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Restoring a Large Rusticated House of Robertson Panel Billiard


Blog by Steve Laug

After my brother Jeff found an assortment of House of Robertson pipes at an auction in Wilder, Idaho which is an area in the greater Boise, Idaho area. He kept an eye out for more of the brand on his weekly pipe hunts. He found several others that are quite unique in an antique mall near where he lives. There were two large long shanked pipes – one round shanked and one square shanked. The third of the batch that he finds is a nice little classic apple shape. It looks tiny with the size of the other two. The two larger pipes are a combination of smooth and rusticated. They both have smooth panels on the sides or front of the pipes. Both of the large ones are banded with a sterling silver band. It seems to me that the bands on both the square shank and the round shank are decorative rather than a repair for a cracked shank. I finished the restoration of the square shanked sitter, the bottom pipe in the above photos and did the blog write up on it (https://rebornpipes.com/2018/02/28/restoring-a-rusticated-house-of-robertson-war-club/). It is soon on its way to a fellow who was a regular of the House of Robertson Pipe Shop in Boise, Idaho. He is excited to be adding it to his collection. Each of these pipes has the name House of Robertson roughly hand-etched on the side or underside of the shank with an engraving tool. I am also including the information that I found when I received my first of the House of Robertson Pipes. “House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999. https://pipedia.org/wiki/Robertson

The second pipe, the next House of Robertson pipe I chose to work on is a large rusticated billiard with smooth panels on the sides and front of the bowl and a hexagonal shaped bowl. It is another very different pipe than the others pipes from this Boise based store. It is large and similar to the previous larger pipe in this threesome – 7 long with a bowl that is 2 1/8 inches tall. It is engraved with the House of Robertson signature on the smooth portion of the shank on the left side just ahead of the band. There is a smooth panel on the right, left and front sides of the bowl. The rim top was rusticated. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. The rustication on the bowl and shank was nicely done and was made to look like a sandblast finish. The bottom of the bowl and shank also appeared to be sandblasted. It is definitely an interesting pipe and should clean up very well. The band on the shank is decorative as the shank is undamaged. It has the look of a repurposed band from an older pipe. There are some worn hallmarks on the oxidized Sterling Silver band. The fit of the stem to the shank was good. The stem was oxidized and had some small tooth marks and chatter on both sides of the stem near the button. Jeff took photos of the pipe before he started the cleanup. The next close-up photos show the finish on the top and the sides of the bowl. The first photo shows cake in the bowl and the lava overflowing onto the rim top. The inner and outer edge of the rim looks really good. The finish on the rim top was appeared to be in great condition but the lava coat as pretty thick. The next two photos show sides of the pipe. It was a different rustication from any of the other Robertsons that I have done and it was interesting. The next photo shows the etched name on the left side of shank on a smooth panel of briar. It reads House of Robertson. The second photo shows the stamping on the band. You can also see the general condition of the grime in the rustication of the briar.The tapered stem was oxidized and had tooth chatter and marks on both sides of the stem near the button. The edge of the button had some dents in it as well.This unique pipe was really dirty with a thick cake, overflow of lava on top the rim and dust and debris in the heavy rustication on the sides of the bowl. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show the condition it was in once it was cleaned off. It has an interesting rustication on the rim top – it has the look of almost a faux plateau. Normally I would include photos of the stem at this point as well to show its condition. Sadly while I was chatting with my brother on Facetime I dropped the pipe on the floor next to my worktable and the stem snapped off leaving the tenon in the shank… Arghhh I hate that. It is not enough to have to clean up and restore an old timer now I have to replace the tenon on the stem and get the fit in the shank correct… oh well these things happen. I am attaching photos of the stem after the “accident” to show what it looked like.Normally my habit at this point in the restoration is to work on the bowl. However, with the broken tenon I decided to address that first before even touching the bowl. I used a long drywall screw to pull the broken tenon out of the shank. I screw it into the airway on the broken tenon and wiggle it out of the shank.I have a small container of threaded replacement tenons that I have on hand for just this kind of “accident”. I went through the tenons and found one that was the same size as broken one. I flattened the broken edges remaining on the stem end with a Dremel and sanding drum to make the face smooth. I started drilling it with a bit slightly larger than the airway to begin to open it up to receive the threaded tenon end. I worked my way up to a bit the same size as the tenon end. The critical part when you are doing this by hand is to keep everything straight or you can end up with a crooked tenon. I finished the drilling and cleaned up the opening in the stem with a needle file to ensure that everything was smooth. Once it was clean and ready I checked out the fit of the tenon and then glued it in place in the stem. The photos show the process. I worked Before & After Restoration Balm deep into the nooks and crannies of the rusticated finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish with a horsehair shoe brush. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the smooth panels on the sides of the bowl stands out, while the grooves of the rustication look almost undulating. It is another unique and strangely beautiful House of Robertson pipe. Once the glue on the tenon was set I put the stem in the shank and took the following photos to show the fit of the repaired stem to the shank. Finally, after the “accidental” extra steps I am back to where I was when the pipe arrived. It is ready to be cleaned up and restored. I sanded the stem with 220 grit sandpaper to remove the oxidation on both sides of the tapered stem and remove the tooth marks and chatter on the top and bottom sides at the button.I polished out the sanding scratches and marks in the vulcanite with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. I polished it further with Before & After Pipe Polish –using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside to dry. I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The medium brown and dark brown stains on the rusticated billiard shaped bowl with a smooth panels and bands works well with the rich black of the vulcanite stem. The polishing of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 7 inches, Height: 2 1/8 inches, Outside Diameter: 1 1/2 inches, Diameter of the chamber: 3/4 inches. I will be putting this pipe on the rebornpipes store shortly. It is another big pipe and will make a great addition to someone’s collection. If you are interested in adding this unique pipe let me know. Thanks for looking.

