Tag Archives: repairing tooth marks

Restoring a Sandblast Danish Shaped Loewe’s Cutlass 21 Bent Acorn


Blog by Steve Laug

This Loewe’s Bent Acorn is yet another pipe from a local pipe shop. It came from the estate of an older gentleman whose wife returned his pipes to the shop for restoration and resale. This one is a sandblast finished Loewe Danish Shaped Cutlass. The rim top is smooth briar and the bowl and shank are all sandblast. It is stamped on a smooth band on the underside of the shank Loewe Cutlass with the shape number next to the shank/stem junction it has the shape number 21. On the left side of the saddle stem is the Loewe’s brass box L logo. The pipe was very dirty with a thick cake in the bowl and some lava overflowing on to the rim top. It was hard to know what the inner edge of the rim looked like because of the lava and cake. The stem was lightly oxidized and had come calcification where a pipe Softee bit had been. There was some tooth chatter and tooth marks on both sides of the stem at the button. This was included in the pipes that I sent off to my brother for cleaning. I can’t say enough how much I appreciate his willingness to clean and ream the pipes for me. It allows me to move through the repairs much more quickly. When he received the pipe he took a series of photos of it to show its condition. He took photos of the rim top to show the thick cake in the bowl and the overflow of lava on the rim top.He took photos of the sides and bottom of the bowl to give a clear picture of the beauty of the sandblast finish on this old pipe. Under the grime there is some great grain peeking through.Jeff took a photo of the stamping to capture the clarity of it even under the grime. He also included a photo of the L square logo on the stem and the FRANCE stamping on the underside. The stem looked dirty and oxidized with the calcification left behind by a pipe Softee bit. The edges of the button had bite marks and there was some tooth damage to the surface of the stem next to the button on both sides.I have worked on quite a few Loewe pipes over the years but have never worked on one with this shape. Most of the others have been classic English shaped pipes. I have always enjoyed the shapes and the craftsmanship on each of them. It is well made and well-shaped. I turned to my usual sources to check out the particular “Cutlass” line pipe. First I turned to the pipephil site (http://www.pipephil.eu/logos/en/logo-l5.html). I have included a screen capture from that site that highlights the line I am working on. In fact the pipe given as an example is similar to the one I am working on. I have enclosed the pipe in the photo below in a red box.I turned next to Pipedia to read some more detail of the history and see if there was more detailed information on the Cutlass line (https://pipedia.org/wiki/Loewe_%26_Co). There was no more detail or help in dating the pipe I was working on.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime in the sandblast finish and the heavy overflow of lava on the smooth rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. When it came back to Vancouver it a cleaner and better looking pipe. I took photos of it before I started the restoration. I took photos of the rim top and the stem to show their condition. Jeff was able to clean up the grime and darkening on the rim top. The inner edge of the bowl looked pretty good. The stem had light tooth chatter and some deeper tooth marks on both sides near the button. I was able to get a very clear picture of the stamping on the shank and the L square logo on the saddle stem.I polished the rim top and the smooth portions of the bowl and shank with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The photos tell the story. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the sandblast finish on the bowl and shank and the smooth portion on the rim and underside of the shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the sandblast finish. After it sat for a little while I wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on the stem. I repaired the tooth marks with clear super glue. I set the stem aside to let the repairs cure. Once the glue cured I cleaned up the edge of the button and the repaired areas with folded pieces of 220 and 400 grit sandpaper until the repairs were blended into surface of the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the pipe and worked it over with Blue Diamond to polish out the remaining small scratches. I lightly buffed the sandblast bowl. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. There is something about the pipe that reminds me of a Stanwell shape and finish. The shape is very Danish and the restoration has brought it back to life. The dimensions of the pipe are Length: 5 1/4 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. I will be putting it on the rebornpipes online store shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me as I worked over this interesting and unique sandblast Loewe Cutlass 21.

Restoring a Danish Handmade Kriswill Chief 50 Oom Paul


Blog by Steve Laug

This Kriswill is yet another one from a local pipe shop. It came from the estate of an older gentleman whose wife returned his pipes to the shop for restoration and resale. This one is a smooth finished Kriswill Full Bent/Oom Paul. The briar is a combination of mixed grain around the bowl. It is stamped on the left side of the shank Kriswill over Chief over Handmade in Denmark. On the underside near the shank stem junction it has the shape number 50. On the left side of the saddle stem is the Kriswill Snowflake logo. The pipe was very dirty with a thick cake in the bowl and some lava overflowing on to the rim top. It was hard to know what the inner edge of the rim looked like because of the lava and cake. The stem was lightly oxidized and had come calcification where a pipe Softee bit had been. There was some tooth chatter and tooth marks on both sides of the stem at the button.This was included in the pipes that I sent off to my brother for cleaning. This is probably the 24/25 pipe that I have brought to the work table from the lot of about 50 to rework. I can’t say enough how much I appreciate his willingness to clean and ream the pipes for me. It allows me to move through the repairs much more quickly. When he received the pipe he took a series of photos of it to show its condition. He took photos of the rim top to show the thick cake in the bowl and the overflow of lava on the rim top.He took photos of the sides and bottom of the bowl to give a clear picture of the beauty of the grain on this old pipe. Under the grime there is some great grain peeking through. Jeff took a photo of the stamping to capture the clarity of it even under the grime.The stem looked dirty and oxidized with the calcification left behind by a pipe Softee bit. The edges of the button had bite marks and there was some tooth damage to the surface of the stem next to the button on both sides.I have worked on quite a few Kriswill pipes over the years and have always enjoyed the shapes and the craftsmanship on each of them. This one is no different. It is well made and well-shaped. I reviewed the information I had on Kriswill and have included some of that here.Kriswill was one of the large pipe manufacturers in Denmark during the 1960s and 1970s, and closed around 20 years ago. Their catalog cover read “By Appointment to the Royal Danish Court, KRISWILL, Kriswork Briar Trading, Briar Pipes Hand Made in Denmark.” After the Danish Kriswill enterprise ended, pipes were made in Norway and in France under the Kriswill label. In the 1970s Kriswill was bought by Lillehammer, and in the 1980s the pipes were made for a while at the Catalan factory, Iberica de Pipas  (https://pipedia.org/wiki/File:Kriswill_Factory.jpg).

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime in the rustication and the heavy overflow of lava on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. When it came back to Vancouver it a cleaner and better looking pipe. I took photos of it before I started the restoration. I took photos of the rim top and the stem to show their condition. Jeff was able to clean up the grime and darkening on the rim top. The inner edge of the bowl looked pretty good. The stem had light tooth chatter and some deeper tooth marks on both sides near the button. I took a photo of the stamping on the shank and the Kriswill Snowflake Logo on the left side of the saddle stem.I worked over the inner edge of the rim with a folded piece of 220 grit sandpaper to remove the damaged portions of the inside edge of the rim. It did not take a lot of sanding to smooth out the damaged areas.I polished the rim top and the rest of the bowl and shank with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The photos tell the story. I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar on the bowl and rim. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the briar. I wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on the stem. I repaired the tooth marks with clear super glue. I set the stem aside to let the repairs cure. Once the glue cured I cleaned up the edge of the button and the repaired areas with folded pieces of 220 and 400 grit sandpaper until the repairs were blended into surface of the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. The pipe has been sitting in the queue since late in 2017 so the stem was loose in the shank. I know from experience that once the pipe is smoked it will be good and snug. To take care of the interim period I gave the tenon a light coat of clear nail polish. Once it dries the stem will fit snugly in the mortise.I put the stem back on the pipe and worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. Though the briar has some fills on the left side of the bowl it is nonetheless a beautiful piece of briar. The shape is a Danish version of a classic Oom Paul pipe and with the restoration has been brought back to life. The dimensions of the pipe are Length: 5 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inch. I will be putting it on the rebornpipes online store shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me as I worked over this interesting Kriswill Chief 50 Oom Paul.

Restoring an Interesting Piece of American Pipe History – Pat Vottis’ Contribution to the Ongoing Quest for a Cool Smoke


Blog Steve Laug

Every so often my brother and I come across very unique pipes that are worth restoring just for the thing that makes them particularly notable. Each pipe that falls into this category has its own uniqueness that sets them apart as different. These unique pipes come to us from a large variety of different sources and the one I am working on now came to me from a reader of rebornpipes.  Christine contacted me to see if I would be interested in purchasing her Grandfather’s pipes and restoring them. She was particularly interested in seeing what I could do with a Vottis pipe that he had. She sent me photos of the lot and we struck a deal. Over the years I have worked on several Vottis pipes coming from different sources. But this Vottis pipe from Albany, New York is not like anything I have ever seen before. I am including some photos to show the system. There is an air hole (not big) on each side of the shank near the bowl (Photos 1 and 2). These run parallel to the airway and come out on either side of the mortise (Photo 3). The stem is drilled with the same two small channels that run the length and out the button on either side of the slot (Photos 4 and 5). The red arrows in each photo point to the airways that I am referring to throughout the blog. The basic airflow diagram is illustrated by the red lines on the photo below. The thinner lines on either side reflect the airflow running parallel to the airway in the shank and mortise. The shank airway is shown by the thicker red line and runs to the bottom of the bowl from the slot in the button. I am convinced that the mechanics were designed to pull cool air into the tubes alongside the shank to cool the smoke in the chamber and cool it all the way to the end of the button. If I plug the slot in the button I can pull air out of the twin tubes and it is a steady stream. Once the pipe is restored I will load a bowl and try it out to test my hypothesis. I will soon know how it works. It is definitely a unique design and one that is in the camp of the proverbial eternal hunt for a cooler smoke. With that information have a look at the restoration of this Vottis design pipe.With the mechanics clearly spelled out in the above diagrams and explanations it is time to do a bit of research on the brand and see if there is any mention of this cooling system design. I looked at the various sites that I usually go to (pipedia and pipephil) and there was nothing about this kind of pipe on either site. So I dug a bit more deeply. I read the obituaries of Pat (Pasquale) Vottis and S. Vottis in the Albany newspapers and the online Funeral Home sites. Lots of references were made to their shop in Albany and Schenectady, New York but nothing on the unique designs they may have done with pipes. It did add colour to my understanding of the carvers of the pipes – both were local philanthropists and involved in their local Catholic parishes. Both were well loved by the community.

I went on to look further and found more info on the brand on the brothers of the briar site (http://www.brothersofbriar.com/t5244-information-on-s-m-vottis-pipes). The site gave two links that sadly are no longer active. I am including them in case they ever come back on line. I quote as follows:

I think that the information you are looking for is in the following link: http://www.jbriarpipes.com/blog/2014/12/10/the-rise-and-fall-of-a-historic-local-landmark-paying-homage-to-the-vottis-pipe-shop found on the J Briar Pipes site.  Pat (Pasquale) Vottis and his brother S. (Salvatore) Vottis had a pipe shop in Schenectady NY.  The article referenced contains information about the Vottis Pipe Shop.  A second link found on the page directs you to an Albany Times-Union article (archived) (http://alb.merlinone.net/mweb/wmsql.wm.request?oneimage&imageid=5580379) that contains more info.  Happy reading!  I enjoyed finding these articles and reading them.  I have lived within 50 miles of Albany NY most of my life and never knew about Vottis pipes.

