Tag Archives: shaping a stem

Reclaiming a Greaves Patent 2 Stubby Billiard Pipe

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Blog by Paresh Deshpande

This pipe was always being relegated down the line up for restorations because of its uncanny resemblance to a Peterson’s pipe and having worked on quite a few challenging Peterson’s, I just wanted to take a break from another Peterson’s. However, the shape, size and the overall quality of this piece was undeniably attractive.

Thus, this time around when I closely observed the stamping, it turned out to be stamped across the shank on the left side as “GREAVES” over “PATENT” followed by encircled numeral 2. The right side bears the COM stamp “MADE” over “IN” over “FRANCE” in a football shape. The vulcanite stem is stamped as “GREAVES” over “PATENT”. A silver band adorns the shank end and is stamped as “S.S.G” over “E.G” followed by three faux hallmarks. I say faux hallmarks since firstly; all the cartouches differ from other and secondly, the symbols, or those that are discernible, are nothing to match the lion passant or the date code letter or the Assay office. This brand/ manufacturer is unknown to me and thus I visited pipedia.org. The information provided therein is very meagre (https://pipedia.org/wiki/Greaves) and is reproduced below:

Greaves was one of many brands owned by the Oppenheimer Pipe group, apparently made in France, likely by Marechal Ruchon & Cie. as evidenced in the following catalog page from a Circa 1950s Oppenheimer Pipes Catalog. Unfortunately, for the info of readers, this link has expired and does not work.

I have also reproduced a couple of pictures of c.1950s Oppenheimer pipe catalog from this site.I visited pipephil.eu for some additional information on this brand. Here I learned that the Greaves stem differs from the Peterson P-Lip in that the hole is drilled straight in to the bit in Greaves stem and the smoke is not deflected towards the palate as in P-lip. I have included a screen shot of the same along with the link below. http://www.pipephil.eu/logos/en/logo-g5.htmlGreaves is a brand of Marechal Ruchon (which became C.G. Verguet Frères). These companies belonged to Oppenheimer Holding.

I further searched the internet for additional information and came up naught. There were a few pictures, some with ferrule and some without. However, those with ferrule all were stamped as GREAVES over PATENT in football shape. Here are a few pictures for your consumption.Thus from the above it is understood that this was one of the French brands, likely from Marechal Ruchon & Cie. in the Oppenheimer holdings and find mention in 1950s catalog. However, the question that still haunts me is the difference in the ferrule stampings and makes me question if the band is original to the pipe or otherwise and for what purpose. It definitely is not a repair band as the shank face shows no signs of cracked shank end and the only plausible reason is decorative purpose! Any clarifications on this issue would be most welcome.

Initial Inspection
This Greaves Patent pipe has a classic chubby Billiard shape. It is a small sized pipe, about 5 inches in length, but the stout shank, bowl and stem lends it an overall attractiveness and hand feel. The rim top is covered in lava overflow while the chamber has a medium layer of uneven cake. The chamber appears to be out of round due to the thinning of the inner rim edge in the 12 ‘O’clock direction. The stummel surface is covered in dirt and grime through which beautiful flame grains are seen that radiate from the front of the bowl to the sides. The front of the bowl has a chipped area that will need to be filled. The mortise is clogged and the airflow through it is greatly restricted. The P-lip tapered vulcanite stem is oxidized with minor bite marks/ tooth indentations and traces of calcification in the bite zone. The stem does not fit snugly in to the mortise. The following pictures should give the readers a general idea of the condition of the pipe before I start working on it. Detailed Visual Inspection
The chamber has a decent layer of uneven cake and has a strong residual pungent smell of Latakia forward blend of tobacco. There is thick overflow of tobacco oils, ash and grime over the rim top surface that spills over to the sides of the bowl. The condition of the outer rim edge can be ascertained only after the rim surface is rid of complete lava overflow. However, that the inner rim edge has damage is visible through the grime. The rim surface has thinned out (encircled in yellow) in 12 and 3 o’clock due to removal of charred edge by the erstwhile individual who held the pipe in his/ her trust. Any other issues with the inner rim edge will be known after the rim top surface has been cleaned. The draught hole is at the bottom centre of the chamber and thus should be a decent smoker.The smooth stummel surface has some very beautiful cross grain patterns on the sides with loosely packed bird’s eye grain to the front and back. The stummel has taken on a lovely dark patina from years of usage. The lava overflow from the chamber has spilled over on to the sides of the stummel and has accumulated a lot of grime and dust imparting the stummel a lifeless and bone dry appearance. The front of the stummel has a prominent chip from where a chunk of briar is missing (encircled in pastel blue). There are a few minor scratches and dings over the bowl surface commensurate to the pipe’s journey to date. The stem is very firmly attached in to mortise and would not budge. I shall initiate measures to separate the two subsequently. The P-lip like stubby tapered vulcanite stem is deeply oxidized and covered in dirt and grime. A few deep tooth chatter and tooth indentations are seen on both the upper and lower stem surfaces in the bite zone and the lower button edge has been chewed off. The tenon of the stem is firmly stuck in to the mortise and its condition will be ascertained once the two are separated. The airflow through the airway is laboured and not smooth.The Process
The first issue that I addressed was to separate the stem from the shank. I dribbled a few drops of alcohol through the gap between the stem and shank with an eyedropper with the intent that the alcohol would moisten and loosen the gunk holding the tenon and set it aside for a few minutes. Thereafter, I gently twisted the stem the stem in order to pull the stem out. However the stem did not budge. I repeated the process of moistening the gunk holding the tenon in to the mortise using alcohol. After repeating the process a couple of times, I was finally able to separate the stem from the shank. A close observation of the mortise revealed a completely clogged mortise and an equally gunk and crud encrusted tenon end. It appears that the mortise and stem has never ever been cleaned.With the stem now separated from the shank, I cleaned the stem airway and surface using thin shank brushes and anti oil dish washing soap. I dried the stem airway by blowing out excess water and thereafter running a couple of pipe cleaners through the airway. Once the stem internals had been cleaned, I immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. This solution has been developed by Mark Hoover and works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a yellow arrow for easy identification.While the stem was soaking in the deoxidizer solution, I worked on the stummel by reaming the chamber walls with my fabricated knife to remove the carbon deposits. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of the remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. I gently scraped the rim top surface to remove the lava overflow. This was followed by cleaning the mortise with cue tips, pipe cleaners and a shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The heap of gunk scraped out from the mortise walls tells the sordid saga of the condition of the shank internals. Well, the shank internals are clean and will be further cleaned once the stummel exterior is cleaned using oil soap and shank brushes. However, the odours are still very strong and would need more intrusive methods of cleaning.Continuing with the internal cleaning of the chamber and shank, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute to kosher salt as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. I also scraped the moist cake from the chamber using my knife and sanding it smooth with 180 grit sandpaper. The chamber now smelled clean and fresh and the tiny veins observed in the chamber were eliminated. I set the stummel to dry out naturally.As I was cleaning the shank internals, the metal band came loose from the shank end. Careful inspection of the now exposed shank end confirmed that the surface is sans any cracks or chips. I kept the band aside to be worked upon later.

