Tag Archives: polishing stems

Restoring an older BRC Meerschaum Bulldog


Blog by Steve Laug

Jeff and I picked up old cased Bulldog on a pipe hunt on the Oregon Coast. We asked at the counter if the clerk knew if they had any pipes in the store. She opened the counter display and took out this pipe case. The case looked old enough to get my heart going. Generally they have something interesting in them – though I have had the disappointment of opening an empty case. When she handed it to me I felt the weight and knew that there was a pipe inside. I took a deep breath and opened the case and let out a sigh of relief. The pipe looked good and it looked old. Jeff came to the counter then and I showed it to him. A deal was struck and the pipe left the store with us. I left it with Jeff so he would work his cleanup magic on it. Jeff took a photo of the case and with it opened to reveal the pipe and in doing so I was able to relive this find. I still remember the two older women who ran the store and the conversation that the pipe initiated. It was a good day! Jeff opened the case and took a photo to show the embossed label in the cover of the pipe case. It was an oval that with a circle holding BRC split into three quadrants in the centre. On either side it was flanked by Genuine Meerschaum. The case was lined with plush red material and the exterior was covered in a worn brown leather.He took a photo the pipe as he removed it from the case and after he laid it on the table before he did the clean up. The pipe is actually very dirty. There is a thick cake in the and an overflow of lava on the rim top. There appear to be scratches in the rim top surface as well. The bowl is dirty and heavily scratched. The twin rings around the bowl are damaged and filed in with grit and grime. The shank and the lower part of the bowl was starting to get a nice patina. The silver band was very dirty and oxidized. There is no stamping on the shank or the band. The stem is not amber nor is it newer acrylic. I believe it is Amberoid – a man made amber material that was a material consisting of small pieces of amber or sometimes other resins united by heat and pressure. It appears to be the original stem as the fit to the shank is perfect and it is threaded for the bone tenon. There are light tooth marks and chatter on the surface of the stem ahead of the button. Otherwise it is a clean looking stem.Jeff took close-up photos of the bowl and rim top from various angles to capture the condition of the bowl and rim top edges. There was a very thick cake in the bowl and you can see the overflow of lava and scratches in the rim top and edges. You can also see the nicks and damage to the cap of the bowl.Jeff took photos of the sides and heel of the bowl to show condition of the meer. You can see the damage to the rings on the right side and the many scratches around the sides and heel of the bowl.Jeff took photos of the shank stem junction with the tarnished silver band. The shape of the stem is perfect for the shank and band. If it is a replacement stem it is very well done. The next photos of the stem to show the general condition of the amberoid stem shape. The flow of the stem is perfect for the diamond shank Bulldog. He took photos of the top and underside of the stem to show the light tooth chatter on both sides near the button.  He also shows the orific button on the end of the stem. I looked for the BRC brand on Pipedia and on Pipephil with no luck. I have no idea if the pipe is English, French, Austrian or otherwise. There was nothing to help me identify the maker. Ah well it is a well made mystery. If any of you can help out with information on the make I will greatly appreciate your help. Thank you.

Having seen the before pictures on this pipe I did not know what to expect when I unpacked the most recent box Jeff sent to me. The pipe was present in the box with other cased pipes so as I took each one out and opened it I waited to see if it was this one. When I finally opened a case and this pipe was there I did not know what to expect. I put the worn and tired case on my desk and opened it to see what was there. I opened the case and took a photo of the pipe inside.I was astonished to see how clean the pipe was. The pipe appeared to be very clean. The scratches in the meerschaum looked to have lessened a bit but I was not sure. Now it was time to take it out of the case and have a look at it up close and personal. Jeff had done another incredible job in cleaning up this meerschaum. He had carefully reamed the bowl with a Savinelli Fitsall Pipe Knife, scraping away the thick cake on the walls of the bowl. He also scraped off the lava on the rim top. Though there were still scratches it was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove much of the grime and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. The rim top looked much better when you compare it with where it started. There is some still some darkening and scratching but the bowl was clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took some photos of the pipe as I saw it. To show how clean the rim top and stem really was I took a close-up photo of the rim and stem. The bowl was clean and cake free. The rim top is quite clean and the inner edge of the bowl has all of the lava removed. There is still some scratching in the meerschaum on the rim top that I would like to remove but it is very clean. The rich golden amber coloured stem looks very good. The surface and the button edge look really good. There are no issues that are there to address. The tarnished silver band had a rich shine to it now as well.I removed the stem from the bowl and took photos of the parts. When I unscrewed it the stem came off the tenon. In this case it was made that way. It was older style bone tenon and it had been anchored in the shank of the pipe. The stem was threaded and screwed on and off the stationary tenon.I decided to address the darkening and scratching on the rim top and edges first. I also worked over the bowl and shank to polish out the scratching as much as I could. I polished it with  the micromesh sanding pads – wet sanding with 1500-12000 grit pads to remove the darkening and the scratches on the rim top and bowl. I wiped it down with a damp cloth to remove the sanding dust. When I finished the bowl and rim top looked significantly better. I have had a jar of Clapham’s Beeswax Polish here for quite a while. I have used it quite often on meerschaum pipes in the past and it works great. I just had forgotten about it until today. I applied several coats to the meerschaum and buffed it out by hand. The bowl was finished so I set it aside and turned my attention to the stem. Since it was quite clean I decided to polish it with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. Even though the stem is amberoid I decided to give it a coat of Briarville’s No Oxy Oil to preserve and protect it. I put the bowl and stem back together again and buffed it with a microfiber cloth to raise the shine on the meerschaum and the acrylic stem. The hand buffing adds depth to the shine. I had already given the bowl multiple coats of Clapham’s Beeswax Polish so I buffed the stem with some Carnauba on the buffing wheel. The Beeswax Polish is a soft wax that I can apply with a soft cotton pad and buff with a microfiber cloth. The colours of the pipe came alive and looked great to me. It has a great feel in the hand and the interesting patina should continue to develop as the pipe is smoked. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 5/8 of an inch. This Meerschaum Bulldog has some age on it and it is a beauty whose scratches and dings tell a story of its journey. To me they make it interesting. It should make someone a great pipe. It is one that will be on the rebornpipes store very soon. If you are interested let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it.

This is a restoration I have been waiting for – an HWB Modele Depose Figural Head


Blog by Steve Laug

The next pipe on the worktable is an incredibly detailed carved figural head that has a lot of character in the well carved features that Jeff picked up from an auction in the Midwest of the US. It has a tapered horn stem that has a threaded tenon that screw into the shank. The finish is smooth under the carved head and the shank and heel of the bowl. There appears to be some nice grain around the bowl. The curves of the shank and stem give the pipe a sense of true dignity. The pipe is stained with various hues of brown. The pipe is stamped with HWB in an oval followed by Modele Depose on the left side of the shank. There is no other stamping on the bowl or shank of the pipe. The pipe is far from being a collectible decorative piece and was obviously an earlier pipeman’s favourite smoker. The finish was very dirty and tired looking with a lot of grime and oils ground into the sides of the bowl. There was a thick cake in the bowl overflowing with tars onto the rim top. There is also some darkening on the inner edge of the rim top. There was repaired damage on the bill of the hat and there were also burn marks on the back corners of the heel of the bowl. The tapered horn stem is heavily damaged with a crack in the left side near the shank junction and both the top and underside of the first inch of stem is well chewed with a bite through on the top side. The button is worn down and the sharp edge all but flattened. Because of the uniqueness of this particular pipe Jeff took a lot of photos of the pipe before he started his cleanup work. Jeff took photos around the bowl from various angles to show the well done carving on this pipe. You can see in the first photo below the repair that had been done to the right side of the bill of the hat somewhere in the pipe’s journey. It was well done and solid. Look at the details in the carving. The fancy hat band on the hat with the triple lines on the front/back/sides that are carried over the rim top are an example. Note the cross medal on the front of the collar. Note the features of the hair on the head and the moustache. It is a well carved piece of briar. Jeff captured the condition of the rim top. It is hard to see but the triple lines on the outer edges continue across the rim of the bowl. You can see the cake in the bowl and the lava build up on the rim top. It was a well-loved and oft smoked pipe.Jeff also took a photo of the heel of the bowl. The briar is quite beautiful as you can see. The base or heel is spade shaped and flows from the shoulders of the bust above. The base is not flat but it can be balanced as a sitter. Quite a beauty. You can also see the flaw in the briar toward the front of the bowl. He also took photos of the stamping on the shank. It includes an HWB in an oval followed by the words Modele Depose. I have been unable thus far to find out any information on the HWB brand but I did a quick search of the translation of Modele Depose. I included that below

https://www.linguee.com/french-english/translation/mod%C3%A8le+d%C3%A9pos%C3%A9.html

Modèle Déposé noun, masculine it translates as registered design and less commonly as registered pattern.

This is the first clue that leads me to think that the pipe is French made. As I examine the pipe and get input there will be more clues.The next photos reveal the well-used condition of the horn stem. It was very dry and had a crack at the shank/stem junction as seen in the first photo. The second photo shows a long view of the stem and you can see the striations of the horn on the underside. The final two photos below show the chewed end of the stem just ahead of the button. On the top side of the stem there is a hole all the way through to the airway below. There is quite a bit of damage to the stem that will need to be addressed. For his final photos of the pipe before cleaning Jeff unscrewed the stem from the shank and took pictures. The photos show the condition of mortise and tenon. It actually looks to be in excellent condition.Before turning to my restoration of the pipe I decided to see if I could figure out who the figure depicted. Both Jeff and I wondered if it was not General Charles de Gaulle. I posted a query for help on the Facebook group – Tobacco Pipe Restorers and received a lot of responses. The options included General De Gaulle of France, Philippe Pétain (the Lion of Verdun) France, Marshal Joseph Jacques Césaire Joffre of France, Marshal Ferdinand Foch of France, Otto von Bismarck of Germany and even a suggestion that it was a Victorian Baseball player. I thank each of those who responded as each one took me closer to a solution.

Here is what I have learned so far:

  1. The figure is probably French and definitely military.
  2. The figure is from the period of or directly after World War I.
  3. The figure was a hero of some sort, a key figure that was commemorated by the carving.

That is what I know so far. That is progress. During the night I received a response from Aaron Comsia on Facebook Tobacco Pipe Restorers Group that noted the medal around the neck of the figure. He included the following photo of French medal matching the one on the figure’s neck. I have included that below.The medal was another clue further confirming a French connection of both the figure and the pipe. The stamping pointed to France and the Medal on the neck of the figure pointed to France. Now I knew that I could eliminate the German figures and the Baseball player. That left me with four options – General de Gaulle, General Philippe Pétain, Marshal Ferdinand Foch and finally Marshal Joseph Jacques Césaire Joffre. I decided to find photos of these figures (some I picked up on the web and others were shared by those from the group who put the person forth in response to my question). I will work through them in order and narrow the field further.

General Charles de Gaulle was the choice of three of four of the responders to my question for who people thought the figure represented. I found a younger and an older photo of General de Gaulle. Comparing these photos to the carved figural above I note some dissimilarities that take de Gaulle off the list. These include a longer narrower face, a smaller and thinner moustache and the large prominent nose. The carved figure had a rounder, fuller face and a thick moustache and a smaller nose. The hat is also different in these two photos and in others that I scanned on the web. I am as certain as I can be that the figure is not General Charles de Gaulle.

The second choice that came up more than once was General Philippe Pétain. He had been acknowledged as having saved the French Army in 1917 at Verdun. His exploits there earned the moniker ‘Lion of Verdun’. He was a prominent figure in French political and military history. During World War II he became part of the Viche Government (working with the Nazi’s in France). For many this would have made him a collaborator. Here are two photos of Pétain that I found online.Comparing these photos to the carved figural above I thought for some time that I had found the right historical character to match the pipe. Looking at the photo the hat is the same as the carved head. The nose and moustache are close for sure but there is some dissimilarity as well when I studied the face. The eyes on the photos are much closer set with the nose than on the figure. The jawline is also different in that the carved figure seems to have a more round chin and the upper jaw seem to extend over the lower much more than in the photos. Given those features and his connection to the Vichy Government I think I can rule out General Philippe Pétain personage of the carving. To be honest this was a hard one to let go of for me.

