Tag Archives: repairing tooth marks

Refurbishing a C.G.F Majestic Bruyere


Blog by Paresh Deshpande

The next pipe that I chose to work on is a pipe from the lot of 50 odd pipes that Abha, my wife, had cleaned up for me way back in early 2018.

It’s a beautiful Dublin shaped pipe with an oval shank and a short saddle stem. The pipe has rustications that are somewhat similar to the micro rustications seen on BRAKNER pipes, but not as fine, much more widely spaced and uneven in orientation. It is stamped on the upper flat surface of the oval shank as “MAJESTIC” over “BRUYERE”. The oval upper stem surface bears the letters “C.G.F” in a rhombus.I had never worked on this and of pipe before and was keen to understand more of this brand. My first visit to unearth the mystery of this pipe to pipephil.eu and pipedia.org did not yield the answers that I was looking for except on pipedia.org which had few pictures under the name MAJESTIC; one picture was that of C.G.F PARIS and another one was that of A. Pandevant & Roy. Given below is the link to the webpage.

https://pipedia.org/wiki/File:2070-01.jpg

The name A. Pandevant & Roy immediately brought back recollection of the research that my friend Dal Stanton aka The Pipe Steward had done on this pipe maker way back in 2019. It makes for a very informed read and his research of this brand has been included in pipedia.org, a remarkable and praise worthy achievement for sure. I implore readers to read through this research, the link to which is given below.

https://rebornpipes.com/2019/02/22/discovering-the-history-with-the-reclamation-of-this-petite-epc-majestic-bent-horn-stem-billiard/

I have reproduced excerpts from the write up as condensed on pipedia.org (https://pipedia.org/wiki/A._Pandevant_%26_Roy_Co.)

  1. Pandevant & Roy Co. of Paris had its beginning in 1884 and disappeared with the commencement of WWII in the late 30s or early 40s. “E.P.C.”, “La Savoyarde”, “MAJESTIC”, “La Parisienne” and “E.P.” were registered trademarks of the company.

Note: The follow example and the information for this article is courtesy of Dal Stanton, The Pipe Steward

Thus, from the above information, it is evident that the pipe currently on my work table is from the stables of A. Pandevant & Roy Co. and definitely pre dates to early 1940s when the company became one of the many victims of World War II.

Initial Visual Inspection
As expected, my wife had not taken any “Before” pictures of the pipe prior to working her magic on this pipe and here I am talking about the year 2018 and even today she conveniently forgets to take pictures of the pipes that she works on initial cleaning. However, she did enclose a note with each pipe giving out the issues that need to b addressed and the note with this pipe pointed out to a through hole in the stem’s bite zone.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The overall condition of the pipe is very encouraging without any major damage to the stummel. The only damage visible is on the stem where a chunk of button along with a portion of the bite zone is missing. The stummel surface appears dull and lifeless. Here are a few pictures of the pipe as it sits on the work table. Detailed Inspection
The chamber walls are nice clean and fresh. There are no ghost smells and the rusticated rim top surface is clean and undamaged.The rusticated stummel surface is without any fills or dents or dings. The only issue that I see is the dull and dry appearance of the stummel. This stummel will turn out beautiful and the rustications will stand out once I have polished the surface. The mortise and shank internals are nice and clean. The vulcanite saddle stem on this pipe is where there is max damage and would take a considerable time and work to repair. To start with, the step tenon end has a chunk of vulcanite missing (encircled in green) and would need to be rebuilt. The lip on the upper stem surface has deep tooth indentation (encircled in red) while the bite zone of the lower surface has been completely chewed off and there is no button/ lip (encircled in red). These issues would need to be addressed. The stem stamping is slightly worn out with the letter C being more worn out than the other letters.The Process
I started the process of restoration of this pipe by cleaning the internal and external surfaces of the stem even though Abha had cleaned them earlier as the pipe had been lying around for more than five years! Using anti oil dish washing soap, I cleaned the external surface with a Scotch Brite followed by 0000 grade steel wool. The stem airway was cleaned using the soap and thin shank brush.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. I shall rebuild the step end of the tenon once these fills are cured and completely hardened.While the stem repairs were set aside to harden, I decided to freshen up the already clean stummel surface. To enliven the briar wood, I rubbed a little quantity of “Before and After” balm in to stummel surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. While I revitalized the stummel surface, the stem repairs had cured sufficiently to allow me to work on rebuilding the broken step tenon end. I tightly wound a transparent tape around the tapered end of a pipe cleaner and inserted it in to the airway from the tenon end. The rounded pipe cleaner will help in achieving a better thickness and shape profile of the tenon end while the triangular shaped index card that I used for the slot helped in achieving the desired V shape and horizontal thickness of the slot. Using a mix of CA superglue and food grade activated charcoal powder, I rebuilt the tenon end. I made sure that the fill is in excess of the requirement as that would provide me with more material to work on and shape the tenon end. I set the stem aside for the fills to cure overnight. By next afternoon, the stem and tenon rebuild patches had cured perfectly and was fit to work on. I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 320. I used a folded piece of 320 grit sand paper to sand the tenon end patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise. I covered the slightly worn out stem stamp with a tape to protect it and wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.I followed it up with dry sanding the entire stem using 3200 to 12000 grit micromesh pads to completely smooth out the surface and bring out the deep black shine of the vulcanite.

