipe is a classic Custom-Bilt piece – a rusticated Chubby shank Pot shaped pipe with some deep carving around the bowl. The pipe is stamped on the heel of the bowl and reads Imported Briar [over] Custom-Bilt. On the right side of the shank it bears a carved circle near the stem/shank junction. Looking at the pipe you can see signs that the bowl had been heavily caked with an overflow of lava on the rim top and the inner edge. The bowl and shank smelled dirty and seemed to be oily. The stem looked good and had tooth chatter and marks on the top and underside near the button. There were no markings or a logo on the taper stem. It looked pretty good when I brought it to the worktable. I took photos of the rim top and bowl to give a clear picture of the appearance of the rim top and edges of the bowl. There was some darkening on the rustication on the top and some lava in the grooves. There was also some damage to the inner edge of the bowl. I took photos of the top and underside of the stem to show the chatter and tooth marks. The stamping on the heel of the bowl is faint but still readable and read as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a stubby pipe.I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c8.html) to get a quick view of the brand once again. I knew that I was working with one of the older pipes and probably made by Tracy Mincer himself. He stopped making the Custom-Bilt pipes in the early 1950s. The screen capture I included below shows a brief history of the brand. It also has a comment on the symbols stamped on the shank near the stem including the square that is stamped on this one.I turned to Pipedia (https://pipedia.org/wiki/File:CustomBilt_Stamp1.jpg) for a quick read. The majority of the information there included two book reviews of the “Custom-Bilt Story” by Bill Unger.

The one line I culled was the following: “Tracy Mincer started the original Custom-Bilt pipes it appears in 1934”.

I did a screen capture of the stamping that matched the stamping on the pipe that I am working on. What I learned from that is that the stamp was used by Tracy Mincer in Indianapolis in the US from 1938-1946 and possibly in Chicago before 1938 as well. So now I had a possible date for this pipe. It was an old timer and it was well worth working on.Armed with that information I turned to work on the pipe itself. I started my work on the pipe by cleaning up the reaming in the bowl with a PipNet pipe reamer. I used a Savinelli Fitsall Pipe Knife to remove the remainder and then sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the rim top and the rest of the bowl and rinsed it off with warm water. I dried off the briar with a cotton towel.   I turned next to the remaining darkening on the rim top and used a brass bristle brush and worked it over to remove the grime and debris that was still present there. It looked better when I finished.  I cleaned up the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to reshape the edge. The finished rim top and edge looks better. I wiped the rim top down with alcohol to remove the sanding dust. Once I had dried it off I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine.  While I was buffing it I found that I had forgotten to clean the insides of the shank and stem. I cleaned it with isopropyl alcohol, pipe cleaners and cotton swabs. It smelled much better.    I set the bowl aside and turned to work on the stem. I “painted” the stem with the flames of a lighter to lift them as much as possible. I filled in the remaining tooth marks with black super glue.     Once the repair cured I flattened the repair on the topside and shaped the button edge on both sides with a small flat file. I sanded the button edges and the repairs on the stem with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper. It is starting to look very good.    I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Custom-Bilt Pot is a great looking pipe now that it has been restored. The style of rustication that is used around the bowl is highlighted by the stain application and works well with both the shape and the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Custom-Bilt is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 42 grams/1.48 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Freshening Up A Pair Of WDC Meerschaum Bowl, Bakelite Base And Redmanol Stem Pipes In A Presentation Case Continued…

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Blog by Paresh Despande

I had been working on a pair of WDC pipes that came in a beautiful well preserved Presentation case. I have completed researching and refurbishing the first pipe, a straight Bulldog. Though I had worked on both these pipes simultaneously, I have done the write up in two parts.

For detailed information on the brand and other general information about the pipe and material used here, please read PART I of this series.

