Tag Archives: repairing tooth marks

Restoring a Lovely Carved Pine Cone Bent Meerschaum


Blog by Steve Laug

I think Jeff was drawn to this one because of the interesting carving on the bowl and shank, the developing colour on the meerschaum, and the colour and patterns of the acrylic stem. I think he knew I would be interested in it as well. It came in a case that was a bit large for the pipe so I think it may not have been the original case for this meerschaum. Even though it is too large, it does protect it and holds it firmly in place. The shank and the bottom of the bowl have darkened nicely. The rest of the pipe is also darkening with the colour moving from the dark bowl bottom and lightening as you move up the bowl. The rim was dirty with tars and oils and there was a cake in the bowl. The stem has tooth marks and chatter on the top and the underside near the button. The first five photos were the ones that the EBay seller posted with the description of the pipe. To me the pipe showed a lot of potential and I was looking forward to hearing from Jeff if he thought it was a nice as it looked once it arrived in Idaho. We talked and he was pleased with the overall look of the pipe. There was one of the ends of a pinecone “leaf” that was cracked and poorly repaired but otherwise it just needed a cleanup.

Jeff took photos of the pipe when it arrived in Idaho before he started his cleanup work. It looked pretty good – the seller’s photos and description matched what he saw when he had it in hand. When he opened the case the left side of the pipe looked really good. There were no chips of cracks, not damaged areas on the bowl side. The fit of the stem to the shank was perfect.He took this photo of the pipe when he took it out of the case and I was hooked. I really liked the sense of how the pipe captured the pine cone. The shank and base are the stalk and branch that the pine cone hangs on. The sides of the bowl curving over the rim gave the clear picture of a pine cone. It is well carved.The grooves and small crevices on the rim top were filled in with tars and oils. The deep open areas of the rim were not visible under the grime. There was also a lot of dust deep in the grooves of the carving. The underside of the shank and the bottom of the bowl also formed the cluster that held the cone. The bottom of the bowl had darkened significantly to a rich brown patina. The shank had darkened to a dark brown with shades of the rich brown peeking through the grooves. The swirls of colour in the Lucite stem match those in the patterns of the bowl. The close up photo of the rim top shows the cake that had formed in the bowl and the thick lava that was filling in the grooves of the carved rim top. The rich browns of the underside of the bowl are really beautiful and give the pipe character. The transition from the bowl to shank shows the various shades of colour that were developing in the meerschaum. The only flaw if you will, or damage that I could find in the carving was one of the “leafs” of the cone was cracked on the bottom third of the bowl on the right side. It had been repaired with a black rubber cement like substance but there was a lot of seepage from the glue below the repair and the crack had never fully sealed. At least the broken portion was not lost as is often the case in pipes that we purchase as estates.Jeff removed the stem from the shank and exposed the Delrin push tenon on the end of the stem and the fitting that was in the shank itself. The amber portions of the stem were very translucent.The turned stem looked good with the pipe bowl and with a little imagination you can envision a tree branch holding the pine cone in place. The third and fourth photo below are close up photos of the stem surface and show the damage to the button surface and the tooth chatter on both sides of the stem. I love the swirling patterns in the stem material as they remind me of the colours of pine sap that I used to get all over my hands when I was a kid cleaning up our yard. I feel like there is a certain redundancy to this section of the blogs that I do on my restoration projects. But I write it each time to keep the cleaning process focused for those of you who read the blogs to learn our methods. So here it is again. Jeff cleaned the pipe with his usual thoroughness – he reamed the bowl and cleaned out the internals with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush and rinsed it under running water to remove the soap. He focused his work on the rim top to remove the cake and lava on the grooves and crevices of carving there. He cleaned up the stem surface and the internals in the stem to remove the tars and oils in the airway. When the pipe arrived in Vancouver it was in clean shape and ready to be restored. I took some photos of the before I started to work on it to show its condition. Jeff was able to remove the grime and build up from the grooves of the rim top. When I received it the lava was gone from the rim and it was clean. His cleaning had still left behind the patina on the meerschaum so it still showed some colour. The bowl was spotless and the cake was gone leaving behind bare meerschaum walls.The close up photos of the stem show the tooth marks on the top and underside of the button. They are the only deep marks on the stem. I have circled them in red in the photos below. The rest of the stem has tooth chatter but no deep tooth marks.I decided to repair the broken/chipped piece of meerschaum on the right side of the bowl. It was loose so I removed it and cleaned off the black epoxy that held the piece to the bowl. I scraped off the glue and cleaned the piece with a cotton swab and alcohol. I was able to remove much of the brown/black glue overflow between the pieces. Some still remained but it was not nearly as thick as before. I put drops of clear super glue on the chip itself and on the area where it fit and slid it in  place with the point of a dental pick. I aligned the two parts and set the bowl aside to dry. The fit looks far better, though there is still a thin black line between the two parts. It is shown in the photo below.I filled in the tooth marks on the top and underside of the button with amber super glue. Once the glue had dried I sanded the stem surface with 220 grit sandpaper to blend the repairs in to the button surface. I sanded out the tooth chatter on the stem surface until it was smooth. I used a needle file to recut, shape and clean up the sharp edge of the button. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and wiping the stem down with damp cotton pads to remove the sanding dust. I dry sanded it with 3200-12000 grit pads to polish it further and wiped it down after each pad. I buffed the stem with Blue Diamond on the buffing wheel. A soft touch is critical when polishing acrylic – a heavy hand and you overheat the acrylic and it melts and makes a mess. Melt it and it makes more work for you. I buff gently to keep from making more work. I gave the bowl a light coat of Clapham’s Beeswax Polish. The polish needs to be heated and put on lightly to ensure that it does not fill in the grooves in the meer. I hand buffed it with a shoe brush and a microfiber cloth to deepen the shine. I put the stem back on the bowl and hand buffed the pipe a final time to give it a deeper shine. The colouration that is beginning to work up the shank toward the bowl is beautiful. The colours on the bowl are progressively darker as you work your way up the bowl. The rim colour once it was cleaned is getting darker as well but is no longer coloured with tars and oils. The acrylic stem goes really well with the colouring meer bringing out some of the same colours in both as the stem darkens. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Bowl diameter: 2 inches, Chamber diameter: ¾ inches. I think this is a pipe that will join my collection. I really like the stem and bowl and how they work together – the pine cone shape and the variegated stem work together like a branch and a pine cone. Thanks for looking.

Cleaning up an Echt Bernstein Dublin Shaped Meerschaum


Blog by Steve Laug

Something about the shape of this old meerschaum canted Dublin or Zulu that caught my brother’s eye so he picked it up and added it to the lot he was cleaning up to send my way. The worn red leather case had gold letters embossed on the edge just above and below the latch. At first I thought Echt Bernstein was the brand name but after a bit my high school German kicked in and I realised that it was not. The name was German and it read on the top edge of the case Echt Bernstein which means Genuine Amber and on the lower edge read Echt Naturmeerschaum which translates as Genuine Natural (Block) Meerschaum. The pipe is quite probably of Austrian origin and could have been made by Strambach. That is not provable because the pipe is not marked at all. But the German stamping on the fitted case lends itself to that idea.I looked up Strambach on Pipedia to see if there were any hints about the pipe I had in hand (https://pipedia.org/wiki/Strambach). I quote from that article some of the pertinent information.

In 1904 Edmund Jolitschke founded a company that, at the begining, produced cigar and cigarette mouthpieces and later meerschaum pipes. In 1922, Robert Strambach became the leader of the company and he expanded the business. He produced meerschaum pipes and Calabash pipes, and he developed a system to produce the meerschaum mass (this is a convolute of small sepiolite pieces, grinded down, and pressed together with a bonding agent). In 1974, Edith Corrieri succeeded to her father. She is a master-turner, and today, she is the only producing high quality calabashes and meerschaum pipes in Europe…

…(ed. quoting Edith Corrieri, current owner) My company was started in 1904 by my uncle Edmund, and in 1922 my father Robert took over the firm. In the following fifty years my father expanded the firm with many ideas e.g. he developed a special technique to transform raw meerschaum into workable material (so-called meerschaum masse), the secret formula to which he revealed to me shortly before his death. As I was the only child I had the chance in 1974 to become one of the first females in the field of pipe making. After three years of training I received a diploma as Master of Pipemaking. Today we are the only manufacturer of Meerschaum and Calabash Pipes in the European Union and are still making our pipes according the same age-old formula. In 1981 STRAMBACH PIPE CO. was awarded the Austrian “State Seal” for exceptional quality.”

