Tag Archives: repairing tooth marks

The Christmastime Joy of Refurbishing an Old Peterson


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert

Photos © the Author

“Smoke your pipe and be silent; there’s only wind and smoke in the world.” – Irish Proverb

INTRODUCTION
Many of the pipe lots I purchased during the past few months were to spruce up and sell at my online restored pipe site, although I admit to liberating a few of the choicer finds here and there for my own collection. However,this fine example of a vintage classic Peterson and a number of other brands I bought as singles in more recent weeks were intended with lust a forethought for my own ultimate and lifelong use. As far as the Pete I just received is concerned, my decision to keep it was not based on the Peterson brand name, 22 of which I already owned.

In fact, I expected to add one of the Pete’s I ordered near the end of November to the trove, which seems to increase at an exponential rate and counts 23 now of this brand alone.I chose instead to list the fine pipe for sale for disparate reasons even I find difficult to explain. My penchant for anything Peterson is so well known that my announcement on the Smokers Forums of my plan to sell the K&P System Standard brought a humorous reply: “I thought you’d never say ‘Enough Petersons.’ ”

My decision to sell the basic K&P System Standard full bent which, when I at last held it in my hands, was similar to some I already have, was based in part on that factor but, more to the point, it somehow lacked the certain element of instant overwhelming attraction which is too complicated to describe in this forum, and besides, I am sure anyone who reads this already knows the butterfly effect all too well. I am also adding higher-end pipes to my site and concluded a shiny new-looking Peterson would provide a nice incentive to someone out there in Cyberland who possess the essential sense of captivation to give it the loving home it deserves and not enjoy it once or twice only to put it in the rack and almost never again give it a serious thought.

Robert1And I should add how any potential rarity or value of the engaging pipe shown here pre-restored is irrelevant to my sentiments for it. No, I reserved the Peterson Dublin Republic Era straight billiard for my own caring use even despite its mixed grain because it, well, possesses the right stuff as defined by my personal sensibilities. Who knows? Maybe the System Standard full bent is an extraordinary find. I just don’t have eyes for every pipe that comes my way as I do for the subject of this blog.Robert2

Robert3

Robert4

Robert5

Robert6

Robert7

Perhaps the strongest tug at the curious side of me was the stem, which is perfect except for one tell-tale sign that it is not the original for this Made in the Republic of Ireland Peterson. Clear as day on the left side is the symbol that identifies it as a Peterson stem made for a pipe manufactured in France: Robert8

Now that’s one kind of oddity that always endears a pipe to me on first sight.

REFURBISH
First, as the word refurbish suggests, this was, for the most part, not a difficult task. The only actual problem was removing the cake buildup from the chamber, where I started.

For the most part, in my experience at least, even cake this bad comes free without a fight and leaves the chamber relatively smooth. The third photo above does not do service to the way the cake tapered downward from more to less. This turned out to be one of the ordeal varieties, not a piece of cake at all. (I know, and tender my apology now.) I started with the 19mm reamer since most of the carbon mess was at the top, and it fit about halfway down with snugness. Several laborious full turns later, applying just enough force to see the reamer moving a bit lower, I paused to dump the carbon dust. Seeing the huge amount that fell out, I took another close look into the chamber and was amazed to see not only that the upper bowl needed much more work, but that the bottom was unfazed.

And so I switched to the 21mm reamer that was barely able to clear the inner diameter and gave the entire area a go with several more intense turns, using pressure again to reach the real bottom. Another massive amount of carbon fled the chamber as I turned it upside-down over a proper receptacle. Then, sticking with the bigger reamer, I engaged the entire enemy for the first time. The biggest load of carbon so far emptied out, and after I blew through the shank, a thick dark cloud of dust flew through the air, reminiscent of Victorian Era London skies as described by Charles Dickens with much greater skill.

I soaked a couple of small squares of cotton cloth with Everclear and folded them around my middle finger to insert into the chamber and scrub away much of the residual grime. I did this with both sides of the cloths. Waste not, want not and all that. Of course the wet cotton came out soaked solid black along with part of my finger, but I allowed the alcohol to dry a little as I halfway cleaned my begrimed digit before sticking my clean index finger all the way in and feeling the walls. They were pocked all over.

Reattaching the 19mm blades, I angled them first against the upper half of the chamber before adjusting them to favor the lower half. Much more carbon was loosened, and more alcohol-soaked cotton cloths wiped away the excess. Again I inserted a clean finger and used it to dig out little chunks of carbon. The chamber was better but still needed work.

I turned to a small piece of 200-grit sandpaper long enough to reach the bottom of the chamber with a little above the rim and wide enough to cover half of the wall. With whatever finger fit inside the chamber leaving enough room to press down against the paper and turn it with roughness 360 degrees a few times, I heard that old familiar fingers-on-chalkboard screech the entire time. But I felt the wall smoothing. The paper came out black, and I wiped it over a rag to remove the dust. Still again, a small mountain of carbon fell from the inverted chamber. Feeling the wall with a bare finger, I knew I had to get rough at last.

A perfect old piece of 150-grit paper presented itself for my use, and I went at the chamber again with real gusto. The fact that another pile of carbon was removed dismayed and discouraged me. I repeated the process several times, cleaned the chamber with cotton cloths and Everclear, and believe it or not, got the reward I had awaited with a clean, smooth finger inspection. So that’s my page and a half on fixing the dang chamber.

Next up on my itinerary was beginning the cleaning process of the shank. After about ten minutes of running a wire-handled bristle cleaner dipped in alcohol over and over through the inner shank, I saw it was having an effect and stopped to prepare for the retort.

At this point I remembered the small stem was Lucite, which can be warped and ruined by alcohol. However, finding the task of attaching the rubber tube of the retort kit directly over the wide shank opening, and also locating no suitable temporary stem, I saw no choice but to take a chance. And so I connected the rubber over the lip of the stem and commenced the retort process.

Several test tubes of Everclear later, the shank at last came clean. Removing the stem as fast as I could and inserting a stem cleaner into it, where I let it stay long enough to dry, I found that it was intact. I completed the retort by removing the cotton balls from the chamber and using more cotton cloth to scour the chamber clean and dry and doing the same to the shank with a soft cleaner.

The stem, as nice as it was, still had a couple of minor bite marks and other blemishes I might have ignored with a pipe I was keeping, but I couldn’t do it.Robert9The ease of removing the bitemarks and other marks with 400-grit paper came as a happy surprise. While the sandpaper was handy, I cleaned the shank opening, as you will see below. After that all I needed to do was micromesh the bowl and shank with 1500, 2400 and 3200.

I was more reluctant than ever before to remove any of the original stain, but had no choice with the rim, which was blackened beyond the help of purified water, steel wool or micromesh. I chose 400-grit paper, which eliminated the blackening, before a three-step micromesh using 1500, 2400 and 3200. That done, I considered which of my modern day stains would best approximate the original, and decided to go with the medium brown. I flamed it and set it aside to cool. After a few minutes, I took out my 2400 micromesh pad and gently rubbed away the ash, followed by a quick wipe with a soft rag.

I’d have to say the greatest surprise with this old pipe was the flawless condition of the bowl and shank, with the exception of the rim as described. Based on the general design, the less familiar shade of brown and the grain that is not as uniform as pipe enjoyers today expect, I estimate that this pipe dates to the 1940s or 1950s. At first I believed the pipe was never waxed until I gave it a good wash with purified water and cotton cloth and was able to make out a couple of thin, shiny streaks on the top of the shank, where it appears its long-time previous owner seldom if ever touched the faithful companion.