The third choice that came up several times was Marshal Ferdinand Foch. Marshal Foch was a noted French commander during World War I. One respondent on the group, Taeve Schaer commented that many carvers in St.Claude, France (they call themselves the cradle of pipemaking) did these pipes. Many of the carvings were of Marshal Foch. Several responders included the photo of Foch on the right. I found the second one and included them both here.Comparing these photos to the carved figural above I thought for some time that this was a good possibility. Taeve Schaer’s comment about many carved figural pipes of Marshal Foch were made in St. Claude. Looking at the photo the hat is the same as the hat on the carved head. The nose and moustache are close for sure but there is some dissimilarity as well when I studied the face. The drooping brows and eyes on the photos are different than those on the figure. The jawline is also different in that the carved figure seems to have a more round chin and the upper jaw seem to extend over the lower much more than in the photos. The cleft in the chin is also notably missing in the carving. The moustache is longer and more ragged than the cropped one on the carved figure. Given those features I think I can rule out Marshal Ferdinand Foch as the personage of the carving. This was easier to let go of than Pétain.

The fourth choice that came to me was that the figure was Marshal Joseph Joffre. Chris van Hilst suggested Joffre and included a photo of another carved figural pipe of Joffre from 1917. Marshal Joseph Jacques Césaire Joffre (12 January 1852 – 3 January 1931), was a French general who served as Commander-in-Chief of French forces on the Western Front from the start of World War I until the end of 1916. He is best known for regrouping the retreating allied armies to defeat the Germans at the strategically decisive First Battle of the Marne in September 1914.

I used the photo of the figural of Joffre and picture that I found online. I have included them both below. You can see the similarity between that figural and Joffre for sure. But did it match the figural that I was working on? I have included a frontal view of the figural I am working on below these two photos. What do you think?From my perspective the facial features match this choice the best. The jawline, the nose, the moustache, the set of the eyes and the hat as well as the medal on the chest of the figural and the picture of Joffre all point to the similarities between Joffre and the pipe that I have. I am convinced that the pipe is indeed Marshal Joseph Jacques Césaire Joffre. I am sure some of you will not be convinced but that is my logic.

I did some more reading about Joffre on Wikipedia (https://en.wikipedia.org/wiki/Joseph_Joffre). It included the previous information I included above but also the following:

…His political position waned after unsuccessful offensives in 1915, the German attack on Verdun in 1916, and the disappointing results of the Anglo-French offensive on the Somme in 1916. At the end of 1916 he was promoted to Marshal of France, the first such promotion under the Third Republic, and moved to an advisory role, from which he quickly resigned. Later in the war he led an important mission to the United States. His popularity led to his nickname Papa Joffre.

It makes good sense to me that a pipe carver in St. Claude with HWB would so beautifully capture the features of Papa Joffre. Now it was time to do my part of the restoration of this pipe. Jeff had done his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer and cleaned up the remnants with a Savinelli Fitsall reamer. He cleaned out the internals of the shank and stem with alcohol, cotton swabs and pipe cleaners. He carefully scrubbed the grime and oils off the surface of the briar with a tooth brush and undiluted Murphy’s Oil Soap. He rinsed it with warm water and dried it off with a soft towel. He set it aside to air dry before putting it back together. When he brought it to Oregon on a recent trip we made pre-COVID-19 I was stunned at how well it had cleaned up. I have wanted to work on it for a while now but somehow had mislaid it. I found it recently and brought it to the worktable. Here is what it looked like before I started. I took close-up photos of the bowl and rim top and stem to show how much better they looked. You can see the lines from the front, back and sides of the hat carried across the rim top. The briar is clean and quite beautiful to me. The issues with the pipe really involved the stem more than anything else. There was the split in the left side at the shank and the bit through and gnawing on the top and underside of the stem. The stem was really a mess and had been well used. That is where the lion’s share of my work would come.I took photos of the sides and front of the bowl to show the fine details of the carving now that it is cleaned up. The repair to the right front of the bill of the hat is also visible. It really is a well carved figural. I only wish I could find information on the initials HWB on the shank side. I took another photo of the stamping on the left shank side in hopes that it may register with a reader of the blog. I removed the stem from the shank and took a photo of the parts.Now it was time to start the restoration. I wanted to minimize the flaw on the right cheek. It appear to be damaged. I filled in with CA glue to lessen it slightly and feathered the edges with a corner of sandpaper. I used a folded piece of 220 grit sandpaper to smooth out and reduce the damage on the burned rear corners of the base. I touched up the repaired areas on the face, the heel edges and the bill of the hat with a mixture of Cherry, Maple and Mahogany stain pens. The three pens blended together to match the surround areas of the briar. I was happy with the look of the repairs.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush and q-tip to work it into the nooks and crannies of the carving. The product works to clean, enliven and protect the briar. I let the balm sit for ten minutes and then buffed the bowl with a cotton cloth to raise the shine. The photos show the carved bowl at this point in the restoration process. It almost looks oily at this point but that will soak into the briar as it sits while I work on the stem. I set the bowl aside at this point and moved on to address the issues with the stem. I cleaned out the crack on the left side of the stem and the chewed area on the underside of the stem and gave them both the first fill coat of clear CA glue. These were the straightforward repairs to the stem. I have found that clear super glue stabilizes the horn in damaged areas and binds split in the stem very well.The damage on the topside of the stem required more work. I greased a pipe cleaner with Vaseline and slid it into the airway in the stem. It plugged the bite through area on the top of the stem and would keep the glue from closing the airway. I put drops of super glue on the stem surface and after the first layer I removed the pipe cleaner. The bite through was sealed. I continued to layer on the glue repairs until the surface of the stem was even with the surrounding sound horn areas. I sprayed the area with an accelerator – and promptly was reminded why I did not do that normally! The glue dried WHITE… and it was ugly. I am not sure what the accelerator adds but what normally dries clear went white… now I had one more issue to address. I sanded the crack repair on the shank end of the stem with 220 grit sandpaper and was able to blend it in quite well. I filled in the very end of the crack with more glue. To remove as much of the whitening as I could I scraped the top file with a dental pick. I stained it with a maple stain pen and applied another coat of CA glue over the top of it. I added another layer of glue to the underside at the same time. The repair was looking better. You have to remember that the repair will always show at some level but to me darker is better than WHITE.Once the repair cured I used a needle file to redefine the sharp edge of the button and to flatten out the repair and begin to blend it into the surface of the stem. Ahhh… even though there is still a long way to go I feel like I am making some progress.I sanded out the repaired areas of the stem to blend them into the surrounding areas with a folded piece of 220 grit sandpaper. I started polishing the repairs with 400 grit wet dry sandpaper. The repair to the crack on the left topside of the stem looks very good and has blended in very well. The areas around the button look much better and with polishing will look even better. Progress is evident now.The stem was now ready to be polished. I use micromesh sanding pads to polish out the scratches in the horn. I find that wet sanding with 1500-12000 grit pads and wiping the stem down after each pad with Obsidian Oil enlivens and enriches the horn and a beautiful shine begins to appear that  really bursts forth with the last set of sanding pads. I polished it further with Mark Hoover’s Before & After Pipe Polish. I rub the Fine and Extra Fine polishes into the stem surface with my fingertips. I let it sit for a few moments and the buff the each polish off with a soft cotton cloth. I find that these polishes actually take the shine to another level. I finished my work on the stem by rubbing it down with a cloth impregnated with Obsidian Oil as it protects and enlivens the horn even more. I am pretty happy with the stem. It is highly functional and though far from what it was originally it looks really good to my eye. This has been an incredibly fun pipe to restore. The reading and history lessons learned in the process were great. The interactions with the various people on the Facebook Pipe Restorers Group were invaluable and enjoyable as well. It really was like having folks in my shop while I restored the pipe and I could ask questions. Thank you all!

Now I was at one of the best parts of restoration for me – putting it all back together again and seeing how the pipe looks. I put the stem on the shank and carefully buffed the pipe with a lightly loaded buffing wheel of Blue Diamond polish. I wanted to be careful to not fill in the fine details with the polish but I wanted to get the benefit of a buff. I gave the bowl and stem multiple coats of Conservator’s Wax and buffed it with a clean buffing pad. I hand buffed it with a microfiber cloth to deepen the shine. The pipe really has come alive and the figure is so well done that I have found myself just stopping and studying the handiwork of the unknown HWB carver. The dimensions of the pipe are probably helpful to give perspective now. The length from the tip of the hat bill to the end of the button is 6 ½ inches, the height from the top of the hat to the edge of the French medal 2 ½ inches. The outside diameter of the bowl is 1 ¾ inches long by 1 ½ inches wide. The diameter of the chamber is ¾ of an inch. The photos below of the finished pipe tell the finished story. Papa Joffre will not be leaving me anytime soon. Way too much enjoyment in just observing it and turning it over in my hands! I am looking forward to loading and enjoying a bowl. If you have read through the entirety of this blog I want to thank you for your time.

 

Breathing Life into a Weary But Graceful Butz-Choquin Maitre Pipier De Luxe


Blog by Steve Laug

The next pipe on the worktable is a gracefully shaped pipe made by Butz-Choquin. It is a vulcanite tapered stem with a BC logo on the left side of the taper. The finish is smooth with some nice grain around the bowl. The bowl has straight and flame grain on the sides with mixed grain on the rim top and heel of the bowl. The curves of the shank and bowl give the bowl a sense of grace. The stem carries out the theme. The pipe is stained with black and various hues of brown. It truly is a beautiful finish. The pipe is stamped Butz-Choquin over Maitre Pipier over De Luxe on the left side of the shank. On the right side it is stamped Fait Main (Hand Made) over St. Claude France. The finish was very dirty and tired looking with a lot of grime and oils ground into the sides of the bowl. The finish is peeling and bubbling on the rim top and on the back of the bowl. It appears that the pipe had a varnish or shellac coat that is damaged. There was a thick cake in the bowl and some darkening on the inner edge of the rim top. The tapered vulcanite stem is heavily oxidized and had calcification over much carries on the twist of the shank. The stem looked good. It is dirty with light tooth marks and chatter on both sides near the button. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the bubbling and peeling finish on the rim top. There is cake in the bowl and some darkening around the rim edges and some tars on the rim edge as well. Jeff took some photos of the sides and heel of the bowl to give an idea of the smooth finish and the grain shining through the grime. I cannot wait to see what it looks like once it is cleaned and polished.He took several photos of the stamping on the sides of the shank to capture it for me. It is clear and readable. It reads as noted above. He also included a photo of the acrylic encased BC inlay on the left side of the stem.The vulcanite stem is a bit of a mess! It is oxidized and there is calcification and a rust coloured build up all over the stem from the button forward. There are also light tooth marks and chatter on both sides of the stem. The button appears to be in good condition. The photos below show the condition of the stem. Before I started working on my part of the restoration I decided to do some research on the Maitre Pipier line to see what I could learn. I turned first to PipePhil’s site to get a quick overview of the brand (http://www.pipephil.eu/logos/en/logo-butzchoquin.html). There found the following information. I am also including a screen capture of the pertinent section from the site.

Pipes of the “Maitre Pipier” series were crafted by Paul Lanier until he retired and after him by Alain Albuisson. The model illustrated is remarkable for its “swan neck” shank.

The one pictured in the screen capture is an Extra but the shape is very similar to the one I have that is stamped De Luxe. The same swan neck shank is a part of its beauty.I turned then to Pipedia and did not find anything pertinent to this series of pipes. If you would like to learn more about the brand here is the link (https://pipedia.org/wiki/Butz-Choquin).

Now I had a pretty good idea the carvers of the Maitre Pipier Series. I am not sure of the date this pipe was made but I did know who made it. With that information I moved forward to do my part of the restoration work on the pipe itself and see what I had to do with it. The bowl looked unbelievably good in light of where it started. All of the flaking and peeling finish was gone. What remained was some very nicely grained briar. The stem looked much better with just a few tooth marks on each side of the stem just ahead of the button. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is very unique. I took some photos of the rim top and stem. The rim top and bowl looked very good. He was able to clean up the on the top and back side as well as the cake in the bowl. The bowl, rim top and inner edges of the bowl look very good at this point. The close up photos of the stem shows that is it very clean.I took pictures of the stamping on the shank. It is very clear and readable. Jeff’s clean up work left it unfazed and if anything more readable now that the peeling varnish coat was gone.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe. It is interesting to note the black metal tube in the end of the tenon. When the stem is in place it extends to the bend in the shank. It is removable but I will leave it in place.I started my restoration work on the pipe by addressing two sand pits or nicks in the finish that were like white spots on the briar. One was on the left side mid bowl and the other was on the right side lower near the shank/bowl junction. I filled them in with a spot of clear CA glue. Once the glue cured I sanded them smooth with a corner of 220 grit sandpaper and 1500 grit micromesh. I did not want to damage the finish but just smooth out the glue. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The grain really began to stand out and the finish took on a shine by the last sanding pad. The photos tell the story!I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I laid the bowl aside and turned to deal with the stem. I sanded the tooth marks and chatter on the stem with a folded piece of 220 grit sandpaper to blend them into the surface of the stem and started polishing with 400 grit wet dry sandpaper.   I polished the stem with some Denicare Mouthpiece polish – a red gritty paste that feels a lot like the texture of red Tripoli. It works well to polish out some of the scratches. I find that it does a great job preparing the stem for polishing with micromesh sanding pads.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I wiped the stem down with a coat of Briarville’s No Oxy Oil to protect the rubber and slow down oxidation.

