Tag Archives: fitting a stem

Restemming and Restoring a Monte Verde Hand Made Freehand Bowl


Blog by Steve Laug

The next pipe I chose to work on was a Monte Verde bowl sans stem that was purchased from an online auction on 03/06/18 from Nampa, Idaho, USA. It has been sitting in my box of bowls since that time. Jeff cleaned it up and mailed it to me. I have been postponing restemming any of the pipes for a while now but after restemming that little gourd calabash a couple of days ago I was ready to do a few more. I pulled this one out of the box first and set aside to be the next pipe to work on. It has a very craggy rustication that is quite stunning and a square flared shank. Overall it is a pretty pipe. The bowl had thick cake in the bowl and the rim top had a coat of lava on the inner edge of the bowl and in the grooves of the rim top. The finish had a lot of dust and debris in the valleys of the rustication. The stamping on the smooth panel on the underside of the shank was clear and readable. It was stamped Monte Verdi [over] Made in Denmark [over] By Hand [over] Golden Tan in script. I knew that the Monte Verdi line was made by Preben Holm of Ben Wade and Preben Holm Freehand fame. Jeff took some photos of the bowl before he cleaned it up. The next two close up photos show the condition of the bowl and rim top. You can see the lava coat on the inner edge of the bowl and the debris in the rustication of the rim top. Jeff took a photo of the stamping on the underside of the shank. It read as noted above and is  clear and readable.I decided to confirm my thinking that the pipe was connected with Preben Holm/Ben Wade. I turned to Pipephil’s site to get a read on the brand (http://pipephil.eu/logos/en/logo-m6.html). Sure enough the Monte Verdi line was made by Preben Holm. The pipe in the photo had a very similar rustication to the Monte Verdi bowl I was working on. I did a screen capture of the section on Pipephil. I have included it below.  There were also photos that were included on Pipephil of what this particular pipe looked like when it had left Denmark. The rustication around the bowl and shank is very similar. The pipe I have does not have a shank extension but otherwise the finish is much the same.The pipe originally had a fancy turned vulcanite stem. The stem was long gone when Jeff picked it up so I had some decisions to make about the stem I would use to restem it.I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. The pipe looked very clean when I received it. The rim top and shank end cleaned up really well as can be seen in the close up photos below.I took a photo of the stamping on the underside of the shank. It really is clear and readable.I went through my can of stems and found turned freehand style vulcanite stem that would work well with the bowl and shank. The bend in it was perfect. There were tooth marks in surface of the top and underside of the stem at the button that would need to be dealt with in the restoration. I took a photo of the stem and bowl together to give a sense of the look of the pipe and the proportion of the stem. I shortened the length of the tenon with my Dremel and sanding drum and smoothed out the tenon with 220 grit sandpaper and fit the stem in the shank and took pictures of the pipe and stem. I removed the stem and rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.   I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides of the stem with the flame of a lighter to lift them as much as possible. I filled in the tooth marks that remaining with clear super glue and set it aside to cure. Once it had cured I used a flat file to reshape the edge of the button and flatten the repairs on the stem surface. I blended the repairs into the surface of the vulcanite with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. The stem was looking much better. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. In speaking with Kenneth yesterday I remembered that I had used a product in the past called Meguiar’s Scratch X2.0 to polish the surface of the stem after all of the previous polishing I had done. I took photos of the stem after polishing with the compound and did give a rich shine.   This restemmed, rusticated Preben Holm Hand Made Monte Verdi Golden Tan Freehand is a beautiful looking pipe that combines a rusticated finish with a unique shaped. The brown stains on the bowl work well to highlight the finish. The polished turned fancy black vulcanite stem adds to the mix. I put the finished stem on the bowl and buffed it with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 63grams/2.22oz. It will soon be added to the Danish Pipe Makers section on the rebornpipes store. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Restemming and Restoring a Gepetto 303 Rusticated Bowl


Blog by Steve Laug

The next pipe I chose to work on came to us from an antique shop in Houston, Texas, USA that Jeff visited in 2018. It has been sitting in my box of bowls since that time. Jeff cleaned it up and mailed it to me. I have been postponing restemming any of the pipes for a while now but after restemming that little gourd calabash a couple of days ago I was ready to do a few more. I pulled this one out of the box first and set aside to be the next pipe to work on. It has a very craggy rustication that is quite stunning and it has a smooth rim cap and ring  that make me call it a Rhodesian. It also has a smooth band on the shank end. Overall it is a pretty pipe. The bowl had been reamed before Jeff purchased it and was pretty clean. The rim top had a coat of lava that covered the majority of the cap. The finish had a lot of dust and debris in the valleys of the rustication. The stamping on the smooth panel on the underside of the shank was clear and readable. It had a J in circle [over] the shape number 303. That is followed by Gepetto [arched over] Italy [over] Hand Made. The J stamp made me immediately think of a connection to Ser Jacopo but I would look into that later in the blog. The next two close up photos show the condition of the bowl and rim top. You can see the thick lava coat on the top and you can see the reamed bowl sides on the left rear. It would need to be cleaned up but it was surprisingly clean for the condition of the rim top. Jeff took a photo of the stamping on the underside of the shank. It read as noted above and is clear and readable.I decided to confirm my thinking that the pipe was connected with Ser Jacopo. I turned to Pipephil’s site to get a read on the brand (http://pipephil.eu/logos/en/logo-g2.html). Sure enough the Gepetto line is called a second of Ser Jacopo. I did a screen capture of the section on Pipephil on both the Gepetto line and the informative side bar from the Ser Jacopo section that also states that the line is a second. I have included them below.  There were also photos that were included on Pipephil of what this particular pipe looked like when it had left Italy. The rustication around the bowl and shank is very similar though the stain on this one is darker and the grain on the smooth rim cap much more prominent. The pipe originally had an acrylic saddle stem with a silver inlaid Pinnochio on the top of the stem. The stem was long gone when Jeff picked it up so I had some decisions to make about the stem I would use to restem it. I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. The pipe looked very clean when I received it. The rim top looked better but still needed a lot of work. I went through my can of stems and found an acrylic one that had the right colour combination of browns and golds to work with the finish on the bowl. It was a little too bent but that would not be an issue. There were also tooth marks in the top and underside of the stem at the button that would need to be dealt with in the restoration. I fit the stem in the shank and took a picture of the pipe. The stem is a little larger in diameter than the shank. I will need to sand it down to match the shank. I will also need to straighten the stem. I took a close up photo of the rim top. You can see the cleanness of the bowl and rim. There is darkening around inner edge of the rim and crown top. You can also see the stem is a little larger in diameter than the shank in the photos below. You can also see the tooth marks in the second and third photos below.I straightened the stem over my heat gun. I put a pipe cleaner in the shank and heated it until the stem was flexible and I was able to straighten it to match the bend in the stem. I took photos of the pipe and stem after the straightening.I set the stem aside and worked on the rim edges and top with a folded piece of 220 grit sandpaper. I was able to remove the damage to the rim edges and top.I polished the rim top with micromesh sanding pads and wiped it down with a damp cloth to remove the sanding dust. The crown took on a rich shine. I stained the rim top with a Maple and Cherry stain pen to match the finish on the smooth portions on the bowl.With the repair completed I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.   In the process of rubbing the bowl down with Before & After Balm I noticed a hairline crack in the underside of shank that needed to be addressed. I don’t know if it was present or if it cracked when I fitted the new stem. Either way it needed to be repaired. I sanded the smooth area on the shank end down with 220 grit sandpaper in  preparation for the band I wanted to put on it. I found a nice brass band that was grooved to look like a double band. I heated the band and pressed it in place. The band looked very good on the shank. I filled in the tooth marks on the stem with clear super glue and set it aside to cure. Once it had cured I sanded it down with 220 grit sandpaper. I also sanded the diameter of the stem to match the diameter of the shank. I set the bowl aside and turned my attention to the stem. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This restemmed, rusticated Gepetto 303 Rhodesian is a beautiful looking pipe that combines a smooth rim cap and rusticated bowl and shank. The brown stains on the bowl work well to highlight the grain. The polished variegated brown/gold half saddle acrylic stem adds to the mix. I put the finished stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rusticated pipe is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 57grams/2.05oz. It will soon be added to the Italian Pipe Makers section on the rebornpipes store. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

 

 

Restemming a Dunhill Pipe – A Patent Era 1936 Dunhill Bruyere 35 Billiard


Blog by Steve Laug

This Dunhill Billiard was one of five other Billiards that came to us in the same lot as the 1922 Dunhill Bruyere Reading Pipe, a cracked shank 1962 Dunhill Shell Briar Pot and the 1905 BBB Calabash Reading Pipe and 1911 BBB Glokar Poker. It was a great looking Bruyere Billiard that had a Yello-Bole stem instead of the original Dunhill stem. The pipe is stamped on the left side of the shank with the letter A next to the bowl and the was followed by DUNHILL [over] LONDON. On the right side of the shank it was stamped MADE IN ENGLAND [over] PAT. NO 41757416 that is followed by the shape number 35.