I have reached the stage in this project which can be considered as the home run. I polished the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and I consider myself fortunate to have the opportunity to work on this beauty and it is ready for the next pipeman or pipewoman who wish to carry forward the trust in this pipe till it is time to pass it on to others. If this pipe calls out to you or to someone that yo care for, please feel free to either get in touch with Steve or send me a mail on deshpandeparesh@yahoo.co.in.  Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Beautifying a Bountiful Bullmoose


Blog by Kenneth Lieblich

This is the third pipe I’m restoring for my cousin – and in many ways, this is the most interesting. Allow me to introduce the Federal Bullmoose. It is a big, chunky pipe with a thousand fills in it, but looks like I could be a great smoker. It has a charming acrylic stem and feels terrific. The markings on the pipe come from the underside of the shank. There, it reads Federal [over] Ogunquit, ME. Further to the right is the word Italy, indicating where the briar is from. These markings lead me to believe that the pipe comes from the Federal Cigar company, formerly of Ogunquit, Maine. The company has been around for more than 100 years, and their three current locations are in New Hampshire: Epping, Dover, and Portsmouth – which is just a stone’s throw from Ogunquit. It seems reasonable to assume that this pipe is from that establishment.The stem was first on my list. Acrylic stems are always a bugbear of mine. No matter how much one scrubs, they never lose the tobacco colour inside. Ah well, it is what it is. I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty dirty, and I went through a good number of pipe cleaners. I also tried using some cleanser on the inside and that did help. I gave it a thorough rinse and moved on. There were a few tooth marks in the stem, so I filled them in with some clear cyanoacrylate adhesive. After allowing that to cure, I sanded the glue down with some sandpaper, then the whole stem with my Micromesh pads. For the last few pads, I also added some pipe stem oil. On to the stummel, and there was some work to be done here! Look at all those fills! But before that, I needed to get the darn thing clean. I used a dental tool to mine some chunks of gunk out of the mortise – yuck! Just like the stem, I also used pipe cleaners, cotton swabs and alcohol to scrub the insides. It was quite dirty – much cotton was expended.

I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit for a while. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel. You’ll notice in the photos that my cousin added some superglue to many of the fills before I got my hands on it. I actually removed some of the glue and redid some of the repairs. As usual, I used a mix of super glue and briar dust. I filled in everything that needed it and then it looked like a pipe with measles. The bowl had already been reamed, but I gave it a quick sanding anyway, as I needed to inspect the integrity of the briar walls. There were quite a few heat fissures and I would need to address them. At this point, I decided to mix up some pipe mortar, as I did with the last pipe. I wanted a good, solid coating on the inside of the bowl to prevent any further damage. I sanded down the fill repairs with some sandpaper and then the whole stummel with all nine Micromesh pads. It really looks improved. We’re on the home stretch! It’s time for the most obvious step to make this pipe look good: staining. My cousin and I agreed from the start that this pipe was going to need some make-up to make it pretty. I opted for Fiebing’s Cordovan. I thoroughly coated the stummel with a dauber, then flamed it with a candle to set the color. I repeated this process to ensure a good colour. This was never going to be a cure-all, but I am very pleased with the results. The contrast between the dark stummel and the light stem is terrific. I then coated the pipe with restoration balm and let it sit for 20 minutes or so, before polishing with a microfibre cloth. The balm does wonderful things to the wood and makes the whole thing sing. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Federal Bullmoose looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Modified K&P Irish Made