Putting this pipe back together was very rewarding. The change in condition and appearance was remarkable. The removal of the shiny, peeling coat brought the briar back to life. I love seeing the grain just pop at this point. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite beautiful and is a graceful, swan-necked French pipe. The finish on the bowl combines various stains to give it depth. It is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. Butz-Choquin seems to have a lot of creatively shaped designs that leave me respecting the creativity. This interesting pipe is no exception and it is a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

 

Restoring a Well Worn Dan Shape-Reformed 28 261 Sandblast Canted Chimney


Blog by Steve Laug

The next pipe on the worktable is an interestingly shaped pipe made by Pipe-Dan. It is a backward canted stack, tall and thin shank with a short lumberman style round vulcanite stem. The finish is an interesting mix of sandblast and rusticated. The bowl sides are horizontally rusticated and then sandblast over the top of the rustication. It gives the pipe a very unique finish. The rim top of the bowl bears the same combination of sandblast and rustication. The pipe is stained with black and various hues of brown. It truly is a beautiful finish. The pipe is stamped with a 28 on the heel of the bowl followed by 261. Next to that it is stamped DAN followed by Shape-Reformed. At the shank end it is stamped Pipe-Dan Copenhagen. The finish was very dirty and worn looking with a lot of grime and oils ground into the valleys and crevices of the blast. There was a thick cake in the bowl overflowing in lava filling in the rim top. The tapered vulcanite stem is heavily oxidized and had calcification over much carries on the twist of the shank. The stem looked very good. It is dirty with light tooth chatter on both sides near the button. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the thick cake in the bowl. The cake and lava are so thick that it is not clear what the inner edge of the bowl looks like at this point. The lava also fills in the grooves and crevices in the finish of the rim top making it almost smooth. Jeff took some photos of the sides and heel of the bowl to give an idea of the unique finish that mixes sandblast and rustication giving the tall bowl a very tactile finish. You can also see the debris in the rustication around the bowl and rim. I cannot wait to see what it looks like once it is cleaned and polished. He took several photos of the stamping on the underside of the shank to capture it for me. It is clear and readable. It runs from the heel to the stem. It is 28 261 Dan Reformed-Shape followed by Pipe Dan Copenhagen. The vulcanite stem is a mess! It is heavily oxidized and there is calcification all over the stem from the button forward. There are also tooth marks and chatter on the stem on both sides. The button appears to be in good condition. The photos below show the condition of the stem.Before I started working on my part of the restoration I decided to do some research on the brand to see what I could learn. I turned first to PipePhil’s site to get a quick overview of the brand (http://www.pipephil.eu/logos/en/logo-p3.html). There found the following information. I am also including a screen capture of the pertinent section from the site.

Brand created in 1943. The shop (Danish name: Pibe-Dan) which closed in 1991 was run by H. Dan Christensen. He sometimes designed pipes but he is merely renowned for having helped young artisans like Tom Eltang, Preben Holm, Jes Phillip Vigen, Hans Hartmann…

Pipe-Dan let the pipe maker stamp his own name on a pipe along with the shop’s name.

There was one line on the page that stood out to me because it applied specifically to the pipe on the table today. I quote:

The line name “Shape-Reformed” means that a traditional shape had been redesigned.I turned then to Pipedia to get more history and background to the brand and potentially more information on the pipe (https://pipedia.org/wiki/Pibe-Dan). I quote the article in full as well I have included a photo from the site showing the storefront.

The House of Pibe-Dan was founded in Copenhagen in May, 1943, and was named for H. Dan-Christensen, nicknamed Pibe-Dan. Pibe-Dan (Pipe-Dan) unfortunately closed in 1991, but during the 48 years it was in business it was the ultimate place to find pipes by Danish masters.

Pibe-Dan would often let the pipemaker stamp his own name along with the company name… Pibe-Dan published its first catalog in the late 1950’s and, as was the case with W.O. Larsen, published it in English given their international customer base. While they sold pipes by Stanwell, Kriswill, Brakner and others, the classic pipe sold from Pibe-Dan was the Dan Shape-Reformed Pipe, which had a very tall vertical bowl, and were hand made of Corsican briar. Pibe-Dan claimed that the design was longer, drier, cooler and more even smoking. The Shape-Reformed was available in various lines including the Danois, Standard, Champion, Half Chimney and others.

At the same time, Pibe-Dan had a long history of also including pipes by Danish artisans in their catalog. Sixten Ivarsson’s Peewit, Oliphant, Ukulele and other shapes first appeared in Pibe-Dan’s catalog, and other artists who either began with or sold through Pibe-Dan include, among many others, Hans Hartmann, Gert Holbek, Sven Knudsen, Tom Eltang, Arne Nygaard, P. Holtorp, Poul Hansen, and Ph. Vigen, among others. The legendary Preben Holm sold pipes to the Pibe-Dan shop before his sixteenth birthday in 1963, and soon after was selling twenty to thirty pipes a week to the company, with Pibe-Dan setting the prices. This relationship continued until 1968.

From that information I learned that the line name “Shape-Reformed” means that a traditional shape had been redesigned. This shape was the classic pipe sold by the company. They described the pipe as having a very tall vertical bowl and hand made from Corsica briar. They claimed that the design was longer, drier, cooler and more even smoking. The Shape-Reformed was available in various lines.

Now I had a pretty good idea of how the pipe was stamped and made. With that information I moved forward to work on the pipe itself and see what I had to do with it. The bowl looked unbelievably good in light of where it started. The stem looked much better with just a few tooth marks on each side of the stem just ahead of the button. He had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is very unique.

Just a word of explanation… I was excited to get started on this one so I did a repair on the tooth marks on the stem. I put a spot of superglue on both sides to fill the damaged areas. Then I recalled I did not take any  before photos. I went back and took the ones that follow! I took some photos of the rim top and stem. The rim top and bowl looked very good. He was able to clean up the thick lava as well as the cake in the bowl. The bowl and rim top look very good at this point. The close up photos of the stem shows that is it very clean. Remember my disclaimer above that I already filled in the deep tooth marks on the stem surface.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I had taken photos of the stem earlier when I had filled in the deep nicks/tooth marks on the top and underside in my rush to get started. Here are some close up photos to show the repaired areas.   When the repairs had cured I sanded the stem with a folded piece of 220 grit sandpaper to blend them into the surface of the stem and started polishing with 400 grit wet dry sandpaper. I polished the stem with some Denicare Mouthpiece polish – a red gritty paste that feels a lot like Tripoli. It works well to polish out some of the scratches. I find that it does a great job preparing the stem for polishing with micromesh sanding pads.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I wiped the stem down with a coat of Briarville’s No Oxy Oil to protect the rubber and slow down oxidation. Putting this pipe back together was rewarding. The change in condition and appearance was remarkable. I put the stem back on the bowl and buffed the pipe lightly with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite beautiful and is a uniquely shaped Danish pipe. The finish on the bowl combines various methods and stains to give it a living and tactile nature. It is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. This interesting Dan Shape-Reformed Stack is a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

 

 

Life for another J.M. Boswell 2013 Bent Billiard with a Twist


Blog by Steve Laug

The next pipe on the worktable is another American made pipe from the workshop of J.M. Boswell. It is a bent billiard shaped pipe with swirls or twists around the bowl and featuring a twisted shank and black acrylic stem. The top of the bowl sides are smooth and was stained a rich medium brown. There were not a lot of issues to deal with in the cleanup and restoration. The pipe very lightly smoked and there was a medium cake in the bowl. There was some darkening around the inner edge of the bowl with a bit heavier appearance on the front edge of the rim top. It is signed J.M. Boswell over the date it was made – 2013 followed by U.S.A. The finish was dusty and dirty and somewhat lifeless. There is some fading in the finish toward the bottom of the bowl and shank. The black acrylic taper stem carries on the twist of the shank. The stem looked very good. It is dirty with light tooth chatter on both sides near the button. Jeff took some photos of the pipe before he started his cleanup work. He took a photo of the bowl and rim top to show their general condition. You can see the darkening around the inner edge of the bowl. You can also see the cake in the bowl. The rim top looks very good with no real damage. The smooth fluted carving on the bowl sides all the way to the outer edges and make an interesting pipe.Jeff took some photos of the sides and heel of the bowl to give an idea of the unique twists and fluting pattern around the bowl and continuing on the shank and stem. It is quite stunning with the carvings and the rusticated edge and rim top and the twisted heel of the bowl, shank and stem. You can also see the fading in the finish that has happened as the briar has been used and sitting. I cannot wait to see what it looks like once it is cleaned and polished. He took a photo of the stamping on the underside of the twisted shank to capture it for me. It is clear and readable. The J.M. Boswell signature with the date it was carved and U.S.A. He included a photo of the transition from the twisted shank to the stem.The black acrylic stem is in good condition other than being dirty and having light tooth marks and chatter on the both sides of the stem at the button. The photos below show the condition of the stem.I am including the information on the brand and the shop that I included in the previous blog for ease of reference. Here is a link to that blog (https://rebornpipes.com/2020/04/08/life-for-a-j-m-boswell-2013-bent-volcano-with-a-twist/).

In July, 2017 I restored another Boswell Twist pipe, a 2003 and had done some research into the brand (https://rebornpipes.com/2017/07/19/refurbishing-a-boswell-2003-spiral-twist-bent-billiard/). I turned to that blog and reread the information that I had included there. I took the liberty to include the information that I included from the box that came with that pipe that below.

The backside of the box reads:

Dear Pipe Smoker: J.M. Boswell crafts each of his pipes exclusively by hand! From the bare briar block to the final stain and polish, each step is a hands on procedure in old world tradition. Boswell pipes feature individual craftsmanship and style.

Additionally, J.M. Boswell has developed an exclusive bowl coating that greatly shortens the “break-in” time of a Boswell pipe and gives a sweet smoke from the very first bowl full. This coating is applied to each new pipe that Boswell makes.

One more compelling feature of Boswell pipes: “Their cost”! Boswell pipes can be had at a fraction of what most import pipes are. This is a feature pipe smokers find gratifying.

Our second feature is repairs by Boswell. J.M. Boswell has no peers in the quality and speed in which he gives “Turn-around” on pipe repairs, from stem replacement to banding, to reaming and cleaning.

I will be glad to answer any questions that you have regarding all the features of Boswell’s pipes, my repair work, plus the crafting process which can be witnessed first hand at our store and pipe making shop at 586 Lincoln Way East in Chambersburg, Pennsylvania.

Cordially J.M. Boswell, Owner.

I then turned to the Boswell Pipe and Tobacco Shop site (https://boswellpipes.com/product-category/boswell-pipes/). The description of the pipes in that section of the site parallels what I found above. I quote:

In the creation of these exquisite smoking pipes, we use the finest quality briar – “cream of the crop” is what the proprietor of the mill calls it. Boswell Pipes have their own special bowl coating for easy break-in. J.M. has used his special coating for Boswell Pipes since 1982.  100% natural coating,which will force the briar wood to absorb the moisture and heat.  For the finishing touch, J.M. hand inscribes his signature into the briar.  J.M. dates the year and proudly declares made in the USA “J.M. Boswell 2018 U.S.A.”. 

I also checked out the description of the other twisted or as he called them Swirls and include that below as I found it quite interesting (https://boswellpipes.com/product/boswell-pipe-jumbo-freehand-swirls-2020/).

J.M.’s Signature Swirls, gorgeously grained.

Incredible smoking properties of a Boswell pipe, are the thick bowl walls to give you that cool enjoyable smoke.

Uniquely sculptured deep Swirls.

Old craftsmanship style with thick walls and shank for a cooler smoke.

Natural finish with eye-catching dark bold highlights to show off its grain.

Incredible cool smoke with an extremely easy draw for some serious smoking.

J.M. Boswell is known worldwide for crafting theses incredible, massive looking, King Size briars for well over 39 years.  Addition to being amazing smokers as well, they are capable of holding a generous supply of your favorite tobacco.