It was another filthy pipe with a thick cake in the bowl and a heavy lava overflow on the rim top. It looked like it had a shiny coat of varnish or shellac on the bowl that would need to be removed so I could work on the rim top and nicks in the bowl sides. The stem would need to be replaced so Jeff and I would look over what he had there in terms of stems we had set aside. Perhaps there would be one in the lot that would work. Jeff removed the Yello-Bole stem from the shank and took photos of the bowl before he did his clean up work.  He took photos of the bowl and rim to give a picture of the thickness of the cake and lava on the rim top. This must have been a favourite pipe to have gone through a Dunhill stem and then pressing a Yello-Bole stem into service. I would need to find a Dunhill stem for it but it had promise even under the thick cake in the bowl.  Jeff took photos of the stamping on the sides of the shank but they are quite blurry because of the refection of the shiny varnish/shellac coat. I am including them anyway here as the give a sense of where the stamp was on the shank sides.I turned to Pipedia’s section on Dunhill Root Briar Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png).I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1.html). I am including two charts that are provided there for the dating a pipe. I have drawn a red box around the pertinent section in each chart. Since the pipe I am working on has a suffix 16 that is raised superscript it points to 1920+ 16 for a date of 1936 on the charts below. I now knew that I was working on a Bruyere that came out in 1936 because of the date stamp 16. The shape of the pipe was one of many Billiards that Dunhill put out and the #35 was a normal billiard shape with a taper stem. That helped me figure out the kind of stem I would need to restem the pipe.

I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He had included a stem that we thought could work with the pipe and had soaked it in Before & After Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and scrubbed it down with Soft Scrub All-Purpose cleaner to remove any oxidation that was still on the stem. The biggest issue with the stem was the large chunk of vulcanite missing on the button on the underside but I thought we could make it work. The stem was from the wrong era and the button was the wrong shape but it would work until the proper stem was located. The pipe looked very clean when I received it. I took a photo of the bowl and the stem I was planning on using. I sanded the tenon to slightly reduce the diameter and leave a snug fit in the shank. It did not take too much to get a nice fit. Note that the diameter of the stem is slightly larger than the shank and it is flattened on the bottom. Since it is larger the flatten portion will not be an issue and with a little work the stem will be a perfect fit.  The fourth photo of the underside of the stem shows the damage to the button that will need to be repaired. I took a photo of the rim top to show the condition. You can see the darkening, scratches and damage on the rim top. It is roughened and slightly out of round. The varnish/shellac coat is peeling on the top. The stem came out looking quite good. There are tooth marks and chatter on the top side near the button and a large chunk of the button missing on the underside. 

I took photos of the stamping on both sides of the shank to try to capture it better than the photos above. It is better and is readable it reads as noted above. Also not the variation in the diameter of the stem that will need to be addressed.It was time to work on the stem. I decided to tackle the repair to the missing part of the button on the underside of the stem first. I would also need to work on the diameter of the stem at the shank and the shape of the stem to match the year it was made. There was a lot of work to do on the stem.

I got the repair station set up. I use a piece of cardboard with two strips of packing tape to mix the putty. I used Loctite 380 rubberized Black CA glue and three capsules of charcoal powder. I made a cardboard wedge covered in packing tape to fit in the slot and keep me from filling the slot in with the mixture.  I put a pool of the glue on the middle of the cardboard base so I could mix the charcoal powder into it.I mixed the powder and the glue together with a dental spatula. I stirred it until I got a thick putty like paste. I used the spatula to place the mixture on the top of the stem and fill in the missing chunk. I always overfill the area as I can easily remove the excess with the Dremel and files. I sprayed the repair with accelerator to harden the surface so I could remove the cardboard wedge. I took out the wedge and took a photo of the stem at this point in the process.I let the repair cure overnight and in the morning I used a rasp and file to begin to shape the stem surface and flatten the repair. It was a good solid repair and with a lot of shaping and sanding it would work well.I continued to shape the stem surface with 220 grit sandpaper to the button and stem surface smooth. I also worked on the diameter of the stem and removed the flattened bottom. Lots more work to do but it is getting there.I knew that the 1936 stem would not have had the flared fishtail look but probably would have been more of a straight taper. I did a search on Google for a 1936 Dunhill Bruyere in a shape 35 to see if I could find one that would provide a pattern for the shaping of this replacement stem. I found one (https://www.worthpoint.com/worthopedia/1936-dunhill-bruyere-grade-billiard-490781280). I copied several of the photos to get a pattern to work with.

You can see from the photos to the left that the stem was significantly different in shape than the fishtail stem that I was working with. The taper on the sides from the shank to the button was far more gentle and almost straight. The taper on the top and bottom the stem is very similar to what I have. The biggest difference was in the last half inch of the stem and button. I would need to remove the horns or fish tail edges from the button and smooth out the transition on the button end so that it is not flared.

It took some work but I used the Dremel to roughly shape the stem like the sides of the stem and the button edges. I took off a lot of vulcanite and when I was done it was very close. I think the rest of the work would be done with sandpaper.I continued shaping it with 220 grit sandpaper. It is looking very good at this point. I still have work to do on the repair to take care of air bubbles but I am happy with how it is coming out so far.I filled in the air bubbles on the stem and button surfaces with black super glue and set the stem aside for the repairs to cure.I turned my attention to the bowl. I decided to start the restoration on it by working on the damage on the inner edge of the bowl. It had darkening and some damage to the edge. There were burn and reaming damage marks on the edge. I worked it over with a folded piece of 220 grit sandpaper to give the edge a light bevel and remove and minimize the damage on the edge. When I finished with it, the bowl and the rim top looked much better.I wiped down the bowl with alcohol on a cotton pad to remove the shellac/varnish coat. It removed a lot of the shiny coat but the polishing with micromesh will remove the rest of it. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The briar began to take on a shine.    I paused the sanding with the micromesh to stain the rim top with a Mahogany Stain pen to match the colour around the bowl. Afterwards I picked up the micromesh pads 3200-12000 and completed the cycle to polish the bowl. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I was excited to be finishing this pipe. I still had work to do but thought I would take a look at the stem and pipe together. I put the stem in place and tried I tried to blow through it and only got read in the face. I tried to put a pipe cleaner through the button and it went into the area of the repair and stopped. I tried to push a wire through the blockage and it would not budge. My stem repair had sealed off the airway!!!!. I usually do a stem repair with a folded greased pipe cleaner in the airway. This time I tried the cardboard wedge that both Dal and Paresh have used many times with no issues, thinking this stem would be a great candidate for that. I made a wedge and fit it in place but it must have had a small opening at the end that allowed the repair material to go past it. The airway was sealed tight and hard as a rock! I set the stem aside and went to the Post Office to mail a package. While I waited for the clerk I had an idea. When I got home I tried it. I put the smallest drill bit I had in the chuck of my cordless drill and carefully drilled it through. I up the bit to the second smallest one and the airway was clear! Whew… but even more amazing is that with all the drilling and fussing at the button lip the repair did not chip or loosen. The repair was solid. That at least was very good news in the midst of this mess.I worked on the stem some more fine tuning the fit against the shank and the shape of the button and stem to get as close as possible to the pictures that I found and included above. I sanded and shaped and sanded and shaped… did I say sanded and shaped?? It seemed almost endless. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Dunhill A Bruyere 35 Patent Billiard from 1936 is a beautiful looking piece of briar that has a shape that follows grain. It is a great looking pipe that came out looking even better after the cleanup and restemming. The Bruyere is an early finish that Dunhill specialized in making. The finish on the pipe is in excellent condition. The red and brown stain on the bowl works well to highlight the grain. The polished black vulcanite taper stem that I repurposed to replace the Yello-Bole stem adds to the mix. It is not the 1936 stem but I reshaped it to a close approximation. It will work until I find the proper era stem. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine.

The finished Bruyere 35 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is 31grams/1.06oz. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

 

Restemming a Small Porcelain Bowled Gourd Calabash


Blog by Steve Laug

In my box of bowls, collected over the years I had this small gourd calabash pipe with a ceramic cup insert. Somewhere along its journey someone had broken the tenon off in the shank. I was looking at it this morning and was drawn to it. There was something about the little calabash that was attractive. The golden shank extension and the white porcelain cup looked good. I imagined what it would look like with a black stem and figure it would be a good one to fiddle with while I waited for calls that I was expecting. To start off the work I would need to remove the broken tenon in the shank. There are multiple ways to do that but first I tried to pull it with a screw twisted into the airway but it would not budge. I removed the porcelain bowl from the gourd and set it aside to work on later. I did not drop it by accident. I used my cordless drill and a bit the same size as the mortise and slowly drill the broken tenon out of the mortise. It did not take long before it dropped out of the mortise in pieces as shown in the photos below. I went through my can of stems and found one that I thought looked good with golden coloured shank extension and gourd. It is a fancy stem that is paneled once passed the saddle.The tenon was a little large for the mortise so I used a Dremel and sanding drum to start the process of taking down. I noticed that the tenon was not centered on the stem so I used a rasp to bring it back to center and remove the excess vulcanite. I sanded it smooth with a folded piece of 220 sandpaper and fit it on the shank. I took photos of the look of the stem at this point. I would need to give it a slight bend before it was finished, but I liked the look of it.I set the gourd and stem aside for awhile and turned to work on the porcelain bowl. It was a dirty mess with lava on the rim top and a thick cake in the bowl. I removed the lava on the rim top by dry sanding it with a 1500 grit micromesh sanding pad. I was able to remove all of the build up and get it back to the porcelain finish underneath.I scraped out the cake in the bowl with a Savinelli Fitsall Pipe Knife and took it back to bare walls. The bowl and airway at the bottom were in excellent condition. I scrubbed the internal of the bowl and the exterior of the cup and rim top with a tooth brush and some dish soap to remove the grime that had build up and leave the bowl clean and fresh smelling.I cleaned up the inner edge of the bowl with a folded piece of worn 220 grit sandpaper to smooth out the nicks in the edge. When I finished it looked better.I polished the porcelain cup top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the cup top down after each pad with a damp cloth to remove the dust and debris. The cup really took on a shine.The gourd was quite clean inside. I wiped it out with a paper towel to remove the debris. I used some Vaseline petroleum jelly renew the cork gasket around the inside of the gourd neck. I worked it in with my fingertips and let it sit until the dry cork had absorbed the jelly and was more elastic.I worked some Before & After Restoration Balm into the surface of the gourd with my finger tips to enliven, clean and protect the surface. I let it sit on the gourd for 15 minutes then buffed it off with a soft cloth. The gourd really came alive with the product. I put the porcelain cup back on the gourd bowl and took pictures of the pipe at this point in the restoration and restemming. I set the gourd and cup aside and turned my attention to the stem. I put a slight bend in the stem using my heat gun. The photo below shows the bend. The angle of the bend makes the pipe level in the mouth.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Delicate Looking Small Porcelain Bowled Gourd Calabash is a great looking older pipe. I have no idea of the age of the pipe but I have had it in my box of bowl for probably15-18 years and I have no memory of where I picked it up or when. It is a great looking pipe that came out looking even better with the newly fit stem. The finish on the pipe is in excellent condition. The white of the porcelain cup works well with the orange/brown of the gourd, the golden shank extension and the polished black vulcanite fancy stem adds to the mix. With the grime gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not drop or damage the bowl or gourd. I gave the gourd and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Porcelain Bowled Gourd Calabash is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 ½ inches, Height: 3 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42grams/1.48oz. It will soon be added to the Ceramic and Meerschaum Pipes section on the rebornpipes store. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Putting together a Great Looking Gourd Calabash from Parts