PART II: – BENT BULLDOG

Initial Visual Inspection

The condition of the pipe points to the fact that this pipe has seen significantly more use than the straight Bulldog. There is a thick cake in the chamber with lava overflow over the rim top surface. The base and shank shows heavy accumulation of tars and crud. The brass rim top cover over the Bakelite base/ shank is also covered in dried oils and tars. The Bakelite shank is dull and covered in completely dried out dirt and grime. The brass shank band at the shank end shows signs of wear but not badly damaged. The Redmanol stem is dull and lackluster with a few tooth indentations on either surface in the bite zone. All said, the condition of the pipe is not bad at all. Detailed Inspection
The three parts of the pipe are as shown below. The condition of the short threaded meerschaum bowl, filthy Bakelite shank and the bent Redmanol stem with threaded tenon all point to heavy use.The Meerschaum bowl has a thick layer of carbon in the chamber. The cake is soft and dry. The single draught hole at the heel of the bowl is partially clogged restricting the aperture opening. There is a thick layer of lava overflow on the rim top surface. There are a couple of spots where the white of the Meerschaum peeks out of the rim top surface but these are just spots from where the dry soft carbon cake had peeled off. The threads at the bottom of the bowl have worn out a bit but still firmly threads in to the Bakelite shank without any give or play. The convex bottom of the bowl is covered in dried ash and crud. There are a few scratches, nicks and dings over the surface but they are all very minor and do not detract from the beauty of the bowl.   The Bakelite base/shank shows heavy accumulation of old dried oils, tars and ash in the trough that houses the Meerschaum bowl. The threads in the base are all intact but covered in oils and grime. The brass rim top ring is covered in grime. Close scrutiny of the shank surface under magnification revealed a crack (indicated in green) along the seam running from the top front of the bowl to about half way to the foot of the Bakelite base. I would first need to clean the internals of the base to ascertain if this crack extends inside. This was an unanticipated damage, but one that would need to be addressed. The mortise is clogged with dried oils and gunk making the draw laborious and constricted. The bent Redmanol stem is dull looking but with a nice cleaning and polishing will add to the visual treat of the completed pipe. The stem airway has darkened considerably due to dried gunk that accumulated along the walls of the airway. There is some minor tooth chatter and couple of deeper tooth indentations on either surface of the stem. The round orifice and the threaded tenon are covered in gunk. Overall, there is not much damage to the stem and should clean up nicely.The Process
In normal course, I would have addressed the shank repairs first. However, since I worked on the pair concurrently, I first reamed the chamber with my smaller fabricated knife followed by sanding the walls with a folded piece of 220 grit sandpaper. This removes cake completely and evens out the chamber wall surfaces. I scraped off the dried oils and tars from the bottom of the bowl and also from in between the threads. A wipe using isopropyl alcohol on a cotton swab ensured that the carbon dust that remained is completely lifted from the wall surface and the ghost smells are eliminated. I was pleased to find smooth and solid chamber walls. With the sharp knife, I gently scraped off the lava overflow from the rim top surface. I would continue further cleaning of the rim top during the refurbishing process. As I working the Meerschaum bowl, out of the blue, a round thin ring come off the bottom of the bowl and my heart sank… Did the bottom of the bowl just break in my hand? I heaved a sigh of relief when I realized that it was nothing more than a spacer that was cut out of a Greeting card. But it was so well cut and matched, that it missed my inspection. Now I am beginning to understand why the bowls were interchanged on the pipes in the first place. The long neck Meerschaum bowl with three draught holes should belong to this bent Bulldog but was switched with the shorter neck bowl with single hole. The crack along the seam must have been opening up as the Meerschaum bowl was threaded in to the base, pushing the bowl further down in to the base. The long neck of the bowl scraped the heel of the base, restricting the air flow. Thus, the short neck bowl from the straight Bulldog was swapped with this long neck and the paper washer was installed to make the seating of the short neck Meerschaum bowl in to the base airtight. With this modification, the bent Bulldog became a better smoker than the straight Bulldog and hence was more extensively used.I wiped the external surface of the bowl with Murphy’s Oil soap on a cotton swab. While cleaning, I was especially deliberate around the threads and over the rim top surface as I wanted to get rid of the entire gunk from those areas. Though the bowl cleaned up well, the rim remains darkened, akin to burning marks. This would need more invasive methods to clean away. The scratches and dings that are now visible will be left as they are for being a part of the journey of this pipe till date. I wiped the bowl with a moist cloth to remove the soap and grime that was left behind. Using folded piece 220 grit sandpaper, I sand the rim top to remove the darkening over the surface. Though not completely eliminated, the rim surface looks now looks much better. I handed over the cup to Abha, my wife, to work her magic in polishing the cup. She polished the rim top surface and rim edges with micromesh pads. She then went on to dry sand the entire stummel with 1500-12000 grit pads and wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. I had requested her to minimize the scratches but not necessarily remove them. These lacerations and dings must have had a history and I wanted to preserve it. She did a fantastic job of polishing the meerschaum cup to a nice deep shine.  