Tag Archives: repairing tooth marks

New Life for a Fischer Imperial Long shank Canadian Stack

2 Replies

Blog by Steve Laug

The next pipe on the table is a smooth finished long shank Canadian with a tall bowl and a vulcanite stem. We purchased it from a seller on eBay from Jordan, Minnesota, USA on 01/22/2024. The pipe is stamped on the topside of the shank and reads Fischer. On the underside of the shank it is stamped Imperial. The rim was in good condition other than a lot of lava overflowing from the thick cake in the bowl onto the smooth rim top It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There may be some darkening or damage at the back of the bowl but I cannot be sure. There were oils and grime ground into the bowl sides gives the finish a flat look. The short taper stem is a dirty stem with grime and grit on the surface. There were also tooth marks on both the top and underside of the stem just ahead of the button. It appears that there may be some small pin hole bite through marks on the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. You can also see the pinhole tooth punctures on the underside. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping on the top and undersides of the shank. It is clear and quite readable.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f2.html) and looked up the Fischer brand. I found the listing below and have included both a screen capture and the side bar notes. The stamping is the same as the one on the pipe I am working on.
Store closed in 1978. Former address: House of Fischer, 1722 Boston Ridge Road, Orchard Park, NY.

I then turned to the listed for US pipe makers/manufacturers (https://pipedia.org/wiki/Fischer) to see if I could find out more information. I have included the article below.

Gustave Fischer was pipe maker for “The House of Fischer’, which was located in Orchard Park, NY, near Buffalo.  The Fischer family apparently made pipes for six generations, starting in Germany and continuing in the United States until the 1970s. Their literature from 1956 said that all their briars were bench made. They also made meerschaums, but some confusion is caused by the fact that there was also Gustav Fischer, who made meerschaum pipes in Boston during roughly the same period.

The article went on to give information on the Fischer from Orchard Park, NY. I quote from that below.

The following information is gleaned from a thread on PipesMagazine.com

PIPES BY THE HOUSE OF FISCHER, ORCHARD PARK NY
Fischer pipes were made in USA through the 1950’s up to late 1978 when the owner, Paul Fischer retired, sold the store and moved to Florida in 1978. Unfortunately, The House of Fischer did not use a date stamp on their pipes, and therefore it is not possible to determine the exact date of manufacture.

Lee Pattison writes the following:

The Fischer shop in Buffalo closed in the late 1950’s last run by Arthur Fischer who moved shop to his home in Orchard Park. Arthur was the last of the family and retired 1978. Early pipes made in shop in Buffalo were stamped Buffalo in loop below name. Art deleted this from the stamp in early on 1960’s which helps in partial dating. Art did only pipe repair and sales. An unconfirmed report from a pipe maker Milton Kalnitz from the same era stated that the later pipe may have been made by Weber. Paul Fisher was part of the unrelated family in Boston Mass. The Buffalo shop started about 1890’s. Source of info was personal contact with family.

FISCHER PIPE QUALITY GRADE STAMPS
This is a list of various Fischer pipe stampings from my personal collection of over sixty Fischer pipes accumulated over the past forty plus years. It is by no means meant to be all-inclusive, however, if you find more Fischer pipe stampings please email me so I can update my list.

  1. Fischer Supreme
  2. Fischer Royal
  3. Fischer Imperial
  4. Fischer Golden 15
  5. Fischer 15 Grand
  6. Fischer 25 Grand
  7. Fischer Ramsgate
  8. Fischer Deluxe
  9. Fischer Special
  10. Fischer Texan (for which they applied for a patent)
  11. Fischer Seconds

The list of Quality Grade Stamps is very helpful. The pipe I am working on is noted in number 3 above. It is a Fischer Imperial and has some great grain on the bowl and shank. I also learned that is was made after the removal of the Buffalo stamp on the shank in the early 1960s.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are tooth marks and chatter on both sides. There are also tooth marks on the underside of the stem.I took photos of the stamping on the top and undersides of the shank. The stamping is clear and readable (though fainter on the underside). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I took photos of the stem surface to show the deep tooth marks on the top and the small holes on the underside of the stem just ahead of the button.I greased a pipe cleaner with Vaseline and inserted it below the bite throughs on the underside of the stem surface to keep the repair out of the airway in the stem. I filled in the deep tooth marks on the topside of the stem and the bite throughs on the underside with Black rubberized CA glue. I set it aside to let the glue cure. Once the repairs cured I used a file to flatten out the repairs and start blending them into the stem. surface. I sanded it with a folded piece of 220 grit sandpaper to flatten it further. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Fischer Imperial Long Canadian and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The long shank tall Canadian is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.90 ounces/54 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Breathing New Life into an Antique Shell 1021 EX Rusticated Pot

Leave a reply

Blog by Steve Laug

The next pipe on the table is large rusticated finished Pot. We purchased it from an Antique Mall in Ogden, Utah, USA on 07/23/2023.The pipe is stamped on the underside of the shank on a smooth panel and reads Antique [over] Shell followed by the shape number 1021 EX. The rim was in good condition other than a lot of lava in the finish overflowing from the thick cake in the bowl. There was grime ground into the bowl sides. The rusticated finish was oily and dirty. The stem is oxidized and calcified. It had light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below.He took photos of the rim top to show the cake and the dust in the rustication on the top. It is another dirty pipe. He also captured the tooth marks on the top and underside of the stem near the button. There is also a spot of blue paint on the top of the stem. He took photos of the sides and heel of the bowl to show the rustication around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the underside of the shank. It is clear and quite readable. I turned Pipephil’s section on Savinelli pipes and found the Antique Shell listed there with and an example of the stamping on both the shank and the stem. The stamping on the bowl matches the one that I am working on (http://www.pipephil.eu/logos/en/logo-savinelli1.html). I turned to Pipedia and looked up the specifics of the Antique Shell line from Savinelli and read through the article. There were several pictures of the stamping but nothing on the details (https://pipedia.org/wiki/Savinelli).