I also followed a link to a thread on pipes.org that was very interesting. It is written by Pat Vottis’ grandson and is interesting to read. Here is the link to the quote. (http://pipes.org/forums/messages/23/46034.html?1171913269) It is also tied back to a thread on pipes.org that I cannot access. I include that link as well should some of you be able to access the information. This post references Harold Vance Post #4 username hbvance and Jose Manuel Lopes Post #91 in the Archive of 2005 Sept 20 with a Subject Title of Vottis Pipes (http://pipes.org/forums/discus~discus/discus~discus/discus/cgi-bin/discus/show.cgi?tpc=23&post=45187#POST451 87).

Jose, I am not quite sure where you obtained your information regarding Pat Vottis but it is incorrect and I would like to share a bit of good information for the audience.

Pasquale (Pat) Vottis is my grandfather. He did not die as you have posted on the web in 2005. He actually died this morning at 99 yrs 9 months of age on Feb 18, 2007. He had a passion for the customers and the business.

My grandfather opened his first pipe shop in Albany, NY on South Pearl St. It was in the Bank Building (which took up a whole city block) at the corner of State Street and South Pearl. We also opened a second shop in Albany which was in the Empire State Plaza on the Concourse level. This was to serve all of the State Workers so they could do business at lunch time and not be strapped for time while trying to get down to the South Pearl shop. We still have the Vottis Pipe Shop Sign and the Vottis Pipe Shop Clock that was a landmark for the customers.

Harold Vance’s pipes may very well came from a pipeshop in Santa Monica. We mailed pipes all over the world. My grandfather’s sister actually lived in Santa Monica for many years. We also had a very large tobacco mail order business in which I mixed 1000s of pounds of tobacco and mailed them all around the world as well. We closed the pipe shops in the early 90s due to the numerous break-ins late at night. The locals would throw rocks through the store front windows to steal the hand carved pipes and the meerschaums.

My grandfather hand carved many, many pipes himself. He usually carved the big blocks. My grandfather, my uncle, and my father repaired pipes for everyone even if they had not bought a pipe at our shops. We had a metal lathe in the basement as well as a stove. They machined the tenon portion of the stem with a carbide cutter to match the stem of the bowl for a perfect fit every time. To match the stem or the fit of the customer, we custom bent the stems of the pipes to their satisfaction.

I recall boxes of briar blocks that were rough turned and my uncle, my father, and my grandfather would also hand finish these too. We had a lot of fun in the stores too. Mixing different formulas of tobaccos to see how the public would respond. We had numerous successful formulas. Our approach was to make all natural formulas with no sugars added, no sugar sprays, or flavorings added.

The most popular formula was created by grandfather and was called Black Watch. Some of the other blends were North Woods, Vottis’s Own, Vottis Club, Boulevard 76, No#9. These blends were comprised of barley, yellow Cavendish, black Cavendish, Turkish, Latakia, and others of which I do not recall. Ironically, for the namesake, my grandfather has died at a Nursing Home named North Woods just like one of his tobacco blends called North Woods.

Finally, I also found a PDF of a brochure that Pat Vottis put together for his Albany Pipe Shop. I am including it as it is an interesting read.

When the pipe arrived at Jeff’s in Idaho he took photos of it before he started his clean up. It is one of my favourite shapes – a squat Rhodesian with a thick shank and saddle stem. The briar was dirty but had some amazing grain on the bowl. The stamping on the left side of the shank is clear and readable – Vottis in script. The rim top had some lava overflowing the bowl particularly on the back side. The edges looked very good – both inner and outer. The cake in the bowl was quite thick and hard. The double rings around the bowl below the rim cap were in good condition other than the usual collection of debris and dust. The stem was clean but had some light oxidation and tooth marks on both sides of the stem near the button. The button surface also had some tooth damage. Jeff’s photos are below (The above photos of the airways also are from Jeff). Jeff took some photos of the rim top to show the lava overflow and the cake in the bowl. The two photos are from slightly different angles and have different exposures but clearly show the condition. The inner edge of the bowl looks good but I will know more once it is cleaned and reamed. There appears to be some damage on the rear right of the bowl but again it is not clear until the bowl has been reamed and cleaned.Jeff also took photos of the sides and bottom of the bowl and shank to give an idea of the beautiful grain on this pipe. The photos of the stem show the deep tooth marks and chatter on both sides near the button as well as the damage to the button edge and surface. You can also see the scratching and oxidation in the photos.When Christine wrote me about the pipes and the deal was struck I asked her if she would like to put together a brief tribute to her Grandfather to include in these blogs. She was happy to write it and send it to me. I include her tribute now go give a glimpse in to the life of the pipeman who held this pipe in trust before it came to me.

My grandfather, Paul Richter, first came to the United States from Germany in the mid 1920’s with his younger brother, Walter.  Paul was born in 1899 in Leipzig, Germany. He had a degree in engineering and was looking for a better life to start a family.  Paul and Walter were hired to work at a machine shop in Flushing, NY. They then heard about a town in upstate NY called Schenectady and decided it was worth a trip to check it out. They stayed at a boarding house next to the railroad station and were eaten up by bed bugs.  Despite this experience, my grandfather decided that Schenectady was a good place to live and start his career with the General Electric Company (GE).

In 1928 he returned to Germany and brought his new wife from Leipzig to Flushing via boat and shortly after they moved to Schenectady. Paul worked hard and earned his way up the ladder to a management position; eventually managing 400 people at the GE main plant in downtown Schenectady. With his wife, Ella, they raised 2 sons, Ralph and Peter who both ended up with lifelong careers at GE.  Schenectady was a thriving and exciting city during this time with much to keep a family happy. One of the things that Paul enjoyed was quality tobacco smoked in a finely crafted pipe.  He found one of his favorite pipes at the Vottis Pipe Shop on Erie Blvd in downtown Schenectady. After Paul passed away in 1979, his son Peter (my father) kept all of his Dad’s old pipes among other sentimental memorabilia.  The pipes were packed away in a box until 2018, when I opened the box and smelled that wonderful pipe aroma that I recall from many years ago. The aroma brings back fond memories of time spent with my family!

Thanks for giving Paul’s Vottis pipe another life! — Christine

Thanks for writing this Christine. It helps to set the stage for this restoration and give colour to the story. I was excited to work on this interesting old pipe. In fact so much so that I forgot to take pics of it before I started working on it. I filled in the tooth marks on both sides of the stem and rebuilt the edge of the button at the same time.At that point I remembered I had not taken photos so I put the stem back on the shank and took some photos of the bowl and stem to show the magnificent cleanup job Jeff had done with the pipe and to show the areas that I would need to work on. I took some photos of the rim top to show the area at the back that had been covered in lava. It was now clean but had some darkening and would need a bit of polishing to remove the darkening. I also took photos of the stem surfaces to show the repaired areas to highlight the tooth damage that had been present.I took photos of the stamping on the shank sides. The left side read Vottis in script looking like it was almost engraved. The right side read Genuine Algerian Briar.I cleaned up the darkening on the rim top and the inner edge of the bowl with a folded piece of 220 grit sandpaper. I worked it over the surface and around the edge to smooth out the damages and also to remove the darkening. Over all the sandpaper did the trick. The edge and top still show some damage but polishing it should remove the remaining damages.I polished the bowl and rim cap with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the dust and check my progress. The photos tell the story. Once I was finished polishing the bowl and rim, I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I took photos of the pipe at this point to show how good the pipe was beginning to look. The bowl and the rim top look really good and the grain really stood out on the smooth rim. The finish looks very good and the birdseye grain on the bottom and the cap of the bowl and flame grain on the sides stand out in all their beauty. I set the bowl aside and turned my attention to the stem. The repairs to the button area had cured so I used a needle file to clean up the edge of the button and flatten the repairs on the surface of the stem. I also reshaped the button surface. I blended in the repairs and removed the scratching from the file with 220 and 440 grit sandpaper. The repairs and shape of the button looked really good at this point. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I buffed the stem with red Tripoli and brought it back to the work table and finished polishing it with 6000-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I finished by giving it a final coat of Obsidian Oil and setting it aside to dry. Since I had finished both the bowl and stem I put them back together and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The birdseye grain on the rim cap and the beautiful straight/flame grain around the sides of the bowl and shank came alive on the buffing wheel. The rich brown stain works well with polished black saddle vulcanite stem. The finish looks amazing and it is smooth and light weight in the hand. Judging from the condition of the pipe when we got it, I am sure that it will be an amazing smoker. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 2 1/4 inches, Chamber diameter: 1 inch. Thanks Christine for sending this pipe to me from your Grandfather Paul Ricther. It is a beauty and a pipe that I intend to hold onto (at least for now). I have never seen another like it and I am anxious to fire up a bowl and try it out.

A Unique Piece of Pipe History – A Beautiful WDC Calabash with Bling


Blog by Steve Laug

The next pipe in the queue is an old timer that Jeff picked up somewhere in his journeys whether online in his pipe hunting is antique shops. This one an interesting older WDC Calabash with a brass shank cap and a rim top cap. The stem is Bakelite with an amber colour. It is stamped on the left side of the shank WDC in a triangle (William DeMuth & Company). It is a Calabash shaped pipe decorated with a brass rim top and cap as well as a brass ferrule. Both have a pattern of filigree and hearts. These older WDC and CPF Calabashes were decorative and had a real flourish that makes them readily identifiable. The finish is smooth and is in good condition despite the years. The brass rim top has some dings in it and there was some lava buildup on various spots. The inner edge of the brass cap was turned down into the inner edge of the bowl. It was dirty with lava and there was a thick cake in the bowl. The brass was tarnished but looked easy to clean up. The pipe was dusty but the finish looked like it was rich and would clean up well. The stem is an amber coloured Bakelite with a threaded tenon in the shank and the stem. The stem has tooth marks and chatter on both sides at the button edge. The photos below tell the story and give a glimpse of the pipe before clean up. Jeff took a photo of the bowl and rim to show the condition of the pipe before he started his cleanup work. The spots of lava overflowing on the rim top made me thick that some of the lava had been scraped off by the seller.  There was a thick cake in the bowl that would need to be reamed out. There was dust and debris in the curls and curves of the brass cap.He also took a photo of the right side and underside of the bowl and shank to show the amazing birdseye and swirling grain around the bowl. The classic WDC stain looked pretty good under the grime.Jeff took photos of the stamping on the left side of the shank and the setting between the brass ferrule and the bowl. The WDC triangle logo stamping is legible and very readable.The next photos show the rim cap and ferrule and highlight the heart and filigree patterns in the brass. You can also see the oxidation on the brass in the photos.The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. They also show the deep oxidation on the stem. The third photo below shows the threaded bone tenon. Jeff did a thorough clean up job on the pipe so that  when it arrived here in Vancouver it looked amazingly good for a pipe that is at least a hundred years old. Jeff carefully reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl of the pipe. He rinsed it off under running water. He dried it off with a soft cloth. He was able to remove all of the lava build up on the beveled rim top of the pipe. The brass rim top and ferrule looked very good. The birdseye and cross grain was beautiful and the pipe looked very good. There were tooth marks and chatter visible on both sides of the stem at the button. I took photos of the pipe to show its condition before I started my work. I took close up photos of the bowl, rim and stem surfaces to capture the condition of the pipe after Jeff had done his cleanup. The rim top was clean and the brass inner edge was in excellent condition. The stem was quite clean with some tooth marks and chatter on the top and underside near the button.I took a photo of the stamping on the left side of the shank and the flow of the grain on the shank and bowl side. It is a beautiful piece of briar.The bowl and rim top looked really good after Jeff’s clean up work. I decided to go straight to polishing the bowl. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed the bowl with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good and the grain really stood out on the smooth rim. The finish looks very good with the grain popping through the brown stain on the bowl and the brass on the rim top and shank end. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks on both sides with clear super glue. It takes a while  to cure so I set it aside and worked on another pipe while it hardened.Once the repairs had cured I used a needle file to sharpen the edge of the button and smooth out the repairs on the surface of the stem. I sanded it with 220 and 400 grit sand paper to smooth out the repairs and blend them into the surface of the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I finished by giving it a final coat of Obsidian Oil and setting it aside to dry. Since I had finished both the bowl and stem I put them back together and carefully polished the bowl and stem with Blue Diamond polish on the buffing wheel. The combination of metal, Bakelite and briar makes this a very touch process. I gave the bowl and the stem multiple coats of Conservator’s Wax. I carefully buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The brass rim cap and shank end and the beautiful grain of the briar on the bowl came alive on the buffing wheel. The rich brown stain works well with polished amber coloured Bakelite stem. The finish looks amazing and it is smooth and light weight in the hand. Judging from the condition when we got it, I am sure that this will be another amazing smoker. Have a look at it with the photos below. The dimensions are Length: 5 1/4 inches, Height: 2 inches, Outside diameter of the bowl: 1 7/8 inches, Chamber diameter: 3/4 of an inch. This beauty will be going into my collection of old WDC and CPF. Thanks for walking through the restoration with me on this beautiful old time WDC Calabash pipe.