Jeff took photos of the pipe as he opened it and removed it from the case. All of the previous and the following photos were taken before he cleaned up the pipe. Inside the lid of the case it read in English the same thing that had been stamped on the exterior of the case – Real Block Meerschaum in an arc over a six point star and Genuine Amber in an arc under the star.Jeff removed the pipe from the case and took some photos of it fresh from the case. The shape of the bowl was quite beautiful and there was colour beginning to happen on spots on the bowl and rim edge. The rim was exceptional dirty with a lava overflow from the cake that had formed in the bowl. The stem appeared to be a replacement – not genuine amber but an acrylic amber that obviously had been added later in the life of the pipe. The stem showed tooth marks and chatter on both the top and underside near the button. The slot in the button was not smooth but looked to be much like the slot cut in stem blanks that I purchase currently. The shape and the colour seem older but I cannot be certain of that. I know that it is not Bakelite as the colour goes all the way down into the bite marks and does not lighten as it goes deeper. Jeff took a close up photo of the rim top to show the build up and the darkening – not colouration of the meerschaum but burn and tars that was on the surface of the meer. The second photo below shows the shape of the bottom of the bowl. The meerschaum is quite clean and shows little scratching and damage. The smooth and gentle curves show a quality of carving that is not seen too much in more current production meers.The tenon on the pipe is a metal threaded tenon that screws directly into the mortise of the meerschaum and directly into the stem. The tenon has the same threads on both ends so it is reversible and interchangeable. It was incredibly dirty and caked with tars, oils and debris. The airway in the tenon was quite plugged with the tars.The stem itself had tooth chatter and marks on both the top and the underside near the button. In the photos it appears to be white but in reality as the stem is cleaned up the acrylic material is the same colour all the way through the bite marks. Jeff cleaned the pipe with his usual thoroughness – he reamed the bowl and cleaned out the internals with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior with Murphy’s Oil Soap. And worked over the rim top to remove the cake and lava on the surface of the meerschaum. He also removed the marks and grime that was on the exterior of the bowl and shank. When it arrived in Vancouver it was in clean shape and ready to be restored. I took some photos of the before I started to work on it to show its condition. While Jeff was able to remove the tars and lava buildup on the rim top there was still some debris and buildup on the surface. As I examined it I could see that it sat on top of the rim surface rather than down in the meerschaum itself. The surface of the meer was smooth and undamaged so cleaning off the layer on the rim top should come off easily.Jeff was also able to remove the debris around the bite marks in the top and underside of the stem surface. You can see from the photos that the stem material remains the same deep into the marks.I used a fine grit sanding sponge to gently top the bowl. It is a flat surface and I turned the bowl into the sanding sponge. I carefully kept the rim flat against the surface of the sanding block. I worked it on the sanding block until all of the remaining buildup was gone. I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-2400 grit pads. I wiped the meer down with a damp cotton pad. I dry sanded it with 3200-12000 grit pads and wiped it down with the damp cotton pad after each micromesh pad. The photos below tell the story. I lightly sanded the area around the tooth marks to provide a rough surface to provide a surface for the repair to bond to the stem material. I cleaned out the tooth marks with a dental pick and alcohol on a cotton swab to remove any debris on the surface. I repaired both sides of the stem with amber super glue and set the stem aside to dry in the block of ebony.When the glue had cured I filed the repairs close to the surface of the stem and sanded them with 220 grit sandpaper to blend them into the surface. The repair on the underside of the stem still showed some damage so I refilled it with amber superglue and smoothed out the repair. When it dried I sanded it with 220 grit sand paper. The third photo below shows the underside after the touch up repair was blended into the stem surface.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and wiping it down after each pad with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and continued to wipe it down after each pad. When I had finished polishing it with the 12000 grit pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the pipe and buffed the bowl and stem lightly with Blue Diamond polish on the buffing wheel. I gave the stem multiple coats of carnauba and the bowl several coats of Clapham’s Beeswax Polish. I buffed the pipe with a clean buffing pad to raise a shine and hand buffed it with a microfiber cloth to deepen the shine. The dimensions on this pipe are Length: 5 ½ inches, Height: 2 inches, Bowl diameter: 1 ½ inches, Chamber diameter: 3/4 inches. The photos below show the finished pipe. It looks far better in person than in these photos. If you are interested in adding the pipe to your collection contact me at slaug@uniserve.com or send me a message on Facebook. It will be going on the rebornpipes store shortly. Thanks for looking.

Restoring a Thompson Freehand 529 with Cumberland Stem


Blog by Steve Laug

The next pipe on the worktable is a freehand with a plateau rim. It has a contrast black and red stain – red on the high spots of the rustication and black in the nooks and crannies. The rim shows the same pattern or reds and black. The shank has a band on it that is briar with brass on either side of it. The pipe was very dirty on the rim and the inside when my brother picked it up at an estate sale in Idaho. The rim had an overflow of the thick cake that filled the bowl. It had a Cumberland style acrylic saddle stem. The stem was in pretty rough shape with deep tooth marks on both the top and underside near the button and tooth marks on the button itself. There was also a bite through on the top side of the stem – mid stem just ahead of the button. It was not a large hole but it was a hole nonetheless. My brother took the following photos before he cleaned up the pipe for me.From a previous blog I wrote and one that Robert Boughton wrote I remembered that Thompson pipes were made for Thompson Cigar Company. This particular pipe was stamped on the left side of the shank with the words Thompson in script over the shape number 529 and Italy. I know that Thompson Cigar Company had pipes made in Italy, the Netherlands (Big Ben), and Turkey (the Meerschaum). Many of their Italian pipes were made by Savinelli. In checking the shape numbers of Savinelli pipes I did not find a listing for a 529 but there were others around that shape number.The photo Jeff took of the rim top and bowl shows the thick cake in the bowl and the lava overflow on the rim top. The insides of the pipe looked as if they had never been cleaned before. The beauty of the mess was that it probably protected the plateau top from damage.The underside of the bowl shows the rustication pattern on the briar and the cleanness of the exterior of the pipe.The next photo, though a little out of focus shows the stamping on the shank. It is very readable and clear.The Cumberland acrylic stem looks very good with the red and black of the stain on the rusticated bowl. The shank band or twin brass bands separated by a briar insert makes a stunning separator for the shank and the stem.The stem was in rough condition as mentioned above. The top of the stem had a lot of tooth chatter and the button was chewed down. There was a small hole in the middle of the stem just below the button. The underside of the stem also showed a lot of tooth chatter and bite marks.The rim top looked really good once he had removed all the built up tar and lava. The high spots and the valleys in contrasts of red and black.The stem was clean but the topside showed a lot of damage. There were tooth marks and the hole to deal with and the large dent in the top of the button edge on the stem top. The underside had some deep tooth marks and some chatter.I sanded the damaged areas on the top and underside of the stem to prepare for the repairs to the tooth marks and dents. I was able to remove much of the chatter and only left behind the deep marks in the surface of the stem.I coated a pipe cleaner with Vaseline and inserted it in the stem below the hole in the stem surface. The greased pipe cleaner would prevent the super glue repair from sticking to the pipe cleaner or clogging the airway. I filled in the hole and the deep tooth marks on both sides of the stem with clear super glue. I used my drilled block to hold the stem so both sides of the stem would dry without interference from my work surface. While the repair cured I buffed the bowl with a soft cotton buffing pad to bring up a shine. Once the repair had cured I used a needle file on both sides of the stem to bring the repair even with the surface of the stem. I sanded the repaired areas with 220 grit sandpaper to smooth them out and blend them into the surface of the stem. The photos below tell the story. I put the stem back on the bowl and buffed it with Blue Diamond polish on the buffing wheel. I buffed lightly to keep the polish from getting in the grooves of the rustication. I buffed the stem to polish out the remaining scratches. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I gave the rusticated bowl several coats of Conservator’s Wax and buffed it with a shoe brush. I buffed the entire pipe with a microfiber cloth to deepen the shine. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Diameter of the bowl: 1 ½ inches, Diameter of the chamber: ¾ inches. The finished pipe is shown in the photos below. I will be putting it on the rebornpipes store soon. If you are interested in adding this one to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

Restoring a French made Horn Stem Folk Art Rhodesian


Blog by Steve Laug

The next pipe to the worktable was one my brother picked up on EBay. I think the folk art carving in the shank and bowl drew him to this one. It has what looks like a poppy on each side of the bowl with leaves on the front and back as well as on the shank and the bottom of the bowl. The left side of the shank has the word CANNES carved into the briar and contained in rectangle with a thin box carved around it. I believe this is the French city of Cannes which is located on the French Riviera. I wonder if the pipe man who carved the pipe might have come from there or at least dreamed of that place. On the right side of the shank it is stamped Vielle Bruyer over Corse which translates from the French as Old Briar Corsica. The horn stem makes me wonder about the possibility of the pipe being a trench art piece carved in the trenches of WWI. I am not sure I will ever know for certain but I think that it would be an interesting addition to the story of this old pipe. It would be great to be able to add the information about the carver to the story of the carving and why he chose what he did – poppies and leaves with the word CANNES on the shank side.The pipe was dirty with grit and grime deep into the petals and centre of each flower and lines and grooves of the leaves. The horn stem was dried and was rough and dirty as well. It was also well gnawed leaving behind deep tooth gouges on the top of the stem and a bite through on the underside of the stem. The button was worn down and the slot in the end was almost filled in with tars and oils. It made me wonder how air was pulled through the shank through the stem.The photo below shows the dirt and stains from the smoker’s hands on the shank and the bowl and the stem itself. It was an oily dark substance that had coloured the briar and the horn stem.Jeff took the above photos and the ones that follow to show the condition of the pipe before he began to do his magic on them cleaning them up. The bowl had a thick cake in it that had overflowed like lava to the top of the bowl. The inner edge of the bowl had nicks and cuts in it that looked like it had been damaged somewhere along its long life by a reaming with a knife. The next two photos show the bowl and the rim. The exterior of the bowl also had spots of paint on the briar that had been either dripped or smeared on the bowl sides. Jeff took some photos of the sides and the bottom of the bowl to give a clear picture of the carving on the pipe – the flowers and the leaves. The anonymous carver had carved a rectangle around the stamping on the right side of the shank. The stamping is clear and readable and as mentioned above translates as Old Briar Corsica. You can also see all the debris in the grooves of the carving. At the shank/stem junction you can see a small crack opening in the horn stem.The next two photos show the bowl with the stem removed. The stem had a spiral stinger screwed into the metal tenon on the stem. The tenon itself was also threaded and screwed into the horn of the stem.The next two photos show the damage to the stem surface. Not only were there tooth marks on both sides of the stem and a bite through on the underside near the button there was also a lot of damage to the button itself. The horn was very dirty and was rough and worn feeling. The horn had dried out and was close to delaminating. The first two photos give an overview look at the stem  and the second set of photos show a close up view of the damage at the button end. Jeff carried out his usual detailed cleanup on the pipe. He reamed the bowl with his PipNet and Savinelli Fitsall Reamer and took the cake all the way back to bare briar. He scraped and scrubbed the rim and the bowl with a tooth brush and Murphy’s Oil Soap until he had cleaned off all of the oils and debris from the bowl. He scrubbed the horn stem with the soap as well until it was clean. He rinsed the pipe and stem under running water to remove the grime and the soap. He cleaned the internals of the pipe with pipe cleaners, cotton swabs and alcohol. He unscrewed the spiral stinger and cleaned out the airway in the stem with alcohol and cotton swabs. Once the pipe was clean it joined a shipment to me in Canada. I took photos of it before I started my part of the work. It is a pleasure to work on clean pipes. I just had a thought about the pipe. There is something about the shape and the French stamping that makes me think it may well be an old Butz Choquin 1025 Rhodesian. I have a BC Rhodesian 1025 on my work table so I have included it below. You can see the similarity of the shapes. He cleaned the rim top and in doing so revealed the damage to the top of the bowl. The rim top has some deep gouges from the flat surface and the inner edge has some large nicks as well. Fortunately none of these go too deep into the briar so it should clean up well. The walls of the bowl look very good.The stem looks better than it did in the pre-clean photos but it is still in very rough condition. The ground in grease and grime in the surface of the horn has been removed. I am hoping that it will polish up better once I have repaired the damage on the stem.I sanded the areas around the damaged spots near the button and on the button with 220 grit sandpaper in preparation for repairing it with amber super glue. I also recut the edge of the button to give the button area definition before I repaired the button top and bottom as well.I pushed my wedge of cardboard covered with packing tape into the slot in the button so that I could repair the hole in the underside of the stem. This usually is a very simple repair. This time it got complicated. The wedge allowed the amber glue to slip past it into the airway in the stem. I was able to remove the wedge but the airway itself was sealed closed. Arghhhhh… just what I needed, more work on this old stem. I slipped a pipe cleaner into the stem from the tenon end and measuring it could see that the clog was not thick. I could put a pipe cleaner into the slot as well. From this I surmised that the blockage was about ¼ inch thick and it was hardened super glue. I decided to use a 1/16 inch drill bit and using my Dremel on the slowest speed carefully redrilled the airway. It is easy to go too far when drilling so I chucked it deep in the Dremel leaving only enough bit to penetrate the clog. I went straight in and broke through easily. I went in from each side of the slot as well to clean out the Y of the slot. I let out a deep breath – I had repaired my faux pas. I apologize for the fact that the whole process flustered me enough that I did not take any photos of this part of the process.