I knew that I was working on a Savinelli Made Pot that had the unique Antique Shell style of rustication. Now it was time to work on the pipe.

Jeff had done his usual thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. The pipe looked very good. I took a photo of the rim top and stem to show the condition. They cleaned up really well and the top of the rim and inner looked very good. Some of the stain lightened around the top and inner edge of the bowl. The vulcanite saddle stem had tooth chatter and marks on both sides ahead of the button and on the button edges.I took a photo of the stamping on the underside of the shank. It read as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped large Pot in the Antique line with the EX stamp.Now it was time to do my work on the pipe. I started by restaining the rim top and inner edges of the bowl. I used a Walnut stain pen to match the rest of the bowl colour.Since it was clean and looked good I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the rusticated bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. It helped to give depth to the tight rustication around the bowl. The final buffing would bring the pipe alive. I set the bowl aside and turned my attention to the stem. I painted the stem with the flame of a Bic lighter to raise the tooth dents in the vulcanite. I filled in the dents that remained with CA glue to repair them. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able blend in the repairs on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This beautiful tightly rusticated Savinelli Made Antique Shell 1021 EX Pot with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich Antique Shell coloured finish came alive with the polishing and waxing. The dimensions of the rustication really popped. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Antique Shell 1021 EX Pot is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.22 ounces/63 grams. I will be adding it to the Italian Pipe Makers Section soon. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Finishing Touches for a Lovely Gourd Calabash

Leave a reply

Blog by Kenneth Lieblich

I recently came upon this calabash pipe and thought it was terrific. There is an elegance to the lines of this pipe, with its swan-like curves. Really nice looking, and in good shape. This one had obviously been seldom smoked – maybe a couple of times only. And maybe this is the pipe for you! Let’s take a closer look at it. The bowl is beautifully-shaped meerschaum. It has some minor signs of wear, but nothing serious. Similarly, the gourd is in lovely condition. No wear to speak of and the cork gasket is perfect. The gourd also has a wood shank extension in nice shape. Finally, the stem is also great. It has some notable oxidation and some small signs of wear, but nothing to worry about. The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Once this process was done, I used SoftScrub and cotton pads to wipe down the stem before throwing it in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess and again scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. This worked well.Before I moved on to the Micromesh pads, I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure.I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the bowl. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out very well. I sanded down the entire piece of meerschaum with my Micromesh pads. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away. However, I did what I could and it definitely improved. I also rubbed some Clapham’s Beeswax into the meerschaum. Then I let it sit for 20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm!

I cleaned the exterior of the gourd with some Murphy’s Oil Soap on a few cotton rounds. I cleaned inside the gourd gently by scraping with my reaming knife and some tube brushes. I was pleased with the results. I sanded down the wooden shank extension (but not the gourd) with my Micromesh pads. I also cleaned out the inside with cotton swabs and alcohol. It wasn’t very dirty. I then coated the gourd and shank extension with Restoration Balm and let it sit for 20 minutes. After that, I buffed it with the microfibre cloth. Finally, I applied some Vaseline to the cork gasket. Even though the gasket was in perfect shape, it’s a good idea to lubricate it in this way in order to maintain its elasticity. I set it aside to absorb and moved on.Before I went off to the buffer, I gave the meer and the gourd another going over with Clapham’s beeswax rub. This really worked well. I only took the stem to the buffer, as meerschaum and gourds don’t tolerate those high speeds very well! This gourd calabash was a delight from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Calabash’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (160 mm); height 4½ in. (115 mm); bowl diameter 2¾ in. (70 mm); chamber diameter 1⅛ in. (28 mm). The weight of the pipe is 3 oz. (88 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

What a Beauty under the Mess of this Peterson of Dublin Aran 106 Billiard

Leave a reply

Blog by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. One the pipes he picked up was this Peterson of Dublin Aran with a black vulcanite taper stem. It was very dirty and was a natural coloured pipe when it started. The smooth finish around the bowl was dirty and had hand oils ground into the sides and shank. The bowl had a thick cake that overflowed in lava onto the rim edge and top of the bowl. The stem was vulcanite and taper style. It was very dirty and had the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. There were light tooth marks or chatter. The pipe was stamped on the left side of the shank and read Peterson [arched over] of Dublin [over] Aran and was clear and readable. On the right side of the shank it had the shape number that read 106. The polished nickel band on the shank was turned to the left too far and was stamped K&P [over] Peterson. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The inner edge of the rim showed nicks and damage. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. He also took photos of the sides of the bowl and the heel to show the interesting grain that went around the bowl. The grain is beautiful and the polished nickel band on the shank end is quite nice. You can see the oils and debris on the bowl sides. He took photos of the stamping on the sides of the shank. It is clear and readable as noted above. The stamping on the nickel band is also very readable. I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Aran line. On page 294 it had the following information.

Aran (1965-) First issue of line described as “handhewn” (rusticated) with black semi-matte finish, in P-lip and fishtail mouthpiece. Second issue 1975, red sandblast, XL shapes. Third issue circa ’97, gold hot-foil P stamped on the mouthpiece, brown semi-matte smooth finish, no band. Fourth issue after 2010, with nickel band, no P stamped on the mouthpiece. Mounted and unmounted versions are available concurrently.

I knew that I was dealing with an Aran from the Fourth Issue of the Aran line that came out after 2010 because of the nickel band and unstamped stem. As such it was a newer pipe. Now it was time to work on the pipe. (Applicable information noted in red above.)