Still, to assure its readiness for a smooth buffing, I prepared the wood with micromesh progressing from 1500 to 2400 to 3200 and at last 4000.Robert10

Robert11

Robert12

Robert13

Robert14 Eager to try out this wondrous pipe that, as I noted, was created before I was, I found myself filled with more excitement than usual as the moment to buff the beauty with waxes arrived. Leaving the stem behind, having waxed it with red and white Tripoli followed by White Diamond while the new rim stain dried, I carried the smooth piece of old briar into my workroom. Wanting to bring out as much of the varied grain as possible, I decided to use the whole ball of wax. (I know, I know! Again, I apologize.) Starting with the red Tripoli wheel, I coated it with an easy, light touch before moving to the white Tripoli, followed by White Diamond, and to finish it off, carnauba.Robert15

Robert16

Robert17

Robert18

Robert19 CONCLUSION
I could never describe what it is about a pipe that attracts me to it. My tastes are too eclectic. But when I see it, it is always like love at first sight. I mean that in the literal sense, as with two or three times in my life when I took one look at someone and was instantly light-headed with my stomach full of butterflies and found myself tongue-twisted. Alas, none of those relationships worked out in the end. With pipes, at least, love is forever – and perhaps a bit lecherously, I have quite the stable of mistresses.

The author enjoying the pipe.

The author enjoying the pipe.

The Resurrection of an old KBB Yello-Bole Premier Panel


Blog by Steve Laug

In a recent trade with Andrew Selking I received an older KBB Yello Bole Paneled billiard. When I removed it from the box there was something about the older KBB Panel that grabbed my attention. It was stamped on the left side of the shank with the familiar KBB logo and the Yello-Bole next to it. Underneath that it bore the stamp Reg. US Pat. Off. Directly below that was stamped Premier over Cured with Real Honey. The pipe had been repaired at some time in its ragged existence with what appeared to be a homemade repair job. The tenon had broken somewhere along the line and a previous owner had drilled out the stem and used a piece of stainless steel tubing to make a new tenon. The metal tenon was stuck in the shank of the pipe and the stem just sat loosely on it. The fit of the stem to the shank was off with the stem sitting high and to the right. The previous owner had tried to compensate for the off centered stem by sanding flat spots on the stem sides and bottom that broke the smooth lines of the square shank and stem. There were two small hairline cracks on the shank – top right and bottom left that would need to be repaired once the tenon was removed. The bowl was out of round with damage to the inner edge of the rim and a tarry build-up on the surface. The outer edge rim crown of the bowl was also compromised and would need some work. The stem was not too badly oxidized but it had tooth marks on the top and bottom near the button.YB1

YB2

YB3 Background Information
I wrote about the history of the KBB stamped Yello-Bole Pipes. The following link will give you the details: https://rebornpipes.com/2014/07/21/renewing-an-old-kbb-yello-bole-honey-cured-briar-billiard/
Yello-Bole pipes are one of my favorite older US brands doing the research would be enjoyable. As with other early brands made in the states I have found that older is better. A KBB in a cloverleaf stamp will date them back to the ’30’s. I have found through my reading that the 4 digit shape numbers are older than 2 digit ones. The pipes with the logo on top of the stem are older than ones that have them on the side. That is just some of the information that I found with a cursory read through the forums and a variety of websites.

The SM Frank website http://www.smfrankcoinc.com/home/?page_id=2 gives a wealth of historical information on Kaywoodies, Yello-Boles and the merger between KBB and SM Frank and later Demuth. It was a great read and I would encourage others to give the website a read. I also wanted to find some help in dating my old Yello-Bole Pipes and I came across this link to the Kaywoodie Forum: http://kaywoodie.myfreeforum.org/archive/dating-yello-bole-pipes__o_t__t_86.html . I am including some of the information I found there as it gives the only information that I found in my hunt to this point.
“…there isn’t a lot of dating information for Yello-Bole pipes but here is what I have learned so far.

– If it has the KBB stamped in the clover leaf it was made 1955 or earlier as they stopped the stamping after being acquired by S.M. Frank.
– From 1933-1936 they were stamped Honey Cured Briar.
– Pipes stems stamped with the propeller logo they were made in the 30s or 40s no propellers were used after the 40s.
– Yello-Bole also used a 4 digit code stamped on the pipe in the 30s.
– If the pipe had the Yello-Bole circle stamped on the shank it was made in the 30s this stopped after 1939.
– If the pipe was stamped BRUYERE rather than briar it was made in the 30s.”
Given the above information I discovered that the pipe I was working on was made sometime between 1930 and 1940. Thus it was an early Yello-Bole from the 1930s or 40s.

Restoration Process

I took the stem off the bowl and tried to remove the inserted metal tenon. It was firmly stuck in place and I could not move it even with pliers. I put the bowl in the freezer overnight hoping that the cold would contract the metal and briar differently (as is the case with the varied material and density). In the morning I took it out of the freezer and was able to turn the tenon out of the shank with pliers. Once it was removed it was clear to see that it had not been glued in the shank but merely stuck with the tars and oils of the tobacco in the shank.YB4 I found a threaded Delrin tenon in my box of tenon parts and it was a workable replacement for the metal tenon. I tapped the drilled out hole in the stem and screwed the threaded tenon into the hole. It was a perfect fit. I removed it once again and put some glue on the threads and screwed it into place and let the glue set. The diameter of the tenon would need to be adjusted as it was too big for the mortise. This was actually ideal in that I would be able to adjust the fit against the shank on the sides and the top. The bottom of the shank would take work to make a smooth transition.YB5

YB6

YB7

YB8

YB9

YB10 I sanded the tenon with a Dremel and sanding drum to remove the excess Delrin. I hand sanded it with 180 grit and 220 grit sandpaper to smooth out and fine tune the fit. I spread the hairline cracks with a dental pick and dripped superglue along the cracks and pressed them together until the glue set.YB11 The stem fit in the shank nicely. The photos below show the damage that had been done to the stem in the previous repair. It is especially visible in the photos of the pipe from the side and the bottom. The stem had been modified to the misfit of the previous tenon so work would need to be done to realign the fit against the end of the shank.YB12

YB13

YB14

YB15

YB16

YB17 I sanded the bottom, top and right side of the shank until the transition between the briar and the vulcanite was smooth. The left side was touchier in that I did not want to damage the stamping. I sanded this area while covering the stamping. The trick was to smooth out the transition without making a drastic dip in the briar – it just needed to be re-tapered until it flowed naturally into the stem. Sanding the top of the stem also took care as it had the insert of the white propeller. Too much sanding on the top would damage and compromise the insert. The photos below show the newly sanded and tapered shank/stem. I sanded with 220 grit sandpaper, medium and fine grit sanding sponges and a fine grit sanding block. I sanded the rim and curves of the rim with the same sandpapers. I folded a piece of 220 grit sandpaper and worked on the out of round bowl to clean it up as much as possible.YB18

YB19

YB20

YB21 I wiped the bowl and shank down with acetone on a cotton pad to remove the finish from the bowl.YB22

YB23

YB24

YB25 I cleaned out the bowl and shank with isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned out the stem as well at the same time. I sanded the bite marks on the top and bottom of the stem with 220 grit sandpaper to minimize the damage and remove the tooth chatter. There were still some tooth marks that needed to be repaired.YB26

YB27

YB28

YB29

YB30 I scrubbed the areas around the bite marks with alcohol to clean the sanding dust and grit from around them. I then used black superglue to fill the bite marks and sprayed it with and activator/accelerator to harden it.YB31

YB32

YB33

YB34 When it dried I sanded the filled areas with 220 grit sandpaper to level them out with the surface of the stem. I sanded the stem with a medium and fine grit sanding sponge and a fine grit sanding block to further blend the patches into the stem surface. In the next two photos the patches are blended into the stem but the blackness of the super glue and the blackness of the unpolished stem do not match so they show up as spots on the stem.YB35

YB36 I stained the bowl and shank with a medium brown aniline stain thinned 50/50 with isopropyl alcohol. I wanted a medium brown wash to highlight the grain and show contrast in the finish. The wash provided just what I was looking for.YB37

YB38

YB39

YB40

YB41 I sanded the stem further with fine grit sanding blocks and also sanded the flat areas on the transition between the shank and stem to work towards a more seamless look. The next photos show the smooth transition and the smooth stem. The patches are fading more into the vulcanite of the stem as well at this point in the process.YB42

YB43 I moved on to sand the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed down the stem between each set of three pads with Obsidian Oil and then continued sanding. I have found that sanding the stem while the oil is freshly applied allows the grit on the pads to cut into the finish and raise a shine.YB44