The next morning, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem surface and airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.While the stem was set aside to rehydrate and absorb the EVO, I cleaned the external surface of the stummel with Murphy’s Oil Soap. I scrubbed the stummel surface with anti oil dish washing detergent using a Scotch Brite pad and a hard bristle toothbrush under warm running water, always being mindful of the stamping on the shank surface. I paid particular attention to the rim top surface to rid the rim of all the residual crud and lighten the darkening around the rim surface. Thereafter, I dried the stummel using paper towels and a soft cotton cloth and set it aside to dry out naturally. The extent of the gouge is now easily discernible and is encircled in blue. This will need to be addressed. I followed up the external cleaning of the stummel with internal cleaning of the mortise and shank using anti oil soap and shank brushes. The shank internals are now clean and fresh.Continuing with the stem refurbishing, I heated the bite zone with the flame of a lighter to raise the tooth indentations to the surface. Though the results were not what were expected, the vulcanite was raised a little leaving behind two visible tooth compressions on either surfaces. The button edges and deeper tooth indentations on either surfaces of the stem were filled with a mix of CA Gorilla superglue and activated charcoal powder and set aside for the fill to cure.With the stem repairs set aside, I addressed the rim top darkening and unevenness by topping the surface on a piece of 220 grit sandpaper. I frequently checked the progress being made as I hate to lose briar more than what is absolutely necessary. The chamber now appears more out of round than before and would be addressed by creating a bevel over the inner rim edge. With a folded piece of 220 grit sandpaper pinched between my forefinger and thumb, I imparted a nice bevel to the inner rim edge. This masked the out of round appearance of the chamber and also eliminated the minor charring over the edges. I evened out the outer rim edge n the same way. The rim top surface now has a nice rounded appearance with even rim edges.Next, I filled the deep gouge to the front of the stummel with a mix of briar dust and superglue. This mix hardens very rapidly and invariably reveals air pockets when sanded. To mitigate this, one has to re-patch the fill and this is exactly what I followed. Using a flat needle file, I sanded the patch to achieve a rough match of the fill with the rest of the stummel surface. I further evened out the patch with a folded piece of 220 grit sandpaper. I am quite satisfied with the appearance of the stummel surface at this point in restoration. Thereafter, I completed the polishing of the stummel by wet sanding the surface with 1500 to 12000 grit micromesh pads. I wiped the stummel with a moist cloth in between the pads to gauge the progress being made and massaged a small quantity of Before & After Restoration balm and set it aside for 10 minutes for the briar to rehydrate. Thereafter, I gave a rigorous hand rub using a microfiber cloth. The stummel now has a nice vibrant shine to it with the beautiful cross grains and bird’s eye grains resplendent in all their glory. I completed the mundane but equally important task of polishing the Sterling Silver filigree band. I used Colgate toothpowder to polish the band. The ultra fine powder was rubbed over the band and wiped it out. The polish completely removed the oxidation and gave a nice shine to the band which was further improved by polishing it with a jeweller’s cloth. Using CA superglue, I reattached the band at the shank end.Stummel repairs and refurbishing is now complete, save for the final polishing, I moved on to stem repairs. The stem had cured completely and began the stem refurbishing by first sanding the stem fills using a flat needle file to roughly match the rest of the stem surface. I masked the stem markings with a tape to preserve them as it was already worn out and avoid further wearing down during the polishing process. Thereafter I sand the fill with a piece of 320 grit sandpaper to blend in the repairs. I also lightly sand the entire stem surface to remove the raised oxidation from the surface.I followed it up by wet sanding the entire stem surface using 400, 600, 800, 1000, 1500 and finally with a piece of 2000 grit sand paper. This serves to reduce the sanding marks of the more abrasive sand papers. I also sharpened the button edges while sanding. I wiped the stem with a moist cotton swab to remove all the oxidation and sanding dust from the surface. I applied a little Extra Virgin Olive oil over the stem and set it aside to be absorbed by the vulcanite.I went through the 1500 to 12000 grit micromesh pads to wet and dry sand the stem. The stem now has a nice deep shine with no traces of oxidation around the entire stem surface. To apply the finishing touches, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to be added to my collection of inherited pipes. I thoroughly enjoyed working on this project and seeing the pipe transforming itself in to a beautiful piece. However, the research on this particular pipe has highlighted more questions than answers. I would appreciate if the knowledgeable readers could clear the cobwebs of questions surrounding the provenance of this beauty. Thank you for reading through this write up and also in anticipation for the input on this particular piece.

 

Transforming an Old, Battered and Abused Brigham #417 Four Dot

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Blog by Paresh Deshpande

This pipe has been in my possession for so long that details of how, when and where of this pipe have faded away from my memory. However, years after procrastinating on the restoration of this pipe, it’s finally on my work table.

This is a partially rusticated straight Rhodesian with smooth side panels and a smooth shank bottom that bears the stampings of this pipe. The rustications are worn down and at some places the rustications have completely smoothed out, signifying that it had been in regular use of the previous pipe man/ woman and has been extensively used. Though the stampings are quite worn, they are easily discernible under bright light and magnification. It is stamped towards the shank end as “BRIGHAM” in script at an upwards angle moving from left to right over “CANADA” in straight capital letters. Towards the bowl end, faint shape code # “417” can be seen. The left of the stem towards the tenon end and shrouded beneath all the oxidation and grime, four dots arranged in a diamond shape are visible. I have a post-patent era (1956- 1969) Brigham that I had got from Steve and had read through the entire write up. It provided a deep insight in to the genesis, history and the dating of Brigham pipes. Here is the link to the write up and is highly recommended read.

https://rebornpipes.com/2019/01/13/restoring-pipe-16-from-bob-kerrs-estate-a-brigham-3-dot-canadian-691/

Next to ascertain the date and significance of the dots, I visited pipedia.org and went through the complete article written by well known to me pipe restorer, researcher and author of an authoritative book on Brigham pipes, Charles Lemon of Dad’s Pipe. I have reproduced an extract of relevant information related to the pipe that I am working on.

 “I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.”

The Original Brigham Dot System 1938 – 1980
Brigham pipes are reknown in the pipe world for their famous “Brigham Dots”, a system of brass pins inset in the stem to denote the grade of each pipe. The original 8-grade pinning system, used for 42 years between 1938 and 1978 (spanning the Patent, Post-Patent and Canadian Eras) looked like this:The pipe on my work table, thus, is from the early 1980s and a “Director” grade Brigham.

With the provenance of the pipe now established, it was time to move ahead with the initial/ detailed inspection and restoration.

