Tag Archives: Oxidation

A First Horn Stem on a Throw Away Pipe

Blog by Dal Stanton

On a recent pipe foraging expedition at the Antique Market near Nevski Cathedral in the heart of downtown Sofia, Bulgaria, I saw this pipe on one of the tables I was methodically scanning. It was a sad scene but a survivor. It was a petite (5.25”) hexagonal paneled shape pipe with a diamond shank banded and it was beat up. What got my attention through the sorry state of affairs was the stem. The vendor made sure I knew that the stem was bone – at least that’s what I thought he said as he hyped the great deal before me in Bulgarian. I have yet to collect a ‘bone’ stem pipe, if that is indeed what it is, of any variety so I decided to start the bargaining dance. He also said it was from Greece, which I could not determine by looking at the faint markings stamped in the right side of the shank, Extra over Bruyere. Five euros was the opening volley – about 10BGN or $5.70 – not high stakes. After getting permission from the vendor to take the stem off to get a better look I tried a few gentle twists and it wouldn’t budge. Without pause, I handed it back to the vendor not wanting to break it and sealing the deal by default, “You broke it, you own it.” After twisting and pulling and pouring water on it, he also could not remove the stem – which was to my favor. We struck a deal at 7 BGN ($4) and I gave him a 10 Leva bill. Without proper change he asked nearby vendors for help and received none. I dug further in my pockets and produced two 2BGN bills – 4 Leva total small stuff. I held the 10 and the pair of 2s in each hand and shrugging my shoulders and he took the pair of 2s and the deal was sealed – about $2.30 for the ‘bone’ stem pipe. I thanked him for the discount, but made a mental note to pay the vendor the additional 3BGN on a future visit – a good vendor friend can be achieved! At home I took pictures of my $2.30 acquisition and promptly dropped the pipe into an alcohol bath to decontaminate it and hopefully loosen the stem. I wasn’t sure if the stem was simply inserted with a straight tenon or if the stem screwed into the mortise. Hopefully, this would all become clear after the bath got a chance to soften the cemented crud – which was in great supply. The pictures I took when I was home tell the story. The alcohol bath did the trick and I was able to remove the stem and get a look at the internals. Looking down the mortise, there was a solid wall of hardened tar muck that closed access to the bowl. The airway of the stem was also blocked by crud. The rim still showed lava flow and tar caked on the top, but I could see the rim and the damage done to it as well as to the bowl. I decide to have a second alcohol bath to loosen things up further and to clean up the rim to better assess how to proceed.

With question in my mind about the true nature of the stem, I sent some pictures of the stem to Steve with the question, “Horn or Bone?” His guess was that it is horn because of the tooth chatter on it. He also referenced his recent post, A Ropp La Montagnarde Deposee 298 Horn-Cherrywood-Briar and a helpful essay (My Process for Repairing and Polishing Horn Stems) to give me input on working with horn stems. He did say that he had never seen a horn stem spliced like this one. I’ve included that picture (4^th) he referenced below – interesting factoid. While the pipe got its second alcohol bath I read the essay on repairing and polishing horn stems. Well, that was gross. The second bath finished, I take the stem and start to push bristled pipe cleaners dipped in isopropyl 95% through the airway from the tenon toward the button. As I push, from the button air hole oozed what looked like a seal brown loaf of lava gunk toothpaste – nasty, nasty stuff. But I guess, the ooze of magna putridum was good news as the airway was in the process of being reconquered. After many pipe cleaners, bristled and smooth, the stem starts coming clean. I put the stem aside and I grab the stummel from the bath and work on the mortise attacking the tar gunk blockage. After many Q-tips and pipe cleaners dipped in alcohol, it too is reclaimed. I’m thankful that Q-tips are plentiful in Bulgaria. Taking a brass bristle brush which will not scratch the wood surface further, I work on the rim to remove the lava and thick oil/gunk buildup. I finish by working the stummel surface with a toothbrush and cotton pads. The pictures show the progress (I’m on the 10^th floor balcony and notice that the sun goes down on my labors!) and I take a close up of the rim to assess how to tackle it.