YB45

YB46The next two photos show the finished stem. After the final sanding I rubbed it down with Obsidian Oil and let it soak in before polishing it with the buffer. I gave it several coats of carnauba wax. The patches on the stem by this point are fully blended into the vulcanite and cannot be identified.YB47

YB48 The next photo shows the reworked inner edge of the rim to show my repairs on the out of round bowl. I sanded until it was as close to round as I could get it by hand. I bevelled the inner edge of the bowl with the sandpaper to make the transition smooth.YB49 The finished pipe is shown below. Thanks to Andrew for sending me this challenge. I really enjoyed bringing this old timer back to life. It will occupy a special spot in my older American pipe maker collection and join my other KBB Yello-Boles as favourites that I enjoy smoking. I buffed it with White Diamond and gave it multiple coats of carnauba wax and finished by buffing it with a soft flannel buffing pad to raise the shine. All that remains is to sit back and enjoy a bowl of an aged Virginia tobacco and read a good story!YB50

YB51

YB52

YB53

Reviving a Peterson Dunmore 79 with my Son in Law


Blog by Steve Laug

This past weekend my son in law came over with the Peterson Dunmore pipe that he had purchased on a recent pipe hunt in the US. He picked it up for $15USD so it was a good purchase. We finally got around to working on it. In a previous post on the Dunmore line I had found that the line from Peterson really is a stripped down pipe. The one that we worked on this weekend was in essence a system pipe. The lack of a ferrule is made up for by a stylized carving around the shank end. The stem sits snugly against the end of the shank but is not flush with the diameter of the shank. The saddle on the stem has a slightly different flair than a regular Peterson pipe. It had a Plip stem. It bore the stamping Peterson’s over “Dunmore” on the left side of the shank and Made in the Republic of Ireland and the number 79 on the right side of the shank.Dun1

Dun2

Dun3

Dun4 The pipe was in pretty decent shape under the grime and tars on the bowl and rim. It had some beautiful birdseye grain under the grime that would really stand out with a bit of work. The rim was damaged along the back outer edge with small nicks. The build up on the rim was hard and uneven. The bowl itself was out of round and would need to be adjusted. The stem was oxidized but under the oxidation on the saddle it bore the stylized P stamp. The top of the stem near the button had a few small bite marks and some tooth chatter. The underside of the stem near the button had a pin hole in it that would need to be patched.Dun5

Dun6 While my son in law, Lance worked on the bowl scrubbing and cleaning it I worked on the stem. I sanded it with 220 grit sandpaper to clean up the tooth marks. I wiped it down with alcohol to clean the areas around the hole. I daubed Vaseline on a pipe cleaner and inserted it from the tenon end of the stem and then used black superglue to repair the hole. I gave it several coats of glue to build up the repair, sprayed it with accelerator and let it dry between applications. Once I had the patch solidly in place I set it aside and let it cure. After curing for about 30 minutes I sanded the patch with 220 grit sandpaper to blend it into the surface of the stem. I sanded it with a medium and a fine grit sanding sponge to remove the scratches and further blend it. Dun7

Dun8

Dun9 Lance worked on the bowl while this was going on. He washed down the bowl with acetone on cotton pads to remove the grime and the remaining finish on the pipe. He softened the buildup on the rim surface and then lightly topped the bowl to remove the damage and the buildup. Once it was smooth, he sanded it with a fine grit sanding sponge and then wiped the bowl down with another wash of acetone.Dun10 We gave the bowl a coat of medium walnut stain mixed with Danish Oil and rubbed it onto the bowl and off again with a soft cotton pad. The bowl looked good when I had finished wiping it down and buffing it with a shoe brush. The grain is quite stunning.Dun11

Dun12

Dun13 I buffed the stem with red Tripoli and White Diamond to remove more of the oxidation. I rubbed it down with some Obsidian Oil and set it aside for the pictures below. At this point in the refurbishing the stem is looking quite good. I still need to sand with micromesh pads and then reapply the gold in the P stamp on the left side of the stem.Dun14

Dun15 I wet sanded the stem with 1500-2400 grit micromesh pads and then dry sanded with 3200-12,000 grit pads. In between each set of three pads I wiped the stem down with Obsidian Oil. I finished by buffing the stem with White Diamond and then gave it multiple coats of carnauba wax and buffed it with a soft flannel buffing pad.Dun16

Dun17

Dun18 After sanding it with 3200-4000 grit pads I used a gold paint and applied it to the P logo on the stem and then sanded it again with the same three grits of pad.Dun19

Dun20 I put the stem back in the shank and buffed the entire pipe with carnauba wax and with a soft flannel buffing pad. The finished pipe is shown below. The first four photos give a close up look at the bowl so that you can appreciate the beautiful grain on the pipe. The last four photos show the pipe in its entirety. It is truly a stunning piece of briar with no fills or pits. It is ready for its inaugural smoke by my son in law. It looks as good as new and the stunning birdseye grain gives the pipe a rich look. I look forward to hearing what he thinks of his restored pipe and even more what he thinks once he has smoked it.Dun21

Dun22

Dun23

Dun24

Dun25

Dun26

Dun27

Dun28

A New Pipe for me – a Diebel’s K.C. Canadian


Blog by Steve Laug

NonameThere is a bit of a back story to this pipe. For as long as I can remember (you have to remember that may not be that long when you reach a certain age. Memory plays tricks on you) I have had two copies of Carl Ehwa Jr.’s The Book of Pipes and Tobaccos. One I am saving is pristine and one that graces my shelf. The other is for lending out and referring to when I am looking for information. It is a book I have read and reread and never tire of in the process. In a recent thread on Smoker’s Forums Ken posted to a thread on a review of the book some interesting information tying the book to a Diebel pipe that he had in his possession. He posted the pipe and then the information that Carl Ehwa Jr. was formerly a Master Blender at Diebels Tobacco and founder of McClelland Tobacco. He received several responses – one from Chris noting that the book’s dedication reads, “For my grandfather, Dr. W. C. McClelland…” I remember meeting Mary McNeil and sharing a limo back to the airport after the Chicago Show. In our conversation I found out that she was married to Ehwa when they started McClellands. He passed away and she married Mike McNeil who has always been a part of things there I believe.

Thanks to Ken I was given the impetus to try to find a Diebel’s pipe. I searched on Ebay and found one – a Diebel’s Canadian – to add to the collection. It should arrive very soon and when it does I will load a bowl of Christmas Cheer and read Ehwa’s book yet again. Adding a pipe to the read will be just one more dimension to the experience.Diebel Canadian

Diebel canadian2

Diebel Canadian3 I was excited to receive the Diebel pipe in the mail so when it arrived I opened the box expecting to see the pipe above. I expected it to be a normal length Canadian with simply the Diebel stamping. When I unwrapped it I found a Diebel pipe but a different one than the one I had purchased. It was stamped DIEBEL’S K.C. on the top of the shank and had a Savinelli shield on the stem. It had a band of gold as part of the stem. On the underside of the shank it is stamped Italy and Savinelli Product. There were no shape numbers on the pipe but it was the long shank Canadian that is common with Savinelli. It measures 7 inches long. The briar was dirty and stained on the sides and the back of the bowl with oils. It was quite dark. It appeared to have a matte finish. The rim was darkened with tars and some scratches on the top front of the rim. The inner edge was darkened and had some burning.Diebel1

Diebel2

Diebel3

Diebel4The bowl had a thick cake that was rock hard. It significantly reduced the diameter of the bowl. The stem had two tooth marks on the top near the button and on the underside was a deep bite mark. I removed the stem and inside it had been drilled to receive the Savinelli balsa filter. There was a new filter in the tenon.Diebel5

Diebel6

Diebel7

Diebel8 Examining the old Diebel’s stamped Savinelli left me with questions that needed answering. I wanted to know more about the Diebel’s pipe shop. I wanted to know if Savinelli made all of their pipes or if some were actually carved in the shop itself. I wanted to know if the other pipe, the one I had actually ordered was made by Savinelli as well or if it may possibly have had a different manufacturer. You can see that the pipe left me with many questions that would require some research to find answers.

