Tag Archives: repairing tooth marks with CA glue

A Unique and Beautiful Sandblast Malaga Second on the work table now

by Steve Laug

The next pipe on the table is an interesting Malaga Second Sandblast Dublin. Jeff saw it on eBay and purchased it on 08/22/2024 from a seller in Harrison Township, Michigan, USA. The grain on this pipe is quite nice beneath the oil cured finish. The pipe is stamped on the right side of the shank and reads Malaga [over] Second. It is a nice one in terms of the well-done ½ Bent Dublin. The bowl and shank were in good condition. The finish was in good condition though dirty with dust in the depths of the sandblast. The bowl had a thick cake that over flowed over the top of the sandblast rim in a lava coat. The rim top and inner edge of the bowl appeared to be in good condition under the grime. The saddle stem was vulcanite and was lightly oxidized and calcified. There were tooth marks and chatter on the top and the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and lava coat in the sandblast on the rim top and edges. The inner edge of the rim was caked and lava coated but seemed to be okay underneath. It was a dirty pipe but still a beauty. The vulcanite saddle stem was lightly oxidized, calcified and had some tooth marks and chatter on both side against the button. The photos of the sides and heel of the bowl show how the sandblast has followed the grain around the bowl and shank. The oil curing/finish makes the grain really stand out on the smooth panels on the sides of the bowl and underside of the shank. Jeff took a photo of the stamping on the right side of the shank and it is clear and readable as noted above. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual process. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. He cleaned up the stem with Soft Scrub to remove the oxidation and the calcification on the surface. He cleaned out airway in the stem with pipe cleaners and alcohol. It looked clean. I took photos of the pipe once I received it. I took a photo of the bowl, rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean and the inner and outer edges of the bowl showed no burn damage. The stem looked better and the tooth marks are very visible on both sides ahead of the button. There was also a hairline crack in the topside of the stem mid blade.I took a photo of the stamping on the top side of the shank to show that it was clean and faint in spots but still readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. The condition of the bowl was excellent after the cleanup. The only thing that look like it needed work were the smooth patches on the sides and underside of the shank. They showed sanding marks and scratching. I would need to smooth out the marks and polish the smooth portions. I used 320-3500 grit 2×2 inch sanding pads to smooth them out. It looked much better. I polished them further with 1500-12000 grit micromesh sanding pads. I dry sanded with each pad and wiped the smooth spots down with a damp cloth to remove and sanding debris. While not flawless it looked much better. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and turned my attention to the stem. I examined it and found that the blade was cracked at the bend. It would need to be replaced. To replace the stem I need to find one that would work. I went through my stems and found one that look workable. It was a little larger in diameter at the saddle than the broken one but with some work it would fit well. I reduced the diameter of the tenon and the diameter of the saddle portions with a Dremel and a sanding drum. I needed to sand out the sanding marks and make the fit smooth to the shank and mortise. I took a photo of the fit of the stem at this point. It needed more sanding to get a smooth transition with the shank but it looked quite good. I set the bowl aside and worked on the tooth marks on the stem. I “painted” them with the flame of a lighter to lift them. They came up a bit and I filled in what remained with the extra strength rubberized Black CA glue. Once the repairs cured I flattened them out and redefined the button edge with small flat files. I sanded them smooth with a folded piece of 220 grit sandpaper. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the new stem back on the Malaga Second Sandblast Dublin and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Malaga Second Sandblast Dublin and the vulcanite saddle stem and smooth patches in the sandblast finish combine to give the pipe a great look. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.26 ounces/64 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Benni Jorgensen Handmade Viby Pencil Shank Billiard

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Blog by Steve Laug

Artisan: Benni Jørgensen is a professional pipemaker since 1980. He worked for W.O. Larsen for 25 years. He sells his pipes under his own brand (Benni Pipes) since 2000. Lasse Skovgaard Jorgensen is his son.

I turned then to Pipedia (https://pipedia.org/wiki/Benni_Pipes) and read the brief history of Benni’s craftsmanship. It is a great read and is full of connections between and the big name Danish carvers who worked in W.O. Larsen’s workshop. Give the article a read as it is well worth the time. There was no specific information on the Viby Line of pipes. The one I am working on is a handmade pipe and looks very good.

Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling. Before scrubbing the bowl exterior I decided to clean up the darkening and the burn damage on the rim top and inner edge of the bowl. I used a folded piece of 220 grit sandpaper give the bowl a light inward bevel and remove the darkening and the damage as much as possible. It looks much better.I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips and a shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I used a small file to reshape the button edge redefine it. I sanded the file marks smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I put the Benni Jorgensen Handmade Viby Pencil Shank Billiard back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl multiple coats of Conservative Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Viby Pencil Shank Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .95 ounces/27 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Stanwell Royal Briar Regd. No 689-48 Dublinesque Freehand 189

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Blog by Steve Laug

Not long ago I worked a trade with a fellow for these five pipes in exchange for one that I had here. He sent me photos of the pipes and the deal was struck. The pipes he sent are as follows from bottom to top. There is a W.O. Larsen sandblast oval shank Brandy with a hairline crack in the shank and with tooth marks on the button on both sides, a Bertram Cutty that I had traded with him earlier, a Kriswill sandblast Canadian with a cracked shank, a Viby pencil shank Billiard and a Stanwell Royal Briar wide oval shank Dublinesque Freehand with burn damage on the rim edges and top around the bowl and deep tooth marks on the stem.The next of these I chose to work on today is the Stanwell Royal Briar 189 at the top of the photo above. It is a classic Stanwell shape with a some nice grain around the bowl and the shank. The rim top was in good condition and there was some darkening and burn damage on the front inner edge. The outer edge of the rim is in good condition. The bowl had a light cake in the bowl and smells of good Virginia tobacco. There was some grime and grit ground into the surface of the finish. The stamping on the topside of the shank reads Stanwell [over] Regd. No. 689-48 [over] Royal Briar. On the underside it is stamped Made in Denmark [over] the shape number 189. The stain is light/medium brown and goes well with the oval vulcanite saddle stem. Once it is cleaned up and polished the grain around the bowl and shank will shine. The stem is in good condition with some tooth marks on it. The surface just ahead of the button is damaged with some deep bite marks on both sides. The button edge looks good on both sides. I am including several of the photos that were sent to me for viewing. The first shows the front of pipe and the grain around the front. It also gives a look inside the bowl and shows the cake. The second shows the marks on the stem surface that I spoke of above. The third photo shows the pipe from the button forward on the bowl. I took photos of the pipe before I did my clean up work on it to show its condition. The photos confirm what I noted above regarding the condition of the bowl and the stem. It a nice looking pipe that will look better with a bit of work on the stem and bowl. I took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above and show that while there is some darkening and burn damage on the front top and inner edge. The cake in the bowl is quite moderate and smooth. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. The bowl is still round and other than being in a used condition it is in great shape. The issues with the stem are visible in the photos on both sides ahead of the button and on the button itself. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see shape of the pipe and some interesting grain around the bowl and shank.Now it was time to work on the pipe itself. I started my work on this one by reaming the bowl with a Savinelli Fitsall Pipe Knife. I followed that up by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I scrubbed it until the shank was clean and the smell was much cleaner smelling. Before scrubbing the bowl exterior I decided to clean up the darkening and the burn damage on the rim top and inner edge of the bowl. I used some 220 grit sandpaper and a wooden ball to give the bowl a light inward bevel and remove the darkening and the damage. I finished by cleaning it up a bit further with a folded piece of 220 grit sandpaper. It looks much better. I scrubbed the external surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed it until the finish was clean and then rinsed it off with warm running water to rinse off the soap and the grime from the finish. I dried it off with a soft cloth and took photos of the pipe. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the issues with the vulcanite stem. I “painted” the surface of the stem with the flame of a Bic Lighter to lift the tooth marks in the stem surface on both sides as well as the button edges where the marks were deepest. I was able to lift the marks significantly and filled in the remaining marks with clear CA glue. I set the stem aside to allow the repairs to cure. Once the repairs cured, I used a small file to reshape the button edge and flatten them. I sanded them smooth with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. The stem surface and button looked much better. I touched up the Crown S stamping on the top of the saddle portion of the stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. I scraped off the excess with the tooth pick. It was ragged looking but readable. When I started polishing, it would clean up well. I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I put the Stanwell Royal Briar 189 Freehand back together and lightly buffed the bowl and stem with Blue Diamond to polish the finish. I polished the vulcanite stem at the same time to polish out the scratches. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich combination of brown stains. The Stanwell Regd. No. 689-48 Royal Danish Freehand feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/45 grams. It is a beautiful pipe that functions as a sitter due to the wide heel on the bowl. I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Rebirthing a Republic Era Peterson’s Kapruf 24S Saddle Stem Billiard

