Tag Archives: repairing bite marks

Rejuvenating a Gasparini “Fatta a Mano” Camuna


Blog by Steve Laug

My brother Jeff has an eye for unusual pipes that he thinks might intrigue me. He outdid himself this time. He found an odd three-part pipe – a base, a bowl and stem that I would classify as a churchwarden. It is about 10 inches long and the bowl is 3 inches tall but at the same time it is dainty, delicate and artsy. It is not a heavy pipe and the thin pencil stem and the bowl and base make it seem smaller than it is. The first two photos below show the unique shape and you can get a sense of how the pipe is both big and delicate at the same time.gas1The next photos give a sense of the artistry of the pipe. The base is stained a light brown and has a shallow sandblast finish. The end of the shank is rounded. The stem should sit against the shank end but the mortise needs to be cleaned and the oxidation on the tenon needs to be removed to make that happen. The bow is threaded and screws into the base. It has a contrasting dark brown and medium brown stain coat that gives contrast in the deeper blast and also with the base.gas2 gas3The next photos are close up pictures of the bowl and base. The first shows the bowl removed from the base. You can see from the photo that the bowl is threaded to be screwed into the base. The base and the bowl are dirty. The bottom of the bowl has two air holes that go into the bowl. The one toward the bottom of the photo below shows that a chunk of briar has broken away from the side of the hole and the threaded portion.gas4The second and third photos show the inside of the base and the cake and rim of the bowl. It is dirty but the rim and base are in excellent condition. There is some build up on the area of the base where the rim sits. It will need to be cleaned. To me it looks like it is a combination of dust and wax.gas5The next two photos give a clear picture of the damage to the base of the threaded portion of the bowl. You can see the damage on the outer edge of the tip and to the threads. It looks like a chunk of briar has broken free and a lot of debris and tars have filled in the damaged area.gas6The next photos show the base and the bowl from different angles. The grain and the blast is quite nice and the contrast of stains on the bowl look really good in contrast to the lighter stained base. The fourth photo shows the stamping on the bottom of the base. It reads R. Gasparini over CALUMA over script that reads “Fatta A Mano” which translates as Made by Hand.gas7 gas8The next photos show the stem with the tooth chatter and marks on the top and bottom side near the button. They also show the oxidation and the loss of colour in the G script logo on the side of the stem.gas9I know nothing about Gasparini brand so I looked up the website of the brand and found that the “Fatta a mano” stamped signified a particular freehand style line that Gasparini did. Here is the link to their website http://www.mgasparini.it/en/category-product/hand-made/.

I also looked up the brand on Pipedia. There is a lot of the history of the brand there for those who want to read the article in full. Here is the link: https://pipedia.org/wiki/Gasparini. I quote from that article in part.

“In 1938 Mario Gasparini, with his wife Ida, took his first steps into the world of the pipe. Today his daughter, Marisa Gasparini, sits at his desk. Since 1977 Marisa and her husband, and now her daughter, carry on the tradition of her family…”

“At the beginning of 1950’s, the building, that still today hosts the production department, was enlarged. In 1971 the offices and the warehouse were moved from Milan (where they were situated for marketing purposes) to Luvinate.”

“During those years the skilled workers and our direct partners have always followed the history of the Gasparini factory, becoming very fond of it and devoting themselves, with care and love, to the making of each pipe, with the personal fantasy and skills of the artist…”

“…The cycle of manufacture is basically divided into two separate branches. Pipes from the first branch (my addition, ed.) the “Fatta a Mano” and “da Collezione” are completely hand made, rigorously produced from the best selected briar; the estrus(?) and fantasy of our masters is surely more evident in these series of pipes.”

“The other branch is (my addition, ed.) …Serial pipes are partially machine made (the bowl, shank and drilling) and they are divided into various categories based on the quality and finish.”
“…during the years we have always made the creation of unique pieces for the series “Fatta a Mano” (Hand Made) and “per Collezionisti” (for collectors).”

At the bottom of the Pipedia article there was an email address for contacting the Gasparini Company with any questions that need to be addressed to them. I took the opportunity last evening to write an email to them regarding the age and provenance of the pipe I had in hand. I also included a photo of the pipe’s condition and look when I got it from my brother. This morning I received a reply from none other than Marisa Gasparini herself. Here is her email in full:

Dear Steve,
The pipe you have is a very old pipe that we produced 35 years ago about, and we made only few pieces.

It’s very different from the normal pipes and we have made in the time other interesting pipes, quite original that we keep in our warehouse.
If you are interested I can send you some photos for next week so you can understand what I mean for original.

I would like to know where you bought that pipe, thanks a lot and best regards,

Marisa Gasparini

That gave me some incredibly helpful information. The pipe in my hand is approximately 35 years old and there were only a few of them made at that time. She is going to send me some photos of some of the original pipes next week. I will post them as an addendum to this blog when I receive them. I wrote Marisa back immediately thanking her and answering her question as to where I found the pipe.

Now I had a feel for the age and provenance of the pipe and I was ready to work on it. I took some photos of it before I worked on it. My brother had done the majority of the clean up work on the bowl, base and shank before he sent it to me. He had reamed it and cleaned out the airways in the bowl, base, shank and stem. He scrubbed the externals and remove a lot of the waxy grime that had collected on the bowl over the years. It looked pretty good when I received it.gas10 gas11I took the stem out of the pipe and unscrewed the bowl from the base and took some photos of the pipe before I worked on it.gas12 gas13I took a photo of the stamping on the bottom of the base to give an idea of how that look – it is the only smooth portion on the base other than the rounded shank end.gas14I took some photos of the damage to the bottom of the bowl on the threaded portion to show what it looked like with the oils and tars removed. I took a top down photo to show the cleaned bowl and also the twin airways in the bottom of the bowl.gas15 gas16I cleaned up the reaming with a Savinelli Pipe Knife and scraped out the bits of cake that still were on the walls and at the bottom of the bowl.gas17I wiped down the bottom of the bowl and the damaged area with alcohol on a cotton swab and cotton pad in preparation for repairing the damage. I used clear super glue and briar dust to build up the area of the missing chunk of briar. I was careful to keep the airway open. I layered the glue and the dust until it was smooth.gas18I used the sanding board to lightly “top” the bottom of the bowl and smooth out the repaired area. After I took the second photo below I used needle files to retrace the threads on the damaged area of the bowl.gas19I gave the bowl and base several coats of Conservator’s Wax and buffed them with a shoe brush. The photos below show the bowl and base at this point in the restoration.gas20 gas21I turned my attention to the oxidation on the stem. I lightly sanded it with 220 grit sandpaper to remove the surface oxidation and remove the tooth marks and chatter from the area around the button. I ran a long pipe cleaner through the stem just to check for debris and oils but my brother had done a great job with the airways. I scrubbed the stem with Before & After Pipe Stem Deoxidizer and the with the Fine and Extra Fine Pipe Stem Polish. I was able to get the majority of the oxidation off the stem.gas22I did a touch up on the “G” logo on the stem with white model paint and a fine bristle artist’s brush. When it dried to touch I used a 1500 grit micromesh sanding pad to remove the excess paint and polish the end of the stem.gas23I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set I buffed it with Blue Diamond on the wheel and gave it a last rub down with Obsidian Oil. I set the stem aside to let the oil dry. I buffed the stem with carnauba wax and with a clean buffing pad to raise the shine.gas24 gas25 gas26I lightly buffed the bowl and base with Blue Diamond and then gave it a light coat of carnauba, being careful to not let it build up in the grooves and crevices of the sandblast. I buffed it with a clean buffing pad to raise the shine. gas26a gas26b gas26c gas26dI put the pipe back together and gave it a final buff with a clean buffing pad to shine it. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I took photos of the pipe as a whole and also taken apart in the various configurations. I am really pleased with the finished pipe and look forward to giving it a smoke. To me it is a very “Gandalfian” looking pipe and feels great in the hand and the mouth. Thanks for walking with me through the history and the process of bringing the pipe back to life.gas27 gas28 gas29 gas30 gas31 gas32 gas33 gas34 gas35 gas36 gas37 gas38 gas39

