Tag Archives: repairing tooth marks

An Unusual and Unique 1935 Dunhill Dryway Shell Briar Billiard

Blog by Steve Laug

The next pipe on the table is a unique one and I think it is an older one. We purchased it from our contact in Copenhagen, Denmark 02/11/24. The pipe is a Shell Briar with a rugged sandblast finish. The upper portion of the bowl is threaded and screws into the base of the pipe. The junction is very smooth and the grain above and below the split is matched. The pipe is stamped on the heel of the bowl and the underside of the shank on a smooth panel. On the heel it is stamped with the shape number 491 followed by a /4 which I believe refers to the size of the pipe – a Group 4. That is followed by Dunhill “Driway” Shell Briar [over] Pats. Pending [followed by] Made in England ¹⁵. The superscript, underlined 15 is the date stamp. The pipe had been smoked and there was a light cake in the bowl with a light lava overflow in the sandblast on the rim top. The stem is oxidized and had tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a light cake on them. The bottom of the bowl has what appears to be a white disc on the bottom from these photos. In later photos Jeff took the pipe apart to show the parts. The stem is oxidized and has tooth marks on both sides ahead of the button and some roughening on the button surface as well. He took photos of the sides and heel of the bowl to give a clear picture of the depth of the sandblast. You can also see the separation on the bowl sides showing where the top of the bowl screwed into the threaded base of the bowl. He took photos of the stamping on the underside of the bowl and the shank. It is clear and readable and read as noted above. Jeff unscrewed the bowl from the base to show how the parts fit together. The base and the bowl have some tars and oils around the threads and in the bottom of the base. The photos also show the clay disc that have three holes around the edges that filter out the moisture and tars. Jeff removed the disc to give a sense of what it looked like. The dome of the clay disc is stamped AD (Alfred Dunhill) on the topside. The underside is a cup that elevated the disc slightly from the bowl of the base.He also took photos of the base to show the condition of the bowl. You can see both the oils and the tobacco debris on the walls. At the back of the bowl you can also see where the inner tube in the shank enters the base.Jeff removed the stem to show the inner tube that fit in the shank and the stem. The pipe is quite a system.Jeff sent me the photos that our contact in Copenhagen included for him so that he could have a look at regarding this pipe. I am including them below. They include a part by part series of photos that show the parts from a variety of angles to give a sense how it all looks as a whole and in pieces. I have quoted the advertising information on the first card below. It is a fascinating read and the prices are an interesting to imagine on these pipes. I quote below:The Dunhill “Driway” Pipe is a “Shell Briar” with the addition at the base of the bowl of a patented “Kaoloid” Filter which enhances the natural coolness of the “Shell,” arrests moisture and enables the smoker to enjoy more fully the flavour of the tobacco. The filter is easily replaced by unscrewing the top of the bowl. The Price is 25/- with spare filter.

The “Shell Driway” Pipe is 3 lengths – 5 ½ in., 6 in. and 6 ½ in. Extra packets of 8 filters, 1/-

It is a pipe like the one I have in hand but it is not the same pipe. The grain on the bowl and shank are quite different. The damage on the rim top is also not present on the pipe in hand. The patent numbers on the shank bottom are different. The one I am working on is stamped Pats. Pending with no number. The inner tube in the photos also shows a patent number that is absent from the pipe I am working on. I turned to the dating key on Pipephil’s site (http://www.pipephil.eu/logos/en/dunhill/cledat-en1b.html) to establish a date for the pipe. I drew a red box around the pertinent information below. It fits the criteria of a Sandblast with a year suffix and a Non possessive form Dunhill. The suffix is the number 15 which puts in the section below which notes 1920 + suffix to establish a date. In this case it is 1920 +15 making the pipe a 1935.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. It really looked remarkably good for a pipe made in 1935!I took a photo of the stamping on the shank. The photo of the stamping is far less clear than it appears in person. It is still very readable. I also removed the stem and took a photo of the parts of the pipe. It is a unique piece of pipe history.I took the pipe apart to show all the part. It was very clean and other than the darkening on the clay disc it was like new. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite with the flame of a lighter to lift the tooth marks as much as possible. Many of them lifted completely. Those that remained I filled in with clear CA glue. I chose clear to get a good match with the black of the old vulcanite. Once the repairs cured I used a small file to flatten then and redefine the edge of the button. I sanded the remainder smooth, blending it into the surrounding vulcanite with a folded piece of 220 grit sandpaper. I sanded the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed down the inner tube with a 12,000 grit micromesh pad to smooth out the scratches in the surface. There was some discolouration that remained but it was clean. I reinserted it in the tenon and it was ready for the fit in the shank of the pipe.This 1935 Dunhill Dryway Shell Briar 491 /4 Billiard has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/black finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill developed and specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Patents Pending Dunhill Dryway Shell Briar Billiard is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add this beauty to my collection of older and unique Dunhill pipes. I will smoke it one day soon to see how the system works. Thanks for your time.