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it.  I took a photo of the rim top to show the condition. You can see the damage to the rim top and inner edge of the bowl. The rim top is rough to the touch and the edge was nicked and cut in many places from a life of poor reaming. The stem came out looking quite good. There were light tooth marks in the surface that I think will polish out with sanding. I took photos of the sides of the shank to show the stamping. The photos clearly shows the stamping on the shank and the band. It is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. I also took photos of the pipe with the longer Churchwarden stem in place. It is a nice looking pipe. I started my work on the pipe by addressing the damage to the rim top and inner edge of the bowl. I used a folded piece of 220 sandpaper to smooth out the roughness of the rim edge. I then used a wooden sphere and 220 grit sandpaper to smooth out the top and give the edge an even bevel. I sanded the rim top and edges with 320-3500 grit sanding pads. I wiped it down after each sanding pad. The rim top began to really look good and take on a shine. The sanding marks were well blended in by the final pad.I polished the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. The band was twisted to the bottom left side with the stamping not visible on top or bottom or even on the sides. I tried to turn it and it would not move. I tried heating the band with no success so I put it in the freezer for about 10 minutes and when I took it out it turned easily. I moved it to the top of the shank and let it set. I like the looks much better.I rubbed the briar down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set aside the bowl and turned my attention to the stem. I sanded out the tooth damage with 320-3500 grit sanding pads. I wiped the stem down after each pad with a damp cloth. I was able to remove the damage and the stem looked better.I touched up the P logo on the left side of the stem with white acrylic nail polish. Once it dried I used a 1500 grit micromesh sanding pad to remove the excess acrylic paint. The white acrylic that remained filled in the letter on the stem.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Peterson of Dublin Aran 106 Billiard has a beautiful, reddish brown finish that highlights some beautiful grain. The shorter and longer polished stems add to the mix. I believe the stems are acrylic and have a rich shine to them. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stems multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson of Dublin Aran 106 is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe with the two stems are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.76 ounces/50 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to putting the pipe on the rebornpipes store in the Irish Pipe Makers Section. If you are interested in adding it to your collection let me know. Thanks for your time.

Fixing a Cracked Peterson Emerald

1 Reply

Blog by Kenneth Lieblich

This is the fourth and final pipe I repaired for the gentleman in Washington. All four pipes have been great to work on, but I think I like this one best. It’s a portly and handsome Peterson Emerald XL02 Bent Apple. The pipe is smooth and has a P-lip stem. It is an elegant pipe with beautiful lines – and it feels so comfortable! Can’t wait to get this one done. Let’s take a closer look at the pipe. On the left side of the shank, it reads Peterson’s [over] Emerald. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. To the right of that is the shape number, XL02. On the stem was the normal, stylized P of the Peterson firm. Interestingly, this P was in bas relief, rather than engraved. In an effort to learn more about the Emerald line of pipes, I went to Pipedia’s Peterson page – and learned precisely nothing. Pipephil provided just as much. Even the Peterson website itself had nothing on the historical Emeralds except to discuss the current crop of heavily rusticated pipes. So, naturally, my reliable source for all things Peterson is Mark Irwin from Peterson Pipe Notes. He has a blog post on the Emeralds – specifically the rusticated ones, but he does reference the smooth ones too. Have a look at the article here.Irwin and Gary Malmberg’s book, The Peterson Pipe: The Story of Kapp & Peterson, also made mention of the Emerald line:

Emerald (1987-) Moderate-priced line in Bordeaux and black rustic finish with a shank band of green acrylic between brass rings, P-lip mouthpiece; smooth walnut version added in ’91. Fishtail mouthpiece added in ’97. Identical line and finishes named Jade from early eighties until ’87.Putting all the bits and pieces together, I think we can safely say that this pipe dates from between 1991 and 1997.On to the stem. As usual, I cleaned the insides with lemon-infused isopropyl alcohol and some pipe cleaners. Fortunately, it wasn’t too dirty inside. Then I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton rounds – that removed some exterior dirt. Then, of course, I stuck it in the deoxidizing solution overnight. The next day, I scrubbed it down with some SoftScrub on cotton rounds. I built up the tooth marks on the stem with black cyanoacrylate adhesive and let them fully cure. I had tried the BIC lighter trick, but it didn’t work. I then sanded the adhesive down – first with a small file, then with 400-grit sandpaper to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing (from 3,600 on). Moving on to the stummel, I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar. For now, I proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was quite a bit of filth inside this stummel and it took a fair amount of cotton to get it clean. I already knew there were going to be some big, bad problems inside, so no sense in delaying the inevitable work. As the photos show, there were many heat fissures in the briar and the major crack on the outside of the bowl was made to look even more dramatic once I cleaned the stummel. I used a dental pick to remove extra debris lodged inside this crack. Before moving to pipe surgery, I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Repairing the crack first involves drilling a tiny hole at the end of the crack to stop it from elongating any further. I took my micro drill bit (see how tiny!) and delicately drilled a hole through the briar. I then administered a dose of CA glue (mixed with briar dust) along the crack and let it cure. This was done on the side of the bowl, as well as on the rim, of course. This crack was simply too severe to plug with pipe mortar. Instead, I prepared some J.B. Weld epoxy and filled the cracks and gouges, ensuring that the epoxy was evenly spread throughout the bowl. Of course, I did plug the draught hole with a folded pipe cleaner (coated in Vaseline) to make sure none of the epoxy made its way up there. Once done, a good 24 hours was needed to ensure that the epoxy was properly set.Once cured, I gently sanded the inside of the bowl to provide a surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogourt. Once hardened, this provided a good, slightly abrasive surface for a new cake to build.After all of that, I used all nine Micromesh pads (1,500 through 12,000 grit) all over the stummel to make it lovely and smooth. I then used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I let it set for 20 minutes or so. Afterwards, I rubbed down the stummel with a microfibre cloth. At long last, I was off to my bench buffer to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe and provided some closure to this involved repair.This Peterson Emerald XL02 Bent Apple is such a good-looking pipe. I’m thrilled to have completed all of my customers pipes and I trust that he will enjoy this one (and the others) for many years. I hope you enjoyed reading the story of this pipe as much I as I did in restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Reclaiming a GBD Prehistoric 9493