Before working on the rim, I need to ream the bowl to bring it down to the briar. The cake is very light. After I get my Pipnet reaming kit out and ready the smallest blade, I realize that the bowl is too small and the blade would only impact the very top area of the chamber. Then I think of the Savinelli Pipe Knife that I snagged on eBay a week ago that my son-in-law will be bringing to Bulgaria in a few weeks when he and our daughter visit from Denver! My Winchester pocket knife will have to do the job. To avoid cutting into the chamber wall I reverse the blade angle to scrape it over the wall. It works pretty well as I work the blade down into the bowl which is more conical coming to a point at the bottom than oval shaped. I follow the Winchester by sanding the chamber wall with 120 grit sanding paper rolled up then finishing with 240 grit. I want the bowl to be as clean and smooth as I can get it. Returning to the work table the next day after work, I’ve had some time to think about the rim repair. I take another close up shot after finishing the reaming and sanding the bowl to see where I am. The stummel reminds me a bit of a bulldog shape with the cap of the bowl rising from the panels. The challenge is that the rim is pretty chewed up and there isn’t a whole lot of wood to work with on the cap! I decide to establish a thin rim by topping the bowl, just enough to establish a ring, then fudge on the inside by cutting a bevel to remove the damage and on the outside sand to round up to the rim’s ring hopefully removing the damage and leaving a balanced stummel. This is the plan. I use 240 grit sanding paper on a chop block as a topping table. I rotate the stummel on the table very conservatively, checking the progress after every few rotations. I’m careful to keep the rim level! The pictures show the progress. The last picture below shows the result. I do not want to take more briar off at this point. A rim is established but with significant incursions on the inside of the rim at 2, 7 and 11 o’clock with smaller cuts at 8 and 10. An inside bevel should take care of the 8 and 10 o’clock damage but will not fully eradicate the larger injuries to this rim. In order to fill in the deep crevices I decide to mix a thick putty of briar dust and super glue. I prepare the rim by first cleaning it thoroughly with alcohol and a cotton pad getting rid of residue left over from the topping and using the dental pick to clean out any loose stuff stuck in crevices. I want a good bond to form to fill crevices but also to form an even resistance on the inner rim when I cut the bevel later. I use toothpicks to apply the briar dust putty to the cuts and bruises. I decide to apply it to the small wounds too and then put the stummel aside to allow the putty to cure overnight. I hope this approach works! With the super glue on the work table, I take the horn stem and look at it more closely. I read the essay Steve wrote especially for working with horn stems and understand that the approach is not as aggressive as working with vulcanite or Lucite stems. The goal is to repair surface areas that are broken and can splinter and become porous and treat the entire stem surface with polish and waxes to harden and smooth the surface. There is tooth chatter above and below the bit, with some opening of the horn surface. I also identify minuscule holes on the edge of the bit. There was also a crack that ran between the two ‘bonded’ parts of the stem. I have no idea whether cracks in horn stems will ‘creep’ but following the general principle of closing up the surface area, I decide to apply some super glue to the crack at least to seal it. I start with 240 grit sanding paper by mildly sanding above and below the bit addressing the chatter and open, porous area. I sand lightly not trying to totally remove the open areas but preparing it for a super glue patch to fill it in and close it. After sanding, I apply super glue to the bit area making sure to fill the porous, softer surface. Super glue was also applied to the small holes on the edge of the stem as well as to the crack. The pictures show the progress. With the super glue cured after sitting overnight, I use 240 grit sanding paper to bring the bump of the super glue patch down to the stem surface level. I gingerly use the flat square corner of the needle file to cut into the super glue to redefine the button lip. My goal is to blend the patch with the horn stem so I feather the sanding outward toward the stem. You can still see the darker patch but it should blend more as I polish the horn stem. While I smooth out the super glue patch to fill in the crack on the splice line I also detect a small ridge along one side of the stem where the bonding between the two horn pieces come together. I sand that down with 240 grit paper as well. My goal is a smooth hardened horn surface. Pictures show patches on the top and bottom. With Steve’s essay on horn stem repair informing my steps, I use medium and fine grit sanding sponges on the entire stem. I want to feather the patches with the rest of the stem surface with the goal that transitions from super glue patches to the horn surface are not detected either by touch or with the tongue on the button area. I’m pleased with the blending I see as the marks from the 240 grit paper disappear – even the crack (first picture center bottom) at the horn splice point is less visible. Now I polishing the horn stem with the normal cycles of micromesh sanding pads. I wet sand using 1500 to 2400 pads and follow with a hearty application of Obsidian Oil. The horn absorbs the oil readily. After the first micromesh cycle, I noticed that what I had been calling a ‘crack’ at the splice joint had almost disappeared. Perhaps the wound was not a crack but a sharp cut into the horn. Either way, the polishing process was going well. I also polish the metal tennon with the 1500-2400 pads to clean and shine it. Next I dry sand using 3200 to 4000 and again apply Obsidian Oil. Again, using 6000 to 24000 micromesh pads I dry sand and then apply a final coating of Obsidian Oil and put the stem aside to dry. The blending looks good – even though the patch areas are visible, with the blending and polishing the patches now have more of a natural horn look. The pictures show the micromesh progress. The stummel has had ample time for the briar dust super glue putty patches to the rim to cure. I take a close up of the cured rim patches to mark the progress and then use 240 grit sanding paper to strategically take the briar dust patches down to the rim surface level. I want to remove the mounds before returning the stummel to the topping table outside on the balcony for a few more rotations on 240 grit paper just to make sure the plateau is flat. Now I cut a bevel inside the rim to address the rim damage and to finish smoothing out the briar dust super glue patches. I use a tightly rolled piece of 120 grit sanding paper to establish the bevel by gradually rotating the bowl in my hand while sanding to achieve a gradual uniform bevel. Then, with the bevel cut, I use 240 grit paper, again tightly rolled to present a harder surface to the wood, to finish it. The rim repair looks good. The three main patched areas are barely visible and blending well.Now to the external surface of the stummel. I remove the metal band and apply Murphy’s Wood Soap with a cotton pad to see to remove any leftover tars and oils on the surface. The cap of the bowl shows the most damage. At the top of the picture above you can see pitting in the briar. I use medium and fine grade sanding sponges to work the pitting out of the cap around the circumference of the rim. Satisfied, I decide not to stain but to restore the original stained surface – I like the color and the grain is promising. I begin working on the stummel with micromesh sanding pads beginning by wet sanding using 1500 to 2400. Following this, dry sanding 3200 to 6000, then 6000 to 12000. This little pipe is starting to pop. After remounting the metal band and attaching the horn stem, I complete the polishing with the Dremel wheels by applying Blue Diamond to stem and stummel with a felt Dremel buffing wheel. I’m careful to work the horn stem lightly so I don’t overheat the surface and cause splintering or an opening of the surface. Following the Blue Diamond, stem and stubble receive several coats of carnauba wax with a cotton cloth wheel. Finally, I give a Dremel wheel buff with a clean cotton cloth wheel. To raise the shine of the horn and briar, I give the pipe a vigorous buffing with a microfiber cloth.