Restoring a Rusticated House of Robertson War Club


Blog by Steve Laug

After my brother Jeff found an assortment of House of Robertson pipes at an auction in Wilder, Idaho which is an area in the greater Boise, Idaho area. He kept an eye out for more of the brand on his weekly pipe hunts. He found several others that are quite unique in an antique mall near where he lives. There were two large long shanked pipes – one round shanked and one square shanked. The third of the batch that he finds is a nice little classic apple shape. It looks tiny with the size of the other two. The two larger pipes are a combination of smooth and rusticated. They both have smooth panels on the sides or front of the pipes. Both of the large ones are banded with a sterling silver band. It seems to me that the bands on both the square shank and the round shank are decorative rather than a repair for a cracked shank. I will be restoring them in the days ahead. He picked them up for us to restore. They all have the name House of Robertson roughly hand-etched on the side or underside of the shank with an engraving tool. I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999. https://pipedia.org/wiki/Robertson

This large, long square shank, flat bottom sitter is the next House of Robertson pipe I chose to work on. It is quite different from the other pipes from this Boise based store. It is large – 7 ¼ long with a bowl that is 2 inches tall. It is engraved with the House of Robertson signature on a smooth panel on the left side of the shank just ahead of the band. On the top of the shank it is etches P.L.F.S. I have no idea what that etching stands for. There is a smooth band of briar just ahead of the silver band. There is also a smooth panel on the front of the bowl and two smooth areas on the rim top. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. The rustication on the shank was quite light and had the look of a sandblast finish. The sides of the bowl were deeply rusticated, almost like roots and then it is almost like it was also sandblasted over the top. The bottom of the bowl and shank also appeared to be sandblasted. It is definitely an interesting pipe and should clean up very well. The narrow silver band is stamped Sterling Silver on the top side. There were some nicks in the edge of the silver at the stem/shank junction. The fit of the stem to the shank was good. The square stem was oxidized and had some small tooth marks and chatter on both sides of the stem near the button. Jeff took photos of the pipe before he started the cleanup. The next close-up photos show the finish on the top and the underside of the bowl. The first photo shows cake in the bowl and the lava overflowing onto the rim top. The grain on the top of the bowl and the inner and outer edge of the rim looks really good. The finish on the rim top was appeared to be in great condition under the lava coat. The next two photos show the front, side and underside of the pipe. It has a very interesting finish. The next photo shows the etched name on the left side of shank on a smooth panel of briar. It reads House of Robertson. On the top of the shank on a narrow smooth panel it reads P.L.F.S. The final two photos show square shank and band. You can also see the general condition of the grime in the rustication of the briar. The tapered stem was oxidized and had tooth chatter and marks on both sides of the stem near the button. The edge of the button had some dents in it as well.This unique pipe was really dirty with a thick cake, overflow of lava on top the rim and dust and debris in the heavy rustication on the sides of the bowl. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show the condition it was in once it was cleaned off. It has an interesting combination of rusticated and smooth finishes on the top of the bowl. The unique square stem was oxidized and had tooth marks and chatter on both sides. You can also see the nicks in the edge on the top and underside of the Sterling Silver band.I worked Before & After Restoration Balm deep into the nooks and crannies of the rusticated finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish with a horsehair shoe brush. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the smooth portions stands out, while the deep grooves of the rustication look almost undulating. It is a unique and strangely beautiful pipe. I sanded the stem with 220 grit sandpaper to remove the oxidation on both sides of the tapered stem and remove the tooth marks and chatter on the top and bottom sides at the button.I polished out the sanding scratches and marks in the vulcanite with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. I polished it further with Before & After Pipe Polish –using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside to dry. I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the rustication. I buffed the stem to raise the gloss on the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The medium brown stains on the rusticated square shanked poker shaped bowl with a smooth bands and rim works well with the rich black of the vulcanite stem. The polishing and the reworking of the stem material left this a beautiful and interesting looking pipe. The dimensions of the pipe are: Length: 7 3/8 inches, Height: 2 inches, Outside Diameter: 1 5/8 inches, Diameter of the chamber: 7/8 inches. This one will be heading back to Idaho. A House of Robertson collector who used to frequent the Boise shop is adding it to his collection. Thanks for looking.

Kathy’s Dad’s Pipes #9– Restemming & Restoring George Koch’s “Malaga” Banker


Blog by Steve Laug

This is the ninth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. I will retell the story of the estate. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The ninth of the pipes that I chose to work on is another “Malaga” Banker (Author??). This one is a mixed finish smooth and rusticated pipe with same mixed finish on the rim top. I really like the shape and the mix of rustication and smooth straight grain on this pipe. The vulcanite stem had lots of tooth chatter and some tooth marks. Some great grain peeks through the grime around the bowl. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I am certain that Malaga pipes were oil cured. The uniform finish and the light weight lead me to think that is the case. Once more there are no fills in the bowl or long shank. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either.