I did some digging and found the Diebels web site. On the site was a section on company history. The link follows: http://diebelsg.com/stores/company-history/

In reading through that section on the history of the company I learned that Fred Diebel learned pipe making from a local pipemaker, Fred Metz. He carved in house pipe made the way he had learned to make them from Fred. He also imported Savinelli and English made pipes. I am including a short section from that portion of the company history.

“When Fred Diebel returned from his World War II duty as a U.S. Navy pilot of lighter than air craft (blimps), he knew he wanted to own his own business. Diebel, who earned a degree in mathematics from Kansas City University (now UMKC), saved for his life’s ambition while working successively for two venerable retailers in Kansas City: Rothschild’s and Montgomery Ward.”

“In 1950, Diebel capitalized on his first entrepreneurial opportunity, buying into Afflick & Co., a tobacco shop located at 11th and Walnut in downtown Kansas City. The company was re-named Afflick & Diebel. There, Diebel became an avid pipe smoker and developed an interest in the arcane craft of pipemaking. He sought a noted local pipemaker, Fred Metz, to teach him the craft. Initially, the elderly German native refused. But eventually, Diebel’s persistence paid off and Mr. Metz consented, saying, “Young man, I will teach you to make pipes on these conditions. You buy the proper equipment and you promise to do it my way, the right way.””

“In 1954, Diebel determined it was time to strike out on his own. He saw the Country Club Plaza as a shopping and business district on the rise. So with a bankroll of $1,000, he purchased two display cases for $100 each, tools, tobacco product, and signed a lease. Fred Diebel, Pipemaker, Tobacconist was born at 4625 Wornall, across from Putchs’s Cafeteria (now Houston’s) and next to Renner’s Shoe Repair. The enterprise was successful from the beginning, though not in the way Diebel expected. He underestimated the strong demand for pipe repair and found little time for the pipe making work necessary to supply his retail pipe business. In order to manage the growth demand for new pipes, he began importing pipes from England.”

“For more than a decade, Diebel specialized exclusively in pipes, pipe repair, and pipe tobacco. Customers requesting cigars or cigarettes were politely but firmly referred elsewhere. Mr. Diebel’s philosophy may have been guided more by personal disdain for any smoking related product that did not involve a pipe than by visionary marketing theory. Nonetheless, he became one of the early niche retailing pioneers…”

“…The company also began manufacturing pipe tobacco. Conditioning, cutting, casing, blending, pressing and packing operations occurred in a warehouse located in the caves at Bannister and Holmes. Manufacturing continued through the early 1980’s. The business continued to grow as a family business, with Diebel’s wife plus his two sons and daughter working in the shops and manufacturing facilities during their teen and young adult years.”

I love learning the history of a brand. Further reading on other sites led me to the information that Savinelli made Diebel’s pipes. With that information I went on to clean up the pipe. I reamed it with a PipNet reamer, starting with the smallest cutting head and working up to the second head. I reamed the cake back to bare wood. The cake and bowl smelled of a heavily cased aromatic. The inside of the shank and stem was black with tars.Diebel9

Diebel10 I wiped the bowl down with acetone on cotton pads to remove the grime and the finish. The black grime came off easily with repeated scrubbing.Diebel11

Diebel12 Once I had cleaned the grime and tars off the rim I could see the darkened damaged area of the top of the rim and the inner edge of the bowl. Though it is hard to see there were some deep scratches on the top of the rim on the right front side. They were quite deep gouges. The bowl would need to be topped to remove the damage and minimize the burn marks.Diebel13

Diebel14 I set up a topping board with 220 grit sandpaper on top of it. I turned the top of the bowl into the sandpaper in a circular motion, clockwise until the damaged area of the gouges and burned area was gone. I sanded the rim with a medium and a fine grit sanding sponge to remove the scratches left behind by the sandpaper. I used a folded piece of sandpaper to remove the burn damage on the inner edge of the rim. I sanded the bowl with the medium and fine grit sanding sponges to clean up the remaining dark areas. I wiped it down a final time with acetone on cotton pads.Diebel15

Diebel16

Diebel17 With the bowl cleaned and ready to finish I set it aside and worked on the stem. I sanded the tooth marks with 220 grit sandpaper to smooth out the damage of the tooth marks.Diebel18

Diebel19 The tooth marks on the top of the stem cleaned up nicely, leaving behind two small divots that I needed to repair with super glue. The damage on the underside was much worse – the dent was deep and needed a large fill. The first photo below shows the repaired underside tooth mark. The second photo shows the repairs of the marks on the topside. I used clear super glue and an accelerator to harden it. Some might ask why I used clear super glue instead of black super glue and to be honest I am not sure why, I picked up the tube of clear glue and used it as it was closest to pipe at hand. Both work equally well for me.Diebel20

Diebel21 I sanded the glue patches with 220 grit sandpaper and then with medium and fine grit sanding sponges. I sanded until the surface of the patch was blended in with the surface of the stem. You can see from the photos that the clear glue worked well.Diebel22

Diebel23 At this point in the process I gave the pipe a coat of medium walnut Danish Oil stain. I set the pipe on a cork to dry while I went to work for the day.Diebel24 When I came home I buffed the bowl and shank with White Diamond and then worked on the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit micromesh pads and then dry sanded with 3200-12,000 grit pads. I buffed the stem with White Diamond and then rubbed it down with Obsidian Oil. Once it was dry I gave the bowl and stem several coats of carnauba wax and buffed it with a soft flannel buffing pad to raise a shine.Diebel25

Diebel26

Diebel27 The finished pipe is shown below. It is cleaned and ready to smoke. The overall look of the pipe is clearly a Savinelli to me. It is distinctively Italian. The taper of the stem, the sharper edges on the sides of the shank and the bowl shape all say Italian. The band on the stem is various sizes of gold stripes that encircle the stem at the shank union. The walnut stain gives the pipe a contrast look and makes the grain stand out. The finish is warm an earthy in tone and the smooth feel in the hand is comfortable. I am looking forward to loading up a bowl and enjoying an inaugural smoke.Diebel28

Diebel29

Diebel30

Diebel31 Now I am waiting for the arrival of the original pipe I purchased from the seller in Eastern Canada. I look forward to seeing if it is one of Fred Diebel’s own hand-made pipes. The look in the first trio of photos above is certainly different from the look of the Savinelli. When it arrives I will clean it up and do a write up on it and a comparison with the Sav.

Ben Wade and the Chamber of Horrors – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“It is our choices, Harry, that show what we truly are, far more than our abilities.” —J.K. Rowling, “Harry Potter and the Chamber of Secrets” (1998 U.K.)

INTRODUCTION
Never has one of the quotes with which I like to begin my blogs spoken with more directness to the heart of the matter at hand than the words of J.K. Rowling above. At the risk of kicking a dead horse, I must point out how the choices of the prior owner of the Ben Wade Tall Poker (Made in London England) effected this description of its harrowing restoration. I am sure the individual lacked not in ability, only decision-making. But where do I begin? Ah, the stem pops into mind.Rob1 Just try to take in the scope of the mauling the perp inflicted on the bit and downward, from these photos alone: the complete gnashing away of the bottom lip and the gash in the upper side as shown on the left, and the chips in the top of the bit and great flat plain below it on the right. The only true cure for this degree of chewing, like a single piranha in frenzy that has been chased away by a bigger fish with no interest in pipes, is total replacement.

I believe someone even re-stemmed this pipe at some point during the old owner’s possession of it, as the bottom of the bowl is flat with ample room to stabilize it in a canted position yet the stem’s weight topples it. But that probability only serves to compound the undeserving person’s culpability. After all, imagine the debasement the original stem must have suffered. However, with another replacement in mind for the future, for now I took the mayhem as a challenge for some serious Black Super Glue practice.