As with each and every Boswell pipe made, the airway is hand bored (not using a lathe).  This is why the air passage way will always provide the smoker with a full draw and allows for a fuller smoother smoke. J.M. finds the old fashion way of doing so completes his pipes.

Wide plateaux is displayed along the rim and shank.

Accent etching along the shank.

Using a high power magnifier there may be a few specks of natural imperfections.

Large hand-cut acrylic spiraling mouthpiece with pearlized raspberry red tones.

Your new Boswell pipe will come nestled in a protective Jumbo handmade pipe sleeve and placed in a Boswell gift box.  We also include all the essentials for your first smoke.

Smoking becomes a Relaxing time with a Boswell.

I also found some photos of the shop online that I am including here as well. I am also including the address of the shop and the phone number.

J.M. Boswell’s Pipes and Tobacco

6481 William Penn Hwy, Alexandria, PA 16611, United States

+1 814-667-7164

It looks like it would be a great place to visit and spend time enjoying. One day I may get to do that. We shall see!Now I had a pretty good idea of how the pipe was stamped and made. The one I had did not have a pearlized raspberry stem but the black, one. It also did not have any plateau on the rim or shank end. But otherwise the description fits. With that information I moved forward to work on the pipe itself and see what I had to do with it. The pipe looked amazing. The stem looked like new, with most of the tooth marks and chatter gone. He had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is quite beautiful! I took some photos of the rim top and stem. The rim top and bowl looked very good. He was able to clean up the rim darkening as well as the cake in the bowl. The bowl and rim top look very good at this point. The close up photos of the stem shows that is it very clean.I took a photo of the stamping on the underside of the shank to show the condition after the cleanup. This stamping is a signature done with an engraver of some sort. It looks good.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. Putting this pipe back together was not as dramatic as it usually is but still it is rewarding nonetheless. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is another good example of a Boswell Swirls pipe. The flow of the grain and the way the shape follows it is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This interesting Boswell Swirls Hand Made Billiard is a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Life for a J.M. Boswell 2013 Bent Volcano with a Twist


Blog by Steve Laug

The next pipe on the worktable is an American made pipe from the workshop of J.M. Boswell. It is a large bent volcano shaped pipe fluted around the bowl and featuring a twisted shank and variegated grey/silver/black acrylic stem. The top of the bowl sides and the rim top featured a rustication and was stained dark brown. The pipe came in a tan cloth J.M. Boswell’s Handmade Pipes Bag and when Jeff took it out it was in very good condition. There were not a lot of issues to deal with in the cleanup and restoration. I am not sure it was even smoked as it looks like a bowl coating on the walls – but if it had it was very lightly smoked. It is signed J.M. Boswell over the date it was made – 2013 followed by U.S.A. The finish was dusty and there was dust in the rustication around the bowl and rim top. The variegated grey/silver/black acrylic saddle stem carries on the twist of the shank. The stem looked very good. Jeff took some photos of the pipe before he started his cleanup work. He took a photo of the bowl and rim top to show their general condition. You can see the dust and debris in the rustication on the rim top. The does not appear to be a cake in the bowl. The smooth fluted carving on the bowl sides ending in about ½ an inch of rustication up to the rim top an over the top of the rim top combine to make an interesting pipe.Jeff took some photos of the sides and heel of the bowl to give an idea of the unique fluting pattern on the bowl, the rustication as noted and the twist of the carving on the shank and stem. It is quite stunning with the carvings and the rusticated edge and rim top and the twisted heel of the bowl, shank and stem. I cannot wait to see what it looks like once it is cleaned and polished. He took a photo of the stamping on the left underside of the shank to capture it for me. It is clear and readable. The J.M. Boswell signature with the date it was carved and U.S.A. He included a photo of the transition from the twisted shank to the stem.The variegated black, grey and silver acrylic stem is in good condition other than being dirty and having light tooth marks and chatter on the both sides of the stem at the button. The photos below show the condition of the stem. The first photo caught the reflection of the light in the stem surface. It is a bit blurry but it is still quite unique so I kept it.In July, 2017 I restored another Boswell Twist pipe, a 2003 and had done some research into the brand (https://rebornpipes.com/2017/07/19/refurbishing-a-boswell-2003-spiral-twist-bent-billiard/). I turned to that blog and reread the information that I had included there. I took the liberty to include the information that I included from the box that came with that pipe that below.

The backside of the box reads:

Dear Pipe Smoker: J.M. Boswell crafts each of his pipes exclusively by hand! From the bare briar block to the final stain and polish, each step is a hands on procedure in old world tradition. Boswell pipes feature individual craftsmanship and style.

Additionally, J.M. Boswell has developed an exclusive bowl coating that greatly shortens the “break-in” time of a Boswell pipe and gives a sweet smoke from the very first bowl full. This coating is applied to each new pipe that Boswell makes.

One more compelling feature of Boswell pipes: “Their cost”! Boswell pipes can be had at a fraction of what most import pipes are. This is a feature pipe smokers find gratifying.

Our second feature is repairs by Boswell. J.M. Boswell has no peers in the quality and speed in which he gives “Turn-around” on pipe repairs, from stem replacement to banding, to reaming and cleaning.

I will be glad to answer any questions that you have regarding all the features of Boswell’s pipes, my repair work, plus the crafting process which can be witnessed first hand at our store and pipe making shop at 586 Lincoln Way East in Chambersburg, Pennsylvania.

Cordially J.M. Boswell, Owner.

I then turned to the Boswell Pipe and Tobacco Shop site (https://boswellpipes.com/product-category/boswell-pipes/). The description of the pipes in that section of the site parallels what I found above. I quote:

In the creation of these exquisite smoking pipes, we use the finest quality briar – “cream of the crop” is what the proprietor of the mill calls it. Boswell Pipes have their own special bowl coating for easy break-in. J.M. has used his special coating for Boswell Pipes since 1982.  100% natural coating,which will force the briar wood to absorb the moisture and heat.  For the finishing touch, J.M. hand inscribes his signature into the briar.  J.M. dates the year and proudly declares made in the USA “J.M. Boswell 2018 U.S.A.”. 

I also checked out the description of the other twisted or as he called them Swirls and include that below as I found it quite interesting (https://boswellpipes.com/product/boswell-pipe-jumbo-freehand-swirls-2020/).

J.M.’s Signature Swirls, gorgeously grained.

Incredible smoking properties of a Boswell pipe, are the thick bowl walls to give you that cool enjoyable smoke.

Uniquely sculptured deep Swirls.

Old craftsmanship style with thick walls and shank for a cooler smoke.

Natural finish with eye-catching dark bold highlights to show off its grain.

Incredible cool smoke with an extremely easy draw for some serious smoking. 

J.M. Boswell is known worldwide for crafting theses incredible, massive looking, King Size briars for well over 39 years.  Addition to being amazing smokers as well, they are capable of holding a generous supply of your favorite tobacco.

As with each and every Boswell pipe made, the airway is hand bored (not using a lathe).  This is why the air passage way will always provide the smoker with a full draw and allows for a fuller smoother smoke. J.M. finds the old fashion way of doing so completes his pipes.

Wide plateau is displayed along the rim and shank.

Accent etching along the shank.

Using a high power magnifier there may be a few specks of natural imperfections.

Large hand-cut acrylic spiraling mouthpiece with pearlized raspberry red tones.

Your new Boswell pipe will come nestled in a protective Jumbo handmade pipe sleeve and placed in a Boswell gift box.  We also include all the essentials for your first smoke.

Smoking becomes a Relaxing time with a Boswell.

I also found some photos of the shop online that I am including here as well. I am also including the address of the shop and the phone number.

J.M. Boswell’s Pipes and Tobacco

6481 William Penn Hwy, Alexandria, PA 16611, United States

+1 814-667-7164

It looks like it would be a great place to visit and spend time enjoying. One day I may get to do that. We shall see!Now I had a pretty good idea of how the pipe was stamped and made. The one I had did not have a pearlized raspberry stem but the variegated black, grey and silver one. It also did not have any plateau on the rim or shank end. But otherwise the description fits. With that information I moved forward to work on the pipe itself and see what I had to do with it. The pipe looked amazing. Even the stem looked like new, with most of the tooth marks and chatter gone. Jeff was pretty sure it was unsmoked as well but he had cleaned it to remove the dust and grime. He had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. He had also cleaned out the bowl coating as we usually do so we could see what was underneath. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is quite beautiful! I took some photos of the rim top and stem. The rim top and bowl looked very good. When Jeff removed cake from the bowl it revealed some sloppy black stain all over the walls and bottom of the bowl. It is not unlike what I have seen on Peterson’s Pipes. It is good that Jeff removed the coating because stain gives the tobacco a really foul taste – bitter and unpleasant. I will need to sand out the inside of the bowl on this otherwise pristine pipe. The close up photos of the stem shows that is it very clean. I took a photo of the stamping on the underside of the shank to show the condition after the cleanup. This stamping is a signature done with an engraver of some sort. It looks good.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.I started my part of the restoration work on this pipe by removing as much of the stain as I could. I wiped it down with alcohol and sanded out the inside of the bowl with 220 grit sandpaper wrapped around a dowel. Most of it was gone and bowl was smooth. There were dark spots that I could not remove but no amount of work on them removed the stain. The pictures show the issue I am talking about. It was deep in the briar.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips on the smooth portions and a horsehair shoe brush to get in the nooks and crannies of the rustication on the rim top of the bowl. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper and 400 grit wet dry sandpaper to remove the scratching in the acrylic of the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. Putting this pipe back together was not as dramatic as it usually is but still it is rewarding nonetheless. I put the stem back on the bowl and buffed the pipe lightly with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a good example of a Boswell Swirls pipe. The flow of the grain and the way the shape follows it is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches wide x 1 ½ inches long, Chamber diameter: ¾ of an inch. This interesting Boswell Swirls Hand Made Volcano is a great looking pipe in unsmoked condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Continuing My Practice on Tenon Replacement… Working on a Connoisseur, NYC Pipe


Blog by Paresh Deshpande

Any learning consists of three phases; first is being taught, second is practice and the third phase is mastering!! Continuing on my learning curve, I wanted to practice replacing broken tenons on pipes to make them smoke worthy again.

The pipe that I chose to practice on is a free hand that boasts of straight / flame grains all around the stummel with bird’s eyes on the heel of the bowl with a plateau rim top. It is stamped on the left of the shank as “CONNOISSEUR” over “N.Y.C.”. These stampings are crisp and easily readable. There is no other stamping seen on either the stummel or the stem. This is the first time that I am working on a Connoisseur and am keen to know more about this pipe brand, carver and also dating this pipe. As is my habit, the first site that I visit is rebornpipes where, over the years, it seems like Steve has chronicled almost all the pipes that were and are in existence. True enough, Steve has restored and researched a pipe from this maker. Here is the link for a detailed information on this pipe; https://rebornpipes.com/2015/05/23/restoring-an-ed-burak-connoisseur-tall-stack/

Further down the write up, he also gives out the dating methodology adopted by Ed Burak and the same is reproduced for immediate reference.

I also learned on Pipephil’s website (http://www.pipephil.eu/logos/en/about-en.html) that the stamping did indeed give some information that helped in identifying the period that a particular pipe was made. There I found that one may generally separate Connoisseur pipes’ date of manufacture into three periods.

From late 1960’s until 1974: no stampings
From 1974 until 1981: CONNOISSEUR over N.Y.C.
From 1981 on: CONNOISSEUR over N.Y.C. and Ed Burak’s signature.

Thus from the above information, it’s evident that this beautiful Connoisseur pipe in my hand is from the period 1974 to 1981!