The mixture of rustication and smooth on the rim top of this Baker was originally covered and the rustication was almost filled in with an overflow of lava from the thick cake in the bowl. The rim top was in good condition and the inner edge of the bowl had some light damage and was out of round. The outer edge of the bowl was in good condition. The stamping was on the underside of the shank and was clear and read “Malaga” on a smooth panel near the shank/stem junction. The black vulcanite stem had tooth dents and chatter on the top and the underside of the stem. The interior of the pipe was dirty. I could see that George thoroughly enjoyed this pipe along with the others as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the cake and remnants of tobacco in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. The second rim top photo shows the thick cake and debris in the bowl. It is dirty but in otherwise good condition. He also took photos of the backside and of the side to show the condition of the finish. He also took a photo of the shank to show the stamping on the panel on the underside of the shank. You can see the dust and grime in the rustication on the shank before cleanup.The next photos show the tooth chatter and dents on both surfaces of the stem near the button. There were also some dents in the top and underside of the button edge itself.Working on this ninth pipe followed the same pattern as all of these pipes. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. As noted above the stem would need to be worked on. I took photos of the pipe to show its condition before I started my work on it.    I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. You can see the contrast between the rusticated portion of the rim and the smooth. The inner edge of the bowl is chipped and damaged slightly but a little sanding would smooth that out. It is a nice looking finish. The stem was clean and you can see the tooth chatter and marks on the surface of the stem and on the edges of the button.I “painted” the surface of the stem with the flame from a Bic lighter to heat and lift the dents in the vulcanite. This is one of those times that I am glad vulcanite has memory. The marks lifted to the surface and a bit of sanding would smooth things out.I repaired the small dips in the top surface of the stem with clear super glue. When it had cured I sanded the surface of the stem smooth with 220 grit sandpaper. I sanded the rest of the stem at the same time and removed some of the oxidation on the surface.I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar and particularly the reshaped areas. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I got a little ahead of myself in using the balm. I had not cleaned up the damage to the rim edge. I used a folded piece of 220 grit sandpaper to smooth out the inner edge of the rim. I worked on it and gave it a slight bevel to cover for the damage and the burn marks. Once it was finished I reworked the balm into the rim top and edges.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the eighth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. This one is staying with me. I look forward to carrying on the trust from her father. The dimensions are Length: 5 ½ inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes. 

Restoring the last of three Jobey Gourd Calabashes with a Briar Shank Extension


Blog by Steve Laug

As I have mentioned before my brother Jeff has really gotten good at finding Gourd Calabash pipes when he is pipe hunting. He picked up this batch recently. I posted about the large calabash in the middle of the right hand column recently and it is available on the rebornpipes store. It is by far the largest of the five calabash pipes that he found. The second one I am working on is the pipe at the bottom right of the photo. It is another unique looking Calabash to me in that it is a nicely shaped gourd with a briar shank extension on the end of the gourd. It bears the Jobey brass oval logo on the side of the briar extension. The third of the calabash pipes that I worked on was a second Jobey calabash. It is the one on the bottom left of the photo below. As I mentioned before, when I first looked these Jobey calabashes I wondered if any of them had the Jobey system tenon that I have come to expect on Jobey pipes. However, this was not the case on any of the three Jobey Gourd Calabashes in the bunch. All of them have the mortise drilled in the briar extension and is made for a push stem. Once again, I had never seen Jobey Gourd Calabashes before learned that they were probably made by Wally Frank. Here is the link to the first of the pipes I worked on – the one circled in red in the photos below:  https://rebornpipes.com/2018/01/09/restoring-a-full-bent-jobey-gourd-calabash-with-a-briar-shank-extension/. Here is the link to the second of the three circled in blue: https://rebornpipes.com/2018/01/28/restoring-the-second-of-three-jobey-gourd-calabashes-with-a-briar-shank-extension/. Today I am working on the third of the Jobey Calabash pipes and the fourth of the lot. It is the pipe on the top left of the photo below.