Initial Inspection
The pipe, as it sits on my work table, does not present a very promising picture. However, having worked on a couple of hundred pipes, some in much worse condition that this one, I am sure with some TLC and repairs, the beauty of this pipe can be restored to its former glory. The smooth rim top shows damages consistent with having been knocked against hard edges and is covered with overflowing lava. The partially rusticated stummel surface is covered in dirt and grime giving the surface a dull and lacklustre appearance. The rustications are worn down at places to nearly a smooth surface. The vulcanite stem is deeply oxidized and is missing a chunk of vulcanite from the bite zone on the lower surface. The seating of the stem in to the mortise is loose. The following pictures will give you a clear idea to the condition of the pipe as I start the restoration work. Detailed Inspection
The stummel is smooth towards the tapered upper ½ inch and extends over the rim top surface. The rim top surface is uneven, a result of being knocked against a hard edge of a table. I suspect that this damage is more severe on the left side between 6 and 9 o’ clock direction (encircled in green). The cake is thick and hard and overflowing over the rim top surface. It is also observed that the cake is thicker towards the upper half of the chamber and has a strong sweet molasses like smell permeating from the pipe. The condition of the chamber walls is hidden beneath the thick cake and will be ascertained only after the cake has been taken down to the bare briar. However, after careful external examination of the surface, I am confident that there is no damage to the chamber walls as the stummel surface is hard and solid all around.The partially rusticated stummel surface is covered in dirt, dust and grime giving the surface a dull, dirty and lifeless appearance. The nooks and crannies of the rustications shows accumulated oils, tars and dust that have darkened over time. There are flecks of white paint embedded within these crevices of the rustications. These rustications have worn down significantly and have smoothed out at many places. The stummel surface is solid to the touch signifying less likelihood of any chamber damage. The stummel has taken on a nice dark patina from 40 years of heavy usage and I would like to preserve it through all the cleaning and polishing. The mortise is relatively clean as expected since the long metallic tenon housing the trademark maple wood filter sits close to the mortise face. The vulcanite stem is deeply oxidized and appears dirty green. The lower surface of the stem has a large chunk of vulcanite missing from the bite zone, including the button. The four brass dots are covered in oxidation and would need to be cleaned and polished. Once the stem has been cleaned and polished, these brass dots will add an element of dazzle to the entire pipe. The long aluminum tenon which houses the Brigham trademarked Maple wood filter is covered in dried oils and tars. The filter is completely stuck in to the tenon and wouldn’t budge and the sweet smell too is very strong.The Process
The first issue that I tackled was that to separate the maple filter from the aluminum tube tenon. I chucked the stem in to the freezer for a couple of hours. Thereafter, I gently and lightly heated the tenon with a Bic lighter. This loosened the oils and tars and gunk that held the filter in to the tenon. Using a pair of nose pliers, I gently pulled out the maple wood filter. The following pictures will give you an idea as to how filthy and dirty the filter was and made me ask myself whether the filter was ever replaced/ cleaned.In preparation for immersing the stem in to the oxidation remover solution, I cleaned out the aluminum tenon and stem airway using dish washing soap and shank brushes. I further cleaned the stem airway using hard and regular pipe cleaners and alcohol. The stem internals are now clean and ready for further processes.I immersed it in “Before and After Deoxidizer” solution along with the stems of other pipes in line for restoration. This solution works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a blue arrow for easy identification. At this stage, I called it a day as it was well past midnight.The next afternoon, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. I used the steel wool to clean the aluminum tenon and it did make a world of difference to the appearance of the tenon.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons and set it aside for the fill to cure.Once the repairs had hardened, I shaped the button and the bite zone using a flat needle file. I roughly matched the freshly shaped surface with the rest of the stem by sanding the patch with a folded piece of 220 grit sand paper. At this stage, I noticed air pockets in the patch on the upper surface of the stem (encircled in red) and also the horizontal slot needed a rebuild. I mixed a fresh batch of activated charcoal and superglue and rebuilt the entire bite zone on the upper surface and also the horizontal slot. I set the stem aside for the fills to cure. While the stem repairs were set aside to cure, I moved on to reaming the chamber with my PipNet pipe reamer. I started the reaming process with head size 1 of the PipNet reamer blade and progressed through to head size 2. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process of removing the cake by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The chamber walls are solid and the hard layer of cake had worked well to protect the chamber walls.Next, I cleaned the mortise by scraping out all the dried oils and tars from the walls with a dental tool. I further cleaned the mortise using bristled and regular pipe cleaners dipped in alcohol. Continuing with the internal cleaning of the chamber and mortise, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling it’s intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. The large blobs of now moistened gunk that was removed from the mortise should give the readers an idea of how filthy the mortise was when I started the process of cleaning. The chamber now smells clean and fresh. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I scrubbed the rim top surface with a wire brush to remove the lava overflow and followed it up with a scrub using Scotch Brite pad. The stummel was dried using paper towels and soft cotton cloth. The clean rim top presents charred surface between 6 and 9 o’clock and in 12 o’clock direction (encircled in yellow) and also a couple of dents with thinning of the rim (encircled in red). I simultaneously cleaned the mortise with dish washing soap and shank brushes till all the loosened oils, tars and gunk, a result of the salt and alcohol bath, were completely removed. I dried the shank internals using paper towels and pipe cleaners.The external cleaning had revealed all the issues to the stummel surface that needed to be addressed and I decided to tackle the darkening and dents/ dings to the rim top surface. To address the rim top damage, I topped the rim top on 220 grit sandpaper till the surface was nice and even. I hate losing any briar and restrict it to the barest minimum that is required. The damage to the inner rim edge, though greatly eliminated, can still be seen to the back and left side of the rim edge (encircled in green) and the chamber too appeared to be out of round. These issues would be addressed next. To get the chamber back to round and address the still visible chipped surfaces over the inner rim edge, I created a bevel over the inner and outer edge with a folded piece of 220 grit sand paper. I am pretty pleased with the progress being made thus far. Next, I subjected the smooth surfaces over the stummel to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made until now. I massaged a small quantity of “Before and After Restoration Balm” into the briar surface with my finger tips and worked it deep into the surface and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful bird’s eyes and cross grain patterns on full display. Now that the stummel repairs are completed, I turned my attention back to the stem repairs. The second attempt fills were well cured and I moved ahead with the process of filing and shaping the button end with a flat head needle file. With a flat needle file, I reshaped the horizontal slot end. For a better blending, I further sanded the entire stem with a folded piece of 220 grit sandpaper. The few minor air pockets that are visible will be completely eliminated as I progress with the sanding and polishing process. I continued to work on the stem and progressed to wet sanding the entire stem with a folded piece of 320 followed by 600, 800, 1000, 1500 and 2000 grit sand papers. Thereafter, I polished the stem by dry sanding the stem with 3200 to 12000 grit micromesh pads. I strictly avoided running the lower grit sand papers over the four brass dots, polishing them with 6000 to 12000 grit micromesh pads. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. Before moving on to final polishing of the entire pipe using polishing compounds, there was one aspect, though not critical, but important and that was to clean the gaps between the two rings separating the cap from the rest of the stummel. I used a sharp dental tool to clear out all the debris that had lodged between the rings.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to join my other Brigham that I had received from Steve. Looking forward to enjoying my leisure time with this beautiful and gorgeous looking pipe, smoking my favorite tobacco!! P.S.: No Brigham pipe is complete without it’s trademark Maple wood filter. I replaced the old and clogged filter with a fresh filter and now it’s truly ready to deliver it’s unique smoking experience that I have come to appreciate after smoking the one in my collection. I storngly recommend that every pipe smoker must experience the pleasures of smoking a Brigham pipe at least once.

An Unusual and Unique 1935 Dunhill Dryway Shell Briar Billiard

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Blog by Steve Laug

The next pipe on the table is a unique one and I think it is an older one. We purchased it from our contact in Copenhagen, Denmark 02/11/24. The pipe is a Shell Briar with a rugged sandblast finish. The upper portion of the bowl is threaded and screws into the base of the pipe. The junction is very smooth and the grain above and below the split is matched. The pipe is stamped on the heel of the bowl and the underside of the shank on a smooth panel. On the heel it is stamped with the shape number 491 followed by a /4 which I believe refers to the size of the pipe – a Group 4. That is followed by Dunhill “Driway” Shell Briar [over] Pats. Pending [followed by] Made in England 15. The superscript, underlined 15 is the date stamp. The pipe had been smoked and there was a light cake in the bowl with a light lava overflow in the sandblast on the rim top. The stem is oxidized and had tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a light cake on them. The bottom of the bowl has what appears to be a white disc on the bottom from these photos. In later photos Jeff took the pipe apart to show the parts. The stem is oxidized and has tooth marks on both sides ahead of the button and some roughening on the button surface as well. He took photos of the sides and heel of the bowl to give a clear picture of the depth of the sandblast. You can also see the separation on the bowl sides showing where the top of the bowl screwed into the threaded base of the bowl. He took photos of the stamping on the underside of the bowl and the shank. It is clear and readable and read as noted above. Jeff unscrewed the bowl from the base to show how the parts fit together. The base and the bowl have some tars and oils around the threads and in the bottom of the base. The photos also show the clay disc that have three holes around the edges that filter out the moisture and tars. Jeff removed the disc to give a sense of what it looked like. The dome of the clay disc is stamped AD (Alfred Dunhill) on the topside. The underside is a cup that elevated the disc slightly from the bowl of the base.He also took photos of the base to show the condition of the bowl. You can see both the oils and the tobacco debris on the walls. At the back of the bowl you can also see where the inner tube in the shank enters the base.Jeff removed the stem to show the inner tube that fit in the shank and the stem. The pipe is quite a system.Jeff sent me the photos that our contact in Copenhagen included for him so that he could have a look at regarding this pipe. I am including them below. They include a part by part series of photos that show the parts from a variety of angles to give a sense how it all looks as a whole and in pieces. I have quoted the advertising information on the first card below. It is a fascinating read and the prices are an interesting to imagine on these pipes. I quote below:The Dunhill “Driway” Pipe is a “Shell Briar” with the addition at the base of the bowl of a patented “Kaoloid” Filter which enhances the natural coolness of the “Shell,” arrests moisture and enables the smoker to enjoy more fully the flavour of the tobacco. The filter is easily replaced by unscrewing the top of the bowl. The Price is 25/- with spare filter.

