Tag Archives: sanding a stem

Enlivening an interesting Bonnie Brier Interlude Prince

I don’t know who made it but this LS Handmade Danish Freehand is a beauty.

Blog by Steve Laug

The brand is unknown to me but many things about it look like a Preben Holm or Ben Wade pipe to me. The flow and lines of the bowl and stem, the well done sandblast, the smooth internal rim top all point that way to me. But I have not heard of nor have I been able to find information on the LS. The pipe is stamped Hand Made in Denmark over LS on the underside of the shank. The pipe was in great condition in terms of the finish of the bowl. It had dust in the grooves of the deep lines of the sandblast. The stain was in good shape. The smooth underside of the shank was very clean and did not have scratches. The plateau in the shank end was dirty but in good condition. The interior surface of the smooth rim top was covered in a very thick and dirty cake that flowed up from the bowl and over top. The next photo shows the flaking cake on the top of the rim and in the plateau areas around the outer edge.I reamed the bowl with a PipNet pipe reamer using the first three cutting heads to trim back the cake into the heel of the bowl. I followed that up with a Savinelli Pipe Knife to smooth out the transitions between the various cutting heads. I remove the cake back to bare briar. I also used the pipe knife to cut back the cake on the inner edges of the rim.I sanded the inner smooth portion of the rim with 220 grit sandpaper to remove the tars and lava that I could not get off otherwise. I picked at the grooves, nooks and crannies in the plateau portion with a dental pick. I wiped it down with isopropyl alcohol and sanded some more until the surface was smooth.I scraped the last remaining edges of cake with the Savinelli Pipe Knife. I cleaned out the mortise and the shank with pipe cleaners, cotton swabs and alcohol.The stem had been sitting in an Oxyclean soak overnight. Once I had the bowl cleaned I took the stem out of the bath to begin working on it. I ran a pipe cleaner through the airway in the stem to clean out any remaining debris and the oxy solution.I scrubbed it once more with the oxy solution and then rubbed the stem dry with a coarse cotton cloth. It removed a lot of the oxidation from the grooves in the stem and the surface of the stem.There was a deep, troublesome tooth mark on the top of the stem. It looks like it goes through to the airway but it does not. I probed it with a dental pick to clean out the debris in the mark and then cleaned it with some alcohol on cotton swabs to get rid of any oxy solution that might be in the hole.I waxed the sandblasted bowl and the plateau on the shank and the rim edges with Conservator’s Wax. I also waxed the smooth inner edge of the rim top with the wax. I buffed it with a shoe brush and then with a clean buffing pad to raise the shine. Once the glue cured on the stem I filed it with a needle file to smooth out the patch to match the surface of the stem.I sanded it with 220 grit sand paper to remove the scratches and smooth out the surface of the patch and the tooth chatter on the underside of the stem.I polished the stem with micromesh sanding pads – wetsanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. After the final set of three I rubbed it down one last time and set it aside to dry. I buffed the stem with Blue Diamond polish on the buffing wheel and gave the stem multiple coats of carnauba wax. I buffed the stem and bowl with a clean buffing pad to bring a shine to the pipe. I hand buffed it with a microfibre cloth and deepened the shine. The finished pipe is shown in the photos below. The look of the internal smooth rim with the plateau edges and the deep sandblast finish make this a beautiful pipe. I think Steve in Dawson Creek will like the way this one turned out as well. It should serve him for many more years to come. Thanks for looking. ee

Restoring a Pair of Preben Holm Deluxe Walnut Pipes

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Blog by Steve Laug

I picked up this pair in a trade for a pipe I was selling plus some restoration work credit. They are really an interesting pair of Preben Holm pipes. I have no idea of the age or where they fall in the line of Preben’s pipes but I liked the look of the two of them. Both of them are stamped Preben Holm over Deluxe Walnut over Hand Made in Denmark on the underside of the shank. Both had a matte finish dark reddish-brown stain with identical stems. Both pipes were sitters.

The first of them was a square long shanked Dublin freehand with rounded outer edges to the bowl. The grain looked quite good on the briar but it was dirty. The rim had some heavy cake buildup on it and the bowl was thickly caked. The stamping on the underside of the shank was very sharp and clear. The stem was lightly oxidized and there was lots of tooth chatter and tooth marks on the top and bottom sides near the button. The crown logo with the PH below it on the stem was faint but legible. Here are some pictures of the first pipe when it arrived. I took a close up photo of the bowl rim to give you a clear picture of what the rim and the cake looked like. It would take some careful scrubbing to remove the build up without damaging the finish.The second of the pair had a more rounded edge semi-square shank and was also a more squat Dublin freehand with rounded outer edges to the bowl. The grain on the briar looked just as good as that on the first and was just as dirty. The rim on this one also had some heavy cake buildup on it and the bowl was thickly caked. The stamping on the underside of the shank was very sharp and clear. The stem was lightly oxidized and there was lots of tooth chatter and tooth marks on the top and bottom sides near the button. The crown logo on the stem was faint but legible. Here are some pictures of the second pipe when it arrived. I took a close up photo of the bowl rim to give you a clear picture of what the rim and the cake looked like. It would take some careful scrubbing to remove the build up without damaging the finish.I reamed both pipe with a PipNet pipe reamer starting with the smallest cutting head and working up to the third head. I cleaned up the transitions with a Savinelli Pipe Knife.I scraped the tarry build up on the rims of the pipes with a pen knife I used for that. It is sharp and thin so with it I can carefully scrape the cake off the rim. I wiped the rims down with alcohol on cotton pads.I sanded the inside of the bowls with a rolled piece of sandpaper around my index finger. I was able to smooth out the inside of both of the bowls.I scrubbed out the mortises and airways in the bowls and stems with alcohol, cotton swabs and pipe cleaners. I sanded the tooth chatter and tooth marks on both sides of both stems. All the marks were identical on both pipe stems so I am guessing that they belonged to the same smoker. The first two photos are of the first pipe’s stem and the next two are from the second pipe. I used a small brush and some white acrylic paint to touch up the crowns on the top of each stem.I waxed both bowls and buffed them on the buffing wheel. The photos below show the bowls after the cleanup and buffing. I polished the stem on the first pipe with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed down the stem with Obsidian Oil between each set of three pads. When I got through with the 12000 grit pads I gave it another coat of oil and set it aside to dry. I repeated the polishing practice spelled out above on the second stem. The photos below show the progress of the work. I buffed the pipes with Blue Diamond on the wheel and gave them both multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth. The finished pipes are shown in the photos below. These two came out looking really nice. The shape and the finish of both are eye catching. Thanks for looking.