Once again Jeff took some photos of the pipe before he did his cleanup work on it. The photos below show it in the condition he found it in on one of his hunts. The gourd was dull looking and generally dirty. It had spots of sticky label material on the sides of the bowl. The briar shank extension was also dull and lifeless looking and there was a gummy substance in the brass logo on the shank extension. The meerschaum bowl on this pipe was light weight and appeared to be block meerschaum. There was a thick cake in the bowl and the rim had a coat of lava that went almost all the way around the inner edge of the chamber onto the rim top. The chair leg style stem was oxidized and dirty. There were tooth marks and tooth chatter on both sides of the stem at the button. The next photo shows the condition of the meerschaum cup. The cup of the meer was had some lava overflow from the bowl on the inner edge and top. There is also darkening around the inner edge of the bowl and cake in the bowl.The next two pictures show the condition of the underside of the bowl and the tars and oils on the walls of the gourd. The underside of the meerschaum cup was dirty but in good condition. The cork gasket on the inside edges of the gourd was in good condition but dried out. It needed some grease to liven it up.The briar shank extension was dirty and there was debris around the outside of the oval and in the letters stamped in the brass.The stem had light oxidation and tooth marks and chatter on both sides near the button. It also had the same price tag glue on the top and underside of the stem.Jeff did a thorough cleanup on the meerschaum bowl, the inside of the gourd and the stem. He carefully scraped the cake in the bowl with a Savinelli Fitsall Pipe Knife. He cleaned the internals with alcohol, pipe cleaners and cotton swabs – scrubbing out the mortise as it was dirty. He scrubbed the exterior of the meerschaum cup and the gourd with Murphy’s Oil soap and a tooth brush and was able to remove all of the oils and dust ground into the gourd. He was able to remove all of the lava and overflow from the top of the meerschaum bowl and left it looking very clean. Once he had removed the lava on the rim top and inner edge they were cleaner than I expected. The scratches in the meerschaum were quite shallow and would be easy to polish out. He cleaned internals of the stem with alcohol. When it arrived I took some photos of it to show how it looked before I did the restoration.   He did a great job of cleaning up the rim top including the tars and lava. The bowl is clean and smooth with all cake removed. The photo below shows the condition of the bowl and rim at this point. The inner edge of the bowl is clean but there is some wear and damage to the edge. The stem had cleaned up nicely with relatively little oxidation. The tooth marks on the top and underside along with the chatter were still present.I took the bowl off the gourd to have a look at the inside of the pipe. The gourd was very clean. The cork gasket was dry but that could be remedied easily enough. The mottled appearance carried through to the inside of the meerschaum bowl and can be seen in the photos.I used my fingers to rub the gourd and briar extension down with Before & After Restoration Balm to bring life to both and to remove any residual dust or dirt in the surface of the calabash. I wiped it off with a cotton cloth and buffed it with a shoe brush. The next few photos show the gourd at this point in the process. I used some Vaseline petroleum jelly to lubricate the cork gasket and soften it. I have done this for years and I really like the effect of the jelly on the cork. I used 1500 grit micromesh sanded off the spots along the surface of the meerschaum cup where it sat against the cork and the top of the gourd to ensure a smooth fit.I checked the pliability of the cork gasket, rubbed a little more Vaseline into it and put the bowl back on the gourd. The fit of the cup against the gasket was snug but not hard to insert. It was perfect. The pipe was beginning to look finished. The shine on the gourd and the rim looked good. The briar extension had its own shine as well. I took the cup off the gourd and polished it with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust. I buffed the cup with a microfiber cloth to polish it. I sanded the stem with 220 grit sandpaper to remove the tooth marks and chatter on the top and underside near the button. The rest of the stem was in decent condition. I rubbed the stem down with Obsidian Oil at this point and let it sit for a little while.I cleaned out the airway in the stem with pipe cleaners and alcohol to remove any residual bath and also the sanding dust from the work on the stem surface and tooth chatter.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each sanding pad. After using the 12000 grit pad I buffed the stem with Blue Diamond to give a deep and rich shine. I polished the stem with Before & After Pipe Polish using both the fine and the extra fine product. I gave it a final coat of Obsidian Oil and set it aside to dry. Normally at this point I put the stem back on the bowl and take the pipe to the buffing wheel to work it over. This time I took the parts to the buffing wheel. I gently buffed the meerschaum cup and rim with Blue Diamond to lightly polish the meer. I carefully buffed the gourd base and briar shank extension with Blue Diamond being cautious about the pressure I put on the gourd. I buffed the stem with Blue Diamond to raise the gloss on the vulcanite. I took the pipe back to the work table and gave the gourd multiple coats of Conservator’s Wax. I gave the stem several coats carnauba wax. I buffed the parts of the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The dimensions of the pipe are, Length: 9 inches, Height: 3 ½ inches, Diameter of the cup: 2 ½ inches, Diameter of the chamber: 7/8 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for looking.

Refurbishing a CAO Meerschaum Bent “Teacup” Sitter


Blog by Steve Laug

Jeff sent me this CAO Meerschaum Bent Sitter not too long ago. I am guessing it is from the 80s as it has that particular style of bent, thick Lucite stem. The shape is similar to the teacup shape that I have seen in briar pipes. Others might call it an egg shape. The finish is quite clean. The egg portion of the bowl is colouring toward the bottom of the bowl and the base. The base and the shank are more of a butterscotch colour. The rim top had some lava on the back edge of the bowl that had overflowed from the cake in the bowl. The stem is a swirled pearl colour varying from golds to creams colours. The button and slot itself were clean. There was some light tooth chatter on both sides of the stem near the button and there were light tooth marks as well. Jeff took some photos of the pipe from various angles before he started the cleanup. He did his usual thorough cleanup of the pipe. He reamed the bowl with a Savinelli Fitsall Pipe Knife to scrape out all of the cake. He scrubbed the internals of the pipe with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to remove the grime in the finish of the bowl. He was able to get much of the lava off the top of the rim. He rinsed the pipe with warm water to remove the soap and dried it off with a soft cloth. I took photos of the pipe when I received it to show its general condition. It is an interesting pipe. I took close up photos of the bowl, rim and the tooth marks on both sides of the stem just ahead of the button. The first photo below shows the clean bowl and rim. There are some small remnants of lava on the rim but the edges of the bowl are clean. The second and third photos show the tooth marks. They were not very deep but were visible. The fourth photo shows the circular CAO brass medallion on the left side of the saddle stem. I removed the stem from the bowl. At first I thought the tenon was threaded, but I knew that generally CAO Meerschaum pipes had a push stem. As I examined it I could see that the Delrin insert had unscrewed from the shank of the pipe and that the push tenon was inside of it. I screwed the stem back on the pipe and turned the stem the opposite direction and it came out easily. The photos below show both views of the stem and tenon.I polished the rim top and bowl with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and wiped the bowl down with a damp cloth after each pad. I dry sanded with 3200-12000 grit pads. Again, I wiped it down with a damp cloth. I buffed it with a microfiber cloth. I sanded out the tooth marks on the stem with 220 grit sandpaper until they were not visible any longer.I ran a few pipe cleaners with alcohol through the stem to clean out the sanding dust that had gotten into the airway. I cleaned out the slot with the pipe cleaners to remove grime from the corners.I polished the scratches left behind by the sandpaper with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped it down with a damp cloth after each pad. I put the stem back on the bowl and lightly buffed it on the buffing wheel using Blue Diamond to lightly polish it. I buffed the stem to raise the gloss on the acrylic. I gave the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The variegated colours of the meerschaum progressing from a golden brown to a light tan colour go well with the rich variations of the brown, gold and tan acrylic stem. The polish and the reworking of the stem material left this a beautiful looking pipe. I will be posting this pipe on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can add your story to the ongoing story of the pipe. The dimensions of the pipe are: Length: 6 inches, Height: 2 inches, Outside Diameter: 2 1/4 inches, Diameter of the chamber: 3/4 inch. If you are interested in purchasing this pipe email me at slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me.  