The “Shell Driway” Pipe is 3 lengths – 5 ½ in., 6 in. and 6 ½ in. Extra packets of 8 filters, 1/-

It is a pipe like the one I have in hand but it is not the same pipe. The grain on the bowl and shank are quite different. The damage on the rim top is also not present on the pipe in hand. The patent numbers on the shank bottom are different. The one I am working on is stamped Pats. Pending with no number. The inner tube in the photos also shows a patent number that is absent from the pipe I am working on. I turned to the dating key on Pipephil’s site (http://www.pipephil.eu/logos/en/dunhill/cledat-en1b.html) to establish a date for the pipe. I drew a red box around the pertinent information below. It fits the criteria of a Sandblast with a year suffix and a Non possessive form Dunhill. The suffix is the number 15 which puts in the section below which notes 1920 + suffix to establish a date. In this case it is 1920 +15 making the pipe a 1935.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. It really looked remarkably good for a pipe made in 1935!I took a photo of the stamping on the shank. The photo of the stamping is far less clear than it appears in person. It is still very readable. I also removed the stem and took a photo of the parts of the pipe. It is a unique piece of pipe history.I took the pipe apart to show all the part. It was very clean and other than the darkening on the clay disc it was like new. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite with the flame of a lighter to lift the tooth marks as much as possible. Many of them lifted completely. Those that remained I filled in with clear CA glue. I chose clear to get a good match with the black of the old vulcanite. Once the repairs cured I used a small file to flatten then and redefine the edge of the button. I sanded the remainder smooth, blending it into the surrounding vulcanite with a folded piece of 220 grit sandpaper. I sanded the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed down the inner tube with a 12,000 grit micromesh pad to smooth out the scratches in the surface. There was some discolouration that remained but it was clean. I reinserted it in the tenon and it was ready for the fit in the shank of the pipe.This 1935 Dunhill Dryway Shell Briar 491 /4 Billiard has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/black finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill developed and specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Patents Pending Dunhill Dryway Shell Briar Billiard is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add this beauty to my collection of older and unique Dunhill pipes. I will smoke it one day soon to see how the system works. Thanks for your time.

Cleaning up a Trade – a Georg Jensen Dania 9980 Dublin with a Filter Stem

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Blog by Steve Laug

The next pipe on the work table is one that I took in on a trade from a fellow in the Netherlands. It is a great looking smooth quarter bent Dublin. It is stamped on the left side of the shank and read Georg Jensen [over] Made in Denmark Pipes. On the right side it is stamped Dania. There is a shape number 9980 on the underside of the shank. The pipe is shaped to highlight the grain around the bowl. The finish is quite clean with just a bit of grime and oil in bowl sides. The smooth rim top is in excellent condition with some light lava near the inner edge. The inner edge is clean and sharp. The bowl has a moderate cake that I will ream out but otherwise looks very good. The vulcanite taper stem was made for a 9mm filter. There is the Georg Jensen interlocked red GJ logo on the left side of stem. There is light oxidation and calcification on the stem surface and there are tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the stem surfaces to give a sense of the condition of the pipe. You can see the light lava on the rim top and other than that top is in good condition. There is a light cake in the bowl that I will ream to make sure the walls are in good condition. The stem photos show the oxidation, calcification, tooth marks and the chatter on both sides ahead of the button.I took photos of the stamping on the sides of the shank, both the left and the right sides. It is clear and readable. The stamping on the left side identifies the maker and country of origin. It reads Georg Jensen [over] Made in Denmark Pipes. On the left side of the taper stem it is stamped with an interlocked GJ in red. The stamping on the right side reads Dania which is the pipe line.An added part of pipe restoration for me is the opportunity to gather background information on a brand and maker to add depth to the restoration. I almost always turn to Pipephil’s site first for a summary. In this case it did not let me down (http://www.pipephil.eu/logos/en/logo-g2.html#georgjensen). It has a longer listing for the Georg Jensen Brand. The stamping and logo on the one in hand is like the second pipe down in the photo below. I have included a screen capture of the section below. I have also included a copy of the side bar information that gives a brief glimpse of the brand.Per Georg Jensen managed the Georg Jensen Pipe brand during 23 years and is currently (2011) active as “Tobacco Professor” at Mac Baren Tobacco Company. See also: Danets, North Dane Pipes, White Star, Goodwill

I turned then to Pipedia (https://pipedia.org/wiki/Georg_Jensen) and found a short listing on Georg Jensen. I have included it below.

The Georg Jensen pipe factory was founded by Per Georg Jensen and his wife in 1954, in Kopenhagen, Denmark. Since the 80s the company is under the management of his daughter Lis, and his son with the same name, Per Georg Jensen. The company manufactured around 2,000 factory pipes per year. Among the top of the line pipes are hand carved special editions and free hands.

Top of the Line models of Georg Jensen have vulcanite or ebonite stems, factory pipes usually have acrylic stems.

Factory pipes (in increasing quality) were marked:

Danish Sand Achat / Amber Red Flame / Red Skin Sunrise / Orange extra / Starline Contrast / Bicolour / Harmon Excellent / Masterpiece

Pipes were commonly marked (in increasing quality) with: MODEL + MODEL NUMBER + “Made in Denmark”, GJ stamp in red on the stem. MODEL NUMBER + “Georg Jensen” in italic or fancy font.

Extremely rare and collectible freehands were marked with: “Straight Grain” and a number that discerns the grading from 1 (lowest) to 13 (highest).

Special edition pipes were marked with: MODEL + MODEL NUMBER + “Handmade in Denmark” + GJ stamp in white on the stem.

The factory closed down in 2001 when Per Georg Jensen (Jr) became “Tobacco Professor” for MacBaren Tobacco house.

Now, on to the restoration of this pretty Georg Jensen Filter Dublin. I began the work by reaming the pipe with a PipNet reamer and cut back the cake back to the bare briar. I scraped out what remained with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth the out. The walls looked to be in excellent condition with no checking or heat damage. I scrubbed the inside of the mortise and shank along with the stem with alcohol, cotton swabs and pipe cleaners. The pipe was looking better than when it arrived.I scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. I worked on the rim top and edge to try to remove the grime and was able to remove it. I polished the smooth briar rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth to remove the sanding dust. Once I finished the exterior of the briar looked much better and had taken on a shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of them so it could be sanded.I wiped the stem down with Soft Scrub cleanser to remove the oxidation and the calcification on the stem. It really did a great job removing the oxidation and the stem is starting to look very good.I used the sanding pads I purchased recently – 320-3500 grit regular pads to smooth out the finish and remove the light tooth and chatter marks in the stem. I wiped the stem down with Obsidian Oil to finish the preliminary work after the 3500 grit pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I fit the filter stem with a new 9mm filter. The fit was perfect and the pipe was ready to be smoked by the next trustee.As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Georg Jensen Dania 9980 Dublin back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite 9mm filter stem is a beautiful contrast to the reddish, browns of the bowl. This Georg Jensen Dania was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. This pipe will be going on the Danish Pipe Maker section of the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