Then there was the liberal, to use a kind adjective, distribution of deep pits and scratches covering the bowl and shank.Rob2

Rob3

Rob4

Rob5

Rob6

Rob7 And at last, I come to the reason for the name of this blog: the chamber and rim.Rob8 When I first saw this angle on the site where I ordered a three-pipe lot of Ben Wades (one of which, when it arrived, was a tall billiard with a huge crack extending down the side of the bowl that required amputation and is therefore now undergoing the trauma of drastic re-shaping, and the other a small apple, which I restored with success and already blogged), I thought the rim would be the biggest challenge of the project.

Although the rim did indeed present considerable obstacles to overcome, the greatest battle proved to be with the chamber of horrors itself, from which I emerged, torn and bleeding, but victorious – if there can be any genuine victory in war.

REFURBISH
Following my initial structural inspection with a couple of bristly cleaners soaked in Everclear 190-proof that I ran through the stem and shank, I concluded the pipe somehow was intact but filthy almost to the point of total clogging with black resinous goop. In fact, when I looked at the shank opening as shown in the second to last photo above and then tried to blow through it only to meet extreme resistance, I got my first clue that many sturdy cleaners would make the ultimate sacrifice before this BW was fit to enjoy.

I proceeded with the part of the restoration that has always been my first step: reaming the chamber. But this time, after about an hour of sweaty, hand- and arm-weakening cranking, I only prevailed, with repeated efforts applying the reamer at different levels and angles of attack, in dislodging multiple layers of cake that slowly made a pile of fine carbon amounting to more than half a dozen bowls. Even sanding with 80-grit paper only added another few bowls of carbon to the growing heap. It’s too bad all the pipe cake out there waiting to be converted to powder by folks of my persuasion isn’t recyclable as tobacco, but then again, there seem to be plenty of another kind of folk who enjoy the taste of massive congestion from carbon and other nasty accretions.

Deciding, based on the horrible pocks and craters remaining in the chamber, that the hallowed space would take work throughout the restoration process, I launched a concerted offensive on the rim, at first believing with reason based on experience that I would be able to salvage the nice inward curve of the briar there. However, after another considerable chunk of time flew away with each level of char I banished, all that I had done was reveal wounds so deep and close-spaced along the inside curve of the rim and several bad wounds at the top of the bowl that I knew I would have to level the rim.
Drastic situations call for equal measures, and so, not having a power sander, I chose the best weapon I possessed, said tool being a metal rasp. Thus began another arduous labor removing the once elegant curve of the rim, with heavy mental protest. I was filled with sadness as I applied the rough edge of the rasp with slow care to the rim and watched the slope disappear more and more over time.

That stage finished and the rim flat, I sanded the well-grained wood with 220-grit paper followed by 400 and then micro-meshed using 600, then 800, 1000, 1500, 2400 and ending with 3600.Rob9 Even this view does not reveal the insidious nature of the cake buildup inside the chamber from hell. The ongoing task of removing all of the cake, every time I thought I achieved smoothness all around, only uncovered still more hidden holes, similar to microcosmic pits and craters on the moon, only black.

I decided the time had come to remove all of the dings and other rough spots in the bowl and shank and used 220 paper again for the worst areas, then 2400 micromesh followed by 3600.Rob10

Rob11

Rob12

Rob13 Seeing the nice, lighter wood that lay beneath, but suspecting the dark stain was used for a reason (e.g., hiding fills), I nevertheless embarked on a removal of the original stain by hand using 400-grit paper.Rob14

Rob15

Rob16

Rob17 I know, I know! I see here and noted at the time the scratches left by my removal method, but careful, even sanding and then buffing with several levels of micromesh took them off quite well. Two important goals were accomplished by this roughness. One, I satisfied my curiosity about the potential for fills. Yes, as you can see, they are present, but nowhere near to the extent that I anticipated. Two, I removed the dings, divots, dents and most of the other defects. Of course, some might reverse the order of significance of these resolved issues.

At this juncture, I became resolved to eradicate the stubborn, troublesome cake no matter what it might take. The determination was born not only of my own obdurate nature that exceeds that of any piece of wood, but from the fact that the Ben Wade Chamber of Horrors had managed to destroy my Senior Reamer – no joke. Not wanting to discard the fallen reamer, which had been so faithful to me until it met The Chamber That Must Not Be Named, by such callous means as tossing it in the garbage, I chose rather to retire it to a place of honor on my bench. But now I had to avenge my defeated brother in restoration, not to mention buy a replacement. I already ordered a new-in-box Castleford Five-Piece Multi-Fit Reamer Kit and a full set of micromesh pads (no more paper for me) online for just more than $30, postage included.

With no small sense of retribution fuelling me, I girded myself with an entire large sheet of the coarsest sandpaper I had and cut off a few small strips before bending one into the right shape to begin the ugly but necessary task with a vengeance. Unbelievable amounts of carbon spilling from the demon chamber every time I emptied it, and my fingers blackened with soot, I kept at it with gusto, thinking I must have made progress. My left index finger was developing scrapes and calluses.

Still, the evil chamber walls in spots felt like the bowels of a volcano. In desperation, I turned to a Dremel I borrowed for the amputated Ben Wade Billiard’s re-shaping. I changed the Dremel bit to a small, fine rounded piece of sandpaper and, at the slowest speed, began making circular turns around the chamber walls.

As some of you with more experience might imagine, this approach almost led to disaster, but instead turned the tables in my favor. Granted, the Dremel (not I) left several new chinked spots where none existed before. But these occurring after the power tool caught a scent of the pure briar, the cake crisis was solved with a bit more rapid sanding that also repaired the new nicks.

With the chamber vanquished of the dreadful cake as well as it ever would be, and the hollow area covered in blackness, and the shank still needing to be purged of its mess, I plugged the shank opening with several small squares of cotton and flooded the chamber with Everclear. I set the big chunk of briar aside for about 20 minutes.Rob18 In the meantime, I felt a keen sting in my right index finger and noticed that under the True Coat of soot there appeared to be some blood and loose skin. I thought it wise to scrub my hands forthwith, with soap and water as hot as I could stand, and this ordeal ended up lasting about 15 minutes. When I was done, I realized I had no hydrogen peroxide to sterilize the cut caused by so much sanding of the wicked chamber.

But I did have Everclear, the pouring of which onto my already burning sore did not excite me. Better safe than sorry, I just got it over with.

Oh, my gosh, did it burn!Rob19 I pulled the cotton plug from the shank and let the remaining coal-black liquid ooze from it like a suppurating wound, and began the still serious business of running both ends of so many bristly cleaners dipped in alcohol through the shank that I lost count. While the darker part of my brain, made meaner by the frequent sting of more Everclear running onto my exposed wound, whispered that the little hole would never come clean, the rational side assured me that before I knew it the job would be done.

But it wasn’t happening fast enough, and so I resorted to digging through my growing and a bit disordered supplies for the wire bristle brush I knew was there. At last I found it buried in the bottom of a drawer and at once started the repetitious but effective process of wetting it with alcohol, scrubbing the inner shank, rinsing it in a shallow bowl of alcohol that grew fouler each time, squeezing the bristles clean and dry, and repeating all of these steps over and over. Of course, my reward did come when I switched back to a normal cleaner soaked in alcohol and it came out clean.

Somewhere along the line, I finished the stem work by sanding down the excess Black Super Glue and smoothing the Vulcanite with vigorous rubbings of three grades of micromesh.

After inspecting the briar for any missed flaws I could fix and finding none, I gave the bowl and shank a final purified water bath, which proved to be necessary from all of the black powder that had transferred from my formerly dirty fingers.

Ready for the final countdown, I opened a brand-new bottle of burgundy-colored Lincoln boot stain and coated the entire outer area of wood using the small, damp applicator. As fast as I could manage, I flamed it all over with my Bic, reveling in the great poofs of blue flame that rose and dissipated as the alcohol in the stain burned off.

I rubbed off the char with a piece of 2400 micromesh until I could see the good grain through the fresh, dark red stain and then put on my magnifier glasses to do the finish work with 3600. It looked good to me, so I put it aside with the stem on a thick cotton cloth for about a half-hour.