 

Breathing new life into a Unique PHM System Pipe with a Horn Stem


Blog by Steve Laug

My brother first sent me the picture below of this old pipe to see what I thought of it. There was something intriguing about it from my first look. I looked at the eBay ad and all of the pictures included and told him we should go for it. I don’t recall ever seeing a pip this shape with the horn stem and the matching horn button on the bottom of the bowl. It certainly looked like it was a nice piece of briar underneath the grime of age. The horn stem looked to be in good shape overall with no splits or cracks. The horn button on the bottom of the bowl also appeared to be in good shape. The briar had no burns or serious damage to the rim or the edges of the bowl. The band was in decent shape with no dents of dings. The chunky look of the stem and the shank attracted me to the pipe. The striations of colour on the stem showed promise of looking great once buffed and polished. He bid on it and won.hornaWhen Jeff received the pipe he took the following photos before he started cleaning it up. You can see some of the issues that I will need to address in the cleanup and restoration. The overall condition of the pipe is fine. The briar was very dirty and the rim and bowl had a thick, dark and oily cake that overflowed onto the top of the bowl. If you look closely at the photos of the entire pipe you will also see some damage to the horn stem. There are tooth marks on the top and underside near the button and there are some divots out of the left side of the stem.horn1He took some close up photos of the rim and bowl. You can see the cake in the bowl and the overflow of lava on the rim top. It is hard to tell if there is damage to the inner edge of the rim at this point due to the buildup but there could be. There is some wear on the outer edges at the front of the bowl.horn2The close up photos of the stem shows the tooth marks and the divots out of the left side. Both of these will need to be addressed in the restoration.horn3The brass coloured band has a small diamond shaped stamp on it that is aligned on the right side. It has some kind of stamping inside the diamond but even with a light and a magnifier I am unable to read it.horn4The PHM stamp in the oval on the left side of the shank is the only stamping on the pipe. I have hunted high and low for information on the brand and can find nothing. The shape and design of the pipe and stem make me think it is quite old and probably British made but I cannot be certain. Can any of you help identify the maker for me?horn5It is hard to see in the photos but the airway in the bowl is at the bottom of the bowl. The horn cap on the bottom of the bowl is removable and it was hollowed into a bowl to catch the moisture from the burning tobacco. The airway into the shank is in the area where the cap screws into the bowl. The area acts as a bit of a cooling chamber for the smoke that is drawn into the airway allowing the moisture to collect in the horn bowl before wending its way into the airway in the shank of the pipe.horn6 horn8 horn9When my brother unscrewed the cap the chamber inside was extremely dirty with tars and oils. The buildup was quite thick on both the inside of the hollowed out cap and the inside of the chamber/trap it screwed into.horn7He removed the stem from the shank and took photos of the shank end. The brass band turned out to be more of a ferrule that wrapped the shank end. The drilling on the airway in the mortise was at a steep angle into the shank so you can see a small divot at the bottom edge of the shank. The tenon/stinger was bone and was shaped like a nipple that sat against the entrance of the airway in the bottom of the mortise.horn10My brother scrubbed the externals of the bowl, reamed and cleaned out the internals. He said that the insides would take more work once I got it as they were very dirty. I took photos of the pipe when it arrived in Vancouver and I brought it to the work table.horn11 horn12He had cleaned up the stem inside and out and the tooth marks and divots were ready to repair.horn13He had been able to remove all of the cake in the bowl and it revealed the airway at the bottom of the bowl. He also cleaned the rim of the entire lava overflow. It would need to be lightly topped to remove the damage to the inner edge of the rim. He had scrubbed the reservoir under the horn plug on the bottom of the bowl but it would need a lot more work to rid it of all of the thick oils and tars accumulated there.horn14I took a photo of the dismantled pipe to give an idea of the components and the size of the pipe. It is not a big pipe but the bowl is large for the overall size.horn15I wiped down the tooth marks and divots on the side of the stem with a cotton pad dampened with alcohol to remove any remaining debris. I filled them in with clear super glue – slightly overfilling them to ensure that once the glue cured there would be enough for a smooth finish once sanded.horn16While the stem glue cured I worked on cleaning out the reservoir/trap at the bottom of the bowl and inside of the cap. I used cotton swabs and alcohol to clean the area out and it took a lot of finicky cleaning to get all of the nooks and crannies clean. I also cleaned out the airway from the trap into the shank with bristle and regular pipe cleaners.horn17I lightly topped the bowl on the topping board with 220 grit sandpaper to remove the damaged rim surface but not to change the overall shape or flow of the bowl. I sanded it with micromesh sanding pads -1500-4000 grit to remove the scratches left behind by the sandpaper on the topping board.horn18 horn19I cleaned out the mortise and airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until they came out clean and the pipe smelled fresh.horn20I wiped down the exterior of the bowl with acetone to remove any grit and dirt that I had transferred during the interior cleanup.horn21I used European Gold Rub’n Buff to restore the stamping on the shank. I applied it with a cotton swab and let it sit for a moment before rubbing off the excess with a clean swab. The restored stamping can be seen in the second photo below. The bottom edge of the stamp was not as deep as the rest of the stamp so I was not sure if that area would retain the gold.horn22By this time the glue repairs on the stem had cured. I sanded them smooth with the surface of the stem using 220 grit sandpaper. For some reason the clear glue brings out a white spot in each repaired area – it may be a reaction of the horn to the glue. I will minimize those as I polish the stem but they will remain.horn23I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rub horn stems down with Obsidian Oil after each set of three pads to give life to the horn. I gave it a final coat of oil after sanding with the 12000 grit pad. I set the stem aside to dry.horn24 horn25 horn26I gave the bowl several coats of Conservator’s Wax and hand buffed it with a shoe brush. I would also buff it on the buffer but I wanted to see where things were at this point. Were there any areas on the bowl sides or top that I needed to do more work on to ensure that it would have a smooth finish.horn27 horn28I worked a little more on the horn cap on the bottom of the bowl and on a few of the nicks on the sides of the bowl using 1500-4000 grit micromesh sanding pads. Once I was satisfied with the look and feel of the pipe I buffed it with Blue Diamond on the wheel being careful around the stamping. I buffed the stem with the polish as well to raise a shine and further blend in the repairs. I gave the bowl and the stem several coats of carnauba wax and buffed them with a clean buffing pad. I finished by hand buffing the pipe with a microfibre cloth to deepen the shine. You will note that I did not stain the bowl at all. The rich patina is merely the wax working with the natural colour of the briar. This pipe is an oddity and a beauty. It was well worth the effort in my opinion. Thanks for walking with me through this process.horn29 horn30 horn31 horn32 horn33 horn34 horn35 horn36

 