INITIAL VISUAL INSPECTION
The first and foremost issue that I noticed and was aware of from the description given by the seller is that of the broken tenon. When I saw the pictures of this pipe for the first time, I had observed, apart from the most obvious broken tenon a number of other issues which presented a challenge of their own. The briar was natural and unstained. It had darkened slightly with age. This was how the pipe had reached me…discerning readers will easily make out other major issues that need to be addressed on this pipe. The chamber has a thick uneven layer of dry and hard cake with the inner rim edge showing darkening in 6 o’clock direction (marked in yellow). The condition of the inner walls of the chamber can be checked and ascertained only after the cake has been taken down to the bare briar. However, I do not envision any damage to the chamber walls. There is heavy lava overflow and debris embedded in the plateau of the rim top surface. The condition of the inner rim edge will be commented upon once the lava overflow has been removed. There are very strong and all pervading smells of old tobacco emanating from the chamber. Hopefully this issue should be addressed once the cake has been removed and the mortise is thoroughly cleaned. The stummel boasts of beautiful straight/flame grain all around and extend over the shank surface too!! The surface is covered in lava overflow, dirt and grime. The stummel briar is without a single fill and through all the dirt and grime, exudes a very high quality briar and craftsmanship. The foot of the stummel shows beautiful bird’s eye grains and is sans any damage. The slightly tapered end of the shank has the broken end of the tenon still embedded within. A prominent crack is visible over the shank on the right side. This pipe, in all probability, has suffered this catastrophic damage as a result of having fallen in stem down position. The mortise has the broken tenon stuck inside. I did try to wriggle it out with a screw driver, but the broken tenon wouldn’t budge. This will require more invasive technique. The heavy build up of cake in the chamber, dirty plateau rim top and the sorry condition of the stem all point towards a clogged mortise. This will be ascertained once the broken piece is removed from the shank end.The fancy stem has blobs of sticky oils and tars on both the surfaces as well as in between the nooks and crannies at the tenon end. There are significant tooth indentations on both the upper and lower buttons, to the extent that they would need to be rebuild completely. The slot just does not appear correct. It appears to be a orifice, but it is not a perfect round and  there are horizontal extensions on either side. Even this opening is clogged with old oils and tars. The broken tenon end of the stem is jagged and sharp at the place where the tenon has snapped. In my opinion, there is something which is not right about this stem. The quality of the stem is not something which is to be expected on a Connoisseur pipe. THE PROCESS
I began the process of refurbishing this pipe with cleaning the internals of the stem using pipe cleaners with isopropyl alcohol (99.9% pure) and dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and this pipe is marked in pastel blue arrow. I generally allow the stems to soak in this solution overnight for it to work its magic.With the stem soaking in the deoxidizer solution, I decided to remove the broken portion of the tenon from the shank. I select a drill bit that was slightly bigger than the tenon airway opening and mount it on my hand held drill. Very gently holding the drill absolutely straight, I give the drill machine a few forward turns. Once the drill bit is firmly embedded in to the broken tenon, I turn the drill machine in reverse. The reverse turns pull the broken end of the tenon out from the mortise. I breathe a sigh of relief as this is a very delicate step and a lot of things can go wrong if not executed with precision and patience. I further work the stummel, reaming the chamber with my PipNet reamer using head sizes 1 to 3. Using my fabricated knife, I further ream out the cake from places where the PipNet reamer could not reach and follow it with sanding the chamber walls with a 220 grit sand paper. I wipe the chamber with isopropyl alcohol and a cotton swab to remove all the carbon dust. This final cleaning of the chamber reveals a minor indentation in the wall opposite the draught hole, a result of over enthusiastic use of pipe cleaners to clean the mortise (marked in yellow semi- circle)!! Though not a major issue now, one will have to be careful with using pipe cleaners in future. Next, I clean the mortise with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. I scrub the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush and dry it using paper towels and soft cotton cloth. I carefully clean the plateau rim top with a soft brass wire brush to remove the accumulated dirt and debris from the surface. Thereafter, I clean the mortise, plateau rim top and stummel surface with anti-oil dish washing soap on a shank brush and a tooth brush. The entire stummel, including the plateau rim top, cleans up nicely. I set the stummel aside to dry out naturally. The smells from the pipe, though reduced, are still very strong. Close observation of the stummel reveals the culprit to be the now moistened accumulated gunk in the mortise. Using my dental tools, I assiduously pick out and clean the mortise of all the gunk. I also clean the mortise with q-tips and alcohol. The amount of old grime that is scraped out from the mortise itself tells the story. The mortise is now clean and smells fresh.Moving ahead, I now address the crack that is seen on the right side of the shank, extending from the shank end to nearly half distance towards the stummel. Firstly, I clean off all the debris that is lodged in the crack using dental floss. The thin floss cleans the crack of all the dirt without widening it.I follow up this cleaning of the crack by marking the end points and turning points of the crack with a sharp dental pick. These marks help to guide the drill bit when drilling the counter hole. I take care that the drill is just sufficiently deep enough to arrest the further spread of the crack and not a through hole.I fill this crack with a mix of CA superglue and briar dust. To ensure a tight fill I clamp it down with pliers till the mix had cured, which by the way, is instantaneous!! Once the repair has cured for couple of hours, I sand it down with a flat needle file to achieve a rough match with the rest of the stummel surface. I fine tune the match with  220, 400 and 600 grit sand paper.To further stabilize the crack and prevent it from splitting again, I decide to place a band over the shank end. I select a band that is a tad bit smaller than the shank end diameter. When I place this band over the shank end, I realize that the last two letters of the stamping are being masked. I decide on grinding away the excess material from the band with my sanding drum mounted on a hand held rotary tool to a size which while being appropriate to stabilize the crack will not mask the stampings. The process is long and fraught with mistakes… The band has flown out of my hands a few times, since it can not withstand the stress of the sanding drum and is deformed , not to mention the time factor involved. However, through all these difficulties, I have prevailed to shape a band for the shank end. This is the pictorial depiction of the process and the result. Once I am satisfied with the fit, I heat the band with a heat gun in order to expand it and fix it over the shank end. I have avoided gluing it securely in place just in case I may have to revisit the entire process and go for a fresh band. Here is how the band fits over the shank end. Truth be told, I am not very confident that the band would be a success given the fitting of the band over the shank end. I set the stummel aside and decide to replace the tenon on the stem. I have explained in great detail the procedure that I have learnt and followed while replacing the tenon on a Preben Holm # 7 FH pipe. To avoid repetition of the process, I would request all to refer to the write up and other literature on the subject that is available on rebornpipes.

Given below are a series of sequential pictures explaining the procedure. Here I would also like to note that as I had mentioned earlier, the quality of the stem appeared circumspect and this was corroborated while drilling the stem air way to accommodate the new tenon. The plastic or some such low quality of the stem did pose a lot of resistance during the drilling and a straight drill was very difficult. However, my persistence has paid off and I am happy with the replaced tenon. Once the tenon is replaced, I try the fit of the stem in to the mortise. The fit though snug, reveals gaps and the seating of the stem in to the mortise is not flush. No amount of tweaking and minor adjustment by sanding of the tenon can ensure a flush seating. I feel that I have botched up the banding of the shank end and that is what has caused this issue. Here is how the seating appears after all the adjustments and tweaking. At this point in restoration, I shared pictures of this issue and then later in the day had a FaceTime chat with my Guru, Steve. Steve, with his vast experience and having worked on and researched a Connoisseur pipe before, immediately commented that the stem is not the right style for Connoisseur pipes and could be a replacement stem. I have another Connoisseur pipe (which awaits restoration) with a saddle stem in my collection and when the stem of this freehand was compared, it was no where near the quality that was seen on the other saddle stem. The pictures below show the difference in quality of the stem material and finish between the two pipes. Thereafter we discussed the shank band and he suggested to reband the shank end while going in for a completely new stem. Thereafter, we went through my can of spare stems and selected one that would be the best match for this pipe. Here are the pictures of the shortlisted stem. The slightly bent stem with all the calcification is the one that would replace the one that the pipe came with. The shortlisted stem, I am afraid, is not in the best of condition. The tapered slightly bent vulcanite stem is nearly the same length as the replaced one while being very thick at the tenon end. The quality of the re-replacement stem is very good. The stem is heavily oxidized with significant calcium deposition and deep tooth indentations in the bite zone on either surfaces of the stem. A couple of deep chips are seen along the seam on either sides as well as on the lower and upper surfaces of the stem. The button surfaces on either side has bite marks and the edges are equally damaged and deformed. The tenon and the horizontal slot shows heavy accumulation of oils, tars and gunk. All in all, the refurbishing and shaping of this stem presents a ton of effort and time.I begin the refurbishing and reshaping of the stem by first cleaning the stem, both internally and externally. With my fabricated knife and a paper cutter, I remove the entire calcium sediments from the bite zone. Using a dental tool, I dislodge all the dried oils and tars from the tenon and slot end. I clean the stem internals with pipe cleaners and shank brush dipped in isopropyl alcohol. I sand the entire stem surface with a folded piece of 150 grit sand paper to remove some oxidation as well as to even out some tooth chatter from the bite zone. Once the initial cleaning is done, I move ahead for shaping/sizing the stem. The tenon is too thick for the mortise and that is my start point. I mount a sanding drum on to my hand held rotary tool and sand the tenon till I achieve a rough fit in to the mortise. During the entire process, I frequently check the progress being made as I do not want to sand too much material from the tenon, making for a loose fit.I fine tune the fit of the tenon in to the mortise by hand sanding with flat head needle file and 180 grit followed by a 220 grit sand paper. The tenon attachment with the stem is shaped with a triangular needle file. I check the seating of the stem in to the mortise after I remove the shank band. The stem fit is nice and snug. Before I move to the final fit and shaping of the stem, I decide to reband the shank end. This time I select a band that was a snug fit as against a size smaller as I have done earlier. To reduce the thickness of the band, this time I manually sand it over a 150 grit sand paper instead of using my rotary tool and a sanding drum. It does take a long time, but the end result is much better. The last letter “R” has been masked, but I shall deal with it later (will I…?). I still have not glued the band in place, just to be on the safer side!!Now with the band in place, I move ahead with shaping and aligning the stem. The first thing that I proceed to do is to shave of the excess meat from the shoulders at the tenon end. Readers, when I say excess, please be aware that the word excess does not convey the quantum of excess… It  was hell of a lot of material to shave off!! I mount a 150 grit sanding drum on to the rotary tool and go to town sanding off the material from the shoulders of the stem. Once I have achieved a rough match, I use a flat head needle file to further match the fit. I progress to manual sanding with a 180 grit sand paper to fine tune the match. This is how the stem profile matches with the shank end of the stummel…not quite there but getting close. I feel that the mid region of the stem needs to be trimmed a bit and do so with a flat head needle file and a 180 grit sand paper. Here is where I have reached at this stage. Truth be told, eye balling the shape is not the easiest way to achieve the exact shape since I am always seeing it, shaping it and matching it. It’s something akin to optical illusion that I am experiencing. There is a bit of overhang at the shoulders of the stem and I need to shave off some more material from the area above it. Also a slight gap is seen at the lower end and on the left side of the stem that needs to be addressed. I decide to take a break from all the sanding of the stem and move on to shaping the stem to match the profile of the stummel. I insert a pipe cleaner through the stem’s air way to prevent it from collapsing once the stem is heated. I first straightened the stem by heating it with a heat gun. To impart the requisite bend, I try to adopt the technique that my friend, Dal Stanton of PipeSteward fame, uses and that is to draw a diagram marked with the plane of the stummel rim top, a parallel plane that is required, the present profile of the stem and thereafter, the exact place and shape of the bend that is needed. Well, it is an attempt that I made, but ended up eye balling the exact bend to be imparted. I heat the stem with my heat gun till the vulcanite becomes pliable and gives it the necessary bend. I hold it in place till the stem had cooled down a bit and thereafter, hold the stem under cold water for the bend to set. The next issue that is addressed is of the stem repairs. I insert a triangle shaped index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mix superglue and activated charcoal powder and generously apply it over the bite zone, including over the button. I also fill the couple of deep chips along the seam on either sides as well as on the lower and upper surfaces of the stem with the charcoal mix and set it aside to cure. Once the mix has cured, I remove the index card from the slot. While the stem fill is set aside to cure, I polish the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. This time around, I do not repeat the mistake of polishing the plateau rim top as I had done with the PH # 3 earlier! I wipe the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful straight grains popping over the stummel surface. I rub a small quantity of “Before and After Restoration Balm” in to the briar. I rub this balm deep in to the nooks and crannies of the plateau rim top surface with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark brown hues of the grain contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. The appearance of the stummel at this stage motivates me further to complete this project at the earliest. I set the stummel aside and all that remains was to shape, align and polish the stem! Now motivated with the appearance of the stummel, I turn my attention to the stem repair. The fills have cured nicely and I move ahead and began the process of filing and shaping the button end with a flat head needle file. At this stage, I get in touch with Steve on Face Time and discuss the progress on the stem. He suggests that a slightly sharper bend to the stem from near the bite zone would accentuate the shape and flow of the shank with that of the stem. He also suggests that the profile of the stem near the shoulder and mid region needs to be more slender. So, it is back to heating the end of the stem with the heat gun and giving it the desired bend, of course, eyeballing it to the desired shape!As discussed with Steve, with a flat needle file, I shave off some more vulcanite from the shoulder and the mid region of the stem. I further sand the stem with 220, 320, 400, 600, 800 grit sand papers and finally with 0000 grade steel wool. I wipe the stem with a cotton pad dipped in alcohol to remove the resultant dust and rub some extra virgin olive oil onto the stem and set it aside to be absorbed.I polish the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rub a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I complete the polishing regime of the stem by rubbing a small quantity of Extra Fine Stem polish developed by my friend Mark Hoover, and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.To apply the finishing touches, I first mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. Boy, am I glad to finally have reached the home run stretch to complete this project!! I shared these images with Steve for his comment. He suggested that the shoulder overhang needs to be reduced and under belly to be straightened out more.Well, here I was back with a flat needle file and 220 grit sand papers as against carnauba wax and rotary tool!! I again diligently worked on these issues, frequently checking for progress being made. Once I am satisfied that the shoulder overhangs and under belly issues have been resolved, I check the seating of the stem in to the mortise. The seating is canted backwards. I address this issue by heating the tenon and slightly pushing it upwards (that is, in the opposite direction). I check the seating and am quite pleased by the overall appearance of the stem and its seating. Thereafter, I go through the entire regime of sanding and polishing as explained above. At the end of the micromesh pads, I complete the polishing regime of the stem by rubbing a small quantity of Extra Fine Stem polish developed by my friend Mark Hoover, and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continue to work on it till the complete coat of wax is polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finish the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. P.S. – This project was more tedious than I had anticipated, mostly because of my own faults and errors in judgement.  But then, isn’t this the fun part of being of the learning curve? I shall be avoiding the following in my future restorations:

(a) Using a band that is a tad smaller then the shank end diameter. I would rather use a band that has a snug and perfect fit over the shank end.