I love working on John Calich Hand Made Pipes and this one is a beauty

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Blog by Steve Laug

About a week ago I got an email from Bob in Maryland asking if I would be willing to repair and restore a John Calich 10 pipe for him. I knew as soon as he said it was a Calich that I wanted to work on it. I have quite a few of John’s pipes in my own collection and enjoy smoking them! He made some new stems for me for a some Calich bowls I purchased. I had the privilege of talking with John quite a few times before he died. He was an amazing man and truly a Canadian pipe carving legend. When Bob contacted me, I was glad to work on this pipe. We chatted via email then I called him. He sent the pipe to me last Friday. It arrived today so I called to let him know it was safely here. In the course of our conversation I asked him where he had picked up this Calich pipe. He told me the story of a good friend of his who had passed away a few years ago. He said that his friend’s wife had given it to him to continue the story and enjoyment of this pipe. He had tried to clean up the stem by soaking it in Oxyclean and it had turned the yellow/white colour it was when it arrived here. Oxyclean had done what it always does – it had brought the oxidation to the surface. John had done an interesting combination of finishes on this pipe. The front of the bowl is plateau briar, the sides and rim top are smooth briar highlighting the interesting horizontal straight grain and the shank was rusticated to look like tree bark. It was a beauty and Bob wanted me to bring to life again. I took photos of the pipe before I started my work on it.I used a 320 grit sanding pad to check the depth of the oxidation on the stem. I passed it over the stem surface and with very little effort the vulcanite shone through.I took a photo of the rim top and the stem to show the condition of both. The bowl had a thick cake in the bowl with some lava overflow on the inner edge of the rim. There were also many nicks and dings in the rim top and on the inner edge of the rim. It had been hammered against a hard surface to cause the nicks and marks. The oxidized stem had some deep tooth marks on both the top and underside of the stem near the button edge. It would need some work to bring it back.The stamping on the underside of the shank read CALICH over Hand Made. After that stamping there was the number 10 stamped which was the grade number. I removed the stem from the shank and took a photo of the parts of the pipe. It is a large pipe and a unique beauty.I decided to include a bit about John Calich the pipemaker as I have loved John’s pipes for over 25 years now and have collected a few of them. I have restored quite a few of them and written blogs about them that can be read if you are interested in seeing the kind of pipes that John made. They are unique and beautiful. Each one of them is a work of art to me. I am including the links to the previous blogs that have written about his pipes.

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2019/01/23/i-am-the-happy-owner-of-an-unsmoked-pipe-by-the-late-john-calich/

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2014/03/21/reflecting-on-my-collection-of-john-calich-pipes/

Each of the blogs reflects on John’s pipes if you want to get a feel for them take a few minutes and read them.

John Calich – photo courtesy of Doug Valitchka

When John was living I spoke with him several times via phone and had him make some new stems for some of his pipes that I picked up off eBay. He was a very kind gentleman and was always helpful when I spoke with him. He was always ready with encouragement and when I needed to know how to do something when I was first learning to repair pipes he was willing to help. He was one of the old guard of Canadian Pipe makers. I miss him. I am including a short piece from Pipedia on John to give details on his work and the grading of his pipes. The second paragraph below is highlighted in blue as it gives some information on the Grade 12 Apple that I am working on with the single silver dot now.

John Calich was one of Canada’s finest carvers. He died in July 2008. John was a full-time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

His pipes are graded 3E – 7E. Retail prices range from$ 145.00 to $ 500.00 Each pipe is stamped “CALICH” 3-8E, his earlier pipes were graded from 3-14, and a single, tiny silver dot is applied to the top of the stem (https://pipedia.org/wiki/Calich).

From my other blogs I was able to garner quite a bit of information on John’s grading system. As noted above the newer ones carried a 3E-7E stamp but the earlier ones were graded 3-14. The retail prices for them ranged from $145.00 to $500.00. Each of the earlier pipes was stamped “CALICH” and pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia article above. All of this information told me as expected that the pipe I was working on was an earlier one.

Armed with the facts that I am dealing with a 1988 pipe made by one of my favourite Canadian pipe makers it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look. To remove the scratches in the smooth briar sides and the rim top I sanded them with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust. I was able to remove the damaged areas and scratches. I used micromesh sanding pads 1500-12000 grit pads to polish the briar. I wiped down the bowl with a damp cloth after every pad. With each sanding pad the briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the smooth briar with my fingertips and into the rustication and the plateau surface with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I tried to fit a pipe cleaner through the slot in the button and found that it did no fit well and took a lot of work to get it into the airway. I used a round file and an oval file to open the airway to take a pipe cleaner. Once I had it open I could easily slide the pipe cleaner into the airway.Once I had it open I turned to work on the outside of the stem and remove remaining oxidation on the stem surface. I used some Soft Scrub cleanser to scrub of the oxidation on the stem surface. Once finished it looked much better. I sanded out the deeper oxidation in the curves and in the sharp edges of the button with 220 grit sandpaper. I wiped the stem down with a damp alcohol cotton pad to remove the sanding debris. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Most of them lifted significantly. I filled in the deep tooth marks that remained with clear CA glue and set it aside to cure. I paused to clean out the interior of the pipe. I used pipe cleaners, cotton swabs and isopropyl alcohol to clean out the tars and oils in the airway in the shank and the stem. With the newly opened stem it was easy to clean out the airway in the stem.I used a small file to flatten out the repairs on the stem and to sharpen the edge of the button on both sides of the stem. I sanded the repairs with 220 grit sandpaper to further smooth out the repaired areas. I started polishing the stem with 320-3500 grit sanding pads. It was great to see the shine really deepen on the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Bob’s beautifully grained Hand Made Freehand Calich is unique and lovely. It has the kind of beauty I have come to expect from John’s pipes with plateau on the bowl front and rustication on the shank showcasing the straight grain on the bowl sides and rim top. I am excited to be on the homestretch with this pipe. This is the part I look forward to when each pipe comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight grain on the sides of the bowl and the plateau on the front of the bowl is really quite stunning. The plateau on the bowl front and rustication on the shank showed some contrast with dark brown in the grooves that give it depth. This Calich Hand Made Freehand was another fun pipe to bring back to life because the story Bob shared adds another dimension to the pipe. It is a large pipe but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 11 grams/3.92 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was interesting to bring back to life. I will be sending it back to him in Maryland early this week. I look forward to hearing what he thinks of it.