Kathy’s Dad’s Pipes #8– Restemming & Restoring George Koch’s “Malaga” Freehand


Blog by Steve Laug

This is the eighth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. I will retell the story of the estate. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The eighth of the pipes that I chose to work on is another “Malaga” Freehand. This one is a smooth pipe with a carved faux plateau top on the rim and on the shank end. It has a look that is similar to an Alpha Freehand. It had a chewed and ruined vulcanite stem. Some great grain peeks through the grime around the bowl. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I am even more certain that Malaga pipes must have been oil cured. The uniform finish and the light weight lead me to think that is the case. Once more there are no fills in the bowl or long shank. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either.

The plateau style rim top on this Freehand was originally covered and almost filled in with an overflow of lava from the thick cake in the bowl. The rim top and the inner and outer edge of the bowl were in good condition. The stamping was on the underside of the shank and was clear and read “Malaga” near the shank/stem junction. The black vulcanite stem was ruined with bite marks on the top and a large hole on the underside of the stem. It would need to be replaced. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the cake and remnants of tobacco in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. The second rim top photo shows the thick cake and debris in the bowl. It is dirty but in otherwise good condition. He also took photos of the side and of the faux plateau on the shank end. He also took a photo of the shank to show the stamping on the underside of the shank. You can see the overall condition of the shank before cleanup.The next photos show the damage to both surfaces of the stem near the button, the worn and chewed down button and the missing underside of the stem. The stem is a write off – misshapen and ruined.Working on this eighth pipe followed the same pattern as all of these pipes. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. As noted above the stem was a write off and would need to be replaced with a suitable one. I took photos of the pipe to show its condition before I started my work on it.    I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. You can see the faux plateau that has been carved into the top of the rim. It is a nice looking finish. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the bite through on the underside.I went through my can of scavenged stems and found one that was suitable for a replacement for this chewed Freehand stem. It was similar in terms of shape and less than a ¼ inch shorter than the chewed through original. Once it was cleaned up it would work nicely. The tenon was very close to the right size which was a bonus. I took photos of the replacement stem to show the condition it was in. It was lightly oxidized and had some light tooth chatter and dents. I painted the surface of the stem with the flame from a Bic lighter to heat and lift the dents in the vulcanite. This is one of those times that I am glad vulcanite has memory. The marks lifted to the surface and a bit of sanding would smooth things out.There was a nick out of the top of the button on the inner left side. I filled it in with a drop of clear superglue. Once it was dry I sanded it smooth with 220 grit sandpaper. I sanded the rest of the stem at the same time and removed some of the oxidation on the surface.Finally I had a pipe to restem that was quite easy. The only thing I did was smooth out the tenon and then build it up with a light coat of clear nail polish. When the coat dried I put the stem in the pipe and took the following photos to show the progress. I kind of like the look of the stem. It works with the pipe quite well. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar and particularly the reshaped areas. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I cleaned out the stem with alcohol, pipe cleaners and cotton swabs. This replacement stem was in far better condition than some of the others I have been using. It did not take much scrubbing  before the airway was clean.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. You may have noticed the roughness of the tenon in the above photos. It is smoother than it looks but I polished it some more to finish it for the final photos.I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the eighth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. This one is heading to India to a pipeman there who will carry on the trust from her father. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