The good news was that the hole in the underside of the stem was closed off. I filled it with some more of the amber super glue and also added some more to the tooth marks and the split on the left side of the stem at the shank end. I have a piece of ebony that I have drilled out the size of a tenon so I stuck the stem in that to allow the glue to cure. The drilled block allows me to repair both sides of the stem and let them cure at the same time.Once the glue had cured I used a needle file to recut and reshape the edge of the button on both sides of the stem. I also reshaped the button surface on both sides at the same time. I used a round needle file to shape the slot in the end of the button and smooth it out. I set the stem aside for a while and turned to address the damage to the rim top. I topped the bowl on a sanding board with 220 grit sandpaper to remove the damage surface of the rim. I used a folded piece of 180 and 220 grit sandpaper to give the inner edge of the rim a slight bevel. This bevel took care of the damage to the inside edge of the bowl. I wiped the bowl down with acetone on a cotton pad to remove the remaining finish and the grime from the sanding process. I set the bowl aside to let the acetone evaporate and worked on the stem again. I sanded the repaired areas with 220 grit sandpaper to blend them into the surface of the surrounding horn. While they are shinier than the rest of the stem at this point they have filled in the surfaces and the hole and the stem is smooth once again.I worked on the slot in the button with a folded piece of sandpaper to smooth it out. I will need to do more work on that area but the shape is correct. That was the last remnant of the clogged airway that had to go. The flow of air through the stem is even and smooth now.The stem was loose in the shank so I painted the tenon with some clear fingernail polish to give it enough bite that it would sit snug in the shank. Once the polish had dried I pushed the stem into the shank to check out the fit. I took a picture of the pipe as it stood at this point in the process. I stained the bowl with a dark brown aniline stain and flamed it with a Bic lighter set the stain in the grain of the briar. I repeated the process until the coverage was even all the way around the bowl. I flamed it and set it aside to dry.When the stain had dried for an hour I took it off the stand and took photos of the bowl at this point. The scratches in the briar are very clear in the photos. I was going to need to do more work on the bevel of the inner edge of the rim as the damage was very evident in the top down view of the bowl. Before I worked on that though I wiped the bowl down with acetone on cotton pads to lighten the stain and make it more transparent. At this point I paused on the finish of the bowl and reworked the bevel of the inner edge of the rim with 220 grit sandpaper. I made the bevel a bit steeper to smooth out the damage on right and the left side.I wiped the rim down with alcohol on a cotton pad and restained the area with the dark brown aniline stain. I repeated the wipe down with alcohol to get the finish on the rim to match the bowl colours. I sanded the smooth surfaces of the briar with 1500-2400 grit micromesh sanding pads and wiped the bowl down with alcohol after each pad. I wanted to lighten the high spots on the carving while leaving the grooves and deeper marks on the leaves dark. I polished it further with 3200-4000 grit micromesh sanding pads to remove more of the brown stain and polish the briar further.  I finished polishing the bowl with 6000-12000 grit micromesh sanding pads. Each grit pad brought more shine to the briar. The scratches in the smooth parts of the bowl add character to the old pipe and probably tell tales of pockets and packs that the pipe was carried in those many years ago. With the bowl  polished I turned to polishing the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and wiped it down after each pad with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and wiped it down with the oil after each pad. I screwed the spiral stinger into the tenon before doing the final polishing. I finished the polishing with the 6000-12000 grit pads and I gave it a coat after each pad. The rubdown with oil was finished and I set it aside to dry. I put the stem back on the bowl and buffed the pipe with Blue Diamond. I used a light touch on the briar so as not to get the polish in the grooves of the carving. I gave the stem multiple coats of carnauba wax and the bowl several coats of Conservator’s Wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth and it really deepened the shine. What started as a tired looking piece of memorabilia has turned into a beautiful looking pipe that is ready to load with a favourite tobacco and be enjoyed. The horn stem just shines with a new translucence that was long lost when I startd the process. The finished pipe is shown in the photos below. If you can add any information to the brand or to the carving leave a message in the comments below. Thanks for your help. Thanks for journeying with my on this old timer.

Cannes46Cannes47 Cannes50

Breathing life into a Superior Real Briar Bulldog


Blog by Steve Laug

This older C.P.F. style bulldog with an ornate rim cap and shank end cap was another pipe that my brother and I found in our pipe hunt in Montana. That hunt yielded a lot of older C.P.F. and WDC pipes from between the late 1890s and the early 1900s. This one is certainly from that time period. The briar is very worn and the finish is gone. The metal rim cap and shank cap or ferrule are brass coloured but blackened with oxidation. The top of the rim is thickly caked with the lava overflow from the heavy cake in the bowl itself. The stem is either Redmanol or Bakelite and has some cracking near the shank/stem junction but nothing that affects the fit of the stem to the shank. There is some tooth chatter and tooth marks near the button on the top and underside of the stem. My brother took the photos that follow before he did his clean up.The pipe has some faint stamping on the left side of the shank. The photo below shows the condition of the stamping. It clearly reads SUPERIOR in a diamond. There seems to be other stamping that is faint underneath SUPERIOR in the diamond but I am unable to read it. On the outside of the diamond there is stamping on either side. It is faint but to the left under the edge of the diamond is faint stamping Real and under the right edge of the diamond it reads Briar. There appears to be something underneath the diamond going across the shank but it is not clear enough for me to be able to read.The next two photos show the pipe from two different angles to give an idea of what the pipe looked like in its entirety. There is some real promise with this old pipe.The rings around the cap on the bowl are in excellent condition. There is some debris lodged in them but there are no chips or cracks in the ring. The finish on the briar is spotty with small remnants of the original finish in place. The grain on the pipe is quite nice underneath the grime. The bowl has a thick cake in it and the lava has flowed over on top of the rim top. The metal rim top is blackened and has a thick cake of lava on it. It is hard to know what the inner edge of the rim will look like at this point because of the cake in the bowl. The carvings/castings in the metal rim cap and the shank end are dirty and have a lot of grime built up in the grooves and crannies. The Bakelite/Redmanol stem had tooth marks and chatter on both sides of the stem from the button forward about an inch. There were some small cracks in the shank end of the stem that would need to be addressed in the repair.Jeff did an amazing job of reaming out the bowl on this one and revealed that the metal cap was folded over and lined the inner edge of the rim thus protecting the rim from damage. He was able to ream the bowl back to bare briar without damaging this inner rim edge. He cleaned out the internals of the pipe with pipe cleaners, cotton swabs and alcohol until they were clean. He scrubbed the exterior of the bowl and the metal with a tooth brush and Murphy’s Oil Soap. This removed the grime in the nooks and crannies of the metal work and also cleaned the briar. He was careful around the already damaged stamping so as not to damage it further. When the pipe arrived in Canada it was clean and ready for restoration. I took photos of the pipe before I began my work to show what it looked like cleaned and ready for me. I love working on clean pipes! He was able to get all of the buildup off the rim cap but the surface was pitted and worn from all of the years of grime sitting on the brass. The bowl looked really good and the brass folded over the inside edge was darkened but undamaged.The stem was cleaned of the tars that were on the inside of the airways. The photos show the cracking at the shank end near the band. While the cracks were not rough to touch they were present. There were also many tiny little spidering cracks on the inside of the airway.I polished the metal rim cap and inner edge with micromesh sanding pads, wet sanding it with 1500-2400 grit pads. I was able to remove much of the pitting and scratching on the surface and the blackening of the inner edge of the cap. I dry sanded it with 3200-12000 grit pads to further polish the cap and edge.I laid the bowl aside for the time being and turned my attention to the stem repairs. I cleaned the surface of the stem around the largest and roughest feeling crack with a water dampened cotton pad. I sanded it with 1500 micromesh and wiped it another time to remove the sanding residue. I filled in the cracked surface with clear super glue and let it cure. When it dried I sanded it smooth with 220 grit sandpaper and also sanded the tooth marks and chatter on both sides of the stem at the button.I cleaned out the interior of the stem with pipe cleaners and water to remove more of the debris from the airway.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after sanding with each micromesh sanding pad, gave it a final coat of oil and set it aside to dry. I turned back to the bowl to finish my work on it. I wiped the briar down with a cotton pad and alcohol being careful around the faint stamping on the shank. I was hoping that when it was wet it would be more readable. Sadly it was not. The SUPERIOR stamp was all that I could read. The briar has some nice grain. I decided to leave the nicks and scratches alone as they were well earned character marks on this 100+ year old pipe. I really like the look of the raw briar on this one so I decided to rub it down with olive oil to make the grain stand out and give the briar some life. The next photos show the grain on the oiled bowl. It looks really good to my eye. I gave the bowl a coat of Conservator’s Wax to protect the briar and when the wax dried I buffed it with a flannel cloth to give it a shine. I put the stem back on the shank and in doing so remembered that it was slightly overturned. The lines of the shank and the diamond stem did not align. I have found that on these old bone tenon and threaded mortises that they wear down slightly over time. A little trick I use to address the wear is to paint the tenon with a thin coat of clear fingernail polish that I swiped from my daughters years ago. It dries clear and just one thin coat was enough to align the stem perfectly when I screwed it into the mortise.I lightly buffed the bowl and stem with Blue Diamond on the buffing wheel to remove the tiny scratches that remained on the brass and the briar. I gave the briar portion of the bowl and the stem multiple coats of carnauba wax and polished them with a clean buffing pad to raise the shine. I polished the brass with a jeweler’s cloth and buffed it with a clean buffing pad. I hand buffed the entire pipe with a microfiber cloth to put on the finishing touches. The pipe is shown in the photos below in all of its beauty. I love the look of these older pipes with all of the bling and the Redmanol/Bakelite stems. They really look elegant and show their era well. Thanks for coming with me on this refurb.