Refurbishing a C.G.F Majestic Bruyere

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Blog by Paresh Deshpande

The next pipe that I chose to work on is a pipe from the lot of 50 odd pipes that Abha, my wife, had cleaned up for me way back in early 2018.

It’s a beautiful Dublin shaped pipe with an oval shank and a short saddle stem. The pipe has rustications that are somewhat similar to the micro rustications seen on BRAKNER pipes, but not as fine, much more widely spaced and uneven in orientation. It is stamped on the upper flat surface of the oval shank as “MAJESTIC” over “BRUYERE”. The oval upper stem surface bears the letters “C.G.F” in a rhombus.I had never worked on this and of pipe before and was keen to understand more of this brand. My first visit to unearth the mystery of this pipe to pipephil.eu and pipedia.org did not yield the answers that I was looking for except on pipedia.org which had few pictures under the name MAJESTIC; one picture was that of C.G.F PARIS and another one was that of A. Pandevant & Roy. Given below is the link to the webpage.

https://pipedia.org/wiki/File:2070-01.jpg

The name A. Pandevant & Roy immediately brought back recollection of the research that my friend Dal Stanton aka The Pipe Steward had done on this pipe maker way back in 2019. It makes for a very informed read and his research of this brand has been included in pipedia.org, a remarkable and praise worthy achievement for sure. I implore readers to read through this research, the link to which is given below.

https://rebornpipes.com/2019/02/22/discovering-the-history-with-the-reclamation-of-this-petite-epc-majestic-bent-horn-stem-billiard/

I have reproduced excerpts from the write up as condensed on pipedia.org (https://pipedia.org/wiki/A._Pandevant_%26_Roy_Co.)

Pandevant & Roy Co. of Paris had its beginning in 1884 and disappeared with the commencement of WWII in the late 30s or early 40s. “E.P.C.”, “La Savoyarde”, “MAJESTIC”, “La Parisienne” and “E.P.” were registered trademarks of the company.

Note: The follow example and the information for this article is courtesy of Dal Stanton, The Pipe Steward

Thus, from the above information, it is evident that the pipe currently on my work table is from the stables of A. Pandevant & Roy Co. and definitely pre dates to early 1940s when the company became one of the many victims of World War II.

Initial Visual Inspection
As expected, my wife had not taken any “Before” pictures of the pipe prior to working her magic on this pipe and here I am talking about the year 2018 and even today she conveniently forgets to take pictures of the pipes that she works on initial cleaning. However, she did enclose a note with each pipe giving out the issues that need to b addressed and the note with this pipe pointed out to a through hole in the stem’s bite zone.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The overall condition of the pipe is very encouraging without any major damage to the stummel. The only damage visible is on the stem where a chunk of button along with a portion of the bite zone is missing. The stummel surface appears dull and lifeless. Here are a few pictures of the pipe as it sits on the work table. Detailed Inspection
The chamber walls are nice clean and fresh. There are no ghost smells and the rusticated rim top surface is clean and undamaged.The rusticated stummel surface is without any fills or dents or dings. The only issue that I see is the dull and dry appearance of the stummel. This stummel will turn out beautiful and the rustications will stand out once I have polished the surface. The mortise and shank internals are nice and clean. The vulcanite saddle stem on this pipe is where there is max damage and would take a considerable time and work to repair. To start with, the step tenon end has a chunk of vulcanite missing (encircled in green) and would need to be rebuilt. The lip on the upper stem surface has deep tooth indentation (encircled in red) while the bite zone of the lower surface has been completely chewed off and there is no button/ lip (encircled in red). These issues would need to be addressed. The stem stamping is slightly worn out with the letter C being more worn out than the other letters.The Process
I started the process of restoration of this pipe by cleaning the internal and external surfaces of the stem even though Abha had cleaned them earlier as the pipe had been lying around for more than five years! Using anti oil dish washing soap, I cleaned the external surface with a Scotch Brite followed by 0000 grade steel wool. The stem airway was cleaned using the soap and thin shank brush.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. I shall rebuild the step end of the tenon once these fills are cured and completely hardened.While the stem repairs were set aside to harden, I decided to freshen up the already clean stummel surface. To enliven the briar wood, I rubbed a little quantity of “Before and After” balm in to stummel surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. While I revitalized the stummel surface, the stem repairs had cured sufficiently to allow me to work on rebuilding the broken step tenon end. I tightly wound a transparent tape around the tapered end of a pipe cleaner and inserted it in to the airway from the tenon end. The rounded pipe cleaner will help in achieving a better thickness and shape profile of the tenon end while the triangular shaped index card that I used for the slot helped in achieving the desired V shape and horizontal thickness of the slot. Using a mix of CA superglue and food grade activated charcoal powder, I rebuilt the tenon end. I made sure that the fill is in excess of the requirement as that would provide me with more material to work on and shape the tenon end. I set the stem aside for the fills to cure overnight. By next afternoon, the stem and tenon rebuild patches had cured perfectly and was fit to work on. I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 320. I used a folded piece of 320 grit sand paper to sand the tenon end patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise. I covered the slightly worn out stem stamp with a tape to protect it and wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.I followed it up with dry sanding the entire stem using 3200 to 12000 grit micromesh pads to completely smooth out the surface and bring out the deep black shine of the vulcanite.