I love working on John Calich Hand Made Pipes and this one is a beauty

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Blog by Steve Laug

About a week ago I got an email from Bob in Maryland asking if I would be willing to repair and restore a John Calich 10 pipe for him. I knew as soon as he said it was a Calich that I wanted to work on it. I have quite a few of John’s pipes in my own collection and enjoy smoking them! He made some new stems for me for a some Calich bowls I purchased. I had the privilege of talking with John quite a few times before he died. He was an amazing man and truly a Canadian pipe carving legend. When Bob contacted me, I was glad to work on this pipe. We chatted via email then I called him. He sent the pipe to me last Friday. It arrived today so I called to let him know it was safely here. In the course of our conversation I asked him where he had picked up this Calich pipe. He told me the story of a good friend of his who had passed away a few years ago. He said that his friend’s wife had given it to him to continue the story and enjoyment of this pipe. He had tried to clean up the stem by soaking it in Oxyclean and it had turned the yellow/white colour it was when it arrived here. Oxyclean had done what it always does – it had brought the oxidation to the surface. John had done an interesting combination of finishes on this pipe. The front of the bowl is plateau briar, the sides and rim top are smooth briar highlighting the interesting horizontal straight grain and the shank was rusticated to look like tree bark. It was a beauty and Bob wanted me to bring to life again. I took photos of the pipe before I started my work on it.I used a 320 grit sanding pad to check the depth of the oxidation on the stem. I passed it over the stem surface and with very little effort the vulcanite shone through.I took a photo of the rim top and the stem to show the condition of both. The bowl had a thick cake in the bowl with some lava overflow on the inner edge of the rim. There were also many nicks and dings in the rim top and on the inner edge of the rim. It had been hammered against a hard surface to cause the nicks and marks. The oxidized stem had some deep tooth marks on both the top and underside of the stem near the button edge. It would need some work to bring it back.The stamping on the underside of the shank read CALICH over Hand Made. After that stamping there was the number 10 stamped which was the grade number. I removed the stem from the shank and took a photo of the parts of the pipe. It is a large pipe and a unique beauty.I decided to include a bit about John Calich the pipemaker as I have loved John’s pipes for over 25 years now and have collected a few of them. I have restored quite a few of them and written blogs about them that can be read if you are interested in seeing the kind of pipes that John made. They are unique and beautiful. Each one of them is a work of art to me. I am including the links to the previous blogs that have written about his pipes.

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2019/01/23/i-am-the-happy-owner-of-an-unsmoked-pipe-by-the-late-john-calich/

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2014/03/21/reflecting-on-my-collection-of-john-calich-pipes/

Each of the blogs reflects on John’s pipes if you want to get a feel for them take a few minutes and read them.

John Calich – photo courtesy of Doug Valitchka

When John was living I spoke with him several times via phone and had him make some new stems for some of his pipes that I picked up off eBay. He was a very kind gentleman and was always helpful when I spoke with him. He was always ready with encouragement and when I needed to know how to do something when I was first learning to repair pipes he was willing to help. He was one of the old guard of Canadian Pipe makers. I miss him. I am including a short piece from Pipedia on John to give details on his work and the grading of his pipes. The second paragraph below is highlighted in blue as it gives some information on the Grade 12 Apple that I am working on with the single silver dot now.

John Calich was one of Canada’s finest carvers. He died in July 2008. John was a full-time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

His pipes are graded 3E – 7E. Retail prices range from$ 145.00 to $ 500.00 Each pipe is stamped “CALICH” 3-8E, his earlier pipes were graded from 3-14, and a single, tiny silver dot is applied to the top of the stem (https://pipedia.org/wiki/Calich).

From my other blogs I was able to garner quite a bit of information on John’s grading system. As noted above the newer ones carried a 3E-7E stamp but the earlier ones were graded 3-14. The retail prices for them ranged from $145.00 to $500.00. Each of the earlier pipes was stamped “CALICH” and pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia article above. All of this information told me as expected that the pipe I was working on was an earlier one.

Armed with the facts that I am dealing with a 1988 pipe made by one of my favourite Canadian pipe makers it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel.   I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look. To remove the scratches in the smooth briar sides and the rim top I sanded them with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust. I was able to remove the damaged areas and scratches. I used micromesh sanding pads 1500-12000 grit pads to polish the briar. I wiped down the bowl with a damp cloth after every pad. With each sanding pad the briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the smooth briar with my fingertips and into the rustication and the plateau surface with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I tried to fit a pipe cleaner through the slot in the button and found that it did no fit well and took a lot of work to get it into the airway. I used a round file and an oval file to open the airway to take a pipe cleaner. Once I had it open I could easily slide the pipe cleaner into the airway.Once I had it open I turned to work on the outside of the stem and remove remaining oxidation on the stem surface. I used some Soft Scrub cleanser to scrub of the oxidation on the stem surface. Once finished it looked much better. I sanded out the deeper oxidation in the curves and in the sharp edges of the button with 220 grit sandpaper. I wiped the stem down with a damp alcohol cotton pad to remove the sanding debris. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Most of them lifted significantly. I filled in the deep tooth marks that remained with clear CA glue and set it aside to cure. I paused to clean out the interior of the pipe. I used pipe cleaners, cotton swabs and isopropyl alcohol to clean out the tars and oils in the airway in the shank and the stem. With the newly opened stem it was easy to clean out the airway in the stem.I used a small file to flatten out the repairs on the stem and to sharpen the edge of the button on both sides of the stem. I sanded the repairs with 220 grit sandpaper to further smooth out the repaired areas. I started polishing the stem with 320-3500 grit sanding pads. It was great to see the shine really deepen on the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Bob’s beautifully grained Hand Made Freehand Calich is unique and lovely. It has the kind of beauty I have come to expect from John’s pipes with plateau on the bowl front and rustication on the shank showcasing the straight grain on the bowl sides and rim top. I am excited to be on the homestretch with this pipe. This is the part I look forward to when each pipe comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight grain on the sides of the bowl and the plateau on the front of the bowl is really quite stunning. The plateau on the bowl front and rustication on the shank showed some contrast with dark brown in the grooves that give it depth. This Calich Hand Made Freehand was another fun pipe to bring back to life because the story Bob shared adds another dimension to the pipe. It is a large pipe but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 11 grams/3.92 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was interesting to bring back to life.  I will be sending it back to him in Maryland early this week. I look forward to hearing what he thinks of it.

Refurbishing a C.G.F Majestic Bruyere

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Blog by Paresh Deshpande

The next pipe that I chose to work on is a pipe from the lot of 50 odd pipes that Abha, my wife, had cleaned up for me way back in early 2018.

It’s a beautiful Dublin shaped pipe with an oval shank and a short saddle stem. The pipe has rustications that are somewhat similar to the micro rustications seen on BRAKNER pipes, but not as fine, much more widely spaced and uneven in orientation. It is stamped on the upper flat surface of the oval shank as “MAJESTIC” over “BRUYERE”. The oval upper stem surface bears the letters “C.G.F” in a rhombus.I had never worked on this and of pipe before and was keen to understand more of this brand. My first visit to unearth the mystery of this pipe to pipephil.eu and pipedia.org did not yield the answers that I was looking for except on pipedia.org which had few pictures under the name MAJESTIC; one picture was that of C.G.F PARIS and another one was that of A. Pandevant & Roy. Given below is the link to the webpage.

https://pipedia.org/wiki/File:2070-01.jpg

The name A. Pandevant & Roy immediately brought back recollection of the research that my friend Dal Stanton aka The Pipe Steward had done on this pipe maker way back in 2019. It makes for a very informed read and his research of this brand has been included in pipedia.org, a remarkable and praise worthy achievement for sure. I implore readers to read through this research, the link to which is given below.

https://rebornpipes.com/2019/02/22/discovering-the-history-with-the-reclamation-of-this-petite-epc-majestic-bent-horn-stem-billiard/

I have reproduced excerpts from the write up as condensed on pipedia.org (https://pipedia.org/wiki/A._Pandevant_%26_Roy_Co.)

  1. Pandevant & Roy Co. of Paris had its beginning in 1884 and disappeared with the commencement of WWII in the late 30s or early 40s. “E.P.C.”, “La Savoyarde”, “MAJESTIC”, “La Parisienne” and “E.P.” were registered trademarks of the company.