(b) Using a rotary tool with a sanding drum to get the band to the desired size. It’s better, safer and precise to manually sand the band on a sand paper.

(c) Clamping the shank end after filling a crack. I am not sure, but I think that the clamping down may have caused a slight deformation that had caused me such grief with the seating of the stem.

(d) Less reliance on “eye balling” for sizing and shaping…need to get on with hunting for a “PIMO TENON TURNING TOOL” and a set of “VERNIER CALIPERS”.

I am really fortunate to be in the process of learning the nuances of pipe restoration and cannot thank Steve enough for his support and guidance.

Thanks for your patience and looking forward to input about the write up. Cheers…

An Easy Restore – an Il Ceppo 1 Hand Made Paneled Horn


Blog by Steve Laug

The next pipe on the worktable is another one that I have been looking forward to working on. It is a large Il Ceppo Paneled Horn. The pipe is in very good condition when he took it from the box. There were not a lot of issues to deal with in the cleanup and restoration. It is stamped on the underside of the diamond shank 1 in a circle followed by Il Ceppo followed by Hand Made Italy. The pipe is horn shaped. It has a round rim top flowing into 5 panels down the sides of the bowl merging into a diamond shaped shank. There was some darkening around the inner edge of the rim and top toward the back of the bowl. There was a moderate cake in the lower portion of the deep bowl. The upper portions had darkened and had a thin cake. The finish was dirty and there dust in the rustication around the bowl. The black acrylic diamond shaped saddle stem had a white inlaid C on the left side of the saddle. There were light tooth marks and chatter on the top and underside ahead of the button. Otherwise the stem looked very good. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the tars and darkening on the inner edge of the rim top. The cake in the bowl is moderate and thickening as you go further down the bowl. The rusticated finish on the bowl sides and the smooth rim top combine to make an interesting pipe.Jeff took some photos of the sides and heel of the bowl to give an idea of the unique rustication on this particular piece of briar. It is quite stunning with the smooth rim top and the diamond shaped shank end. I cannot wait to see what it looks like once it is cleaned and polished. He took a photo of the stamping on the left underside of the diamond shank to capture it for me. It is clear and readable. The encircle 1 followed by the il ceppo stamp and then Hand Made Italy. He included a photo of the inlaid C on the left side of the saddle stem.The black acrylic stem is in good condition other than being dirty and having light tooth marks and chatter on the both sides of the stem at the button. The photos below show the condition of the stem.Not too long ago I worked on an il ceppo large sandblast billiard and had done some research into the brand (https://rebornpipes.com/2020/01/25/life-for-a-beautiful-sandblast-il-ceppo-made-by-hand-triangle-1-billiard/). I turned to that blog and reread the information that I had included there. I took the liberty to include that below.

I turned then to Pipedia to see what I could find out about Il Ceppo pipes. I read through the Il Ceppo page written by the pipemaker and then the next section of the page written by RD Field. Here is the link to that page on Pipedia (https://pipedia.org/wiki/Il_Ceppo).  I will quote from the section on the line below.

The il ceppo brand has been in production since the late 1970’s but, in spite of its overall good value, is not well known in all parts of the United States. Partly this is because of a limited supply of pipes and partly because the brand has not been put in front of the pipe smoking public through a national venue.

The il ceppo brand is made in Pesaro, Italy and is part of the famous Pesaro school of design that has also produced Mastro de Paja and Ser Jacopo. That all three brands have similar characteristics can be seen at a glance, but they all have significant differences as well.

Giorgio Imperatori, an architect, had a passion for pipes, and in 1978 began to design and make Il Ceppo. Always considered a good value and very good for smoking, the brand did not make folks stop and take notice until 1995 when Franco Rossi joined the firm. He brought with him a true elegance of design and a unique flair that now helps Il Ceppo stand apart. Giorgio has retired to his farmhouse, and the pipes are now all made by Franco and his sister Nadia.

Individuals involved in the creation and continuation of the Il Ceppo brand are; Giorgio Imperatori (now retired from pipe making); Franco Rossi who, along with his sister Nadia, are the current Il Ceppo pipe makers; Mario Lubinski, the distributor of the Il Ceppo brand in Italy; Massimo Palazzi who worked with Il Ceppo until 1998 when he founded his own brand, L’Anatra.

I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-i.html) to gather additional information. I have included a screen capture below of the section on the brand.From the notes on that page it confirms RD Field’s information. Brand founded by Giorgio Imperatori in 1977 (first period) and bought by Franco Corinaldesi Rossi (second period, about 1996) when Giorgio retired. Franco and his sister Nadia are the current (2011) Il Ceppo pipe makers.

I also found that the section on the grading system on the Pipephil site was really helpful in identifying and reading the stamping on the pipe in my hands.

Grading system.

Pipes from the first period:

“Il Ceppo” stamping slightly curved, A to H and a 4-5 digit number, Group number in a triangle

Now the new information. Putting together all of the information on the pipe I can summarize what I have learned. I knew now that the pipe on my table war from the Second Period (1996-2010). The Il Ceppo stamping is a straight line on this one. The number 1 on the shank indicates a sandblasted pipe. The last point is interesting as I would not have called this a sand blasted pipe. Perhaps a good description would be “Blasticated”.

With that information I moved forward to work on the pipe itself and see what I had to do with it. The pipe looked amazing. Even the stem looked like new, with most of the tooth marks and chatter gone. There was some darkening on the edge of the rim but that too had almost disappeared. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. The shape and finish on this pipe is quite beautiful! I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and the darkening on the back side of the inner edge of the rim looked better. Jeff had been able to get rid of most of the darkening. There was some light scratching that I would be able to polish out. The close up photos of the stem shows that it is a much cleaner. There was still some light tooth chatter but it was really quite minimal.I took a photo of the stamping on the underside of the shank to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in it clarity. Jeff does a great job in leaving the stamping looking very good.I removed the stem from the shank and took a photo of the pipe at this point. You can clearly see the condition, size and shape of the pipe.I started my part of the restoration work on this pipe by polishing the rim top and inner edge of the bowl. I dry sanded with micromesh sanding pads -1500-12000 grit pads. I wiped the rim top down after each sanding pad with a damp cloth. The rim top and edges look very good at this point. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get in the nooks and crannies of the “Blastication’ on the sides of the bowl. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. The remaining tooth chatter and marks were very minimal and I could remove them with polishing. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. Putting this pipe back together was not as dramatic as it usually is but still it is rewarding nonetheless. I put the stem back on the bowl and buffed the pipe lightly with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a real stunning example of a Horn shaped pipe. The “Blasticated” grain and the way the shape follows it is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 7 inches, Height: 3 inches, Outside diameter of the bowl: 2 inches wide x 2 inches long, Chamber diameter: ¾ of an inch. This interesting il ceppo Italian Hand Made 1 Horn is a great looking pipe in excellent condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Crème de la Crème – There are just some pipes that leave you speechless


Blog by Steve Laug

This is one of those pipes that have to be seen to truly appreciate the craftsmanship that went into it. In my title for this blog I called Crème de la crème which in French literally means ‘cream of the cream’. It is an idiom meaning “the best of the best”, “superlative”, or “the very best”. You may not like the shape; I have to admit I did not when I first saw it. My speechlessness at first was over how odd and ugly the pipe was at first glance. It is not one that I would naturally gravitate to that is for sure. However, you cannot deny the sheer craftsmanship that went into this pipe as you turn it in your hands and look at all the various angles and asymmetrical twists in the bowl and stem. It is quite singularly stunning and certainly a pipe that I did not expect to see or work on. The pipe is stamped Butz Choquin over Cybele 3 on the heel of the bowl and underside of the shank.

How to describe this pipe? That is certainly a hard this to capture the craftsmanship with words. But I will try! The left side of the pipe is sandblast and literally the blast covers roughly the left half of the bowl. The rim top is smooth as is the right side of the pipe. The shank which flow directly out of the combined finishes is a mosaic of inlaid hard woods of varying colours and grains. The only pattern to them is really a lack of pattern. Looking down the pipe from the stem to the front of the bowl you can see that the shank takes a decided twist to the left and flattens out on the right. It ends at the shank end in an oval shape.  The stem is acrylic and also carries the twist even farther. It has a silver BC and inlaid star on the top of the stem. When sight down the stem from the button you will see that it is actually tipped very slightly to the left though appears to be aligned with the rim top. Jeff took photos of the pipe from a variety of angles to capture what I have tried to describe. He took a photo of the inlay work on the shank showing it from the right side. Some of you probably can name the various woods that are included in the shank but I cannot. I am fairly certain that there is a briar core and these are like a shank extension over that. They appear a bit rough in the photo and marred but all of that will be remedied in the restoration.Jeff took a photo of each side of the bowl to give an idea of the sheer contrast in terms of finish and also colour. The first shows the left side the second shows the right side. You can see the nicks in the finish on the right side as well as some potential fills.I realize as I get to this point in the blog that I have yet to describe the condition of the pipe. Okay let me do that now. I have been so caught up in trying to describe the craftsmanship and uniqueness of the design that I honestly forgot! To be honest the pipe is filthy! The sandblast portion has dust and debris in the finish. The rest of the bowl is dirty. The wood inlays are scratched, dented and the finish that protected them is worn off. The rim top has some marks and scratches in the surface. The inner edge of the bowl has some darkening and some tars and lava. The inside of the bowl appears a little odd to me. There is a cake in the bowl but what is shown in the two photos below looks like some bowl coating on the top portion that is peeling away with cake on top of it. That is strange. The stem is also dirty with tooth marks and chatter around the button on both sides.Jeff took some photos of the front of the bowl the grain on the smooth portion is really nice cross grain. The line running between the sandblast and the smooth portion is flowing and almost alive looking. It is rough because of the merging of the two finishes. Jeff took two photos of the stamping on heel and shank. The first photo shows the stamping clearly and the joint between the briar and the inlaid woods. The inlaid words are shown more clearly in the second photo. The woods are dull and lifeless looking up close. They are also rough to the touch. The stamping on the stem appears to be white but it is actually silver and is a inlaid into the acrylic. The stem is dirty and there is light tooth chatter and marks on both sides. There is also some scratching in the acrylic that is visible in the photos.I turned to Pipephil’s site to see what he had to say about this particular line of Butz Choquin pipes (http://www.pipephil.eu/logos/en/logo-butzchoquin.html). He gives me a quick summary of the history of the brand. He also says that “the Cybele model has always the same shape with a shank extension of reconstructed exotic woods”.At this point I did some research on the name Cybele. I googled the name and found a link to smokingpipes.com that was written by Eric Squires describing the name of the pipe what he thought of the pipe he was looking at. (https://www.smokingpipes.com/pipes/estate/france/moreinfo.cfm?product_id=189504). I quote:

Cybele’s role in her native Anatolian remains an unknown. Most of what we know of her comes through the ancient Greeks worshiping her as an exotic deity, or the Romans’ later adoption of her as the Magna Mater. But what’s with this pipe? Given just how exotic its shaping is, and the sweeping nature of it, I would think it was inspired by the wilder rites that came to be associated with the goddess of enigmatic origins. Definitely this is one of the stranger designs I’ve seen by B.C., but that said it does still sit well.