I have reached the stage in this project which can be considered as the home run. I polished the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and I consider myself fortunate to have the opportunity to work on this beauty and it is ready for the next pipeman or pipewoman who wish to carry forward the trust in this pipe till it is time to pass it on to others. If this pipe calls out to you or to someone that yo care for, please feel free to either get in touch with Steve or send me a mail on deshpandeparesh@yahoo.co.in. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Beautifying a Bountiful Bullmoose

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Blog by Kenneth Lieblich

This is the third pipe I’m restoring for my cousin – and in many ways, this is the most interesting. Allow me to introduce the Federal Bullmoose. It is a big, chunky pipe with a thousand fills in it, but looks like I could be a great smoker. It has a charming acrylic stem and feels terrific. The markings on the pipe come from the underside of the shank. There, it reads Federal [over] Ogunquit, ME. Further to the right is the word Italy, indicating where the briar is from. These markings lead me to believe that the pipe comes from the Federal Cigar company, formerly of Ogunquit, Maine. The company has been around for more than 100 years, and their three current locations are in New Hampshire: Epping, Dover, and Portsmouth – which is just a stone’s throw from Ogunquit. It seems reasonable to assume that this pipe is from that establishment.The stem was first on my list. Acrylic stems are always a bugbear of mine. No matter how much one scrubs, they never lose the tobacco colour inside. Ah well, it is what it is. I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty dirty, and I went through a good number of pipe cleaners. I also tried using some cleanser on the inside and that did help. I gave it a thorough rinse and moved on. There were a few tooth marks in the stem, so I filled them in with some clear cyanoacrylate adhesive. After allowing that to cure, I sanded the glue down with some sandpaper, then the whole stem with my Micromesh pads. For the last few pads, I also added some pipe stem oil. On to the stummel, and there was some work to be done here! Look at all those fills! But before that, I needed to get the darn thing clean. I used a dental tool to mine some chunks of gunk out of the mortise – yuck! Just like the stem, I also used pipe cleaners, cotton swabs and alcohol to scrub the insides. It was quite dirty – much cotton was expended.

I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit for a while. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel. You’ll notice in the photos that my cousin added some superglue to many of the fills before I got my hands on it. I actually removed some of the glue and redid some of the repairs. As usual, I used a mix of super glue and briar dust. I filled in everything that needed it and then it looked like a pipe with measles. The bowl had already been reamed, but I gave it a quick sanding anyway, as I needed to inspect the integrity of the briar walls. There were quite a few heat fissures and I would need to address them. At this point, I decided to mix up some pipe mortar, as I did with the last pipe. I wanted a good, solid coating on the inside of the bowl to prevent any further damage. I sanded down the fill repairs with some sandpaper and then the whole stummel with all nine Micromesh pads. It really looks improved. We’re on the home stretch! It’s time for the most obvious step to make this pipe look good: staining. My cousin and I agreed from the start that this pipe was going to need some make-up to make it pretty. I opted for Fiebing’s Cordovan. I thoroughly coated the stummel with a dauber, then flamed it with a candle to set the color. I repeated this process to ensure a good colour. This was never going to be a cure-all, but I am very pleased with the results. The contrast between the dark stummel and the light stem is terrific. I then coated the pipe with restoration balm and let it sit for 20 minutes or so, before polishing with a microfibre cloth. The balm does wonderful things to the wood and makes the whole thing sing. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Federal Bullmoose looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Modified K&P Irish Made