Breathing new life into a Chippendale 276 Cauldron made by Charatan

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Blog by Steve Laug

My brother sent me this interesting old pipe to clean up and restore. He included some photos of what it looked like when he received it from the eBay seller. The stain colour was really nice and showed the contrast to highlight the grain. There were some nicks and dents in the briar on the bowl sides and bottom. The rim had a thin lava coat on the top. The inner and outer edges were in excellent condition. The bowl was darkened with a light cake on the bowl sides. The bottom quarter of the bowl was still light unsmoked, undarkened briar. The bowl seems to have never been smoked to the bottom. The stem was lightly oxidized with tooth marks and chatter on both the top and the bottom sides near the button. The stamping on the side of the stem was readable but looked like it was worn. This unusual old pipe is stamped on the left side of the shank with the block letters CHIPPENDALE. On the right side it is stamped Made in over London England and a shape number 276. On the saddle portion on the left side of the stem it bears a CD stamp. I looked for the brand on the pipephil site and found that the brand was listed there with photos of stamping identical to the one that I had. I have included the photo of the stampings courtesy of pipephil’s site.

I did some more research at the pipephil site did not give any information regarding the maker. I looked in one of my go to references, Who Made That Pipe and found that the Chippendale brand was made by Ben Wade in London. I use WMTP regularly and one of the limitations of the book is that it gives no other information. In the back of my head I had a memory of a link between Ben Wade and Charatan. That sent me on a further hunt.Further research lead me to an article on Pipedia entitled Dating of Charatans by Fabio Ferrara. The article definitively links the Chippendale pipes to Charatan. I quote from the section on Pipedia entitled Identification of Fifth Era Pipes in full with the information the Chippendale stamping highlighted in bold and underlined. Here is the link: https://pipedia.org/wiki/Dating_of_Charatans

Identification of a fifth era pipe (First Dunhill era, 1977-1981)

Dunhill finally acquired Lane Ltd. in April 1976. To be honest this era should begin that year, however to clarify matters, knowing that during the first months everything changed in the production, I assume the beginning of this era to be 1977.

The characteristics of this era are close to the previous one, except for the absence of the LANE symbol (approx. ending of 1980).

In this very first period Dunhill didn’t change the production site and the original methods, making plans for the future, and the real revolution took place in 1982.

You may come across a pipe of the ‘old generation’, it is important to note that if the DC has been added later, it is often out of line with the shape code.

The Belvedere series is sold as a special, named the Chippendale brand, exclusively for Tinderbox.

1) The mouthpiece is frequently double comfort, rarely saddle without the double comfort, never tapered. If the stem is not a double comfort but a saddle one, it is characterized by the letter X on the right of the shape code (e.g. 2502X), naturally in this case the letters DC are not displayed.

2) In the CP logo, the C enters the P (until approx. 1980).

3) Absence of £ on the shank (from the end of 1980 approx., this is because during the first period Dunhill kept the £, as Lane Ltd was property of Dunhill that could use its trademark).

4) Presence of the letter DC just after the shape number (e.g. 2502 DC) or of the letter X only if the stem is not a double comfort one.

5) Presence of the writing “Made by Hand – In – City of London” (until 1979).

6) The pipes marked Chippendale are just a Belevedere series, On the mouthpiece, instead of the CP they display CD.

From the above information it appears that the Chippendale stamping was put on pipes that were made Charatan and sold by Tinderbox in the US. They are essentially Charatan Belvedere series pipes. Now that I knew that it was time to work on the pipe. I took the next four photos to show what the pipe looked like after my brother cleaned it up with his usual thoroughness and I received it here in Vancouver. I took some close up photos of the rim and the stem to show the condition of both. The rim is very clean except for a light build up on the front and the back side of the rim top. The photos of the stem show the tooth chatter on both sides and a deep tooth mark on the top side and underside of the stem. I also took a close up photo of the stamping on the stem. The logo is a CD instead of the CP for Charatan just as was noted in the research. It was faint so it would need to be touched up after the stem was cleaned.I ran some cotton swabs and alcohol through the shank and the mortise. It was very clean as my brother had done a great job cleaning it. I ran some pipe cleaners through the stem. The slot in the button had some hardened tars in it. I picked the slot open with a dental pick before cleaning the inside of the stem.There were some deep nicks and divots in the surface of the briar on the front and the left side of the bowl. I filled them with drops of clear super glue.Once it dried I sanded the repairs even with the surface of the briar using 220 grit sandpaper. I then sanded it with 1500-2400 grit micromesh sanding pads.I touched up the sanded repairs with a dark brown stain touch up pen. I gave the bowl two coats of Conservator’s Wax. When it dried I buffed the bowl by hand.I sanded the stem with 220 grit sandpaper. I was able to remove the tooth chatter and the tooth mark on the underside of the stem. I also sanded the rest of the underside to remove the oxidation. I sanded the topside tooth marks. I was able to remove the tooth chatter but the deep tooth mark needed to be repaired. I cleaned the tooth mark with a cotton swab and alcohol and then filled it with black super glue.I painted the logo on the stem with a white acrylic paint and a small paint brush. I sanded the excess paint off the side of the stem and left the paint in the stamping.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a light coat of olive oil and hand polished it. I polished the stem after sanding it with 220 grit sandpaper with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. When I finished sanding with the 12000 grit pad I gave it a final coat of oil and set it aside to dry. I buffed the stem and bowl with Blue Diamond on the buffing wheel to polish it. I gave the bowl and the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. To me it has the look of a Charatan and with the history I found it turns out it is one. The pipe was made for Tinderbox to be sold in the US. This one is available to anyone who wants to add it to their rack. Send me a message or an email to slaug@uniserve.com. Thanks for looking.