Note: The follow example and the information for this article is courtesy of Dal Stanton, The Pipe Steward

Thus, from the above information, it is evident that the pipe currently on my work table is from the stables of A. Pandevant & Roy Co. and definitely pre dates to early 1940s when the company became one of the many victims of World War II.

Initial Visual Inspection
As expected, my wife had not taken any “Before” pictures of the pipe prior to working her magic on this pipe and here I am talking about the year 2018 and even today she conveniently forgets to take pictures of the pipes that she works on initial cleaning. However, she did enclose a note with each pipe giving out the issues that need to b addressed and the note with this pipe pointed out to a through hole in the stem’s bite zone.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The overall condition of the pipe is very encouraging without any major damage to the stummel. The only damage visible is on the stem where a chunk of button along with a portion of the bite zone is missing. The stummel surface appears dull and lifeless. Here are a few pictures of the pipe as it sits on the work table. Detailed Inspection
The chamber walls are nice clean and fresh. There are no ghost smells and the rusticated rim top surface is clean and undamaged.The rusticated stummel surface is without any fills or dents or dings. The only issue that I see is the dull and dry appearance of the stummel. This stummel will turn out beautiful and the rustications will stand out once I have polished the surface. The mortise and shank internals are nice and clean. The vulcanite saddle stem on this pipe is where there is max damage and would take a considerable time and work to repair. To start with, the step tenon end has a chunk of vulcanite missing (encircled in green) and would need to be rebuilt. The lip on the upper stem surface has deep tooth indentation (encircled in red) while the bite zone of the lower surface has been completely chewed off and there is no button/ lip (encircled in red). These issues would need to be addressed. The stem stamping is slightly worn out with the letter C being more worn out than the other letters.The Process
I started the process of restoration of this pipe by cleaning the internal and external surfaces of the stem even though Abha had cleaned them earlier as the pipe had been lying around for more than five years! Using anti oil dish washing soap, I cleaned the external surface with a Scotch Brite followed by 0000 grade steel wool. The stem airway was cleaned using the soap and thin shank brush.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. I shall rebuild the step end of the tenon once these fills are cured and completely hardened.While the stem repairs were set aside to harden, I decided to freshen up the already clean stummel surface. To enliven the briar wood, I rubbed a little quantity of “Before and After” balm in to stummel surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. While I revitalized the stummel surface, the stem repairs had cured sufficiently to allow me to work on rebuilding the broken step tenon end. I tightly wound a transparent tape around the tapered end of a pipe cleaner and inserted it in to the airway from the tenon end. The rounded pipe cleaner will help in achieving a better thickness and shape profile of the tenon end while the triangular shaped index card that I used for the slot helped in achieving the desired V shape and horizontal thickness of the slot. Using a mix of CA superglue and food grade activated charcoal powder, I rebuilt the tenon end. I made sure that the fill is in excess of the requirement as that would provide me with more material to work on and shape the tenon end. I set the stem aside for the fills to cure overnight. By next afternoon, the stem and tenon rebuild patches had cured perfectly and was fit to work on. I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 320. I used a folded piece of 320 grit sand paper to sand the tenon end patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise. I covered the slightly worn out stem stamp with a tape to protect it and wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.I followed it up with dry sanding the entire stem using 3200 to 12000 grit micromesh pads to completely smooth out the surface and bring out the deep black shine of the vulcanite.

I have reached the stage in this project which can be considered as the home run. I polished the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and I consider myself fortunate to have the opportunity to work on this beauty and it is ready for the next pipeman or pipewoman who wish to carry forward the trust in this pipe till it is time to pass it on to others. If this pipe calls out to you or to someone that yo care for, please feel free to either get in touch with Steve or send me a mail on deshpandeparesh@yahoo.co.in.  Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Refurbishing an Ultra Lightweight Amphora X-Tra #728 Tall Pixaxe

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Blog by Paresh Deshpande

The pipe currently on my work table came to me in the year 2018 from eBay. It’s a beautiful pipe with shallow sandblast, tall pickaxe shaped and very light in weight. I had worked on other Amphora billiards from my Mumbai Bonanza (https://rebornpipes.com/2019/10/11/restoring-16th-pipe-from-the-mumbai-bonanza-lot-an-amphora-x-tra-726/) but it was selected by a very dear friend of mine and I couldn’t refuse him. The moment I selected this pipe to work on, I had decided to add it to my personal collection given the beautiful shape, ultra-light weight and the fact that I had no Amphora in my collection.

The pipe is stamped as “Genuine Briar” over “Amphora Holland” towards the bowl followed by “Amphora” over “X-tra – 728” towards the shank end. The stem bears the trademark stem logo “A” in a circle on the left side on the saddle portion of the vulcanite saddle stem. The stampings are clear and easily readable.Having worked on and researched Amphora brand earlier, I refreshed my memory by revisiting the write up, the link to which has been provided above. I re-read the addendum by Robert M. Boughton which points to a connection of amphora pipes to Dr. Grabow!!!! This does make for a very interesting read and is highly recommended. Here is the link to the write up:

https://rebornpipes.com/2016/08/24/about-the-winner-of-an-amphora-bent-billiard-and-more-information-on-the-brand/

With my memory refreshed, let’s move ahead with the initial visual inspection of this pipe.