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Blog by Kenneth Lieblich

This is the second pipe in a series of three that I was given by my cousin to clean up and bring back to life. This is a republic era K&P Irish Made X105 straight billiard from Peterson. It’s a handsome pipe, for sure, but there are lots of fills all over the bowl and it was in rough shape. It is important to note that this stem is not the original, but, after some back-and-forth with my cousin, we decided to leave the stem as it is. The markings are clear enough. On the left side of the shank, it reads K & P [over] Irish Made. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. Near to that is the shape number, X105. There are also some maker’s marks on the ferrule. Quoting from a previous blog of Steve’s, regarding an Irish Made, “There is a nickel ferrule on the shank that is stamped with three symbols – a shamrock. a wolf hound and a tower. These makers marks put the pipe as pre-circa 1963.” That helps! On to the pipe work… It turns out that this stem is the dirtiest stem I’ve dealt with for quite a while. I don’t think it’s ever seen a pipe cleaner in its life until I got a hold of it. The thing was absolutely filthy inside, and it took ages and ages to clean out with pipe cleaners and lemon infused 99% isopropyl alcohol. In fact, it was dirty enough that I actually used some tube brushes as well (along with some detergent) to scrub out the insides and finally got it vaguely clean. Another thing you’ll notice is how badly chomped the button and bit are. It looked pretty bad, but I took my BIC lighter and tried to raise those dents with its flame. This didn’t work very well, if at all.The oxidization on the stem was pretty brutal, so I used some SoftScrub on some cotton rounds and scrubbed the dickens out of it for quite a while. The photo shows how much came off the initial scrubbing. I then threw it into the deoxidizing solution to sit overnight. The next day, with the stem nice and clean, I needed to address those dents on the stem. I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately.I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite. The stummel was also pretty nasty. I begin by reaming it out. First, I took a drill bit and hand cranked (never with a drill) it into the shank to break up the incredibly hardened debris in there. Of course, I followed that up with cotton swabs and pipe cleaners and isopropyl alcohol. It took a lot of scrubbing to get it clean. I also used some soap and tube brushes to make it extra clean. I cleaned the outside wood with some Murphy’s and then I set the stummel up for a de-ghosting session. I took a couple of cotton balls, gently stuffed them into the bowl and into the shank, and saturated them with 99% isopropyl alcohol. I let that sit overnight, and the alcohol did its thing, leaching out more of the filth from the stummel. As the photos have shown, this pipe had a lot of fills, so I dealt with them, with a mixture of cyanoacrylate adhesive and briar dust. There was also a chunk missing from the rim, and I filled that up with the same. There was a lot of burning and damage to the rim which I addressed with my topping board and some sandpaper. This is always a balancing act: you want to make it look better, but you don’t want to take off too much. There was a crack in the shank, and a crack at the rim. Both of those required drilling before I could repair them. I took my micro drill bit and delicately drilled a hole through the briar right at the very end of the crack. This tiny hole – almost too difficult to see – serves as an endpoint for the crack, ensuring that it will not grow any further. I then carefully laid a thin bead of CA, glue along both cracks and let it cure. This pipe had obviously had a hard life, and one thing I noticed was that the bowl had quite a few craze lines on the inside. I wanted to fix them to make sure they weren’t a problem in future. Recently, I learned about a new mixture for a pipe mortar that I wanted to try inside this bowl. I found the mix on an old YouTube video, but I honestly can’t remember who the fellow was, otherwise I would credit him here. If anybody remembers who that was, please let me know. Anyway, I mixed up a combination of plaster of Paris, table salt, and activated charcoal. Once blended, I added a few drops of water to make a very thick paste. I then put a thin layer on the inside of the bowl and let it set overnight. It worked like a charm.The next step was to sand everything down. I started with some 220-grit sandpaper and sanded the repairs down so that they were level with the briar. I then took my nine micromesh pads and sanded the whole thing. Despite its fills, the pipe will be much improved once I’m done with it. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so and, while I was waiting, I decided to fix up the nickel ferrule that goes at the end of the shank. I used most of my micromesh pads to polish it up and it came out beautifully. I glued it back on and set the stummel aside. Off to my bench polisher! As usual, I used white diamond as my first compound and followed that with a few coats of carnauba wax. It provides just the sort of glam this pipe needs to pop!This K&P Irish Made X105 straight billiard so much improved that I’m delighted and I’m sure my cousin will be too. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

What a beautiful Hans Original Hand Made UFO

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Blog by Steve Laug

This interesting UFO/Flying Saucer/Disc shaped pipe was purchased from a sell in Chicago, Illinois, USA on 06/05/2021. It is a darkly stained briar with great grain around the bowl and shank. There is a thin 14K gold band on the shank and a vulcanite saddle stem. The smooth finished bowl has some great grain on it under the heavy grime on the surface. The bowl was thickly caked with a light lava coat on the rim top. It was hard to know the condition of the inner edge and rim top underneath the lava but cleaning that up will tell the story. The pipe is stamped on the underside of the shank and reads in script etching Hans Original [over] 6 [over] Hand Made. The “E” on Made is under the band. The gold band is stamped 14K on the topside. The vulcanite stem ha two brass dots side by side on the left side of the saddle. It had light tooth marks and chatter on both sides ahead of the button. It had a flattened heel on the bowl that allowed the pipe to sit on a desk top. Jeff took photos of it before he worked his magic in the cleanup process.The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening and lava on the rim top. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides. The vulcanite saddle stem surface was dirty and had some tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and shank to give a better feel for the condition of the bowl. You can see the interesting grain on the bowl side and front.The next photos show the stamping on the underside of the shank, the gold band and the twin brass dots on the left side of the stem. It is clear and is very readable as noted above. This pipe is a bit of a mystery in terms of the name of the maker. Han’s is not clear in terms of who it refers to. There is no identify COM stamp to point to a country of origin. It is a nice-looking Hand Made pipe that I know nothing about. If any of you who are reading this can help unravel the mystery please contact me. Thanks.

Jeff reamed it with a PipNet pipe reamer and cleaned up the remaining cake in the bowl with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. The rim top looked very good. He scrubbed the stem with Soft Scrub and soaked it in Briarville’s Pipe Stem Deoxidizer to remove the grime on the acrylic. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work. I took a photo of the bowl and rim top to show how well it had cleaned up. The top and the edges of the bowl are in very good condition. There does not seem to be any damage on either the inner or outer edges and the rim top. The stem had some tooth marks and chatter on both sides ahead of the button.I took photos of the stamping on the left side and underside of the shank. It is clear and readable.I removed the stem from the shank and took a photo. I wanted to give a sense of the proportion of the pipe and I think the photos gives a sense of that. I wiped off the spotty shiny varnish coat on the briar with cotton pads and acetone. It took a bit of scrubbing but I was able to remove all of the shiny coat on the bowl and the grain really shone through once it was gone. I started my work on the pipe by polishing the bowl and rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl with a damp cotton pad after each sanding pad. The surface began to take on a nice shine. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish. I set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter. I was able to lift the majority of the tooth marks. I filled in what remained with black CA glue. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the stem. I sanded the repairs and the rest of the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the Han’s Original Hand Made Saucer back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the bowl and the acrylic stem. I buffed the bowl and stem to raise the gloss on the briar and the acrylic. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the Han’s Original Hand Made Saucer is shown in the photos below. The medium brown stains on the smooth Saucer shaped bowl works well with the rich bronze Italian acrylic stem. The dimensions of the pipe are: Length: 5 ½ inches, Height: 1 ½ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 52 grams/1.83 ounces. This is an interesting piece of briar, cross grain and birdseye on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store in the Pipes from Various Makers Section. If you are interested in adding this Han’s to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