Blog by Kenneth Lieblich

This is the second pipe in a series of three that I was given by my cousin to clean up and bring back to life. This is a republic era K&P Irish Made X105 straight billiard from Peterson. It’s a handsome pipe, for sure, but there are lots of fills all over the bowl and it was in rough shape. It is important to note that this stem is not the original, but, after some back-and-forth with my cousin, we decided to leave the stem as it is. The markings are clear enough. On the left side of the shank, it reads K & P [over] Irish Made. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. Near to that is the shape number, X105. There are also some maker’s marks on the ferrule. Quoting from a previous blog of Steve’s, regarding an Irish Made, “There is a nickel ferrule on the shank that is stamped with three symbols – a shamrock. a wolf hound and a tower. These makers marks put the pipe as pre-circa 1963.” That helps! On to the pipe work… It turns out that this stem is the dirtiest stem I’ve dealt with for quite a while. I don’t think it’s ever seen a pipe cleaner in its life until I got a hold of it. The thing was absolutely filthy inside, and it took ages and ages to clean out with pipe cleaners and lemon infused 99% isopropyl alcohol. In fact, it was dirty enough that I actually used some tube brushes as well (along with some detergent) to scrub out the insides and finally got it vaguely clean. Another thing you’ll notice is how badly chomped the button and bit are. It looked pretty bad, but I took my BIC lighter and tried to raise those dents with its flame. This didn’t work very well, if at all.The oxidization on the stem was pretty brutal, so I used some SoftScrub on some cotton rounds and scrubbed the dickens out of it for quite a while. The photo shows how much came off the initial scrubbing. I then threw it into the deoxidizing solution to sit overnight. The next day, with the stem nice and clean, I needed to address those dents on the stem. I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately.I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite. The stummel was also pretty nasty. I begin by reaming it out. First, I took a drill bit and hand cranked (never with a drill) it into the shank to break up the incredibly hardened debris in there. Of course, I followed that up with cotton swabs and pipe cleaners and isopropyl alcohol. It took a lot of scrubbing to get it clean. I also used some soap and tube brushes to make it extra clean. I cleaned the outside wood with some Murphy’s and then I set the stummel up for a de-ghosting session. I took a couple of cotton balls, gently stuffed them into the bowl and into the shank, and saturated them with 99% isopropyl alcohol. I let that sit overnight, and the alcohol did its thing, leaching out more of the filth from the stummel. As the photos have shown, this pipe had a lot of fills, so I dealt with them, with a mixture of cyanoacrylate adhesive and briar dust. There was also a chunk missing from the rim, and I filled that up with the same. There was a lot of burning and damage to the rim which I addressed with my topping board and some sandpaper. This is always a balancing act: you want to make it look better, but you don’t want to take off too much. There was a crack in the shank, and a crack at the rim. Both of those required drilling before I could repair them. I took my micro drill bit and delicately drilled a hole through the briar right at the very end of the crack. This tiny hole – almost too difficult to see – serves as an endpoint for the crack, ensuring that it will not grow any further. I then carefully laid a thin bead of CA, glue along both cracks and let it cure. This pipe had obviously had a hard life, and one thing I noticed was that the bowl had quite a few craze lines on the inside. I wanted to fix them to make sure they weren’t a problem in future. Recently, I learned about a new mixture for a pipe mortar that I wanted to try inside this bowl. I found the mix on an old YouTube video, but I honestly can’t remember who the fellow was, otherwise I would credit him here. If anybody remembers who that was, please let me know. Anyway, I mixed up a combination of plaster of Paris, table salt, and activated charcoal. Once blended, I added a few drops of water to make a very thick paste. I then put a thin layer on the inside of the bowl and let it set overnight. It worked like a charm.The next step was to sand everything down. I started with some 220-grit sandpaper and sanded the repairs down so that they were level with the briar. I then took my nine micromesh pads and sanded the whole thing. Despite its fills, the pipe will be much improved once I’m done with it. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so and, while I was waiting, I decided to fix up the nickel ferrule that goes at the end of the shank. I used most of my micromesh pads to polish it up and it came out beautifully. I glued it back on and set the stummel aside. Off to my bench polisher! As usual, I used white diamond as my first compound and followed that with a few coats of carnauba wax. It provides just the sort of glam this pipe needs to pop!This K&P Irish Made X105 straight billiard so much improved that I’m delighted and I’m sure my cousin will be too. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

What a beautiful Hans Original Hand Made UFO


Blog by Steve Laug

This interesting UFO/Flying Saucer/Disc shaped pipe was purchased from a sell in Chicago, Illinois, USA on 06/05/2021. It is a darkly stained briar with great grain around the bowl and shank. There is a thin 14K gold band on the shank and a vulcanite saddle stem. The smooth finished bowl has some great grain on it under the heavy grime on the surface. The bowl was thickly caked with a light lava coat on the rim top. It was hard to know the condition of the inner edge and rim top underneath the lava but cleaning that up will tell the story. The pipe is stamped on the underside of the shank and reads in script etching Hans Original [over] 6 [over] Hand Made. The “E” on Made is under the band. The gold band is stamped 14K on the topside. The vulcanite stem ha two brass dots side by side on the left side of the saddle. It had light tooth marks and chatter on both sides ahead of the button. It had a flattened heel on the bowl that allowed the pipe to sit on a desk top. Jeff took photos of it before he worked his magic in the cleanup process.The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening and lava on the rim top. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides. The vulcanite saddle stem surface was dirty and had some tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and shank to give a better feel for the condition of the bowl. You can see the interesting grain on the bowl side and front.The next photos show the stamping on the underside of the shank, the gold band and the twin brass dots on the left side of the stem. It is clear and is very readable as noted above. This pipe is a bit of a mystery in terms of the name of the maker. Han’s is not clear in terms of who it refers to. There is no identify COM stamp to point to a country of origin. It is a nice-looking Hand Made pipe that I know nothing about. If any of you who are reading this can help unravel the mystery please contact me. Thanks.