I’m very surprised how well this little pipe cleaned and polished up. The rim repair was daunting but amazingly the briar dust patches are practically invisible and blend well with the natural grain movement. My first horn stem repair looks good from where I sit. I’m not sure who smokes a pipe this small but someone did before I received it and I’m happy to return it to service. I couldn’t resist a ‘before and after’ shot to start things. Thanks for joining me!

Rejuvenating a Don Roberto Cherrywood 1344

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Blog by Steve Laug

When Jeff and his wife took a trip to Southern California he could not stay away from the antique shops and looking for pipes. He found quite a few that will over the months show up on the blog after refurbishing. The one I chose to work on next came in a box with the Don Roberto logo and name on it. It is labeled a Lancelot pipe. On the end of the box it reads Don Roberto Lancelot over 9489 which immediately made me think of the GBD numbering system and Italy which threw me off from my GBD assumption. I had looked at the pipe a few months back when he sent it to me for restoring but had put in the refurbishing bin and forgotten what was in the box.I took the box out of the bin of pipes awaiting restoration and brought it to my work table. I opened the box and found myself looking at a Cherrywood or a Poker shaped pipe. It was sitting on top of a pipe sock that did not look original.I took the pipe out of the box to have a look at it. The finish originally must have been virgin or oil finished. The stamping on the pipe was interesting – on the left side of the shank it was stamped with the logo like the one on the box, Don Roberto separated by at sword over Lancelot. On the right side of the shank it was stamped 1344 over Italy. There was something familiar to me about the shape and the shape number so I looked it up and found it on my GBD shape chart. 1344 was the number for a GBD Poker so the number and shape matched. The mystery to me was the Italy stamp. How does that fit into the picture? The stem also had a worn Don Roberto and sword logo on the left side of the saddle.The rim was in bad shape. It looked as if it had been knocked out on concrete. The entire crowned surface of the rim was covered with road rash – stippling left behind from the concrete. There was also some tars and oil on top of the damage. The inner edge of the bowl looked to be in round and undamaged and the inner bevel looked to be in good condition. There was a groove carved on the bottom of the bowl and part way up the front side. Probably it was cause by aggressive cleaning with pipe cleaners over the years but I cannot be sure. The stem had a heavy coat of calcification on the end and the button hiding quite a bit of tooth damage and tooth marks.I took a close up photo of the rim top to more adequately show the damage to the crowned surface. The light cake in the bowl is also visible in the photo.I sanded the crowned rim with a folded piece of 220 grit sandpaper to preserve the crown and not flatten it on a topping board. Care must be taken to keep the angle of the curve and the line around the top of the bowl sides equal. I sanded until I removed damage to the bowl top. I wiped down the bowl with acetone to remove the grime and the wax on the briar. The photo below shows the bowl top before I sanded out the scratches.The next photos show the bowl after the scrubbing with acetone. I sanded the rim some more with the folded 220 grit sandpaper and also worked on removing the calcification on the stem. It took a lot of sanding to get the rim smoothed out and also to remove the buildup on the stem. There were a lot of tars and oils lining the walls of the mortise. I used a dental spatula to scrape the walls before scrubbing the mortise with pipe cleaners, cotton swabs and alcohol.I scrubbed the airway in the stem with pipe cleaners and alcohol. As I cleaned it a small reducing ring popped out of the tenon. I have never figured out why people put these constrictors inside o the tenon but this one had one. It is shown in the second photo below. I used the spatula to scrape away the buildup on the stepped down area on the end of the tenon.I used a drop of black super glue to repair a deep tooth mark on the underside of the stem near the button and also to repair a tooth mark in the surface of the top side of the button. I sanded the patch with 220 grit sandpaper to smooth it out and blend it into the surface of the stem.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and gave the stem a rubdown with Obsidian Oil. I dry sanded with 3200-4000 and 6000-12000 grit pads and gave the stem a coat of oil between each set of three. I gave it a final rubdown of Obsidian Oil and set the stem aside to dry. I wet sanded the bowl and crowned rim with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. The polishing with the micromesh really made the grain stand out. The pipe is well laid out to follow the grain. The sides of the bowl are covered with birdseye grain that wraps around to the front and back to perfectly aligned cross grain. The top and bottom of the bowl as well as the shank all have cross grain as well. I cannot find a fill in the briar – it is one great looking piece of briar.I buffed the bowl and stem with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished pipe is shown in the photos below. The layout of the grain with the shape of the pipe is exceptionally well done. Look at the stunning grain around the bowl. Thanks for looking.

Stanwell Made Royal Guard Plateau Dublin

Cleaning up a Unique Savinelli Autograph Grade 4

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Blog by Steve Laug

My brother found this Savinelli Autograph on a trip through Nebraska. He picked it up in an antique shop. It was in very good shape with a light cake in the bowl. It is a large pipe that is sandblasted on three sides of the bowl and the shank. The sandblast finish was very clean and the smooth portion was also smooth and undamaged. The Pipes and Cigars website http://www.pipesandcigars.com/pipes/73592/savinelli-autograph-pipes/ says that:

“Savinelli Autographs are as individual as your fingerprints. Each is the dream of an expert pipe maker realized in briar and personally selected by Giancarlo Savinelli. Every Autograph is 100% ‘Hand made’ using only the highest grade of Sardinian and Corsican Briar Plateau blocks. Well grained briar, worthy of becoming an Autograph is rare and therefore, these beautiful masterpieces are very limited and coveted by pipe smokers worldwide. Truly an achievement to be treasured, Autographs are available in smooth, paneled, sandblasted brown or black.” The Autograph my brother found is a paneled version.