That was all I could stand before taking the pieces to my bedroom/office/shop and focusing on the two buffing wheels I use to bring out the ever-anticipated shine. Taking a deep breath to steady myself for the always risky business of touching anything fragile to the high speed wheels, I turned them both on.

Starting with the stem, I turned it with all due respect and care first on the red Tripoli wheel and looked it over as I rubbed it with the cotton cloth, then the white Tripoli wheel on the other machine, and back to the first for the final coat of White Diamond. Much better, I thought and set it aside.Rob20 To the wood I applied quick, thorough coats of white Tripoli, White Diamond and carnauba.I looked it over, noticed a spot that was duller than the rest and repeated the process there.Rob21

Rob22

Rob23

Rob24

Rob25 CONCLUSION
Fixing this pipe took me the greater part of a week, by far the longest I have spent on a project since my first real restoration two years ago. That is the reason why the concept of being finished with the Ben Wade Tall Poker is still taking time to sink in. After all the time I have spent with the BW – before the project began to make a plan of action I ended up throwing out the window, during the circuitous restoration itself and now afterward, writing about the experience – I have grown attached to the curious example of pipe craft. I would like to keep it to myself, to add it to my growing collection of Ben Wades. I have no doubt it will smoke at least as well as the others.

But I have decided to let someone else discover the accuracy of that prediction.

Cleaning Up a Brigham One Dot Acorn 778


Blog by Steve Laug

One of the last pipes I picked up on my recent Alberta trip and the last pipe in my current pile of pipes to refurbish is a little Brigham Canada Acorn or Strawberry shaped rusticated pipe. The shape of the pipe is what caught my attention. And when I had it in hand the size was also a relevant feature. It is a very light weight pipe (don’t have a scale) and it is diminutive in size. The dimensions are: length – 5.5 inches, height – 1.5 inches, bore – .75 inches. The bowl is conical in shape ending well below the entry of the airway into the back wall. Overall the pipe was in decent shape and would be fairly easy to clean up. The finish was dirty and the bowl had a thin cake in it. The stem was oxidized and the inside of the shank was dirty. The stem was oxidized and had one tooth mark on the top surface near the button. On the underside of the stem near the button was a lot of tooth chatter. The stamping on the underside of the shank in a smooth area reads 778 which is the shape and that is followed by Made in Canada and then Brigham in script.Brig1

Brig2

Brig3

Brig4 The next two photos show the tooth marks and tooth chatter on the stem. The tooth dent on the top of the stem near the button was quite deep and would need to be raised with heat and then probably repaired with superglue.Brig5

Brig6The aluminum Brigham tenon system was in great shape and showed no wear or tear on it. In the past I have taken apart these older Brigham pipes with the aluminum tenon and found it pitted and sometimes even eaten away. The filter surprised me in that when I pulled it out it was actually quite clean. The bowl was very clean and the rim was also clean.Brig7 I cleaned out the aluminum tenon and the mortise area with isopropyl alcohol (99%) and cotton swabs and pipe cleaners. I ran them through the shank and stem until they came out clean.Brig8I sanded the stem with 220 grit sandpaper, medium and fine grit sanding sponges and then cleaned the surface with alcohol on a cotton pad. I scratched out the surface with a dental pick to remove any loose vulcanite or grit on the surface. I put several drops of clear superglue in the tooth dent and let it dry until it was hard.Brig9

Brig10Once it hardened and cured for about an hour I sanded it with 220 grit sandpaper to blend it into the surface of the stem. I wanted the surface to be smooth and the super glue bump to be smoothed into the surface. I also sanded it with a medium and fine grit sanding sponge to remove the scratches in the surface.Brig11

Brig12 I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. In between each set of three pads I rubbed the stem down with Obsidian Oil and let it soak into the vulcanite. I had to repeat the process several times to remove the oxidation near the shank. I buffed it with White Diamond and then gave it a coat of carnauba wax.Brig13

Brig14

Brig15 I set the stem aside and scrubbed the bowl with Murphy’s Oil Soap. I used a soft bristle tooth brush to scrub it and then rinsed it off with running water. I kept a thumb in the bowl to keep the water from getting into the inside of the pipe. I dried it off with a cotton towel.Brig16

Brig17 I rubbed down the bowl with Halcyon II wax and buffed it with a shoe brush to raise the shine and even out the wax. I put the maple filter back in the tenon and then put the stem on the bowl. I buffed the bowl lightly with carnauba wax and then with a soft flannel buff. The finished pipe is shown in the photos below. It is cleaned and ready to smoke. I love the older Brigham pipes like this one and find that they smoke very well. They deliver a cool dry smoke and the Brigham filter system works well to cool the smoke and not hamper the draw or the flavour. Sometime later this week I will load a bowl of Virginia and enjoy the first smoke in this old timer.Brig18

Brig19

Brig20

Brig21

Rode Hard Put Away Wet – A Tired Julius Vesz shape 31 Zulu/Canted Dublin


Blog by Steve Laug

When I walked by the display case in the antique mall and saw the classic Vesz finish and the O logo on the stem I knew I was looking at one of Julius’ pipes. It was in very rough shape. The stem was covered on the topside and underside from the button forward for about an inch with a lot of dents and bite marks. On the topside there was a bite through – not large, more of a pinhole sized hole. There was also a lot of calcified buildup on the stem. The stem was over bent and the flat bottom of the bowl and shank did not rest on the desk top when laid down. The stem arch kept it from happening. The button and crease had were also worn. The rest of the stem was oxidized. The bowl finish was dirty and worn with white paint spots on the bowl. The stem was very tight and hard to remove but when I did remove it the tars on the end of the tenon were thick. The inside of the stem was so filled that the airway was virtually clogged. The slot on the end of the stem was plugged but for a hole the size of a pencil lead.Vesz1 Vesz2 The rim was damaged and worn from tapping it out on hard surfaces. There were large dents and worn areas. The inner edge was blackened and on first glance looked to have burned damage. It was hard to tell for sure but it also looked to be slightly out of round due to the damage to the inside edge. The bowl was heavily caked with a concrete like carbon build up. I tried to ream it and found it too hard to cut as it stood. The inside of the shank had heavy carbon and tar buildup.Vesz3 The pipe is stamped on the flattened bottom of the shank. Toward the front of the bowl it is stamped Circle 3 which denotes the price point of the pipes. Julius stamped them 1-6 to denote the price. That is followed by the shape number – in this case 31. The final stamping is Julius Vesz over Hand Made.Vesz4 To soften the concrete like cake so that I could ream it more easily without damaging the briar I put the bowl into an alcohol bath to soak for a while. I also wanted to remove the grime from the rustication on the bowl and the soak would facilitate that.Vesz5 While the bowl soaked I worked on the stem. I cleaned the inside of the stem with cotton swabs, pipe cleaners and isopropyl alcohol. I also sanded the calcification with 180 grit sandpaper and 220 grit sandpaper to remove the build up from the surface of the stem. The tooth marks are very evident in the photos below.Vesz6 Vesz7 I took the bowl out of the alcohol bath to ream it and found that indeed the alcohol had softened the cake enough to make reaming a very easy task. I reamed it with a PipNet reamer starting with the smallest cutting head and working up to the size of the diameter of the bowl.Vesz8 I topped the bowl and removed the damaged surface of the rim. I set up a topping board and used 220 grit sandpaper to gently and carefully remove the damage. I sanded the bowl in a circular pattern on the board as I find that doing so does not leave as deep scratches in the finish. Once I had removed the damage I could see the state of the inner edge of the rim. It had some darkening but it was still solid. There were no deep burned areas that needed to be removed.Vesz9 Vesz10 Vesz11 I set up a heat gun and heated the bent stem to reduce the bend to a point where the pipe would sit up right on the flat bottom of the shank and bowl. I also heated the tooth dents to raise them as much as possible before I sanded them.Vesz12 Vesz13 Once the stem was heated and flexible I inserted it in the shank and pressed down on the bend to adjust the bend to allow the bowl to sit without falling over. The tooth marks did lift quite a bit and are visible in the last two photos of the foursome below.Vesz14 Vesz15 Vesz16 I sanded the stem with 220 grit sandpaper and then with medium and fine grit sanding sponges to clean up the dents as much as possible. The surface needed to be cleaned and prepped for the work of filling the dents with black super glue. I washed down the dents with alcohol to remove the sanding dust. I filled the holes and built up the dents in the button lip with black super glue until they were overfilled, then sprayed them with the accelerator to harden the glue. I sanded the fills with 180 grit sandpaper and then with 220 grit sandpaper to begin the process of smoothing them and blending them into the surface of the vulcanite.Vesz17 Vesz18 I continued to sand with the 220 grit sandpaper to shape the crease and the button as well as the surface of the patches until they were at the same level as the surface of the stem.Vesz19 Vesz20 I sanded the stem after that with a medium and a fine grit sanding sponge to further blend it into the stem surface. It took a lot of sanding to blend it into the surrounding vulcanite.Vesz21 Vesz22Vesz23 Vesz24 I rubbed down the stem with Obsidian Oil to make the scratches and trouble areas very visible. I also rubbed down the bowl with olive oil and wiped it off and set it aside overnight to let the oil be absorbed into the wood. In the morning I took the following set of two photos to show the state of the pipe when I began to do the finishing work on it. Vesz25 Vesz26 I sanded the stem with fine grit sanding sponges to clean it up further and remove the deeper scratches. I then sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. I finished the stem work by buffing the stem with White Diamond on the wheel to finish the polish. I gave it several coats of carnauba wax and buffed it with a soft flannel buff to raise the shine.Vesz27 Vesz28 Vesz29 Vesz30 Vesz31 The bowl had a heavy ghosting of aromatics – it was overwhelming and no matter how many times I cleaned it the smell remained. I filled the bowl with cotton balls, pressed them down and then filled the bowl with isopropyl alcohol with an ear syringe until the cotton was soaked. I set the pipe bowl in an old ice-cube tray that holds it upright and let the alcohol and cotton do their work to pull out the oils from the briar and sweeten it. I have moved more and more toward using cotton instead of coarse salt. It seems to work just as well and is less of a mess in the clean up stage.Vesz32 I let the pipe sit with the alcohol and cotton balls for about three hours. The photo below shows the oils that were drawn out of the bowl. The cotton turned a yellow-brown and was almost dry.Vesz33 I took the cotton balls out of the bowl and cleaned the shank and bowl with pipe cleaners. I put the stem back in place on the pipe and gave the pipe a hand polish with some Halcyon II Wax. I hand buffed it with a shoe brush to raise the shine. The finished pipe is shown below. The look and feel of the pipe is far better than when I started. The repairs to the stem and button worked well and blended in nicely to the stem. The topping of the bowl removed the damaged portion and the blackening of the inner edge of the rim is merely a character trait. This is one that will stay in my collection. It smells sweet and is ready to smoke.Vesz34 Vesz35 Vesz36 Vesz37