Blog by Steve Laug

For years now I have kept a box of parts and bowls for a variety of pipes. It has briar bowls that I want to one day restem and shank extensions etc. Periodically Jeff will send me bits and bobs in the boxes of pipes that he sends me. I don’t remember where I picked up the gourd calabash with a meerschaum cup below. It was large and in excellent condition. It was missing the acrylic  shank extension that was glued into the shank of the calabash and it was missing a stem. In the latest box that Jeff sent me he included a shank extension and a stem that I thought would work perfectly to complete this calabash. I put the extension in the shank and took pictures of the parts of the pipe. It worked very well together and once it was all glued and fitted it would look great. I glued the shank extension in the end of the calabash and set it aside to cure. Once the glue was set the shank extension was ready for the new stem.I used some Vaseline Petroleum Jelly to rejuvenate the cork gasket in the bowl. I worked it into the cork with my finger tips to soften the gasket. Once it had absorbed a bit it would be soft and hold the meerschaum bowl in the gourd easily.I put the meerschaum bowl in the gourd and put the stem in the shank extension and took photos of the newly constructed calabash.  I took a photo of the meerschaum cup from the top to show the general condition. It was in decent condition with some scratching and staining around the top surface. The inside of the bowl was in excellent condition. The edges of the bowl and chamber  were in excellent condition. The stem was virtually unused with no tooth marks or chatter on either side.  I took a photo of the bowl and stem from the side to give a sense of proportion. It is a great looking pipe.I started my work on the bowl by polishing the meerschaum bowl with micromesh sanding pads – polishing with 1500-12000 grit pads and wiping them down with a damp cloth after each pad. I waxed the meerschaum bowl with Clapham’s Beeswax Polish. I rubbed it into the meerschaum with my finger tips and once it had dried I buffed it out with a soft cotton cloth.    I polished the gourd down with 1500-12000 grit micromesh sanding pads. The gourd had taken on a great shine. I rubbed the gourd down with Before  and After Restoration Balm to clean and rejuvenate the  gourd and give the calabash and briar a fresh look. I put the meerschaum cup in the gourd calabash bowl and took photos of this portion of the restoration of this pipe. I set aside the bowl and turned my attention to the stem. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.   I really enjoyed putting this pipe together and restoring it because I love the final touches that make it sing. I put the Gourd Calabash back together and lightly buffed the bowl with Blue Diamond on the buffing wheel. I gave the gourd and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished meerschaum bowl looks like with the smooth finished gourd and the black vulcanite stem. This richly finished Gourd Calabash is light weight and ready for you to load up a tobacco of preference and enjoy smoking it. Have a look at it in the photos below. The dimensions are Length: 7 inches, Height: 4 inches, Outside diameter of the bowl: 3 ¼ inches, Chamber diameter: 1 inch. The weight of the pipe is 142grams/5.04oz. This is one that will go on the Meerschaum Pipemakers section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.    

Recommissioning a Classic French Jeantet Superior Chimney


Blog by Dal Stanton

A few years ago, I acquired the Jeantet Superior Chimney now on the worktable in the ‘French Lot of 50’ which demanded my attention on the French eBay auction block.  It has provided several treasures that are now in the care of new stewards benefiting the Daughters of Bulgaria.  Another from this Parisian Lot, is now in the offering.  Skeet saw the Jeantet in the online inventory, ‘For “Pipe Dreamers” Only!’ along with a few other pipes and reached out to me with questions about the possibility of commissioning some.  Part of why I love restoring pipes is not only their innate beauty and intrigue delving into their pedigrees and stories, but also when I can learn about their former stewards or potentially in this case, their future stewards.  Here is a portion of Skeets initial email to me:

Greetings Dal,

I have been looking through your collection of “Help Me!” Baskets and I am overwhelmed!  There are so many beautiful pipes in this group!  I have received a little extra money in recent days and I am finally going to commission a pipe or two.  I am (sadly) clueless on the basic expense of this and the basic value of pipe brands.  I found a dozen pipes I would cherish if I had them but have cut the number down significantly.  I usually tend to buy full or half bent styles, but as I looked, I was drawn to mostly “slightly bent” or even straight models.  I am a newbie still even though I am 66.  I don’t automatically know the relative values of each of these pipes so I may be very interested in a pipe I cannot afford.  This is the primary reason for my exploratory email.

Below I have listed 5 pipes (cut down from many more!)  If you could supply me with a general idea of what these might cost to commission and eventually purchase, I would be quite appreciative.  I intend to commission at least one and hopefully two if I can afford it.

I appreciate your willingness to support the Daughters of Bulgaria.  What a wonderful cause!  Thank you for your compassion.

After communicating back and forth, Skeet’s starting point with the consideration 5 pipes was whittled down to commissioning 3.  Along with the Jeantet, Skeet commissioned an interesting Kaywoodie Flame grain 09B Pear and a Butz-Choquin Regate St. Claude France 1275 shown here.

With all who commission pipes, the one condition I ask of them is patience as the pipes work through my deliberate but often slow worktable!  A few months ago, before the holidays, I reached out to Skeet thanking him for his patience and letting him know that his pipes were close to the worktable.  Now, the Jeantet Superior Chimney is on the table.  With the 1 7/8-inch-tall bowl, which tightens and tapers toward the rim – sharp looking, I’m calling it a Chimney shape.  To complete the dimensions, the length is 5 1/2 inches, the rim is 7/8 inches wide with a chamber width of 5/8 inches and depth of 1 11/16 inches.  Here are a few pictures to take a closer look.The stampings on the left side of the shank are JEANTET [over] SUPERIOR.   The stem has stamped a ‘J’ with an oval encircled around it.One of the first pipes I restored several years ago was a Jeantet Fleuron which I found in one of my favorite antique – second-hand shops located in downtown, Sofia, Bulgaria, which I affectionately called the, ‘Hole in the Wall’.  That restoration was my first dive into the labyrinth of French pipe makers and the historic center of pipe making in Saint Claude, France.  I was fascinated by all the relationships and machinations of figuring out the histories of pipe names, datings, and the fluctuations caused by business deals between UK and France….  I enjoyed the research of that first French pipe on my worktable and you can take a look and read it at this link: Another nice find at the ‘Hole in the Wall’ – Jeantet Fleuron 70-7.  The history of the Jeantet name in Saint Claude spans back into the 1700s.  The first part of Pipedia’s Jeantet article starts by looking at the history up to WW2 – as a refresher I repeat it here:

The firm of the Jeantet family in Saint-Claude is first mentioned as early as 1775. By 1807 the Jeantets operated a turnery producing in particular wooden shanks for porcelain pipes and wild cherry wood pipes. The firm was named Jeantet-David in 1816, and in 1837 the enterprise was transformed into a corporation as collective name for numerous workshops scattered all over the city.

The manufacturing of briar pipes and began in 1858. 51 persons were employed by 1890. Desirous to concentrate the workers at a single site, the corporation began to construct a factory edifying integrated buildings about 1891 at Rue de Bonneville 12 – 14 In 1898 Maurice Jeantet restructured the business. He is also presumed to enlarge Jeantet factory purchasing a workshop adjoining southerly. It belonged to the family Genoud, who were specialized in rough shaping of stummels and polishing finished pipes. (In these times it was a most common procedure to carry goods from here to there and back again often for certain steps of the production executed by dependent family based subcontractors. Manpower was cheap.)

Jeantet was transformed to a corporation with limited liability in 1938. By that time a branch workshop was operated in Montréal-la-Cluse (Ain), where mainly the less expensive pipes were finished. 107 employees – 26 of them working from their homes – were counted in Saint-Claude in 1948 and 18 in the Ain facility.