On the Savinelli website it says this about the Autographs:

“This rare, unique and irreplaceable pipe is shaped from the raw material following the grain and the “fiammatura” (“flame”), which Mother Nature has put at our disposal, according to the artistic mood of our master craftsmen. The wood is natural and the shape is unique for each piece. The name “Autograph” was created from the handwritten signature of Achille Savinelli Senior printed on the mouthpiece.”

“These pipes are graded according to very strict parameters: the 0 (zero) category goes from 000, an outstanding masterpiece, to 00 and then 0. The grading then goes down to 8, 6, 5, 4 and 3.” The one my brother found is stamped with a 4 thus it is a 4 Grade pipe.

The Savinelli website went on to confirm that the Autograph are available as ‘Panel’ pipes which have both a smooth and a sandblasted part or are completely sandblasted. http://www.savinelli.it/en/autograph-liscia The rim was dirty but undamaged. The inner and out edge was in perfect shape. The stem was oxidized and had some tooth marks on the top and bottom sides near the button.There was a smooth spot on the underside of the bowl and shank that is stamped Savinelli Autograph over the number 4 over Italy. The finish was a little dirty on the bottom of the shank and would need to be scrubbed off. The first photo below shows the underside of the bowl and the shank. The second photo shows the stamping on the pipe. The third photo shows the state of the stem. My brother is doing all of the initial cleanup work for me. He reamed the bowl and cleaned up the rim and the shank. He scrubbed out the internals in the shank and the stem. He scrubbed the stem with Murphy’s Oil Soap to remove the stickiness and some of the surface grime on the stem. When I received the pipe it was in very good shape. The finish was very clean. The bowl and the rim were cleaned. The stem had some oxidation and there were tooth marks on the top and underside of the stem. I took a close up photo of the rim to give a clear view of the cleanup Jeff had done for me. He is doing some excellent work preparing the pipes before I get them. I can’t thank him enough as it saves me a lot of time and work.I quickly swabbed out the mortise and airways in the shank and in the stem with pipe cleaners, cotton swabs and alcohol. It did not take too much work to clear out the sanding dust and debris from my work on the pipe.The stem had the autograph of Achille Savinelli Senior printed on the mouthpiece. It was faded and worn and the gold colour in the stamp had disappeared. I cleaned off the oxidation with 220 grit sandpaper being careful around the autograph. I rubbed it down with some Obsidian Oil and used Rub n’ Buff Antique Gold to fill in stamped area on the stem. I rubbed it in place with a soft cloth. I was able to sand out the tooth chatter on the underside of the stem with the 220 grit sandpaper. There were several deeper tooth marks on the top side. I patched them with a drop of black super glue. I let it harden over night and sanded it smooth to blend into the surface of the stem.With the stem cleaned and repaired I just needed to polish it. I wet sanded it with 1500-2400 grit micromesh sanding pads to begin to polish it and remove the remaining oxidation. I worked carefully around the signature so as not to damage it. I rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-12000 grit pads using the Obsidian Oil between each set of three pads. I gave it a final rubdown and let it day. I buffed the stem with Blue Diamond on the buffing wheel and gave the stem multiple coats of carnauba wax. I hand waxed the bowl with Conservator’s Wax and buffed the bowl and stem with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished Autograph is shown in the photos below. It is a unique and stunning pipe made in a shape that is unique to this particular pipe. The combination of smooth and sandblast finish works well on this panel version of the Autograph. The finished pipe is shown in the photos below. If any of you are interested in adding this one to your rack let me know. I am sure we can make a deal. Thanks for looking.