Initial visual inspection

The pipe has some beautiful shallow sandblast with the bird’s eye grains showing as pits over the sides of the stummel while the horizontal sandblasts showing cross grains to the front and back of the bowl. There is a decent layer of cake in the chamber with overflowing lava on the rim top surface. The stummel tapers down to a very narrow point at the foot of the stummel. The mortise shows accumulation of dried oils, tars and gunk. The stem shows tooth chatter and indentation over the lower surface in the bite zone. The virgin finish of the stummel gives it a nice clean look and has darkened as it was smoked over the years. The light weight and the thin stem make it perfect for clenching. This should be a nice and easy project. Detailed visual inspection
The tall pickaxe shaped stummel has some beautiful shallow sandblast which highlights the bird’s eye grains over the sides of the stummel and shank surface while the straight cross grains adorn the front and back of the bowl and also over the top of the shank surface. The surface is covered in dirt, dust and grime from usage giving it a dull, dark and lifeless appearance. The stummel tapers towards the foot making for a prominent chin which than extends upwards to the shank. The bottom surface of the shank is smooth and bears all the stampings described above. The bowl is solid to the touch and i don’t foresee any major damage to the chamber walls. The mortise shows remnants of dried oils, tars and gunk. The chamber shows a thick layer of dry and hard cake. The rim top surface has darkened by overflowing lava. The steeply narrowing of the chamber towards the heel will pose a challenge while taking the cake down to the bare briar. The inner and outer rim edges are in pristine condition with no visible damage or discoloration. The condition of the chamber walls will be ascertained only once the cake has been removed. The step tenon saddle vulcanite stem has light oxidation over the surface. The bottom of the saddle portion is flat and sits flush with the flat bottom of the shank. There is some tooth chatter and bite mark in the bite zone over the lower surface with some bite marks over the button edge. The tenon end and the horizontal slot are relatively clean.The process
The process of refurbishing this pipe started with the cleaning of the stem. I cleaned the stem air way with regular and bristled pipe cleaners dipped in 99.9% pure alcohol followed by further cleaning of the stem internals with thin shank brushes and dish soap to remove the any stubborn residual gunk from within the airway.Once the stem internals had been cleaned, i gently sand the stem surface with a used piece of 220 grit sand paper and immersed it in “before and after deoxidizer” solution along with the stem of other pipes in line for restoration. The amphora is indicated with a green arrow.The next evening, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.The deep tooth indentations are now clearly visible. I used a lighter to heat and raise these indentations to the surface. These tooth indentations were raised to the surface to some extent due to the heating; however, it would require a fill to complete the repairs. I prepared a mix of ca superglue and activated charcoal and carefully applied it over the damaged bite zone on the lower surface and lip and set it aside for curing overnight. I had applied this mix in sufficient thickness which would help during the filing and sanding to match the fills with the stem surface.With the stem repairs set aside to cure, i reamed the bowl with my Pipnet pipe reamer using the first head size. Using my fabricated knife, i cleaned the cake from areas which could not be reached by the reamer heads. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber. Once i had reached the bare walls, i wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also allowed a clear inspection of the walls. The walls of the chamber are nice and solid with no signs of heat fissures or cracks. The beveled inner rim edge shows no charring or chipping. I cleaned the mortise and shank walls using q-tips, shank brush, regular and hard bristled pipe cleaners dipped in alcohol. I scraped the walls with a dental tool and removed the entire accumulated gunk. I shall further clean it with a shank brush and liquid dish soap once i clean the stummel surface. With the bowl internals clean, i move to clean the exterior of the stummel. I cleaned the surface using Murphy’s Oil Soap and used a hard-bristled tooth brush to scrub the stummel and rim top with the solution. After the scrub with briar cleaner solution, I washed the stummel under running warm water with anti-oil dish washing detergent till clean and dried it using paper towels and soft cotton cloth. I deliberately cleaned the rim top with a brass wire brush and Scotch Brite pad and set the stummel aside to dry out naturally. The stummel surface has cleaned up nicely with the intricate sandblast patterns on full display. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush. The pipe is now clean and fresh with no ghosting.Next, I rubbed a small quantity of “before and after restoration balm” in to the briar with my fingertips, working it deep in to the sandblasts and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful sandblast patterns displayed in their complete splendour. I further buffed it with a horse hair brush. I set the stummel aside and worked on the stem. The stem fills had cured nicely and using a flat head needle file, i sanded the fill to achieve a rough match with the surrounding stem surface. I further sanded the stem surface with a folded piece of 220 grit sand paper to further blend in the repairs.I followed it with wet sanding the entire stem with 400, 600 and 800 grit sandpapers and further with 1000, 1500 and 2000 grit sandpapers. I wiped the stem with a moist cloth to remove the dust and monitored the progress being made after every three grit papers. Here there is something that i tried new. Instead of resorting to polishing with micromesh pads, i polished the stem with white compound followed by red Tripoli and blue diamond compound. The stem polished up nicely and had a rich deep black shine to it. I applied a little extra virgin olive oil to rehydrate the vulcanite and set the stem aside. To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further and remove any residual wax from in between the sandblasts. The finished pipe looks amazingly beautiful and is now ready for its long second innings with me. If only this pipe could share with me its life story of the past years!

Beautifying a Bountiful Bullmoose

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Blog by Kenneth Lieblich

This is the third pipe I’m restoring for my cousin – and in many ways, this is the most interesting. Allow me to introduce the Federal Bullmoose. It is a big, chunky pipe with a thousand fills in it, but looks like I could be a great smoker. It has a charming acrylic stem and feels terrific. The markings on the pipe come from the underside of the shank. There, it reads Federal [over] Ogunquit, ME. Further to the right is the word Italy, indicating where the briar is from. These markings lead me to believe that the pipe comes from the Federal Cigar company, formerly of Ogunquit, Maine. The company has been around for more than 100 years, and their three current locations are in New Hampshire: Epping, Dover, and Portsmouth – which is just a stone’s throw from Ogunquit. It seems reasonable to assume that this pipe is from that establishment.The stem was first on my list. Acrylic stems are always a bugbear of mine. No matter how much one scrubs, they never lose the tobacco colour inside. Ah well, it is what it is. I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty dirty, and I went through a good number of pipe cleaners. I also tried using some cleanser on the inside and that did help. I gave it a thorough rinse and moved on. There were a few tooth marks in the stem, so I filled them in with some clear cyanoacrylate adhesive. After allowing that to cure, I sanded the glue down with some sandpaper, then the whole stem with my Micromesh pads. For the last few pads, I also added some pipe stem oil. On to the stummel, and there was some work to be done here! Look at all those fills! But before that, I needed to get the darn thing clean. I used a dental tool to mine some chunks of gunk out of the mortise – yuck! Just like the stem, I also used pipe cleaners, cotton swabs and alcohol to scrub the insides. It was quite dirty – much cotton was expended.

I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit for a while. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel. You’ll notice in the photos that my cousin added some superglue to many of the fills before I got my hands on it. I actually removed some of the glue and redid some of the repairs. As usual, I used a mix of super glue and briar dust. I filled in everything that needed it and then it looked like a pipe with measles. The bowl had already been reamed, but I gave it a quick sanding anyway, as I needed to inspect the integrity of the briar walls. There were quite a few heat fissures and I would need to address them. At this point, I decided to mix up some pipe mortar, as I did with the last pipe. I wanted a good, solid coating on the inside of the bowl to prevent any further damage. I sanded down the fill repairs with some sandpaper and then the whole stummel with all nine Micromesh pads. It really looks improved. We’re on the home stretch! It’s time for the most obvious step to make this pipe look good: staining. My cousin and I agreed from the start that this pipe was going to need some make-up to make it pretty. I opted for Fiebing’s Cordovan. I thoroughly coated the stummel with a dauber, then flamed it with a candle to set the color. I repeated this process to ensure a good colour. This was never going to be a cure-all, but I am very pleased with the results. The contrast between the dark stummel and the light stem is terrific. I then coated the pipe with restoration balm and let it sit for 20 minutes or so, before polishing with a microfibre cloth. The balm does wonderful things to the wood and makes the whole thing sing. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Federal Bullmoose looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning up a Trade – an Armellini Elite Cagli 2009 Bulldog with a Filter Stem

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Blog by Steve Laug

The next pipe on the work table is one that I took in on a trade from a fellow in the Netherlands. It is a great looking rusticated straight Bulldog. It is stamped on smooth panels on both the left and right underside of the diamond shank. On the left side it is stamped Armellini in script [over] Elite. On the right side it is stamped Cagli [over] 2009. The pipe is nicely rusticated with a deep and rugged rustication. The rim top is smooth and there are twin rings around the bull cap that are sandwiched between smooth bands. There is a smooth band around the shank end followed by a shank extension composed of twin brass rings sandwiching a piece of orange/red acrylic. The finish is quite clean with just a bit of dust in the valleys. The smooth rim top is in excellent condition with some light lava near the inner edge. The inner edge is clean and sharp. The bowl has a light cake that I will ream out but otherwise looks very good. The vulcanite saddle stem was made for a 6mm filter. There is the classic Armellini large white dot logo on the top left side of diamond stem. There are tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the stem surfaces to give a sense of the condition of the pipe. You can see the light lava on the rim top and other than that top is in good condition. There is a light cake in the bowl that I will ream to make sure the walls are in good condition. The stem photos show the tooth marks and the chatter on both sides ahead of the button.I took photos of the stamping on the underside of the diamond shank on both the left and the right sides. It is clear and readable. The stamping on the left side identifies the maker and the line of the pipe. The stamping on the right side reads Cagli and the year 2009. Cagli is a town and community in the province of Pesaro e Urbino, Marche, central Italy. 2009 is the year the pipe was made.I took the stem off the shank and took a photo of the parts to show its proportions. I also took a photo of the tenon end to show the opening for a 6mm filter.I decided to hunt down a bit of background on the brand before I started my clean up on the pipe. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a7.html). It had a great summary listing and photos. I did a screen capture of the section and the side notes and have included them below.After Mauro Armellini passed (1936 – † 2004), his daughter Vilma Armellini answered for the brand’s destiny. Seconds: Mauro, Converti

For more detail on the brand than the notes above gave me about Armellini, I turned to Pipedia (https://pipedia.org/wiki/Armellini). I quote:

Mauro & Wilma Armellini, ARMELLINI PIPES. Courtesty of theitalianpipe.com

Mauro Armellini stands for the true meaning of self-made and self-taught pipe makers. He started his pipe making career back in the early 1960s, working at the famous Italian pipe factory “Rossi”. Years later, and when the Rossi factory shut its door, Armellini moved to Savinelli where he stood out immediately. He perfected the rustication technique and till today some of the most famous rusticated finishes, such as the “Roccia” and the “Corallo” exist only thanks to him. He worked for Savinelli for several years and till the day he realized that he decided to create his own workshop and make pipes under his own name. At those times, and in spite of the fact that the pipe market was huge, it was a big risk to start his own pipe brand, due to the costs involved and the difficulty of obtaining the right equipment and tools.