Jeff reamed it with a PipNet pipe reamer and cleaned up the remaining cake in the bowl with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. The rim top looked very good.  He scrubbed the stem with Soft Scrub and soaked it in Briarville’s Pipe Stem Deoxidizer to remove the grime on the acrylic. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work. I took a photo of the bowl and rim top to show how well it had cleaned up. The top and the edges of the bowl are in very good condition. There does not seem to be any damage on either the inner or outer edges and the rim top. The stem had some tooth marks and chatter on both sides ahead of the button.I took photos of the stamping on the left side and underside of the shank. It is clear and readable.I removed the stem from the shank and took a photo. I wanted to give a sense of the proportion of the pipe and I think the photos gives a sense of that. I wiped off the spotty shiny varnish coat on the briar with cotton pads and acetone. It took a bit of scrubbing but I was able to remove all of the shiny coat on the bowl and the grain really shone through once it was gone. I started my work on the pipe by polishing the bowl and rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl with a damp cotton pad after each sanding pad. The surface began to take on a nice shine. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish. I set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter. I was able to lift the majority of the tooth marks. I filled in what remained with black CA glue. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the stem. I sanded the repairs and the rest of the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the Han’s Original Hand Made Saucer back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the bowl and the acrylic stem. I buffed the bowl and stem to raise the gloss on the briar and the acrylic. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the Han’s Original Hand Made Saucer is shown in the photos below. The medium brown stains on the smooth Saucer shaped bowl works well with the rich bronze Italian acrylic stem. The dimensions of the pipe are: Length: 5 ½ inches, Height: 1 ½ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 52 grams/1.83 ounces. This is an interesting piece of briar, cross grain and birdseye on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store in the Pipes from Various Makers Section. If you are interested in adding this Han’s to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

Bringing Back a Lovely Poul Hansen Bent Dublin


Blog by Kenneth Lieblich

This charming pipe came across my workbench recently and, despite its rough appearance, I could tell there was a beautiful and well-made pipe in there. It was a very attractive shape and felt very good in my hand. Given the amount of abuse heaped on this pipe, it was clearly someone’s favourite. Let’s have a closer look. This pipe is a bent Dublin, made by Poul Hansen. It’s a lovely briar bowl and a white acrylic stem with a brass and wood band. That band is really attractive. The markings on the left side of the shank are Poul Hansen [over] Copenhagen. No other markings were found. I checked the usual sources for information about Poul Hansen. I knew that his pipes were mostly from the 1960s and 70s and commanded the same prices as Preben Holm, Rasmussen and other high-end Danish carvers. Pipephil offered this lovely little tidbit about the man:Over to Pipedia – they had a bit more information, and I include some, but not all, of it below:

Poul Hansen was a very skilled toolmaker and builder of machine tools. Around 1960 he got in contact with the workshops of Pibe-Dan, W.Ø. Larsen and others. So he began to make a lot of special tools and machines for a large number of the Danish pipemakers in the early 60’s. He was inspired by the many beautiful pipes he saw when he visited the pipemakers and soon he decided to try out the art himself. Poul Hansen was basically “self taught” and his early attempts suffered from kind of awkward shapes and finishing. Things turned for the better significantly when Sixten Ivarsson, appreciating the talent, began to tutor Hansen for a while and taught him the vital “tricks” of pipemaking. Soon after Hansen was in business fine. Right from the start he avoided the competition at home and concentrated on the American, Japanese and German markets. Hansen carved the bulk of his pipes during the 1960’s and 1970’s. Around the midst of the 1970’s he took over a small Copenhagen tobacconist’s shop from it’s retiring owner. Now, operating the shop took a lot of his time but vice versa secured a steady income, and Hansen reduced his output considerably. BTW In Denmark he only sold a very limited amount of pipes – but some of his very best. Poul Hansen is little known in today’s circles, those collectors (especially in the States) who have his pipes, tend not to sell them.

On to the pipe itself: it was very dirty and harshly treated. The bowl was filthy and had quite a bit of lava and plenty of cake – just look at the photos! The rim had been heavily bashed in – presumably from banging out dottle etc. The outside of the bowl had some small fills and some minor scratches. The stem was in better shape, but still needed help. It had some tooth dents and it was dirty on the inside – through the draught hole. To work! The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. These acrylic stems are so frustrating to clean and it took a lot of elbow grease. In fact, I also used my tube brushes and Castile soap to get out as much filth as I could. Fortunately, these acrylic stems don’t require deoxidizing, so I moved on. I built up the dents on the stem with clear cyanoacrylate adhesive and let them cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to polish it and highlight the pearl-like colouring on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel, I first decided to ream out the bowl. It was unbelievably occluded with cake. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a couple of dowels to eliminate as much as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none.The stummel’s insides were absolutely clogged with filth. The previous owner must not have been a fan of cleaning his pipe! I actually used two drill bits (by hand – not in a drill) to break into the encrusted gunk in the stem.Then, I started cleaning the inside with lemon-infused isopropyl alcohol, Q-tips, and pipe cleaners. This took a long while. The inside was terribly dirty and it took an awful lot of cotton. As usual, I followed that up by cleaning the insides with some Castile soap and tube brushes.I soaked the rim of the pipe in some Murphy’s Oil Soap to loosen up the hardened stuff and, after about ten minutes, used a toothbrush to help that process along. I then used cotton rounds and some Murphy’s to scrub the outside of the stummel. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Then I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked very well and many of the scratches were corrected with this method. Now it was time to address the remaining fills on the bowl. I repaired them with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. I sanded the repairs down with 200- and 400-grit sandpaper until they were level with the surrounding briar. Now I could address the roughness on the rim. I “topped” the pipe – that is, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. But I didn’t go as far as I usually do – this rim originally had fillet edges on both the inside and outside of the rim. I wanted to keep this shape and so I did most of the shaping by hand.Then, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off and make it lovely and smooth. At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 20 minutes or so. I polished it with a microfibre cloth. The B&ARB does wonderful things to the wood, and I really like the natural colour of the briar. I also polished up the bit of brass on the stem’s band. Off to the bench polisher to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe.And that’s that! This Poul Hansen Bent Dublin looks fantastic and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Danish” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅓ in. (135 mm); height 2⅛ in. (55 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Handsome Tanganyika Meerschaum