 

 

The Other Half of the Pair – a Wally Frank Sandblast Lovat


Blog by Steve Laug

I purchased this little Lovat from Josh (misterzippo), a reader of the blog earlier this year. He sent me an email and photos some pipes that he thought I might want. As usual when you have incurable PAD there is always something that catches my eye. We fired some emails back and forth about the pipes and it did not take long to make a deal. I bought a Malaga Bulldog with a twist in the carving and a scoop in the top of the bowl that I restored earlier. I bought a pair of sandblast Wally Frank pipes shown in the photo below. Josh sent this photo and it shows the overall condition and appearance of both pipes. As I noted in the restoration of the bent billiard the deep ridges of the sandblast finishes intrigued me. Both pipes were dirty but that is never really a problem. The grooves in the sandblast on both were filled in with grit and grime and almost sticky to touch. The rims were caked with overflow of tars from the bowl and the grooves were filled in to the point that they almost were invisible. The stem on the bent billiard was in good shape with light oxidation and some tooth marks on both sides near the button. The stem on the Lovat was missing a large chunk out of the underside that would need repairing. The tape measure in the photo shows that the billiard is about 5 ½ inches long with a taper stem and the Lovat is 5 inches long with a saddle stem.Josh sent me a photo of the major issue with this pipe. There was a large portion of the stem and button missing on the underside. This issue would make me think through my options on this pipe. Should I repair the stem or should I restem the pipe? If I repaired it I could keep the Wally Frank original filter tenon. If I restemmed it I could get rid of that feature and give the pipe a regular push tenon. I would need to think through that issue as I worked on it.I asked Josh to send the pipes to my brother instead of too me in Canada. Jeff would do the cleanup work on it so it made sense to have it go directly to him. He took the following photos of the pipe before he started his cleanup. As I looked at these photos I was really taken with the way the sandblast had revealed interesting grain patterns in the briar.You can see from the photos the overall condition of the pipe. The briar is dirty but still stunning. There was less cake in this little pipe than there was in the other Wally Frank that I worked on. There was light overflow and lava on the rim top but the inner and outer edge of the bowl was in excellent condition. The finish though dirty was not in bad condition under the grime.The next photos show the grain patterns around the bowl from various angles. The circles, starbursts, ring grain and birdseye make the sandblast finish one that really holds my interest as I turn in my hands. The rim top definitely has less tar and oil build up on the surface. The close up photo of the rim shows light cake in the bowl and the lava that is unevenly disperse across the surface of the bowl.There is a smooth, flat band on the bottom of the shank and the bowl that make pipe a sitter. It is where the pipe is stamped. It reads Wally Frank over Filter. The Wally Frank stamp is not as deep as the Filter stamp but it is still readable. The Wally Frank WF circle logo on the left side of the saddle portion of the stem was very lightly stamped. It is readable but there is no tactile sense of it left on the stem. It will be hard to preserve. The fit of the stem to the shank is very good. The aluminum band that separates the stem from the shank is an integral part of the aluminum tenon that is on the Filter pipes. The tenon is made to hold a paper filter. It is split so that it can be adjusted should it become loose in the shank. The stem shows wear on the topside with tooth marks and chatter on both the stem surface and on the button itself. The underside is where the problem lies. You can see from the photo the large missing portion of the stem from the button forward to the saddle. The third photos shows the surface of the top of the stem. You can see the pitting in the surface and the wear that is on the stem. Will it be a candidate for a repair or should I restem the pipe? Jeff cleaned the pipe once he received it. He reamed the bowl with a PipNet and a Savinelli Fitsall reamer taking the cake back to bare wood. He cleaned out the internals of the airway in the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the ancient build up. He scrubbed the externals with Murphy’s Oil Soap and a tooth brush to clean out the grooves and crevices of the sandblast finish. He rinsed off the soap with running water and dried off the bowl. He soaked the stem in OxyClean to break up the oxidation on the surface and remove some of the scaling that was present. When the pipe arrived in Vancouver I took photos of the pipe as it was when I first brought it to the work table. Jeff really did a good job on the bowl and rim clean up leaving the grain on the surface very visible. Like the bent billiard that I worked on the blast on the rim is unique. It has swirls and smooth spots as well as some grooves. It is an interesting blast.The OxyClean soak had really brought the oxidation to the surface and made the damaged stem really visible. It looks to me like someone either broke loose a piece of the stem while cleaning the pipe or possible bit through it and then broke it. Before I could work on the repair to the stem I needed to deal with the oxidation. I decided to use the Before & After Pipe Stem Deoxidizer that I have been trying out. I keep the mixture in a flat plastic tray with a cover. I dropped the stem into the mixture and made sure that it was completely covered. I put the lid on the tray and set it aside to soak overnight. I called it a day.

I have referred to the latest use of this product in previous blogs because I am putting it through its paces to see how the product delivers. I was skeptical when I first started using it but I have to admit that with each stem I soak in the product I am becoming less skeptical. I am including information on how to get ahold of the product if you are interested. I purchased the Deoxidizer and some Fine and Extras Fine Pipe Polish from a guy on Facebook named Mark Hoover and he is a member of the group there called The Gentlemen’s Pipe Smoking Society. He has a pen making and restoration site where you can email and order the deoxidizer and the polishes (http://www.lbepen.com/).In the morning I took the pipe out of the bath and dried it off. I was not too worried about the remaining oxidation at this point as I had significant repair to do before I addressed the left over remnants of oxidation. I was pleased to see that the edges of the damaged area were clean and ready for me to work on. The circle WF was gone from the left side of the stem. In preparation for the repair to the stem I cut a triangle of thin cardboard and wrapped it with clear packing tape. I have found that the repair mixture of super glue and charcoal powder will not stick to the packing tape. The triangle preserves the slot and airway in the stem once the patch is applied. I adjusted the fit of the triangle and inserted it into the slot of the stem. I laid out a piece of newsprint and the components of the repair mixture – clear super glue and food grade charcoal powder capsules. I opened two capsules and made a mound on the paper. I used a dental spatula to put a small dip in the top of the mound. I mixed in drops of super glue into the charcoal powder and stirred them together with a dental spatula. I made the repair thick enough that it would hold and give me enough material to reshape both the stem surface and the button. The photos below tell the story. I reshaped the button edges and surface with needle files to blend the repair into the surface of the stem and to make the transition to the button clean and sharp. I filled in some of the expected air bubbles with a coat of clear super glue. I will need to repeat this as I shape and sand the stem.I sanded the repaired area of the stem and button with 180 grit sandpaper to rough shape them.I sanded the stem with 220 grit sandpaper to further smooth and shape the repaired stem. The repair is solid at this point. The area that I repaired shows air bubble pits in the surface of the stem and the button.I reshaped the slot in the end of the stem with a needle file to smooth out the repaired surface. I still need to sand it to remove scratches and nicks but it is taking shape. I filled in the air bubble holes with clear super glue and set the stem aside to dry.I sanded the patch with 220 grit sandpaper to blend it in with the surface of the stem and then began to polish it with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give life to the vulcanite. It is fun to watch the stem begin to shine with the work of each micromesh pad. The photos below are arranged with the top photo first and the repaired underside of the stem second. The last two photos show the shine in the rubber of the stem. The last one shows that there are still some scratches remaining in the rubber that will need to be shined some more. I polished the stem some more with the last three grits of micromesh sanding pad to remove more of the scratches. When I was happy with it I set it aside and turned my attention to the stummel. Because of the diverse colours that came through on the briar I decided not to stain this pipe. I decided to leave it natural with the existing stain and try to maximize the contrasts in the grain and stain. I rubbed it down with a light coat of olive oil to bring life back into the dry briar. The colours of the stain in the briar began to shine through and the patterns in the grain really stood out with clarity. This was a beautiful piece of wood. I buffed the bowl with a clean buffing pad after the oil had dried into the briar. The key is to not push the briar too hard into the buffing pad. Doing so flattens the sandblast and ruins some of the definition in the grain patterns. The photos below show the contrast in stains that were originally used on the pipe. I put the stem on the stummel and buffed the pipe lightly with Blue Diamond polish on the buffing wheel. I gave the stem multiple coats of carnauba wax. I hand waxed the bowl with Conservator’s wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a shoe brush as well with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It is a well-made, beautiful pipe that has a tactile feeling that is really nice in the hand. I think as it heats up during a smoke that sensation will only increase. Thanks for coming with me on this one.

A Goliath Among Giants – Releasing a Savinelli Goliath 619EX Italy


Blog by Dal Stanton

Have you ever trolled through the 1000s of “Vintage Estate Pipe” offerings on eBay’s auction block and then, one pipe seizes your attention, and you know that you will be bringing it home?  When I saw the Savinelli Goliath, I saw the pipe – not the Savinelli name, nor the condition information offered by the seller.  I could tell it was a huge pipe – I like big pipes not just sitting in my palm, but occupying it.  I also saw the rustification beautifully textured across the paneled (octagon shaped) Billiard landscape.  Lastly, but not with waning attention, I saw the Cumberland vulcanite swirl – not just the stem but also the shank extension.  The Cumberland display was like frosting on the cake.  Here are a few pictures I saw from the seller in California.This Savinelli Goliath 619EX of Italy may represent my last restoration for several months as my wife and I return to the US from Bulgaria to reconnect with family and friends. Our organization here in Bulgaria, is a ‘not-for-profit’ so we also spend time reconnecting with the generous, dedicated people who provide their resources to enable our efforts in Bulgaria to happen.  Before my wife and I head to the US, we will spend one last bit of time on the Black Sea coast enjoying the sun and sand, and I wanted to restore a pipe from my own personal collection’s “Help Me!” basket.  So, this big boy will not be going into The Pipe Steward’s Store Front for a new steward to adopt and hence, benefiting the Daughters of Bulgaria, one of our important activities, helping women and girls who have been sexually exploited and often trafficked.

The Savinelli name needs almost no introduction as one of the most well-known Italian pipe houses and whose pipes are highly sought after (See the TobaccoPipes Link for Savinelli’s History).    The Goliath line is no longer produced by Savinelli.  Eric Squires, from SmokingPipes.com, observes,

I’ve only seen a few Savinelli Goliaths, but between the name and the fact that those few I’ve seen have all been “EX” sized pipes, I would presume the entire series was all-EX. Finish-wise they look much like the Hercules line, with the significant difference being the presence of Cumberland ferrules and stems.