As Abha was polishing the Meerschaum bowl, I worked on the stem repairs. I first cleaned the stem surface and airway using anti-oil dish cleaning soap and thin shank brush and rinsed it under warm running water to remove the entire gunk from the airway. I also cleaned up the threaded tenon with a tooth brush and soap. To finish the cleaning, I ran a few bristled and regular pipe cleaners dipped in alcohol to remove the residual gunk from the airway and dry it out.   I next sand the bite zone with a 320 grit sandpaper to address the minor tooth chatter on either surface. I filled the deeper tooth indentations with clear CA superglue and set the stem aside for the glue to cure completely.  With the Meerschaum bowl polished by Abha and the stem repairs set aside for the fills to cure, I worked the Bakelite shank. With a fabricated tool, I scraped all the dried oils, tars and ash from the trough of the Bakelite base. I also cleaned the mortise by scraping out the dried gunk using my fabricated tool. As I was working on the shank, the brass cap over the shank rim top came free. I would need to reattach it once I was done with internal and external cleaning of the shank.Next, I cleaned the Bakelite shank with anti oil dish soap and tooth brush. I cleaned the shank internals and the mortise with shank brush and anti oil soap and rinsed it under warm water. The brass cap was scrubbed clean with the soap and Scotch Brite pad. The shank is now clean both from the inside and the outside. With the external and internal surface of the Bakelite shank cleaned up, the crack at the seam is now clearly visible. As I had expected, this crack extends to the inside of the shank also. Both these are encircled in red. I discussed with Steve and he advised that drilling of counter holes to arrest the spread of these cracks should be avoided as the Bakelite could shatter due to the impact of the drill machine. The best way to ensure a robust and lasting repair would be to lay a fine bead of CA superglue along the crack. The glue would seep into the crack and once hardened, would form a strong joint along the seam. I did just that and set the shank aside for the glue to cure.By next day afternoon, the fills had completely hardened. With a flat head needle file, I sand the fills to achieve a rough match with the rest of the shank surface. To further fine tune the match, I sand the fill with a 320 followed by 600 grit sandpapers. I sand the fill inside the Bakelite trough with the sandpapers only as it was not possible to use the needle file. I am quite happy with these repairs at this junction. The Redmanol stem fills too had hardened and I worked the fills with a needle file to match it with the rest of the stem surface. I fine tuned this match further by sanding it with a 320 followed by 600 grit sandpapers. The fills have blended in perfectly with the stem surface. Thereafter, I handed the stem over to Abha to polish it to a high gloss. After the stem was handed over to Abha, I polished the Bakelite base/ shank by wet sanding the surface with 800, 1000, 1500 and 2000 grit sandpapers. The Bakelite is now beginning to take on a nice shine.  Before moving on to final polish using micromesh pads, I decided to reattach the brass cap first. I polished the brass cap with a polishing compound that we get in India here. I rubbed the compound over the rim cap and wiped it using a soft cloth. I applied a small quantity of superglue along the rim top surface and pressed the rim cap over the rim top. I wiped the excess glue with a cotton swab wetted with alcohol.Next I polished the shank by dry sanding with 3200 to 12000 grit micromesh pads. I applied a little Extra Virgin Olive oil to the surface just to enhance the shine. All this while, Abha was quietly busy polishing the stem. She wet sanded the entire stem with 800, 1000, 1500 and 2000 grit sandpapers and followed it up by dry sanding with 3200 to 12000 grit micromesh pads. The stem looks fabulous and I cannot thank Abha enough for the help and support she extends in this hobby of mine. Next I gave a beeswax polish to the meerschaum bowl. The process that I followed for this polish has been explained in Part- I and not being repeated here. The following pictures will give you an idea of the process and also of the end results. It was here that I had swapped the Meerschaum bowls and correctly matched them with their original pipes. While the Meerschaum bowl was soaking in the beeswax, I cleaned the external surface of the Presentation Box with Murphy’s Oil soap and cotton swab. I wiped the surface with a moist cloth to remove any residual soap from the surface. Next I applied some “Before and After” Restoration balm to the surface to rehydrate the wood and polished it with a microfiber cloth. To finish, I re-attach the Redmanol stem with the Bakelite shank. I mount a cotton cloth buffing wheel on to my hand held rotary tool and setting the speed at 50% RPM, applied Blue Diamond compound over the shank and the stem surface. I wiped/ buffed the parts with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax over the shank and the stem of the pipe. I finished the restoration by giving the pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. Have a look at the completed pipe below. And here are a couple of pictures of both the pipes in their Presentation Case. Thank you all for joining me on this path as I repaired and restored this fabulous piece of pipe history to its former glory and functionality.