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Blog by Steve Laug

Today is New Year Day 2023 and it is a rainy, chilly day in Vancouver. I know in comparison to where many of you live it is not cold but to us it is. The next pipe I have chosen to work on is another Peterson’s Billiard. It is a sandblast pipe that is a bit of a mystery to Jeff and me as to its provenance. There was grime ground into the sandblast finish on the bowl sides. I love the way the contrast of the brown and black stains still manage to give the blast a sense of depth. The stain is almost tiger striped. It was stamped on the flat underside in the center of the shank and read Made in the Republic of Ireland (three lines). To the right of that it is stamped Peterson’s [over] Kapruf. To the left of the Republic stamp, on the heel was the shape number 24S. This pipe must have been someone’s favourite as it had been well smoked. Somewhere on its journey the bowl had been reamed and the pipe cleaned. The inner edge of the bowl had some nicks and marks that made the bowl slightly out of round. The stem was lightly oxidized from sitting around here for a long time. It had tooth marks and chatter on the top and underside on and near the button. I took photos of the pipe before my cleanup work. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is clean and has been recently reamed. The rim top and edges had some darkening and there was some lava in the sandblast of the finish on the back side. The photos of the stem show that it was lightly oxidized and has tooth marks on the top and underside near the button.I took photos of the bowl sides and heel to show the blast that was around this bowl. It is a great sandblast and the choice of stain adds depth to the appearance of the bowl. I took a photo of the stamping on the underside of the shank. It is clear and readable and reads as noted above. I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has an interesting shallow sandblast on the bowl.I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Kapruf line. On page 306 it had the following information.

Kapruf and “Kapruf” (c.1922-87) Sandblast (hence the name, Kapp-rough) P-lip or fishtail mouthpiece, in catalogs from 1940-87. Early documented specimens stamped IRISH over FREE STATE, no Eire specimens documented. Mid-century specimens may be stamped LONDON MADE [over] ENGLAND or MADE IN ENGLAND forming a circle or MADE IN [over] IRELAND, all dating no later than 1970. Those of recent vintage stamped MADE IN THE[over] REPUBLIC [over]OF IRELAND.

I knew that I was working on a KAPRUF that was made between 1970-1987 as it is stamped MADE IN THE REPUBLIC OF IRELAND as noted above. Now it was time to work on the pipe.

I started my work on the pipe by working over the buildup that remained on the rim top with a brass bristle wire brush. It looked better once I was finished.I cleaned up the inner edge of the rim with a folded piece of 220 grit sandpaper. I was able to remove almost all of the darkening with the sandpaper. I scrubbed the externals of the pipe with undiluted Murphy’s Oil Soap with a tooth brush. I rinsed it under running warm water to remove the soap and grime. The bowl and rim top cleaned up really well with the lava coat removed. The inner edge of the rim was in good condition. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I scraped out some thick tar on the mortise walls with a pen knife. Afterwards, I cleaned out the inside of the mortise, shank and airway in the stem with alcohol, cotton swabs and pipe cleaners.I set the bowl aside and turned my attention to the stem. I “painted” the stem surface on both sides with the flame of the lighter to try and lift the deep tooth marks. I was able to lift them significantly but some deep spots remained. I filled those in with black CA glue and set the stem aside to let the repairs harden. I flattened the cured repairs with a small file and then sanded them with 220 grit sandpaper to blend them into the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I touched up the P stamp on the left side of the saddle stem with some acrylic fingernail polish. I worked it into the stamp with a toothpick and then scraped off the excess once it had dried. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I always am excited to finish working on a pipe. This Made in the Republic of Ireland Peterson’s Kapruf 24S Billiard is no exception. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished smooth rim top and the sandblast bowl looks like with the black vulcanite taper stem. This Classic looking Peterson’s Kapruf Sandblast Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 29 grams/.99 of an ounce. I will be putting it on the rebornpipes store shortly in the Irish Pipe Makers section if you are interested in it. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.