Leave a reply

Blog by Kenneth Lieblich

Here’s another terrific pipe from my gentleman customer in Washington. This is a GBD Prehistoric 9493 pot with a Perspex stem – well, it’s officially listed as a pot, but some (like Greg Pease) call it a long-shank pot, and I thought it was a lovat when I first saw it. I’m arbitrarily calling it a “lovat pot” – so there! I love GBDs and I was delighted to work on this one. However, there was one significant issue: a very thin, but very long, crack on the underside of the bowl. As the English say, I would have to use all of my “nous” to repair it without making it look like a dog’s breakfast. Let’s look at the pipe’s markings. On the underside, going from left to right, we see GBD in an oval (albeit very worn); next to that is the word Prehistoric; next to that are the words London England; and, finally, next to that is the shape number 9493. I wouldn’t like to hazard a guess on the specific age of this pipe, other than to say that the brass oval on the stem suggests that it (fortunately) predates the merger Comoy’s. This pipe is likely from the 1960s or 1970s.A page from a 1961 GBD catalogue shows our shape (if not the model). It reads, “#9493 – Large Pot, Long Shank, Flat Saddle Mouthpiece”. That matches our pipe’s description.Let’s start with the Perspex stem. As an aside, Perspex simply means a type of clear, cast acrylic. GBD has used it since the 1930s, apparently. As I’ve mentioned in previous blog posts on acrylic stems, they are tricky to get completely clean because the tobacco stains the material quite thoroughly. This one wasn’t too bad and I worked hard on this one – using dental tools, pipe cleaners, and alcohol. Having had some success with other acrylic stems, I also used SoftScrub on some pipe cleaners for further scrubbing. I was pleased with the results.There were a few tooth marks, etc. on the stem, and I addressed those by filling them with some clear cyanoacrylate adhesive. Once that had cured, I sanded the stem down – first with some sandpaper, then with my Micromesh pads and pipe stem oil. I was really pleased with the way it came out in the end. Lovely shine! On to the stummel, and the usual cleaning procedures were in order for this pipe. The bowl was quite wide and I used both the KleenReem and the PipNet to remove the built-up cake, and followed that with 220-grit sandpaper to remove as much as I could. I wanted to take the bowl down to bare briar. Unfortunately, there were many heat fissures on the inside of the bowl. I would address those later. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was quite a bit of filth inside this stummel – it took many pipe cleaners et cetera to clean it out. As usual, I followed that up by cleaning the insides with some soap and tube brushes. In fact, at that point, I took the opportunity to also use a toothbrush and gently clean the sandblast. Much improved. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Now on to the tricky business of repairing that long crack on the underside of the bowl. The technique I use for repairing these is one I learned from Steve long ago. It involves drilling a tiny hole at the very end of the crack to stop it from progressing any further in years to come. Now, it’s often challenging at the best of times to find the end of a crack on a smooth bowl, but it’s nigh on impossible on a sandblasted one! Nonetheless, I took my time and ever so carefully searched and found the ends of the crack. I took my micro drill bit and delicately drilled a hole through the briar right at both ends of the crack. I then carefully laid a thin bead of CA glue along the crack and let it cure. This bead of glue was placed with a needle-nosed nozzle, so that excess glue wouldn’t be an issue around the crack. I obviously didn’t want to sand the sandblast, so being extra careful with the glue was important. The next step was to sand the rim down. I started with some sandpaper on a wooden sphere and then used my nine Micromesh pads. On the rest of the stummel, I only used the last couple of pads, as I didn’t want to lose any of the beautiful blast. Where it was required, I touched up a couple of spots on the wood with my furniture pens. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so. While I was waiting, I took some of my pipe mortar and lined the briar walls with it. It was necessary for repairing the fissures inside the bowl. It’ll make a world of difference to the long-term viability of this great pipe. Afterwards, I rubbed down the stummel with a microfibre cloth.Then it was off for a trip to the buffer. A dose of White Diamond and several coats of Conservator’s Wax were just what this pipe needed. The handsome sandblast just popped and looked great.This GBD Prehistoric 9493 lovat pot is much improved. I’m delighted and I’m sure my customer in Washington will be too. I hope you enjoyed reading the story of this pipe as much I as I did in restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning Up a Charming Rossi Featherweight Acorn

Leave a reply

by Kenneth Lieblich

A fine gentleman from Washington contacted me recently and asked if I would restore some pipes for him. Of course, I was only too happy to oblige. This is the first of the four, and it’s the only one that doesn’t have major issues. This is a Rossi Featherweight 44P acorn pipe. It’s a pretty little pipe and I’m sure will serve its owner well. The markings on the pipe were clear and sharp. On the left-hand side of the shank, read Nino Rossi [over] 1886 – and to the right of that, a star. On the right side of the shank was the word Featherweight. On the underside of the shank, was 44P and, to the right of that, at 90 degrees, was the word Italy. On the stem was a stylized letter N. Rossi was founded by Ferdinando Rossi, in Italy, as Fabbrica di Pipe di Radica Rossi. The company dates from the mid-to-late 19th century. I would encourage you to read the Pipedia article on the company – there’s quite a bit of information: https://pipedia.org/wiki/Rossi. The article includes an important detail regarding this particular pipe:

From, approximatively, seventies, until 1985, Rossi pipes were marked with “ROSSI”, into an oval (sometimes there was also “ITALY” on the shank); on the stem, there was “ROSSI”. In these years, appeared the signature “Nino Rossi” (in cursive font): he was the last heir of the factory.