Breathing Life into a Custom-Bilt Rhodesian

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Blog by Steve Laug

The next pipe on the work table came to us on 10/14/2017 from now closed antique shop in Pocatello, Idaho, USA. The pipe is a classic Custom-Bilt piece – a rusticated Diamond shank Rhodesian shaped pipe with some deep carving around the bowl. The pipe is stamped on the left underside of the shank and reads Custom-Bilt [over] Imported Briar. On the right underside of the shank it bears a carved square near the stem/shank junction. The bowl was heavily caked with a an overflow of lava on the smooth rim top toward the back and on the inner edge. The inside edges looked to be in good condition. The finish was dirty but the pipe still has a sense of charm. The stem was dirty and lightly oxidized. It had tooth chatter and marks on the top and underside near the button. The was a chipped area on the topside edge of the button. There were no markings or a logo on the saddle stem. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the lava on the smooth rim top. He also took photos of the top and underside of the stem to show the oxidation and the chatter and tooth marks. The photo of the topside of the stem also shows the chipped edge of the button. Jeff took a photo of the heel of the bowl to give a picture of what the briar looked like. The rustication pattern around the bowl is instantly recognizable as done by Custom-Bilt. The stamping on the left underside of the shank and the right underside at the shank/stem joint is clear and readable and read as noted above.   I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c8.html) to get a quick view of the brand once again. I knew that I was working with one of the older pipes and probably made by Tracy Mincer himself. He stopped making the Custom-Bilt pipes in the early 1950s. The screen capture I included below shows a brief history of the brand. It also has a comment on the symbols stamped on the shank near the stem including the square that is stamped on this one.I turned to Pipedia (https://pipedia.org/wiki/File:CustomBilt_Stamp1.jpg) for a quick read. The majority of the information there included two book reviews of the “Custom-Bilt Story” by Bill Unger.

The one line I culled was the following: “Tracy Mincer started the original Custom-Bilt pipes it appears in 1934”.

I did a screen capture of the stamping that matched the stamping on the pipe that I am working on. What I learned from that is that the stamp was used by Tracy Mincer in Indianapolis in the US from 1938-1946 and possibly in Chicago before 1938 as well. So now I had a possible date for this pipe. It was an old timer and it was well worth working on.Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The rim top and the inner edge had some darkening and wear that would need to be addressed. The outer edge of the bowl look very good. The stem surface looked good with a few small tooth marks and chatter on both sides near the button. The biggest issue was the chipped button on the tops side.    The stamping on left side of the shank is clear and readable. I failed to take photos of the stamping on the heel and right side but they to are clear. It is stamped as noted above.I removed the stem and took a photo of the pipe to give a sense of the whole. It is a proportionally pleasing pipe.I started my work on the pipe by addressing the darkening on the rim top and cleaning up the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to reshape the edge and to clean up the rim top. The finished rim top and edge looks better.    I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads to develop a deep shine on the smooth portions of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the sanding debris.   The bowl looked good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine.  I set the bowl aside and turned to work on the stem. I rebuilt the chipped button with black rubberized super glue. It was not a large chip and the glue would do the trick with it. I folded a pipe cleaner and greased it with Vaseline. I slipped it in place in the slot under the chipped area. I filled the chip in with the super glue. I rebuilt the inside edge using a tooth pick. I filled in the deep tooth marks with black super glue at the same time.  Once the repair cured I used a pottery trimmer blade to shape the inside of the slot. I need to do some light patching still to take care of some air bubbles in the inside edge. I also flattened the repair on the topside and shaped the button edge on both sides with a small flat file. It is starting to look very good.I sanded the button edges and the repairs on the stem with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper.     I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.     This Custom-Bilt Rhodesian is a great looking pipe now that it has been restored. The style of rustication that is used around the bowl is highlighted by the stain application and works well with both the shape and the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Custom-Bilt is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 40 grams/1.41 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a MALAGA Rusticated Bent Apple