A WDC Bakelite/Briar Pipe like none I have seen before

1 Reply

Blog by Steve Laug

When my brother sent me this pipe I have to say I was surprised and enamored with it. I have cleaned up a lot of WDC pipes over the years and have come to really like them. There is something about them that always gets my attention. The workmanship is generally well done. The materials used are good quality. The briar always tends to have some flaws and is never perfect. But there is something about the brand that I like. Well this pipe is an oddity to me. It is a shape that is similar to some of the CPF pipes I have cleaned up and the combination of briar, brass and Bakelite it really nicely done. The first difference is that this one has a flat rectangular shank and saddle stem. The Bakelite base is rounded and flows into the flattened shank and stem. The stem is also Bakelite or Redmanol as the case may be. It is a rich reddish colour that is translucent and the light really plays with. The second difference is that in a lot of this style pipe the threaded connector and bottom of the bowl is metal. On this one it is white porcelain. When the bowl is removed the threaded connector is also porcelain – a single porcelain unit from the cupped bottom of the bowl to the connector. Those two differences intrigued me.There is a brass spacer between the base and the briar bowl and at some time in its life the spacer had been reversed and the sharper edges scarred the bowl. The Bakelite is actually notched to receive the sharp turned down edges of the spacer. The bowl had lots of dents and scars – character marks that I wish could talk and tell the story of the travels of this old pipe. The brass rim had long since come loose and was easily removed but for some reason never disappeared as it clung to the rim of the pipe. In the next photo you can see the rim top and the porcelain bottom of the bowl… it almost looks like the old milk glass that my grandmother collected.After looking at the two pictures above that came from my brother I was looking forward to seeing the pipe in person. When it arrived and I finally took it out to work on it was all that I had expected. The stem was over clocked so that would need to be addressed but I lined things up and took the next set of photos to show what the pipe looked like after my brother did an amazing job cleaning it. (It is great to have him work with me – it really speeds up the process on the restoration. He reams and cleans the pipes and does the dirty work of reaming and removing the debris of the years.) I looked it over to see if there were identifying marks. What I thought was brass may all be what is stamped on the right side of the band – 14K Gold Plated. The left side of the band bears the inverted WDC triangle logo. I took a close up photo of the rim top to show the dents, scratches and scars on the surface. The photo also shows the porcelain cup in the bottom of the bowl. It has three round air holes for directing the smoke into the bottom chamber and into the stem.I dismantled the pipe to show the many parts that went into its construction. The photo below shows the broken down pipe.The next photos show the over clocked stem. (I had removed the loose band at this point in the process.) Once the base was screwed onto the stem it was grossly overturned. The metal tenon was set in the stem so it would need to be heated to be able to repair this.I heated the metal tenon with a lighter and once the glue softened I was able to align the stem and shank very easily. Underneath the band the number 43 had been scratched into the Bakelite shank. I am not sure if that is the shape number or if it is the “autograph” of the assembler of the pipe. Either way it is something that remained hidden for many years. I set the base aside and worked on the bowl. I removed the rim cap and cleaned off the glue that remained behind on the top of the bowl. It was rough and I was thinking that it was reason that the cap was no longer smooth. I scrubbed out the glue residue in the inside of the rim cap as well with alcohol and cotton swabs. I used a flat blade screw driver to smooth out the interior flat surface of the cap. I wiped down the bowl with acetone to remove the remnants of the finish and then glued the rim cap back in place with an all-purpose glue. I polish the rim with some micromesh and metal polish. I decided to leave some of the dents and dings as to me it gave the pipe character. I cleaned the surface of the Bakelite base and sanded the whole base with micromesh sanding pads from 1500-12000 grit. I rubbed the base down with Obsidian Oil several times throughout the process to give the micromesh some bite as I polished the base. I gave the internals a quick clean with alcohol and cotton swabs to remove any of the sanding dust that might have found its way into the bowl base and shank. I also cleaned the airway in the stem at the same time with alcohol and pipe cleaners.I roughened the area on the base that would be underneath the band to give the glue something to bind to. I used an all-purpose glue and applied it sparingly to the shank. I had previously polished the band with metal polish to remove any tarnish and give it a shine. I pressed it in place and laid the base aside for the glue to set.I cleaned the inside of the space plate with alcohol and cotton swabs to remove the debris of the years. The spacer appeared not to have been glued in place so I left it that way. I polished it with micromesh sanding pads 1500-4000 grit until it gleamed. I laid it aside until I was ready to put the pipe back together.I turned my attention to the stem. There were some light tooth marks on the underside of the stem near the button. I sanded these out with 220 grit sandpaper. I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I wiped the stem down with a damp cotton pad and dry sanded it with 3200-12000 grit pads. I gave the stem a final wipe down with the damp pad. With the stem finished and the glued band dried I put the base and stem back together. I would still need to buff the entirety with Blue Diamond on the buffing wheel.I used a medium brown stain pen to stain the bowl. I heated the briar and then applied the stain with the pen. I repeated the staining until the coverage was smooth and even.I gave the bowl several coats of Conservator’s Wax and hand buffed it to raise the shine with a microfibre cloth.With all the parts finished I took a final photo of the bowl and the base before putting it back together.I buffed the completed pipe with Blue Diamond to polish out some of the scratches in the base and the stem. I was not able to remove all of them so I left a few behind to tell the story. I gave the pipe several coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. I am really pleased with the finished pipe and how it looks. Thanks for looking.

A Ropp La Montagnarde Deposee 298 Horn-Cherrywood-Briar

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Blog by Steve Laug

I have been cleaning up a lot of pretty standard pipes lately, whether metal, meerschaum or briar. It has been a while since I took on a unique looking piece that captured my interest. In the current box of pipes my brother sent there are some great one of a kind pipes that I have not seen before so I turned my attention to one of them. The first one that I decided to work on just called out my name. The combination of rustic cherrywood with the bark on, really nicely striated horn and beautifully grained briar just called out to see what I could do with a restoration. I have no idea of the age of the pipe but the horn stem with the orific button speaks of some age. The pipe is stamped on the left side La Montagnarde over Deposee and on the right side it is stamped with Ropp in an oval with the 298 shape number next to it. The brass band on the shank and the small wedding ring brass band on the cherrywood extension give the pipe a touch of class. The next two photos were the seller’s photos. The pipe looked to be in really good condition. When the pipe arrived at my brother’s house it was not nearly as clean as it appeared. The finish was spotty and worn. It had been waxed or maybe shellacked to give it a shine. The stem screws into the cherrywood and then the wood end is pressure fit into the shank of the pipe. It was very loose and would not stay in place. My brother cleaned the internals and scrubbed the exterior with Murphy’s Oil Soap. It took off the soiled finish and the remnants of the polish. When I got it the pipe was very clean. The brass bands were tarnished and the horn was dull. I took some close up photos of the rim and the stamping to have a better look. The top of the rim had a burn mark on the inner edge of the right side. It did not go deep into the surface of the briar so a light topping would remove the damaged area.The second close up shows the stamping on the shank. La Montagnarde Deposee is what it reads. La Montagnarde translates from French as “The Mountain” and Deposee translates as “Filed” or “Registered”.I topped the bowl with 220 grit sand paper on a topping board. Once the bowl was topped I used a rolled piece of sand paper to sand out the bowl and smooth out the inner edge of the rim. The internals were pretty clean. My brother had done a good job scrubbing out the mortise and shank. I used a few cotton swabs and pipe cleaners and alcohol to remove and of the dust left behind by my sanding.I stained the bowl with dark brown aniline stain and flamed it. I repeated the process until the bowl was covered.I wiped the bowl down with a cotton pad and alcohol to thin the stain and make the grain stand out better.I buffed the bowl with Blue Diamond and gave it a light coat of olive oil. I rubbed down the cherrywood bark with oil as well to bring some life to it. In the photo below you can see the way in which the pipe is held together.The cherrywood insert has a threaded wooden tenon on the outer side which the horn stem threads onto. The other end is a wooden stinger apparatus that fits into the shank of the pipe and holds the stem in place on the bowl.I polished the brass bands with a tarnish polish to bring back the shine.I cleaned out the threads in the end of the stem with cotton swabs and alcohol.I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. What appears to be chips along the end of the stem are not actually chips but striations that run through the rest of the stem. I sanded the bowl with 1500-12000 grit micromesh sanding pads. As I sanded it the grain really began to pop and some of the scratches in the briar disappeared. I buffed the bowl and stem with Blue Diamond. I avoided buffing the cherrywood insert as I did not want to risk peeling the bark. The finish began to take on a rich glow. The finished pipe is shown in the photos below. The first four photos show the pipe as a whole. The rest of the photos show the various pipe parts. Thanks for looking.