Revitalizing a Savinelli de luxe Milano 118KS

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Blog by Steve Laug

This pipe came to me from my brother. I am not sure if he found it in one of his antique shop forays between Idaho and Nebraska or on a recent trip to California or even if he found it on eBay. It really doesn’t matter in the long run where it came from. Though sometimes I wish that the pipes I cleaned up could talk and tell their stories. It was obviously a favourite of the pipeman who owned it. It was well smoked but not broken down. The pipe is stamped on the smooth underside of the bowl and the shank with clear and distinct markings. On the bottom of the bowl it reads Savinelli over de luxe over Milano. Next to that it was stamped with the Savinelli Shield logo and the shape number 118KS. Under that is stamped Italy. It is a standard Pot shaped pipe with a large bowl that is one inch in diameter.

The sandblast shown on the pipe in these photos is stunning. Even under the tar, oils and dirt the pipe is quite beautiful. The bowl had a fairly thick cake that had overflowed onto the rim and filled in the grooves. The dust and dirt had filled many of the grooves of the blast on the sides of the bowl and the shank. The stem was oxidized but was high quality vulcanite. In the photos below it is inserted upside down with the brass/gold bar that generally was on the left side of the saddle was turned to the right side. There was some tooth chatter on the top and bottom sides of the stem. On the top side of the stem (which was turned upside down) there was a deep tooth mark.

My brother took these three photos before he cleaned up the pipe. He reamed it with a PipNet reamer to rid the bowl of the cake and scrubbed the exterior with Murphy’s Oil Soap to remove the tars and grime. He cleaned out the airway in the shank, the mortise and the stem airway and removed all of the tar that had collected there.When the pipe arrived it was spotless. The sandblast really stood out with clarity as can be seen in the next set of four photos. The ring grain, the birdseye and even the flame grain showed but there was also an under grain that shown through that was beautiful as well. I took some close up photos of the pipe. The first shows the stamping on the bottom of the bowl. You can see the clear markings on the pipe and how they stand out on the flat smooth bottom of the bowl and the shank. The second photo shows the rim. There was still light dust and grit in the grooves of the rim.I also took some close up photos of the stem. I turned it right side up and the tooth mark on the topside near the button is visible in the first photo below. The underside of the stem showed some tooth chatter. Both sides are oxidized.I used a brass bristle brush to clean out the debris from the grooves in the rim top. It did not take much but once finished the rim was not as dark. I ran a couple of cotton swabs and alcohol through the shank and it was very clean.I wiped the bowl down with acetone on a cotton pad to remove dust from the bowl surface in preparation for staining the bowl. I applied some dark brown stain thinned by 50% with isopropyl alcohol using a folded pipe cleaner. I flamed the stain and then repeated the process.I hand buffed the bowl with a microfibre cloth to raise a shine. The next four photos show the bowl after the initial hand buffing. The grain really stands out clearly in these photos. I sanded out the bite marks with 220 grit sandpaper. Thankfully they were not as deep as I thought and were easily removed. I sanded the oxidation as well and gave the stem a general workover.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave the stem a final rubdown with the oil after sanding with the 12000 grit pad and set it aside to dry.

I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish it. I used a light touch on the bowl so as not to get the polish stuck in the grooves of the sandblast. The stem took some work to polish off some of the stubborn oxidation at the shank stem union. I polished the stem with multiple coats of carnauba wax a buffed it with a clean buffing pad. I hand waxed the bowl with Conservator’s Wax and buffed the bowl with a clean buffing pad. I hand buffed the pipe and stem with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos that follow. It is a great looking pipe with an amazing sandblast finish that is worth taking the time to look at. Thanks for looking.