I also googled the goddess Cybele to get a bit broader picture of what she was about in the Greek pantheon (https://www.theoi.com/Phrygios/Kybele.html).

KYBELE (Cybele) was the ancient Phrygian Mother of the Gods, a primal nature goddess worshipped with orgiastic rites in the mountains of central and western Anatolia. The Greeks identified her with their own mother of the gods–the Titaness Rhea.

Interesting information by it really did not help me understand why Butz Choquin had named their pipe Cybele. But I think I will leave that for now and move on to the restoration work on the pipe. Jeff had done his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer and cleaned up the reaming with a Savinelli Fitsall pipe knife. He scrubbed the internals of both the shank and he stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. He cleaned the stem with Soft Scrub and let the pipe dry thoroughly before putting it back together and sending it to me. I took some photos of the pipe when I unpacked the box. I took photos of the bowl and rim top to show the difference the cleaning had made. There are a few nicks in the surface of the rim top but the edges look very good. The stem also looks much better. There are a few light tooth marks in the surface of the stem on the top and underside near the button.The stamping looked very clear and the scratching on the wood inlay section looked better. I took the stem off the bowl and took some pictures. I decided to polish out the scratches in the smooth parts of the bowl and the wood inlaid shank first so I used micromesh sanding pads. I dry sanded with 1500-12000 grit sanding pads and wiped the bowl down after each sanding pad to get a sense of progress. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get in the nooks and crannies of the blast. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it was smooth.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining stains on the surface of the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This was an interesting pipe to work on and each step brought more life and colour to it. I put the stem back on the bowl and buffed the pipe lightly with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the underside of the shank during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer to give it a shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a very interesting example of the creativity and craftsmanship of Butz Choquin in France. The sandblast grain on the left side of the bowl and the smooth grain on the briar and the inlaid woods look great and seem to follow the flow of the briar. This is the first BC Cybele pipe I have seen or worked on it was an interesting piece. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches wide x 1 ½ inches long, Chamber diameter: ¾ of an inch. This French Made Butz Choquin Cybele came out looking great and it is in excellent condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store soon if you are interested in adding it to your collection. Thanks for your time.

A Gift for My Good Friend in India – An Italian Savinelli Punto Oro 413KS Woodstock


Blog by Dal Stanton

As I begin this restoration, my mind is replaying the plethora of experiences that were shaped and riveted into my memory of my visit last year to India.  Not many ‘good’ experiences in life can be described as ‘life changing’.  These kinds of changes are usually reserved for the difficult times – like now, as the world is navigating a pandemic that creates confusion and uncertainty about life and the future.  Yet, Paresh’s invitation to me, along with the rebornpipes’ trust, Steve and Jeff Laug, to visit his home and family was an experience that was life changing for me.  It wasn’t just the sights and sounds of a different cultural context or the different foods the pallet experienced tasting Indian cuisine.  What was so profoundly and wonderfully life changing was the depth of loving hospitality Paresh and his wife, Abha, provided to us during the visit.  Meeting and enjoying his family, along with their two daughters, Mudra and Pavni, was truly an experience that will walk with me in the life I continue to enjoy by God’s grace.  Of course, I cannot fail to mention the ‘reason’ for our travels where West met East!  Paresh asked that we collaborate in the restoration of one of his heirloom pipes, an unbelievably fun and enriching experience that produced this story, perhaps my favorite:  West Meets East in India to Restore a Grandson’s Treasure – an 1846 BBBHow does an Italian Savinelli Punto Oro heading to India enter this story?  It has to do with an Italian American L. J. Peretti pipe that I noticed in India – basking nonchalantly among the historic pipes of Paresh’s unbelievable heirloom collection he received from his grandfather.  The Peretti that got my attention was not from his grandfather’s collection, but a pipe that Paresh had acquired himself.  Since doing my first restoration of a L. J. Peretti, I have become somewhat of a collector of these blue collar ‘shop pipes’ from the second oldest tobacconist shop located in downtown Boston.  I had never seen a Peretti Cutty shape before and hence, the Savinelli Punto Oro makes his debut on the stage.One of the great things about ‘Pipedom’s’ smaller subset, pipe restorers, is that it is special and an honor to have pipes in your personal collection that have come from other restorers who you’ve learned from and appreciated.  I have pipes in my rotation from Steve, who introduced me to the world of pipe restoration and is a good friend who has visited me here in Sofia and I’ve had the privilege of visiting his home terrain, Vancouver.  When I enjoy fellowship with one of his pipes with my favorite blend stoked in the bowl, the relationship is always the focus of the reflection during those paused moments.  I managed to secure one very special pipe for my collection from Charles Lemon of Dad’sPipes, who I’ve also learned much from in his restorations and appreciated that his health has allowed him to come back from hiatus.

When Paresh became aware of my attraction to his L. J. Peretti Cutty, the accord we ratified between us was to do a reciprocal gifting from our personal collections.  Paresh gifted me his Peretti Cutty which I brought home to Bulgaria from India.  After getting back to Bulgaria, I chose a pipe from my personal collection for him.  The special pipe I chose for Paresh was a Savinelli Punto Oro that was in my personal restoration queue – for a LONG time.  The problem of restoring pipes primarily for others is that sometimes it’s difficult to work on your own trove of treasures!  When I saw the Punto Oro on German eBay located in Bühl, I was drawn by the elegant lines of this Savinelli offering. The shape is unique with the Dublin-esque bowl, but not quite.  In my initially assessment of the pipe, I was calling it an oval shank, slightly Bent Billiard – but not quite. The shank was not actually a true oval but a compressed oval – an American football or rugby ball shape.  The unique shape created a lined definition running down the sides of the shank transitioning into and through the stem – flow and balance!  With so much attention on focused the shape, the fact of the striking fire grain showcased throughout the pipe – was reminiscent for me of a tiger’s fur, flowing even through the shank composition.  This only added frosting on this Savinelli Punto Oro cake!  Very nice! Unfortunately, it has taken me a few years to get to this beautiful pipe, but it was waiting.  It was patiently waiting in the ‘Help Me!’ basket and when it came to mind as a comparable reciprocal gift for Paresh, his debut on the worktable became a reality.  Here are more pictures of a very nice Savinelli Punto Oro yet having some daunting issues. The nomenclature is on the upper shank and it reads, SAVINELLI [over] PUNTO ORO, (Gold Point).  ‘Gold Point’ may also be referencing the single gold point brass dot embedded on the upper stem panel.The lower panel section is stamped with the encased ‘S’ in Savinelli’s well known and recognized symbol.  The Savinelli symbol is to the left of the shape number, 413KS [over] the COM, ITALY.  The shape is found in the Savinelli shapes chart found in the Pipedia article on Savinelli,  but the chart offers no names for the shapes, only numbers.  This 413 is designated as a ‘King Size’ by the KS.   Whatever the shape is, I like it!Not satisfied with my lack of definition on what to call this shape, I sent a note off to Steve asking for his opinion – Calabash, Dublin, fancy Billiard?  Steve’s response settled the question directing me to Savinelli’s website – my first thought, why didn’t I think of that?  In the Savinelli line up of shapes or models, the 413KS is described as a Woodstock (pictured below).  Nice!  Bill Burney’s description of the Woodstock in his Pipedia shapes discussion is helpful and includes all the variations I was contemplating!

Zulu/Woodstock – The Zulu shape combines the canted bowl of the Dublin with an 1/8 bent stem.  The shape is sometimes referred to as a Woodstock, Yacht or Yachtsman.  The gentle bend makes the pipe more comfortable to hold in the teeth than a straight pipe.  This popular style is made by most pipemakers and is widely available on the estate market.My first restoration with the Italian name of Savinelli stamped on the pipe was a Tortuga, which was a very sharp looking pipe.  During that initial exposure to the name Savinelli, I learned that before and after WW II, when Italian pipe production was known more for volume than for quality, and not considered by many in the same league with other European pipe makers, Achille Savinelli Jr.’s ambition took shape to make Savinelli one of the premier names in pipe making today.  This clip from the Pipedia Savinelli article summarizes this well:

Savinelli Pipes began production in 1948 and, although the pipes were of a superior quality and unique in their aesthetic, the brand wasn’t an immediate success. Few new brands are. It takes time for the public to catch on. Retailers were skeptical of placing Italian pipes alongside their best sellers from England or France, and customers, in turn, were hesitant to purchase a Savinelli over pipes by already established, foreign brands. Achille Jr. stood by his product, however; he knew it was only a matter of time before the world realized that these pipes were of a far superior quality, capable of competing with even the most well-established pipe manufacturers in the world. As it turns out, he was right. In less than a year, Savinelli pipes gained prestige in markets all across the world—heralded for their delicate balance of innovation and tradition, of form and function. Savinelli pipes were placed alongside the likes of Dunhill and Comoy’s in tobacconists from the United States to Europe, and, in time, this exposure modified Italy’s reputation; it was not only the premier exporter of briar, but now a premium source of fine briar pipes.

The Punto Oro line is considered a top shelf Savinelli offering.  When I first acquired this pipe, wishing to know more especially about the Punto Oro line, I emailed rebornpipes contributor, Al Jones, for his input.  His response was helpful.

Dal:

I’m sorry to say that I have very little expertise in the Savinelli world, save the Guibileo d’Oro or Autograph lines (and only cursory in those).

Here’s an interesting thread about that line on the Pipesmagazine.com forums (I’m a moderator there) http://pipesmagazine.com/forums/topic/opinions-sought-savinelli-punto-oro.  Older ones, like yours appears to be, were a pretty high grade, from what I can gather. 

If your stem is vulcanite and non-filter, it should have been made before 1981 (looks that way to me).   In ’81, they switched to filter pipes.

I’ll look forward to your restoration!

Al

The thread from PipesMagazine.com Forum was helpful.  The general impression from the thread was that the older Punto Oro pipes were on the upper shelves of Savinelli offerings, just under the Guibileo D’Oro and older Autographs.  The Punto Oro catalog ad on Pipedia describes the quality of this Savinelli line and the processes involved in the producing the quality finish.  I found interesting that the ad describes the two finishes available with the Punto Oro line – “Rich Mahogany and genuine Sandblast”.  With the smooth surfaces, the hue is mahogany – the pipe on my table fits this described hue with flare!