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Blog by Steve Laug

The next pipe on the table is another interesting Malaga pipe that Jeff. This pipe was purchased off EBay on 10/29/2017 from Manteca, California, USA. It is an interesting looking rusticated bent Apple. The finish looks a lot like a Brigham. It has the classic Malaga oil cured finish and some great looking grain on the smooth rim, shank top and right side. There was a smooth band around the shank end and the rim. The pipe is stamped on right side of the shank and reads MALAGA. The shape is well done and the fit of the stem against the shank is very well done. The carver did a great job of carving the pipe to capture the grain around the smooth portions bowl and shank. The bowl had a heavy cake with an overflow of thick lava on the rim top. The sides of the bowl and shank are very dirty with grime and oils ground into the rusticated finish from prolonged use. The vulcanite stem was heavily oxidized and calcified. It had tooth dents and chatter on the top and the underside of the stem near the button and on the button surface itself. Jeff took photos of the pipe before he started the cleanup work. With some work it will be a real beauty. Jeff took a close up photo of the bowl and rim to capture the condition of the pipe before he started the cleanup work. The bowl has a thick cake and the uneven overflow of lava on the rim top is quite thick all the way around but slightly heavier toward the back. The inside edge of the rim could be damaged but it quite hidden under the lava coat. The stem is deeply oxidized, calcified and dirty and there is tooth chatter and marks on both sides of the stem ahead of the button. He took a photo of the stamping on the right side of the shank. It read as noted above. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar looked like. There is some nice grain around the sides. You can also see the damage to the rim edges and the heel of the bowl in the photos below.   I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. When the pipe arrived and I unpacked it the stem was broken off at the end. There was about a ¼ inch of the stem and the entire button was in the bottom of the bag that the pipe was packed in. I took photos of the pipe once I received it. The rim top cleaned up really well. The rim top and outer edge of the bowl show some darkening over most of the surface. There is damage to the inner edge of the bowl and bowl is out of round. The stem surface looked very good with tooth marks and chatter on the top side and the underside near the button. The stamping on the right side of the shank is clear and readable. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.  I started my work on the pipe by dealing with a hard thick area of cake on the lower front of the bowl. The rest of the bowl was very clean but that area had a hard wedge of carbon that was impervious to reaming and scraping. It was thick and was a battle to remove. It is hard to capture a picture of it but you can see part of it in the photo below.  I stuffed the bowl with cotton bolls and plugged the shank. I filled the bowl with isopropyl alcohol and let it soak the carbon pack in the bowl. It sat for several hours and once I removed the cotton bolls the cake had softened some. I scraped and chipped the carbon wedge with the Savinelli Fitsall Pipe Knife and was able to remove all of it. It was rough then but much cleaner. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel and smoothed out the roughness. I worked over the rim top and the inner edge of the rim with a folded piece of 220 grit sandpaper. I gave the inner edge a slight bevel and smoothed out the damage on the rim top.  I polished the rim top and smooth briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I also ran the pads over the high spots on the rustication as well to give some contrast.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10-15 minutes and then buffed with a cotton cloth to raise the shine. The grain came alive and the finish looked rich.     I set aside the bowl and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter to lift them as much as possible. I filled in the remaining tooth dents and marks with Black Super Glue and set it aside for the repairs to cure.   Once they cured I flattened them with a file. I cleaned up the repaired areas with 220 sandpaper to blend the repairs into the surface of the stem. I started polishing it with 400 grit wet dry sandpaper.     I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.       This Malaga Rusticated Bent Apple with a vulcanite taper stem turned out to be a real beauty. The carver did a great job on the rugged rustication and the shape of the pipe. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the finish just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The pipe took on life with the buffing. The rich oil cured colour works well with the polished black vulcanite stem. The finished Malaga Bent Apple has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe was 38 grams/1.34 ounces. I will be putting it on the rebornpipes store shortly. It will be in the American Pipe Makers Section. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!   