A Reborn KBB Yello-Bole 2329 Billiard

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Blog by Steve Laug

I really like older KBB Yello-Bole pipes. The initial look of this one as it is seen in the first two photos confirms that. There is something about the grain, the briar that is used and the natural patina that comes with years of use that draw me to them. The yellow stem with the inset circle is attractive as well. The Yello-Bole spade stinger that extends into the bowl bottom does not restrict the draw. I had hopes that this one would be in decent shape when my brother sent me the photos below. He had mentioned that the rim was in rough shape and the stem had a lot of bite and tooth marks but the photos did not clearly show that to me. He did his usual stellar job in cleaning up the bowl and stem. The briar and the internals were clean when it arrived. Only then did I see the extent of the rim damage to this one. If you look carefully at the photos you can see how rough the rim top and sides are. You can also see the deep tooth marks on the yellow stem. The stamping on the pipe read KBB in the usual cloverleaf on the left side of the shank with Yello-Bole next to that. The shape number 2329 was on the right side of the shank. All stamping was faint but legible with a lens. I took the stem off the bowl and found that the stinger was stuck in the tenon. On these older Yello-Boles the stinger is often threaded rather than pressure fit. I heated the stinger with a lighter and soon I was able to unscrew it from the tenon using some needle nose pliers.I took close up photos of the rim and the tooth marks on both sides of the stem. The first photo below shows the extensive damage to the top of the rim. It looked as if the pipe had been used as a hammer. The rough spot on the front of the bowl went down quite far down the outside edge of the bowl. On the back right side of the bowl there was also a deep nick down the side of the bowl. The bowl would need to be topped but the depth of the gouges made it necessary to think of other options along with topping.The top and bottom sides of the stem next to the button were imposing. The stem had been deeply gnawed on by the previous pipe smoker. The dents were deep and extensive across both sides of the stem almost obliterating the button from view.This was one of those hard ones. The stamping is faint and the amount of work necessary to bring it back to life was questionable. But I decided I liked the look of it enough to go for it. I topped the bowl on the topping board to smooth out the top surface of the rim. This still left a lot of work to do on the gouges down the front and back sides of the bowl. I pressed briar dust into the gouges on the side and top of the bowl and put some clear super glue on top of the briar dust. I put more briar dust on top of the glue to fill in the gouges. I filled in the deep tooth marks on both sides of the stem and set it on a small wooden lid to dry. I knew that in sanding the stem after the repairs I would lose some of the rich golden colour but the stem would actually be very usable.Once the repair dry I used a needle file to recut the button and flatten the repairs to the surface of the stem.I cleaned out the airway in the stem and in the shank with pipe cleaners, cotton swabs and alcohol. You can also see the lightning of the yellow stem at the repair.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. With the final rub down with oil I set the stem aside to dry. I wiped the bowl down with acetone on cotton pads to clean off the remnants of the finish. There was still some finish and varnish on the underside of the shank that needed to be removed. I was careful to not wash off the repairs as the acetone will dissolve the super glue patches.Interestingly the bottom of the shank is stamped Algerian Briar. There appears to be a crack or repair on the underside of the shank but it is not it is merely a large scratch that I was able to sand out.I polished the briar bowl with micromesh sanding pads – wet sanding it with 1500-2400 and dry sanding it with 3200-12000. Each successive grit of micromesh pads raised the level of shine on the bowl. After polishing it with the micromesh pads I took some photos to show the state of the bowl. I touched up the stain with a medium brown stain pen on the repaired areas on the rim to blend them into the surface of the briar. I buffed the pipe and stem with Blue Diamond on the buffing wheel and then gave the pipe multiple coats of carnauba wax. I buffed it with a clean buffing pad and then buffed it by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I chose to leave the darkened spot on the bottom of the bowl. I sanded it and found that it was more of stain than a burn mark. The wood is solid in that spot and there is no sign of burn through inside the bowl. Thanks for looking.

I love the shape of this Comoy’s Regent’s Park London Made Canted Volcano

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Blog by Steve Laug

This pipe takes advantage of the grain to the maximum. The shape has flame, mixed and stunning birdseye on the sides, top and bottom of both the bowl and the shank. This is another of the pipes that my brother Jeff found. The stamping is faint but readable with a lens. It is stamped on top of the shank with the words Regent’s Park over London Made. On the underside of the shank stamped diagonally from front to back it reads Made in England. From the photos that Jeff set me the pipe was in decent shape. The finish was spotty and dirty. The rim was clean and undamaged with a light and spotty lava coat. The stem was lightly oxidized and there was a deep and large tooth mark on the top side near the button. I have learned that there is usually a match to that on the underside of the stem. The canted volcano shape is very nice. In the photo below it appears that there were some small pin prick fills on the back side of the bowl just above the shank.From what I can find online the pipe is made by Comoy’s. They made the Hyde Park brand and it appears they also made the Regent’s Park brand – both which are Comoy’s seconds and are named after London Parks. I found this Comoy’s Shape Chart on-line which shows the pipe as a Modern 625. I have circled it in red – it is shown on the bottom of the right column, last pipe.As usual now, my brother did a stellar job cleaning up the pipe before he sent it to me. He reamed it and scrubbed the exterior with Murphy’s Oil Soap so the finish was very clean. He cleaned out the internals as well. The pipe was ready for me to work on the finish and stem repairs when I received it. The next four photos show what the pipe looked like when it arrived to my work table. I took a close up photo of the rim to show the slight damage – almost cut marks on the top of the rim surface. The inner and outer edge of the rim is fairly undamaged though so it will not take much to clean up this rim. I also took close up photos of the stem to show the large bite/tooth marks on the top and bottom sides near the button. I cleaned up the tooth marks with sandpaper, a dental pick and alcohol. I filled in the deep dents with black super glue and let it cure. I forgot to take photos of the repairs before I sanded them out. Once the glue had cured I sanded both sides of the stem with 220 grit sandpaper to smooth out the repair to match the surface of the rest of the stem.I also filled the pin holes in the back side of the bowl with clear super glue and briar dust. Again I forgot to take a photo of the glue and dust mixture. Once it dried I sanded the bowl with 220 grit sandpaper and blended the repairs into the surface of the briar. The surface was smooth to touch .I sanded the slash marks on the rim with 220 grit sandpaper to minimize them. It did not take too much sanding to remove them. I also sanded the inner beveled edge of the rim to clean it up and remove the darkening.I sanded the bowl and rim with a medium and a fine grit sanding block. I worked to remove the scratching left behind by the 220 grit sandpaper. I carefully avoided the areas on the shank that held the already faint stamping. I sanded the stem with the sanding block as well.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads, gave it a final coat of Obsidian Oil and set it aside to dry.There were some scratches on the top of the stem. I would need to work on them some more at this point. Once I buffed the stem with Blue Diamond the scratches would be blended into the stem surface. I gave the bowl a coat of Danish Oil and Cherry Stain to highlight the red of the briar. I set it aside to dry for about twenty minutes.I wiped the bowl off with a soft cloth and hand buffed it lightly to get a clear picture of the finish and the grain on the bowl. I polished the bowl and stem with Blue Diamond on the buffing wheel. I buffed out the scratches in the stem and the briar. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing wheel to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below.