Kathy’s Dad’s Pipes #4 – Restoring George Koch’s “Malaga” Unique


Blog by Steve Laug

This is the fourth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. For those of you who have not read the other blogs let me tell the story. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The fourth of the pipes that I chose to work on is a “Malaga” Unique shape with a swirled brown acrylic stem. Some might call it a skater but it is not quite that. Others may have another idea but I have no clue what to call this shape. But it is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The more I work on these the more I think that Malagas must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either. The rim top on the unique was covered with an overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The bowl was out of round from previous reaming. The rim top and outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the left side of the shank was clear and read “Malaga” and Imported Briar on the right side. There were no shape numbers on the pipe. The acrylic brown coloured stem fit the shank quite well and had some really interesting swirls around the stem. There was tooth chatter and marks on both sides at the button and one deep tooth mark on the underside near the button. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the use that all of them how. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the sides of the bowl and the underside of the bowl and shank. He also took a photo of both sides of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the colour of the stem material with all of the swirls browns and copper colours that make the acrylic stem quite beautiful. The nicks in the surface, the tooth chatter on the stem top and underside as well as the button and the deep tooth mark on the underside of the stem can be seen in the photos that follow.Working on this fourth pipe was pretty straightforward because Jeff had done all the hard cleanup work on the briar inside and out. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. It really has some nice birdseye grain on the right side of the bowl and shank. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage on the top itself and around the outer edges from knocking out the pipe on a hard surface. The inner edge of the bowl had a lot of nicks and cuts and was out of round. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I sanded out the tooth chatter and worked to reduce the size and impact of the tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside. There was a small tooth mark remaining on the top of the stem and the one on the underside is visible and is repairable at this point. I sanded the inside of the tooth mark to rough it up, wiped it down with alcohol on a cotton pad and filled in the divot with clear super glue. I set the stem aside to let the glue cure and worked on another pipe. When the glue had hardened I used a needle file to recut and straighten out the button edge on both sides of the stem. I touched up the small air bubbles that had formed in the super glue with a small drop of glue on each side.When that glue had cured I sanded it smooth with 220 grit sandpaper to blend it into the surface of the acrylic. I worked on it until the repair was basically invisible.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I sanded the inside edge of the rim with 220 grit sandpaper to minimize the damage and bring the bowl back to round. I gave it a slight bevel that made the darkening on the inside edge less visible.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I put the stem back on the pipe and buffed it with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the fourth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can carry on the trust from her father. The dimensions are Length: 5 ¾ inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

Farida’s Dad’s Pipes #3 – Restoring a Savinelli Autograph 4


Blog by Steve Laug

The next collection of pipes that I am working on comes from the estate of an elderly gentleman here in Vancouver. I met with his daughter Farida last summer and we looked at his pipes and talked about them then. Over the Christmas holiday she brought them by for me to work on, restore and then sell for her. There are 10 pipes in all – 7 Dunhills (one of them, a Shell Bulldog, has a burned out bowl), 2 Charatans, and a Savinelli Autograph. His pipes are worn and dirty and for some folks they have a lot of damage and wear that reduce their value. To me each one tells a story. I only wish they could speak and talk about the travels they have had with Farida’s Dad.

When I wrote the blog on the Classic Series Dunhill and thinking about its travels, Farida sent me an email with a short write up on her Dad. She remembered that I had asked her for it so that I could have a sense of the stories of her Dad’s pipes. Here is what she wrote: My dad, John Barber, loved his pipes. He was a huge fan of Dunhill and his favourite smoke was St. Bruno. No one ever complained of the smell of St. Bruno, we all loved it. I see the bowls and they’re large because he had big hands. When he was finished with his couple of puffs, he would grasp the bowl in the palm of his hand, holding the warmth as the embers faded. The rough bowled pipes were for daytime and especially if he was fixing something. The smooth bowled pipes were for an evening with a glass of brandy and a good movie. In his 20s, he was an adventurer travelling the world on ships as their radio operator. He spent a year in the Antarctic, a year in the Arctic and stopped in most ports in all the other continents. He immigrated to Canada in the mid-fifties, working on the BC Ferries earning money to pay for his education. He graduated from UBC as an engineer and spent the rest of his working life as a consultant, mostly to the mining companies. Whatever he was doing though, his pipe was always close by. 

She sent along this photo of him with his sled dogs in the Antarctic sometime in 1953-1954. It is a fascinating photo showing him with a pipe in his mouth. He is happily rough housing with his dogs. As a true pipeman the cold does not seem to bother him at all.Thank you Farida for sending the photo and the background story on your Dad for me to use on the blog. I find that it really explains a lot about their condition and gives me a sense of who Dad was. If your Dad was rarely without a pipe I can certainly tell which pipes were his favourites. As I looked over the pipes I noted that each of them had extensive rim damage and some had deeply burned gouges in the rim tops. The bowls seemed to have been reamed not too long ago because they did not show the amount of cake I would have expected. The stems were all covered with deep tooth marks and chatter and were oxidized and dirty. The internals of the mortise, the airway in the shank and stem were filled with tars and oils. These were nice looking pipes when her Dad bought them and they would be nice looking one more when I finished.

I finished two of the pipes and have written a blog on each of them. The first one was the Dunhill Shell with the oval shank pot (https://rebornpipes.com/2018/02/04/restoring-a-1983-dunhill-shell-41009-oval-shank-pot/) and the second was the Dunhill Classic Series Shell Billiard (https://rebornpipes.com/2018/02/08/faridas-dads-pipes-2-restoring-a-1990-lbs-classic-series-dunhill-shell-billiard/).

I wanted a break from the Dunhills for a bit today so I chose to work on the Savinelli Autograph as the third pipe in the estate. It is a beautiful pipe with interesting grain shows through the sandblast. The blast itself is very nice but underneath the grime you can see the next layer of grain showing through. It is a large pipe and stamped Savinelli Autograph on a smooth band on the underside. Next to that it reads Italy and a number 4. The grooves and valleys in the sandblast were filled in with grime and debris and even flecks of white paint. The bowl was thickly caked and the cake had flowed over onto the right and backside of the rim top forming a hard lava in the grooves on the rim. The inner and outer edges of the rim look to be undamaged. I am so happy that there was no heavy burning or charring on the rim top from repeated lighting. I am thinking that this was one of his newer pipes. I think also that the weight of the pipe kept him from clenching it and damaging both the stem and the rim. The stem had the characteristic twists and grooves in the vulcanite that is on the original Autograph. It has the squiggle signature or autograph of Achille Savinelli Senior on the top of the stem. It is quite heavily oxidized and has some calcification at the end. There is tooth chatter and marks on both sides of the stem near the button and on the top and underside of the button. I took photos of the pipe to show what it looked like before I started the cleanup work. I took close up photos of the rim top and the stem. You can see from the photo the thick cake in the bowl overflowing lava onto the rim top. It is hard to know what lies underneath both the lava and the cake until it is removed. The stem has tooth chatter and some deep bite marks on the top edge of the button and a deep tooth mark on the underside of the stem just ahead of the button. There is a lot of calcification and wear on the rest of the stem as well. The Autograph logo is faint and worn but it is present.I reread the blog I did on a previous Savinelli Autograph 4 to refresh my memory about the line and the stamping on the pipe. Here is the link to that blog: https://rebornpipes.com/tag/savinelli-autograph-4-pipes/. I have included some of the pertinent information on the brand to this blog for ease of reference.