From this point, we can deduce that this pipe is from the 1970s or ‘80s. Here is in an image capture from Pipephil:The pipe was in good condition and just needed some TLC to bring it back to working order. The stem was a bit dirty and thoroughly oxidized. The stummel was in decent shape, but it had a strange residue on the rim. I’d need to look into that more closely. First, I cleaned out the inside of the stem with pipe, cleaners and some lemon infused 99% isopropyl alcohol. It was pretty dirty, but not too terrible. I was more concerned about the oxidation, which was pretty heavy. I scrubbed it down with some SoftScrub cleanser and then tossed it in my deoxidizing fluid to sit overnight. The next day, I managed to scrub off even more oxidation with more SoftScrub. Before sanding the stem, I took out some nail polish and made sure to add it to the stylized N on the left side of the stem. I let that dry before moving on.I also repaired a few small nicks in the stem with some black cyanoacrylate adhesive and let it cure. That done, I proceeded to sand down the stem with my nine micromesh sanding pads. I also used some pipe stem oil during the sanding to bring out some extra lustre and beautify the stem. Just like the stem, I cleaned out the insides of the stummel with pipe, cleaners, cotton swabs, and alcohol. Took a bit of work, but I got it clean. In order to sort out the stuff stuck to the rim, I took a piece of machine metal and gently scraped it away, not wanting to do any more invasive work than I needed to. It came away reasonably easily and I carried on. I then set it up for a de-ghosting session. I put some cotton balls in the bowl and in the shank and saturated them with 99% isopropyl alcohol. I let that sit overnight to allow all of the lingering smells and stains leach out into the cotton. After that it was much improved. I wiped it down with some Murphy’s and finished up by scrubbing the insides with soap, and some tube brushes. I sanded down the stummel with my micromesh pads to make it smooth and lovely. Of course, I added some of my restoration balm to the wood and let it sit for 20 minutes or so. BUT, there was a bit of a problem. The sanding and application of balm revealed some mottling on the surface of the briar. Clearly, there was some remnants of an old lacquer or shellac. It looked awful and I couldn’t let it be. I couldn’t get rid of it with any solvents, so, unfortunately, I had to re-sand the whole thing. That worked and it looked much improved.Finally, I applied some another batch of Before & After Restoration Balm and buffed it with a microfiber cloth. This balm does beautiful things to the wood and really generates a beautiful shine. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. Wow – the pipe really looks lovely.This Nino Rossi Featherweight 44P acorn will suit my friend in Washington very well and I’m sure that he will appreciate smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Transforming an Old, Battered and Abused Brigham #417 Four Dot

Leave a reply

Blog by Paresh Deshpande

This pipe has been in my possession for so long that details of how, when and where of this pipe have faded away from my memory. However, years after procrastinating on the restoration of this pipe, it’s finally on my work table.

This is a partially rusticated straight Rhodesian with smooth side panels and a smooth shank bottom that bears the stampings of this pipe. The rustications are worn down and at some places the rustications have completely smoothed out, signifying that it had been in regular use of the previous pipe man/ woman and has been extensively used. Though the stampings are quite worn, they are easily discernible under bright light and magnification. It is stamped towards the shank end as “BRIGHAM” in script at an upwards angle moving from left to right over “CANADA” in straight capital letters. Towards the bowl end, faint shape code # “417” can be seen. The left of the stem towards the tenon end and shrouded beneath all the oxidation and grime, four dots arranged in a diamond shape are visible. I have a post-patent era (1956- 1969) Brigham that I had got from Steve and had read through the entire write up. It provided a deep insight in to the genesis, history and the dating of Brigham pipes. Here is the link to the write up and is highly recommended read.

https://rebornpipes.com/2019/01/13/restoring-pipe-16-from-bob-kerrs-estate-a-brigham-3-dot-canadian-691/

Next to ascertain the date and significance of the dots, I visited pipedia.org and went through the complete article written by well known to me pipe restorer, researcher and author of an authoritative book on Brigham pipes, Charles Lemon of Dad’s Pipe. I have reproduced an extract of relevant information related to the pipe that I am working on.

 “I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.”

The Original Brigham Dot System 1938 – 1980
Brigham pipes are reknown in the pipe world for their famous “Brigham Dots”, a system of brass pins inset in the stem to denote the grade of each pipe. The original 8-grade pinning system, used for 42 years between 1938 and 1978 (spanning the Patent, Post-Patent and Canadian Eras) looked like this:The pipe on my work table, thus, is from the early 1980s and a “Director” grade Brigham.

With the provenance of the pipe now established, it was time to move ahead with the initial/ detailed inspection and restoration.