The Savinelli Hercules line is still produced and examples of the differences between the former Goliaths and current Hercules offerings can be seen in the Hercules shape 619EX also from Smoking Pipes.  It looks like my Goliath without the Cumberland stem and shank extension.The following now defunct Smoking Pipes ad for the Savinelli Goliath 619EX does all the work for me regarding description of this massive pipe.  I find Andrew Wike’s description spot on.

Savinelli’s Goliath line is aptly named, presented some of their classic shapes in extra-large, EX proportions and topped them with Cumberland mounts and stems. Here we see the “619” bent Foursquare rendered positively massive. It’s finished in a crisp, uniform rustication, offering plenty of texture in hand, without compromising the paneled shape’s clean lines. Length: 6.19 in./157.23 mm.

Weight: 2.50 oz./70.87 g.

Bowl Height: 2.12 in./53.85 mm.

Chamber Depth: 1.80 in./45.72 mm.

Chamber Diameter: 0.89 in./22.61 mm.

Outside Diameter: 1.65 in./41.91 mm.

Stem Material: Vulcanite

Filter: 9mm

Shape: Panel

Finish: Rusticated

Material: Briar

Country: Italy

These pictures that I take of the Savinelli Goliath 619EX from the worktable here in Sofia, Bulgaria, form the starting planks of rebuilding the bridge from where this massive pipe is now and the pristine picture depicted above.  I don’t have huge hands, but just to give a sense of the size of the stummel, I conclude with a ‘palm shot’ where I’m imagining this Goliath in my rotation! The nomenclature is located on the underside of the shank.  To the left is stamped ‘SAVINELLI’ [over] GOLIATH.  To the right of this, is stamped the Savinelli logo followed by ‘619EX’.  Without success, I look through several catalogues featuring Savinelli lines and I am unable to unearth the Goliath to try to date the production history.  I sent the question to Savinelli’s current ‘Contact’ page in their website to see if someone might fill in those details – I’m not holding my breath.  I find this nice example of a Goliath, slightly different shape, at Chris’ Pipe Pages and I discover something that I had totally overlooked.This example provides pictures of a stem stamping on the topside of the Cumberland stem!  Looking more closely at my Goliath’s stem, I discover the faintest shadows of the stamping.  Now that I know it’s there, I’ll do my utmost to protect it!  I take a picture of the phantom.I’m anxious to recommission this Savinelli Goliath and introduce him to the other pipes in my rotation!  He needs some work.  The stummel has plenty of grime in the rustified surface.  The cake in the chamber is thick and it needs to be removed to expose fresh briar.  The rim has lava flow and crusting.  The Cumberland stem has heavy oxidation and the former steward of this Goliath was a definite clencher – the bit/button area is pocketed with chatter and dents.  The button lip also has damage.  We have some goliath challenges, but I’m glad to start the restoration.  The first thing I do is cover the phantom stem mark with petroleum jelly and put the Cumberland stem in the OxiClean bath to soak and to raise the oxidation. With stummel in hand, the first thing is to ream the ample chamber removing the thick accumulation of cake on the chamber wall.  Using the Pipnet Reaming Kit, I use the full array of 4 blades available to me, starting with the smallest blade. After putting paper towel down to minimize clean up I go to work.  The cake is hard as a brick and it takes more effort than normal.  I wonder if this bowl has ever seen the likes of a reaming blade before.  As I continue to work with the first, smallest blade, images of oil drilling come to my mind….  I’ve never taken a progress picture of a reaming project before, but I do drilling down into the deep recesses of this Goliath.  The first picture shows the starting point.  The second picture shows the shape of the smaller blade as it makes progress down the throat of the carbon cake – maybe just past the halfway point.  The cavern beyond is visible.  The last picture shows the break-through to the floor of the chamber.  Now, the next larger blade, blade number 2.  That blade worked through to the floor and then to blade #3, the next larger. I was just thinking that I seldom worked on a pipe requiring blade #3, let alone #4.  I was also just thinking, “Let the blade do the work, and don’t put a lot of torque on it.  The Pipnet system is made of heavy duty plastic.  Not long after those fleeting thoughts, blade #3 had a major failure and the extending blade part broke off from the insert part, stuck in the hand turning tool.  Ugh!  I gently coax the parts out of the stummel and tool, and put them aside for potential repair! Unyielding, I mount blade #4 and coax it gently down the chamber, overtaking the short-comings of blade #3.  I record the completion of the Pipnet progress, clean the carbon dust which is much.  The chamber looks good, but I’ve yet to finish. I finish up the reaming, which is no perfunctory job this time, using the Savinelli Pipe Knife, which more accurately is the Savinelli Fitsall Pipe Reamer (See: Savinelli site).  I found it on eBay sometime back after Steve bragged so much about his during many of his restorations on Reborn Pipes!  It did not come cheap, but I have enjoyed its talent to finetune a reaming project. After using the Fitsall Pipe Reamer to remove more carbon in hard to reach places, I take 240 grit paper, wrap it around a Sharpie Pen and sand the chamber wall clearing out the last remaining deposits of carbon cake and presenting fresh briar for a new start.  To finish the internal cleanup, I use cotton swabs and pipe cleaners wetted with alcohol to clean the mortise.  I also employ the long, wired bristle brushes for the cleaning.  The mortise is cleaning up well.  Later, I will give the bowl a Kosher Salt/alcohol soak to clean further and freshen it. I let the stem soak overnight in the OxiClean bath.  I take it out and with thumb firmly over the phantom stem stamp, I work on removing the oxidation by wet sanding with 600 grit paper then with a buffing with 0000 grade steel wool. I like working on clean stems.  I use pipe cleaners dipped in isopropyl 95% to work on the internal airway of the stem. I use cotton swabs to clean the filter bay. With the condition of the chamber, bit and grime on the stummel, I expected some gunk deposits in the stem and filter bay.  I was not disappointed, but after several courses of pipe cleaners and cotton swabs and alcohol, the gunk gave way to a state of cleanliness.Turning now to the rustified surface of the Goliath, I use undiluted Murphy’s Oil Soap with cotton pads and a bristled tooth brush to scrub the grime off the surface as well as the rim.  After scrubbing, I rinse the stummel with warm tap water without flooding the inside with water.  The grime has come off, but the finish has as well for the most part.  The rim is still a bit dark, but that’s not a problem.  I want to reestablish a very smooth and perhaps a bit lightened rim, as I’ve seen exemplified with newer Goliaths and the Hercules series.  To reestablish a crisp rim and remove the dings, scratches and darkened briar, I will lightly top it.  There is already an internal rim bevel which will be re-sharpened as well.  With the chopping block serving as my topping board, I put a sheet of 240 grit paper on it and rotate the stummel in circles over the paper.  I don’t need to remove much – my goal is cleaning and crisper lines and to remove the scorched briar on the internal ring.  After the 240 grit paper, I put 600 grit paper down and repeat the process.  The rim plateau looks good, but the black ring is now more distinct.  To address the blackened ring, I use a piece of rolled 120 grit paper and recut the bevel.  After this, I smooth the bevel more with 240 grit paper rolled tightly and then with 600 grit paper.  After the beveling, I again put the stummel on the topping board with 600 grit paper to give a finishing touch to the bevel lines.  I still see a hint of the dark ring but I’m satisfied with where the rim is.Switching from the rim, I now want to work on the Cumberland shank extension.  To break up oxidation and remove scratching, I lightly sand the surface with 240 grit sanding paper.  I follow this using 600 grit paper then 0000 grade steel wool.  The Cumberland shank extension looks good. Now, back to the stem and to address the bit repairs needed.  Up to this point, I’ve only dealt with the oxidation in the stem.  Next, I will use the heating method to expand the vulcanite to minimize the dents on the upper and lower bit.  There are dent compressions on the button lips as well.  I take fresh pictures of the upper and lower bit area to mark the starting point.  It is apparent, based upon how far forward the tooth dents are on the stem, the former steward smoked the Goliath without hands at times.  To counter the weight of the stummel, one would have to clench the stem toward the center. Using a butane lighter, I pass the stem through the flame, ‘painting’ the damaged areas with the heat.  I do this several times until it appears that I’ve reached maximum benefit of the heating method.  The deepest dents and compression points remain, but are tighter and more defined by the expansion of the vulcanite. Now, I use 240 grit paper and a flat needle file to sand down the area more.  I work primarily on the lower button lip area with the flat needle file to redefine the edge of the lip.  After sanding and filing, I’m left with the areas needing patching. I wipe and clean the bit, upper and lower, with a cotton pad and alcohol to prepare it for the drop-filling with CA Glue.  I use transparent Hot Stuff Special ‘T’ to do the filling, by applying it with a toothpick. For the deep fills on the lower bit, I allow ample glue to fill the area. I spray the patches with an accelerator to shorten the curing time.  Starting with a flat needle file I remove the excess CA glue to bring the mounds down close to the stem surface as well as shape the buttons working off the excess glue.  After the file, I use 240 grit paper to sand the patch mounds down to the vulcanite surface, removing the excess CA and blending as much as 240 paper allows.  Then, I follow the 240 with 600 grit paper which fine tunes the patch surfaces and blends further.  At this point, I used a method for the first time.  Note the first picture below – this is the upper bit and what transpired which I didn’t picture, I’ve pictured in the second picture, of the lower bit.  As often is the case, CA glue patches after curing will have air pockets which are addressed by painting the patch area with thin CA glue which fills the small pocket holes and after dried, removing the film of excess glue with sanding.  I notice that the patch areas, where the air pockets emerge, were whiteish.  Often this is vulcanite dust lodged in the pockets.  I wipe off the patch areas with a cotton pad and alcohol but pockets remained white as in the second picture.  The white is the cured CA glue itself which I’ve seen before.  What I also have seen before is that if you paint the white again with CA to fill the air pockets, the white spot is also sealed by the transparent CA glue and will show.  What I do, for both the upper (which is not shown above) and the lower bit (which is shown below) is to darken the whitened patch material using a black fine point Sharpie Pen.  After this, I paint with the thin CA glue to fill the pockets.  Black blends much better than white does on vulcanite – or in this case, a black/red swirl of a Cumberland stem.  After the CA glue cures, I will file/sand it down in the same manner as the upper bit.Turning again to the stummel, before I stain the stummel, I continue sanding the rim plateau with the full array (9) of micromesh pads 1500 to 12000.  Since I forgot to take a start picture, I brought this picture forward again for comparison.Now, also using the micromesh pads, I work on the Cumberland shank extension first using pads 1500 to 2400, then 3200 to 4000, then finally, 6000 to 12000.  After each set of 3, I apply Obsidian Oil to the shank to revitalize the vulcanite.  What can I say?  I love Cumberland vulcanite!  With each iteration of micromesh pads and Obsidian Oil, my anticipation of recommissioning this Savinelli Goliath with a bowl full of my favorite blend, Lane BC, is growing!  For the last 6 micromesh pads, I also polished the smooth briar on the lower shank that holds the Savinelli nomenclature – pictured below.  Since I cleaned the stummel with Murphy’s Oil Soap (a few days ago!) and the finish dulled significantly, I have been thinking about how to finish this Savinelli Goliath keeping it within the original Savinelli framework when it was initially commissioned.  For a ‘tenderfoot’ (former Boy Scouts will understand) restorer, here are the questions that come to my mind.  The color – there is a subtle reddish lean to the rustified surface.  How do I emulate it?  The rustification – the texture of the rustification in the picture below shows the rising and falling definition of the color tones over the contoured rustified landscape.  How do I emulate this so that the stummel color doesn’t turn out one dimensional?  And finally, the Rim Plateau.  I call it a plateau – it’s too massive simply to be a rim!  Goliath’s Plateau!  I’ve seen pictures of Goliaths and the cousin series, Hercules, that leave the rim ‘plateau’ lighter or perhaps, left natural – leaving a striking relief between stummel and rim.  An example from Worth Point in pictures 2 and 3 below – though the rounded rim is not wanted for the Goliath.  Should I stain the plateau or leave it as is?  Questions. Question 1 – Color of stain. After consulting with my wife, and a lot of going back and forth, I’ve settled on a dye mixture of 3 to 1 – 3-parts Fiebing’s Light Brown Leather Dye to 1-part Fiebing’s Oxblood.  Question 2 – Rustification contouring.  After I apply the stain and unwrap it after firing, I will experiment with lightly applying a 1500 grit micromesh pad to the ‘peaks’ of the rustification which creates the different tones in the color – peaks and valleys.  I did this once before when I restored another Italian – a rustified Lorenzo Rialto full bent Egg.  And, question 3: Goliath’s Plateau.  I’ve decided to leave as is initially but TRYING to avoid applying dye to the rim.  I’ll look at the results and then decide whether to go ahead and apply the dye afterwards.  Thinking done – time for action!