What a Mess – a Weary Comoy’s Tradition 157 Barrel


Blog by Steve Laug

The next pipe in the queue came from an auction in Los Angeles, California that Jeff picked up online. This one was a Comoy’s Tradition Barrel Billiard. It is stamped on the left side of the shank Comoy’s Tradition and on the right side of the shank is the Comoy’s COM Stamp (Made in London in a circle over England) as well as the shape numberb157. It is a barrel shaped pipe with a flat bottom on the heel and sits well as a sitter. As is typical of Comoy’s Tradition pipe this one is a beauty. The finish is smooth and looks like nice grain under the grime of years. The rim top was smooth and had a beveled inner rim edge. There was a thick coat of lava on the rim and on the beveled inner edge. The pipe was dusty but the finish looked like it was rich and would clean up well. The stem is a vulcanite taper with a Comoy’s three part inlaid C on the left side of the stem. The stem has tooth marks and chatter on both sides at the button edge. The photos below tell the story and give a glimpse of the pipe before clean up. Jeff took a photo of the bowl and rim to show the condition of the pipe before he started his cleanup work. The lava overflowing the thick cake in the bowl all but concealed the inner and outer edge of the bowl and made it impossible to know the condition of the pipe. There was also tobacco debris in the bowl and stuck in the lava on the rim top.He also took photos of the right side and left side and underside of the bowl and shank to show the amazing birdseye and cross grain around the bowl and the smooth bottom that made the bowl a sitter. The classic Comoy’s stain looked pretty good under the grime.Jeff took photos of the stamping on both the left and right side of the shank and the Comoy’s C on the left side of the stem. It reads as noted above. The stamping is legible and very readable. The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. They also show the deep oxidation on the stem.Once again, Jeff did his usual thorough clean up job on the pipe so that  when it arrived here in Vancouver it looked amazingly good – almost like a different pipe. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl of the pipe. He rinsed it off under running water. He dried it off with a soft cloth. He was able to remove all of the lava build up on the beveled rim top of the pipe. The rim top and beveled edge looked very good. The birdseye grain was beautiful and the pipe looked very good. The stem looked a lot better than previously. Jeff had soaked it in Before & After Deoxidizer and it had done a great job on the oxidation. There were tooth marks and chatter visible on both sides of the stem at the button. I took photos of the pipe to show its condition before I started my work. I took close up photos of the bowl, rim and stem surfaces to capture the condition of the pipe after Jeff had done his cleanup. It reminded me once again how glad I am that he does this work for me and I can work on a clean pipe. The rim top was clean and the beveled inner edge was in excellent condition. There was some rim and edge darkening but it was relatively undamaged. The stem was quite clean with some tooth marks and chatter on the top and underside near the button.I decided to address the rim darkening first so I used a folded piece of 220 grit sandpaper to smooth out the edge of the bevel and clean up the darkening.I polished the briar with micromesh sanding pads (1500-1200 grit pads) and wiped the bowl down with a wet cloth to remove the sanding dust. I was so intent on doing it that I forgot to take pictures of this part of the work but you all know the effectiveness of micromesh in polishing briar. Once I was finished polishing it I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. At this point I remembered to take photos. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good and the grain really stood out on the smooth rim. The finish looks very good with the combined dark and medium brown stain on the bowl and rim. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks on both sides with black super glue. It takes a while  to cure so I set it aside and worked on another pipe while it hardened. Once the repair had cured, I sanded it with 220 and 400 grit sand paper to smooth out the repairs and blend them into the surface of the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I buffed the stem with red Tripoli and brought it back to the work table and finished polishing it with 6000-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I finished by giving it a final coat of Obsidian Oil and setting it aside to dry. Since I had finished both the bowl and stem I put them back together and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The smooth rim top and the beautiful birdseye and cross grain finish on the bowl came alive on the buffing wheel. The rich brown stain works well with polished black tapered vulcanite stem. The finish looks amazing and it is smooth and light weight in the hand. Judging from the condition when we got it, I am sure that it will be an amazing smoker. Have a look at it with the photos below. The dimensions are Length: 5 1/4 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. I will be putting this beauty on the rebornpipes store shortly and it can be added to your collection. Thanks for walking through the restoration with me on this beautiful Comoy’s Tradition Barrel 157 pipe.

 

Reconstructing a Broken Stem on a 1964 Dunhill Shell 253 f/t


Blog by Paresh Despande

I had just finished a second of the 30 pipes from my Mumbai Bonanza find, a 1979 DUNHILL BRUYERE 51671; here is the link to the write up; https://rebornpipes.com/2019/03/13/reconstructing-a-broken-stem-on-dunhill-bruyere-51671/

I was fortunate enough to have heeded to the advice of my dear friend and mentor, Mr. Steve, and struck a deal with a trash collector from Mumbai. He did not know what he was selling and I did not know what I was buying as we reside in different cities!! The argument that Mr. Steve presented was that if not anything, I shall at least have some spares and this was logical. I struck a deal and here are pictures of the pipes that I received in this lot. This lot contains some very nice collectible pipes, a few well known brand pipes and some mediocre pipe brands. Overall, with seven Dunhills, a Preben Holm #1, a couple of Made in England Pete System pipes, Charatan’s, Custom-Bilt, Stanwell and other assorted pipes, I would say that I had hit a huge jack pot!! Hence, I like to call this find as “Mumbai Bonanza”.

The pipe that I decided to work on next from this find is another Dunhill, a 1964 Shell Briar billiard, and is marked in an indigo circle in the picture below. It is stamped on the heel and the underside of the shank with the shape number 253 over a star followed by F/T followed by DUNHILL over Shell Briar over the COM stamp Made in England 4 which dates it as being made in 1964. This is followed by Group size number 4 in a circle and letter S for Shell. Dunhill White Dot adorns the top of the vulcanite stem. The stampings are deep, crisp and clear. I tried to search on pipedia.org for the significance of the star on the heel. However, the information available did not match with the stampings on the pipe on my worktable. I approached members in my group on FB. Their learned response indicated that Dunhill stamped their replacement stummel with a star at the bottom of the heel. They also assured me that these replacement bowls are intrinsically original with same quality as the original and that this does not affect the value of this pipe.

With assurance, I move ahead with the restoration of this beautiful medium sized and sandblasted Dunhill billiard.

INITIAL VISUAL INSPECTION
The chamber is clean with a thin layer of cake which indicates that the pipe has been kept clean by its previous Steward. From what I can see, the chamber walls appear to be without any damage. The chamber is odorless. There is an overflow of lava on the rim top surface. The inner rim edge show minor unevenness which should be easy to address. It is the outer rim edge that shows significant damage in the form of dents, dings and scratches, all along the circumference. This must have been caused due to hammering of the edge against a hard surface to remove dottle!!!!! This being a Dunhill Shell, it will be a challenge for me to fix these dents. The mortise is clean and so is the shank airway. The condition of this pipe is very similar to the earlier Dunhill Bruyere that I have restored and makes me wonder if these could have come from the collection of the same Steward. The stummel boasts of some beautiful sandblast patterns, a mix of straight and cross grain all around. It is dirty with grime and tar filling in much of the craggy finish. The briar looks lifeless and dull which is nothing serious to address. The round shank of the Billiard flows into a long tapered stem which has a flare, like a fish tail, at the button end and hence the stamp F/T. The vulcanite stem shows significant damage to the button end, in fact, there is no button at all, similar to the Dunhill Bruyere that was restored earlier!!!!! This convinces me that there is a high probability that these have been previously enjoyed by the same Steward. The stem end is missing, well, about an inch of vulcanite. This pipe would have been his favorite and he had continued to enjoy bowls of his favorite tobacco long after the button end had been chewed off. This is evident from the significant tooth chatter on both the surfaces of the stem. I intend to reconstruct/ rebuild this portion of the stem, including the slot, while maintaining the stem and general profile of the pipe. This will require major repairs. The quality of vulcanite is good. The condenser tube inside the stem however will have to be cleaned and sanitized. In this project, repairs to the damaged outer edge and stem rebuild will be a major challenge, the stem more so, as achieving the fish tailed profile of the stem will need to be adhered to for overall aesthetic appeal of this piece of briar. Having just finished the tedious restoration of the Dunhill Bruyere, I am aware of the challenges this restoration will present en-route.

THE PROCESS
Since the stem has significant damage, and from my experience of stem repairs this will be time consuming and laborious part, I start this project by tackling the stem first. I had decided to rebuild the entire stem including the button and the slot, while giving the button end a slight flare which is the trademark of a fish tail stem. This decision was partly dictated by the fact that I do not have a rotary cutting blade to cut the damaged button end and partly to my innate desire to maintain the originality of the pipe. It’s a Dunhill after all!!