Blog by Kenneth Lieblich

My cousin sent me a very good-looking pipe that he found in his meanderings and send it to me for some repairs. Naturally, I was happy to help, but this one provided some tough work. I like the tough ones though – makes me feel like an old timer has truly been saved. This is a Tanganyika Genuine Block Meerschaum 290 Bent Dublin. As soon as I saw it, I liked it. It looked like a really good smoker. The stummel was very handsomely cut – thick and robust. The stem had a metal tenon that screwed into the mortise. There were a few markings on the pipe. On the underside of the shank was engraved Genuine Block [over] Meerschaum. To the left of this (and perpendicular), was the number 290, the shape number. On the left side of the stem was the logo: a charming little elephant. Underneath the stem was the word Tanganyika – this stamping was very faint and I was worried about it. Finally, I wonder if there was something else. On the very end of the shank, was engraved what looked like a capital T. If that’s what it is, then presumably it stands for Tanganyika. If anyone has further information, please post it in the comments below. I looked in the book, Pipes: Artisans and Trademarks by José Manuel Lopes, to learn more about Tanganyika pipes. It had the following entry for the Tanganyika Meerschaum Corporation:

Company formed in 1955 by Kenyan businessmen from Nairobi after the discovery of a meerschaum mine relatively close to the surface on Kilimanjaro. The meerschaum is tougher, less porous, and cheaper than the Turkish variety. Another mine was soon discovered in Sinya, in the famous Amboseli Game Park. The company, previously based in Arusha (Tanzania), became an associate of a Belgium firm, but closed some years after. It produced the Caveman, Countryman, Kiko, Killimanjaro, Sportsman, Townsman, and Wiga brands. It maintained a link with GBD for the making of the GBD Block Meerschaum series, and after its closure, the English firms, London Meerschaum and Manx Pipes (Manx Meerschaum) continued producing with African meerschaum.Pipedia also included the above information, but also referred me to the page on Amboseli Pipes.

Amboseli Pipes made calabash and meerschaum pipes in Tanganyika. They moved to Arusha, Tanzania, and later closed. Countryman is one of the brands Amboseli produced. Its symbol is an elephant. Other brands include Hillbilly, Kiko, Kilimanjaro, London Meerschaum, Merlin, Sportsman, Tanganyika Meerschaum Corporation, and Tembo.Pipedia also seemed to direct all related pages to Kiko Pipes. This page did have the most information, but I wasn’t much closer to figuring out which brand of pipe this was. By comparing the descriptions from the Amboseli brochure below and various animal logos, I was able to eliminate some of the brands. I also looked at some previous articles here on rebornpipes. Therefore, this pipe is probably either a Caveman, Sportsman, or Townsman – without having that specific nomenclature on the pipe itself. But, truth be told, that is no more than an educated guess.Moving on. The stummel was in nice shape. The outside definitely had seem some wear and tear, but there were no major issues. Sure, it was dirty inside, but nothing more than what would be expected. I was pleased to see that the threaded mortise was in excellent condition. I had been concerned that the threads might have been damaged over the years, but no such damage was there. Meanwhile, the big problems lay with the stem. It was heavily oxidized, and thoroughly chewed. In fact, as the photos attest, the button was completely broken. A major rebuild would be required. Even though I would need to rebuild the stem, I wanted to save as much of the original as possible. So, I “painted” the stem with my BIC lighter in order to try and lift some of the bite marks all over the end of it. This worked reasonably well, but there was still a lot of damage.Next, I took some pipe cleaners and lemon-infused 99% isopropyl alcohol, and cleaned the revolting insides of the stem. The photo only shows a few of the pipe cleaners needed. It was pretty darn dirty. I also wiped down the outside with some Murphy’s on some cotton rounds. This removed some of the surface filth. As usual, I sent the stem for a swim in the deoxidizing fluid over night. I could tell even before this that the oxidation was deeply set into the vulcanite, but I needed to clean what I could. The following day, I wiped down the stem with SoftScrub cleanser and made sure to scrub hard. A lot of oxidation came off, but a lot of oxidation remained. I actually sent it for a second bath, and that helped, but not enough. Once it was a clean as I could get it, it was time to build up the damage. I brought out my black cyanoacrylate adhesive and I applied it to the bitemarks and such. The missing chunks would need far more work. I created a new button out of black cyanoacrylate, impregnated with carbon and rubber. I first plugged up the stem’s draught hole with a folded pipe cleaner, coated in petroleum jelly. This ensured that any of the glue would not accidentally plug up the air passage in the stem. This is always a tricky business and it took some patience to make it work. After I applied the cyanoacrylate, it looked pretty darn ugly, but I was expecting that. After the curing, I ended up sanding down the end of the stem to reduce some of the excess material. To carry this process on, I used some miniature files to further shape the button and make it suitable for sanding. I used another file on the inside to ensure there were no rough edges in the bore. I then sanded the stem down with sandpaper to keep the shape. I then used all nine Micromesh pads (1,500 through 12,000 grit) to smooth everything out. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. It is worth noting that a repair this big on a stem will never be completely invisible – especially on this pipe. Finally, I used some 0000-grit steel wool on the aluminum tenon to make it shiny.