An Old Timer Horn Stem, Cherrywood Shank and Briar Bowl BBK Bosshardt Luzern

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Blog by Steve Laug

This old pipe came to me from my brother. He picks up some interesting pipes in his hunts and eBay purchases and this is a unique one. The bowl is a really nice piece of briar with some amazing grain – a mix of flame and birdseye on the bowl. The rim cap and bowl cap are brass coloured. The hinge on the back of the rim connects the rim cap and the bowl cap. There is a curved spring piece of brass on the front that fits over a ridge on the front of the rim. The end of the briar shank has a brass shank cap/ferrule. It was tarnished to almost copper coloured brass. The shank extension is cherry wood and is pressure fit into the mortise. The top of the cherry wood extension has a brass ring that is pressure fit on the end of the extension. The stem is horn. The end of the cherry wood has a threaded end that the horn stem screws onto. The stem had some tooth marks and chatter on the top and underside of the stem next to the button. The shank of the pipe is stamped on the left side with the words Bruyere over Garantee. On the right side of the shank it is stamped BBK in an oval over Bosshardt over Luzern.Through the years I have cleaned up several BBK pipes. The last one was a rusticated hunter pipe with a windcap. Prior to that, I restored a square shanked panel billiard. I have written about both them on rebornpipes at the following links: https://rebornpipes.com/2012/09/21/refurb-on-a-bbk-panel-billiard-swiss-made/, https://rebornpipes.com/2014/08/31/restoring-an-old-bbk-hunter-pipe/.

When I worked on the BBK Hunter I researched the brand. The BBK was a Swiss made brand as the shanks of all the pipes I had cleaned up and restored were stamped that way. Pipedia was my primary reference in that blog. Here is the link: http://pipedia.org/index.php?title=Bru-Bu. I have included the material from the previous blog below.

“Josef Brunner, oldest son of the farmer Konstantin Brunner from the hamlet Nieder-Huggerwald, belonging to the community of Kleinlützel (Canton Solothurn), was sent in 1871 to a pipe turner in Winkel/Alsace for his apprenticeship. As was usual at that time, Brunner wandered as a journeyman after ending the apprenticeship. Eventually, he went to Saint-Claude, France which was then the world’s stronghold of briar pipe manufacturing. There, Brunner was able to increase and deepen his knowledge in the field of industrial pipe making. When he returned home in 1878, he installed a small turner’s workshop in the house of his father. With the energetic support of his two younger brothers, he began to produce tobacco pipes of his own calculation, taking them to the markets in the surrounding area. In 1893, Bernhard Brunner’s wife inherited the mill in Kleinlützel. At this point, the pipe fabrication was transferred to an annex belonging to the mill. Now it was possible to drive the machines by water power – an important relief to the workers and a considerable innovation compared to the previous pedal-driven system.”

“The business developed so well after the turn of the century even when a lack of workers in Kleinlützel occurred. The problem was solved by founding a subsidiary company in the small nearby town Laufen an der Birs in the Canton of Bern. This plant didn’t exist too long. The disastrous economic crisis in the 1920’s and early 1930’s forced the Brunner family to restrict the fabrication of pipes dramatically. In addition the big French pipe factories in Saint-Claude – although suffering from the same circumstances – flooded the Swiss market with pipes at prices that couldn’t be matched by Swiss producers. By 1931 approximately 150 of 180 Brunner employees had been sacked – the rest remained in Kleinlützel, where the cheap electric energy ensured a meager survival.”

“In 1932, Mr. Buhofer joined the Brunner family. The company was named Brunner-Buhofer-Kompagnie, and, shortly thereafter, Bru-Bu. Buhofer had made his fortune in the United States but, homesick, returned to Switzerland to search for a new challenge. Bru-Bu’s fabrication program was expanded with many handcrafted wooden art articles: carved family coats of arms, bread plates, fruit scarves, and – more and more – souvenir articles for the expanding Swiss tourism industry. Pipes remained in the program continuously, but the offerings changed from traditional Swiss pipes to the more standard European shaped pipes. Bru Bu is widely known as BBK.”

The last paragraph of the Pipedia article linked BBK pipes to Former Nielsen. I have two of Former’s pipes so this stood out to me. “At some point in the late 1970’s, Bru-Bu went out of business. Some of the Brunners, as far as known, continued as timber traders. But in 1986 new life filled the old Bru-Bu pipe workshop, when Dr. Horst Wiethüchter and “Former” Nielsen started to produce the high-grade Bentley pipes there.”