The Pipes and Cigars website http://www.pipesandcigars.com/pipes/73592/savinelli-autograph-pipes/ says that: “Savinelli Autographs are as individual as your fingerprints. Each is the dream of an expert pipe maker realized in briar and personally selected by Giancarlo Savinelli. Every Autograph is 100% ‘Hand made’ using only the highest grade of Sardinian and Corsican Briar Plateau blocks. Well grained briar, worthy of becoming an Autograph is rare and therefore, these beautiful masterpieces are very limited and coveted by pipe smokers worldwide. Truly an achievement to be treasured, Autographs are available in smooth, paneled, sandblasted brown or black.”

On the Savinelli website it says that Autographs are (http://www.savinelli.it/en/autograph-lisciaAuto1)“This rare, unique and irreplaceable pipe is shaped from the raw material following the grain and the “fiammatura” (“flame”), which Mother Nature has put at our disposal, according to the artistic mood of our master craftsmen. The wood is natural and the shape is unique for each piece. The name “Autograph” was created from the handwritten signature of Achille Savinelli Senior printed on the mouthpiece. These pipes are graded according to very strict parameters: the 0 (zero) category goes from 000, an outstanding masterpiece, to 00 and then 0. The grading then goes down to 8, 6, 5, 4 and 3.”

Like the previous Autograph I restored this one is also stamped with a 4 making it a 4 Grade pipe. It has a sandblasted brown finish with no smooth panels. The grain is pretty stunning and the blast is nicely done. I took the stem off the pipe and put it in a bath of Before & After Pipe Stem Deoxidizer to soak while I worked on the bowl. I generally let them soak in the bath overnight as I tend to work on the pipes in the evening after work.I reamed the bowl with a PipNet reamer and I had to use three of the four cutting heads to clean out the cake. The bowl is somewhat conical in shape so I started with the largest of the three and worked my way down to the base of the bowl with the smallest. I took back the cake to bare briar. I cleaned it up with a Savinelli Fitsall Pipe Knife (seems fitting to use this on the pipe). I took a photo of the cleaned bowl. I scrubbed the surface of the sandblast with a tooth brush to clean out all of the dust. I worked on the top of the rim with a brass bristle wire brush and a brass bristle polishing brush to remove the lava on the rim. I used the brass bristle brush to remove the flecks of white paint on the surface of the bowl as well. I rinsed it under warm running water to remove the dirt, grime and soap. I dried off the bowl with a soft rag. Once the Murphy’s Oil Soap has done its thing and the briar has dried it is dull and lifeless looking. It is clean but it is not attractive. Some folks stain the briar at this point to bring life back and add some colour. I have been using Before & After Restoration Balm to do that work and I like the end result. I rub the balm into the briar with the tips of my fingers making sure that I work it into all of the valleys and crevices. I use a horsehair shoe brush to work over the surface once I have it covered by hand. The bristles of the brush go deep into the grooves where even the finger tips cannot reach. When it has dried for a little while, I polish it with the shoe brush and then with a coarse towel. I took photos of the bowl after this work. I am so used to Jeff cleaning the pipe that I realized at this point that I had not worked on the internals of the pipe. I looked down the shank and it was filthy as was to be expected. Arghhh. Got to get back in the habit/routine if I am going to clean and restore them. I scraped the hardened tars on the walls of the mortise with a pen knife. I cleaned the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol until it was clean. I let the stem soak in the Before & After Stem Deoxidizer over night and in the morning took it out and wiped it down. It looked like the photos below so I put it in for 4 more hours and it still came out looking like the photos below. This one will be a bit of work to clean up.I wiped the stem down with some of the pipe polish and it was better but still quite oxidized in the grooves. The underside looked quite good. I cleaned out the airway in the stem with pipe cleaners and alcohol and it eventually came out clean.I painted the surface of the stem with the flame of a Bic lighter to lift the tooth dents in the underside of the stem. It took a few swaths of the lighter and the dents lifted. There was only one small pin prick left next to the button that would need to be repaired.I sanded the surface of the stem with 220 grit sandpaper to remove the oxidation, carefully avoiding the signature mark on the top of the stem. I rolled a piece of sandpaper and worked the grooves in the stem until the oxidation was removed.I polished the stem, carefully protecting the Autograph on the topside from further damage. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad. I polished it further with Before & After Pipe Polish, using both the Fine and Extra Fine polishes to further protect and polish out the scratches. When I finished with those I gave it a final rub down with the oil and set it aside to dry. With the stem polished I put it back on the pipe and lightly buffed the bowl with Blue Diamond. I buffed the stem with a more aggressive buff of Blue Diamond. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the third of Farida’s Dad’s pipes that I am restoring from his collection. I am looking forward to hearing what Farida thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to your pipe rack if you love the large signature Savinelli Autograph line. When you add it to your collection you carry on the trust from her father. The dimensions are Length: 6 ½ inches, Height: 2 1/2 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this estate Autograph. More of his pipes will follow including some Charatans and more Dunhills.