Initial Inspection
The pipe, as it sits on my work table, does not present a very promising picture. However, having worked on a couple of hundred pipes, some in much worse condition that this one, I am sure with some TLC and repairs, the beauty of this pipe can be restored to its former glory. The smooth rim top shows damages consistent with having been knocked against hard edges and is covered with overflowing lava. The partially rusticated stummel surface is covered in dirt and grime giving the surface a dull and lacklustre appearance. The rustications are worn down at places to nearly a smooth surface. The vulcanite stem is deeply oxidized and is missing a chunk of vulcanite from the bite zone on the lower surface. The seating of the stem in to the mortise is loose. The following pictures will give you a clear idea to the condition of the pipe as I start the restoration work. Detailed Inspection
The stummel is smooth towards the tapered upper ½ inch and extends over the rim top surface. The rim top surface is uneven, a result of being knocked against a hard edge of a table. I suspect that this damage is more severe on the left side between 6 and 9 o’ clock direction (encircled in green). The cake is thick and hard and overflowing over the rim top surface. It is also observed that the cake is thicker towards the upper half of the chamber and has a strong sweet molasses like smell permeating from the pipe. The condition of the chamber walls is hidden beneath the thick cake and will be ascertained only after the cake has been taken down to the bare briar. However, after careful external examination of the surface, I am confident that there is no damage to the chamber walls as the stummel surface is hard and solid all around.The partially rusticated stummel surface is covered in dirt, dust and grime giving the surface a dull, dirty and lifeless appearance. The nooks and crannies of the rustications shows accumulated oils, tars and dust that have darkened over time. There are flecks of white paint embedded within these crevices of the rustications. These rustications have worn down significantly and have smoothed out at many places. The stummel surface is solid to the touch signifying less likelihood of any chamber damage. The stummel has taken on a nice dark patina from 40 years of heavy usage and I would like to preserve it through all the cleaning and polishing. The mortise is relatively clean as expected since the long metallic tenon housing the trademark maple wood filter sits close to the mortise face. The vulcanite stem is deeply oxidized and appears dirty green. The lower surface of the stem has a large chunk of vulcanite missing from the bite zone, including the button. The four brass dots are covered in oxidation and would need to be cleaned and polished. Once the stem has been cleaned and polished, these brass dots will add an element of dazzle to the entire pipe. The long aluminum tenon which houses the Brigham trademarked Maple wood filter is covered in dried oils and tars. The filter is completely stuck in to the tenon and wouldn’t budge and the sweet smell too is very strong.The Process
The first issue that I tackled was that to separate the maple filter from the aluminum tube tenon. I chucked the stem in to the freezer for a couple of hours. Thereafter, I gently and lightly heated the tenon with a Bic lighter. This loosened the oils and tars and gunk that held the filter in to the tenon. Using a pair of nose pliers, I gently pulled out the maple wood filter. The following pictures will give you an idea as to how filthy and dirty the filter was and made me ask myself whether the filter was ever replaced/ cleaned.In preparation for immersing the stem in to the oxidation remover solution, I cleaned out the aluminum tenon and stem airway using dish washing soap and shank brushes. I further cleaned the stem airway using hard and regular pipe cleaners and alcohol. The stem internals are now clean and ready for further processes.I immersed it in “Before and After Deoxidizer” solution along with the stems of other pipes in line for restoration. This solution works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a blue arrow for easy identification. At this stage, I called it a day as it was well past midnight.The next afternoon, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. I used the steel wool to clean the aluminum tenon and it did make a world of difference to the appearance of the tenon.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons and set it aside for the fill to cure.Once the repairs had hardened, I shaped the button and the bite zone using a flat needle file. I roughly matched the freshly shaped surface with the rest of the stem by sanding the patch with a folded piece of 220 grit sand paper. At this stage, I noticed air pockets in the patch on the upper surface of the stem (encircled in red) and also the horizontal slot needed a rebuild. I mixed a fresh batch of activated charcoal and superglue and rebuilt the entire bite zone on the upper surface and also the horizontal slot. I set the stem aside for the fills to cure. While the stem repairs were set aside to cure, I moved on to reaming the chamber with my PipNet pipe reamer. I started the reaming process with head size 1 of the PipNet reamer blade and progressed through to head size 2. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process of removing the cake by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The chamber walls are solid and the hard layer of cake had worked well to protect the chamber walls.Next, I cleaned the mortise by scraping out all the dried oils and tars from the walls with a dental tool. I further cleaned the mortise using bristled and regular pipe cleaners dipped in alcohol. Continuing with the internal cleaning of the chamber and mortise, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling it’s intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. The large blobs of now moistened gunk that was removed from the mortise should give the readers an idea of how filthy the mortise was when I started the process of cleaning. The chamber now smells clean and fresh. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I scrubbed the rim top surface with a wire brush to remove the lava overflow and followed it up with a scrub using Scotch Brite pad. The stummel was dried using paper towels and soft cotton cloth. The clean rim top presents charred surface between 6 and 9 o’clock and in 12 o’clock direction (encircled in yellow) and also a couple of dents with thinning of the rim (encircled in red). I simultaneously cleaned the mortise with dish washing soap and shank brushes till all the loosened oils, tars and gunk, a result of the salt and alcohol bath, were completely removed. I dried the shank internals using paper towels and pipe cleaners.The external cleaning had revealed all the issues to the stummel surface that needed to be addressed and I decided to tackle the darkening and dents/ dings to the rim top surface. To address the rim top damage, I topped the rim top on 220 grit sandpaper till the surface was nice and even. I hate losing any briar and restrict it to the barest minimum that is required. The damage to the inner rim edge, though greatly eliminated, can still be seen to the back and left side of the rim edge (encircled in green) and the chamber too appeared to be out of round. These issues would be addressed next. To get the chamber back to round and address the still visible chipped surfaces over the inner rim edge, I created a bevel over the inner and outer edge with a folded piece of 220 grit sand paper. I am pretty pleased with the progress being made thus far. Next, I subjected the smooth surfaces over the stummel to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made until now. I massaged a small quantity of “Before and After Restoration Balm” into the briar surface with my finger tips and worked it deep into the surface and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful bird’s eyes and cross grain patterns on full display. Now that the stummel repairs are completed, I turned my attention back to the stem repairs. The second attempt fills were well cured and I moved ahead with the process of filing and shaping the button end with a flat head needle file. With a flat needle file, I reshaped the horizontal slot end. For a better blending, I further sanded the entire stem with a folded piece of 220 grit sandpaper. The few minor air pockets that are visible will be completely eliminated as I progress with the sanding and polishing process. I continued to work on the stem and progressed to wet sanding the entire stem with a folded piece of 320 followed by 600, 800, 1000, 1500 and 2000 grit sand papers. Thereafter, I polished the stem by dry sanding the stem with 3200 to 12000 grit micromesh pads. I strictly avoided running the lower grit sand papers over the four brass dots, polishing them with 6000 to 12000 grit micromesh pads. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. Before moving on to final polishing of the entire pipe using polishing compounds, there was one aspect, though not critical, but important and that was to clean the gaps between the two rings separating the cap from the rest of the stummel. I used a sharp dental tool to clear out all the debris that had lodged between the rings.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to join my other Brigham that I had received from Steve. Looking forward to enjoying my leisure time with this beautiful and gorgeous looking pipe, smoking my favorite tobacco!! P.S.: No Brigham pipe is complete without it’s trademark Maple wood filter. I replaced the old and clogged filter with a fresh filter and now it’s truly ready to deliver it’s unique smoking experience that I have come to appreciate after smoking the one in my collection. I storngly recommend that every pipe smoker must experience the pleasures of smoking a Brigham pipe at least once.