My brother cleaned up the pipe and reamed the bowl. He scrubbed out the wind cap and the brass rim cap. He cleaned out the shank and the airways in the stem, shank extension and the mortise. It turned out that the cherry wood extension was loose fitting in the shank. The wood had worn enough that it was no longer snug. The horn stem was clean but had tooth chatter and a deep tooth mark on the underside of the stem near the button. The brass rim cap was dented and worn but the wind cap still fit tightly against it. The next set of four pictures show the condition of the pipe after he had cleaned it up. I took the pipe apart to show the various components of the pipe. The cherry wood extension in the centre of the photo has a tapered end that fits into the shank and a threaded end that the stem screws onto.I took a close up photo of the rim cap and the inside of the wind cap. You can see from the photo that the rim is badly dented and quite dirty. The inside of the wind cap is pitted and has some rust. The edge of the rim on the front had lifted slightly from the inner edge of the bowl and was dented on the front. The ridge on the edge was still there and held the front spring on the wind cap in place.I took some photos of the stem to show the tooth chatter and worn surface of the stem near the button on both the top and the bottom near the button. There was also some deeper tooth marks on the underside of the stem.I used a small ballpein hammer to flatten the rim cap to the briar rim underneath. I worked on it to minimize some to the dents and dings in the brass rim.I cleaned out the remaining debris in the bowl with a Savinelli Pipe Knife. My tapping the hammer on the rim knocked some pieces of cake free so the knife cleaned up what remained. I used a brass bristle wire brush to clean out the inside of the wind cap. I was able to remove some of the rust on the inside with the brush.I scrubbed the shank with alcohol and cotton swabs to remove any of the dust from my quick ream clean up. It was amazingly clean. I also ran pipe cleaners and alcohol through the shank extension and the stem.I sanded the tooth chatter and the tooth marks on the horn stem with 220 grit sandpaper to remove them and blend them into the material. I also wanted to smooth out the roughness of the stem at those points.The cherry wood shank extension was dirty so I wiped off the exterior with an alcohol dampened cotton pad. I noticed that the end of the pressure fit tenon had a horn end cap to seal the end of the wooden tenon. I believe that addition preserved the tenon from shrinkage and splintering. The threaded tenon on the other end of the extension fit snug into the end of the horn stem.I polished the wind cap, rim cap and the shank cap with 1500-4000 grit micromesh sanding pads. I took some photos the pipe after the polishing was completed. It is a beautiful piece of briar. I polished the horn stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I gave it a final rubdown of oil after sanding it with the 12000 grit pad and set it aside to dry. I stained the bowl with a Danish Oil and Cherry stain mixture. After it sat for about 20 minutes I rubbed it down with a soft cloth to polish it. After the hand rubbing the grain stood out more clearly. The red stain and the brass caps really looked great together. I gave the wooden friction fit tenon several coats of clear fingernail polish, being careful to keep it off of the horn cap on the end. That did the trick and the extension sat snug in the mortise. I gave the bowl, shank and stem a thick coat of Conservator’s Wax and let it dry. I hand buffed it and gave it a second coat of the wax.I buffed the pipe by hand with a microfibre cloth and polished the metal with a jeweler’s cloth. The finished pipe is shown in the photos below. I love the way the grain just pops on this old pipe. The cherry wood shank extension adds not only length but also a touch of rustic to the pipe, though this particular piece of cherry wood has bark that is quite smooth. The dark striations of the horn stem also go well with the wood. The brass bands at the stem and the shank as well as the rim cap and wind cap give this old timer a real look of class. The finished pipe is shown in the photos that follow. It is a beautiful pipe to my eyes. Thanks for looking.

A First Horn Stem on a Throw Away Pipe

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Blog by Dal Stanton

On a recent pipe foraging expedition at the Antique Market near Nevski Cathedral in the heart of downtown Sofia, Bulgaria, I saw this pipe on one of the tables I was methodically scanning. It was a sad scene but a survivor. It was a petite (5.25”) hexagonal paneled shape pipe with a diamond shank banded and it was beat up. What got my attention through the sorry state of affairs was the stem. The vendor made sure I knew that the stem was bone – at least that’s what I thought he said as he hyped the great deal before me in Bulgarian. I have yet to collect a ‘bone’ stem pipe, if that is indeed what it is, of any variety so I decided to start the bargaining dance. He also said it was from Greece, which I could not determine by looking at the faint markings stamped in the right side of the shank, Extra over Bruyere. Five euros was the opening volley – about 10BGN or $5.70 – not high stakes. After getting permission from the vendor to take the stem off to get a better look I tried a few gentle twists and it wouldn’t budge. Without pause, I handed it back to the vendor not wanting to break it and sealing the deal by default, “You broke it, you own it.” After twisting and pulling and pouring water on it, he also could not remove the stem – which was to my favor. We struck a deal at 7 BGN ($4) and I gave him a 10 Leva bill. Without proper change he asked nearby vendors for help and received none. I dug further in my pockets and produced two 2BGN bills – 4 Leva total small stuff. I held the 10 and the pair of 2s in each hand and shrugging my shoulders and he took the pair of 2s and the deal was sealed – about $2.30 for the ‘bone’ stem pipe. I thanked him for the discount, but made a mental note to pay the vendor the additional 3BGN on a future visit – a good vendor friend can be achieved! At home I took pictures of my $2.30 acquisition and promptly dropped the pipe into an alcohol bath to decontaminate it and hopefully loosen the stem. I wasn’t sure if the stem was simply inserted with a straight tenon or if the stem screwed into the mortise. Hopefully, this would all become clear after the bath got a chance to soften the cemented crud – which was in great supply. The pictures I took when I was home tell the story. The alcohol bath did the trick and I was able to remove the stem and get a look at the internals. Looking down the mortise, there was a solid wall of hardened tar muck that closed access to the bowl. The airway of the stem was also blocked by crud. The rim still showed lava flow and tar caked on the top, but I could see the rim and the damage done to it as well as to the bowl. I decide to have a second alcohol bath to loosen things up further and to clean up the rim to better assess how to proceed.

With question in my mind about the true nature of the stem, I sent some pictures of the stem to Steve with the question, “Horn or Bone?” His guess was that it is horn because of the tooth chatter on it. He also referenced his recent post, A Ropp La Montagnarde Deposee 298 Horn-Cherrywood-Briar and a helpful essay (My Process for Repairing and Polishing Horn Stems) to give me input on working with horn stems. He did say that he had never seen a horn stem spliced like this one. I’ve included that picture (4^th) he referenced below – interesting factoid. While the pipe got its second alcohol bath I read the essay on repairing and polishing horn stems. Well, that was gross. The second bath finished, I take the stem and start to push bristled pipe cleaners dipped in isopropyl 95% through the airway from the tenon toward the button. As I push, from the button air hole oozed what looked like a seal brown loaf of lava gunk toothpaste – nasty, nasty stuff. But I guess, the ooze of magna putridum was good news as the airway was in the process of being reconquered. After many pipe cleaners, bristled and smooth, the stem starts coming clean. I put the stem aside and I grab the stummel from the bath and work on the mortise attacking the tar gunk blockage. After many Q-tips and pipe cleaners dipped in alcohol, it too is reclaimed. I’m thankful that Q-tips are plentiful in Bulgaria. Taking a brass bristle brush which will not scratch the wood surface further, I work on the rim to remove the lava and thick oil/gunk buildup. I finish by working the stummel surface with a toothbrush and cotton pads. The pictures show the progress (I’m on the 10^th floor balcony and notice that the sun goes down on my labors!) and I take a close up of the rim to assess how to tackle it.