The first thing I do to prepare the stummel is to clean it thoroughly with isopropyl 95% and a cotton pad.  Then, to protect the vulcanite Cumberland shank extension from the dye, I tape off the shank with masking tape.  I mix the dyes, 1-part Oxblood to 3-parts Light Brown.  I use a large eye dropper to do the mixing.  At the last minute, before I added the Oxblood to the Light Brown, I decide to add a small bit of alcohol to the Light Brown – to lighten it.  We’ll see how that works!  Using the hot air gun, I warm the stummel to expand the briar to help its receptivity to the dye.  After warmed, I use a folded over pipe cleaner to apply the dye mixture.  Instead of covering the whole stummel and then firing it, I did a portion of the stummel at a time – panel by panel, firing it, and moving on.  This seems to have worked well for this large stummel and for the fact that the rustified surface was absorbing the dye quickly.  After applying 2 coats of dye, I set the stummel aside to rest.  The pictures show the progress. With the stummel resting, I finish the repairs to the Cumberland stem.  Now on the lower bit, I file down the patch mounds with a flat needle file, further sanding with 240 grit paper to bring the patch flush with the vulcanite surface.  Then finally, I finish the sanding and blending with 600 grit paper and 0000 grade steel wool over the entire surface (but protecting the Savinelli stem logo). The patches on the lower bit are still visible to the informed eye, but I’m hoping that micromesh process will continue to blend and hide the patches.  I finish by cleaning up the slot with 600 grit paper. With my day closing, while the stummel is resting, I’ll give it a bath, or rather a kosher salt and alcohol soak.  The work order of this soak is not ideal with the new stain, but I’m careful to pour the salt into the bowl, and insert into the shank a stretched and twisted cotton ball to act as a wick to draw the oils out of the mortise. I then add isopropyl 95% to the bowl with a large eye dropper until it surfaces over the kosher salt.  I then put the stummel aside to continue its rest and soak for several hours.  Again, careful not to disturb the externals, the next morning, I dump the expended salt and wick which had darkened somewhat, and finish cleaning the mortise with cotton swabs and pipe cleaners dipped in alcohol.  The internals are now declared cleansed! Time to continue work on the Cumberland stem.  I begin by wet sanding using micromesh pads 1500 to 2400, then dry sand with pads 3200 to 4000 and 6000 to 12000.  After each set of 3 I apply Obsidian Oil which revitalizes the vulcanite.  The swirling colors of the Cumberland stem are revitalized!  I’m liking what I see! I’m now ready to unwrap the fired crust on the rustified stummel to see what we have.  I mount a cotton cloth buffing wheel on the Dremel, speed set at 40%, and apply Tripoli compound, a more abrasive compound, to the surface.  The cotton cloth buffing wheel is better able to work the crevices of the rustification than the felt wheel, which I use for smooth briar during the Tripoli phase. After unwrapping the stummel with the Tripoli compound, I want to lighten the stain some so I use a cotton pad and alcohol and wipe it down.  After wiping the stummel with alcohol, I load another cotton cloth buffing wheel on the Dremel, at the same speed, and apply Blue Diamond compound not only to the stummel, but to the Cumberland shank extension and stem.  I attempt to rejoin the stem but discover that during the restoration process, the stem loosened up a bit and I’ll need to tighten the fit with the mortise.  After I complete the application of the Blue Diamond compound, I give the stummel, stem and shank extension a buffing with a felt cloth to remove the compound dust from it. At this point, as I mentioned before, I hope to create more color texture in the rustified surface.  I do this by using a 1500 grit micromesh pad and rubbing it gently over the surface of the rustification – aiming to nip the peaks of the contoured rustified briar.  This will remove the finish on the peaks and lighten them.  After I do a few runs at gently applying the micromesh pad to the peaks, I then do a follow-up buffing with the Blue Diamond wheel on the Dremel.  I am very pleased with what I’m seeing emerge.  I’m seeing the color texturing but what I didn’t anticipate, but has happened, is that the lightened peaks are tying in the unstained rim – I had decided to leave the rim plateau the bare, natural briar to form (I had hoped) an appealing, eye catching, contrast with the rustified stummel.  With the smooth grain-showing rim plateau and the rustified bowl – the best of both worlds is captured.  I’m liking the decision not to stain the rim so I will leave it the natural briar.  As I look at the rim, I notice just a few places where the staining did veer a very small bit onto the rim plateau.  I remedy this by wetting a cotton pad with acetone and carefully wiping the rim and removing the stain.  It looks good – no, looks great!My day is coming to an end, but I want to do one more thing.  To tighten the tenon insert in the Cumberland shank extension, I paint the tenon/filter sleeve with thick CA glue applying it around the base of the tenon with a manicure brush.  I let it cure overnight and I will see how it fits tomorrow.  Tomorrow arrived and I work further on fitting the stem.  I sand the CA glue that I painted around the base of the tenon with 240 grit paper.  I follow with 600 to smooth and blend it.  I try the fit several times, sanding slowly – not wanting to sand too much.  With patience, the stem is fitting much more snugly and the repair is invisible! For the final push, I mount a cotton cloth buffing wheel on the Dremel dedicated to carnauba wax and I apply several coats of the wax to the rustified stummel, rim plateau, Cumberland shank extension and stem.  After applying the wax, I give the entire pipe a rigorous hand buffing with a microfiber cloth to bring out the shine even more.

What can I say?  I am proud of the results of this Savinelli Goliath 619EX.  The interplay of the natural briar of the rim plateau with the rustification flecks on the peaks and the deep red tones of the briar pulling at the swirls in the Cumberland shank extension and stem – all coalescing together are striking.  Then, when one adds the staggering size and presence of the bowl….  Oh my.  I can say that this Pipe Steward is happy that this Sav is going to the Black Sea coast in a few weeks to enjoy the sand, surf and yes, a few bowls of my favorite blend!  Even though this Savinelli Goliath will be joining my personal collection, check out my blog, The Pipe Steward for other pipes available in the store.  These pipes benefit the Daughters of Bulgaria, our work with women and girls who have been sexually exploited and trafficked.  Thanks for joining me!

Giving New Life to a KBB Yello Bole Imperial 3068C


Blog by Mike Rochford

In the last two weeks, I have been corresponding with Mike about a pipe he had. He wrote and sent photos of it and asked if I thought it was repairable. Those of you who have been reading the blog for a while know that I rarely put a pipe in the bin to burn. We wrote back and forth as he did the work and he sent photos along the way. I asked if he would mind doing a blog on the refurb job he did. He sent me the following. Without further introduction, I will let Mike tell you about himself and then share his work with us. Welcome Mike.

First a bit about me. I am a retired FBI Special Agent of 30 years. My grandfather had a wood pattern shop in downtown Chicago. I always enjoyed woodworking projects, but never had much time for complicated projects. This project was pretty easy as long as I did not hurry each step. Patience and your guidance helped me a lot. I am now pretty confident that I can handle another project if one comes along. – Mike

My brother Tim bought me a very worn out KBB YELLO Bole Imperial 3068C pipe. He knew I loved its look. But its issues were many: gaping hole in bowl, rotting wood on ferrule, bite marks on stem, and a slight tool mark on the crowned our area of the stem below the Yellow circle.

I was prepared to throw the pipe out or just relegate it to a shelf. But I found Steve Laug on rebornpipes. He advised me step by step how to restore and make my pipe smokeable again.