On to the stummel. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I simply used some sandpaper taped to a wooden dowel to scrape the bowl down. Fortunately, everything looked sound on the inside of the bowl. I then proceeded to clean out the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside this stummel and – boy-oh-boy – it took a lot of cotton to get this thing clean! I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. I also cleaned the insides with some Castile soap and tube brushes. Now in this case, I did it especially carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well. After this, I used my Micromesh pads to sand down and minimize the scratches in the meerschaum and make everything smooth. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I took the stem (but not the stummel) to my buffing wheel and finished it with some White Diamond polish. Worked like a charm. This Tanganyika Genuine Block Meerschaum 290 Bent Dublin looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 5⅛ in. (131 mm); height 2¼ in. (58 mm); bowl diameter 1½ in. (39 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅝ oz. (49 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

I was not hoping for much with this poor Malaga Second Oval Shank Brandy


Blog by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe is the last of the latest batch of Malaga Pipes. This one is a Oval Shank Brandy with a ¼ bent vulcanite stem. Jeff saw it on eBay and purchased it on 09/30/2023 from a seller in Cape Fair, Missouri, USA. The grain on this pipe is quite nice. Once again it was obviously someone’s favourite smoker. The pipe is stamped on the underside of the shank and reads MALAGA [over] Second. The smooth briar bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the inwardly bevelled rim in a thick lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. It looked like the rim top had some burn marks and chips on the back and the front side. The inner edge was also damaged. The condition of the rim edge and top would become clear in the cleaning process. The outer edge also had some damage. The saddle stem was vulcanite and had light tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and lava on the rim top and edges. You can also see the damage on the rim top. The back top and outer edges appear to have been knocked against some hard surface given the amount of damage. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. It was a dirty pipe but still a beauty. The vulcanite saddle stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It read “Malaga” [over] Second. The stamping was clear and readable as noted above.Jeff took photos of the flaws in the briar on the underside of the shank. There are fills in place in the shank but they are shrunken and are quite tactile. I am sure that this is what made the pipe a Malaga Second.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

This particular pipe was a second and it is not listed in the catalogue.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it.  I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips, nicks burned areas around the rim top and the edges of the bowl. There was also some darkening on the flat surface of the rim and the edges. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the underside of the shank. It is quite readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the pipe by addressing the damage to the rim top and outer edge of the bowl. I topped it with a topping board and 220 grit sandpaper. I cleaned up the inward bevel on the bowl edge with a folded piece of 220 grit sandpaper. I brought it back to the same inward bevel that it had before I topped it. I turned my attention to the flaws and fills in the heel and the underside of the shank. I filled these in with clear CA glue. I smooth out the repairs with a folded pipe cleaner to smooth them out.I sanded the bowl top and the repaired fills on the shank and heel with a 320 grit sanding pad to blend them into the surrounding briar. They looked significantly better. From there I chose to sand the entire bowl and shank with 320-3500 grit sanding pads. This removed the darker areas and blended the repairs into the bowl and shank. It also took care of the roughness to the finish and some of the marks on the outside of the bowl and shank. The grain really began to stand out on the pipe. From there I went on to polish the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad. The pipe really began to have a rich shine and some beautiful grain that minimized the repaired fills. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration, it is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter and was able to lift them significantly. I filled in what remained with a black CA glue. Once it cured I used a small file to flatten the repairs and start the process of blending them into the surrounding vulcanite. Once the repairs cured I straightened out the stem a bit to give it a more gentle bend. To me the previous bend was to abrupt and made the stem hang from the mouth poorly. I adjusted it so that in the mouth it sits comfortably.Once the bend was corrected I sanded the repairs smooth with a folded piece of 220 grit sandpaper. I was able to further blend it into the surrounding vulcanite.I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad. I was able to remove the light tooth marks and chatter on the stem surface on both sides. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil.  I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the pipe back together – the bowl with its new stem. This restored Malaga Second Long Shank Brandy turned out surprisingly to be a real beauty. I did not hold out much hope for it when I started on it but boy was I surprised. The grain on the bowl is quite beautiful came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Malaga Second Brandy feels great in the hand. It is lightweight and the contrast in the browns of the briar and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/54 grams. It really is a beauty. I will be putting it on the rebornpipes store in the American (US) Pipe Makers section shortly if you are interested in adding it to your collection. Thanks for walking through the restemming and the restoration with me. Cheers.