Now that I was clear about the path to be followed, I first flame both the surfaces of the stem with a Bic lighter. The heat from the flame raises the vulcanite to the surface and takes care of the tooth chatter that was seen earlier. I sand the stem end with a folded piece of 220 grit sand paper to erase the scratches and provide a smooth surface for the intended fill. I cleaned out the internals of the stem with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. Once I was satisfied with the internal cleaning, I wiped the stem surface, particularly the damaged button end, with a cotton pad and alcohol to remove any traces of dirt and grime. To begin the stem repairs, I smeared a folded pipe cleaner with petroleum jelly and inserted it in to the stem airway. I prepared a mix of CA superglue and activated charcoal and generously applied it over and extending beyond the broken surface and set it aside for curing over night. I have not researched and measured the exact length that I had to reconstruct, but eyeballed the length using the longer right side of the stem where a portion of the button was still intact. Before moving ahead, I would like to mention here that I had applied this mix in layers, over the week, to achieve sufficient thickness which would help during the filing and sanding while shaping the button and achieving the correct stem profile. While the stem repair was set aside to cure, I moved ahead to deal with the stummel repairs. There was practically no cake in the chamber and so I directly used a folded piece of 180 grit sand paper to sand out the traces of cake and expose the walls of the chamber to ascertain that there are no cracks/ heat fissures. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. The walls of the chamber were solid with no damage. This was followed by cleaning the mortise by scraping away at the dried gunk with my fabricated spatula and followed it up with further cleaning using cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. This eliminated all traces of old smells from previous usage.Continuing with the cleaning regimen, using a soft brass wired brush I gently scraped away the thick lava coat in the blast of the rim. With a hard bristled tooth brush and dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the sandblast finish on the stummel and the rim top. The stummel and rim top was dried using paper napkins and soft cotton cloth and set it aside to dry out naturally. The stummel looks fresh and clean. The damages to the outer rim edge are now clearly visible in the above pictures after the cleaning. At this point in the restoration, I was faced with the dilemma of whether or not should I top the bowl to address the rim damage. The issue was recreating the sandblast on the rim top after topping. I put this question to my friends from pipe restoration community on FB. Mr. Steve and Mr. Mark Domingues suggested that I stain the damaged areas with a stain pen and if this does not work, topping is the only recourse available. I went ahead with the suggestion and stained the damaged rim edges and rim top using Mahogany color stain pen. After it had dried completely, I again stained it with dark brown stain pen to darken it further. I set it aside for several hours before working on it any further. Here is how the rim appeared at this stage. Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful contrasting hues colors that are unique to this sandblast pipe, on full display. I further buff it with a horse hair shoe brush. I had hoped that the balm would work its magic on the filled area and help in blending it a bit, and in this instance, the blend was perfect. The damaged surface has blended to an extent that it appears like a sandblasted surface. Sometimes in life, the most difficult issues have the simplest solutions!! I set the stummel aside and turned my attention to the stem repair. The fill had cured nicely and I moved ahead and began the process of filing and shaping the button end with a flat head needle file. This time around it was more  challenging as I had set for my self the aim of creating a fish tail shape (or rather as close a match to fish tail as possible), a straight thin slot and a concave shape to the button end as seen on original stems. Learning from past mistakes, I marked a straight line for the slot orientation and using only the tip of the pointed needle file, I carved out the slot. I followed it up by sanding with folded pieces of 180 grit sand papers to laboriously shape and widen the slot, always taking care to maintain a straight line. Once I was satisfied with the profile of the slot, I went ahead and shaped the button by first achieving a rough shape with a flat head needle file and there after fine tuning it by sanding it down with a 220 grit sand paper. Unfortunately, being so engrossed in this process made me forget to take pictures of the progess of these stages.

For a better blending, I further sand the entire stem with 220 followed by 400, 600 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil to rehydrate the vulcanite. The repairs have blended in very well and the stem now looks shiny black and beautiful. The internals of the stem was once again cleaned out using alcohol and pipe cleaners to clear the airway of all the debris resulting due to the sanding. The finished stem is shown below. To finish, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to my local machine which is similar to the Dremel.  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe looks lovely, fresh and vibrant. I cannot thank enough my friends Mr. Dal Stanton, Mr. Sam Vior, Mr. Victor Naddeo and Mr. Steve for helping me to research and complete this lovely 1964 made Dunhill Shell billiard.

 

Repairing a Broken Shank on a Sandblast Kriswill Golden Clipper 1803 Apple


Blog by Lee Neville

Over the past few months I have been in correspondence with Lee via email. He picked up a couple of pipes for me at a local antique shop in Edmonton, Alberta, Canada and sent them to me. We have fired emails back and forth on restoration questions and issues. He also included Charles Lemon of Dad’s Pipes in the conversations and we had a great time. Earlier this week he sent Charles and me an email about a restoration of a pipe that he did using the internal tube to repair a broken shank. He did a great job on the restoration and the description of the work so I asked him if I could post it on rebornpipes. He was glad to have me do so. Thanks Lee for your work and write up welcome to rebornpipes as a contributor! – Steve

Thought I would share my latest pipe rehabilitation effort of a Kriswill Golden Clipper – Model 1803.  This is the sandblast variant of the 03 shape. It showed up in the Winnipeg EBay lot I purchased and was in two pieces – stem (still attached to its snapped off shank) and the bowl itself.  I tried to remove the stem from the snapped off shank – without luck –  stuck tight. The bowl and shank had broken crookedly transversely across the shank – the break measured between 4mm and 8mm from the bowl body. I’m thinking it occurred when someone tried to pry and twist the stem out of the shank while holding on to the bowl.  The tars holding the stem fast held while the shank and bowl parted ways. In all, a stark example why one cannot use the bowl for leverage when trying to removing a reluctant stem from a shank.  Cue Yosemite Sam screaming “Whoa Mule! Whoooooahhh!!!”.There is also a crusty / gummy residue on the broken bowl and shank surfaces indicating a previous failed glue repair. I’m excited and eager to try my hand at a hidden brass tubing reinforcement glued up inside the shank & bowl as part of this repair.

Bowl Rehab
The bowl was packed full of foul smelling crust. The bowl edge is quite ragged – burned and charred in one area, a bit of a gouge just below the rim in another, damage/wear from dottle banging etc. around the periphery. As I could get to the bottom of the bowl from the exterior of the bowl,  I gently used a dental pick to pry manky tars, oils and burgey from the smoke channel. No doubt this build-up led to the welded-on stem and the situation at hand.

I scraped the carbon out of the bowl with a flexible knife blade, then removed the rest of the crust with some twists with a dowel covered with 220 grit sandpaper to work back to briar. I then used 320 / 400 grits over the dowel to finish the bowl interior to smooth. Luckily, there are no cracks, burnouts in this bowl.

I filled the gouge below rim edge at the 11 o’clock position with CA glue and briar dust to build this rim area up – this minimized the following topping effort. I didn’t want to significantly alter the geometry of the bowl.  Minimal is the key word here. Re-topping was followed by polishing the rim up to 4000 grit with micro mesh pads. I re-stained the rim with a stain marker to bring it back into line with the existing stain value.

I finished up the bowl exterior by scrubbing it gently with cotton pads moistened with water, then repeated with pads wetted with alcohol. Looking good.

Re-attaching the shank to the bowl
I soaked the stuck-together shank and stem in isopropyl alcohol overnight.  They easily pulled apart between the jaws of two pairs of padded pliers. Solvents 1 – Evil 0! The shank remnant stunk with old badness. I hit it with brushes and q-tips and was able to clean it out in 15 minutes of vigorous action.  I’ve cleaned dirty shotguns stem to stern quicker than this 25mm length of broken briar shank!

I used a dental pick to remove most of the remnants of dried glue from the shank and the bowl so they’d fit as closely possible when re-glued.  I then used the CA + spray accelerator product from Inoteca to glue the bowl to the shank. Applying a very thin layer of medium viscosity CA glue to both surfaces, I pressed them together, then hit the assembly with the spray accelerator.  Instant activation and hold. I left this overnight to cure, then the following evening removed the squeeze out from the joint with needle files.  This was followed with filling gaps in the glue line with briar dust and CA glue, needle filing and light sanding.

I applied random dabs of stain marker pen (dark oak and mahogany) to colour match the briar dust/CA fills around the glue line, then I blended these re-stained areas into the stummel with a q-tip moistened with alcohol.

Now for the hidden brass tubing reinforcement.  I bought a length of 5/32″ OD brass tube from a local hobby shop as its ID would be close to the stock diameter of the draught hole post repair. I measured approximately 14mm of briar body between the opening of the draught hole in the bowl bottom to the edge of the broken shank still attached to the bowl.  This meant I could use 20mm of tubing to span the break between the bowl body through the shank to the bottom of the stem mortise. The tube reinforcement will span the break area 10mm each way.

I cut a 20mm length of tubing and roughed up its external surface with needle files to provide additional physical bonding for the epoxy.  Inserting the bowl into my small Dremel bench vise with shank pointing to the sky, I drilled out the shank using a 11/64” bit to the desired depth. This 11/64” hole will allow room for the epoxy to fix the reinforcing length of tubing to the shank wall.

I gently flared one end of the brass tubing using a center punch. This flared end will drop and seat against the stem end of the 11/64” hole drilled in the shank.  I then mixed up a bit of JBWeld, generously smeared the exterior of the tubing with it, then threaded a vaselined pipe cleaner through the tube/glue mess.  The pipe cleaner functions as a guide for the tube to slide into the shank and will prevent epoxy from sealing the draught hole at the end of the tubing through to its opening at the bottom of the bowl.

I pressed everything home with a length of Q-tip stick and was gratified to feel the tubing seat its flared end at the top of the 11/64” hole drilled through the shank mortise.  I pulled the pipe cleaner through the tubing from the bowl end – ensuring any epoxy squeeze-out was cleared from the bottom of the bowl. I used Q-tips to remove any epoxy squeeze-out in the stem tenon area of the shank and left the epoxy to set overnight.

The picture below shows the flared end of the hidden tubing snugly glued below the bottom of the shank mortise in the stummel.Cleaning up the stem
The stem was horribly packed full – poking and prodding with brushes, pipe cleaners and picks, I worked both ends of the stem until it was clear. Then it went into an oxyclean bath to lift the oxidation.  Luckily, the Kriswill stamp was in good shape.  The next day, I removed the lifted oxidation with soft toothbrushes, 400 grit wet n’ dry and then moved quickly through the micro mesh pads through to 12000 grit, it came up bright and shiny.

Finishing the pipe
I slathered on a thick coating of Howards Feed and Wax (beeswax, carnauba and citrus oils) and rubbed it into the stummel to feed the thirsty briar. Gently buffed with a microfibre cloth.  I also treated the bowl to a coating of maple syrup + activated charcoal. I dabbed a bit of Testors white enamel into the stamping on the stem, then wiped the excess away – the Kriswill stamp is now very noticeable.

The stem married up to the stummel with little fuss – It looks good.  It’s a lovely pipe – a small rusticated apple with a delicate shank and stem. It’s a feather-light lovely example of Danish pipe making from the late 1960’s – early 1970s. I’m really looking forward to sparking it up.Again, thank you both (Charles Lemon of Dad’s Pipes Blog and Steve Laug of rebornpipes blog) for your exhaustive documentation around this procedure – I would have been in quite the pickle without your guidance. (I wish you both the very best in your adventures.)

Photos of the finished restoration are shown below. I am happy with the finished pipe and enjoying the fruit of my work.