First, I completely cleaned out the inside of bowl down to the briar in order to relieve pressure on the crack in the bowl. Then I used a 1/32 drill bit to drill out the bottom of the crack.  I stripped and cleaned the outside of the pipe and combined briar dust with super glue and filled in the crack on the outside of the bowl. I was surprised that the chemical reaction caused a flash fire on my first try. But I worked through that. The paste dries very fast so I had to apply it to the crack quickly, using a Popsicle stick.  I then let it set. Then I applied JBWeld for wood to the cracked area inside of the bowl. I put a pipe cleaner inside the opening to ensure no weld found its way into the airway blocking up my smoking end of the bowl. I let that dry and set it aside for the evening. Then I used 500 grit sand paper on the outside and inside of my bowl. Once I was satisfied, I applied Aniline dye stain to the outside of the bowl and painted the inside of my bowl with a charcoal powder/ sour cream paste.Next, I worked on the cracked and damaged shank end using the 1/32nd inch bit on the end of the cracks in wood and my super glue briar dust paste to fix the damaged areas. Sanding it after it set.I then used the charcoal powder and super glue paste to patch up the bite marks on my stem, using a pipe cleaner with Vaseline on it to ensure it did not super glue my stem closed. I used some 800 grit sand paper to buff the entire stem clean of oxidation and to clean off excess super glue charcoal powder once it dried. I also used the 800 grit sand paper to clean up the tool marks on my stem below the Yellow circle. I did not have any obsidian oil, so I used some sesame seed oil on my stem to slick it up. I also super glued the silver metal ferrule on the end of the shank as it was much too loose. I then resanded and repasted the inside of my pipe bowl.

I sent before and after pictures to Steve. I am very pleased and thankful to Steve Laug for guiding me through this process. My pipe is truly “Reborn!” Thanks!

Reclaiming a Hard Smoked KB&B Borlum Unbreakable Stem Billiard


Blog by Steve Laug

The next restoration on my worktable was a Borlum Bent Billiard. It came to me in the lot of older pipes that my brother brought home from our virtual pipe hunt in Montana. It was in rough condition with the finish very worn and almost non-existent. The bowl had a thick cake that had overflowed the bowl onto the rim top. The previous owner had obviously loved this pipe and the condition was testimony to it being a great smoker. He also seemed to have a very utilitarian view of his pipes. This one appeared to have never been cleaned – a veritable stranger to the aid of a pipe cleaner. The outer edge of the bowl had been knocked about a lot and there was lots of damage to the edge – it was broken down and rounded all the way around. He had obviously knocked the pipe out on a fence, a rock or his boot heel when finishing a bowl. There were dings and nicks in the sides and bottom of the bowl. The stem was oxidized and had some tooth marks on the top and underside near the button. Jeff took the next photos of the pipe before he started to work on cleaning it.From an earlier Borlum pipe that I had refurbished back in 2014, I had learned a lot about the background of the manufacturer of the brand. I quote from that blog to summarize the historical background of the pipe (https://rebornpipes.com/tag/kbb-borlum-pipes/). The italicized portions of the text come from the blog with minor edits.

I already knew that Kaufmann Brothers and Bondy was the oldest pipe company in the USA, established in 1851. The Club Logo predated Kaywoodie with the “KB&B” lettering stamped within the Club, and a multitude of KB&B lines were in production long before “Kaywoodie” first appeared in 1919. Therefore, I knew that the pipe I had was a pre-1919, pre-Kaywoodie KB&B Made BORLUM.

This particular pipe is stamped on the left side of the shank with the words BORLUM in an arc over KB&B in a cloverleaf. The cloverleaf is faintly stamped but still readable with a bright light and lens. Underneath that it is stamped ITALIAN BRIAR in a reverse arc. On the right side of the shank it is stamped UNBREAKABLE BIT. As stated above it was made before Kaywoodie became the flagship name for pipes from Kaufman Brothers & Bondy (KB&B). It was made before the Kaywoodie invention of the “Stinger” was added, and even before shank logos, model stamps and other features invented by Kaywoodie came to be standards of the pipe making industry. It comes from a time when names like Ambassador, Heatherby, Melrose, Suez, Rivoli, Cadillac and Kamello dominated the pre-Kaywoodie scene. Borlum is one of those names.

I learned while researching for that blog and rediscovered while working on this one that the Borlum pipe featured some innovations that were new for the time but commonplace to us. These included (1) a solid rubber bit (vulcanite, ebonite), (2) an aluminum inner-tube construction in the stem that stabilized and strengthened the stem explaining the stamping of “Unbreakable Bit” on the right side of the shank, (3) a standard nickel-plated band (marked KB&B) to strengthen the shank connection for the stem. (This particular pipe does not have the nickel-plated band and does not appear to have had one).The stem features the older style more rounded bit tip/orific button, and you can see the aluminum inner-tube fitting just inside the tip.

I have included several pictures that I found on the internet that show the unique stem tube in the Borlum that gives rise to the claim that it has an Unbreakable Bit. The first photo shows the bent stem, third from the left with the same metal tube showing at the button. The second photo shows the other end of the tube in the tenon in the Borlum stem. That told me that the pipe I had was made after 1851 and before 1919. I am guessing that because of the other pipes in this lot dating in the late 1890s to about 1905 this one is probably from that same era. Not too bad for a 100+ year old pipe. During the hunt for information, I also found the next photo of a Borlum display and sales card. What is particularly interesting to me is the diagram at the top of the card showing the interior of the stem in place in the shank. It also includes the claim, “Guaranteed against Breakage”. I love the advertisements and sales brochures of these old pipes. The descriptive language that promises so much and the prices the pipes sold for are a nostalgic journey to the past. Note the $1 and up price tag on the sales card.

The pipe that I am working on presently is identical to the bottom pipe on the right side of the photo. I have circled it in red. It has the identical shape, curved shank and lack of a nickel-plated band as mine. It has the hard rubber stem with an orific button. It is more rounded than the modern flat stem but it is still a comfortable feeling stem in the mouth.

Jeff took some close up photos of the pipe bowl to give an idea of the condition of the pipe before we started to work on it. The first two photos show the sides of the bowl. You can see from those photos that the bowl is in rough shape. The outer rim has a lot of damage to it and the finish is worn and tired.The next two photos show the rim top and the clean bowl. Note how beat up the edge of the rim is in both photos. The third photo below shows the heel of the bowl and all of nicks and dents in the surface of the briar. The stamping on the left side of the shank and the right side of the shank is readable in the next two photos.The next photos show the condition of the stem. It is oxidized and there is a dark line across the top of the stem that looks like a crack. Under a bright light there is no crack visible, it is merely a mark on the vulcanite.Jeff rarely varies his established process for thoroughly cleaning the pipes he sends to me. He reamed the bowl with a PipNet reamer and touched it up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. He worked over the rim and removed the lava overflow. He scrubbed it with a tooth brush and the oil soap until he removed the buildup and clean up the damaged edges of the rim. The grain on this pipe is quite stunning. He soaked the stem in an Oxiclean bath to bring out the oxidation and scrubbed the debris from the exterior of the stem. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. I took a close up of the rim to show the damaged condition of the edges. It really is a mess and will be an interesting restoration. The idea is to get it back to a smooth condition without changing the profile of the pipe.A lot of the grime and grit on the stem disappeared in the OxiClean soak. The dark line on the top left of the stem disappeared and showed that there were no cracks in the “Unbreakable Bit”. There were some tooth marks on both sides of the stem near the button. The ones on the underside were definitely deeper. The last photo below shows the inner tube from the button end view.I decided to try something a little different this time around on the removal of the oxidation. Months ago I had purchased some Before & After Pipe Stem Deoxidizer from a guy on Facebook. His name is Mark Hoover and he is on the Gentlemen’s Pipe Smoking Society Group on Facebook. He has a pen making site where you can email and order the deoxidizer and the polishes (http://www.lbepen.com/). I have actually never used it according to the directions. I have sponged it on and scrubbed it off. In talking with Mark the concept was simple – put the stem in the Deoxidizer to soak. The Deoxidizer will do its work and leave the stem oxidation free. With a bit of skepticism I poured the mixture into a tray and set the stem in it to soak overnight.I worked on the bowl for a while that evening before calling it a day. I lightly topped the bowl to remove some of the damage on the top surface of the rim and leave a flat, smooth surface. I wiped down the bowl with alcohol on a cotton pad to remove the dust. I carefully filled in the outer rim edge with clear super glue to build up the chipped and damaged areas. I think that this is the first time that I have worked on a pipe with this much damage and chipping all the way around the outer rim. It did not take too long for the glue to dry and when it did I sanded the outer edge of the rim smooth blending the fills into the surface of the briar and ‘sharpening’ the edge itself. The photos that follow tell the story. When I finished smoothing out the fills I wiped the bowl down with alcohol on a cotton pad to remove the sanding dust and check to make sure I had sanded the rim edge enough. If any spots are still too large and not blended they will show up glaringly when the bowl is stained. I stained the bowl with a dark brown aniline stain mixed 50/50 with isopropyl alcohol. I flamed the stain on the bowl and repeated the process until the coverage was even. I set the bowl aside for the evening. In the morning I “unwrapped” the bowl (borrowing one of Dal Stanton’s terms) to see what the stain had done. I wiped it down with alcohol on cotton pads to make it more transparent. Once I finished it was still too dark to my liking and obscured the grain too much. I sanded the bowl with micromesh sanding pads to remove more of the stain. After sanding with 1500-2400 grit pads I wiped it down with a bit of alcohol on a cotton pad and I was pleased with what I was seeing. I polished it some more with 3200-12000 grit pads and finished by giving it a light buff with a microfiber cloth. Now the colour was what I was aiming for – a reddish brown that highlighted the grain and muted the repairs and some of the imperfections.  I buffed the bowl on the buffing wheel using Blue Diamond polish and hand buffed it with a cloth. The following photos show what the finish looked like after the buffing. I still needed to wax it but I really liked what I saw. I took the stem out of the deoxidizer bath and wiped it down with cotton pads. The bath definitely had removed much of the oxidation and wiping it down afterward it was clear to see how much had come off the brown looking stem. I ran a pipe cleaner through the airway to remove the deoxidizer from the inside of the pipe. The stem clearly looked better than when I had started. The surface was dull and there was still some stubborn oxidation on the curve. The tooth marks in the surface are very visible in the photo of the underside of the stem.I painted the tooth marks with the flame of a lighter to lift them as much as possible and filled in the remaining tooth marks with clear superglue. I chose to use the clear super glue rather than black as I have found it blends better with the hard rubber stems on these older pipes. When the repair had dried I sanded the stem with 220 grit sandpaper to smooth out the area on the underside and used a needle file to sharpen the edge of the button on the top and underside.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil and after the final pad gave it a last coat and set it aside to dry. I buffed the stem with Blue Diamond and then gave the pipe mulitple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am not a 100% happy with the stem – the flash seems to reveal some more oxidation in it but to my eye it looks fine. I will do some more polishing and buffing to get it do the rich black that my eye sees but the camera does not at this point. Ah well, the refurbisher’s work is never finished. Thanks for looking.