Restemming and Restoring a GBD Speciale Billiard


Blog by Steve Laug

I decided to take a break from working on restoring the estate lot that I was given and turned my attention to one of the pipes I found on my recent trip to Southern Alberta. I have written about that pipe hunt previously. You can read about it at this link: https://rebornpipes.com/2016/10/07/a-great-day-pipe-hunting-in-southern-alberta/. The pipe was an older GBD billiard with a sterling silver band bearing hallmarks. They were hard to read through the oxidation. I found this pipe in a small antique shop in Nanton, Alberta. The clerk/owner lifted a cased pipe from a shelf – a nice black leather case with a dark blue lining. She opened the case and on the inside of the case top there was a GBD in an oval logo over Speciale stamped in gold. The bowl in the case also bore the same stamping. The stem was missing and the clerk told us the sad story of how someone had stolen the stem and left the pipe behind. The pipe was marked at $35 but since the stem was missing I asked her what her best price was for the pipe. She let it go for $25 and said to have fun fitting a new stem on the bowl. I added my second pipe to my hunt kit. It is shown circled in red in the photo below – the first pipe on the left side of the photo.gbdspeciale1When I started working on it I took some photos of the pipe when I started the cleanup. The finish was actually very good. The rim had a thick coat of tars and oil built up flowing out of the bowl and onto the top. The bowl had a thin cake in it. The left side of the shank was stamped GBD in an oval with Speciale below. It matched the stamping on the inside lid of the case. The silver band was oxidized but I could see the GBD logo in and oval over Speciale. The band was original. There were also some hallmarks that would have to be read once I removed the oxidation. There was no other stamping on the pipe or band. The inside of the case was undamaged but had a lot of dust and specks of debris in it.gbdspeciale2I took the bowl from the case and took photos of it before I cleaned it up.gbdspeciale3 gbdspeciale4I had a yellow Bakelite stem that would work with the pipe both in terms of age and also in terms diameter matching the shank. I would need to replace the tenon in the stem as it was too small in diameter to fit in the shank. I had a Delrin tenon that would work once I had removed the metal tenon from the stem. I used a drill bit to clean up the inside of the shank. I twisted the shank onto the drill bit by hand and cleaned it out.gbdspeciale5I heated the metal threaded tenon with a lighter and was able to unscrew it from the stem. I drilled out the mortise in the stem to fit the threaded end of the Delrin tenon. Once I had it drilled out I used a tap to thread the inside of the mortise in the stem. I painted the stem with slow drying super glue and twisted it into the stem. The stem was in decent shape other than tooth marks in the surface at the button and the edge of the button was worn.gbdspeciale6 gbdspeciale7I filled in the tooth dents with some amber super glue that I recently purchased from Stewart MacDonald. Once it had dried I used a needle file to redefine the sharp edge of the button and sanded the surface of the stem with 220 grit sandpaper.gbdspeciale8 gbdspeciale9I sanded the stem until the surface matched the surrounding stem area. The repairs show in the photos as slightly darker than the yellow of the stem.gbdspeciale10I scrubbed the rim with cotton pads and saliva to soften the tars and oils. I scraped it with a pen knife to remove the buildup and scrubbed it again. I was able to remove all of the rim build up without damaging the finish on the rim top.gbdspeciale11To clean off the band I scrubbed it with a tarnish remover and polish on cotton pads. I was able to clean off all of the tarnish and bring the hallmarks to light on the band. Using a small penlight and a lens I was able to clearly read them. They read as follows GBD in an oval over Speciale over the following hallmarks in shields: [anchor] [lion] [l], AO (assay office Birmingham). The AO on the front of the stamp was the Assay Office; the Anchor identifies the city as Birmingham, England; the lion passant is the symbol for 925 Sterling Silver and the “l” giving the date of the pipe. The silver shone brightly and distinctively on the shank end.gbdspeciale12 gbdspeciale13I looked on-line for the hallmarks and found a great chart. It showed the hallmarks for silver work made from 1883-1949. The date hallmark “l” on the pipe I had matched the one in the chart below for 1910. I have circled it in red. I now knew that the pipe I had was made in 1910.gbdspeciale14After the glue dried on the new tenon on the stem I pushed it in place in the shank and took the following photos. I liked the look of the pipe. The only thing that would have made it better would be to have an amber stem to use. This will do while I keep an eye out for an amber one that fits well.gbdspeciale15 gbdspeciale16I cleaned out the mortise and the airway in the shank and stem with cotton swabs, pipe cleaners and alcohol until it was clean. The pipe cleaners and alcohol cleaned out a lot of the black darkening in the airway in the stem.gbdspeciale17I sanded the stem repairs with 220 grit sandpaper to further define the button and try to blend the repairs. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil and set it aside to dry.gbdspeciale18 gbdspeciale19 gbdspeciale20 gbdspeciale21I used a black Sharpie pen to touch up the scuff marks on the surface of the case. The clasp on the side of the case is a brass GBD logo that when pressed allows access to the inside of the case.gbdspeciale22I cleaned out the inside of the case with a damp cloth and was able to remove all of the debris from the inside of the case. I buffed the bowl and stem with Blue Diamond polish on the buffing wheel taking care to not overheat the Bakelite stem as that would cause it to melt and be disfigured. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is one that will stay with me while I look for an amber stem that fits the pipe. Thanks for looking.gbdspeciale23 gbdspeciale24 gbdspeciale25 gbdspeciale26 gbdspeciale27 gbdspeciale28 gbdspeciale29 gbdspeciale30 gbdspeciale31 gbdspeciale32 gbdspeciale33 gbdspeciale34

 

 

Rejuvenating a Peterson’s System Pipe 1314


Blog by Steve Laug

I wrote about the first two pipes from an estate lot that I was tasked to clean up and sell on two previous blogs at https://rebornpipes.com/2016/10/25/this-favourite-gbd-marquis-752-was-a-mess-not-any-more/ and https://rebornpipes.com/2016/10/26/rescuing-a-petersons-english-made-203-billiard/  For those who have not read it yet here is the story. About a month ago a friend of mine, Richard who has a tobacco shop here in Vancouver gave me a call and asked me to stop by for a visit. I went on a Sunday afternoon and we visited for a while. At the end of the visit he took me to another counter in his shop and brought out some display cases of pipes – four of them and a small bag. He told the story to me. An elderly gentleman who was a customer of his had died and his wife had stopped by and gave him the fellow’s pipes. She wanted nothing for them she just wanted him to get them cleaned up and sold to folks who would appreciate them. Richard is a reader of the blog and he thought that I would have fun cleaning these up and selling them. As we went through the display cases and bag I was pretty pumped about the collection. There were some really nice GBD pipes, Comoy’s, Stanwells, Peterson’s as well as some brands I was not familiar with.

The third pipe I chose to work on was a Peterson’s System Pipe. It was stamped on the left side of the shank Peterson’s System Standard. On the right side of the shank it is stamped Made in the Republic of Ireland and the shape number 1314. The stamping is clear and sharp. The finish is in decent shape with a medium brown stain over flame and straight vertical grain. There is a light, uneven cake in the bowl that had spilled over the rim. There is thin cake in the bowl and some darkening on the rim. There are tooth marks on the top and bottom side of the stem near the button. There is no P stamping on the P-lip stem but it appears to be an original not a replacement. There is calcification from a softee bit on the stem and button. There are several deeper tooth marks and chatter on the top and bottom side of the stem ahead of the P-lip. The button itself was in good shape with a small tooth mark on the top at the sharp edge.