The pipe dimensions are as follows:
Kriswill Golden Clipper – Model 1803
Bowl Height: 40mm
Bowl opening: 22mm
Max depth of bowl: 35mm
Max Bowl diameter: 38mm
Length of stummel: 65.28 mm
Diameter of shank: 11mm
Length of stem: 89 mm
Over all length of pipe: 155mm

Top View – showing the topping and stain blend.  I did radius the inside of bowl ever so slightly to bring it back into round.Right side of bowl – Detail. Bottom of bowl – showing rustication.Pipe in profile (the near side or right side) – love the proportions of this pipe – gee whiz they made them graceful back in the day!Pipe in profile (the far side or left side).

Reconstructing a Broken Stem on Dunhill Bruyere # 51671


Blog by Paresh Deshpande

I had just finished the first of the 30 pipes from my Mumbai Bonanza find, a Stefano “EXCLUSIVE”; here is the link to the write up; https://rebornpipes.com/2019/03/11/mumbai-bonanza-stefano-exclusive-restorationa-month-long-project/

How did I land up with this lot makes for an interesting read and one which I have written about in the above restoration. Here are pictures of the pipes that I received in this lot. This lot contains some very nice collectible pipes, a few well known brand pipes and some mediocre pipe brands. Overall, with seven Dunhills, a Preben Holm #1, a couple of Made in England Pete System pipes, Charatan’s and other assorted pipes, I would say that I had hit a huge jack pot!!! Hence, I like to call this find as “Mumbai Bonanza”.

The pipe that I decided to work on is from this find and is marked in a red circle in the picture below. The stummel surface boasts of some beautiful bird’s eye grain on either side of the stummel while densely packed cross grain adorns the front and back of the stummel and also the shank top and bottom surface. It is stamped with “# 51671” towards the bowl and followed by “DUNHILL” over “BRUYERE” on the left side of the shank while the right side bears the COM stamp “MADE IN” over “ENGLAND” followed by underlined numeral “19”. Dunhill White Dot adorns the top of the vulcanite stem. The stampings on either side is deep, crisp and clear. The dating of this pipe is very straight forward and dates to 1979 (1960+19). However, deciphering the shape code, 51671, proved to be a challenge. The first digit 5 identifies this pipe as being Group size 5, second numeral, 1, identifies the style of mouthpiece as being tapered and this is where the ease ends and led to a lot of confusion with the next two digits. Though the shape appears as Zulu, it is not so since the shank is rounded. The profile of the pipe points towards it being a Horn shaped, but the shape code supports neither a Zulu nor a Horn!!! Well, another mystery which is likely to remain unresolved!!

With this information, I proceed ahead with the restoration of this handsome pipe, my first ever DUNHILL!

INITIAL VISUAL INSPECTION
The chamber is clean with a thin layer of cake which indicates that the pipe has been kept clean by its previous Steward. From what I can see, the chamber walls appear to be without any damage. The chamber is odorless. The inner rim edge show minor unevenness which should be easy to address. It is the outer rim edge that shows significant damage on the left side in 7 o’clock and 11 o’clock directions. This must have been caused due to hammering of the edge against a hard surface to remove dottle!! The rim top surface has a number of dents due to the same reason. The mortise is clean and so is the shank airway. The stummel surface is peppered with numerous dents and dings and scratches. Being a Dunhill, any issue of fills is never to be expected and hold true for this pipe too. These dents and ding are probably caused due to uncared for storage by the previous Steward and further contributed to by the trash collector who had sold the pipes to me. The stummel is covered in dirt and grime and is surprisingly slightly stick to the touch. The briar looks lifeless and dull which is nothing serious to address. The vulcanite stem shows significant damage to the button end, in fact, there is no button at all!! The stem end is missing, well, about half an inch of vulcanite. Heavy and slightly deep scratches can be seen extending upwards from the broken button side. The stem surface is very thin at the place where it has been chewed off by the previous owner. I intend to reconstruct/ rebuild this portion of the stem, including the slot, while maintaining the stem and general profile of the pipe. This will require major repairs. The quality of vulcanite is good. In this project, repairs to the damaged outer edge and stem rebuild will be a major challenge, the stem more so, as maintaining the tapered profile of the stem will need to be adhered to for overall appeal of this piece of briar. Having just finished the tedious restoration of the Stefano, I am aware of the challenges this restoration will be presenting enroute.

THE PROCESS
Since the stem has significant damage, and from my experience of stem repairs (Stefano nightmare!) this will be the most time consuming and laborious part of this restoration, I start this project by tackling the stem first. I was faced with two options in my approach to this stem repair; first was to recreate a new button around the broken part and maintain the existing stem profile with a straight slot and the second option was to cut away the damaged button and reconstruct an entirely new button with a straight horizontal slot, sacrificing the overall length of the pipe. I decided to take the former approach. This decision was partly dictated by the fact that I do not have a rotary cutting blade to cut the damaged button end and partly to my innate desire to maintain the originality of the pipe. It’s a Dunhill after all!!

Now that I was clear about the path to be followed, I sand the stem end with a folded piece of 220 grit sand paper to erase the scratches and provide a smooth surface for the intended fill. I cleaned out the internals of the stem with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. Once I was satisfied with the internal cleaning, I wiped the stem surface, particularly the damaged button end, with a cotton pad and alcohol to remove any traces of dirt and grime. To begin the stem repairs, I smeared a folded pipe cleaner with petroleum jelly and inserted it in to the stem airway. I prepared a mix of CA superglue and activated charcoal and generously applied it over and extending beyond the broken surface and set it aside for curing over night. To be honest, I have not researched and measured the exact length that I had to reconstruct, but eyeballed the length using the longer left side of the stem (where a very tiny raised portion of the button is still visible) as a guiding length. Before moving ahead, I would like to mention here that I had applied this mix in layers, over the week, to achieve sufficient thickness which would help during the filing and sanding while shaping the button and achieving the correct stem profile. Once I was satisfied that the fill had cured nicely, I moved ahead and began the process of filing and shaping the button end with a flat head needle file. And then this happened… As you can see in the following pictures, not everything was lost. There remained a portion of the fill which was intact. Not one to give up and having the experience of the Stefano behind me, I persisted with the reconstruction. I made a fresh mix of activated charcoal and CA superglue, this time around increasing the amount of superglue, and reapplied it over the broken button end after inserting a petroleum jelly smeared a folded pipe cleaner. I continued with the layering technique of building up the fill.The next set of pictures show the progress of the stem rebuild using the layering technique. Slowly but surely, I am getting there!Once I had achieved the desired thickness and having let the fill cure for a few days, I proceed with shaping the button using flat head needle files. I am quite pleased with the way things are progressing at this point in restoration. However, fingers remain crossed and mentally remained prepared for disaster to strike anytime. At this stage, I am pretty satisfied with the profile of the stem, the thickness of the button and, in general, the overall progress on the stem rebuild. Also glad that there have been no further setbacks!!!! With this I proceed to shape the horizontal slot for the button. It is a long drawn process and a tedious one at that!! The inside of the slot needed to be smoothed out while maintaining the thickness of the button edge on either side. I build up the insides of the slot by layering it with superglue, letting it cure, sanding and then applying a fresh layer. I must have repeated this process for good about a week plus!!!! The external surface of the slot was also developed the same way and this helped in maintaining the thickness of the button edge.While the stem repair was progressing at its own pace, I moved ahead to deal with the stummel repairs. Given the size of the chamber, I reamed the chamber with size 4 head of a PipNet reamer. The cake was thicker at the bottom and used the size 2 head to remove the cake. I used my fabricated knife and scraped out all the remaining cake. The amount of cake reamed out of the chamber really surprised me as I was expecting minimum cake. I further used one folded piece of 180 grit sand paper to sand out the last traces of remaining cake and expose the walls of the chamber to ascertain that there are no cracks/ heat fissures. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. The walls of the chamber were solid with no damage. This was followed by cleaning the mortise by scraping away at the dried gunk with my fabricated spatula and followed it up with further cleaning using cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. This eliminated all traces of old smells from previous usage. Continuing with the cleaning regime, using a hard bristled tooth brush dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the surface of the stummel and the rim top. The original reddish dye was also washed away to some extent. The stummel and rim top was dried using paper napkins and soft cotton cloth. I set the stummel aside to dry out naturally. The damages to the outer rim edge, uneven inner rim edge and stummel dents and dings are now clearly visible in the above pictures after the cleaning.

Next, I decided to address the dents and dings on the stummel surface and the damage on the rim outer edge by steaming them out. I heated my fabricated knife over the flame of a candle, placed a wet Turkish hand towel over the damaged areas and steamed out the dents by placing the heated knife over the towel. Though some dents were still observed, these were greatly reduced when compared to before steaming. The steaming method had raised to the surface all the major dents and dings. However, the outer edge of the rim still remained unaffected. The steaming method having failed to address the issue of the damaged outer rim edge, I decided to use a more aggressive method of topping the rim top. Personally, I prefer to avoid topping as I do not appreciate loosing even one mm of briar estate, but in this instance, I was left with no recourse but to top the rim. I topped the rim on a 220 grit sand paper, checking frequently the progress being made. The damage to the outer rim was so extensive that the even after what felt like ages of topping, the damage was still apparent. Finally, I just did not feel like topping any further and hence decided on another course of action. I would rebuild the outer edge with briar dust and superglue. Having decided on this course of action, I lightly top it on 600 grit sand paper to reduce the sanding marks left behind by the 220. The only benefit derived from this topping was that the inner rim is now perfect and I collected some briar dust!