The box said it was a BBB Peacemaker

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Blog by Steve Laug

I learned something this afternoon as I worked on a Peacemaker. The stem bears the Dr. Plumb stamp and red dot but the box says BBB. So who made this pipe? What I found inside the box may well explain that question. The brochure reads The Peacemaker Pipe. There is no Dr. Plumb or BBB on the brochure. This got me thinking that the pipe was probably made by a third manufacturer and sold under a variety of labels. Somewhere along the way a Dr. Plumb version got placed in a BBB box. The interesting thing about the box was that it had peal and stick logos on circular marked areas. It was missing a sticker on one side. I looked on-line and found a BBB version of the pipe. It was stamped identically to mine with the only difference being on the top of the stem. Where my pipe had the Plumb and red dot it had the BBB Diamond on the top. I tried to find out who made them but everything pointed to them being made by Peacemaker. I am wondering if they were not made by the Cadogan Group after they had bought out both GBD and BBB. Maybe some of you know some of the history about the brand. Don’t be shy let us all know.

When my brother received the pipe and opened the box it was an interesting discovery. The pipe definitely did not read BBB and it was in pretty decent condition. The metal was in great shape as was the stem. There was some minor tooth chatter on the top and bottom sides of the stem. The finish on the bowl was in good condition. There was a cake in the bowl and the rim top was dirty and the inner edge of the bowl had some nicks that made it slightly out of round. The box had a Peacemaker brochure inside and a pipe cleaner sleeve for the Smokin’ Bowl, a pipe shops in Charleston, Beckley and Vienna West Virginia. My brother took the above photos and also some close-up photos to show the condition of the pipe before he cleaned it up.The bottom of the metal base is stamped Peacemaker England in a Circle and the number 1 in the centre of the circle.He took a close up photo of the rim top and bowl. It shows the chips and nicks on the inner edge of the rim.He took the bowl off of the base and took a photo of the bottom of the bowl and the inside of the base that both reveal the tars and oils built up in both places.When the pipe arrived here it was in the BBB box. I took some photos of the box because I had not seen one of them before. It is an interesting box. The BBB logo is a sticker on the top and on one side of the box. I opened the box and inside was the pipe and a brochure for Peacemaker pipes. It shows the various bowl shapes and finishes that are provided. The pipe looked pretty good. My brother had done the hard work of cleaning up the bowl and the base. He had reamed it and scrubbed the finish and rim. He had also washed the base to remove the hardened oils and tars.I took the pipe out of the box and took some photos of it showing where it stood when I started my clean up. I took a close up photo of the rim and bowl. I still needed to do some light reaming with the Savinelli pipe knife and the bowl would need to be topped to remove the damage to the inner edge of the bowl.I took the bowl off the base to see what I would need to do to clean out the inside of the base. The threads and the entry of the airway into the shank needed to be cleaned up. I removed the stem from the shank and used pipe cleaners, cotton swabs and alcohol to clean out the base and the entrance of the airway into the base. I cleaned out the airway in the stem with pipe cleaners and alcohol. I took a photo of the cleaned up parts of the pipe. It is a simple and yet effective design that is very similar to the Falcon pipe in basic concept.I topped the bowl on the topping board with 220 grit sandpaper to remove the damage to the rim and the inner edge. I sanded until the rim was smooth and the rim was round once again.I cleaned up the inside of the bowl with a Savinelli Pipe Knife to remove the light cake that still was in the bowl. I smoothed out the walls and the base of the bowl.The stem had tooth chatter on the top and the bottom sides near the button. These plastic stems are not too hard to sand smooth but it is an issue to get the shine back. It takes a lot of sweat equity investment to bring a shine back to the stem. I sanded it with 220 grit sand paper and then with a series of 400-600 grit wet dry sandpaper to smooth out the scratches. I wet sanded it with 1500-2400 grit micromesh sanding pads. I gave it a rub down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads, gave it a final coat of oil and set it aside to dry. I sanded the rim with 1500-4000 grit micromesh sanding pads to smooth out the scratches left behind when I topped the bowl. I used a dark brown stain touch up pen to restain the rim to match the sides of the bowl. I touched up the outer edge of the rim as well making sure that all the stain matched the bowl. I gave the bowl multiple coats of Conservator’s Wax and then used a shoe brush to buff it. I also buffed it with a clean buffing pad to raise the shine (The second photo was taken when I had coated the bowl with the third coat of wax).I lightly buffed the aluminum base and the stem with Blue Diamond on the wheel. I put the pipe back together and then buffed the pipe with a light touch giving it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. It is a great example of the Peacemaker Pipe. I have several of these so I will not be keeping this one either. If any of you want to have a Peacemaker for your metal collection, contact me and this one can be yours. Thanks for looking.