According to the Pipedia article, the Jeantet production continued to expand through the 50s with new equipment and more employees.  But in 1969 production reached its zenith with the production of 30 to 35,000 dozen pipes per year with 72 workers shrinking to 1987 with 6 to 7000 dozen pipes per year with 22 workers on the payroll.   The final years of the Jeantet name are described in the same Pipedia article:

Yves Grenard, formerly Jeantet’s chief designer and a great cousin of Pierre Comoy, had taken over the management of Chapuis-Comoy in 1971. Now, to preserve the brand, the Jeantet family went into negotiations with him, and resulting from that Jeantet was merged in the Cuty Fort Group (est. 1987 and headed by Chacom) in 1988 along with the pipe brands of John Lacroix and Emile Vuillard. Chacom closed the Jeantet plant, and the City of Saint-Claude purchased it in 1989. After alternative plans failed, the buildings were devoted to wrecking. The southerly workshop was wrecked before 1992.

Today Jeantet pipes were produced as a sub-brand by Chapuis-Comoy who’s mainstay is Chacom of course.

Looking at Pipephil.eu, I hoped to find more information about the Jeantet on my table in the listing.  The ‘Superior’ line was not among the listings, but what was added was later information about the fate of the Jeantet name:

The company joined the Cuty-Fort Entreprises group (Chacom, Ropp, Vuillard, Jean Lacroix…) in 1992. In 2010 it dropped out and the brand isn’t part of the group any more. The label is owned by the Jeantet family (Dominique Jeantet) again. The pipe production is discontinued. Dominique Jeantet retired in 2000.

With a renewed appreciation for the legacy of the Jeantet pipe on my table, I look more closely at the pipe. The chamber needs cleaning to give the briar a fresh start.  The carbon buildup is minor.  There is some darkening on the rim from lighting, but hopefully, this should clean easily.  The stummel has attractive and expressive random grain and fire grain that wraps the bowl.  Looking closely at the bowl several fills are visible which may need attention later. The slightly bent saddle stem shows some thick oxidation and light roughness on the bit.Starting with the stem, the original Jeantet nickel stinger is lodged in the tenon.  It is debated whether stingers help or hinder the smoking experience.  I personally do not prefer stingers.  Yet, as part of the historicity of a pipe, if it has a stinger as a part of its original production, I like to save it and allow the future steward to make his own decisions.  To remove the stinger, a cloth is used to wrap the stinger to protect it from ‘teeth marks’ as it’s removed.  With the cloth wrapped around the stinger, the needle nose pliers lightly grab the stinger while I gently rotate the stem to dislodge the stinger.  This works well.  I put the stinger in some alcohol to soak and to later clean with steel wool.Next, the airway is cleaned with a few pipe cleaners wetted with isopropyl 99%.I can see some significant deposits of oxidation in the vulcanite stem.  While protecting the circled ‘J’, I go work on the oxidation before putting the stem into a soak of Before & After Deoxidizer.I use Soft Scrub and steel wool to try to break up the oxidation – avoiding the stem stamping.After rinsing the stem, it is then placed in the Before & After Deoxidizer to soak through the night along with the other pipes that Skeet has commissioned.The next day, the stem is fished out of the Deoxidizer and drained.  With latex surgical gloves on my hands, I squeegee the liquid off the stem.I then use a pipe cleaner wetted with isopropyl 99% to clear the Deoxidizer from the airway.  Cotton pads and alcohol are also used to wipe off the raised oxidation from the stem.To help condition the vulcanite, paraffin oil, a mineral oil, is applied to the stem. Looking more closely at the stem with the oil on it, and with the help of a lightened picture, residual oxidation is visible.  Ugh!  The greatest concentration is on the bit and on the horn of the saddle stem.  I have found that the Before & After Deoxidizer does not work as well with deep oxidation.  The question that has been discussed is, does this product remove oxidation or mask it?  I’ll need to ask Mark Hoover about this who produces the product (www.Lpen.com)!  The Deoxidizer seems to do great with stems with light oxidation, but for this stem, sanding will be needed to continue the oxidation removal.    Turning now to the Chimney stummel, a fresh picture shows the chamber and the light cake build up.I am only able to use the smallest diameter blade head in the Pipnet Reaming Kit to ream the chamber.  The narrow chamber shaft will not accommodate more!The Savinelli Fitsall Tool follows by scraping the chamber wall and can reach down to the floor of the chamber and navigate the tight angles.  The chamber cleaning is completed with a sanding with 240 paper wrapped around a Sharpie Pen.  After wiping out the chamber with a cotton pad, an inspection reveals healthy briar – no heating or cracking problems. The cleaning continues with undiluted Murphy’s Oil Soap and a cotton pad.  Using the cotton pad, the outer stummel is scrubbed. The darkened char on the aft of the rim is stubborn.  I scrub the rim with my thumbnail and Murphy’s.  The brass wired brush also is used and a careful scraping using a pocketknife.  I’m extremely careful working on the rim because the rim top of the chimney bowl is very thin, and I do not want it damaged or worn down inadvertently. To continue the cleaning the stummel is transferred to the sink where using anti-oil liquid dishwashing soap and warm water, the mortise is scrubbed using shank brushes.  After scrubbing, the stummel is thoroughly rinsed and transferred back to the worktable. The rim cleaned up more but burn damage is there. The aft quadrant shows where most of the lighting activity has transpired – over the rim. The front shows some burns as well, but more localized.  I’m an old school match user – over the bacca and draw down not over!  This rim damage will be addressed later.During the external surface cleaning process, weakened patches, probably made of water-based fill material, filling the pitting in the briar are revealed. I had noted these fills earlier. The beauty of highly active briar grain often has the downside of small imperfections in the briar that have to be filled with patch material.  I count 5 patches in need of repair. While the old patch material is still damp, I use a dental probe to dig the remnant filler material. Before continuing with patching, the cleaning of the internals of the stummel need completion.  I prefer working on clean pipes!  It only takes a few cotton buds and pipe cleaners dipped in isopropyl 99% to finish the cleaning.  I will further the cleaning later with a kosher salt and alcohol soak.With the pipe now clean, I will address the 5 pits that emerged through the cleaning process now emptied of old fill material. To repair the briar, I refill the pits using a mixture of briar dust and CA glue.  The mixture creates a ‘briar putty’ that is then applied to the pits.  I first clean the surface with alcohol AND discover another pit or possibly a chip in the shank, just to the right of the nomenclature.  Well, now there’s 6 patches to be made.  I clean the area with a dental probe and alcohol.  The appearance seems that it’s a chip and not a pit that lost its fill material. To make the briar putty, I use a plastic disk as the mixing palette.  To help with clean up and to keep the CA glue pristine, a piece of clear packing tape covers the disk.  To mix on a paper or an index card may change the viscosity of the CA glue during mixing and cause it to solidify too soon.  A small pile of briar dust is placed on the palette, and then, beside this, a small puddle of extra thick CA glue is placed.  The picture shows the set up before the mixing commences.Using the toothpick, briar dust is gradually pulled into the CA and mixed in with the toothpick.  Additional briar dust is pulled into the thickening mixture until it reaches the viscosity of molasses.When the putty is thick enough and no longer runny, the toothpick is used to trowel the putty to spot place onto each pit.  I use an accelerator to hold the patches in place and to quicken the curing process.  The pictures below show the patches in place.  While applying the putty, I saw another small pit – and then there were 7. The hour is late and with the patches on the stummel firm, I will do one last project before turning out the lights.  A kosher salt and alcohol soak will continue the internal cleaning and refresh the pipe for the new steward.  Starting with a cotton ball, it is pulled and twisted until it forms a ‘wick’ to help draw out the tars and oils from the internal briar.  The end of the cotton ball wick is guided with the help of a stiff wire down the mortise into the airway as far as the draft hole.  The bowl is then filled with kosher salt and the stummel is placed in an egg crate to keep it stable and to maintain the proper angle – the top of the salt and end of the shank are parallel.  Kosher salt is used because it leaves no aftertaste.  With a large eye dropper, isopropyl 99% is introduced slowly into the bowl until the alcohol surfaces over the salt.  After about 10 minutes, the alcohol is absorbed into the salt and cotton wick to some degree.  The bowl is then topped off with additional alcohol until it surfaces once more above the salt.  I set the crate stummel aside resting in the egg crate and turn out the lights. The next morning, the kosher salt and alcohol soak have been at work.  The salt and the wick are soiled indicating a continued drawing out of the oils and tars from the internal briar. To make sure all is cleaned and refreshed, a cotton bud and pipe cleaner wetted with isopropyl 99% confirm all is good.With the stummel clean, next is the process of filing down all the briar putty patches.  The basic approach for all the patches is to use a flat needle file with the goal to file exclusively on the patch mound and not to wander off the patch area onto the surrounding briar.  The mounds are filed down close to the briar surface.  These next few pictures give the idea. After all the mounds are filed down, 240 grade sandpaper is used to sand the patches further.  The goal is to remove all the excess dried putty surrounding the patch itself.  You can tell when excess glue is remaining as you sand – the glue is a powdery white whereas briar is not.  A few more pictures showing sanding on different patches. With the patches filed and sanded down, I switch my focus to the rim.  I like the design of the rim as it culminates.  It is very compact as it crowns the coned taper of the bowl.  The rim itself is a narrow 1/8 inch wide.  The front and back of the rim have sustained charring and burn damage from lighting.  The entire circumference of the inner rim is darkened. To clean and refresh the rim, I top the stummel – oh, but precious little!  To begin, 240 paper is used on the top of a chopping board which serves as my topping board.  After inverting the stummel on the paper, I give it a few rotations and check.  The last thing I want to do is take off too much with such a tightly fashioned rim.  A few rotations are enough it seems to me. Switching on the topping board now to 600 grade paper, several more rotations are given on the less abrasive paper.  In the picture below after topping on the 600 paper, the rim looks better.  There remains a burn mark on the front side that reaches into the rim.  The back side damage to the rim, which appeared to be worse, has pretty much been erased except for the inner lip radius which still is darkened.Using a tightly rolled piece of 240 paper followed by 600 paper, the inside rim lip is gently sanded to remove the black char stain.  I call the sanding ‘gentle’ because I don’t want to create a bevel on a rim this narrow.  I only desire to clean and freshen it.  The rim looks great – nice grain has emerged.  The only quandary I have is that there is still a small bit of char darkening remaining (upper arrow), but I don’t want to take more off the rim.  Another question is right next to the dark spot – when I run my finger over it, it is not smooth (lower arrow).  This appears to be an imperfection in the briar and topping the stummel to remove it will probably require a good bit more briar to be removed.  Briar is the most important real estate on a pipe, and one does not give it up unless necessary. To avoid topping more and sacrificing more briar off the rim, I spot drop CA glue to fill the small crevasse on the rim. After the CA is cured, a pointed half moon needle file works well to file down the excess CA on the inner curve of the chamber.Flipping the file over to the flat edge, it works well to remove the excess CA patch on the flat rim surface.  I’m careful to keep the file on top of the patch mound so not to impact the surrounding briar.The rim patch is completed with 240 sanding paper followed by 600.  The rim is now smooth to the touch and the patch blends well with the surrounding briar.Next, with the several patches required on the stummel surface, to blend these patches and to clean the surface, sanding sponges are used.  I use a coarser grade sponge to start.  Following this, a medium then a fine grade sponge to complete this phase. Transitioning next to dry sanding with micromesh pads, pads 1500 to 2400 are followed by 3200 to 4000 and then 6000 to 12000.  The grain emerges very nicely through the micromesh sanding process.  Before putting the stummel aside to focus on the stem, Before & After Restoration Balm (www.Lpen.com) is applied to the stummel.  The Balm does a great job bringing out the subtle hues of the natural briar.  After placing some of the Balm on my fingers, the Balm is rubbed into the briar surface with a creamy consistency and it gradually thickens.  Once the surface is thoroughly covered, the stummel is set aside for about 20 minutes for the Balm to do its work.After 20 minutes, the excess Balm is wiped off with a microfiber cloth and then buffed.  It’s looking great!Turning now to the stem, the picture I took earlier after the Deoxidizer soak is a reminder of the deep oxidation the remained. Interestingly, as I look at the stem now, I am not able to see the oxidation as I was earlier….  Hmmm.  Even so, I elect to sand the stem so that the oxidation doesn’t show itself later during the fine polishing phase.  Using 240 sanding paper, the entire stem is sanded careful to guard against accidentally sanding over the Jeantet Circle ‘J’ stem stamping.  Following the 240 grade coarser sanding, I wet sand using 600 grade paper and then finish after applying 0000 grade steel wool.Continuing with the stem using micromesh pads, the stem is wet sanded with pads 1500 to 2400.  Following the wet sanding, I dry sand with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to further condition the stem and to guard it from future oxidation. After completing the sanding of the saddle stem, I reunite the stem and stummel to get an overall look at the progress.  What I discover is that the fit of the tenon and mortise has tightened through the cleaning process – this happens.  I do not risk forcing the stem and stummel together which could result in hearing that dreaded snap of a cracked shank. The remedy is to pinch 240 sanding paper around the tenon and rotate the stem to create the abrasion which gradually reduces the diameter of the tenon to fit the mortise. After several rotation sessions and fittings to test the size, the tenon gradually fits – snugly but not too tight.  The Jeantet Superior Chimney is coming along very nicely.The next step is to refresh the Circle ‘J’ stem stamping with white acrylic paint.  It appears that there’s enough ‘tread’ left in the stamping to give the paint traction to be held in the imprint.The first step is to place a small drop of white acrylic paint over the stamping.  The toothpick then is used to spread the paint over the lettering.I then daub the wet paint with a cotton pad to absorb the excess and to spread the paint evenly over the lettering.  This also dries the paint quickly.I use both the flat edge of a toothpick and its point to clean the excess paint away and to sharpen the stamping.  I use the side of the toothpick to scrape over the entire stamping removing most of the paint on the stem surface – leaving the paint in the troughs of the stamping.  The point of the toothpick allows me to finish the edges of the stamping more closely.  I repeat applying paint a couple times with daubing and then the toothpick finishing process until the Jeantet stamping looked good.Now on the home stretch.  After remembering to replace the original nickel stinger after it was cleaned and polished with steel wool, and rejoining the stem and stummel, a cotton cloth buffing wheel is mounted onto the rotary tool to apply Blue Diamond compound to the stem and stummel.  The speed is set at about 40% full power as I methodically apply the fine abrasive to the surface of the briar and vulcanite. After applying the compound, the pipe is wiped/buffed with a felt cloth to remove left over compound dust particles.  I don’t want the abrasive particles to mix with the wax that comes next.  Another wheel, dedicated to applying carnauba wax is mounted and with the speed remaining the same, wax is applied to the pipe.   When this is completed, the pipe enjoys a rigorous hand buffing with a microfiber cloth to remove any excess wax from the surface and to raise the shine. Skeet commissioned this Jeantet Superior Chimney because he saw its potential.  The Chimney shape gives a sharp, clean-cut look.  This joined with the slightly bent saddle stem gives the pipe a comfortable symmetry.  The briar required several repairs to fill pits, but the results were worth the effort!  There is no such thing as a perfect piece of briar! The briar block appears to have been cut near the edge of the bole which manifests the beautiful, active briar seen in this stummel.  The fire grain seems to hug and wrap around the bowl tightening into a spider web knot on the back side of the bowl.  Without question, a striking landscape for a new steward to enjoy!  Skeet will have the first opportunity to claim this Jeantet Superior Chimney from The Pipe Steward Store benefitting the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