Here are some photos of the pipe when I started cleaning it. The pipe has good lines and some interesting grain underneath the grime.sys1 sys2I took some close up photos of the rim and the stamping to show the condition of the bowl. The rim had some darkening and it was slightly out of round. It looked as if it had been reamed with a knife and the inner edge of the bowl had nicks along the back edge. There was a light cake in the bowl and some shreds of tobacco at the bottom of the bowl. The stamping was readable though light in some places.sys3 sys4The stem was lightly oxidized but there were some deep tooth marks on the top and the underside underneath the calcification and the oxidation on the button end. The sharp edge of the p-lip was worn and would need to be sharpened.sys5I reamed the bowl with a Savinelli Pipe Knife to clean out the light cake and the debris. I took the cake back to bare briar. I sanded the bowl with a rolled piece of 220 grit sandpaper on my finger to clean up any remaining cake.sys6 sys7I scrubbed the top of the rim with cotton pads and saliva and then lightly sanded it with 3200 grit micromesh to polish off the remaining tars.sys8I wiped the bowl down with a light coat of alcohol on a cotton pad to remove the grime in the finish and any sanding dust. I buffed it lightly by hand and took the photos below. There is some nice grain on this old timer the mix of flame and straight grain really stands out and the birdseye on the rim and the bottom of the bowl is quite stunning.sys9 sys10I sanded the stem with 220 grit sandpaper to remove the calcification, oxidation and clean up the tooth chatter. I wiped out the deep tooth marks with a cotton swab and alcohol to get out the dust in them and then filled the divots with black super glue. I set the stem aside to dry while I went to work for the day.sys11When I got home from work I sanded the repairs smooth with 220 grit sandpaper and used a needle file to redefine the sharp edge of the button and underside lip on the stem.sys12I continued to sand the stem with the 220 grit sandpaper until the repairs blended into the surface of the vulcanite and I had removed the oxidation on the remainder of the stem.sys13I worked over the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After sanding with the 12000 grit pad I gave it a final rubdown with the oil and set it aside to dry.sys14 sys15 sys16I lightly sanded the bowl and rim with 6000-12000 grit micromesh sanding pads while the stem dried. I put the pipe back together and buffed it with Blue Diamond polish on the buffer. I gave the entire pipe multiple coats of carnauba wax and buffed it with a clean buffing pad. I finished by hand buffing it with a microfibre cloth. The finished pipe is shown below. It is the third of the old gentleman’s estate that I have finished restoring. It is available for sale to anyone who wishes to add it to their collection. The photos below show the finished pipe from a variety of angles. Contact me if you are interested by email at slaug@uniserve.com or send me a message on Facebook. Thanks for walking through this with me.sys17 sys18 sys19 sys20 sys21 sys22 sys23 sys24 sys25 sys26

This favourite GBD Marquis 752 was a mess – not any more


Blog by Steve Laug

About a month ago a friend of mine, Richard who has a tobacco shop here in Vancouver gave me a call and asked me to stop by for a visit. I went on a Sunday afternoon and we visited for a while. At the end of the visit he took me to another counter in his shop and brought out some display cases of pipes – four of them and a small bag. He told the story to me. An elderly gentleman who was a customer of his had died and his wife had stopped by and gave him the fellow’s pipes. She wanted nothing for them she just wanted him to get them cleaned up and sold to folks who would appreciate them. Richard is a reader of the blog and he thought that I would have fun cleaning these up and selling them. As we went through the display cases and bag I was pretty pumped about the collection. There were some really nice GBD pipes, Comoy’s, Stanwell as well as some brands I was not familiar with.

The first pipe I chose to work on was a GBD author shaped pipe. It was obviously one of the old gentleman’s favourites. It was very dirty. It was stamped on the topside of the shank with GBD in an oval and next to it MARQUIS. There is also the GBD Oval stamped on the topside of the stem. It is not the brass rondel but is stamped into the vulcanite on the top of the saddle. On the underside of the shank the pipe is stamped St Claude France and the shape number 752. The stamping is clear and sharp. The St Claude France stamp is light on the front part of the name. The finish is in decent shape with a medium brown stain over great straight grain. There is a thick cake in the bowl and over the beveled rim. It is hard to tell if there is rim damage as it is so dirty. There were two large fills on the front of the bowl that follow the grain. They were shrunken and not even with the surface. There is calcification from a softee bit on the stem and button. There are some deep tooth marks on the top and bottom side of the stem near the button.

The following photos show the condition of the pipe when I brought it to the work table.gbd1 gbd2I took following close up photos of the pipe. The first shows the rim with all of its tars and oils. The cake is very thick and hard. The second photo shows the fills on the front of the bowl. The third and fourth photos show the stamping on the top and underside of the shank. The last two photos show the stem and the dents and calcification on the stem near the button.gbd3 gbd4 gbd5I reamed the bowl with the PipNet pipe reamer starting with the smallest cutting head and worked my way up to the third cutting head which took the cake back to bare briar. I cleaned up the walls of the bowl with the Savinelli Pipe Knife. gbd6I sanded the bowl and rim edge with 220 grit sandpaper to smooth out the interior of the bowl and the inner edge of the rim. I cleaned the slight bevel on the inner edge as well.gbd7 gbd8To clean the tars and lava on the rim I used a sharp pen knife to scrape the debris free of the rim without damaging the rim surface. I scrubbed it with saliva and a cotton pad to remove the oils and tars that remained on the surface.gbd9I heated the dents in the stem with a lighter and sanded what remained along with the calcification and tooth chatter with 220 grit sandpaper. I cleaned out the tooth marks with alcohol and a cotton swab and filled in the dents with clear super glue. I set the stem aside to let the glue cure. Once it had cured I sanded the repairs smooth with 220 grit sandpaper and wet sanded it with 1500-2400 grit micromesh sanding pads.gbd10I wiped down the bowl with Murphy’s Oil Soap to remove the grime on the surface and give some clarity to the grain. The photos below show the bowl at this point in the process.gbd11 gbd12I scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until they were clean.gbd13I used European Gold Rub’n Buff to touch up the GBD logo on the stem. I sanded the stem with 1500-12000 grit micromesh sanding pads. After each set of three pads I rubbed the stem down with Obsidian Oil. After sanding with the 12000 grit pad I gave the stem a final coat of oil and set it aside to dry.gbd14 gbd15 gbd16 gbd17While the stem dried I worked on repairing the fills on the front of the bowl. I decided to just top up the fills rather than dig them out and refill them. I used clear super glue to top up the fills. I over filled them slightly so that when they dried they would not shrink and need a second application of glue. I sanded the repair with 220 grit sandpaper to smooth it out. I wet sanded the area with 1500-2400 grit micromesh sanding pads and dry sanded the entire bowl with 3200-4000 grit pads.gbd18I restained the repaired area with a medium and a dark brown stain pen. I streaked the area to look like grain with a black Sharpie pen. I buffed the bowl with Blue Diamond to smooth out the stain and blend it into the rest of the bowl.gbd19I lightly buffed the pipe and stem with Blue Diamond once again to polish it. I gave it multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth and it was finished. The restored pipe is shown in the photos below. This is the first of about 50 pipes that I received from my friend at the pipe shop. They are all from the same gentleman’s estate and there are some beauties. If you would like to add this one to your rack contact me via email at slaug@uniserve.com or send me a message on Facebook. We will discuss the cost and the shipping. Thanks for looking. gbd20 gbd21 gbd22 gbd23 gbd24 gbd25 gbd26 gbd27