I tried mixing briar dust with superglue, but to no avail. The moment the two came in contact with each other, the mix hardened. So I resorted to the layering method again, first I layered superglue over the damaged surface followed by sprinkling of briar dust and one final layer of superglue. I set the stummel aside to cure. The only problem with this method is the high probability of presence of air pockets.The next evening, the repairs to the edge had completely cured and I move ahead by filing and rough shaping with a flat head needle file. I further fine tune the blending by sanding it down with 220, 320, 600 and 800 grit sand papers. Here is how the repaired area appears at this stage. I am very pleased with the way this repair progressed.Steaming out the dents and dings from the stummel surface had necessitated that the surface of the stummel be evened out by sanding. I sand the entire stummel using 220, 400, 600 and 800 grit sand papers. The little dents and dings that remained on the stummel and outer rim edge were also evened out under this sanding process. This was followed by polishing with micromesh pads. I wet sand the stummel with 1500 to 2400 grit pads and follow it up by dry sanding with 3200 to 12000 grit pads. I wiped the surface with a moist cotton cloth after every wet pad to check the progress. The repaired rim edge now appears shiny and glossy. This has got me a bit worried as it stands out from the rest of the stummel surface. I fervently pray that this is masked after I have stained it. I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. I had hoped that the balm would work its magic on the filled area and help in blending it a bit, but that did not happen. I had simultaneously been working on the stem reconstruction by building up the slot and button using the layering technique. Though tedious, I have reached a satisfactory stage from where I can fine tune the slot and button edges. What followed were hours of tedious, back breaking and nerve wracking process of sanding and shaping of the slot and the button. Though the slot is not a perfect horizontal straight opening, rather a slight oval, I have managed to match the profile and dimensions of the original stem and the pipe is definitely smokable. Here are pictures of the progress.For a better blending, I further sanded the entire stem with 220 followed by 400, 600 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil to rehydrate the vulcanite. The repairs have blended in very well and the stem now looks a shiny black and beautiful. The internals of the stem was cleaned out using alcohol and pipe cleaners. The finished stem is shown below. I kept the stem aside to let the stem absorb the oil and turn my attention towards the stummel. I decided to stain the stummel in cherry red stain which was the original stain true to the Bruyere line of Dunhill pipes. I use the powder variety of stain and mix it with 99% isopropyl alcohol. I heated the stummel surface with a heat gun and applied the stain with a folded pipe cleaner. As I paint the stummel with stain over sections at a time, I burn the dye using a Bic lighter that combusts the alcohol in the aniline dye and sets the dye pigmentation in the wood.  After fully saturating the stummel and covering the whole surface, including the rim top, I set the stummel aside to rest for several hours. By next evening, the stain had set nicely. I mount a cotton cloth buffing wheel (because I do not have felt cloth buffing wheels!!) on the Dremel and set the speed at about 40% of full RPM and apply red compound to the stummel. This does help in revealing the grains gradually; however, my fears had come true. The repairs to the outer edge of the rim did not absorb the stain and is encircled in yellow. To finish, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to the Dremel (actually it is not the brand machine, but a local machine which is similar).  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe looks lovely, fresh and vibrant; the photographs in this case, do not do justice to the appearance of this beautiful pipe, my first Dunhill. I cannot thank enough my friends Mr. Dal Stanton, Mr. Sam Vior, Mr. Victor Naddeo and Mr. Steve for helping me to research and complete this mysteriously stamped Dunhill pipe. PS: The readers would have observed the fact that the rim repair could not blend completely in spite of my best of efforts and still I have highlighted the flaw while the general tendency is to hide it. True, there are reasons for me highlighting the flaws; firstly, if I cannot hide it from myself, than why attempt to pretend it’s not there and secondly, the highlighting will encourage you to have a closer look at the flaw and maybe you could have an explanation for it in the first place and share it with me. This will help me in avoiding these mistakes in my future restorations. Third and most important reason is that a newbie somewhere who is not so fortunate like me to have friends and mentor that I have will also benefit from my mistakes.

 

Restoring a Surprising Silver Treasure: a Robinson 8494 Quarter Bent Paneled Tomato


Blog by Dal Stanton

I acquired this interestingly shaped pipe in an eBay Lot acquisition from France which has contained several very collectible pipes.  The challenge with this French Lot has been that several names stamped on the pipes are unfamiliar to me and require more research to uncover the origins.  This pipe continues that trend as its origins aren’t clear. My good friend and former colleague working in Ukraine, a pipe man and restorer himself (see: https://www.thepipery.com), saw this Robinson Paneled Tomato in the For “Pipe Dreamers” Only! collection and reached out to me about commissioning it which I was more than happy to do!

I’m categorizing this Paneled Tomato (though a case could be made that this is a Prince shape, but the shank is a bit too broad I think) pipe as a petite as its dimensions are: Length: 5 ¾ inches, Height: 1 inch, Tomato bowl width: 1 1/2 inches, Chamber width: 5/8 inches, and Chamber depth: 7/8 inches. It has a very attractive and sleek shape with the 1/4 bent stem, but what I haven’t seen before are the painted panel boarders setting off the upper dome of the Tomato along with sculpted rim notches.  Here are pictures of the pipe now on my worktable: What I thought at first was a stinger that had been cut off, might be a slotted insert of some sort.  I’ll work on removing it later.The left side of the shank bears the ornate, oval with ‘ROBINSON’ stamped.  The right side of the shank bears what I believe is a shape number ‘8494’.  I looked in my autographed copy of Herb Wilczak & Tom Colwell 3/3/97 – ‘Who Made That Pipe?’ and found only one entry for ‘Robinson’ belonging to a ‘John J. Robinson’ with the COM listed as USA.  I found no reference to a ‘John J. Robinson’ in Pipedia’s listings or Pipephil.eu, my regular first stops for information.  I’m dubious of the COM of USA because, and I know this is subjective, the pipe has a European feel.  Its diminutive size reflects more the English and French values of the last century and the pipe has a sense of some age to it in spite of the painted panel edges and rim notches that may have been added later.  Also, the shape number of ‘8494’ doesn’t lend itself to a COM of USA.  I decide to do a quick survey of English/French pipe shape charts to find this shape number that corresponds to the Paneled Tomato I’m looking at.  Often established pipe manufacturers will put out lines of pipes for a 3rd party company with the party’s name stamped on it but the shape will emulate the shapes that the mother manufacturer already produces.  I investigate BBB and GBD specifically as the most likely possibilities but found no match that might make this Robinson 8494 a positive second or sub-brand of these well-known English/French sources.   Next, I go back to Pipephil.eu and instead of searching John J. Robinson, the Wilczak & Colwell clue, I simply search more broadly, ‘Robinson’ and find an interesting listing.Robinson & Co. Ltd, is a retail company in Singapore and Malaysia with obvious historic English connections.  Wishing to know more about this company, I found this lengthy article in Wikipedia, Robinsons & Co. that gave much information.

Robinsons & Co. Pte Ltd is a retail company which has department stores in Singapore and Malaysia. The company owns the Robinsons department store, John Little in Singapore and has franchise outlets of Marks and Spencer in both countries. The company has grown into one of the country’s most renowned department stores. Robinsons celebrates their 160th anniversary in 2018.

Robinsons & Co. Limited is currently part of the UAE-based Al-Futtaim Group.

The article outlines the formation of the company in 1858 by Phillip Robinson of England when the British Empire had a colonial presence in Singapore.  With partnership changes the exclusive, high end department store became known as Robinson and Co., in 1859.  Through the remainder of the 1800s and into the 1900s it became a landmark in the downtown Singapore store and catered mainly to expatriates and higher end customers among the local population – royalty, business, and political spheres.  During WWII, the store was bombed by the Japanese and was finally closed during Japanese occupation.  After WWII it reopened when the British returned to Singapore in 1946 and the business flourished. During the 1970s, the business was less profitable due to international and local conditions and finally, the publicly traded Robinson & Co. Limited was acquired by Dubai based Al Futtaim Group in 2008.

From Pipephil.eu information, I’m able to establish two facts – the Robinson Department Store in Singapore DID market pipes with ‘Robinson Co. LTS’ which, secondly, have a COM of ‘Made in England’.