 

Previous Repairs Can Wreak Havoc in a Restoration – Dunhill Shell Briar R F/T 1962 Pot


Blog by Steve Laug

This Dunhill came to us in the same lot of pipes as the 1922 Dunhill Bruyere Reading Pipe and the BBB Calabash Reading Pipe that I have already restored and written blogs on. It was a great looking blast on this pipe that caught our attention. The silver band on the shank was definitely an aftermarket addition to repair a cracked shank. It was made out of Sterling Silver so that was not a big deal to us when we purchased the lot. It was a filthy pipe with a thick cake in the bowl and a heavy lava overflow on the rim top. The stem was oxidized, calcified and had deep tooth marks on both sides next to the button. It is hard to see until the close up photos but the shank was seriously crack about 1/8 of an inch ahead of the band on the underside of the shank and from the shank end you could see two large crack at 3 and 9 o’clock. Jeff took photos of the pipe as it stood when we received it.  He took photos of the bowl and rim to give a picture of the depth of the cake and lava on the rim top. You can also see the nicks around the outer edge of the rim. Even the stem was pretty normal fare – tooth marks with a small hole in the underside and heavy wear and tear on the rest of the stem. Everything was pretty common in terms of the restorations that we work on at least we thought so at this point! He took some photos of the sides of the bowl to show the beautiful (and filthy), rugged sandblast around the bowl. It really was a magnificent looking bowl. It took a few photos to try to capture the stamping on the underside of the shank. There are deep scratches in the smooth portion of the shank and heel of the bowl. On the heel it is stamped R F/T. That is followed by Dunhill [over] Shell Briar followed by Made In [over] England with a 2 following the D in England. You can also see the repaired cracked shank in the photos below. The silver band is stamped Sterling Silver on the underside. If we had stopped here a lot of pain could have been avoided! If we just left is dirty and did a cursory clean up and just smoked it we could have avoided a multitude of issues. But that is not the way we work. Jeff attacked the cleanup by trying to take the pipe apart. The stem was stuck in the shank. He tried heat, cold and even pouring alcohol down the shank to try and loosen what we assumed was the grime and grit that held the stem firmly in the shank. Nothing worked. He even heated the band area to try to loosen the stem from the shank but nothing work. Finally after a combination of all of the above he felt what he thought was a bit of give in the stem and gave it a very careful twist…. Here is where all went horribly wrong. Remember that crack in the shank shown in the above photos? That is what gave and the shank came off in his hand! Now what to do. We talked and he was sick with what had happened but there was nothing to be done. And do you know what the worst part was? The stem was still stuck! He went back through all of the methods we all use to loosen a stem and finally it came free! BUT the band had been epoxied on the shank and it was not removable!

It was in this state that the pipe came to me in a bag. Now it was my turn to try to see if I could loosen the band. I took the broken shank and band and filled up a small jar with enough acetone to cover the band and let the piece soak for two days in the bath. I replenished the acetone as it evaporated. The incredible thing for me was that this had absolutely no effect on the band and briar. It was permanently bonded! Time to come up with a new plan of attack.I let the broken shank sit on my desk in pieces for several days – probably about a week while I worked on other pipes. Finally after recently repairing the broken shank on the Butz-Choquin for Randy (https://rebornpipes.com/2021/01/16/a-badly-broken-butz-choquin-pipe-makes-its-way-back-to-me-for-repair-and-restoration/) I had an idea for fixing this one. Give that blog a read if you want to know the difference.