A Worn Royal Danish 936 Wide Oval Shank Pipe given new life


Blog by Steve Laug

When I saw the pictures of the way this pipe looked – at least the first picture I thought it was in pretty decent shape. The finish was a little worn; particularly some of the high spots on the sand blast had worn off. The smooth patches were also worn and lifeless. The back edge of the rim looked really rough – as if the pipe had been knocked about on concrete or another hard surface to remove the dottle from the bowl. It was ragged. The inner edge of the rim also looked worn and the cake in the bowl was a bit odd looking – as if it was partially removed. It seemed heavier on one side than the other. The stem looked okay in the first picture but the second hinted that all was not well with it either.danish1The close up photos reveal the issues that I hinted at above. The first shows the strangely caked bowl – heavily built up toward the left side and rear of the bowl as well as the rough back rim top and edge of the bowl. The inner edge of the rim also looks like it has taken some damage. The second photo shows the slight cap at the stem junction that to my mind spoke of a tarry and caked mortise that kept the stem from seating properly. The finish also shows some wear in the photos. The pipe is stamped Royal Danish and Made in Denmark. The shape number is 936 which is a Stanwell shape.danish2The next two photos show the issues with the stem. There were tooth marks on the top and underside of the stem that went from quite deep to very shallow. The button top and bottom were worn down and had deep tooth marks. There was also a heavy build up of oxidation on the stem. The stem logo on the top is very faint. It made me wonder if I would be able to feel it with my finger once it arrived in Canada.danish3I am so glad my brother does the heavy work on cleaning out these pipes. I have reamed and cleaned out the shanks of a lot of pipes and I can’t say that I miss it. I still get to do my share of cleanups on pipes that I find but these that he sends me come ready for the restoration process. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and was able to remove the wax and tars on bowl and rim. He reamed the bowl back to bare briar and scrubbed out the mortise and the airway in the shank and stem. When it arrived the stain was quite washed out and the stem was really oxidized. The damaged rim top was very visible and it was in rough shape.danish4 danish5I took some close up photos of the rim and the stem when it arrived here. The roughness of the rim top and inner edge are seen in the first photo. The tooth marks and wear on the stem top and underside in the second and third photos. My brother had cleaned out the mortise so the stem fit tightly against the shank so my guess mentioned above about a dirty mortise appears to have been correct. The crown logo on the top of the stem could hardly be felt by touch.danish6 danish7I started sanding the stem then decided to run a few pipe cleaners and alcohol through the airway in the stem and shank as well as in the mortise. They were quite clean and did not take too much work to remove the little bit of debris that was still left.danish8I sanded the rim lightly to take away the roughness but still leave the finish looking like the sand blasted portion of the rim that had not been damaged. I stained the bowl with a dark brown stain mixed 50/50 with isopropyl alcohol. I applied the stain and flamed it and repeated the process until the coverage was what I was looking for. I wanted the dark stain in the deep grain of blast to show through the brown top stain.danish9I hand buffed the bowl with a microfibre cloth to raise a shine and to give an even look to the finish. The photos below show the pipe at this point in the process.danish10In the second photo below the rim surface is visible. There will need to be some contrast applied to the finish to make it blend in and not look merely “less damaged”.danish11To address the contrast issue on the rim mentioned above I used a black Sharpie Pen to provide some darkening in the crevices of the pitted surface. I used a dark brown stain pen to give the top coat over the black stain.danish12I sanded the inner edge of the rim with a folded piece of 220 grit sandpaper to smooth out the roughened inner edge. In retrospect I probably should have done this before staining the bowl but I did not so I put it in the order I did the work. In the second photo below you can see how the contrast stain worked on the rim top.danish13When I finished sanding I stained the inner edge of the rim with the dark brown stain pen and added some streaks of black Sharpie pen to give it some contrast. I buffed the rim lightly Blue Diamond on the buffing wheel and with a microfibre cloth. The photos below show the pipe bowl after buffing. Notice the change to the rim after the sanding, staining and buffing.danish14 danish15I set the bowl aside and worked on the issues with the stem. I sanded the area around the button on both sides of the stem with 220 grit sandpaper and scrubbed the deeper tooth marks with cotton swabs and alcohol. Once they were clean I filled the deeper marks and built up the button surface with black super glue.danish16I sanded the repairs once they had cured with 220 grit sandpaper to smooth them into the surface of the stem. I reshaped the top of the button on both sides of the stem with the sandpaper.danish17The edge of the button on the underside of the stem was still rough so I used a needle file to shape and sharpen the straight edge.danish18I wet sanded the stem with 1500-2400 micromesh sanding pads. I rubbed the stem down with Before & After Pipe Stem Deoxidizer and a paper towel to further remove the oxidation on the stem. I polished the stem with Before & After Pipe Polish both Fine and Extra Fine with paper towels. The stem was beginning to shine.danish19 danish20I sanded the stem once again with the micromesh sanding pads using 1500-12000 grit pads. Each successive grit of sanding pad added more shine and depth to the shine. The more I polished the stem the more the crown logo disappeared.danish21I buffed the pipe with Blue Diamond on the buffing wheel and then gave the stem multiple coats of carnauba wax. I rubbed the bowl down with Conservator’s Wax by hand. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The pipe is clean and looks new. The restoration brought it back to life. Thanks for looking.danish22 danish23 danish24 danish25

Another Spanish Carved Bamboo Like Pipe – this time a Rhodesian


Blog by Steve Laug

Earlier this year I restored an old briar oval shank billiard that was carved to look like bamboo. It came out beautifully and showed the skill of the Spanish carver who had shaped and crafted it. He carved in the nodules, the cracks and patina of a piece of bamboo.Here is the link to the blog on that old pipe. https://rebornpipes.com/2016/04/10/introduced-to-a-bamboo-briar-of-spain-oval-shank-billiard/. Today I pulled another pipe out of the box my brother sent – another Spanish carved Bamboo looking pipe. This one is a Rhodesian shaped pipe with a saddle stem. The carving was really well done. The pipe is stamped on the left side of the bowl with the words BAMBOO BRIAR over Made in Spain. On the underside of the shank next to the shank stem union it is stamped with the shape number 900.

Once again the carver did a marvelous job of replicating the look of bamboo in the briar. The nodules, lines and grooves that he/she put in the briar really look like bamboo. Instead of being left unfinished like the previous one this one was stained with a contrast of medium and dark brown stain. The grain of the briar came through the smooth areas of the bamboo and the carved nicks in the surface. It is really beautiful.

Fortunately my brother cleaned up this pipe for me. He reamed back the cake and scrubbed the exterior of the bowl with Murphy’s Oil Soap. He cleaned the internals with cotton swabs, pipe cleaners and alcohol. There was a small part of the rim top that had a remnant of the lava that must have overflowed the bowl. The stem was in great shape with no oxidation. Someone had repaired a tooth mark on the underside of the stem near the button with what looked like a grey epoxy. It was significantly lighter than the rest of the black stem. It was sanded smooth but it stuck out.

bam1I reread the blog I had written on the previous pipe I restored. I reread the information that I had found on the brand on the pipephil website, Logos and Stampings: http://www.pipephil.eu/logos/en/logo-b1.html#bamboobriar.

The description said that the bamboo like decorative carving on these pipes was typical of Valencia’s manufacturers since the early 20th century. The carvers did a great job of replicating a chunk of bamboo on both the shank and the bowl sides. The site also said that even though the Valencia connection it is easy to make it’s difficult to say who exactly the maker was.