Stripping a Chacom Cocktail Pipe and giving it a new look


Blog by Steve Laug

My son-in-law and I dropped off his wife and two of my other daughters at the shopping mall and made our way to the pipe hunting turf. He found a nice Peterson Dunmore and I picked up this little Chacom. I love the shape of the bowl. It is an oval shanked pipe with stamping on both the top and the underside. On top it is stamped Chacom over Cocktail and on the underside it is stamped St. Claude over France and 338 next to the stem shank junction. The bowl was caked and quite dirty. The top of the rim while undamaged by dents or chips was thickly covered with tars and oils. The finish was shot – the black paint, kind of shiny dress black, was peeling and large spots on the finish were missing. The stem was dirty, oxidize, and covered with a calcification for the first inch of the stem. There was tooth chatter on the top and bottom of the stem and on the underside it had some tooth dents that would need to be addressed.Chacom 1 Chacom 2 Chacom 3 Chacom 4 I reamed back the cake to the bare briar with a PipNet pipe reamer. I used both the first and second sized cutting heads to ream the cake back. This time it was not hard but rather it crumbled when the blades of the reamer touched them.Chacom 5 I put the bowl in an alcohol bath overnight and let it soak. In the morning I took it from the bath and found that the finish was unphased by the soak. I had run out of acetone for removing the finish but I borrowed some fingernail polish remover from my daughter. It was a peach flavoured wash with added vitamin E. I figured that neither the pipe nor I would mine the smell of fresh peaches as I scrubbed down the finish. The peach aroma made the acetone removal of the painted finish not only quick and easy but made it smell like peach cobbler! Wow. I used a lot of cotton pads soaked in the acetone to remove the paint and clean up the finish. I sanded the bowl with 220 grit sandpaper but did not sand the shank as I did not want to damage the stamping on the top and the bottom. I went over the sanded bowl with a medium and fine grit sanding sponge.Chacom 6 Chacom 7 Chacom 8 Chacom 9 I dropped the bowl into an alcohol bath to soak out the deep stain and remove some more of the paint that held on fast. While it soaked I worked on the stem. I sanded it with 220 grit sandpaper to remove the calcification and oxidation and then wiped it down with alcohol. I was able to remove the tooth chatter from the top side but the bottom side still had a deep tooth mark. I sanded it and opened up the edges of the mark. I wiped it down with alcohol and then filled it in with black superglue and sprayed it with accelerator.Chacom 10 I sanded the patch with 180 and 220 grit sandpaper and then with the sanding sponges to blend it into the surface of the stem.Chacom 11 Chacom 12 I removed the bowl from the alcohol bath after it had soaked for about an hour. I dried it off with a soft rag and took the following four photos to give a clear idea of where it stood at this point in the process of removing the finish. The peach flavoured acetone and the isopropyl alcohol had done their magic and the paint was gone!Chacom 13 Chacom 14 Chacom 15 Chacom 16 I let the bowl dry and continued to work on the oxidation on the stem. I sanded the bowl lightly with a medium and fine grit sanding sponge and then wiped it down with a cotton pad and alcohol to remove the dust. I put the stem back on the bowl and took the pictures below to show the progress toward the new look of this old dress pipe.Chacom 17 Chacom 18 Chacom 19 I used a folded piece of 220 grit sandpaper to rework the inner edge of the rim. It had originally had a slight bevel toward the bowl and I wanted to clean that up and redefine it. Once that was completed I wiped the bowl down a final time with the alcohol and prepared it for staining. I decided to use a dark brown aniline stain to work with the black highlights on the grain. I applied the stain, flamed it and reapplied and flamed it again.Chacom 20 Chacom 21 Chacom 22 Chacom 23When the stain dried I wiped it down with isopropyl alcohol on a cotton pad to remove some of the opacity of the colour and to try to make it more transparent. The next four photos show the pipe after the wipe down.Chacom 24 Chacom 25 Chacom 26 Chacom 27I took the pipe to the buffer and buffed it with White Diamond, being careful to avoid buffing the stamping on the shank. I am careful not to damage that in the process of the restoration. Once buffed the stamping really shows up again. Now it was time to work on the stem some more and get rid of the oxidation and scratches. I use a plastic spacer between the shank and the stem to protect the shank and to allow me to sand the stem without rounding the shoulders. I sanded with 220 grit sandpaper, medium and fine grit sandpaper and then used micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads.Chacom 28The tooth repair on the underside of the stem is smooth and even. However, when I sprayed it with the accelerator it left a white centre to the patch. I have not had that happen before but it is all the way through the patch. I will live with it for now, but one day may pick it out and redo it to remove that aspect of the patch.Chacom 29 Chacom 30 Chacom 31 Chacom 32I continued to sand the stem as the photos highlighted areas that still showed oxidation. Once I had that removed I buffed the stem with White Diamond and gave it multiple coats of carnauba wax. I wiped the bowl down once again with isopropyl alcohol on a cotton pad to further lighten the brown stain and highlight the contrast with the remaining black stain in the grain. I buffed it with White Diamond and then gave it several coats of carnauba. I buffed the entire pipe with a soft flannel buff to give it a shine and set it aside for an inaugural smoke – either later today or early this week. The finished pipe is shown below.Chacom 33 Chacom 34 Chacom 35 Chacom 36

A Spitfire by Lorenzo Mille Billiard – My First Dabble with Black Super Glue – Robert M. Boughton


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“There is nothing insignificant in the world. It all depends on the point of view.”
—Johann Wolfgang von Goethe (1749-1832), German author, playwright and poet
Robert head INTRODUCTION
Perspective is the key to everything, from the incredible diversity of the daily activities to the personal, often unique worldviews of everyone on the planet. Take, by way of an extraterrestrial example, the Sombrero Galaxy shown above, an edge-on spiral 50,000 light years from one side to the other (half the size of our own) and 28 million light years from Earth. Discovered hidden within the constellation Virgo in 1781 and named by French astronomer Charles Messier because of his point of view at the time, the Sombrero seen head-on would have a much different appearance. In other words, looks can be deceiving.