This Rare and Beautiful “Malaga” Raskassa Cutty cleaned up extremely well


Blog by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting Malaga Raskassa Large Cutty. Jeff saw it on eBay and purchased it on 10/05/2023 from a seller in Pomona, Missouri, USA. The grain on this pipe is very stunning. It was obviously someone’s favourite smoker. The pipe is stamped on the left side of the shank and reads RASKASSA. The smooth bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a spotty lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The rim top and inner edge of the bowl appeared to have some damage but more would become clear in the cleaning process. The outer edge had chips and dents from knocking the pipe against a hard surface. The taper stem appeared to be either vulcanite or hard rubber. There were tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipes before he started his clean up work.Jeff took photos of the rim and bowl to show the heavy cake and lava spots on the rim top and edges. The bevelled inner edge of the rim showed some darkening and had some cake on it. The grain on the rim top is quite stunning. It was a dirty pipe but still a beauty. The hard rubber stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the left side it read Raskassa as noted above. It was clear and readable.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. I have included a screen capture of one particular page that helps identify the RAS KASSA stamping on the pipe (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/). I have enclosed the section on the brand in a red box in the picture above. To summarize, it basically says that the stamping is applied to pipes with special rare grain patterns in the briar. These appear to be straight grain, birdseye, swirled grains etc. that are tight patterns. They are rare – 1 or 2 in every hundred pipes. This pipe is one of those. You can read the description in the detailed explanation below.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips and nicks around the inner edge of the bowl and nicks on the outer edge. There was also some darkening on the flat surface of the rim. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides near the button and on the button surface itself.I took a photo of the stamping on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.It was time to start my work on the pipe. I started with the rim top and edges of the bowl. I sanded the inner and the outer edge of the bowl. I used a topping board and 220 grit sandpaper to clean up the rim top and darkening. Once I was finished with the light topping the grain on the rim top looked very good. I polished the smooth panels on the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-2400 grit sanding pads and wiped the bowl down with a damp cloth after each sanding pad. I touched up the clean rim top with a Maple Stain Pen. After the staining I continued sanding the rim top and bowl with 3200-12000 grit micromesh pads. I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on both sides with black CA glue. I set it aside to cure. Once the repairs hardened I used a small needle file to flatten out the repairs. I smoothed them out with 220 grit sandpaper to blend them into the rest of the surrounding vulcanite. I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.I put the stem back on the “Malaga” Beautifully Grained Raskassa Large Cutty and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Large Raskassa Cutty and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.98 ounces/56 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning up a Royal Guard 585 Bent Billiard


Blog by Steve Laug

The next pipe I am working on was purchased quite a while ago on 01/16/2017 from an eBay auction in Covington, Ohio, USA. This was another dirty pipe but underneath it had a great mix of sandblast and smooth finishes. It was obviously someone’s favourite smoker. The pipe was stamped on the underside of the shank that reads Royal Guard [over] Made in Denmark. On the right of the shank next to the stem/shank junction it is stamped the shape number 373. The pipe was a bent billiard. The dirty finish was not able to hide the beauty in the grime. There were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the rim in a heavy lava coat. The condition of the inner edge was hard to assess under the cake and the lava coat. The stem was a black vulcanite saddle stem with a stamped white RG logo on the left side. There were tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and heavy lava coat covering the rim top. The inner edge of the rim is caked and hard to assess in terms of its condition. It really was a dirty pipe but still a beauty. He also took photos of the stem surfaces to show its overall condition when it arrived. You can see the tooth marks and chatter on both sides of the stem. The photos of the sides and heel of the bowl show contrast between the sandblast portions and the smooth areas in the finish. It is a beautiful combination. The brown stain on the briar adds depth to the finish on the pipe and makes the grain really stand out. It shows a lot of promise. Jeff took photos of the stamping on the shank sides. You can see that they are clear and read as noted above. On Pipephil’s site(http://www.pipephil.eu/logos/en/logo-r6.html) there is a section on the royal Guard that says it is a Stanwell Second. There is also some interesting information on the section so I did a screen capture of it and have included it below.Stanwell seconds :Christian, Danish Natural, Danish Sovereign, Danske Club, Henley, Majestic, Royal Danish, Royal Guard, Scandia