When I took it out of the last box my brother sent me it was in far better shape than the previous Bamboo Briar that I had cleaned up.  My brother sent along this photo of the pipe. Look at the nodules and grooves that have been carved in the bowl and shank. It is really well done carving.

bam2I took the following photos of the pipe before I started cleaning and restoring it. It was in great shape with just a few small touch ups that needed to be done.bam3 bam4I took a close up photo of the rim top showing the remnant of lava that was stuck on the back topside of the rim. The bowl was in great shape though and my brother had taken the cake back.bam5The next two photos show the stem in close up. The top side of stem looked good at the button. The underside of the stem shows the repaired area next to the button. It is lighter in colour than the black of the stem.bam6I worked on the lava build up on the back side rim top. I sanded it with micromesh sanding pads. I started with 2400-4000 grit pads and was able to remove all of the tars. I continued to sand it with 6000-12000 grit pads to polish the rim top.bam7I sanded the repaired area of the stem until I had a small dip sanded out the surface of the stem. I filled it in with black super glue.bam8I sanded the repaired area back with 220 grit sandpaper until it was smooth. I wet sanded it with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with oil after each set of three pads. After the last rubdown fowling the 12000 grit pad I set the stem aside to dry.bam9 bam10 bam11I buffed the pipe with Blue Diamond on the buffing wheel. The polishing compound brought a shine to the bowl and stem and also made the grain stand out. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. The bowl and stem took on a shine. I hand buffed the pipe with a microfibre cloth. I have found that the extra step gives some depth to the shine. The finished pipe is shown in the photos below. It is a beautiful example of the Spanish Valencia carved Bamboo Briar Pipes. Thanks for looking.bam12 bam13 bam14 bam15 bam16 bam17 bam18 bam19

Breathing New Life into a Gold Star Giant 8597


Blog by Steve Laug

I have a lot of pipes to work on so making a decision which one to work on it a bit interesting. Several months ago now Steve in Dawson Creek sent me a box of pipes for restoration as allowed. He sent me a list of priorities regarding which pipes he wanted restored in the order of importance to him. So I decided to work on one of the pipes that he sent me for restoration. The next one on his list of priorities was a bulldog that was in pretty rough shape. It is stamped Gold Star on the left side of the shank and Giant on the right side. On the underside of the left side of the diamond shank it is the shape number 8597. I can’t much information about the brand. It is a bit of a mystery pipe but under the grime and the peeling finish there was nice looking grain. gold1The pipe was dirty and the finish was very rough. The varnish coat was peeling away. There was a large chip out of the ring on the right side of the bowl. The rim was darkened and caked under tars. The cake was thick and overflowing the bowl. The stem was oxidized and there were tooth marks on the top and underside of the stem next to the button.gold2I took a close up photo of the rim and the bowl to show you what I was working on in dealing with this pipe. The bowl was a mess. I also took close up photos of the stem to show the bite marks on the top and underside of the stem.gold3 gold4I reamed the bowl with a PipNet reamer and a Savinelli Pipe Knife to take the cake back to bare briar on the bowl walls. There was a lot of cake so it took some time. I used the largest cutting head and the cutting head just below that one.gold5I topped the bowl on a topping board with 220 grit sandpaper. I worked the rim against the sandpaper until the damaged bowl top was removed and the bowl was once again smooth and round.gold6I repaired the damaged portion of the ring around the bowl with briar dust and super glue. I mixed the two together and made putty and pressed it into the damaged area of the ring. In the photo below you can see the repaired area on the ring.gold6aI used the Dremel and sanding drum to remove the excess patch and sanded it back until it was smooth against the rest of the bowl.gold7I sanded it with 220 grit sandpaper until the ring blended in with the rest of the pipe. I used a hack saw blade to recut the grooves on each side of the ring repair. The photo below shows the recut grooves and the repaired ring. It still needs to be cleaned up but it is looking better.gold8I used a knife blade needle file to clean up the grooves. I was able to match the grooves on the rest of the bowl. I sanded the ring with 220 grit sandpaper.gold9I wiped the bowl down with acetone (fingernail polish remover) on cotton pads. I broke up the peeling varnish with sandpaper and wiped it down again.gold10I scraped the inside of the mortise with a dental spatula to remove the hardened tars. It scraped away all of the buildup and then I scrubbed it down with pipe cleaners, cotton swabs and alcohol until it was clean. I cleaned the airway in the stem until it was clean.gold11 gold12I sanded the tooth marks out the top and underside of the stem with 220 grit sandpaper until they were minimized.gold13I wet sanded the stem with 1500-2400 grit micromesh sanding pads to smooth out the scratches in the vulcanite.gold15I scrubbed the stem with Before & After Pipe Stem Deoxidizer to remove the oxidation. It took some elbow grease but I was able to remove all of the oxidation with the new product. I am starting to really like this stuff.gold14I polished the stem with the Before & After Pipe Polish using the fine and the extra fine polishing compound. I rubbed it on by hand using a finger and then scrubbed it off with a cotton pad until the polish was gone and the stem shone.gold16 gold17I stained the bowl with a medium brown aniline stain and flamed it to set it in the grain. I repeated the process until the stain was evenly spread on the bowl.gold18I buffed the bowl on the buffing wheel to see what the new stain coat looked like. I liked the new look of the old Gold Star Giant. What do you think?gold19 gold20I buffed the pipe and stem with Blue Diamond on the wheel to bring a shine to the bowl and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. Steve, this one turned out to be another beauty. I am looking forward to hearing what you think about it once you get it back to Dawson Creek.gold21 gold22 gold23 gold24 gold25 gold26 gold27 gold28

 

 

A Relatively Easy Refurbishment on a Peterson’s Kinsale


Blog by Steve Laug

In going through the last box of pipes that my brother sent me I came across this beautiful Kinsale by Peterson’s. It is stamped on the top of the shank Peterson’s over Kinsale. On the underside of the shank it is stamped Made in the Republic of Ireland. The shank end has a band that is integral to the shank two bars of brass around a thicker bar of silver. The band was lightly oxidized. The finish had a shiny coat of varnish. The rim was dirty and some of the coat had bubbled a bit. The rest of the finish was in excellent shape. There was some beautiful grain poking through the finish. The stem had a Peterson’s P in gold on the top of the saddle. There was some oxidation around the saddle portion of the stem and there were tooth marks on the top and the underside of the stem near the p-lip button. There was a small tooth mark on top of the p-lip. My brother took the next two photos of the pipe before he cleaned it up.pete1He scrubbed the externals with Murphy’s Oil Soap and reamed and cleaned the internals. The bowl and stem were quite nice when it arrived here. I took the next photos to show the condition of the pipe when I started the work on it.pete2 pete3I took some closeup photos of the stamping on the pipe. The stamping was sharp and clear. It is very readable. You can also see that the P is quite distinct on the stem. The gold is still in place. This would be a great experiment for the new deoxidizer and polishing mixture I purchased.pete4I took close up photos of the stem as well to show the tooth marks and scrapes on to two sides of the stem ahead of the p-lip and on the p-lip itself.pete5I sanded the stem dents and heated them with a lighter to try to lift them. I was able to lift all of them on the underside and topside of the stem except for two. There was a tooth mark on the both sides next to the button.pete6I sanded the glue when it dried with 220 grit super glue and with 1500-4000 grit micromesh sanding pads. Once it was smooth I scrubbed the stem with the Before & After Stem Deoxidizer on cotton pads and was able to remove all of the oxidation. It took some elbow grease but the Deoxidizer removed the oxidation but not the P stamp on the stem top.pete7I used the Fine Before & After Pipe Polish to work over the stem. I scrubbed the stem with my finger. Applying the paste to the stem and scrubbing it into the surface. I wiped it down with a cotton pad. I followed that by polishing it with the Extra Fine Polish and did the same procedure.pete8I worked on the rim with micromesh sanding pads. I did not want to break the finish but to remove the bubbling and the buildup. I sanded it with 3200-12000 grit pads to polish it.pete9The finished pipe is shown in the photos below. I buffed it lightly with Blue Diamond and then gave it a light coat of wax. I buffed that to raise a shine on the bowl and protect and shine the stem. I polished the metal band with 8000-12000 grit micromesh sanding disks. It is truly a beautiful pipe and the shape and the shine look great. This is available now and will soon be on the store. If you are interested in it email me at slaug@uniserve.com or send me a message. Thanks for looking.pete10 pete11 pete12 pete13 pete14 pete15 pete16 pete17