 

 

Salvaging a Kaywoodie All Briar Rhodesian 50B with a Serious Issue


Blog by Steve Laug

I have reworked a lot of stems over the years – from cutting them back in my early days and reshaping a button on the gnawed and damaged end to rebuilding a chewed button with charcoal and super glue. I have fit stem blanks on shanks to replace damaged and what were at that time in my assessment, irreparable stems. Today I am more conservative and lean towards rebuilding the stem as best as I can. That being said there are even challenges to that work. The pipe on my worktable now is a challenge to my current bent. It is an All Briar Rhodesian. I have only refurbished one other All Briar pipe in the past – a beautiful LHS Purex Bullmoose. It was in excellent condition other than being dirty and worn. I had heard nightmare tales of gnawed and chewed all briar stems and what a pain they are to work on. However, until this pipe came to my attention in a recent pipe hunt with Jeff I had never seen such a badly gnawed briar stem up close. Jeff took photos of the pipe’s condition before he cleaned it up. I have included those photos in the first part of this blog.I have read a lot of information in the past on other Kaywoodie pipes I have worked on and spent time on the Kaywoodie Collectors Forum to help educated myself on the various lines and historical periods of Kaywoodie production. On Pipedia.org there is a helpful summary of the history of the brand that has been condensed in one place. It is called the Collectors Guide to Kaywoodie Pipes (https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes). I found the All Briar line of pipes included in the section of the Guide for 1955. I quote here the pertinent sections with the references to the All Briar pipe underlined and highlighted in bold.

The line-up of pipes in the 1955 catalog (Table 3 below) was more extensive than in previous years. The catalog presented an expanded line of meerschaum pipes and introduced a 4-pipe set of Matched Grain Pipes, as well as several pipes with “special features”. The number of shapes available… was not substantially different from the number offered in the 1947 catalog…

The Twin-Bowl Kaywoodies were available in an all-meerschaum model (two removable inner bowls of meerschaum) and a meerschaum and Flame Grain model (outer bowl of flame grain briar and removable inner bowl of meerschaum). Other meerschaum pipes presented in the 1955 catalog included the Gourd Calabash; the Coral (“dimpled”) Meerschaum; the All Briar (briar bit) and Flame Grain pipes with inlaid meerschaum bowls; and the “Doctor’s” pipe…Included in the guide was a helpful list of pipe grades and prices. I have included the list below and noted the pipe I am working on by highlighting it in bold print and underlining the reference. It is in this list that I found confirmation that Kaywoodie made an All Briar with a meerschaum bowl insert and an All Briar without the meerschaum insert. The All Briar I am working on is not meerschaum lined. It is fascinating for me to see that the addition of a meerschaum bowl was only $2.50 in 1955.

Table 3. 1955 Kaywoodie Pipe Grades and Prices

    Meerschaum Character Pipes: $100.00

    Block: 15.00-50 (According to size)

    Meerschaum Twin Bowl: $35.00

    Meerschaum/Flame Grain Twin Bowl: $25.00

    Sandblasted “Doctor’s” Pipe: $25.00

    Centennial: $25.00

    Coral Meerschaum: $20.00-25 (According to size)

    Gourd Calabash: $15.00-25 (According to size)

    Ninety-Fiver: $20.00

    Oversize: $10.00-25(According to style and finish)

    Connoisseur: $15.00

    All Briar w/Meerschaum Inlaid Bowl: $12.50

    Flame Grain (Meerschaum Inlaid) $12.50

    Export Pipes: $5.00-15 (According to grade)

    All Briar (Briar Bit): $10.00

    Flame Grain: $10.00

    Fit Rite: $10.00

    Silhouette: $10.00

    Carburetor: $7.50

    Relief Grain: $7.50

    Chesterfield: $5.00-15 (According to grade)

    Chinrester: $5.00-10 (According to grade)

    Stembiter: $5.00-10 (According to grade)

    Streamliner: $4.00-10 (According to grade)

    Super Grain: $5.00

    Carved Super Grain: $5.00

    White Briar: $5.00

    Standard: $4.00

    Filter Plus: $4.00

    Drinkless pup: $3.50

    Drinkless Tuckaway: $3.50

    Drinkless In-Between: $3.50

    Two-Pipe Companion Setsb: $10.00-25 (According to grade)

    Matched Grain Set (4-Pipes): $50.00

    Matched Grain Set (7-Pipes): $125.00

Further reading on Pipedia under the general listing for Kaywoodie Pipes provided me with a magazine advertisement that included the All Briar pipes. It is a great Father’s Day Ad and the bottom items in the ad show the All Briar line. I have included both the link and a copy of the ad for your reading pleasure (https://pipedia.org/wiki/Kaywoodie).Jeff sent me some close up photos of the pipe so I could see what it looked like when he started his clean up. The bowl had a thick cake that had overflowed onto the rim top with a thick coat of lava. The two photos below give two different views to show the condition of the both. You can see the flaking lava on the rim and the hard cake in the bowl. This pipe had been smoked hard and was obviously someone’s favourite.The finish on the bowl and shank was worn. There was a thick varnish coat that was peeling on the bowl sides and bottom that would take some work to remove.The stamping on both sides of the shake is faint but readable in the next photos. The pipe is stamped ALL BRIAR over Kaywoodie on the left side of the shank. On the right side it is stamped All Imported Briar over 50B (the shape number) and underneath that the letter C.The all briar stem has an inlaid black cloverleaf in a white circle on the left side. It is in decent shape and should polish out nicely.When it comes to the stem it is a serious issue. Making a new vulcanite stem for the pipe would certainly be an option but to me that would cause the pipe to lose its charm and detract from it being an All Briar pipe. I would need to do something different to bring it back to life or salvage it. It appeared to me that I had only one serious option on this pipe but I would make the final decision once it arrived.The stem had a screw in/threaded tenon with a four hole stinger. The stinger was stamped Drinkless as shown in the photo below. On Pipedia in the Kaywoodie article, there was a great advertisement for the Drinkless style of stinger so I have included that here as well. I decided to look on my other go to site – PipePhil (http://www.pipephil.eu/logos/en/logo-kaywoodie-1.html) to see what added information I might garner from his site. Under the Kaywoodie All Briar listing it said that the pipe had a twin-bore stem, meaning that instead of a slot in the button there were twin holes that formed a Y with the airway in the stem itself. The pipes were made between 1952 – 1955. It included a series of pictures of a typical briar Kaywoodie stem that showed a vertical hole near the button that was an innovation that they called Stembiter to prevent a stem biter from gnawing through the stem. Evidently, the pipe I am working on had that kind of set up on the mouthpiece as nothing is left of that portion of the stem. The Stembiter innovation came out in the early 1950s as well so now I had confirmation of the period when the pipe was made. I have included an advertisement for the Stembiter innovation following the photo below. I know that at present I will not be able to reproduce this feature on the stem when I rework it. Jeff continued using his established process of thoroughly cleaning the pipes he sends to me. He did not vary in his procedure just because of the briar stem on this one. He reamed the bowl with a PipNet reamer and touched it up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol and cleaned the exterior of the threaded tenon and four hole stinger with cotton swabs and alcohol. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. Sadly it did not even touch the thick varnish coat on the bowl. He worked over the rim and removed the heavy lava overflow. He scrubbed it with a tooth brush and the oil soap until he removed the buildup. His cleaning of the top cut through the varnish coat on that part of the bowl. He cleaned up the gnawed end of the stem so that at least it would be clean when I began my work on it. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. Jeff cleaned up the rim really well – the tars and buildup were gone and fortunately so was much of the varnish coat. There were just a few shiny spots on the rim that would need to go. The bowl had been reamed back to bare briar.The stem while clean was an absolute disaster. It had been gnawed back through the stembite protection and the entire end of the stem was missing. I am guess that there was probably about 3/8 to ½ inch of the stem missing and the button was totally missing.I started the restructuring work on the stem with a Dremel and a sanding drum. I took the damaged areas back until I had some solid briar to work with. I did not want to remove too much of the stem material. The twin airways in the stem were very close to the surface in the stem at this point so I would need to do something a little different from the standard recutting a new button on the existing material.I started the rebuilding the end of the stem with clear super glue. I wanted to fill in the small divots in the surface of the stem on both sides and make the stem smooth and the end crisp. I built up the area where the new button would be with clear super glue first to stabilize the gnawed stem and begin with a solid edge. I put briar dust on top of the super glue and layered the dust and the glue until I had a workable portion on the stem surface. I needed enough of the new material to be able to reshape a button. In the second set of photos you can see the button area beginning to take shape. I used a needle file to recut the edge of the button and square it off with the surface of the stem. I wanted a sharp delineation from the button surface to the stem surface. I also reshaped the button surface as well with the files. The new button is beginning to be visible at this point.I filled in the air bubbles on top and underside surface of the button with clear super glue to make it smooth. I sanded the areas in front of the button on both sides of the stem with 220 grit super glue to blend it into the rest of the stem surface.I used a needle file to open the twin bore airways and smooth them out. I began to polish the stem and button with micromesh sanding pads – wet sanding the button and stem area with 1500-2400 grit sanding pads. I wiped the stem down with a damp cotton pad to see what the progress looked like. I dry sanded with 3200-4000 grit pads and then stained the stem with a Medium Brown Stain pen. I finished polishing the stem with 6000-12000 grit pads and wiped it down after each grit pad to keep the work surface clean. While the button is definitely darker than the stem body at this point it is still looking pretty good in my opinion and it feels good in the mouth. I sanded the bowl with 220 grit sandpaper to remove the varnish finish. It was spotty and peeling in places so it had to go. Once I had the finish removed I wiped the bowl down with acetone to remove any of the finish that remained. Then I used the same regimen to polish the bowl as I had used on the briar stem. I wet sanded it with 1500-2400 grit micromesh sanding pads and wiped it down with a damp cloth. I dry sanded it with 3200-12000 grit micromesh and wiped it down after each pad. Each grit pad brought more of the grain to light. There is a great mix of birdseye and cross grain on the bowl and shank. It is a beauty. I decided to not stain the bowl. The medium brown I put on the stem made the stem and bowl match so I was pleased with that. I put the stem in place on the bowl and buffed it with Blue Diamond to polish out any remaining scratches from my sanding and polishing. I gave the bowl and stem multiple coats of carnauba wax to protect it from damage and to preserve the briar. I buffed it with a clean buffing pad to polish the briar. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The repair and rebuilt button, though darker than the briar, works well and the pipe is fully functional again. The small amount of length I had to remove does not visibly change the overall look of the pipe. Thanks for walking with me through this restoration. It was one with challenges but it was a fun one to work on.