And so I present the initial side view (somehow I neglected to photograph the left side) of the Spitfire by Lorenzo Mille – which, compared to Starbuck’s Venti, meaning 20, translates in the same Italian to 1000 – that lives up to its name in terms of its huge size, and lasts far longer than any of the aforementioned coffee chain’s drinks.Robert1 The massive, gorgeous billiard (measuring 5-3/4″ x 2″ in length and height with an outer rim diameter of 1-3/8″ and chamber dimensions of 7/8″ x 1-7/8″), as seen in this photo side angle as I received it in a pipe lot I bought online, is nothing less than gigantic all around. Even the relatively flat shank leading into the stem is an inch across. But, as will be shown in the next part of this blog, from other angles the pipe, which at least on my screen is the actual size, had its share of problems.

RESTORATION
Here it was from those other views.Robert2 Robert3 Robert4 Robert5 The blackened rim and badly caked chamber were easy enough to fix. I started on the chamber with my reamer and took out the majority of the carbon buildup, then switched to 150-grit paper followed by 400 before finishing with 800. The rim came clean with super fine steel wool before 1500 micromesh, then 2400, 3600 and at last 8000. So far, that is the finest grade of micromesh I have used, and it worked well.

Most of the stem cleaned up with 1500 micromesh and some 400-grit paper on the lip followed by 1500 again, and then 2400 to smooth it out.Robert6 Still, the tooth marks remained, and since my recent order of Black Hyper Bond, a.k.a. Super Glue, had arrived, I was presented with my first opportunity to try it on a stem. The hard part proved to be not squirting out too much.Robert7 A couple of hours later, long after I had prepared the nice hunk of briar for buffing, I returned to the stem and tried 2400 micromesh to remove the dried glue bump. After that, I finished it with 3600. Robert8 As I noted, this was my first time filling in a hole, so the result is not perfect, but I think it looked much better than before.

Every inch of the wood, to my continuing amazement, was as pristine and unblemished as the first side angle shows. This is the only pipe I have ever restored that had not even a single scratch on it, except for the rim, which ended up fine as I described. This was also one of the few times (all of the others on meerschaum restorations) where I only needed to buff the rim to make it shine again with its natural color, not needing to re-stain it.

This brings me, with rather unusual speed, to the final buffing, which I accomplished using my standard methods: red and white Tripoli followed by White Diamond on the stem, and white Tripoli, White Diamond and carnauba on the fine, already lustrous wood just for the sake of it.Robert9 Robert10 Robert11 Robert12 Robert13 Robert14 CONCLUSION
I was a little giddy trying out the Black Hyper Bond to repair the bite mark in the stem, and as I wrote before, the result is not as well done as I hope to achieve in the future and returning to some of my previous restores that some of you with excellent memories may recall needed similar work. But from my perspective, it’s a good start – better than government work at least, as the saying goes.

Grazzie Mille for your time and patience!

A Reborn Peterson Tankard


Blog by Steve Laug

I have looked for one of these little Peterson Tankards for a long time. I have always liked the delicate simplicity of the pipe. The bowl is a round tankard and the pencil shank with the silver Peterson collar looks elegant. The rim is rounded and crowned. The stem has a gentle bend that allows the pipe to sit plat on the base. It is stamped on its base Peterson Tankard, Made in the Republic of Ireland. The pipe is pictured in the photo below, the third pipe down. It was one of the five I found on my recent pipe hunt.IMG_2049The Tankard was in worn but decent shape. The finish was dirty and there was darkening around the bowl middle from the hands of the previous owner. The rim had a thick buildup of tars and oils that had hardened. There were burn marks around the inner edge of the rim at the back of the pipe and the right front. The burn on the front of the bowl was more extensive that then one on the back inner rim. The bowl had a thick cake in it and the shank was dirty. The stamping was readable but faint. The stem had tooth marks on the top and bottom sides of the stem near the crease on the P-lip. It was badly oxidized and there was a heavy calcification around the stem about an inch in from the button. The silver ferrule was clean and would shine up easily.IMG_2123 IMG_2124 IMG_2125 IMG_2126I reamed the bowl with a PipNet reamer to remove the cake back to bare wood. I scrubbed down the exterior with Murphy’s Oil Soap on a cotton cloth and wiped it off to clean the briar.IMG_2128 IMG_2260 IMG_2261 IMG_2262 IMG_2263The next photo shows the reamed bowl and the caked rim top. It was very thick so it would take some work with sandpapers and oil soap to remove the tars. I scrubbed it with the soap and then with alcohol to remove as much of the tars as possible. I then sanded it with 220 grit sandpaper and a medium grit sanding sponge. I wiped it down with acetone once I had finished sanding it. The extent of the rim damage can be seen in the second photo.IMG_2264 IMG_2265I wiped down the finish with acetone on cotton pads to completely remove the wax and the finish from the outside of the bowl.IMG_2266 IMG_2267 IMG_2268I set the bowl aside to work on the stem. I used a Bic style lighter to “paint” the surface of the stem and lift the tooth marks. Doing this I was able to remove many of the tooth dents and lessen the depth of the remaining ones.IMG_2269 IMG_2270 IMG_2271I sanded the stem with 220 grit sandpaper to remove the rest of the dents and the oxidation and calcification. I reshaped the button and the crease to sharpen them. There was one tooth mark that I could not minimize further without damaging the thickness of the stem at the crease. I used a clear super glue to fill that spot. Once the glue had dried I sanded it and then used a needle file to reshape the crease and smooth things out. I sanded the repair with 220 grit sandpaper and then with medium and fine grit sanding sponges until I had blended it into the surface of the vulcanite.IMG_2272 IMG_2273 IMG_2274 IMG_2275 IMG_2276I sanded the stem with my usual array of micromesh sanding pads to polish and finish it. I wet sanded with 1500-2400 grit sanding pads and dry sanded with 3200-12,000 grit pads. I wiped it down with Obsidian Oil between each set of three grits. Once I finished with the micromesh pads I buffed the stem with White Diamond and then gave it several coats of carnauba wax to protect it and give it a deep shine.IMG_2281 IMG_2282 IMG_2283I decided to leave the finish natural and not stain it. I rubbed it down with a light coat of olive oil to enhance the redness of the briar.IMG_2277 IMG_2278 IMG_2279 IMG_2280I took a close up photo of the rim to see if the scratches were still visible. At the back side of the rim there were still some scratches that I needed to work on more to remove. I also wanted to see if I could also remove some more of the rim damage from the burn marks.IMG_2288I sanded the rim with a medium and a fine grit sanding sponge to work on the scratches and the burn marks. Working on the surface with the sanding sponge I was able to remove the scratches and some more of the burn marks from the surface.IMG_2289 IMG_2294I sanded the bowl with the same fine grit sanding sponge and then buffed it with White Diamond. I took special care around the stamping to make sure that I did not damage the light stamping. I gave it multiple coats of carnauba wax and lightly buffed it to a shine with a soft flannel buffing pad. The finished pipe is shown below. The birdseye grain on the sides and the cross grain on the ends both work really well. It is a beautiful pipe and I think it will be a great smoking pipe as well. It should provide many more years of service and certainly live beyond my lifetime to be passed on to a new generation of pipemen.IMG_2290 IMG_2291 IMG_2292 IMG_2293