Before working on the rim, I need to ream the bowl to bring it down to the briar. The cake is very light. After I get my Pipnet reaming kit out and ready the smallest blade, I realize that the bowl is too small and the blade would only impact the very top area of the chamber. Then I think of the Savinelli Pipe Knife that I snagged on eBay a week ago that my son-in-law will be bringing to Bulgaria in a few weeks when he and our daughter visit from Denver! My Winchester pocket knife will have to do the job. To avoid cutting into the chamber wall I reverse the blade angle to scrape it over the wall. It works pretty well as I work the blade down into the bowl which is more conical coming to a point at the bottom than oval shaped. I follow the Winchester by sanding the chamber wall with 120 grit sanding paper rolled up then finishing with 240 grit. I want the bowl to be as clean and smooth as I can get it. Returning to the work table the next day after work, I’ve had some time to think about the rim repair. I take another close up shot after finishing the reaming and sanding the bowl to see where I am. The stummel reminds me a bit of a bulldog shape with the cap of the bowl rising from the panels. The challenge is that the rim is pretty chewed up and there isn’t a whole lot of wood to work with on the cap! I decide to establish a thin rim by topping the bowl, just enough to establish a ring, then fudge on the inside by cutting a bevel to remove the damage and on the outside sand to round up to the rim’s ring hopefully removing the damage and leaving a balanced stummel. This is the plan. I use 240 grit sanding paper on a chop block as a topping table. I rotate the stummel on the table very conservatively, checking the progress after every few rotations. I’m careful to keep the rim level! The pictures show the progress. The last picture below shows the result. I do not want to take more briar off at this point. A rim is established but with significant incursions on the inside of the rim at 2, 7 and 11 o’clock with smaller cuts at 8 and 10. An inside bevel should take care of the 8 and 10 o’clock damage but will not fully eradicate the larger injuries to this rim. In order to fill in the deep crevices I decide to mix a thick putty of briar dust and super glue. I prepare the rim by first cleaning it thoroughly with alcohol and a cotton pad getting rid of residue left over from the topping and using the dental pick to clean out any loose stuff stuck in crevices. I want a good bond to form to fill crevices but also to form an even resistance on the inner rim when I cut the bevel later. I use toothpicks to apply the briar dust putty to the cuts and bruises. I decide to apply it to the small wounds too and then put the stummel aside to allow the putty to cure overnight. I hope this approach works! With the super glue on the work table, I take the horn stem and look at it more closely. I read the essay Steve wrote especially for working with horn stems and understand that the approach is not as aggressive as working with vulcanite or Lucite stems. The goal is to repair surface areas that are broken and can splinter and become porous and treat the entire stem surface with polish and waxes to harden and smooth the surface. There is tooth chatter above and below the bit, with some opening of the horn surface. I also identify minuscule holes on the edge of the bit. There was also a crack that ran between the two ‘bonded’ parts of the stem. I have no idea whether cracks in horn stems will ‘creep’ but following the general principle of closing up the surface area, I decide to apply some super glue to the crack at least to seal it. I start with 240 grit sanding paper by mildly sanding above and below the bit addressing the chatter and open, porous area. I sand lightly not trying to totally remove the open areas but preparing it for a super glue patch to fill it in and close it. After sanding, I apply super glue to the bit area making sure to fill the porous, softer surface. Super glue was also applied to the small holes on the edge of the stem as well as to the crack. The pictures show the progress. With the super glue cured after sitting overnight, I use 240 grit sanding paper to bring the bump of the super glue patch down to the stem surface level. I gingerly use the flat square corner of the needle file to cut into the super glue to redefine the button lip. My goal is to blend the patch with the horn stem so I feather the sanding outward toward the stem. You can still see the darker patch but it should blend more as I polish the horn stem. While I smooth out the super glue patch to fill in the crack on the splice line I also detect a small ridge along one side of the stem where the bonding between the two horn pieces come together. I sand that down with 240 grit paper as well. My goal is a smooth hardened horn surface. Pictures show patches on the top and bottom. With Steve’s essay on horn stem repair informing my steps, I use medium and fine grit sanding sponges on the entire stem. I want to feather the patches with the rest of the stem surface with the goal that transitions from super glue patches to the horn surface are not detected either by touch or with the tongue on the button area. I’m pleased with the blending I see as the marks from the 240 grit paper disappear – even the crack (first picture center bottom) at the horn splice point is less visible. Now I polishing the horn stem with the normal cycles of micromesh sanding pads. I wet sand using 1500 to 2400 pads and follow with a hearty application of Obsidian Oil. The horn absorbs the oil readily. After the first micromesh cycle, I noticed that what I had been calling a ‘crack’ at the splice joint had almost disappeared. Perhaps the wound was not a crack but a sharp cut into the horn. Either way, the polishing process was going well. I also polish the metal tennon with the 1500-2400 pads to clean and shine it. Next I dry sand using 3200 to 4000 and again apply Obsidian Oil. Again, using 6000 to 24000 micromesh pads I dry sand and then apply a final coating of Obsidian Oil and put the stem aside to dry. The blending looks good – even though the patch areas are visible, with the blending and polishing the patches now have more of a natural horn look. The pictures show the micromesh progress. The stummel has had ample time for the briar dust super glue putty patches to the rim to cure. I take a close up of the cured rim patches to mark the progress and then use 240 grit sanding paper to strategically take the briar dust patches down to the rim surface level. I want to remove the mounds before returning the stummel to the topping table outside on the balcony for a few more rotations on 240 grit paper just to make sure the plateau is flat. Now I cut a bevel inside the rim to address the rim damage and to finish smoothing out the briar dust super glue patches. I use a tightly rolled piece of 120 grit sanding paper to establish the bevel by gradually rotating the bowl in my hand while sanding to achieve a gradual uniform bevel. Then, with the bevel cut, I use 240 grit paper, again tightly rolled to present a harder surface to the wood, to finish it. The rim repair looks good. The three main patched areas are barely visible and blending well.Now to the external surface of the stummel. I remove the metal band and apply Murphy’s Wood Soap with a cotton pad to see to remove any leftover tars and oils on the surface. The cap of the bowl shows the most damage. At the top of the picture above you can see pitting in the briar. I use medium and fine grade sanding sponges to work the pitting out of the cap around the circumference of the rim. Satisfied, I decide not to stain but to restore the original stained surface – I like the color and the grain is promising. I begin working on the stummel with micromesh sanding pads beginning by wet sanding using 1500 to 2400. Following this, dry sanding 3200 to 6000, then 6000 to 12000. This little pipe is starting to pop. After remounting the metal band and attaching the horn stem, I complete the polishing with the Dremel wheels by applying Blue Diamond to stem and stummel with a felt Dremel buffing wheel. I’m careful to work the horn stem lightly so I don’t overheat the surface and cause splintering or an opening of the surface. Following the Blue Diamond, stem and stubble receive several coats of carnauba wax with a cotton cloth wheel. Finally, I give a Dremel wheel buff with a clean cotton cloth wheel. To raise the shine of the horn and briar, I give the pipe a vigorous buffing with a microfiber cloth.