Bringing Back a Lovely Poul Hansen Bent Dublin

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Blog by Kenneth Lieblich

This charming pipe came across my workbench recently and, despite its rough appearance, I could tell there was a beautiful and well-made pipe in there. It was a very attractive shape and felt very good in my hand. Given the amount of abuse heaped on this pipe, it was clearly someone’s favourite. Let’s have a closer look. This pipe is a bent Dublin, made by Poul Hansen. It’s a lovely briar bowl and a white acrylic stem with a brass and wood band. That band is really attractive. The markings on the left side of the shank are Poul Hansen [over] Copenhagen. No other markings were found. I checked the usual sources for information about Poul Hansen. I knew that his pipes were mostly from the 1960s and 70s and commanded the same prices as Preben Holm, Rasmussen and other high-end Danish carvers. Pipephil offered this lovely little tidbit about the man:Over to Pipedia – they had a bit more information, and I include some, but not all, of it below:

Poul Hansen was a very skilled toolmaker and builder of machine tools. Around 1960 he got in contact with the workshops of Pibe-Dan, W.Ø. Larsen and others. So he began to make a lot of special tools and machines for a large number of the Danish pipemakers in the early 60’s. He was inspired by the many beautiful pipes he saw when he visited the pipemakers and soon he decided to try out the art himself. Poul Hansen was basically “self taught” and his early attempts suffered from kind of awkward shapes and finishing. Things turned for the better significantly when Sixten Ivarsson, appreciating the talent, began to tutor Hansen for a while and taught him the vital “tricks” of pipemaking. Soon after Hansen was in business fine. Right from the start he avoided the competition at home and concentrated on the American, Japanese and German markets. Hansen carved the bulk of his pipes during the 1960’s and 1970’s. Around the midst of the 1970’s he took over a small Copenhagen tobacconist’s shop from it’s retiring owner. Now, operating the shop took a lot of his time but vice versa secured a steady income, and Hansen reduced his output considerably. BTW In Denmark he only sold a very limited amount of pipes – but some of his very best. Poul Hansen is little known in today’s circles, those collectors (especially in the States) who have his pipes, tend not to sell them.

On to the pipe itself: it was very dirty and harshly treated. The bowl was filthy and had quite a bit of lava and plenty of cake – just look at the photos! The rim had been heavily bashed in – presumably from banging out dottle etc. The outside of the bowl had some small fills and some minor scratches. The stem was in better shape, but still needed help. It had some tooth dents and it was dirty on the inside – through the draught hole. To work! The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. These acrylic stems are so frustrating to clean and it took a lot of elbow grease. In fact, I also used my tube brushes and Castile soap to get out as much filth as I could. Fortunately, these acrylic stems don’t require deoxidizing, so I moved on. I built up the dents on the stem with clear cyanoacrylate adhesive and let them cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to polish it and highlight the pearl-like colouring on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel, I first decided to ream out the bowl. It was unbelievably occluded with cake. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a couple of dowels to eliminate as much as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none.The stummel’s insides were absolutely clogged with filth. The previous owner must not have been a fan of cleaning his pipe! I actually used two drill bits (by hand – not in a drill) to break into the encrusted gunk in the stem.Then, I started cleaning the inside with lemon-infused isopropyl alcohol, Q-tips, and pipe cleaners. This took a long while. The inside was terribly dirty and it took an awful lot of cotton. As usual, I followed that up by cleaning the insides with some Castile soap and tube brushes.I soaked the rim of the pipe in some Murphy’s Oil Soap to loosen up the hardened stuff and, after about ten minutes, used a toothbrush to help that process along. I then used cotton rounds and some Murphy’s to scrub the outside of the stummel. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Then I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked very well and many of the scratches were corrected with this method. Now it was time to address the remaining fills on the bowl. I repaired them with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. I sanded the repairs down with 200- and 400-grit sandpaper until they were level with the surrounding briar. Now I could address the roughness on the rim. I “topped” the pipe – that is, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. But I didn’t go as far as I usually do – this rim originally had fillet edges on both the inside and outside of the rim. I wanted to keep this shape and so I did most of the shaping by hand.Then, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off and make it lovely and smooth. At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 20 minutes or so. I polished it with a microfibre cloth. The B&ARB does wonderful things to the wood, and I really like the natural colour of the briar. I also polished up the bit of brass on the stem’s band. Off to the bench polisher to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe.And that’s that! This Poul Hansen Bent Dublin looks fantastic and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Danish” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅓ in. (135 mm); height 2⅛ in. (55 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Handsome Tanganyika Meerschaum

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Blog by Kenneth Lieblich

My cousin sent me a very good-looking pipe that he found in his meanderings and send it to me for some repairs. Naturally, I was happy to help, but this one provided some tough work. I like the tough ones though – makes me feel like an old timer has truly been saved. This is a Tanganyika Genuine Block Meerschaum 290 Bent Dublin. As soon as I saw it, I liked it. It looked like a really good smoker. The stummel was very handsomely cut – thick and robust. The stem had a metal tenon that screwed into the mortise. There were a few markings on the pipe. On the underside of the shank was engraved Genuine Block [over] Meerschaum. To the left of this (and perpendicular), was the number 290, the shape number. On the left side of the stem was the logo: a charming little elephant. Underneath the stem was the word Tanganyika – this stamping was very faint and I was worried about it. Finally, I wonder if there was something else. On the very end of the shank, was engraved what looked like a capital T. If that’s what it is, then presumably it stands for Tanganyika. If anyone has further information, please post it in the comments below. I looked in the book, Pipes: Artisans and Trademarks by José Manuel Lopes, to learn more about Tanganyika pipes. It had the following entry for the Tanganyika Meerschaum Corporation:

Company formed in 1955 by Kenyan businessmen from Nairobi after the discovery of a meerschaum mine relatively close to the surface on Kilimanjaro. The meerschaum is tougher, less porous, and cheaper than the Turkish variety. Another mine was soon discovered in Sinya, in the famous Amboseli Game Park. The company, previously based in Arusha (Tanzania), became an associate of a Belgium firm, but closed some years after. It produced the Caveman, Countryman, Kiko, Killimanjaro, Sportsman, Townsman, and Wiga brands. It maintained a link with GBD for the making of the GBD Block Meerschaum series, and after its closure, the English firms, London Meerschaum and Manx Pipes (Manx Meerschaum) continued producing with African meerschaum.Pipedia also included the above information, but also referred me to the page on Amboseli Pipes.

Amboseli Pipes made calabash and meerschaum pipes in Tanganyika. They moved to Arusha, Tanzania, and later closed. Countryman is one of the brands Amboseli produced. Its symbol is an elephant. Other brands include Hillbilly, Kiko, Kilimanjaro, London Meerschaum, Merlin, Sportsman, Tanganyika Meerschaum Corporation, and Tembo.Pipedia also seemed to direct all related pages to Kiko Pipes. This page did have the most information, but I wasn’t much closer to figuring out which brand of pipe this was. By comparing the descriptions from the Amboseli brochure below and various animal logos, I was able to eliminate some of the brands. I also looked at some previous articles here on rebornpipes. Therefore, this pipe is probably either a Caveman, Sportsman, or Townsman – without having that specific nomenclature on the pipe itself. But, truth be told, that is no more than an educated guess.Moving on. The stummel was in nice shape. The outside definitely had seem some wear and tear, but there were no major issues. Sure, it was dirty inside, but nothing more than what would be expected. I was pleased to see that the threaded mortise was in excellent condition. I had been concerned that the threads might have been damaged over the years, but no such damage was there. Meanwhile, the big problems lay with the stem. It was heavily oxidized, and thoroughly chewed. In fact, as the photos attest, the button was completely broken. A major rebuild would be required. Even though I would need to rebuild the stem, I wanted to save as much of the original as possible. So, I “painted” the stem with my BIC lighter in order to try and lift some of the bite marks all over the end of it. This worked reasonably well, but there was still a lot of damage.Next, I took some pipe cleaners and lemon-infused 99% isopropyl alcohol, and cleaned the revolting insides of the stem. The photo only shows a few of the pipe cleaners needed. It was pretty darn dirty. I also wiped down the outside with some Murphy’s on some cotton rounds. This removed some of the surface filth. As usual, I sent the stem for a swim in the deoxidizing fluid over night. I could tell even before this that the oxidation was deeply set into the vulcanite, but I needed to clean what I could. The following day, I wiped down the stem with SoftScrub cleanser and made sure to scrub hard. A lot of oxidation came off, but a lot of oxidation remained. I actually sent it for a second bath, and that helped, but not enough. Once it was a clean as I could get it, it was time to build up the damage. I brought out my black cyanoacrylate adhesive and I applied it to the bitemarks and such. The missing chunks would need far more work. I created a new button out of black cyanoacrylate, impregnated with carbon and rubber. I first plugged up the stem’s draught hole with a folded pipe cleaner, coated in petroleum jelly. This ensured that any of the glue would not accidentally plug up the air passage in the stem. This is always a tricky business and it took some patience to make it work. After I applied the cyanoacrylate, it looked pretty darn ugly, but I was expecting that. After the curing, I ended up sanding down the end of the stem to reduce some of the excess material. To carry this process on, I used some miniature files to further shape the button and make it suitable for sanding. I used another file on the inside to ensure there were no rough edges in the bore. I then sanded the stem down with sandpaper to keep the shape. I then used all nine Micromesh pads (1,500 through 12,000 grit) to smooth everything out. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. It is worth noting that a repair this big on a stem will never be completely invisible – especially on this pipe. Finally, I used some 0000-grit steel wool on the aluminum tenon to make it shiny.

On to the stummel. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I simply used some sandpaper taped to a wooden dowel to scrape the bowl down. Fortunately, everything looked sound on the inside of the bowl. I then proceeded to clean out the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside this stummel and – boy-oh-boy – it took a lot of cotton to get this thing clean! I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. I also cleaned the insides with some Castile soap and tube brushes. Now in this case, I did it especially carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well. After this, I used my Micromesh pads to sand down and minimize the scratches in the meerschaum and make everything smooth. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I took the stem (but not the stummel) to my buffing wheel and finished it with some White Diamond polish. Worked like a charm. This Tanganyika Genuine Block Meerschaum 290 Bent Dublin looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 5⅛ in. (131 mm); height 2¼ in. (58 mm); bowl diameter 1½ in. (39 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅝ oz. (49 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