Once the name Armellini found its rightful place on a piece of briar, Armellini never looked back. Thanks to his friend and neighbor, Alberto Paronelli, he was able to attract foreign markets, such as the US one and that of other European countries. Armellini’s four daughters slowly and gradually became involved in the business by lending their dad a helping hand whenever possible. However, it was Wilma that became truly interested in the business and gradually became her father’s right hand, not only in the administrative aspect of the business, but also, and above all, the actual pipe making in all its various stages. Indeed, and many years later, Armellini retired from full-time pipe making, and it was Wilma who took over.

When Armellini passed away recently, it was natural, and yet very difficult, for Wilma to decide and continue the Armellini production, according to her father’s own standards and vision. What encouraged her is the fact that for over 20 years she had been making pipes, from A to Z, and so, she knew that the quality Armellini has always been known for could and would continue.

Today, in the small town Barasso, in northern Italy, Wilma and her 20-year-old son are running the workshop and producing all of the Armellini pipes. Matteo, Wilma’s son, is an enthusiastic young man with a love for pipes and pipe making that he could have only inherited from his grandfather. He’s determined to carry on and keep alive his grandfather’s pipe making tradition while creating new shapes and finishes that he is confident his grandfather would be proud of.

Today the name Armellini bears the dreams, the dedication, the passion, and the pipe making talent and expertise of three different generations, united by one objective: Offering the best pipes possible, out of the best material possible, at the lowest price possible.

The legacy lives on …

Since Mario passed away in 2004 and this pipe was dated 2009 I knew that the pipe was made by his daughter Vilma or Wilma.

Now, on to the restoration of this beautifully rusticated Armellini Elite Bulldog. I began the work by reaming the pipe with a PipNet reamer and cut back the cake back to the bare briar. I scraped out what remained with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth the out. The walls looked to be in excellent condition with no checking or heat damage. I scrubbed the inside of the mortise and shank along with the stem with alcohol, cotton swabs and pipe cleaners. The pipe was looking better than when it arrived. I scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. I worked on the rim top and edge to try to remove the grime and was able to remove it. I polished the smooth briar rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth to remove the sanding dust. Once I finished the exterior of the briar looked much better and had taken on a shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Many of them smoothed out completely but several of the deeper ones remained. I filled in the remaining marks with clear CA glue and set it aside to allow the repairs to cure. Once they are hardened I sanded them smooth with a folded piece of 220 grit sandpaper. I used the sanding pads I purchased recently – 320-3500 grit regular pads to smooth out the finish and remove the light tooth and chatter marks in the stem. I wiped the stem down with Obsidian Oil to finish the preliminary work after the 3500 grit pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Armellini Elite Cagli 2009 back together. I polished the bowl rim top and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the reddish, browns of the bowl. This Armellini Elite 2009 Straight Bulldog was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/1.62 ounces. This pipe will be going on the Italian Pipe Maker section of the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Modified K&P Irish Made

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Blog by Kenneth Lieblich

This is the second pipe in a series of three that I was given by my cousin to clean up and bring back to life. This is a republic era K&P Irish Made X105 straight billiard from Peterson. It’s a handsome pipe, for sure, but there are lots of fills all over the bowl and it was in rough shape. It is important to note that this stem is not the original, but, after some back-and-forth with my cousin, we decided to leave the stem as it is. The markings are clear enough. On the left side of the shank, it reads K & P [over] Irish Made. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. Near to that is the shape number, X105. There are also some maker’s marks on the ferrule. Quoting from a previous blog of Steve’s, regarding an Irish Made, “There is a nickel ferrule on the shank that is stamped with three symbols – a shamrock. a wolf hound and a tower. These makers marks put the pipe as pre-circa 1963.” That helps! On to the pipe work… It turns out that this stem is the dirtiest stem I’ve dealt with for quite a while. I don’t think it’s ever seen a pipe cleaner in its life until I got a hold of it. The thing was absolutely filthy inside, and it took ages and ages to clean out with pipe cleaners and lemon infused 99% isopropyl alcohol. In fact, it was dirty enough that I actually used some tube brushes as well (along with some detergent) to scrub out the insides and finally got it vaguely clean. Another thing you’ll notice is how badly chomped the button and bit are. It looked pretty bad, but I took my BIC lighter and tried to raise those dents with its flame. This didn’t work very well, if at all.The oxidization on the stem was pretty brutal, so I used some SoftScrub on some cotton rounds and scrubbed the dickens out of it for quite a while. The photo shows how much came off the initial scrubbing. I then threw it into the deoxidizing solution to sit overnight. The next day, with the stem nice and clean, I needed to address those dents on the stem. I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately.I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite. The stummel was also pretty nasty. I begin by reaming it out. First, I took a drill bit and hand cranked (never with a drill) it into the shank to break up the incredibly hardened debris in there. Of course, I followed that up with cotton swabs and pipe cleaners and isopropyl alcohol. It took a lot of scrubbing to get it clean. I also used some soap and tube brushes to make it extra clean. I cleaned the outside wood with some Murphy’s and then I set the stummel up for a de-ghosting session. I took a couple of cotton balls, gently stuffed them into the bowl and into the shank, and saturated them with 99% isopropyl alcohol. I let that sit overnight, and the alcohol did its thing, leaching out more of the filth from the stummel. As the photos have shown, this pipe had a lot of fills, so I dealt with them, with a mixture of cyanoacrylate adhesive and briar dust. There was also a chunk missing from the rim, and I filled that up with the same. There was a lot of burning and damage to the rim which I addressed with my topping board and some sandpaper. This is always a balancing act: you want to make it look better, but you don’t want to take off too much. There was a crack in the shank, and a crack at the rim. Both of those required drilling before I could repair them. I took my micro drill bit and delicately drilled a hole through the briar right at the very end of the crack. This tiny hole – almost too difficult to see – serves as an endpoint for the crack, ensuring that it will not grow any further. I then carefully laid a thin bead of CA, glue along both cracks and let it cure. This pipe had obviously had a hard life, and one thing I noticed was that the bowl had quite a few craze lines on the inside. I wanted to fix them to make sure they weren’t a problem in future. Recently, I learned about a new mixture for a pipe mortar that I wanted to try inside this bowl. I found the mix on an old YouTube video, but I honestly can’t remember who the fellow was, otherwise I would credit him here. If anybody remembers who that was, please let me know. Anyway, I mixed up a combination of plaster of Paris, table salt, and activated charcoal. Once blended, I added a few drops of water to make a very thick paste. I then put a thin layer on the inside of the bowl and let it set overnight. It worked like a charm.The next step was to sand everything down. I started with some 220-grit sandpaper and sanded the repairs down so that they were level with the briar. I then took my nine micromesh pads and sanded the whole thing. Despite its fills, the pipe will be much improved once I’m done with it. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so and, while I was waiting, I decided to fix up the nickel ferrule that goes at the end of the shank. I used most of my micromesh pads to polish it up and it came out beautifully. I glued it back on and set the stummel aside. Off to my bench polisher! As usual, I used white diamond as my first compound and followed that with a few coats of carnauba wax. It provides just the sort of glam this pipe needs to pop!This K&P Irish Made X105 straight billiard so much improved that I’m delighted and I’m sure my cousin will be too. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.