A Butz-Choquin Millesime Limited Edition 1986 Pipe

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Blog by Steve Laug

One of the pipes that my brother sent me was a Butz-Choquin that was in a large presentation box. It was stamped Butz-Choquin on the bottom of the shank and had a silver disk on the left side of the shank with 1986 engraved on it. On the right side of the shank it was stamped MILLESIME with C in a circle and 215 underneath. The box was satin lined and the pipe was held in place by an elasticized band. The stem bore the acrylic inset BC logo. In the lid of the box was a Butz-Choquin pipe sock and a certificate stating that this pipe was a limited edition and bore the number 215 of 1200 pipes made.On the satin lining of the box it was stamped BC and the Butz-Choquin logo. Underneath was Millesime. Underneath that to the left it read Limited Edition, central it read Maitre Pipier a Saint Claude – France, and to the right it read edition numerotee. A little research on Google told me that Millesime translated Year and the Millesimei line was composed of the BC pipes of the year. Thus I had in my hands a 1986 Pipe of the Year.I took the pipe out of the box and laid it on the pipe sock and took a photo of it. It is a beautifully grained piece of briar with a shiny Lucite stem.The certificate has the BC Butz-Choquin logo and Millesime. Then it reads:

This year we have carefully selected this model B.C. Millesime 1986. This year is engraved on a silver plate inlaid in the briar and the edition is limited to 1200 pieces.

We have created the B.C. Millesime for the special and individual taste of pipe lovers. Those who appreciate their pipe will be able to savour this new B.C. shape and start a new collection.

The distribution has been intentionally limited and great attention has been given to it production.

This has made this B.C. Millesime 1986, with the No. 215, a pipe that caters to the pipe smoker’s enjoyment.

This certificate which accompanies this pipe guarantees its authentic and unique character and justifies its prestige.

Jacques et Jean-Paul Berrod, Maitres Pipiers a Saint-Claude. The certificate bears his signature below the name and title.I took the pipe to the work table and took some photos of it before I started to clean it up. The first four photos show the various views of the pipe. The grain on the pipe is quite a stunning mixture of flame, cross grain and birdseye. The pipe had obviously been lightly smoked as the tobacco chamber still the bowl coating on the bottom two-thirds of the bowl. I think that the most disturbing feature of this pipe to me was that the sanding marks were still visible on the rim and bowl. I am not sure if those were original or if the entire pipe had been brushed with a coat of varnish. In the close up photos you can see the marks that I am talking about. Each of the photos shows a different portion of the pipe from the rim to the stamping on the sides and bottom of the shank. I cleaned out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners until they were clean.The Lucite stem had scratches and small nicks in the surface so wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I wiped it down with a damp cotton pad between each set of three grits. I sanded the briar with the same sequence of micromesh pads to remove the scratches. The more I worked with them the more convinced I became that the surface had a brushed on coat of varnish or shellac. I don’t think it came that way originally but had probably been done by the eBay seller to make the pipe look shiny.When I finished sanding it with the micromesh sanding pads I buffed the bowl and the stem with Blue Diamond polish on the buffing wheel. The sanding pads and the buffing wheel took out the scratches and polished the finish. The grain really stands out after the buffing. I gave the pipe and stem several coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The Lucite stem looks great with the newly polished bowl and shank. The silver inlaid disk engraved 1986 also shined up nicely with some silver polish.

A Nice Looking Drucquer & Sons Berkeley DRUKE 187 Pipe

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Blog by Steve Laug

My brother sent me an eBay link that had a few pipes from Drucquer & Sons Ltd, Tobacconists for sale. We bid on several of them and this was one of the ones we won. It is a lot like the Pipo shaped pipes that are still made today. This one is English made and I have no idea what to call the shape. The photos taken on top of the pipe sock came from the seller.The pipe is stamped on the underside “DRUKE” over Drucquer & Sons Ltd. Underneath that it is stamped Berkeley with a shape number 187 below and toward the stem. Next to the shank/stem junction it is stamped Made in England. I have done some searching but cannot find either the shape or the number on the various English pipe brand charts. When the pipe came to my brother he took some photos to capture the condition of the pipe before he cleaned it up for me. The next photo shows that the overall condition of the pipe is quite good. The finish is not too bad though there are some sand pits or nicks on the back side of the bowl. The rim is dark and oily. The bowl had a thin cake. The stem was oxidized and there was some tooth chatter on the top and bottom sides near the button. He took a close up photo of the top of the bowl that shows the cake and the condition of the rim. It was covered with lava over flow but there appeared to be little rim damage other than a few shallow nicks on the outer edge of the rim.He reamed the pipe and scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush. He was able to remove the majority of the rim darkening and all of the cake. The soap took off the grime on the finish so that when he sent me the pipe it was clean. The stem oxidized a bit more after the cleaning but it was not too bad. The pipe has some excellent grain around all sides of the bowl and shank. The next photos show the pipe as it was when it arrived in Vancouver. I took a close up of how the rim looked after my brother had cleaned it up. It was in decent shape with just some darkening and a few pieces of tar stuck to the surface.I wiped down the rim with a cotton pad and alcohol to remove the remnants and then sanded it with a folded piece of 220 grit sandpaper. I sanded it until the rim was clean and the bevel was smooth to touch. I sanded it with 1500-3200 grit micromesh sanding pads to remove any scratches left behind by the sandpaper.I wiped the pipe down with a light coat of olive oil and polished it by hand. The grain began to really stand out and the virgin finish looked good (the pipe had never been stained so the oil approximated what would have been there when the pipe was new).I sanded the stem with 220 grit sandpaper to remove the tooth marks and chatter on both sides of the stem. I wet sanded it with 1500-2400 grit micromesh sanding pads and gave it a coat of Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil. I set the stem aside to dry. I buffed the entire pipe with Blue Diamond on the wheel to polish the stem and the bowl. I gave it multiple coats of carnauba wax to protect and give it shine. I buffed it with a clean buffing pad to shine it and then hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. Does anyone know what to call this shape? Does anyone have a similar pipe or even the same one from Drucquer’s & Sons Ltd.? Thanks for looking.