I was not hoping for much with this poor Malaga Second Oval Shank Brandy

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Blog by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe is the last of the latest batch of Malaga Pipes. This one is a Oval Shank Brandy with a ¼ bent vulcanite stem. Jeff saw it on eBay and purchased it on 09/30/2023 from a seller in Cape Fair, Missouri, USA. The grain on this pipe is quite nice. Once again it was obviously someone’s favourite smoker. The pipe is stamped on the underside of the shank and reads MALAGA [over] Second. The smooth briar bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the inwardly bevelled rim in a thick lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. It looked like the rim top had some burn marks and chips on the back and the front side. The inner edge was also damaged. The condition of the rim edge and top would become clear in the cleaning process. The outer edge also had some damage. The saddle stem was vulcanite and had light tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and lava on the rim top and edges. You can also see the damage on the rim top. The back top and outer edges appear to have been knocked against some hard surface given the amount of damage. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. It was a dirty pipe but still a beauty. The vulcanite saddle stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It read “Malaga” [over] Second. The stamping was clear and readable as noted above.Jeff took photos of the flaws in the briar on the underside of the shank. There are fills in place in the shank but they are shrunken and are quite tactile. I am sure that this is what made the pipe a Malaga Second.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

This particular pipe was a second and it is not listed in the catalogue.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips, nicks burned areas around the rim top and the edges of the bowl. There was also some darkening on the flat surface of the rim and the edges. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the underside of the shank. It is quite readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the pipe by addressing the damage to the rim top and outer edge of the bowl. I topped it with a topping board and 220 grit sandpaper. I cleaned up the inward bevel on the bowl edge with a folded piece of 220 grit sandpaper. I brought it back to the same inward bevel that it had before I topped it. I turned my attention to the flaws and fills in the heel and the underside of the shank. I filled these in with clear CA glue. I smooth out the repairs with a folded pipe cleaner to smooth them out.I sanded the bowl top and the repaired fills on the shank and heel with a 320 grit sanding pad to blend them into the surrounding briar. They looked significantly better. From there I chose to sand the entire bowl and shank with 320-3500 grit sanding pads. This removed the darker areas and blended the repairs into the bowl and shank. It also took care of the roughness to the finish and some of the marks on the outside of the bowl and shank. The grain really began to stand out on the pipe. From there I went on to polish the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad. The pipe really began to have a rich shine and some beautiful grain that minimized the repaired fills. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration, it is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter and was able to lift them significantly. I filled in what remained with a black CA glue. Once it cured I used a small file to flatten the repairs and start the process of blending them into the surrounding vulcanite. Once the repairs cured I straightened out the stem a bit to give it a more gentle bend. To me the previous bend was to abrupt and made the stem hang from the mouth poorly. I adjusted it so that in the mouth it sits comfortably.Once the bend was corrected I sanded the repairs smooth with a folded piece of 220 grit sandpaper. I was able to further blend it into the surrounding vulcanite.I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad. I was able to remove the light tooth marks and chatter on the stem surface on both sides. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the pipe back together – the bowl with its new stem. This restored Malaga Second Long Shank Brandy turned out surprisingly to be a real beauty. I did not hold out much hope for it when I started on it but boy was I surprised. The grain on the bowl is quite beautiful came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Malaga Second Brandy feels great in the hand. It is lightweight and the contrast in the browns of the briar and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/54 grams. It really is a beauty. I will be putting it on the rebornpipes store in the American (US) Pipe Makers section shortly if you are interested in adding it to your collection. Thanks for walking through the restemming and the restoration with me. Cheers.

This Rare and Beautiful “Malaga” Raskassa Cutty cleaned up extremely well

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Blog by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting Malaga Raskassa Large Cutty. Jeff saw it on eBay and purchased it on 10/05/2023 from a seller in Pomona, Missouri, USA. The grain on this pipe is very stunning. It was obviously someone’s favourite smoker. The pipe is stamped on the left side of the shank and reads RASKASSA. The smooth bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a spotty lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The rim top and inner edge of the bowl appeared to have some damage but more would become clear in the cleaning process. The outer edge had chips and dents from knocking the pipe against a hard surface. The taper stem appeared to be either vulcanite or hard rubber. There were tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipes before he started his clean up work.Jeff took photos of the rim and bowl to show the heavy cake and lava spots on the rim top and edges. The bevelled inner edge of the rim showed some darkening and had some cake on it. The grain on the rim top is quite stunning. It was a dirty pipe but still a beauty. The hard rubber stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the left side it read Raskassa as noted above. It was clear and readable.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. I have included a screen capture of one particular page that helps identify the RAS KASSA stamping on the pipe (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/). I have enclosed the section on the brand in a red box in the picture above. To summarize, it basically says that the stamping is applied to pipes with special rare grain patterns in the briar. These appear to be straight grain, birdseye, swirled grains etc. that are tight patterns. They are rare – 1 or 2 in every hundred pipes. This pipe is one of those. You can read the description in the detailed explanation below.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips and nicks around the inner edge of the bowl and nicks on the outer edge. There was also some darkening on the flat surface of the rim. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides near the button and on the button surface itself.I took a photo of the stamping on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.It was time to start my work on the pipe. I started with the rim top and edges of the bowl. I sanded the inner and the outer edge of the bowl. I used a topping board and 220 grit sandpaper to clean up the rim top and darkening. Once I was finished with the light topping the grain on the rim top looked very good. I polished the smooth panels on the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-2400 grit sanding pads and wiped the bowl down with a damp cloth after each sanding pad. I touched up the clean rim top with a Maple Stain Pen. After the staining I continued sanding the rim top and bowl with 3200-12000 grit micromesh pads. I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on both sides with black CA glue. I set it aside to cure. Once the repairs hardened I used a small needle file to flatten out the repairs. I smoothed them out with 220 grit sandpaper to blend them into the rest of the surrounding vulcanite. I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.I put the stem back on the “Malaga” Beautifully Grained Raskassa Large Cutty and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Large Raskassa Cutty and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.98 ounces/56 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.