Restoring and Restemming a Bari Pearl 7075 with a Bamboo Shank

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Blog by Steve Laug

Jeff and I went through all the bowls that we had in boxes at his place recently. We wanted to consolidate them into one place and clean them all up. We sorted them as we went through them all. Many ended up being junk while a large number went into a box to be sent to me for restemming. One of those which caught my attention was an interesting bowl with a well coloured bamboo shank. It had a vulcanite spacer between the briar and the one knuckle piece of bamboo and another one at the shank end. It was a nice Brandy shape pipe with some great grain around the sides and shank. The bowl had been smoked and the top had some darkening and slight damage on the flat top and inner edge. The bamboo had a nice patina to it that showed that it had been someone’s favourite and had been well smoked. The shank end was smooth so a tight fit would be easy to do. It was stamped on the underside of the shank and read BARI [over] Pearl [over] Made In [over] Denmark [over] 7075 which is the shape number. Jeff had reamed and cleaned it before he sent it to me so it was in good shape when it arrived today. When I unpacked the box of bowls this one caught my eye. I wanted to restem it so I pulled it out to work on next. I took a photo of the rim top and edges to show the condition. You can see that it is damaged on the top and both edges. There is some darkening on the top and edges and there are some rough spots around the bowl top and edges. I took a photo of the stamping on the underside of the shank. It reads as noted above. It is clear and readable though faint in spots.I turned to Pipephil to see if I could find information on the Pearl model but there was nothing there on the model (http://pipephil.eu/logos/en/logo-b1.html). I quote from the sidebar below and also have included a screen capture of the information.

Brand founded by Viggo Nielsen in 1950 and sold to Van Eicken Tobaccos in 1978. At this time Age Bogelund managed Bari’s production. The company has been bought in 1993 by Helmer Thomsen. Bari’s second: Don, Proctus.  I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copy right so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

I did a quick Google search for the Bari Pearl pipe and found that Smokingpipes.com had quite a few different shapes of the model. It was interesting that all of them had a single knuckle like the one that I was working on and that the bamboo had been shaped and tapered on the front toward the bowl and toward the shank end. All of them had a vulcanite space on both ends of the bamboo. They were pretty pipes.

With that it was time to work on the pipe. I went through my cans of stems and found three possibilities. Two of them were short saddle stems and one was a longer taper stem. I tried all three of them and my daughters and I decided to use the tapered longer one. It is similar in shape to several of the ones I saw in the photos of the Pearl on Google.

I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copy right so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

I did a quick Google search for the Bari Pearl pipe and found that Smokingpipes.com had quite a few different shapes of the model. It was interesting that all of them had a single knuckle like the one that I was working on and that the bamboo had been shaped and tapered on the front toward the bowl and toward the shank end. All of them had a vulcanite space on both ends of the bamboo. They were pretty pipes.

With that it was time to work on the pipe. I went through my cans of stems and found three possibilities. Two of them were short saddle stems and one was a longer taper stem. I tried all three of them and my daughters and I decided to use the tapered longer one. It is similar in shape to several of the ones I saw in the photos of the Pearl on Google. I lightly sanded the shank end of the stem and the tenon and fit it in the shank of the pipe. I took photos of it to give a sense of the look. The fit against the shank is very good. I reshaped the shank end to make the transition between the shank space and the stem smooth with my Dremel and a sanding drum. I need to fine tune the fit but the look is very good.I filled in some pits on the shank end and on the top of the stem surface ahead of the button using black super glue. I also filled in some damaged spots on the shank end of the stem with the glue. I flattened the repaired areas with a flat file to smooth them out and blend them into the surface. I started sanding the surface smooth with 220 grit sandpaper. I heated some water in a coffee mug and dipped the stem into the boiling water to soften it. Once it was pliable I gave it a slight bend to adjust the look of the shank and stem.I had some more sanding to do at the stem shank transition and the repaired area on the topside of the stem near the button but the fit and shape of the pipe and stem was starting to look very nice. I took photos of the pipe at this point in the process. I set the stem aside for awhile and turned my attention to the bowl. I worked over the rim top and edges of the bowl with 220 grit sandpaper. I smoothed out the nicks on the top and edges and reshaped the inner edge. The rim top and edges looked much better at this point.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. With that the bowl had come a long way from when I started working on it. I set it aside and turned my attention to the stem. I sanded the stem surface with a folded piece of 220 grit sandpaper to finish removing the scratch a marks. I started the polishing with 400 grit wet dry sandpaper.I continued to polish the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and wiped it down with Obsidian Oil one more time. I am excited to finish the restemming and restoration of this Bari Pearl 7075 Bamboo Shank Brandy. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Bari Pearl Bamboo Shank Brandy is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/ 1.62 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipemakers Section soon. If you would like to add it to your collection let me know by email or message. Thanks for your time reading this blog and as Paresh says each time – Stay Safe.