Restoring an Old Bruyere Extra Floral Carved Bent Billiard

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Blog by Steve Laug

This interesting old pipe is unique in many ways. The first and most obvious is the floral pattern carved on the bowl sides and bottom. It is well carved and the petals and the leaves flow around the bowl. They sit against a rusticated finish in the gaps of the leaves and around the top of the bowl. There was one burn spot on the bottom of the shank where it looked as if the pipe had been set down in an ashtray and was burned. The second visible uniqueness is the horn stem with the orific button on the end. It had a little damage on the right edge of the stem but it was fixable. The third unique feature was not visible until I removed the stem. The stem had a large chamber in the saddle portion as did the shank. There were also two tubes at the end of the mortise and a collecting chamber or sump. The pipe was in pretty decent shape for its age. I can only hope that when I reach that age, if I am still around I will look as good.My brother Jeff had reamed the bowl and done the initial clean up. He had scrubbed the surface of the bowl and the shank. It is great that he is doing that part of the job for me as it speeds up the process that I do in the restoration. The rim had some hard cake built up on the surface. There was a burn spot on the bottom of the shank that is visible in the second photo below.I took some close up photos of the areas that needed work. The first photo shows the burned spot. Fortunately the burn had not softened the wood too much. It was hard when I probed it with a dental pick. The second photo shows the hard cake on the rim. It is quite thick but the rim appears to be undamaged and the inner and out edges of the rim are in great shape. The third photo shows the damaged portion of the right edge of the stem. I have seen these often on horn stems and have always wondered if it was not damage done by a worm eating the horn.I took several more close up photos. The first photo shows the two inner tubes that enter the bowl in two spots at the bowl bottom. It is a twin bore airway. The second photo shows the stamping on the left side of the shank – it reads Bruyere Extra. The right side of the shank is stamped with the shape number 6185. The band has three hallmarks and EP in a diamond. The hallmarks are letters, each in a car-touche. My guess is that these signify the maker.

The letters are JBF and look like the ones I have pictured to the left.

The inside edge of the briar was thin in several spots. The two that were the most problematic can be seen on the bottom edges of the shank on the right side of the photo below. I have circled the two spots in red. The top one was missing a wedge of briar and the bottom was a half circle of briar. Both were repairable with briar dust and wood glue.I decided to work on the stem repair first. I cleaned the area on the horn with alcohol and a cotton swab and then filled it in with clear super glue. For some reason this time around the repair turned white. That has never happened for me. Generally the glue dries clear and the underlying colour of the horn shines through. I set the stem aside to let the glue cure.The tars and oils were almost petrified on the top of the rim. I had soaked the rim with alcohol to try to soften them with no success. I decided that the best option was to lightly top the bowl until the hard tars were gone. I used a topping board and 220 grit sandpaper to remove the buildup. I sanded the burned area on the bottom of the shank at the same time to remove the surface damage to the briar. I sanded it until the briar was darkened but solid.Once the rim was clean I sanded it with 1500-3200 grit micromesh sanding pads to smooth out the scratches left behind by the topping of the bowl. I scrubbed out the sump and the open mortise with cotton swabs and alcohol until it was clean. I cleaned out the twin bore tubes with pipe cleaners and alcohol. I used an all purpose wood glue and briar dust to build up the two spots on the inside of the shank and sanded them smooth. They are circled in red in the photo below.I sanded the repair to the horn with 220 grit sandpaper and sanded the tooth marks and chatter on the top and bottom of the stem until it was smooth. I cleaned out the chamber in the stem with pipe cleaners, cotton swabs and alcohol until it was clean. I had to do two full cleanings remove the tars in the chamber. The first photo below shows the stem after the first cleaning. The second photo shows the second cleaning. It took a lot of cotton swabs to clean out the chamber. I don’t like to boil hot alcohol through horn stems with the retort as I do not want to damage the stem.With the inside of the stem clean I sanded the exterior with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I polished the Electro-Plated silver end cap with silver polish to remove the tarnish and restore the shine. I stained the rim with a light brown stain touch up pen to match the colour of the rest of the bowl.I gave the bowl several coats of Conservators Wax and hand buffed it with a shoe brush. I buffed the stem with Blue Diamond on the wheel and then gave the bowl and stem several coats of carnauba. I had a light touch on the bowl so it did not clog up the carvings. I buffed the pipe with a clean buffing pad to shine it and then hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. Have any of you seen a pipe with plumbing like this one? Do you recognize the hallmarks or the brand or shape number? Let me know as I am curious. Thanks for looking.