Another nice find at the ‘Hole in the Wall’ – Jeantet Fleuron 70-7


Blog by Dal Stanton

The Jeantet Fleuron before me was mentioned when I posted the restoration of a beautiful BBB Banker Bent Volcano.  I found both pipes last April, during a visit to ‘The Hole in the Wall’ antique store near the Zhenski Pazar (Women’s Market) in downtown Sofia, Bulgaria.  In order to achieve a better bargain for the BBB Banker I grabbed the Jeantet out of the basket as a good candidate for a bundled deal, which helped me negotiate 30 Bulgarian Leva for the pair – not a bad deal!  When I arrived home from the Hole in the Wall I took these pictures:dal1 dal2 dal3 dal4 dal5 dal6 dal7 dal8The bent egg shape is in pretty good condition with an attractive elongated bowl that fits well in the hand.  The left side of the shank is marked with Jeantet (pronounced, ‘Zhawn-Te’) over Fleuron and on the right what I assume is the shape number 70-7.  The stem has the nice Jeantet J stamp.  Looking at Pipedia to do a little research on this name led me to Sainte Claude, France, considered to be the birthplace of the serious production of briar pipes and scores of French made pipe names claim Saint Claude as home. My curiosity piqued, I wanted to know why St. Claude, France?  Was the briar in good supply there?  I looked to the history of the city itself to see what I could find.  I unearthed an archived New York Times article written March 20, 1983, in the ‘Shoppers World’ travel section entitled, THE PIPE CAPITAL OF FRANCE – very interesting and worth reading.  I found the answer to the question, ‘Why Saint Claude and pipes?’ with this article I found posted on Fumerchic.com with these informative excerpts:

In the 15th Century, Saint-Claude was canonised by Pope Louis XI, the city took on the name Saint-Claude alone and remained a favoured site for pilgrims.

Since Saint-Claude was one of the stops on the Way of Saint James, the monks, who had been turning wood since the 7th century, began crafting wooden religious objects like crucifixes and rosaries. These monks slowly began training craftsmen, which lead to the establishment of the first wood turning workshop in Saint-Claude.

The craftsmen developed the manufacture of wooden items and widened the scope of their operation by making toys (spinning tops, whistles and rattles), so children and pilgrims could play during their pilgrimages. The number of turning workshops then grew. The main materials they used were wood, bone and ivory.

But with the introduction of tobacco to France, of smoking tobacco in particular, the wood turning workshops adapted by making snuff boxes and pipes made from local boxwood. The pipe craftsmen of Saint-Claude gradually forged themselves a reputation for an unparalleled level of manual skill and expertise.

So, it wasn’t the plentiful supply of briar that put Sainte Claude on the pipe-makers’ map but industrious wood-turning monks who passed their wood working skills on to local craftsman.  The story went on with the discovery of a non-burning pipe made from our beloved briar:

During the 19th Century, pipes from Saint-Claude underwent a profound change. Boxwood had been the wood used to make the pipes until then, but it produced a bitter taste when smoked. Around 1855, a businessman passing through Saint-Claude presented a Saint-Claude wood turner with a pipe, the bowl of which did not burn, carved from a heavy wood in dark shades. It was the first pipe made from briar. The arborescent briar pipe is highly resistant to heat and fire, giving the smoker the greatest possible pleasure from the plumes of tobacco smoke. The craftsmen of Saint-Claude therefore began using briar instead of boxwood, ensuring the Saint-Claude pipe caused excitement in the pipe smoking community. The number of workshops grew, with names like Chacom and Butz-Choquin appearing for the first time, while the craftsmen began producing more and more high-quality pipes thanks to their expertise that became globally renowned among pipe smokers.

Considered to be the capital of briar wood pipes, Eole, Chacom, Bayard,Butz-Choquin, Denicotea, Jeantet and Ropp are well-known names all originally claimed by Saint Claude, France. The works of Saint Claude’s craftsmen are also present, for example, in the unique handmade pipes created by Pierre Morel (link).

One more factoid about Saint Claude’s history caught my attention.  In 1966, Saint Claude established the Confrérie des Maîtres-Pipiers de Saint-Claude (The Brotherhood of Master Pipe-Makers in Saint-Claude) to promote the expertise of the many masters that have historically resided and worked in Saint Claude.  Famous personalities are inducted as the “Premier Pipe-Smoker of the Year’ to serve as ambassadors for the pipe industry in Saint Claude.   For every personality chosen, Paul Lanier (awarded the prestigious meilleur ouvrier de France title in 1991), crafts a pipe that includes a portrait of the inductee, thus perpetuating the tradition of the sculpted briar pipe.  I think this is a very cool tradition and found it very interesting that the first likeness below strongly resembles the master pipe restorer who oversees Rebornpipes.com!dal9According to Pipedia, the Jeantet name came on to the scene in 1775.  The 1800s saw great expansion of production of Jeantet pipes primarily through the development of local cottage industry – farming out different aspects of the pipe production to small shops in Saint Claude.  Consolidated production grew in the 1900s but in the 1960s sales dwindled in spite of attempts to modernize.  This final part of my research comes from Pipehill:

1988
The company was taken over by S.A. Cuty Fort Entreprises(1) while keeping its label. It established in the group beside Chapuis-Comoy (Chacom), Jean Lacroix and Emile Vuillard.  Today (2010) the brand isn’t part of the group any more. The label owned by Dominique Jeantet still exists but pipe production is discontinued.dal10When I take this product of Sainte Claude, France, the Jeantet Fleuron, out of the ‘Rescue Me’ basket, I take a closer and more appreciative look at the pipe.  First impressions mark the nice shape of the stummel – I like the tapered egg shape that culminates in a tightly circled rim beveled on the inner chamber side.  The bowl shows minor cake and appears to have been cleaned before but I will bring it down to the briar and clean it well.  The stummel surface has minor dents and ‘blemishes’ on the finish.  A significant ‘scab’ is evident where the shank and bowl converge on the topside.  It doesn’t appear to be a burn through but this will need attention after cleaning the exterior surface.  The rim has minor dent marks on the blade edge of the beveled rim.  When I take off the stem, I notice that in the mortise is a metal cylinder – some sort of a metal airway or a stinger that got loose?  With a few thumps on my palm, the rogue stinger shakes loose (pictured below).  After attempting to insert it into the end of the tenon, I have questions as to whether this stinger is original – the fit is very loose which explains why it slipped down into the stummel airway.  I decide the stinger is history and it goes in the spare parts bucket.  Minor teeth dents are on the underside of the bit. I take some close up shots for a better look at problem areas.dal11 dal12 dal13 dal14 dal15 dal16I begin by putting the stem in an OxiClean bath to soak in order to raise the oxidation out of the vulcanite.  Then I take my Pipnet Reaming Kit and work on the light cake build up in the bowl.  I use the two smaller blades of the four blades available to me to ream the bowl.  After this I use 240 grit sanding paper to further clean and smooth the chamber wall.  I like working on a clean pipe so I take pipe cleaners and Q-tips dipped in isopropyl 95% and work the mortise and stummel airway.  The internals were surprisingly clean so it didn’t take long.