The theory takes shape in my mind, with the absence of any other corroborating information, that it is possible that the ‘Robinson’ on my table is indeed connected to the ‘Robinson & Co.’ of Singapore.  The Robinson on my table lacks stampings that confirm this as with the pipes shown on Pipephil.eu. But it is conceivable, yet I cannot substantiate this, that the Robinson I have is an older version before what appears to be the newer and more developed marketing applied to the later Robinson store pipe.  This is obviously a guess, which I could not substantiate even after searching for older catalogues and any other ‘Robinson’ pipes out there on the internet!  So, armed with a theory which I will continue to mull over, I move on!I begin the restoration of this possibly English made for Singapore, Robinson Quarter Bent Paneled Tomato, by addressing the moderate oxidation in the stem. After cleaning the airway with pipe cleaners dipped in isopropyl 95%, I then include the stem in a bath of Before & After Deoxidizer along with other stems of pipes that have already been restored and sent on to join new stewards.  The Robinson is the last stem in this Before & After Deoxidizer batch.Several hours later I fish out the Robinson stem and wipe it down with cotton pads wetted with isopropyl 95% to remove the raised oxidation.  The texture of the vulcanite stem is rougher than usual it seems.  After cleaning the stem surface, I run a few more pipe cleaners through the airway to assure that the Before & After Deoxidizer is gone.  The stem looks good after the treatment.To start the revitalization of the vulcanite, I then apply paraffin oil – a mineral oil, to the stem and then put it aside to absorb the oil and dry.Now, turning to the waiting stummel, I first address the moderate carbon cake by using the smallest blade head of the Pipnet Reaming Kit.  This blade head fits the chamber perfectly.  I follow by using the Savinelli Fitsall Tool to scrape the chamber wall further revealing fresher briar.  Finally, I sand the chamber with 240 grit paper wrapped around a Sharpie Pen and then wipe the chamber clear of carbon dust with a cotton pad wetted with isopropyl 95%. After clearing the carbon cake, I inspect the chamber and it looks good.I then move directly to the internal cleaning of the mortise and airway.  I start using cotton buds and pipe cleaners dipped in isopropyl 95% and…. The text describing the cleaning process is much shorter than the cleaning process.  I had noticed earlier that this stummel was a bit of a stinker, so I was anxious to begin addressing this olfactory offense to my nose and adjoining rooms in our 10th floor apartment in a formerly Communist Bloc apartment building.  In addition to pipe cleaners and cotton buds, I use a dental spatula to scrape the mortise walls, as well as a drill bit inserted into the airway and hand turned to excavate the tars and oils.  I also use a long wire shank brush to scrub the internals. The picture shows the weapons brought to bear….I’m still not seeing cleaner cotton buds and pipe cleaners that would reveal progress, so I decide to move on to giving the stummel a kosher salt and alcohol soak with hopes that this will loosen the grunge and clean the internals.  After stretching and twisting a cotton ball to serve as a wick to help draw out the tars and oils, I insert it into the mortise and the airway with the help of a straight stiff wire. I then fill the bowl with kosher salt and place it in the egg crate to keep it steady.  Using a large eye dropper, I add isopropyl 95% to fill the bowl until is surfaces over the salt.  After it absorbs in a few minutes, I refill the bowl with alcohol and put it aside to soak. The next day, the salt and wick are heavily soiled and hopefully the condition of the internals is improved.  Using a pipe cleaner and cotton buds, I soon find out that the condition is much the same.  I put on surgical gloves a long time ago during this cleanup process!  I continue to dig and excavate using all the tools listed above.With a glimmer of hope beginning to dawn with cotton buds and pipe cleaners starting to lighten, I again provide a kosher salt and alcohol soak with the hope that the tide is turning.  What I discover as I became intimately familiar with the internal layout of the mortise as I inserted spatulas and dental probes to clean, was that the drilling of this stummel was in two phases.  A larger drill bit was used to open the mortise.  Then a smaller drill bit was used to drill the short airway and exiting into the chamber forming the draft hole.  The slight up-tick in the angle of the second drilling created a small trap of sorts that collected much tar and oils over the years.  It would be difficult to clean with normal pipe cleaners as they would go over to the top of the trap on their cleaning mission.  To intentionally clean this small angled trap, it needs to be intentionally and regularly scraped with a probe – something stiff enough to dislodge anything collecting. With the kosher salt and alcohol soak cooking a second time, I pick up the stem and take another look at the slotted insert in the tenon.  It doesn’t appear to be a snipped stinger, but perhaps an air restrictor insert of sorts with a slotted opening – I’m not sure if its threaded but I doubt it. I don’t have much sympathy for stingers and restrictors as they simply create more angles for the airflow – this creates condensation and more moisture….  I heat the metal insert and tenon with a Bic lighter to loosen the grip and using a pair of needle nose pliers I do not pull the insert out but accomplish snapping the top of the insert off!  I hand screw a drill bit into the shaft of the metal insert remaining in the tenon and after reheating the tenon and drill bit, and a few retries, I succeed in extracting the remainder of the inserted air restrictor.  It will be much easier to clean now as well. Looking now at the stem, the bit area on the upper and lower has some bite compressions, but not significant.  The lower button lip has also been chewed a little.  I’m thinking that sanding and a little filing should rectify the situation.I use a flat needle file to freshen the button and 240 grit paper to sand out the compressions.  This works well.I also sand the entire stem with 240 grit paper to remove the rough, goose skin surface of the vulcanite. I employ a disc I fashioned to guard again shouldering the shank face of the stem.I then wet sand the entire stem using 600 grade paper followed by 0000 steel wool.Without pause I move to the micromesh regimen using pads 1500 to 12000.  First, I wet sand using pads 1500 to 2400 followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of three I apply Obsidian Oil to the stem to revitalize the vulcanite – and it is coming to life!  The rough surface smoothed and polished up well. The next morning (again), with something akin to Handel’s Hallelujah Chorus in the backdrop of my mind joyfully reverberating and echoing, I see that the second kosher/alcohol soak has furthered the cleanup effort significantly.  After dumping the soiled salt and cleaning the stummel of salt crystals, I run a few more buds and pipe cleaners through the internals and the cleaning is now complete!  The bowl is also freshened from the stink odor that dominated its presence before.  This cleaning was a bear – and it’s not finished!Turning now to the external briar surface, I wonder what the cleaning will do to the paint job this stummel has received.  If it’s acrylic paint, the cleaning should remove it.  If not, well, it’s something else, probably oil based.  I have a very difficult time conceiving of any scenario where paint was part of the original motif of this Paneled Tomato – I believe the rim notches were a later addition as well, but perhaps not!  I’ll clean and see what happens.  I use undiluted Murphy’s Oil Soap with cotton pads to clean the stummel.  There’s lava overflow covering the rim which I also deal with using a brass bristle brush.The cleaning removes the grime and I discover the panel boarder painted strips firmly intact, hmm.  On the left flank of the stummel is the loan fill that I detect after seeing more of the stummel.  After the cleaning, the old fill material is soft, and I remove it easily with a dental probe to be replaced later with CA and briar dust putty.The stummel cleans up well and has lightened considerably revealing some nice grain patterns on the diminutive bowl, but it also shows the nicks, wear and tear of normal usage.  After the cleaning and scrubbing, the rim is still showing some burn areas.Not much consideration was needed to bring out the chopping board that serves as my topping board.  I use 240 grade paper to refresh the paneled rim.  I would like the six sides and corners to be sharper and more distinct.  The shank extends beyond or above the rim plane, so I hang the shank over the edge and begin the topping like that.  I also utilize a small sanding block that is very useful for fine-tuning a topping project by allowing me to focus on an area.  The pictures show the progression using 240 grade paper. When satisfied with the progress, I change the board to 600 grade paper to smooth the rim from the 240 grit scratches.Next, before working on the stummel proper, I repair the small pit on the left side of the stummel by refilling it with a putty created from mixing briar dust and CA glue.  It doesn’t take much to fill.  I use an accelerator after mixing and applying the putty with a tooth pick.  This quickens the curing process so that I can quickly file and sand it and continue the project. Thankfully, Bulgaria is beginning to experience some intermittent spring-like weather.  I take advantage of the mild weather and move out to the Man Cave, my 10th floor balcony, where I file and sand the patch mound and enjoy Red’s Cherry blend in my Gasparini MGM Rock 1912.  A wonderful time filing and sanding! To erase as much of the inner rim scorching damage that darkens the briar, I introduce a bevel.  I first tightly roll a piece of coarser 120 grit paper to do the initial clearing.  I then follow with 240 grit paper also tightly rolled. After applying the bevel, I return to the topping board and turn a few rotations to refresh the rim.Oh my!  At this point in the restoration, I discover that I’m not restoring a mangled pipe that was painted and rim notched for fun!  After re-topping the rim, I see that what I thought was paint framing the panels is not paint at all.  It’s metal – a metal inlay of some sort.  An inlay?!  That takes time and skill!  I examine the rim where the top of the ‘paint’ met the rim and I see that it has depth.  I take a few more close ups to show the dimensions from differing angles. Not sure what I’m looking at, I show my discovery to my wife, and she asks me if I have a magnet?  I didn’t, but she took a magnet off the freezer holding up a photograph and she says to test the magnetic pull of the metal.  It has no magnetic pull at all.  Her conclusion is, “It’s probably silver.”  After a quick search on Google for, ‘Silver inlay in wood’, I found these pictures on Pinterest. I am suddenly more firmly convinced of my theory about the origin of this ‘Robinson’ – from a high-end store in Singapore.  Who would pay for such a pipe as this?  Who would be drawn to a pipe with silver inlay? Now that I know what it is, the pipe itself is transformed from a discarded pipe that someone painted and notched trying to be cleaver to a pipe that was the recipient of a fine jeweler’s careful process of silver inlay in wood – and not just wood but situated perfectly and uniformly framing the panels of this pipe.  Looking at some videos and pictures I see online, the process was probably done using a silver wire that was tapped into place as the first picture above.  The next urgent question coming to mind was not how to remove it but how to protect it!?  The inlay has stayed intact this long, I don’t want to change the status quo!  I decide to use sanding sponges to work on the scratches and nicks that are prevalent on the stummel. The sponges shouldn’t be too invasive if inadvertently moving over the silver.  Before starting with the sponges, I see that the left side of the stummel, just under the panel, has significant pitting.  I apply a small amount of CA glue here to fill the pits and apply an accelerator to quicken the curing time.I use 240 grit paper, then 600, to sand out the patches until flush with the briar surface and smooth.I then use sanding sponges, starting with coarse, medium, then light, to work out the blemishes throughout the stummel.  I avoid as much as possible direct movement over the silver inlay but work around it on each panel.I then utilize the full regimen of micromesh pads, 1500 to 12000.  I first wet sand using pads 1500 to 2400, then dry sand with 3200 to 4000 and 6000 to 12000.  As with the sanding sponges, I do not intentionally focus the pads over the silver inlay but work around it. With the assumption now that the twin rim notches on the forward panels are part of the original motif, I freshen two of them using a carpenter’s blade.During the initial cleaning of the stummel, the shank cap had popped off and I put it aside for safe keeping.  Now that I’ve discovered the silver inlay, I’m wondering if this cap is more than the nickel plating that I originally suspected.  To clean, I take it to the sink and wash it with warm water and mild soap, using my fingernail as well as a brass brush to help in the cleaning.  After cleaned I rinse it and dry it thoroughly.I then apply Tarn-X to the ring with a cotton pad and wipe thoroughly then take it to the sink and again rinse and dry.This time with a magnifying glass, I check the band and my original assumption seems to be correct that it is nickel.  I find no stamping on the metal to indicate that it is silver.  Next, I apply the magnet to the ring, and it is not magnetic at all.  After a quick search in Google to check the magnetic composition of nickel, I discover that it is indeed magnetic.  The band, shank cap before me is not.  It is becoming clearer now that I am not working on a maligned basket pipe.  If this band is indeed silver, it is rawer and unmarked.  Again, my theory of an English, Singapore, connection is encouraged. Before reattaching the cap to the shank, I mount a cotton cloth buffing wheel to the Dremel dedicated to applying White Diamond compound on silver.  I have wheels dedicated for several different compounds and metals.  I carefully hold the band and buff it with White Diamond compound and then buff it with a microfiber cloth.To bring out the depth of the grain that has emerged, I apply Before & After Restoration Balm to my fingers then work it into the surface of the briar.  The Balm begins with a thinner oil consistency then thickens as I work it into the surface.  At the end it’s like a wax.  I allow it to sit for several minutes then I wipe it off with a clean cloth and buff it up until the stummel is clear of excess Balm.  The Balm does a great job bringing out the nuanced tones of the briar. After applying the Restoration Balm and without remounting the silver shank cap, I reunite the stem and stummel setting the speed at 40% full power and apply Blue Diamond compound to the entire pipe.  I don’t remount the silver shank cap so that I can apply the compound without worry of impacting the band.  As well, during the buffing, I stay clear of the silver inlay to avoid the chemical reaction that can stain the wood with black.  After the application of Blue Diamond compound is finished, I apply two small dots of CA glue to the inner side of the silver shank cap and remount it on the end of the shank.  It looks great! Now in the homestretch, I remount the stem to the stummel and apply coats of carnauba wax to the entire pipe, still avoiding the silver inlay and band.  After completing the application of wax, I give the pipe a rigorous hand-buffing to raise the shine of the briar and the luster of the silver.

My final theory for the origins of this silver laden Robinson Quarter Bent Paneled Tomato is that it was produced in England in the years immediately following the close of WWII after the British returned in 1946 after Japanese occupation and the Robinson department stores in Singapore and Malaya soared in sales – reaching 1 million US for the first time in its history (LINK) and saw expansion well into the 1950s with the acquisition of the John Little Co., the largest and older competitor to the Robinson presence in Singapore.  This is only a guess as to the period, but with what appears to be an older Robinson stamping from the examples I found online, I’m thinking that this guess is pretty good but still a guess!  How I viewed the pipe morphed from being a marginal basket pipe that had been maligned to a very nice pipe with a touch of opulent class.  The briar grain itself is beautifully presented on the heel of the stummel and is showcased in each of the six silver-framed panels. The diminutive size puts this pipe squarely in English tradition and the gently bent stem is elegant with the striking silver band providing the bowl/stem transition.  The absence of formal markings on the silver band is still a question, but it might be explained in that it was destined as a store pipe.  My friend, Dave, commissioned this Robinson Paneled Tomato and he will have the first opportunity to claim it from The Pipe Steward Store.  This pipe, as with others, benefits our work here in Bulgaria with the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for looking!

 

Mumbai Bonanza: Stefano “Exclusive” Restoration…a month long project


Blog by Paresh Deshpande

I was on leave a few months back. Two days before I was to rejoin my work place, I received a call from a friend in Mumbai saying that he had come across a person who collects trash and unwanted items from all posh bungalows and apartments in the area and that he had a seen a few pipes, similar to the ones I restore, in his cart. This friend had taken down his contact number and shared it with me. Now the readers of this write up must understand that we do not have a “Pipe Culture”!! During colonial days, smoking a pipe was common and after the British left, in next few decades, it died its natural death. Today, pipes are not available here and neither is pipe tobacco!! So with this background, it came as a big surprise to me that a trash collector had pipes. I had nothing to lose by giving him a call and this is exactly what I did. While I was speaking to him, it dawned on me that this person did not know what he was selling, could not read or text me the stampings on the pipes. The conversation that I had with him in my local dialect was nothing short of being hilarious. I could not make out what I would be purchasing and he did not know what he was trying to sell!! He had 30 pipes for sale. I am very pathetic at any form of gambling and in such case bad luck follows me like a shadow. I shared this dilemma with Mr. Steve who suggested that I should go ahead and strike a deal. If nothing else, I shall have some spares!! That sounded logical and I struck a deal with the “kabadiwala” (this is what a trash collector is called here in local parlance) for all 30 pipes. The next day I joined my work place and the parcel reached Abha, my wife, after about 10 days. Here is what she received in the parcel. This parcel contained some very nice collectible pipes, a few well known brand pipes and some mediocre pipe brands. Overall, with seven Dunhills, a Preben Holm #1, a couple of Made in England Pete System pipes, Charatan’s and other assorted pipes, I would say that I had hit a huge jack pot!!! Hence, I like to call this find as “Mumbai Bonanza”.