I like this pipe – a Woodstock (!) a lot and I think it will be a good addition Paresh’s collection although a lesser, humbler cousin in that collection to be sure!  Looking at the state of the Punto Oro’s condition, the briar landscape is beautiful – no issues that I can see.  The chamber has very light cake – the appropriate dime-width that is recommended.  I’ll remove it for the briar to have a fresh start and to inspect the chamber condition.  The rim reveals the lighting practices of the former steward – over the aft rim surface where it’s darkened and caked with crusted lava flow.  The picture below looks at the chamber and rim.The major issues with the restoration of this Punto Oro are with the stem.  The upper bit has tooth compressions on the bit and button.The lower bit is where all the fun is hiding!  The lower button has broken off and the break migrates down the stem – it will be no small button rebuild to address this moon crater!  There is also tooth chatter evident on the lower bit.  To restore the usefulness of this original Savinelli ‘Gold Point’ stem, which to me is critical, requires a button rebuild.  Rebuilds are never as strong as the original stem, of course, but I’m hopeful of building in some strength as I do this rebuild. I begin the restoration of this gift for Paresh by cleaning the Savinelli stem airway with a pipe cleaner wetted in isopropyl 95%.  It takes one cleaner to do the job.The oxidation on the stem is deep.  I use grade 000 steel wool with CIT, a product like SoftScrub, to work on the oxidation before putting it into the soak of Before & After Deoxidizer.  I like this product but when the oxidation is deep I’ve found that the soak alone is not sufficient to remove the oxidation.  The steel wool gives a head start for the Deoxidizer to break up the oxidation.The stem is then added to the soak of Before & After Deoxidizer along with several other pipes in the queue and their stems.  I let the stem soak for a few hours.When I fish out the stem after a few hours, I let the Deoxidizer fluid drain off the stem and I also squeegee the stem with my fingers.  Using a pipe cleaner wetted with isoproypl 95%, the airway is cleaned of the Deoxidizer.  I also wipe off raised oxidation from the stem with a cotton pad wetted with alcohol.  To help to rejuvenate the vulcanite stem, I also apply paraffin oil and set the stem aside to soak in the oil.Turning now to the stummel, I use the Pipnet Reaming Kit to begin the removal of carbon cake from the chamber.  After taking a picture showing the starting point, I use 3 of the 4 blade heads available in the kit. The chamber narrows at the bottom, consistent with a conical shape of the Woodstock crafted stummel.  I use the Kleen Reem Tool that more easily reaches to the floor of the tapered chamber.  The Savinelli Fitsall tool continues the scraping and finally the chamber is sanded with 240 grade paper wrapped around a Sharpie Pen.  After wiping the chamber with a cotton pad wetted with alcohol to clear the carbon dust, an inspection reveals heat veins in the chamber briar.  These are fissures that form from overheating the stummel.  The veins are not substantial enough to repair, but I will complete the restoration by applying a coating of yogurt and activated charcoal mixture to the chamber that will protect the chamber wall and encourage the formation of a protective cake. Switching now to the external briar surface, undiluted Murphy’s Oil soap is used with a cotton pad to scrub the stummel.  The thick, crusted area on the aft of the rim is stubborn.  With the solvent working, I also carefully scrape with my thumb nail, with the edge of my Winchester pocketknife, and with a brass wired brush.  After working on the scrubbing of the external briar surface, I then transfer the stummel to the kitchen sink and using warm water, I scrub the internal mortise and airway with shank brushes and anti-oil liquid dish soap.  After a thorough rinsing, I take a picture back on the worktable.  The stummel cleaned nicely, but the darkened area remains on the stummel’s rim.  I’ll continue to work on that with minor sanding later.I turn now to focus on the internal cleaning.  With only one cotton bud and one pipe cleaner wetted with isopropyl 95%, the fact of the internal cleaned condition is established.  Nice!With the stummel cleaning completed, I turn now to the stem.  The daunting aspect of the restoration is the button rebuild.  Before starting on this, I first focus on the tooth chatter and compressions on upper and lower bit.  I go in this order because the approach in rebuilding the button introduces the CA glue and activated charcoal patch which has a different composition from the vulcanite stem. Since I’m beginning with the heating method to erase as much as possible the chatter and compressions, this involves the heating and expanding of the vulcanite.  This is better done before the patch is applied in the button rebuild.  Using a Bic lighter, I paint the upper and lower bit to heat the vulcanite and through heating the rubber compound expands to reclaim its original disposition – or closer to it.  After going through the painting procedure and comparing the before and after pictures, the heating method did not help a great deal with the composition of this vulcanite stem. It helped some, but not a great deal it seems to me.With pictures showing the starting point for the upper and lower bit, it’s interesting to me to see where the tooth chatter is on the lower bit.  It extends about a quarter of the way down the stem!  I think what this indicates is that a frustrated steward, after he crunched the button, refused to put one of his favorite pipes aside!  Just like in American baseball, he ‘choked up’ on the stem, to keep using his pipe even though the button had endured catastrophic failure.  Now I turn my attention to the button rebuilding procedure.  First, I fashion a cone that inserts into the airway having a pipe cleaner running through the cone into the airway.  The cone is covered with scotch tape and then petroleum jelly is put on the tape.  This helps the cone not to get stuck after the patch material is applied. The patch material is a mixture of activated charcoal that is in capsule form and CA glue.After placing the charcoal in a small pile from the capsule, the glue is placed in a small puddle next to it.  The toothpick is used to mix the charcoal and glue by gradually pulling charcoal into the CA glue while mixing.  As the charcoal is mixed in, the patch material thickens.  After it reaches the consistency like molasses, I apply the charcoal putty to the button using the toothpick as a trowel. I intentionally use a mixture that is a bit thinner at the beginning so that is will seep down around the cone filling in the open spaces.  This is important to create as much strength as possible in the rebuild.  I apply more than is needed to build a mound that will later be filed and sanded to shape the new button. After enough patch material has been applied, I put the stem aside overnight allowing the button build to cure.  The lights go out!Well, the next morning held some surprises!  When I examine the button rebuild, looking forward to starting the process of filing and shaping, I discover that the new CA glue that I used did not cure to a solid state!  The patch was reminiscent of a bite guard – pliable rubber.  With some tugging and peeling, the repair came off in two pieces….  Interestingly, nowhere that I can find on the labeling that this glue does not harden, unless the “Extra Durable and Versatile” on the front label implies this?The good news is that the cone was removed without trouble and is ready to go again for button rebuild patch attempt number two!  I’ll spare the reader of all the pictures to record this second process but will jump forward.  What I did do differently after examining the large area of the patch, was to better engineer and strengthen the resulting rebuild.  I carefully applied rounded and flat needle files to the edge of the break.  I filed to taper downwardly the edge toward the break. My thinking is that this small innovation perhaps will strengthen the patch by providing more of a shelf or footing upon which the patch material can rest.  It seems that this engineering would inherently provide better buttressing than a straight vertical edge drop.  I’m thinking also that this will help in the sanding and blending of the patch. The sketching below illustrates my thinking.  I also file and clean out the entire button cavity and clean it with a cotton pad wetted with isopropyl 95% in preparation for the new patch.  Before starting on the button patch, I decide to do a quick fill of the upper bit and button lip where there were compressions.  I use medium-thick black CA glue to do the filling.  To quicken the curing and to hold the patch in place I use an accelerator.The next pictures show the second finished button rebuild patch with the engineering changes beginning the curing process.After the second button rebuild patch is cured, using the flat needle file, the patch on the upper bit and button lip are filed down flush with the vulcanite stem surface.Switching to the underside, filing and shaping begin on the button rebuild.  I start with the slot facing to flatten it by removing the excess patch material.  Then, cutting the line shaping the button lip is next.Filing continues with the main bit patch and button shaping.  I’m careful to allow a rounded patch and not filing straight across horizontally.  This would weaken the patch – thinking of the difference between an arched bridge’s symmetry rather than that of a flat bridge’s.  Maintaining the patch thickness is critical to its strength.With the filing phase completed I transition to using 240 grade paper starting first on the upper bit and button lip fills.The 240 grade sanding fine tunes the button rebuild further. I’m careful not to sand too much on the patch and continue to round it to maintain thickness.  A slightly thicker lower button lip purchases some strength as well. I focus on sanding the seams of the patch so that they are flush with the vulcanite surface.  The patch is still rough but making progress!I use the flat needle file to shape and smooth the slot as well.  It’s almost a given that air pockets will emerge as the sanding continues to shape the button.A careful examination of this cross-section view of the slot facing shows the added buttressing effect of the earlier tapered filing.  Arrows help to show this.With the 240 grade sanding paper still in play, I sand the entire stem to remove any residual oxidation.  Deep oxidation always seems to appear during the fine sanding and polishing phases.  Sanding the stem with 240 now will hopefully address this as well as the remnants of tooth chatter remaining on the bit.  I use a plastic disk that I fabricated to be able to sand the stem facing without shouldering the edges.Next, I sand the entire stem by wet sanding with 600 grade paper and following this, 000 grade steel wool is applied.The upper bit and button repairs are looking great – the sanding is erasing the contours of the patch and blending nicely.Work on the lower stem side is a bit more of a challenge with the huge button rebuild patch material.  The stem is looking great, but the challenge is to blend the large patch area.Air pockets are the most common side effects of patching.  Air bubbles are trapped in the CA glue and activated charcoal as it is mixed and these air bubbles become visible as sanding dissects and reveal the pockets.The many microscopic air pockets are not easy to remove.  I use a clear acrylic nail polish to try to fill and erase the pockets.  CA glue can be used to do the same. I use the brush provided by the nail polish and I paint over the pockets almost covering the entire patch.  I let it dry and repeat the process for a second coating.After the acrylic polish cures, I apply 000 steel wool to the patch and the picture below shows the results.  The nail polish does an amazing job but there remain some pockets.  These are very small and I’m doubtful that more coating will erase them.  I’m satisfied now with leaving them and moving on!  They remain as a testament to the catastrophic button failure and this noble attempt to recommission this beautiful Savinelli Punto Oro Woodstock!  Moving on!I move on to applying the full regimen of micromesh pads to the Woodstock stem.  I begin with wet sanding using pads 1500 to 2400 and follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to condition the stem and to protect it from oxidizing.  The stem is looking great. With the stem sanding completed, looking now to the stummel, I focus first in cleaning up the rim.  There remains darkened briar from the lava flow earlier cleaned on the aft quadrant of the rim.  The inner rim edge is also darkened at places with the normal nicks from wear and tear.  The outer edge of the rim is also with some normal nicks and dents – all very small. To clean the rim, I first start by using 240 sanding paper and doing a very light inner and outer rim bevel – just enough to clean the edge of the rim.  After this, I also use the 240 paper to lightly ‘feather sand’ the aft part of the rim to clean the darkened surface.  I run the sandpaper lightly around the full rim plane surface to clean the briar, not to remove it.I follow the same procedure with the rim edges and the rim plane with 600 grade sanding paper.  The rim is shaping up very nicely.Next, I use micromesh pads to do fine sanding on the Savinelli Gold Point stummel.  I begin by wet sanding with pads 1500 to 2400 and then dry sanding with pads 3200 to 4000 and 6000 to 120000.  The fine sanding brings out the grain and restores the mahogany finish for which the Punto Oro line is known.  Very nice indeed! To deepen the natural hues of the briar, Mark Hoover’s Before & After Restoration Balm (www.ibepen.com) does a great job.  I put some of the Balm on my finger and work it into the briar surface.  The Balm begins with a cream consistency and then thickens into a waxy consistency as it is worked into the stummel.  After working the Balm thoroughly into the surface, I put the stummel aside for about 20 to 30 minutes as the Balm is absorbed into the briar.  The picture below was during this period.  Afterwards, I wipe off the Balm with a cloth dedicated to this, and then the stummel is buffed up using a microfiber cloth.  The stem also is a beneficiary of Before & After Fine Polish and Extra Fine Polish.  The polish helps further to condition the vulcanite and to rid the stem of oxidation.  Starting with the B&A Fine Polish, I work the black oily liquid into the stem – the liquid has a gritty texture.  Afterwards, I let the stem absorb the polish for 15 minutes and then wipe the excess off with a paper towel.  I follow by applying the Extra Fine Polish in the same manner.  Again after 15 or so minutes, the excess is wiped off and the stem is buffed with a microfiber cloth.Now, the homestretch.  After reuniting stem and stummel and mounting a cloth buffing wheel to the Dremel setting it at about 40% full power, Blue Diamond compound, a fine abrasive, is applied to the pipe.  After this, the pipe is wiped down with a felt cloth to clean it of compound dust before application of the wax.  Next, after mounting another cotton cloth buffing wheel onto the Dremel at the same speed, carnauba wax is applied to the pipe.  Following the wax application, the pipe is given a vigorous hand buffing to further raise the shine.

After the buffing, one project came to mind that I had almost forgotten.  Earlier, after inspecting the chamber and finding some heating veins, I had decided to apply a coating of natural yogurt and activated charcoal powder mixture to the chamber wall.  This mixture, after applied to the chamber, hardens into a protective layer to help protect the briar as well as encourage the formation of a protective cake.  I mix some charcoal powder with a small amount of natural yogurt.After the yogurt and charcoal are mixed and is somewhat thickened – not running but with the consistency of mud, and after inserting a pipe cleaner to keep the draft hole cleared, I use the pipe nail and spread the ‘mud’ over the chamber wall.  After it is covered, since it is late, I put the pipe aside to allow the mud to dry through the night and the lights go out!The next morning, after applying the pipe mud mixture to the chamber, I give the pipe one more rigorous hand buffing to raise the shine and my gift to Paresh is complete.

The button rebuild was, without doubt, the most technically demanding part of the restoration of this striking Savinelli Punto Oro Woodstock.  The grain is beautiful, and I am especially drawn to the Woodstock shape with the lines guiding the eyes down the sides of the pipe, taking in the movement of grain and shape.  I’m thankful for my L. J. Peretti Cutty that I received from Paresh when I was in India.  I have yet to put the Cutty into service here in Bulgaria – it has been waiting for my gift to Paresh to make it to India.  It still needs to be refreshed and a little polishing work, and my plan and hope is that Paresh and I will share our first bowls together with our gifted pipes to each other, perhaps not in person, but via video conferencing, today’s miracle bringing people together throughout our ever shrinking world.  After the pandemic issues are behind us, I’ll be mailing the Savinelli Punto Oro Woodstock to India.  Thank you for the Peretti Cutty, my friend!