An Unusual and Unique 1935 Dunhill Dryway Shell Briar Billiard

Leave a reply

Blog by Steve Laug

The next pipe on the table is a unique one and I think it is an older one. We purchased it from our contact in Copenhagen, Denmark 02/11/24. The pipe is a Shell Briar with a rugged sandblast finish. The upper portion of the bowl is threaded and screws into the base of the pipe. The junction is very smooth and the grain above and below the split is matched. The pipe is stamped on the heel of the bowl and the underside of the shank on a smooth panel. On the heel it is stamped with the shape number 491 followed by a /4 which I believe refers to the size of the pipe – a Group 4. That is followed by Dunhill “Driway” Shell Briar [over] Pats. Pending [followed by] Made in England 15. The superscript, underlined 15 is the date stamp. The pipe had been smoked and there was a light cake in the bowl with a light lava overflow in the sandblast on the rim top. The stem is oxidized and had tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a light cake on them. The bottom of the bowl has what appears to be a white disc on the bottom from these photos. In later photos Jeff took the pipe apart to show the parts. The stem is oxidized and has tooth marks on both sides ahead of the button and some roughening on the button surface as well. He took photos of the sides and heel of the bowl to give a clear picture of the depth of the sandblast. You can also see the separation on the bowl sides showing where the top of the bowl screwed into the threaded base of the bowl. He took photos of the stamping on the underside of the bowl and the shank. It is clear and readable and read as noted above. Jeff unscrewed the bowl from the base to show how the parts fit together. The base and the bowl have some tars and oils around the threads and in the bottom of the base. The photos also show the clay disc that have three holes around the edges that filter out the moisture and tars. Jeff removed the disc to give a sense of what it looked like. The dome of the clay disc is stamped AD (Alfred Dunhill) on the topside. The underside is a cup that elevated the disc slightly from the bowl of the base.He also took photos of the base to show the condition of the bowl. You can see both the oils and the tobacco debris on the walls. At the back of the bowl you can also see where the inner tube in the shank enters the base.Jeff removed the stem to show the inner tube that fit in the shank and the stem. The pipe is quite a system.Jeff sent me the photos that our contact in Copenhagen included for him so that he could have a look at regarding this pipe. I am including them below. They include a part by part series of photos that show the parts from a variety of angles to give a sense how it all looks as a whole and in pieces. I have quoted the advertising information on the first card below. It is a fascinating read and the prices are an interesting to imagine on these pipes. I quote below:The Dunhill “Driway” Pipe is a “Shell Briar” with the addition at the base of the bowl of a patented “Kaoloid” Filter which enhances the natural coolness of the “Shell,” arrests moisture and enables the smoker to enjoy more fully the flavour of the tobacco. The filter is easily replaced by unscrewing the top of the bowl. The Price is 25/- with spare filter.

The “Shell Driway” Pipe is 3 lengths – 5 ½ in., 6 in. and 6 ½ in. Extra packets of 8 filters, 1/-

It is a pipe like the one I have in hand but it is not the same pipe. The grain on the bowl and shank are quite different. The damage on the rim top is also not present on the pipe in hand. The patent numbers on the shank bottom are different. The one I am working on is stamped Pats. Pending with no number. The inner tube in the photos also shows a patent number that is absent from the pipe I am working on. I turned to the dating key on Pipephil’s site (http://www.pipephil.eu/logos/en/dunhill/cledat-en1b.html) to establish a date for the pipe. I drew a red box around the pertinent information below. It fits the criteria of a Sandblast with a year suffix and a Non possessive form Dunhill. The suffix is the number 15 which puts in the section below which notes 1920 + suffix to establish a date. In this case it is 1920 +15 making the pipe a 1935.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. It really looked remarkably good for a pipe made in 1935!I took a photo of the stamping on the shank. The photo of the stamping is far less clear than it appears in person. It is still very readable. I also removed the stem and took a photo of the parts of the pipe. It is a unique piece of pipe history.I took the pipe apart to show all the part. It was very clean and other than the darkening on the clay disc it was like new. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite with the flame of a lighter to lift the tooth marks as much as possible. Many of them lifted completely. Those that remained I filled in with clear CA glue. I chose clear to get a good match with the black of the old vulcanite. Once the repairs cured I used a small file to flatten then and redefine the edge of the button. I sanded the remainder smooth, blending it into the surrounding vulcanite with a folded piece of 220 grit sandpaper. I sanded the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed down the inner tube with a 12,000 grit micromesh pad to smooth out the scratches in the surface. There was some discolouration that remained but it was clean. I reinserted it in the tenon and it was ready for the fit in the shank of the pipe.This 1935 Dunhill Dryway Shell Briar 491 /4 Billiard has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/black finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill developed and specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Patents Pending Dunhill Dryway Shell Briar Billiard is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add this beauty to my collection of older and unique Dunhill pipes. I will smoke it one day soon to see how the system works. Thanks for your time.