 

Kathy’s Dad’s Pipes #3 -Restoring George Koch’s “Malaga” Apple


Blog by Steve Laug

This is the third of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. Another reminder of where I got them. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)I have previously written about how knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine him picking out his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The third of the pipes that I chose to work on is a “Malaga” Apple shape with an acrylic Cumberland stem. It is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I think that Malagas must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either. The rim top on the apple was covered with a light overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the left side of the shank was clear and read “Malaga”. Once again there were no shape numbers on the pipe. The acrylic Cumberland coloured stem fit the shank quite well and had some really interesting patterns around the stem. There was tooth chatter and marks on both sides at the button and one deep tooth mark on the underside near the button. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the use that all of them show. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the side of the bowl and the underside of the bowl and shank. He also took a photo of the left side of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the colour of the stem material with all of the swirls of black and red that make Cumberland beautiful. The nicks in the surface, the tooth chatter on the stem top and underside as well as the button and the deep tooth mark on the underside of the stem can be seen in the photos that follow. Working on this third pipe and working on a Savinelli Autograph from Farid’s Dad’s estate at the same time is a good reminder of how much Jeff does in preparing a pipe for me to restore. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. It really has some nice birdseye grain on the right side of the bowl and shank. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage around the outer edges and top from knocking out the pipe on a hard surface. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I sanded out the tooth chatter and tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside. The top of the stem looks very good at this point. The tooth mark on the underside is visible and is repairable at this point.I sanded the inside of the tooth mark to rough it up, wiped it down with alcohol on a cotton pad and filled in the divot with clear super glue. I set the stem aside to let the glue cure and worked on another pipe.When the glue had hardened I sanded it smooth with 220 grit sandpaper to blend it into the surface of the acrylic. I worked on it until the repair was basically invisible (first photo below). I sanded the topside of the stem again as well (second photo below).I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I beveled the inside edge of the rim to minimize the damage. I gave it a slight bevel that made the darkening on the inside edge less visible.I filled in the deeper nicks and marks along the outer edge of the bowl with clear super glue. Once it dried and I sanded it back it would make those areas smooth and almost unnoticeable.I sanded the repaired areas with 220 grit sandpaper and then blended it into the surrounding briar with micromesh sanding pads. I polished it with 1500-2400 grit sanding pads.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. With the stem polished I put it back on the pipe and buffed it with Blue Diamond. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the third of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to a new pipeman’s rack that can carry on the trust from her father. The dimensions are Length: 6 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this second Malaga of his estate. More will follow in a variety of shapes and sizes.

Kathy’s Dad’s Pipes #2 -Restoring George Koch’s “Malaga” Squat Bulldog


Blog by Steve Laug

This is the second of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)To me knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. As I mentioned before, I may well be alone in this but when I know about the person it is almost as if he or she is with me work on his or her pipes. In this case Kathy was more than happy to send us not only information on her dad but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The second of the pipes that I chose to work on is a squat “Malaga” Bulldog with flattened panels on the front, right and left sides of the cap. It has a black Lucite saddle stem. It is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The rim top was covered with a light overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the cap of the bulldog. The outer edge and cap showed signs of being knocked against a hard surface to empty the dottle from the bowl. The twin rings around the top cap were dirty but solid. The stamping on the left side of the shank was clear and read “Malaga”. On the right side it was stamped Imported Briar. Once again there was no shape numbers on the pipe. The Lucite stem fit the shank quite well and was worn. There was tooth chatter and marks on both sides at the button. The interior of the pipe was dirty. I often talk about the wear and tear on the pipes I work on… this is not a bad thing. It actually shows that this was a well loved pipe and that the pipeman who used it held it often and enjoyed its company. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the bowl cap and the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the side of the bowl and the underside of the bowl and shank. He also took photos of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The photos of the stem show the fuzz of dust, calcification at the sharp edge of the button and the chatter and marks of teeth near the button. None of them are a real issue as much of the debris will wash away in the cleanup and the tooth chatter and marks will disappear in the restoration process.Working on this second pipe reminds me yet again how much I have missed working on the pipes that Jeff has cleaned. The last little while I have been working on pipes that I had to clean up and it was a real nice change to work on these. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top.You can see the damage from knocking out the pipe on a hard surface on the top and outside edges of the bowl. There is general darkening and slight burn damage as well. The stem was clean and you can see the tooth chatter and marks on the surface near the button.I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I worked on the rim top and the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage around the edge. I gave the rim a light bevel to remove the damage on the front side of the bowl. I sanded the rim cap with 220 grit sandpaper to remove as much of the damage as I could. I forgot to take photos of that part of the process. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I ran pipe cleaners dipped in alcohol through the airway in the stem to clean out the sanding dust. I cleaned out the slot and made sure the corners were all clean. I also ran pipe cleaners through the shank and used cotton swabs and alcohol in the mortise to remove any of the sanding dust from the rim work.I sanded out the tooth chatter and tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. With the stem polished I put it back on the pipe and buffed it with Blue Diamond. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the second of many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to a new pipeman’s rack that can carry on the trust from her father. The dimensions are Length: 5 3/4 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this second Malaga of his estate. More will follow in a variety of shapes and sizes.