In this case there was already a band and the break was further down the shank making it a bit more problematic to address. I cut a short piece of Delrin that would extend far enough into the bowl side of the broken shank to provide some stability and into the shank end to tie it together. I decided to leave the mortise the depth it was to add stability to the shank rather than drill it out and extend the tube in further. I would need to drill out the Delrin a bit and reduce the diameter of the tenon to fit inside the tube I the shank. It just might work and was certainly worth a try. I roughened up the Delrin with a sanding drum on the Dremel to provide a rough surface of the glue to bind to in the shank.I fit the Delrin piece in the bowl end of the broken shank to make sure it fit. I then painted the surface of the Delrin with super glue and pressed into the banded shank end. I coated the briar ends with an all purpose glue and joined the pieces together. I clamped them until the glue set. Once it had I filled in the gaps in the crack with clear CA glue and set it aside to cure. I used a corner of 220 sandpaper to carefully smooth out the glue on the crack repair. I was able to make it smooth and not ruin the sandblast! That alone was an accomplishment. The repair obscured the 2 on the date stamp. It is still present but now blurred.

I used a brass bristle wire brush to clean up a bit more of the sandblast on the rim top and then used a combination of Cherry and Mahogany stain pens to restain the rim edges and the repaired area of the shank and blend it into the rest of the bowl. With the repair completed and the briar restained I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.     Now it was time to deal with the fit of the stem in the newly lined shank! I had a couple of options here. I could either drill out the tube and open the shank up a bit more or I could reduce the diameter of the tenon and make it fit that way. Since the shank was already fragile and twice repaired I opted for reducing the diameter of the tenon. I took it down with a Dremel and sanding drum until it was a close fit in the shank. I worked on it with 220 grit sandpaper to get it even closer. Once I had the tenon end in I could see that things were slightly off. So instead of continuing to reduce the diameter of the tenon I used a needle file to even out the inside of the shank and get as close to an equal fit on all sides of the tube. That was more of a job that I make it sound and actually took a fair bit of time.Once I had a good fit to the shank I put the stem and bowl together and took some photos of the pipe at this point in the process. I still needed to work on the fit of the stem to the shank and alignment and gaps but the tenon fit well. I also need to work on repairing the tooth marks. You will see in the last photo of the underside of the stem that I had already started the process.   With the fit of the stem taken care of I worked on the repairs necessary to make it fully functional. I took a bit of excess stem material off the flattened bottom of the stem at the shank to make the fit seamless. I also filled in the tooth marks and pin prick with black super glue and set the stem aside to cure.  Once the repairs cured I smoothed them out with a 1500 grit micromesh sanding pad until they blended in well with the surrounding vulcanite. I used a small flat needle file to clean up the sharp edge of the button but forgot to take photos of that! Once the repair was smoothed out I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the stem down after each pad with Obsidian Oil. I finished by polishing the stem with Before & After Stem Polish – both fine and extra fine and gave the stem a final wipe down with Obsidian Oil.    I am really happy to be finished with the rescue of this beautifully grained sandblast 1962 Dunhill Shell Briar R Pot. The grain is quite stunning and the blast is rugged. The repair to the broken shank while not a total thing of beauty worked very well and makes the pipe usable once again. The permanently affixed Sterling Silver band is useful reinforcement externally for the tube in the shank. The refit stem came out looking very good. The pipe should be a good smoking pipe and outlast all of us as it moves through the hands of the pipe men and women who take on the trust. The dimensions of this pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.48 ounces/41 grams. Because of the repairs to the pipe I will soon be adding it to the rebornpipes store in the British Pipe Makers section at a price that is significantly lower than it would have been had it not been repaired.   It might be a chance for one of you to add it to your collection for a good price. Thanks for following the work on this pipe in the blog.

 

Breathing Life into a Patented Brigham Standard (1-Dot) Prince


Blog by Steve Laug

With this Canadian Made Brigham on the table I am finishing the last of the Brigham pipes I had waiting for me to complete. This one is a rusticated Prince, stamped on a smooth panel on the left side of the shank with faint stamping visible with a lens under light. It reads Can. Pat. 372982 followed by Brigham underlined and in script. There is no shape number stamped on the pipe. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim. The smooth rim top and edges appear to have some damage. There is damage all the way around the outside edges of the bowl. The finish is tired and dried out looking and the rustication lacks the look of dimensionality that Brigham rustications seem to capture so well. Once again, I am hoping at this point that there was a beautiful pipe underneath all of the buildup of years of use. The stem was oxidized and calcified toward the end with some tooth chatter. There were also some tooth marks on both sides of the stem ahead of the button and on the button surface itself. There was a single brass dot on the left side of the taper stem. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the cake in the bowl. The smooth rim top showed some darkening and damage as did the inner and outer edges of the bowl. He took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button. Jeff took a photo of the side and heel of the bowl to show the condition of the finish. You can see the well done and rugged rustication that is typical of Brigham pipes. Even under the dirt and debris of the years it looked very good. The stamping is faint but readable as noted above. He included a pic of the one brass dot on the stem. For historical background for those unfamiliar with the brand I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history and background on the pipes (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) is currently working on a book on the history of the brand. Until that is complete this article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I have written to Charles Lemon (Dadspipes) previously about Patent Number pipes and since this was another one, I referred to a previous blog I had written about the stamping on a 2199 Lovat shaped pipe. He responded with information that I am including in part below.

Hey Steve! Good to hear from you.

Shape 2199 is what most would call a Lovat. Brigham called it a Club for whatever reason- just to be different, perhaps!…As these are all Patent pipes, it’s more accurate to refer to their grade by name (the post 1980 grading scheme refers to Dots). Here is the original scheme: I also wrote Charles about this specific pipe and he sent me the reply below. It is fascinating information regarding this older Canadian made pipe.

Patent Prince – the Straight Prince is a Shape 13. I can’t tell from the pic how many Dots it has on the stem (1?). Dating will again be 1938-55.

With the information from Charles’ message and the chart above that he included I knew what I was dealing with in terms of the stamping and the age of this pipe. The pipe was made between 1938-1955 because of the Patent number and also that the 1 dot pipe was a Brigham Standard. Now it was time to work on the pipe.

I am really happy to have Jeff’s help on cleaning up the pipes that we pick up along the way. He cleaned this filthy pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks much better and the great rustication on the bowl and shank had greatly improved. The rim top still was a mess. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. He scrubbed it with Soft Scrub All Purpose Cleaner to remove the majority of the oxidation. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. (This was the last pipe I worked on late last evening and I honestly forgot to take some before photos!! Must have been tired. I did a fair bit of work on the pipe and the this morning took the “before” photos. Sorry about that.)  I took some close up photos of the rim top and the stem surface. I had already started working on the rim top last evening. I lightly topped it and gave it a coat of stain to see the look. Lots more work to do on it but it is getting there. I took close up photos of the stem to show the condition of the surface and button. I took a photo of the stamping on the left side of the shank. You can see that it is stamped as noted above. It is faint but readable.I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has some great looking rustication on the bowl and shank. I decided to start my restoration work on this one by dealing with the damaged rim top and edges. I topped the bowl on a topping board with 220 grit sandpaper to remove the darkening and damage. I worked over the inner edge of the bowl with a folded piece of 220 grit sandpaper. The rim top and edges looked much better at this point. I polished the smooth rim top with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. After each pad I wiped the briar down with a damp cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I sanded out the tooth marks with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper.   Before polishing the stem further I decided to fit the clean stem with a new Rock Maple Distillator.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this Brigham Prince as it is the last of the lot that I have been restoring of this brand. It turned out to be a nice looking Standard 13 Rusticated Prince. It has a combined finish with a smooth rim top and the rest of the bowl and shank rusticated with the normal Brigham rustication. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the rim top and the rustication on the rest of the bowl and shank. Added to that the polished black vulcanite stem with four shining brass pins was beautiful. This rusticated Brigham Standard (1 Dot) Prince is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32grams/1.13ounces. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman. 

A Christmas Vacation Pipe from Nashville: A Butz-Choquin Cocarde Geante Plus St. Claude France 1397 Tabac St Michel Paris


Blog by Dal Stanton

Continuing our Christmas Vacation trip in our 20’ R-pod travel trailer, we are now in Nashville, Tennessee, visiting my daughter, son-in-law and 6 1/2-month-old grandson!  The New Year has come and the first pipe on my ‘mobile worktable’ here in Nashville is special.  It is special not only because it’s a gargantuan Billiard which my rather large, 6-foot, 3 inch, son-in-law commissioned to fit his gargantuan hand, but It is also special because it was donated, along with 15 other very nice pipes, to benefit the Daughters of Bulgaria.

The benefactor of the 16 pipes, who asked to remain anonymous, is a retired educator in the KC area who wrote to me with an offer to give the pipes to benefit the work in Bulgaria that my wife and I helped to found over a decade ago – helping women and girls who have been trafficked and sexually exploited.  This was the letter that I received:

Greetings, Dal, from the middle of the USA where it is cold, foggy, and wintery. 

By way of introduction, I am XXX XXX. We have communicated a handful of times via one of the pipe groups on Facebook. Your posts have allowed me to read about your restoration work in support of the Daughters of Bulgaria. I find your pipe restoration work fascinating and your true mission inspiring. 

If you are interested, I have approximately 15 briar pipes, from different makers, I would like to anonymously donate to your work. Most are in good condition but would likely need a clean and polish. Since most would fall short of needing a full restoration, I don’t know for sure whether you would be interested. If you are, I would be happy to send them to you. If pictures would help you decide, I would be glad to take said pictures and send them your way. 