I love working on John Calich Hand Made Pipes and this one is a beauty

1 Reply

Blog by Steve Laug

About a week ago I got an email from Bob in Maryland asking if I would be willing to repair and restore a John Calich 10 pipe for him. I knew as soon as he said it was a Calich that I wanted to work on it. I have quite a few of John’s pipes in my own collection and enjoy smoking them! He made some new stems for me for a some Calich bowls I purchased. I had the privilege of talking with John quite a few times before he died. He was an amazing man and truly a Canadian pipe carving legend. When Bob contacted me, I was glad to work on this pipe. We chatted via email then I called him. He sent the pipe to me last Friday. It arrived today so I called to let him know it was safely here. In the course of our conversation I asked him where he had picked up this Calich pipe. He told me the story of a good friend of his who had passed away a few years ago. He said that his friend’s wife had given it to him to continue the story and enjoyment of this pipe. He had tried to clean up the stem by soaking it in Oxyclean and it had turned the yellow/white colour it was when it arrived here. Oxyclean had done what it always does – it had brought the oxidation to the surface. John had done an interesting combination of finishes on this pipe. The front of the bowl is plateau briar, the sides and rim top are smooth briar highlighting the interesting horizontal straight grain and the shank was rusticated to look like tree bark. It was a beauty and Bob wanted me to bring to life again. I took photos of the pipe before I started my work on it.I used a 320 grit sanding pad to check the depth of the oxidation on the stem. I passed it over the stem surface and with very little effort the vulcanite shone through.I took a photo of the rim top and the stem to show the condition of both. The bowl had a thick cake in the bowl with some lava overflow on the inner edge of the rim. There were also many nicks and dings in the rim top and on the inner edge of the rim. It had been hammered against a hard surface to cause the nicks and marks. The oxidized stem had some deep tooth marks on both the top and underside of the stem near the button edge. It would need some work to bring it back.The stamping on the underside of the shank read CALICH over Hand Made. After that stamping there was the number 10 stamped which was the grade number. I removed the stem from the shank and took a photo of the parts of the pipe. It is a large pipe and a unique beauty.I decided to include a bit about John Calich the pipemaker as I have loved John’s pipes for over 25 years now and have collected a few of them. I have restored quite a few of them and written blogs about them that can be read if you are interested in seeing the kind of pipes that John made. They are unique and beautiful. Each one of them is a work of art to me. I am including the links to the previous blogs that have written about his pipes.

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2019/01/23/i-am-the-happy-owner-of-an-unsmoked-pipe-by-the-late-john-calich/

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2014/03/21/reflecting-on-my-collection-of-john-calich-pipes/

Each of the blogs reflects on John’s pipes if you want to get a feel for them take a few minutes and read them.

John Calich – photo courtesy of Doug Valitchka

When John was living I spoke with him several times via phone and had him make some new stems for some of his pipes that I picked up off eBay. He was a very kind gentleman and was always helpful when I spoke with him. He was always ready with encouragement and when I needed to know how to do something when I was first learning to repair pipes he was willing to help. He was one of the old guard of Canadian Pipe makers. I miss him. I am including a short piece from Pipedia on John to give details on his work and the grading of his pipes. The second paragraph below is highlighted in blue as it gives some information on the Grade 12 Apple that I am working on with the single silver dot now.

John Calich was one of Canada’s finest carvers. He died in July 2008. John was a full-time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

His pipes are graded 3E – 7E. Retail prices range from$ 145.00 to $ 500.00 Each pipe is stamped “CALICH” 3-8E, his earlier pipes were graded from 3-14, and a single, tiny silver dot is applied to the top of the stem (https://pipedia.org/wiki/Calich).

From my other blogs I was able to garner quite a bit of information on John’s grading system. As noted above the newer ones carried a 3E-7E stamp but the earlier ones were graded 3-14. The retail prices for them ranged from $145.00 to $500.00. Each of the earlier pipes was stamped “CALICH” and pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia article above. All of this information told me as expected that the pipe I was working on was an earlier one.

Armed with the facts that I am dealing with a 1988 pipe made by one of my favourite Canadian pipe makers it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel.   I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look. To remove the scratches in the smooth briar sides and the rim top I sanded them with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust. I was able to remove the damaged areas and scratches. I used micromesh sanding pads 1500-12000 grit pads to polish the briar. I wiped down the bowl with a damp cloth after every pad. With each sanding pad the briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the smooth briar with my fingertips and into the rustication and the plateau surface with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I tried to fit a pipe cleaner through the slot in the button and found that it did no fit well and took a lot of work to get it into the airway. I used a round file and an oval file to open the airway to take a pipe cleaner. Once I had it open I could easily slide the pipe cleaner into the airway.Once I had it open I turned to work on the outside of the stem and remove remaining oxidation on the stem surface. I used some Soft Scrub cleanser to scrub of the oxidation on the stem surface. Once finished it looked much better. I sanded out the deeper oxidation in the curves and in the sharp edges of the button with 220 grit sandpaper. I wiped the stem down with a damp alcohol cotton pad to remove the sanding debris. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Most of them lifted significantly. I filled in the deep tooth marks that remained with clear CA glue and set it aside to cure. I paused to clean out the interior of the pipe. I used pipe cleaners, cotton swabs and isopropyl alcohol to clean out the tars and oils in the airway in the shank and the stem. With the newly opened stem it was easy to clean out the airway in the stem.I used a small file to flatten out the repairs on the stem and to sharpen the edge of the button on both sides of the stem. I sanded the repairs with 220 grit sandpaper to further smooth out the repaired areas. I started polishing the stem with 320-3500 grit sanding pads. It was great to see the shine really deepen on the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Bob’s beautifully grained Hand Made Freehand Calich is unique and lovely. It has the kind of beauty I have come to expect from John’s pipes with plateau on the bowl front and rustication on the shank showcasing the straight grain on the bowl sides and rim top. I am excited to be on the homestretch with this pipe. This is the part I look forward to when each pipe comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight grain on the sides of the bowl and the plateau on the front of the bowl is really quite stunning. The plateau on the bowl front and rustication on the shank showed some contrast with dark brown in the grooves that give it depth. This Calich Hand Made Freehand was another fun pipe to bring back to life because the story Bob shared adds another dimension to the pipe. It is a large pipe but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 11 grams/3.92 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was interesting to bring back to life.  I will be sending it back to him in Maryland early this week. I look forward to hearing what he thinks of it.