Royal Guard is listed on Pipedia’s site (https://pipedia.org/wiki/Stanwell) as a Stanwell second line. The site also has a great short review of Stanwell history and links to several articles on the site that interesting.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the grime on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarvilles Pipe Stem Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and the inner edge of the bowl looked very good – just some darkening. The stem looked better and the tooth marks and chatter on both sides near the button. The stamping was clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of this pipe. I started my work on the pipe by addressing the darkening on the rim top and inner edge of the bowl. I used a folded piece of 220 grit sandpaper to remove the darkening and prepare it for deeper polishing.I polished the rim top and the smooth portions of the briar with sanding pads. I dry sanded it with 1500-12000 grit micromesh sanding pads. I wiped the bowl down after each sanding pad with a damp cloth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I started by addressing the tooth marks on the surface of the stem on both sides. I “painted” the surface of the stem with the flame of a lighter to lift them. I was able to lift them significantly. I scrubbed the stem surface with Soft Scrub cleanser to remove the oxidation in the tooth marks. I used a rubberized black super glue to fill in the remaining marks. I set the stem aside to let the repairs cure. Once it cured I used a small file to flatten the repair and recut the button edge. I used a folded piece of 220 grit sandpaper to smooth out the repairs.  I touched up the RG stamp on the left side of the stem with some white acrylic fingernail polish. I scraped off the excess and buffed it lightly with a 1000 grit sanding pad. It is clear and readable.I started working on polishing the stem with my 320-3500 grit sanding pads. I was able to remove the tooth marks and chatter on both sides ahead of the button. It looked much better at this point in the process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. This beautiful Stanwell Second Danish Made Royal Guard 585 Bent Billiard with a saddle vulcanite stem turned out very nice. The mix of brown stains on the smooth and sandblast portions highlights the great grain around the bowl sides and bottom. The finish on the pipe is in excellent condition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Royal Guard Bent Billiard is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a nice pipe whose dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams/1.69 ounces. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store, in the Danish Pipe Makers Section shortly. If you are interested in adding it to your collection let me know by message or by email to slaug@uniserve.com. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Fresh Life for a Vallo Made in Denmark 373 Bent Sitter


Blog by Steve Laug

The next pipe I am working on was purchased quite a while ago on 10/20/2016 from an antique shop in Astoria, Oregon, USA. This was another dirty pipe but underneath it had some nice grain and a nice shape and no fills that were visible. It was obviously it had been someone’s favourite smoker. The pipe was stamped on the left side of the shank that reads Vallo [over] Made in Denmark. On the underside of the shank next to the stem/shank junction it is stamped the shape number 373. The pipe was and egg light shape made to be a sitter. It was well balanced and stood. The dirty finish was not able to hide the beauty in the grime. There were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the rim in a heavy lava coat. The condition of the inner edge was hard to assess under the cake and the lava coat. The stem was a black vulcanite saddle stem with a stamped white V on the left side. There were many tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and heavy lava coat covering the rim top. The inner edge of the rim is caked and hard to assess in terms of its condition. It really was a dirty pipe but still a beauty. He also took photos of the stem surfaces to show its overall condition when it arrived. You can see the tooth marks and chatter on both sides of the stem. The photos of the sides and heel of the bowls show some beautiful grain around the bowl and shank sides. The brown stain on the briar adds depth to the finish on the pipe and makes the grain really stand out. It shows a lot of promise. He also took photos of the stamping on the shank sides. They are clear and it reads as noted above. He also took a photo of the Vallo “V” stamp on the left side of the stem. I looked on Pipedia and on Pipephil and found nothing on the Vallo brand. I turned to my copy of the book Who made That Pipe. It identifies Vallo pipe as having been made by Jarl, Denmark.

Armed with that information I went back to Pipedia and looked up information on the Jarl pipe (https://pipedia.org/wiki/Jarl). I quote the information on that below.

In December of 2010 Ellen Jarl wrote that Jarl pipes were made by her grandfather, Niels Mogens Jørgensen in a little factory in the town of Bramdrupdam, just outside Kolding, Denmark. We have no reason to doubt that Niels Mogens Jørgensen is the maker of these pipes.

I now knew a bit about the pipe. It was now time to go to work on the pipe itself.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the grime on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarvilles Pipe Stem Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and the inner edge of the bowl looked very good – just some darkening. The stem looked better and the tooth marks and chatter on both sides near the button. The stamping was clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of this pipe. I started my work on the pipe by polishing the briar with micromesh because it was in such good condition. I polished it with 1500-12000 grit micromesh sanding pads. I wiped the bowl down after each sanding pad with a damp cloth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I started by addressing the tooth marks on the surface of the stem on both sides. I “painted” the surface of the stem with the flame of a lighter to lift them. I was able to lift them significantly. I scrubbed the stem surface with Soft Scrub cleanser to remove the oxidation in the tooth marks. I used a rubberized black super glue to fill in the remaining marks. I set the stem aside to let the repairs cure. Once it cured I used a small file to flatten the repair and recut the button edge. I used a folded piece of 220 grit sandpaper to smooth out the repairs. I touched up the V stamp on the left side of the stem with some white acrylic fingernail polish. I scraped off the excess and buffed it lightly with a 100 grit sanding pad. It is clear and readable.I started working on polishing the stem with my 320-3500 grit sanding pads. I was able to remove the tooth marks and chatter on both sides ahead of the button. It looked much better at this point in the process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.This beautifully grained Danish Made by Jarl, Vallo Bent Apple 373 Sitter with a saddle vulcanite stem turned out very nice. The mix of brown stains highlights the great grain around the bowl sides and bottom. The brass banded top edge and rim top and brass band give the pipe a touch of class. The finish on the pipe is in excellent condition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Vallo Bent Apple Sitter is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a nice pipe whose dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 59 grams/2.08 ounces. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store, in the Danish Pipe Makers Section shortly. If you are interested in adding it to your collection let me know by message or by email to slaug@uniserve.com. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.