 Warm regards

We exchanged emails and he sent pictures of the pipes.  Several weeks later after the 16 pipes arrived in Bulgaria, I wrote an email with the subject line, “Christmas in August!” and sent this picture of the 16 pipes unwrapped and displayed.   Nice pipes – not a throw-away in the lot!  I decided not to place these pipes in the For “Pipe Dreamers” Only! online collection for a time.  The ‘Dreamers’ collection is for pipe men and women to commission pipes to be restored.   I am thankful to this generous pipe man for his gift and support of the Daughters of Bulgaria.  With the New Year here, I’ll be adding these pipes to ‘Dreamers’ section soon!

Last September, after our transition from Bulgaria to living in Golden, Colorado, my daughter and son-in-law, Niko, were visiting us in Golden from their home in Nashville.  Niko is a pipe man and has commissioned pipes from the ‘old man’ before and he was in the hunt again for a new pipe looking through boxes of The Pipe Steward inventory.  This time he had a specific aim – a larger pipe that he could cradle in his larger than normal hands!  Niko is 6 foot, 3 inches, and during college was a pitcher on the baseball team.  He aspired toward playing in the Majors but when an injury came his way, these dreams were put aside.  Niko and I have shared bowls together many times and what I’ve noticed was that Niko’s hands were so large that he would ‘pinch’ the bowl on the end of his fingers rather than cradle the bowl.  With Niko’s request for a larger pipe, the ’16 Pipes for the Daughters’ came to mind recalling the HUGE Butz-Choquin Cocarde Geante Plus (in picture above, top row center).  I pulled out the box and it didn’t take long for Niko to decide to commission the BC.    He also commissioned a Danish Royal Guard Pickaxe, next on the worktable.  With the BC now on the table, some pictures give a closer look. The nomenclature on this pipe is interesting.  On the left shank flank is stamped the traditional mark, ‘Butz-Choquin’ [in cursive offset slightly to the left and slightly at a diagonal, over] Cocarde [over, slightly to the left] GEANTE [over] PLUS. The stem stamping is Butz-Choquin’s recognizable chiseled, ‘BC’.  On the right side of the shank is stamped ST. CLAUDE [ARCHED over] FRANCE [over] 1397 the shape number.  In the second photo below, seen more clearly, is the interesting addition of a pipe shop in Paris. Stamped below the shape number is, TABAC ST. MICHEL [over] PARIS. The history of the Butz-Choquin name is concisely put on Pipephil.eu and its helpful to me for the refresher.

The origin of the brand reaches back to 1858 when Jean-Baptiste Choquin in collaboration with his son-in-law Gustave Butz created their first pipe in Metz (France). Since 1951 Butz-Choquin  is a brand of the Berrod-Regad group (Saint-Claude, France).

Jean Paul Berrod managed the company from 1969 to 2002 when he retired and sold the corporate to Mr Fabien Gichon. Denis Blanc, already owner of EWA, took over the S.A. Berrod-Regad in 2006.

I could not find anything specific in Pipedia about the ‘Cocarde’ line, but a simple search on the internet will show many different shapes available in the Cocarde line from Butz-Choquin.  I did find a shapes chart pictured in the Butz-Choquin Pipedia article that included the 1397 Geante Plus.  Unfortunately, there is no reference to the date of the catalogue.  A quick look at Google Translate gave a translation of the Geante Plus as ‘Giant More’ – which is no surprise.  The photo below sets the Geante Plus apart with the 1397 shape number as unique to this designation.  The Giant Billiard seems to be the unique bearer of this designation.

What’s of interest as well is that this pipe is uniquely stamped with the name, Tabac St. Michel in Paris.  I do a quick search on the internet to discover that it is a tobacco shop still in operation in Paris at 22 Rue Saint-André des Arts.  The picture below is taken from this LINK giving the address and operational hours.  There is no link to a website but looking closely at the front display window, there appears to be pipe related products available.  I can find no more information about this establishment.  Apparently, Butz-Choquin produced some pipes for the Tabac Saint Michel with the shop name stamped on the pipe.  With my curiosity piqued, I send a note to the benefactor pipe man regarding the origin of this pipe – if he had acquired this pipe at the Tabac Saint Michel on a trip to Paris.  We’ll see if he can add some information of interest.

Looking now more closely at the BC Cocarde Geante Plus Billiard on my table, the dimensions of this Giant are, Length: 6 1/8 inches, Height: 2 1/4 inches, Rim width: 1 1/2 inches, Chamber width: 7/8 inches, Chamber depth: 1 3/4 inches with a weight of 2.9 ounces – almost a hefty 3 ounces! The chamber looks well maintained with a very thin cake.  The rim has minor darkening on the aft quadrant from lighting practices.  Besides general cleaning of the ample briar real estate of the stummel, I detect pitting of some fills which need attention.  I take a few pictures to show these. The stem shows no oxidation but tooth chatter and some button biting.  This will be addressed as well.  To begin the refreshing of this Butz-Choquin Cocarde Geante Plus, the chamber is cleaned.  With another picture showing the starting place of the chamber, it appears to be a well maintained with a dime’s width thickness. I use all 4 blade heads of the Pipnet Reaming Kit to begin the cleaning of the mild carbon cake.  Following the reaming, the wall is scraped using the Savinelli Fitsall Tool and then sanded with 240 paper wrapped around a Sharpie Pen.  After wiping the chamber with a cotton pad, the chamber is inspected revealing healthy briar – no heating problems. Transitioning from the chamber to the external briar surface, using undiluted Murphy’s Oil Soap and a cotton pad, the stummel is scrubbed.  A brass wired brush is used to concentrate more on the backside of the rim where it was darkened from lighting from that side. Brass brushes are friendlier to the briar and not as abrasive but helps with the cleaning.The stummel is then transitioned to the sink using warm water and anti-oil liquid dishwashing soap, the internals of the mortise are scrubbed using shank brushes.  The brass wired brush is used again on the rim area.After the cleaning, I look at the stummel.  The finish has generally disappeared over the stummel.  The rim has cleaned up well but as expected, the finish on the aft rim quadrant where most of the scrubbing was needed is lighter.To finalize the internal cleaning, cotton buds and pipe cleaners wetted with isopropyl 99% are used.  It only takes a couple buds and pipe cleaners to do the job.  I move on!With the cleaning supplies on the table, the airway cleaning of the stem is quickly dispatched with a couple pipe cleaners wetted with isopropyl 99%.With the general cleaning done, I turn now to the stummel.  Another survey of the bowl and shank show the deterioration of the patches that are now pitted. In the third picture you can also see a few patches of the old finish that have not surrendered during the cleaning process. To prepare to refill and patch the pits, I use a sharp dental probe to dig out the old fill material in each pit.  Next, I use a cotton pad wetted with isopropyl 99% to clean the patch areas.  The cleaning with the alcohol is expanded to scrub the whole stummel to remove the last vestiges of the old finish.  This works well.I mix briar dust and thick CA glue to create a briar putty to fill the pits.  After covering the plastic disk with scotch tape to help with clean up, I place some briar dust and CA on the mixing palette.  Using a toothpick, I gradually draw briar dust into the glue and mix it as I go.  When the putty reaches a thickness of molasses, I use the toothpick to trowel a bit of briar putty onto the pits.  To keep the patches in place, I use an accelerator to quicken the curing process of the CA. Starting with the patch on the heel, the flat needle file is used first to file the patch mound down to the briar surface.  A tightly rolled piece of 240 paper follows the file to smooth and blend further.  Then, to conclude this phase, 600 grade paper is used to blend further. The same process is used on the patch on the side of the bowl – file, sanding with 240 and 600. Again, the same process with the patch on the shank. The rim has charred briar around the lower rim lip on the chamber side.  This is primarily on the back of the rim.  To refresh the rim, I sand the inner bevel with 240 paper following this with 600 paper.  This removes the darkened stain on the briar.  It looks much better.To encourage blending of the patches as well as to further clean the rim and bowl surface of small nicks and scratches, I employ sanding sponges.  Sanding sponges are not as invasive as sanding papers and I use them to prepare for micromesh pad sanding.  Starting first with a coarser grade, the rim is ‘topped’ along with sanding the entire stummel – careful to avoid the BC nomenclature on the shank.  Following the coarser grade, medium and then a light grade sponges are used and complete this sanding phase.   Switching now to micromesh pads, I start by wet sanding with pads 1500 to 2400.  This is followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  The grain starts emerging very nicely during the micromesh cycles.  It’s looking great. Next, to tease out more of the natural hues of the briar, Mark Hoover’s product, ‘Before & After Restoration Balm’ (www.Lbepen.com) is applied to the briar surface.  To do this, a bit of the Balm is applied to my finger and I work the Balm thoroughly into the surface.  The Balm starts off with a cream-like texture and gradually thickens as it’s applied.  I then put the stummel aside for about 20 minutes for the Balm to be absorbed.When the 20 minutes are completed, I wipe the excess Balm with a microfiber cloth and then buff up the surface.  I like Mark Hoover’s Balm.  It does a great job with the subtleties of the briar hues.Before turning to the stem, I continue the internal cleaning and refreshing of the internals of the stummel by doing a kosher salt and alcohol soak.  This process draws the oils and tars out of the internal briar and freshens the pipe for the new steward.  Kosher salt is used as it doesn’t have an aftertaste like iodized salt.  A wick is formed by pulling and twisting a cotton ball.  The cotton wick helps to draw the oils out. The wick is guided down the mortise into the airway using a stiff piece of hanger wire.Isopropyl 99% is then put in the bowl using a large eye dropper until the alcohol surfaces over the salt.  After a few minutes, the alcohol is absorbed and then is topped off once more. I then put the pipe aside and allow the soak to do its thing through the night. Turning now to the stem, I take a few pictures to show the bit tooth chatter and button damage.  The heating method is used initially to address the tooth chatter.  Using a Bic lighter, the bit – upper and lower – is painted with flames to heat the vulcanite and to cause the rubber compound to expand.  As it expands, it reclaims to a degree its original condition.  I place the before and after pictures together for comparison.  The procedure did help to minimize the chatter as the pictures show. Next, I begin the stem restoration by refreshing the button with a flat needle file.  After I started filing, I decided to stop filing and to apply a patch to the button lip.  As I was filing the edge of the lip to redefine it, I decided that the tooth compressions on the lip were too severe and needed to be addressed and the lip built up some before filing.I use black CA glue to spot drop on the lip of the button to build it up.  I do this on the upper and lower button.  An accelerator is also used on the CA not only to quicken the curing time but also to hold the CA glue in place. After the button patches are thoroughly cured, the flat needle file is again used to define and shape the upper and lower button lip.  I’m careful to establish the lip edge on both upper and lower so that the lip is not worn down through sanding.With the button again well defined, 240 paper is used to sand the bit – upper and lower to remove filing scratches and the residual tooth chatter.  The paper is also applied to the button lips to even out and shape after application of the black CA glue.Next, the entire stem is wet sanded with 600 grade paper and this is followed with 0000 grade steel wool.Following the steel wool, the stem is sanded with the full regimen of micromesh pads beginning by wet sanding with pads 1500 to 2400.  Then, this is followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to the stem to condition and guard against oxidation.  The finished stem has a nice pop to it and the tooth chatter and button repairs look good. The stummel has gone through the night allowing a kosher salt and alcohol soak to continue the cleaning of the internals.  This morning the salt and wick show a bit of soiling, but not much.  After clearing the expended salt in the waste, the chamber is wiped with a paper towel and I blow through the mortise to make sure all the salt crystals are removed. The follow up cleaning with a pipe cleaner and cotton bud confirm that the internals are clean and refreshed.To get a look at the progress, the Butz-Choquin Cocarde Geante Plus stem and stummel are reunited.  What I discover when I try to insert the tenon into the mortise is that it will not fit.  What often happens through the cleaning process is that the mortise will expand minutely, and the fit is too tight for comfort.  I never force stems into shanks.  I’ve learned the hard way that this is the way to add a cracked shank repair to the list.To remedy this is not difficult.  A piece of 240 grade paper is wrapped around the tenon and while pinching it against the tenon with my fingers, the stem is rotated to create the necessary abrasion to decrease the tenon diameter by a bit.  I pinch and rotate the tenon with 240 paper a few times trying the fit after each session.  When it finally starts to insert more easily, I graduate the paper to 600 to smooth the tenon.This worked well.  The stummel and stem are reunited, and the fit is snug but not tight. The BC is looking good.Before starting with the compound process, the BC stem stamp needs refreshing.  The stamping indent is strong and distinct and touching it up with white acrylic paint should not be a problem.After shaking the paint bottle, a bit of paint is applied over the stamping and spread with a toothpick.I then use a cotton pad to daub the wet paint.  This does two things.  The daubing spreads the paint over the lettering and thins the paint.  The daubing also dries the paint quickly.I then use the side of a toothpick to rub over the stamping removing excess dried paint.To finish the job, a pointed cotton bud enables me to clean the lettering more closely.  Finally, I briskly rub a cotton pad over the stamping to shine up the vulcanite and sharpen the stamping.  It looks great!Now on the home stretch.  The rotary tool is mounted with a cotton cloth buffing wheel and set at about 40% full power.  Blue Diamond compound is then applied to the entire pipe. This finely abrasive compound helps to remove very fine blemishes on the briar surface.  After methodically covering the pipe, I use a felt cloth to wipe the pipe removing leftover compound dust in preparation for application of the wax.After changing the cotton cloth buffing wheel, speed remaining the same, carnauba wax is applied to stem and stummel. To complete the recommissioning of the BC, the pipe is given a rigorous hand buffing to raise the shine more and to remove any excess wax remaining on the surface.When I began working on this pipe, it already was an attractive pipe not with any major issues.  Repairing the stummel pits with new patches and erasing the tooth chatter damage from the bit and button were the main issues.  The briar on this Butz-Choquin Cocarde Geante Plus covers a lot of real estate with horizontal grain moving along the length of the stummel.  The bird’s eye grain populates the front and aft of the bowl showing the cross-cut perspective of the lateral grain.  This BC giant will cradle nicely in Niko’s hand and filled with his favorite blend will provide years of service and fellowship.  Niko has already claimed the BC from The Pipe Steward Store benefiting the Daughters of Bulgaria.  Unlike most of the pipes I restore that are sent to their new stewards by post, this one is hand delivered from my mobile worktable in Nashville and I’m able to share an inaugural bowl with the new steward!  With L. J. Peretti Black Virginia in our bowls and 14 year Glenfiddich in our glasses, the fellowship is good.  Thanks for joining me!