I’m very surprised how well this little pipe cleaned and polished up. The rim repair was daunting but amazingly the briar dust patches are practically invisible and blend well with the natural grain movement. My first horn stem repair looks good from where I sit. I’m not sure who smokes a pipe this small but someone did before I received it and I’m happy to return it to service. I couldn’t resist a ‘before and after’ shot to start things. Thanks for joining me!

Rejuvenating a Don Roberto Cherrywood 1344

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Blog by Steve Laug

When Jeff and his wife took a trip to Southern California he could not stay away from the antique shops and looking for pipes. He found quite a few that will over the months show up on the blog after refurbishing. The one I chose to work on next came in a box with the Don Roberto logo and name on it. It is labeled a Lancelot pipe. On the end of the box it reads Don Roberto Lancelot over 9489 which immediately made me think of the GBD numbering system and Italy which threw me off from my GBD assumption. I had looked at the pipe a few months back when he sent it to me for restoring but had put in the refurbishing bin and forgotten what was in the box.I took the box out of the bin of pipes awaiting restoration and brought it to my work table. I opened the box and found myself looking at a Cherrywood or a Poker shaped pipe. It was sitting on top of a pipe sock that did not look original.I took the pipe out of the box to have a look at it. The finish originally must have been virgin or oil finished. The stamping on the pipe was interesting – on the left side of the shank it was stamped with the logo like the one on the box, Don Roberto separated by at sword over Lancelot. On the right side of the shank it was stamped 1344 over Italy. There was something familiar to me about the shape and the shape number so I looked it up and found it on my GBD shape chart. 1344 was the number for a GBD Poker so the number and shape matched. The mystery to me was the Italy stamp. How does that fit into the picture? The stem also had a worn Don Roberto and sword logo on the left side of the saddle.The rim was in bad shape. It looked as if it had been knocked out on concrete. The entire crowned surface of the rim was covered with road rash – stippling left behind from the concrete. There was also some tars and oil on top of the damage. The inner edge of the bowl looked to be in round and undamaged and the inner bevel looked to be in good condition. There was a groove carved on the bottom of the bowl and part way up the front side. Probably it was cause by aggressive cleaning with pipe cleaners over the years but I cannot be sure. The stem had a heavy coat of calcification on the end and the button hiding quite a bit of tooth damage and tooth marks.I took a close up photo of the rim top to more adequately show the damage to the crowned surface. The light cake in the bowl is also visible in the photo.I sanded the crowned rim with a folded piece of 220 grit sandpaper to preserve the crown and not flatten it on a topping board. Care must be taken to keep the angle of the curve and the line around the top of the bowl sides equal. I sanded until I removed damage to the bowl top. I wiped down the bowl with acetone to remove the grime and the wax on the briar. The photo below shows the bowl top before I sanded out the scratches.The next photos show the bowl after the scrubbing with acetone. I sanded the rim some more with the folded 220 grit sandpaper and also worked on removing the calcification on the stem. It took a lot of sanding to get the rim smoothed out and also to remove the buildup on the stem. There were a lot of tars and oils lining the walls of the mortise. I used a dental spatula to scrape the walls before scrubbing the mortise with pipe cleaners, cotton swabs and alcohol.I scrubbed the airway in the stem with pipe cleaners and alcohol. As I cleaned it a small reducing ring popped out of the tenon. I have never figured out why people put these constrictors inside o the tenon but this one had one. It is shown in the second photo below. I used the spatula to scrape away the buildup on the stepped down area on the end of the tenon.I used a drop of black super glue to repair a deep tooth mark on the underside of the stem near the button and also to repair a tooth mark in the surface of the top side of the button. I sanded the patch with 220 grit sandpaper to smooth it out and blend it into the surface of the stem.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and gave the stem a rubdown with Obsidian Oil. I dry sanded with 3200-4000 and 6000-12000 grit pads and gave the stem a coat of oil between each set of three. I gave it a final rubdown of Obsidian Oil and set the stem aside to dry. I wet sanded the bowl and crowned rim with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. The polishing with the micromesh really made the grain stand out. The pipe is well laid out to follow the grain. The sides of the bowl are covered with birdseye grain that wraps around to the front and back to perfectly aligned cross grain. The top and bottom of the bowl as well as the shank all have cross grain as well. I cannot find a fill in the briar – it is one great looking piece of briar.I buffed the bowl and stem with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished pipe is shown in the photos below. The layout of the grain with the shape of the pipe is exceptionally well done. Look at the stunning grain around the bowl. Thanks for looking.