Tag Archives: rebuilding a buttono chip

Breathing Life into a Custom-Bilt Rhodesian

Blog by Steve Laug

The next pipe on the work table came to us on 10/14/2017 from now closed antique shop in Pocatello, Idaho, USA. The pipe is a classic Custom-Bilt piece – a rusticated Diamond shank Rhodesian shaped pipe with some deep carving around the bowl. The pipe is stamped on the left underside of the shank and reads Custom-Bilt [over] Imported Briar. On the right underside of the shank it bears a carved square near the stem/shank junction. The bowl was heavily caked with a an overflow of lava on the smooth rim top toward the back and on the inner edge. The inside edges looked to be in good condition. The finish was dirty but the pipe still has a sense of charm. The stem was dirty and lightly oxidized. It had tooth chatter and marks on the top and underside near the button. The was a chipped area on the topside edge of the button. There were no markings or a logo on the saddle stem. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the lava on the smooth rim top. He also took photos of the top and underside of the stem to show the oxidation and the chatter and tooth marks. The photo of the topside of the stem also shows the chipped edge of the button. Jeff took a photo of the heel of the bowl to give a picture of what the briar looked like. The rustication pattern around the bowl is instantly recognizable as done by Custom-Bilt. The stamping on the left underside of the shank and the right underside at the shank/stem joint is clear and readable and read as noted above.   I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c8.html) to get a quick view of the brand once again. I knew that I was working with one of the older pipes and probably made by Tracy Mincer himself. He stopped making the Custom-Bilt pipes in the early 1950s. The screen capture I included below shows a brief history of the brand. It also has a comment on the symbols stamped on the shank near the stem including the square that is stamped on this one.I turned to Pipedia (https://pipedia.org/wiki/File:CustomBilt_Stamp1.jpg) for a quick read. The majority of the information there included two book reviews of the “Custom-Bilt Story” by Bill Unger.

The one line I culled was the following: “Tracy Mincer started the original Custom-Bilt pipes it appears in 1934”.

I did a screen capture of the stamping that matched the stamping on the pipe that I am working on. What I learned from that is that the stamp was used by Tracy Mincer in Indianapolis in the US from 1938-1946 and possibly in Chicago before 1938 as well. So now I had a possible date for this pipe. It was an old timer and it was well worth working on.Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The rim top and the inner edge had some darkening and wear that would need to be addressed. The outer edge of the bowl look very good. The stem surface looked good with a few small tooth marks and chatter on both sides near the button. The biggest issue was the chipped button on the tops side.    The stamping on left side of the shank is clear and readable. I failed to take photos of the stamping on the heel and right side but they to are clear. It is stamped as noted above.I removed the stem and took a photo of the pipe to give a sense of the whole. It is a proportionally pleasing pipe.I started my work on the pipe by addressing the darkening on the rim top and cleaning up the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to reshape the edge and to clean up the rim top. The finished rim top and edge looks better.    I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads to develop a deep shine on the smooth portions of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the sanding debris.   The bowl looked good at this point so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine.  I set the bowl aside and turned to work on the stem. I rebuilt the chipped button with black rubberized super glue. It was not a large chip and the glue would do the trick with it. I folded a pipe cleaner and greased it with Vaseline. I slipped it in place in the slot under the chipped area. I filled the chip in with the super glue. I rebuilt the inside edge using a tooth pick. I filled in the deep tooth marks with black super glue at the same time.  Once the repair cured I used a pottery trimmer blade to shape the inside of the slot. I need to do some light patching still to take care of some air bubbles in the inside edge. I also flattened the repair on the topside and shaped the button edge on both sides with a small flat file. It is starting to look very good.I sanded the button edges and the repairs on the stem with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper.     I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.     This Custom-Bilt Rhodesian is a great looking pipe now that it has been restored. The style of rustication that is used around the bowl is highlighted by the stain application and works well with both the shape and the polished vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Custom-Bilt is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 40 grams/1.41 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!