 

Repairing a Cracked Shank on a Salstrom & Skinner Handmade Acorn


Blog by Steve Laug

Early in December I received and email from a reader of the blog about one of his first pipes. Here is what he wrote to me:

I have got a custom made briar tobacco pipe that split at the shank when I removed the pipe stem. It’s a hair line crack. Was looking to get an estimate of a repair. Was reading one of your repair articles of putting a brass ring to reinforce shank and stem connection. This is something I would like possibly have done. And what is the lead time for such a repair?… Thanks,  Jake

The story behind this being his first pipe caught my attention. I forgot to ask him what the brand was. He sent me some photos of the crack in the shank but I changed out my computer and do not have access to those photos any longer. I figured that it would be a straightforward repair so I answered him and he shipped the pipe to me. This afternoon while I was working the package arrived from Jake. I opened it after work and took some photos of the pipe. I wrote Jake an email to let him know that the pipe had arrived and asked him about the maker and the brand. He wrote me back and I am including that below.

Hi Steve! I was actually going to contact you today to see if it did, but that’s good. Glad it finally made it to you. I bought that pipe back in 2015 from an Etsy retailer that went by the name of Salstrom & Skinner. I believe they are out of Oregon. They aren’t in business anymore from what I can tell, their online Etsy shop is no longer up. And yes, that is the stem that came with the pipe. –Jake

I thanked Jake and sent him my assessment of the pipe and what needed to be done to make a repair work on the pipe. I broke my assessment down to cover the bowl and shank issues and then the stem issues. Both contributed to the crack on the underside of the shank. I include a summary of the email that I sent to him below.

The damaged shank…

  1. I cleaned out the shank to check the crack and it goes all the way through.. Fortunately it is not too long maybe 1/4-1/2 inch into the shank.
  2. The shank was quite thin walled so I decided to glue it and then band it. I would open the crack and fill it with clear CA glue and clamp it shut until the glue dried.
  3. I would fit a thin brass band on the shank end and customize the fit. Once the fit was correct I would need to press it on the shank glue it in place. That would take care of the shank damage.

The stem issues…

  1. The stem is really a mess. The tenon was quite large and poorly cut. It still had the castings on it and the Made in Italy castings. These made the fit in the shank very tight and also I believe caused the crack originally as the shank is quite thin.
  2. I would need to smooth out damage on the tenon and remove the castings.
  3. I also would funnel the entry of the airway in the end of the tenon to make the draw better.
  4. The saddle portion of the stem was very rough and not round. There were file marks and cuts all around it and it did not fit against the shank well. The diameter of the stem and the shank did not match. I would need to round the saddle and removed the cuts and the file marks.

I took photos of the rim top and stem to show the general condition of the pipe. The bowl looked to be in good condition. There was some darkening and lava build up on the top back of the rim. I also took photos of the stem to show the cut marks and fill marks on the surface of the saddle.    I took some photos of the rough looking finish on the stem, its fit to the shank and the crack in underside of the shank.I removed the stem and took a photo of the pipe to have a look at the parts and overall look. I am still amazed by the thickness of the tenon. I took a photo of the castings on the tenon and on the airway entering the tenon end. It made the castings very clear.    I started my work on the pipe by addressing the crack in the shank. I put the stem on the shank and opened it up. I filled in the crack with clear super glue (CA). I removed the stem and clamped the repaired shank together until the glue cured.  Once the glue had cured and the crack was bound together I fit a brass band on the shank end. After I had fit the band to the shank I removed it and coated the shank end and inside of the band with all-purpose glue. I pressed it onto the end of the shank. I set it aside and let the glue cure.   I took photos of the band on the shank from the various angles to show what it looked like. It is a pretty addition. I set aside the repaired bowl and turned my attention to the stem. I used the blade of pen knife to funnel the airway in the tenon.I smoothed out the castings on the tenon with 220 grit sandpaper. I also smoothed out the file marks on the saddle portion of the stem and worked to make it round again.I put the repaired and newly shaped stem on the shank of the bowl and took photos of the look of the pipe. I still needed to polish it but the stem looked much better. It was time to polish the stem now. I polished it with 1500-12000 grit micromesh sanding pads. I wiped the stem down with Obsidian Oil after each pad. I finished polishing it with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil to protect the stem surface from oxidizing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.    I am excited to finish this Salstrom & Skinner Handmade Acorn. It was a rustic pipe with a lot of flaws in craftsmanship of the briar and the stem but it is looking much better. The band on the shank and the reworked stem give the pipe a sense of newly formed class and character. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the polished brass band and the black vulcanite stem was beautiful. This smooth Handmade Acorn is good looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 48grams/1.69oz. It is a nice looking pipe and one that I will be sending back to Jake in the next few days. I look forward to hearing what he thinks of his “resurrected first pipe”. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.