The pipe that I decided to work on is from this find and is marked in a red circle in the picture below (little did I know what I was getting in to at this point!!!). It’s stamped as “Stefano” in small italics over “EXCLUSIVE” in block letters on the left side of the shank and on the right side of the shank it is stamped as “SELECTED” over “BRIAR”. The stummel shows some lovely straight grain which contrasts with the rest of the swirls on the stummel surface. The quarter bent tapered saddle vulcanite stem bears the “crown” logo on the top surface and is designed to take a 9mm filter.

To research this pipe, I turned to pipedia.org and the search for “Stefano” led me to the page on Stefano Santambrogio,  here is the link to the page; https://pipedia.org/wiki/Santambrogio

The information gleaned from this page is that this is an Italian manufactured pipe by Santambrogio family who are in to pipe manufacturing since 1912!! The present owner, Mr. Stefano Santambrogio has been at the helm of affairs since 1981. What really baffled me was the stem logo which was very different to what I have on the pipe in front of me. I decided to narrow down my research for the stem logo and turned to another site which I frequent, pipephil.eu.

I specifically searched for stems with crown logo and there it was at the end of the list marked as “Stefano”. The match was perfect. One click on the link led me to http://www.pipephil.eu/logos/en/logo-s3.html#santambrogio

Here the information available was more or less similar to that on pipedia.org, however, it was mentioned that Stefano could be a Santambrogio second. Another click on Stefano took me to a page which had pipes with identical stamping on the shank and stem logo to the one I was working on. It was revealed that Stefano was indeed a Santambrogio export for the German market!!

With this information, I proceed ahead with the restoration of this handsome pipe.

INITIAL VISUAL INSPECTION
The chamber is clean with a thin layer of cake which pleases me no end as this would be a first for me. From what I can see, the chamber walls appear to be sans any damage. The chamber smells of a strong aromatic tobacco and needs to be addressed.The stummel is stained in an orange dye which has worn out in time. At places, it appears like a patch work. The stummel surface is peppered with numerous dents and dings, and a large number of huge fills on the right side of the stummel and the shank. These fills need to be refreshed. I intend to sand the stummel surface with grit papers with two-fold aim; first is to get rid of the orange stain color and second is to minimize the dents and dings from the surface. The plateau rim top surface has little traces of lava overflow and should be easy to deal with. The mortise is surprisingly filthy given how clean the chamber and the rim top appear to be. The vulcanite stem shows significant damage to the upper button, side wall and the round slot, but it is not oxidized. The pseudo p-lip style bit has a through and through hole exposing the airway. This will require major repairs. The quality of vulcanite is good.

THE PROCESS
Since the stem has significant damage, and from my experience of stem repairs this will be the most time consuming and laborious part of this restoration, I start this project by tackling the stem first. I was faced with two options in my approach to this stem repair; first was to recreate a new button around the broken part and maintain the existing stem profile with a round slot and the second option was to cut away the damaged button and reconstruct an entirely new button with a straight horizontal slot, sacrificing the P-lip shape. I decided to take the former approach. This decision was partly dictated by the fact that I do not have a rotary cutting blade to cut the damaged button end and partly to my innate desire to maintain the originality of any pipe.

Now that I was clear about the path to be followed, I cleaned out the internals of the stem with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. I also cleaned the wide tenon with q-tips dipped in alcohol. Once I was satisfied with the internal cleaning, I wiped the stem surface, particularly the damaged button end, with a cotton pad and alcohol to remove any traces of dirt and grime. To begin the stem repairs, I smeared a pipe cleaner with petroleum jelly and inserted it in to the stem airway. I prepared a mix of CA superglue and activated charcoal and generously applied it over the gaping hole in the button of the stem and set it aside for curing over night. Before moving ahead, I would like to mention here that I had applied this mix in layers, over the week, to achieve sufficient thickness which would help during the filing and sanding while shaping the button.While the stem repair was progressing at its own pace, I moved ahead to deal with the stummel repairs. Given the size of the chamber, I reamed the chamber with size 4 head of a PipNet reamer. I used my fabricated knife and scraped out all the remaining cake. The amount of cake reamed out of the chamber really surprised me as I was expecting minimum cake. I further used a folded piece of 180 grit sand paper to sand out the last traces of remaining cake and expose the walls of the chamber to ascertain that there are no cracks/ heat fissures. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. The walls of the chamber were solid with no damage. I gently scraped the plateau rim top surface with a sharp knife to remove the lava overflow. This was followed by cleaning the mortise with cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. This further eliminated traces of old smells from previous usage. The old smell was still strong, though. Continuing the cleaning regime, using a hard bristled tooth brush dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the surface of the stummel. I cleaned the plateau rim top with a brass wired brush. The original orange dye was also washed away to some extent. The stummel and rim top was dried using paper napkins and soft cotton cloth. The old fills are now clearly visible and appear like festering flesh wound, ugly in appearance. This will have to be addressed. I set the stummel aside to dry out naturally. To completely eliminate the smell, I decided to resort to alcohol bath. I packed the chamber, just below the rim, with cotton balls. I stretched a cotton ball into a thick wick, tapering at one end, and inserted it in to the shank and pushed it as far inside as I could along with a regular pipe cleaner. I topped the bowl with isopropyl alcohol using a syringe. I know that it is generally a practice to use Kosher salt for this procedure, but since Kosher salt is not easily available here, and when available, it’s very expensive, I use cotton balls. I find that cotton balls work just fine in drawing out all the tars and smells from the mortise and the bowl. I topped the bowl with alcohol again after 30 minutes when the alcohol level had gone down and set it aside overnight for the cotton and alcohol to do its intended job. The next day, the cotton and alcohol had fulfilled its intended task. The pipe cleaner had also drawn out all the stain from within the mortise. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. The internals of the stummel is now clean and fresh and the ghost smells are history too.The stage is now set for repairs to the stummel surface. I address the fills, first by gouging out the old fills with a sharp knife and cleaning the surface with a cotton pad dipped in isopropyl alcohol. This was followed by filling these gouges with a mix of briar dust and CA superglue. I always over fill the gouges so that when I sand them down they are smooth and I can feather in the fills with the rest of the briar. I set the stummel aside to cure overnight. I would like to remind the readers that all these days, layering of the stem button with charcoal and superglue had been in progress and now I was satisfied with the thickness of the layering. Using a needle file, I sand the filling to match the surface of the stem. However, disaster struck within a few moments of filing!! The filling broke away from the intact portion of the button. It was, in all probability, due to higher content ratio of activated charcoal in the mix (though I am not convinced entirely) or could be lack of adequate curing (most likely). The bottom line remains that I had to repeat the entire layering process on the button end again…..frustrating to say the least, thus NO PICTURES OF THE DISASTER TAKEN!!Well, what was to happen has happened!! Moving on, the stummel fills had cured and I proceeded to sand the fills with a flat head needle file and 180 and 220 grit sand papers to achieve a rough blend of the fills with the rest of the stummel.  For a better blending, I further sanded the entire stummel with 220 followed by 400 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stummel with a moist cloth after each wet pad. The fills are still looking ugly and somehow I have a gut feeling that this pipe is not yet done with me!! This pipe is really testing my skills and patience!! I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. This is when I observed that there are air pockets in two fills (marked in yellow circle) and the plateau rim top is still not clean! Aargh…both my faults, I know. I will address them all over again. I would like to remind the readers that all this while the layering of stem is still a work in progress!! I spot fill these air pockets with superglue and let it cure for complete two days. Finally, the button construction appears solid and I progress with filing with a flat head needle file and followed it up with sanding and finer shaping using 220, 320, 600 and 800 grit sand papers. I shaped the round slot by gentle use of a round needle file. I liberally rub some Extra Virgin Olive oil to rehydrate the vulcanite stem. But readers please do not rejoice just yet!! The repairs show a white edge in the repairs near the round slot indicating that the repair is not solid and likely to fall apart and also presence of the dreaded air pockets!! This pipe is just not willing to take repairs. It’s now becoming a fight of WILLS between us. I kept up the self conviction and self confidence, which was constantly assuaged by the encouraging words of my mentor, Mr. Steve. I persisted with the repairs and filled these areas with clear superglue and keep it aside for curing. Not wanting to waste time, I picked up the stummel again and went through the complete process of filing and sanding the fills and ending with the micromesh cycle. The fills are nice, solid and even. I even cleaned up the plateau rim top by scrubbing it with a dry brass wired brush till clean. Here is the picture of the fill at this stage. Now the only thing that remains is to blend these fills with the rest of the stummel. I intend to stain it in dark brown dye.I use the powder variety of stain and mix it with 99% isopropyl alcohol. I heated the stummel surface with a heat gun and applied the stain with a folded pipe cleaner. As I paint the stummel with stain over sections at a time, I burn the dye using a Bic lighter that combusts the alcohol in the aniline dye and sets the dye pigmentation in the wood.  After fully saturating the stummel and covering the whole surface, including the plateau rim top, I set the stummel aside to rest for several hours. Now with the stummel surface absorbing the stain, I turn towards the stem repair again. I followed the complete regime, as previously described, till I reached the stage which required micromesh sanding to bring deep shine to the vulcanite. All looked good till this stage. I sand the entire stem with 220 followed by 400 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil. Once I was through with the micromesh cycle, this is what I saw…DO NOT LOOSE HEART, I kept reminding myself and proceed to redo the entire button repair again for… I do not even remember the number of times!!! After going through the entire stages again, these repairs turn out to be good enough. But I forgot to take pictures!!!

Once the stem repair was completed, I turned my attention to the stummel. The stain had set nicely. I mount a cotton cloth buffing wheel (because I do not have felt cloth buffing wheels!!) on the Dremel and set the speed at about 40% of full RPM and apply red compound to the stummel. This does help in revealing the grains gradually while masking the darker fills.

To finish, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to the Dremel (actually it is not the brand machine, but a local machine which is similar).  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe looks lovely, fresh and vibrant; the photographs in this case, do not do justice to the appearance of this beautiful little pipe. Thank you for having the patience to reach this far while reading the write up, which I felt was boring and a drag while typing. So these thanks are well deserved for you. PS: – I agree with all who have observed that the stummel fills are still visible. I have observed it too, but no amount of stain pen usage, re-staining and polishing made any difference. Some fills just do not blend for whatever reason. An interesting definition of a Fill in glossary page on pipedia.org means: “A void, pit or flaw in the briar which is made level with the surface of the pipe with either putty or a mix of briar dust and cyanoacrylate glue and which, despite staining, is often visible on close inspection”.