Now to the external surface.  I use undiluted Murphy Oil Soap on the stummel with cotton pads to remove the grime and hopefully to eradicate some of the blemishes I detect on the surface.  After cleaning with Murphy Soap I rinse the stummel with cool tap water avoiding water entering the fire chamber or mortise.  The ‘scab’ at the upper junction of the shank and bowl is starting to look like a botched superglue repair job.  I’ll need to give some thought as to how to address this eyesore on an otherwise attractive piece of briar – I’m starting to see the briar’s potential.  The pictures show the progress. dal17 dal18 dal19 dal20I put the stummel aside and turn to the clean-up of the stem.  I fish the stem out of the Oxyclean bath.  It did the job of ‘surfacing’ the dull greenish oxidation and I initially attack it with 000 steel wool.  I then clean the internal airway with bristled and smooth pipe cleaners dipped in isopropyl 95%.  The stem put up more resistance than the stummel.  After several pipe cleaners I’m satisfied that the airway is ready for service.dal21 dal22Next, the ‘scab’ on the bowl surface.  I take 240 grit sanding paper rolled as close to a blade as I could make it and sanded the gummed up super glue patch – at least I believe that is what it is – at the junction between the upper shank and bowl.  I sand the super glue or epoxy down to the surface.  When I remove the buildup bump it appears to be a patch – I don’t believe it’s a burn through, but it’s definitely a fill.  It appears to be solid so I leave it as is and hope to blend it when I finish the stummel.  Next I prepare a batch of briar dust super glue putty to fill in two holes just below the rim at about 1 o’clock (picture below).  I use a toothpick as a trowel to pack the holes well and to leave an overflow so that it will sand out smoothly with the surface.  The final repair is to apply black super glue to two small tooth dents on the underside of the bit.  When cured, it will sand smooth and polish well.  The pictures show the progress of the patch work.dal23 dal24 dal25 dal26After the KE-150 Black super glue patch on the underside of the bit cures, I take 240 grit sanding paper to smooth out the patch bumps bringing them down to the stem surface level.  I do the same to remove light tooth chatter on the upper side.  To redefine the button, I use the needle file to shape the contours of the button lip top and bottom.  I again use 240 grit to remove the file marks and remove light tooth chatter.  With micromesh pads grit from 1500 to 2400 I wet sand the stem and apply Obsidian Oil.  Unfortunately, after admiring the shine beginning to move to the surface, I also saw some small ‘patches’ of oxidation remained visible – a bit near the button and on both upper and lower parts of the saddle stem that tapers from shank level down to button level.  If this part of the saddle stem has a special name, I’m not sure what it is!  I was frustrated and therefore forgot to picture this!  I put the stem back in the Oxyclean bath for another baptism.  The pictures below represent the micromesh process after the second bath, which raised the residue oxidation to the surface and I remove it beginning with the 1500 grit micromesh pad.  Following the 1500 to 2400 micromesh wet sand cycle (again!) I apply Obsidian Oil.  With pads from 3200 to 4000 grit I dry sand and follow again with applying Obsidian Oil to the stem.  I complete the micromesh polishing with pads 6000 to 12000, apply Obsidian Oil and put the stem aside to dry.  I’m pleased with the results even though I had a detour.  The pictures show the progress on the stem repairs and polishing.dal27 dal28 dal29 dal30 dal31With the stem ready for a stummel, I start working on completing the Jeantet’s re-commissioning by using 240 grit sanding paper to remove the cured briar dust super glue putty patch on the holes just below the rim.  I’m careful to sand strategically by folding the paper and using it like a blade directly on the patch so I don’t unintentionally sand into the rim’s sharp beveled top edge – that would not be good to deface the rim!  I take a before and after picture to show the progress.  The rim already has a very nice bevel, but to remove the dents and pitting on the rim I use 240 grit paper folded and work on the rim.  I pinch the paper with my thumb on the beveled contour as I rotate the stummel.  I find that this method allows for an even movement and a consistent bevel angle to develop.  With the bevel already in place, I simply go with the contour that is already present but remove the damage producing a fresh beveled surface.dal32 dal33 dal34Well, all work on the Jeantet came to a halt for about 3 weeks as my wife and I enjoyed our annual R&R on the Black Sea coast near the fishing town of Sozopol.  Reading books and enjoying the beach is one of our favorite things to do to relax and decompress from the work we do in Bulgaria.  A special joy to us during these weeks was the visit of our daughter and her husband from Denver, Colorado.  They joined us at the Black Sea for our last few days on the beach and from there we took them to see different sights in Bulgaria as well as spending the last week of their visit on the beautiful Greek island of Santorini!  Another great part about their visit was that they brought supplies and pipes I had ordered and purchased from eBay.  They also brought another prize – the Savinelli pipe knife to add to my tool box that I won in a fierce bid on eBay!  During this time of R&R I also visited several antique shops in different Bulgarian towns and secured some future restorations – it was a good time but now, back to life and the Jeantet Fleuron!

With stem reattached to the stummel I use a medium grade sanding sponge on the bowl.  Following this, I utilized all 9 micro-mesh sanding pads, 1500 to 12000 to sand/polish the bowl preparing it for staining. I’m liking the briar grains beginning to make an appearance on the Jeantet.  The pictures show the progress on the stummel surface.dal35 dal36I’m anxious to try out one of the supply items that my daughter and son in law brought from the US – Fiebing’s Leather Dye.  They brought dark brown and oxblood colors and I decide to try the dark brown on the Jeantet.  One of the challenges that I have finding supplies in Bulgaria is not having good selection of aniline (alcohol based) dyes or stains that would readily ‘flame’ helping to set the stain in the wood. I remove the stem and give the bowl a cleaning with alcohol with a cotton pad to make sure it is clean from the residue left over from sanding.  I set the bowl up on the cork and candle stand, inverted to apply the dark brown dye that I have chosen.  Using a cotton dauber, also a new arrival from the US, I apply the dye liberally over the inverted bottom of the bowl allowing the dye to saturate the briar surface.  I’m able to rotate the bowl with the cork in hand to make sure dye reaches the rim beveled surface on the bottom. When the surface is covered I flame it with a butane lighter which evaporates the alcohol from the dye and sets the color more deeply in the grain.  After it cools to the touch, I repeat the process above a second time, applying dye and flaming.  The pictures below show the progress but also the fact that I need to figure out a better way of pouring the dye into the lid so I’m not wasting so much on my work board missing the briar!  After cooled, I use cotton pads with isopropyl 95% and wipe down the newly stained bowl to lighten it and even out the dye application.  This allows the grain to jump out more it seems to me.dal37 dal38 dal39I let the bowl sit overnight to thoroughly dry and set the newly stained surface.  I turn to my Dremel using a felt wheel with Tripoli compound on the bowl surface and stem to begin the polishing process.  I utilize the slowest RPM speed and keep the wheel moving over the briar surface – not pressing too much allowing the wheel and compound to do the work.  I follow the Tripoli with Blue Diamond – also with its own dedicated felt wheel (each compound has dedicated wheels) and again, allow the RPMs, wheel and compound to do the work, keeping the movement of the wheel moving on the stummel surface.  For the carnauba wax application, I switch from a felt wheel to a cotton cloth wheel and also increase the RPM speed on the Dremel by one number.  I have discovered that the carnauba needs a bit more ‘heat’ to spread evenly over the surface.  I apply several coats of carnauba wax over the bowl surface and stem.  I love to watch how the briar grain increasingly pops with each step of the polishing process.  The beauty of the grain on the Jeantet Fleuron is living up to its name – Fleuron.  Since I didn’t study French in school, Google translate provided the English meaning of Fleuron – ‘finial’, which is, according to Dictionary.com, “a relatively small, ornamental, terminal feature at the top of a gable, pinnacle, etc.”  Or, simply, a nice finishing touch!  I complete the Jeantet Fleuron with a clean cotton cloth wheel buff with the Dremel and then a rigorous buffing by hand with a microfiber cloth to bring out the grain even more and deepen the shine.

Since my wife has lovingly started to put her foot down regarding my growing collection of pipes (I’m sure some of you have faced this as well!) this Jeantet Fleuron 70-7 will make a debut on eBay Europe and US to find a good home! I am considering how to sell more restored pipes and giving the profits to help further the work we do here, with the Daughters of Bulgaria – Bulgarian women who are sexually exploited and trafficked.  If you’re interested in adding the Jeantet to your collection, leave a comment below.  Thanks for joining me!dal40 dal41 dal42 dal43 dal44 dal45 dal46 dal47